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USER MANUAL - Drain Cleaner

1. Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior The following documents are available for the Homburg Drain Cleaner type Junior Order number User manual incl parts book 13430 NL 13431 GB 13432 D 13433 F User manual Walterscheid cardan shafts supplied User manual Imovilli Pompe water pumps supplied Parts Book Imovilli Pompe water pumps supplied On the last page you will find a form that you can use to list your suggestions questions and remarks regarding this user manual If you think that this user manual needs modifications please let us now Copyright Homburg Machinehandel b v Nothing in this publication may be multiplied in any way without the prior written permission from Homburg Machinehandel b v Copyright Homburg Machinehandel b v 7 User manual Homburg Drain Cleaner type Junior 2 INTRODUCTION The Homburg Drain Cleaner type Junior is exclusively intended for cleaning drainpipes in agricultural land using water No other use of the machine is permitted The manufacturer is not liable for damage caused by use that is not described in this user manual If the machine does have to be used for a different purpose this requires the prior written permission from the manufacturer The guide arm must never be used as a hoist The machine must not be operated by people younger than 18 The Homburg Drain Cleaner type Junior or some constructi
2. Holder for triangle Slow traffic Red rear fog light i a Reflectors Also make sure that the flashing light or rotating light mounted on the tractor is clearly visible for traffic approaching the tractor with machine from the rear That applies for transport position as well as operating position Make sure the maximum permissible axle loads and maximum permissible dimensions of tractor and machine are in accordance with the traffic regulations when using public roads Make sure the machine has been brought into transport position as prescribed by the manufacturer when using public roads with the tractor and machine It is not permitted to carry people animals or goods with the machine Be aware that the tractor handles differently with a hitched machine Check that the tractor front axle pressure is sufficient before driving off If not place ballast weights as prescribed by the tractor manufacturer Make sure that the maximum permissible axle loads or the axle loads division of the tractor are never exceeded Allow for the protruding rear length when taking corners and reversing when the machine is hitched to the tractor Insufficient room when taking corners can cause irreparable damage to the complete machine and the three point lift When the machine is transported behind the tractor in its highest position then lock the operating lever of the three point lift Keep in mind that the machine may hit the ground w
3. conversion table ANSI units SI units All units listed in this user manual are SI units All non SI units are placed in brackets The numbered operating instructions must be carried out in that numerical sequence Use and maintenance instructions as supplied by manufacturers of components such as water pump and cardan shaft have been supplied with this user manual Ask for them if you have not received them Homburg Machinehandel b v does not accept any liability for damage resulting from information in the use and maintenance instructions written by the manufacturers of these components The Homburg Drainage Cleaner type Junior is referred to as Machine throughout this user manual Feeding in means Feeding the flushing hose into the drainpipe Feeding out means Feeding out the flushing house from the drainpipe Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior Contact Homburg Machinehandel b v if you want to know anything about the machine that is not described in this user manual If you contact us please make sure you have the following information at hand machine type serial number year of manufacture water pump type Always keep this user manual on the machine in its special storage compartment see fig 30A If the user manual is missing or damaged or if pages are missing a new copy must be ordered from the manufacturer at once RY d hv V Ai
4. tropical areas 74 user manual 12 50 valves block 22 32 valves 74 Walterscheid 7 41 warnings 26 water coupling 34 water pressure controller 39 64 66 69 83 water pressure 39 water pump shaft 55 water pump 12 13 51 85 water tank 36 water tanker 60 weather conditions 52 wells set 31 38 48 white emulsion 82 width 39 wing bolt 70 working area 13 working conditions 77 working lights 19 working lights 41 70 worn 13 year of manufacture 10 User manual Homburg Drain Cleaner type Junior 16 COMMENT FORM If you think this manual can be improved please fill in the form below Is this publication complete yes no set up correctly yes clear yes no well illustrated yes Please circle where applicable Does this user manual satisfy your wishes How can this user manual be improved in your opinion Please describe clearly what you mean and give examples Fill in your particulars below Name Position Company name Address Please fill in this form completely and send it by mail or fax to HOMBURG MACHINEHANDEL B V Copyright Homburg Machinehandel b v 89
5. 10 11 User manual Homburg Drain Cleaner type Junior Hang the cardan shaft on its special support fig 35 pt 05 on the machine Uncouple the top rod of the three point suspension from the machine fig 35 pt 06 Uncouple the lower lift arms of the three point suspension fig 35 pt 03 and 12 If applicable remove the front weights from the tractor Copyright Homburg Machinehandel b v 72 10 4 9 01 02 03 04 05 06 07 08 09 10 11 User manual Homburg Drain Cleaner type Junior Storing the machine Uncouple the central reel coupling fig 41A 41 HASPELLAGER EN WATERKOPPELING Remove the nozzle and use pressurised air to purge all water from the flushing hose Open both valves of the flushing water pump and let the pump run to remove al water Fill a 10 litre bucket with a mixture of water and anti freeze with protection up to 25 C Close both valves of the flushing water pump Put the end of the suction hose the end of the overflow hose and the water supply hose of the reel fig 41A in the bucket Switch on the cardan shaft and let the flushing water pump take up the anti freeze mixture to prevent frost damage and internal corrosion of the pump and to prevent the diaphragms from drying out Roll up the suction hose with suction basket and float and hang them on the machine Roll up the overflow hose and hang it on the machine Unhitch the machine fr
6. 19 Suspension pin 20 Flushing water pressure controller 21 Pressure gauge flushing water pressure 22 Suspension hook steel cable 23 Hydraulic operating lever 24 Fixation hook steel cable 25 Top half guide arm 26 Locking clamp support leg 27 Locking clamp guide arm 28 Locking clamp top roller bend 29 Cleaning tube 30 Locking clamp bottom roller bend 31 Float 32 Suction basket O Copyright Homburg Machinehandel b v 30 Fixing pin small End piece with nozzle Guide basket option Flushing hose Roller bend bottom Roller bend top Suction hose Overflow hose Support leg Pressure compensation valve Pin top stop guide arm Manually operated flushing hose guide Transport clamps top and bottom guide arm Fixing pin Rear lighting beam option Flushing hose Adjusting lever pressure rolls Transport support guide tube wells set option Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior 31 User manual Homburg Drain Cleaner type Junior SOPIZHALHOW N31N3NOdINO0Q1300H vE Lo 20 4 ED 99270 RN gt A 3 r eA IN cA Mel p q SAGN ES A ste dg M Vy md DN L A ma ere VA Jk SN j XD I OH AT eL ai 1 EL vL 32 Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior Main components
7. 20 m min max 2 5 3 5 MPa 25 35 bar 1 0 1 5 MPa 10 15 bar 12 1 hole 2 mm m with suction basket and float 38 mm 1 2 mm 10 m RAL2004 2 hydraulic gear motors 1 double acting cylinder 1 part operating valves block 1 Speed control valve 1 Pressure compensation valve 70 dB A 2 5 m s Knee 30 Extension tube length 2 m 60 10 see fig 36 38 User manual Homburg Drain Cleaner type Junior 6n Sn 3n 314310 E E E a 4n 3n em in Dn In 6n KING LA NINN ey KE Z NE eee GG NWN QD 2 lt Sn E PUTTENSET S ME EE 1 X XXX XD d Sg 4n In EE y 7 E Ke e An fu 3219310 39 Copyright Homburg Machinehandel b v 36 WERKBEREIK JUNIOR User manual Homburg Drain Cleaner type Junior 7 2 Cardan shaft Make Walterscheid Type i W2100 SD05 660 10100 10100 14kW 19hp Maximum permissible cardan shaft angle measured from the centre line of the pto 25 7 3 Flushing water pump Make Imovilli Pompe Type M135 Drive pto universal cardan shaft Capacity i 115 l min 5MPa 50 bar max at 540 rpm Capacity i 70 80 l min 3MPa 30 bar nominal at 400 rpm Pressure accumulator 0 7 MPa 7 bar Speed 350 550 Input power 13 3 kW 18hp Mass 27 5 kg Lubricating oil 1 85 litres SAE20 3
8. For more detailed agricultural knowledge and recommendations on the use and maintenance of drainpipes you should consult the relevant institutions and or literature Agricultural science is not within the scope of this user manual Copyright Homburg Machinehandel b v 51 User manual Homburg Drain Cleaner type Junior 10 3 Taking into operation 10 3 1 Hitching the machine to the tractor 01 Observe all safety instructions as described in the safety chapter of this user manual 02 If necessary equip the tractor with sufficient front weights 03 Make sure the machine is on a level surface 04 Ifnecessary place guide shells on the lower link pins of the machine see fig 35 pt 03 and pt 12 05 Couple the lower lift arms of the three point to the lower link pins of the machine see fig 35 pt 03 and pt 12 06 Lock the lower lift arms Y 4 35 HOOFDCOMPONENTEN VOORZIJDE JUNIOR Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior 07 Couple the top rod of the three point to the top link pin of the machine and if necessary set the correct length see fig 35 pt 06 08 Lock the top link pin Copyright Homburg Machinehandel b v 53 User manual Homburg Drain Cleaner type Junior 10 3 2 Matching the cardan shaft and the tractor 01 Lift the machine to minimise the distance between the tractor
