INSTALLATION MANUAL - fintotoegangsbeheer.nl
Contents
1. e gate opener h APROLI 280 un CUTAWAY VIEW OF THE ELECTRIC MOTOR ASSEMBLY AND HYDRAULIC JACK AVAILABLE TYPES NON LOCKING LOCKING WITH FLOW REGULATOR ec ee ee E EE i o Gump uum ier i E LI at A euh d LI AED Sa i i a x rj f K 9007 TEE e i a es EN zi a eee PIC 1 TWO WAY LOCKING VALVE ASSEMBLY PRESSURE SAFETY VALVE CLOSE GREEN PRESSURE SAFETY VALVE OPEN RED OIL RESERVOIR TERMINAL PLUG COVER TERMINAL PLUG EARTH WIRE OIL RESERVOIR EAR CAP 0 25 HP ELECTRIC MOTOR HYDRAULIC LOBE PUMP JACK END CAP 1st PISTON RACK RELEASE LEVER PISTON LINER SHAFT SUPPORT SQUARE INDENTED SHAFT 2 PISTON PISTON LINER MAIN ASSEMBLY BLOCK WITH MOTOR AND HYDR JACK INSTRUCTIONS FOR THE INSTALLATION OF APROLI 280 BATT TO SWINGING DOUBLE GATES WITH VERY LARGE PILLARS it is recommended to follow these instructions to achieve a perfect application of the operator BASE AND STUD ASSEMBLY ELEC PROTECTION FIXING FIXING BRACKET BOLT MOTOR HYDR JACK COVER SCREW2. Rh PIC 19 HYDRAULIC PUMP ELECTRIC MOTOR Pump flow rate 0 85 min Power Output ecua iaca etc ese inta 0 18 KW 0 25 HP Working pressure 1 MPa 10 bars Supply voltage 230 V 50 Hz Max PES SUG 3 MPa 30 bars ADsorDed CURIE eu estote sages a a eta nt 1 2A Working temperature 20 80 C Absorbed DOW EN tie 250 W RT EVM UME 23 s Bc aia 12 5 uF cc si lia A 15 FADINI by AGIP Motor rotation 1 350 r p m Max shaft rotation angle eee eee 205 Intermittent SEPUIC Es rtr aan n ta d cai aan te t S3 Rated torque maini al lin di ia ta 196 2 Nm Static weight of operator 11 Kg Duty cycle 23 sec Open 30 sec Dwell 23 sec Close E pc RER RR RER RR IP 555 Time of one complete 765 No of complete cycles Open Dwell Close 47 hour No cycles a year 8 hours a 137000 280 s r WARNINGS It is recommended to keep
3. 630 mA FUSE o gt 26 HAA gt 2 8 27 HO a 2 MICROPROCESSOR DWELL TIME 28 He amp H TERMINALS 12 13 TERMINAL FOR C CONNECTIONS TO 9 FUSE 5 AMPS PUSH BUTTONS PULIN 3 Uh CAPACITORS 0 u09 eui apisino ue 31 Ainuenb papuawwosa ay uey LED No 1 CONNECTION TO THE PULIN 3 PUSH DIP SWITCH puc STI39010Hd ST1390 L0Hd LOVLNOD IN 1981002 5 N Ss e2010ud apisu aj9A9 50 2 Buunp uonoauip as ana pauinbaJ sj 82010ud sed asow pinoys wo ay juanaid 12 1540 4 PEDESTRIAN MODE ONE PULSE OPENS ONE GATE LEAF ONLY PULSE TWICE CONSECUTIVELY TO OPEN BOTH GATE LEAFS It switches on when voltage is supplied BUTTONS WITH STATUS INDICATION LEDS NOININOJ LOVLINOD ON N3d0 LOVLNOD ON 45012 O 3 O gt O E CONNECTIONS KEYSWITCH SECH 15 NOWIWN0I LOVLNOO ON HOLIMS 340 LOVLNOO ON HOLIMS 35019 LOVLNOD ON HOLIMS 4015 PIC 14 N ELECTRIC MOTORS SINGLE PHASE 3 x LH 1naino Av 1Nd1N0 39VL10A peo ON LOVLNOO O1GVY AlddN 5201 21812313 M YOLVIIGNI A vC ON LOVLNOD A133 8 ONIHSV 13 A 0 amp 2 ANVIIOA 3SVHd 319NIS 062 18019981 o pe 5 92010 4 suled Z NOTE WELL For spe
4. the required opening angle either 90 or more less OVERTURN RIGHT HAND ARTICULATED LEFT HAND N ARTICULATED ARM GRUB J GRUB SCREW 2 SCREW SQUARE SECTION SHAFT ELECTRIC MOTOR HYDRAULIC REFERENCE JACK ASSEMBLY SEAT PIC 6 Both right hand and left hand applications are possible just by turning over the articulated arm and fitting it to the square section shaft of the operator Tighten the retaining pin in its seat to fix the arm to the shaft The assembly ie motor jack fixing bracket and cover are designed to suit both right and left hand applications with the same method of installation Important the articulated arm must be fixed so that it pushes against the gates and keeps them well pressed on to the close position gate stop 5 EXAMPLE OF APPLICATIONS TO PILLARS OF VARIOUS DIMENSIONS DISTANCES ARE NOT BINDING AND ARE QUOTED FOR REFERENCE ONLY 20 mm FROM PILLAR 40 510 SURFACE LINE GATE STOP IN CLOSED POSITION APPLICATION EXAMPLE 3 400x400 mm PILLAR x 2 m GATE LEAF 110 Kg ELEAF XY _ PIC 7 SURPACELINE 49 560 GATE STOP IN CLOSED POSITION APPLICATION EXAMPLE 500x500 mm PILLAR 3 m GATE LEAF 100 Kg 20 mm FROM PILLAR SURFACE LINE 40 560 PIC 8 GATE STOP IN CLOSED POSITION CLOSED GATE LEAF E j i E LE ELECTRIC LOCK 600x600 90 APPLICATION EXAMPLE 600x600 mm PILLAR
