Geared Motors for Trolley Drive Systems / Operating Instructions
Contents
1. France Production Haguenau SEW USOCOME SAS Phone 03 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 03 88 73 66 00 Service B P 185 http www USOCOME com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW USOCOME SAS Zone industrielle Technopole Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME SAS Phone 05 57 26 39 00 Service Parc d activit s de Magellan Fax 05 57 26 39 09 Technical Office 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME SAS Phone 04 72 15 37 00 Parc d Affaires Roosevelt Fax 04 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME SAS Phone 01 64 42 40 80 Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang Fax 01 64 42 40 88 Additional addresses for service in France provided on request 08 2000 i SEW Worldwide Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Phone 3327 45 72 84 Sales Centro Industrial Garin Lote 35 Fax 3327 45 72 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin Australia Assembly Melbourne SEW EURODRIVE PTY LTD Phone 03 99 33 10 00 Sales 27 Beverage Drive Fax 03 99 33 10 03 Service Tullamarine Victoria 3043 Sydney SEW EURODRIVE PTY LTD Phone 02 97 25 99 00 9 Sleigh Place Wetherill Park Fax 02 97 25 99 05 New South Wal2. 8 3 HS40 D HS41 D Normal 270 em 1j i H 180 Normal M1 22224 1022 M3 M2 M4 M1 M3 16 Gear Units for Trolley Drive Systems Operating Instructions HK40D 06 009 000 8 4 40 2 1 E 150 Lay a Meat ids Normal 90 M1 Q Gear Units for Trolley Drive Systems Operating Instructions HS50 D HS60 D 06 010 000 8 5 HS50D HS60 D Normal 270 Em 0 180 Normal Normal 1 M1 18 Gear Units for Trolley Drive Systems Operating Instructions Lubricant filling quantities 9 Technical Data 9 1 Lubricant filling quantities The following table shows the lubricant filling quantities with respect to the mounting positions M1 4 It is essential to use the oil level screw as an indicator of the correct lubricant quantity during filling Gear unit Filling quantity in liter type M1 M2 M3 M4 HW30 0 65 0 65 0 65 0 75 HS40 1 2 1 45 0 95 1 9 HS41 1 2 1 45 0 95 1 9 HK40 2 0 2 0 2 3 2 8 HS50 1 4 1 4 1 5 2 2 HS60 2 8 2 7 2 8 4 1 Table 3 Lubricant filling quantities Gear Units for Trolley Drive Systems Operating Instructions Recommended lubricants for SEW drives
3. 92 Recommended lubricants for SEW drives Lubrication table for SEW drives Ambient temperature range 0 C 50 100 Standard 40 Helical gear units helical bevel Standard 40 Grease oil ina oi Standard 40 P lubricants supplied at the assembly plants SEW USOCOME F _ lubricants supplied at the assembly plants SEW EURODRIVE BRD synthetic lubricants mineral lubricants D T E 15M SHC 624 obil D T E 11M SHC 634 SHC 629 obil D T E 18M SHC 624 obilube SHC 75 W90 LS Grease 00 Mobilux EP 004 KLOBER LUBRICATION Shell Omala Kl beroil Energol 220 GEM 1 220 220 220 Shell Tivela Kl bersynth Aral Degol Enersyn WB GS 220 SG XP 220 Kl bersynth 220 HD GEM 4 220 EN Kl bersynth GEM 4 150 dad Kl beroil 100 GEM 1 150 Kl bersynth GEM 4 32 Shell Tellus VISOFLEX BP Energol T 15 MT 30 ROT HLP HM 10 Kl beroil BP Energol 680 GEM 1 680 GR XP 680 Kl bersynth BP Enersyn GH 6 680 SG XP 680 Kl bersynth 460 HD GEM 4 460 EN Kl bersynth GEM 4 150 Kl beroil 100 GEM 1 150 Kl bersynth GH 6 220 Kl bersynth GEM 4 32 Shell Alvania BP Energrease GL 00 LS EP 00 1 Helical worm gear units with PG oil Consult SEW Eurodrive 2 Consult SEW Eurodrive for other gear units 3 Special lubricant for Spiroplan gear units only Please note critical startup behavi
4. EURODRIVE Geared Motors HW30 HS40 HS41 HK40 HS50 Edition HS60 for Trolley Drive Systems 07 2000 Operating Instructions 1050 4214 EN 1 Important Notes IIIa sassa 4 o 2 Safety amp amp rea raap Uu 5 3 Installation enna 6 3 1 Before you begin enne nnnm 6 3 2 Preliminary 6 33 Installing the gear unit nmn 6 4 Assembly Disassembly l U U u nnn nnne nnn nnne nnn 8 4 1 BeQumedl60 su u III areeni ade iia iatea arai ees 8 4 2 Installing the drive rod u u u 8 43 Gear units with solid shafts 8 5 eunt udine 10 5 1 Commissioning of gear units HW30 and helical worm gear units HS 10 6 Inspection Maintenance J u nnne nnne nni 11 6 1 Inspection and maintenance 11 6 2 Lubricant change intervals 11 6 3 Inspection and 12 7 Operation and Service eese u u u 13 7 1 Gear unit malfunction 13 SN NS 8 Mounting Positi
