Operating Instructions
Contents
1. o 153 5 Dimensions 6 2 Design Page 14 Design Parameter Construction Rotatable swivel arm Value Light aluminium steel construction 360 Power transmission Blade drive transmission gear wheel 1 4 Carrying handles Guide rollers 2 piece with locking function Low wearing suitable for the EX rail Rail mounting Blade drive motor Locking and safety function on grip Electric motor with gears and overload protection high frequency water cooled Feed motor Swivelling motor Flush cutting Electric motor with gears and brake Electric motor with gears and brake Standard blade hub without blade cover Normal cutting Water Standard blade hub with blade cover Water connection on electric main motor TYROLIT Hydrostress AG 6 3 Weight Parameter Wall saw head complete incl 1 feed motor incl 1 swivelling motor incl blade drive motor 26 kg 6 4 Blade drive motor Electric motor high frequency water cooled Blade drive motor Parameter Voltage Output at 16A Output at 32 A Transmission ratio 6 5 Electric feed motors with gears and brake Electric feed motor with gears and brake Parameter Power Voltage 6 6 Saw blades Saw blades Parameter Value Saw blade max 750mm Fully detachable saw blade 625mm Blade holder 60 mm or2. 25 4 mm Blade fixing on wall saw fixed Saw blade fixing on blade flange central screw Saw blade fixing flush cuts 6 countersunk head screws reference circle 90 mm Blade flange 110 mm Cutting depth 310 mm 650 mm 260 mm 600 mm 235 mm 450 mm 160 mm Page 15 TYROLIT Hydrostress AG 6 7 Lubricants fluids and sealants Lubricants fluids and sealants Parameter Gear oil KlUber EG 4 150 TYROLIT No 10979011 Gear grease Penetration 420 to 460 NLGI 00 Lubricating grease Penetration 265 to 295 6 8 Connectable control unit gt The wall saw EX must only be operated with the EX control unit and a cable connected or ra dio EX remote controller 6 9 Water connection Water connection Parameter Value Pressure 2 bar min to 6 bar max At least 4 l min Quantity Max temperature 25 C Page 16 TYROLIT Hydrostress AG EC Declaration of Conformity Description Wall saw Type designation EX Year of construction 2004 We declare under our own liability that this product complies with the following directives and standards Directive applied Machinery Directives 2006 42 EC EC EMC directives 89 336 EC EC Low Voltage Directives 73 23 EEC EN 2002 96 EC Waste electrical and electronic equipment Standards applied EN 12100 1 Safety of machines Basic concepts general design principles EN 12100 2 EN 294 S
3. read and understood in full DANGER Cuts from the saw blade gt Always wear protective gloves when working on the wall saw EX particularly when working on the saw blade gt Always use the blade guard when operating the wall saw EX DANGER Serious injury or material damage as a result of uncontrolled movements of the wall saw EX gt Disconnect the mains plug before working on the wall saw EX Page 3 TYROLIT Hydrostress AG 2 Description 2 1 Wall saw system The layout and functions of the wall saw systems are described in the Safety Manual System Description for Wall Saws 2 2 Wall saw EX Components 1 Saw blade holder 8 Chassis 2 Lock unit 9 Guide rollers 3 Bypass water 10 Name plate 4 Blade guard holder 11 Geared swivel arm 5 Water connection 12 Swivelling motor 6 Blade drive motor 13 Feed motor 7 Sliding unit Page 4 TYROLIT Hydrostress AG 3 Assembly 3 1 Place the wall saw EX on the guide rail 2 If the grips fail to engage or the wall saw EX sits too loosely on the guide rail adjust the guide rollers 3 2 Adjusting the guide rollers The rollers must sit in the guide grooves and it must be possible to turn them by hand Page 5 TYROLIT Hydrostress AG 3 3 Mount the saw blade DANGER It can cause death or serious injury if the saw blade flies away gt Only use original screws and bolts from TYROLIT Hydrostress AG 3 3 1 Preparations for assem
