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Operating Instructions - Tecnica Industriale S.r.l.

1. eeeeeeeeee nennen enne nnne nennen nnnm nante nnns 43 9 1 General information on mounting positions eere 43 9351 Symbols Uusedi niit e cri te e E eie tae tbe qe fo ei s 43 9 2 Mounting positions of planetary servo gearmotors eese 44 9 24 AE 44 9 2 2 PSBF112 912 inte be a e Da ec HU E EA ns 45 10 Apperidix 1 ec nein Ee EE 46 10 1 List of abbreviations ceec eerie rci eio eer EEN ze cuu EEN pain Seege eege 46 Tide E 47 Operating Instructions PSF Planetary Servo Gear Units Important Information about the Operating Instructions Important notes and designated use Important Information about the Operating Instructions Important notes and designated use Integral part of the product The operating instructions are part of the PSF planetary servo gear units and contain important information for operation and service The operating instructions are written for assembly installation startup and service employees who are involved in the instal lation and maintenance of PSF planetary servo gear units Designated use The designated use refers to the procedure specified in the operating instructions The PSF planetary servo gear units are units run by motors for industrial and commer cial systems Implementing gear unit loads other than the permitted values or operating PSF planetary servo gear units in are
2. PSF and PSBF planetary servo gear units Fill quantity tolerance in liters I 121 122 0 001 221 222 0 001 321 322 0 002 521 522 0 005 621 622 0 005 721 722 t 0 010 821 822 0 010 921 922 0 010 Operating Instructions PSF Planetary Servo Gear Units N Malfunctions gt ee Customer service lt 7 Malfunctions 7 1 Customer service Please have the following information to hand if you require the assistance of our cus tomer service Nameplate data complete Type and extent of the problem Time the problem occurred and any accompanying circumstances Assumed cause 7 2 Faults and troubleshooting Fault Possible cause Remedy Unusual irregular running e Meshing grinding noise e Contact customer ser NOISE Bearing damage mee e Knocking noise Irregularity in the gearing Controller setting e Check inverter parame ters Contact customer ser vice Oil leaking Defect oil seal or pseudo leakage D D Lubricant leaks from adapter Defect oil seal or pseudo leakage Contact customer ser vice Difference between surface Restricted air supply Ensure air supply is temperature and ambient tem unrestricted and or con perature gt 70 K tact customer service Speed torque is too high e Check the configuration and or contact cus tomer service 1 Atemporary leakage caused by too much grease between the sealing lip and prot
3. With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations yw p SEW EURODRIVE Driving the world P id J M With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock Za d EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW Sew eurodrive com
4. 1 Only for PSBF221 2 Only for PSBF321 to PSBF521 PSBF621 and PSBF821 20 Operating Instructions PSF Planetary Servo Gear Units Delivery Scope and Unit Design Gear unit design 3 3 7 Basic design of a two stage planetary servo gear unit PSBF222 PSBF322 to PSBF522 PSBF622 and PSBF822 107 146 116 57815AXX Figure 11 Basic structure of servo planetary gear units PSBF222 PSBF322 to PSBF522 PSBF622 and PSBF822 1 Planet carrier for output 25 Screw plug 112 Needle roller 8 Oil seal 46 Adhesive and sealing compound 113 Planet wheel 12 Angular contact ball bearing 56 O ring 114 Sun wheel 12 Tapered roller bearing 57 Shaft nut 116 O ring 13 Angular contact ball bearing 58 Eyebolt 118 Housing preliminary stage 13 Tapered roller bearing 100 Stud 121 Spring ring 16 Planetary gear axle 105 Thrust plate 122 Safety disk 17 Planet wheel 106 Planet carrier complete 123 Countersunk pin 18 Needle roller 107 Hexagonal nut 146 Adh and sealing compound 22 Sun wheel 109 Grooved ball bearing 24 Housing 110 Circlip 1 Only for PSBF222 2 Only for PSBF322 to PSBF522 PSBF622 and PSBF822 3 Only for PSBF622 and PSBF822 Operating Instructions PSF Planetary Servo Gear Units 21 Delivery Scope and Unit Design Gear unit
5. Sms CIS Te ess OTt FORAS ants UMANE EE PSF Planetary Servo Gear Units GB111000 Edition 06 2006 11405414 EN Operating nstructions SEW EURODRIVE Driving the world Contents 1 Important Information about the Operating Instructions 5 1 1 Important notes and designated USC cccsseeeseseeesseeeeesseeeeseceesnseenenseeeenseeeeeneenenees 5 1 1 1 Integral part of the product eese enne nnn 5 11 2 jBesignated ise nette C De Ce e t Dee CU dete ue 5 CS Qualified personnel 12 5 ce ai en Brie d cnt tae te dde 5 1 1 4 Liability for defects 97 eri Rt Een LEHRER ces 5 1 1 5 Product names and rademarks e 6 1 2 Waste disposal 1 eeeeeeeee eese aaeain naa aaa anaa aA Saa a Aaaa Kaaa Tauarau AKA as na 6 1 3 Explanation of symbols ss ssseusssnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnn 7 2 Salfety Noles nee Eumenes E Ee 8 2 1 Preliminary information eeeeeeeeeee esee eene nennen nnne nennen snnt annes annuas 8 2 2 General information sisc cscsicscacessscocescouscessvossscosesesseeesensstsnacesessscesscocerssascersaeruecscessesenes 8 2 3 Transport Putting into storage eeeeeseeeeeeeeee esent nnn nnne 9 2 4 Installation assembly 4 eeeeeeeeeeeeeeeee esee nnnn nennt
6. 1 1 5 Product names and trademarks The brands and product names contained within these operating instructions are trade marks or registered trademarks of the titleholders 1 2 Waste disposal Please follow the current national regulations Dispose of the following materials separately in accordance with the country specific regulations in force as Steel scrap Housing parts Gears Shafts Rolling element bearing Cast parts Aluminum scrap Housing parts Adapter parts Collect waste oil and dispose of it according to the regulations in force Operating Instructions PSF Planetary Servo Gear Units Important Information about the Operating Instructions Explanation of symbols 1 3 Explanation of symbols Safely and warning instructions Always follow the safety and warning notes in this documentation Electrical hazard Possible consequences Severe or fatal injuries Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the unit and the environ ment Tips and useful information OOP PPE A requirement of fault free operation and fulfillment of any rights to claim under guarantee is that you adhere to the information in the operating instructions Read the operating instructions before you start operating the unit The operating i
