Home

User manual - A. de Jong TH

Contents

1.
2. From the main screen press 8 3 Operating options PRGto access the main menu T A to select the installer menu Operating options 1 2 ED n ENTER parameter range default UOM S UP or DOWN to enter the password 77 Select data view on main mask er 96 rH 2 ENTER to confirm and access the installer menu important the options for this parameter Ampere p depend on the type of control selected p Installer menu screens Kg Ib h 1 Regulation type hours 5 5 uS cm Probe configuration 96 signal 2 Operating options cylinder lifetime warning YES NO YES 4 Drain options cylinder lifetime limit 0 to 4000 3000 hours 5 Water conductivity alarm relay logic NO NC NO amp Supervisor pulsed alarm relay YES NO NO To navigate inside the screens Operating options 2 2 UP or DOWN to change the value within the options range ENTER to confirm and move the cursor to the next value parameter range default UM description ESCto return to the installer menu Dalay before Oto 120 0 s used to delay the stop in power OFF at set production when there point is no steam request Dehumidif YES NO NO 8 1 Type of control control Dehumidif affzet 20 1000 0 rH Setting type of control type of signal unit of measure and in the Dehumidif 20 199 5 0 rH models with two cylinders choice between parallel sequence or series hus ieresiz sequence Disable complete YE
3. 9 Fig 11 f 35 UEX PLUS 0300040EN rel 1 1 16 03 2011 CAREL Table of water circuit electrical and electronic spare parts UEO90 to UE130 description spare part code position fig 06090 0 Water circuit Drain pump hose UEKDHO00000 7 e anifold UEKCOLLOOO 6 e Drain pump kit KITPSEO000 5 e nternal tubing kit UEKT100XXL 3 e Double check valve kit FWHDCVO0000 Conductivity meter kit KITCNO0000 e Fill solenoid valve kit KITVC10140 2 e Drain circuit UEKDC20000 Electrical and electronics Display terminal HCT1EXWOO0 8 f TAM current transformer UEKTAMOOOO0 1 f Contactor URKCONT300 f Power transformer UEKTR20000 1 f Electronic controller UEXzzv001i 4 f Fuse carrier URKFH20000 3 f Pump control relay UEKRDOO000 2 1 F1 F2 power fuses UEKFUSE300 see electrical diagram F3 Pump fuse URKFUSE300 see electrical diagram F4 Transformer secondary fuse UEKFUSE400 see electrical diagram Connection cable between terminal and electronic controller S90CONNO002 Tab 11 f To make an order specify the complete product code and the serial number of your humidifer zz board version OA basic version not configured up to UE65 model OB with expantion board not configured for UE90 130 models 01 90 kg h A3
4. oa M3 hoa um E g Supervisory network J19 M7 vea Mg M1 M5 1 ma ui MA m72 2 Mta m2 M51 M52 Met M62 IS IS S S S S S S OH wes 9 E ves 1S IS euo TS F ii l seva IS for slave units eo AVISH AVIS SIGINNHaG Weviv SONDAAMB Control sensor SONDA LIM HI limit sensor 28 S E o YS i2 5 2 3 5 g Te m Tu o eem 0 7 ug 5 g E uses Attention for TAM configurations and connections see par 13 1 41 UEX PLUS 0300040EN rel 1 1 16 03 2011 CAREL 12 4 Diagram of three phase models UE090 0 0 key TB erminal block K contactor F1 F2 primary fuses T F3 use protection drain pump 0 Bg F4 secondary fuses 8 TR ransformer e S manual switch FV1 FV2 fill valve DP1 DP2 drain pump LS1 LS2 high level electrodes CS conductimeter TAM1 external TAM TAM2 STEAM BOILER UNIT TERMINAL supervisory network 5 2121212 6 6 TERTI FF 3i HEEL 0 5 t t 38 i 2 z E 3 4 5 Ei 9 aaa B HE LV remote ON EXTERNAL SIGNAL At
5. I UEX 2 ab SIGNAL Master 86 Go 40560 T 0 a e m dim 1 UEY I s Slave 2 e l e roi r POE 1 E i 2 i 1 9 EE o op UEX PLUS 0300040EN rel 1 1 16 03 2011 w oO N installer Before starting the humidifier check ae O water connections Fig 2 a page 10 In the event of water leaks do not start the humidifier before having resolved the problem O steam distribution Fig 3 d page 13 O electrical connections chap 4 6 1 Starting 1 1 on 2 if the cylinder is new run a pre wash cycle the cylinder is filled and emptied three times cleaning the inside walls from impurities see menu maintanance change cylinder gt flush new cylinder 6 2 Stopping 1 empty the water in the cylinder to avoid stagnation see manual drain on SET screens E 0 6 3 First start up setting the language elect language Englizh Italiana Deutsch dedi ea e Francais 8 Espaniol amp Pycckn Press UP to select the number corresponding to the desired language and hen ENTER to confirm This screen remains displayed for 60 seconds Subsequently the following screen will be displayed Show language mask to unit start up Yezer YES the screen for choosin
6. M2 M7 M8 a l I ee E a GIS E 1 M 2 1M 22 M2 3 M24 M 2 5 M2 6 M 27 8 r1 6 6 9609 0 d Fig 4 CAREL PROBES AVAILABLE room 6006 12000 air ducts code DPDC112000 and code DPDC212000 industrial DPPC112000 and DPPC212000 If non CAREL probes are used check voltage signal 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vac terminal M2 1 GND M2 2 current signal 4 to 20 0 to 20 mA terminal M2 4 GND M2 6 In addition depending on the type of power supply 15 Vdc terminal M2 3 1Vdc 135 ohm terminal 4 17 INPUT PROBE CONFIGURATION pin strip connectors JS5 JS6 installer Fig 4 m detail of electronic board in the humidifier electrical compartment pin strip configuration position Oto 10 Vdc Oto 1 Vdc 4 to 20 0 to 2 to 10 Vdc 20 mA NTC probes JS5 main probe basic configuration JS6 limit probe 3 s 8 basic configuration Important to avoid unbalanced control the earth of the probes or the external control devices must be connected to the earth of the appliance s controller f ON OFF terminals are not closed all the internal and external devices managed by the controller will be disabled with the exception of the drain pump for emptying the unit after extended periods Note in industrial environments IEC EN61000 6 2 the cables leaving the unit must not exceed 30 m in len
7. 200006000 000600 6000 LLEIS STEAM BOILER UNIT RD 5 8 5 e p a 3i 3 um 2 o iss penisory network GND 18V 4 SONDA AME Control sensor remote ON EXTERNAL SIGNAL 0 6 0 6 Attention for TAM configurations and connections see par 1 39 Go G DEHUMIDII RELAY TO VENTILATED DISTRIBUTOR TAM UEX PLUS 0300040EN rel 1 1 16 03 2011 erminal block contactor primary fuses use protection drain pump secondary fuses ransformer manual switch fill valve drain pump high level electrodes conductimeter external TAM POWER SUPPLY installer 12 2 Diagram of three phase models UE003 0 8 CAREL key TB erminal block 1 K contacto
8. Operating options pt Drainage options gt Water conductiuitu pneum probe threshold pusten Clock p enegie setpoints piain probes config ENTER confirm and save the changes made ESC to go back pressed repeatedly returns to the Main screen Alarm high Alarm high Limit probe threshold Alarm high Alarm delay Time Dau Wardiable Setpoint Define time zone Fi i 2 7 oo ij pe Weekly scheduler Sundag ondau Friday Saturday 1 ER Limit leas Cyl units din valus dax value Offset Limit probe config din value dax a Offset Option 1 Select data view on main m Cylinder lifetime warning Lifetime limit Alarm relay logic Pulsed alarm relay Options 272 Delay before power off at point Dehum con Dehum aff Dehum hug Disable complete emptying for foam Drainage optic ils Drain if steam request drops quick reges Power off electrodes Drain after i Inactivity days Drainage options 272 Dilution drain time Dilution drain freq iztandancd i amp B Additional periodic cylinder flush Time interval Water conductivity ide conductivity reading 4 e Conductivity limit Warning iue et when draining ty time tiu iztandard l 8 6 Supervisor UEX PLUS 0300040EN rel 1 1 16 03 20 HT ara Supervisor connect Identification number for BMS
9. uU alarm ve disabled J no request 4 time bands set 5 access to the INFO screen UP or DOWN button 6 access to the SET screen ENTER button Type of descriptions OFPERATIHG steam production in progress BLOCKING ALARH steam production disabled by alarm OFF EY SUPERVISOR steam production disabled by supervisor OFF BY ZHEDULER steam production disabled during a pre set sheduler OFF BY REMOTE steam production interrupted through the opening of the Remote ON OFF contact OFF EY KEYBOARD steam production disabled by keyboard see SET mask HO REQUEST humidifer on without steam production request 9 In the models with two cylinders the symbols for the operating status of both cylinders are displayed 6 6 INFO screens read only Series of read only screens for displaying the main humidifier status values To access press UP or DOWN from the Main screen There are 3 INFO screens 4 if the humidifier has two cylinders to move from one screen to the next press UP or DOWN Press ESC to return to the Main screen INFO screens Info display UOM Status e Steam production value kg h Current value A Dehumidifier ON OFF Alarm relay ON OFF Conductivity value uS cm humidifer status Dperatirgi steam production in progress Alarma signalling of one or more alarms OFF by Superw steam production dis
10. Pr col tupe Enable from Supervisor 1 24 3 fa a Config restore Configuration e configuration NE System information gt Load configuration Hormal Values default parameters Manual procedure conly reading Language 3 language ma to unit Change cylinder start p lism proced Cul i jarwial p une Power con or Fill value Drain pump Rlarm Dehumidi f Manual proced Cul onmly 2 cyl versions 1031 prs paanga cylinder 1 Alarm history Empty cylinder inder lifetime counter ace Conlu reading ulinder nder onlu 2 cul Fl new Change culi versions Empty cu Reset inder inder lifetime counter e ionlu readir new cylinder history Flush Alarm Alarm Time Date ionlu reading y reading y reading CAREL 7 USER MENU From the main screen press P2 Individual ON time band e PRG to access the main menu OFF ON OFF ENTER to select and access the menu user L E User menu screens 0 P2 24h D 1 Alarm thresholds 5 Z System clock P3 Always ON 3 Enable scheduler i m 4 Define time zones 0 24h S Weekly scheduler 5 Scheduled setpoint P4 Always OFF OFF O M s 24h 7 1 Alar
11. 130 Kg h v voltage i 0 single packing 1 multiple packing Table of spare parts for standard and special cylinders UEO90 to UE130 Description UE090 UE130 STANDARD disposable cylinders 400 V 3ph cylinder conductivity 350 to 1250 uS cm BLOT4COOH2 70 SPECIAL disposable cylinders 400 V 3ph cylinder conductivity 75 to 350 uS cm BLOT4BOOH2 BLOT5BOOHO SPECIAL openable cylinder 400 V 3ph cylinder conductivity 75 to 350 uS cm BLCT4B00W2 BLCT5BOOWO 400 V 3ph cylinder conductivity 350 to 1250 uS cm BLCTACOOW2 BLCT5COOWO Electrode and gasket kit 400 V 3ph cylinder conductivity 75 to 350 uS cm KITBLCT4B2 KITBLCT5B2 400 V 3ph cylinder conductivity 350 to 1250 uS cm TBLCTAC2 KITBLCT5C2 Gasket and filter kit TBLCAFGO KITBLC5FGO Tab 11 g 11 4 Cleaning and maintenance of the cylinder Replacement P Wed the cylinder must be only be replaced by qualified personnel and with the humidifier unplugged from the power supply In normal conditions the disposable cylinders should be replaced after one year or 2500 hours of operation if cleaned periodically while the openable cylinders last 5 years or 10 000 hours of operation if cleaned periodically They must be replaced immediately even before the specified intervals if any anomalies occur For example when the lime scale inside the cylinder prevents the correct flow of electric current Replacement procedure 1 empty all the water cylinder replacement procedure see main
12. 30 20 Silica mg l SiO 20 20 Residual chlorine mg l Cl 02 02 Calcium sulphate mg l CaSO 100 60 etallic impurities mg l 0 0 0 0 Solvents thinners mg l 0 0 0 0 detergents lubricants Tab 3 a values depend on the specific conductivity in general TDS 0 93 4 On 20 ec Rigo 0 65 OR 20 C not less than 200 of the chloride content in mg l CL not less than 300 of the chloride content in mg l CL There is not reliable relationship between hardness and conductivity of the water Important do not treat the water with softeners this may cause the entrainment of foam affecting the operation of the unit do not add disinfectants or anticorrosive compounds to the water as these are potential irritants the use of well water industrial water or water from cooling circuits and in general any potentially chemically or bacteriologically contaminated water is not recommended 2 2 Drain water this contains the same substances dissolved in the supply water however in larger quantities it may reach a temperature of 100 C 212 F itis nottoxic and can be drained into the sewerage system UEX PLUS 0300040EN rel 1 1 16 03 2011 CAREL CAREL 3 STEAM DISTRIBUTION 3 1 CAREL jet distributors SDPOEMOO These can be fitted horizontally or vertically hole facing upwards See page 42 for the models of distributors Assembly instructions see Fig 3 a make a s
13. 04000 90 eem 00 N Ui UM C Fig 11 c service 33 UEX PLUS 0300040EN rel 1 1 16 03 2011 CAREL Table of water circuit electrical and electronic spare parts UE025 to 5 description spare part code position fig UE025 UE035 UE045 UE065 230V 400 V 230V 400 V 400 V 230V Water circuit Drain pump hose UEKDHO00000 7 amp c anifold UEKCOLLOOO 6 amp c Drain pump kit KITPSE0000 5 amp c nternal tubing kit UEKT10000L UEKT1000XL 3 8ae8c Kit double check valve FWHDCV0000 Conductivity meter kit KITCNOO000 4 Fill solenoid valve kit KITVC10058 KITVC10070 2 amp c Drain circuit UEKDCO0000 UEKDC10000 8 c Electrical and electronics Display terminal HCT1EXWO000 8 8 b TAM current transformer UEKTAMOO00 9 8 b e 8 d Contactor URKCONT300 UEKCONT200 URKCONT300 URKCONT400 URKCONT300 0 Power transformer 230 400 24V UEKTR30000 1 8 b e 8 d Electronic controller UEXzzv001i 4 8 0 e 0 Fuse carrier URKFH20000 3 8 be 8d Pump control relay UEK
