Installation and operating instructions
Contents
1. Jaui0jsue 9EAX Ua operating mode remote control Buluado 104 iolo l p jeuueuo doo 1O191 p Guueuo 104 Jo400S zg q9 pue qzz ueewjeq uonnq usnd jeg 1g2 as2 u wq q 1 duun y aow Jou op aouasaid 104 pasn si z doo Jl NO 8 u3lIws apow Bunejedo jas pue 152 qgz usemjeq 1eduin eu e ouie1 pasn si 10479943P J UULYI Z e J q9 q z usemag 1eduinf ay e ouie1 pasn s 10199 ep Jeuueuo e jj Butuedo 104 1019e1ep jouueuo z z doo Busoj pue Aj9jes 104 10 99 p jeuueuo z doo Dursojo pue Ajayes 10 10 99 P jeuueuo doo jeduinf pai ay e ouje1 pasn si 10 99jop E Jl Joye ap Jouueuo z JO 10 j9xoos g Ajjeusaqul peyoeuuoo speu samoj pue jeddn wdOLS YAMS 0S Ieuondo uiooq ou uoiiws 9S H Ad C 8 Layout in the barrier ES 25 ES 80 MO 63 page 12 m 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG2. 9 Faultfinding 9 14 The closed barrier doesn t react to a signal to open Symptom _____ Possible cause Possible solution fuses non stop b Switch On Off switch X1 4 top and X1 4 bottom off bottom b Emergency release in use Lock the shaft c Wiring fault Check the wiring The green LED NENNEN is out and the a Faulty limit switch open Replace the limit switch red Diag LED flashes 4 times isa a break b Wiring pu r a Check the wiring to the limit switch Pee LE plug V6 on the controller sms green LED BTZ1 is lit There is a permanent signal to Check the button X1 2 bottom top close and 7 top When the controller gives an error code through the red Diag LED see the chapter 9 4 9 2 The open barrier doesn t react to signals to close Symptom Possiblecause Possible solution The yellow power LED is out No mains supply Check the mains lead and the fuses The red diagnostic LED flashes Programming is started Carry it out to the end non stop The green LED LS is lit a Loop detector is activated Check the detector in socket B3 b The red jumper is removed from Plug the detector into the socket the terminals 6 and 10 in socket B3 or replace the red jumper B3 but the loop detector hasn t been inserted C The photo cell is activated Check it X1 9 top and X1 9 bottom The green LED LS is lit when the The photo cell is connected as Connect the photo
3. ES80 0 26kW 0 37kW 0 26kW 0 26kW Maximum boom length Effective length Fixed swinging support Reversing on obstacle Boom weight LJ O Barrier weight Vehicle traffic only A The accident prevention regulations and the approved safety rules have to be observed Moving parts inside the barrier can cause accidents Do not operate the barrier when housing is open 2 1 Measurements ES 50 ES 80 1100 Length of boom 843 Drilling template barier housing 165 165 _ 160 450 400 i Do gt g 2 286 8 l g n e T 130 9 St gt amp P EE Fixed support 165 165 S D eo ay PE E eo m w w oO ap 5000 6000 8000 Foundation N 600x650x800 650 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 4 ES 25 ES 80 MO 63 2 2 Installation ES 50 ES 80 a When you prepare the concrete foundation lay enough cable or a plastic duct for the cable you need The foundation must be at least 800mm deep with a horizontal surface 600 x 650mm Release bolt 2 Emergency release during current failure etc Pull the lever with the red end which is behind the access panel The boom can then be raised manually To engage the boom again pull the lever and pull the boom down the release bolt will then locked at the operating position l
4. BARRIER SYSTEMS GARAGE DOOR OPENERS SLIDE GATE OPENERS LOCKING DEVICES SWING GATE OPENERS RADIO REMOTE CONTROL LKA Installation and operating instructions P Barriers ES 25 ES 25HS ES 30HS ES 30 ES 40 ES 50 ES 50S ES 60 ES 80 Contents Technical data ES 25 ES 40 Dimensions ES 25 ES 40 Installation ES 25 ES 40 Technical data ES 50 ES 80 Dimensions ES 50 ES 80 Installation ES 50 ES 80 Controller MO 63 Connections Further connections Visual indication Operating mode MO 63 Photo cell test Programming Running time and automatic closure Setting personal code for radio remote External connections Layout in the barrier Fault finding Examples for use of loop detectors Maintenance Extra equipment swinging support folding boom General notes to safety ja ma ks D Q o who O O O O O gt O1 G O O OO O N N H S O O cO O O O O O OQ1 O IS m 4 oO 4 co w N N 1 Technical data ES 25 ES 40 Operative range General Data Application Parking area parking garage Mains supply 230V 50Hz for Company entrance Max current 2 5A Safety area Duty cycle 100 Toll station Temperature range 10 C to 70 C Drive pulse Push button card reader key switch Controller MO 63 from remo