7. 91 265 2831087 Service Por Ramangamdi Baroda 391 243 http www seweurodriveindia com Gujarat mdoffice seweurodriveindia com Technical Offices Bangalore SEW EURODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road salesbang seweurodriveinindia com Bangalore Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 4353 1 830 6458 Dublin Industrial Estate Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon lirazhandasa barak online net Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service I 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 4225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata sewjapan sew eurodrive co jp Shizuoka 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlak
8. 1 18 5 EPH03 lt 14 1 18 5 EPH04 lt 19 1 18 5 EPH05 lt 24 1 43 6 EPH06 lt 35 1 43 6 EPH07 lt 32 1 43 6 EPH08 lt 38 1 83 8 EPH09 lt 42 1 83 8 EPH10 lt 55 1 145 10 Operating Instructions PSF Planetary Servo Gear Units 31 Mechanical Installation Motor mounting with EPH adapter 4 8 2 Maximum permitted weight of motors 3 O Fq X 54055AXX e Motore center of gravity X Distance adapter flange to middle of motor Fq Overhung load Gear unit type Adapter type X mm Fq N EPH PSF 121 EPH01 01 03 100 120 GE EPH02 04 11 120 150 EPHO01 01 03 100 120 PSF 221 EPH02 04 08 120 150 PSF 322 EPHO03 06 14 182 157 EPH04 12 14 182 157 per 201 EPH04 03 14 182 157 PSF 522 EPHO05 14 20 290 273 EPH04 12 14 182 157 GEES EPHO05 14 20 220 273 PSF 722 EPH06 19 290 312 EPHO07 20 22 290 312 EPHO05 14 20 220 273 PSF 621 EPH06 19 290 312 PSF 822 EPHO07 20 22 290 312 EPH08 22 351 600 EPHO05 14 20 220 273 PSF 721 EPH06 19 290 312 PSF 922 EPHO7 20 22 290 312 EPH08 22 351 600 ET EPH09 22 24 400 680 EPH10 24 25 400 680 BEE EPH09 22 24 400 680 EPH10 24 25 400 680 1 Maximum load values for connection screws of strength class 8 8 The maximum permitted weight of the attached motor Famax must be reduced proportionally as the distance bet
9. Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 dross sew co za 09 2006 1 Address List South Africa Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof se
10. Only for PSKF721 to PSKF921 2 Only for mounting position M2 16 Operating Instructions PSF Planetary Servo Gear Units Delivery Scope and Unit Design Gear unit design 3 3 8 Basic design of a two stage planetary servo gear unit PSF122 PSKF122 to PSF622 PSKF622 107 146 116 57811AXX Figure 7 Basic design of planetary servo gear units PSF122 PSKF122 to PSF622 PSKF622 1 Planet carrier for output complete 30 Nilos ring 109 Grooved ball bearing 6 Key 39 Safety disk 110 Circlip 7 Shaft nut 41 Countersunk pin 112 Needle roller 8 Oil seal 46 Adhesive and sealing com 113 Planet wheel pound 12 Tapered roller bearing 55 Thrust plate 114 Sun wheel 13 Tapered roller bearing 56 O ring 116 O ring 17 Planet wheel 58 Eyebolt 118 Housing preliminary stage 18 Needle roller 100 Stud 121 Spring ring 22 Sun wheel 105 Thrust plate 122 Safety disk 24 Housing 106 Planet carrier complete 123 Countersunk pin 25 Screw plug 107 Hexagonal nut 146 Adhesive and sealing compound 1 Only for mounting position M2 2 Only for PSKF122 to PSKF622 3 Only for PSF622 PSKF622 Operating Instructions PSF Planetary Servo Gear Units 17 3 Delivery Scope and Unit Design Gear unit design 3 3 4 Basic design of a two stage plan
11. cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile 50 09 2006 Address List L China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 gm tianjin sew eurodrive cn Service http www sew eurodrive com cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogot sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 Business Centrum Praha Fax 4420 220121237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 P O Box 100 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew euro
12. servo gear units with B5 output flange Type Meaning PSF Planetary servo gear units with solid shaft PSKF Planetary servo gear units with solid shaft and key S X SY PSBF Planetary servo gear units with flange block shaft to EN ISO 9409 CWE eS Options for PSF planetary servo gear units PSKF PSBF Type Meaning PSF R Option for reduced circumferential backlash This option applies to all types of the planetary servo gear units PSF M Option for minimized circumferential backlash This option applies to all types of the planetary servo gear units Operating Instructions PSF Planetary Servo Gear Units 11 3 Delivery Scope and Unit Design Unit designation and nameplate 3 2 Unit designation and nameplate 3 2 1 Example Order code for PSF planetary servo gear units with EPH adapter 54011AXX Figure 1 Example for a PSF planetary servo gear unit with EPH adapter The unit designation of the PSF planetary servo gear unit with adapter begins with the series of the gear unit For example a planetary servo gear unit with adapter has the following unit designation PSF 521 IR EPH 07 DI m Coupling hole classification Flange geometry centering hole circle Code for performance class Designation of the adapter for servo planetary gear units Option for all planetary servo gear units J
13. tnra nne aia nnnm n annes 9 2 5 Startup operation cien eerinict cerco dE ra umso cua aa cc un ena ne ka bc Duncan 9 2 6 lInspection maintenance eeeseeeeeeeeeeee eene eene nnn nennen nennen nnnm nasterii nnne 10 3 Delivery Scope and Unit Design eeeeeeeeee esee esee ener eene nnnm 11 3 1 Types and Elte IT 11 3 2 Unit designation and nameplate esses eene 12 3 2 1 Example Order code for PSF planetary servo gear units with le adapter iin e ec ere ad eee 12 3 2 2 Example Order code for PSF planetary servo gear units 13 3 3 Gear unit design 5 ee EES geed 15 3 3 1 Basic design of a single stage planetary servo gear unit 15 3 3 2 Basic design of a single stage planetary servo gear unit 16 3 3 8 Basic design of a two stage planetary servo gear unit sessssse 17 3 3 4 Basic design of a two stage planetary servo gear unit ssessssse 18 3 3 5 Basic design of a two stage planetary servo gear unit ssuuuss 19 3 3 6 Basic design of a single stage planetary servo gear unit 20 3 3 7 Basic design of a two stage planetary servo gear unit sessssse 21 3 3 8 Basic design of an adapter for planetary servo gear uni
14. 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Km 8 Route de Rufisque B P 3251 Dakar Fax 221 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC Kosum IV floor Fax 381 11 347 1337 SCG 11000 Beograd dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybnicna 40 Fax 421 2 49595200 SK 83107 Bratislava http www sew sk sew sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovska cesta 85 Fax 421 48 414 6566 SK 97411 Banska Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000