14. 4 o 286 6 Ib h water connections on the side of the humidifier 1 2 Dimensions and weights Models UEOO1 to UEO18 Fig 1 a UEO01 to UEOO8 UE0O9 to UEO18 dimensions A 365 14 4 mm in B 275 10 8 C 712 28 0 weights kg packaged 16 35 3 20 44 0 Ib empty 13 5 29 8 17 37 5 installed 19 41 9 27 59 5 Models UEO25 to UE065 C Fig 1 b UEOO to UEO09to UEO025 to UE045 to 8 UEO18 UE045 UE065 dimensions A 365 14 4 545 21 5 635 25 0 mm in B 275 10 8 375 14 8 465 18 3 6 712 28 0 815 32 0 890 35 0 weights packaged 16 35 3 20 44 0 39 86 0 51 112 4 kg Ib empty 13 5 29 8 17 37 5 34 74 9 44 97 0 installed 19 41 9 27 59 5 60 5 133 4 94 207 2 Models UEO90 to UEO130 0 UE130 dimensions A 1150 45 3 1150 45 3 mm in B 465 18 3 465 18 3 C 890 35 0 890 35 0 weights kg packaged 77 169 8 81 178 6 Ib empty 70 154 3 74 163 1 installed 130 286 6 170 374 8 in operating conditions 230 Vac model 1 3 Opening the packaging wer O make sure the humidifier is intact upon delivery and immediately notify the transporter in writing of any damage that may be due to careless or improper transport O move the humidifier to the site of installation before removing from the packaging grasping the
15. A fast blow 22 L 400 3 62 3a 300 6 0 32 A fast blow 22 E018 18 13 5 L 400 3 95 13 a 300 6 0 32 A fast blow 2 2 UE025 25 18 7 K 230 3 47 1 3 b 500 25 63 A fast blow 2 3 L 400 3 27 1 6 500 16 50 A fast blow 23 UE035 35 26 2 K 230 3 65 9 13 b 700 35 100 A fast blow 2 3 L 400 3 379 3b 500 16 60 A fast blow 23 UE045 45 33 7 K 230 3 84 7 13 b 700 50 125 A fast blow 23 L 400 3 48 7 13 700 25 80 A fast blow 2 3 UE065 65 48 7 L 400 3 704 3c 700 35 100 A fast blow 23 UEO90 90 67 5 L 400 3 9743 3c 700 70 125A fast blow 24 UE130 130 97 5 L 400 3 140 73 3E 700 95 160A fast blow 24 Tab 13 a tolerance allowed on the rated mains voltage 15 10 9 rated max instant steam production the average steam production may be affected tolerance on the rated values 4 596 10 EN 60335 1 by external factors such as ambient temperature water quality steam distribution 9 recommended values refer to laying PVC or rubber cables in closed conduits 20 m system 65 6 feet long the standards in force must however be observed refertothe wiring diagrams to verify the data are not absolute and if these differ from local standards the latter must prevail TAM configurations and connections transformer for measuring the current A Important the configurations and connections are already made by CAREL and no changes are required The following diagrams represent possible connection modes and may be useful
16. AND SPARE PARTS 11 1 Spare parts for models UE001 to UEO18 A D lt fill tank internal tubing kit fill solenoid valve kit cylinder manifold with drain pump plastic base plastic humidifier top TAM transformer for measuring the current 9 transformer 10 contactor 11 fuse holder F1 F2 12 electronic controller 13 powerterminals 14 fuse holder F3 15 switch 16 terminal with display Q 00 4 0004000 90 gt 0 gt U WY Fig 11 b 31 UEX PLUS 0300040EN rel 1 1 16 03 2011 0 gt U WY Table of water circuit electrical and electronic spare parts UE001 to 018 CAREL spare part code position 60 UEO01 UEO003 UEO005 UEO08 05009 UEO1O UEO15 8 4003ph 230 ph 230 3ph Water circuit Fill tank conductivity meter UEKVASC100 1 a Fil
17. amp amp amp 2 3 2 amp 2 amp amp amp a gt gt 25 3 3 5 gt steam outlet dia 22 22 30 30 30 30 30 30 40 40 40 2x40 2x40 4x40 mm in 0 9 0 9 1 2 1 2 1 25 1 2 1 2 1 2 1 6 1 6 1 6 2x1 6 2x1 6 2x1 6 max Capacity 15 3 5 8 9 10 15 18 25 35 45 65 90 130 kg h Ib h 2 2 3 3 6 6 11 17 6 19 8 02 33 397 55 1 77 2 99 2 143 3 198 4 286 6 CAREL DP linear distributors code steam inlet max capacity length dia kg h Ib h mm in mm in DP035D22RO 22 0 9 4 8 8 332 13 1 1 1 E x E 5 E x DP045D22R0 22 09 6 13 2 438 17 2 1 1 E z z DP060D22RO 22 0 9 9 19 8 597 23 5 1 di 5 5 DP085D22RO 22 0 9 9 19 8 835 32 9 1 1 5 E DP035D30RO 30 1 2 5 11 343 13 5 gt 1 5 E DP045D30RO 30 1 2 8 17 6 427 16 8 1 1 5 E DP060D30R0 30 1 2 12 26 5 596 23 5 5 s 1 1 1 1 5 5 DP085D30RO 30 1 2 18 39 7 850 33 5 1 1 1 1 1 1 2 DP105D30R0 30 1 2 18 39 7 1048 41 3 5 1 1 1 1 1 1 2 DP125D30RO 30 1 2 18 39 7 1245 49 1 1 1 1 1 1 2 8 DP085D40RO 400 60 25 55 1 834 32 8 5 B 1 Qo 2 a 5 DP105D40RO 40 1 6 35 77 2 1015 40 5 1 1 2 2 4 4 DP125D40RO 40 1 6 45 992 1022 40 2 5 lt E 1 1 1 2 2 4 DP165D40RO 40060 45 992 1636 6
18. and 14 3 See control with main probe combined with a limit probe installed in the air duct downstream of the humidifier This type of control is used to reduce steam production if the relative humidity downstream of the humidifier is within the proportional band of the limit probe Steam production is stopped if the relative humidity downstream of the humidifier reaches the limit set point 96rH2 Limite di produzione Production limit Banda proporzionale Proportional Band Pmax Pmin Banda Proporzionale Proportional Band Fig 14 1 Proportional control Banda Proporzionale Proportional Band attivata activated DEUMIDIFICAZIONE Sonda in mandata rH2 Limit probe OFF tH rH2 gt b L set point ST Dehum diff Dehum offs Fig 14 3 Control with limit probe DEHUMIDIFICATION OFF ON disattivata deactivated ______ Fig 14 2 Control with main probe UEX PLUS 0300040EN rel 1 1 16 03 2011 installer installer Independent control with temperature probe See the paragraph on Independent control with relative humidity probe The unit of measure in this case is C F 14 3 Operation with two cylinders only UE090 UE130 The humidifier uses two cylinders to produce steam The operation of each cylinder as well as the management of the corresponding alarms is independent If one cylinder stops steam production e g alarm
19. and M2 8 or connect to a remote contact Se eh ee ee dee emer ee 1 connect the main probe to terminals M1 2 M2 2 and M2 3 I a M2 M7 M8 I n r1 M2 a MZ M8 n n nnn l2 Kia E s M2 1M 22 M2 3 M24 M2 5 M 2 6 M2 7 M2 8 M 7 1 2 1 9 696 90 6 ia EJ Ess E o3 M 2 1M 22 M 2 3 M24 M2 5 M 2 6 M2 7 8 0906006906 6 6 1 T Fig 4 f z 6 r 8 s 2 Enable and control the steam production using ig 4 i PROPORTIONAL EXTERNAL CONTROLLER jumper outputs M2 7 and M2 8 or connect to a remote contact connect outputs M2 1 and M22 to an external controller CONTROL WITH CAREL MAIN PROBE AND LIMIT PROBE jumper outputs M2 7 and M2 8 or connect to a remote contact The humidifier can be programmed to receive one of the following connect the main probe to terminals M1 2 M2 2 and M2 3 signals connect the limit probe to terminals M2 3 M2 5 and M2 6 Voltage Oto 1 Vdc Oto 10 Yda 2t 10V 0 Current 0 to 20 mA 4 to 20 mA i Potentiometric 135 1000 ohm 0 135
20. conductivity of 1 check the limit threshold set Manual active Stop production High conductivity conductivity the supply water 2 switch the unit off and clean the Cylinders OTT alarm electrodes that measure of the conductivity of the water if the problem persists change the origin of the supply water or use a suitable treatment system partial demineralisation N B the problem is not resolved by softening the supply water Warning Ec High supply high water 1 check the conductivity of the supply Automatic nat signal only High conductivity water conductivity alarm water if necessary use a suitable active conductivity pre warning treatment system alarm N B the problem is not resolved by softening the supply water 29 UEX PLUS 0300040EN rel 1 1 16 03 2011 0 gt 0 Y CAREL Warning E gt Main probe pre high humidity in the check the operation of the probe and Automatic nat signal only High humidity alarm room high temp the upper limit set by parameter active if the temperature probe is used Warning E Main probe low low humidity in the check the operation of the probe and Automatic nat signal only Low humicditiu humidity pre room low temp the lower limit set by parameter active alarm if the temperature probe used Warning E Limit probe limit probe high check the op
21. contactor contactors opening of the water fill valve valves e activation of the drain pump pumps alarm relay activation of the dehumidifier contact Important these operations must only be performed by qualified personnel incorrect use may cause serious damage Manual procedure cylinder parameter display range manual procedure Y N power contactar ON OFF fill valve ON OFF drain pump ON OFF alarm relau ON OFF dehumidif contact ON OFF In the models with two cylinders there is a second screen for the second cylinder with the same functions and procedures as the first 9 4 Change cylinder Complete the following procedure before changing the cylinder parameter range empty cylinder YES NO reget cylinder lifetime counter YES NO last replace tread only dd mm yy flush new cylinder Ck YES NO wash the new cylinder when replacing In the models with two cylinders there is a second screen for the second cylinder with the same functions and procedures as the first 9 5 Alarm history Recorded trace of the alarms events that have been activated The humidifier memory can record up to 200 events complete with description and date press DOWN to scroll the list parameter display Alarm event description Time hh mm Date dd mm yy CAREL 10 TABLE OF ALARMS When an alarm is activated the alarm button starts flashing intermittentl
22. e eo d e e eo e e o amp a a amp D amp a amp amp a amp amp D 2 gt gt 2 gt gt 2 5 gt 5 steam outlet dia 22 22 30 30 30 30 30 30 40 40 40 2x40 2x40 4x40 mm in 0 9 09 1 2 1 25 1 2 11 25 1 25 1 27 1 6 1 6 1 6 2x1 6 2x1 6 2x1 6 O max capacity 1 1 5 3 5 8 9 10 15 18 25 35 45 65 90 130 kg h Ib h 2 2 3 3 6 6 11 176 198 22 33 397 55 77 2 992 143 3 198 4 286 6 172 CAREL distributors jet concentrated code steam inlet dia max capacity mm in kg h Ib h SDPOEM0012 22 0 9 3 6 6 1 1 5 2 lt 5 5 SDPOEMO0022 30 12 18 39 7 1 1 1 1 1 1 1 1 gt E E s SDPOEMO0000 30 1 6 18 39 7 1 1 1 1 1 1 1 1 2 2 4 4 with 30mm 1 6 hole Tab 13 d 1 the humidifier is connected to just one distributor 2 the humidifier is connected to two distributors using the Y kit UEKY000000 2 the humidifier is fitted with two outlets and can be connected to two distributors 4 the humidifier is fitted with two outlets and can be connected to up to four distributors using two Y kits use CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets use CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets 13 5 Models of linear distributors UEX models code gt lt x x x x x x x x x x x x x e wo oo D eo ua oo ue N uy Nn O O e e e e e _ N e o D o amp
23. in the event of serious electrical malfunctions on the humidifier All operations must only be performed by qualified personnel improper use may cause serious damage one cable turn one turn of the two cables two cable turns of the same one cable in double turn three cable turns of the of the same phase phase mode same phase RRE p Fig 13 a Fig 13 b Fig 13 c Fig 13 d Fig 13 e 4 Important to avoid interference separate the power cables from the probe cables 43 UEX PLUS 0300040EN rel 1 1 16 03 2011 installer CAREL 13 2 Technical specifications technical specifications UEX models UEO01 UEO03 UE003 UEO05 UEO05 UEo08 UE009 UEO10 UEO15 UEO18 UEO25 UEO35 UEO45 UE065 UEO90 UE130 steam connection 230V 22 30 0 9 1 2 30 12 1x40 1x1 6 2x40 1 6 2 dia mm in 400V 22 30 0 9 1 2 30 1 2 1x40 1x1 6 2x40 2x40 4x40 2x1 6 Qx1 6 Qx1 6 outlet pressure limits Pa 0 1500 0 0 218 0 1300 0 0 188 0 1350 0 0 196 0 2000 0 0 290 PSI supply water connection 3 4 G temperature limits C F 1 to 40 33 8 to 104 pressure limits MPa 0 1 to 0 8 1 to 8 bar hardness limits fH lt 40 instan
24. operation faster UEX PLUS 0300040EN rel 1 1 16 03 2011 52 CAREL 14 5 Automatic draining The humidifier automatically drains and replaces some of the water contained in the cylinder to prevent an excessive concentration of salts following the evaporation process The drain pump is opened for a set time whenever the conductivity exceeds the maximum limit this situation is measured indirectly by evaluating the evaporation speed During the automatic draining phase the electrodes are off so as to prevent the drain water from carrying current Powered draining To enable powered draining installer menu drain options contactor OFF during drain Duration and frequency of the drain to dilute cycles The duration and the frequency of the drain to dilute cycles can be set according to the characteristics of the supply water installer menu lt drain options dilution drain time and frequency For example with highly conductive water the duration and frequency of the drain to dilute cycles should be increased This will avoid excessive concentrations of salts inside the cylinder Drain due to excess foam With certain types of supply water foam may form during the production f steam just above the water This situation must be resolved as it may ause water to be released together with the steam For this purpose two ectrodes are fitted on the top of the cylinder When these electrodes etect the presence
25. perform maintenance and or replace Manual nat signal only Cylinder 1 recommended operating hour limit the cylinder reset counter active jaintenance exceeded See Maintenance Recommended menu Alarmi Mr Maintenance maximum cylinder replace the cylinder Manual active Stop Cylinder 16022 required operating hours reset counter production jdaintenance exceeded See Maintenance landa tory menu Clock Board Fault Clock error backup battery replace the controller Manual nat signal only completely active discharged or general problem with the clock Alarm Superwiger Alarm Supervisor not connected Check the connection between the Automatic actiue Stop offline disconnected connector J19 Supervisor and Control production no reguezti Board The alarm button performs a number of actions depending on how many times it is pressed Action Pressing the Effect button first time display the alarm code if more than one alarm is active at the same time the screen shows NEXT and the sequence of alarm codes can be scrolled using the DOWN button second time the cause of the alarm has been resolved the alarm is no longer displayed the corresponding relay is deactivated and the display shows NO ACTIVE ALARMS third time return to the main screen Tab 7 b If the causes of the alarm persist the alarm is not reset UEX PLUS 0300040EN rel 1 1 16 03 2011 30 CAREL 11 MAINTENANCE