5. BTS1 Push button stop 1 n o V15 6 X1 4t When the contact BTS1 is closed the barrier stops Stored signals are erased Automatic closure is blocked until the next signal BTS2 Push button stop 2 n c V15 7 X1 8b When the contact BTS2 is open the barrier stops Stored signals are erased Automatic closure is blocked until the next signal LS Photo cell n c V15 8 X1 9b When the photo cell reports an obstacle the barrier cannot be closed During the opening of the barrier an existing obstacle is not report When an obstacle is reported during closing the barrier stops and reverses Additional functions of the photo cell depend on operating mode photo cell closing automatic and photo cell test 3 2 Further connections Photo cell 24V V4 4 X1 26b Power supply for photo cell transmitter 24V only for photo cell test transmitter OV V12 1 X1 26t Ground for photo cell transmitter OV only for photo cell test Uext 24V V12 2 X1 lb 24Vdc stabilised for external equipment Max 500 mA for V12 1 V12 2 Uext 12V V12 3 X1 3b 12Vdc stabilised for external equipment Max 500 mA Gnd V12 4 X1 2b Ground for Uext external equipment Display V15 12 X1 11t Display barrier open The contact V15 12 is connected with the barrier open contact V15 14 when the barrier is open The contact will be closed when the green light is lit Maximum permissable 24V 1A Display V15 13 X1 12t Display
6. wooq amp UOZI0U v v ES 25 ES 80 MO 63 page 19 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG 12 2 Swinging support for ES 40 ES 80 Close the barrier Using the screws B connect the upper and lower parts in the approximate length c Remove about 500 mm of the rubber tubing under the boom and push the securing piece A into the slot Secure it with the two hex socket screws d Push the rubber tube into the slot and cut off the protruding part e A fine adjustment of the length can now be made on the foot D f Screw a 4 mm screw into the hole E g The foot can now be screwed to the appropriate position 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 20 ES 25 ES 80 MO 63 12 3 Fixed support with electromagnet a Connect the flexible lead from the magnet to the cable from the barrier There is enough room in the lower part of the support for a junction box b Fit the forked part onto the foot and secure it in the required height c Remove the rubber tube from the boom at the point at which the anchor plate is to be secured d Push one of the securing pieces followed by the anchor plate into the slot of the boom until the plate is immediately above the magnet gt gt e Push the second securing piece up to the magnet f Push the securing pieces from both sides against the anchor pl
7. barrier closed The contact V15 13 is connected with the barrier closed contact V15 14 when the barrier is open The contact will be closed when the red light is lit Maximal admissible 24V 1A V15 14 X1 11b Common terminal for display barrier open and barrier closed Motor V2 1 X1 20 Motor open Motor V2 2 X1 22 Motor close Red traffic V2 3 X1 13t The red traffic light is on when the barrier is closed The red traffic light light is also on during the time warning prior to opening max 230V 120W Amber or V2 4 X1 14t The contact for the Amber or the flashing light is closed when the flashing light barrier is moving and during the time warning prior movement max 230V 120W Green traffic V2 5 X1 15t The green traffic light is on when the barrier is open During the time light warning before closing the green traffic light is out max 230V 120W L1 V2 6 X1 7b L1 power supply 230V 50Hz further connections X1 16t 16b 17t 17b N V2 7 X1 19b N power supply 230V 50Hz further connections X1 13b 14b 15b 18t 18b 19t 19b 3 3 Visual indication remote control receives a signal BTZ2 LED is lit when contact BTZ2 is closed BTS1 LED is lit when contact BTS1 is closed Diag Cred _ Error code and display for radio remote control 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 8 ES 25 ES 80 MO 63 4 Operating mode MO63 Switch off the mains supply before altering t
8. operation the LED is only lit when a radio remote signal is received An error code is given when the controller detects a fault the Diag LED flashes max 12 times then a break then repeats the flashing code Cause solution 2x flashing Limit switch OPEN did not open after the learnt running time The limit switch has a short circuit 3 x flashing Limit switch CLOSE did not open after the learnt running time The limit switch has a short circuit controller is blocked power source load is too high The controller is blocked Check the connected equipment Photo cell error The following error occurred during the photo cell test The transmitter is inactive but the receiver does not signal an obstacle 7 x flashing An error occurred during learning of the torque power for the reversing on obstacle Either the controller the motor or the capacitor of the motor are faulty Check the above and repeat the learning of the running time If the error still exists the controller is faulty 8 x flashing The EEPROM has lost the data Repeat the learning of the running time If the error still exists the controller is faulty 9 x flashing The EEPROM is faulty 10 x flashing The controller has detected a fault in the redundant detection of the stop contact The controller is faulty 11 x flashing One of the motor relays has not switched off The controller is faulty 12 x flashing The controller detects that the T
