AJ65BT-64AD Analog-Digital Converter Module User's Manual
Contents
1. Compliance with the EMC and Low Voltage Directives 1 For programmable controller system To configure a system meeting the requirements of the EMC and Low Voltage Directives when incorporating the Mitsubishi programmable controller EMC and Low Voltage Directives compliant into other machinery or equipment refer to the EMC AND LOW VOLTAGE DIRECTIVES chapter of the User s Manual for the CPU module used The CE mark indicating compliance with the EMC and Low Voltage Directives is printed on the rating plate of the programmable controller 2 For the product For the compliance of this product with the EMC and Low Voltage Directives refer to the CC Link module section in the EMC AND LOW VOLTAGE DIRECTIVES chapter of the User s Manual for the CPU module used 1 Overview This user s manual describes the specification name of each part and wiring for the AJ65BT 64AD analog digital converter module abbreviated as AJ65BT 64AD from here on used as a CC Link system remote device station After unpacking confirm if the following item is included _____ ltemname _______ Numbers of item AJ65BT 64AD main module 2 Performance Specifications 2 1 Performance Specifications The AJ65BT 64AD performance specification is described below Refer to CPU module Users Manual to be used for general specification of AJ65BT 64AD item Specification Analog input Voltage 10 to 0 to 10V DC input resistance 1MQ Selected by the2. Current 20 to 0 to 20mA DC input resistance 250Q input terminal Digital output 16 bit encoded binary data area 12bits VO characteristics Analog input value Digital output value 10 to 10V or 20 to 20mA 0 to 4000 or 2000 to 2000 0 to 10V or 0 to 20mA 0 to 4000 or 2000 to 2000 0 to 5V or 0 to 20mA 0 to 4000 or 2000 to 2000 1 to 5V or 4 to 20mA 0 to 4000 or 2000 to 2000 Maximum 10 to 10V or 20 to 20mA 5mV or 20uA resolution 0 to 10V or 0 to 20mA 2 5mV or 10uA 0 to 5V or 0 to 20mA 1 25mV or 5A 1 to 5V or 4 to 20mA Total precision 1 40 conversion speed Absolute y Voltage 15 V current 30mA maximum input Analog input points Insulation method Photo coupler insulation between power supply communication and analog input not insulated between channels type Number of 2 stations occupied stations Connection terminal External power 24VDC 18 to 30VDC supply Supported cable 0 75 to 2 00mm size Module mounting M4 x 0 7 mm x 16mm or more M4 x 0 028 inch x 0 63 inch screws Can be installed with DIN rail Supported DIN rail TH35 7 5Fe TH35 7 5Al TH35 15Fe conforming to JIS C 2812 Supported lt gt RAV 1 25 3 5 RAV 2 3 5 solderless terminal Internal consumption 0 12 A at 24VDC current Noise durability By a noise simulator with the following specification Noise voltage at 500Vp p Noise width at 1us Noise frequency at 25 to 60Hz Dielectric Between power supply communica
3. End The offset value and gain value are as follows a The offset value is the analog input value voltage or current which a minimum digital output value b The gain value is the analog input value voltage or current which a maximum digital output value 4 Loading and Installation The following is explanations of the handling precautions and installation environment which is common to modules when handling AJ65BT 64AD from unpacking to installation For the details of loading and installation of the module refer to User s Manual of programmable controller CPU module to be used 4 1 Handing Precautions The precautions when handling the AJ65BT 64AD are described below 1 Because the case of the module is mad of resin be careful not to drop it or expose it to strong impact 2 Perform the tightening of the module mounting screws in the folowing range Screw position Tightening torque range Module mounting screw M4 screw 0 78 to 1 18Nem Terminal block terminal screw M3 5 screw 0 59 to 0 88N m Terminal block mounting screw M4 screw 0 78 to 1 18N m 4 2 Installation Environment Do not install the A series programmable controller in the following environments 1 Where the ambient temperature exceeds the 0 to 55 C range 2 Where the ambient humidity exceeds the 10 to 90 RH range 3 Where condensation is produced by sudden temperature changes 4 Where corrosive or combustible g
