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SINAMICS G110D Operating Instructions

1. Line supply 3 AC 380 500 V DI3 Sensor A Motor supply Mechical brake DIO Sensor C DI1 Sensor B Temperature sensor AS i interface Figure 5 23 Example conveyor application Application parameters Using the Expert List mode in STARTER as previously described the following parameters should be modified as shown in the table below Before setting the parameters listed below you must wait until P3900 0 In addition to the AS i specific parameters discussed in the previous section the following parameters should be modified to allow the digital inputs to be read by the controlling PLC SINAMICS G110D 82 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 8 Example application Table 5 5 Conveyor application parameters Parameter Setting Description P0701 0 22 Digital input DIO set to Quick Stop source 1 allowing DIO to be used as Quick Stop input P0971 1 Transfers parameter values from RAM to EEPROM Example S7 script and ladder logic The following is an example S7 script which the PLC will use to communicate with the Inverter Baustein FC2 Example application Netzwork I Start conveyor U START G110D _ FAST Netzwork 2 Generate message occupied U G110D_ DIJ FP EdgeDI3 S ConveyorOccupied Netzwork 3 Switch from FAST to SLOW U G110D_ DI1 U NextCo
2. sinamics Line supply 3 AC 380 500 V DI3 Sensor A Motor supply Mechical brake Temperature sensor DIO Sensor C DI1 Sensor B AS i interface Figure 6 53 Example conveyor application SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 179 Functions 6 11 Operation in fieldbus systems Application parameters Using the Expert List mode in STARTER as previously described the following parameters should be modified as shown in the table below Before setting the parameters listed below you must wait until P3900 0 In addition to the AS i specific parameters discussed in the previous section the following parameters should be modified to allow the digital inputs to be read by the controlling PLC Table 6 68 Conveyor application parameters Parameter Setting P0701 0 22 Digital input DIO set to Quick Stop source 1 allowing DIO to be used as Quick P0971 1 Transfers parameter values from RAM to EEPROM Example S7 script and ladder logic The following is an example S7 script which the PLC will use to communicate with the Inverter Baustein FC2 Example application Netzwork L Start conveyor U START G110D _ FAST Netzwork 2 Generate message occupied U GILD DIS EP EdgeDI3 S ConveyorOccupied Netzwork 3 Switch from FAST t
3. SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 79 Commissioning 5 7 Commissioning with the IOP Note Optical cables The cable supplied with the IOP hand held kit is not suitable for use with the SINAMICS G110D Inverter The following cables can be ordered e USB optical cable order number 6SL3555 OPA00 2AA0 e RS232 optical cable order number 3RK1922 2BP00 The USB optical cable is used to allow a PC to be connected to the Inverter utilizing the optical interface on the SINAMICS G110D The USB optical cable cannot be used to connect the IOP Hand held device to the SINAMICS G110D Inverter The RS232 optical cable is used to allow the IOP Hand held device to be connected to the Inverter utilizing the optical interface on the SINAMICS G110D Commissioning the Inverter As previously stated the IOP is a menu driven operator panel By choosing the appropriate menu options the user will be guide through a series of questions which when answered will set the appropriate values for any parameters involving the selected function The basic commissioning of the Inverter is performed using the following procedure 1 From the status screen select the Wizards menu 2 The wizards menu will display a list of functions that can be selected 3 Using the wheel scroll down to the Basic Commissioning wizard 4 Press the wheel to confirm selection 5 The screen will now display the
4. P1001 50 Fixed frequency 1 FF1 FF values in Hz P1002 50 Fixed frequency 2 FF2 P1003 10 Fixed frequency 3 FF3 P1004 15 Fixed frequency 4 FF4 P1020 2091 0 FF1 selection using fieldbus Additional information about binary coded selection of the fixed frequencies P1016 2 is provided in function chart 3210 of the List Manual Table 6 21 Example Selecting 2 fixed frequencies using digital input 2 and digital input 3 Parameter Description P0003 3 Enable expert access to parameters P0700 2 Selecting the command source Digital inputs P0701 1 ON OFF 1 DIO factory setting P0702 12 Direction reversal D11 factory setting P0703 99 Enable open digital input 2 DI2 P0704 99 Enable open digital input 3 DI3 P1001 4 00 Defines fixed frequency 1 FF1 in Hz P1002 8 00 Defines fixed frequency 2 FF2 in Hz P1020 2091 0 Connect fixed frequency 1 FF1 with the status of DI2 2091 0 Parameter which displays the status of digital input 2 P1021 2091 1 Connect fixed frequency 2 FF2 with the status of DI3 2091 1 Parameter which displays the status of digital input 3 6 4 5 Running the motor in jog mode JOG function Run motor in jog mode JOG function The JOG function enables you to carry out the following ED first traverse movement direction of rotation etc Sy e6 e Test the motor and inverter after co
5. PWE 2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 AK 0 Parameter number PNU Figure 6 35 PKE component structure 6 11 Operation in fieldbus systems The request ID defines whether the parameter is to be read or written and also the data type of the value being transferred In addition it is possible to choose whether parameters are written permanently to EEPROM or only to volatile memory In order to maximise compatibility with the USS protocol the task ID is retained in full Table 6 62 Request IDs from master to slave Request Identifier Description Response identifier Positive Negative 0 No request 0 7 8 1 Request parameter value 1 2 7 8 2 Modify parameter value word 1 7 8 3 Modify parameter value double word 2 7 8 4 Request descriptive element 3 7 8 6 Request parameter value array 4 5 7 8 7 Modify parameter value array word 4 7 8 8 Modify parameter value array double word 5 7 8 9 Request number of array elements 6 7 8 11 Modify parameter value array double word and store in EEPROM 5 7 8 12 Modify parameter value array word and store in EEPROM 4 7 8 13 Modify parameter value double word and store in EEPROM 2 7 8 14 Modify parameter value word and store in EEPROM 1 7 8 In general a PKW request results in a response from the slave The response ID in the slave response has different meanings from those in the master messag
6. Number of the command data set to which the data is to be copied target P0809 2 1 Start copying For an overview of all the parameters that belong to the drive data sets and can be switched see the List Manual SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 6 Setpoint preparation 6 6 Setpoint preparation 6 6 1 Overview of setpoint preparation Overview of setpoint calculation The setpoint calculation modifies the speed setpoint e g it limits the setpoint to a maximum and minimum value and using the ramp function generator prevents the motor from executing speed steps Positive Rampup Ramp Limitation time down time Speed setpoint from setpoint source e Ramp function generator negative Limitation Speed setpoint for motor control Figure 6 8 Setpoint calculation in the inverter 6 6 2 Minimum frequency and maximum frequency Limiting the speed setpoint The speed setpoint is limited by both the minimum and maximum frequency frequency When the motor is switched on it accelerates to the minimum frequency regardless of the frequency setpoint The set parameter value applies to both directions of rotation In addition to its limiting role the minimum frequency can be used as a reference value for various monitoring functions e g if a motor holding brake is engaged when the minimum frequency is reached Maximum frequency The frequency setpoint is l
7. Note Location of memory card holder The memory card holder on the SINAMICS G110D is located under the top cover of the Control Unit housing The memory card must be installed prior to the electrical installation of the Inverter When re assembling the housing it is important to ensure that the seals are replaced correctly because if the seal are not fitted incorrectly it will adversely affect the IP rating of the Inverter Data backup The SD MMC is a removable non volatile flash memory for the parameter sets of an Inverter and does not require a power supply For instance this can be used to transfer parameter settings to a new Inverter after the previous one was replaced We recommend that memory card MMC Order No 6SL3254 OAMO00 0AA0 should be used Prerequisites for transferring data sets from the SD MMC to a different inverter The Control Unit to which the parameter set is transferred must be of the same type and have the same firmware release as the source Control Unit Same type means The same Order No Backup the parameters on the SD MMC memory card upload Parameter Insert SD MMC Description A0564 This alarm means that the SD MMC was inserted while the device was in operation and that no SD MMC was inserted when the inverter was started P0003 3 3 Access level 3 P0010 30 30 Parameter transfer P0802 2 2 Start data transfer from the EEPROM to the SD MMC
8. Parameter Description P0700 2 Controls the motor using the digital inputs of the inverter P0727 0 Two wire control method 1 or 2 P0701 1 CW rotation is activated with digital input 0 Further options CW rotation can be activated with any other digital input e g with digital input 3 via P0704 1 P0702 2 CCW rotation is activated with digital input 1 Further options CCW rotation can be activated with any other digital input e g with digital input 3 via P0704 2 Two wire control method 3 Function description 96 This control method uses two control commands as permanent signals Like method 2 CW and CCW rotation can be started stopped by one control command each In contrast to method 2 however the control commands can be switched at any time regardless of the setpoint output frequency and direction of rotation The motor does not have to coast to 0 Hz either before a control command is executed Motor ON CW j fey ve pa pa Motor ON tot l CCW 1 ott Active Active VI Motor speed LI Figure 6 4 Two wire control using digital inputs method 3 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 2 Inverter Control Table 6 7 Function table Motor ON Motor ON Function CW CCW 0 0 OFF 1 The motor decelerates to a standstill 0 1 The motor accelerates t
9. Table 6 43 Principle of operation of the automatic restart P1210 0 Automatic restart locked this is a practical setting for a networked drive After the line supply voltage returns possible faults must be acknowledged After this the ON command must be switched in again in order that the inverter starts P1210 1 Fault acknowledgment after ON command P1211 locked After a power failure the inverter automatically acknowledges all faults it resets them as soon as the line supply voltage returns e Faults due to a line supply undervoltage are not automatically acknowledged e The motor does not automatically start e The motor only starts to rotate again if an ON command is issued again after the line supply voltage returns SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 133 Functions 6 9 Technological functions 134 P1210 2 Automatic restart after power failure no additional start attempts P1211 locked After power failure the inverter automatically acknowledges fault F0003 resets it as soon as the line supply voltage is available again and automatically restarts e All other faults are not automatically acknowledged e Faults due to a line supply undervoltage are not automatically acknowledged e Switching the ON command in the de energized state only results in an automatic start if the inverter was in the ready state when the power failed P
10. HAN Q8 Female Spec 48 Operating Instructions SINAMICS G110D 2010 20 06 A5E02385577A2 AB Connection Table 4 8 Digital input specifications 4 8 Cables and connections Digital input 2 sockets 4 Dls Pin Function 1 24 V 25mA max 2 DI1 or DI3 3 UOV 4 DIO or DI2 5 Functional Earth Shield Functional Earth Type M12 5 pole Female Spec PNP SIMATIC compatible low lt 5 V high gt 10 V max input voltage 30V Table 4 9 Analog input specifications Analog connections Pin Function 10V 10 mA 24 V AIN OV AIN oa R ol hmM Functional Earth Table 4 10 AS i connector specifications ASI connections Pin Function Description AS i system cable colour 1 ASi AS i positive Yellow 2 AUX Auxilary 0 V Black 3 ASi AS i negative Yellow 4 AUX Auxilary 24 V Black 5 Function earth Earth connection SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 49 Connection 4 9 Configuring the AS i slave 4 9 Overview 50 Configuring the AS i slave Before data transfer can take place between the AS i Master and the slave devices each slave must be assigned an address The address of a AS i slave can be assigned using the following methods e Addressing off line using the Siemens Addressing
11. Example read request utilizing data block 3 and data block 4 Network 2 Read PKW from G110D AN Dummy Switch L 0 0 BLD 103 A Dummy Switch L Od BLD 103 AN I 40 0 A ni 40 2 JNB _002 CALL ASi 3422 ACT L0 0 STARTUP L0 1 LADDR WH1l6 7 SEND P DB4 DBX0 0 BYTE 6 RECV P DB3 DBX0 0 BYTE 8 DONE 040 0 ERROR 040 1 STATUS MD22 _002 NOP 0 Figure 6 44 Parameter read request and response Data Write A data write request transfers the specified parameter data to the inverter Since the normal PKW response is not sent in the event that the PKW command is not successfully completed the inverter replies with an error response containing a standard error byte of no error and a further word value containing the error code This request only makes sense for a PKW write command SINAMICS G110D 170 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 11 Operation in fieldbus systems Telegram structure Master gt Slave 0x13 0x2F 0x08 PKE IND PWE1 PWE2 Request Slave gt Master 0x53 Response OK Command Instruct AS i link advanced to perform a CTT2 transfer Address Slave address CTTZ_Len Length of CITZ Message CTTZ_ Command CTT2 vendor specific write Dataset Dataset 47 for all inverter transactions command Len 8 byte PKU transfer double word value DW 16 1018000 Parameter number amp index PUE
12. ceccccccececeeececececececeseseeeseeeseseseseseseseeess 110 Rounding parameters s 44 0205 atiaintatn hanna deen apne eka a eae 111 setting the Control types cui di loka tal odin 111 Optimizing the starting characteristics for a linear Characteristic 0 cc cceseceeeeeeeeeeeeteees 112 Setting the Controlity crien eet devcSt E thdvgects daaetel E aati reladictiediee ss 113 Further V f control methods P1300 erae EEE E REE 114 Parameters to sense the temperature using a temperature Sensor ee eeeeeeeeeeeeteeeeeeeeeeeeees 117 Imax controller ParaMeterS ccccccceeeceeeeeeeeececeeeeeceeeanaececeeeeeceeaeeeceeeeeseseeaeeeceeeeeseesecieeeeeeeeneee 118 Vocmax controller ParaMeterS ccccceceeeeeceeceeeeeeeeeceneaeceeeeeeeseceaeeeeeeeseseceaeeeeeeeseesesieaeeeeeeeeee 119 Parameterizing the monitoring functions 0 0 0 cece eee eeee eter tenant ee eeaeeeeeseeeeeeseneeeeeteneaeeeeeeaaees 120 Braking methods depending on the application cccccccceeeeeeeeceeceeeeeeesecensaeeeeeeeeesessnnaeeneees 122 Parameters to enable and set DC braking ceeccceeeeeeeneeeeeeeeeeeeeeeeeeeeseneaeeeseeeeeeesenaeeeeeenaees 124 Parameters to enable and set dynamic braking cccceeeeeeeeeeeeeeeeeeeeeeseeeeeeeseeeeeeeseeeeeeseenaees 127 Operating Instructions 2010 20 06 A5E02385577A2 AB 9 Table of contents Table 6 40 Table 6 41 Table 6 42 Table 6 43 Table 6 44 Table 6 45 Table 6 46
13. res nr SINAMICS Figure 5 1 Communications interfaces 5 2 Restoring the factory settings If nothing else works restore the factory settings You can restore the factory settings using parameter P0970 Parameter or Description procedure P0003 1 User access level 1 Standard level P0010 30 Commissioning parameter 30 Factory setting parameter transfer P0970 1 Restore factory settings 1 Restore the factory parameter settings IOP select factory restart from the extras menu The IOP will display a message stating that a factory reset is taking place and display a progress bar When completed the display will display a message that the factory reset has been successfully completed STARTER Displays a progress bar 60 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 3 Preparing for commissioning Note Data transfer is interrupted while the factory parameter settings are being restored The following parameters remain unchanged even after the factory settings have been restored e P0014 Storage mode e P0100 Europe North America e P0201 Power stack code number e Communication parameters e Power Module specific data 5 3 Preparing for commissioning Prerequisites before you start Before you start parameterization you should clarify the following issues about commissioning your application Are the factory s
14. 2010 20 06 A5E02385577A2 AB Appendix A A 2 CE UL LISTED SINAMICS G110D A 2 Standards EMC Phenomenon Standard Level Performance Criterion Voltage Unbalance EN 61000 2 4 3 Negative Phase A Class 3 Sequence Frequency Variation EN 61000 2 4 Nominal 50 Hz or 60 Hz A Class 3 4 4 Commutation Notches EN 60146 1 1 Depth 40 A Class B Area 250 x degrees Standards European Low Voltage Directive The SINAMICS G110D product range complies with the requirements of the Low Voltage Directive 2006 95 EC The units are certified for complaince with the following standards EN 61800 5 1 Semiconductor inverters General requirements and line commutated inverters EN 60204 1 Safety of machinery Electrical equipment of machines European Machinery Directive The SINAMICS G110D inverter series does not fall under the scope of the Machinery Directive However the products have been fully evaluated for compliance with the essential Health amp Safety requirements of the directive when used in a typical machine application A Declaration of Incorporation is available on request European EMC Directive When installed according to the recommendations described in this manual the SINAMICS G110D fulfils all requirements of the EMC Directive as defined by the EMC Product Standard for Power Drive Systems EN 61800 3 Underwriters Laboratories UL LISTED POWER CONVERSION EQUIPMENT for
15. 3001 2 5mm 0933 0006102 19120080528 Lapp 4 00 kw 14 AWG 14 AWG MS SC M25x1 5 5 50kW 4mm2__ 13EBN11Z08P 4mm 0933 000 6107 750 kw 120r 10 12 or 10 93112640 AWG AWG 4 x crimps are required for each inverter for the motor connections use 75 C copper wire only Table 4 6 Temperature sensor and EM brake Power cable Belcom Temperature sensor pair EM Brake pair rating size DESINA F Cable No Crimp size Crimp number Crimp size Crimp number 0 75 kW 1 mm 13EBN17Z08P_ 0 75 mm2 0933 000 6114 0 75 mm2 0933 000 6114 1 50 kw 18 AWG 20 AWG 20 AWG 3 00 kW 2 5mm 13EBN13Z08P 1 mm 0933 000 6105 1 mm 0933 000 6105 4 00 kW 14 AWG 18 AWG 18 AWG 5 50 kW 4 mm 13EBN11Z08P 1 mm2 0933 000 6105 1 5 mm2 0933 000 6104 7 50 kW 12 or 10 18 AWG 18 AWG AWG 2 x crimps are required for each auxiliary signal pair use 75 C copper wire only Connection specifications Table 4 7 Mains supply and motor output specifications Mains supply Pin Function L1 L2 L3 Protective Earth Type HAN Q4 2 Male Spec 10 3AC 380V 500V Motor output Pin Function U Not connected W EM Brake Temperature sensor EM Brake V ooINIDIAJAJO INJ Temperature sensor U m Protective Earth 4 lt no o
16. A trip will always result if the action taken does not sufficiently reduce internal temperatures Parameter s P0290 2 P0292 Parameterizes the alarm threshold for heatsink and module temperature monitoring Temperature monitoring for the motor The implementation of thermal protection for the motor is accomplished using the following types of thermal sensors 116 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 8 Protection functions e PTC sensor e KTY 84 sensor e ThermoClick sensor Temperature sensing using a temperature sensor Table 6 33 Parameters to sense the temperature using a temperature sensor Description User access level 2 Extended Specify the motor cooling 0 Self ventilated with fan on the motor shaft IC410 or IC411 factory setting 1 Forced ventilation with a separately driven fan 1C416 2 Self ventilated and inner cooling open circuit air cooled 3 Forced ventilated and inner cooling open circuit air cooled Specify the motor temperature sensor 0 No sensor factory setting gt P0610 1 PTC thermistor gt P0604 2 KTY84 gt P0604 4 ThermoClick sensor Motor overtemperature alarm threshold 0 C 220 C factory setting 130 C Enter the alarm threshold for motor overtemperature protection The shutdown temperature threshold alarm threshold 10 is the value at which either the invert
17. AS i Extension Plug Ma eae E EEE NENEN for segment length F up to 200 m Safety H monitor Lo Figure 4 8 Example AS i configuration SINAMICS G110D 52 Operating Instructions 2010 20 06 A5E02385577A2 AB Connection 4 9 Configuring the AS i slave Addressing the AS i device SINAMICS G110D To address the AS i device in this case the Inverter the following actions should be performed CAUTION AS i Master The AS i Master must be disconnected from the network prior to addressing any AS i slaves If the AS i Master is connected to the network during the addressing process the addressing of an AS i slave will not be possible Addressing Unit When assigning the address of the slaves in the Inverter with the Addressing Unit the digital inputs and analog input must be disconnected to prevent the Addressing Unit from being overloaded by their power consumption When the Addressing Unit is plugged into the device address port of the Inverter the AS i communications are terminated automatically Therefore there is no requirement to disconnect the M12 AS i connection on the Inverter 1 Connect the M12 connector to the Inverter AS i port 2 Connect the AS i cable to the M12 branch 3 Remove the Control Unit cover 4 Connect the Address Programmer to the AS i addressing port on the Inverter 5 The address of the Inverter as a slave device can now be completed See next section for fu
18. Functions 6 7 Motor control Table 6 30 Optimizing the starting characteristics for a linear characteristic Parameters P0003 2 Description Extended access P1310 Continuous Boost Defines boost level in relative to P0305 rated motor current applicable to both linear and quadratic V f curves At low output frequencies the output voltage is low to keep the flux level constant However the output voltage may be too low for the following e magnetisation the asynchronous motor e hold the load e overcome losses in the system The inverter output voltage can be increased via P1310 for the compensation of losses hold loads at 0 Hz or maintain the magnetization The magnitude of the boost in Volt at a frequency of zero is defined as follows V_ConBoost 100 sqrt 3 P0305 P0350 P1310 100 Increasing the boost levels increases motor heating especially at standstill Setting in P0640 motor overload factor limits the boost sum V_Boost P0305 P0350 lt P1310 100 The boost values are combined when continuous boost P1310 used in conjunction with other boost parameters acceleration boost P1311 and starting boost P1312 However priorities are allocated to these parameters as follows P1310 gt P1311 gt P1312 The total boost is limited by following equation sum V_Boost lt 1 3 sqrt 3 P0305 P0350 P0640 100 P1311 Acceleration boost Applies boost in relativ
19. If the addresses are set to 0 on the Inverter it is necessary to power cycle of the AS i bus or by physically disconnecting and reconnecting the slave Addressing by parameter The AS i address of the two slaves in the Inverter are held in parameter P2021 using an index Index 0 P2021 0 holds the address of Slave 1 and Index 1 P2021 1 holds the address of Slave 2 Parameter P2021 can take any value in the ranges 0 31 for A slaves and 33 63 for the B slaves When deciding addresses for the slaves the following points should be taken in account e Except for the special case of address 0 the two slaves must be assigned different addresses e f either slave is set to address 0 then both slaves will be set to address 0 and Slave 2 will become hidden from the AS i network A summary of parameter P2021 values and conditions are given in the table below SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions Table 6 56 Summary of parameter P2021 settings 6 11 Operation in fieldbus systems Parameter Description Dual slave mode P2021 0 Address for slave 1 profile 7 A 5 Addresses available 0 31 for A address 33 63 for B addresses P2021 1 Address for slave 2 profile 7 A E Addresses available 0 31 for A address 33 63 for B addresses Single slave mode P2021 1 Address for slave 2 profile 7 F E Addresses available 0 31 A address Note aft
20. RDY LED flashes e If the upload procedure is successful P0010 and P0802 are set to 0 and the RDY LED lights up e If the download procedure is unsuccessful F0061 or F0062 is displayed and the LED SF red lights up In this case make another attempt to transfer data 86 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 9 Backup data and storage Note Time it takes to save the data It can take several minutes to transfer data to the SD MMC memory card Transferring the parameters from the SD MMC memory card into the frequency inverter download Parameter Description P0003 3 3 Access level 3 P0010 30 30 Parameter transfer P0803 2 2 Start data transfer from the SD MMC to the EEPROM in the CU RDY LED flashes e If the upload procedure is successful P0010 and P0803 are set to 0 and the RDY LED lights up e If the download procedure is unsuccessful FO061 or F0062 is displayed and the LED SF red lights up In this case make another attempt to transfer data SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 87 Commissioning 5 9 Backup data and storage 88 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 1 Overview of Inverter functions Fail safe functions STO STO S1 SBC Command sources Digital inputs Operator panel Fail
21. Table 6 47 Table 6 48 Table 6 49 Table 6 50 Table 6 51 Table 6 52 Table 6 53 Table 6 54 Table 6 55 Table 6 56 Table 6 57 Table 6 58 Table 6 59 Table 6 60 Table 6 61 Table 6 62 Table 6 63 Table 6 64 Table 6 65 Table 6 66 Table 6 67 Table 6 68 Table 7 1 Table 8 1 Table 8 2 Table 9 1 Table 9 2 Table 9 3 Table A 1 10 Control logic parameters of the motor holding brake sssesesessssesssrrsserrrsserrrssrerrssrrnnssrennssrenn 130 Parameter to force open a motor holding brake 0 eee ecceeeeeeeeeeeeeenneeeseeeaeeeeeenaeeeeeenaeeeeeeaaes 131 Parameterizing the automatic restart ee eeeeeeeenne cece enneeeeeeaeeeeeeaeeeeeeaeeeseeaeeeeeenaeeeeeenaes 133 Principle of operation of the automatic restart ceccececceececeeeeeeeeeneeeeeeeeesesenaeeeeeeeeeeensnaeees 133 Overview of the automatic restart characteristics eccceeeeeeeeeeeeeeeeeeeeeeeeeteeeeeettaeeeeeeneeeereea 135 Main function parameters cecccccccccecceeeeeeeeenaeceeeeeeeeeaaeaeceseeeseceaaaeaeceeeeesaecneaeeeseeeesesesieeeees 136 Overview the flying restart FUNCTION 2 0 eec cece eeneeeeenneeeeeeeeaeeeeeeaaeeeeeeaaeeeeeeaaeeeseeaeeeeeenaeeeeneas 136 Additional commissioning parameters cccceeeeee cece eee eeeeaeeeeeeaaeeeeeeaaeeeseeaeeeseenaeeeeeenaeeeeneaaes 137 Technology controller parameters cccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeseneeeeeseeeaeeeseneaeeeeee
22. the binector input of the ON OFF1 function P0840 is available for activation by a signal source other than r0722 0 in this case r2811 P2810 10722 ndex 0722 0 Index 0 Figure 2 6 Interconnection after insertion of two functions Operating Instructions 2010 20 06 A5E02385577A2 AB 29 Introduction 2 3 Extended adaptation of parameters Principle of connecting functions by means of BICO technology A connection between two functions comprises a connector binector and a BICO parameter Connections are always established with respect to the input of a particular function which means that the output of an upstream function must always be assigned to the input of a downstream function The assignment is always made by entering the number of the connector binector from which the required input signals are read in a BICO parameter SINAMICS G110D 30 Operating Instructions 2010 20 06 A5E02385577A2 AB Description 3 3 1 Overview of SINAMICS G110D Inverters SINAMICS G110D Inverters The SINAMICS G110D has been designed to provide an adaptable solution to conveyor technology applications Each SINAMICS G110D Inverter is a complete Power Module and Control Unit in one unique housing which is IP65 rated The power output range extends from 0 75 kW to 7 5 kW The optional STARTER software allows commissioning of the Inverter using a PC with the optional optical cables A range of additional application specific component
23. 6 Commissioning with STARTER Commissioning procedure SINAMICS G110D Once STARTER is running it will present an empty screen from the File menu selected new project amp G120 C Siemens Step7 S7proj G120 ED G120D Fail Safe C Siemens Step S 7proj G120D_Fa amp G120D Failsafe c siemens step7 s proj ql20d__1 EP G120D Fail safe C Siemens Step S 7proj G120D__3 amp G120D Failsafe_0 c siemens step7 s projql20d__2 ED Progetto c siemens step s proj progetto amp Projet c siemens step7 s7proj projet En Drananka ah anlarmamal akam Th a Frail mrs zl Name Type g 10D_Conveyor Project b7 TE Library Storage location CASiemens Step7 57proj Browse Ome o Figure 5 3 Create new project dialog Click OK and the dialog disappears and the normal STARTER screen appears with the project name appears in the project tree on the right hand side of the screen FF STARTER G110D_Conveyor Project Edit Targetsystem View Options Window Help Josa a aff fo el ae x G110D_Conveyor Figure 5 4 Insert drive Double click the Insert single drive unit the select drive dialog appears Operating Instructions 2010 20 06 A5E02385577A2 AB 67 Commissioning 5 6 Commissioning with STARTER Gasa Drive Unit Bus Address Geratefamilie Sinamics z Ger t Sinamics G110D z Gerateauspragung Figure 5 5 Select drive dialog Selec
24. A5E02385577A2 AB Functions 6 7 Motor contro 6 7 2 V f control with parabolic characteristic BQ Note ey V f control with a parabolic characteristic must not be used in applications in which a high torque is required at low speeds Table 6 31 Setting the control type Parameter Description P0003 2 Extended access P1300 2 Control type V f control with parabolic characteristic 6 7 3 Typical applications for V f control V f control is perfectly suitable for almost any application in which the speed of induction motors is to be changed Examples of typical applications for V f control include m e Pumps e Fans e Compressors e Horizontal conveyors Basic properties of V f control V f control sets the voltage at the motor terminals on the basis of the specified speed setpoint The relationship between the speed setpoint and stator voltage is calculated using characteristic curves The inverter provides the two most important characteristics linear and square law User defined characteristic curves are also supported V f control is not a high precision method of controling the speed of the motor The speed setpoint and the speed of the motor shaft are always slightly different The deviation depends on the motor load If the connected motor is loaded with the rated torque the motor speed is below the speed setpoint by the amount of the rated slip If the load is driving the motor i e the m
25. A5E02385577A2 AB Index Motor data 61 Motor holding brake 128 129 131 Motor rating plate 61 Motor temperature sensor 117 Motorized potentiometer 103 mounting orientation 41 N network structure 52 No load monitoring 120 O Operating parameters 152 Operating temperature 193 Operating voltage 193 Operator Panel 59 Optical cable 80 Overload 25 118 Overload capability 193 Overvoltage 119 P Parameter assignment 22 Parameter types 22 PC connection cable 66 PC Inverter connection kit 36 PELV 15 PID controller 138 PKW error codes 164 PKW mechanism 162 PLC functionality 28 Power factor 193 Power failure 131 Pressure control 138 Profile 3 0 50 Programmable process images 160 Protection functions 90 PTC temperature sensor 117 Pulse frequency 193 195 PWE components 165 Q Quick Stop function 141 Quickstop override 186 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB R Ramp down time 25 63 110 Rampup time 25 63 110 RCCB 15 RCD 15 Recommended AS i connector 147 Regenerative energy 122 Relative humidity 193 Remote 186 Repair switch 186 Repeater 147 Replacing the Inverter 183 Restoring factory settings 60 Rounding 110 S Safety notes Commissioning 17 Dismantling and disposal 18 General Warnings Cautions and Notices 15 Operation 18 Repair 18 Transport and storage 17 Saving parameter data 75 Savin
26. Comparison of the methods for two wire motor control ccccceceeeeeeeeceeeeeeeeeeeeesneaeeeeeeeeeteees 92 Comparison of the methods for three wire motor control ccceceeeeeeeeceeceeeeeeeeeeteeaeeeeeeeeeteees 93 Function tablosi oetan ineen aaea Aae baa arikat iaaa iaeia Aa aiaei a 95 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Table of contents Table 6 4 Table 6 5 Table 6 6 Table 6 7 Table 6 8 Table 6 9 Table 6 10 Table 6 11 Table 6 12 Table 6 13 Table 6 14 Table 6 15 Table 6 16 Table 6 17 Table 6 18 Table 6 19 Table 6 20 Table 6 21 Table 6 22 Table 6 23 Table 6 24 Table 6 25 Table 6 26 Table 6 27 Table 6 28 Table 6 29 Table 6 30 Table 6 31 Table 6 32 Table 6 33 Table 6 34 Table 6 35 Table 6 36 Table 6 37 Table 6 38 Table 6 39 SINAMICS G110D Parameterizing the TUCHO 2s eaa e a AE AEE EE NRA 95 FUNCTION tabloni a a a aii rN E Ea i A A 96 Parameterizing the fUNCtION ecoin iaaii aiaa aaa aa ANAE EA 96 Functlonitable ai aaea Guat anne a a a a N 97 Parameternzing the T0nctioi rosenie a A R 97 Funciomabo oana a EA a R NA iad ina A eine as 98 Parameterizing the function nestasinissnnemoltininiunnn ao n a adden a A a 98 FUNCHONMAbIe c ni a T Ea O E eden ieee 99 Parameterizing the fUNCtION siieu aaan naa aa ardeii iiiaae 100 Parameters to select the source for the inverter control commandS ssssseessseeseerrsserrrs
27. Converter module PM type G110D ASI MMC Storage Available Vector Operation None Safety Functions None Order no 6SL3511 0PE17 5AMO Input Outputs DI 4 Al 1 Bectomech Brake Relay Available Operator Panel Interface BOP Encoder Interface None The following configuration has been entered Fieldbus Communication Fieldbus over ASI station USS Communication Based on RS232 Hectronic Brake DC Compound and Dynamic Braking Kinetic Buffering Available Copy text to clipboard Figure 5 8 Summary dialog The summary screen displays the configuration settings that have been completed up to this point of the process The details of the configuration can be copied to the clipboard and pasted into another application such as Notepad to allow a permanent record of the configuration to be stored SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 69 Commissioning 5 6 Commissioning with STARTER Ensure that Then start commissioning wizard is selected and click Finish The Control Method dialog is displayed Configuration SINAMICS_G110D Control structure Figure 5 9 Select control method dialog Select the required control method and click Next The command and setpoints source dialog is displayed Configuration SINAMICS _G110D Defaults of the setpoints command sources C Calculation of the moto Summary Figure 5 10
28. DW 16 0 Parameter value a a a Sa Byte Count number of bytes in reply message Status Return status of message parameter number amp index parameter value Example read request utilizing data block 2 and data block 3 Write PKW to G110D AN Dummy Switch L 0 0 BLD 103 A Dummy Switch L 0 1 BLD 103 A I 40 0 AN He 40 2 JNB 001 CALL ASi_3422 ACT L0 0 STARTUP LO 1 LADDR W 16 7 SEND P DB2 DBX0 0 BYTE 14 RECV P DB3 DBX0 0 BYTE 10 DONE 040 0 ERROR 040 1 STATUS MD22 001 NOP 0 Figure 6 45 Parameter write request and response Data Exchange A data exchange request first transfers parameter data to the inverter and then transfers the reply back to the master This request is the normal method by which PKW transfers take place in other protocols such as USS or Profibus SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 171 Functions 6 11 Operation in fieldbus systems Master gt Slave Slave Master 0x1D 0x2F 0x08 0x08 PKE IND PWE1 PWE2 Request T Ox5D PKE IND PWE1 PWE2 l Response OK Figure 6 46 Parameter exchange request and response 6 11 1 5 Error Responses As with acyclic standard requests any vendor specific requests other than those listed above including requests for any data set other than 47 will result in the appropriate reques
29. For commissioning connect either the IOP Hand held Kit or a PC utilizing the STARTER software and the optical cables The installation is now completed and the commissioning of the Inverter can now commence SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 37 Connection 4 2 General layout of SINAMICS G110D 4 2 General layout of SINAMICS G110D General layout of SINAMICS G110D DANGER A A A Suan o2 m3 oo 13 Repair switch Braking resistor connection hatch Optical PC connection Status LEDs Analog DIP switches underneath CU cover Optional MMC SD card holder underneath CU cover ASi device address port underneath CU cover NOOR WNDN Figure 4 1 SINAMICS G110D Inverter 38 8 Mains supply connection 9 Motor brake and temperature sensor connection 10 AS i input connection 11 Analog input AIO 12 Digital inputs DIO amp D11 13 Digital inputs DI2 amp DI3 14 Heatsink SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Connection 4 3 Removal of CU area cover and braking resistor connection hatch 4 3 Removal of CU area cover and braking resistor connection hatch Removal of CU area cover and braking resistor connection hatch Should the