15. Adapter mounting Direct mounting Servo gear units Fill quantity in liters I Fill quantity in liters l Type M1 M3 M2 M4 M1 M3 M2 M4 M5 M6 M5 M6 121 0 023 0 025 0 023 0 023 0 037 0 023 122 0 035 0 056 0 054 0 035 0 068 0 054 221 0 035 0 052 0 035 0 035 0 063 0 035 222 0 045 0 075 0 085 0 045 0 085 0 085 321 0 070 0 100 0 070 0 070 0 120 0 070 322 0 095 0 170 0 190 0 095 0 185 0 190 521 0 140 0 215 0 150 0 140 0 245 0 270 0 150 522 0 200 0 360 0 395 0 200 0 380 0 395 621 0 300 0 465 0 320 0 300 0 500 0 550 0 320 622 0 410 0 680 0 780 0 410 0 710 0 780 721 0 600 0 930 0 650 0 600 1 060 0 650 722 0 750 1 230 1 645 0 750 1 280 1 645 821 1 000 1 750 1 350 S 822 1 550 2 550 3 350 1 550 2 640 3 350 921 1 400 2 450 1 900 2 922 2 050 3 500 4 350 2 050 3 650 4 350 PSBF plan Adapter mounting Direct mounting servo gear units Fill quantity in liters I Fill quantity in liters I Type M1 M3 M2 M4 M1 M3 M2 M4 M5 M6 M5 M6 221 0 025 0 040 0 025 0 025 0 051 0 025 222 0 035 0 061 0 060 0 035 0 074 0 060 321 0 050 0 073 0 055 0 050 0 090 0 055 322 0 075 0 140 0 135 0 075 0 150 0 135 521 0 100 0 150 0 110 0 100 0 175 0 200 0 110 522 0 150 0 295 0 280 0 150 0 315 0 280 621 0 200 0 320 0 190 0 200 0 360 0 410 0 190 622 0 300 0 540 0 500 0 300 0 570 0 500 821 0 600 1 100 0 800 S 7 S 822 1 100 1 900 2 100 1 100 2 000 2 100 Fill quantities for direct mounting of CFM90 servomotors
16. H Reduced circumferential backlash M Minimized circumferential backlash Gear unit size e g 521 PSF Gear unit PSKE type PSBF 12 Operating Instructions PSF Planetary Servo Gear Units Delivery Scope and Unit Design 3 Unit designation and nameplate Example Nameplate for PSF planetary servo gear units with adapter SEW AEURODRIW E Buchs Germany IT PSF521 R EPH07 21 13 01 3123755201 0001 04 200 nemo 1min 270 Wm Nm 8000 Fer N Operating instructions must be followed Lubricant LCLP PG220 0 115 L Made in Germany 53968AEN Figure 2 Sample nameplate FRamax N Maximum overhung load on the output side FRemax N Maximum overhung load on the input side i Gear unit reduction ratio IM Mounting position IP Enclosure Nemax 1 min maximum input speed Na 1 min output speed Memax Nm maximum input torque Ma Nm Output torque 3 2 2 Example Order code for PSF planetary servo gear units 54012AXX Figure 3 Example of a PSF planetary servo gearmotor Operating Instructions PSF Planetary Servo Gear Units 13 3 Delivery Scope and Unit Design Unit designation and nameplate A planetary servo gearmotor with brake manual brake positive temperature coefficient thermistor and plug connector with a connection
17. M1 to M6 The following figure shows the position of the gear unit in mounting positions M1 to M6 53997AXX Figure 20 Depiction of mounting positions M1 to M6 for the PSF planetary servo gear units 9 1 1 Symbols used The following table shows the symbols used in the mounting position sheets and what they mean Symbol Meaning 3 Standard cable entry position Operating Instructions PSF Planetary Servo Gear Units 44 Mounting Positions M1 M6 Mounting positions of planetary servo gearmotors 9 2 Mounting positions of planetary servo gearmotors 9 2 1 PSF112 912 58 001 00 03 270 T 0 R i 3 page 43 Operating Instructions PSF Planetary Servo Gear Units Mounting Positions Mounting positions of planetary servo gearmotors M6 9 2 2 PSBF112 912 270 T Lj Om Rh 0 R OI Sib 180 L JI dL ia i 90 B amp 58 002 00 03 F 270 3 page 43 Operating Instructions PSF Planetary Servo Gear Units 45 10 46 Appendix List of abbreviations 10 Appendix 10 1 List of abbreviations Abbreviation Definition meaning PSF Planetary servo gear unit engl Planetary Servo Flange DIN Deutsches Institut f r Normung e V German insti
18. Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo sewventas cantv net sewfinanzas cantv net 09 2006 EURODRIVE EURODRIVE SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How were driving the world
19. afety disk 112 Needle roller 8 Oil seal 46 Adhesive and sealing compound 113 Planet wheel 12 Tapered roller bearing 56 O ring 114 Sun wheel 13 Tapered roller bearing 58 Eyebolt 116 O ring 16 Planetary gear axle 100 Stud 118 Housing preliminary stage 17 Planet wheel 105 Thrust plate 121 Spring ring 18 Needle roller 106 Planet carrier 122 Safety disk 22 Sun wheel 107 Hexagonal nut 123 Countersunk pin 24 Housing 109 Grooved ball bearing 146 Adhesive and sealing compound 1 Only for PSKF922 2 Only for mounting position M2 Operating Instructions PSF Planetary Servo Gear Units 19 3 Delivery Scope and Unit Design Gear unit design 3 3 6 Basic design of a single stage planetary servo gear unit PSBF221 PSBF321 to PSBF521 PSBF621 and PSBF821 56 57 25 57814AXX Figure 10 Basic structure of servo planetary gear units PSBF221 PSBF321 to PSBF521 PSBF621 and PSBF821 1 Planet carrier for output 16 Planetary gear axle 56 O ring 8 Oil seal 17 Planet wheel 57 Shaft nut 12 Angular contact ball bearing 18 Needle roller 58 Eyebolt 3 12 Tapered roller bearing 24 Housing 114 Sun wheel 13 Angular contact ball bearing 25 Screw plug 13 Tapered roller bearing 46 Adhesive and sealing compound
20. alna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com 52 09 2006 Address List L Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrail Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 4212 22618351 MA 20300 Casablanca richard miekisiak premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Servic
21. amage Check the adapter visually for leakage Check the seals visually for leakage If you notice a leakage contact service If required depending on external factors Touch up or renew the surface anticor rosion coating Depending on the operating conditions at the latest e Change synthetic oil every 5 years Touch up or renew the surface anticor rosion coating After 25000 30000 operating hours e Renew the anti friction bearing grease Change the oil seal Mixing lubricants Do not mix the factory filled lubricant with other lubricants Operating Instructions PSF Planetary Servo Gear Units Inspection and Maintenance 6 Lubricant change intervals 6 2 Lubricant change intervals PSF planetary servo gear units can be used in ambient temperatures between 20 C and 40 The following table lists the lubricant change intervals for the above temperature range 30000 h 25000 20000 1 15000 10000 5000 070 80 90 100 110 po 120 2 06714AXX 1 Operating hours 2 Sustained oil bath temperature Average value per oil type at 70 C See chapter 8 for more information on lubricants Operating Instructions PSF Planetary Servo Gear Units 37 Inspection and Maintenance Lubricant change intervals 6 2 1 Fill quantities dependent on mounting position PSF planetary