9. guide arm can only be unfolded to the right of the machine That means the drainpipes to be cleaned must always be kept to the right of the tractor and the machine In areas without ditches in which the drainpipes end they end in concrete wells Then the machine must be equipped with an optional wells set This wells set is composed of a 2 metres long pipe and a 30 knee that are mounted between the top and bottom roller bends Copyright Homburg Machinehandel b v 37 7 TECHNICAL SPECIFICATIONS 7 1 Make Type Length Width Machine Height User manual Homburg Drain Cleaner type Junior Homburg Junior JU M135 1 10 m 1 85 arm in transport position 5 80 arm in operating position with roller bend 2 75 arm in transport position and standing on the ground and 1 roller bend placed on the arm Mass empty Mass with water Material flushing hose Length flushing hose Diameter flushing hose Wall thickness flushing hose Drive flushing hose Operating speed Water pressure controller Water pressure at the nozzle Nozzle Length suction hose Diameter suction hose Mesh size suction basket Length overflow hose Paint Hydraulic system Noise level Mechanic vibrations Wells set option Arc angle roller bends Operating range machine guide arm horizontal Operating range machine Copyright Homburg Machinehandel b v 385 kg 500 kg HPE Hard PolyEthylene 300 m 27 mm 33 mm hydraulic
10. machine s service life If the warnings have been removed or have become illegible they must be replaced at once The meaning of all stickers has been described in the above text Below it is shown were all warnings should be on the machine HOMBURG Gm ANT en L L d SY 0 A H u 32 LOCATIE STICKERS ACHTERZIJDE 25 Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior 33 LOCATIE STICKERS VOORZIJDE Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior Order numbers stickers Warning Order number Read the operating manual first art no 978443 Hydraulic operating symbols art no 13142 Hoisting point art no 978439 Three point suspension point art no 978446 Forklift pick up point art no 13410 Air accumulator present in machine art no 13411 Danger of getting caught art no 978434 No welding on the machine art no 13412 Remove tractor ignition key before carrying out maintenance art no 978436 Homburg manufacturer s sticker art no 13413 Always keep hand winch gears coated with grease art no 13414 Copyright Homburg Machinehandel b v User manual Homburg Drain Clea
11. made of steel and can be sent off to a scrap iron processing company Copyright Homburg Machinehandel b v 84 User manual Homburg Drain Cleaner type Junior LIST OF ILLUSTRATIONS Water diagram Water pressure controller Sticker Read the user manual first Sticker Hoisting point Sticker Accumulator present Sticker Danger of getting caught Sticker No welding on the machine Sticker Forklift lift point Identification plate Sticker Remove ignition key for maintenance Sticker Suspension point three point suspension Sticker Trademark and company logo Flushing water pressure gauge Hydraulic diagram Junior Rear view Junior Storage compartment user manual Location identification plate and serial number frame Location stickers rear Location stickers front Main components rear Junior Main components front June Operating range Junior Stickers operating symbols hydraulic functions Hydraulic controls Flushing hose guide Self locking hand winch and metres counter Reel bearing and Water coupling Dis mounting the top guide arm Diagram drive mechanical Sticker Always keep hand winch gears coated with grease Copyright Homburg Machinehandel b v 85 15 SUBJECT INDEX Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior 86 accidents 4 accumulator 23 28 41 85 adjusting lever 31 47 animals 19 anti freeze 74 arable land 52 arm lock suppor
12. protective sleeve section Note The above values are only examples 09 Deburr the cut sections and round off sharp edges 10 Remove the synthetic and steel sawdust and filings 11 Coat the sliding splines with lubricating grease 12 Slide the two cardan shaft sections and the protective sleeve back together Be sure to slide the sections together in their original orientation 14 Other modifications to the cardan shaft are not permitted A WARNING Make sure that the two cardan shaft sections are at least half the total sliding length of the cardan shaft into each other when the distance between the pto and the water pump shaft is at its maximum Copyright Homburg Machinehandel b v 55 User manual Homburg Drain Cleaner type Junior 10 4 Working with the machine 10 4 1 Coupling the cardan shaft between the tractor and the machine A DANGER Apply the tractor parking break switch off the tractor engine and take the tractor ignition key from the lock 01 02 03 04 05 06 D CL 14 STICKER VERWIJDER CONTACTSLEUTEL VOOR ONDERHOUD Slide the cardan shaft over the water pump shaft Slide the cardan shaft over the pto while holding the thin side of the protective sleeve down Check that the spring tensioned catch of the cardan shaft sits in the recess of the pump shaft Slide the cardan shaft fully in Slide the cardan shaft over the pto Slide the cardan shaft over the pto while holding
13. the thickest side of the protective sleeve upward Check that the spring tensioned catch of the cardan shaft sits in the recess of the pto Prevent the protective sleeve of the cardan shaft from rotating with the two lock chains Copyright Homburg Machinehandel b v 56 User manual Homburg Drain Cleaner type Junior 10 4 2 Coupling the hydraulic quick connect couplings to the tractor A WARNING First switch off the hydraulic control valve of the tractor then move the hydraulic control lever of the machine back and forth a number of times before connecting or disconnecting the hydraulic quick connect couplings of the machine to from the tractor A CAREFUL Take measures to prevent environmental pollution due to spilling hydraulic oil 01 Check that the hydraulic lever of the control valve is in central position see fig 38A 38 HYDRAULISCHE BEDIENINGS ORGANEN Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior 5 DS 35 HOOFDCOMPONENTEN VOORZIJDE JUNIOR Copyright Homburg Machinehandel b v 58 User manual Homburg Drain Cleaner type Junior 02 Connect the hydraulic quick connect coupling for the return blue to return see fig 35 pt 11 03 Connect the hydraulic quick connect coupling for the supply red to supply see fig 35 pt 11 10 4 3 Connecting electrically and mo
14. to the new destination Copyright Homburg Machinehandel b v 69 User manual Homburg Drain Cleaner type Junior 10 4 8 Unhitching the machine from the tractor 01 Make sure the machine is on a level surface A WARNING Apply the tractor parking break switch off the tractor engine and take the tractor ignition key from the lock 02 Take the plug of the lighting beam from the tractor outlet if mounted A WARNING First switch off the hydraulic control valve of the tractor then move the control lever of the machine back and forth a number of times before connecting the hydraulic quick connect couplings of the machine to the tractor A CAREFUL Take measures to prevent environmental pollution due to spilling hydraulic oil 03 Check that all hydraulic levers of the machine are in central position 04 Disconnect the hydraulic quick connect coupling for the supply red fig 35 pt 11 05 Disconnect the hydraulic quick connect coupling for the return blue fig 35 pt 11 06 Loosen the two lock chains of the protective sleeve of the cardan shaft 07 Pushin the spring tensioned catch of the cardan shaft and slide the cardan shaft off the tractor pto Copyright Homburg Machinehandel b v 70 User manual Homburg Drain Cleaner type Junior OA 3 35 HOOFDCOMPONENTEN VOORZIJDE JUNIOR Copyright Homburg Machinehandel b v 71 08 09
15. when transporting over public roads the machine must be put completely into transport position 10 4 7 01 02 03 04 Preparing the machine for transport on public roads Observe all safety instructions as described in the safety chapter of this user manual and ensure that the flushing hose is fully retracted between the rubber wheels as described above Carefully take the tension open off the hook clamp fig 05A of the water pressure controller Switch off the cardan shaft lever in tractor Remove the centring basket from the end piece if mounted 38 HYDRAULISCHE BEDIENINGS ORGANEN 05 06 07 08 09 10 Close the hydraulic control valve see fig 38A in the right hand position Slowly close the right hand speed control valve fig 38C clockwise to pull the flushing hose completely out of the guide arm Slowly close the right hand speed control valve fig 38C fully anticlockwise when the flushing hose has been pulled from the guide arm Close the hydraulic control valve see fig 38A in its central position Switch off the hydraulic control valve of the tractor Remove the lower roller bend put it on the roller bend transport support and lock it fig 34 pr 03 Remove the lower guide arm half with roller bend put it on the guide arm transport support fig 34 pt 01 and lock it using the clamp fig 34 pt 45 Lower the support leg fig 34 pt 41 to the
16. 0 Maximum head 3m 7 4 Technical requirements tractor Tractor must be fitted with three point suspension Category 2 in accordance with DIN9674 and 180730 sufficient counterweight pto connection 350 550 rpm 13 s 6 splines according to DIN9611 and ISO500 hydraulic supply 15 l min 15MPa 150 bar hydraulic quick connect couplings 1 2 bi SAE according to ISO7241 1 Series A or ISO 5675 or SAE1036 electric connection rear working lighting according to DIN72577 loose rear lighting beam according to traffic regulations 1994 Copyright Homburg Machinehandel b v 40 7 5 7 6 Gg NN BEE User manual Homburg Drain Cleaner type Junior Permissible operating conditions of the machine Ambient temperature 0 C to 50 C Humidity from 10 to 90 Indoors as well as outdoors environment without dust and or gas explosion risk Conversion table Er gallon US ETT US 3785 litres 1 MPa 10 bar 145 psi 145 Ibs 1 psi 71 Ibs 0 068966 MPa 0 0689 bar 11 36 brew 0 555 x F 32 eer sg Copyright Homburg Machinehandel b v 41 User manual Homburg Drain Cleaner type Junior 8 TRANSPORT NOT BEHIND THE TRACTOR The machine always comes completely assembled That means the machine does not have to be put together after receipt The machine is fitted with 2 hoisting eyes see fig 34 pt 15 and fig 35 pt 08 Make sure the reel is not pressed in by slings or hoist
