Operating instructions Aseptic drives
Contents
1. 22 9 d e UE 24 91 Braking torques BR1 DI 24 9 2 Operating currents issu 24 93 Gear unit gaskets seals 25 9 4 Motor 25 9 5 Permitted ball bearing types 25 9 6 Lubricant table for anti friction bearings of SEW motors 25 JE EE 26 Operating Instructions Aseptic Drives Important Notes 1 Important Notes Safety and Always observe the safety and warning instructions in this publication warning instructions Electrical hazard Possible consequences Severe or fatal injuries Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the drive and the environment Tips and useful information requirement of fault free operation and fulfillment of any rights to claim under guarantee is that the information in the operating instructions is adhered to L Consequently read the operating instructions before you start operating the drive The operating instructions contain important information about servicing and should be kept close to the unit Waste disposal This product consists of iron Aluminum Copper Plastic Electronic components Please dispose of the parts in accordance with the applicable regulations2. 52633AXX Figure 1 Sample nameplate Unit designation Examples AC brake motors DAS DAS 80N4 BR IS Lo Integrated plug connector TF thermistor sensor Motor option brake Size 80N and 4 pole Aseptic flange mounted motor Example Serial number 01 301234568 0001 03 Manufacturer s last two year number digits 2 digits Serial number 4 digits Order number 10 digits Sales organization 06610AEN Figure 2 Serial number Operating Instructions Aseptic Drives Mechanical Installation Before you begin 4 Mechanical Installation It is essential to observe the safety notes in section 2 during installation 4 1 Before you begin The drive may only be installed if the entries on the nameplate of the drive and or the output voltage of the frequency inverter match the voltage supply system the drive is undamaged no damage caused by transportation or storage itis certain that the following requirements have been met Ambient temperature between 25 C and 40 Installation altitude max 1000 m above sea level 42 Preliminary work Extended stor age of motors Motor shaft ends must be thoroughly cleaned of anti corrosion agents contamination or such like use a commercially available solvent Do not allow the solvent to penetrate the bearings or shaft seals this could cause material damage Please note the reduced grease utiliza
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4. EURODRIVE Edition Aseptic Drives Operating Instructions 11225912 EN EURODRIVE E 2 zm TT o Contents Important 4 Safety e TE 5 Motor design 7 31 Basic design of the aseptic motor 7 3 2 Nameplate unit designation eseeene en 8 4 Mechanical Installation ee ns 9 41 Before you begin 9 4 2 Preliminary work E 9 43 Installing he ul TEE 10 4 44 Installation tolerances 10 5 Electrical Installation is 11 Wiring rotes EE 11 5 2 Special aspects for operation with a frequency inverter 11 5 8 Special aspects in switching operation 11 5 4 Connecting the motor using the IS plug 12 55 Connecting the brake nier eats 17 5 6 gt Accessory equipment sr 17 6 EIU T 18 6 1 Prerequisites for startup 18 7 EI inpr mee 19 LA EB iode um 19 7 2 Brake problems ise esi ia amine 20 7 3 Malfunctions when operating with a frequency inverter 20 8 Inspection Maintenance sms 21 8 1 Inspection and maintenance Imiervale 21 8 2 Inspection and maintenance of the brake BR
5. Operating Instructions Aseptic Drives Safety Notes 2 Safety Notes Preliminary remarks General information Designated use The following safety notes are concerned with the use of motors If using gearmotors also refer to the safety notes for gear units in the corresponding operating instructions Please also observe the supplementary safety notes in the individual sections of these operating instructions During and after operation motors and gearmotors have live and moving parts and their surfaces may be hot All work related to transport putting into storage setting up mounting connection startup maintenance and repair may only be performed by trained personnel observing the corresponding detailed operating instruction s and wiring diagrams the warning and safety signs on the motor gearmotor the specific regulations and requirements for the system and national regional regulations governing safety and the prevention of accidents Severe injuries and damage to property may result from incorrect use incorrect installation or operation removal of required protective covers or the housing when this is not permitted These electric motors are intended for industrial systems They comply with the applicable standards and regulations and meet the requirements of the Low Voltage Directive 73 23 EEC The technical data and the information about permitted conditions are to be found on the