26. the efficiency and the operation of the humidifier may be affected In these cases a periodical drain cycle should be set for the cylinder top avoid accumulating residues To enable the periodical drain installer menu drain options periodic cylinder flush To set the drain interval installer menu lt drain options time interval 14 6 Automatic insufficient supply water management The humidifier checks whether there is no supply water or the flow rate of supply water is too low by controlling if the current at the electrodes increases after opening the fill solenoid valve In this case the humidifier activates the alarm relay opens the contactor and closes the fill solenoid valve for 10 minutes After the 10 minutes the fill solenoid valve is opened the contactor closed and the phase current measured if it increases the alarm is deactivated otherwise the procedure is repeated NOTE the alarm is reset automatically and is managed according to the procedure described above 14 7 Cylinder exhaustion and cylinder pre exhaustion alarms To disable the cylinder exhaustion alarm installer menu options lt cylinder pre exhaustion alarm To set cylinder exhaustion warning maximum operating hours installer menu gt options gt cylinder lifetime warning setting 0 disables the alarm CAREL reserves the right to modify or change its products without prior notice Note
27. 1 fit the distributor at a slight incline at least 2 to prevent the return of condensate 2 the L shaped mounting support see part 1 Fig 3 0 is supplied with steam distributor models from DP085 to DPO25 For shorter lengths the support can be supplied as an option code 18C478A088 3 3 CAREL steam blowers VSDUOA models UE001 to UEO18 only Install away from obstacles curves branches changes in cross section grills filters fans Minimum distance between the distributor and the obstacle 1 1 5 m 3 3 4 9 ft Increase the distance if the air speed increases in the duct e the relative humidity of the air increases before and after humidification the turbulence decreases See page 42 for installation examples Assembly instructions see Fig 3 b make a series of holes on the wall according to the distributor drilling template included in the packaging with the distributor fasten the flange using 4 screws 13 Steam distributors for humidifiers with flow rates up to 18 kg h 39 7 Ib h Can be connected on top of the humidifier or separately in another location see the figure below 4 F G gt l DIMENSIONI m A B JC D gt 0 5 lt 5 lt 2 1 1 Fig 3 c A Important DIMENSIONI m E gt 05 25 For correct distribution of the steam observe he distance shown in the figure above UEX PLUS 0300040EN rel 1 1 16 0
28. 3 2011 installer installer 3 4 Steam hoses use CAREL hoses max 4 m long see Models of steam hoses page 41 Rigid pipes may break and cause steam leaks avoid the formation of pockets or traps causes of condensate avoid choking the hose due to tight bends or twisting fasten the end of the hose to the connectors on the humidifier and the steam distributor using metal clamps so that these do not detach due to the high temperature 3 5 Condensate drain hose During the operation of the humidifier some of the steam may condense causing a decline in efficiency and noise gurgling To drain the condensate connect a drain hose with a drain trap and a minimum slope of 5 to the bottom of the humidifier see Fig 3 d CAREL condensate drain hoses code 312353APG 0 Important the drain trap in the condensate drain hose must be filled with water before starting the humidifier Example of correct and incorrect installation of the steam hose and condensate drain hose YES All UE models YES Models UEOO1 to UEO25 1 connection with fill tank Fig 3 d UEX PLUS 0300040EN rel 1 1 16 03 2011 YES NO CAREL Final checks mer OO 00 00 ru oo he steam outlet hoses run upwards and the distributor has a minimum incline of 2 upwards see Fig 3 c he ends of the hose are tightened to the fittings with metal clamps he curves in the tubing are sufficiently wi
29. 4 4 2 E 1 1 2 2 4 DP205D40RO 40 1 6 45 99 2 2025 79 7 5 5 1 2 2 2 Tab 13 e the humidifier is connected to just one distributor 1 2 the humidifier is connected to two distributors using the Y kit UEKY000000 2 the humidifier is fitted with two outlets and can be connected to two linear distributors 4 the humidifier is fitted with two outlets and can be connected to up to four linear distributors using two Y kits use CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets use CAREL Y kit code UEKY40400 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets For typical installations of the linear distributors see Fig 131 on page 46 45 UEX PLUS 0300040EN rel 1 1 16 03 2011 CAREL w E L WY Fig 13 f UEX PLUS 0300040EN rel 1 1 16 03 2011 46 CAREL 13 6 Controlling the board via network The variables shown in the list are only some of the total variables available DO NOT CONFIGURE VA RIABLES THAT ARE NOT SHOWN IN THE TABLE OTHERWISE THE OPERATION OF Tl HE HUMIDIFIER MAY BE AFFECTED A read R analogue variables Modbus REGISTERS CAREL Modbus write W 1 R room probe external regulator demand 2 R W room probe external regulator minimum calibration 3 R W room probe external regulator maximum cal
30. 50 uS cm BLCTACOOW2 BLCT4COOW2 BLCT4B00W2 BLCT5BOOWO 400 V 3ph cylinder conductivity 350 to 1250 uS cm BLCTADOOW2 BLCT4D00W2 1611460002 BLCT5COOWO Electrode and gasket kit 200 230 V 3ph cylinder conductivity 75 to 350 uS cm KITBLCT4B2 TBLCTA4B2 KITBLCT5A0 200 230 V 3ph cylinder conductivity 350 to 1250 uS cm KITBLCT4C2 ITBLCT4B2 KITBLCT5A0 400 V 3ph cylinder conductivity 75 to 350 uS cm KITBLCTAC2 ITBLCT4C2 KITBLCT4B2 KITBLCT5BO 400 V 3ph cylinder conductivity 350 to 1250 uS cm KITBLCT4D2 ITBLCT4D2 KITBLCT4C2 KITBLCT5CO Gasket and filter kit KITBLC4FGO ITBLC4FGO KITBLC4FGO KITBLCSFGO Tab 11 e UEX PLUS 0300040EN rel 1 1 16 03 2011 34 CAREL 11 3 Spare parts for models UEO90 to UE130 Key drain circuit fill solenoid valve kit internal tubing kit conductivity meter drain pump kit manifold drain pump hose cylinder TAM transformer for measuring the current contactor transformer pump control relay fuse carrier electronic controller power terminals cable clamp switch terminal with liquid crystal display fitted on the cover of the electrical compartment O 00004 00 00 74 0 90 A md Weed ae oe ind 00 4 UR 9 2 c 0 2 gt 0 Y A l amp GG
31. 50072 8105250072 BLOS3EQOH2 SPECIAL openable cylinders 200 230 Vac 1 conductivity 75 to 350 uS cm BLCSTEO0W2 BLCSTEOOW2 BLCS2bE00W2 BLCS3E00W2 200 230 Vac 1 conductivity 350 to 1250 uS cm BLCS1FOOW2 BLCSIFOOW2 BLCS2bE00W2 BLCS3FOOW2 Electrode and gasket kit 200 230 Vac 1 conductivity 75 to 350 uS cm KITBLCS1E2 ITBLCS1E2 KITBLCS2E2 KITBLCS3E2 200 230 Vac 1 conductivity 350 to 1250 uS cm KITBLCS1F2 ITBLCS1F2 KITBLCS2E2 ITBLCS3F2 Filter gasket kit KITBLCTFGO KITBLCTFGO KITBLC2FGO__ KITBLC3FGO Tab 11 b Table of spare part codes three phase cylinders UE003 to 018 electrode and gasket kit Model UE003 UE005 8 UEO10 UE015 UE018 STANDARD 200 230 Vac 3 conductivity 350 to 1250 uS BLOT1BOOH2 BLOT2A00H2 BLOT2AOO0H2 81 013002 BLOT3A00H2 disposable cm cylinders 400 Vac 3 conductivity 350 to 750 uS cm BLOT1COOH2 BLOT2COOH2 BLOT2COOH2 BLOT3COOH2 8101360002 BLOT3COOH2 SPECIAL 200 230 Vac 3 conductivity 75 350 uS cm BLOT1AOOH2 810720002 810720002 BLOT3A00H2 _ BLOT3A00H2 disposable 400 Vac 3 conductivity 75 to 350 uS cm BLOT1AOOH2 BLOT2BOOH2 8107280002 8101380002 8101380072 BLOT3B00H2 cylinders 400 Vac 3 conductivity 750 to 1250 uS cm BLOT1DOOH2 8107200002 8107200002 8107300002 8101300002 2 SPECIAL 200 230 Vac 3 conductivity 75 350 uS cm BLCT1A00W2 BLCT2AO00W2 BLCT2A00W2 BLCT3A00W2 BLCT3A00W2 openable 400 Vac 3 conductivity 75 to 350 uS cm BLCT1AO0W2 BLCT2BOOW2 BLCT2BOOW2 BLCT3B
32. 66 66 11 10 076 198 22 33 39 7 55 1 77 2 99 2 143 3 1984 286 6 power input at rated 112 225 25 375 5 60 6 75 75 11 25 135 18 75 2625 3375 5 67 5 97 5 voltage kW Tab 13 b single phase three phase the average steam production is affected by factors such as ambient temperature water quality steam distribution system 13 3 Models of steam hoses UEX models code eS 6 5 5 5 5 5 5 5 5 5 5 8 5 5 5 S 5 5 5 S 5 5 S S 2 5 5 5 5 5 5 5 5 5 5 5 5 5 5 steam outlet dia 22 22 30 30 30 30 30 30 40 40 40 2x40 2x40 4x40 mm in 09 09 azn 02 02 02 azn a2 06 Jas 06 Qx6 6006 2x1 6 max capacity 1 1 5 3 5 8 9 10 15 18 25 35 45 65 90 130 kg h Ib h 0233 66 lan 076 098 Q2 G3 G97 65 072 992 1433 1984 286 6 CAREL steam hoses code ID mm in 1312360AXX 22 09 y v 1312365AXX 30 1 2 0 4 y J 4 4 z 3 2 1312367AXX 40 1 6 Y v v Y Y y Tab 13 c UEX PLUS 0300040EN rel 1 1 16 03 2011 44 CAREL 13 4 Models of concentrated jet steam distributors UEX models code gt lt x x x x x x x x x x x x x e N oo an 5 ua oo iu iun uy uy e ie e CS e e e N e bd o o m eo o
33. 75 350 uS cm A B 350 1250 uS cm B B 35 75 350 uS cm A B 350 1250 uS cm A B 45 75 350 uS cm A A 350 1250 uS cm A B 65 75 350 uS cm 350 1250 uS cm B 90 75 350 uS cm 350 1250 uS cm B 130 75 350 uS cm A 350 1250 uS cm B Tab 11 h The cable ends must be tightened with the top nut to 3 Newton m units with BL T5 cylinder only service Fig 11 h Three phase and sigle phase models UEO1 8 UE001 3 9 UE005 200 230 V UE005 8 UE010 15 single phase single phase 200 230 V three phase O T O n e e 7 e A B A F B A opo e p fe of p fe e 75 1250 uS 175 350 uS 350 1250 uS 75 350 uS 350 1250 uS 1 A 1 A E C 1 A B C 1 A D 1 A B 2 D 2 B F D 2 D E F 2 B E 2 C D 3 C F 3 E F UE003 200 230 400 460 V UE005 8 400 460 575V UE0010 18 400 460 575V three phase three phase three phase 37 UEX PLUS 0300040EN rel 1 1 16 03 2011 0 gt 0 Y 11 7 Cleaning and maintenance of the other components Important when cleaning plastic components do not use detergents or solvents scale can be removed using a solution of 2096 acetic acid and then rinsing with water Maintenance checks on other components O fill solenoid valve After having disconnected the cables and the tubing remove the solenoid valve and make sure the inlet filter is Clean if necessary clean with water and a soft brush L1 manifold with drain pump Check that there are no solid res
34. 85 E 231 2 9 10 E 49 1 1 93 Interfaces dimensions steam outlet and condensed drai dimen UE025a UE045 a UE090 a 0 g mm UE045 UEO65 UE130 1 inc 5 H M 172 67 7 223 7 88 1 a S 30 2 11 9 30 2 11 9 a i N 181 71 3 181 71 3 Y A CQL N Ex 100 39 4 OO S Q 9 N 55 21 7 61 24 0 N 641 25 3 a e 4 N 100 394 gt i N N 4 modells 230 Vac only 11 UEX PLUS 0300040EN rel 1 1 16 03 2011 installer 2 1 Supply water Only use mains water with pressure between 0 1 and 0 8 MPa 14 5 and 116 PSI temperature between 1 and 40 C 33 8 and104 F and an instant flow rate no lower than the rated flow of the fill solenoid valve the connection is G3 4M see par Technical specifications page 41 range hardness 10 to 40 F h equal to 400 ppm of CaCO conductivity 75to 1250 uS cm noorganic compounds supply water unit of normal water water with low characteristics measure salt content min max min max Hydrogen ions pH 7 85 7 85 Specific conductivity at uS cm 350 1250 75 300 20 C Op 20 c Total dissolved solids cr mg Q D Q Q Dry residue at 180 C Rio mg l 0 0 Total hardness TH mg l CaCO 100 9 400 50 9 150 Temporary hardness mg l CaCO 609 300 9 100 ron Manganese mg l Fe Mn 0 2 0 2 Chlorides ppm CI
35. AND USER INTERFACE 22 GUILSTA UNG sator oumtmendiatintetfitenvantiatd ibn mda teh 6 2 Stopping 6 3 First start up setting the language 6 4 Keypad 6 5 Main screen 6 6 INFO screens read only 6 7 SET screen 6 8 Main ie DU ue reiten 7 USER MENU FA 25 7 1 Alarm thresholds 25 7 2 System clock 7 3 Enable scheduler 7 4 Setting the time bands 7 5 Weekly scheduler 7 6 Scheduled set points 13 GENERAL FEATURES AND MODELS 43 13 1 humiSteam models and electrical specifications 43 8 INSTALLER MENU 26 81 Type OF CONTO insna 82 Probe configuration 8 3 Operating options 8 4 Drain options 8 5 Water conductivity 3 6 SUPEI SOT enie M 9 MAINTENANCE MENU 28 9 1 Reset configurations 9 2 System info 9 3 Manual procedure 9 4 Change cylinder 9 5 Alarrmi BISEOEV Loco enn auge 10 TABLE OF ALARMS 29 11 MAINTENANCE AND SPARE PARTS 31 11 1 Spare parts for models UEOO1 to UEO18 11 2 Spare parts for models UE025 to UE065 11 3 Spare parts for models UEO90 to UE130 11 4 Cleaning and maintenance of the cylinder 1 1 1 5 Mechanically draining the water in the cylinder 6 Cylinder connection three phase models UE001 to UE13037 7 Cleaning and maintenance of the other components 38 12 WIRING DIAGRAMS 39 12 1 Diagram of single phase models UEO01 to 05009 12 2 Diagram of three
36. L 5 4 Command cascade of other units Can get steam production exceeds that of the master using one or more slave units connected to it Master UEX units equipped with analog output for controlling other units Slave UEY unit that works under the command received from the analog master each unit UEX master can control up to 20 units UEY slave The parameter PO of each unit master or slave affected only the production of that unity If the master is disabled by contact or by remote serial also stops the production of slaves Some alarms also arrested slaves see table alarms GRAPHIC analogic output UEX 96 Production calculated from probe or input of UEX 2096 10096 Example 1 We vere PO 10096 Current prod 100 PO 100 Current prod 100 vere PO 100 Current prod 100 Slave 2 PO 100 Current prod 100 up to 20 Slave units Example 2 PO 100 Current prod 100 UEX plus UEY basic ic Master Slave 1 PO 50 Current prod 50 PO 100 Current prod 100 PO 100 Current prod 100 up to 20 Slave units 21 Example 3 TG a PO 100 Current prod 70 Slave 1 PO 100 Current prod 70 wv PO 5096 4 Current prod Slave 2 PO 8096 Current prod 50 up to 20 Slave units Connection between UEX Master and Slave UEY for the connect using cable shielded Slave 1
37. OOW2 BLCT3BOOW2 BLCT3BOOW2 cylinders 400 Vac 3 conductivity 350 to 750 uS cm BLCT1COOW2 BLCT2COOW2 BLCT2COOW2 BLCT3COOW2 BLCT3COOW2 BLCT3COOW2 400 Vac 3 conductivity 750 to 1250 uS cm BLCT1DOOW2 BLCT2DOOW2 BLCT2D00W2 BLCT3DOOW2 BLCT3DOOW2 BLCT3DOOW2 Electrode and _ Electrode kit 200 230 Vac 3 75 350 uS cm KITBLCTIA2 KITBLCT2A2 ITBLCT2A2 KITBLCT3A2 ITBLCT3A2 gasket kit Electrode kit 200 230 Vac 3 350 1250 uS cm KITBLCT1B2 KITBLCT2A2 KITBLCT2A2 KITBLCT3A2 ITBLCT3A2 Electrode kit 400 Vac 3 75 350 uS cm KITBLCT1A2 KITBLCT2B2 ITBLCT2B2 KITBLCT3B2 ITBLCT3B2 KITBLCT3B2 Electrode kit 400 Vac 3 350 750 uS cm KITBLCT1C2 KITBLCT2C2 ITBLCT2C2 KITBLCT3C2 ITBLCT3C2 KITBLCT3C2 Electrode kit 400 Vac 3 750 1250 uS cm KITBLCT1D2 KITBLCT2D2 KITBLCT2D2 KITBLCT3D2 ITBLCT3D2 KITBLCT3D2 Filter gasket kit KITBLCIFGO KITBLC2FGO ITBLC2FGO KITBLC3FGO ITBLC3FGO KITBLC3FGO Tab 11 c UEX PLUS 0300040EN rel 1 1 16 03 2011 32 CAREL 11 2 Spare parts for models UE025 to UE065 Key drain circuit fill solenoid valve kit internal tubing kit conductivity meter drain pump kit manifold drain pump hose cylinder TAM transformer for measuring the current contactor transformer pump control relay fuse carrier electronic controller power terminals cable clamp switch terminal with liquid crystal display fitted on the cover of the electrical compartment 300040