22. as of application other than industrial and com mercial systems is only permitted after consultation with SEW EURODRIVE In compliance with the EC Machinery Directive 98 37 EC the PSF planetary servo gear units are components for installation in machinery and systems In the scope of the EC directive you must not take the machinery into operation in the designated fashion until you have established that the end product complies with the Machinery Directive 98 37 EC 1 1 3 Qualified personnel PSF planetary servo gear units represent a potential hazard for persons and material Consequently assembly installation startup and service work may only be performed by trained personnel who are aware of the potential hazards The personnel must be appropriately qualified for the task in hand and must be familiar with the assembly installation startup and operation of the product The personnel must read the operating instructions in particular the safety notes section carefully and ensure that they understand and comply with them 1 1 4 Liability for defects Incorrect handling or any action performed that is not specified in these operating instructions could impair the properties of the product In this case you lose any right to claim under limited warranty against SEW EURODRIVE GmbH amp Co KG Operating Instructions PSF Planetary Servo Gear Units Important Information about the Operating Instructions Waste disposal
23. cross section of 1 5 mm has for example the following unit designation PSF 321 R CM 71S BR HR TF AS1H SB60 Plug connector for motor and brake plug housing with axial encoder cable entry Motor option HIPERFACE multi turn encoder Positive temperature coefficient thermistor Manual brake release Brake Motor size Motor series Option for all planetary servo gear units R Reduced circumferential backlash M Minimized circumferential backlash Gear unit size e g 321 PSF Gear unit type PSKF PSBF Example Nameplate for a PSF planetary servo gearmotor S Sie SUVS CE 76646 Bruchsal Germany Type PSF221 RCMP50S BP KTY RH1M SB No 02 1221234388 0001 06 Ae IEC34 Mo 1 3 Nm lo 1 7 A IP 65 ny 6 000 r min Imax 9 0 A Iso cl F fy 300 Hz Umax 400 V IM M4 Brake 24V 3 1 Nm Rectifier Gear unit Mamax 62 Nm Nmax 750 7500 r min i 10 1 Weight 4 5 kg Lubricant CLPPG 220 0 0351 1332 749 6 Permanent magnet Made in Germany J 59768AEN Figure 4 Nameplate of a PSF planetary servo gearmotor The nameplate of the PSF planetary servo gearmotor is fixed to the servomotor 14 Operating Instructions PSF Planetary Servo Gear Units Delivery Scope and Unit Design Gear unit design 3 3 3 3 1 Gear unit design The following illustrations are intended to explain the general structure Their purpose is only to make it easier to assign components to the s
24. design 3 3 8 Basic design of an adapter for planetary servo gear units 216 231 229 230 247 247 204 402 57484AXX Figure 12 Basic design of the adapter for planetary servo gear units 203 Oil seal 223 Grooved ball bearing 402 Circlip 204 Stud 229 Clamping ring 404 Circlip 206 Hexagonal nut 230 Coupling sleeve 442 Adapter flange 207 Flange 231 Closing cap 470 Machine screw 212 Adapter shaft 247 Equalizing ring 471 Washer 216 Adhesive and sealing compound 399 Closing plug Operating Instructions PSF Planetary Servo Gear Units Mechanical Installation Before you start 4 Mechanical Installation 4 1 Before you start The drive may only be installed if The entries on the nameplate of the motor match the voltage supply system the drive is undamaged no damage caused by transportation or storage 42 Prerequisites for installation e You must clean the output shafts and flange surfaces thoroughly to ensure they are free of anti corrosion agents contamination or similar Use a commercially available solvent Possible material damages Do not let the solvent come into contact with the sealing lips of the oil seals Do not assemble the drive without having ensured that there will be sufficient venti lation after installation to p
25. drive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Mustam e tee 24 Fax 4372 6593231 EE 10620Tallin veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie A Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr 09 2006 51 e 1 Address List Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086 Sales Plot No 4 Gide Fax
26. e 27 P Prerequisites for installation 23 Protection device esses 34 Pseudo leakage esee 39 R e ene added tete rote teet de eui 6 Removing the motor seseeeee 33 Repair teri nece dee ev 40 OSOU COS i mti ice UR aei ae EP i a 23 S Safety instructions sess 7 Scrap metal AIUTO e Reto ie reg 6 TEE e E E riva tes bdo Qe ted 6 Serial n rmb6E 5 nc reae ehe o trn edt 40 Sic m EE 34 T Dora 23 Torque wrench ooo eee eeeeeceeeeeeeceeeeeeseceeeeteseeeeeenees 23 TOUCH QUANG tie iet e Re Hut 29 Transport deed NEES ieee nee Ee 9 Troubleshooting 39 Typ6S eene eee e endete eda 11 48 Index U Unit designation nerian i aevo AS 12 W Warning instructions esee 7 Waste disposal caco siidi i in aii 6 Waste o nece eed vede trees 6 Operating Instructions PSF Planetary Servo Gear Units Address List L Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Stra e 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle StraBe 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eu
27. e NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe 09 2006 53 54 Address List i Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40
28. ective lip The super fluous grease appears as a pseudo leakage Operating Instructions PSF Planetary Servo Gear Units 39 x Malfunctions Sendin for repair SN T SS 7 3 Send in for repair Please contact the SEW EURODRIVE service if a malfunction cannot be rectified Please provide the following information when sending the drive in for repair Serial number nameplate Unit designation Digits of the service code Brief description of the application Connected motor motor type motor voltage A or A circuit rated speed Nature of the error e Accompanying circumstances Your own presumptions as to what has happened Any unusual events preceding the problem etc 40 Operating Instructions PSF Planetary Servo Gear Units Lubricants 8 General information 8 Lubricants 8 1 General information Unless a special arrangement is made SEW EURODRIVE supplies the gear units with a lubricant fill adapted for the specific mounting position The decisive factor is the mounting position M1 M6 specified when ordering the drive The standard synthetic lubricant has a service life of approximately 5 years under normal operating conditions When subject to increased stress such as higher temperatures the oil must be changed according to the lubrication intervals specified on page 37 SEW EURODRIVE fills the gear units with the amount of oil specified for the specific mounting po