6. nameplate and in the documentation When using cleaning agents ensure that they are compatible with the sealing compounds listed in section 9 It is essential to observe all specified information Operating Instructions Aseptic Drives Transportation Installation mounting Inspection maintenance Safety Notes Inspect the shipment for any damage in transit as soon as you receive the delivery Inform the shipping company immediately It may be necessary to preclude startup Tighten installed transportation lugs They are only rated for the weight of the motor gearmotor do not attach any additional loads The installed lifting eyebolts comply with DIN 580 The loads and regulations specified in that document must always be observed If the gearmotor is equipped with two suspension eye lugs or lifting eyebolts then both of the suspension eye lugs should be used for transportation In this case the tension force vector of the slings must not exceed a 45 angle in accordance with DIN 580 Use suitable sufficiently rated handling equipment if necessary Remove any transportation fixtures prior to startup Follow the instructions in the section Mechanical Installation Follow the instructions in the section Inspection and maintenance Operating Instructions Aseptic Drives Motor design Basic design of the aseptic motor 3 Motor design The following illustration shows the basic design of the
7. 11 Encoder housing 12 Cover 13 Brake end shield Operating Instructions Aseptic Drives 23 24 Technical Data Braking torques BR1 BR2 9 Technical Data 9 1 Braking torques BH1 BR2 Brake Motor Braking Work done until Type and no of springs Part number Type torque maintenance Nm 108 J Standard Red Standard Red BR1 DAS80 60 6 186 662 1 183 7427 DAS90 14 2 2 BR2 DAS100 20 90 3 S 186 663 184 0037 9 2 Operating currents BR1 BR2 brake The current values holding current specified in the tables are r m s values Use only r m s instruments for your measurement The inrush current accelerator current Ip only flows for a short time max 120 ms when the brake is released or during voltage dips below 70 of rated voltage There is no increased inrush current if the BG brake rectifier is used or if there is a direct DC voltage supply both are possible with brakes up to size BMG4 only BR1 BR2 DAS90 Motor size DAS80 DAS100 Max braking torque Nm 7 20 Braking power W 45 55 Inrush current ratio 4 0 4 0 Rated voltage Vy BR1 BR2 1 1 H H DE Aac Aac 24 1 5 1 7 110 0 71 0 9 230 0 31 0 39 400 0 18 0 22 460 0 16 0 21 lg Accelerator current brief inrush current lu Holding current r m s value in the connecting harness to the SEW brake rectifier VN Rated voltage rate
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9. Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte sewventas cantv net Valencia Estado Carabobo sewfinanzas cantv net 12 2003 33 ee EURODRIVE ee EURODRIVE
10. Installing the plug connector 01738AXX 14 Operating Instructions Aseptic Drives Electrical Installation Connecting the motor using the IS plug connector Installing the plug housing cover of the IS plug connector be screwed onto the lower section of connector the plug connector depending on the required position of the cable lead The upper section of the plug connector shown in the following figure must first be installed in the housing cover so it will match the position of the lower section of the plug connector Define the required mounting position Install the upper section of the plug connector into the housing cover in accordance with the mounting position Close the plug connector e Tighten the cable gland 01739AXX Operating Instructions Aseptic Drives 15 16 Electrical Installation Connecting the motor using the IS plug connector Mounting position of the upper section of the plug connector in the housing cover VIS Figure 4 Mounting position of the plug connector 52632AXX Operatin
11. comply with DIN 44082 Resistance measurement measuring instrument with V x 2 5 V or lt 1 mA Standard measured values 20 500 thermal resistance gt 4000 Operating Instructions Aseptic Drives 17 6 18 Prerequisites for startup Startup 0 6 Startup 6 1 Prerequisites for startup It is essential to comply with the safety notes in section 2 during startup Before Startup make sure that During startup make sure that the drive is undamaged and not blocked the measures stipulated in the Preliminary work section are performed after extended storage all connections have been made properly the direction of rotation of the motor gearmotor is correct motor rotating clockwise U V W to L1 L2 L3 all protective covers have been installed correctly all motor protection equipment is active and set for the rated motor current there are no other sources of danger present the motor is running correctly no overload no speed fluctuation no loud noises etc the correct braking torque is set according to the specific application Sec Tech nical Data in case of problems Sec Malfunctions Operating Instructions Aseptic Drives Malfunctions Motor problems ago 7 Malfunctions 7 1 Motor problems Problem Possible cause Remedy Motor does not start up Interruption in connecting harness Check connections correct