9. the controller MO63 has to z learn the quantity of photo cells which are connected by activating the dip switch S9 on and 1 sc learning the running time again T6 gt R6 2 i 24 X1 260 X1 26u X1 1u X1 2u X1 90 X1 9u Terminal X1 6 Programming The controller has to learn the following parameters Running time for opening and closing Torque power for reversal on hitting an obstruction Quantity of photo cells when the photo cell test is activated Time to stay open for automatic closure Personal code for radio remote control On delivery 5 seconds open before automatic closure and the running time for the barrier are already saved 6 1 Running time and automatic closure a Push the learn button approx 3 seconds the red Diag LED starts flashing b Push the learn button again When the photo cell test is activated S9 on the controller learns how many photo cells are connected During learning the Diag LED flashes at 1 second intervals then the learning of the running time starts automatically When the photo cell test is not activated S9 off the learning of the running time starts immediately c The Diag LED is lit during the learning of the running time The barrier closes if it is not closed already If itis closed then it opens and learns the running time for opening Then the Diag LED flashes at 1 second intervals and the controller learns the stay open time d After the required stay
10. with B3 1 or B2 Remove the red jumper of socket B3 and set DIP switch S8 on 252627 12 3 4 56 78 910 min 1000 mm min 1000 mm max 1500 mm max 1500 mm lt p lt 5 Example 6 for 2 x 1 channel loop detector on socket B2 and socket B3 Entrance opening with key switch Safety with loop B3 1 closing with both loops B3 1 or B2 Exit opening with loop B2 safety and closing with B3 1 Remove red jumper of socket B3 and jumper between the terminals 27 bottom and 6 bottom 252627 12 3 4 5 6 78910 min 1000 mm max 1500 mm 25 02 2008 ELKA Torantriebe GmbH u Co BetriebsKG page 16 ES 25 ES 80 MO 63 11 Maintenance 11 1 Maintenance ES 25 ES 40 The maintenance intervals must be decided individually as they are dependent on the frequency of use We recommend maintenance at least once every six months Check everything for mechanical damage and replace where necesary b Check that the boom reaches the horizontal and vertical positions If necessary re adjust the limit switches and the mechanical stoppers c Ensure that the potential earthing cable is still connected to the housing and to the door d Check that the operating instructions are complete e Check that all safety equipment works properly Loops photo cells and the reversal on obstruction f Check that the barrier is still secure on the foundation g Using a grease gun grease the bearings of the main shaft greas
11. Torantriebe GmbH u Co Betriebs KG have defined as suitable for such alterations and be carried out by qualified personnel Any contravention of these conditions revokes the manufacturer s guarantee and also the CE Mark and the user is alone responsible for the consequences Our service department is available to answer all queries about these conditions and of course about our appliances The operation of the system within CEN countries must also be conformant with the European safety relevant directives and standards We reserve the right to make technical improvements without prior notice 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 22 ES 25 ES 80 MO 63
12. ate and secure them with the screws Connecting the magnet in the barrier 14 14 1 2 top bottom bottom top Magnet The 4 seconds warning before opening must be activated Switch 2 on the logic board The coil of the relay must be connected to the terminals 14 top and 14 bottom in the terminal block Connect contact 11 of the relay to 1 bottom in the terminal block Connect contact 21 of the relay to 2 top in the terminal block o O O O Qv The leads to the magnet come from the contacts 12 and 22 of the relay OPERATION a The relay switches off on receipt of a signal to open The magnet loses it s residual magnetism during the 4 seconds warning time b The barrier opens after the 4 seconds c The magnet switches on again when the barrier reaches the limit switch at the closed position 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 21 ES 25 ES 80 MO 63 13 General notes of safety These operating instructions must be available on site at all times It should be read thoroughly by all persons who use or service the appliances Improper usage or servicing or ignoring the operating instructions can be a source of danger for persons or result in material damage If the meaning of any part of these instructions isn t clear then please contact ELKA Torantriebe GmbH u Co Betriebs KG before you use the appliance This applies to all setup procedures fault finding disposal of m