17. 50 m into the drainpipe 2 Fully close speed control valve C fully clockwise 3 Feed the flushing hose out of the drainpipe at 30 m min using the pressure compensation valve B Read from the metres counter how many metres a minute are being fed out 4 Now the pressure compensation valve has been adjusted for the tractor that is now driving the machine This must be done after once for every tractor so you don t have to touch it anymore When a different tractor is used this adjustment must be made again The hydraulic supply must now be equal to or greater than 15 l min After adjusting the valve it must be locked with locking ring D C Speed control valve feeding in out flushing hose see fig 37 and 38 Rotate the control anticlockwise to the decrease the speed open Rotate the control clockwise to increase the speed close D Self locking hand winch see fig 40B for moving the guide arm up and down Q 2 L el 40 ZELFREMMENDE HANDLIER EN METERTELLER E Flushing water pressure controller see fig 05 Screw setting is factory sealed at 3 5 MPa 35 bar Copyright Homburg Machinehandel b v 44 Always use the top hook A 05 SPOELWATERDRUK REGELAAR F Pressure gauge flushing water Used to read out the water pump pressure 35 bar wu UE EM 40 60 4 4 i e o bar 10 HOMBURG B V STIENS BA p N Z9 18 SPOELWATERDRUKMETER Copyr
18. USER MANUAL DRAIN CLEANER Make Homburg Type Junior JU M135 Serial number Date 1 June 2000 Issue No JU 2 English Version B Homburg Machinehandel b v It Noarderfjild 21 9051 BM Stiens The Netherlands phone 0031 0 58 2571555 fax 0031 0 58 2573535 E mail homburg homburg holland com website www homburg holland com User manual Homburg Drain Cleaner type Junior TABLE OF CONTENTS 1 2 PREFACE INTRODUCTION DECLARATION OF CONFORMITY IDENTIFICATION SAFETY 5 1 General 5 2 Before starting work 5 3 Hitching and unhitching 5 4 Drive pto and cardan shafts 55 Working with the machine 5 6 Transport behind the tractor 5 7 Transport not behind the tractor 5 8 Service Maintenance and Repair 5 9 Hydraulic system 5 10 Safety warnings stickers 5 11 Safety provisions GENERAL DESCRIPTION OF THE MACHINE 6 1 Main components 6 2 Operation TECHNICAL SPECIFICATIONS 7 1 Machine 7 2 Cardan shaft 7 3 Flushing water pump 7 4 Technical requirements tractor 7 5 Permissible operating conditions of the machine 7 6 Conversion table TRANSPORT NOT BEHIND THE TRACTOR CONTROLS O Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior TABLE OF CONTENTS continued 10 11 12 13 14 15 16 OPERATING INSTRUCTIONS 10 1 10 2 10 3 10 4 Daily inspection list Cleaning the drainpipes When and how often Taking into oper
19. achine when the tractor ignition key is still in the ignition lock Always observe the operating manual of the tractor used when working with the machine Copyright Homburg Machinehandel b v 16 User manual Homburg Drain Cleaner type Junior Emergency In the event of a runaway tractor diesel engine due to insufficient maintenance of the air filter or the crankcase ventilation system the machine and the tractor engine may get severely damaged due to a very high rpm If this happens the air intake of the tractor engine must be shut off as quickly as possible to stop the engine Emergency If the tractor with the machine has toppled the tractor engine must be shut off directly to prevent damage to the tractor engine and the machine water pump The machine must in no event touch the tractor cab or the tractor cab window when it is being lifted Copyright Homburg Machinehandel b v 17 User manual Homburg Drain Cleaner type Junior 5 6 Transport behind the tractor If the tractor with the machine has to use public roads the assembly must satisfy the current traffic regulations and legislation When the machine is hitched to the tractor in many cases the original rear lighting of the tractor is obscured This means that a correctly functioning light beam must be mounted to the rear of the machine fitted with Rear lights Brake lights Flasher lights Licence plate lighting i a Licence plate holder i a
20. aired in a correct manner Never use the machine with one of the safety provisions removed defective or deactivated Copyright Homburg Machinehandel b v 29 User manual Homburg Drain Cleaner type Junior 6 GENERAL DESCRIPTION OF THE MACHINE 6 1 Main components The Homburg Drain Cleaner type Junior is a machine for cleaning drainage systems as found in agricultural land using water when they have got clogged up for instance with clay silt The machine can only operate when it is directly connected to a suitable agricultural tractor using Three point suspension Cardan shaft Hydraulic hoses 2 with quick connect couplings Electric connection for rear lighting and or working lights The main components of this machine are see fig 34 rear 01 Transport support top guide arm and bottom guide arm 02 Flushing water pump 03 Transport support bottom roller bend and knee 30 wells set option 04 Knee 30 wells set option 05 Steel frame 06 Telescopic pipe 2 metres for wells set also fits between pos 27 and pos 28 07 Reel 08 Suspension bracket suction hose overflow hose float and suction basket 09 Safety mesh 10 Self locking hand winch 11 Metres counter 12 Triangle Slow traffic option 13 Hydraulic motor reel drive 14 Pressure rolls flushing water hose 15 Hoisting eye rear 16 Hydraulic motor flushing hose drive 17 Protective cover flushing hose drive 18 Steel cable
21. aken when hitching or unhitching the machine When hitching or unhitching the machine the tractor operating lever must be placed in such a position that it cannot inadvertently be moved Make sure the machine link pin diameters match the hole diameters of the tractor three point az P 16 STICKER OPHANGPUNT 3 PUNTS OPHANGING WARNING In the area of the tractor three point the risk of getting caught and sustaining injury exists 10 S TICKER AFKNELGEVAAR Lock the stabiliser rods before entering a public road This will prevent inadvertent lateral movement of the machine Copyright Homburg Machinehandel b v 14 User manual Homburg Drain Cleaner type Junior 5 4 Drive pto and cardan shafts Only use the universal cardan shaft that came with the machine or the one prescribed by the manufacturer The pto or cardan shaft protection must always be mounted and in good condition Make sure the protective sleeve of the universal cardan shaft provides complete protection in working position as well as in transport position Stop the tractor engine and take out the ignition key before mounting or dismounting the cardan shaft A me E 7 14 STICKER VERWIJDER CONTACTSLEUTEL VOOR ONDERHOUD Ifthe cardan shaft is equipped with a slipping clutch or a freewheel clutch then mount it on the machine side Always make sure the universal cardan shaft is mounted and locked correctly Always make sure that
22. ation 10 3 1 Hitching the machine to the tractor 10 3 2 Matching the cardan shaft and the tractor 10 3 3 Shortening the cardan shaft Working with the machine 10 4 1 Coupling the cardan shaft between the tractor and the machine 10 4 2 Coupling the hydraulic quick connect couplings to the tractor 10 4 3 Connecting electrically and mounting the rear lighting beam 10 4 4 At the working location 10 4 5 Feeding the flushing hose into the drainpipe 10 4 6 Feeding out the flushing hose from the drainpipe reeling in 10 4 7 Preparing the machine for transport on public roads 10 4 8 Unhitching the machine from the tractor 10 4 9 Storing the machine MAINTENANCE INSTRUCTIONS 11 1 11 2 11 3 11 4 11 5 11 6 General Paint damage Cleaning the machine Changing oil flushing water pump Maintenance schedule Technical support TROUBLESHOOTING TABLE DISPOSING OF THE MACHINE LIST OF ILLUSTRATIONS SUBJECT INDEX COMMENT FORM O Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior 1 PREFACE How to use this user manual We thank you for purchasing the Homburg Drain Cleaner type Junior with which you bought a high quality machine To make the most out of that high quality throughout the service life of this machine it is necessary to accurately follow all instructions in this user manual In this user manual you will find all information you need for optimum and safe use and maintenance of
23. be expected that the water in the pump is frozen Make sure there are no children and or animals near the machine when it is being operated All people must keep out of the machine s operating range Always inspect the area where the machine is going to be used height width bearing capacity embankments shoulders floors bridges risk of explosion etc Wear adequate eye protection goggles The flushing water leaving the drainpipe under pressure may carry off small hard objects at high speed Always check the machine for loose bolts and nuts damage leakage or defects and correct operation also the tools and accessories Check all guards warnings and safety devices for presence and proper performance Do not operate the machine when your are tired or have used alcohol medicines or drugs Beware of dangerous clothing long hair or jewellery that may get caught somewhere Keep the controls free of food oil dirt dust snow and ice When the machine is operated at ambient temperatures below zero degrees Celsius the water pump may get damaged when it is switched on Use a tractor with safety cab or roll bar as prescribed by the law Copyright Homburg Machinehandel b v 13 User manual Homburg Drain Cleaner type Junior 5 3 Hitching and unhitching The machine must only be hitched to the tractor using the three point suspension intended for that purpose in accordance with the safety requirements Utmost care must be t