30. G110D 154 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 11 1 4 6 11 Operation in fieldbus systems As an option at start up parameters can be permitted whether this parameter can be used depends on the slave type If the AS i slave does not support the ID1 ID2 codes the values F hex must be entered AS i Profile AS i slave configurations The Inverter uses the extended AS i specification V3 0 specifically to allow serial communications over the AS i bus The specific profile used by the Inverter is S 7 A 5 which allows 50 bps bi directional communications for 2 digital inputs and 2 digital outputs The Inverter contains two logical AS i slaves which can be used in either the single slave mode or the dual slave mode Each of these modes are individually described below Single slave mode In simple applications and to allow the Inverter to be used with an AS i master that does not support extended addressing the single slave mode can be selected When the Inverter is configured as a single slave only process image data can be transferred over the AS i bus The single slave mode does not support extended addressing so the number of nodes available on the AS i bus is limited to a maximum of 32 slaves The structure and flow of data is given in the diagram below Table 6 53 AS i single slave identities Single 7 Slave IO code ID code ID2 code Description F E Free profile
31. HO Fuse Circuit breakers 3129 Rated output Rated input 3NA3 current current 6SL3511 kW hp A A A Type Order Number OPE17 5AMO A 0 75 1 2 3 2 0 10 803 3RV1021 1FA10 OPE21 5AMO A 1 5 1 5 4 3 3 9 10 803 3RV1021 1JA10 OPE23 OAMO A 3 4 7 7 7 0 16 805 3RV1021 4AA10 OPE24 OAMO B 4 5 10 2 9 1 20 807 3RV1021 4BA10 OPE25 5AMO C 5 5 7 5 13 2 12 2 20 807 3RV1031 4EA10 OPE27 5AMO C 7 5 10 19 17 9 32 812 3RV1031 4FA10 For further technical information please refer to the Operating Instructions Group fusing Group fusing is where one circuit breaker or fuse is intended to provide protection for two or more devices The protection device is called a branch circuit protection BCP device For more information please read the following FAQ http support automation siemens com WW view en 35935349 For additional information please see the following FAQs http support automation siemens com WW view en 14399444 http support automation siemens com WW view en 23995621 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 43 Connection 4 8 Cables and connections 4 8 Cables and connections Connections and cables Cable lengths 44 ZN WARNING Switches and contactors Under no circumstances shall any kind of switch or contactor be placed in the circuits between the Inverter and the motor For maintenance ensure that the motor cable is unplugged at the Inverter Temperature sensor and brake module conne
32. Ibf in with washers fitted C O ISo Figure 4 3 Drill pattern SINAMICS G110D SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Connection 4 5 Mounting orientation 4 5 Mounting orientation Correct mounting orientation of the Inverter In the figure below the correct mounting orientation of the Inverter is shown ZN CF HH iI lil Maza n Figure 4 4 Correct Inverter orientation SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 41 Connection 4 6 Ambient operating conditions Ambient operating conditions The operating temperature range is shown diagramatically in the figure below Permissible output current T 20 68 T 30 40 86 104 i 50 55 C 122 131 F Ambient operating temperature Power derating for temperature Relative air humidity fo
33. O0AMO00 0AAO Memory card holder The memory card holder allows a memory card to be fitted to the control unit of the Inverter The memory card holder is located underneath the control unit cover The memory card holder is capable of reading and writing to both MMC and SD type memory cards Order number 6SL3555 OPMO00 0AA0 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 35 Description 3 2 Components of the Inverter system Optical cables The optical cables in conjunction with the STARTER software allows the user to perform a guided computer based commissioning of the Inverter There are two types of optical cables the details are listed below e USB Optical cable order number 6SL3555 OPA00 2AA0 e RS232 optical cable order number 3RK1922 2BP00 Adapter Plate The adapter plate allows the conversion of the M200D motor starter mounting centres to a SINAMICS G110D configuration and vice versa Order number 6SL3263 1GA20 0GAO0 Braking resistors There are three different classes of braking resistors available for use with the Inverter Table 3 1 SINAMICS G110D Braking resistors Order Number Description Specification For use with Inverter 6SL3501 OBE08 6AA0 G110D Braking Resistor 390 ohms 86 watts average 0 75 kW amp 1 5 kW 6SL3501 0BE12 1AA0 G110D Braking Resistor 160 ohms 210 watts average 3 kW amp 4 kW 6SL3501 0BE14 1AA0 G110D Braking Resistor 82 oh
34. Programmer e Addressing on line using the controlling system such as a PLC via the AS i Master it should be noted that only one slave with address 0 may be present on the bus if this method is to be implemented The addresses are designated numbers between 1 and 31 with each slave device having a preset address of 0 If the AS i master detects a slave with address 0 it recognizes the device and can automaticallly assign an address to the device and integrate the device into the AS i network If more than one slave device has the address 0 the automatic address assignment and integration is not possible Note Profile 3 0 Under AS i Profile 3 0 it is possible to address 62 digital or 62 analog slave devices or a combination of both digital and analog but not exceeding a total of 62 slave devices This is accomplished by using the A B address system For example two slaves can assigned as number 1 slave device by assigning them as 1A and 1B The addresses of the slave devices do not have to be sequential for example the first slave device can have the address 21 the next 10 Prior to the installation and commissioning of the Inverter the AS i communications and devices have to be set up correctly The equipment shown in the table below will be necessary for the successful integration of more than one Inverter onto the AS i bus network SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Connection 4 9 Co
35. Q8 0 0999 000 0319 Removal tool Q4 2 0999 000 0305 No special tools are required for the Control Unit connectors Table 4 3 Control Unit connectors Connector Binder part numbers Straight connector Right angle connector ASI M12 99 0436 14 05 99 0436 24 05 Digital input and Analog output M12 99 0437 14 05 99 0437 24 05 Table 4 4 Mains supply connector Power cable size cable type All connector parts are Harting Q4 2 rating Shell Crimp Crimp number Hood Gland Seal size 0 75 kW 1 5 mm2 3 E YY Harting Q4 2 1 5 mm2 0932 0006204 09120080527 0900 000 5059 1 50 kW 16 AWG Unscreened 0912 006 3141 16 AWG 3 00 kW 2 5 mm 3 E YY 2 5mm 0932 0006205 19120080526 1900 000 5190 4 00 kw 14 AWG Unscreened 14 AWG 5 50 kW 4 mm2 3 E YY 4 mm 0932 000 6207 750 kw 120r10 Unscreened 12 or 10 AWG AWG 4 x crimps are required for each inverter use 75 C copper wire only SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 47 Connection 4 8 Cables and connections Table 4 5 Motor connector Power cable Belcom All connector parts are Harting Q8 0 rating ane DESINA Shell Crimp Crimp number Hood Gland Seal Cable No size 0 75kW 1mm2 13EBN17Z08P Harting Q8 0 1mm 09330006105 1912 008 0502 1912 000 5057 1 50 kw 18 AWG 0912 008 18 AWG 3 00kW 2 5mm2 13EBN13z0g8P_
36. Select command and setpoint source dialog The default command and setpoint source for the Inverter is Fieldbus SINAMICS G110D 70 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 6 Commissioning with STARTER Click Next The drive setting characteristics dialog is displayed Configuration SINAMICS_G110D Drive setting Fixi Drive SINAMICS_G110D DDS 0 CDS 0 Configure the drive properties ou can see which standard your motor complies with on the rating plate ion of kW and cos phi 50 Hz Europe ecification of HP and efficiency 60 Hz ony teria ecification of kW and cos phi 60 Hz North America k Figure 5 11 Select drive settings dialog Select the appropriate settings for your region and supply characteristics Click Next The Motor dialog is displayed Configuration SINAMICS_G110D Motor 2j xj Drive SINAMICS_G110D DDS 0 CDS 0 Configure the drive properties Select motor type Asynchronous rotational motor 1 Motor data Retain enter Enter from order no list Figure 5 12 Select motor type dialog Select the type of motor to which the Inverter is connected Click Next the motor data dialog is displayed SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 71 Commissioning 5 6 Commissioning with STARTER Config
37. Technical data 9 2 Pulse frequency and current reduction 9 2 Pulse frequency and current reduction Pulse frequency and current reduction Table 9 3 Current reduction depending on pulse frequency Power Frame Inverter Output current at pulse frequency of rating at size current 400 V rating at4kHz 6kHz 8 kHz 10 kHz 12 kHz 14 kHz 16 kHz kW A A A A A A A 0 75 A 2 2 1 9 1 5 1 3 1 1 1 0 0 9 1 5 A 4 1 3 5 2 9 2 5 2 1 1 8 1 6 3 B 7 7 6 5 5 4 4 6 3 9 3 5 3 1 4 C 10 2 8 7 7 1 6 1 5 1 4 6 4 1 5 5 C 13 2 11 2 9 2 7 9 6 6 5 9 5 3 7 5 C 19 16 2 13 3 11 4 9 5 8 6 7 6 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 195 Technical data 9 2 Pulse frequency and current reduction SINAMICS G110D 196 Operating Instructions 2010 20 06 A5E02385577A2 AB Appendix A A A 1 Electromagnetic compatibility Electromagnetic compatibility Self certification All manufacturers assemblers of electrical apparatus which performs a complete intrinsic function and is placed on the market as a single unit intended for the end user must comply with the EMC directive EC 89 336 There are three routes for the manufacturer assembler to demonstrate compliance This is a manufacturer s declaration that the European standards applicable to the electrical environment for which the apparatus is intended have been met Only standards that have been officially published in the Official Journal of the European Community can be cited in
38. Use of mobile radio devices e g telephones walkie talkies with a transmission power gt 1 W in the immediate vicinity of the devices lt 1 8 m can interfere with the functioning of the equipment Do not disconnect power connections when the Inverter and motor are under load Ensure that the inverter is configured for the correct supply voltage The inverter must not be connected to a higher voltage supply Static discharges on surfaces or interfaces that are not generally accessible e g terminal or connector pins can cause malfunctions or defects Therefore when working with inverters or inverter components ESD protective measures should be observed Take particular notice of the general and regional installation and safety regulations regarding work on dangerous voltage installations e g EN 50178 as well as the relevant regulations regarding the correct use of tools and personal protective equipment PPE CAUTION Children and the general public must be prevented from accessing or approaching the equipment This equipment may only be used for the purpose specified by the manufacturer Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the equipment can cause fires electric shocks and injuries NOTICE Keep this manual within easy reach of the equipment and make it available to all users Whenever measuring or testing has to b
39. Using the AS i Programmer SINAMICS G110D 58 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 5 1 Typical commissioning scenarios Alternative commissioning options SINAMICS G110D The functions of the Inverter are activated and configured using parameters Parameters can either be accessed from the operator control display instrument Operator Panel or using the STARTER software from the PC using the appropriate Inverter interface Parameter information and data can also be accessed and modified over the AS interface For further details please see the section Operation in fieldbus system Inverters can also be parameterized by saving the valid Inverter parameter set on an SD MMC memory card then transferring it to a different Inverter with the same configuration and function The commissioning scenarios listed below are described in the following sections e Commissioning using the factory settings e Commissioning with the STARTER software e Commissioning using the Operator Panel e Data backup with the SD MMC memory card Users can access the inverter parameters via the following interfaces Operating Instructions 2010 20 06 A5E02385577A2 AB 59 Commissioning 5 2 Restoring the factory settings STARTER using USB optical cable PC inverter IOP SD MMC using RS232 optical cable IOP Hand held kit iy m
40. a 400VAC supply the brake should be rated for approximately 205VDC 230VAC with rectifier The brake voltage is dependent on the mains supply voltage brake voltage mains voltage x 0 9 The UL approved current rating for the brake output is 600mA The maximum current rating for the brake output without UL is 1A For operation of a 205VDC brake the parameter P1215 must be set P1215 2 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Connection 4 8 Cables and connections Analog input DIP switches The analogue input can be configured as an additional digital input In order to achieve this AIN X15 4 should be connected to AIN OV X15 3 and the digital input should be connected to AIN X15 2 To make this easier a switch has been provided under the control unit cover that when operated makes this connection internally It is also possible to select whether connection X15 1 provides a 10V 10mA supply normally used for an analogue input or a 24V 25mA supply normally used for a digital input See block diagram below for details Auxillary AUX power SINAMICS G110D To operate this product 24V power supplies need to be provided on both the AS i AS i and AUX 24V OV pins of connector X3 When the product is connected to an AS i network the 24V power supply on the AS i AS i pins is provided by the AS i network itself In this case additionally a separate independent 24V power supply must
41. are recognized Since the PKW transfer method itself specifies the direction in which data is transferred it is possible to perform all parameter transfers using the data exchange request response Data read and write requests are included primarily to reduce the amount of data needed to be exchanged when repeatedly reading the same parameter or when carrying out parameter writes Data Read A data read request results in the transfer of the last parameter data accessed either by a write or a transfer request i e the behaviour is as if a PKW read command had been issued for the parameter last accessed If no previous write or transfer request has been made the parameter to be transferred is not defined Note that unlike other inverter communication bus implementations the parameter data is not cached and so repeated read requests will always result in the most current available data being transferred Operating Instructions 2010 20 06 A5E02385577A2 AB 169 Functions 6 11 Operation in fieldbus systems Telegram structure Master gt Slave 0x12 0x2F 0x08 Request Slave Master 9x52 PKE IND PWE1 PWE2 Response OK Instruct AS i link advanced to perform a CTT2 transfer Slave address Length of CTT2 message Command vendore specific read Dataset Dataset 47 for all inverter transactions LEN 8 byte PKU transfer double word value
42. be provided on the AUX 24V OV pins If the product is not connected to an AS i network then a 24V power supply still needs to be connected to the AS i AS i pins This can be the same power supply as connected to the AUX 24V OV pins as shown in the block diagram below Operating Instructions 2010 20 06 A5E02385577A2 AB 45 Connection 4 8 Cables and connections Block diagram X3 4 AUX 24 V X3 1 ASi X3 2 AUX 0 V ASi Bus Connection oO X3 3 ASi X3 5 Functional Earth i oO X15 3 AIN OV UOV X15 2 X15 2 AIN X15 3 O X15 4 AIN X7 2 O X7 1 U24V O oe X7 2 Digital Input 1 DI1 o X74 X7 3 UOV O Are X7 4 Digital Input 0 24V_X7 3 gt X7 5 Functional Earth DI2 gt X15 1 U10V or U24V X15 5 Functional Earth i Li xa O X8 1 U24V O O X8 2 Digital Input 3 ke O X8 3 UOV O X8 4 Digital Input 2 X8 5 Functional Earth CPU Temperature sensor When the SINAMICS G110D is used as a standalone Inverter and is not connected to an AS i network an external 24V supply must be used In this case the external 24V supply is connected as shown in the diagram opposite to the AS i bus connection of the Inverter 0V L ASi z I AUX 24 V _ Functional Earth l Pins l l AS i O maux ov 24 V Important 3 AC 380 500V L1 L2 E3 Analog DIP Switch LinkX15 3 to X15 4 X15 1 U24V D
43. by one with the same type and with a lower power rating then the Inverter must be re commissioned Operating Instructions 2010 20 06 A5E02385577A2 AB 183 Service and maintenance 7 2 Replacing the Inverter Replacing different components or version If you replace different components with different software releases then the Inverter must always be re commissioned Questions that can arise in conjunction with replacing components e How do create a valid parameter set When commissioning you can create a valid parameter set either using the commissioning software STARTER or using the IOP e Which options are available for saving a valid parameter set You can save a valid parameter set either on the memory card or on the computer that you use for commissioning with STARTER e How do load a valid parameter set into my frequency inverter From the memory card when the frequency inverter is powered up or by manually downloading a parameters set either from the memory card or from the PC 7 2 Replacing the Inverter Replacing the Inverter When replacing the Inverter ensure that you use the correct replacement Inverter To replace the Inverter the following procedure should be performed 1 Disconnect the Inverter from the power supply 2 Wait at least 5 minutes to allow the Inverter to discharged all residual power 3 Disconnect all cables and connections from the Inverter to be replaced There is no need to remove
44. decelerates to a standstill relevant relevant 1 0 1 0 The motor accelerates to the setpoint 1 0 0 1 The motor accelerates to the inverted setpoint 1 0 No effect on the direction of rotation 1 1 OFF 1 The motor decelerates to a standstill Table 6 10 Parameterizing the function Parameter Description P0700 2 Controls the motor using the digital inputs of the inverter P0727 2 Three wire control method 1 P0701 1 The enable signal to power up the motor is issued with digital input 0 Further options The enable signal can be issued with any other digital input e g with digital input 3 via P0704 1 P0702 2 CW rotation is activated with digital input 1 Further options CW rotation can be activated with any other digital input e g with digital input 3 via P0704 2 P0703 12 CCW rotation is activated with digital input 2 Further options CCW rotation can be activated with any other digital input e g with digital input 3 via P0704 12 SINAMICS G110D 98 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 2 Inverter Control 6 2 6 Three wire control method 2 Function description GQ e The first control command is a permanent enable signal for starting the motor When this O enable signal is canceled the motor stops AA The motor is started with the positive edge of the second control command e The third control command defines the direction of rota
45. drive Dependent on the number of PKW and the maximum net data length in the drive 104 Parameter value not permissible The parameter value does not have an assigned 2 3 7 8 or 11 to 14 function in the drive converter or cannot be accepted at the instant of the change for internal reasons although it is within the limits or the expert level has not been set or the value is not within the selection list PKW1 104 PKW2 next value 105 Parameter is indexed 106 Request is not implemented task not supported 5 10 or 15 109 PKW request access timeout or number of retries is exceeded or wait for response from CPU side 110 Parameter value cannot be changed because parameter is Locked SINAMICS G110D 164 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 11 Operation in fieldbus systems Error code Description Errors set by task 200 Modified lower limit exceeded 2 3 7 8or 11 to 15 201 Modified upper limit exceeded 2 3 7 8or 11 to 15 202 No display on the operator panel Parameter must be hidden on the operator panel 1 to 15 203 No display on the operator panel Parameter must be hidden on the operator panel 1 to 15 204 The available access authorization i e level does not cover modification of 1 to 15 parameter similar to 11 but used in combination with the secret password parameter 210 214 Operator panel error codes 210 insufficient storage space in operator panel 211 storage
46. e Method 3 for controlling the motor is ideal for drives where the direction of rotation is manually changed for instance traction drives that are controlled from a master switch It functions similarly to method 2 Method 3 differs from method 2 with respect to how the motor responds when both control commands are present at the same time and that it also allows you to change the direction of rotation at any time Two further methods are available for controlling motors each of which use three control commands With these methods the motor is no longer controlled via the signal level only but also with the positive signal edges of certain commands Just the same as method 3 of the two wire control the first three wire control method is especially suitable for drives where the direction of rotation is manually reversed Table 6 1 Comparison of the methods for two wire motor control Control commands A A L S O Motor rotating CW Motor on Motor stops Motor rotating CCW Two wire control method 1 P0727 0 Motor stops Reverse motor4 Description rr eM 1 Control command Switch the motor on or off 4 2 Control command Reverses the motor direction of rotation Two wire control method 2 P0727 0 If CW and CCW rotation are selected simultaneously the signal that was issued first has priority The second signal is ignored The motor cannot be reversed as long as
47. first of a series of questions 6 Using the wheel select the required answer 7 Push the wheel to confirm your selection 8 The screen will then display the next question in the f PALEZ Bl Mata ela yy a ae series Open Loop Pump 9 Some questions require that a value be set if the PID Wizard default value is not acceptable Basic Commissioning 10 Using the wheel rotate the wheel to increase or Open Loop Fan Boost decrease the value of the individual digits and press the wheel to move to the next digit in the sequence 11 When all the questions have been answered a SINAMICS G110D 80 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 8 Example application summary screen will display all the settings that x Basic Commissioning 1722 have been selected ee ee eT TTT 12 If a particular settings is wrong or needs to be changed press the ESC key to return to the previous screen and continue from that point by answering the questions again 13 If all the settings are correct then using the wheel scroll down and highlight continue 14 Press the wheel to confirm your selection 15 The IOP will now set all the parameters to the Factory Reset selected values required for basic commissioning X Basic Commissioning 16 0n completion of the saving process a screen will i appear to confirm the settings have been saved Settings saved successfully 17 Pressing the wheel will return t
48. function generator for technological setpoint PID controller Technological setpoint Speed setpoint Speed Level sensor Figure 6 14 Example technology controller as a level controller The technology controller specifies the speed setpoint of the motor in such a way that the process variable to be controlled corresponds to its setpoint The technology controller is designed as a PID controller which makes it highly flexible The technology controller setpoint can be supplied via the same setpoint sources as those available for the speed setpoint The technology controller is also equipped with its own motorized potentiometer and own fixed frequencies The setpoints actual values and control signals of the technology controller are defined by means of BICO technology Table 6 48 Technology controller parameters Parameter Description P2200 Enable technology controller P2201 r2225 Fixed frequencies P2231 P2248 Motorized potentiometer P2251 r2294 Technology controller parameters You will find more information about this function in the parameter list and in function diagram 5100 of the List manual 6 9 5 Logical functions using function blocks Description Additional signal interconnections in the inverter can be established by means of free function blocks Every digital and analog signal available via BICO technology can be routed to the appropriate inputs of the free func
49. midion iiia i a iha atia 85 5 9 1 Saving and transferring data using the IOP ees ceeeeeeeeeeeeeeeeeeeeeeeeeeaaeeeeeeaaeeeeeeaeeeseenaeeeeneaas 85 5 9 2 Saving and transferring data using the MMC cc ce eeeeceeeeeeeneeeeeeeneeeeeeaeeeeeeaeeeeeeaeeeeeenaeeeeneaas 86 FUNGCHIONS vivdencectensestettateticd tise IAEE TA E E AA EAT T EE aledanaa tdi salina 89 6 1 Overview of Inverter FUNCTIONS ceceececcece cece eeeee eee eeee ce eeeeeceeeaeeeeeeeeescaaeaeeeeeeeeeeeenesaeeeeeeeeteees 89 6 2 Inverter Control asii ugn it aaie i dag eeeed aecduael cadee aaa aiaee aata a La E i e ELL 91 6 2 1 Frequency inverter control using digital inputs two three wire Control sseseeeeeeeeeeerreseees 91 6 2 2 TWo Wire controkmethod 1 nn a a a a a a a A N ana iada 94 6 2 3 Two wire Control MEthOd 2i na a a a a a a a aA 95 6 2 4 TLWO WiIre Control MOO Seea e a a a tus a natant a ar S 96 6 2 5 Three wire control Me hod a a a a a a aa a aa a a A 97 6 2 6 T hree wire control method 2a rrr aara aeaaea Eene Kea a eaa aa paaa area AeA Eaa svaea dees cotetin dette et 99 6 3 COMMANG SOUCES EE E A E A E E E Sella d ad 100 6 3 1 Selecting COmMaANdSOUICES oeaan ri atic a INEN Galera OA 100 6 3 2 Assigning functions to digital inputs 00 0 eee eeneeeeeeeeeeeeeeeaeeeeeeeaeeeseeaaeeeeeeaaeeeeeeaeeeeeenaeeeeeeaas 101 6 3 3 Controlling the motor using the fieldDUS ee ceeeeeeeeteeeeeenteeeee tees ee taaeeeeesaeeeeetaeeeeesnaeeeeee 102 6 4
50. motor load In the regenerative mode the current only decreases if the torque decreases at a higher frequency NOTICE The factory setting of the Imax controller only needs to be changed in exceptional cases by appropriately trained personnel Table 6 34 Imax controller parameters Parameter Description P0003 3 User access level 3 Expert P0305 Rated motor current P0640 Maximum permissible motor overload referred to P0305 rated motor current P1340 Proportional gain of controller for frequency reduction P1341 Integral time of controller for frequency reduction P1345 Proportional gain of controller for voltage reduction P1346 Integral time of controller for voltage reduction r0056 bit13 Status Imax controller active 11343 Frequency output of Imax controller Shows the amount to which the I max controller reduces the inverter output frequency 11344 Voltage output of Imax controller Shows the amount by which the I max controller reduces the inverter output voltage For more information about this function see function diagram 6100 in the List Manual SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 8 Protection functions 6 8 4 Limiting the maximum DC link voltage How does the motor generate overvoltage An induction motor can operate as a generator if it is driven by the connected load In this case th
51. safe com Fieldbus mand sources PROFIsafe moeecrncm Motor control Setpoint sources inputs V f control Inverter control Analog inputs Fixed setpoints iz Three wire control Motonzed oter JOG setpoint Fieldbus Two wire control Control via fieldbus Setpoint calculation Ramp function generator Limitation Digital outputs Skip Analog outputs Kinetic buffering Positioning ramp Note The functions in white text are not relevant to the SINAMICS G110D Inverter Figure 6 1 Overview of Inverter functions SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 89 Functions 6 7 Overview of Inverter functions Functions relevant to all applications The functions that you require in each application are located at the center of the function overview above The parameters of these functions are provided with a matching basic setting during quick commissioning so that in many cases the motor can be operated without requiring additional parameterization Inverter control is responsible for all of the other inverter functions Among BS other things it defines how the inverter responds to external control signals ZF The command source defines from where the control signals are received to D switch on the motor e g via digital inputs or a fieldbus The setpoint source defines how the speed setpoint is for the motor is entered e g via an analog input or a fi
52. slave with standard addressing Single or dual slave mode is selected using paramter P2022 The default mode for this parameter is dual slave mode The settings for this parameter are given in the table below Table 6 54 Selection of slave mode P2022 P2022 value Description 0 Single slave mode without extended addressing 2 Dual slave mode with extended addressing Note After this parameter is changed the Inverter will perform an AS i reset in order to load the new profile information The slave address will be reset to 0 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 155 Functions 6 11 Operation in fieldbus systems lt Figure 6 32 Single Slave Internal data flow Dual slave mode 156 In the dual slave mode the Inverter appears as two logical slaves on the AS i bus although AS i Bus Single slave Ul 4 i 1 Profile 7 F E lt gt li Do3 D02 D01 D00 DI3 D12 D11 DIO P3 P2 P1 Po PR3 PR2 PR1 PRO M 5 ay ON jo o t e E ajajaja O o o jojo Oo 3 pe ojojoj Nje o oO N e fo e e 5 Z 3 s jejejels els z ls yls s 5 Je JE ElE Sl e 2 2 3 3 63 per o wW ju u ju allig J212 g l lelalels leles IZl jala slgigle 2 2 2 2 2 sl5 5 miajll s o a a elelele
53. sources 64 Command Data Set 107 Command data set switchover 107 command source 100 Command source 63 90 Selecting 24 commissioning options 59 Commissioning situations 59 Commissioning the application 75 81 Compound braking 123 Configuring AS i slaves 153 Configuring the AS i master 151 Connection specifications 48 Connections and cables 44 Connectors 26 Control commands 91 Control Data Set CDS 107 Control mode 62 Control Unit connectors 47 Controlling the motor 91 CTT2 Error Codes 166 Current input 103 Current reduction 195 Cyclic Data Transfer 167 D Data backup 59 86 Data transfer 86 DC braking 123 124 DC link voltage 119 Degree of protection 193 Digital input specifications 49 digital inputs 101 Digital inputs 193 Settings for the 101 Dimensions 194 Direction reversal 91 Display parameters 22 Down ramp 25 Download 86 Drill pattern 40 Drive Data Set DDS 139 Drive Data Sets 139 Dynamic braking 123 125 203 Index E earth leakage 15 ELCB 15 Electromagnetic compatibility 197 Electromagnetic radiation 43 EM brake 48 EMC Emissions 199 EMC Immunity 200 EMC Standards 197 Energy recovery option 119 Enter clockwise or counter clockwise rotation of the motor 91 Error Responses 172 European EMC Directive 201 European Low Voltage Directive 201 European Machinery Directive 201 Extender 147 Extension pl
54. switch the operating priority of the inverter from control via fieldbus to local control Command data set CDS SINAMICS G110D The inverter offers options to parameterize the settings for the command sources setpoint sources and status messages with the exception of analog outputs in three different ways The associated parameters are indexed index 0 1 or 2 When the inverter is operational control commands select one of the three indices and therefore one of the three settings that has been saved This means that as described in the example above the master control of the inverter can be switched over All of the switchable parameters for command sources setpoint sources and status messages with the same index is known as a command data set Fail safe functions Command sources Digital inputs Operator panel Fieldbus Fail safe com mand sources Setpoint sources Analog inputs Fixed setpoints Motorized otentiometer JOG setpoint Fieldbus Inverter control Motor control Status messages Setpoint calculation Digital outputs Fieldbus Technological functions Figure 6 7 CDS switchover in the inverter Operating Instructions 2010 20 06 A5E02385577A2 AB 107 Functions 6 5 Changing over the command data sets manual automatic 108 The command data sets are switched over using parameters P0810 an
55. the address into the slaves memory Repeat this process for the second slave address required by the Inverter Figure 6 26 Setting the address on the Inverter Configuring the AS i master The CP343 2 is taken from the hardware catalog in STEP 7 HW Config just like any other module and placed in the required slot in the rack of the S7 300 station After you have inserted the CP343 2 there are still no AS i slaves configured In this default setting the rules of button configuration apply initially To view general information addresses and operating parameters and to configure or modify them change to the properties dialog of the CP343 2 in STEP 7 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 151 Functions 6 11 Operation in fieldbus systems Properties CP 343 2 P R0 S7 Figure 6 27 Properties dialog CP343 2 addresses The start addresses for both the inputs and outputs must be identical The default setting for the reserved data length is 16 bytes Operating parameters Automatic address programming is set by default i e if a slave is replaced due to a fault the slave that replaces it will be automatically assigned the previous slaves address If this action is not required it can be deselected Properties CP 343 2 P R0 S7 Figure 6 28 Properties dialog CP343 2 operating parameters SINAMICS G110D 152 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6
56. the First Domestic Environment e Category C2 Power Drive System PDS of rated voltage less than 1000 V which is neither a plug in device nor a movable device and when used in the First Domestic Environment is only intended to be installed and commissioned by a professional Units installed within the Category C2 Domestic Enviroment require supply authority acceptance for connection to the public low voltage power supply network Please contact your local supply network provider Note A professional is a person or an organization having the necessary skills in installing and or commissioning a Power Drive System PDS including their EMC aspects e Category C3 Power Drive System PDS of rated voltage less than 1000 V intended for use in the Second Industrial Environment and not intended for use within the First Domestic Environment SINAMICS G110D 198 Operating Instructions 2010 20 06 A5E02385577A2 AB Appendix A A 1 Electromagnetic compatibility Table A 1 Compliance Table Model Remarks Category C1 First Environment The SINAMICS G110D inverters are not intended for use within the Category C1 Environment Category C2 First Environment Professional Use Filtered Variants Drives FSA FSB 400 V 0 75 kW 7 5 kW 6SL3525 0PE A 0 Class A 15 m screened cable type CY When used in the First Domestic Environment this product may cause radio interference in which case mit
57. the M12 ASi branch nodes from the ASi bus The ASi controller will recognize that the two slave nodes have been removed from the network This will not interrupt the communications or other devices on the ASi network 4 If a memory card has been used remove it from the Inverter 5 Remove the Inverter from its mounted position 6 Mount the new Inverter ensuring that if a memory card is used it is fitted before mounting the Inverter 7 Reconnect all the cables and ASi connections 8 Switch on the power to the Inverter 9 The ASi controller will automatically recognize the new slave nodes and assign them an appropriate address The Inverter contains two slave nodes one is visible to the network the other is hidden When the first node is assigned an address the second node becomes visible to the network The second node is then assigned an appropriate address 10 If required manually download a valid parameter set SINAMICS G110D 184 Operating Instructions 2010 20 06 A5E02385577A2 AB Service and maintenance 7 3 Overview 7 3 Localremote switch cover Local remote switch cover ZN WARNING Safety functions The local remote switch does not perform any safety function in accordance with the EU Machinery Directive 98 37 EC The local remote switch cover has been designed to enable the user to take control of the Inverter and motor from the automated system In the local mode the user
58. then start running the motor automatically Since the function is not restricted to line supply faults it can also be used to automatically acknowledge faults and restart the motor after any tripping To allow the drive to be switched to a motor shaft that is still rotating the flying restart function must be activated via P1200 Z N warn ING When the automatic restart function is active P1210 gt 1 a motor can restart automatically once the power has been restored This is particularly critical if it is incorrectly assumed that the motors have been shut down after a long power failure For this reason death serious injury or considerable material damage can occur if personnel enters the working area of motors in this condition Commissioning the automatic restart 132 1 Parameterizing the automatic restart using P1210 2 Set the number of start attempts via P1211 3 If for an automatic restart the inverter is to be connected to an already rotating motor then the flying restart function should also be activated using P1200 4 Make sure that this functions properly SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 9 Technological functions Parameterizing the automatic restart Table 6 42 Parameterizing the automatic restart Parameter P1210 Automatic restart mode Automatic restart locked Fault acknowledgment aft