38. RDOOO00 2 8 d F1 F2 230 to 400 Vac power fuses UEKFUSE300 UEKFUSE100 UEKFUSE300 UEKFUSE100 UEKFUSE100 UEKFUSE300 UEKFUSE100 see electrical diagram F3 Pump fuse URKFUSE300 see electrical diagram F4 Transformer secondary fuse UEKFUSE400 see electrical 0 diagram Connection cable between S90CONNO002 gt terminal and electronic controller l Tab 11 d To make an order specify the complete product code and the serial number of your humidifer zz board version OA basic version not configured up to UE65 model OB with expantion board not configured for UE90 130 models 01 90 kg h A3 130 Kg h v voltage i 0 single packing 1 multiple packing Table of spare parts for standard and special cylinders UE025 to 5 Description UE025 UE035 UE045 UE065 STANDARD disposable cylinders 200 230 V 3ph cylinder conductivity 350 to 1250 uS cm BLOTACOOH2 BLOT4B00H2 BLOT5AO0H1 400 V 3ph cylinder conductivity 350 to 1250 uS cm BLOTADOOH2 BLOT4DOOH2 8101400002 70 SPECIAL disposable cylinders 200 230 V 3ph cylinder conductivity 75 to 350 uS cm BLOT4BOOH2 BLOTA4BOOH2 BLOT5AO0H1 400 V 3ph cylinder conductivity 75 to 350 uS cm BLOT4COOH2 8101400072 12 BLOT5BOOHO SPECIAL openable cylinders 200 230 V 3ph cylinder conductivity 75 to 350 uS cm BLCT4B00W2 BLCT4BOOW2 BLCT5A00W1 200 230 V 3ph cylinder conductivity 350 to 1250 uS cm BLCTACOOW2 BLCT4BOOW2 BLCT5AO00W1 400 V 3ph cylinder conductivity 75 to 3
39. S NO NO emptying for foam parameter options range description 0 deactivated Regulation type 96rH probe humidity control with main probe 96rH limit probe humidity control with main probe and limit probe 8 4 Drain options Temperature control temperature contro ON OFF humidity control with Drainage options 1 2 humidistat Proportional proportional control with parameter range default UOM description signal set from external Drain if steam YES NO YES the humidifier empties controller request drops a small amount of water Proportional limit proportional control with Cquick reg 3 if there is a decrease in signal from external controller steam request and limit probe Fower off YES NO YES Signal typecrat 0 10V default electrodes when visible with OM 0 20 mA draining OFF control 4 20 MA Drain after YES NO YES 0 135 ohm inactivity YES 135 1000 ohm HO 7 AY Inactivity dauz lto 199 3 d days 2 10V Heaz unit C kg h default Drainage options 2 2 F lb hr parameter range default UOM Cyl sequence parallel default Dilution drain time 50 to 200 100 for units with 5 Dilution drain freq 50 to 200 100 two cylinders Additional periodic cylinder YES NO NO 11 Time interval 1to120 4 h hours 8 2 Probe configuration Set the minimum value maximum value and offset for the probes used 255 8 5 Water conductivity The supply wateris normally moni
40. abled by supervisor OFF bu Sched steam production disabled during a pre set sheduler CAREL Remote Off isteam production interrupted through the opening of 6 7 SET screen the Remote ON OFF contact OFF bu Keub steam production disabled by keyboard see SET mask Manual Proc s humidiferfuctions managed manually maintenance Used to set the main values for the humidifier To access press ENTER from the Main screen to move from one value to the next press UP next or DOWN previous and ENTER to confirm menu gt manual procedure Press ESC repeatedly to return to the Main screen Ho request humidifer on without steam production request 1 P q Parameter range default UOM Set point 8 to 8 50 96rH X e epay Humidifier AUTO OFF AUTO A ET Max prod 28 to 188 100 c Culinder 1 Prop band Z in 19 9 5 rH Operating hours value h Lim probe set B to 8 80 96rH Cylinder Prop band 2 in 19 9 5 96rH Operating hours valde h visible only if the limit probe is enabled Time bands active YES NO Current Manual drain Info cylinder 1 display UOM er el screen culs pred value kg h press UP and DOWN together for 5 seconds Status 6 The same procedure can be repeated to stop the drain cycle Activity cylinder activty Current value A Power contactor YES NO Fi
41. aking the connections ensure that the machine is disconnected from the mains power supply Check that the power supply voltage of the appliance corresponds to the value indicated on the rating plate inside the electrical panel Insert the power and ground connection cables into the electrical panel compartment using the tear proof cable gland supplied or through the cable gland with cable stop and connect the ends to the terminals see Fig 4 c The humidifier power line must be fitted by the installer with a disconnecting switch and fuses protecting against short circuits Table 13 lists the recommended cross sections of the power supply cable and the recommended fuse ratings note however that this data is purely a guide and in the event of non compliance with local standards the latter must prevail installer Note to avoid unwanted interference the power cables should be kept apart from the probe signal cables Single phase models Three phase models B E s Fig 4 6 view inside unit electrical compartment Important connect the yellow green cable to the earth point GND 4 3 Control signals M2 1 M2 8 M7 1 M7 2 eam production by the humidifier is enabled or controlled For connection of control signals use the connection kit supplied in the packaging and run the cables from the humidifier through the cable and Fig 4 a or 4 b co 9 Depending on the type of signa
42. ater leaks the general conditions of the casing Check that during operation there are no arcs or sparks between the electrodes Every 3 months or no more than 1000 operating hours disposable cylinders check operation the absence of significant water leaks and if necessary replace the cylinder openable cylinders if there are significantly blackened areas check the deposits on the electrodes and clean them using the specific electrode and gasket kit Every year or no more than 2500 operating hours disposable cylinders replace openable cylinders if there are significantly blackened areas check the deposits on the electrodes and clean them using the specific electrode and gasket kit After 5 years or no more than 10 000 operating hours replace the openable cylinder After extended operation or when using water rich in salts the solid deposits that naturally form on the electrodes may grow until attaching to the inside wall of the cylinder If these deposits are conductive the heat generated may overheat the plastic until it melts with the risk of very hot water being released 0 Important In the event of water leaks disconnect the power supply from the humidifier as the water may conduct electricity 11 6 Cylinder connection three phase models UEOO01 to UE130 production conductivity uS cm power supply V kg h 230 400 25
43. bled disabled over a 24h period P1 Two daily ON time bands OFF ON OFF ON OFF oT lo T Loon P1 1 P1 2 25 7 6 Scheduled set points Note this screen is visible if variable set point has been enabled see the enable scheduler screen Set different levels of set points throughout the day 24h ON SETP added hours 96rH Zi 00 00 0 0 EZ 00 00 0 0 EX 00 00 0 0 z4 00 00 0 0 Parameters 21 to Z4 can be used to configure up to four different temperature set points at different times of a day parameters Z1 Z2 Z3 Z4 Ei 86 F 24h Z1 Z2 Z3 24 Fig 7 b By setting the daily and variable set point time bands steam production can be programmed according to the needs of the utility Note during the OFF time band the humidifier is NOT actually off but rather steam production is temporarily disabled even when setting manually the daily time bands have priority over the variable set point bands For example setting P4 each Monday humidifier off parameters Z1 Z2 Z3 Z4 different set point values will not be observed as the humidifier is not programmed to operate on that day UEX PLUS 0300040EN rel 1 1 16 03 2011 CAREL 8 INSTALLER MENU
44. ce of the controller LON Echelon telephone connectors A B and C and screw SC 4 WG20 22 shielded cable with 3 twisted pairs to move the display terminal up to 200 m away Connection to the TCONN6JOO board to an FTT10 LON network when suitably programmed terminal SC function Tab 5 a 0 EARTH shield 1 VRL Connection is also possible to TREND systems using a card sold directly 2 END by TREND 3 RX TX 4 RX TX 5 GND 6 VRL 5 remote display terminal 19 UEX PLUS 0300040EN rel 1 1 16 03 2011 installer connection terminal block for RS 485 board Fig 5 d detail of the electronic board humidifier electrical compartment For the connecting remove the cover and connect cards optional connector J19 O M2 M7 M8 l E TSDSVS VS Control of production from serial port BMS You can set the electronic control to use as a primary control signal value from the serial port instead of the electrical terminals The value will be used according to the selection made on the parameter Installer Regulation Type Select Regulation corresponding to the variable non volatile serial Intera 15 If serial communication is interrupted no data for the address of the control for a set time the production will stop and an alarm will sound and the production wi
45. configuration procedure set the GSM protocol from the Supervisor screen see Supervisor screen lt Protocol press ENTER until the cursor is at the start of the screen press the DOWN button and access the SMS screen configure the SMS screen SMS parameter range default text on mask send SMS enter text CAREL HUMISTEAM mobile number enter mobile phone number modem status idisplay onlu parameter display default field percentage of signal alarm modem NO YES Text characters A B C D E F G H J K L M N 0 P Q R S T U V WwW X Y Z 0 1 2 3 4 5 6 7 8 9 PE E C D V Function buttons UP or DOWN to select the characters ENTER to save and move the cursor to the next character 0 Important the humidifier only has one communication line baud rate and protocol When enabling SMS messages a supervisory network can not be created and vice versa 4 Important only use numeric characters disable the PIN code on the SIM card messages can only be sent in SMS format the SMS messages are subject to the charges and conditions of the SIM card network operator CAREL declines all liability for the failure to send or receive SMS 27 UEX PLUS 0300040EN rel 1 1 16 03 2011 installer 0 gt U WY Important the operations described in thi
46. d by an external control device the earth ofthe signal is electrically connected to the controller earth UEX PLUS 0300040EN rel 1 1 16 03 2011 18 CAREL 5 REMOTETERMINAL GSM MODEM AND SUPERVISORY NET 5 1 Remote display terminal 5 2 GSM network connection send SMS The display terminal can be detached from the humidifier and moved to The humidifier can be configured to send SMS message for alarms and another place malfunctions see menu installer supervisor GSM protocol D Depending on the distance required the following are necessary up to 50 metres 6 wire telephone cable and two EMC filters code humiSteam 0907858AXX see Fig 5 a c up to 200 metres two CAREL TCONN6JOOO boards 6 wire telephone cables and an AWG20 22 shielded cable with 3 twisted pairs for the connection of the two boards Fig 5 b Note to fill the empty space left by the display terminal on the humidifier use CAREL kit code HCTREW0000 Remote connection of the terminal up to max 50 m 9 humiSteam F3 OET UUO FE J18 set Eo ES Fig 5 c inside humidifier electrical compartment Key 1 electronic board PCOIOOMDMO to be connected to connector J19 on Fig 5 a the humidifier board Key 2 CAREL GSM kit PLWOPGSMOO made up of 1 telephone cable up to 50 m distanc
47. de radius gt 300 mm 11 8 so as to not cause bending or choking he steam hose has no pockets or traps for condensate to form he paths of the steam and condensate hoses are as described in this chapter see Fig 3 d he length of the steam hose is no greater than 4 metres 13 1 feet he incline of the steam hose is sufficient to allow correct draining of he condensate gt 20 for the upward sections gt 5 for the downward sections he incline of the condensate hose is at least 5 at every point he condensate hose always follows a downwards path and features a drain trap filled with water before starting operation to avoid steam being released Models UE25 to UE130 1 extend the hose inside the humidifier to the bottom tank ad NO All UE models CAREL 4 ELECTRICAL CONNECTIONS 4 1 Preparing the electric cableways Models UEOO1 to UEO18 outside unit bottom view inside unit top view Fig 4 a Models UE025 to UE130 outside unit side view Fig 4 b Key to Figs 4 a amp 4 b 1 power cable inlet 2 optional utility cable inlet after drilling 3 probe cable inlet On models UEO01 to UE018 remove the plastic tab and use it to secure the cable held in place by the screws provided 15 4 2 Power cable connection Before m
48. der 2 internal hoses are not blocked or return procedure choked and that there is sufficient __ see par 14 6 pressure 0 1 to 0 8 MPa 1 to 8 bar 2 check the operation of the fill Manual solenoid valve 3 check that the steam outlet is not operating with excessive backpressure preventing the flow of water into the cylinder by gravity 4 check that the steam outlet hose is not choked and that there are no pockets of condensate 1S Alarmi Eg Drain alarm drain malfunction check the water drain circuits and the Manual active Stop production Drain alarm correct operation of the electric drain Cylinder 1225 Off pump and check the condition of the N filter inside the cylinder Alarmi EL Low current power not available with the unit off and disconnected Manual active Stop production Low current alarm when the unit is from the mains check the electrical Cylinder 1225 Off activated no steam is connections inside produced Alarmi EH High current excess current in 1 check the operation of the electric Manual achive Stop production High current alarm the electrodes drain pump Cylinder i 25 Offs probable fault with 2 check the seal of the supply the electrodes or solenoid valve when not energised water temporarily 3 drain some of the water and too conductive restart especially when 4 check for bridges between the restarting after a electrodes short stop 5 cylinder replacement and or maintenance Alarm EC High high