13. aterial care and servicing of the appliance The accident prevention regulations and applicable technical regulations e g safety or electrical and environment protection regulations of the country in which the appliance is used also apply All repairs on the appliances must be carried out by qualified persons ELKA Torantriebe GmbH u Co Betriebs KG accepts no liability for damage which is caused by using the appliance for purposes other than those for which it is built ELKA Torantriebe GmbH u Co Betriebs KG cannot recognise every possible source of danger in advance If the appliance is used other than in the recommended manner the user must ascertain that no danger for himself or others will result from this use He should also ascertain that the planned use will have no detrimental effect on the appliance itself The appliance should only be used when all safety equipment is available and in working order All faults which could be a source of danger to the user or to third persons must be eliminated immediately All warning and safety notices on the appliances must be kept legible All electrical periphery equipment which is connected to the appliance must have a CE Mark which ensures that it conforms to the relevant EEC regulations Neither mechanical nor electrical alterations to the appliance without explicit agreement of the manufacturer are allowed All alterations or extensions to the appliance must be carried out with parts which ELKA
14. cell as normally photo cell is free and not lit when normally open closed an obstacle is present wawawan Wasapi bottom and X1 6 top b Check the ERE detector in WS SPE eee B2 The green LED ws is out and the a Faulty limit switch closed Replace the limit switch red diagnostic LED flashes 4 times MAP a break the control box terminals BTZ2 X1 2 Sand When the controller gives an error code through the red Diag LED see the chapter 9 4 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 13 ES 25 ES 80 MO 63 9 3 Fault finding continued Symptom Possible cause Possiblesolutin The barrier does the following when it hits an obstacle The boom isn t vertical when the barrier is open but still switches mechanical stopper The green LED SEA is lit The red a Faulty limit switch open Replace it diagnostic LED flashes twice then a break b The limit switch open is Re adjust it and the corrsponding maladjusted and doesn t switch _ mechanical stopper The boom isn t horizontal when the barrier is closed The green LED SEZ is out Limit switch closed maladjusted Re adjust it and the corrsponding but still switches mechanical stopper diagnostic LED flashes three times then a break E ee maladjusted and doesn t switch _ corresponding mechanical stopper 9 4 Error code The red Diag LED serves as a status indicator During regular fault free
15. cessories s 4 s 8 8 8 39 31 3 wi wingigsuppet Y z ee Pe 39 Hs E G degna TT with fling skin 75 and swinging suppor 5 6 7 8 9 e 4 16 wih top and bottom skin i50 7 8 10 r 18 x x x ihtidngstiso 7 9 M is 55 x x lt L The following values are for round booms only 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 5 ES 25 ES 80 MO 63 f When all electrical connections are completed ensure that the spring assembly is not yet connected to the drive shaft Close the barrier with the motor and then mount the boom Pull the emergency release lever and push the boom into the vertical position Screw the adjusting nut onto the connecting rod and tighten the springs Pull the release lever again and push the boom down if the spring tension is correct it should move easily to about 45 After that the boom has to be pushed down swinging support Press the barrier boom slightly downwards when pulling the ATTENTION In position CLOSED the barrier boom shall not be pushed upwards by the fixed or emergency release lever g The connecting rod of the ES 50 to ES 80 consists of two parts which are screwed together and form a predetermined breaking point in case LN of vertical force on the boom The boom is then disconnected from the NWS k shaft and is pulled to about 45 by the springs If a break occurs her
16. correct nuts and bolts use vandalism set only Tighten screws where necessary 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 17 ES 25 ES 80 MO 63 12 Extra equipment 12 1 Folding boom for ES 25 ES 40 All numbers refer to the following drawing Determine the length of the vertical part of the boom 1 The length L3 should not be longer than the distance from the deck to the ceiling L1 minus 945mm The maximum vehicle height L2 is the ceiling height L1 minus 160mm L3 max 1500mm Screw the support 6 with the internal reinforcing plate 7 onto the barrier casing Cut the boom into two pieces with the appropriate length Cut off 60 mm from the rubber tube from the vertical part of the boom O O O 9 For the connection of the side plates to the horizontal boom drill 2 x 2 holes 6 5mm in the cut end of the boom find the drawing on page 11 Using the four M 6 x 45 bolts secure the side plates 3 on the boom Place a washer M6 between side plate and boom to maintain clearance e Screw the pivot bolt 13 onto the support 6 f Push the short brass bush 14 and the bearing 8 onto the pivot bolt M8x50 and secure them g Push the bearing 9 into the cut off end of the vertical part of the boom Drill 2 holes 5 0mm from the bottom side in the boom 15 and 40mm from the cut end and secure the bearing with two M5x60 hex Socket screws h Fit the bearing 9 between the side pla
