Installation manual - Doco International
Contents
1. BOC INTERNATIONAL Installation manual DS System for Highlift and Full Vertical CE ofofqo a Montagehandleiding parto your door Inhoudsopgave ro o tje OD OO O AAN NTN MA AE H H W UI UI 1 Symbols and warning signs 2 General warnings 2 1 Safety requirements regarding installation and use ZZ Warranty and liability 3 Directives and standards The following directives and standards were used during the design production and installation of these tracks 4 Installation 4 1 Installation details 4 2 Fasteners 4 3 Tools 44 Fastening Torque 4 5 Necessities for the dock shelter system 4 5 1 Pulley with mounting brackets 4 5 2 Traingle bracket with support 4 5 3 Power unit 4 6 Mounting the dock shelter parts 4 6 1 Mounting the pulley 9 4 6 2 Mounting the triangle plate 11 4 6 3 Mounting the power unit 13 Appendix A Dock shelter 5 1100mm 16 Appendix B Dock Shelter lt 1 100mm 17 Appendix C Dock Shelter Vertical Lift 18 NL V1 0 0 2 www doco international com ofofqo are Montagehandleiding parto your door 1 Symbols and warning signs General DANGER symbol Attention symbol Carefully read the text when you see this symbol Symbol risk of injury Carefully read the text when you see this symbol Use safety gloves Use safety glasses Wear a helmet 2 General warnings This Installation Manual was written specifically for use by qualified personnel and 1s therefore2. lt 1100mm ced Description HIWA Dock Shelter Highlift rn aam an E2207 a aa lt 1100mm KU belie dd D D Length of beam Length of shaft Turns C C N 120 Right spring Left spring 120 Right drum A Pe I Left drum x CW 105 Y x CW 105 CW 210 B a Manual operated door Length of beam length of shaft Manual operated door width 250 mm Chain hoist E Operated door width 500 mm b P ber magma number DOCKHL lt 1100mm Date Name Description Dock Shelter Highlift CU lt 1100mm Units mm Units mm Drawing nr REV Page PT pock L lt 1100 1 ofofqo a Montagehandleiding parto your door Appendix C Dock Shelter Vertical Lift NL V1 0 0 18 www doco international com N 350 100 Kabel Seil Cable 315 550 IN ofo do Part ber INTERNATIONAL ee DOCKVL Date Name Description 21 11 2006 CO rr A Dock Shelter Vertical Lift Drawing nr REV CW 210 1 2 x CW 105 1 2 x CW 105 Right drum Left spring Right spring Left drum C C N A A II Length of beam Length of shaft B B DOCO a Part number DOCKVL CU oe wane iption EN EE a Manual operated door rn mm Length of beam length of shaft Manual operated door width 250 mm Chain hoist E Operated door width 500 mm 6 5 IN
3. not suitable for apprentices or DIY ers If anything regarding installation and or maintenance is not clear please contact DOCO International To prevent serious personal injury all directions and instructions in this manual should be carefully read and observed e This manual describes the installation of the Dock Shelter parts use the installation manual for Industry Fitting Sets with Torsion Springs for information about mounting the tracks and other parts not mentioned in this manual e Your fitting set is designed in accordance with the latest European standards however you should check whether 1t complies with your local national standards e Adding or removing parts may have an adverse effect on the operation and thus the safety of the final sectional gate e All indications regarding right left installation are seen from the place of installation 1 e from the inside looking out Unless stated otherwise all measurements are in millimetres After installation check whether the CE mark has been affixed and completed This manual should be carefully stored We reserve the right to modify specifications without written notice A 2 1 Safety requirements regarding installation and use A The garage gate may only be installed connected and commisioned by skilled personnel When working on the electrics always ensure the power is and remains isolated Never bypass safety features Some parts have sharp edges use safe
