Operating Instructions Busch-Dimmer® Universal - Busch
Contents
1. MM 8 6 3 Possible comlbliFallOris 5st raea oa ide fat aa a e aer 9 7 Reduction ofthe connection load deratild ercis E E E EES ee 10 8 Installation and electrical connecthioN csiis Ea E E EEEE 11 8 1 Requirements for the electrician iscissi a nale Pha nne aas eda aa eda dense 11 8 2 MOUNTING Ee 12 8 3 Electrical COMMEGHON e eee 14 lero nien 16 10 zc M Mm 17 Operating Instructions 1473 1 7939 2 Operating Instructions Busch Dimmer Safety 1 Safety Warning Electric voltage Risk of death and fire due to electrical voltage of 230 V Work on the 230V supply system may only be performed by authorised electricians Disconnect the mains power supply prior to installation and or disassembly 2 Intended use The device is to be used exclusively with the components that are supplied and licensed as described in chapter Setup and function 3 Environment Consider the protection of the environment Used electric and electronic devices must not be disposed of with domestic waste The device contains valuable raw materials which can be recycled Therefore dispose of the device at the appropriate collecting depot All packaging materials and devices bear the markings and test seals for proper disposal Always dispose2. be the same O Information for connection For all push button extension units do not connect the lighting glow lamp with parallel contacts Instead use a push button with an N connection When laying lines ensure that there is sufficient distance between the control lines and load lines at least 5 cm 6583 6584 Fig 4 Capacity booster of master dimmer 6583 with electronic power module 6584 push button operation 1 Data line RJ12 25 cm 2 Extension unit e g 2020 US NO contact push button 3 Control modules 6597 6997 60 6197 11 O Note For the joint dimming and switching of several master dimmers 6583 and for polyphase operation individual or central controls use control module 6597 6197 11 or 6997 60 Operating Instructions 1473 1 7939 14 Operating Instructions Busch Dimmer Installation and electrical connection Rotary dimmer operation terminal 2 For dimming via the dimmer input terminal 2 up to 5 rotary dimmer extension units 6592 U can be connected 16A 6592U 6583 6584 Power booster of master dimmer 6583 with electronic power module 6584 dimmer operation 1 Data line RJ12 25 cm 2 Dimmer extension unit maximum of 5 extension units on the one dimmer 3 Optional connection of neutral conductor on 6592 U 4 Control modules 6597 6997 60 6197 11 O Note on the connection of control modules If a control module is connected the on site operation and the extension units are aut
3. direction changes Deactivation Tap briefly on the push button The current brightness value is saved as a memory value The dimmer switches off immediately Operating Instructions 1473 1 7939 Operating Instructions Busch Dimmer Operation 4 1 2 Operation with rotary control element Activation Press the rotary button The brightness value last set memory value will be automatically set Turn on with minimum brightness Turn the rotary knob first to the left approx 45 and then press it Switch on with maximum brightness Turn the rotary knob first to the right approx 45 and then press it Brightness adjustment Turn the rotary knob to the right or to the left while the dimmer is switched on Deactivation With the dimmer being on press the rotary button The dimmer switches off immediately O Note The rotary knob does not have a limit stop 4 1 3 Operation with timer control element The timer control element 6543 12 is used for automatic timer control Manual control is only possible via connected extension units or via the two upper buttons of the control element Information on how to program the timer can be found in the operating instructions for control element 6543 12 Operating Instructions 1473 1 7939 5 Operating Instructions Busch Dimmer 4 2 Programming using the function key The following functions are activated by actuating the function key 1 for differen
4. g due to fire Dimmer capacities gt 1000 W are licensed only for professional use Ensure that there is adequate cooling Warning Risk of damage due to low connected load Operation with isolating transformer networks with a connected load of x 10 kVA is not admissible Incorrect installation can cause serious damage to property e g due to fire Observe the instructions regarding installation and electrical connection Caution Risk of damaging the device due to overheating When using transformers ensure that each transformer is fused individually on the primary side or with a thermal fuse according to the manufacturer s specifications Use exclusively wound safety isolating transformers according to DIN VDE 61558 Caution Risk of damaging the device due to excessive current During reactivation of the load excessive currents and voltages can occur which may lead to the destruction of the device Switching the load via a serial switch contact is not admissible Operating Instructions 1473 1 7939 12 Operating Instructions Busch Dimmer Installation and electrical connection Caution Risk of damaging the device due to excessive voltages Operation of an unloaded transformer connected to a dimmer may destroy both the transformer and the dimmer This is caused by a possible voltage rise which may occur between an unloaded transformer and the dimmer Secondary side idling of conventional