5. 03605AXX Figure 1 Example of a mounting device for installation of carrying wheels Gear Units for Trolley Drive Systems Operating Instructions Gear units with solid shafts Figure 2 shows the correct mounting arrangement 2 of a carrying wheel in order to avoid impermissible overhung loads D wheel hub incorrect correct 03604AEN Figure 2 Correct mounting arrangement of a carrying wheel Only use a mounting device see Figure 1 for installing input and output elements Use the center bore and the thread on the shaft end for positioning purposes Never drive carrying wheels etc onto the shaft end by hitting them with a hammer damage to bearings housing and the shaft Powertransmission elements should be balanced after fitting and must not give rise to any impermissible radial or axial forces see Figure 2 permitted values see the Trolley drive systems catalog Note Assembly is easier if you first apply lubricant to the output element or heat it up briefly 80 to 100 C Input and output elements such as carrying wheels must have protection against contact P e Mechanical The output can be mechanically separated from a continuously running motor by clutch activating the clutch Pole switchable motors or motors controlled by frequency inverters should be engaged at low output speeds Gear Units for Trolley Drive Systems Operating Instructions 5 go Startup of gear units H
6. 26 12 Assembly No 46 7th Avenue TEDA Fax 022 25 32 26 11 Sales Tianjin 300457 Service 08 2000 SEW Worldwide i Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Phone 0571 5 47 50 50 Sales Calle 22 No 132 60 Fax 0571 5 47 50 44 Service Bodega 6 Manzana B Santaf de Bogot Croatia Sales Zagreb KOMPEKS d o o Phone 385 14 61 31 58 Service PIT Erd gy 4 II Fax 385 14 61 31 58 HR 10 000 Zagreb Czech Republic Sales Prague SEW EURODRIVE S R O Phone 02 20 12 12 34 20 12 12 36 Business Centrum Praha Fax 02 20 12 12 37 Lun 591 sew sew eurodrive cz 16000 Praha 6 Denmark Assembly Copenhagen SEW EURODRIVEA S Phone 4395 8500 Sales Geminivej 28 30 P O Box 100 Fax 4395 8509 Service DK 2670 Greve Estonia Sales Tallin ALAS KUUL AS Phone 6 59 32 30 Paldiski mnt 125 Fax 6 59 32 31 EE 0006 Tallin Finland Assembly Lahti SEW EURODRIVE OY Phone 3 589 300 Sales Vesimaentie 4 Fax 3 780 6211 Service FIN 15860 Hollola 2 Greece Sales Athens Christ Boznos amp Son S A Phone 14 22 51 34 6 14 22 51 48 9 Service 12 Mavromichali Street Fax 1 4 22 51 59 P O Box 80136 GR 18545 Piraeus Boznos otenet gr Great Britain Assembly Normanton SEW EURODRIVE Ltd Phone 19 24 89 38 55 Sales Beckbridge Industrial Estate Fax 19 24 89 37 02 Service P O Box No 1 GB Normanton West Yorkshire WF6 1QR Hungary Sales B
7. Avenue Eiffel 5 Fax 010 2313 36 Service B 1300 Wavre http www caron vector be info caron vector be Macedonia Sales Skopje SGS Skopje Macedonia Phone 0991 38 43 90 Teodosij Sinactaski Fax 0991 38 43 90 6691000 Skopje Macedonia Malaysia Assembly Johore SEW EURODRIVE Sdn Bhd Phone 07 3 54 57 07 3 54 94 09 Sales 95 Jalan Seroja 39 Fax 07 3 5414 04 Service 81100 Johore Bahru Johore Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Phone 010 4 46 37 00 Sales Industrieweg 175 Fax 010 4 15 55 52 Service NL 3044 AS Rotterdam Postbus 10085 NL 3004AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Phone 09 2 74 56 272 74 00 77 Sales P O Box 58 428 Fax 09 274 0165 Service 82 Greenmount drive sales sew eurodrive co nz East Tamaki Auckland Christchurch SEW EURODRIVE NEW ZEALAND LTD Phone 09 3 84 62 51 10 Settlers Crescent Ferrymead Fax 09 3 84 64 55 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Phone 69 2410 20 Sales Solgaard skog 71 Fax 69 2410 40 Service N 1539 Moss Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Phone 511 349 52 80 Sales S A C Fax 511 349 30 02 Service Los Calderos 120 124 Urbanizacion Industrial Vulcano ATE Lima Poland Sales Lodz SEW EURODRIVE Polska Sp z o o Phone 042 6 16 22 00 ul Pojezierska 63 Fax 042 6 16 22 10 91 338 Lodz sew sew eurodrive pl 08 2000 SEW Wor