4. the other side Complete the installation of the power unit according the industrial door system manual NL V1 0 0 15 www doco international com ofofqo Serer Montagehandleiding parto your door Appendix A Dock shelter gt 1100mm NL V1 0 0 16 www doco international com D x CW 105 Right Drum Left Spring i Turns N A B a Manual operated door Length of beam length of shaft Manual operated door width 250 mm Chain hoist E Operated door width 500 mm b CW 210 Length of beam Length of shaft D x CW 105 Left Drum Right Spring C r I B oyoq e ee INTERNATIONAL Partnumber DOCKHL51100mm Date Name Description pon ao ut Dock Shelter Highlift mel CU gt 1100mm Units mm Units mm Drawing nr REV Page PT Dock L gt 1100 1 A 1 10 H HL 650mm C O O c NS D Al I B 340 High lift 5 1100mm IN P ber The mer DOCKHL gt 1100mm ore Name Description aa Dock Shelter Highlift fees smet __ gt 1100 mm Drawing nr REV Page ofofqo a Montagehandleiding parto your door Appendix B Dock Shelter lt 1100mm NL V1 0 0 17 www doco international com N H HL 650 DS High Lift lt 1100mm HL lt 1100mm Min 850 IN DIE O ens Pete DOCKHL
5. ipment to mount the rail set against the wall or the ceiling is not part of the fitting set It s the responsibility of the installer to make sure that the wall or ceiling is strong enough to mount the Industrial door against The installer is also responsible to use the correct fasteners for the correct background Steel Concrete or wood 4 1 Installation details e Make sure the location for the track sets to be installed is level and that the construction is strong enough to carry the track sets e Ensure the floor is level and devoid of irregularities If not fill in e Before starting on the installation assess whether the mounting place fulfils the minimum requirements Scope SS Pa e Max width w 4000 mm Ma rr Pa e Max height h 4000 mm e Max weight 200 kg al W clear width CW H clear height H OH clearance above VAi side clearance D installation depth Bi i a pak Ks minimum 105mm Va Ni Zu ka W z NL V1 0 0 5 www doco international com o o do en Montagehandleiding part of your door 4 2 Fasteners 14021 M8 x 25 14010 Trackbolts M8 6x M8 Nutlocks DIN 985 24620 Paro clamb plate 4x O M8 Spacers DIN 125 Number of fasteners depend on how many brackets are used 20075 4 3 Tools Used with a steel background A a TO8 5 G8 010 5 ummm Key width 13 24 2x 17 4 4 Fastening Tor
6. pects testing methods EN 12445 2000 Safety for powered gates testing methods EN 12453 2000 Safety for powered gates requirements EN 13241 1 2003 Door and gate product standard Doco international developed this fitting set to be used in industrial doors definition e Sound pressure lt 70 dBa e Temperature range 20 tot 40 e Lifespan 25000 cycles DOCO International has had the product testing of these fitting sets carried out by the TUV Nord cert institute in Germany registered as Notified Body No 0032 Documents of this product testing may be requested from DOCO The person or company which installs this sectional door needs to check if the door 1s safe with the used Electrical Operator and the selected panels see ITT report appendix A amp B This product testing does NOT include any access door If you DO install an access door additional product testing 1s needed This is the responsibility of the garage door manufacturer This manual describes the installation of a sectional door using only DOCO International parts The installation of parts not specified or other parts not described in this manual is the responsibility of the end producers of the garage port They are also responsible for the correct CE certification of the sectional door NL V1 0 0 4 www doco international com ofofqo INTERNATIONAL Montagehandleiding part of your door A 4 Installation The necessary mounting equ
7. que 20 Nm for all bolted connections in the dock shelter system NL V1 0 0 6 www doco international com o o do INTERNATIONAL part of your door 4 5 Necessities for the dock shelter system 4 5 1 Pulley with mounting brackets 25358 2x 13040 L 1x 13040 R 1x NL V1 0 0 a 25365 2x 13041 2x www doco international com o o do a Montagehandleiding parto your door 4 5 2 Traingle bracket with support 25192 L 1x 25192 R 1x 25193 2x 4 5 3 Power unit 20050 1x s 20075 depending on number of springs and brackets Power unit NL V1 0 0 8 www doco international com o o do en Montagehandleiding parto your door 4 6 Mounting the dock shelter parts In this manual we mount the parts on a steel construction background for other backgrounds ask your building A specialist for the correct fastening methods Min Force on each fastener 1000 Newton 4 6 1 Mounting the pulley NM 25365 14010 Track bolts M8 3x M8 Nutlocks DIN 985 3x M8 Spacers DIN 125 1A 3x drill 8 5mm 3x D NL V1 0 0 9 www doco international com o o do an Montagehandleiding parto your door O vs 24620 paro clamb plate 2x 14021 M8 x 25mm 2x Fastening the paro clamb plate the right way nnn M8 Nutlock DIN 985 2x M8 Spacers DIN 125 1A 2x Ng Mount 13041 to steel profile For steel p