24. de basket and nozzle if necessary Fix the roller bend using the supplied fixing pin fig 34 pt 46 when the roller bend has been positioned in front of the drainpipe That will prevent the roller bend from shifting while the flushing hose is being fed in and out When working on the opposite bank the pin fig 34 pt 33 that is fixed on the second roller bend can be pushed into the bank to fix the end of the roller bend Set the metres counter fig 40A back to zero 0000 reset 40 ZELFREMMENDE HANDLIER EN METERTELLER 33 Wear adequate eye protection goggles The flushing water leaving the drainpipe under pressure may carry off small hard objects at high speed Copyright Homburg Machinehandel b v 61 User manual Homburg Drain Cleaner type Junior 38 HYDRAULISCHE BEDIENINGS ORGANEN 34 Put the right hand control valve fig 38C fully open turn anticlockwise Copyright Homburg Machinehandel b v 62 35 36 37 38 39 User manual Homburg Drain Cleaner type Junior Close the hydraulic control valve see fig 38A in the left hand position Put the right hand speed control valve fig 38C slowly clockwise never shut it Feed the flushing hose up to 0 5 metres into the drainpipe Close the hydraulic control valve see fig 38A in its central position Set the metres counter fig 40A to zero Slowly take all tension off the water p
25. e number of the manufacturer Fax number of the manufacturer e mail address of the manufacturer Company logo Machine type reference Serial number of the machine Year of construction of the machine CE mark indicating that the machine satisfies the Machine Directive Patent number HOMBURG MACHINEHANDEL B V IT NOARDERFJILD 21 9051 BM STIENS NEDERLAND TEL 0031 0 58 2571555 FAX 0031 0 58 2573535 e mail homburg homburg holland com DRAINCLEANER TYPE SERIENUMMER BOUWJAAR C PATENT NR 7811818 13 TYPEPLAATJE The machine serial number is also stamped on top of the machine frame close to the identification plate For the location of this stamped serial number see fig 31A Copyright Homburg Machinehandel b v 10 User manual Homburg Drain Cleaner type Junior i Y A cv AX AA Y MMA KX Y V Y y X 31 LOCATIE SERIENUMMER EN TYPEPLAATJE On receipt of the machine fig 13 and the information below must completely be entered Pump Make Imovilli Type D135 Serial no Cardan shaft Make Walterscheid Type W2100 SD05 660 10100 10100 Serial no Delivery date Machine Factory stamp O Copyright Homburg Machinehandel b v 11 User manual Homburg Drain Cleaner type Junior 5 SAFETY 5 1 General Homburg Machinehandel b v does not accept any liability for damage caused by acts in violation of this user manual If the machine is used in violation of this us
26. eel Lubricate 2 Engine oil 5W30 mur uem oq em Copyright Homburg Machinehandel b v 78 User manual Homburg Drain Cleaner type Junior or daily or weekly monthly machine Dust covers Check 2 Check presence and quick connect condition coupling peer TT Det 40 ZELFREMMENDE HANDLIER EN METERTELLER TANDWIELEN HANDLIER MOETEN STEEDS ZIJN INGEVET 44 STICKER TANDWIELEN HANDLIER MOETEN STEEDS AN INGEVET O Copyright Homburg Machinehandel b v 79 User manual Homburg Drain Cleaner type Junior 11 6 Technical support If you want to know what your nearest address is for minor and major maintenance and repairs ordering parts and getting technical advice you can ask the manufacturer for the telephone number of the current importer in your country Then this importer can refer you to the dealer or service provider nearest to you You can also get information from the dealer where you bought the machine Copyright Homburg Machinehandel b v 80 User manual Homburg Drain Cleaner type Junior 12 TROUBLESHOOTING TABLE Operators are only allowed to carry out the maintenance and repairs described in this user manual Other malfunctions must be solved by specialised personnel Maintenance and repair must only be carried out by trained and appointed personnel that does not use alcohol medicines or drugs Pump sucks irregularly Suction basket is not submerged Submerge s
27. er manual that will automatically void the warranty of the machine and the manufacturer s product liability The machine may only be used by operating staff or maintenance staff older than 18 who have fully read and understood this user manual and who are familiar with the use of the machine Hd 07 STICKER LEES EERST DE GEBRUIKERS HANDLEIDING In addition we recommend to follow a short course in operating and maintaining the machine which can be arranged by the manufacturer or a different company or importer recognised for that purpose by the manufacturer of the machine You as machine operator or engineer are the one who determines whether the machine is used in accordance with this user manual Always observe the operating manual of the tractor to be used the cardan shaft and the water pump when using the machine Copyright Homburg Machinehandel b v 12 User manual Homburg Drain Cleaner type Junior A DANGER Failure to observe the following safety instructions may result in bodily injury disability or death 5 2 Before starting work Warnings or safety provisions or guards on the machine must regularly be checked for presence and performance The machine must not be used unless it is in perfect technical condition Do not operate a machine when parts are worn The machine must only be used with a suitable tractor that is in perfect technical condition Do not activate the water pump when it can reasonably
28. ghtly Apply a coat of paint in the original colour of the machine Let it dry completely Copyright Homburg Machinehandel b v 76 User manual Homburg Drain Cleaner type Junior 11 3 Cleaning the machine The machine can be cleaned with a high pressure sprayer or a steam cleaner with tap water not warmer than 40 C Do not use detergent for that will cause the flushing hose drive wheels to slip 11 4 Changing oil flushing water pump This must be done annually Be sure there is no air left in the cylinder head after changing the oil of the flushing water pump The air can be removed by tilting the pump forward and simultaneously rotating the shaft That way the air between the piston and the diaphragms will disappear also refer to the manufacturer s instructions that came with the pump Copyright Homburg Machinehandel b v 77 User manual Homburg Drain Cleaner type Junior 11 5 Maintenance schedule daily or weekly monthly machine Bue NN coupling grease pd grease epa poe ee hose guide drive Lie tension drive Swivel points Lubricate Engine E 5W30 pressure controller rure EN LS Pee Grease Mollub Alloy 777 1 rure Cardan shaft i 3 Grease Mollub Alloy 777 1 Check protective sleeve Were uta 131 TE VEE Ecce cce e shaft up Change after 1000 hours Suction Clean Check 1 Using a brush ar fe Meee erg ee winch 40C Nose wh
29. ground using the self locking hand winch fig 34 pt 10 Winch out the steel cable further and take the steel cable eye from the hook fig 34 pt 24 on the guide arm O Copyright Homburg Machinehandel b v 68 User manual Homburg Drain Cleaner type Junior Hook the steel cable eye on the steel cable transport hook fig 34 pt 22 and tighten the steel cable using the self locking winch Remove the support leg fig 34 pt 41 from the guide arm and store it in the support leg transport bracket fig 34 pt 45 Remove the top guide arm half put it on the guide arm transport bracket fig 34 pt 01 and fix it with the clamp fig 34 pt 45 Put the hydraulic operating valves block into transport position Wing bolt loose slide in tighten wing bolt Roll up the suction hose with suction basket and float and hang them on the machine fig 34 pt 08 Roll up the overflow hose and hang it on the machine fig 34 pt 08 Mount the lighting beam on the machine if required Insert the machine plug into the tractor outlet Check the correct operation of the lighting beam Lift the machine into transport position lifted some 25 cm off the ground Switch off the working lights of the machine if they are on Check that the rotating light or flashing light if mounted for traffic approaching from the rear is clearly visible Check the presence of the triangle Slow traffic Release the tractor parking brake Drive
30. h The guide arm can also be manually adjusted a little around a vertical line The flushing hose can be fed through the guide arm and the roller bends with the aid of 2 rubber wheels driven by a hydraulic motor that are clamped around the flushing hose The hydraulic system is designed in such a manner that both during feeding in and feeding out the reel wants to roll up under slight pressure so the flushing hose always winds tightly around the reel The second section of the roller bend can be turned to enable cleaning drainpipes in the own bank as well as in the opposite bank See diagram fig 28 The hydraulic system of the machine features a pressure compensation valve that sends the excess oil from the tractor directly back to the hydraulic reservoir of the tractor That reduces the heat generation of the hydraulic oil See diagram fig 28 43 SCHEMA AANDRIJVING MECHANISCH Copyright Homburg Machinehandel b v 35 03 WATERSCHEMA SPOELSYTEEM DELTA User manual Homburg Drain Cleaner type Junior HASPEL DRAINCLEANER TRACTOR AANDRIJF vn Did HYDRAULISCH BEDIENINGSVENTIEL DRUKGECOMPENSEERDE KRAAN i US ywr SNELHEIDSREGELVENTIEL DN 28 HYDRAULISCH SCHEMA JUNIOR Copyright Homburg Machinehandel b v 36 User manual Homburg Drain Cleaner type Junior The front of the machine is the side facing the tractor The