5. 0 BATT to the gate make sure that the gate structure is adequate to be electrically operated and that is strong enough to bear the mechanical stress of automatic operations and is well built and smooth running It is recommended to reinforce the gate and fix the metallic parts which may not work properly do the necessary to prevent or correct friction of the gate against the pavement or pillar this must particularly apply to the gate hinges VERY LARGE PILLAR WHERETHEGATE _ HINGE IS FIXED IN THE MIDDLE 4 EXPANDING BOLTS vog MAINS SUPPLY ELECTRIC CABLE FIXING TT BRACKET NUTS WITH WASHER E mmm GATE LEAF ala ARTICULATED fe CT ADOR L ere Ea COVER gt PIC 3 Fix the bracket to the pillar and bring the electric cable to the most suitable position so that the fixing of the articulated arm is allowed to coincide with a solid crossing bar of the gate leaf The shoe bracket Is to be bolted or welded to the gate at a suitable distance which is set after the first manual tests Release lever B page 10 DISTANCE The distance from gate pivot center to arm bolt center 15 to be calculated through manual operations of the gate before fixing the shoe bracket The distances on page 6 7 are merely an application example d ba x ia a A x COMPLETELY
6. 0 m distance 2 5 mm 0 cables are recommended 13 RIGHT HAND OPERATOR TYPE APROLI 280 BATT 4 RADIO RECEIVER CARD A 43 2R 14 PHOTOCELL RECEIVER TYPE DIFO 33 OUTSIDE 5 ELECTRONIC PROGRAMMER ELPRO 13 exp 15 LEFT HAND OPERATOR TYPE APROLI 280 BATT 6 JUNCTION BOX 16 MECHANICAL LATCH 7 WALL PUSH BUTTONS PULIN INSIDE HOME 17 POST WITH PHOTOCELL PROJECTOR TYPE DIFO 33 8 POST WITH PHOTOCELL RECEIVER TYPE DIFO 33 To perform the electrical work connections are as per diagrams on pages 8 9 Once the connections have been made adjust the switches in the control box so that the sequence of operations occurs as pre set Set DIP switch 3 on automatic and check if the working times meet your requirements On semiautomatic mode one pulse opens the gates a second pulse is needed to close the gates Terminal board Elpro 13 exp 5 2 gt zu 19 20 21 22 23 Drwg No 1643 PLEASE NOTE Should the electric motors fail to start properly because of power shortage connect some extra 12 5 uF capacitors to the phase and common terminals as shown pic 16 The two safety pressure valves are identified by colours A open is red close is green They are located in the front of the motor pump unit easy to reach for setting operations in order to meet the power requirements Pic 17 Once the valves are set you can fit the cover and the other accessories RELEASE BY 1 TURN TO LET THE
7. 1 8 m GATE LEAF 140 Kg 64 amp OPEN GATE LEAF 9 20 mm FROM PILLAR SURFACE LINE 40 560 GATE STOP POSTION APPLICATION EXAMPLE POSITION 700x700 mm PILLAR 3 m GATE LEAF 130 Kg CLOSED GATE LEAF 20 mm FROM PILLAR SURFACE LINE 40 620 GATE STOP IN CLOSED POSITION CLOSED GATE LEAF E A ELECTRIC OCK PIC 10 APPLICATION EXAMPLE 800x800 mm PILLAR 4 m GATE LEAF 140 Kg a GATE LEAF 23 20 mm FROM PILLAR SURFACE LINE 40 650 PIC 11 ri 64 aa Ze E E STOP IN CLOSED 2 CLOSED GATE POSITION LEAF EN ELECTRIC i LOCK 900x900 APPLICATION EXAMPLE 900x900 mm PILLAR 5 m GATE LEAF 150 Kg 90 E LEAF OPEN GAT 4 B PIC 12 It is recommended that all gates are provided with adequate gate stops both in open and closed gate positions When a 5 m gate is involved the weight must not be greater than 200 Kg and it is required to fit the gate with an electric lock the operator must be non locking type With gates up to 2 m width it is possible to install the locking type without electric lock See the examples and drawings on pages 6 7 CONNECTION DIAGRAM FOR SWING GATES Elpro 3 exp 26 27 28 3 RADIO CONTROL TIMER SWITCHES ON TO 0 THE DELAY PLUG IN CARD SUPPORT IS OUT OF SERVICE d r3 al JX LEAF DELAY 70 AT IMER CLOSE FLASHING LAMP