17. e Shaft V the nut and the bolts must be replaced with the original vandalism set gt Aces The nuts must be secured with thread lock pr PE The nuts may only be replaceed with those supplied by your x cns supplier 2 gt Start the programming mode 6 1 Running time and automatic closure The logic board MO 63 is connected to the terminals X1 in the barrier and to the microswitches in the head All electrical connections should be carried out at the front of the terminals X1 The barrier is ready for use when delivered The running time and a stay open time of 5 seconds are stored in an EEPROM You only require the programming mode if the time to stay open when automatic closure is being used is to be altered the photo cell test is activated or when a controller is replaced Switch off the mains supply before altering the operating mode dip switches 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 6 ES 25 ES 80 MO 63 3 Controller MO 63 LERN s O iig V BT bs IBTA l BIY S BTZ1 BTA2 w BTZ1A gt x BI22 I i BTZ2 en LS B 1 Besser sd BTS1 o pu remote contro BTS2 REI LS co IBTS2 BTZ1B SEA FN Z wu No boom E SEZ E ee e ek m ZLA Barrier open S 2 on Bar Barrier closed a 3 gx ER common z e LSIST SEA EE SEZ XS Moria P m MO63 Transformer Stop S gt Photo cell test 24V gt 24Vdc max 500mA E E 12 Vdc max 500mA Bo ii TN 1 2 3 4 5 6 7 M Motor mm Sion Barrier cl
18. e must be suitable for 25 C to 125 C h Check the plastic screws at the boom holder i Oil the emergency release bolt and check the function j Check that the pre determined breaking point has the correct nuts and bolts bolts M8x45 ISO 4762 12 9 and nuts M8 ISO 4032 5 2 k Tighten screws where necessary 11 2 Maintenance ES 50 ES 80 The maintenance intervals must be decided individually as they are dependent on the frequency of use We recommend maintenance at least once every six months The springs are designed for 250 000 openings a Checkthe spring assembly In case of faulty springs all springs must be replaced at once b Checkthe spring tension as explained in 2 2 c Check everything for mechanical damage and replace where necesary d Check that the boom reaches the horizontal and vertical positions If necessary re adjust the limit switches and the mechanical stoppers e Ensure that the potential earthing cable is still connected to the housing and to the door f Checkthat the operating instructions are complete g Check that all safety equipment works correctly Loops photo cells and the reversal on obstruction h Check that the barrier is still secure on the foundation i Using a grease gun grease the bearings of the main shaft grease must be suitable for 25 C to 125 C j Oil the emergency release bolt and check the function k Check that the pre determined breaking point has the
19. ector on socket B3 Entrance and Exit opening with a coin selector Safety with photo cells and loop B3 1 Automatic closure when the time to stay open has elapsed Remove the jumper between 9 top and 9 bottom and connect the safety contact of the photo cells to them all jumpers at default settings Remove red jumper of socket B3 and jumper between the terminals 27 bottom and 6 bottom 252627 12 3 4 56 78 910 A Z A A Y A Y A 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 15 ES 25 ES 80 MO 63 Example 4 for 2 channel loop detector on socket B3 Entrance and Exit with card reader The loop B3 2 allows use of the card reader only when a vehicle is on the loop The loop B3 1 is for safety and closing when a vehicle leaves the loop The jumpers are at the default settings Remove the jumper between terminals 6 bottom and 27 bottom and connect the contact from the card reader here The red jumper on socket B3 between terminals 6 and 10 must remain in place min 1000 mm max 1500 mm 252627 12 3 45 6 78910 min 1000 mm max 1500 mm Example 5 for 1 channel loop detector on socket B2 and 2 channel loop detector on socket B3 Entrance with card reader The loop B3 2 allows use of the card reader only when a vehicle is on the loop Remove the jumper between terminals 6 bottom and 27 bottom and connect the contact from the card reader here Safety with loop B3 1 opening with loop B2 closing