59. use in a pollution degree 2 environment ISO 9001 Siemens plc operates a quality management system which complies with the requirements of ISO 9001 Certificates can be downloaded from the internet under the following link http support automation siemens com WW view en 22339653 134200 Operating Instructions 2010 20 06 A5E02385577A2 AB 201 Appendix A A 2 Standards SINAMICS G110D 202 Operating Instructions 2010 20 06 A5E02385577A2 AB Index A Adapter Plate 36 Address cable 51 Addressing 157 Addressing by parameter 158 Addressing the AS i device 53 Adjustable parameters 22 Altitude 42 Ambient temperature 62 analog input 103 Analog input specifications 49 Analog inputs 193 AS i address programmer 51 AS i connection kit 51 AS i connector specifications 49 AS i Master 53 AS i network 147 AS i slave identities 155 157 AS Interface 145 Atmospheric pollution 43 Auto addressing 158 Automatic mode 107 Automatic restart 131 132 133 B Basic commissioning 66 BICO parameters 27 BICO technology 26 Binectors 26 Block diagram 46 Blocking protection 120 Boost parameter 111 Brake voltage 44 Braking methods 122 Braking resistor 125 Braking resistors 36 Break loose torque 25 C Cable connection 17 Cable lengths 44 CDS 107 Classification of EMC performance 197 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB command and setpoint
60. winding transformer into the power supply Due to the high inrush currents in the earth conductor this product is not compatible with an RCD also referred to as an ELCB or RCCB The power supply DC and motor terminals the brake and thermistor cables can carry dangerous voltages even if the inverter is inoperative Wait at least five minutes to allow the unit to discharge after switching off the line supply before carrying out any installation work It is strictly prohibited for any mains disconnection to be performed on the motor side of the system any disconnection of the mains must be performed on the mains side of the Inverter When connecting the line supply to the Inverter make sure that the terminal case of the motor is closed SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 15 Warnings and cautions 1 1 Warning and Cautions During operation and for a short time after switching off the Inverter the surfaces of the Inverter can reach a high temperature This equipment is capable of providing internal motor overload protection according to UL508C Refer to P0610 and P0335 i t is ON by default When changing from the ON to OFF state of an operation if an LED or other similar display is not lit or active this does not indicate that the unit is switched off or powered down The inverter must always be grounded Isolate the line supply before making or changing connections to the unit
61. word represents a digital binary signal This feature reduces the number of parameters and makes it easier to set parameters by means of the serial interface data transfer BICO parameters of type CO BO or CO BO can be used more than once BICO symbols representation and description Table 2 9 Binector symbols Abbreviation and symbol Description Function Binector input Data flow gt Bly Prxxx Function D 2 D af Q Binector output 4 BOC Function i UO Ww al Table 2 10 Connector symbols Abbreviation and symbol Description Function Connector input Data flow c T Function eE Connector output Data flow CO _ gt Function I CO SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 27 Introduction 2 3 Extended adaptation of parameters Table 2 11 Connector and binector output symbols Abbreviation and symbol Description Function CO BO Binector connector output Data flow gt reo Function Eee LJ CO BO When do you need to use BICO technology BICO technology allows you to adapt the inverter to a wide range of different requirements This does not necessarily have to involve highly complex functions Example 1 Assign a different function to a digital input Example 2 Switch over the speed setpoint from the fixed frequency to the analog input What precautions sh
62. 0 ft above sea level Higher altitudes are possible when the rated power is reduced derating Operating Instructions 2010 20 06 A5E02385577A2 AB 193 Technical data 9 1 Technical data of the SINAMICS G110D Feature Dimensions WxHxD Standards Note 1 Under nominal conditions Data FSA 195 mm x 425 mm 125 mm 145 mm with repair switch FSB 195 mm x 425 mm 165 mm 165 mm with repair switch FSC 195 mm x 425 mm 240 mm 240 mm with repair switch UL CE C tick In order that the system is UL compliant UL certified fuses overload circuit breakers or branch circuit protection devices must be used Table 9 1 Weight of SINAMICS G110 Inverters with repair switch Order Number 1PE17 5AMO 1PE21 5AMO 1PE23 OAMO 1PE24 OAMO 1PE25 5AMO 1PE27 5AMO 6SL3511 Power rating kW 0 75 1 5 3 0 4 0 5 5 7 5 Net weight Kg 7 0 7 0 7 2 7 7 9 7 9 8 Net weight Ibs 15 4 15 4 15 9 17 0 21 4 21 6 Gross weight Kg 7 8 7 8 7 9 9 0 10 8 10 9 Gross weight Ibs 17 2 17 2 17 4 19 8 23 8 24 0 Table 9 2 Weight of SINAMICS G110 Inverters without repair switch Order Number OPE17 5AMO OPE21 5AMO OPE23 OAMO OPE24 OAMO OPE25 5AMO OPE27 5AMO0O 6SL3511 Power rating kW 0 75 1 5 3 0 4 0 5 5 7 5 Net weight Kg 6 7 6 7 6 9 7 4 9 4 9 5 Net weight Ibs 14 8 14 8 15 2 16 3 20 7 20 9 Gross weight Kg 7 5 7 5 7 7 8 8 10 5 10 6 Gross weight Ibs 16 5 16 5 17 0 19 4 23 1 23 4 SINAMICS G110D 194 Operating Instructions 2010 20 06 A5E02385577A2 AB
63. 02385577A2 AB 101 Functions 6 4 Setpoint sources 6 3 3 Controlling the motor using the fieldbus Control commands using the fieldbus gt To control the motor using the fieldbus the inverter must be connected to a higher level control using the STARTER software tool For more information see Chapter Operation in Ney fieldbus systems 6 4 Setpoint sources 6 4 1 Selecting the setpoint source P1000 Selecting the setpoint source P1000 oN The speed of the motor can be set using the frequency setpoint The following sources can 1E be used to specify the frequency setpoint LA e Analog inputs e Fixed frequency using digital inputs default setting e Motorized potentiometer e Fieldbuses Table 6 16 Settings to select the possible frequency setpoint sources Parameter Description P0003 1 Standard Access to the most frequently used parameters P1000 0 No main setpoint 1 MOP setpoint motorized potentiometer 2 Analog setpoint 3 Fixed frequency default setting 4 USS on RS 232 6 Fieldbus Adding setpoints from different sources You can add several setpoints using frequency setpoint source P1000 For more information see the List Manual P1000 in the parameter list and function diagram 5000 SINAMICS G110D 102 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 4 Setpoint sources 6 4 2 Frequency setpoint using analog input P1000 2 Frequency setpoi
64. 0350 P1310 100 P1311 Voltage when accelerating The voltage boost is effective from standstill up to the rated speed The voltage boost is independent of the speed The voltage boost in V is V_AccBoost 100 sqrt 3 P0305 P0350 P1311 100 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 25 Introduction 2 3 Extended adaptation of parameters 2 3 2 3 1 Extended adaptation of parameters BICO technology basic principles Functional principle of BICO technology and inverter open loop control functions The inverter software offers a range of open loop control functions communication functions as well as various diagnostics and operating functions These functions are interconnected via internal signal paths and represent the default control structure P0840 au r0722 0 D OF Ft Figure 2 1 Example Pre assigned signal interconnection for digital input 0 of a non bus capable Control Unit The functions can be parameterized and interconnected as required The signal interconnection of the functions is realized contrary to electric circuitry not using cables but in the software The various functions use a range of inputs outputs and parameters Inputs Parameter Output MOP enable higher f 1035 MOP output a speed rpm MOP enable lower MOP Figure 2 2 Example MOP function motorized potentiometer Binectors and connecto
65. 11 Operation in fieldbus systems Configuring AS i slaves Note Configuration overwritten A configuration of the AS i slaves set by STEP 7 and downloaded to the S7 station is transferred from the CPU to the CP343 2 when the S7 station starts up Any configuration set with the buttons is then overwritten To configure a specific slave configuration select the Slave Configuration tab Double click on the row in the displayed table in which you want to enter an AS i slave with the corresponding address this opens the properties dialog for AS i slaves Properties CP 343 2 P R0757 xj General Addresses Operating Parameters Slave Configuration Jasi Slave Options l Address O Addre IO code ID code ID1 code ID2 code 24 B AS i Slave Properties x 34 B m Type Srey I ZI _Z_ 22 _ 5A B BA r Configuration B 1 0 Configuration z B 5 a i BA ID code zj ID1 code z ID2 code l z B 94 m Parameter B 104 BitG I Static B Biti I Static it Bt2 I Static l Bits IF Static OK Cancel Hep Figure 6 29 Properties dialog CP343 2 slave configuration Select the AS i slave from the drop down list Three basic types of AS i slave are available SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 153 Functions 6 11 Operation in fieldbus systems e AS i slave universal AS i slave with extended addressing mode e AS i st
66. 1210 3 Automatic restart after a line supply undervoltage or fault with additional start attempts P1211 enabled After a line supply undervoltage the inverter automatically acknowledges all faults resets them as soon as the line supply voltage is again available and automatically restarts e This behavior is independent of the power failure or line supply undervoltage e Switching the ON command in the de energized state has no effect if the inverter was ready before the power failure e The number of start attempts can be set If the automatic restart is interrupted due to a new fault P1210 4 Automatic restart after a line supply undervoltage P1211 enabled After power failure or a line supply undervoltage the inverter automatically acknowledges fault FO003 resets it as soon as the line supply voltage is again available and automatically starts e All other faults are not automatically acknowledged e An ON command in the de energized state has no effect e The number of start attempts can be set If the automatic restart is interrupted due to a new fault P1210 5 Automatic restart after power failure and fault P1211 locked After a power failure the inverter automatically acknowledges all faults resets them as soon as the line supply voltage is again available and automatically starts e Faults due to a line supply undervoltage are not automatically acknowledged e Switching the ON command in t
67. 20 and 4830 in the List Manual 6 9 6 Changing over drive data sets Switching motor control In certain applications the inverter parameters need to be switched Example Operating different motors on one inverter One inverter should operate one of two different motors Depending on which motor is to run at any given time the motor data and the ramp function generator times for the different motors must be adjusted accordingly in the inverter Drive data sets DDS The inverter provides the possibility of parameterizing the following functions in up to three different ways e Setpoint sources exceptions Analog inputs and fieldbus e Setpoint calculation e Motor control SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 139 Functions 6 9 Technological functions e Motor and inverter protection e Technological functions Exception Technology controller brake control automatic restart and unassigned function blocks The associated parameters are indexed index 0 1 or 2 Control commands select one of the three indices and therefore one of the three saved settings This means that as described in the example above you can switch over all of the settings of the inverter matching the particular motor All of the switchable parameters of the five functions mentioned above with the same index is known as a command data set Protection functions Overcurrent Overvolt
68. 2187 Upper torque threshold 2 P2188 Lower torque threshold 2 P2185 Upper torque threshold 1 P2186 Lower torque threshold 1 P2183 P2182 Threshold frequency 2 Threshold frequency 1 P2186 Lower torque threshold for frequency threshold 1 P2187 Upper torque threshold for frequency threshold 2 P2188 Lower torque threshold for frequency threshold 2 P2189 Upper torque threshold for frequency threshold 3 P2190 Lower torque threshold for frequency threshold 3 P2192 Delay time for the message Leave torque monitoring tolerance band Torque Nm P1082 Max frequency P2189 Upper torque threshold 3 P2190 P2184 Threshold frequency 3 Frequency Hz For more information about these functions see the List Manual function diagrams 4110 4130 and 4140 as well as the parameter list 6 9 Technological functions 6 9 1 Technological functions The inverter offers the following technological functions e Braking functions e Automatic restart and flying restart e Basic process control functions e Logical and arithmetic functions using function blocks that can be freely interconnected Please refer to the following sections for detailed descriptions SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 121 Functions 6 9 Technological functions 6 9 2 Braking functions 6 9 2 1 Braking functions of the Inverter A differentiation is made between electric
69. 43 2 terminals used SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 149 Functions 6 11 Operation in fieldbus systems Step Explanation meaning Note Only wire up the S7 300 with the power switched off Follow the steps as described in the S7 300 Operating Instructions when wiring between the power supply and the CPU Install the CP343 2 on the S7 standard rail Slots 4 to 11 are permitted for the CP343 2 in racks 0 to 3 Establish the connection through the enclosed bus connector to the backplane bus Secure the CP343 2 by the screws in its casing Connect the AS i cable to the terminals on the front Contact is made at terminal pairs 17 and 19 or 18 and 20 of connector of the CP343 2 the front connector Terminals 17 and 19 and terminals 18 and 20 are electrically connected within the CP343 2 The assignment of the terminal pair and the polarity are indicated on the front panel of the CP343 2 The second terminal pair 18 20 is intended for connecting the AS i power supply unit or a branch of the AS i cable This allows the CP343 2 to be looped into the AS i cable The AS i power supply unit can however be connected to any point on the AS i cable Turn on the power supply for the SIMATIC station and the AS i system Setting the slave address of the Inverter 150 This step assumes that the Inverter has been installed and commissioned as previously descri
70. 508C Only Inverters with fail safe functions can be used as an Emergency Stop Mechanism see EN 60204 section 9 2 5 4 N WARN ING Repairs on equipment may only be carried out by Siemens Service by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual Any defective parts or components must be replaced using parts contained in the relevant spare parts list Disconnect the power supply before opening the equipment for access Dismantling and disposal 18 CAUTION The packaging of the Inverter is re usable Retain the packaging for future use Easy to release screw and snap connectors allow you to break the unit down into its component parts You can recycle these component parts dispose of them in accordance with local requirements or return them to the manufacturer SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Warnings and cautions 1 1 Warning and Cautions SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 19 Warnings and cautions 7 1 Warning and Cautions 20 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Introduction 2 2 1 About this manual Who requires the operating instructions and why SINAMICS G110D These operating instructions primarily address fitters commissioning engineer
71. 5300 and the parameter list 6 7 Motor control 6 7 1 V f control with linear characteristics P Table 6 29 Setting the control type nA Parameter Description P0003 2 Extended access P1300 0 Control type V f control with linear characteristic Optimizing the starting characteristics for a high break loose torque and brief overload The inverter can provide a higher voltage in the lower speed range and when accelerating Examples of applications where this is necessary include e Utilizing the brief overload capability of the motor when accelerating e Driven machines with a high breakaway torque e Holding a load Background information The linear characteristic of the V f control assumes an ideal motor without resistive losses The resistive losses in the motor stator resistance and in the motor cable reduce the available torque and must not be neglected in all applications These losses play a more significant role the smaller the motor and the lower the motor speed The losses can be compensated by the V f control by increasing the voltage at low speeds so called boost parameters P1310 and P1311 Note Only increase the voltage boost in small steps until satisfactory motor behavior is reached Excessively high values in P1310 and P1311 can cause the motor to overhead and switch off trip the inverter due to overcurrent SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 111
72. Belt3 Continue Belt3 Ready_rem Belt4 Start CALL Belt4 Start Continue Basic_st Man_on stop End_of_bel Mfault Readyload Ready_rem Belt_mot_on Light_barrier4 Belt_mot4_on 11 0 End of belt sensor signal conveyor belt 1 12 0 Motor protection switch conveyor belt 1 zero active 95 0 Switch on belt motor for conveyor belt 1 Il End of belt sensor signal conveyor belt 2 12 1 Motor protection switch conveyor belt 2 zero active Q5 1 Switch on belt motor for conveyor belt 2 11 2 End of belt sensor signal conveyor belt 3 12 2 Motor protection switch conveyor belt 3 zero active Q5 2 Switch on belt motor for conveyor belt 3 11 3 End of belt sensor signal conveyor belt 4 12 3 Motor protection switch conveyor belt 4 zero active Q5 3 Switch on belt motor for conveyor belt 4 Network 3 Call for counting and monitoring CALL Check Set et 10 7 Set counter activate monitor Acknowledge cknowledge 10 6 Acknowledge fault Light_barrie Light_barrierl 11 0 End of belt sensor signal conveyor belt 1 Count Count Quantity Quantity Tim Tim Dural Dural Dura2 Dura2 Finished nished 04 2 Number of parts reached Fault ault 04 3 Monitor tripped Network 4 Block end BE 174 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 11 Operation in fieldbus systems Figure 6 48 Exa
73. C key has the following functions e f pressed for less than 3 seconds the IOP returns to the previous screen or if a value has been edited the new value is not saved e f pressed longer than 3 seconds the IOP returns to the status screen When using the ESC key in the parameter editing mode no data is saved unless the OK key is pressed first The INFO key has the following functions my jle Displays additional information for the currently selected item e Pressing INFO again will display the previous screen The HAND AUTO key switches the command source between HAND and AUTO mode HAND e HAND sets the command source to the IOP avs e AUTO sets the command source to an external source for example fieldbus Locking and unlocking the keypad To lock the IOP keypad press ESC and INFO simultaneously for 3 seconds or more To unlock the keypad press ESC and INFO simultaneously for 3 seconds or more SINAMICS G110D 78 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 7 Commissioning with the IOP IOP Handheld Kit The IOP has no internal power source so to increase the IOP s versatility the hand held device has been designed SIEMENS Figure 5 22 IOP Handheld Kit Table 5 4 Handheld device order information Order number Item quantity Item Remarks 6SL3255 0AA00 4HAO 1 IOP 1 Hand held module 1 Power supply unit 4 Rechargeable batteries 1 2 V NiMH 1 RS232 cable
74. CU area cover require to be removed for example to fit a Memory Card it should be removed as shown in the diagram below The braking resistor connection hatch is removed using the same technique CAUTION Seals fitted correctly Should the CU area cover or the braking resistor connection hatch be removed from the Inverter it is important to ensure that the seals around these areas are fitted properly when reassembling the Inverter to ensure the IP65 rating TN and TT mains supplies The SINAMICS G110D Inverter with the Class A integrated mains filter is only suitable for operation on TN and TT mains supplies Braking resistor connection hatch CU area cover Figure 4 2 Removal of CU area cover and braking resistor connection hatch SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 39 Connection 4 4 Drill pattern for the SINAMICS G110D 4 4 Drill pattern for the SINAMICS G110D Inverter The Inverter has an identical drill pattern for all frame sizes The drill pattern depth and tightening torques are shown in the diagram below 40 Drill pattern for the SINAMICS G110D i 450 mm y m Ra SINAMICS G110D Frame sizes A B and C A without repair switch with repair switch FSA depth 125 mm 145mm FSB depth 165 mm 165 mm FSC depth 240 mm 240 mm E E Fixing method 4 x M5 bolts 4 x M5 nuts 4 x M5 washers 425 mm Tightening torque 2 5 Nm 22 1
75. D sl slo Dl o1215 M 2 2 s G G 6 7 2 2 2 olol e lt 5 5 a SIS S P P P P 0 32 1 0 1 No warning 00 0 00 No fault Vy Not used 0 0 0 1 Over temperature F4 F6 Not used 0 0 1 0 Not used Inverter process data No load A922 0 0 1 1 Not used Over temperature A504 A506 0 1 0 0 It Overload F5 Over voltage A502 0 1 0 1 Equipment failure 1 Keyswitch off 0 1 1 0 Not used Under voltage A503 0 1111 Motor PTC failure F11 F15 It Overload A505 A511 1 0 0 0 Over voltage F2 Not used 1 0 0 4 Not used Local mode active 11 0 10 Not used Not used 11011 Under voltage F3 Not used 1 1100 Output short circuit 2 Motor phase loss A523 111101 Motor phase loss F23 Not used 111110 Not used Other warning 111111 Other error 1 Equipment failure F22 F51 F22 F55 F60 F100 F101 F350 2 Output Short circuit F1 F21 F27 the slaves are actually contained within the same unit The first slave Slave 1 utilizes the combined transaction type 2 CTT2 protocol to allow both cyclic and acyclic transter of parameter data to and from the master as well as digital process data The second slave Slave 2 transfers further process data and allows access to basic diagnostic information through the reply to a parameter request The details of the individual slave identities are given in the table below SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions Table 6 55 A
76. End of belt Parts leave the end of the belt o Basic_st ON Mfault Motor protection switch zero active R Remove Network 4 Belt ready for loading The conveyor belt is ready for loading when the parts have left the belt A Remove FN EM Rem N Parts have left the belt o Basic_st s Readyload Belt is empty A Load FP EM Loa P Conveyor belt is started ON Mfault R Readyload Network 5 Control belt motor In this network the belt motor is switched on and off A o Load Load parts onto belt fo Remove Remove parts from belt o Man_on Start with Man_on non latching A Stop Stop and motor fault prevent A Mfault the belt motor from running Belt_mot_on Network 6 Block end BE Figure 6 49 Example conveyor application script controlling a conveyor belt In the figure below a method of accomplishing the control of a conveyor belt without the use of block parameters is shown Operating Instructions 2010 20 06 A5E02385577A2 AB 175 Functions 6 11 Operation in fieldbus systems Block FC11 Control of a conveyor belt Example of binary logic operations and memory functions parameters without block Network 1 Load parts This network generates the command Load that initiates transport of parts to the end of the belt A
77. Fixed frequencies Select the source of the frequency setpoint 1 setpoint input P1080 0 Hz Minimum frequency 1 P1082 50 Hz Maximum frequency 1 P1120 10 s Ramp up time 1 P1121 10 s Ramp down time 1 P1300 0 V f control with linear characteristic Control mode 2 P3900 0 No quick commissioning Completes the quick commissioning 1 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 65 Commissioning 5 6 Commissioning with STARTER 5 6 Commissioning with STARTER Basic commissioning The STARTER software uses a series of dialogs to guide the user through the basic commissioning of the Inverter For specific application configuration and parameterization the expert list within STARTER should be used Note STARTER knowledge This procedure assumes that you have a working knowledge of the STARTER software What do you need The following items are required to commission the Inverter with STARTER e The PC connection cable order number 3RK1922 2BP00 or the USB connection cable order number 6SL3555 OPA00 2AA0 e STARTER software installed on your PC order number 6SL3072 0AA0 0AGO the version of STARTER should be version 4 1 Service Pack 3 or higher Note PC connection cable 3RK1922 2BP00 Version E02 or higher of the PC connection cable should be used with the SINAMICS G110D G120D Inverter SINAMICS G110D 66 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5
78. INAMICS G110D FSB 4025 84 4 ati ates Ane a eee A ee ote cia te te dale 33 SINAMICS G110D ESC serra ee ate ete i eee eee Ol hats Meta og 33 SINAMICS G110D Inverter ccccececceceeceeeeeceseaeceeeeeceaeeeseaeeecaaesceeeesaeeesaaeeeeaeeseneeesceeeseaeesseeeees 38 Removal of CU area cover and braking resistor connection hatch ceeeeeeeeeeeeeeeeeeeeeeenaes 39 Drill pattern SINAMICS G110D 0 ccccesceceecceeeeeeeeeeceeceeeeceaeeeeaaeseaeeeceaeeeeaaesueneeceeeeesaeeeeaaeeseneesaes 40 Correct Inverter onamata neod neii vag desaac adage AEE vant cde paagasee Ta aa Naia a ERARA 41 Power derating for temperature rzind iaaa R TVE Caa aA A E ATE a 42 Derating for alttiuden E EE E E E E cath etdad ten 42 SINAMICS G110D block Giagram ccccceecceceeeceeeeeeeeeeeeceaeeecaeeceeeeesaeeesaaeeeeseeseeeeeseaeeesiaeeseneeees 46 Example AS i COnmPiQuration 2 22 c2seceieecedene ede cogeensedvselvececees sede day sccneeedeae devas sectueessivcedevseotevevectedes 52 Addressing the ASI Slave icc tisiatiiaislincelibiietiedi ae ar lea tied acide atin i O S 54 CommMuUNICAatiIOnS INtGMACES 55 csc 2c shee ahaekhcceensath devds N A nlevdeenh eeeitage 60 Rating plate data as parameters ccccccceceeeeeeneceeeeeeeeeceeeaeceeeeeeesecaaaeceeeeesesenaaeaeeeeeeesesseneeees 62 Create new project dialog onrein sehen eh a ten ieee kee oe tees eee eh eee ote aces 67 meS VE tier te ote ae hats eee ia ei Mahe th de a Ach ed a a a 67 Select dri
79. IO Switch motor on off ON OFF1 Digital input 1 D11 Reverse direction of rotation Digital input 2 DI2 Fault acknowledgment Digital input 3 DI3 Selects fixed frequency 1 Table 6 15 Changing the digital input settings Digital input no Parameter Description P0003 2 Extended access to the parameters Digital input 0 DIO P0701 Possible values for P0701 to P0704 0 Digital input disabled Digital input 1 DI1 P0702 1 ON OFF1 2 ON reverse OFF1 Digital input 2 D12 Ponda yx oon coast to standstill 4 OFF3 quick ramp down _71lTTTTTS Y _WH1 2 A 9 Fault acknowledge 11 JOG left 12 Reverse 13 MOP up increase frequency 14 MOP down decrease frequency 15 Fixed frequency selector bitO 16 Fixed frequency selector bit1 17 Fixed frequency selector bit2 18 Fixed frequency selector bit3 22 QuickStop Source 1 23 QuickStop Source 2 24 QuickStop Override 25 DC brake enable 27 Enable PID 29 External trip 33 Disable additional freq setpoint 99 Enable BICO parameterization If you enable one of the digital inputs to be freely used for BICO technology P701 P704 99 then you must interconnect this digital input to the required control command If value 99 is assigned to the digital input to define its function this can only be reversed by restoring the factory setting SINAMICS G110D Operating Instructions 2010 20 06 A5E
80. IOP has been designed to enhance the interface and communications capabilities of SINAMICS Inverters The IOP Hand held Kit is required to connect the IOP to the Inverter The IOP should automatically recognise the devices from the SINAMICS range The IOP provides support using the USB connection utilizing a PC for the following functions e Downloading of wizards e Downloading additional languages Note IOP functional support e Devices prior to version 3 0 firmware may not be fully supported by the IOP e The actual menu structure and functionality of the IOP will be influenced by the following factors The software version and type of Control Unit to which the IOP is fitted The firmware and software version of the IOP The selected functional group filtering of the parameters SINAMICS G110D 76 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 7 Commissioning with the IOP Layout and functions The physical layout of the IOP is shown below Front View Rear View SIEMENS USB connector RS232 connector Door mounting screw recess Esc Exit Off Hand Auto On Run OK Selection wheel Figure 5 21 Layout of IOP The IOP is operated by using a push wheel and five additional buttons The specific functions of the push wheel and buttons are shown in the table below SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 77 Commissioning 5 7 Commissi
81. Immunity odar redial AN RENEE E T adelaide Ea N N A N A 200 SINAMICS G110D 11 Operating Instructions 2010 20 06 A5E02385577A2 AB Table of contents Figures Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 3 1 Figure 3 2 Figure 3 3 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Figure 4 6 Figure 4 7 Figure 4 8 Figure 4 9 Figure 5 1 Figure 5 2 Figure 5 3 Figure 5 4 Figure 5 5 Figure 5 6 Figure 5 7 Figure 5 8 Figure 5 9 Figure 5 10 Figure 5 11 Figure 5 12 Figure 5 13 Figure 5 14 Figure 5 15 Figure 5 16 12 Example Pre assigned signal interconnection for digital input 0 of a non bus capable Control UNR een eaen a cons taaebel wudgteensadaeces Pater ents tucebekealedeet ids ieee tidarecie lanchet eckuthenaddees 26 Example MOP function motorized potentiometer ec eeeeeeeeeeeeeeeeeneeeeeenaeeeeeenaeeeeeenaeeeeeeaes 26 Example Signal interconnection for interlock cceceeeeceeeeeeeeeeeeeeeeeeeaeeeeeecaeeeseenaeeeeneneeeeseaes 29 Default parameterization ecccccccccceceeeeeeeeeceaeeeeceeeee sees caaeeeceeeeeseseanaeeeeeeeeessesaeaeeeeeeeeesennneeees 29 BICO parameterization cccccccecceescccece cece a aa aa a a e aaa aa na aaa Aaa aaa E 29 Interconnection after insertion of two FUNCTIONS 0 eee eeeeeeeeeeeeeeeteneeeeeeeeeeeeeteeeaeeeeeeaaeeeteneaeens 29 SINAMICS G110D FSA ace ten ie nati ented einen aie de eee nue eae 32 S
82. Introduction SINAMICS G110D 2 3 Extended adaptation of parameters P2800 P2801 0 J amp Hen OH nexo DI 4 r0722 1 m Figure 2 3 Example Signal interconnection for interlock Table 2 12 Parameterizing an interlock Parameter Description P0003 3 Enable expert access to parameters P0700 2 Select the command source Digital inputs P0701 e g 99 Enable open digital input 0 DIO for BICO parameterization P0702 e g 99 Enable open digital input 1 D11 for BICO parameterization P2800 1 Group enable all freely programmable function blocks FFB P2801 In000 1 Individual enable of the AND function block P2810 In000 722 0 Connect the status of DIO to the 2nd AND P2810 In001 r0722 1 Connect the status of DI1 to the 2nd AND input r0722 1 Parameter that displays the status of digital input 1 P0840 12811 Connect the AND output to the control command ON OFF 1 Explanations of the example Open the default signal interconnection for BICO parameterization The default setting P0701 1 indicates the following internal signal interconnection P0840 oi r0722 0 H orm Figure 2 4 Default parameterization The setting P0701 99 means that a pre assigned signal interconnection is disconnected and therefore the connection opened for BICO parameterization P0840 ON mo 0722 0 N Ia OFF Figure 2 5 BICO parameterization When P0701 99
83. PM_LB_P or a positive edge at the light barrier o PM_LB N or a negative edge at the light barrier SE Monitor the timer is started or retriggered TL Timer function for mo nitor AN Monitor T1 Timer function for mo nitor A Active If time elapses while Active M3 0 Counter and monitor a ctive Fault Fault is signaled 04 3 Monitor tripped Network 4 Block end BE Figure 6 52 Example conveyor script parts counter and monitoring without block parameters 6 11 1 6 Example application Commissioning the applications The following information is provided to allow a simple conveyor application to be setup The logic and control mechanism is provided by a PLC The conveyor section consists of three sensors 178 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 11 Operation in fieldbus systems e A This sensor detects the arrival of an item on the conveyor e B This sensor detects the item and signals the next section to start and be ready to receive an item This requires two speeds one for the normal movement of the load and a faster speed for the transfer between conveyor sections e C This sensor detects the load leaving the conveyor section The sensors are directly connected to the Inverter to allow their individual status to be sent to the controlling PLC Conveyor layout Sensor B Inverter connections
84. PWR 24 V on AS i bus yellow cable AUX 24 V on auxiliary supply black cable Digital Inputs In the table below is shown all the possible states of the LEDs and their meaning 190 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Messages and fault codes 8 2 LED States Table 8 2 SINAMICS G110D LED states SF RDY AS i FLT PWR AUX DI Description OFF Flashing Commissioning Flashing Flashing Update from memory card or parameter download ON OFF General fault OFF ON Inverter ready or running Flashing No communications between processors within the RED Inverter Flashing Slave address 0 RED YELLOW Flashing Inverter trip GREEN RED RED AS i master not connected GREEN System OK GREEN Power OK OFF No power yellow cable GREEN Power OK OFF No power black cable GREEN _ Digital input active OFF No signal SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 191 Messages and fault codes 8 2 LED States SINAMICS G110D 192 Operating Instructions 2010 20 06 A5E02385577A2 AB Technical data 9 1 Technical data of the SINAMICS G110D SINAMICS G110D Feature Line operating voltage Operating voltage Input frequency Power factor A Overload capa
85. Parameter exchange request and reSPONSE ccccceceeeeeeecaeeeeeeeeeeeeaeaeeeeeeesececaeeeeeeeeeesesenaeees 172 Example conveyor application script Main program ccccceeeeeeeeceeceeeeeeeeeenaeeeeeeeeeeeesenaeees 173 Example conveyor application script control of several conveyor belts c sseeeeeeeees 175 Example conveyor application script controlling a conveyor belt eseesecceeeeeeeeeeseeeees 175 Example conveyor script control a conveyor belt without block parameters 0 000 176 Example conveyor application script parts counter with Monitor csccceeeeeeeeeeteeeees 177 Example conveyor script parts counter and monitoring without block parameters 178 Example conveyor application ccccceceeeeeccececeeeeeeeeeceaeaaeceeeeeeeseceeaeceeeeeeesecsnaeeeeeeeeeeeeaes 179 EX Mple S 7 SCM tess sive n eytant eap sda ance a odes aaa eaa taadaa yuan Blech a aeaaaee ord 180 Example S ladder lOGiG s cissescectetsdedees thd E E E E 181 Local remote switch Cover layout sisser aaie a aeania EAEE EANES EREE ANE E Aie 185 R pair Switchi csan a a a a aa oe aot Ea eet eee 187 SINAMICS G110D LEDS x in a a e a a E a a 190 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Warnings and cautions 1 1 1 Warning and Cautions General ZN WARNING This equipment contains dangerous voltages and controls potentially dangero
86. S G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 9 Technological functions A Inactive OFF2 Active gt t A ON OFF1 OFF3 Ei Motor excitation finished r0056 Bit04 gt t is y fA p0346 fmin p1080 gt t wt p1216 R0052 C Bit 12 y 1 pain a Fant 0 gt t Brake OPEN Status closed l gt t gt gt s Brake Release Time Brake Closing Time Figure 6 13 Function diagram motor holding brake after an OFF2 command Commissioning the control logic of a motor holding brake ZN WARNING The following applications require special settings of the motor holding brake In these cases the motor holding brake control may only be commissioned by experienced personnel e All applications that involve moving and transporting people e Hoisting gear e Elevators e Cranes 1 Before commissioning secure any dangerous loads e g loads on inclined conveyor belts 2 Suppress the motor holding brake control e g by disconnecting the control cables 3 When opening the motor holding brake ensure that a torque is established that prevents the load from briefly dropping Check the magnetizing time P0346 the magnetizing time is pre assigned when commissioning the system and must be greater than zero For V f operation P1300 0 to 3 set the boost parameters P1310 P1311 SINAMICS G110D Operat
87. S i dual slave identities 6 11 Operation in fieldbus systems Slave IO code ID code ID2 code Description 1 7 A 5 Combi field device 2 7 A E Free profile A B slave The structure and flow of data is given in the diagram below AS i Bus Vv a Slave 1 1 Slave 2 i gt Profile 7 A 5 JL Profile 7 A E JL u Do3 D02 D01 D00 D13 D12 on Dio P3 P2 P1 Po Di3 D12 on Dio P3 P2 P1 Po PR3 PR2 PR1 PRO OINI oO 2 a alele z sls glg Q ne ele e 0 ojojojo APE 5 HHE al ejejels 32 lelsz 8 slala olz g 8 8 8 8 slelsi ls zlz z slElzl lalals z o J jaju ja o w Olecle S lt Blololo c c D T olala a tialo olol E E tilolglg 2181818 SNS ja 2 5 59 2 gt gt gt gt silol alula O o 0 Oe as I slali2 O O Ole a ee a 21S 8 8 coe oe Pe ajajaja l lo 5 PIB 2 5 EIEEE O15 5 5 5 5 2 2 ajz z z m 5 5 5 e 2 z2 S G 6 G lt Glnln wm mlolo 5 5 5 3 2 2 2 jalals 3 53 3 S F S d PIPPIP 0 3 2 1 0 1 Z Combined transaction type 2 No warning Ofo o0 No fault Not used 0 0 0 1 Over temperature Cycli Acycli Not used 0 0 1 0 Not used clic cyclic y y Inverter process data No loa
88. SCIPOINU SOUICES E eaten Sao aes ena ee aaa E AE NE on eeatzan aut 102 6 4 1 Selecting the setpoint source P1000 00 00 eee eeeeeeeenee ee ee enteeeee tees ee eaeeeeesaeeeeeeaeeeersaeeeene 102 6 4 2 Frequency setpoint using analog input P1000 2 cccccccceceeeeeeeece cece eeeeteceneaeeeeeeeeeeenaees 103 6 4 3 Using a motorized potentiometer as a Setpoint SOULCE cccceceeeceeceeceeeeeeeeeeeneeeeeeeeeeeteeaees 103 6 4 4 Using fixed frequencies as a Setpoint SOUMCE cece cee eeeeeeeceeceeeeeeeeececeaeceeeeeeeseneaeaeeeeeeeeetenaees 104 6 4 5 Running the motor in jog mode JOG FUNCTION eee ee eeete eect cnet ee eeenaeeeeeeaaeeesetaaeeeeeeaaeeeeeeaas 105 6 4 6 Specifying the motor speed via the fieldbus 0 0 2 cece ce eete cece ener eter taeeeeetaeeeeetaeeeeeeneeeee 106 6 5 Changing over the command data sets manual automatic 00 0 eee e teen eect ttteeeeetnteeeeee 107 6 6 Setpoint PrepParatiOM ye s s ein riaa sedan ee Sede a dae iaaa aAa E e aTa aA E aa aiaei eaaa ia ai 109 6 6 1 Overview of setpoint preparation ssid ane aee aa aea aaa a eea a aa arae a a i Aaa 109 6 6 2 Minimum frequency and maximum frequency ssssssisseesrisserrettirrsstrrtsrtrrsstinrssrtnnsstennssen 109 6 6 3 Parameterizing the ramp function generator cee eeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeaeeeeeeaeeeesenaeeeesenas 110 6 7 Motor Control ao eraan Varro Beta ers ete ae cae ih a en ae gee E aa aaaea eati 111 6 7 1 V f con