31. hydraulic control valve of the tractor then move the control lever of the machine back and forth a number of times before connecting the hydraulic quick connect couplings of the machine to the tractor Mark the quick connect couplings of the tractor as well as those of the machine to prevent incorrect connection of the quick connect couplings If the quick connect couplings have been connected incorrectly all hydraulic operating functions are reversed e g up becomes down Work on the hydraulic system must only be carried out by personnel with special training Regularly check the hoses Damaged and or defective hoses must be replaced at once When mounting new hoses these must satisfy the specifications prescribed by the manufacturer If the hydraulic system has a leak all necessary precautions must be taken to prevent accidents and or damage to the environment Lower the machine to the ground switch off the tractor engine take the ignition key from the lock and move all hydraulic operating levers back and forth a number of times to take the pressure from the hydraulic system before carrying out work on the hydraulic system D CL 14 STICKER VERWIJDER CONTACTSLEUTEL VOOR ONDERHOUD Copyright Homburg Machinehandel b v 24 User manual Homburg Drain Cleaner type Junior 5 10 Safety warnings stickers fig 32 33 Warnings on the machine must be durable indelible and permanently present on the machine throughout the
32. ight Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior 45 User manual Homburg Drain Cleaner type Junior Adjusting lever pressure roll flushing hose see fig 34 pt 49 Rotate lever anticlockwise to decrease the pressure on the feeding in out rolls of the flushing hose Rotate lever clockwise to increase the pressure on the feeding in out rolls of the flushing hose Flushing hose guide see fig 39A Used to guide the flushing hose during reeling in can manually be shifted horizontally 39 SPOELSLANG GELEIDER Metres counter see fig 40A Displays the length of the flushing hose that has been fed out can be reset m 40 ZELFREMMENDE HANDLIER EN METERTELLER Cleaning tube see fig 34 pt 29 Copyright Homburg Machinehandel b v 46 User manual Homburg Drain Cleaner type Junior This can be used to clean the flushing hose when reeling it in when the overflow hose is connected to it Increase the tractor rpm to get a higher bypass flow rate Fixing pin see fig 34 pt 46 and pt 33 This can be used to fix the roller bend before the drainpipe outflow when feeding in out the flushing hose Fixed hook guide arm see fig 34 pt 24 Used to hook on the steel cable to adjust the guide arm height Locking clamp see fig 34 pt 27 28 and 30 Alocking clamp has been welded on the base frame on every roller bend on the wells se
33. ing cables when hoisting it That can be achieved by using an equator A WARNING Only hoist the machine on the hoisting eyes 08 STICKER HIUSPUNT A forklift may only pick up the machine under the lower horizontal beams of the basic frame Prevent toppling when transporting by forklift 12 STICKER HEFTRUCK OPPAKPUNT The machine may only be fastened on the beams of the basic frame using lashings and tensioners for instance in a container and on a lorry deck to prevent toppling during transport Otherwise machine parts may get damaged Copyright Homburg Machinehandel b v 42 User manual Homburg Drain Cleaner type Junior 9 CONTROLS A B C 37 STICKER BEDIENINGS SYMBOLEN HYDRAULISCHE FUNCTIES 38 HYDRAULISCHE BEDIENINGS ORGANEN Copyright Homburg Machinehandel b v 43 User manual Homburg Drain Cleaner type Junior A Hydraulic operating lever feeding in out flushing hose see fig 37 and 38 3 stops Put the lever to the left to feed in the flushing hose Put the lever in central position to stop feeding in or out Put the lever to the right to feed out the flushing hose B Pressure compensation valve see fig 37 and 38 Rotate the control anticlockwise to feed more oil to the system open Rotate the control clockwise to feed less oil to the system close Setting pressure compensation valve B 1 Feed the flushing hose some
34. ith force when driving over rough terrain with the tractor That may cause severe damage to both the three point and the machine itself Switch off all working lights when driving over public roads F X 5 7 Transport not behind the tractor Copyright Homburg Machinehandel b v 18 User manual Homburg Drain Cleaner type Junior Be aware of the total transport height flyovers etc Be aware of the total transport weight Never stand under a lifted machine Only use the special hoisting eyes when the machine has to be hoisted 0X 08 STICKER HIJSPUNT Only lift the machine at those places indicated with the sticker below 12 STICKER HEFTRUCK OPPAKPUNT Copyright Homburg Machinehandel b v 19 User manual Homburg Drain Cleaner type Junior 5 8 Service maintenance and repair Maintenance and repairs must only be carried out by trained appointed and authorised personnel that does not use alcohol medicines or drugs Operators are only allowed to carry out the maintenance and repair described in this user manual The settings and accesses sealed by the manufacturer must not be broken A broken seal automatically voids the manufacturer s product liability Always use the tools spare parts materials lubricants and operating procedures prescribed by the manufacturer Never use defective tools Use tools only for their intended purpose Don t leave any tools in the machine after mainte
35. l to prevent corrosion of the pump Copyright Homburg Machinehandel b v 82 User manual Homburg Drain Cleaner type Junior 09 STICKER ACCUMULATOR AANWEZIG 08 Check the diaphragms 09 Replace the defective diaphragm Important Be sure there is no air left in the cylinder head after changing the diaphragms The air can be removed by tilting the pump forward and simultaneously rotating the shaft That way the air between the piston and the diaphragms will disappear Copyright Homburg Machinehandel b v 83 User manual Homburg Drain Cleaner type Junior 13 DISPOSING OF THE MACHINE When the machine has reached the end of its technical service life and has to be disposed of the following should be observed in connection with environment and safety Oil and grease in the water pump Dispose of these in an environmentally sound manner as prescribed by the local authorities Accumulator in the water pump The gas pressure in the accumulator is high Only specialised personnel with specialised equipment are allowed to depressurise the accumulator ZA 0 09 STICKER ACCUMULATOR AANWEZIG Flushing hose The flushing hose is made of HPE Hard PolyEthylene synthetic Send the flushing hose to a recycling facility that specialises in synthetics Guide rolls suction hose overflow hose and float Made of synthetic material Send these to a recycling facility that specialises in synthetics The rest is mainly
36. leaner 77 hoisting eye 20 31 34 hoisting point 28 76 hook clamp 64 hose guide 31 hoses 25 HPE 39 hydraulic control valve 83 hydraulic system 25 36 icons 4 identification plate 10 Imovilli Pompe 7 41 importer 81 information 81 intense sunlight 74 internal use 76 knee 30 31 leakage 50 length modification 55 length 39 liability 5 12 licence plate holder 19 licence plate lighting 19 lift cylinder 32 lighting beam 19 30 50 60 70 link pins 53 lock chain 15 57 71 locking clamp 31 48 lower lift arms 53 lower oil level 75 lubricants 21 lubricating oil 41 machine directive 9 main components 31 maintenance 21 76 77 81 maize land 52 malfunctions 82 manual throttle 48 manufacturer 10 mark 75 mass 39 maximum head 41 60 measured time 52 medicines 13 metres counter 31 47 62 66 modifying 22 noise level 39 noise production 17 nozzle 32 39 66 oil filler pot 75 oil gauge glass 34 oil reservoir 82 oil slicks 82 operating lever 45 operating range machine 39 operating speed 39 ordering 81 overflow hose 32 60 68 74 paint coat 77 paint damage 77 paint 39 parking brake 60 62 70 parts 81 pasture 52 patent 8 personnel 12 76 phone number 81 pressure compensation valve 36 45 pressure controller 36 pressure gauge 29 31 46 64 65 pressure rolls 32 76 pressurised air 74 product liabilit
37. lip when feeding in or out The settings and accesses sealed by the manufacturer must not be broken If a seal is broken that automatically voids the manufacturer s product liability Only hoist the machine on the special hoisting points 08 STICKER HIJSPUNT Make sure that nobody can start the machine during maintenance and repairs Therefore you should fully unhitch the machine from the tractor Never weld on the machine without the manufacturer s written permission Copyright Homburg Machinehandel b v 75 User manual Homburg Drain Cleaner type Junior 11 STICKER NIET LASSEN AAN DE MACHINE Always observe the safety precautions from suppliers of battery acid fuels lubricants cooling fluid and hydraulic oil When working with grease battery acid fuel lubricants cooling fluid and hydraulic oil make sure these substances do not end up in the environment Never remove a protective casing of an operating machine If the machine is used under special operating conditions for instance 24 hours a day 7 days a week with very dirty flushing water a modified maintenance schedule must be observed Consult your supplier in that case 11 2 Paint damage Paint damage through mechanical causes or corrosion must be repaired as follows 01 02 03 04 05 06 07 Sand the location in question to the plain metal Remove all dust and grease Apply a zinc based primer Let it dry completely Sand the surface li
38. metres per minute Make sure the drive wheels do not slip on the flushing hose That could damage the flushing hose If the drive wheels are slipping the resistance is too high or the pressure of the rolls on the flushing hose is too low Note de metres counter to know when the flushing hose has reached the start of the drainpipe feeding out 300 m takes 15 min Turn the speed control valve fig 38C fully open anticlockwise when the nozzle approaches the end of the drainpipe That stops feeding out the flushing hose Close the hydraulic control valve see fig 38A in its central position Carefully take the tension open off the hook clamp fig 05C off the water pressure controller Switch off the cardan shaft tractor Pull the roller bend fixing pin out of the ground fig 34 pt 46 Lift the guide arm using the self locking hand winch above the lock hook top stop This top stop also ensures that the guide arm is locked to prevent it from rotating horizontally Fully slide in the extension pipe Roll up the suction hose with suction basket and float and hang them on the machine Roll up the overflow hose and hang it on the machine Drive to the next drainpipe with the guide arm folded out This is the only situation in which driving with unfolded guide arm is permitted A Copyright Homburg Machinehandel b v 67 User manual Homburg Drain Cleaner type Junior DANGER In all other transport situations particularly