4. D 40880 Ratingen Tel 886 2 2299 2499 GERMANY Tel 49 2102 486 0 Korea Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang dong Gangseo ku U K Mitsubishi Electric Europe B V UK Seoul 157 200 Korea Branch Tel 82 2 3660 9552 Travellers Lane Hatfield Hertfordshire AL10 8XB U K Singapore Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 44 1707 276100 Italy Mitsubishi Electric Europe B V Italian Tel 65 6470 2460 Branch Centro Dir Colleoni Pal Perseo Ingr 2 Thailand Mitsubishi Electric Automation Thailand Via Paracelso 12 20041 Agrate Brianza Co Ltd Milano Italy Bang Chan Industrial Estate No 111 3 Moo 4 Serithai Rd T Kannayao Tel 39 039 60531 i id A Kannayao Bangkok 10230 Thailand Spain Mitsubishi Electric Europe B V Spanish Tel 66 2 517 1326 Branch Indonesia P T Autoteknindo Sumber Makmur Carretera de Rubi 76 80 t Muara Karang Selatan Block A Utara E 08190 Sant Cugat del Valles No 1 Kav No 11 Kawasan Industri Barcelona Spain Pergudangan Jakarta Utara 14440 Tel 34 93 565 3131 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 France Mitsubishi Electric Europe B V French Branch India Messung Systems Pvt Ltd 25 Boulevard des Bouvets F 92741 Electronic Sadan NO III Unit No15 Nanterre Cedex France M D C Bhosari Pune 411026 India TEL 33 1 5568 5568 Tel 91 20 2712 3130 Sout
5. 3 3 27 CH1 CH2 H3 H4 DA DG V V l SLD i SLD FG1 2 p fe je fo 14 fie 20 24 26 Ofa fool te O DB SLD FG TEST TEST sip 1 AG 9 mode setting terminal By short circuiting between the terminals the test mode is started Analog input Set the analog input range range setting pin Voltage 0 to 10V 0 to 20mA C A Die B 1todv 4 to 20mA 10 to 10V_ 20 to 20mA D Oto5v 0 to 20mA Factory default A When using in the range 0 to 20mA use D 3 2 Offset Gain Setting When changing the I O conversion characteristics follow the procedure below Start Add the voltage or current that will be the galn value V aI For voltage QE Q Set the setting pin to the range to use Short circuit the test mode terminal between 8 to 10 8 Set the channel selection switch to the channel to be changed RUNO lt OFF Cl ASS For current _ 4 b H be Turn on the gain switch RUN f GAIN Add the voltage or current that will be the offset value V For voltage Oke Eg iat va Adjust other channels a For current I Q Release the test mode terminal between 8 to 10 Turn on the offset switch RUN 4
6. MITSUBISHI AJ6SBT 64AD Analog Digital Converter Module User s Manual Hardware Thank you for buying the Mitsubishi general purpose programmable controller MELSEC A Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL AJ65BT 64AD U H E MODEL CODE 13J892 IB NA 66748 H 1009 MEE MELSE 1996 MITSUBISHI ELECTRIC CORPORATION SAFETY PRECAUTIONS Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly These precautions apply only to Mitsubishi equipment Refer to the CPU module user s manual for a description of the programmable controller system safety precautions In this manual the safety precautions are classified into two levels 7 WARNING and CAUTION Indicates that incorrect handling may cause hazardous Z N WARNING conditions resulting in death or severe injury Indicates that incorrect handling may cause hazardous J Z CAUTION conditions resulting in minor or moderate injury or property l d k Under some circumstances failure to observe the precautions given under A CAUTION may lead to serious consequences Make sure that the end users read this manual and then keep the manual in a safe place for future reference Design Pre
7. SS SS SS 244 5 0 18 installation hole MITSUBISHI MELSEC AJesat 4a0 ERATE marion ne I ewo 48 Ose wo 13 13 1 LRUNO cx orrser oan reser Ro G Go Hals alll 142 9 5 63 56 2 2 65 2 56 151 9 5 98 Unit mm inch Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Country Region Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc Hong Kong Mitsubishi Electric Automation 500 Corporate Woods Parkway Vernon Hong Kong Ltd Hills IL 60061 U S A 10th Floor Manulife Tower 169 Electric Tel 1 847 478 2100 Road North Point Hong Kong Tel 852 2887 8870 Brazil MELCO TEC Rep Com e Assessoria p eget A e Tecnica Ltda China Mitsubishi Electric Automation Rua Correia Dias 184 China Ltd f Edificio Paraiso Trade Center 8 andar 4 F Zhi Fu Plazz No 80 Xin Chang Road Paraiso Sao Paulo SP Brazil Franghal 20000A ehia Tel 55 11 5908 8331 a pii i Germany Mitsubishi Electric Europe B V German Taiwan E A Wu Ku Branch Hsiang Taipei Hsine Taiwan Gothaer Strasse 8