20. g light Barrier closed red light Photo cell X1 9t X1 9b Stop x1 8t ON OFF X1 8b Serial switching S No boom option Barrier open A Boom open Barrier close H Boom closed AN Important instructions when using loops for safety and closing When using a loop detector for safety remove the red jumper between contects 6 and 10 on the socket B3 The socket B3 is always for the loop under the barrier boom and is prewired for safety and for closing when leaving the loop When B3 is equipped with a 2 channel detector the second channel may be used for an opening loop or a loop detecting that a vehicle is present The socket B2 is prewired for an opening loop in connection with a 1 channel detector Please see chapter 10 Examples for use of loop detectors When all connections are completed and the barrier is closed only the following LEDs should be lit the yellow LED Vp for main power the green LED SEA and the green LED BTS2 If is not the case then see chapter 9 Fault finding Warning Please check the direction of rotation of the transmission lever of the gearbox The reversal by obstruction can only work when the rod always moves to the rear of the housing never to the door 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 11 ES 25 ES 80 MO 63 9 So X1 19u X11594 Xt 15o
21. g time and automatic closure The logic board MO 63 is connected to the terminals X1 in the barrier and to the microswitches in the head All electrical connections should be carried out at the front of the terminals X1 The barrier is ready for use when delivered The running time and a stay open time of 5 seconds are stored in an EEPROM You only need the programming mode if the time to stay open when automatic closure is being used is to be altered the photo cell test is activated or when a controller is replaced Switch off the mains supply before altering the operating mode dip switches 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 3 ES 25 ES 80 MO 63 2 Technical data ES 50 ES 80 Operative range General data Application Parking area Mains supply 230V 50Hz for Parking garage Max current 2 5A max Company entrance Duty cycle 100 Safety area Temperature range 10 C to 70 C Drive pulse Push button card reader key switch Controller MO 63 from remote control desk top panel etc Measurements w I h 400x450x1100mm Handsfree data capture Foundation frost proofed 600x650x800mm Induction loop Boom connector central Safety Reversing on obstacle Housing aluminium Best protecting against vandalism Mechanical parts steel zinc coated Ergonomic emergency release Typical Data ES50 ES50S Eso
22. he operating mode dip switches 1 9 4 1 Pre warning before opening S1 und S2 VWA The warning light flashing or amber light illuminates right after a signal to open if pre warning time before opening is activated The barrier opens after the pre warning time has elapsed 1 off and S2 off No pre warning time 1 off and S2 on 1 5 s pre warning time before opening 1 on and S2 off 4 0 s pre warning time before opening 4 2 Pre warning before closing S3 VWZ The warning light flashing or amber light goes on right after a signal to close if pre warning time before closing is activated The barrier closes after the pre warning time has elapsed S3 off No pre warning time before closing S3 on 4 0 s pre warning time before closing 4 3 Automatic closure S4 ZLA The open barrier closes automatically after the programmed stay open time has elapsed An earlier closing of the barrier is possible by BT or BTZ Is a stop signal given during the stay open time then the automatc closure is blocked and is only released again by a new signal BTA1 BZA2 or LS keep the barrier in the end position open even after the stay open time has elapsed The barrier closes immediately when a signal BTA1 BTA2 or LS is removed S4 off No automatic closure S4 on The barrier closes after the time which was saved during the setup 0 s up to 300 s 4 4 Reversal on hitting obstacles S5 REV When learning the running time during
23. lts in the foundation or drill holes in the hardened concrete for heavy duty fixings The door side of the template must face towards the road on which the barrier will be closing C As an alternative 2 U profile clamping irons are delivered with the barrier This gives more flexibility in positioning the fastening points and allows the barrier to be aligned exactly as required Attention The barrier is closed when shipped The door faces towards the road d Secure the barrier on the foundation e Connect the boom holder to the shaft Tighten all screws the top ones first with 35 Nm The enclosed nuts and bolts are a predetermined breaking point and should only be replaced with the same Bolt M 8 x 45 ISO 4762 12 9 Nut hexagonal M 8 ISO 4032 5 2 Release bolt Boom holder e u Shaft Release lever f Emergency release during current failure etc Pull the lever with the red end which is behind the access panel The boom can then be raised manually To engage the boom again pull the lever and pull the boom down the release bolt will then lock at the appropriate position The controller is switched off until the boom is locked at the operating position g Mount the boom before doing a test run If necessary adjust the limit switches and the stoppers h Start the programming mode 6 1 Runnin