39. nance Make sure during maintenance and repairs on the machine that the ignition key has been removed from the lock and that the cardan shaft is uncoupled D CL 14 STICKER VERWIJDER CONTACTSLEUTEL VOOR ONDERHOUD Beware of exhaust gases in confined spaces risk of carbon monoxide poisoning Never weld on the machine without the manufacturer s written permission O Copyright Homburg Machinehandel b v 20 User manual Homburg Drain Cleaner type Junior 11 STICKER NIET LASSEN AAN DE MACHINE Unhitch the machine from the tractor before welding on the machine Place suitable supports under the machine when carrying out maintenance with the machine in lifted position Never unfold the guide arm when the machine is not hitched to the tractor The machine may topple if you do Always observe the safety precautions from suppliers of battery acid fuels lubricants cooling fluid and hydraulic oil Deposit used oil used grease and oil filters at the intended places in accordance with environmental regulations None of the substances on or in the machine are suitable for internal use Uncouple the battery or the electric connection to the tractor when working on the electric system of the machine Never remove lines hoses or valves of hot and or pressurised fluids Never remove a protective casing of an operating machine Never modify the machine without the ma
40. ner type Junior 5 11 Safety provisions A Stickers see fig 32 and 33 B Pressure gauge Indicates the flushing water pump pressure in bar see fig 18 and fig 34 pt 21 35 bar Vill AN v 40 60 2 80 HI i e bar 10 HOMBURG B V STIENS o 0 N N 18 SPOELWATERDRUKMETER C Safety mesh in reel Prevents limbs from getting caught in the rotating reel see fig 34 pt 09 D Flushing water pressure controller Prevents the pressure from exceeding 3 5MPa 35 bar see fig 05 and fig 34 pt 20 05 SPOELWATERDRUK REGELAAR Copyright Homburg Machinehandel b v FA I o User manual Homburg Drain Cleaner type Junior Protective cover reel drive Prevents limbs from getting caught in the drive see fig 34 pt 17 Protective cover drive rubber wheels Prevents limbs from getting caught in the drive see fig 34 pt 17 Protective sleeve cardan shaft Prevents limbs from getting caught in the rotating cardan shaft see fig 35 pt 10 Support cardan shaft Prevents damage to the cardan shaft or its protective sleeve see fig 35 pt 05 User Manual see Preface and fig 35 pt 10 Lighting beam for use on public roads Prevents traffic accidents see fig 34 pt 47 Triangle slow traffic Prevents traffic accidents see fig 34 pt 12 A WARNING Never remove or deactivate safety provisions Any defective safety provision must directly be rep
41. nufacturer s written permission Modifying also includes removing parts breaking seals for instance on the pump the hydraulic valves control block and water pressure controller or adding parts or equipment on or to the machine that are not described in the user manual Copyright Homburg Machinehandel b v 21 User manual Homburg Drain Cleaner type Junior The machine has a water pump equipped with a pressurised air filled accumulator Be very careful when working on this accumulator Work must only be carried out by specialised personnel with special tools 09 STICKER ACCUMULATOR AANWEZIG Make sure the gears of the self locking hand winch are always coated with grease see fig 40C and fig 44 OVO X X YAAN A XXX Q AAW SS avy DOE x Di d OUO f 40 ZELFREMMENDE HANDLIER EN METERTELLER Copyright Homburg Machinehandel b v 22 User manual Homburg Drain Cleaner type Junior TANDWIELEN HANDLIER MOETEN STEEDS ZIJN INGEVET 44 STICKER TANDWIELEN HANDLIER MOETEN STEEDS ZIJN INGEVET Copyright Homburg Machinehandel b v 23 User manual Homburg Drain Cleaner type Junior 5 9 Hydraulic system Warning The hydraulic system is pressurised Hydraulic oil under pressure may cause serious injury when it touches the skin Directly consult a physician if that happens because there is a risk of infection First switch off the
42. om the tractor Always protect the black flushing hose from intense sunlight particularly in summer or in tropical areas That will increase the service life of the flushing hose Fill the two reel bearing grease nipples fig 41C with grease and grease the central reel coupling fig 42A in Coat all exposed steel parts with grease Copyright Homburg Machinehandel b v 73 User manual Homburg Drain Cleaner type Junior 14 Check the flushing water pump oil level The level must be at the mark of the sticker on the oil filler pot on the flushing water pump Copyright Homburg Machinehandel b v 74 User manual Homburg Drain Cleaner type Junior 11 MAINTENANCE INSTRUCTIONS 11 1 General Observe all safety instructions as described in the safety chapter of this user manual To make the most out of this machine s high quality throughout its service life it is necessary to accurately follow all maintenance instructions below Operators are only allowed to carry out the maintenance and repair described in this user manual Other maintenance must be carried out by specialised personnel Maintenance must only be carried out by trained and appointed personnel that does not use alcohol medicines or drugs None of the substances on or in the machine are suitable for internal use Make sure during maintenance that no oil or grease is spilled on the flushing hose or the drive wheels and the pressure rolls That will cause s
43. on designs used in it are patented under the following patent number 7811818 Copyright Homburg Machinehandel b v 8 User manual Homburg Drain Cleaner type Junior 3 DECLARATION OF CONFORMITY Declaration of conformity Manufacturer visiting address mailing address Homburg Machinehandel b v Homburg Machinehandel b v It Noarderfjild 21 Postbus 5 9051 BM Stiens 9050 AA Stiens The Netherlands The Netherlands Importer declares that the Homburg Drain Cleaner type Junior A Has been produced in accordance with the requirements of the Machine Directive of 14 June 1989 according to the laws of the member countries regarding safety of machines 89 392 EEC amended by the directives 91 368 EEC and 93 368 EEC with special reference to the first Appendix of the directive regarding the safety and health in relation with construction and production of machines B Has been produced in accordance with the current standards as stated in article 5 2 and other relevant regulations Stiens 01 March 2000 Johannes de Boer Managing Director HOMBURG MACHINEHANDEL B V Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior 4 IDENTIFICATION The location of the identification plate see fig 13 on the machine is shown in fig 31B The following information can be found on the identification plate Name of the manufacturer Visiting address of the manufacturer Telephon
44. on the top roller bend and fix it Put the end of the second roller bend in front of the drainpipe discharge opening This can be done by sliding the guide arm in or out and by operating the self locking hand winch fig 34 pt 10 Put the support leg fig 34 pt 41 at the correct height when the position bottom stop has been determined If the drainpipe is under water positioning the roller bend requires more attention Determine the upper guide arm position to be observed when driving from and to the drainpipes using the self locking hand winch fig 34 pt 10 Lock the top position stop using the locking hook fig 34 pt 43 Position the end of the bottom roller bend in front of the drainpipe discharge opening again by putting the support leg on the ground using the self locking hand winch fig 34 pt 10 Drive the tractor a little forward or backward or horizontally rotate the guide arm a little if the roller bend cannot be placed in front of the drainpipe Apply the tractor parking brake Copyright Homburg Machinehandel b v 60 28 29 30 31 32 User manual Homburg Drain Cleaner type Junior Manually feed the flushing hose through the guide arm by moving the hydraulic lever to the left until the flushing hose protrudes from the bottom roller bend Adjust the pressure roll clamping pressure using the adjusting lever fig 34 pt 49 Do not set the clamping pressure too high Mount the end piece with gui
45. ply the tractor handbrake before working with the machine or leaving the tractor seat Always ensure you have sufficient room when using the machine guide arm Beware of electric cables and lines when working with the guide arm Touching them can be fatal Never play games with the machine Wear adequate eye protection goggles The flushing water leaving the drainpipe under pressure may carry off small hard objects at high speed Only operate the machine from the position intended for it Only operate the tractor from the position intended for it Always ensure a good view of the work Always switch off the machine when you leave it and take the tractor ignition key with you Warning In the area of the machine guide arm the risk of getting caught and sustaining injury exists eh 10 STICKER AFKNELGEVAAR When working from public roads always keep other road users in mind Switch on the flashing light or rotating light The maximum permissible values such as engine rpm hydraulic oil pressure and water pressure etc of the machine must not be exceeded When the machine is operating the noise production of the machine is lower than 70 dB A Use hearing protection dependent on the noise produced by the tractor When the machine is operating the mechanical vibration energy value of the machine is lower than aynw 2 5 m s If a thunderstorm approaches when working on the field directly sit in the tractor if it has a cab Never leave the m