8. Wait until the gear unit has cooled down Danger of burns For modified mounting positions refer to Section 3 3 For gear units with oil level plug Remove oil level plug check oil level and adjust if necessary replace oil level plug Disconnect the drive and secure against unintentional switch on Wait until the gear unit has cooled down Danger of burns Remove some oil from the oil drain plug Check the oil consistency viscosity ifthe oil is visibly strongly contaminated it is recommended to change it sooner than specified in the maintenance intervals in section 6 1 For gear units with oil level plug Remove oil level plug check oil level and adjust if necessary replace oil level plug Changing the oil Change the oil only when the gear unit is at operating temperature 1 O W rn 12 Disconnect the drive and secure it against unintentional switch on Wait until the gear unit has cooled down Danger of burns Note However the gear unit must still be warm otherwise the high viscosity of excessively cold oil will make it harder to drain the oil correctly Place a container underneath the oil drain plug Remove the oil level screw breather plug breather valve and oil drain plug Drain all the oil Screw in the oil drain plug Fill new oil of the same type through the breather hole In other cases please consult the SEW service department Fill to oil volume in
9. electrochemical corrosion between the gear unit and the driven machine connection between different metals such as cast iron and high grade steel Also fit the bolts with plastic washers Ground the housing additionally use the grounding bolts on the motor Gear units are supplied in corrosion resistant versions for use in damp areas or in the open air Any damage to the paintwork e g on the breather valve must be repaired All gear units are delivered by SEW ready for the mounting position with the breather valve and transport fixture fitted Exception Gear units for extended storage pivoting and inclined mounting positions are delivered with a screw plug on the intended vent hole Prior to startup the customer must replace the highest screw plug by the supplied breather valve on each individual gear unit With geared motors for extended storage pivoting or inclined mounting position the supplied breather valve is located in the terminal box on the motor With mount on units that must breathe on the input side a breather valve is supplied in a plastic bag With gear units in an enclosed design no breather valve is supplied Usually the breather valve is activated ex works Should this not be the case the transport fixture must be removed from the breather valve prior to the startup of the gear unit 1 Breather valve with 2 Remove the transport fixture 3 Breather valve activated transport fixture Painting t
10. level Section 8 1 Output shaft is not rotating Clutch interrupted 1 Check clutch function On Off although the motor is running 2 Send in the gear unit geared or the input shaft is rotating motor for repair 1 Itis normal for small amounts of oil grease to leak out of the oil seal during the running in phase 24 hour running time Gear Units for Trolley Drive Systems Operating Instructions 14 General information on mounting positions 8 Mounting positions 8 1 General information on mounting positions Mounting SEW distinguishes the four mounting positions M1 M4 with right angle geared motors position for trolley drive systems The following figure shows the spatial position of the gear unit designation with mounting positions M1 M4 03564AXX Figure 9 Representation of mounting positions M1 M4 for right angle geared motors List of The following table shows the symbols used in the mounting position sheets and their symbols meanings Symbol Meaning Breather valve Oil level inspection plug Oil drain plug Gear Units for Trolley Drive Systems Operating Instructions HW30 D 06 007 000 8 2 HW30 D Normal 270 M3 M4 M2 M3 M4 M1 M2 M3 M4 Gear Units for Trolley Drive Systems Operating Instructions 15 HS40 D HS41 D 06 008 000