24. ock at the appropriate position The controller is switched off until the boom is c Using the template you can either incorporate bolts in the foundation or drill holes in the hardened concrete for heavy duty fixings The door side of the template must face towards the road on which the barrier will be closing Secure the barrier on its foundation Ensure that the housing is vertical The screws or bolts at the thickly marked points drawing on page 4 also secure the foot of the spring assembly l Release lever Spring assembly The left and right parts of the boom assembly aren t identical The greater NS distance between the edge and the hub must be towards the access panel Secure the boom assembly on both ends of the shaft The barrier is delivered in the open position which means the assembly must be vertical Secure the boom lt holder on the assembly The two parts are then joined together Panel D Remove the adjusting nut from the spring assembly If the boom is to be shortened reduce the number of springs The following table shows approximate values check that the balance is as described under f The springs must be divided equally between the back and the front One spring alone may not be used The springs should be inspected regularly and be tightened or replaced if Counter nut necessary BO 07 amp Adjusting nut Table Number of springs Length of boom mm thout ac
25. open time push the learn button again The barrier closes automatically and learns the running time for closing and the torque power for the reversing on obstruction The learnt values are stored even if power failure occurs and the Diag LED turns off 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 10 ES 25 ES 80 MO 63 6 2 Setting personal code for radio remote Push the learn button approx 3 seconds the red Diag LED starts flashing Push the corresponding button on your transmitter The contoller learns the code the red Diag LED is lit while a signal is received Release the button The code is stored even if power failure occurs and the Diag LED turns off Cancel personal code Push the learn button approx 3 seconds the red Diag LED starts flashing Keep the learn button pushed for approx 10 seconds The red Diag LED lights for 2 seconds the personal code is erased and the learning is finished 7 External connections For the power supply of the external equipment e g photo cells induction loops the controller provides stabilised 24 Vdc and 12 Vdc Max 500 mA can be drawn from the 12 V source and the 24 V source but together max 700 mA The supply of the photo cell transmitter during photo cell test comes from the 24 V source and has to be considered elc red jumper A doy ga 8 a 88 Barrier open green light C Barrier moving or about to move amber or flashin
26. osed Barrier open 3 1 Connections BT Single push button n o V15 1 X1 5t With the serial switching BT the barrier can be opened and closed Additional functions of BT depend on setting of the dip switches for automatic closure S4 and the counter settings S6 When the automatic closure is activated or the counter is deactivated then the barrier can be closed by BT otherwise the barrier will be opened When the automatic closure is blocked e g by a stop signal and the counter is activated then BT can only open the barrier Which means that closing by BT is not possible BTA1 Push button open 1 and 2 n o V15 2 BTA2 When one of the contacts BTA1 or BTA2 is open and the other is closing the barrier opens When the barrier is open and BTA1 or BTA2 is being closed then the barrier cannot be closed constant open BTZ1A Push button close 1A and 1B n o V15 4 When BTZ1A closes while BTZ1B is open or BTZ1B closes while BTZ1A is open the barrier closes When the barrier is closed and at least one contact is closed the barrier cannot be opened constant closed BTZ2 Push button close 2 n o V15 5 When the contact BTZ2 is opening the order close is given 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 7 X1 6t and V15 3 X1 6b X1 7t and V15 9 X1 10b ES 25 ES 80 MO 63
27. riac has not switched off The controller is faulty Attention You may use the service device ZS701 to read the error memory of the controller 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 14 ES 25 ES 80 MO 63 10 Examples for use of loop detectors B3 2 This loop may be used for opnening or for detecting that a vehicle is present connected to socket B3 by contacts X1 24 top und X1 24 bottom B3 1 This loop is for the safety only and is placed under the barrier boom connected to socket B3 by contacts X1 23 top und X1 23 bottom B2 This loop is for opening only connected directly to socket B2 contacts 7 and 8 1 Push button key switch card reader coin selector etc Photo cell nnn A Example 1 for 1 channel loop detector on socket B3 Entrance and Exit opening with push button Safety and closing with loop detector on socket B3 1 all jumpers at default settings Remove red jumper of socket B3 and jumper between the terminals 27 bottom and 6 bottom Example 2 for 2 channel loop detector on socket B3 Entrance opening with a key switch Safety and closing with both loops B3 1 and B3 2 Exit opening with loop B3 2 Safety and closing with both loops all jumpers at default settings Remove red jumper of socket B3 and jumper between the terminals 25 top and 25 bottom DIP S8 on 252027 12 3 45678910 min 1000 mm max 1500 mm Example 3 for 1 channel loop det