29. etary servo gear unit PSF722 PSKF722 and PSF822 PSKF822 Figure 8 Basic structure of planetary servo gear units PSF722 PSKF722 and PSF822 PSKF822 SE 1 Planet carrier for output 25 Screw plug 110 Circlip 6 Key 30 Nilos ring 112 Needle roller 7 Shaft nut 39 Safety disk 113 Planet wheel 8 Oil seal 46 Adhesive and sealing compound 114 Sun wheel 12 Tapered roller bearing 56 O ring 116 O ring 13 Tapered roller bearing 58 Eyebolt 118 Housing preliminary stage 16 Planetary gear axle 100 Stud 121 Spring ring 17 Planet wheel 105 Thrust plate 122 Safety disk 18 Needle roller 106 Planet carrier complete 123 Countersunk pin 22 Sun wheel 107 Hexagonal nut 146 Adhesive and sealing compound 24 Housing 109 Grooved ball bearing 1 Only for PSKF722 and PSKF822 2 Only for mounting position M2 18 Operating Instructions PSF Planetary Servo Gear Units Delivery Scope and Unit Design Gear unit design 3 3 5 Basic design of a two stage planetary servo gear unit PSF922 PSKF922 107 146 116 Figure 9 Basic structure of planetary servo gear units PSF922 PSKF922 WT 1 Planet carrier for output 25 Screw plug 110 Circlip 6 Key 30 Nilos ring 111 Planetary gear axle 7 Shaft nut 39 S
30. for defects AA 5 List of abbreviations esseeseeeees 46 Lubricant Change intervals esses 37 Fill quantities sese 38 Lubricant table for gear unit oil 41 Eubricants eec ete cused teer ones 41 M Machine installing the gear unit 24 Maintenance einernie a eA n 36 Operating Instructions PSF Planetary Servo Gear Units Malfunctions suse eter eene 39 Malfunctions operation ssessssssss 39 Maximum weight motors sseesssssss 32 Measuring the oil temperature 35 Measuring the surface temperature 34 Mechanical installation sssss 23 Monitoring device ssee 34 Motor mounting with EPH adapter 30 Motor Tue CIE 33 Mounting Output elements onto solid shafts 25 With Key niii e n itte e eec 25 Without key onneani i 26 Mounting device ssee 23 Mounting positions 43 Planetary servo gearmotors 44 N Nameplate PSF planetary servo gearmotor 14 Notes Installation esses 28 O le 11 Order code PSF planetary servo gear units 13 Outer centering ring eesesseeeeeeseeesreresrrsssrssrenses 27 Overhung loads ss
31. g set When using for example clamping sets with smooth shaft ends ensure that the shaft is free from residue and that any grease is removed It is essential to make sure that the clamping area 5 is free from grease Otherwise the shaft hub connection may not function properly To prevent corrosion on the shaft grease any uncovered areas 4 after assembly 1 Wee ESSI LA d 4 B EI 06743AXX Figure 15 Assembly with clamping sets Shaft shoulder 2 Clamping set Output element e g gear or sprocket Greased shaft areas 5 Ungreased clamping area Operating Instructions PSF Planetary Servo Gear Units Mechanical Installation 4 Mounting output elements on solid shafts 4 6 3 Avoiding impermissibly high overhung loads The following illustration shows the correct mounting arrangement of a gear or chain sprocket for avoiding impermissibly high overhung loads 06700AXX Figure 16 Mounting arrangement of a gear or sprocket wheel DI Hub Illustration A Incorrect Illustration B Correct 4 6 4 Inner and outer centering rings for flange block gear units The following illustration shows the correct mounting arrangement for a shaft connection with an inner and outer centering ring 1 2 4 54014AXX Figure 17 Sample mounting for a PSBF flange block 1 Flange bloc
32. ing requirements have been met before startup Monitoring and protection devices may not be deactivated This requirement also applies to the test run Do not operate the gear units under the following ambient conditions Potentially explosive atmosphere Oils Acids Gases Vapors Radiation The ambient temperature must be between 20 C and 40 C according to the lubricant table in section 8 Lubricants It is essential that you contact SEW EURODRIVE if ambient temperatures exceed this range Only operate the gear units when there is sufficient ventilation to prevent heat build up Operating Instructions PSF Planetary Servo Gear Units Safety Notes Inspection maintenance i Also refer to the information in Sec 5 Startup 2 6 Inspection maintenance Comply with the instructions in section 6 Inspection and Maintenance 10 Operating Instructions PSF Planetary Servo Gear Units Delivery Scope and Unit Design Types and options 3 Delivery Scope and Unit Design For scope of delivery and project planning refer to the Low Backlash Geared bn Servomotors BSF PSF catalog and the operating instructions for the motor used Lee ms to drive the gear unit The operating instructions for PSF planetary servo gear units are available for down load from the Internet at the following address www sew eurodrive de 3 1 Types and options PSF planetary
33. k 2 Gear belt pulley with inner centering ring Gear belt pulley with outer centering ring nm e 4 Screws of quality 12 9 Operating Instructions PSF Planetary Servo Gear Units 27 28 4 6 5 Mechanical Installation Mounting output elements on solid shafts Installation notes Observe the following installation instructions Only use a mounting device for installing input and output elements Use the center bore and the thread on the shaft end for positioning Never drive belt pulleys couplings pinions etc onto the shaft end by hitting them with a hammer as this can damage the bearings housing and shaft n the case of belt pulleys make sure the belt is tensioned correctly in accordance with the manufacturer s instructions Powertransmission elements should be balanced after fitting and must not give rise to any impermissible radial or axial forces see the Low Backlash Geared Servomo tor catalog for permitted values Only use screws in strength class 12 9 to fasten the output elements onto the planetary servo gear unit see the following table aeu pie aol jiu Strength class Tightening torque Nm M4 12 9 5 1 M5 12 9 10 M6 12 9 18 M8 12 9 43 M10 12 9 84 M12 12 9 145 Mounting is easier if you heat the bore of the output element briefly to between 80 C and 100 C Operating Instructions PSF Planetary Servo Gear Units Mechanical In