11. machine hours Check the oil At least every six months Depending on operating conditions Change mineral oil Figure S et lea t every 3 years Renew the anti friction bearing see Section 6 3 Depending on operating conditions Change synthetic oil Figure 3 at least every 5 years Renew the anti friction bearing Spiroplan gear units HW30 are lubricated for life and therefore are maintenance free Table 2 Inspection and maintenance intervals 6 2 Lubricant change intervals 30000 Average value per type of lubricant at 70 C Operating hours 070 80 90 100 110 C 120 Oil bath steady state temperature 03357AEN Figure 3 Change intervals for standard gear units under normal environmental conditions Change the oil more frequently when using special versions subject to more severe aggressive environmental conditions Gear Units for Trolley Drive Systems Operating Instructions 11 6 Inspection and maintenance 63 Inspection and maintenance Do not mix synthetic lubricants with each other and do not mix synthetic and mineral lubricants Oil is the standard lubricant The location of the oil level plug the oil drain plug and the breather plug for the different mounting positions can be found in the corresponding figures see section 8 1 Checking 1 the oil level 2 3 Checking the oil 1 Disconnect the drive and secure against unintentional switch on
12. Bilbao SEW EURODRIVE ESPANA S L Phone 9 44 31 84 70 Sales Parque Tecnologico Edificio 302 Fax 9 44 31 84 71 Service E 48170 Zamudio Vizcaya sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Phone 036 34 42 00 Sales Gnejsv gen 6 8 Fax 036 34 42 80 Service S 55303 J nk ping www sew eurodrive se Box 3100 S 55003 J nk ping Switzerland Assembly Basel Alfred Imhof A G Phone 061 4 17 17 17 Sales Jurastrasse 10 Fax 061 4 17 17 00 Service CH 4142 M nchenstein near Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Phone 0066 38 21 45 29 30 Sales Bangpakong Industrial Park 2 Fax 0066 38 21 45 31 Service 700 456 M007 Tambol Bonhuaroh Muang District Chon Buri 20000 08 2000 1 SEW Worldwide Turkey Assembly Istanbul SEW EURODRIVE Phone 0216 4 41 91 63 441 91 64 Sales Hareket Sistemleri San ve Tic Ltd Sti 3 83 80 14 3 83 80 15 Service Bagdat Cad Koruma Cikmazi No 3 Fax 0216 3 05 58 67 TR 81540 Maltepe ISTANBUL seweurodrive superonline com tr Uruguay Please contact our office in Argentina USA Production Greenville SEW EURODRIVE INC Phone 864 4 39 75 37 Assembly 1295 Old Spartanburg Highway Fax Sales 864 439 78 30 Sales P O Box 518 Fax Manuf 864 4 39 99 48 Service Lyman S C 29365 Fax Ass 864 4 39 05 66 Telex 805 550 Assembly San Franc
13. W30 and helical worm gear units HS 5 Startup 5 1 Startup of gear units HW30 and helical worm gear units HS Running in period 10 The direction of rotation of the output shaft on the HS40 41 helical worm gear units was changed from CW to CCW in comparison to the predecssor SHB4 Swap two motor feeder cables to change the direction of rotation The Spiroplan gear unit HW30 and the helical worm gear unit HS require a running in period of at least 24 hours before reaching their maximm efficiency A separate running in period for each direction of rotation is required if the gear unit is operated in both directions of rotation Table 1 shows the average power reduction during the running in period Power reduction for helical worm gear unit i range poner i range HS Spiroplan gear unit HW30 1 speed approx 12 approx approx 15 approx 50 280 40 75 2 speeds approx 6 approx approx 10 approx 20 75 20 30 3 speeds approx 8 approx 15 4 speeds 2 approx 8 96 approx 10 5 speeds approx 3 96 approx 6 25 approx 5 96 approx 8 Table 1 Power reduction for helical worm gear units HS and Spiroplan gear units HW30 Gear Units for Trolley Drive Systems Operating Instructions Inspection and maintenance intervals 6 6 Inspection Maintenance 6 1 Inspection and maintenance intervals Interval What to do Section Every 3000