8. AIR OUT OF OIL RESERVOIR MORE POWER S AIR BLEED IMPORTANT RELEASE AFTERINSTALLING BY 1 TURN APROLI2B0BATT nman OIL FADINI A 15 BY AGIP MAXIMUM gt Lear meccanica PRESSURE VALVE KP a FADING CLOSE x GREEN IN COLOUR A MAXIMUM PRESSURE VALVE OPEN RED IN COLOUR Degree of protection IP 555 Working pressure max 3 MPa 30 Bars OIL FADINI A15 BY AGIP MADE IN ITALY AA vi B RELEASE LEVER PULL THE LEVER DOWNWARDS TO RELEASE PIC 17 The setting of the safety pressure valves is to be done so to achieve the exact amount of power required to safely operate the gate The more you turn the screw clockwise the more you increase the power of the operator Please note once APROLI 280 has been fixed unscrew the air bleed screw by one turn This screw is fitted on the cap of the oil reservoire where the mains cable is led to the motor Should the operator APROLI 280 be removed for maintenance or repairing tighten the screw 5 to prevent oil from coming out during handling In case of power failure to open the two leafs fitted with APROLI 280 BATT non loking type you have to release the electric lock with the key and push the gate leafs open by hand in a very smooth way Should the operator be fitted with locking device first pull the release lever B downwards and then push open Pic 17 Open the hinged door to have access to the lever N
9. EVER CUT THE ELECTRIC CABLES Please note that the electric cables must be removed from their terminals by loosening the fastening screws Never cut the electric cables Also make sure that the 230V mains switch No 3 is off before removing the cables See page 9 pic 15 Only by keeping to these fitting instructions it can be achieved a reliable installation and the best performance of the operator The installation is fully under the responsability of the installation agent even if it consists entirelly of Fadini products as listed in this booklet It is advisable that the system is installed in full compliance with these instructions and in observance of the existing laws which rule automatic doors All the information specifications and drawings contained herein are subject to any change that is considered appropriate by the manufacturer with any previous notice APROLI 280 BATT SPECIAL VERSION CODE 287 The flow regulator has the purpose of mantaining constant the rotation speed of the shaft that operates the articulated arm SPEED FLOW e REGULATOR 28 OPEN FLOW CONSTANT REGULATOR SPEED CLOSE PIC 18 TECHNICAL SPECIFICATIONS 402 7 5 FIXING 0 g BRACKET ELECTRIC MOTOR JACK ASSEMBLY Ne PROTECTION COVER LEFT HAND ARTICULATED ARM is WITH RETAINING SCREW AND SHOE E 99 0 Sy TURN IT OVER TO MAKE IT RIGHT HAND RIGHT HAND ARTICULATED ARM WITH RETAINING SCREW AND SHOE