5. 1473 1 7939 Rev 01 17 12 2012 Universal master dimmer Master Dimmer 6583 500 Electronic power module 6584 500 Power and productivity A EP HD for a better world PA ap B Operating Instructions Busch Dimmer 1 Sie M 3 2 IMTS MOSCA US Ci ccc ssia a a ia EEE Rs 3 3 EB VITODITelll o oeste t eor Date en DI Ee siet OE ipsia E esatto cto Pet inta tene SI en sce eerect i ses rr errer ae 3 4 Grec MISI ERE EET EE DIE ODDS 4 4 1 Local operation itti tir teet iiber ees ir etas D ERAI UAM rates E ERE EFRRbaD ed pA RE bra unus ues E x ebEur 4 4 1 1 Operation with push button control element ssssssseeee ene ene ener enne 4 4 1 2 Operation with rotary control element sssssssssseeeeeeene eene 5 4 1 3 Operation with timer control element asirica kiniinin nennen ener EE enne nns 5 4 2 Programming using the function Key iic cde raditi itana neta aa trn daa nac asma dana 6 4 3 Extended operation via control modules sssssssseeene enn eene nennen enne nnns 6 5 Irene RL 7 6 Setup and PUMCHON e 8 6 1 Features of function and equipment 2cc ccescencceescoeeeeseceeeseneceeedecceeeedencesensansevecconeseeseeseeenneceessoueaseeeers 8 6 2 Protective TUMCHONSsecccsetaucsdsatetesenectans X X
6. and experience Incorrect installation endangers your life and that of the user of the electrical system e Incorrect installation can cause serious damage to property e g due to fire The minimum necessary expert knowledge and requirements for the installation are as follows Apply the five safety rules DIN VDE 0105 EN 50110 1 Disconnect from power 2 Secure against being re connected 3 Ensure there is no voltage 4 Connect to earth and short circuit 5 Cover or barricade adjacent live parts Use suitable personal protective clothing Use only suitable tools and measuring devices Check the supply network type TN system IT system TT system to secure the following power supply conditions classic connection to ground protective earthing necessary additional measures etc Operating Instructions 1473 1 7939 11 Operating Instructions Busch Dimmer Installation and electrical connection 8 2 Mounting Warning Electric voltage Risk of death and fire due to electrical voltage of 230 V Work on the 230V supply system may only be performed by authorised electricians Disconnect the mains power supply prior to installation and or disassembly The MDRC must only be installed on mounting rails according to DIN EN 500022 The MDRC is latched onto the mounting rail gt gt gt gt Warning Overheating due to excessive loads Incorrect installation can cause serious damage e
7. e load red Light automatically reduces brightness or Overload Reduce load in case of overload switches off status display red Overheating Improve heat dissipation by distributed ventilation Increase distance between devices Light flickers Load is too low Observe the minimum load Fluctuation in mains voltage Check fluctuation in mains voltage ELA system hums Input network interference suppression defective Check booster Stereo system audio station system hums Distance between the dimmer line and a parallel amplifier line too short Increase distance to at least 10 cm O Note Il function key briefly The status display changes from red to green The dimmer is ready After rectifying the fault and if necessary cooling of the device approx 30 minutes press the Operating Instructions 1473 1 7939 Operating Instructions Busch Dimmer A member of the ABB Group Busch Jaeger Elektro GmbH PO box 58505 L denscheid Freisenbergstrake 2 58513 L denscheid Germany www BUSCH JAEGER com info bje de abb com Central sales service Phone 49 0 2351 956 1600 Fax 49 0 2351 956 1700 Notice We reserve the right to at all times make technical changes as well as changes to the contents of this document without prior notice The detailed specifications agreed to at the time of ordering apply to all orders ABB accepts no responsibility for pos
8. hting system switches on for up to 2 seconds and the device is blocked Caution Risk of malfunction due to inadmissible connection of loads To guarantee precise load detection by the dimmer it must not be operated with a short circuit or with secondarily idling conventional transformers when the mains voltage is switched on After the load has been determined the colour of the status display changes to green Operating Instructions 1473 1 7939 16 Operating Instructions Busch Dimmer 10 Fault rectification Fault rectification Diagnosis Light is permanently set to maximum brightness Possible cause Basic brightness is set too high Fault rectification Reduce basic brightness Glow lamp is inserted in push button extension with parallel contacts Remove illumination from pushbutton extension Perform a reset Light cannot be switched on status display is off Fuse defective Reconnect replace line side fuse In correct connection of supply lines wiring Check and if necessary connect supply lines wiring correctly Dimmer electronic power module are defective Replace defective dimmer electronic power module Light cannot be switched on status display Lamp is defective Replace lamp green Transformer is defective Check transformer and replace if necessary Light cannot be switched on status display Short circuit Remedy short circuit of th