49. drain pump and cause foam connected downstream of the tap when boiling connecta section of non conductive pipe or hose for draining 4 resistant to temperatures of 100 C 212 F and with a minimum inside diameter of 40 mm 1 6 O 5 prepare a funnel to interrupt continuity in the drain line UEX PLUS 0300040EN rel 1 1 16 03 2011 10 CAREL Fittings provided for the water connections Modelli UEOO1 UE018 Modelli UEO25 UE130 Key A supply water inlet B drain water outlet C bottom tank drain water outlet models UE025 aw to UE130 only 2 x e 2 8 5 Fig 2 b Hydraulic interfaces dimensions Interfaces dimensions drain fill dimensions UE001 a UEO18 mm inc D 72 6 28 6 125 4 494 E 52 6 20 7 E 107 5 42 3 p hep Interfaces dimensions steam outlet and condensed drain dimensions UE001 a UE018 mm inc F 126 7 5 F 224 8 82 G 137 9 5 43 21 7 0 85 Interfaces dimensions drain fill dimensions 8 UE045 a UE090 a mm inc UE045 UE065 UE130 40 1 58 r 72 2 83 60 2 36 lg 10 2 0 4 L 123 2 4
50. e 2amodem 2 EMC filters code 0907858AXX to be applied to the ends of the 2b antenna with magnetic base telephone cable 2 c serial cable 3 remote display terminal 2d power supply 3 SIM card to be inserted in the modem Make sure that the access password PIN number is not enabled Remote connection of the terminal up to 200 m humiSteam 5 3 Supervisory network J19 0000000 SC The humidifier is equipped with serial interface 005004850 for connections protocol Carel Modbus Winload nstead of the supplied they can be connected to a supervisory system via RS232 serial lines or FTT10 LON using the optional cards shown in the following table optional cards characteristics supported protocols PCO1000WBO provides BACnet 8802 3 Ethernet BACnet BACnet IP and MS TP connectivity Fig 5 b PCO1000BAO Provides BACnet MS TP over R 485 BACnet Key PCO100MDMO used for the direct interface of the CAREL for 1 telephone cable up to 0 8 m distance controller to an RS232 network with remote 2 CAREL TCONNGJOOQ board an external modem connections 3 pin strip J14 and J15 in position 1 2 power supply available on the PCO10000F0 used to interfa
51. e edited for updating the sistem timer 0 monday 1 tuesday 2 wednesday 3 thursday 4 friday 5 saturday 6 sunday 32 160 R W system timer hour can be edited for updating the sistem timer 33 161 R W system timer minute can be edited for updating the sistem timer 34 162 R W system timer day can be edited for updating the sistem timer 35 163 R W system timer month can be edited for updating the sistem timer 36 164 R W system timer year can be edited for updating the sistem timer 37 165 R cylinder 1 hour counter 38 166 R cylinder 2 hour counter 39 167 R voltage type v 0 200 1 208 2 230 3 400 4 460 5 575 40 168 R W humidifier type 52 180 R lista modelli umidificatori 53 181 R W parameter Installer Supervisor Supervisor connect Reg from BMS sending analog signal control 0 1000 temper tenths of C F umid tenths of rH 54 182 R W parameter Installer Supervisor Supervisor connect Offline al Delay time delay for alarm SERIAL OFFLINE seconds UEX PLUS 0300040EN rel 1 1 16 03 2011 50 CAREL 14 TECHNICAL APPENDIX 14 1 Operating principle mmersed electrode humidifiers manufacture steam by boiling the water contained inside the cylinder The heat required to boil the water is produced by passing an electrical current through the cylinder This is done by applying a voltage to the electrodes immersed in the water nitially when the cylinder is new or has just been clea
52. eir signal is 2 10 v or 4 20 ma 37 R warning limit probe not properly connected only when their signal is 2 10 v or 4 20 ma 38 R room high humidity warning 39 R room low humidity warning 40 R limit probe high humidity warning 41 R hour counter alarm 42 R W drain for strong demand reduction 1 enabled 0 disabled 43 R W long inactivity drain 1 enabled 0 disabled 44 R W total periodical flush 1 enabled 0 disabled 45 R W dehumidification 1 enabled 0 disabled 46 R W dilution drain with contactor opened 1 enabled 0 disabled UEX PLUS 0300040EN rel 1 1 16 03 2011 48 CAREL installer 47 R W warnings for pre exhaustion and complete exhaustion 1 enabled 0 disabled 48 R W cylinders in parallel or series 0 parallel 1 series 49 R W cylinder 1 reset of the hour counter 50 R W cylinder 2 reset of the hour counter 51 R W alarms reset 52 R W cylinder 1 manual drain 1 on 0 off 53 R W cylinder 2 manual drain 1 on 0 off 54 R W cylinder 1 cleaning cycle 1 on 0 off 55 R W cylinder 2 cleaning cycle 1 on 0 off 79 R alarm SERIALE OFFLINE 80 R W Enabling control supervisor 1 enabled 81 R W Enabling ON OFF from supervisor 1 enabled ie read R integer variables Modbus REGISTERS CAREL Modbuse Write W 1 129 R high part sw versio
53. eration of the limit probe Automatic nat signal only High Humidity limit humidity humidity reading active probe warning Alarmi Main probe main probe not check the connection of the probe Automatic active Stop EZ Main probe fault disconnected connected and the setting of the parameters production or offline alarm probe type and signal type Alarmi 4 Limit probe limit probe not check the connection of the probe Automatic nat Stop Limit probe fault or disconnected connected and the setting of the parameters active production offline alarm probe type and signal type Warning ER Foam alarm excessive foam in 1 flush the water supply lines Manual nat signal only Foam the cylinder when 2 clean the cylinder make sure a active Cylinder i025 boiling softener is not used if so use another source of water or reduce the softening Warning CF Cylinder being signal that the perform maintenance and or replace Manual nat signal only Pre exhauztion depleted cylinder life is ending the cylinder active cylinder 2 Alarm EU Cylinder full signal that the with the unit off Manual active Stop Cylinder 1622 full cylinder is full with 1 check for any leaks from the fill production the unit off solenoid valve or the condensate return from the hose check that the level sensors are clean Cylinder depleted cylinder depleted perform maintenance and or replace Manual active Stop signal the cylinder production Warning CY Maintenance cylinder good
54. eries of holes on the wall according to the distributor drilling template insert the distributor fasten the flange using 4 screws 50 50 c 31 5 31 5 gt lt Key steam inle condensate drain steam outlet the dimensions of the hole vary depending on the models of distributor model SDPOEMO000 hole made manually up to 30 mm 1 2 in diameter model SDPOEMOO12 diameter of the hole 12 mm 0 5 model SDPOEMOO022 diameter of the hole 22 mm 0 9 D drilling template 0 lt Note if steam hoses with an inside diameter of 30 mm 1 2 are used remove the 22 mm 0 9 steam inlet section 3 2 CAREL linear distributors for air ducts DP DRO Key 1 L shaped mounting support where featured 2 flange gasket 3 steam inlet ZA 4 condensate drain B 5 screw diameter see the instruction sheet supplied with the distributor 6 length depending on the model of distributor see par 10 5 page 42 7 angle around 2 for draining the condensate 8 diameter of the hole on the wall Y Dimensions in mm in CAREL linear distributors DP D22RO DP D30RO DP D40RO A 22 0 9 30 1 18 40 1 57 B 10 0 4 10 0 4 10 0 4 Y 58 2 3 68 2 7 89 35 35 1 4 45 1 8 60 2 4 X 68 2 7 77 3 07 99 3 9 Tab 3 a A Important
55. fied im 5 R W system timer year 1 variable i28 year can be modified 0 i28 cannot be modified 6 R W system timer weekday 1 variable i29 weekday can be modified 0 i29 cannot be modified 7 R W measure system 0 international system 1 british system 8 R W remote on off from network 0 ue disabled 1 ue enabled 9 R at least 1 alarm is active 10 R humidistat status 0 open 1 closed 11 R remote on off status 0 open ue disabled 1 closed ue enabled 12 R high conductivity alarm 13 R high conductivity warning 14 R cylinder 1 high current alarm 15 R cylinder 1 low current alarm 16 R cylinder 1 lack of water alarm 17 R cylinder 1 low production alarm 18 R cylinder 1 drain alarm 19 R cylinder 1 full without demand alarm 20 R cylinder 1 maintenance due alarm timed 21 R cylinder 1 pre exhaustion warning 22 R cylinder 1 foam warning 23 R cylinder 1 totally exhausted warning 24 R cylinder 1 maintenance due warning timed 25 R cylinder 2 high current alarm 26 R cylinder 2 low current alarm 27 R cylinder 2 lack of water alarm 28 R cylinder 2 low production alarm 29 R cylinder 2 drain alarm 30 R cylinder 2 full without demand alarm 31 R cylinder 2 maintenance due alarm 32 R cylinder 2 pre exhaustion warning 33 R cylinder 2 foam warning 34 R cylinder 2 totally exhausted warning 35 R cylinder 2 maintenance due warning 36 R warning room probe external regulator not properly connected only when th
56. g choose the language will be displayed when the humidifier is started the next time NO the screen for choosing choose the language will no longer be displayed on power up 9 Note The language can also be changed from the maintenece menu The language can also be changed by any form by pressing UP ENTER 6 4 Keypad Fig 6 a button function 1 alarm list active alarms and reset any alarms 2 PRG return to the main screen from the Main screen access the main menu 3 ESC return to the previous screen display 4 UP circular navigation inside the menus the screens the parameters and the values of the parameters from the main screen access an INFO screens UEX PLUS 0300040EN rel 1 1 16 03 2011 22 CAREL 6 STARTING AND USER INTERFACE 5 ENTER select and confirm like the Enter key on a computer keyboard from the SET main menu circular navigation inside the menus the screens the parameters and the values of the parameters from the main screen access an INFO screens 6 DOWN 6 5 Main screen Fig 6 c symbol function 1 description of the activity in progress 2 value read according to the type of signal connected 3 status of steam production in progress as per the figure
57. gth except for the main probe terminals M2 pin 1 2 3 4 5 6 the remote ON OFF digital input terminal M2 pin 7 8 and cable shields for RS485 communication 4 4 Alarm contact M6 1 M6 3 Contact available for the remote signalling of one or more alarms oe Fig 4 n D 1 p 6260 M63 1 p Electrical specifications 250 Vac Imax 2 A resistive 2 A inductive Note use clamps on the relay terminal blocks alarm utilities to prevent the cables from being detached UEX PLUS 0300040EN rel 1 1 16 03 2011 CAREL 4 5 Dehumidification contact M5 1 M5 2 When the humidifier is used in the control modes with main probe or main probe plus limit probe a contact NO normally open voltage free can be used to activate an external dehumidification device installer Final checks The following conditions represent correct electrical connection O the rated voltage of the appliance corresponds to the rated supply voltage O the fuses installed are suitable for the line and the power supply voltage O a mains disconnect switch has been installed to disconnect power to the humidifier when required O the humidifier has been correctly earthed O the power cable is fastened using the tear proof cable gland O terminals M2 7 and M2 8 are jumpered or connected to an enable operation contact if the humidifier is controlle
58. humiSteam x plus CAR 5 L humidifiers M Enc User manual LEGGI E CONSERVA QUESTE ISTRUZIONI 4 READ AND SAVE THESE INSTRUCTIONS Integrated Control Solutions amp Energy Savings CAREL WARNINGS The CAREL humidifiers are advanced products whose operation is specified in the technical documentation supplied with the product or can be downloaded even prior to purchase from the website www carel com Each CAREL product in relation to its advanced level of technology requires setup configuration programming commissioning to be able to operate in the best possible way for the specific application The failure to complete such operations which are required indicated in the user manual may cause the final product to malfunction CAREL accepts no liability in such cases The customer manufacturer developer or installer of the final equipment accepts all liability and risk relating to the configuration of the product in order o reach the expected results in relation to the specific final installation and or equipment CAREL may based on prior agreements act as a consultant or the installation commissioning use of the unit however in no case does it accept liability for the correct operation of the humidifier and the final installation if the warnings or suggestions provided in this manual or in other product technical documents are not heeded In addition to observing the above warnings and suggestions the follow
59. ibration 4 R W room probe external regulator offset calibration 5 R current production kg h 6 R limit probe reading 7 R W limit probe minimum calibration 8 R W limit probe maximum calibration 9 R W limit probe offset calibration 10 R nominal production kg h 11 R total actual current a 12 R Cylinder 1 actual current a 13 R Cylinder 2 actual current a 14 R W maximum production pO 15 R W rh set point 16 R W rh differential 17 R W limit probe set point 18 R W limit differential 19 R W temperature set point 20 R W temperature differential 21 R W dehumidification offset 22 R W dehumidification differential 23 R W room probe low humidity warning threshold 24 R W room probe high humidity warning threshold 25 R W limit probe high humidity warning threshold 47 UEX PLUS 0300040EN rel 1 1 16 03 2011 installer CAREL D read R digital variables Modbus COILS CAREL Modbus ite W 1 R W system timer hour 1 variable i24 hour can be modified 0 i24 cannot be modified D 2 R W system timer minute 1 variable i25 minute can be modified 0 i25 cannot be modified 3 R W system timer day 1 variable i26 day can be modified 0 i26 cannot be modified a 4 R W system timer month 1 variable i27 month can be modified 0 i27 cannot be modi