46. pto and the water pump shaft 02 Support the machine in a sensible manner if the machine is not on the ground after carrying out the previous action 03 Check that the cardan shaft matches the manufacturer s specifications 04 Check whether the cardan shaft can be mounted without modifying its length If not shorten the cardan shaft 10 3 3 Shortening the cardan shaft also refer to the instructions that came with the cardan shaft WARNING Apply the tractor parking break switch off the tractor engine and take the tractor ignition key from the lock D CL 14 STICKER VERWIJDER CONTACTSLEUTEL VOOR ONDERHOUD 01 Slide the cardan shaft over the water pump shaft Slide the cardan shaft over the pto while holding the thin side of the protective sleeve down 02 Check that the spring tensioned catch of the cardan shaft sits in the recess of the pump shaft 03 Slide the cardan shaft fully in 04 Measure the distance from the rear of the tractor pto to the front of foremost steel part of the cardan shaft for instance 15 cm 05 Add 1 cm to this distance 7 16 cm 06 Remove the cardan shaft from the water pump 07 Take the front section of the cardan shaft and protective sleeve from the rear section 08 Cut 16 cm off front cardan shaft section Copyright Homburg Machinehandel b v 54 User manual Homburg Drain Cleaner type Junior rear cardan shaft section front protective sleeve section rear
47. r Protective cover drive rubber wheels Protective sleeve cardan shaft Support cardan shaft User manual Lighting beam for use on public roads Triangle slow traffic for use on public roads A WARNING Never remove or deactivate safety provisions Any defective safety provision must directly be repaired in a correct manner Never use the machine with one of the safety provisions removed defective or deactivated Copyright Homburg Machinehandel b v 49 User manual Homburg Drain Cleaner type Junior Check OK Not OK Water pump Oil level Accumulator pressure 7 bar check and correct with air compressor and pressure gauge if necessary Presence suction basket Presence float Check that the two shut off valves are closed Presence and operation of Top half guide arm Bottom half guide arm Support leg Roller bends 2 Wells set pipe option Wells set knee 30 option Suction hose Suction basket Float Overflow hose End piece Nozzle Centring basket option Cardan shaft Fixing pin Be sure to get information sho
48. ressure controller fig 34 pt 20 by taking loose the hook clamp fig 05A 05 SPOELWATERDRUK REGELAAR A CAREFUL Do not activate cardan shaft or the water pump when it can reasonably be expected that the water in the pump is frozen 40 41 42 43 44 Switch on the cardan shaft tractor Set the cardan shaft speed About 400 rpm tractor Wait until all air has disappeared from the transparent suction hose If the air does not disappear the pump does not suck properly or the suction hose leaks or the head is too high Note The pump must not run dry for longer than 5 min to prevent damage to the pump Set the hook clamp fig 05A of the water pressure controller to its highest position fig 05A Check that the flushing water pressure does not exceed 3 5 MPa 35 bar on the pressure gauge fig 18 Copyright Homburg Machinehandel b v 63 User manual Homburg Drain Cleaner type Junior Se 20 8077 2 bar 1 MES HOMBURG B V STIENS 18 SPOELWATERDRUKMETER A CAREFUL The water pressure must never exceed 5MPa 50 bar 45 Set the cardan shaft speed to achieve the smallest possible water flow from the overflow hose That saves energy Make sure that the pressure indicated on the pressure gauge see fig 05 and fig 19 pt 15 remains between 2 5 MPa and 3 MPa 25 bar and 30 bar 10 4 5 Feeding the flushing hose into the drainpipe 01 Observe all safety instructions as described in the safet
49. see fig 35 front 01 02 03 04 05 06 07 08 09 10 11 12 13 Flushing water puMp Protective cover flushing water pump shaft Suspension point three point suspension Oil gauge glass filler cap flushing water puMp Cardan shaft support Suspension point three point suspension Reel bearing Hoisting eye front Water coupling Storage compartment user manual Hydraulic quick connect couplings Suspension point three point suspension Cardan shaft O Copyright Homburg Machinehandel b v 33 User manual Homburg Drain Cleaner type Junior 5 DS 35 HOOFDCOMPONENTEN VOORZIJDE JUNIOR Copyright Homburg Machinehandel b v 34 User manual Homburg Drain Cleaner type Junior 6 2 Operation The tractor pto drives the diaphragm water pump Through the suction basket and the suction hose water is sucked in from a ditch or a water tanker Then the water is sent through a pressure controller the excess pressure is sent back through an overflow hose to the ditch or the water tanker and then through the rotating centre of the flushing hose reel after which it sprays out of the nozzle and performs its cleaning action in the drainpipe The flushing hose runs from the reel with the drive mechanism through the guide arm and roller bend into the drainpipe See diagram fig 03 The guide arm can be adjusted around its horizontal centre line using a self locking hand winc
50. t 47 authorities 85 axle loads 19 axle pressure 19 ballast weights 19 blockage 66 brake lights 19 calculation example 56 carabine hook 31 48 cardan shaft support 15 cardan shaft 12 15 34 41 55 64 71 73 74 83 casing 22 75 catch 57 9 central reel connection 74 changing oil 78 check list 50 children 13 clay silt 31 cleaning tube 31 48 67 client 51 concrete wells 38 contact keys 17 control valve 25 61 69 Controls 13 course 12 cylinder head 78 damage 50 Declaration of conformity 9 delivery date 11 diagram 36 diaphragm 78 84 documentation 7 drainpipes 51 drawings 51 drive speed 68 drive wheels 66 68 76 end piece 32 62 environment 22 25 77 85 equator 43 exhaust gases 21 extension cylinder 32 48 eye protection 13 63 feeding in 5 feeding out speed 68 feeding out 5 76 feeding in speed 66 fixing pin 32 48 68 flasher lights 19 flashing light 17 19 60 float 31 68 70 74 flushing hose 31 32 36 39 45 66 69 76 85 flushing water pressure controller 29 46 flushing water pressure 64 flushing water pump 31 34 74 75 flushing water 77 forklift 28 formula 52 frame 31 front weights 73 games 17 gas pressure 85 goggles 13 grease nipples 74 guarantee 76 guide arm 17 31 guide basket 32 guide shells 53 guide tube 31 handling characteristics 19 height 20 39 high pressure c
51. t and on the end of the guide arm Rpm counter pto on tractor Displays the water pump rpm of the machine Manual throttle on tractor Used to set the water pump rpm of the machine Copyright Homburg Machinehandel b v 47 User manual Homburg Drain Cleaner type Junior e Z 15 AL Il ip a 2 Z 42 43 ni ea A L SE 1 44 45 j 46 47 48 A 7 60 3q 2 AT 0 2 Y A 17 s WA S N AN ILS ps Vim T e i KR f BERG N ij Re JA SN I SU LP 7 Sg KYA SS Se FAN ii H Wwe VAN T i i LU 08 04 03 a AN Cen 34 HOOFDCOMPONENTEN ACHTERZIJDE JUNIOR Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior 10 OPERATING INSTRUCTIONS 10 1 Daily inspection list Every day the checklist below must be completed before starting work with the machine The list is used to check correct and safe operation of the machine Copy this list so it can be entered every day The fully completed lists can be stored in a folder that can be used as technical record for the machine Check carried out by Date check Time start check Check OK Not OK General damage and leakage machine Presence and operations safety provisions Stickers Pressure gauge Safety mesh in reel Water pressure controlle
52. the machine as well as guidelines to prevent accidents with the machine This user manual is exclusively intended for users and maintenance technicians of the Homburg Drain Cleaner type Junior Therefore we expressly recommend to completely read and understand this user manual before taking the machine into use Do you have questions about the machine In that case contact your superior the importer or the manufacturer as soon as possible You will find the icons below throughout this user manual They refer to increasing danger levels as explained below HINT The instruction shown here describes an efficient method that may lead to gaining time or to an improved final result A NOTE The instruction shown here provides the user with additional information This instruction draws the user s attention to possible problems A CAREFUL If this instruction is not followed accurately that may result in damage to the machine or the surroundings or to pollution of the environment A Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior WARNING If this instruction is not followed accurately that may result in bodily injury or permanent disability A DANGER If this instruction is not followed accurately that will result in bodily injury permanent disability or death For easy use of this user manual it has been provided with table of contents subject index list of illustrations
53. the protective sleeve of the universal cardan shaft is locked firmly in the rotating direction with the aid of lock chains Select the correct rom for the cardan shaft before switching it on Check that there are no people or animals near the machine before switching on the cardan shaft Switch off the cardan shaft when the angle with the machine or the tractor exceeds the value prescribed by the manufacturer Warning When the cardan shaft has been switched off the driven pump may coast down a while Never touch it while it is coasting down Place the cardan shaft in the special cardan shaft support when it is not in use Never let it hang on the lock chain After uncoupling the universal cardan shaft from the pto the protective cover must be placed back on the tractor pto Damaged and or defective pto and cardan shaft covers must be replaced at once Only use original replacement parts Never stand on the cardan shaft or on the protective sleeve of the cardan shaft Always observe the cardan shaft instruction manual when working with the machine Make sure the cardan shaft has been shortened in accordance with the instructions to prevent damage to the machine during lifting Copyright Homburg Machinehandel b v 15 User manual Homburg Drain Cleaner type Junior Working with the machine The guide arm must never be used as a hoist The machine must not be operated by people younger than 18 Always ap