89. SINAMICS G110D Inverter Si E M E N S Warnings and cautions Introduction Description SINAMICS Connection SINAMICS G110D Commissioning Functions Operating Instructions Service and maintenance Messages and fault codes Technical data Appendix A gt IN oo oa A o N Edition 06 2010 Firmware version 3 4 2010 20 06 A5E02385577A2 AB Legal information Warning notice system Qualified Pe This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger NDANGER indicates that death or severe personal injury will result if proper precautions are not taken NWARNING indicates that death or severe personal injury may result if proper precautions are not taken NCAUTION with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account If more
90. Set T Set THT Set counter activate monitor Acknowledge Acknowledge 10 6 Acknowledge fault Light_barrier Light_barrierl 11 0 End of belt sensor signal conveyor belt 1 Count Count Cl Counter for parts Quantity Quantity MW4 Number of parts Tim Monitor TI Timer function for monitor Dural MW6 Monitoring time for light barrier covered Dura2 MW8 Monitoring time for light barrier not covered Finished Finished Q4 2 Number of parts reached Fault Fault 04 3 Monitor tripped Network 5 Calling the function block Feed M2 AN Select_FB 13 6 Selection for FB 21 and FB 22 call AN Select FE 13 5 Selection for FC 11 and FC 12 call A Select L 13 7 Selection for FB 20 call with local instances JCN End CALL Feed FeedDat FB20 DB20 Feed with several belts Data for feeding parts Start Start 10 3 Start conveyor belt Removed Continue 10 4 Acknowledgement that parts have been removed Man on I0 1 Switch on conveyor belt motors Stop 10 2 Stop conveyor belt motors zero active Basic st 10 0 Set controller to the basic state Count gi Counter for parts Quantity Tim Monitor T1 Timer function for monitor Dural Dura2 2 Load Readyload 04 0 Load new parts onto belt Remove Ready rem Q4 1 Remove parts from belt Networ Block end End BE Figure 6 47 Example conveyor application script main program 173 Functions 6 11 Operation in fieldbus sy
91. Speed A OFF2 Speed 4 OFF1 i Z p0347 N p1234 N Ji OFF2 Pe TT DC braking active A y t DC braking active A YY t r0053 0 r0053 0 LI e E ee t k p1233 t Figure 6 9 DC braking after an OFF1 or OFF3 command DC braking after an OFF1 or OFF3 command has the following timing sequence SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 123 Functions 6 9 Technological functions 1 Initially the motor speed is reduced along the down ramp of the ramp function generator until an adjustable speed threshold is reached 2 Once the motor speed reaches this threshold the inverter interrupts the braking operation using an internal OFF2 command until the motor is de magnetized 3 The inverter then starts the actual DC braking by allowing a DC current to flow through the motor The magnitude and duration of the DC current can be set cAUTION For DC braking the kinetic energy of the motor and motor load is partially converted into thermal energy The motor can overheat if braking lasts too long or the drive must be braked too frequently Parameterizing DC braking Table 6 38 Parameters to enable and set DC braking Parameter s P003 3 User access level Description 3 Expert P1230 Enabling DC braking using an external command Enables DC braking via a signal that was used by an external source BICO The function remains act
92. Start Start conveyor belt 10 3 Start conveyor belt s Load M2 0 Load parts command o Light_barrierl Parts have reached end of belt I1 0 End of belt sensor signal conveyor belt 1 o Basic_st 10 0 Set controller to the basic state ON Mfault1 Motor protection switch zero active 12 0 Motor protection swit ch conveyor belt 1 zero active R Load M2 0 Load parts command Network 2 Parts ready for removal When the parts have reached the end of the belt they are ready for removal A Load When the end of the belt has been reached M2 0 Load parts command FN EM Loa N Load is reset M2 4 Edge memory bit for neg ative edge of Load s Ready rem The parts are then ready for removal 04 1 Remove parts from belt A Remove M2 1 Remove parts command FP EM Rem P The parts are removed M2 3 Edge memory bit for pos itive edge of Remove o Basic_st 10 0 Set controller to the b asic state o Mfault1 12 0 Motor protection switch conveyor belt 1 zero active R Ready rem 04 1 Remove parts from belt Network 3 Remove parts The command Remove causes the parts to be transported from the conveyor belt A Continue Switch belt back on 10 4 Acknowledgement that parts have been removed s Remove M2 1 Remove parts command ON Light_barrierl Parts leave the belt 11 0 End of belt sensor signal conveyor belt 1 o Basic_st 10 0 Set controller to the basic state ON Mf
93. WW view de 22339653 1 33300 e On DVD SD Manual Collection all manuals on low voltage motors geared motors and low voltage inverters 5 languages MLFB 6SL3298 0CA00 0MGO supplied once MLFB 6SL3298 0CA10 OMGO update service for 1 year supplied 4 times e As download Catalog D 11 1 SINAMICS G110 G120 Inverter Chassis Units SINAMICS G120D and SINAMICS G110D Distributed Inverters http sd nes siemens de sales_2003 support info catalogues html_00 index html Catalog s_Inverters The catalog includes ordering data as well as engineering and selection data Operating Instructions 2010 20 06 A5E02385577A2 AB 21 Introduction 2 2 Adapting the Inverter to the application 2 2 Adapting the Inverter to the application 2 2 1 General basics Parameterizable inverters transform standard motors into variable speed drives Inverters are parameterized to adapt them to the motor being driven so that this can be optimally operated and protected This is realized using one of the following operator units e Intelligent Operator Panel IOP hand held kit e Software STARTER commissioning tool that allows the inverter to be parameterized and controlled from a PC Inverters are used to improve and expand the starting and speed response of motors Many standard applications can function with the default parameters Although inverters can be parameterized for very specific applications many standard applications can be con
94. a cable 3RX9013 OAA00 AS i black power cable 3RX9023 0AA00 The maximum length of any one segment on the AS i network is normally 100 m 328 ft However there are a number of devices that allow the length of network segments to be extended Repeater A repeater allows the maximum cable length to be extended to 300 m 984 ft using the maximum of two repeaters Slave nodes can be used on both sides of a repeater Extender The extender allows the distance between the AS i master and an AS i segment of the network to be extended to a maximum of 100 m 328 ft With repeaters connected in parallel a cable length significantly longer than 300 m 984 ft can be achieved The maximum span is 500 m 1640 ft The only limitation of the extender is that slaves can only be used downstream from the extender Extension plug Using the extension plug the maximum possible cable length in an AS i segment can be doubled from 100 m 328 ft to 200 m 656 ft The extension plug is a passive device and is connected to the part of the AS i network furthest from the power unit Only one power unit is required to power the slaves on the segement up to 200 m 656 ft Operating Instructions 2010 20 06 A5E02385577A2 AB 147 Functions 6 11 Operation in fieldbus systems 6 11 1 3 Example configuring the Inverter on the AS i network Example configuring the Inverter on an AS i network Task To integrate the Inverter on an existing AS i networ
95. a edeathddesgsadindtesaigegt sais densidad TA 47 Control Unit connectors s 24nannineieninee nani Bice Rani ani aan 47 Mains supply ConnectOnncxin t Acces ee e aa eet ead ec cnet a a a ot feta A 47 Motor COnnector c ctaietini nett ie tee ek ok fe ee el eel ina ia td 48 Temperature sensor and EM brake cccccccceeeeeeeccecceeeeeeeeeeenaeceeeeeeesececaeeeeeeeeesetsenieeeeeeeess 48 Mains supply and motor output Specifications 2 0 2 0 cece ceeeeeecceceeeeeeeeeeneeceeeeeeeseceeeaeeeeeeeeesensenaees 48 Digital input SPECIFICATIONS 2 eee ee ceeee cece cece a cece ee ee eee ae aa aE a a a a a eae aaa a aa eaaa 49 Analog input specifications setandi neea etaa daa aeaaee a aas a daaa paaa daea eaae E eita 49 AS i connector specifications seeiis r haerai aa anai De raaa aiar rarai aa aeaaeai inaa caaan 49 Equipment for installation of SINAMICS G110D AS i eeeeeeeeeeesesessrrsserrsserrssrrrssrrrrssrerresne 51 Command and Setpoint SUCES Sinestea ia na a e e aea a E ERE 64 Factory setting of additional important parameters seseesseseissssrresrtrrsstirrssttrrssttrnssttnnssennnnt 65 Function ofthe IOP controls sst22 d2i240 Sieh thietad sie ahaha iene eee adil 78 Handheld device order information ccceccseeeeeeeeeeeeeeeneeeeseeaeeeeeeaeeeeeeaaeeeseeaeeeseenaeeeeeeneeeeseaes 79 Conveyor application parameters cccccceceeeeeeeeeceeceeeeeeeseeecaeceeeeeeeseccaeeeeeeeseeecdiaeeeeeeeeeteees 83
96. ac maximum Thermal switch Contactor Inverter Brake connector Chopper control Applies to braking resistors with the following order numbers 6SL3501 0BE08 6AA0 6SL3501 0BE12 1AA0 6SL3501 0BE14 1AA0 Figure 6 11 Braking chopper in the Inverter The inverter controls the dynamic braking depending on the DC link voltage The temperature monitoring of the braking resistor should be evaluated The inverter must be switched off if the braking resistor overheats ZN WARNING If a braking resistor that is unsuitable is used a fire could break out and severely damage the inverter The temperature of braking resistors increases during operation For this reason avoid coming into direct contact with braking resistors Make sure that the devices are located at sufficient distances from each other and that proper ventilation is provided SINAMICS G110D 126 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 9 Technological functions Parameterizing the dynamic braking Table 6 39 Parameters to enable and set dynamic braking Parameter Description P0003 2 Extended access P1240 0 Deactivate the Vocmax controller P1237 Enable signal and ON period of dynamic braking 0 Dynamic braking is locked 1 5 ON period 2 10 ON period 3 20 ON period 4 50 ON period 5 100 ON period The ON period set here is only eff
97. addressing during commissioning During commissioning If auto addressing is used all slaves receive an address from the AS i master one after another If the AS i master detects a slave with address 0 it automatically assigns an address to that device and integrates the device into the AS i network The automatic address assignment and integration only works as long as one slave with address 0 is present on the AS I master at a time The inverter has 2 slave addresses however the slave 1 will be hidden until the slave 2 has been assigned If there are more slaves with address 0 the automatic addressing is deactivated by the AS i master and integration into the AS i network is not possible This is standard behaviour within AS I networks Auto programming during exchange of defective units If a inverter fails and is removed from the AS i network the AS i master will detect that two addresses are missing from the bus In case of two unassigned AS i addresses the AS i master cannot guarantee the re addressing of the slaves as per the original configuration of that AS i network by auto programming The automatic addressing is deactivated by the AS i master and integration into the AS i network is not possible This is standard behaviour within AS I networks In such a case the addresses have to be set manually using STARTER IOP an AS i programming device or manually using the AS i master Setting the slave addresses to 0
98. aeeeeeeaaeeeeeeaaeeeeeeaeeeseenaeeeeeenaeeeeeeas 154 Single Slave Internal data flOW ccccceeeeeceeeecesneeeeeeeaeeeeeeaaeeeeesaeeeeeeaeeeeeecaeeeseeaeeeeseaeeeeeaas 156 Dual slave internal data flOW 00 eee eecece eee a ee eae ee ee a ARE EA a a 157 PKW component structures man tnta an a eaea aen aaa a Eidet iaaa 162 PKE component structurer ninin a etd tee Gn a a ln a 163 IND component structure ececcccce cece eee eeeeeeeeceeee eee eeceeaaeaeceeeeeeegeaaaeaeceeeseseeceaeeeeeeeerseesnnieeeess 165 PWE component Structure ceccccccccceceeeeeeeeee eee ce cents ee seaanaececeeeeesecsanaeceeeeeeesesanaeeeeeeeeeeeeaes 166 Cyclic datactramster sac2 tas c2etaoscehs A E A O ube tecaetag on 167 Cyclic data outputs i e A etd en eeee 167 Cyclic datarinput 5 2222 4 sra aa areeriinteend asad aie dae nee vee ee ee eee 168 Standard ID read request and reSPOnse ceccccecceceeeeeeeeceeeaeceeeeeeesecaaaeeeeeeeeeseceueaeeeeeeeeeneees 168 Standard diagnostic request and response ccccceceeeeeeeeeeeceeeeeeeeeeceeaeceeeeeeesenaueaeeeeeeeeeneees 168 Unrecognised standard acyclic request and reSPONSE ccccceeeeeeeeceeceeeeeeeeeeneeeeeeeetteesnaees 168 Parameter read request and response ccccceceeeeeeeececceeceeeeeeeeenaeaeeeeeeeseceeaeeeeeeeeetensenaeess 170 Parameter write request and response cccecceeeeeeeeeeeecaeceeeeesececaeaeeeeeeeseseeaeeeeeeeeeseeseaeees 171
99. age Overtemperature System protection Motor control Setpoint sources V f control Fixed setpoints Motorized potentiometer JOG setpoint Torque control Technological functions Setpoint calculation Fiyi tart ying restar Ramp function generator Limitation Skip DC brake Figure 6 15 Drive Data Sets switchover in Inverter 140 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 10 Overview SINAMICS G110D 6 10 Quick Stop function The drive data sets are switched over using parameters P0820 and P0821 Parameters P0820 and P0821 are interlinked to control commands e g the digital inputs of the inverter using BICO technology Note Drive data sets can only be changed over in the ready for operation state The switchover time is approx 50 ms Exceptions The ramp function generator parameters the ramp down time for OFF3 and the speed controller gain can be switched during operation Table 6 50 Parameters for switching the drive data sets Parameter Description P0820 1st control command for switching the drive data sets Example When P0820 722 0 the system switches from drive data set 0 to drive data set 1 via digital input 0 P0821 2nd control command for switching the drive data sets r0051 Displaying the number of the DDS that is cu
100. aking current P1232 is impressed as long as the DC braking is enabled P1230 1 and the motor is braked This state is displayed using signal r0053 bit 00 4 After the DC braking has been cancelled the motor accelerates back to the setpoint frequency until the motor speed matches the Inverter output frequency 5 If any faults occur during P1230 1 the DC current is set to zero The motor does not ramp up even if the fault is acknowledged a new ON command is necessary 6 If the DC brake is enabled again the braking current P1232 is impressed as long as P1230 1 DC braking active r0053 4 Bit00 0 Note DC brake can be applied in drive states r0002 1 4 or 5 Figure 6 10 DC braking using external selection 6 9 2 3 Dynamic braking Dynamic braking applications Dynamic braking is typically used in applications in which dynamic motor behavior is required at different speeds or continuous direction changes e g for conveyor drives or hoisting gear An internal chopper control braking chopper in the inverter which can control an external braking resistor is required for dynamic braking SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 125 Functions 6 9 Technological functions Operating characteristics of dynamic braking Dynamic braking converts the regenerative energy which is released when the motor brakes into heat Contactor supply Braking resistor 125 VDC 230 V
101. ally braking and mechanically braking a motor e The motor is electrically braked by the inverter An electrical braking is completely wear free Generally a motor is switched off at standstill in order to save energy and so that the motor temperature is not unnecessarily increased e Mechanical brakes are generally motor holding brakes that are closed when the motor is at a standstill Mechanical operating brakes that are closed while the motor is rotating are subject to a high wear and are therefore often only used as an emergency brake Electrical braking and regenerative energy e If an induction motor electrically brakes the connected load and the kinetic energy that is released exceeds the mechanical and electrical losses then it operates as a generator In this case the motor converts kinetic energy into electrical energy e Regenerative braking is not available on the SINAMICS G110D Inverter Inverter braking methods Depending on the particular application and the inverter type there are different technologies to handle regenerative energy e The regenerative energy is converted into heat in the motor DC braking e The inverter converts the regenerative energy to heat using a braking resistor dynamic braking Different electrical braking methods for different applications Table 6 37 Braking methods depending on the application Application examples Electrical braking method Pumps fans compressors
102. andard slave universal or AS i analog slave AS i slave for the standard address area if you use this slave type you cannot place an AS i A B slave at the same address in the B address area e Siemens slaves with this option you can configure the AS i slave by simply selecting the relevant order number from the drop down list x AS Standard Slave Universal Std Slave ASi A B Slave Universal A B Slave Std Slave Std Slave Std Slave Paramet x Std Slave i SE 5C544 3AAD Std Slave HED 3RK1 323 5CS44 3AA3 Std Bitt Bit 2 Z Bits m Addresses Inputs Values Outputs Values Figure 6 30 Configuring an individual slave Configuring the properties of an AS i slave Using the individual property dialogs an slave can be configured with the following properties e Enter configuration data of the specific AS i slave e Specify the I O configuration e Set the AS i parameters AS i Slave Properties x m Type AS i slave type fasi standard slave X r Configuration 170 Configuration E E E E Ohex ID code oh 7 ID1 code fFh v ID2code Fh X m Parameter Bit 0 Bit 1 Bit 2 Bit 3 Static Static Static Static OK Cancel Help ok add 4 Figure 6 31 Configuring standard AS i slave The AS i standard slave can only be placed at an AS i address in the A area This address is then no longer available in the B area SINAMICS
103. arameters are displayed Parameter filter filters parameters in 1 accordance with the functionality P0010 Ready to be entered Commissioning parameter 1 P0100 Europe 50 Hz Frequency of the regional supply network 1 e IEC Europe e NEMA North America P0300 1 Induction motor Select the motor type induction motors 2 synchronous motor P0304 400 V Rated motor voltage 1 in accordance with rating plate in V P0305 depends on A Rated motor current 1 the in accordance with rating plate in A Power Module P0307 depends on kW hp Rated motor output 1 the in accordance with the rating plate in Power Module kW hp P0308 0 cos phi Rated motor power factor in accordance 1 with rating plate in cos phi when P0100 1 2 then P0308 is irrelevant P0309 0 Rated motor efficiency in accordance with 1 rating plate in when P0100 0 then P0309 is irrelevant P0310 50 Hz Rated motor frequency 1 in accordance with rating plate in Hz P0311 1395 rpm Rated motor speed 1 in accordance with rating plate in rpm P0335 0 Non ventilated Shaft mounted fan Motor cooling specify the motor cooling 2 in the motor system P0625 20 C Ambient temperature of motor 3 P0640 200 Motor overload factor entered in referred 2 to P0305 P0700 6 default setting Select the command source 1 P0727 DIO On off Control response when the motor starts 3 DI1 Direction reversal start stop reverse P0970 Blocked Restore factory settings 1 P1000
104. arry out the connections as shown in the installation section in this manual to prevent inductive and capacitive interference from affecting the correct function of the system Operating Instructions 2010 20 06 A5E02385577A2 AB 17 Warnings and cautions 1 1 Warning and Cautions Operation Repair WARNING The Inverter operate at high voltages When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to an uncontrolled or an undefined restart of the equipment Certain parameter settings may cause the Inverter to restart automatically after an input power failure for example the automatic restart function Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury that is potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enforce safe operation even when a fault occurs e g independent limit switches mechanical interlocks etc Motor parameters must be accurately configured for motor overload protection to operate correctly This equipment is capable of providing internal motor overload protection according to UL
105. as been selected 3 Press the 4 button the screen will display the text SEt 0 with a small flashing 0 to the left of the display 4 Press the 4 button until you reach the required number By pressing both the 4 and J simultaneously you can toggle between A and B identifiers of the address 5 Press the button to confirm the selected address ProG is momentarily displayed followed by AddrES The number allocated to slave 1 is now shown at the bottom of the display SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 55 Connection 4 10 Using the AS i Programmer Setting the AS i address of slave 2 1 Press the 4s button the dislay shows the text SEArcH followed by uSE 0 A small 0 is displayed to the left of the display and the number of the first slave that has already been allocated to slave 1 is shown at the bottom of the display 2 Press the 44 button to select this number SEt 0 appears and the small 0 in the left of the display starts flashing 3 Press the button until you reach the required number By pressing both the 4 and J simultaneously you can toggle between A and B identifiers of the address 4 Press the 4s button to accept this number ProG is displayed briefly Both of the numbers allocated to the slaves are now displayed in the lower part of the screen Changing existing addresses of the AS i slaves If the allocated addresses used tw
106. aulti Motor protection switch zero active 12 0 Motor protection swit ch conveyor belt 1 zero active R Remove M2 1 Remove parts command Network 4 Belt ready for loading The conveyor belt is ready for loading when the parts have left the belt A Remove M2 1 Remove parts command FN EM Rem N Parts have left the belt M2 2 Edge memory bit for neg ative edge of Remove o Basic_st 10 0 Set controller to the b asic state s Readyload Belt is empty 04 0 Load new parts onto bel t A Load M2 0 Load parts command FP EM Loa P Belt is started M2 5 Edge memory bit for pos itive edge of Load ON Mfaulti 12 0 Motor protection switch conveyor belt 1 zero active R Readyload 04 0 Load new parts onto bel t Network 5 Control belt motor The belt motor is switched on and off in this network A o Load Load parts onto belt M2 0 Load parts command o Remove Remove parts from belt M2 1 Remove parts command o Man_on Start with Man_on non latching I0 1 Switch on conveyor bel t motors A Stop Stop and motor fault prevent 10 2 Stop conveyor belt mot ors zero active A Mfault1 the motor from running 12 0 Motor protection swite h conveyor belt 1 zero active S Belt_mot1_on 05 0 Switch on belt motor f or conveyor belt 1 Network 6 Block end BE Figure 6 50 Example conveyor script control a conveyor belt without block parameters 176 SINAMICS G110D Operating Instru
107. bed in this manual The SINAMICS G110D Inverter has the equivalent of two slave nodes to be identified to the AS i network The simplest way to set the slave addresses is to allow the AS i master to poll the network once the Inverter has been installed correctly and it will automatically assign an address to any slave devices with an address of 0 0 is the default slave address assigned to both slave nodes of the Inverter One slave node is hidden from the network when the first slave nodes is assigned a node address the second node becomes visible to the network and the AS i master will then assign the relevant node address to the second node The polling is initiated by pressing the Set button on the AS i master a SF Pwr Apt R Aue ou Set button Figure 6 25 AS i master set button SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 11 Operation in fieldbus systems The second method is to use the AS i programming unit to manually set the address of both the Inverter slave nodes Connect the AS i programming unit to the Inverter as shown below The AS i address connection is underneath the Control Module cover Once the AS i programming unit is connected turn the main dial to ADDR the screen will then display an AS i slave address of 1 Using the up and down cursor keys navigate to the required address Press the return button on the far right to confirm and enter
108. bility Digital inputs Analog inputs Setpoint resolution Pulse frequency Possible braking methods Degree of protection Operating temperature Transport storage temperature Relative humidity Installation altitude Technical data of the SINAMICS G110D Data 3 AC 380 V 500 V 10 The permissible line operating voltage depends on the installation altitude Supply from the ASi bus or an external 24 V DC supply 20 4 V to 28 8 V 0 5 A 47 Hz 63 Hz 0 7 0 85 The SINAMICS G110D can either be operated with high overload HO In order to avoid overtemperature of the Power Module after the overload as a minimum its load must decrease back to the base load HO base load or LO base load HO base load 0 75 kW 7 5 kW 150 overload for 57 s 200 overload for 3 s 87 HO base load for 240 s See note 1 4 PNP Low lt 5 V High gt 10 V maximum input voltage 30 V 5 5 mA 1 with 10 bit resolution AIO 0 V to 10 V unipolar voltage only Analog input can also be configured as a digital input 0 01 Hz 4 kHz for 0 75 kW 7 5 kW HO DC braking dynamic braking with integrated braking chopper IP65 0 75 kW 7 5 kW HO 10 C 40 C 14 F 104 F See note 1 Higher operating temperatures are possible when the rated power is reduced derating 40 C 70 C 40 F 158 F lt 95 RH condensation not permissible 0 75 kW 7 5 kW HO Up to 1000 m 330
109. block cannot be found 212 invalid block type for operation 213 error in command arguments 214 special operation failed 300 Array elements differ SINAMICS G110D IND components The IND word contains two pieces of information The first is the page number of the parameter to be accessed The page is stored in bits 10 15 of the IND word in reverse format i e bit 15 is the least significant bit of the page number As an example consider the following Parameter 3900 3900 1 x 2000 1900PP binary 100000 1 PNU 1900 Parameter 4100 4100 2 x 2000 100PP binary 010000 2 PNU 100 PKE IND PWE 1 PWE 2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 O Parameter page PP 0 Parameter index Figure 6 36 IND component structure The other part of the IND word is the parameter index For tasks involving arrays this byte determines the part of the array to be accessed as shown below Table 6 65 IND parameter index Parameter index Action 0 lt IDX lt 254 Access element IDX IDX 255 Access entire array PWE components The PWE part of the PKW message contains the parameter data If the current PKW transfer requires no parameter data the PKE may be of zero length otherwise it is arranged as one or more words Data of length shorter than that available is packed in the PKE as shown in the figure below When a complete array is transferred the format below is repeated a
110. caeceeeeeseseccasaeeeeeeeseeeesiaeeeeess 24 2 3 Extended adaptation of parameters cccccecceceeeeeeeccaeceeeeeeeeecccaeeeeeeeseseccacaeeeeeeesetensicaneseess 26 2 3 1 BICO technology basic principles 2 2 0 0 eee eeeeeeeenne cette tenets eee aeee eet e a a i a 26 2 3 2 BICO technology example seeren arn cette taee adherents ppsndeeda antden ated neneeds pein aan ances ineadinds 28 3 B1 eli 01i a EPE EE EE E ce eeseeSeccti nds cee E T OE 31 3 1 Overview of SINAMICS G110D Inverters ecceeeeeeeeee cence ee eeneeeeeeeeeeeeeseeeeeeeseeeaeeeseeeaeeeeeeaaees 31 3 2 Components of the Inverter SYStOM ceeceeeeeeeeeee sence ee eeeeeeeeeeaeeeeesaeeeeeseeeeeeeseneaeeeseeeaeeeeeenaees 32 4 GOMMECUOM EEA she Sscelesetacstecetecsdsucescechstres Gaacsedseastorscaastecdacategeeaceheicuassasiecadenssctstanstoee E 37 4 1 Procedure for installing the Inverter ee ee cece eee eee eeeeee rete ae seta ae eeeeee sean ee teas eeeaaeeneeeeeaees 37 4 2 General layout of SINAMICS G110D 0 ee ceeece eee eeeeeeee eee ee eeeeaeeeeesaeeeeeseaeeeeeseeeaeeeseeeaeeeseeaaees 38 4 3 Removal of CU area cover and braking resistor connection hatch 0 cccceeeeeeeeeseeeeeeetteeeeees 39 4 4 Drill pattern for the SINAMICS G110D ccceeceeececeeeececeeeceeeeeseeeeecaeeesaaeeseaeeseeeeeeaeeesaaeeseeeesaees 40 4 5 Mounting onentation s 0t tcetetecisinicter teeta nee aes ten ad aces attend 41 4 6 Ambient operating COnditions 0 0 eee ee
111. can be saved 0 MOP setpoint is not saved factory setting 1 MOP setpoint is saved in P1040 P1032 1 Disable opposite direction of the MOP 0 Reverse direction of rotation is permitted 1 Reverse direction of rotation is locked factory setting P1040 5 Setpoint of the MOP Determines the setpoint Hz of the motorized potentiometer MOP factory setting 5 Hz P2000 50 Reference frequency Hz An output value of the MOP of 100 corresponds to the frequency setpoint from P2000 P2000 should be changed if a maximum frequency greater than 50 Hz is required Using fixed frequencies as a setpoint source Frequency setpoint via fixed frequency P1000 3 104 The fixed frequencies are defined using parameters P1001 to P1004 and can be assigned to the corresponding digital inputs using P1020 to P1023 The fixed frequency can be selected using digital input 3 by default However the assignment of fixed frequencies can be configured to use any of the other digital inputs on the Inverter An example is given below of selecting two fixed frequencies using digital input 2 and 3 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 4 Setpoint sources Table 6 20 Parameters to directly select frequencies Parameters Description P1016 1 Fixed frequency mode defines the procedure for selecting fixed frequencies 1 Direct selection factory setting 2 Binary coded selection
112. can precisely control the movement of the motor for example starting stopping and inching the motor when fitting a new belt to a conveyor section The switch cover is an optional extra and can be ordered using the following order number 6SL3555 0PL00 2AA0 The layout of the switch cover is shown in the figure below Off Remote fault reset Local Quickstop override button Inching to continuous button Jog left button Jog right button Keyswitch Figure 7 1 Local remote switch cover layout SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 185 Service and maintenance 7 4 Repair switch Functions The functions of the various buttons and keyswitch positions are given in the table below Table 7 1 Switch cover function description Key button Description Remote In the remote position the Inverter will use the command source and setpoint source set in parameters P0700 and P1000 respectively If the Inverter is part of an automated system then it will be under the control of the PLC Off fault reset In this position the Inverter will be in standby with pulses disabled and will ignore any command source inputs As the keyswitch is moved from this position a fault reset will occur Local In this position the Inverter ignores the command source and setpoint source set in parameters P0700 and P1000 respectively The Inverter will only react to the local buttons on the switch cover Quicks
113. ck that the motor is connected to the inverter correctly and that the motor data entered is correct F00062 Cause MMC contents invalid Remedy Recopy data to MMC and ensure that the process is completed F00070 Cause PLC setpoint fault the communications failure monitoring times set by P2040 has expired Remedy Check e Ifthe AS interface master has stopped or is in program mode e The cable connection between the bus nodes e check if the communication monitoring time has been set too short in P2040 F00071 Cause USS setpoint fault no setpoint values from USS during telegram off time Remedy Check and improve monitoring timing using STARTER SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 189 Messages and fault codes 8 2 LED States Fault Number Meaning F00073 Cause Control Panel setpont fault no setpoint values from Control Panel during telegram off time Remedy e Check and improve if necessary the value in P3984 e Acknowledge fault e If fault persists contact Service Department or change Inverter 8 2 LED States LED description The Inverter has five main LEDs which are used to indicate the state of the Inverter Each digital input has its own status LED These are shown in the figure below Figure 8 1 SINAMICS G110D LEDs SF System Fault RDY Ready AS i FLT AS i communications fault
114. command 1 00 0 ececeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeseeeaeeeseneaeeeeeeaaees 123 DC braking using external selection 00 0 ce eeeeee cent eter teeeeeeeeeaeeeeeeeeeeeeseaeeeeeteneeeeeseneaeeeeenaaees 125 Braking chopper in the INVerter cccececeeceeececeeeeeeeceeaeceeeeeeeseceaaaeceeeeeeeseccncaeceeeeesesensiaeeeeees 126 Function diagram of the motor holding brake control after an OFF1 or OFF3 command 128 Function diagram motor holding brake after an OFF2 COMMANG ccccceeeeeeeeeeeteeeeeeteeees 129 Example technology controller as a level COntrOller eee cecceeeeeeeeeeeeeeeeeeeeeeeseeeeeeeseeeaeeeseeeaees 138 Drive Data Sets switchover in INVerter ceeeeceeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeseeeeeeseeeeeeeseneaeeeeeenaes 140 Conveyor example Wiis keenest baat et ties eh ta dae tied ba ee ee 142 Conveyor example 2 siete att late ate ahah tal odio det 142 Conveyor example 3 isa sides ese aE anata eae eat aaah eae tet aaa ede tee 142 Positive edge triggered Signals reactions ccc ccecceeeceeeeeeeeeeeeeeeeeeeeeneeeeeseeeeeeeseneaeeesenaeeeeenaaees 144 High level triggered signals reactions ceceeceeeeeeeeeeeeeeeeeeeeneeeeeeeeeeeeeseeeeeeeseeeeeeeseeeaeeeseenaees 144 Keypad Quick Stop override ccccccccceeeeccceceeceeeee cece ceaeeeceeeeesessanaeceeeeseeseeaacaeeeeeeeseesesaneeeeeess 144 AS NGIWONK SWUCTUIG eenn ds landed eesdcadentlancd Sov taal de aientad a 145 AS i
115. communications using Manchester COGING ccccceeeeeeeeeeeseeeeeeeteeeeeetaeeeeetaeeeeetnaeeeenes 146 Using the CP343 2 Master with the S7 300 eececceeeeeeeeeeeeeeeeeeeseeeeeeeseeeeeeeseneeeeeteneaeeeeeenaees 149 Assi master Set BURON s ccxinstaieeeantinsiehagecii ete anime cian 150 Setting the address on the INVerter ee ceeeeceeeee eee eeeneeeeeeeaeeeeeeeaeeeeeeaaeeeeeeaaeeeeeeaeeeeeenaeeeeeeaas 151 Properties dialog CP343 2 addresses ee eececeeeteeeeeeeeeeeeeeseeeeeeeeeaeeeeeseeeeeeeseneaeeeseeeaeeeeeenaees 152 Operating Instructions 2010 20 06 A5E02385577A2 AB 13 Table of contents Figure 6 28 Figure 6 29 Figure 6 30 Figure 6 31 Figure 6 32 Figure 6 33 Figure 6 34 Figure 6 35 Figure 6 36 Figure 6 37 Figure 6 38 Figure 6 39 Figure 6 40 Figure 6 41 Figure 6 42 Figure 6 43 Figure 6 44 Figure 6 45 Figure 6 46 Figure 6 47 Figure 6 48 Figure 6 49 Figure 6 50 Figure 6 51 Figure 6 52 Figure 6 53 Figure 6 54 Figure 6 55 Figure 7 1 Figure 7 2 Figure 8 1 14 Properties dialog CP343 2 operating parameters cccccceceeeeeeeeeeeceeeeeeeeeeneeeeeeeeeenessaees 152 Properties dialog CP343 2 slave configuration 20 0 eee eee eeeeeeeeeeeeeeeeeteeeteeaeeeeeeaeeeeteaeeeeeeaaes 153 Configuring an individual slave 0 2 2 eee eececeee eee eeeeeeeeeeeeeaeeeeeeaaeeeeeeaaeeeeesaaeeeeesaeeeeeenaeeeseeiaeeeeeaas 154 Configuring standard AS i SIAVE 0 eececeeeeeceeeeeeeeneeeeeeaeeeeeea
116. conds and this value may need adjusted to ensure that the load on the conveyor section is brought to a halt at the correct position on the conveyor section Setting the ramp down time too short can cause the Inverter to trip with either and overcurrent or overvoltage fault The controlling system for example the AS i controller detects that the Quick Stop function has been activated and can by use of the appropriate ON command or the Quick Stop override signal restart the motor as required Using parameter P0886 it is possible to set the type of reaction required to stop the conveyor section There are basically two trigger methods edge triggered signals or level triggered signals Each type of triggering method produces a different reaction to the OFF 1 command and the restarting of the motor These reactions are shown in the figures below Operating Instructions 2010 20 06 A5E02385577A2 AB 143 Functions 6 10 Quick Stop function ON command given M N O Quick Stop input 1 from sensor l i m l Quick Stop function E Quick Stop override Motor reaction i E Figure 6 19 Positive edge triggered signals reactions ON command given Quick Stop input 1 from sensor Quick Stop function Quick Stop override Motor reaction Figure 6 20 High level triggered signals reactions The Quick Stop override command is normally sent by the controlling system but t