9. modules 1200 2520 W VA for professional application Total output A maximum of 3000 W VA for professional application Nominal current 2 17 A 1 83 A Push button input 230 V AC 10 50 60 Hz L or N Rotary dimmer input 230 V AC x10 50 60 Hz L General Maximum cable length 100 m Maximum total cable length between the data outputs A maximum total cable length between the RJ 12 connectors A maximum of 30 cm between devices a maximum total of 2 m Protection type IP 20 Module width 2 MW 1 MW 18 mm Total ambient temperature range 0 70 C Connected load Ambient temperature range Ambient temperature range 0 45 C connected load 100 45 70 C reduced connected load Derating QO Note Use the prefabricated RJ 12 data line to connect the devices The data line is included in the scope of supply of the electronic power module 6584 Operating Instructions 1473 1 7939 Operating Instructions Busch Dimmer Setup and function 6 Setup and function The device is intended for the activation of the following types of loads Qv 230 V incandescent lamps E 230 v 230 V halogen lamps m JIC Low voltage halogen lamps with conventional transformers ND TT fm i Low voltage halogen lamps with electronic transformers TI RLC Caution Possible damage to the device due to a
10. n inadmissible combination of different types of transformers Conventional and electronic transformers must not be dimmed together All other load combinations are permissible 6 1 Features of function and equipment Universal master dimmer e For the modular setup of an lighting system e Phase angle phase section e Brightness control Control via an attachable push button rotary timer control element e Decentralised control via extension units conventional push buttons e g 2020 US or 2021 6 UK and rotary dimmer extension unit 6592 U or control modules Illumination of the push button is only possible with N conductor terminal Reset programming function Light value storage memory function Status display Not suitable for generator networks Electronic power module Capacity boost via cable connected in parallel to the output side with RJ12 plug with electronic power module 6584 n combination with up to 6 electronic power modules 3000 W VA possible 6 2 Protective functions nrush current limitation through soft start Electronic overload excess temperature protection Electronic short circuit protection Thermal fuse Operating Instructions 1473 1 7939 B Operating Instructions Busch Dimmer 6 3 Possible combinations Setup and function 6997 60 Operating Instructions 1473 1 7939 Operating Instructio
11. ns Busch Dimmer Reduction of the connection load derating 7 Reduction of the connection load derating The devices heat up during operation because part of the connected load is lost and converted into heat If the ambient temperature rises above 45 C during operation the connected load must be reduced in accordance with the diagram With a distance of approximately 1 cm between the devices or the installation of a heat distribution fan the ambient temperature can be effectively reduced Use the following formula for the calculation of the nominal power Nominal power transformer losses lamp power 5 of the nominal transformer power in the case of electronic transformers 20 of the nominal transformer power in the case of conventional transformers 0 10 20 30 40 50 60 70 80 C Fig 3 Derating Unit Meaning Percentage value of nominal power C Ambient temperature Operating Instructions 1473 1 7939 10 Operating Instructions Busch Dimmer Installation and electrical connection 8 Installation and electrical connection Warning Electric voltage Risk of death due to electrical voltage of 230 V during short circuit in the low voltage line Low voltage and 230 V lines must not be installed together in a flush mounted socket 8 1 Requirements for the electrician Warning Electric voltage Install the device only if you have the necessary electrical engineering knowledge
12. of the packaging material and electric devices and their components via the authorized collecting depots and disposal companies The products meet the legal requirements in particular the laws governing electronic and electrical devices and the REACH ordinance EU Directive 2002 96 EC WEEE and 2002 95 EC RoHS EU REACH ordinance and law for the implementation of the ordinance EC No 1907 2006 Operating Instructions 1473 1 7939 9 Operating Instructions Busch Dimmer Operation 4 Operation 4 1 Local operation The master dimmer can also be operated onsite via exchangeable control elements Exchange of the standard cover against rotary dimmer control element push button control element or timer control element O c v D 6543 10 Tapping control element Rotary control element Timer control element Fig 1 Replaceable control elements 4 1 1 Operation with push button control element Activation Tap briefly on the push button The brightness value last set memory value will be automatically set Switch on with basic brightness e Keep the push button pressed The dimmer starts with the basic brightness and dims the light brighter as long as the push button is pressed Dimming Keep the push button pressed The dimmer changes the brightness of the connected lighting system With every stop the dimming direction is reversed At maximum brightness the dimmer stops at minimum brightness the dimming