54. to the water pressure controller and fix it 11 Put the hydraulic operating valves block in operating position loosen wing bolt slide out and turn to clamp 12 Put the hydraulic control lever see fig 34 pt 23 of the valve block in central position 13 Take the top guide arm fig 34 pt 25 from the transport clamp and put it on the machine with the suspension pin as shown in fig 42B The suspension pin can Copyright Homburg Machinehandel b v 59 14 User manual Homburg Drain Cleaner type Junior be placed at various levels The level to choose depends on the flushing hose position it must run as level as possible Lock the suspension pin with the hairpin lock pins as shown in fig 42C 42 DE MONTAGE BOVENSTE GELEIDINGS ARM 15 16 17 18 19 20 21 22 23 24 25 26 27 Take the support leg fig 34 pt 41 from the transport bracket and put it in the support leg clamp of the top guide arm half with the T piece pointing down Fix the support leg with the wing bolt Winch out the steel cable using the self locking hand winch fig 40 pt B and hook the steel cable on the hook fig 34 pt 24 on top of the top guide arm half Tighten the steel cable using the self locking hand winch Take the guide arm with roller bend fig 34 pt 28 from the clamp and put it in the top half and fix it with the clamp holder Place the bottom roller bend fig 34 pt 37
55. uch as blockages Close the hydraulic control valve see fig 38A in its central position Copyright Homburg Machinehandel b v 65 User manual Homburg Drain Cleaner type Junior 10 4 6 Feeding out the flushing hose from the drainpipe reeling in HINT By manually moving the flushing hose guide fig 39A slowly back and forth during feeding out the flushing hose can evenly be wound on the reel 39 SPOELSLANG GELEIDER HINT Be sure to reel in the flushing hose as clean as possible to prevent slip and drive problems with the flushing hose Proceed as follows to achieve this A WARNING The water pressure must never exceed 5MPa 50 bar 01 Slide the end of the overflow hose over the upturned end of the cleaning tube fig 34 pt 29 02 Setthe cardan shaft speed to keep a pressure on the pressure gauge of no more than 3 5 MPa 35 bar while water flows out of the cleaning tube fig 34 pt 29 03 Put the speed control valve fig 38C fully open anticlockwise 04 Pull the hydraulic lever fig 38A to the right Copyright Homburg Machinehandel b v 66 User manual Homburg Drain Cleaner type Junior 38 HYDRAULISCHE BEDIENINGS ORGANEN 05 06 07 08 09 10 11 12 13 14 15 16 17 Turn the right hand speed control valve fig 38C clockwise never shut it until the feeding out speed of the flushing hose is about 20
56. uction basket Suction basket is fouled Clean suction basket Suction basket connection defective Repair connection Pump valves do not close properly Repair pump Pressure in accumulator Incorrect Change accumulator pressure Leaking suction hose Replace suction hose Leaking pump coupling Replace O washer or coupling Maximum flushing Pump valves do not close properly Repair pump pressure is not reached Suction basket is fouled Clean suction basket Leakage water pressure controller Replace pressure plate or seat Nozzle worn Replace nozzle Pump looses oil Oil level too high Lower oil level Diaphragm failure Repair pump If you find a thick and white emulsion of water and oil in the pump oil reservoir fig 35 pt 04 or if you see slicks in the ditch a diaphragm has failed Proceed as follows without delay Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior 01 Close the hydraulic control valve see fig 38A in its central position 38 HYDRAULISCHE BEDIENINGS ORGANEN 02 Carefully take the tension open off the hook clamp fig 05A of the water pressure controller 05 SPOELWATERDRUK REGELAAR 03 Switch off the cardan shaft tractor 04 Switch off the hydraulic control valve of the tractor 05 Switch off the tractor engine 06 Uncouple the cardan shaft from the tractor and from the pump 07 internally clean the pump with diesel or petro
57. unting the rear lighting beam Only when using public roads 01 Mount the lighting beam see fig 34 pt 47 on the machine 02 Insert the machine plug into the tractor outlet 03 Check the correct operation of the lighting beam 04 Lift the machine into transport position 05 Check that the rotating light or flashing light if mounted for traffic approaching from the rear is clearly visible 06 Check the presence of the triangle Slow traffic see fig 34 pt 12 10 4 4 At the working location 01 Observe all safety instructions as described in the safety chapter of this user manual 02 Switch on the working lights if you have to work in the dark 03 Take the plug of the lighting beam from the tractor outlet if mounted 04 Lift the machine some 10 cm off the ground 05 Place the machine at a suitable distance from the drainpipe to be cleaned 06 Apply the tractor parking brake 07 Connect the transparent suction hose to the pump suction side and fix it A NOTE Know the maximum pump head If it is too high the pump will not suck in any water 08 Put the suction basket on the float in a ditch upstream so the suction basket does not suck in used flushing water or in a water tanker If the head is too high or if there is no suction basket or if it is not clean the pump must not be activated 09 Make sure the filter is fully submerged and does not suck in any dirt or air 10 Connect the yellow overflow hose
58. wing where exactly the drainpipes are and how long all drainpipes of the system to be cleaned are For instance drawings obtained from your superior or the client Copyright Homburg Machinehandel b v 50 User manual Homburg Drain Cleaner type Junior 10 2 Cleaning drainpipes When and how often When to clean the drainpipes depends on the weather conditions soil type and soil structure on the diameter type and condition of the drainpipe and on how accurate the pipe lies in the ground The following test that should be carried out in or after a wet period with a lot of rain preferably in autumn provides a guideline 01 Find a drainpipe in the edge of the ditch 02 Collect the water in a one litre graduated beaker 03 Measure how many seconds T it takes to collect one litre 04 Fill out the following formula 86400 M LxAxT L Length drainpipe metres Drainpipe spacing in metres T Measured time seconds Number of millimetres discharged per day For grass land maize land and arable land this discharge must be 7 millimetres Note this applies to drainpipes with single sided discharge If it is less it must first be checked whether the drainpipes are situated correctly If they are the drainpipes must be cleaned Do this for a number of drainpipes in the field to determine an average It is recommended to clean the drainpipes during a wet period when the drainpipes are already discharging water
59. y 21 76 protective cover 15 30 protective sleeve 30 56 71 pto support 33 77 pto 31 36 41 48 71 public road 19 50 pump pressure 29 pump shaft 57 pump 82 quality 76 quick connect couplings 25 34 41 60 71 rain 52 rear fog light 19 rear lighting beam 32 rear lights 19 recycling 85 reel bearing 34 reel drive 31 reel 29 31 reflectors 19 remark 51 repairs 21 77 81 82 road users 17 roll bar 13 roller bend 32 48 rotating centre 36 rough terrain 19 rubber wheels 30 36 69 running dry 64 safeties 13 safety mesh 29 31 safety provisions 13 seal 21 76 serial number 10 service life 4 slings 43 slip 77 slipping clutch 15 slipping 66 soil structure 52 soil type 52 spare parts 21 speed control valve 32 68 steam cleaner 77 steel cable 31 48 61 sticker 26 29 50 storage compartment 6 suction basket 32 39 68 70 74 suction basket 60 suction hose 32 64 68 70 74 suspension bracket 31 swivel lock pin 32 synthetic 85 technical advice 81 technical service life 85 three point 14 31 thunderstorm threat 18 tools 21 top link 54 73 tractor 12 68 69 73 Traffic regulations 1994 41 traffic regulations 19 traffic 70 transport lock pin 61 transport position 60 transport support 69 transport 43 triangle 19 30 60 Copyright Homburg Machinehandel b v User manual Homburg Drain Cleaner type Junior
60. y chapter of this user manual 02 Close the hydraulic control valve see fig 38A in the left hand position Copyright Homburg Machinehandel b v 64 User manual Homburg Drain Cleaner type Junior 38 HYDRAULISCHE BEDIENINGS ORGANEN 03 04 05 06 07 08 09 Turn the right hand speed control valve fig 38C slowly clockwise never shut it That controls the feeding in speed of the flushing hose into the drainpipe Make sure the drive wheels do not slip on the hose That could damage the hose If the drive wheels are slipping the resistance is too high or the pressure of the rolls on the flushing hose is too low Set a feeding in speed of about 25 metres per minute Note de metres counter to know when the flushing hose has reached the end of the drainpipe feeding in 300 m takes 12 min When the nozzle hits an obstacle during feeding in for instance a blockage the flushing hose must be moving back and forth at a lower speed in the drainpipe using the hydraulic lever fig 38A the right hand speed control valve fig 38C anticlockwise for a lower speed Turn the right hand speed control valve fig 38C fully open anticlockwise when the nozzle approaches the end of the drainpipe That stops feeding in the flushing hose Directly put the water pressure controller open at the moment in the nozzle doesn t go any further Also do that in the event of problems s

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