28. sted S9 off Photo cell test is not activated S9 on A photo cell test occurs before each closing Attention The photo cell test has to be learnt when programmimg the controller 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 9 ES 25 ES 80 MO 63 5 Photo cell test Before the closing of the barrier the photo cells may be tested The photo cell test consists of two parts Part one The transmitter is taken off the power supply and then the receiver has to report an obstacle within max 2 5 seconds Part two The transmitter is connected to the power supply again and then the receiver has to report that no obstacle is present If during part one the receiver does not report an obstacle the photo cell is faulty and an error code is shown on the Diag LED flashes 6 times If during part two the obstacle is still being reported the controller assumes a real obstacle being present the barrier will not close No error code is shown Max 6 photo cells can be connected to the controller MO63 and be tested For the testing of more than one photo cell the relay connections of the receivers have to be connected in series Parallel to the relay connections a resistor of 1kO each has to be connected 1 t T T1 gt ORG of 2 d 204 Rn 7 Bn A 2 4 2 4 1 35 gt i Eni For the photo cell test
29. te control desk top panel etc Measurements w h 350x300x1 100mm Handsfree data capture Foundation frost proof 550x500x800mm Induction loop Boom connector left or right Safety Reversing on obstacle Housing aluminium Best protection against vandalism Mechanical parts steel zinc coated Ergonomic emergency release Typical Data 1 ES25 ES25HS ES30HS ES30 ES40_ Boom weight O O 4 2kg 4 2kg 4 7 2 3kg 4 7 2 3kg 6 3kg 47 5kg 47 5kg 47 5kg 47 5kg 50kg Vehicle traffic only The accident prevention regulations and the approved safety rules have to be observed Moving parts inside the barrier can cause accidents Do not operate the barrier when housinq is open 1 1 Measurements ES 25 ES 40 1100 820 300 350 Boom length minus 360mm Drilling tem plate 160 banier housing 1 x i 10 140 247 E 800 eo N 1 I 1 SV 1 rt 7 bog j bo 1 c 190 Fixed support 203 Panel Roadway 320 550 Foundation 500x550x800 2500 3000 4000 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 2 ES 25 ES 80 MO 63 1 2 Installation ES 25 ES 40 a When you prepare the concrete foundation lay enough cable or a plastic duct for the cable you need The foundation must be at least 800mm deep with a horizontal surface 500 x 550mm b Using the template you can either incorporate bo
30. tes 3 with a long brass bush and an M8 x 50 bolt i Fitthe connecting rod 5 with a long brass bush between the side plates 3 j Mount the boom on the barrier k Push the connecting rod into the bearing 8 Hold the second part of the boom horizontal and clamp the connecting rod with the grub screws 15 m Pull out the emergency release bolt and push the boom into the vertical n Align the horizontal part by moving the pivot screw 13 up or down o Check that all screws are tight p Cut off the superfluous part of the connecting rod Folding boom for ES 50 ES 80 upon inquiry 25 02 2008 ELKA Torantriebe GmbH u Co Betriebs KG page 18 ES 25 ES 80 MO 63 A A yoddns 8 I e D uoys usnq sseiq R CET re Buue q 9 i o pou Burpeuuoo ee Buueeq no ug 5 nm 8 v l g a 9 BuisnoH A SS m s d aps L Seje d epis A Buoj usnq sseiq H D pou Buno uuoo s M m Ulo OQ e uozuoy E y e re 2 S
31. the setup the torque power for the reversing on obstruction is determined When the barrier boom hits an obstacle during closing and blocks the controller stops the movement or gives an open signal S5 off The closing boom stops when it hits an obstacle and re opens immediately 5 on The closing boom stops when it hits an obstacle and only moves when a new signal is received 4 5 Counting S6 ZAHL The signals open and close are counted by the controller S6 off No counting The barrier closes after one signal to close even after two signals to open S6 on Counting is activated The barrier closes after two signals to close if there were two consecutive opening signals 4 6 Reversal during opening S7 SZ When a close signal is received during opening the barrier will either open completely and then close or the barrier closes immediately S7 off The barrier always opens completely before reacting to a signal to close S7 on The opening barrier reverses immediately when it receives a signal to close 4 7 Automatic closure by photo cell S8 LSA The photo cell always gives a signal to close when the obstacle is not longer present S8 off Automatic closure by photo cell is not activated The closing function by loop B3 2 is not applicable S8 on When an obstacle is not longer present the barrier closes 4 8 Photo cell test S9 LSTST Before each closing of the barrier the photo cells may be te
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