14. accordance with the mounting positions see Section 8 1 or the details given on the name plate Check at the oil level screw Screw the oil level plug back in Install breather plug breather valve Gear Units for Trolley Drive Systems Operating Instructions N Gear unit malfunction 7 Operation Service Please provide the following information if you require assistance from our customer service department Nameplate data complete State type and extent of the fault Time and circumstances of the fault Presumed cause 7 1 Gear unit malfunction Malfunction Possible cause Solution Unusual regular running a Meshing grinding noise 1 Check the oil Section 6 3 noise Bearing damage 2 Contact customer service b Knocking noise Irregularity in the gearing Unusual irregular running Foreign bodies in the oil 1 Check the oil Section 6 3 noise 2 Stop the drive contact customer service Oil leaking a Seal defective for a Call customer service from the motor flange b Gear unit not vented for b Vent the gear unit from the motor oil seal Section 8 from the gear unit flange from the output end oil seal Oil leaking a Too much oil for a Correct the oil level from the breather valve b Breather valve not fitted properly Section 6 3 c Frequent cold starts oil foams and for b Fit the breather valve correctly or high oil
15. es 2164 Austria Assembly Vienna SEW EURODRIVE Ges m b H Phone 01 6 17 55 00 0 Sales Richard Strauss Strasse 24 Fax 01 6 17 55 00 30 Service A 1230 Wien sew sew eurodrive at Belgium Assembly Bruxelles CARON VECTOR S A Phone 010 23 13 11 Sales Avenue Eiffel 5 Fax 010 2313 36 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW DO BRASIL Phone 011 64 60 64 33 Sales Motores Redutores Ltda Fax 011 64 80 43 43 Service Caixa Postal 201 0711 970 sew brasil originet com br Rodovia Presidente Dutra km 213 CEP 07210 000 Guarulhos SP Bulgaria Sales Sofia BEVER DRIVE GMBH Phone 92 9 53 25 65 Bogdanovetz Str 1 Fax 92 9 54 93 45 BG 1606 Sofia bever mbox infoPhone bg Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Phone 905 7 91 15 53 Sales 210 Walker Drive Fax 905 7 91 29 99 Service Bramalea Ontario L6T3W1 Vancouver SEW EURODRIVE CO OF CANADA LTD Phone 604 9 46 55 35 7188 Honeyman Street Fax 604 946 2513 Delta B C V4G 1 E2 Montreal SEW EURODRIVE CO OF CANADA LTD Phone 514 3 67 11 24 2555 Rue Leger Street Fax 514 3 67 36 77 LaSalle Quebec H8N 2V9 Chile Assembly Santiago de Chile SEW EURODRIVE CHILE Phone 02 6 23 82 03 6 23 81 63 Sales Motores Reductores LTDA Fax 02 6 23 81 79 Service Panamericana Norte No 9261 Casilla 23 Correo Quilicura RCH Santiago de Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Phone 022 25 32
16. g bearings of gear units should be disposed of as steel scrap The same applies to components made of cast iron if no separate collection is available Helical worm wheels consist partially of non ferrous metal and should be disposed of accordingly Collect used oil and dispose of it according to applicable regulations Incase of design changes adjust the lubricant filling amounts accordingly Please observe the information in Section 3 3 Gear Units for Trolley Drive Systems Operating Instructions Safety Instructions 2 Safety Instructions Preliminary remarks General Intended usage Transport Storage Installation Assembly Commissioning Operation Inspection Maintenance The following safety instructions refer primarily to the operation of gear units When operating geared motors please also observe safety instructions for motors in the corresponding operating instructions Please refer to the additional safety instructions in the individual sections of these operating instructions During and after operation geared motors and gear units contain live and moving components and possibly hot surfaces All tasks related to transport storage installation assembly connection startup service and maintenance may only be performed by qualified technical personnel while strictly adhering to the pertinent detailed operating instruction s and circuit diagrams warning and safety label