117. ctions The temperature sensor and brake module connections are at DC link negative potential Appropriate precautions against touching these connections and appropriate insulation on the cables must be used The motor terminal box must be kept closed whenever the mains is applied to the Inverter Cables that are not used should be individually insulated and not earthed The following block diagram and tables describe the details and limitations of the connections of the inverter All inverters will operate at full specification with motor cable lengths as follows e Screened 15 m 49 ft e Unscreened 30 m 98 ft Note Brake voltage 180VDC 400VAC with rectifier The brake output of the Inverter is designed to be connected directly to the coil of the brake within the motor that is no rectifier module is required within the motor For operation of the Inverter on a 400VAC supply the brake should be rated for approximately 180VDC 400VAC with rectifier The brake voltage is dependent on the mains supply voltage brake voltage mains voltage x 0 45 The UL approved current rating for the brake output is 600mA The maximum current rating for the brake output without UL is 1A Brake voltage 205VDC 230VAC with rectifier The brake output of the Inverter is designed to be connected directly to the coil of the brake within the motor that is no rectifier module is required within the motor For operation of the Inverter on
118. ctions 2010 20 06 A5E02385577A2 AB Functions Parts counter with monitor 6 11 Operation in fieldbus systems This program is responsible for counting the actual items on the conveyor belt This is accomplished using light barriers which when the item passed the light barrier the count of items is decreased by 1 A pre assigned count value needs to be entered prior to the running of the conveyor system When the count reaches 0 the conveyor belt is stopped Block FB22 Parts counter with monitor Example of timer and counter functions Example of block parameters with parameter types Network 1 Counter control s Ipwonnpa 2 Light_barrier When the light barrier is tripped Count count down by 1 Set Quantity Pre assignment of the count value Count Acknowledge Count Count When count value zero is reached Finished output Finished signal Network 2 Activate monitor zZ lis porrn D I g I g Light_barrier EM_LB P Generation of pulse memory bit on PM_LB P positive edge of the light barrier Light_barrier EM_LB_N Generation of pulse memory bit on PM_LB N negative edge of the light barrier Set EM_ST_P Active Activate monitor Finished PM_LB N Acknowledge Active Deactivate monitor Network 3 Monitor circuit Di Be L A J L A FP o O S Al A Dural If the light barrier
119. d P0811 Parameters P0810 and P0811 are interlinked to control commands e g the digital inputs of the inverter using BICO technology Table 6 24 Command data set changeover using parameters P0810 and P0811 parameter index Status of P0810 1 Oor1 Status of P0811 0 1 The CDS that is current active is gray CDSO CDS1 CDS2 Selected 0 1 2 Examples Fieldbus as setpoint Analog input as setpoint source source The speed setpoint is The speed setpoint is specifed via the fieldbus specifed via an analog input Fieldbus as command Digital inputs as source command source The motor is switched The motor is switched on off via the fieldbus on off via digital inputs Note Command data switchover time sets can be switched in the ready for operation and operation state The is approx 4 ms Table 6 25 Parameters for switching the command data sets Parameter Description P0810 1st control command for switching the command data sets Example When P0810 722 0 the system switches from command data set 0 to command data set 1 via digital input 0 P0811 2nd control command for switching the command data sets r0050 Displaying the number of the CDS that is currently active A copy function is available making it easier to commission more than one command data set P0809 0 Number of the command data set to be copied source P0809 1
120. d olola Not used I i Over temperature 0 1 00 l t Overload l 0 1 0 1 i i i PXXX PXXX l f IO Over voltage Equipment failure l 1 ransier Keyswitch off 0 1 10 Not used _BiCo connection 7 Under voltage 0 1 1 1 Motor PTC failure It Overload 1 0 0 0 Over voltage Not used 1 0 0 1 Not used Local mode active _ 1 0 1 0 Not used Not used 1 0 1 1 Under voltage Not used 1 1 0 0 Output short circuit Motor phase loss 1 1 01 Motor phase loss Not used 1 1 10 Not used Other warning 1 1 1 4 Other error Figure 6 33 Dual slave internal data flow Addressing The Inverter use a standard M12 connector for connection to the AS i bus Since the connection between the inverter and bus is a spur the Inverter can be disconnected from the bus the addresses reassigned and the inverter reconnected without interrupting communications elsewhere on the bus SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 157 Functions 6 11 Operation in fieldbus systems 158 Auto addressing Both slaves within the Inverter have the normal AS i default address of 0 When connected to the AS i bus slave 1 will be visible to the AS i master This allows the master to find the Slave 1 and assign it an appropriate AS i node ID on the connection AS i network When Slave 1 has been assigned an address Slave 2 becomes visible to the AS i network and can then be automatically assigned a node ID by the AS i master Auto
121. d source Command Dataset 0 CDSO 6 Selection of 2 3 wire method Command Dataset 0 CDS0 0 Selection of frequency setpoint Command Dataset 0 CDS0 3 Drive setting Europe North America 0 Motor Select motor type Drive Dataset 0 DDSO 1 Motor data Rated motor voltage Drive Dataset 0 DDS0 400V Rated motor current Drive Dataset 0 DDS0 1 864 KI K K K K K K KI lt Back Finish Cancel Heb Figure 5 17 Configuration summary The summary information can be copied to the clipboard for pasting into another application such as Notepad as a permanent record of the configuration Click Finish To complete the basic commissioning of the Inverter the following tasks must be completed e Ensure that the Inverter and motor are powered up no run command should be issued e Ensure that the Inverter is correctly connected to the PC using the appropriate communications cable In the project tree under commissioning select Control panel The control panel will appear at the bottom of the screen FF STARTER G110D_Conveyor SINAMICS_G110D SINAMICS _G110D Expert list Project Edit Targetsystem View Options Window Help osan a off nel aL x E G110D_Conveyor gt Insert single drive unit Ei ff SINAMICS_G110D Configure drive unit 8 amp SINAMICS_G110D gt Configuration Parameter fitter g
122. dex read length write length write data 93 0x5D Vendor specific exchange response ok read data 157 0x9D Vendor specific exchange response error error object CTT2 Error Codes In the event that an acyclic request cannot be successfully responded to the following standard error codes are used SINAMICS G110D 166 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 11 Operation in fieldbus systems Table 6 67 Standard error codes Error code Description no error Illegal index Illegal length request not implemented busy request was not executed completely within time frame try again later last acyclic request not acknowledged Illegal sub index NI OQJAJA IU INJ gt o Command selective read request is missing Vendor specific response errors contain an error object This consists of the appropriate standard error code followed by up to four bytes of optional further data Inverters will not use the optional extra data and so will transmit an error object of only one byte in length Cyclic Data Transfer The CTT2 cyclic data stream allows four bytes in each direction to be transferred on a regular basis between master and slave The message between master and slave is 5 bytes in each direction first the code byte 00 or 01 depending on direction and then the four data bytes Four bytes is sufficient for any single value parameter to be transferred but where the param
123. e P0010 0 0 9 Ct Standard Allows access into most frequ gt i Gopy All parameters 0 H Paste meme parameter Ready 0 Lock for user defined parameter Delete Key for user defined parameter Lz User defined Se 1st user parameter va BA brsio 0 00 Configuration Insert script folder OH Commissionii gt 0 00 Diagnostics TMport object C Sa ee 0 Properties an CO Act output volage CO Act output volage voltage Hpo filtered DC link volt Compensation DC voltage Channel CO Act output current 2 n CO Torque gen current CO Act filtered torque CO Act filtered power i motor temperature Drive Dataset 0 DDS0 pam temperature 7C Measured heat sink temperature _ co Fil power factor CO Energy consumpt meter kWh H Reset energy consumption meter reset 0 Figure 5 20 Expert list Saving parameter data While the STARTER is online and connected to Inverter it is possible to save all the parameter data and configuration data to the Inverter by uploading the data to the Inverter memory SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 75 Commissioning 5 7 Commissioning with the IOP To upload the data to the Inverter simply press al 5 7 Commissioning with the IOP Functions of the Intelligent Operator Panel IOP The Intelligent Operator Panel
124. e ID is then 4or5 4 No array Note If the parameter in the drive is not an array the drive will reply with 6 7 8 11 or 12 this error only if the index is gt 1 For index 0 or index 1 the task will be executed The response ID is then 4 or 5 Parameter type is wrong incorrect data type 2 3 7 8 or 11 to 14 Setting not allowed parameter value can only be reset to zero 2 3 7 8 or 11 to 14 Description cannot be changed a PBEelement is not changeable and can only be 5 read 8 PPO write requested in the IR not available PROF Idrive 2 0 only 9 Descriptive data not available 10 Access group incorrect 11 No parameter change rights See parameter p0927 Must have status as master control 12 Password incorrect 13 Text cannot be read in cyclic transmission 14 Name cannot be read in cyclic transmission 15 Text array is not available 15 16 PPO write missing PROF Idrive 2 0 only 17 Drive operating state does not permit the set task at the moment 2 3 7 8 or 11 to 14 18 Other error 19 Data cannot be read in cyclic transfer 20 Change request for a value which is between the lower an the upper limit but there are other reasons why the change request is not allowed it is a parameter with defined single values 101 Parameter deactivated at the moment parameter has no function in the present 1 to 15 state of the drive converter 102 Reply does not fit into buffer depends on the number of PKW and the maximum net data length of the
125. e OFF2 6 Flying restart is active after Search performed in direction of setpoint only e Faults e OFF2 Table 6 47 Additional commissioning parameters Parameter Description P1202 Motor current Flying restart sale entered in 10 200 factory setting 100 Defines the search current with respect to the rated motor current P0305 that is present when the flying restart function is used P1203 Search rate speed Flying restart ze entered in 10 200 factory setting 100 Sets the factor by which the output frequency changes during the flying restart to synchronize itself with the running motor Note The higher the search rate P1203 the longer the search time A lower search rate shortens the search time The flying restart function decelerates the motor slightly The smaller the drive torque the more the drive is decelerated The flying restart function should not be activated for motors in group drives due to the different coasting characteristics of the individual motors 6 9 4 PID technology controller Technology controller for processing higher level control functions The technology controller supports all kinds of simple process control tasks For example it is used for controlling pressures levels or flow rates SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 137 Functions 6 9 Technological functions Ramp
126. e and in particular includes an error identifier which indicates that the first word of the PWE in the response contains an error code Table 6 63 Response IDs from slave to master Response Identifier Description No response Transfer parameter value word Transfer parameter value double word Transfer descriptive element Transfer parameter value array word Transfer parameter value array double word Transfer number of array elements NIL OO R wlshm o Cannot process request task cannot be executed with error number as describe in table below SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 163 Functions 6 11 Operation in fieldbus systems Table 6 64 PKW error codes Error code Description Errors set by task 0 Illegal PNU illegal parameter number parameter number not available PKW1 0 1 to 15 PKW2 next PNU PKW3 previous PNU Parameter value cannot be changed because parameter is read only 2 3 7 8 or 11 to 14 Lower or upper limit violated limit exceeded 2 3 7 8 or 11 to 14 Erroneous sub index Note not valid for task 4 Getting parameter description If 4 6 7 8 11 or 12 the parameter in the drive is not an array the drive will reply with this error only if the index is gt 1 For index 0 or 1 the task will be executed The respons
127. e eter tee ree ae ene e etree ae eta ae sees tae ee sage ennaae seat 42 4 7 SINAMICS G110D Specifications neia eee cence ee eeeeeee erences E a EA 43 4 8 Cables and connections nosei raia e seein eh led en oa bite din teed ada et tite 44 4 9 Configuring the AS SAV cess ecie cscs leven deni eecentettyced fan Gene th eae Teed sanded dea feast Se 50 4 10 Using the AS 1 Programmer cess cicertate cei e athe tte ethan deed aides decd e Ea T 55 5 COMMISSIONING iaiaaeaia e e a eventos sevavebes vith levavesden edevebed vera Eaei aa dees 59 5 1 Typical commissioning SCenarios cece eee cee rere ae eee ce ae eet ceae ee secaae ee eeeaaeeeeeeaaeeeeaaas 59 5 2 Restoring the factory settings ccc eee ee eect eee ettne ee ee eae ee ee tases ee eaeeeeetaeeeeesaeeeeetiaeeeeeeaeeeeeaa 60 5 3 Preparing for COMMISSIONING issos iniiai aaia ee aiaiai Aaaa daS anaa aad ai A 61 5 4 Prerequisites of using the factory settings cece ee eeeeeeeeeeneeeee eases ee taeeeeetaeeeeetaeeeestnaeeeeee 64 5 5 Factory settings for the Inverter eee eeceeeeeeeene cece ener ee ee eae ee ee eaaeeeeetaaeeeeetaaeeeeesaeeeeetieeeeesnaeeeeee 64 5 6 Commissioning with STARTER Ar nA EEEN EEA 66 5 7 Commissioning with the IOP saaa a E EN EAEE E 76 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 5 Table of contents 5 8 Example application iieiaeie dae ataia Tetea E oa taa EAE atn nka Eaa aata un eddies 81 5 9 Backup data and storages
128. e main program is given in the figure below SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 6 11 Operation in fieldbus systems Block OB1 Main program Calling the blocks for the Conveyor example You can choose between Select_FC which calls only the functions Select_FB which calls the function block individually Select _L which calls the function block Conveyor belt belt controllers as local instances with all Network 1 Calling the function Belt_control A Select_FC 13 5 Selection AN Select Fp 13 6 Selection AN Select_L 13 7 Selection JCN MI E CALL Belt_control FC11 Network 2 Calling the function Counter control for FC 11 and FC 12 call for FB 21 and FB 22 call for FB 20 call with local instances Control of the conveyor belt CALL Counter_control FC12 Counter and monitor control for parts Network 3 Calling the function Conveyor_belt M1 AN Select_FC 13 5 Selection for FC 11 and FC 12 call A Select FB 13 6 Selection for FB 21 and FB 22 call AN Select_L 13 7 Selection for FB 20 call with local instances JCN M2 CALL Conveyor belt Belt_datal FB21 DB21 Conveyor belt controller Data for conveyor belt 1 Start Start 10 3 Start conveyo
129. e motor converts mechanical energy into electrical energy The motor feeds the regenerative energy back to the inverter As a consequence the DC link voltage is increased The inverter can only reduce the increased DC link voltage if it is capable of regenerative feedback into the line supply or is equipped with a braking resistor Without being capable of regenerating into the line supply only extremely low or brief regenerative loads relative to the inverter power are possible because the inverter may be damaged if the DC link voltage reaches critical levels Before the voltage can reach critical levels however the inverter shuts down with the fault message DC link overvoltage When the Voc max controller is enabled it is imperative that the user ensures that the Inverter reaction to DC link overvoltage is within acceptable limits for their specific application Protecting the motor and inverter against overvoltage The Vpcmax controller prevents as far as is technically possible the DC link voltage from reaching critical levels The Vocmax controller is not suitable for applications in which the motor is permanently in the regenerative mode e g in hoisting gear or when large flywheel masses are subject to braking For applications such as these you must select an inverter that is equipped with a braking resistor or that can feed energy back into the line supply Table 6 35 Vopcmax controller parameters Paramete
130. e performed on live equipment the regulations of Safety Code BGV A2 must be observed in particular 8 Permissible Deviations when Working on Live Parts Suitable electronic tools should be used Before installing and commissioning please read these safety instructions and warnings carefully and all the warning labels attached to the equipment Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels SINAMICS G110D 16 Operating Instructions 2010 20 06 A5E02385577A2 AB Warnings and cautions 7 1 Warning and Cautions Transport and storage Commissioning SINAMICS G110D ZN WARNING Correct transport storage as well as careful operation and maintenance are essential for the proper and safe operation of the equipment N caution Protect the equipment against physical shocks and vibration during transport and storage It is important that the equipment is protected from water rainfall and excessive temperatures ZN WARNING Working on the equipment by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the equipment N caution Cable connection The control cables must be laid separately from the power cables C
131. e to P0305 rated motor current following a positive setpoint change and drops back out once the setpoint is reached P1311 will only produce boost during ramping and is therefore useful for additional torque during acceleration and deceleration As opposed to parameter P1312 which is only active on the first acceleration issued after the ON command parameter P1311 is always effect during an acceleration and deceleration when issued The magnitude of the boost in Volt at a frequency of zero is defined as follows V_AccBoost 100 sqrt 3 P0305 P0350 P1311 100 P1312 Starting Boost Applies a constant linear offset in relative to P0305 rated motor current to active V f curve either linear or quadratic after an ON command and is active until 1 ramp output reaches setpoint for the first time respectively 2 setpoint is reduced to less than present ramp output This is useful for starting loads with high inertia Setting the starting boost P1312 too high will cause the inverter to limit the current which will in turn restrict the output frequency to below the setpoint frequency The magnitude of the boost in Volt at a frequency of zero is defined as follows V_StartBoost 100 sqrt 3 P0305 P0350 P1312 100 Additional information about this function is provided in the parameter list and in the function diagram 6100 in the List Manual 112 SINAMICS G110D Operating Instructions 2010 20 06
132. eaeees 138 Parameters for using the free function DIOCKS ecceeeeeeeeeeeeeeteeeeeeteeeseenaeeeseetaeeeeeenaeeeeeenaes 139 Parameters for switching the drive data sets cc eececceeeeeteeeeeeeeeeeeeeaeeeeeeaeeeeeeaeeeeeenaeeeeneaaes 141 Quick Stop parameters 2 cccccccceeeeceececeeeeeeeeeeeeaneeceeeeesecaaeaeeeeeeeeeseeaaeaeeeeeeeeeeeeaneeeeeeeeeenned 143 AS CONNECLOF specifications sasaa naes ani aa oa teeek sadeee waa dade sees la reel ade aaa athera 147 AS i single stave idemie zessen E EE EE ds EE 155 Selection of slave mode P2022 eria a E E A 155 AS dual slave identities scourn nnion nianieira ienai in a AAAA Sin ANE a Eaa NEn eiaa 157 Summary of parameter P2021 settings 0 0 2 eeeeeeee cence ee eene ee ee eeeeeeeeaeeeeeeaeeeeesiaeeeeetieeeeneea 159 ID1 Code modification P2023 ee a a N R 159 Default input process image slave to master Dual slave mode ee eeeceeeeeeeeeeeseneees 160 Default output process image master to slave Dual slave mode cseceeeeeeeeeeeteeeeees 161 Default input process image slave to master Single Slave MOdE ccceeeeeteeeeenteeeeeeaes 161 Default output process image master to slave Single slave mode eee eeeeeteeeeenteeeeeeaes 162 Request IDs from master to SIAVE ccccceeeeccceceeeeeeeceeeaeeeeeeeeeeeececaaeaeeeeeeesesscaeeeeeeeetesesnaees 163 Response IDs from slave to MaStel cccceeeeeecneceeeeeeeeeee
133. ective if the braking resistor has reached its operating temperature When required a cold braking resistor is switched in independent of this parameter SIEMENS resistors are designed for 5 ON period g p 6 9 2 4 Parameterizing a motor holding brake Motor holding brake applications The motor holding brake prevents the motor turning when the inverter is switched off The inverter has internal logic to control a motor holding brake The motor holding brake control inside the inverter is suitable for the following typical applications e Pumps e Fans e Horizontal and vertical conveyors SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 127 Functions 6 9 Technological functions Operating characteristics of the motor holding brake control after an OFF1 and OFF3 command ON OFF1 OFF3 t Motor excitation finished r0056 Bit 04 i t fmin P1080 4 mP1216 P1217 r0052 Bit 12 Y Point 1 Point a 1 a 0 t Brake Open Status Closed t ie SP 4 Brake Release Time Brake Closing Time Figure 6 12 Function diagram of the motor holding brake control after an OFF1 or OFF3 command Controlling the motor holding brake after an OFF2 For the OFF2 command the brake closing time is not taken into account After these control commands the signal to close the motor holding brake is immediately output independent of the motor speed 128 SINAMIC
134. eeeeensacaeesees 122 6 9A2 DO braking eise e aea an a a AA E a N aa ad A a a A aed 123 PAS Dynamic BARNO a E E EE E A E 125 6 9 2 4 Parameterizing a motor holding Drake eecceeeeceeeeeeeeeeeeseeeeeeeseeeeeeeseeeeeeeseeeaeeeeeeaeeeeeeaaees 127 6 9 3 Automatic restart and flying restart ccc eeeeeeeeeeeeteeeeeeeaeeeeeeeaeeeseeaaeeeseeaaeeeeeeaeeeeeenaeeeeneaas 131 6 9 3 1 Automatic restarts nieee ta acca e tl A crease a eaae aeaa a aa E a deoges EAE aaa need eens 131 6 9 32 FIyng testart aeie ientea dnd tecta saguaentnencedictadugendenyvediasnndacnaaenrdetataduges iangteciaigevaestaadveciates 135 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Table of contents 6 9 4 PID technology Controllet sescenti iina an aauina aa iaia A aa d aariat 137 6 9 5 Logical functions using function DIOCKS cceeeeeeseeeeeeeeeeeeeeeeeeeeeeeseeeeeeeseeeeeeeseeeaeeeteeeaeeeseeaaees 138 6 9 6 Changing over drive data selsema a e E AEE E ASE aa AE aA EREE 139 6 10 Quick Stop ClO e a e tnt ted ete ee tt tas ce ed ie e end 141 6 11 Operation in fieldbDUS systems aora eee cece a e E E A a EE 145 6 11 1 Communication via AS i Network 0 cccccceeeeceeeceeceeeeeeeeecenaeceeeeeeeseceacaeeeeeeesesecsusaeeeeeeeseeenaaees 145 ETAT OVeMe Wenne eeoa ean e a E e a aaa aaaea aa a aa a aa aana aa aaaea 145 6 11 1 2 Connecting the Inverter to AS i network esesssssssssssirsssserrssttrtssttnrssttntssttnnnsttnnsstennnsttnnnstnn naa
135. efault settings Z O No internal link Em X15 3 to X15 4 E x15 1 10V eo When the Inverter is operating on an AS i network the AS i power supply must be between 31 6 V and 26 5 V The aux power supply black cable is always 24 V 15 If the Inverter is operating independently of an AS i network the external power supply range can be 24 V 15 To achieve a UL compliant installation the external 24V dc supply must be Class 2 or limited voltage current according to UL1310 when the SINAMICS G110D is connected to an AS i network the external 24V power supply must be PELV according to IEC 60364 4 41 Figure 4 7 46 SINAMICS G110D block diagram SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Connection 4 8 Cables and connections Cable connectors and tools specifications The detailed specifications for the cables connectors and tools required to manufacture the necessary cables for the SINAMICS G110D are listed in the following tables NOTICE NFPA compatibility These devices are intended only for installation on industrial machines in accordance with the Electrical Standard for Industrial Machinery NFPA79 Due to the nature of these devices they may not be suitable for installation in accordance with the National Electrical Code NFPA70 Table 4 2 Tools Harting part number Crimp tool Q8 0 and Q4 2 0999 000 0110 Removal tool
136. eldbus The setpoint calculation uses a ramp function generator to prevent speed steps occurring and to limit the speed to a permissible maximum value OK Functions required in special applications only The functions whose parameters you only have to adapt when actually required are located at the outer edge of the function overview above The production functions avoid overloads and operating states that could cause damage to the motor inverter and driven load The motor temperature monitoring is e g set here The technological functions allow you to activate a motor holding brake or implement a higher level pressure or temperature control using the technology controller for example Connection to a fieldbus The SINAMICS G110D Inverter has been designed to operate on an AS i network therefore R you must connect the following inverter functions with the fieldbus SA SINAMICS G110D 90 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 2 Inverter Control e Command sources e Setpoint sources e Status messages A connection with a fieldbus can be established using software tools in the control systems This manual includes descriptions of how connect and integrate the Inverter with a SIMATIC control 6 2 Inverter Control 6 2 1 Frequency inverter control using digital inputs two three wire control Configuring start stop and direction of rotation reversal using digital inputs Qs If the in
137. ents Rating Typical Harmonic Current of rated input current 5th 7th 11th 13th 17th 19th 23rd 25th FSA FSC 73 52 25 23 22 15 12 10 400 V 0 75 kW 7 5 kW Note Units installed within the category C2 domestic environment require supply authority acceptance before connection to the public low voltage power supply network Please contact your local supply network provider Units installed within the category C3 industrial environment do not require connection approval requirements of category C3 industrial environment The SINAMICS G110 D inverters have been tested in accordance with the immunity Table A 4 EMC Immunity EMC Phenomenon Standard Level Performance Criterion Electrostatic Discharge ESD EN 61000 4 2 4 kV Contact discharge A 8 kV Air discharge Radio frequency EN 61000 4 3 80 MHz 1000 MHz A Electromagnetic Field 10 Vim Amplitude modulated 80 AM at 1 kHz Fast Transient Bursts EN 61000 4 4 2 kV 5 kHz A Surge Voltage EN 61000 4 5 1 kV differential L L A 1 2 50 us 2 kV common L E Conducted EN 61000 4 6 0 15 MHz 80 MHz A 10 V rms Radio frequency Common Mode 80 AM at 1 kHz Mains Interruptions amp Voltage EN 61000 4 11 100 dip for 3 ms C Dips 30 dip for 10 ms C 60 dip for 100 ms C 95 dip for 5000 ms C Voltage Distortion EN 61000 2 4 10 THD A Class 3 SINAMICS G110D Operating Instructions
138. equency with which the motor operates or is limited regardless of the frequency setpoint e Minimum frequency P1080 factory setting 0 Hz e Maximum frequency P1082 factory setting 50 Hz Ramp up time and ramp down time The ramp up and ramp down time define the maximum motor acceleration when the speed setpoint changes The ramp up and ramp down time is the interval between motor standstill and the maximum frequency or between the maximum frequency and motor standstill e Ramp up time P1120 factory setting 10 s e Ramp down time P1121 factory setting 10s SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 63 Commissioning 5 4 Prerequisites of using the factory settings 5 4 Prerequisites of using the factory settings Prerequisites for using the factory settings 5 5 In simple applications commissioning can be carried out just using the factory settings This section explains what prerequisites must be fulfilled for this purpose and how they are fulfilled 1 The Inverter and motor must match one another otherwise you must perform a complete quick commissioning this can be performed using the IOP Hand held Kit or STARTER 2 The binary and analog inputs must be connected in accordance with the requirement of the application 3 You then have to tell the Inverter the following the source of its commands from an operator panel from the digital inputs from the fieldbus in
139. er an ON command P1211 locked factory setting Automatic restart after a power failure P1211 locked Automatic restart after a line supply undervoltage or fault P1211 enabled Automatic restart after a line supply undervoltage P1211 enabled Automatic restart after a power failure and fault P1211 locked Automatic restart after a line supply undervoltage failure or fault P1211 locked aOaRhwWwNhN OO P1211 Number of automatic restart attempts minimum 0 maximum 10 3 factory setting P1200 Starts inverter onto a spinning motor by rapidly changing the output frequency of the inverter until the actual motor speed has been found Then the motor runs up to setpoint using the normal ramp time Flying start disabled Flying start always active start gt setpoint Flying start active if power on fault OFF2 start gt setp Flying start active if fault OFF2 start gt setpoint Flying start always active only gt setpoint Flying start active if power on fault OFF2 only gt setp Oat wWwWhNnh Oo Flying start active if fault OFF2 only gt setpoint Flying start must be used in cases where the motor may still be turning e g after a short mains break or can be driven by the load Otherwise overcurrent trips will occur Useful for motors with high inertia loads Settings 1 to 3 search in both directions Settings 4 to 6 search only in direction of setpoint
140. er is shut down or Imax is reduced P0610 This parameter is only visible if P0003 3 Response for motor overtemperature t Defines the behavior as soon as the motor temperature reaches the alarm threshold 0 No response alarm only 1 Alarm and reduction of Imax reduces the output frequency 2 Fault and shutdown F0011 factory setting Parameters P0003 2 P0335 0 P0601 0 P0604 P0610 2 P0640 Motor overload factor entered in referred to P0305 rated motor current You will find detailed information on classifying the cooling technique in EN 60034 6 6 8 3 Overcurrent protection Method of operation The maximum current controller Imax controller protects the motor and inverter against overload by limiting the output current The Imax controller is only active with V f control SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 117 Functions 6 8 Protection functions Settings 118 If an overload situation occurs the speed and stator voltage of the motor are reduced until the current is within the permissible range If the motor is in regenerative mode i e it is being driven by the connected machine the Imax controller increases the speed and stator voltage of the motor to reduce the current Note The inverter load is only reduced if the frequency is reduced with a lower load and at lower speeds e g parabolic torque speed characteristic of the
141. er motor outputs are high impedance 1 Inverter motor outputs are active DI2 Digital input 1 0 Input 1 is inactive 1 Input 1 is active DI3 Digital input 2 0 Input 2 is inactive 1 Input 2 is active SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 161 Functions 6 11 Operation in fieldbus systems Table 6 61 Default output process image master to slave Single slave mode Bit Usage Description DOO Motor control bit 0 DO3 DO2Z DOL DOOD DO1 Motor control bit 1 0 0 0 OETI DO2 Motor control bit 2 0 0 0 1 ame frequency 1 default 50 Hz 0 0 0 Fixed frequency 2 default 50 Hz DOS Motor control bit 3 0 0 1 I Fixed frequency 3 default 10 Hz 0 1 0 0 Fixed frequency 4 default 15 Hz 0 i 0 1 Fixed frequency 5 default 20 Hz 0 1 0 Fixed frequency 6 default 25 Hz 0 1 1 1 Fixed frequency 7 default 30 Hz 0 0 0 Fixed frequency 8 default 35 Hz 0 0 1 Fixed frequency 9 default 40 Hz 0 0 Fixed frequency 10 default 45 Hz 0 I I Fixed frequency 11 default 50 Hz 1 0 0 Fixed frequency 12 default 55 Hz 1 0 1 Fixed frequency 13 default 60 Hz 1 0 Fixed frequency 14 default 65 Hz a i With active trip Fault acknowledge 1 With no trip OFF2 2 1 The AS i specification mandates the simultaneous use of Motor Left and Motor Right as fault acknowledge particularly if there is no spare input available for this function 2 If no
142. er this parameter is changed the Inverter will perform an AS i reset in order to load the new addresses ID1 Code The ID1 code according to the AS i profile has no specific meaning and therefore can be modified by the user Its purpose in the context of the Inverter is to allow a unique number to be assigned to individual slave nodes on the AS i bus This function is useful for example when the AS i master displays fault conditions for a specific slave node its unique ID1 code can be used to physically identify the slave In single slave mode there is one unique ID1 code for the Inverter in dual slave mode two unique numbers can be assigned to each logical slave node in the Inverter The ID1 code can be modified using parameter P2023 The settings and ranges of values for P2023 are given in the table below Table 6 57 ID1 Code modification P2023 Slave mode Parameter index Default value Permissible range Single slave without extended addressing P2023 1 15 0 15 Dual slave 1 with extended addressing P2023 0 7 0 7 Dual slave 2 with extended addressing P2023 1 7 0 7 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 159 Functions 6 11 Operation in fieldbus systems Programmable process images It is possible using BICO to change the functionality of both input and output process images with the exception of the CTT2 serial channel present in Slave 1 This ser
143. eter to be transferred is of a type shorter than four bytes the data is padded as described in the figure below T T 0x00 PWE1 PWE2 1 1 Cyclic transfer slave to master T T 0x01 PWE1 PWE2 1 1 Cyclic transfer master to slave Figure 6 38 Cyclic data transfer In the inverter the four bytes from the master appear in read only parameter rxxxx and the four bytes to the master are the value of the parameter pointed to by Pyyyy Pxxxx is not connected to any function by default but can be connected to any BiCo connector input as required e g setting the value of P1070 to xxxx would connect the main inverter setpoint to the AS i cyclic data from the master AS i slave Inverter Cl Main setpoint CO AS i cyclic data AS i CTT2 data transfer Figure 6 39 Cyclic data output SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 167 Functions 6 11 Operation in fieldbus systems Pyyyy is a BiCo connector input and has a value by default of 27 This means that by default it is connected to P27 which is the filtered value of motor output current Setting Pyyyy to the number of any other parameter which is a valid BiCo data source will make the value of that parameter appear in the AS i cyclic data to the master Inverter AS i slave Cl AS i cyclic data CO Motor current AS i CTT2 Function data transfer Figure 6 40 Cyclic data input Standa
144. ettings sufficient for your application Check which factory settings can be used and which need to be changed see Section Commissioning with factory settings When doing so you may find that you only need to change just a few parameters Which motor are you using P0300 e Asynchronous or induction motor The SINAMICS Inverters are preset in the factory for applications using 4 pole three phase induction motors that correspond to the performance data of the frequency inverter Motor data data on the motor rating plate If you use the STARTER software and a SIEMENS motor you only have to specify the Order No of the motor In all other cases you must read off the data from the motor rating plate and enter the data into the appropriate parameters SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 61 Commissioning 5 3 Preparing for commissioning 3 Mot EN 60034 4LA7130 4AA10 No UD 0013509 0090 0031 TICIF 1325 IP 55 IMB3 50 Hz 230 400 V A Y 60 Hz 460 V 5 5kW 19 7111 A 6 5kW 10 9A amp Cos 0 81 1455 min Cos 0 82 1755 min A Y 220 240 380 420 V Y 440 480 95 75 19 7 20 6 11 4 119A 11 1 11 3 A 45kg Figure 5 2 Rating plate data as parameters NOTICE Information about installation The rating plate data that you enter must correspond
145. extruders mixers Not necessary Fans grinding machines conveyor belts DC braking Centrifuges conveyors hoisting gear cranes winders Dynamic braking SINAMICS G110D 122 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 9 Technological functions Advantages and disadvantages of the braking methods e DC braking Advantage The motor is braked without the inverter having to convert the braking energy Disadvantages significant increase in the motor temperature no defined braking characteristics no constant braking torque no braking torque at standstill braking energy is lost as heat does not function when the power fails e Dynamic braking Advantages defined braking characteristics no additional motor temperature increase constant braking torque in principle also functions when the power fails Disadvantages A braking resistor is required braking energy is lost as heat the permissible load of the braking resistor must be taken into account 6 9 2 2 DC braking Application areas for DC braking DC braking is typically used for applications in which the motor is normally operated at a constant speed and is only braked down to standstill in longer time intervals e g centrifuges saws grinding machines and conveyor belts Operating characteristics of DC braking Selection via BICO Signal Selection via fault DC braking Fault selected 4 r0052 03 A 1239 11 a C gt t t