13. omatically locked Data line terminal D To switch and dim via the data line at terminal D the dimmer can be operated via control modules The following combinations for control via ABB i bus KNX or ABB Powernet KNX are possible Control through Article number Conventional Control module 6597 ABB i bus KNX Control module 6197 11 ABB Powernet KNX Control module 6997 60 O Note Wiring diagrams can be found in the operating manuals of the devices Keep the data line as short as possible Capacity boosting For synchronous switching and dimming of one lighting system with a connected load of more than 500 VA a capacity booster is used 1 Connect dimmer 6583 and electronic power module 6584 via the RJ12 data line see Fig 4 and Fehler Verweisquelle konnte nicht gefunden werden The RJ12 data line is supplied together with the electronic power module 2 Connect the outputs of master dimmer 6583 to those of electronic power module 6584 3 Always connect the load line to the last electronic power module Operating Instructions 1473 1 7939 15 Operating Instructions Busch Dimmer Commissioning 9 Commissioning Universal master dimmer After connecting the supply voltage the microprocessor integrated in the dimmer evaluates the characteristics of the connected service load and decides whether phase angle or phase section control is to be employed During this calibration process the lig
14. sible errors or incompleteness in this document We reserve all rights to this document and the topics and illustrations contained therein The document and its contents or extracts thereof must not be reproduced transmitted or reused by third parties without prior written consent by ABB Copyright 2012 Busch Jaeger Elektro GmbH All rights reserved Power and productivity A EP 4 for a better world PA BIP ae 1473 1 7939 Rev 01 17 12 2012
15. t periods of time Fig 2 Master Dimmer 1 Status display function key Green Ready for operation Red Fault Programming a brightness value 1 Set the desired brightness value with push button or the rotary knob 2 Then press the function key briefly 1 Deleting the brightness value 1 Switch the dimmer off 2 Then press the function key briefly 1 Reset Then press the function key 1 for more than 2 seconds The dimmer performs a load detection and is then reset to its delivery status 4 3 Extended operation via control modules Operation A wide variety of switching and dimming functions can be performed conventionally via the ABB i bus or ABB Powernet KNX using the control modules 6597 6197 and 6997 60 Please refer to the relevant operating instructions as well as to the latest functional descriptions in the technical manuals and to the KNX product database Operating Instructions 1473 1 7939 Operating Instructions Busch Dimmer 5 Technical data Technical data Device specific 6583 6584 Nominal voltage 230 V AC 10 50 60 Hz 230 V AC 10 50 60 Hz Nominal power depending on the ambient temperature a power loss of 596 in case of electronic and 2096 for conventional transformers needs to be considered 500 W VA 420 W VA Nominal power range 60 500 W VA 200 420 W VA Capacity boosting With a maximum of 6 electronic power
16. transformers is permitted neither during commissioning nor during operation Operate conventional transformers always at the nominal transformer load derating O Note on operating transformers with dimmers To achieve the same linear rise in the brightness level of halogen lamps over the entire adjusting range from bright to dark transformers with the same secondary voltage and the same power should be used When installing please bear in mind that transformers depending on their quality and version may generate humming noise when used with dimmers Use an inrush current limiter if excessive inrush currents occur Operating Instructions 1473 1 7939 13 Operating Instructions Busch Dimmer Installation and electrical connection 8 3 Electrical connection Mains and load connection The mains connection takes place at terminals L and N As an option the is also connected to one of the terminals controlled outputs Push button operation terminal 1 Any number of push buttons e g 2020 US can be connected in parallel for switching and dimming of a master dimmer 6583 via terminal 1 push button input Sensing is carried out selectively to L or N The common activation of several dimmers via a push button or rotary dimmer extension unit 6592 U is not admissible Caution Risk of short circuit Please note that during push button operation the phase of the extension unit and the phase of the supply voltage must
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