4. WAOLI Operating Instructions Wall saw EX Index 005 10989046 EN 10 05 2010 Page 2 Congratulations With a Hydrostress unit from TYROLIT you have chosen a tried and tested piece of equipment which has been designed and built to leading technical standards Only genuine TYROLIT Hy drostress replacement parts can guarantee quality and interchangeability We are unable to ful fil our warranty obligations if maintenance work is neglected or carried out unprofessionally Any repair work must be carried out by trained personnel only Our aftersales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that you enjoy untroubled and fault free working with your TYROLIT unit TYROLIT Hydrostress Copyright Hydrostress November 2006 TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pf ffikon Switzerland Tel 0041 1 952 18 18 Fax 0041 1 952 18 00 Pr PF PE TYROLIT Hydrostress AG Safety These instructions are just one part of the documentation which is supplied together with the wall saw EX These instructions go together with the Safety Manual System Description for Wall Saws to form a complete set of documentation DANGER Failure to comply with the safety instructions in the Safety Manual System Manual may re sult in serious injury or even death gt Please ensure that the Safety Manual System Description for Wall Saws has been
5. afety of machinery Safety distances to prevent upper limbs reaching danger areas EN 349 Safety of machinery Safety distances to avoid crushing of body parts EN 60204 1 Safety of machinery Electrical equipment of machines EN 61000 4 4 Electromagnetic compatibility EMC EN 61000 4 5 Electromagnetic compatibility EMC EN 61000 6 2 Electromagnetic compatibility EMC Page 17
6. bly With a saw blade mounting hole 60 mm y During initial installation the flush cut anchoring screws need to be removed gt With a saw blade mounting hole 1 25 4 mm During initial installation the flush cut anchoring screws need to be removed gt Page 6 TYROLIT Hydrostress AG 3 3 2 Fixing saw blade in position For normal cuts The direction of rotation of the saw blade must match the direction of rotation of the machine For flush cuts The direction of rotation of the saw blade must match the direction of rotation of the machine Page 7 TYROLIT Hydrostress AG 3 4 Mount the blade guard gt Mount the blade guard according to the instruction leaflet Page 8 TYROLIT Hydrostress AG 3 5 Connect the wall saw EX to the control unit v The control unit is isolated from the power supply v The plugs connectors and couplings are clean vy Cables are undamaged gt S Page 9 TYROLIT Hydrostress AG 4 Operation 4 1 Regulating the cooling water supply gt On dry cuts the valve can be completely closed 4 2 Adjustment of the sliding unit gt B max 50 mm Page 10 4 3 TYROLIT Hydrostress AG Resetting overload protection To prevent damage to the motor and gears the blade drive motor is fitted with overload protec tion 1 Switch off the sawing system 2 Sudden rotation Page 11 TYROLIT H
7. ydrostress AG 5 Servicing and maintenance Maintenance and servicing table Wall saw EX Lock unit Guide rollers Swivel arm Feed motor gt Retighten accessible screws and nuts v Clean the milled slots for the locking mechanism and the guide grooves 5 n oo gt A U n L T a g Apply lubrication Check the bearing clearance for wear Clean Vvivivivi viv Replace Clean with water Check the saw blade uptake for wear Replace the gear oil Check cleanliness and leak tightness l AEE D Drive motor Check cleanliness and leak tightness Water economy viv v Y Check water line for cleanliness and leak tightness Page 12 tress AG or an authorised workshop A a aea LTP A O T r e PELE PPP ey gt x lt gt Blow out water X Saw blade gt Clean with water X Check for wear X Service gt Tobe performed by TYROLIT Hydros After 100 300 500 700 hours Signal at the remote controller of the EX control unit TYROLIT Hydrostress AG 5 1 Lubricate lock unit gt 5 2 Change gear oil NOTE The use of unsuitable oil can damage the wall saw EX gt Use only TYROLIT Hydrostress AG oil containers no 10981361 25ml 5 3 Replacing the guide rollers gt Defective guide rollers should be replaced with replacement set no 10977911 Page 13 TYROLIT Hydrostress AG 6 Technical data 6 1 Dimensions 367 5
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