146. f the SINAMICS G1 10D escris aaeei ae i aane 193 9 2 Pulse frequency and current reduction cccccceeeeeeceeeeeeeeeeeeeeneeeeeseeeeeeeseneeeeeseneaeeesenaeeeeeeaaees 195 A ADPONIX A SREE PE A OES A EAE E EAA NA E E EA E AE AA EEEE 197 A 1 Electromagnetic Compatibility ssania aranana iaaa nEn aaia a aaa AE ea a 197 A 1 1 Classification of EMC Categorie S reret enra E E EE A EE E pea atiaeueenel 197 A 1 2 EMG pertormanGe 2 a aceck namin Ves vactene esac a arad ae vale sed acted ae Sada Vea adem ae ates 199 A 2 SANGO ANAS ce gees rel Settee actin te ie Moet anc ests ad estas cate aTa a oaa Taar ea aa a taaa aa aa a sn eaatiet saeco 201 Toro L ea S E E E e thateccocetesckstaseccccedtaceatatevbectes euteeahatatectvecseecs shatzasvotteweadlateccvend tates dteveges 203 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 7 Table of contents Tables Table 2 1 Table 2 2 Table 2 3 Table 2 4 Table 2 5 Table 2 6 Table 2 7 Table 2 8 Table 2 9 Table 2 10 Table 2 11 Table 2 12 Table 3 1 Table 4 1 Table 4 2 Table 4 3 Table 4 4 Table 4 5 Table 4 6 Table 4 7 Table 4 8 Table 4 9 Table 4 10 Table 4 11 Table 5 1 Table 5 2 Table 5 3 Table 5 4 Table 5 5 Table 6 1 Table 6 2 Table 6 3 This is how you filter the parameter list to keep the number of displayed parameters to a MINIMUM ei ete ad cote ctw clad et alae a ele db A E ed a a Ree 24 How to switch to commission
147. fault is active then simultaneous operation of Motor Left and Motor Right constitutes a process image error In this state both the inverter motor outputs and the motor holding brake outputs are inactive causing the motor to coast to a halt and engaging the motor holding brake in exactly the same way as an OFF2 command This state is maintained until both Motor Left and Motor Right are deactivated at the same time PKW mechanism for parameter transfer A single message type is used which contains the parameter number to be read or written The structure of the message is based on the PKW protocol as used in USS communications 162 Structure The basic structure of the PKW is shown in the figure below it consists of two words of metadata followed by parameter data s required As required by AS i all transfers are initiated by the AS i master and where appropriate responded to by the slave T PKE 1 IND PWE1 if 1 PWE2 i Figure 6 34 PKW component structure The PKE consists of two fields Bits 12 15 contain the request identifier AK as shown in the tables below In this structure parameter numbers are paged Bits 10 0 of the PKE comprise the parameter number within a page of 2000 parameters the page is defined in bits 10 15 of the IND word as shown in the figure below SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions PKE IND
148. figured by means of just a few parameters Use the factory settings where possible For basic applications commissioning can be carried out using just the factory settings Use quick commissioning for simple standard applications In the majority of standard applications commissioning can be carried out by entering or changing just a few parameters during quick commissioning 2 2 2 Parameter Parameter types There are two types of parameters adjustable and display parameters Adjustable parameters Adjustable parameters are represented with four digits preceded by the letter P You can change the value of these parameters within a defined range Example P0305 is the parameter for the rated motor current in Amps This parameter is set during commissioning You can enter values between 0 01 and 10000 Display parameters Display parameters are represented with four digits preceded by the letter r You cannot change the value of these parameters SINAMICS G110D 22 Operating Instructions 2010 20 06 A5E02385577A2 AB Introduction 2 2 Adapting the Inverter to the application Example r0027 is the parameter for the inverter output current The inverter measures the current and writes the current value to the parameter You can display the parameter value e g using an analog output of the inverter Change protection for setting parameters The process of changing parameter values is subject to certain condition
149. g the parameters on the IOP 85 Scaling 103 SD Manual Collection 21 Seals fitted correctly 39 Selecting the setpoint source 25 Self certification 197 SELV 15 Serial data transfer 166 Setpoint calculation 90 109 Setpoint resolution 193 setpoint source 102 Setpoint source 63 90 Setting the slave address of the Inverter 150 Shock and vibration 42 Signal interconnection 26 29 Spare parts 36 specifications 43 Stall protection 120 Standard Acyclic Data Transfer 168 Standards 201 STARTER 59 Starting characteristics Optimizing the 111 Static discharges 15 Switches and contactors 44 205 Index T Technical construction file 197 Technical data 193 Temperature 42 Temperature monitoring 115 116 Temperature sensor 44 48 ThermoClick temperature sensor 117 Three wire control 91 93 TN and TT mains supplies 39 Tools 47 Torque monitoring Frequency dependent 120 Two wire control 91 92 U Underwriters Laboratories 201 Up ramp 25 Upload 87 V V f control 113 Vendor Specific Acyclic Data Transfer 168 Voltage boost 111 112 Voltage input 103 W Water 43 206 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Siemens AG Anderungen vorbehalten Industry Sector E86060 KXXXX AXXX AX XXXX Postfach 48 48 Siemens AG 2009 90026 NURNBERG DEUTSCHLAND www siemens com automation
150. has 1 the jump Light_barrier JC to Dl is executed and the accumulator D1 contains Dural otherwise the Dura2 accumulator contains Dura2 Active EM_Ac_P If there is a positive edge at Active PM_LB_P or a positive edge at the LB PM_LB_N or a negative edge at the LB Tim the timer is re started Tim Active If the time has elapsed at Active Fault Fault is signaled Network 4 Block end BE Figure 6 51 Example conveyor application script parts counter with monitor In the figure below a method of accomplishing the counting of items on the conveyor and monitoring the belt without the use of block parameters is shown SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 177 Functions 6 11 Operation in fieldbus systems Block FC12 Parts counter with monitoring circuit Example of timer and counter functions Network 1 Counter control A Light_barrierl When light barrier is tripped 11 0 End of belt sensor signal conveyor belt 1 cD Count decrement counter by 1 c1 Counter for parts A Set 10 7 Set counter activate monitor L Quantity Preset count with Quantity MW4 Number of parts S Count c1 Counter for parts o Acknowledge 10 6 Acknowledge fault R Count c1 Counter for parts AN Count When count reaches zero c1 Counter for parts Finished output Finished s
151. he IOP to the status loot et Mee MAD cils screen Press OK to continue 100 Commissioning the application 5 8 The IOP depending upon the type of Inverter will display a number of wizards which will guide the user through the setting up standard applications and functions In the Operating Instructions of the IOP are a number of wiring diagrams associated with each application wizards If the Inverter is wired in accordance with these diagrams then the application can be configured using the relevant wizard Example application Commissioning the applications SINAMICS G110D The following information is provided to allow a simple conveyor application to be setup The logic and control mechanism is provided by a PLC The conveyor section consists of three sensors e A This sensor detects the arrival of an item on the conveyor e B This sensor detects the item and signals the next section to start and be ready to receive an item This requires two speeds one for the normal movement of the load and a faster speed for the transfer between conveyor sections e C This sensor detects the load leaving the conveyor section The sensors are directly connected to the Inverter to allow their individual status to be sent to the controlling PLC Operating Instructions 2010 20 06 A5E02385577A2 AB 81 Commissioning 5 8 Example application Conveyor layout Sensor Inverter connections
152. he de energized state always results in automatic restart Possible faults are first automatically acknowledged P1210 6 Automatic restart after line supply undervoltage power failure or fault P1211 locked The inverter automatically acknowledges all faults resets them as soon as the line supply voltage is again available and automatically starts e This behavior is independent of the power failure or line supply undervoltage e If the ON command is switched on during the power failure then an automatic start is always formed Possible faults are first automatically acknowledged SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions Automatic restart characteristics Table 6 44 Overview of the automatic restart characteristics 6 9 Technological functions P1210 ON command always active continuously ON command in the de energized state Fault F0003 due to All other faults Inverter Inverter ready Power Line supply Before in signals a fault Before power failure undervoltage power failure operation Before power failure failure 0 _ __ __ _ __ 1 Fault Fault Fault acknowledgeme acknowledgeme acknowledgement nt nt 2 Fault Restart acknowledgeme nt restart 3 Fault Fault Fault Fault Fault acknowledgeme acknowledgement acknowledgeme acknowledgeme acknowledgement nt restart restart n
153. he local keypad can also be used to initiate the Quick Stop override The keypad is switched into local mode and by pressing the Quick Stop override button the motor will be started by the Inverter See figure below Quick Stop override Figure 6 21 Keypad Quick Stop override SINAMICS G110D 144 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 11 Operation in fieldbus systems 6 11 Operation in fieldbus systems 6 11 1 Communication via AS i Network 6 11 1 1 Overview Overview The Actuator Sensor Interface or AS Interface normally abbreviated to AS i is a connection system for the lowest process level in an automation system The system is controlled and monitored by an AS i Master This single master controls and monitors the AS i network by means of cyclic polling technique This means that the master polls all the data passed from all the slave nodes at a predefined interval A typical AS i network structure is shown in the figure below to Fieldbus Cellnetwork Host Controller e g Set Operation Mode AS Interface AS Interface Master power supply e g Data Exchange Slave Slave Slave Slave Actuator Control other gear devices to Machine Plant Process AS Interface line g DO Input eg npg Sensor Figure 6 22 AS i network structure AS i is a low speed 166
154. ial channel is required to be present in order that Slave 1 appears correctly on the AS i network The default settings for both single slave and dual slave modes are given in the tables below Table 6 58 Default input process image slave to master Dual slave mode Bit Usage Description Slave 2 DIO Ready 0 Inverter is not responsive to AS i master 1 Inverter is ready to respond to commands from the AS i master DI1 Motor active 0 Inverter motor outputs are high impedance 1 Inverter motor outputs are active DI2 Digital input 1 0 Input 1 is inactive 1 Input 1 is active DI3 Digital input 2 0 Input 2 is inactive 1 Input 2 is active Slave 1 DIO Digital input 3 0 Input 3 is inactive 1 Input 3 is active DI1 Digital input 4 0 Input 4 is inactive 1 Input 4 is active DI2 Serial clock in Clock signal for CTT2 data transfer to AS i master DIS Serial data in Data signal for CTT2 data transfer to AS i master SINAMICS G110D 160 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions Table 6 59 Default output process image master to slave Dual slave mode 6 11 Operation in fieldbus systems Bit Usage Description Slave 2 DOO Motor control bit 0 DO2 DO1 DOO DO1 Motor control bit 1 0 0 0 OFFI DO2 Motor control bit 2 0 0 cate frequency 1 default 50 Hz 0 1 0 Fixed frequency 2 default 50 Hz 0 1 Fixed frequency 3 default 10 Hz 1 0 0 Fixed f
155. igation measures may be required Category C3 Second Environment Unfiltered Variants There are no unfiltered variants Note All drives should be installed and commissioned in accordance with the manufacturer s guidelines and in accordance with good EMC practices For further information refer to SIEMENS application note EMC Design Guidelines A 1 2 EMC performance EMC Emissions SINAMICS G110D The SINAMICS G110D inverters have been tested in accordance with the emission requirements of the category C2 domestic environment Table A 2 Conducted amp Radiated Emissions EMC Phenomenon Standard Level Conducted Emissions EN 55011 Class A Radiated Emissions EN 55011 Class A Note To achieve this performance the default switching frequency should not be exceeded and the recommended cables and connectors should be fitted correctly Achieving radiated emissions to EN 55011 Class B is largely dependent on the inverter being correctly installed inside a metallic enclosure The limits will not be met if the inverter is not enclosed or installed in accordance with good EMC practices Operating Instructions 2010 20 06 A5E02385577A2 AB 199 Appendix A A 1 Electromagnetic compatibility Harmonic Currents EMC Immunity 200 The harmonic current emissions from the SINAMICS G110 D inverters is as follows Table A 3 Harmonic Curr
156. ignal 04 2 Number of parts reach ed Network 2 Activate monitor A Light_barrier1 11 0 End of belt sensor i signal conveyor belt 1 FP EM LBP Generate pulse memory bit M3 1 Edge memory bit for p na ositive edge of light barrier PM_LB P on positive edge of light barrier A Light_barrierl I1 0 End of belt sensor signal conveyor belt 1 FN EM LB _N Generate pulse memory bit M3 2 Edge memory bit for n aa egative edge of light barrier PM_LB N on negative edge of light barrier A Set 10 7 Set counter activate monitor FP EM ST_P Positive edge for set M3 4 Edge memory bit for p ria ositive edge of Set S Active Activate monitoring circuit M3 0 Counter and monitor a ctive A Finished 04 2 Number of parts reach ed A PM_LB_N o Acknowledge 10 6 Acknowledge fault R Active Deactivate monitoring circuit M3 0 Counter and monitor a ctive Network 3 Monitor circuit L Dural If light barrier is 1 MW6 Monitoring time for 1 ight barrier covered A Light_barrierl jump JC to Dl is executed and the I1 0 End of belt sensor signal conveyor belt 1 Jc D1 accumulator contains Dural otherwise L Dura2 the accumulator contains Dura2 MW8 Monitoring time for 1 ight barrier not covered Di A Active M3 0 Counter and monitor a ctive FP EM Ac_P If there is a positive edge at Active M3 3 Edge memory bit for f or positive edge of Monitor active 0
157. imited to the maximum frequency in both directions of rotation A message is output if the maximum frequency is exceeded The maximum frequency also acts as an important reference value for various inverter functions e g the ramp function generator SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 109 Functions 6 6 Setpoint preparation 6 6 3 Table 6 26 Parameters for minimum and maximum frequency Parameter Description P1080 Minimum frequency P1082 Maximum frequency Parameterizing the ramp function generator Parameterizing the ramp function generator Rounding 110 The ramp function generator in the setpoint channel limits the speed of setpoint changes This causes the motor to accelerate and decelerate more smoothly thereby protecting the mechanical components of the driven machine Ramp up down time The ramp up and ramp down times of the ramp function generator can be set independently of each other The times that you select depend purely on the application in question and can range from just a few 100 ms e g for belt conveyor drives to several minutes e g for centrifuges When the motor is switched on off via ON OFF 1 the motor also accelerates decelerates in accordance with the times set in the ramp function generator Table 6 27 Parameters for ramp up time and ramp down time Parameters Description P1120 Ramp up time Duration of accelerati
158. ing Instructions 2010 20 06 A5E02385577A2 AB 129 Functions 6 9 Technological functions 130 4 Parameterize the opening and closing times of the motor holding brake It is extremely important that electromechanical braking is controlled with the correct timing brake release time brake closing time release time to protect the brakes against long term damage The exact values can be found in the technical data of the connected brake Typical values Brake release times are between 35 ms and 500 ms Brake closing times are between 15 ms and 300 ms 5 Restore the motor holding brake control The mechanical brake on the motor is connected to the Inverter through the motor connector To activate the motor holding brake parameter P1215 must be set to 1 When a motor with a built in holding brake is commissioned a clicking sound in the motor indicates that the brake has been properly released Table 6 40 Control logic parameters of the motor holding brake Parameters Description P0003 2 Enables extended parameter access P1215 Enable motor holding brake 0 Motor holding brake locked factory setting 1 Motor holding brake enabled 2 Motor holding brake with voltage boost enabled P0346 Magnetizing time time 0 20 s factory setting 1 s P1080 Minimum frequency 0 650 Hz 0 Hz factory setting minimum motor frequency regardless of frequency setpoint P1216 Dela
159. ing functions The inverter monitors the torque of the motor in different ways 1 No load monitoring The inverter generates a message if the motor torque is too low 2 Lock protection The inverter generates a message if the motor speed cannot match the speed setpoint despite maximum torque 3 Stall protection The inverter generates a message if the inverter control has lost the orientation of the motor 4 Frequency dependent torque monitoring The inverter measures the current torque and compares it with a parameterized frequency torque characteristic Table 6 36 Parameterizing the monitoring functions Parameter Description No load monitoring P2179 Current limit for no load detection If the inverter current is below this value the message no load is output P2180 Delay time for the no load message Lock protection P2177 Delay time for the motor locked message Stall protection P2178 Delay time for the motor stalled message Frequency dependent torque monitoring P2181 Enable signal for function P2182 Frequency threshold 1 P2183 Frequency threshold 2 P2184 Frequency threshold 3 P2185 Upper torque threshold for frequency threshold 1 SINAMICS G110D 120 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 9 Technological functions Lower torque threshold 3 P
160. ing mode or restore the factory Setting 0 00 ccc eeeeeeeeeeeteeeeeeees 24 How to determine the firmware version of the Control Unit 0 0 0 cee ceeeeeeeeeeeeeeeeeneeeeeeneeeeeeaaes 24 This is how you reset the parameters to the factory Setting ececeeeeeeeeeeeeteeeeetteeeeetteeeeeeas 24 This is how you select the command source of the control signals ON OFF reversing of TNE INVEMGH 2occ hee eat tear Mie een ete ee ce ME ate oe Ui ies ele A oe 24 This is how you select the setpoint source for the frequency ccceeeeeeeeeeceeeceeeseesereeeeeeeeess 25 This is how you parameterize the up and down rams 2 2eceeeccececeeeeeeeeeeeeeeeeeeesecsenieeeeeeeess 25 This is how you optimize the starting behavior of the V f control for a high break loose LOFQUCsANGIOVENO AG rans ea ties cacti aac aa anna a mi iaa newest age a a E 25 BINECLOR SYMDOIS 20 sit a ccaw ation tape bat ene ATs dug A AA ceed atta int emanate 27 Connector SYMDOIS 3 22c ciic2ccheteheccnvaide con tidatecis ER E E 27 Connector and binector output symbols esii aeiee taine E E ER ENERE 28 Parameterizing an INterloCK arsos aiiai aia A Aa aaia eiaa 29 SINAMICS G110D Braking resistors 0 0 00 cece ceceeeeeneeeeeeeneeeeeeeaeeeeeeaeeeeeeaaeeeeesaeeeeesaeeeeeeiaeeeeeeaaes 36 Rated Output Input and FUSES ccccccceeeeeeeeeeeeeeeeeeeeecaaeaeeeeeeesecaaeceeeeeeesessnaeeeeeeeeneensnaaeess 43 TOOIS ssc aguas feces ads aaa adensidaees intdadaeeal
161. istic The interrelationship between the frequency and voltage is not calculated in the inverter but is specified by the user With BICO technology P1330 defines the interface via which the voltage setpoint is entered e g analog input gt P1330 755 For more information about this function see function diagram 6100 in the List Manual 6 8 Protection functions 6 8 1 Protective functions of the frequency inverter The frequency inverter offers protective functions against overtemperature and overcurrent for both the frequency inverter as well as the motor Further the frequency inverter protects itself against an excessively high DC link voltage when the motor is regenerating The load torque monitoring functions provide effective plant and system protection 114 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 8 2 Overtemperature protection for the Inverter Temperature monitoring for the inverter 6 8 Protection functions Parameter s P0003 3 Description User access level 3 Expert SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 115 Functions 6 8 Protection functions Description Temperature monitoring of the Inverter Selects reaction of inverter to an internal thermal overload condition 0 Reduce output frequency and output current 1 No reduction trip F0004 5 6 when thermal limits reached 2 Reduce pu
162. it is still rotating ry Motor on CW Motor on A CCW 1 Control command Switch on or switch off the motor CW rotation 2 Control command Switch on or switch off the motor CCW rotation 92 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 2 Inverter Control Control commands A A fea o o o o Description Motor Motor stop Motor Motor stops rotating rotating CW CCW Two wire control method 3 P0727 1 When CW and CCW are simultaneously selected the motor is stopped Reversing is possible at any time A Motor on 1 Control command Switch on or switch cw off the motor CW rotation Al Motor on 2 Control command Switch on or switch CCW T off the motor CCW rotation Table 6 2 Comparison of the methods for three wire motor control Control commands Explanation Motor Motor rotating Motor stops rotating Motor stops CW CCW Three wire control method 1 P0727 2 Enable or 1 Control command Enable the motor so stop that it can be switched on or switched off t Motor on 2 Control command Switch on the motor CW CW rotation i f 3 Control command Switch on motor ae on CCW rotation l t SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 93 Functions 6 2 In
163. ive as long as the external signal is active P1232 Current DC braking entered as a Defines the strength of the direct current in with respect to the rated motor current P0305 P1233 Enable and duration of the DC braking for OFF1 or OFF3 command entered in s Defines the duration of the DC braking in seconds after an OFF1 or OFF3 command P1233 0 deactivates DC braking for an OFF1 and OFF3 command P1234 Starting frequency of DC braking entered in Hz Sets the speed threshold for the start of DC braking P0347 Demagnetizing time of the motor The inverter calculates this value from the motor data during commissioning Only commissioning engineers who have the appropriate experience may change the parameter values The inverter can trip due to an overcurrent during DC braking if the demagnetizing time is too short DC braking using an external command This allows DC braking to be activated using a signal from an external source BICO The function remains active as long as the external signal is active The use of this function is explained in the sequence below 1 The function is enabled and selected using BICO parameter P1230 see figure below 2 The Inverter pulses are inhibited for the duration of the de magnetizing time P0347 124 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 9 Technological functions 3 The requested br
164. k under the control of an AS i master The control signals and speed setpoints will be transferred thourgh the AS i master to the Inverter In the other direction the Inverter is to transfer its status messages and actual speed value to the higher level controller through the AS i master What prior knowledge is required This section does not explain how to use the higher level controller or the varius software engineering tools Hardware components example Component AS i devices and cables AS i Master AS i Power supply unit AS i Cable Trapezoidal AS i Cable Trapezoidal AS i M12 connection kit Inverter SINAMICS G110D IOP Motor Standard motor Notes Type CP343 2 Yellow Black Frame size A 0 75 kW Intelligent Operator Panel Three phase induction motor Order no Qty 6GK7343 2AH01 0XA0 1 3RX9 501 0BA00 1 3RX9013 0AA00 See note 1 3RX9023 0AA00 See note 1 3RK1901 1NR21 1 6SL3511 0PE17 5AMO See note 2 6SL3255 0AA00 4AA0 1 1LA7060 4AB10 1 1 Cable length depends on the user requirements and cannot be specified 2 Although the SINAMICS G110D FSA Inverter is specified all the SINAMICS G110D Inverters are configured in the same manner Software components Component SINAMICS STEP 7 Drive ES Basic 148 Type V5 3 SP3 or higher V5 4 or higher Order no Qty 6ES7810 4CC07 0YA5 1 6SW1700 5JA00 4AA0 1 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 11 O
165. kbps two wire bus and the physical signalling method is Manchester coded current pulses superimposed on the 28 V power supply Since the power supply is used for communications it must be decoupled with inductors in order for the receiver to be able to decode the transmitted messages The basic data exchanged is four bits in each direction each time a slave is polled A second cable is used for an auxiliary 24 V supply which provides power for the electronics inside the Inverter No communications takes place of this second cable SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 145 Functions 6 11 Operation in fieldbus systems 146 In the diagram below an example is given of how the Manchester coded current pulses are used for communicating data bit sequence to be transmitted 0 0 1 1 5 Z bit sequence 2 MANCHESTER coded transmitting 60 current mA 0 U 2V signal on cable U U 2V negative pulses positive g pulses oO reconstructed bit sequence 0 0 1 4 Figure 6 23 AS i communications using Manchester coding Up to 31 standard slaves can be connected to the bus This figure is doubled to 62 extended A B slaves where one of the communication bits from the master is used to allow two slaves to share an address When this is done the two slaves are referred to as A and B and the master communicates with each on alternate cycles The basic communication system of AS i allows only 4 bits
166. ld be noted that although the motor is isolated communications and commands can be passed between the controlling PLC and the Inverter for example parameters can be changed Operating Instructions 2010 20 06 A5E02385577A2 AB 187 Service and maintenance 7 4 Repair switch SINAMICS G110D 188 Operating Instructions 2010 20 06 A5E02385577A2 AB Messages and fault codes 8 1 Fault codes Fault codes The inverter has the capability to identify internal and external fault conditions the most common faults are shown in the following tables More detailed information on faults can be found in the Parameter List Table 8 1 Fault codes description Fault Number Meaning F00001 Cause Overcurrent Motor power does not correspond to the inverter power Remedy Check that the motor and inverter power ratings are the same F00002 Cause Overvoltage mains supply voltage too high or motor is in regenerative mode Remedy Check the mains supply voltage F00003 Cause Undervoltage mains 24 V supply has failed Remedy Check mains supply 24 V supply F00004 Cause Inverter over temperature the inverter has exceeded the temperature limits Remedy Check motor loading pulse frequency setting ambient temperature or if fitted the fan is working correctly F00030 Cause Fan failure Remedy Fain no longer working replace fan F00041 Cause Motor data identification failure Remedy che
167. ll instructions on address the slaves using the Address Programmer 6 Refit the Control Unit cover ensure that the seals are correctly in place to preserve the Inverter IP65 rating Operating Instructions 2010 20 06 A5E02385577A2 AB 53 Connection 4 9 Configuring the AS i slave Figure 4 9 Addressing the ASi slave SINAMICS G110D 54 Operating Instructions 2010 20 06 A5E02385577A2 AB Connection 4 10 Using the AS i Programmer 4 10 Using the AS i Programmer Setting the slave address with the AS i Address Programmer The Inverter contains two logical AS i slaves Either slave can be assigned an address in the range 1A 31A or 1B 31B The addresses can be allocated to the slaves sequentially for example 3A and 4A 10B and 11B or they can occupy the same number using extended addressing for example 20A and 20B If necessary they can have completely different unassociated addresses for example 14A and 16B The decision on how to allocate these addresses must also take into account the addressing used in the PLC program by either adherence to the memory map of the AS i master or the way in which the inputs and outputs can be allocated by the PLC hardware configuration The default address of both slaves is 0 Setting the AS i address of slave 1 Plug the AS i Programmer into the addressing socket of the Inverter 2 Turn the dial on the Programmer to the ADDR position The display will indicate that this mode h
168. lse frequency output current and output frequency 3 Reduce pulse freq only and trip F0006 when overload too high The following physical values influence the inverter overload protection see diagram e Heat sink temperature r0037 0 causes A0504 and F0004 e IGBT Junction temperature r0037 1 causes F0004 or FOOO6 e Delta temperature between heat sink and junction temperature causes A0504 and F0006 e Inverter l t r0036 causes A0505 and FO005 Inverter monitoring Inverter overload reaction Se ee Heatsink temperature P0292 f_pulse control temperature P0292 P0290 0 2 e Reduction of output frequency is only effective if the load is also reduced This is for example valid for light overload applications with a quadratic torque characteristic as pumps or fans e For settings P0290 0 or 2 the I max controller will act upon the output current limit r0067 in case of overtemperature P0290 0 e With pulse frequencies above nominal pulse frequency will be reduced to nominal immediately in the event of r0027 greater than r0067 current limit P0290 2 3 e The pulse frequency P1800 is reduced only if higher than 2 kHz and if the operating frequency is below 2 Hz e The actual pulse frequency is displayed in parameter r1801 0 and the minimal pulse frequency for reduction is displayed in r1801 1 e Inverter I t acts upon output current and output frequency but not on pulse frequency
169. matically once the power has been restored following a power failure All faults are acknowledged automatically and the drive is switched on again Line undervoltage or power failure SINAMICS G110D The power supply for the Control Unit electronics of the SINAMICS G110D Inverter is provided by the 24 V supply of the AS i network The term line undervoltage describes a situation in which the line voltage fails momentarily and is then restored The power supply of the motor is interrupted but the AS i network power supply is still maintained The term power failure describes a situation in which the power fails for a longer period and the AS i network power supply is interrupted Important secondary condition An ON command must be present prior to the power failure and when the power returns the presence of the previous ON command is detected and the automatic restart function will ensure that the Inverter runs the motor Operating Instructions 2010 20 06 A5E02385577A2 AB 131 Functions 6 9 Technological functions It is recommended that a digital input is used as the ON command source ZN WARNING Automatic restart mode P1210 6 If parameter P1210 is set to 6 then the Inverter will react to an ON command after a power failure by clearing all faults and alarms then running the motor If the Inverter has been powered down normally and P1210 6 then when the Inverter is powered up it will clear all faults and alarms
170. mmissioning to ensure that they function properly the Q e Move a motor or motor load to a specific position e Runa motor e g following program interruption This function allows the motor to start up or rotate with a specific jog frequency This function can normally be activated via the JOG button on the Basic Operator Panel When this function is enabled the motor starts up ready for operation status when the JOG button is pressed and rotates at the set JOG frequency When the button is released the motor stops This button has no effect when the motor is already running SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 105 Functions 6 4 Setpoint sources Table 6 22 Example Enabling the jog mode Parameters P0003 2 Description 2 Extended P1057 1 JOG enable 0 JOG function locked 1 JOG function enabled factory setting JOG frequency CW 0 Hz 650 Hz in JOG mode of motor in clockwise direction of rotation 5 Hz factory setting JOG frequency CCW 0 Hz 650 Hz in the motor JOG mode in the counter clockwise direction 5 Hz factory setting P1058 5 P1059 5 P1060 10 JOG ramp up time 0 s 650 s 10 s factory setting Ramp up time in seconds from 0 to maximum frequency P1082 The ramp up procedure in JOG mode is limited by P1058 or P1059 JOG ramp down time 0 s 650 s 10 s factory setting The ramp down time in seconds fr
171. mple Implementing the motorized potentiometer using the Operator Panel keys Parameter Description P1000 1 1 MOP setpoint Setpoint memory of the MOP P1031 0 The last motorized potentiometer setpoint that was active prior to the OFF command or shutdown can be saved 0 MOP setpoint is not saved factory setting 1 MOP setpoint is saved in P1040 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 103 Functions 6 4 Setpoint sources 6 4 4 Parameter Description Disable opposite direction of the MOP P1032 1 0 Reverse direction of rotation is permitted 1 Reverse direction of rotation is locked factory setting Setpoint of the MOP P1040 5 Determines the setpoint Hz of the motorized potentiometer MOP Factory setting 5 Hz Reference frequency Hz P2000 50 An output value of the MOP of 100 corresponds to the frequency setpoint from P2000 P2000 should be changed if a maximum frequency greater than 50 Hz is required Table 6 19 Example Implementing a motorized potentiometer using digital inputs Parameters Description P0700 2 2 Digital inputs PO701 P0704 DI x ON OFF 1 DI y up and DI z down P0701 1 1 ON OFF 1 P0702 13 13 MOP up P0703 14 14 MOP down P1000 1 1 MOP setpoint P1031 0 Setpoint memory of the MOP The last motorized potentiometer setpoint that was active prior to the OFF command or shutdown
172. mple conveyor application script control of several conveyor belts Controlling a conveyor belt using block parameters The program in the figure below starts and stops the conveyor belt and monitors the belt of faults When parts reach the end of the conveyor belt the belt is stop so the items can be removed If a fault condition occurs the belt will be stop until the fault is rectified The progam utilized block parameters of an elementary data type SINAMICS G110D Block FB21 Controlling a conveyor belt Example of binary logic operations and memory functions Example of block parameters of elementary data types Network 1 Load parts This network generates the command Load that initiates transport of the parts to the end of the belt A Start Start conveyor belt s Load o End_of belt Parts have reached end of belt o Basic_st ON Mfault Motor protection switch zero active R Load Network 2 Parts ready for removal When the parts have reached the end of the belt they are ready for removal A Load When the end of the belt has been reached FN EM Loa N Load is reset 5 Ready rem The parts are then ready for removal A Remove FP EM_Rem P The parts are removed o Basic_st ON Mfault R Ready_rem Network 3 Remove parts The command Remove initiates removal of the parts from the belt A Continue Conveyor belt switched on again s Remove ON
173. ms 410 watts average 5 5 kW amp 7 5 kW Spare parts The following spare parts are available for the inverter e Fan assembly complete with all necessary fixings Order number 6SL3500 0TFO1 0AA0O e Accessories kit this contains all the caps and seals used with the Inverter Order number 6SL3500 O0TK01 OAAO SINAMICS G110D 36 Operating Instructions 2010 20 06 A5E02385577A2 AB Connection 4 4 1 Procedure for installing the Inverter Prerequisites for installing the Inverter Before you install the Inverter check that the following preconditions are fulfilled e Are the ambient conditions permissible e Are the components required for the installation available e Are all the necessary tools and spare parts available e Have the cables and wires been routed in accordance with the applicable regulations e Do the minimum distances from other equipment comply with the specifications Installation procedure e Using the information from the drill pattern mark the necessary fixing points for the Inverter onto the area on which the Inverter is to be mounted e Ensure that the correct orientation of the Inverter is observed e Ensure that the ambient operating conditions are observed e Ensure that the correct fuse protection is installed e Install the memory card holder and memory card if required e Construct the necessary cables in accordance to the information provided e Connect the AS i cable to the AS i bus e
174. neaeceeeeeseseneaeaeeeeeeesesenaeeeeeeeeeeeesesaeess 163 PAW onor CodeS noart eis ecca a ten ee siteeec faa deb etaa cea tat ates tahaaeead faa aectaneectaaeeat 164 IND paramete rinGex 2 5 i uscdiseacdet alcatel aanas a aeaa ea aaa araa aaraa aaa aa d Daa aa eel andes aa iat 165 CCT COMMANS anan a aie aie Ge eee ee ea 166 Standard eror CODECS duanean ee E E 167 Conveyor application p rameteiS s ea n a aaaea aa a aea aeara naa A aaea 180 Switch cover function GESCriIPtiONn ccccceceeeeeececeeceeeeeeeeeceaeaeceeeeesesecaeaeeeeeeesesseceseeeeeeeeeeaes 186 Fault Codes description Sannia aa ae aaa a aea aina a 189 SINAMICS G110D LED States ccccecccecceeeceeeeeceeeeeeeaeeeceaeeeeaeeceeeeessaeeesaaeeeeneeseeeeseaeeeseaeesenees 191 Weight of SINAMICS G110 Inverters with repair switch ee ceeeeeeeeeeeeeeeeeeeeeeeeteeeeeeeeeeeaeees 194 Weight of SINAMICS G110 Inverters without repair SWitCN eee eeeeeeeeeeeeeeeeteneeeeeeeeeaeees 194 Current reduction depending on pulse frequency eecceeeeceeceeeeeeeeeeeeeaeeeeeeeeeseceneaeeeeeeeeeeeeea 195 Compliance Table nsz iceinsccecijesdiced et tag deeds ane aa ed Lande bag ddeeuidudendel qcbiueldadneinas deddvesidine 199 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Table of contents Table A 2 Conducted amp Radiated EMISSIONS iiin a A a En A N EOE 199 Table A 3 Harmonie Currents isiende a a ee r a r aa a a as aa 200 Table A 4 EMC