10. INSTALLED D UNIT LEFT HANDED fp MODEL ANTI CRUSH DESIGN ARTICULATED ARM E zl FOR SAFETY y M Pca APROLI 280 BATT is easy to install It can be supplied either fitted with hydraulic locking device for gates up to 2 m width or without hydraulic locking with an electric lock for gate leaf up to 5 m APPLICATION OF TWO APROLI 280 BATT ON TO A DOUBLE SWINGING GATE 90 OPENING The recommended maximum gate width with APROLI 280 is 5 m The locking type operator is recommended up to 2 m gate width Beyond 2 m a lock is required to be fitted to the gate and the non locking type operator is advisable 2m 2m LEFT HAND ARTICULATED RIGHT HAND ARTICULATED ARM LEFT HAND E ME Cx RIGHT HAND GATE STOP IN Al uc GATE STOP IN OPEN GATE eee af nea WY OPEN GATE POSITION NI Ir gt Ai POSITION POSITION Im i 90 90 i s md HE Itis recommended that suitable gate stops are always fitted to ill the system both in open and close gate positions The gate stop gt 5 J for open gate position is incorporated with the operator both L gt right hand and left hand The gate stop covers different being designed as handed units part No 2062 right hand 2055 left hand Another feature of the incorporated open gate stop is the possibility of being adjusted to the required distance to achieve
11. S Lh RETAINING DRIVING BENDED ARM BOLT AND SCREW FOR BUSH PEN STU AGGERE GRUB SCREW BENDED PLUG PROFILE NUT f ADJUSTMENT 14 E22 NUT STUD BOLT BS STRAIGHT STRAIGHT FIXING ADJUSTER COVER ARM COVER ARM SHOE LEFT HAND WASHER 8 5 ADJUSTABLE 8M E13 NUT ARTICULATED ARM LEFT HANDED PIC 2 First loosen the fastening screws to remove the cover To do this open the hinged door with the supplied key one of the two fastening screws is there After the removal of the cover the electro hydraulic assembly is fully exposed ie electric motor hydraulic jack fitted with the pressure safety valves that control the thrust pushing power of the operator and the emergency release in events like power failure It also includes a bracket designed to provide fixing facility to a wall or pillar and a suitable outlet for the cables an articulated arm adjustable to meet the most various distance requirements on site applications and a shoe bracket to be fixed to the gate The operator is supplied already pre filled with special oil to suit both high and low environment temperatures It allows the correct performance of APROLI 280 BATT within a temperature range from 20 C to 80 C APROLI 280 BATT is produced and tested in the workshops of MECCANICA FADINI which guarantees the long lasting reliability of this product in time HOW TO FIX APROLI 280 BATT TO A PILLAR BY EXPANDING BOLTS OR SCREWS Before fitting the operator APROLI 28
12. cial applications ie to switch on lights CCTV etc SOLID STATE RELAYS are recommended to be used only Standard relays would affect the micro processor NOTE WELL THIS PANEL 15 TESTED TO OPERATE GATES ONLY THROUGH FADINI ACCESSORIES NO GUARANTEE FOR ACCESSORIES OF OTHER MAKE OR SPECIAL APPLICATIONS ALL OPERATIONS OPEN CLOSE AND REVERSE RADIO CONTACT Drwg No 1643 BOARD ELECTRICAL WIRING DIAGRAM OF THE ELECTRONIC PROGRAMMER Once the connections have been made do the first switching test through the control panel Set the motor run timer so that the motor is allowed to run 4 5 seconds more than the gates Set the other timers to meet the site requirements Set DIP switch B No 3 to automatic ON on pulsing to 4 8 the gates must be operated as pre set ie opening and only after the dwell time closing Adjust the times through the respective timers See No 07 08 and 09 drwg 1643 With DIP switch B No 3 to semiautomatic OFF one pulse opens the gates a second pulse to 5 8 is needed to close the gates Any one pulse to 7 8 will open close or reverse the gates independently from the operation being performed It Is recommended to carefully read the instructions in the control box to have all the functions performed correctly The 6 LEDs on the PC board indicate the following Led No 1 It switches on when voltage Is supplied Led No 2 Photocells Normally on It switches off when the