8. as is present 5 Where dust iron powder and other conductive powder oil mist salt or organic solvents are prevalent 6 In direct sunlight 7 Where a strong electric or magnetic field is generated 8 Where vibration and shock may be applied directly to the module 5 Data Link Cable Wiring The wiring of the CC Link dedicated cable which connects the AJ65BT 64AD and the master module is described 5 1 CC Link dedicated cable connections The CC Link dedicated cable connections between the AJ65BT 64AD and master module are as follows Master module AJ65BT 64AD 1 O module etc DA Blu Saeco eas Blue DA Blug Oe ge oi Blue DA DB wits White 5 white White 5B Terminal Yellow Yellow Yellow Yellow Terminal j DG T T DG T t DG i resistor LES ree eee cece ee e a aaea E resistor sop eoin ON sop Cink ON si dedicated cable FG dedicated cable FG E H 6 Wiring The precautions and module connection example for wiring are described 6 1 Wiring Precautions To obtain maximum performance from the functions of AJ65BT 64AD and improve the system reliability an external wiring with high durability against noise is required The precautions when performing external wiring are as follows 1 Use separate cables for the AC and AJ65BT 64AD external input signals in order not to be affected by the AC side surge or conductiv
9. cautions Z WARNING e Inthe case of a communication failure in the network data in the master module are held Check the communication status information SB SW and configure an interlock circuit in the sequence program to ensure that the entire system will operate safely CAUTION e Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm 3 94 inches or more between them Failure to do so may result in malfunction due to noise Installation Precautions CAUTION e Use the programmable controller in an environment that meets the general specifications in this manual Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product For protection of the switches do not remove the cushioning material before installation Do not directly touch any conductive part of the module Doing so can cause malfunction or failure of the module Securely fix the module with a DIN rail or mounting screws Tighten the screws within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Wiring Precautions CAUTION Shut off the external power supply for the system in all phases before wiring Failure to do so may result in damage to the produ
10. ccurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineratio
11. ct Ground the FG terminals to the protective ground conductor dedicated to the programmable controller Failure to do so may result in malfunction Check the rated voltage and terminal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when the terminal screw comes loose resulting in failure Tighten the terminal screw within the specified torque range Undertightening can cause short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction Do not install the control lines or communication cables together with the main circuit lines or power cables Failure to do so may result in malfunction due to noise Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact When disconnecting the cable from the module do not pull the cable by the cable part Loosen the screws of connector before disconnecting the cable Failure to do so may resul
12. e baud rate setting number 625kbps switch 156kbps factory default 2 2 5Mbps 3 5Mbps 10Mbps Unusable oe The L ERR LED turns on and results in a communication error 3 Channel Selects the channel 1 to 4 to perform the offset and gain selection switch adjustment When a value other than 1 to 4 is selected no processing is performed factory default 1 By turning this switch on during the test mode the analog input value at that time is stored in the AJ65BT 64AD as an offset value GAIN switch By turning this switch on during the test mode the analog input value at that time is stored in the AJ65BT 64AD as a gain value 6 RESET switch The initialization of the I O signals remote register and operation processing is performed for the AJ65BT 64AD By turning this switch on the AJ65BT 64AD initial data processing request flag turns on Operation status _LED Name display LED PW LED ON Power supply ON OFF Power supply OFF RUN LED Normal mode ON Normal operation Flashing Read write data error occurred OFF 24VDC power supply shutoff or watchdog timer error occurred Test mode ON Offset switch or gain switch is ON OFF Offset switch or gain switch is OFF L RUN LED ON Normal communication NTE ote Conmnaton eat tine xpaton enor LERR LED ON Communication data error Flashing Communication data error Normal communication 3 5 8 Terminal module 7 f 3 s i p9 a 2
13. h Africa Circuit Breaker Industries Ltd Australia Mitsubishi Electric Australia Pty Ltd Private Bag 2016 ZA 1600 Isando 348 Victoria Road Rydalmere South Africa N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 2 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHL KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