17. he gear unit 2 e 02053BXX 02054BXX 02055BXX If the drive is to be overpainted or partially repainted ensure that the breather valve and the oil seals are carefully covered with tape Remove the tape strips after the paint work is finished Gear Units for Trolley Drive Systems Operating Instructions Required tools 4 Assembly Disassembly 41 Required tools Wrench set Mounting device Shims and distance rings if necessary Fixing devices for input and output elements Lubricant e g NOCO fluid Installation tolerances Shaft end Flanges Diametric tolerances in accordance with DIN 748 Centering shoulder tolerances in accordance with ISO k6 for solid shafts with d d lt 50 mm DIN 42948 ISO k6 for solid shafts with d d4 gt 50 mm ISO j6 with b lt 230 mm Center hole in accordance with DIN 332 ISO h6 with bj 230 mm shape DR 42 Installing the drive rod Install the supplied drive rod with Spiroplan gear unit HW30 and helical worm gear unit HS40 41 into the operating lever and secure it with a lock nut 4 3 Gearunits with solid shafts Mounting of Figure 1 shows an example of a mounting device for the installation of a carrying wheel carrying wheels onto the gear unit or motor shaft ends It may be possible to dispense with the thrust bearing on the mounting device 1 Shaft end of gear unit 2 Thrust bearing 3 Carrying wheel
18. isco SEW EURODRIVE INC Phone 510 4 87 35 60 Sales 30599 San Antonio Road Fax 510 4 87 63 81 Service P O Box 3910 Hayward California 94544 Philadelphia PA SEW EURODRIVE INC Phone 856 4 67 22 77 Pureland Ind Complex Fax 856 8 45 31 79 200 High Hill Road P O Box 481 Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Phone 9 37 3 35 00 36 2001 West Main Street Fax 9 37 4 40 37 99 Troy Ohio 45373 Dallas SEW EURODRIVE INC Phone 214 3 30 48 24 3950 Platinum Way Fax 214 3 30 47 24 Dallas Texas 75237 Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Phone 041 32 95 83 32 98 04 32 Sales Av Norte Sur No 3 Galpon 84 319 94 51 Service Zona Industrial Municipal Norte Fax 041 32 62 75 Valencia sewventas cantr net sewfinanzas cantr net 08 2000
19. ldwide 1 Portugal Assembly Coimbra SEW EURODRIVE LDA Phone 0231 20 96 70 Sales Apartado 15 Fax 0231 20 36 85 Service P 3050 901 Mealhada infosew sew eurodrive pt Romania Sales Bucharest Sialco Trading SRL Phone 01 2 30 13 28 Service str Madrid nr 4 Fax 01 2 30 71 70 71222 Bucuresti sialco mediasat ro Russia Sales St Petersburg ZAO SEW EURODRIVE Phone 812 3 26 09 41 5 35 04 30 P O Box 193 Fax 812 5 35 22 87 193015 St Petersburg sewrus post spbnit ru Singapore Assembly Singapore SEW EURODRIVE PTE LTD Phone 8 62 17 01 705 Sales No 9 Tuas Drive 2 Fax 8 61 28 27 Service Jurong Industrial Estate Telex 38 659 Singapore 638644 Jurong Point Post Office P O Box 813 Singapore 91 64 28 South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Phone 11 49 44 380 Sales Eurodrive House Fax 11 49 42 300 Service Cnr Adcock Ingram and Aerodrome Roads Aeroton Ext 2 Johannesburg 2013 P O Box 27032 2011 Benrose Johannesburg Capetown SEW EURODRIVE PROPRIETARY LIMITED Phone 021 5 11 09 87 Rainbow Park Fax 021 5 11 44 58 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens 7441 Cape Town P O Box 53 573 Racecourse Park 7441 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Phone 031 700 34 51 39 Circuit Road Telex 622 407 Westmead Pinetown P O Box 10433 Ashwood 3605 Spain Assembly
20. ons 14 8 1 General information on mounting positions 14 8 2 ARD 15 8 3 HS40 D HSAN D dui iret tiet rettet editae dte tt nies 16 84 HKA0D cese e Eme pesar ede a 17 8 5 HS50 D HS60 D ttr aa tentare 18 9 Technical D lt L s usss 19 9 1 Lubricant filling quantities es 19 9 2 Recommended lubricants for SEW 20 Operating Instructions Gear Units for Trolley Drive Systems Important Notes 1 Important Notes Warning Always follow the warnings and safety instructions in this publication and Safety Instructions Electrical hazard Possible effects Serious or fatal injury Immediate danger Possible effects Serious or fatal injury Dangerous situation Possible effects Minor injury Harmful situation Possible effects Damage to equipment or surroundings Application hints and useful information P P P Following these instructions is required for fault free operation and fulfillment of any DR warranty claims Read these instructions carefully before you start working with the unit L These operating instructions contain vital servicing information and should be kept in the vicinity of the unit Disposal please observe all applicable regulations e Housing components gears shafts and rollin