8. rofile 1 Drill holes 10 5mm 2 Use M10 bolts DIN 933 2x and M10 Nut locks DIN 985 2x 3 Fasten all the nuts and bolts and repeat action 4 7 1 on the other side of the door 4 Place the cable around the pulley Cable diameters DOCO art Tensile strength Min breaking force Max door weight inc 6x safety factor 25110 1770 N m 499 kg 166 kg Max 25111 1770 N m 887 kg 295 kg Max 25112 1770 N m 1390 kg 463 kg Max 25113 1770 N m 2000 kg 666 kg Max NL V1 0 0 10 www doco international com o o do ere Montagehandleiding parto your door 4 6 2 Mounting the triangle plate For mounting the triangle plate there are two methods e Method A when having enough side space only use the triangle bracket 25192 min space 100mm necessary e Method B when having not enough side space to mount the 25192 you will have to use the support bracket 25193 Method A Method B Mark the places where needs to be drilled min 3x Mark the places where needs to be drilled min 3x Remove bracket and drill the marked places 8 5 mm min 3x Drill the marked holes 28mm min 3x NL V1 0 0 11 www doco international com o o do NTERNATIONAL part of your door Method A Mount the bracket against the profile use washers and nutlocks min3x e Drill holes 8 5mm nut locks DIN 985 3x NL V1 0 0 e Use M8 bolts DIN 933 3x and M8 Method B Mo
9. ty gloves Never operate the sectional door if you see that the safety features are damaged During installation maintenance of the garage door wear at least gloves safety shoes and when drilling safety goggles Always ensure a stable footing when working e Secure the installation maintenance site using appropriate safety devices to keep others children at distance e Maintenance should only be performed by a specialist firm and or qualified personnel e Provide adequate lighting e Only use suitable tools especially for tensioning torsion springs NL V1 0 0 3 www doco international com ofofqo a Montagehandleiding parto your door 2 2 Warranty and liability Unprofessional installation unauthorized alterations other parts to the sectional gate or alterations to the drive that are not in compliance with this manual will invalidate the warranty and thus will release the manufacturers from any liability This also includes damage resulting from incorrect operation failure to follow the instructions in this manual and or poor maintenance and or care 3 Directives and standards The following directives and standards were used during the design production and installation of these tracks 98 37 EEC Machine Directive 89 106 EEC Construction Equipment Directive 89 336 EEC EMC Directive 73 23 EEC Low Voltage Directive EN 12604 2000 Mechanical aspects requirements and classification EN 12605 2000 Mechanical as
10. unt the 25192 bracket against the 25193 bracket use M8 nutlocks DIN 985 and washers min 3x 14021 M8x25mm min 3x Drill and mount the bracket min3x 12 www doco international com o o do ar Montagehandleiding parto your door 4 6 3 Mounting the power unit Assemble the power unit on the floor according to the power unit installation manual Mount the power unit onto the beam When assembling the power unit on the floor place wooden beams underneath it for easier forklift access For beam lengths shaft lengths and mounting dimensions see the appendix A B or C pe GG action A ka x III 4 MM Vs VY LY 14021 M8 x 25mm 14021 M8 x 25mm 2x 20075 Bracket 2x ga a 20075 bracket Pa o M8 Spacers DIN 125 2x Ba A 20050Beam M8 Nutlock DIN 985 2x gp M8 Spacer DIN 125 20050 Beam M8 Nutlock DIN 985 action A Repeat action A or B on every 20075 bracket that needs to be mounted M8 Nutlocks DIN 985 2x M8 spacer DIN125 2x 14021 M8 x 25mm 2x Bracket 20075 1x action B NL V1 0 0 13 www doco international com o o do a Montagehandleiding part of your door NL V1 0 0 14 www doco international com o o do NTERNATIONAL part of your door Mounting the power unit onto the triangle plate N N N N M8 Nutlock DIN 985 2x M8 Washer DIN 125 2x 20075 me 25192 N DN 14021 M8x25mm AN Repeat on
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