60. idues in the cylinder attachment remove any impurities Check that the gasket o ring is not damaged or cracked replace if necessary Check that there are no solid residues in the drain hose O drain pump Disconnect the power supply remove the pump and Clean any impurities Clean the tank from any deposits and check that the water flows freely from the tank to the drain corresponding to the drain pump fill tank Check that there are no obstructions or solid particles and that the conductivity measuring electrodes are clean remove any impurities and rinse internal tubing kit Check that the pipes and hoses are free and clear of impurities remove any impurities and rinse 4 Important after having replaced or checked the water circuit make sure that the connections are tight Restart the unit and run a number of fill and drain cycles from 2 to 4 after which applying the safety procedure check for any water leaks Fuses in the auxiliary circuits Fuses UEO01 to 018 UE 025 to 045 UEO25 to 065 UE O90 to 130 230 V 400 V Fi F2 A fast blow 2 Afast blow 1 A fast blow 2Afast blow 0 3x38 10 3x38 10 3x38 10 3x38 F3 A fast blow 1 A fast blow 10 3x38 5x20 ceramic F4 4 AT slow blow 5x20 in ceramic Tab 11 i UEX PLUS 0300040EN rel 1 1 16 03 2011 38 CAREL CAREL 12 WIRING DIAGRAMS 12 1 Diagram of single phase models UE001 to UEO09
61. in progress the other continues operation There are two types of operation with two cylinders parallel sequence and series sequence installer menu regulation type cylinder sequence Parallel sequence default mode In this sequence the two cylinders work so as to produce in percentage terms the same quantity of steam The steam request is divided into two equal parts so that each cylinder produces exactly half the overall requirement As the minimum production of each cylinder is 2096 the minimum production of the humidifier is 2096 of the total rated value In parallel sequence the wear on the cylinders during the life of the humidifier is very similar they are used in the same mode and for the same time Series sequence In this mode the first cylinder works more than the second in both percentage and time terms The total steam request is divided between the two cylinders in the following way ifthe request is less than 50 in steady operation only the first cylinder will be operating if the request exceeds 50 the second cylinder will also be activated The minimum production may be as low as 10 In series operation the first cylinder becomes depleted more quickly than the second Compensation logic To ensure the delivery of the required quantity of steam the controller manages the operation of the two cylinders so that if one of the two cannot deliver the amount required the other is auto
62. ing warnings must be heeded for he correct use of the product DANGER OF ELECTRIC SHOCK The humidifier contains live electrical components Disconnect the mains power supply before accessing inside parts or during maintenance and installation DANGER OF WATER LEAKS The humidifier automatically and constantly fills drains certain quantities of water Malfunctions in the connections or in the humidifier may cause leaks DANGER OF BURNS The humidifier contains high temperature components and delivers steam at 100 C 212 F N Important The installation of the product must include an earth connection using the special yellow green terminal available in the humidifier The environmental and power supply conditions must conform to the values specified on the product rating labels The product is designed exclusively to humidify rooms either directly or through distribution systems ducts Only qualified personnel who are aware of the necessary precautions and able to perform the required operations correctly may install operate or carry out technical service on the product Only water with the characteristics indicated in this manual must be used for steam production All operations on the product must be carried out according to the instructions provided in this manual and on the labels applied to the product Any uses or modifications that are not authorised by the manufacturer are considered improper CAREL dec
63. l 1 1 16 03 2011 installer 0 gt U N 4 installer 0 gt 0 Y secure the appliance to the wall through the hole in the centre on the rear of the unit For the weights and dimensions see Figs 1 a 1 b 1 c Wall mounting Models UE001 to UE130 A bracket Fig 1 e Spacing of the holes on the wall Models UE001 to UE018 m XX distance Models mm in UEOO1to UE009 to UEOO8 8 X 270 107 270 10 7 Y 591 23 3 Z 107 4 2 107 4 2 7 2 Zt 163 6 4 163 6 4 Fig 1 f Models UE025 to UE065 X 3 distance UEO25to UE045 to mm in UE045 UE065 X 310 122 400 15 7 Y Y 655 25 8 730 28 7 Z 250 9 8 315 12 4 230 Vac models only p 1 Pu Fig 1 g Models UEO90 to UEO130 TT Er T s i i i i i f i l Y Fig 1 h distance mm in odels UEO90 to UE130 X 150 5 9 Y 740 29 1 Z 850 33 5 UEX PLUS 0300040EN rel 1 1 16 03 2011 CAREL 1 6 Removing the front cover tn e MN w Models UE001 to UE018 Fig 1 i turn oval shaped label with the Carel logo revealing the head of the earth screw below remove the screw using a screwdriver hold the cover by the sides and tilt remove the cover by moving to the bottom remove the protective film Models UE025 to UE130 Fig 1j remove the screws fro
64. l solenoid valve kit KITVC10006 KITVC10011 3 la nternal tubing kit UEKT10000M 2 la Plastic humidifier base UEKBOTTOMO 6 a Plastic humidifier top UEKTOP0000 7 b Assembled f d manifold 230 V pump UEKDRAINO1 5 la Electrical and electronics Display terminal HCT1EXW000 16 TAM current transformer UEKTAMOOO00 8 1 b Contactor UEKCONT100 UEKCONT200 UEKCONT100 UEKCONT200 10 1b Power transformer 230 400 24 V UEKTR30000 9 b Electronic controller UEXzzv001 i 12 Fuse carrier F1 F2 URKFH 10000 11 1 b Fuse carrier F3 UEKFH10000 14 b F1 F2 230 to 400 Vac power fuses UEKFUSE100 see electrical diagram F4 Transformer secondary fuse UEKFUSE400 see electrical diagram F3 Pump fuse URKFUSE500 see electrical diagram Connection cable between terminal and S90CONNO002 5 electronic controller Tab 11 a To make an order specify the complete product code and the serial number of your humidifer zz board version OA basic version not configured up to UE65 model OB with expantion board not configured for UE90 130 models 01 90 kg h A3 130 Kg h v voltage i 0 single packing 1 multiple packing Table of spare part codes single phase cylinders UE001 to 009 electrode and gasket kit Model UEO001 UE003 UE005 UE009 STANDARD disposable cylinders 200 230 Vac 1 conductivity 350 to 1250 uS cm BLOSIFOOH2 810510002 8105250072 BLOS3FOOH2 SPECIAL disposable cylinders 200 230 Vac 1 conductivity 75 to 350 uS cm BLOSTEO0H2 81051
65. l used steam production can be enabled nd or managed in different ways a 1 Enable steam production using REMOTE CONTACT ON OFF action jumper outputs M7 1 and M7 2 connect outputs M2 7 and M28 to a remote contact e g switch timer n M2 M7 M8 2 ex CP WWE NE 000650600 9 o o Fig 4 d UEX PLUS 0300040EN rel 1 1 16 03 2011 HUMIDISTAT ON OFF action connect outputs M7 1 and M72 to a humidistat jumper outputs M2 7 and 8 Q 1 1 Ms 1 5 D ET Pee ee 1 m i M21 M22 M23 Mad M25 M26 um gt QE 99060600 6 6 i N M21 M22 M23 Mia Wis M26 M2TM 28 M71 M72 ie 9 6 0 690 6 5 E 5 o z Fig 4 e Fig 4 h HUMIDISTAT and REMOTE CONTACT ON OFF action The reference zero of the external controller must be connected to the connect outputs M7 1 and M7 2 to a humidistat GND terminal M2 2 and the control signal to terminal M2 1 connect outputs M2 7 and M2 8 to a remote contact e g switch CONTROL ali CAREL MAIN PROBEN timer Complete action with control according to the humidity measured jumper outputs M2 7
66. lines all liability for any such unauthorised use Do not attempt to open the humidifier in ways other than those specified in the manual Observe the standards in force in the place where the humidifier is installed Keep the humidifier out of the reach of children and animals Do not install and use the product near objects that may be damaged when in contact with water or condensate CAREL declines all liability for direct or indirect damage following water leaks from the humidifier Do not use corrosive chemicals solvents or aggressive detergents to clean the inside and outside parts of the humidifier unless specifically indicated in the user manual Do not drop hit or shake the humidifier as the inside parts and the linings may be irreparably damaged CAREL adopts a policy of continual development Consequently CAREL reserves the right to make changes and improvements to any produc described in this document without prior warning The technical specifications shown in the manual may be changed without prior warning The liability of CAREL in relation to its products is specified in the CAREL genera contract conditions available on the website www carel com and or by specific agreements with customers specifically to the extent where allowed by applicable legislation in no case will CAREL its employees or subsidiaries be liable for any lost earnings or sales losses of data and information co
67. ll resume restoration of serial communication Operate as follows Parameter Installer Supervisor Supervisor Connect Reg from BMS default off set to ON or via serial non volatile digital serial Variable 80 default 0 set to 1 Variable volatile serial Full 53 Set a value between 0 and 1000 Proportional tenths of a percentage Temper tenths of C F humidity tenths of RH Variable Serial Digital 79 warning SERIAL OFFLINE Parameter Installer Supervisor Supervisor Connect Offline al Delay or via serial Variable nonvolatile serial Full 54 SERIAL OFFLINE alarm detection time in seconds default 60 UEX PLUS 0300040EN rel 1 1 16 03 2011 CAREL Stop production from serial port BMS You can stop the output from the serial port In addition to the detention serial there are also the following stops on off Terminal on off By remote contact If even a single firm is active production stops To stop the production serial follow these steps Parameter Installer Supervisor Supervisor Connect Enable ON OFF from supervisor Set to Yes or via serial non volatile digital serial Variable 81 default O set to 1 Variable nonvolatile digital serial 8 ON OFF serial default off 0 set to 0 to stop 1 for non stop production Modbus protocol The protocol Modbus is available by selecting from the menu installer mask supervisor Chapter 13 6 shows a li
68. ll valve YES NO Drain pump YES NO Info cylinder 2 display UOM Cul prod value kg h Status Activity activity of the cylinder Current value A Power contactar YES NO gt Fill value YES NO Drain pump YES NO A cylinder status stop steam production no request or signalling of an alarm Softztart starting steam production perating steady operation steam production Low Prei low production ilazhing cylinder washing in progress Activity of the cylinder Cyl Off stop steam production no request or signalling of an alarm Fill fill valve operating Evaporatiorm steam production operating Drain drain pump operating Stop bu Al steam production stopped by an alarm Inact Drain total drain for inactivity Fre clear new cylinder washing in progress M Emptiuing manual drain Chk Fa Water fill water check from lack of water cylinder alarm Period FI Periodical drain for dilution 23 UEX PLUS 0300040EN rel 1 1 16 03 2011 taller Ins 0 2 gt 0 Y 6 8 Main menu To access press PRG from the main screen Buttons UP and DOWN navigation inside the sub menus screens and range of values and settings User i Alarm thresholds id Clock 2 System m Enable Scheduler 4 Define time zone Weekly scheduler Scheduled setp 2 instal er 4 Regulation type M Probes config
69. m the top of the humidifier using a screwdriver hold the cover covers from the top and lift it around 20 mm 0 79 remove the cover covers by moving it them forwards remove the protective film on all the outside surfaces of the humidifier 1 7 Fitting the front cover Models UE001 to UEO18 Fig 1 k turn the red oval shaped plate with the CAREL logo revealing the fastening hole below slip the cover onto the frame keeping it slightly oblique until it rests on the rear edges paying attention to the positioning holes on the side tighten the earth screw using a screwdriver CAREL 4 turn the red oval shaped plate with the CAREL logo until covering the fastening holes Models UE025 to UE130 Fig 1 1 1 slip the cover covers onto the frame keeping it them slightly raised and tilted until it rests on the rear edges 2 tighten the screws on the top of the humidifier using a screwdriver 0 Important in models UEO25 to UE130 open the electrical compartment on the humidifier using the lock with slot Fig 1 m 1 8 Components and accessories Once having opened the packaging and removed the front cover of the humidifier make sure the following are included wer O kit of screws with plugs for L1 kit code 98C565P009 of wall mounting connectors for the electronic board L1 models UE025 to UE130 only L1 models UE025 to UE130 only angula
70. m thresholds Fig 7 1 parameter par name range default UOM Main probe alarm High alarm 0 to 100 0 100 0 7 5 Weekly scheduler thresholds Low alarm Oto 100 0 0 0 Limit probe alarm High alarm Oto 100 0 100 0 96 Note this screen is visible if scheduler ON OFF has been enabled thresholds see the enable scheduler screen Bsp delaj PEU B a Set the weekly operation of the humidifier using parameters P1 to P4 configured in the previous screen 7 2 System clock parameter type of time band Hondag P1 P4 Used to set the timed activation of the humidifier Tuesday 1 P4 parameter range Wednesday P1 P4 hour min 0 to 23 0to 59 Thursday 4 day 1 to 31 Friday P1 P4 month 1to12 Saturday P1 P4 5 gear 00 to 99 Sunday P1 P4 5 format dd mm yy mm dd yy D week day Sunday to Saturday i22 7 3 Enable scheduler Enable control of the time bands and the set points parameter enable scheduler On Off YES NO variable zet point YES NO When the time bands are set the display shows the symbol O 7 4 Setting the time bands Note this screen is visible if scheduler ON OFF has been enabled see the enable scheduler screen Set the intervals for the operation of the humidifier over a 24h period one day time band ON OFF Fi Pii 09 00 13 00 1 2 14 00 21 00 PE 14 00 21 00 3 always ON F4 always OFF Parameters P1 to P4 can be used set how many times steam production is ena