21. our at low temperatures 01 805 492e Renolin CLP 220 Synlube Optiflex CLP 220 Pinnacle Optigear Syn Renolin Unisyn EP 220 thetic 220 CLP 220 Renolin CLP 150 Renolin B 46 HVI Aircraft Hydr Oil 15 Renolin CLP 680 Synlube CLP 680 Renolin CLP 150 Synlube CLP 220 Multifak 6833 EP 00 Renolit SF 7 041 CLP PG polyglycol CLP mineral CLP HC synth hydrocarbon HLP hydraulic oil E diester oil water contamination class WGK 1 HCE synth hydrocarbons diester oil USDA H1 approval KBTS Ga Vi Gear Units for Trolley Drive Systems Operating Instructions 20 Recommended lubricants for SEW drives Anti friction It is recommended to change the grease for anti friction bearings with grease filling at bearing grease the same time that the oil is changed Ambient temperature Basis current filling Manus facturer Gear unit anti 30 C to 60 C mineral Mobilux EP 2 Mobil friction bearing 40 C to 80 C synthetic Mobiltemp SHC 100 25 C to 80 C mineral Unirex N3 Esso Motor anti friction 25 C to 60 C mineral Alvania R3 Shell bearing 80 C to 100 C synthetic Barrierta L55 2 Kl ber 45 C to 25 C synthetic Aero Shell Grease 16 Shell Table 4 Anti friction bearing grease The applied grease filling quantity must amount to one third of the cavities between the rolling elements for fast running bearings motor and gear unit inp
22. s on the gear unit geared motor System specific regulations and requirements national regional regulations concerning safety and accident prevention Serious personal injuries and material damage may occur through incorrect use wrong installation or operation inadmissible removal of required protective covers or of the housing These geared motors gear units are intended for industrial systems They comply with existing standards and regulations The technical data and information on approved conditions can be found on the nameplate and in the documentation All these details must be observed Inspect shipment for possible transport damages upon receipt Immediately inform the shipping company of any damages Startup may have to be cancelled Fasten installed lifting eyebolts They were designed for the weight of the geared motor gear unit no additional loads may be applied If necessary use appropriate and sufficiently dimensioned means of transport Remove existing shipping braces prior to startup Observe information in sections 3 and 4 Check the correct direction of rotation of the gear unit in its disengaged state without built on geared motor Pay special attention to unusual sliding noises during barring Secure the key for the trial run without output components Do not deactivate monitoring and protection devices not even for the trial run If in doubt modifications to normal operation e g increased tempera
23. table for the mounting position so the unit is ready to run mineral oil Nevertheless check the oil level prior to startup see Lubricant filling quantities on page 19 a partially higher oil level if synthetic oil is used Correct the oil level prior to startup see Lubricant filling quantities on page 19 3 3 Installing the gear unit The gear unit or geared motor must be mounted installed in the specified mounting position Spiroplan gear units are not dependent upon mounting position ona level vibration absorbing and torsionally rigid support structure Do not tighten housing legs and mounting flanges against each other The oil check and drain screws and the breather valves must be freely accessible At this point of assembly please check that the oil filling is as specified for the mounting position In case of design changes adjust the lubricant filling amounts accordingly Where the mounting position of HS gear units is to be changed to mounting position M2 please consult the SEW service department 1 Maximum permitted flatness error for flange mounting approximate value with reference to DIN ISO 1101 with flange 120 600 mm max error 0 2 0 5 mm Gear Units for Trolley Drive Systems Operating Instructions Installing the gear unit Installation in damp areas or on the outside Gear unit venting Activating the breather valve Use plastic inserts 2 3 mm thick if there is a risk of