175. nit of the same type and the version without having to recommission the drive Replace the Inverter with the same time and the same version With automatic parameter download without recommissioning the system The prerequisite in this case is that the Inverter is operated with a memory card and the setting P8458 1 or 2 parameters are automatically downloaded from the memory card The Inverter is parameterized using the automatic parameter download With manual parameter download standard commissioning Parameters are not automatically downloaded if there is no memory card or with the setting P8458 0 If a valid parameter set is available then the Inverter is parameterized by manually downloading this parameter set from the memory card IOP or PC Note A valid parameter set is a parameter set that matches the type and software release of the Inverter and that has been adapted to fit the particular application Replace an Inverter by the same type SINAMICS G110D Same power rating If you replace an Inverter by the same type and the same power then re parameterization is not required Same format higher power rating If you replace an Inverter by one of the same type and the same format however with a higher power rating then re parameterization is not absolutely necessary However it is possible that the open loop control accuracy is therefore reduced Lower power rating If you replace an Inverter
176. nt using analog input for P1000 2 Ex Analog setpoints are read in using the analog input The setting specifying whether the KO analog input is a voltage input 10 V or voltage input 10 V with monitoring must be made we j using P0756 Depending on the Al type of the source a suitable connection must be established Table 6 17 Set and parameterize the analog input for use as setpoint source Analog input Parameters Description Setting the DIP Default settings aieh Link X15 3 to X15 4 Mote rnan f i X15 3 to X15 4 Z X15 1 U24V X15 1 10V O Al0 P0756 0 Analog input 0 AIQ P0756 0 Analog input type Al Defines the analog input type and enables analog input monitoring 0 Unipolar voltage input 0 10 V factory setting 1 Unipolar voltage input with monitoring 0 10 V P0757 0 Value x1 for Al scaling V or mA P0758 0 0 Value y1 of Al scaling This parameter shows the amount of x1 as a of P2000 reference frequency P0761 0 Width of the Al dead zone 6 4 3 Using a motorized potentiometer as a setpoint source Frequency setpoint using motorized potentiometer MOP when P1000 1 gt P1031 ED The motorized potentiometer function simulates an electromechanical potentiometer for KO entering setpoints The value of the motorized potentiometer MOP can be set by means of Ns the up and down control commands Table 6 18 Exa
177. ntiguring the AS i slave Table 4 11 Equipment for installation of SINAMICS G110D AS i Item Order Number Address cable 3RK1901 3HA01 AS i address programmer 3RK1904 2AB01 AS i connection kit 3RK1901 1NR21 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 51 Connection 4 9 Configuring the AS i slave Typical AS i network structure In the diagram below a typical AS i network is shown to help visualise the structure and arrangement of an AS i network SIMATIC SIMOTION Only one master can be optimally connected to an AS i line E PROFINET E Industrial Ethernet AS Interface Master E PROFIBUS DP DP AS i LINK Advanced DP AS Interface Link 20E SIMOTION C DP AS i F Link Multi Panel AS Interface Master 7 300 AS Interface power supply T IE AS i LINK PN IO C AS Interface distributor E AS Interface O 7 AS Interface _ without AS Interface chip Repeater power supply un 24V DC Eee be Grace l power supply Max AS i cable length AS Interface distributor lo VI e Hai E ra per segment without AS Interface chip me 100 m without Extension Plug ko 200 m with Extension Plug Max AS i cable length Operator per segment l cota eera Soe ae ee panel digital analog 9 e a 25 Safe slave with lo EMERGENCY ma aa 3RA6 E Compact starter STOP Compact u IP65 i starter H Signal IP20 evaluation
178. nverter also features a range of functions designed to offer a high degree of protection for the Inverter and the connected motor Operating Instructions 2010 20 06 A5E02385577A2 AB 33 Description 3 2 Components of the Inverter system The Inverter is IP65 rated which means it is totallyprotected against dust and protected against low pressure jets of water from all directions with limited ingress permitted Additional components of the Inverter system In addition to the main Inverter the following components are available Local remote switch cover The Local remote switch coverallows the user to control the Inverter and the connected motor directly from the Inverter The Local remote switch cover replaces the standard control unit cover Order number 6SL3555 O0PL00 2AA0 IOP Hand held Kit The Hand held Kit supplies the IOP with its own portable power supply which allows the IOP to be used for series commissioning and diagnosis on a number of Inverters To connect the IOP Hand held Kit to all decentralized SINAMICS Inverters the RS232 optical cable is required order number 3RK1922 2BP00 Order number 6SL3255 OAA00 4HAO SINAMICS G110D 34 Operating Instructions 2010 20 06 A5E02385577A2 AB Description 3 2 Components of the Inverter system SIEMENS Memory Card The memory card can be used for series commissioning of more than one Inverter and for external data backup purposes Order number 6SL3254
179. nveyorOccupied G110D _ SLOW Netzwork 4 Wait for following conveyor UN NextConveyorOccupied G110D__QSdisable Netzwork 5 Generate message occupied UN G110D_ DIO FN EdgeDI0 R ConveyorOccupied Figure 5 24 Example S7 script The following is an example ladder logic diagram SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 83 Commissioning 5 8 Example application Baustein FC2 Example application Network 1 Start conveyor G110D _ START FAST J Network 2 Generate message occupied G110D _ Conveyor DIS EdgeDI3 Occupied c ss Network 3 Switch from FAST to SLOW G110D _ NextConveyor G110D _ DIA Occupied SLOW m Network 4 Wait for following conveyor NextConveyor G110D _ Occupied QSdisable _ Network 5 Generate message occupied G110D _ Conveyor DIO EdgeDIO Occupied n RH Figure 5 25 Example S7 ladder logic SINAMICS G110D 84 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 9 Backup data and storage 5 9 Backup data and storage 5 9 1 Saving and transferring data using the IOP The IOP as a medium to backup and transfer data You can save a parameter set on the IOP and transfer it to other Inverters for example to identically parameterize several Inverters or to transfer the settings after an Inverter has been replaced Prerequisites fo
180. o SLOW U G110D_ DII U NextConveyorOccupied G110D _ SLOW Netzwork 4 Wait for following conveyor UN NextConveyorOccupied G110D _ QSdisable Netzwork 5 Generate message occupied UN G110D_ DIO FN EdgeDIO R ConveyorOccupied Figure 6 54 Example S7 script The following is an example ladder logic diagram 180 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 11 Operation in fieldbus systems Baustein FC2 Example application Network I Start conveyor G110D _ START FAST Network 2 Generate message occupied G110D _ Conveyor Dis EdgeDI3 Occupied ce s Network 3 Switch from FAST to SLOW 6110D __ NextConveyor G110D _ DIIY Occupied SLOW e Network 4 Wait for following conveyor NextConveyor G110D _ Occupied QSdisable _ Network 5 Generate message occupied G110D _ Conveyor DIO EdgeDI0 Occupied Nn RK Figure 6 55 Example S7 ladder logic SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 181 Functions 6 11 Operation in fieldbus systems SINAMICS G110D 182 Operating Instructions 2010 20 06 A5E02385577A2 AB Service and maintenance r 7 1 Behaviour of the Inverter when replacing components Replacing the Inverter To ensure maximum plant availability the Inverter can when required be replaced by a u
181. o different numbers for example 10A and 11A then if one of the slave addresses is reset to 0 the other slave is not affected If the allocated addresses use the same number for example 20A and 20B then if one slave addresses is reset to 0 then both slaves numbers will be reset to 0 Modifying an existing address of a single slave within the Inverter will not affect the address of the other slave To change an existing address of a slave the following procedure should be performed 1 Plug the AS i Programmer into the addressing socket of the Inverter 2 Turn the dial on the Programmer to the ADDR position The display will indicate that this mode has been selected SINAMICS G110D 56 Operating Instructions 2010 20 06 A5E02385577A2 AB Connection 4 10 Using the AS i Programmer 3 Press the 4 4 button the screen will display uSE and the number of the lower addressed slave The existing slave addresses are shown at the bottom of the display 4 Press the gt and yp buttons to select the slave address number to be changed 5 Press the button the display now shows SEt The selected number will begin to flash 6 Press the 4 and buttons to select the new slave address number 7 Press the 4 4 button to confirm the new address ProG is displayed briefly followed by confirmation of the address change SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 57 Connection 4 10
182. o the inverted setpoint 1 0 The motor accelerates to the setpoint 1 1 OFF 1 The motor decelerates to a standstill Table 6 8 Parameterizing the function Parameter Description P0700 2 Controls the motor using the digital inputs of the inverter P0727 1 Two wire control method 3 P0701 1 CW rotation is activated with digital input 0 Further options CW rotation can be activated with any other digital input e g with digital input 3 via P0704 1 P0702 2 CCW rotation is activated with digital input 1 Further options CCW rotation can be activated with any other digital input e g with digital input 3 via P0704 2 6 2 5 Three wire control method 1 Function description GQ e The first control command is a permanent enable signal for starting the motor When this enable signal is canceled the motor stops ww e CW rotation is activated with the positive edge of the second control command e CCW rotation is activated with the positive edge of the third control command Enable signal t Active Active p Motor ON Command ignored wt A a Motor ON cow f t Motor speed l i T o 1 l ad t o OFF1 Figure 6 5 Three wire control using digital inputs method 1 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 97 Functions 6 2 Inverter Control Table 6 9 Function table Enable Motor ON Motor ON Function signal CW CCW 0 Not Not OFF1 The motor
183. of digital data to be transferred between master and slave While this is sufficient for simple applications for which AS i was originally intended more complex applications require more data such as analogue values or serial transfers To address this requirement version 3 0 of the AS i standard introduced combined transactions in which some of the data bits from the basic communications are used to implement a serial interface capable of transferring both cyclic and acyclic data SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 11 1 2 Connecting the Inverter to AS i network Connecting the Inverter to the AS i network Assignment of the M12 connector to connect to the AS i network The SINAMICS G110D Inverter has one M12 AS i connection to allow connection the the 6 11 Operation in fieldbus systems AS i network The pin assigment of the M12 connector is shown in the table below Table 6 52 ASI connector specifications ASI connections Pin Function Description Cable colour 1 ASit AS i positive Yellow 2 OV Auxilary 0 V Black 3 ASi AS i negative Yellow 4 24V Auxilary 24 V Black 5 Function earth Earth connection Recommended AS i connector We recommend the following AS i M12 branch connector for connection to the AS i network e AS i M12 connection kit 3RK1901 1NR21 Permissible cables and cable lengths SINAMICS G110D AS i yellow dat
184. ol panel Activation nissin i a i eaubed ao aiaa adiar aiea a 74 STARTER control paneles r e aa aaa a ea aaa aa a a EA 75 SEA EA EEEE AE E A E A a N A AS 75 Layout oF lOP aena n aaO N S 77 IOP Handheld Kit scoot wexinetinietaawiaih nial ated a a a aA E aaa NS aS 79 Example conveyor application cccccccccecseccececeeeeeeecaeeeeeeeeeeeeseccaeceeeeeseseccacaeeeeeeeseseesinaeeseess 82 Example Script a a a ad a ne ds Ah oe a a 83 Example S7 ladder logic osuessa ti aiia ienaa ia rS e eaa 84 Overview of Inverter FUNCTIONS ee ee ceeeeeeeeeeeeeeeeceeeeeeeeeaeeeeeseaeeeeesaeeeeeseeeeeeeseneaeeeseneaeeeseeatess 89 Two wire control using digital inputs method 1 1 0 eee eee ee eeeeeeeeeeaeeeeeeaaeeeeeeaaeeeeeeaeeeeeeaas 94 Two wire control using digital inputs method 2 eee cece eeeeeeeeeeeeeaeeeeeeaaeeeeeeaaeeeeseaeeeeneaas 95 Two wire control using digital inputs method 3 0 0 eee eee eeee ee eeeeeeeeeeaeeeeeeaaeeeeeeaaeeeeeeaeeeeeeaas 96 Three wire control using digital inputs method 1 oo eee eeeeeee ee eeeaeeeeeeaaeeeeeeaaeeeeeeaeeeeeeaas 97 Three wire control using digital inputs method 2 oo eee eeeeeeeeeeeeeaeeeeeeaeeeeeeaaeeeseeaeeeeneaas 99 CDS switchover in the inVerter eecccceeeeeeeeceeeeeeeeeeeeeeeeeeeaeeeeeeaaeeeseeaaeeeeesaeeeeeeaeeeseenaeeeeeeaes 107 Setpoint calculation in the inverter ccccececeeceececeeeeeeeceacaeeeeeeeeeseceaeaeeeeesesesensueaeeeeeeeteeeeaees 109 DC braking after an OFF1 or OFF3
185. om the highest frequency P1082 to 0 P1082 fmax P1058 P1061 10 t P1060 gt Using BICO technology you can also assign the JOG function to other keys Table 6 23 Parameter to assign the JOG function to another button Parameters Description P0003 3 3 Expert P1055 Enable JOG CW Possible sources 722 x digital inputs 19 8 JOG key on the Operator Panel r2090 8 serial interface P1056 Enable JOG CCW Possible sources 722 x digital inputs 19 8 JOG key on the Operator Panel r2090 9 serial interface 6 4 6 Specifying the motor speed via the fieldbus Specifying the motor speed via the fieldbus To specify the speed of the motor via the fieldbus the inverter must be connected to a higher level control via the STARTER software tool For more information see Operation in fieldbus systems SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 106 Functions 6 5 6 5 Changing over the command data sets manual automatic Changing over the command data sets manual automatic Switching operating priority In some applications the inverter is operated from different locations Example Switchover from the automatic mode into the manual mode A central control can switch a motor on off or change its speed either via a fieldbus or via local switches A key operated switch close to the motor can be used to
186. on in seconds from they zero speed to the maximum frequency P1082 f P1121 Ramp down time Duration of deceleration in seconds from the maximum frequency P1082 to standstill gt t ma P1120 gt me P1121 gt The quick stop function OFF3 has a separate ramp down time which is set with P1135 Note If the ramp up down times are too short the motor accelerates decelerates with the maximum possible torque and the set times will be exceeded Acceleration can be smoothed further by means of rounding The jerk occurring when the motor starts and when it begins to decelerate can be reduced independently of each other Rounding can be used to lengthen the motor acceleration deceleration times The ramp up down time parameterized in the ramp function generator is exceeded Rounding does not affect the ramp down time in the event of a quick stop OFF3 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 7 Motor contro Table 6 28 Rounding parameters Parameter Description P1130 Initial rounding time for ramp up in seconds P1131 Final rounding time for ramp up in seconds P1132 Initial rounding time for ramp down in seconds P1133 Final rounding time for ramp down in seconds P1134 Rounding type For more information about this function see the List Manual function diagram
187. oning with the IOP Table 5 3 Function of the IOP controls Key Function The push wheel has the following functions In a menu turning the push wheel changes the selection When a selection is highlighted pressing the push wheel confirms the selection When editing a parameter turning the push wheel changes the displayed value clockwise increases the value and anti clockwise decreases the displayed value The ON key has the following functions e In AUTO mode the screens displays an information screen stating that the command sources is AUTO and can be changed by pressing the HAND AUTO KEY e In HAND mode the Inverter is started the Inverter status icon starts turning Notes When running in AUTO mode HAND mode cannot be selected unless the Inverter is stopped When the Inverter is running in HAND mode the motor stops when switched to AUTO The OFF key has the following functions e f pressed for longer than 3 seconds the Inverter will perform an OFF2 the motor will then coast down to a standstill e f pressed for less than 3 seconds the following actions will be performed Ifin AUTO mode the screen will display an information screen stating that the command sources is AUTO and can be changed using the HAND AUTO key The Inverter will not be stopped If in HAND mode the Inverter will perform an OFF 1 the motor will come to a standstill in the ramp down time set in parameter P1121 The ES
188. ore factory settings P0970 1 1 Resetting restoring all parameters to the factory setting Table 2 5 This is how you select the command source of the control signals ON OFF reversing of the inverter Parameter Description P0700 0 Factory default setting 2 Digital inputs 4 USS on RS 232 6 Fieldbus default setting SINAMICS G110D 24 Operating Instructions 2010 20 06 A5E02385577A2 AB Introduction 2 2 Adapting the Inverter to the application Table 2 6 This is how you select the setpoint source for the frequency Parameters Description P1000 0 No main setpoint 1 MOP setpoint 3 Fixed frequency factory default setting 4 USS at RS 232 6 Fieldbus Table 2 7 This is how you parameterize the up and down ramps Parameters Description P1080 Minimum frequency 0 00 Hz factory setting P1082 Maximum frequency 50 00 Hz factory setting P1120 Ramp up time 10 00 s P1121 Ramp down time 10 00 s Table 2 8 This is how you optimize the starting behavior of the V f control for a high break loose torque and overload Parameters Description P0003 2 Extended access P1310 Voltage boost to compensate resistive losses The voltage boost is effective from standstill up to the rated speed The voltage boost continually decreases with increasing speed The maximum voltage boost is effective at speed zero and is in V V_ConBoost 100 sqrt 3 P0305 P
189. otor is operating as a generator the motor speed is above the speed setpoint 6 7 4 Additional characteristics of the V f control In addition to linear and square law characteristics there are the following additional versions of the V f control that are suitable for special applications SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 113 Functions 6 8 Protection functions Further V f control methods P1300 Application Linear V f characteristic with Flux Current Control FCC Voltage losses across the stator resistance are automatically compensated This is particularly useful for small motors since they have a relatively high stator resistance The prerequisite is that the value of the stator resistance in P350 is parameterized as accurately as possible Freely adjustable V f characteristic vi which supports the torque behavior of P synchronous motors SIEMOSYN Ki motors P1323 P1300 3 a iat fo n f B t bo OHz P1320 P1322 P1324 P0310 P1082 Linear V f characteristic for textile applications where it is important that the motor speed is kept constant under all circumstances This setting has the following effects 1 When the maximum current limit is reached the stator voltage is reduced but not the speed 2 Slip compensation is locked Table 6 32 Parameter value P1300 1 P1300 3 P1300 5 P1300 6 P1300 19 V f control without character
190. ould you take when using BICO technology Always apply caution when handling internal interconnections Note which changes you make as you go along since the process of analyzing them later can be quite difficult The STARTER commissioning tool offers various screens that make it much easier for you to use BICO technology The signals that you can interconnect are displayed in plain text which means that you do not need any prior knowledge of BICO technology What sources of information do you need to help you set parameters using BICO technology e This manual is sufficient for simple signal interconnections e g assigning a different significance to the to digital inputs e The parameter list in the List Manual is sufficient for signal interconnections that go beyond just simple ones e You can also refer to the function diagrams in the List Manual for complex signal interconnections 2 3 2 BICO technology example Example Shifting a basic PLC functionality into the inverter A conveyor system is to be configured in such a way that it can only start when two signals are present simultaneously These could be the following signals for example e The light barrier has been activated e The protective door is closed The task is realized by inserting free blocks between the digital input 0 and the internal ON command for the motor and interconnecting them SINAMICS G110D 28 Operating Instructions 2010 20 06 A5E02385577A2 AB
191. peration in fieldbus systems Drive ES Basic is the basic software of the engineering system which combines the drive technology and Siemens controllers The STEP 7 Manager user interface acts as a basis with which Drive ES Basic is used to integrate drives in the automation environment with respect to communication configuration and data storage Integrating the Inverter in a AS i master The CP343 2 module can be operated in the automation systems AS or PLC of the S7 300 series and in the ET200M system It allows the connection of an AS i chain to the programmable controllers Active module Passive module with slave ASIC without slave ASIC AS i power supply unit Binary sensors actuators without Binary sensors actuators slave ASIC with slave ASIC AS i cable Branch of the AS i cable Actuator sensor with direct connection Figure 6 24 Using the CP343 2 Master with the S7 300 Installing and commissioning the CP343 2 To install a SIMATIC S7 300 the procedure is outline below This procedure is given as an overview and the Operating Instructions and Installation guidelines for the S7 300 must be consulted for detailed information cAUTION Load capacity The load capacity of the AS i contacts is a maximum of 4A If this value is exceeded on the AS i cable the CP343 2 must not be looped into the AS i cable but must be connected by a separate cable only one pair of CP3
192. r Description P0003 3 User access level 3 Expert P1240 Enables the Vocmax controller 0 disables Vpcmaxcontroller default setting 1 Enables the Vocmaxcontroller 11242 Shows the value of the DC link voltage above which the Vocmax controller is active P1243 Multiplier for the output of Vocmax controller scaling of the Vocmax controller output P1250 Proportional gain of the Vocmax controller P1251 Integral time of the Vocmax controller P1252 Derivative time of the Vocmax controller P1253 Limits the output of the Vocmax controller P1254 Activates or deactivates automatic detection of the switch on levels of the Vocmax controller For more information about this function see function diagram 4600 in the List Manual SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 119 Functions 6 8 Protection functions 6 8 5 Load torque monitoring system protection Applications with load torque monitoring In many applications it is advisable to monitor the motor torque e Applications in which the mechanical connection between the motor and load may be interrupted e g if the drive belt in fan or conveyor belt systems tears e Applications that are to be protected against overload or locking e g extruders or mixers e Applications in which no load operation of the motor represents a critical situation e g pumps Load torque monitor
193. r belt Continue Continue 10 4 Acknowledgement that parts have been removed Basic_st Basic_st 10 0 Set controller to the basic state Man_on Man_on 10 1 Switch on conveyor belt motors Stop Stop 10 2 Stop conveyor belt motors zero active End_of_belt Light_barrierl 11 0 End of belt sensor signal conveyor belt 1 Mfault Mfaulti 12 0 Motor protection switch conveyor belt 1 zero active Readyload Readyload Q4 0 Load new parts onto belt Ready rem Ready rem Q4 1 Remove parts from belt Belt_mot_on Belt_mot1l_on Q5 0 Switch on belt motor for conveyor belt 1 CALL Conveyor belt Belt data2 FB21 DB22 Conveyor belt controller Data for conveyor belt 2 Start Start 10 3 Start conveyor belt Continue Continue 10 4 Acknowledgement that parts have been removed Basic_st Basic_st 10 0 Set controller to the basic state Man_on Man_on 10 1 Switch on conveyor belt motors Stop Stop 10 2 Stop conveyor belt motors zero active End_of_belt Light_barrier2 T1 1 End of belt sensor signal conveyor belt 2 Mfault Mfault2 12 1 Motor protection switch conveyor belt 2 zero active Readyload Readyload 94 0 Load new parts onto belt Ready rem Ready_rem Q4 1 Remove parts from belt Belt_mot_on Belt_mot2_on Q5 1 Switch on belt motor for conveyor belt 2 Network Calling the function block Parts counter CALL Parts counter CountDat FB22 DB29 Counter control and monitor Data for parts counter
194. r the Inverter is lt 95 non condensing 4 6 Temperature 100 75 55 50 25 0 10 32 50 Figure 4 5 Humidity range Altitude If the Inverter is to be installed at an altitude gt 1000 m gt 3280 ft derating will be required The figures below show the derating required according to altitude Permissible output current 1 A 100 Figure 4 6 Shock and vibration 5 a 0 1000 2000 3000 4000 m Installation altitude above sea level Derating for altitiude Permissible input voltage 100 88 78 ah pe ee te ee 7 t a 0 1000 2000 3000 4000 m Installation altitude above sea level Do not drop the Inverter or expose to sudden shock Do not install the Inverter in an area where it is likely to be exposed to constant vibration 42 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Connection 4 7 SINAMICS G110D Specifications Electromagnetic radiation Do not install the Inverter near sources of electromagnetic radiation Atmospheric pollution and water When fully assembled the inverter has an IP65 rating This means that the inverter is totally protected against dust and low pressure jets of water Any unused connections should be covered with the correct sealing caps to ensure the IP65 rating 4 7 SINAMICS G110D Specifications SINAMICS G110D specifications Table 4 1 Rated Output Input and Fuses Product Frame Rated output
195. r transferring data sets from the IOP to a different Inverter The Inverter to which the parameter set is transferred must be of the same type and have the same firmware release as the source Inverter Saving the parameters on the IOP and Inverter Saving the parameters on the IOP or the Inverter is accomplished easily with the menu driven structure of the IOP 1 From the status screen select Menu 2 From the Menu screen selected 5 U_outp smooth Up Download 3 Press the wheel to confirm the selection f_outp smooth 4 Select one of the following Download Panel to drive Upload Drive to panel 5 Press the wheel to confirm selection 6 Ascroll bar will appear showing the status of the download and the percentage completed 7 When the download or upload has completed a screen will be displayed stating that the download or upload has been succesful or not 8 The IOP display will return to the Up Download screen Download Panel to drive Upload Drive to panel SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 85 Commissioning 5 9 Backup data and storage 5 9 2 Saving and transferring data using the MMC The SD MMC memory card as a medium for backing up and transferring data You can save a parameter set on the memory card and transfer it to other Inverters for example to identically parameterized Inverters or to transfer the settings after an Inverter has been replaced
196. rd Acyclic Data Transfer Mandatory standard acyclic transfers are supported These are ID read request and Diagnostic read request Since the inverter will always send and receive two words of cyclic binary data the last byte of the request is OxBB Master gt Slave 0x10 0x00 Oxnn T T Slave gt Master 0x50 0x00 Vendor ID Product ID 0xBB jl ji Figure 6 41 Standard ID read request and response Master gt Slave 0x10 0x01 Oxnn DIAG values 0x00 No error OxFF General error Slave gt Master 0x10 0x01 0xBB Figure 6 42 Standard diagnostic request and response All other standard acyclic transfer requests will result in a request not implemented error response Master gt Slave 0x10 Oxnn Oxyy Oxnn lt gt 0x00 0x01 Slave gt Master 0x90 0x03 Master gt Slave 0x11 Oxnn Slave gt Master 0x91 0x03 Figure 6 43 Unrecognised standard acyclic request and response Vendor Specific Acyclic Data Transfer SINAMICS G110D 168 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions SINAMICS G110D 6 11 Operation in fieldbus systems Datasets The standard method for inverter parameter transfer is dataset 47 which allows a flexible bidirectional transfer of data to and from a large number of parameters This is the method used in AS i inverters no other datasets
197. requency 4 default 15 Hz 1 0 Fixed frequency 5 default 20 Hz 1 1 0 Fixed frequency 6 default 25 Hz 1 1 With active trip Fault ACK 1 With no Trip OFF2 2 DO3 A B select 0 A slave active 1 B slave active Slave 1 DOO Serial clock out Clock signal for CTT2 data transfer from AS i master DO1 Serial data out Data signal for CTT2 data transfer from AS i master DO2 Quickstop override 0 Quick stop active 1 Quick stop override allow Inverter to ignore quick stop DO3 A B select 0 A slave active 1 B slave active 1 The AS i specification mandates the simultaneous use of Motor Left and Motor Right as fault acknowledge particularly if there is no spare input available for this function 2 If no fault is active then simultaneous operation of Motor Left and Motor Right constitutes a process image error In this state both the inverter motor outputs and the motor holding brake outputs are inactive causing the motor to coast to a halt and engaging the motor holding brake in exactly the same way as an OFF2 command This state is maintained until both Motor Left and Motor Right are deactivated at the same time Table 6 60 Default input process image slave to master Single slave mode Bit Usage Description DIO Ready 0 Inverter is not responsive to AS i master 1 Inverter is ready to respond to commands from the AS i master DI1 Motor active 0 Invert
198. rol method 1 or 2 P0701 1 The motor is power up with digital input 0 Further options The motor can be powered up with any other digital input e g with digital input 3 via P0704 1 P0702 12 The motor is reversed with digital input 1 Further options The motor can be reversed with any other digital input e g with digital input 3 via P0704 12 6 2 3 Two wire control method 2 Function description GQ This control method uses two control commands as permanent signals CW and CCW rotation of the motor is started and stopped with one control command each ww To change the direction the drive must first decelerate to 0 Hz with OFF1 before the direction reversal signal is accepted Motor ON Command ignored OW j Act Active A Command ignored Motor ON l Ez ame CCW Active Inverter output frequency gt t o OFF1 Figure 6 3 Two wire control using digital inputs method 2 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 95 Functions 6 2 Inverter Control 6 2 4 Table 6 5 Function table Motor ON Motor ON Function CW CCW 0 0 OFF 1 The motor decelerates to a standstill 0 1 The motor accelerates to the inverted setpoint 1 0 The motor accelerates to the setpoint 1 1 The first active signal has priority the second signal is ignored Table 6 6 Parameterizing the function
199. rrently active A copy function is available making it easier to commission more than one drive data set P0819 0 Number of the drive data set to be copied source P0819 1 Number of the drive data to which the data is to be copied target P0819 2 1 Start copying For an overview of all the parameters that belong to the drive data sets and can be switched see the List Manual Quick Stop function The Quick Stop function enables a load on a conveyor system to be detected and if Quick Stop is enabled stop the load on the conveyor section The load on the conveyor section moves towards a dedicated sensor as shown in the figure below Operating Instructions 2010 20 06 A5E02385577A2 AB 141 Functions 6 10 Quick Stop function Package Sensor Direction of travel Conveyor section Figure 6 16 Conveyor example 1 The front edge of the load is detected by the sensor which initiates the Quick Stop function Package Sensor Direction of travel Conveyor section Figure 6 17 Conveyor example 2 The load is then slowed down and stopped Package Direction of travel Conveyor section Figure 6 18 Conveyor example 3 There are two sensors on the conveyor section so that the Quick Stop function can stop the conveyor section in either direction when a load is detected SINAMICS G110D 142 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions How does it
200. rs Connectors and binectors are elements used to exchange signals between the individual functions Connectors and binectors can be seen as storage compartments e Connectors are used to store analog signals e g speed setpoint e Binectors are used to store digital signals e g MOP raise command Definition of BICO technology 26 BICO technology describes the type of parameterization that can be used to disconnect all the internal signal interconnections between the functions or establish new connections This is realized using Binectors and Connectors Hence the name BICO technology Binector Connector Technology SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Introduction 2 3 Extended adaptation of parameters BICO parameters You can use the BICO parameters to define the sources of the input signals of a function This means that using BICO parameters you can define from which connectors and binectors a function reads in its input signals thereby enabling you to interconnect the functions stored in the devices in accordance with your requirements Five different BICO parameter types are available e Binector inputs BI e Connector inputs Cl e Binector outputs BO e Connector outputs CO e Binector connector outputs CO BO Binector connector outputs CO BO are parameters that combine more than one binector output in a single word e g r0052 CO BO status word 1 Each bit in the
201. s If an attempt to change a parameter is rejected by the inverter this can have a number of causes 1 The inverter operating state does not allow you to change parameters For example certain parameters can only be changed when the inverter is in commissioning mode 2 In some cases you may not be able to change certain parameters due to automatic follow on parameterization Example When P0701 1 the ON OFF1 command is connected to digital input 0 As follow on parameterization P0840 source of the ON OFF1 command is assigned value 722 0 status of digital input 0 which means that P0840 can no longer be changed 3 Parameter protection via P0927 has been activated Example P0927 1101 prevents parameters from being changed from the BOP For each parameter the List Manual specifies whether and which conditions apply for changing the values 2 2 3 Parameters with follow on parameterization When you change certain parameters the system may automatically change other parameters accordingly This makes it much easier to parameterize complex functions Example Parameter P0700 command source Parameter P0700 can be used to switch the command source from the fieldbus to digital inputs When the value of P0700 is changed from 6 command source fieldbus to 2 command source digital inputs other parameter values are changed automatically e New functions are assigned to the digital inputs P0701 P0704 e Inverter con
202. s and machine operators The operating instructions describe the devices and device components and enable the target groups being addressed to install connect up parameterize and commission the inverters safely and in the correct manner What is described in the operating instructions These operating instructions provide a summary of all of the information required to operate the inverter under normal safe conditions The information provided in the operating instructions has been compiled in such a way that it is sufficient for all standard applications and enables drives to be commissioned as efficiently as possible Where it appears useful additional information for entry level personnel has been added The operating instructions also contain information about special applications Since it is assumed that readers already have a sound technical knowledge of how to configure and parameterize these applications the relevant information is summarized accordingly This relates e g to operation with fieldbus systems and safety related applications Additional information on SINAMICS G110D e As download List Manual SINAMICS G110D Among other things the List manual includes A detailed description of a of the parameters Function diagrams of all of the inverter functions A list of the fault messages and alarms e As download All of the operating instructions manuals on SINAMICS G110D http support automation siemens com