71. matically activated to make up the difference This logic is very important above all in cases where one of the two cylinders is stopped by an alarm 14 4 Supply water conductivity Conductivity measurement and alarms The conductivity of the supply water is measured by the conductivity meter when the fill solenoid valve is opened Two alarm thresholds are available installer menu gt water conductivity gt warning alarm warning threshold default 1000 uS cm signal only without activating the alarm relay automatic reset when the condition is no longer present alarm threshold default 1250 uS cm unit shutdown with activation of the alarm relay The alarm is activated when the reading exceeds one of the two thresholds continuously for 60 minutes or alternatively instantly if the value read is 3 times higher than the threshold To disable the alarm signal simply set the thresholds above the maximum value of the reading Overriding the conductivity of the supply water In conditions where the supply water has relatively low conductivity a higher conductivity value can be set installer menu water conductivity override conductivity In this mode if during the start up phase the water touches the high level sensors with consequent partial draining and the steam production has not yet reached the rated value the successive water fill cycles will last longer than the rated value so as to reach steady
72. n 2 130 R low part sw version 3 131 R day sw version 4 132 R month sw version 5 133 R year sw version 6 134 R sw release type 7 135 R sw release number 8 136 R humidifier status 0 on duty 1 alarm s present 2 disabled via network 3 disabled by timer 4 disabled by remote on off 5 disabled by keyboard 6 manual control 7 no demand 9 137 R conductivity reading 10 138 R W manual force conductivity value 11 139 R Cylinder 1 working phase 0 notactive 1 softstart 2 start 3 production at steady state 4 reduced production 5 production delayed stop 6 full flush 12 140 R Cylinder 1 status 0 no production 1 start of evaporation cycle 2 water fill 3 steam production in progress 4 water drain decision to open the contactor drain pump still stopped 5 water drain drain pump running 6 water drain drain pump stopped contactor closing if open 7 humidifier blocked 8 long term inactivity full drain 9 flushing of the hydraulic circuit 10 full drain by manual or network request 11 automatic management of lack of supply water 12 total periodic drain 13 141 R cylinder 2 working phase 0 notactive 1 softstart 2 start 3 production at steady state 4 reduced production 5 production delayed stop 6 full flush 14 142 R cilindro 2 status 0 no production 1 start of evaporation cycle 2 water fill 3 steam production in progress 4 water drain decision to open the co
73. neck only from underneath the base O open the cardboard box remove the protective material and remove the humidifier keeping it vertical at all times 1 4 Positioning the unit is designed to be mounted on a wall that is strong enough to support the weight in normal operating conditions see Wall mounting below Models UEO25 to UEO130 can stand on the floor to ensure correct steam distribution position the humidifier near the point of steam distribution make sure the humidifier is level allowing the minimum clearances see Fig 1 d for maintenance operations Important during operation the metal casing heats up and the A rear part resting against the wall may reach temperatures in excess of 60 C 140 F Distances from walls Models UEO01 to UEO18 Models UE025 to UE130 weg a 1 5 Wall mounting Fit the humidifier on the wall using the support bracket and the screw kit supplied for the dimensions in mm see Fig 1 d Assembly instructions 1 unscrew the wall bracket from the humidifier bracket 2 fasten the wall bracket see Fig 1 e checking horizontal position with a spirit level if installed on a masonry wall the plastic anchor plugs dia 8 mm 0 31 and screws dia 5 mm 50 mm 0 19 x L 1 97 supplied can be used 3 hang the appliance to the bracket using the slot on the top edge of the rear of the appliance UEX PLUS 0300040EN re
74. ned the current depends almost exclusively on the type of supply water the more salts in the water the higher the current and the required steam production is achieved quicker Over time the salt deposits in the cylinder increase these do not evaporate with the water helping achieve the rated production In steady operation the level of production required is maintained automatically by controlling the current input adjusting the level of water in the cylinder The salts that deposit over time cause the progressive depletion of the cylinder To avoid excessive accumulation the humidifier automatically drains and replenishes a certain quantity of water ate set intervals 14 2 Control principles ON OFF Control The action is all or nothing activated by an external contact that consequently determines the control set point and differential The external contact may be a humidistat whose status determines the operation of the humidifier contact closed the humidifier produces steam if the remote ON OFF contact is also closed contact open the production of steam ends Proportional control see Fig 14 1 The production of steam is proportional to the value of a signal Y from an external controller The type of signal can be selected between the following standards 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc 0 to 20 mA 4 to 20 mA 0 to 135 Ohm 135 to 1000 Ohm installer menu regulation type signal type The e
75. ntactor drain pump still stopped 5 water drain drain pump running 6 water drain drain pump stopped contactor closing if open 7 humidifier blocked 8 long term inactivity full drain 9 flushing of the hydraulic circuit 10 full drain by manual or network request 11 automatic management of lack of supply water 12 total periodic drain 15 143 R W regulation type 0 on off 1 slave 0 100 2 slave 0 100 limit probe 3 rh control with external probe without limit probe 4 rh control with external probe limit probe 5 temperature control 16 144 R W room probe ext regulator type of signal 0 0 1 v 1 0 10 v 2 2 10 v 3 0 20 ma 4 4 20 ma 5 ntc carel standard 17 145 R W limit probe type of signal 0 0 1V 1 0 10V 2 2 10V 3 0 20 mA 4 4 20 mA 5 NTC CAREL standard 18 146 R W maintenance time out 19 147 R W periodical flush period 20 148 R W inactivity drain time out 21 149 R W conductivity warning threshold 22 150 R W conductivity alarm threshold 23 151 R W tuning of dilution frequency parameter b8 24 152 R W tuning of dilution duration parameter b9 49 UEX PLUS 0300040EN rel 1 1 16 03 2011 installer CAREL 25 153 R system timer hour 26 154 R system timer minute 27 155 R system timer day 28 156 R system timer month 29 157 R system timer year 30 158 R system timer week day 31 159 R W system timer week day can b
76. ntire range is indicated as proportional band The maximum production of the humidifier corresponding to the value maximum of the external signal can be set from 2096 to 10096 of the rated value of the humidifier SET screen Max Prod In humidifiers with two cylinders in series operation the modulation can be set between 10 and 10096 in parallel operation it remains between 20 and 100 The minimum production has an activation hysteresis hy equal to 5 of the range of the proportional band BP of the external signal Y Nota Operation in parallel sequence or series sequence are available only in models UEO90 UE130 Produzione di vapore Produzione di vapore Steam production Steam production A A Pmax PO Pmin Produzione di vapore Y Production of steam Prin Pee eos RUE Proportional control with limit probe see Figs 14 1 and 14 3 See proportional control with the addition of a limit probe generally installed in the air duct downstream of the humidifier This type of control is used to reduce steam production if the relative humidity downstream of the humidifier is within the proportional band set forthe limit probe Steam production is stopped if the relative humidity downstream of the humidifier reaches the limit set point rH2 To set the set point and differential for the limit probe SET screen gt set point limit and proportional band Independent control wi
77. of foam the humidifier activates a series of repeated ain cycles If the situation persists the complete washing of the cylinder 5 activated The complete washing of the cylinder can be disabled so as to guarantee steam production even if reduced in applications where continuity of service is required installer menu drain options disable complete emptying for foam 0 0 6 Drain due to inactivity In humidifier does not operate for an extended time it remains on but does not produce steam the water in the cylinder is drained automatically to avoid stagnation and hygiene risks To disable the periodical drain due to inactivity installer menu drain options drain after inactivity To set the inactivity time installer menu drain options inactivity days default 3 days Draining due to a significant reduction in the request for production In the event of a significant reduction in the request for steam production the humidifier rather than wait for the level of water and thus the production to decrease due to the effect of the production itself performs a drain cycle The reduction in the request for steam production is considered significant if the current is 3396 higher than that relating to the requested level This function can be disabled installer menu drain options drain if steam request drops Periodical drain When using water rich in substances such as humus lime and impurities
78. ohm C I m m e e e e e e iuum a a lt lt 1 Mi d EUER NS d 0 Fr I I 6 14 bata kj LH m mu mm ae T I M2 1M22 M23 M24 M2 5 M2 6 M27M28 00050000 8 an ana EX E I M2 1M 22 M 23 M24 M 2 5 M2 6 M27 M2 8 4 09060600 6 I z 5 2 xx NS T 5 5 ET O ec Fig 4 j Fig 4 g PROPORTIONAL EXTERNAL CONTROLLER WITH CAREL LIMIT PROBE jumper outputs M2 7 and M2 8 or connect to a remote contact connect outputs M2 1 and M22 to an external controller connect the limit probe to terminals M2 3 M2 5 and M2 6 CONTROL WITH CAREL TEMPERATURE PROBE The humidifier can be connected to both active probes voltage or current signal and to passive NTC temperature probes variable resistance CAREL active probe connection The humidifier can be programmed to receive one of the following signals jumper outputs M2 7 and M2 8 or connect to a remote contact Voltage 0 to 1 Vdc 0 to 10 Vdc 2 to 10 V connect the temperature probe to terminals M1 2 M2 2 and M2 3 Current 0 to 20 mA 4 to 20 mA Potentiometric 135 1000 ohm 0 135 ohm UEX PLUS 0300040EN rel 1 1 16 03 2011 16 CAREL M2 M7 M8 a 090500006 6 5 6 8 5 Fig 4 k CAREL NTC probe connection
79. phase models UE003 to 5018 12 3 Diagram of three phase models UE025 to UE065 124 Diagram of three phase models UE090 to UE130 42 13 2 Technical specifications 13 3 Models of steam hoses 13 4 Models of concentrated jet steam distributors 13 5 Models of linear distributors 13 6 Controlling the board via network 47 14 TECHNICAL APPENDIX 51 14 1 Operating principle ttes 51 14 2 Control principles h 3 Operation with two cylinders only UEO90 UE130 L4 Supply water conductivity 5 Automatic draining 6 Automatic insufficient supply water management 7 Cylinder exhaustion and cylinder pre exhaustion 4 i h h h UEX PLUS 0300040EN rel 1 1 16 03 2011 CAREL 1 INTRODUCTION AND ASSEMBLY 1 1 humiSteam x plus UEX Range of isothermal immersed electrode humidifiers with liquid crystal display for the control and distribution of steam Models available identifiable from the code shown on the product e UEOO1 UEO03 UEO05 UEO08 05009 UEO10 UEO15 UEO18 steam production capacity up to 18 kg h 39 7 b h water connections under the base of the humidifier e 025 UE035 UE045 UE065 steam production capacity from 25 O 65 kg h 55 1 to 144 3 Ib h water connections on the side of the humidifier UE090 UE130 steam production capacity from 90 to 130 kg h 198
80. r RN F1 F2 primary fuses iD F3 use protection drain pump a Jl c 4 secondary fuses US TR ransformer MS manual switch QT UE dd 6 RELLY DP drain pump E gt Z LS high level electrodes z LOI Bu bad ES CS conductimeter 2 9 TAM external TAM gt RSSILS a 5 3 E E 8 a 3 8 5 4 ton g e gaia O ud E 5 m if E t 8 5 a a5 0 J 6 6 eo 6 sezale 22 Eu 8957558 u zx qux 5z 5 E 2 o 5 sa 6 5 g 5 ojo gp r i 4 332 5 2 8 sl B 8 2 gs 8 i 5 a L e g Z 2 NE a za v uu c tZ EB Tue ko 5 EG 8 S Be oa e ii EE Ni zx gamo 5 82 0 5 6 8 587 7 x fe mem n M E Attention for TAM configurations and connections see par 13 1 UEX PLUS 0300040EN rel 1 1 16 03 2011 40 CAREL 12 3 Diagram of three phase models UE025 0 5 TB erminal block K contactor F1 F2 primary fuses cs T Ww use protection drain pump de FA secondary fuses oD TR ransformer fS 4 i S manual switch A FV fill valve Sc x o E DP drain pump eoe 52 LS high level electrodes uns E NEA 1 zr CS conductimeter p a Q TAM external TAM a a o CORA RF G TAM TLAN PLAN Pap
81. r plastic hose drain code FWHDCVO000 non water connection return valve with connection pipe UEX PLUS 0300040EN rel 1 1 16 03 2011 0 gt U WY installer CAREL 2 WATER CONNECTIONS 4 Important before proceeding disconnect the power supply Models UEOO1 to UEO18 Models UE025 to UE130 installer Fig 2 a Water connections wer O 1 install a manual valve upstream of the installation to be able O 6 connect a drain trap to prevent the return of bad odours to cut off the water supply minimum inside diameter 40 mm 1 6 O 2 connect the humidifier to the water supply On models 7 in models UE025 to UE130 connect a drain hose from the 05001 to UE0018 use a hose with 3 4 G fittings see par bottom tank of the humidifier this can run into the drain Technical specifications page 41 compatible CAREL hose funnel code FWH3415000 On models UE025 to UE130 connect the hose with the non return valve supplied code FWHDCV0000 4 Important when installation is completed flush the supply hose to prevent the water inside the humidifier from coming into for around 30 minutes by piping water directly into the drain contact with the mains water without sending it into the humidifier This will eliminate any scale or O 3 install a mechanical filter to trap any solid impurities to be processing residues that may block the