24. ture noises vibrations may require that the geared motor be switched off Determine the cause and confer with SEW if necessary Observe information in section 6 Gear Units for Trolley Drive Systems Operating Instructions Before you begin 3 Installation 3 1 Before you begin The drive may only be installed if the entries on the nameplate of the geared motor match the supply voltage the drive is not damaged no damage resulting from transport or storage itis certain that the following requirements have been fulfilled with all gear units ambient temperature between 0 C and 40 no oils acids gases vapors radiation etc with special versions drive configured according to ambient conditions with Spiroplan gear unit HW30 and helical worm gear HS no large external mass moments of inertia are present that could exert a restoring load on the gear unit with n restoring 2 1 n lt 0 5 self locking 3 2 Preliminary work Output shafts and flange surfaces must be thoroughly cleaned of anti corrosion agents contamination or similar impurities use a commercially available solvent Do not let the solvent get in contact with the sealing lips of the oil seals danger of damage to the material Please note The service life of the lubricant in the bearings is reduced if the unit is stored gt 1 year Gear unit designs of the extended storage type have an oil fill sui
25. udapest SEW EURODRIVE Ges m b H Phone 01 2 02 74 84 Service Holl si Simon Hut 14 Fax 01 2 01 48 98 H 1126 Budapest Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Phone 2 7 96 04 77 79 60 46 54 Sales Unit No 801 806 8th Floor Fax 2 7 95 91 29 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong India Assembly Baroda SEW EURODRIVE India Private Limited Phone 0 265 83 10 86 Sales Plot NO 4 Gidc Fax 0 265 83 10 87 Service Por Ramangamdi Baroda 391 243 sewindia wilnetonline net Gujarat lreland Sales Dublin Alperton Engineering Ltd Phone 01 8 30 62 77 Service 48 Moyle Road Fax 01 8 30 64 58 Dublin Industrial Estate Glasnevin Dublin 11 08 2000 1 SEW Worldwide ltaly Assembly Milan SEW EURODRIVE di R Blickle amp Co s a s Phone 02 96 98 01 Sales Via Bernini 14 Fax 02 96 79 97 81 Service 1 20020 Solaro Milano Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Phone 0 53 83 7 3811 13 Sales 250 1 Shimoman no Fax 0 53 83 7 3814 Service Toyoda cho Iwata gun Shizuoka prefecture P O Box 438 0818 Korea Assembly Ansan City SEW EURODRIVE CO LTD Phone 031 4 92 80 51 Sales R 601 4 Banweol Industrial Estate Fax 031 4 92 80 56 Service Unit 1048 4 Shingil Dong Ansan 425 120 Luxembourg Assembly Bruxelles CARON VECTOR S A Phone 010 23 13 11 Sales
26. ut shaft end two thirds of the cavities between the rolling elements for slow running bearings motor and gear unit input shaft end Gear Units for Trolley Drive Systems Operating Instructions 21 SEW Worldwide i SEW Worldwide Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co Phone 0 72 51 75 0 Production Ernst Blickle StraBe 42 Fax 0 72 51 75 19 70 Sales D 76646 Bruchsal Telex 7 822 391 Service http www SEW EURODRIVE de P O Box 3023 D 76642 Bruchsal sew sew eurodrive de Production Graben SEW EURODRIVE GmbH amp Co Phone 0 72 51 75 0 Ernst Blickle StraBe 1 Fax 0 72 51 75 29 70 D 76676 Graben Neudorf Telex 7 822 276 P O Box 1220 D 76671 Graben Neudorf Assembly Garbsen SEW EURODRIVE GmbH amp Co Phone 0 51 37 87 98 30 Service near Hanover Alte Ricklinger StraBe 40 42 Fax 0 51 37 87 98 55 D 30823 Garbsen P O Box 110453 D 30804 Garbsen Kirchheim near Munich SEW EURODRIVE GmbH amp Co DomagkstraBe 5 D 85551 Kirchheim Phone 0 89 90 95 52 10 Fax 0 89 90 95 52 50 Langenfeld near Dusseldorf SEW EURODRIVE GmbH amp Co SiemensstraBe 1 D 40764 Langenfeld Phone 0 21 73 85 07 30 Fax 0 21 73 85 07 55 Meerane near Zwickau SEW EURODRIVE GmbH amp Co Dankritzer Weg 1 D 08393 Meerane Phone 0 37 64 76 06 0 Fax 0 37 64 76 06 30 Additional addresses for service in Germany provided on request
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