203. s are also available for example braking resistors SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 31 Description 3 2 Components of the Inverter system 3 2 Components of the Inverter system The Inverter system The Inverter is available in three frame sizes Frame size A FSA 6SL3511 OPE17 5AM0 0 75 kW 6SL3511 1PE17 5AM0 0 75 kW with repair switch 6SL3511 OPE21 5AMO0 1 5 kW 6SL3511 1PE21 5AM0 1 5 kW with repair switch 6SL3511 OPE23 0AM0 3 0 kW 6SL3511 1PE23 0AM0 3 0 kW with repair switch Figure 3 1 SINAMICS G110D FSA SINAMICS G110D 32 Operating Instructions 2010 20 06 A5E02385577A2 AB Description SINAMICS G110D 3 2 Components of the Inverter system Frame size B FSB 6SL3511 OPE24 0AM0 4 0 kW 6SL3511 1PE24 0AM0 4 0 kW with repair switch Figure 3 2 SINAMICS G110D FSB Frame size C FSC 6SL3511 OPE25 5AM0 5 5 kW 6SL3511 1PE25 5AM0 5 5 kW with repair switch 6SL3511 OPE27 5AM0 7 5 kW 6SL3511 1PE27 5AMO0 7 5 kW with repair switch Figure 3 3 SINAMICS G110D FSC The inverter is capable of controlling and monitoring the connected motor in a variety of control modes which can be selected as required It supports communication with a local or central controller as well as with monitoring devices To enable motors to operate with maximum reliability and flexibility the Inverter features state of the art IGBT technology with pulse width modulation The I
204. s many times as required Operating Instructions 2010 20 06 A5E02385577A2 AB 165 Functions 6 11 Operation in fieldbus systems PKE IND PWE 1 PWE 2 PWE 1 PWE 2 0 0 Byte value PWE 1 PWE 2 0 Word value PWE 1 PWE 2 Double word value Figure 6 37 PWE component structure Serial data transfer The CTT2 protocol allows both cyclic and acyclic serial data to be transferred between master and slave The commands implemented to achieve this are as shown in the table below Table 6 66 CCT2 commands Code dec Code hex Command Response Followed by 0 0x00 Read cyclic data from slave 4 byte PWE data 1 0x01 Write cyclic data to slave 4 byte PWE data 16 0x10 Standard read request Index length 80 0x50 Standard read response ok Data 144 0x90 Standard read response error Standard error code 17 0x11 Standard write request index length data 81 0x51 Standard write response ok 145 0x91 Standard write response error Standard error code 18 0x12 Vendor specific read request index length 82 0x52 Vendor specific read response ok data 146 0x92 Vendor specific read response error error object 19 0x13 Vendor specific write request Index length data 83 0x53 Vendor specific write response ok 147 0x93 Vendor specific write response error error object 29 0x1D Vendor specific exchange request in
205. ses 100 Factory setting of the digital INDUtS neren e a E E ASE A E 101 Changing the digital input settings esssrseessrresssrnsernnnenerrnesennaennnnetnnnentannssnnaadennaneatnnnenaennnne 101 Settings to select the possible frequency setpoint SOUICES cceccceeceeeeeeeeeeeteeeeeeeeeteeseaees 102 Set and parameterize the analog input for use as setpoint SOUICE eeeeeeeeeeeeeeeeeteeeetees 103 Example Implementing the motorized potentiometer using the Operator Panel keys 103 Example Implementing a motorized potentiometer using digital inputs eeeees 104 Parameters to directly select freqUuencCie s ccccccceeeeeeecececeeeeeceeeaeceeeeeeeseccneaeceeeeeeeseesiaeeeeees 105 Example Selecting 2 fixed frequencies using digital input 2 and digital input 3 0 105 Example Enabling the jog mode ceccceeeeeeeeeeeeeeeeeeeeeeeeeeeeseneeeeeseeeeeeseneeeeeseneaeeesenaeeeeeeaaees 106 Parameter to assign the JOG function to another button cccceeeeeeeeeececeeeeeeeseesnaeeeeees 106 Command data set changeover using parameters P0810 and P0811 eeceeeetteeeeeees 108 Parameters for switching the command data Sets cccccceeeeeeceeceeeeeeeeeceeeaeceeeeeeeseesnaeeeeees 108 Parameters for minimum and maximum frequency eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeteeeeeeeseeeaeeeseenaees 110 Parameters for ramp up time ANd ramp down tiME
206. stems Control of several conveyor belts The program in the figure below controls 4 conveyor belts simultaneously with each belt being monitored for the position of the belt and any faults conditions that occur On completion of a belt cycle the number of items of the belt is recorded Block FB20 Control of several conveyor belts Example of local instances declaration calls Network 1 Initializing the common signals A Man_start Belt1 Man_on Belt2 Man_on Belt3 Man_on Belt4 Man_on A Stop Belt1 Stop Belt2 Stop Belt3 Stop Belt4 Stop Reset Belt1l Basic_st Belt2 Basic_st Belt3 Basic_st Belt4 Basic_st Network 2 Calling the conveyor belt controllers CALL Belt1 Start Start Continue Basic_st Man_on Stop End_of_bel Mfault Readyload Ready_rem Belt_mot_on Belt_mot1_on Light_barrier1 Mfaulti A Belt2 Readyload Belt1 Continue A Beltl Ready_rem Belt2 Start CALL Belt2 Start Continue Basic _st Man_on Stop End_of_belt Light_barrier2 Mfault Mfault2 Readyload Ready _rem Belt_mot_on Belt_mot2_on A Belt3 Readyload Belt2 Continue A Belt2 Ready_rem Belt3 Start CALL Belt3 Start 7 Continue Basic _st Man_on Stop End_of_bel ight_barrier3 Mfault Mfault3 Readyload Ready _rem Belt_mot_on Belt_mot3_on Belt4 Readyload
207. t restart nt restart restart 4 Fault Fault acknowledgeme acknowledgement nt restart restart 5 Fault Fault Fault Restart acknowledgeme acknowledgeme acknowledgement nt restart nt restart restart 6 Fault Fault Fault Fault Fault Restart acknowledgeme acknowledgement acknowledgeme acknowledgeme acknowledgement nt restart restart nt restart nt restart restart no action 6 9 3 2 Flying restart Description CAUTION Parameter P1215 If the parameter P1215 is active that is P1215 1 then the flying restart function will not work P1215 must be disabled P1215 0 to ensure that the flying restart function operates correctly The flying restart function which is activated by P1200 allows the inverter to be switched to a rotating motor The function must be used whenever a motor may still be running This could be SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 135 Functions 6 9 Technological functions e After a brief line interruption e When an inverter is shut down but air currents cause a fan impeller to rotate either CW or CCW e Ifthe motor is driven by a load This function is useful therefore with motors whose load exhibits a high moment of inertia since it can help prevent sudden loads in the mechanical components If this function is not used in such cases this could cause the motor to shut down due to o
208. t Commissioning Commissioning parameter gt Lock for user defined parameter Diagnostics Key for user defined parameter User defined parameter 1st user parameter Store mode reserved Firmware version CO BO BOP control word CO Freq setpoint before RFG Figure 5 18 Control panel activation Press the Start I button and the motor calculation will be performed When this has been completed the basic commissioning of the Inverter and motor has been completed SINAMICS G110D 74 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 6 Commissioning with STARTER esscenteey ML epore specien cbs Enables DDS a Bi Alams 74 Control panel FE Target system output Diagnostics overview Figure 5 19 STARTER control panel Commissioning the application To specifically parameterize the Inverter for an application the Expert list should be used to gain access to any of the required parameters The values can be modified from within STARTER FF STARTER G110D_Conveyor SINAMICS_G110D SINAMICS_G110D Expert list Bl Project Edit Targetsystem View Options Window Help Desa 2 2 2 le 21 x Bp G110D_Conveyor MP Insert single drive unit i ffl SINAMICS_G110D gt Configure drive unit i a a Ss Pme pewter o e SINAMICS_G110D i E abc L su G pomet OO mod
209. t 147 6 11 1 3 Example configuring the Inverter on the AS i network 000 eee ee eeeeeeeeeeeeeeeeeeeeeeeaeeeeeeaeeeeeeaas 148 CITERE ASA Prone s iscectcc tees Hattecctet ce ecae E E hieehaleiela dash E EA EEE 155 6 11 1 5 Step 7 example conveyor program cccceeeeeeecneceeeeeeeeeeeeeeaeceeeeeeesecacaeeeeeeeeesecsaeaeeeeeeeeeesenaees 172 6 121 6 Example applications rae ais caec tees a ca aece ts Mac tea Pac ane ero cacti eres e aa Ea E EEAS 178 7 Service and maintenance eeeeececceceeeeeeeeeeeeneeeeeaaceeeeeaaaeeeesaaaeeeesaaeeeeeaaeeeeesaaseeeeeeaaeeeessaaeeneesaeeeeesaes 183 7 1 Behaviour of the Inverter when replacing Component ecceceeeeeeeeeecaeceeeeeeeeeesneaeeeeees 183 7 2 Replacing the Inverter iia a aE A E A AAR shaadi nudes R A 184 7 3 Local remote SWIitCh COVED cccccceeeeeeeeeeeeaeeeceeeeeceesaeaececeeeeesecaacaececeeeeeseeaeaeceeeeeeeeeeninaeeeeess 185 7 4 Repair SWite Mone aie nyanane ata sere sath adaa do aaa deh deta evant Aada aeaa da nade nana dea 186 8 Messages and fault CodeS sscccccesencedevseccwadsek ede csuccuwndetebecevesduevvasiatanvesyaucuew ssacetevvveusnvevsasdevesdunavausigedens 189 8 1 FAUILCOGSS E EA cet la Ol A cb tecee athe lbacbeh Este Gel tected E E 189 8 2 LEED Statesyescc cstececit a vada delaabegeovthdad eons A EE E E E 190 9 Technical datn ear eaaet enanto deed a aeaa a a tent gee See gud cole aaae en daaa anaa aaa anaidia aano iaaa 193 9 1 Technical data o
210. t not implemented error response In the event that the inverter is unable to service an acyclic vendor specific request within the time required by the AS i standard it will instead respond with error code 4 busy Since one second is allowed between the request and response it is extremely unlikely that this code will ever be used Step 7 example conveyor program Overview of example Main program 172 This example although not specific to the functionality of the SINAMICS G110D Inverter gives an overview of the type of scripting that can be used to generally control a conveyor system The Step 7 example shows the transfer of signal states utilizing block parameters The conveyor belt control is located in a function block and all inputs and outputs are routed using block parameters so that the function block can be used repeatedly All binary addresses that were inputs have become input parameters all outputs have become output parameters and all memory bits have become static local data Names have also been changed because only alphanumeric characters and the underscore are permissible for block local variables The structure of the main program allows the various functions that have been defined for this application to be called easily and efficiently Basically it allows the conveyor belt to be moved monitor the items on the conveyor and their position and control the process over a number of conveyor segments Th
211. t the appropriate Inverter and click OK The inserted drive will appear in the project tree Project Edit Targetsystem View Options Window Help Josias a es ea a x E E 61100_Conveyor Insert single drive unit i fflp SINAMICS_G110D Configure drive unit Figure 5 6 Configure drive unit Double click configure drive unit the select Inverter dialog will appear SINAMICS G110D 68 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 6 Commissioning with STARTER ax Select the converter module Order no esL35 Power class All he Voltage All Y Converter module selection 6SL3511 0PE17 5AM0 6SL3511 0PE21 SAMO 6SL3511 0PE23 0AMO0 6SL3511 0PE24 0AMO0 6SL3511 0PE25 SAMO 6SL3511 0PE27 SAMO 6SL3511 1PE17 SAMO 6SL3511 1PE21 SAMO 6SL3511 1PE23 0AM0 6SL3511 1PE24 0AM0 6SL3511 1PE25 SAMO 6SL3511 1PE27 SAMO G110D ASI G110D ASI G110D ASI G110D ASI G110D ASI G110D ASI G110D ASI G110D ASI G110D ASI G110D ASI G110D ASI 380V 480V 380V 480V 380V 480V 380V 480V 380V 480V 380V 480V 380V 480V 380V 480V 380V 480V 380V 480V 380V 480V 1 5KW 3kW 4kw 5 5kW 7 SkW 0 75kW 1 5kW kW 4kw 5 SkW 7 5kW Figure 5 7 Select power unit dialog Using the order number of the Inverter select the appropriate Inverter power unit Press next to display the summary screen Configuration SINAMICS _G110D Summary 7 2h
212. terface default setting of the SINAMICS G110D You can change this command source using parameter P0700 if the factory setting is not appropriate for your application where it gets its speed setpoint setpoint source from an analog input analog setpoint as fixed frequency from a digital input default setting of the SINAMICS G110D from the fieldbus interface You can change this frequency setpoint source using parameter P1000 if the factory setting is not appropriate for your application Factory settings for the Inverter Default command and setpoint sources Inverters used in automation solutions have the appropriate fieldbus interfaces These Inverters are preset in the factory so that the appropriate control and status signals can be exchanged using the fieldbus interface Table 5 1 Command and setpoint sources Parameter Description P0700 6 Select the command source Fieldbus P1000 3 Select the setpoint source Fixed frequencies SINAMICS G110D 64 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 5 Factory settings for the Inverter Table 5 2 Factory setting of additional important parameters Parameter Factory setting Meaning of the factory setting Function Access level P0003 1 Access to the most frequently used Selecting the user access level 1 parameters P0004 0 All p
213. than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage rsonnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation for the specific task in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Trademarks Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be adhered to The information in the relevant documentation must be observed All names identified by are registered trademarks of the Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their o
214. the manufacturer s declaration Technical construction file EMC Standards A technical construction file can be prepared for the apparatus describing its EMC characteristics This file must be approved by a Competent Body appointed by the appropriate European government organization This approach allows the use of standards that are still in preparation The SINAMICS G110D Inverters have been tested in accordance with the EMC Product Standard EN 61800 3 2004 A 1 1 Classification of EMC categories Classification of EMC performance SINAMICS G110D The EMC environment and categories are defined within the EMC Product Standard EN 61800 3 as follows Operating Instructions 2010 20 06 A5E02385577A2 AB 197 Appendix A A 1 Electromagnetic compatibility First Environment An environment that includes domestic premises and establishments that are connected directly to a public low voltage power supply network without the use of an intermediate transformer Note For example houses apartments commercial premises or offices in a residential building Second Environment An environment that includes industrial premises and establishments that are not connected directly to a public low voltage power supply network Note For example industrial and technical areas of buildings fed from a dedicated transformer e Category C1 Power Drive System PDS of rated voltage less than 1000 V intended for use in
215. tion Enable signal Active Active l Motor ON t Command ignored f oi Reverse L motor l Active Active L I Motor i speed Y o OFF1 Figure 6 6 Three wire control using digital inputs method 2 Table 6 11 Function table Enable Motor Reverse Function when motor is at a Function when motor is signal ON motor standstill rotating 0 Not Not relevant No effect OFF1 The motor decelerates relevant to a standstill 1 0 1 0 The motor accelerates to the No effect setpoint 1 0 1 1 The motor accelerates to the No effect inverted setpoint 1 0 1 0 No effect The motor reverses to the setpoint 1 0 0 1 No effect The motor reverses to the inverted setpoint SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 99 Functions 6 3 Command sources Table 6 12 Parameterizing the function Parameter Description P0700 2 Controls the motor using the digital inputs of the inverter P0727 3 Three wire control method 2 P0701 2 The enable signal to power up the motor is issued with digital input 0 Further options The enable signal can be issued with any other digital input e g with digital input 3 via P0704 2 P0702 1 The motor is started with digital input 1 Further options The motor can be started with any other digital input e g with digital input 3 via P0704 1 P0703 12 The direction of the motor is reversed with digital inp
216. tion blocks The outputs of the free function blocks are also interconnected to other functions using BICO technology Among others the following unassigned function blocks are available e AND blocks OR blocks XOR blocks NOT blocks e Memory elements Example OR logic operation You want to switch on the motor via digital input 0 and also via digital input 1 SINAMICS G110D 138 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 9 Technological functions 1 To do so interconnect the status signals of digital inputs r722 0 and r722 1 with the inputs of a free OR block via BICO 2 Now activate the OR block 3 Finally interconnect the OR block output with the internal ON command P0840 Table 6 49 Parameters for using the free function blocks Parameters Description P2800 Enable FFBs General enable for all function blocks 0 locked 1 enabled P2801 P2802 Activate FFBs activation of the individual function blocks P2803 Activate fast FFBs enable an 8ms time slice to calculate the activated fast function blocks 0 All function blocks are calculated with a 128 ms time grid 1 Some of the function blocks can be calculated with an 8 ms time grid Example AND logic operation An example of an AND logic operation explained in detail is provided in the Section BICO technology For more information about this function see function diagrams 4800 4810 48
217. tions regarding the correct use of tools and personal equipment PPE still apply SINAMICS G110D 186 Operating Instructions 2010 20 06 A5E02385577A2 AB Service and maintenance Function SINAMICS G110D 7 4 Repair switch The location of the Repair switch is shown in the figure below Repair switch RISK OF ELECTRIC SHOCK HAZARDOUS VOLTAGE PRESENT FOR UP TO 5 MINUTES AFTER DISCONNECTION FROM POWER SUPPLY DANGER A SEE INSTRUCTIONS GEFAHR RISIKO EINES ELEKTRISCHEN SCHLAGESI GEF HRLICHE SPANNUNG STEHT NOCH F R BIS ZU 5 MINUTEN NACH ABSCHALTEN DER VERSORGUNG ANI SIEHE BETRIEBSANLEMUNGI Figure 7 2 Repair switch When the Repair switch is set to OFF all power to the motor is terminated The Inverter pulses are disabled and the motor cannot be started or react in anyway to commands from the Inverter or the controlling PLC With the mains are isolated fault F0003 will be generated The Repair switch can be padlocked into position so that once it has been switched off it cannot be accidentally switched on The motor can be repaired or replaced as required Once the Repair has been completed the Repair switch can be unlocked and switched on the motor is then directly under the command of the Inverter or the controlling PLC It shou
218. to the connection type of the motor star delta i e with a delta motor connection the delta rating plate data must be entered In which region of the world is the motor used Motor standard P0100 e Europe ICE 50 Hz kW factory setting e North America NEMA 60 Hz hp or 60 Hz kW What is the prevailing temperature where the motor is operated P0625 e Motor ambient temperature P0625 if it differs from the factory setting 20 C What control mode do you want to use for your application P1300 There are variety of settings for P1300 the default being 0 which is V f with linear characteristic This setting is suitable for most applications For further information refer to the Parameter List for the SINAMICS G110D What command and setpoint sources are you using The command and setpoint sources that are available depend on the Inverter The SINAMICS G110D by default uses the fieldbus interface SINAMICS G110D 62 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 3 Preparing for commissioning e Possible command sources P0700 Operator Panel Fieldbus default setting for the SINAMICS G110D Inverters Local digital inputs switches e Possible setpoint sources P1000 Motorized potentiometer Analog setpoint Fixed frequency default setting for the SINAMICS G110D Inverters Fieldbus Minimum maximum frequency of the motor The minimum and maximum fr
219. top override The quickstop function enables the Inverter to react to sensors on a conveyor segment when items move passed the sensor The quickstop override button disables the Inverters reaction to the sensor signals Inching continuous This button toggles between inching and continuous movement of the motor The movement of the motor is determined by the values set in Parameters P1058 and P1061 Inching Press the Jog button to start the motor and release the button to stop the motor Continuous Press the Jog button to start the motor and press the Jog button again to stop the motor Jog left Pressing the Jog left button will move the conveyor belt to the left Jog right Pressing the Jog right button will move the conveyor belt to the right 7 4 Repair switch Overview The Repair switch allows the motor to be totally isolated from the Inverter This means that all power to the motor is terminated and the Inverter cannot start or stop the motor ZN WARNING Stopping the motor The motor must be stopped before activating the Repair switch If the motor is not stopped the Inverter may be damaged Discharge of Inverter Wait at least five minutes to allow the unit to discharge after switching the Repair switch off before carrying out any maintenance work Electrical safety Regional installation and Safety Regulations regarding work on dangerous voltage installation e g EN50178 as well as relevant regula
220. trol is interconnected with the signals from the digital inputs P0800 P0801 P0840 etc For more information about follow on parameterization for PO700 see the List Manual SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 23 Introduction 2 2 Adapting the Inverter to the application 2 2 4 Frequently required parameters Parameters that in many cases help Table 2 1 This is how you filter the parameter list to keep the number of displayed parameters to a minimum Parameter Description P0003 User access level 1 Standard Allows access to the most frequently used parameters factory setting 2 Extended Extended access e g to inverter I O functions 3 Expert To be used by experts P0004 Parameter filter 0 All the parameters are displayed factory setting 2 Inverter 3 Motor data of the motor and output filter are displayed Table 2 2 How to switch to commissioning mode or restore the factory setting Parameter Description P0010 Commissioning parameters 0 Ready factory setting 1 Perform quick commissioning 30 Factory setting initiate restore factory settings Table 2 3 How to determine the firmware version of the Control Unit Parameter Description r0018 The firmware version is displayed Table 2 4 This is how you reset the parameters to the factory setting Parameter Description P0010 30 30 Factory setting initiate rest
221. trol with linear CharacteristiCs ccccccccecececeeeeeeeneeeeeeeeeseeeceaeaeeeeeeesesenaeaeeeeeeeseeenaees 111 6 7 2 V f control with parabolic Characteristic ccccccceceeeeeeeecceceeeeeeeeeeeaeeeeeeeeeseseccueeeeeeeeeeeeeenaees 113 6 7 3 Typical applications for V f CONtIOI in aa e a a aa 113 6 7 4 Additional characteristics of the V f control 0 ccccceeeceeeeecceceeeeeeeeeeeaeeeeeeeeesetecaeaeeeeeeeeeeeeaees 113 6 8 Protection TUNnClOnS tat eiint oat Ate ee eh ee it aa aia dees inte tar 114 6 8 1 Protective functions of the frequency inverter cecceceececceceeeeeeeeeecaeceeeeeeesecateaeeeeeeeeeeeeaees 114 6 8 2 Overtemperature protection for the Inverter ccccceceeeeeeeecceeeeeeeseeecaeeeeeeeeeseesnneeeeeeeetees 115 6 8 3 Overcurrent protection i s ce gee athe Peed aa aa aaa aieeaa dadapa aaa i a ai 117 6 8 4 Limiting the maximum DC link voltage sessesssernsesenessrrnicerarneserurnerinnssnnnnesranuesttnaenttnnesnan uenn annt 119 6 8 5 Load torque monitoring system protection ssesssssseesesrrsseerrsstrrssttrtstttrnssttnnnsttnnnstennnnten 120 6 9 Technological TUMCUONS e a a a a a a a age a ai 121 6 9 1 TLechnological tunctlonS s s easet a eieae e e a oa ap eana eed E aaae h aaa aah d aeaaea 121 6 9 2 Braking functions ass aee e E a E aa a aet ines 122 6 9 2 1 Braking functions of the Inverter ececceccecceeeeeeeeeeeeeaeceeeeeeeeeceacaeceeeeeeeseceacaeeeeee
222. ug 147 F Factory setting Control commands 91 factory settings Restoring the 60 FCC Flux Current Control 114 Firmware version 24 fixed frequency 104 Flow control 138 Flying restart 135 136 137 Follow on parameterization 23 Force the brake open 131 Function blocks Unassigned 138 139 functions Technological 90 Functions Overview 89 Fuses 43 G General layout 38 Group fusing 43 H Harmonic Currents 200 Humidity range 42 204 Imax controller 117 Inching continuous 186 IND components 165 Input frequency 193 Installation altitude 193 Installation procedure 37 Installing and commissioning the CP343 2 149 Integrating the Inverter in a AS i master 149 Intelligent Operator Panel IOP 76 Interfaces 59 Inverter control 90 Inverter functions 89 IOP controls 78 IOP Handheld Kit 79 IOP Hand held Kit 34 ISO 9001 201 J JOG function 105 Jog mode 105 K Keyswitch 34 KTY 84 temperature sensor 117 L LED states 191 Level control 138 Load capacity 149 local remote switch cover 185 Locking and unlocking the keypad 78 M Mains supply connector 47 Manual mode 107 Maximum current controller 117 Maximum frequency 25 63 109 Memory Card 35 Memory card reader 35 Minimum frequency 25 63 109 MMC 59 86 MMC memory card 59 86 mobile radio devices 15 MOP 103 Motor connector 48 SINAMICS G110D Operating Instructions 2010 20 06
223. uration SINAMICS_G110D Motor data C Calculation of the moto Summary Figure 5 13 Motor data dialog Enter the motor data which can be found on the motor rating plate Click Next the Motor identification dialog is displayed Configuration SINAMICS_G110D Drive functions Figure 5 14 Motor identification dialog Select which type of motor identification is required It is recommended that a motor identification is actually completed Click Next the Important parameters dialog is displayed SINAMICS G110D 72 Operating Instructions 2010 20 06 A5E02385577A2 AB Commissioning 5 6 Commissioning with STARTER Figure 5 15 Important parameters dialog Enter the values for the listed parameters Click Next the motor calculation dialog is displayed Configuration SINAMICS_G110D Calculation of the motor data Figure 5 16 Calculate motor data dialog Select complete calculation and click Next the summary screen will be displayed SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 73 Commissioning 5 6 Commissioning with STARTER Configuration SINAMICS _G110D Summary 24x Drive SINAMICS_G110D DDS 0 CDS 0 The following data of the drive has been entered structure Control mode Drive Dataset 0 DDS0 0 Defaults of the setpoints command sources USS address USS on RS232 0 Selection of comman
224. us rotating mechanical parts Non compliance with the warnings or failure to follow the instructions contained in this manual can result in loss of life severe personal injury or serious damage to property Protection in case of direct contact by means of SELV PELV is only permissible in areas with equipotential bonding and in dry indoor rooms If these conditions are not fulfilled other protective measures against electric shock must be applied e g protective insulation Only suitably qualified personnel should work on this equipment and only after becoming familiar with all safety notices installation operation and maintenance procedures contained in this manual The successful and safe operation of this equipment is dependent upon its proper handling installation operation and maintenance As the earth leakage for this product can be greater than 3 5 mA a c a fixed earth connection is required and the minimum size of the protective earth conductor shall comply with the local safety regulations for high leakage current equipment In this case a permanent immovable connection is required and the following measures must also be taken e Minimum PE conductor cross section of 10 mm e Laying a second PE conductor using separate terminals with a cross section that in itself fulfills all the requirements for PE conductors e Self actuating switch off of the power supply if the PE conductor is interrupted e Insertion of a two
225. ut 2 Further options The direction of the motor can be reversed with any other digital input e g with digital input 3 via P0704 12 6 3 Command sources 6 3 1 Selecting command sources Selecting the command source P0700 SQ The motor is switched on off via external inverter control commands The following command sources can be used to specify these control commands Ney e Operator Panel automatically handled when HAND mode is selected e Digital inputs e Fieldbus The command sources available depend on the inverter version e For inverters with a fieldbus interface the fieldbus P0700 6 is pre selected as the command source Table 6 13 Parameters to select the source for the inverter control commands Parameters Description P0700 0 Factory default setting 2 Digital inputs P0701 P0705 4 USS at RS 232 6 Fieldbus P2050 PO2091 default setting SINAMICS G110D 100 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 3 Command sources 6 3 2 Assigning functions to digital inputs Assigning control commands to digital inputs as command sources P0701 P0704 G The digital inputs are pre assigned with certain control commands in the factory However these digital inputs can be freely assigned to a control command Factory setting of the digital inputs Digital input no Control command Digital input 0 D
226. ve dialog eeen oea a ara ioan aa i a a iaa aia aiina 68 Configure drive UNI essiri i a a aa a i a a A a aA a a 68 Select power nit diali srra ea ae A AE pale oan A E O 69 Summary dialog aoea a A ee atte 69 select control method dial g annem iir tiir iania Rieu Aa iui dat in ade 70 Select command and setpoint source dialog eeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeaeeeeeeaeeeeeeaeeeeeenaeeeeeeaaes 70 Select dnive Settin GS ClAlOG siie EE E E E NN 71 Select motor type dialog naaninta aan rai AAA TE aN EA aE EASA KE CaA A ANANA aE S 71 Motor data GialOg sneinen ai a eared ea E A A E a a A a 72 Motor identification dialog soniers T a 72 Important parameters dialog cccccceceeeeeeeeeceeeeeeeeeeceeeaeceeeeeeeseeaeaeceeeeeseseccaeaeeeeeeesesennaeeeeeeess 73 Calculate mator data dialoginen a ed aes E E eet 73 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Table of contents Figure 5 17 Figure 5 18 Figure 5 19 Figure 5 20 Figure 5 21 Figure 5 22 Figure 5 23 Figure 5 24 Figure 5 25 Figure 6 1 Figure 6 2 Figure 6 3 Figure 6 4 Figure 6 5 Figure 6 6 Figure 6 7 Figure 6 8 Figure 6 9 Figure 6 10 Figure 6 11 Figure 6 12 Figure 6 13 Figure 6 14 Figure 6 15 Figure 6 16 Figure 6 17 Figure 6 18 Figure 6 19 Figure 6 20 Figure 6 21 Figure 6 22 Figure 6 23 Figure 6 24 Figure 6 25 Figure 6 26 Figure 6 27 SINAMICS G110D Configuration SUMIMANY Aitesehetitee ieagetei E A AAA 74 Contr
227. vercurrent overcurrent fault F0001 The flying restart function can be used to synchronize the inverter and motor frequency Z N WARN ING Drive starts automatically When this function is enabled P1200 gt 0 all those working with the system must be informed of the following e The drive starts automatically e Although the drive is at a standstill it can be started by the search current Input values Table 6 45 Main function parameters Parameter Description P1200 Flying restart ihe 0 locked factory setting 1 6 Active Table 6 46 Overview the flying restart function P1200 Flying restart active Search direction 0 Flying restart locked factory setting 1 Flying restart always active Search performed in both directions startup in direction of setpoint 2 Flying restart active after Search performed in both directions startup in e Power ON direction of setpoint e Faults e OFF2 3 Flying restart active after Search performed in both directions startup in e Faults direction of setpoint e OFF2 4 Flying restart always active Search performed in direction of setpoint only SINAMICS G110D 136 Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 9 Technological functions P1200 Flying restart active Search direction 5 Flying restart is active after Search performed in direction of setpoint only e Power ON e Faults
228. verter Control Control commands Explanation Motor Motor rotating Motor stops rotating Motor stops CW CCW Three wire control method 2 P0727 3 Enable 1 Control command Enable the motor so that it can be switched on or switched off t 4 2 Control command Switch the motor on Motor on or off R al t 3 Control command Enter CW or CCW AA rotation of the motor T T i 6 2 2 A detailed description of all of the methods to control a motor can be found in the following sections Two wire control method 1 Function description A 94 This control method uses two control commands as permanent signals One control command starts stops the motor while the other control command changes the direction of rotation Motor ON I Reverse l Motor l speed l Figure 6 2 Two wire control using digital inputs method 1 SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 2 Inverter Control Table 6 3 Function table Motor ON Reverse Function motor 0 0 OFF 1 The motor decelerates to a standstill 0 1 OFF1 The motor decelerates to a standstill 1 0 The motor accelerates to the setpoint 1 1 The motor accelerates to the inverted setpoint Table 6 4 Parameterizing the function Parameter Description P0700 2 Controls the motor using the digital inputs of the inverter P0727 0 Two wire cont
229. verter is controlled using digital inputs using parameter P0727 you can define how es the motor responds when it is started stopped and the direction of rotation is changed SS N27 reversing Five different methods are available for controlling the motor Three of the five control methods just require two control commands two wire control The other two control methods require three control commands three wire control The wide range of setting options is especially intended to be able to emulate existing control methods on the plant or system side if the inverter has to be integrated into an existing application The two most common methods use the factory setting P0727 0 and are available as standard in SINAMICS inverters Note When clockwise rotation is activated the inverter generates a clockwise voltage characteristic at its output terminals Whether the connected motor actually rotates clockwise depends on the wiring between the inverter and motor Factory setting for start stop and direction reversal control commands In the factory setting P0727 0 the motor is operated using two control commands In this case two versions are available SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB 91 Functions 6 2 Inverter Control Further methods for start stop and direction reversal control commands Parameter P0727 offers three additional methods for controlling the motor
230. wn purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG order number A5E02385577A2 AB Copyright Siemens AG 2009 Industry Sector 08 2010 2010 Postfach 48 48 Technical data subject to change 90026 NURNBERG GERMANY Table of contents 1 Warnings ANG CAUTIONS aa a aaa Aaaa chcudavaudesanvanctaghas sh ladda ibectuceedensaacase cd ccnacteuseaticdees 15 1 1 Warning and Cantons ereer A 15 2 raaa a Pe PEE AEE TTT TA R A T A T 21 2 1 ABOUT IS eam Weal eeste TA A adensedsdcomeiaadeansaseaeegiacs 21 2 2 Adapting the Inverter to the application 0 eee eeeceeeeeeeneeeeeenneeeeeeaeeeeeeaeeeeeeaeeeeeeaeeeeeenaeeeeseaas 22 2 2 1 GOMeTal DASICS eps as a ea cles hacen pense tern cGidue eared ch tea Pads cca uiee ct a Daatat aback teu Padic un TA S 22 2 2 2 Parameter sicccceioecdedeidhceoees egedcennsidedeceddgeeevdacdvenndddevew tag ddcded addeceh a aa ea dideces a ia 22 2 2 3 Parameters with follow on parameteriZation 0 cccceeeseeeeeeeeeeeeeeeneeeeeeeeeee sees eetiaeeeeeenaeeeee 23 2 2 4 Frequently required ParametelrS ccccceceesecceeceeeeeeeeeccaeceeeeeeeseca
231. work 6 10 Quick Stop function The Quick Stop function is configured using BICO parameters and they are explained in the table below Table 6 51 Quick Stop parameters Parameter Description Remarks P0881 Quick Stop function Input 1 is ON Allows Quick Stop source 1 command to be selected using BICO The signal is expected to be active low default setting P0886 2 P0882 Quick Stop function Input 2 is ON Allows Quick Stop source 2 command to be selected using BICO The signal is expected to be active low default setting P0886 2 P0883 Quick Stop override Allows Quick Stop override command source to be selected using BICO The signal is expected to be active high r0885 Quick Stop status Bit field describing status of quick stop Bit description 1 0 00 Quick Stop is active Yes No O01 Quick Stop selected Yes No 02 Override selected Yes No 03 Keypad control active Yes No 04 Quick Stop Enabled Yes No P0886 Quick Stop input type Control Word for selecting the Quick Stop input type 0 Quick Stop not selected Quick Stop input active high Quick Stop input active low Quick Stop input positiv dge triggered BwWN FP Quick Stop input negativ dge triggered SINAMICS G110D When the Quick Stop function is activated an OFF1 command is initiated The motor will be slowed and brought to a standstill using the ramp down times set in parameter P1121 The default setting for P1121 is 10 se
232. y time for opening the brake 0 20 s factory setting 0 1 s Note P1216 gt brake release time relay opening time P1217 Holding time after runout 0 20 s factory setting 0 1 s Note P1217 gt brake closing time relay closing time P1227 Zero value detection monitoring time 0 300 s factory setting 4 s r0052 12 Brake active status SINAMICS G110D Operating Instructions 2010 20 06 A5E02385577A2 AB Functions 6 9 Technological functions Opening the motor holding brake via P1218 6 9 3 6 9 3 1 Using parameter P1218 you can force the brake to open e g in order to be able to manually move a conveyor drive ZN WARNING Secure loads held by the brake Since this procedure cancels the Brake active signal which in turn causes the brake to be forced open the user must ensure that even when the motor has been powered down all loads held by the brake are secured before the signal is canceled Table 6 41 Parameter to force open a motor holding brake Parameter Description P0003 3 Enable expert access to parameters P1218 1 Forcibly open the motor holding brake Automatic restart and flying restart Automatic restart Restart after a power failure and or faults within a few seconds The automatic restart function is primarily used when the inverter is operated as a stand alone device The automatic restart function is used to restart the drive auto

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