13. ormity to the European safety standards there is the mains rotary switch it is fitted to the box cover and switches off the mains voltage whenever the cover is removed 3 SINGLE PHASE CUT OFF MAINS SWITCH The CE mark certifies that the operator conforms to the essential requirements of the European Directive art 10 EEC 73 23 in relation to the manufacturer s declaration for the supplied items in compliance with the body of the regulations ISO 9000 UNI EN 29000 Automation in conformity to EN 12453 EN 12445 safety standard 4 DECLARATION OF CONFORMITY e GENERAL WARNINGS EN 12453 12445 STANDARDS CEI 60204 1 STANDARDS e WARRANTY CERTIFICATE ON THE CUSTOMER S REQUEST EUROPEAN MARK CERTIFYING CONFORMITY TO THE ESSENTIAL REQUIREMENTS OF THE STANDARDS 98 37 EC meccanica FADING AUTOMATIC GATE MANUFACTURERS Via Mantova 177 A 37053 Cerea Verona Italy Tel 0442 330422 r a STATIC GATE WEIGHT 400 Kg each leaf The growth of MECCANICA FADINI has always been based on the development of guaranteed products thanks to our TOTAL QUALITY CONTROL system which ensures constant quality standards updated knowledge of the European Standards and compliance with their requirements in view of an ever increasing process of improvement f FADING the gate opener Made in Italy Distributor s box The manufacturers reserve the right to change the p
14. photocells are obstructed Led No 3 Open It switches on when the respective switch is activated Led No 4 Close It switches on when the respective switch it activated Led No 5 Stop Normally on it switches off when the respective switch is activated Led No 6 Radio It switches on whenever a pulse is given either from remote control keyswitch or push buttons The below diagram Is general for an application of the operator and the complementary accessories which are supplied with the unit 230 Volt O MAINS SWITCH er d 222 2222 z N NES N NEI Eee zm T EEE HI FEM HHHH EN anon H em H E A s Em EMEN SB FA E J Li 252255 raw a i E ge mm CJ MEL T As S a CZ GENE NEEDS i gt m ALL THE ELECTRICAL EQUIPMENT MUST BE EARTH CONNECTED PIC 15 1 STEMMED AERIAL A 43 9 RADIO TRANSMITTER TYPE A43 2TR 2 LAPI 2 FLASHING LAMP 10 KEYSWITCH TYPE SECH 15 3 230 V 50 60 Hz MAINS SWITCH WITH 11 ELECTRIC LOCK MAGNETIC THERMAL DIFFERENTIAL TYPE 0 03 A 12 PHOTOCELL TRANSMITTER DIFO 33 OUTSIDE beyond 10
15. roducts without any previous notice Fax 0442 331054 e mail info fadini net www fadini net
16. to the instructions here outlined check the specifications on the motor sticker with your mains supply Dispose properly of the packaging cardboard nylon polystyrene through specializing companies Should the operator be removed do not cut the electric cable This must be properly removed from the terminal board in the junction box Switch off the mains switch before removing the junction box cover where the electric cable of APROLI 280 BATT is terminated All the system must be earthed by using the yellow green wire marked by its specific symbol It is recommended to read the regulations suggestions and remarks quoted in the booklet Warnings Should APROLI 280 BATT be removed for maintenance servicing or repair tighten the air bleeding screw to prevent oil coming out of the reservoir during transport Meccanica Fadini recommends the control panel ELPRO 13 CEI to achieve an installation that is in conformity to the existing safety standards The electronic programmer ELPRO 13 incorporates and can provide all the functions which are required by the most demanding applications with swinging gates In addition to the standard features of a conventional control box type ELPRO 9 see page 8 pic 13 the following requirements can be provided stroke reversing pulse pedestrian mode stop in any gate position by holding down the remote control button Among the added features and improvements of ELPRO 13 in conf
Download Pdf Manuals
Related Search