34. lowing sequence for installation 1 A motor 4 with a minimum rotational accuracy to DIN 42955 can be mounted in any position Protect the encoder and other assemblies Check the plane surfaces 5 of the motor and adapter for scoring and smooth them if necessary Clean and degrease the hollow shaft bore in coupling 10 and motor shaft 3 Remove one of the four closing plugs 2 Turn the coupling 10 with the clamping ring 9 until the screw head of the clamping screw 7 is in alignment with the mounting hole in the built on housing Loosen the clamping screw 7 For motors with a keyway Turn the key by 90 to the slots in the adapter shaft To compensate imbalance we recommend inserting a half key in the keyway If using coupling sleeves 8 make sure that the slots in the coupling sleeve 8 are in alignment with the slots in the coupling 10 and clamping ring 9 7 Carefully slide the gear unit onto the motor shaft 3 8 Insert the connecting screws through the holes of the motor flange into the threads 9 of the adapter flange and tighten them slightly Tighten the screws diagonally with even force 10 Use a torque wrench 1 to tighten the clamping screw s 7 to the prescribed tight ening torque Adapter Motor shaft Number of Tightening torque of Wrench size type diameter clamping screws clamping screws mm Nm EPHO1 lt 11 1 10 4 EPH02 lt 14
35. n doubt whenever changes occur in relation to normal operation e g noises or vibrations Determine the cause of the fault and if necessary contact SEW EURODRIVE Gear units with For gear units with an adapter you must ensure that the data specified in the project motor adapter planning documents for the gear unit is not exceeded It is essential that the gear unit is not overloaded Inverter operated The parameter settings made for the inverter must prevent the gear unit from being over gearmotors loaded Refer to the project planning documents for the correct gear unit data 5 1 Special design feature for mounting position M2 With mounting position M2 it is important that you only operate the gear unit at a maximum of 50 of the limit speed for the first 24 hours of operation 5 2 Measuring surface and oil temperature The nameplate data on maximum surface temperature is based on measurements at standard ambient conditions and installation altitudes Even slight changes of these conditions such as limited installation space can have a tremendous impact on the temperature 5 2 1 Measuring the surface temperature It is absolutely necessary to measure the surface temperature at maximum load during startup of the gear unit A commercially available thermometer is sufficient for this mea surement Measure the surface temperature at the transition space between gear unit and adapter where the position of the terminal box prevents ve
36. nstructions contain important information about servicing There fore keep the operating instructions close to the unit Operating Instructions PSF Planetary Servo Gear Units Safety Notes Preliminary information 2 Safety Notes 2 1 Preliminary information Dee The following safety notes are primarily concerned with the use of gear units If using gearmotors please also refer to the safety notes for motors in the correspond ing operating instructions Please also observe the supplementary safety notes in the individual sections of this manual Burns hazard Touching the gear unit when it has not been cooled will result in burns The gear unit can have a surface temperature of up to 110 C Never touch the gear unit during operation or in the cool down phase once the unit has been switched off 2 2 General information Never install damaged products or take them into operation Submit a complaint to the shipping company immediately in the event of damage During or after operation gearmotors gear units and motors have Live parts Moving parts Hotsurfaces may be the case Only qualified personnel may carry out the following work Installation assembly Connection Startup Maintenance Servicing The following information and documents must be observed during these processes Relevant operating instructions and wiring diagrams Warning and safety signs on the gear unit gearmoto
37. nting by the motor fan The maximum surface temperature will be reached after approximately three hours and may not exceed a difference value of 70 K when compared with the ambient temperature Switch off the drive immediately if the temperature exceeds 70 K compared with the ambient temperature Contact SEW EURODRIVE in this case Operating Instructions PSF Planetary Servo Gear Units Startup go 5 Measuring surface and oil temperature 5 2 2 Measuring the oil temperature The oil temperature must be measured to determine the lubricant change intervals stipulated in the section Inspection and Maintenance To do so measure the temperature at the bottom of the gear unit Add 10 K to the measured value Use this temperature value to determine the lubricant change interval Operating Instructions PSF Planetary Servo Gear Units 35 Inspection and Maintenance Maintenance 6 Inspection and Maintenance 6 1 Maintenance The PSF planetary servo gear units are designed for high endurance when operated according to the designated use specified in the catalog Wearing parts are an excep tion for example the bearings oils seals for the specific application and the lubricant The maintenance work listed in the table below must be carried out for the PSF planetary servo gear units Time interval What to do Every 3000 machine hours at least every 6 months e Check running noise for possible bearing d
38. pare parts lists Discrepancies may occur depending on the gear unit size and version Basic design of a single stage planetary servo gear unit PSF121 PSKF121 to PSF621 PSKF621 Figure 5 Basic design of planetary servo gear units PSF121 PSKF121 to PSF621 PSKF621 1 Planet carrier for output complete 17 Planet wheel Countersunk pin 6 Key 18 Needle roller Adh and sealing compound 7 Shaft nut 24 Housing O ring 8 Oil seal 25 Screw plug Eyebolt 12 Tapered roller bearing 30 Nilos ring Sun wheel 13 Tapered roller bearing 39 Safety disk 1 Only for PSKF121 to PSKF621 2 Only for PSF621 and PSKF621 3 Only for mounting position M2 Operating Instructions PSF Planetary Servo Gear Units 3 Delivery Scope and Unit Design Gear unit design 3 3 2 Basic design of a single stage planetary servo gear unit PSF721 PSKF721 to PSF921 PSKF921 Figure 6 Basic design of planetary servo gear units PSF721 PSKF721 to PSF921 PSKF921 TORUM 1 Planet carrier for output 16 Planetary gear axle 39 Safety disk 6 Key 17 Planet wheel 46 Adh and sealing compound 7 Shaft nut 18 Needle roller 56 O ring 8 Oil seal 24 Housing 58 Eyebolt 12 Tapered roller bearing 25 Screw plug 114 Sun wheel 13 Tapered roller bearing 30 Nilos ring 1