82. s menu must only be A carried out by qualified personnel From the main screen press PRG to access the main menu DOWN to select the maintenance menu ENTER ENTER UP or DOWN to enter the password 77 ENTER to confirm and access the maintenance menu Maintenance menu screens Reset configurations System infa Manual procedure fe LA BRA e Change cylinder 8 Alarm log 9 1 Reset configurations Functions save the set configuration recall the saved configuration display the type of humidifier install the default parameters for the model of humidifier displayed parameter range UOM zave configurationzi YES NO recall configurationzi YES NO humidifier type xxx Kg h xxx V_x ph kg h V ph inztall default values YES NO 9 2 System info Functions display the code and version of the application installed change the language e display the select language screen when the humidifier is started parameter display range Bios read only Boot read only Code read only Version read only Language Italian English German French Spanish show language mask to unit ztart YES NO up UEX PLUS 0300040EN rel 1 1 16 03 2011 28 CAREL 9 MAINTENANCE MENU 9 3 Manual procedure 4 These procedures are used to manually test the main functions and operations of the humidifier closing of the
83. st of variables and the corresponding addresses For multiple read writes the maximum number of Register or Coil variables is 20 The following functions are available B READ COIL STATUS 1 used to request the status ON or OFF f a certain number of Coil variables binary 1 bit starting from the ecified address B READ INPUT STATUS 2 operationally identical to the above B READ HOLDING REG3 used to request the value of a consecutive block of Register variables nu meric 16 bit B READ INPUT REG 4 operationally identical to the above B FORCE SINGLE COIL 5 used to set the status of an individual Coil variable binary 1 bit to ON or OFF specifying the address of the bit in question B PRESET SINGLE REG 6 used to set the value of an individual Register variable numeric 16 bit B FORCE MULTIPLE 011 15 used to set the status of a consecutive block of Coil variables binary 1 bit specifying the number of bits and number of bytes B PRESET MULTIPLE REG16 used to set the value of a consecutive ock of Register variables nume ric 16 bit wn 5g o Exceptions managed 01 illegal function 02 illegal data address 4 Important for the tLAN and pLAN connections in residential household IEC EN 55014 1 and residential IEC EN 61000 6 3 environments use shielded cable with shield connected to GND This warning also applies to the cables leaving the unit CARE
84. sts o replacement goods or services damage to things or people downtime or any direct indirect incidental actual punitive exemplary special or consequentia damage of any kind whatsoever whether contractual extra contractual or due to negligence or any other liabilities deriving from the installation use or impossibility to use the product even if CAREL or its subsidiaries are warned ofthe possibility of such damage DISPOSAL The humidifier is made up of metal parts and plastic parts In reference to European Union directive 2002 96 EC issued on 27 January 2003 and the related national legislation please note that 1 WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately 2 the public or private waste collection systems defined by local legislation must be used In addition the equipment can be returned to the distributor at the end of its working life when buying new equipment 3 the equipment may contain hazardous substances the improper use or incorrect disposal of such may have negative effects on human health and on the environment 4 the symbol crossed out wheeled bin shown on the product or on the packaging and on the instruction sheet indicates that the equipment has been introduced onto the market after 13 August 2005 and that it must be disposed of separately 5 in the event of illegal disposal of electrical and electronic waste the penalties are specified b
85. t flow rate l min 0 6 13 5 85 7 for UE045 A 230 7 14 Vac conductivity range uS cm 75to 1250 drain water connection dia mm in 40 1 6 typical temperature C F 100 212 instant flow rate l min 7 225 45 environmental conditions ambient operating temp 1 to 40 33 8 to 104 C F ambient operating humidity 10 to 60 96 rH storage temperature C F 10 to 70 14 to 158 storage humidity rH 5 to 95 index of protection IP20 electronic controller controller auxiliary voltage frequency 24 50 60 V Hz maximum auxiliary power 90 VA probe inputs general features can be selected for the following signals 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc 0 to 20 mA 4 to 20 mA NTC 135 1000 ohm 0 135 ohm input impedence 60 kO with 0 to 1 Vdc 0 to 10 Vdc 2 to 10 Vdc signals 50 O with 0 to 20 mA 4 to 20 mA signals active probe power supply general features 15 Vdc 100 mA protected against short circuits 1 Vdc with 135 O load alarm relay outputs general features 250V 5 A 2 A type of action microswitching 1C remote enable input general features voltage free contact max resistance 50 Q Vmax 24 Vdc Imax 6 mA output instant steam production 15 3 0 3 0 5 0 5 0 8 0 9 0 10 0 15 0 180 25 35 45 65 90 130 kg h Ib h 3 3
86. tenance menu 2 turn off the humidifier switch 0 and open the mains disconnect switch on the power supply safety procedure 3 wait for the humidifier and the cylinder to cool down 4 remove the front cover 5 disconnect the electrical cables from the cylinder and steam hose 6 release the cylinder from the locking device and lift it to remove it UEX PLUS 0300040EN rel 1 1 16 032011 36 CAREL 7 insert the new cylinder make sure that the model and the power supply of the new cylinder correspond to the rated data 8 fasten the cylinder 9 reconnect the electrical cables to the cylinder 10 replace the front cover 11 switch on the humidifier 12 reset cylinder operating hour counter see maintenance menu 13 Activate the wash new cylinder procedure see maintenance menu 11 5 Mechanically draining the water in the cylinder Drain due to gravity without activating the humidifier recommended if humidifier decommissioned toempty the cylinder without switching the humidifier on Mechanical drain make sure that the humidifier is not powered remove the cover see page XX activate the mechanical device under the cylinder see the figure below Models UEO01 to UEO18 Models UE025 to UE130 Periodical checks After one hour of operation check for any significant water leaks Every 15 days or no more than 300 operating hours check operation the absence of significant w
87. tention for TAM configurations and connections see par 13 1 UEX PLUS 0300040EN rel 1 1 16 03 2011 42 CAREL 13 GENERAL FEATURES AND MODELS 13 1 humiSteam models and electrical specifications The following table lists the electrical data relating to the power supply of the various models and the specifications of each Note that some E models may be powered at different voltages obviously with different power input and steam production power supply rated specifications 2 model steam power code voltage current TAM configuration cable ine fuses A wiring diagram production 9 kW V type A mm type Fig kg h UEO01 1 5 1 1 D 230 1 49 3a 00 15 0 A fast blow 2 1 UE003 3 22 D 230 1 98 13 d 300 25 6 A fast blow 2 1 K 230 3 5 6 3 a 00 2 5 6 A fast blow 22 L 400 3 32 3d 00 15 0 A fast blow 22 UE005 5 Af D 230 1 3 13e 300 6 0 32 A fast blow 2 1 K 230 3 94 3c 300 25 6 A fast blow 2 2 L 400 3 54 13 a 00 15 0 A fast blow 2 2 UE008 8 6 0 K 230 3 5 1 13 300 6 0 32 A fast blow 22 L 400 3 8 7 3 a 00 2 5 6 A fast blow 2 2 UE009 9 6 7 D 230 1 293 13 a 500 10 0 40 A fast blow 2 1 UEO10 10 7 5 K 230 3 88 13 300 6 0 32 A fast blow 22 L 400 3 0 8 13 d 300 25 6 A fast blow 22 UEO15 15 11 2 K 230 3 282 3c 500 10 0 40
88. th relative humidity probe see Fig 14 2 The production of steam is related to the reading of the probe and increases as the relative humidity value read decreases The production reaches the maximum when the relative humidity is lower than the set point St by a value at least equal to the proportional band The maximum production may be programmed between 20 and 100 of the rated value of the humidifier and between the 10 and 100 in series operation To set the set point and differential for the main control probe SET screen gt set point and proportional band The minimum production has an activation hysteresis hy equal to 2 of the range The dehumidification function if enabled activates a relay output that can be connected to a dehumidifier for complete humidity control in the environment The dehumidification relay is activated when the relative humidity measured by the probe exceeds the set point St by a certain value Dehum diff plus an offset Dehum offset and is deactivated when the humidity falls below a value equal to the offset To check that the relative humidity measured by the probe is within certain preset values two alarm thresholds can be set in independent control high humidity alarm threshold low humidity alarm threshold When these thresholds are exceeded an alarm is activated after a set delay Independent control with relative humidity probe and outlet humidity limit Figs 14 2
89. tored to avoid levels of high conductivity polen Labs Hain probe din zcale 100to 0 0 96rH C F p and to determine the time the cylinder takes to reach steady operation config imot Max scale accessible in soale Minscale 0 C F parameter range def UOM MZ UFF control to 250 override 0 to 2000 0 uS cm mode ffset 10 0 to 10 0 00 F ae eae Limit probe in scale 100 to 0 0 9erH C F config Max scale conductivity limits Cavailable only Maxscale Min 1000 rH pre alarm 0 to alarm value 1000 uS cm in srH limit scale 250 Carriere probe control Offset 10 0 to 10 0 10 0 SC TF alarm warning value 1250 feces to 2000 0 deactivated UEX PLUS 0300040EN rel 1 1 16 03 2011 26 CAREL 8 6 Supervisor parameter range def UOM identification 0 to 200 1 number for BMS network Com speen 1200 2400 4800 9600 19200 Bps 19200 Protocol CAREL MODBUS CAREL LON RS232 GSM WINLOAD Enable On OQFF from SI NO 0 zuperuizar By setting the GSM protocol when alarms are activated the humidifier sends an SMS short message service to the mobile telephone number set 1 4 Important tosendanSMS thehumidifier mustbefittedwiththe electronic board code PCO100MDMO the GSM modem kit code PLWOPGSMOO and a SIM card in the modem see par GSM network connection page 17 SMS
90. y In these conditions pressing the alarm button once displays the type of alarm and the code in line with the CAREL humidifier standard In the case of potentially dangerous alarms the controller automatically stops the production of steam For some alarm events the alarm relay is also activated at the same time as the signa see the table below alarms displayed 2 meaning Once the causes of the alarm are no longer present the humidifier and the alarm relay output can be reset automatically or manually according to the type of fault while the message displayed is reset manually see the table below Even if no longer active the alarm status continues to be displayed until the reset display button is pressed Active alarm states cannot be reset If more than one alarm is active the display shows all the codes in sequence after having pressed the alarm button once and then pressing the UP or DOWN button cause solution reset alarm relay consequence alarm relating to cylinder 2 Alarmi EF Low production excessive reduction cylinder completely depleted or Manual achive Stop Low Production alarm in production water with excessive foam Perform production CCylinder 1 22 Off maintenance on the cylinder Alarmi EF No water no supply water 1 check that the supply hose from Automatic achive Stop Lack of water the mains to the humidifier and the automatic water production Cylin
91. y local waste disposal legislation Warranty on the materials 2 years from the date of production excluding consumables Approval the quality and safety of CAREL products are guaranteed by the ISO 9001 certified design and production system as well as by the ce mark UEX PLUS 0300040EN rel 1 1 16 03 2011 CAREL CONTENT 1 INTRODUCTION AND ASSEMBLY 7 1 humiSteam x plus UEX 2 Dimensions and weights 3 Opening the packaging A Positioning 5 Wall mounting 6 Removing the front cover 7 Fitting the front cover 8 Components and accessories 2 WATER CONNECTIONS 10 2 1 Supply water 2 2 Drain water 3 STEAM DISTRIBUTION 13 3 1 CAREL jet distributors SDPOEMOQOO 13 3 2 CAREL linear distributors for air ducts DP DRO 13 3 3 CAREL steam blowers VSDUOA models UEO01 to UE018 only 13 3 4 Steam hoses 3 5 Condensate drain hose 4 ELECTRICAL CONNECTIONS 15 4 1 Preparing the electric cableways 4 2 Power cable connection 4 3 Control signals M2 1 M2 8 M7 1 MZ 2 i 15 44 Alarm contact M6 1 M6 3 tente 17 4 5 Dehumidification contact M5 1 M5 2 s 18 5 REMOTE TERMINAL GSM MODEM AND SUPERVI SORY NETWORK 19 5 1 Remote display terminal 19 5 2 GSM network connection send SMS 5 3 Supervisory network J19 5 4 Command cascade of other units 21 6 STARTING

Download Pdf Manuals

Related Search

Related Contents

WWW.FAST-TRADE.BIZ FRSKY TFR6 FUTABA 2.4GHz FASST互換  KM 85/50 WB Comfort KM 85/50 WB Classic  CALABRO Grégory ENJMIN 2007 - DBnet-FR  Samsung LW15M23CP Εγχειρίδιο χρήσης  TP & TP-High Torque ® M    Conair GMT302ACS Hair Clippers User Manual  HAF18 Fans    MOEN 87313SRS Instructions / Assembly  

Copyright © All rights reserved. Failed to retrieve file