14. ity 2 Do not bundle or place with load carrying wires other than the main circuit line hight voltage line or programmable controller Noises surges or conductivity may affect the system 3 Place a one point grounding on the programmable controller side for the shielded line or shielded cable However depending on the external noise conditions it may be better have a grounding externally 6 2 Module Connection Example The connection examples for voltage input and current input are shown below 1 For voltage input Signal source 0 to 10V 1 Shield 2 For current input 2 N 500kQ 250Q 500k Signal source 0 to 20mA 41 Shield 5 FG1 1 Use a two core twisted shield line for the power cable 2 Indicates the AJ65BT 64AD input resistor 3 For the current input be sure to connect the V and I terminals 4 When noise or ripple occurs with the external cable connect a condenser with about 0 1 to 0 47 uF25WV between the terminal V and COM 5 Always perform grounding for FG1 When there is a lot of noise it may be better to ground AG as well If the grounding wiring grounding yes no is changed after the offset and gain are set perform the setting of the offset gain values again 7 External Dimension Diagram Co 3 gt _ _ NP
15. n and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property S Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region About Manuals The following manuals are also related to this product In necessary order them by quoting the details in the tables below Detailed Manual Manual No Type code AJ65BT 64AD Analog Digital Converter Module User s SH 3614 Manual 135893 Related Manuals Manual No Manual Name Type code CC Link System Master Local Module Type IB 66721 AJ61BT11 A1SJ61BT11 User s Manual 133872 CC Link System Master Local Module Type IB 66722 AJ61QBT11 A1SJ61QBT11 User s Manual 133873 CC Link System Master Local Module User s Manual SH 080394E 13JR64 MELSEC L CC Link System Master Local Module User s SH 080895ENG Manual 13JZ41
16. t in damage to the module or cable or malfunction due to poor contact Startup and Maintenance Precautions CAUTION Do not touch any terminal while power is on Doing so may cause malfunction Do not change the setting jumper while power is on Doing so may cause failure or malfunction Shut off the external power supply for the system in all phases before cleaning the module or retightening the terminal screws Failure to do so may cause the module to fail or malfunction Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire Do not drop or apply strong shock to the module Doing so may damage the module Shut off the external power supply for the system in all phases before mounting or removing the module to or from the panel Failure to do so may cause the module to fail or malfunction After the first use of the product do not mount remove the terminal block to from the module more than 50 times IEC 61131 2 compliant Before handling the module touch a grounded metal object to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Disposal Precautions CAUTION e When disposing of this product treat it as an industrial waste CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure o
17. tion system batch and analog input withstand voltage batch 500VAC 1minute 4 channels module Remote device station 27 point terminal block Insulation resistor Between power supply communication system batch and analog input batch 500VDC more than 10MQ on insulation resistance tester 0 35 0 77 kg lb 1 Gain is set to 10V 20mA and the offset is set to OV 4mA setting pin A at the time of factory shipment However when using for current change the set pin B and the RYn1 voltage current selection must be turned on 2 This is the accuracy in respect to the maximum digital output value 4000 The same value 4000 applies for the current input and voltage input 3 Current value indicates value of instant input current that does not break module inner electrical resistance Point The range for the analog input for conversion is as follows Voltage 10 to 0 to 10V Current 20 to 0 to 20mA 3 Name of Each Part and their settings 3 1 Name of Each Part The name of each part and their settings in the AJ65BT 64AD are shown 2 1 9 Side Y K MITSUBISHI MELSEC AJ65BT 64AD SENEST o 3 eG Oo a yj A A 4 K 8 D 3 4 5 8 Name and Description appearance 1 Station number 1 x 10 The station number for the AJ65BT 64AD is set in setting switch the range 1 to 64 1 x1 factory default 00 2 Transmission Setting Transmission baud rat
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