39. r e System specific regulations and requirements National regional regulations governing safety and the prevention of accidents Operating Instructions PSF Planetary Servo Gear Units Safety Notes Transport Putting into storage Serious injuries and property damage may result from mproper use Incorrect installation or operation Unauthorized removal of necessary protection covers or housing 2 3 Transport Putting into storage Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery Inform the shipping company immediately Do not operate the gear unit if it is damaged The screwed in transport eyebolts are only designed for the weight of the gearmotor gear unit Do not attach any additional loads If the gearmotor has two suspension eye lugs or lifting eyebolts then you should also use both suspension eye lugs for attaching transport ropes In this case the tension force vector of the slings must not exceed a 45 angle in accordance with DIN 580 Use suitable sufficiently rated handling equipment if necessary Remove securing devices used for transportation prior to startup Possible damage caused by incorrect storage Store the gear unit in a dry dust free room if it is not to be installed straight away 2 4 Installation assembly Adhere to the instructions in section 4 Mechanical Installation 2 5 Startup operation Ensure that the follow
40. revent heat build up When the drive is installed in abrasive ambient conditions protect the output end oil seals against wear 43 Required tools Setof wrenches Torque wrench set of screwdrivers with long hexagon shaft Mounting device Shims and distance rings if necessary Fixing devices for input and output elements Operating Instructions PSF Planetary Servo Gear Units 23 4 Mechanical Installation Installing the gear unit 44 Installing the gear unit The gear unit is only allowed to be installed in the specified mounting position on a level and torsionally rigid support structure Otherwise impermissibly high additional forces may occur that can cause the gear unit to fail prematurely Vibrations from the environment must be avoided Always use screws of quality 10 9 for mounting planetary servo gearmotors The drain screw must be easily accessible Use plastic inserts 2 3 mm thick if there is a risk of electrochemical corrosion between the gear unit and the driven machine The material used must have an electrical bleeder resistor 10 Q Electrochemical corrosion can occur between various metals for example cast iron and high grade steel Also fit the bolts with plastic washers 4 5 Installation in the machine PSF planetary servo gear units Mounting at gear unit end via the B5 mounting flange Mounting position M1 57488AXX Figure 13 Installing
41. rodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraBe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger StraBe 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraBe 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 SiemensstraBe 1 D 40764 Langenfeld near D sseldorf Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 433 4 72 15 37 15 R
42. ron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande www sew eurodrive cl LAMPA ventas sew eurodrive
43. serennnnnssennnneenee 32 4 9 Removing the EPH adapter from the motor eere 33 4 9 1 Removing the EPH adapter from the motor sssssssssssss 33 Operating Instructions PSF Planetary Servo Gear Units Contents CECI er 34 5 1 Special design feature for mounting position M2 eene 34 5 2 Measuring surface and oil temperature essere 34 5 2 1 Measuring the surface temperature sssssesssenesssennnneesrrrrrsrrrnnrnssrrennnnernnnnnne 34 5 2 2 Measuring the oil temperature sssoaseaensasenncrninernnnenenrinnnnruncnuunnnnnnnennnannna 35 6 Inspection and Maintenance cernens 36 GEM Jiu E 36 6 2 Lubricant change intervals eeeeeeeeeeeeeeeeeeene eene ennt nnn nnne nnn 37 6 2 4 Fill quantities dependent on mounting Doetion 38 Malf hctions Ze er Ea ees SEENEN 39 7 4 Gustomer EE 39 7 2 Faults and troubleshooting eese esee einen enne nennen nnne 39 T 3 Send in for repair rhet teet ei etre nte deioe uera Ra edap IEEE 40 BS ol a Cor DaN Ee EE 41 BI General Informatlon iei ce eie le A lee tek 41 8 2 Lubricant table for gear unit oil eeeeeeeeeeeeeeeeeeeeeeneen nennen 41 8 3 Lubricant table for the food industry eese 42 9 Mounting Positions
44. sitions If the mounting position is changed the amount of oil must be adapted as required Consequently a mounting position may only be changed after con sultation with SEW EURODRIVE otherwise your right to claim under warranty no longer applies The PSF planetary gear units from SEW EURODRIVE are supplied exclusively with synthetic lubricants See section 6 2 for information on the lubricant change intervals The following lubricant table shows the permitted lubricants for PSF planetary servo gear units from SEW EURODRIVE 8 2 Lubricant table for gear unit oil Ambient temperature Anti friction POPI E E EN EIN Oil Oil bearing grease C 20 0 20 40 60 DIN ISO ISO A gt N 20 40 CLP PG 220 VG 220 Kl bersynth Kl ber Petamo Ay CVA GH6 220 GHY 133 N 57375AEN 1 CLP PG Polyglycol Operating Instructions PSF Planetary Servo Gear Units 41 Lubricants Lubricant table for the food industry 8 3 Lubricant table for the food industry Ambient temperature Anti friction ee oe RA S EENE bearing C 20 0 20 40 60 grease Kl bersynth Aral Eural Grease UH1 6 460 57980AEN Operating Instructions PSF Planetary Servo Gear Units Mounting Positions General information on mounting positions M1 M6 9 Mounting Positions 9 1 General information on mounting positions In the case of planetary servo gear units SEW EURODRIVE distinguishes between mounting positions
45. stallation Installing couplings 4 7 Installing couplings Adjust the following misalignments according to the coupling manufacturer s specifica tions when mounting couplings A Maximum and minimum clearance B Axial misalignment C Angular misalignment 04332AXX Figure 18 Maximum and minimum clearance A axial misalignment B angular misalignment C Caution Risk of crushing and injury Input and output elements such as belt pulleys couplings etc must be covered with a touch guard to prevent injuries Operating Instructions PSF Planetary Servo Gear Units 29 30 Mechanical Installation Motor mounting with EPH adapter 48 Motor mounting with EPH adapter 1 2 9 7 3 4 10 54015BXX Figure 19 Motor mounting with EPH adapter 2 3 4 5 6 7 8 9 10 Torque wrench Closing plug Motor shaft Motor Face Clamping screw Coupling sleeve Clamping ring with socket head screw Adapter shaft EPH adapter When installing or removing the EPH adapter take care not to tilt or jam the servomo tor otherwise the function for transferring the torque may not work properly Operating Instructions PSF Planetary Servo Gear Units Mechanical Installation Motor mounting with EPH adapter 4 8 4 Installation sequence Observe the fol
46. the PSF planetary servo gear unit in the machine 1 Screws of quality 10 9 1 Maximum permitted deviation for flange attachment to DIN ISO 1101 24 Operating Instructions PSF Planetary Servo Gear Units Mechanical Installation 4 Mounting output elements on solid shafts 4 6 Mounting output elements on solid shafts When mounting and removing output elements ensure that the gear unit shaft and con sequently the planetary servo gear unit is not damaged Otherwise your right to claim under warranty against SEW EURODRIVE GmbH amp Co KG becomes invalid 4 6 1 Assembly with key The following figure shows a sample mounting device for installing couplings 3 or hubs onto motor or gear unit shaft ends It may be possible to dispense with the thrust bearing 2 on the mounting device In the PSF PSKF series you can use the shaft shoulder see position 1 as a defined stop when mounting input and output elements The output shafts are coated with an antirust agent on delivery Remove the antirust agent before assembly e g using benzine 1 2 3 06699AXX Figure 14 Assembly with mounting device 1 Shaft shoulder 2 Thrust bearing 3 Coupling hub Operating Instructions PSF Planetary Servo Gear Units 25 Mechanical Installation Mounting output elements on solid shafts 4 6 2 Assembly without key The following figure is an example of shaft assembly with clampin
47. ts 22 4 Mechanical Installation eeeeee esee eeseeseeeeeee enin entente 23 4 1 Before TE ln esie tociens anaana saa sua mE ranas 23 4 2 Prerequisites for installation eeeeeeeeeeeee eene eene nnn nnne nnne 23 4 3 Required tools ccscccsccecessnesessccesssnceseneneseseneeensneeseseoesesnensneceeessueceesnereseneeensnenenses 23 4 4 Installing the gear unit eeeeeeeeeeeeneeeeenee nennen nennen nnne nnne nitens 24 4 5 Installation in the machine eeeeeeeeeee eene eene enne nnne nnn nnn 24 4 6 Mounting output elements on solid shafts esee 25 4 6 1 Assembly with Key eee eret UR 25 4 6 2 Assembly without key snssseeeoseneneeoenenreerernnnssrttnnrestnnnserrnnnnserennnneeennnnn nenet 26 4 6 3 Avoiding impermissibly high overhung loadS AAA 27 4 6 4 Inner and outer centering rings for flange block gear units e tee ee ed tee gti 27 4 6 5 rstallation notes irte eicere taie e eet ee aca 28 4 7 Installing couplings eeeeeeeeeeeee aenar ainaani aaa anaa nn nnnn inna nn 29 4 8 Motor mounting with EPH adapter esee nennen 30 4 8 1 Installation sequence eeeeeeeeesseeeeseeeeeeenenene enne nennen innen 31 4 8 2 Maximum permitted weight of MOtOTS ssesssnensssennnneesennnneeernnnn
48. tute for standardiza tion EN Europ ische Norm European standard Iso International Organization for Standardization The ISO creates ISO standards that should be adopted unrevised by the member states SW Schl sselweite Wrench size Operating Instructions PSF Planetary Servo Gear Units Index 11 Index A Adapter ERE ac tan Annee a 12 Angular misalignment s es 29 Axial misalignment aeee 29 C Centering ring Jt air 27 G j i EE 27 Change intervals lubricant ssss 37 Controller setting sees 39 Customer service ssssssssssseeee 39 D Design AAIE dE 22 GOAFUhlf 2 iioi tnit bus eerte 15 BEE le EE 33 E EPH adapter tus 12 30 F Faults iae ee de dE ipe t d ttes 39 Flange block eel 27 G Gear unit design seesssseeees 15 Gear units installation 24 Gearmotors iiit Beet rom e Es 34 l Inner centering ring sssssrsissseerresrrnnesererneesrenna 27 InSpectlOri i teat hte be Petre eerte 36 Installation COUDIINGS ota rh atl ae 29 Gear units E 24 Dl ENEE 28 Sequence seen 31 Installation in the machine 24 Installation sequence eese 31 Installation mechanical ss 23 Installation prerequisites 23 INVOMER tei DE 39 L Liability
49. ue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 454 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin 09 2006 49 i Address List Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Townsville SEW EURODRIVE PTY LTD Tel 61 7 4779 4333 12 Leyland Street Fax 61 7 4779 5333 Garbutt QLD 4814 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Br ssel SEW Ca
50. w ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 Moo 7 Tambol Donhuaroh sewthailand sew eurodrive com Muang District Chon Buri 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 1 4340 64 1 4320 29 7 rue Ibn EI Heithem Fax 216 1 4329 76 Z I SMMT tms tms com tn 2014 M grine Erriadh Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 164 3838014 15 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 sew sew eurodrive com tr TR 34846 Maltepe ISTANBUL Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com 09 2006 55 e 1 Address List USA Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277
51. ween the adapter flange and the middle of the motor x increa ses When this distance is reduced Fgmax cannot be increased Operating Instructions PSF Planetary Servo Gear Units Mechanical Installation Removing the EPH adapter from the motor 49 Removing the EPH adapter from the motor If the customer removes the adapter from the planetary servo gear units this can cause the unit to malfunction Never remove the EPH adapter from the PSF planetary gear unit yourself If a cus tomer removes the PSF planetary servo gear unit themselves this can cause the unit to malfunction In this case the customer s right to claim on warranty is no longer valid 4 9 1 Removing the EPH adapter from the motor Switch off the drive Secure the load Turn off the power supply to the motor Allow the drive to cool Unscrew the clamping screws Unscrew the connection screws between the motor and adapter NO of WD Remove the motor without tilting or jamming it Operating Instructions PSF Planetary Servo Gear Units 33 5 34 go Startup 9 Special design feature for mounting position M2 5 Startup Check that the direction of rotation is correct in decoupled status Listen out for unusual grinding noises as the shaft rotates Secure the keys for the test run without output elements Do not deactivate monitoring and protection devices for the test run Switch off the gearmotor if i

Operating Instructions - Tecnica Industriale S.r.l.

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