12. e If used as a holding brake ingpecethe brake gt Every 2 to 4 years depending on operating Extract the abraded matter gt BR2 conditions Inspect the motor Motor Every 10 000 hours of operation o os bearings and replace if Replace the oil seal Dri Varies Touch up or renew the surface rive anticorrosion coating 1 The periods of wear are affected by many factors and may be short The machine designer must calculate the required inspection maintenance intervals individually accordance with the project planning documents e g Drive Engineering Practical Implementation Vol 4 Operating Instructions Aseptic Drives 21 8 Inspection Maintenance Inspection and maintenance of the brake BR 8 2 Inspection and maintenance of the brake BR 52631AXX Figure 5 Design of the brake Friction plate 7 Brake springs Bolt 8 Brake coil body Guide ring 9 Sealing washer Brake disk 10 Bolt Pressure plate with stud Damping plate Altering the brak braking torque can be changed in steps gt Sec Braking Torques BR1 BR2 ing torque BR 22 by installing different brake springs by changing the number of brake springs Isolate the motor and brake from the supply safeguarding them against unin tentional power up Remove the encoder housing 11 with cover 12 see Figure 6 Loosen the bolts 10 and remove the complete brake Loosen the screws 2 and
13. motor Its only purpose is to facilitate the assignment of components to the spare parts lists Discrepancies are possible depending on the motor size and version 3 1 Basic design of the aseptic motor 52427AXX 1 Rotor 42 Non drive end bearing 393 O ring shield 2 Circlip 44 Grooved ball bearing 528 Adapter plate 3 Key 100 Hex nut 531 Screw plug 7 Flanged end shield 106 Oil seal 533 Screw plug 9 Screw plug 107 Oil flinger ring 535 Plug connector 10 Circlip 119 Slotted cheese head screw 536 Plug connector 11 Grooved ball bearing 123 Hex head screw 540 IS adapter plate gasket 12 Circlip 129 Screw plug 541 Gasket 13 Hex head screw 296 Adapter plate IS 542 Terminal box cover 16 Stator 297 Slotted cheese head screw 545 Screw plug 31 Key 298 Adapter plate gasket 41 Equalizing ring 392 O ring Operating Instructions Aseptic Drives Motor design Nameplate unit designation 3 2 Nameplate unit designation Nameplate SEWAEURODRIME Bruchsal Germany 1847 DAS80N4 TF IS 3 IEC 34 Nr 02 3001234568 0001 03 2499 4 r min 1440756 Nn 130 kW 0 37 cos 0 76 V 2307400 ATY 6570 95 Hz 50 1 Kg 20 IP 166 leo E Bremse V Nm Gleichrichter Schmierstoff Made in Germany
14. the switch cabinet Install the plug connector Sec Installing the plug connector For A or operation e Connect as shown in the wiring diagram Install the variable terminal link as shown in the following figures according to the required motor operation A or Install the plug connector Sec Installing the plug connector 01734AXX 01735AXX Operating Instructions Aseptic Drives 13 Electrical Installation Connecting the motor using the IS plug connector Brake control For operation System BSR On side of the variable terminal link as shown in the following figure Remove only Preparing the the bare metal pin of the marked prong horizontally touch guard variable terminal link gt 50429AXX For A operation On the side of the variable terminal link as shown in the following figure Completely remove two prongs horizontally 50430AXX Wiring according to Ai terminal point for double assignment the DT81 wiring Connect the link cable diagram for A or T operation with When operation is as required double terminal Insert the link cable in the variable terminal link assignment Install the variable terminal link Atterminal point for double assignment the motor lead above the variable terminal link Connect the other lines as shown in the wiring diagram Install the plug connector Sec
15. 23 D 76642 Bruchsal Service Electronics Tel 49 171 7210791 Service Gear Units and Motors Tel 49 172 7601377 Assembly Garbsen SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Service near Hannover Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen scm garbsen sew eurodrive de P O Box Postfach 110453 D 30804 Garbsen Kirchheim SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 near M nchen DomagkstraBe 5 Fax 49 89 909552 50 D 85551 Kirchheim scm kirchheim sew eurodrive de Langenfeld SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 near Dusseldorf SiemensstraBe 1 Fax 49 2173 8507 55 D 40764 Langenfeld scm langenfeld sew eurodrive de Meerane SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 near Zwickau Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane scm meerane sew eurodrive de Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 185 http Awww usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industriel
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18. d voltage range Operating Instructions Aseptic Drives Technical Data Gear unit gaskets seals 9 3 Gear unit gaskets seals Designation Material Standard Option Radial oil seal NBR 75FKM585 Closing cap NBR O ring NBR Loctite sealing compound Loctite 574 Gear unit cover gasket ANT6800 Gasket for aluminum motor flange AMF 38 Paper 9 4 Motor gaskets seals Designation Material Standard Option Radial oil seal 75FKM585 NBR O ring stator opening NBR O ring screw plug NBR Encoder flange gasket MP15 0570 Housing cover gasket RN8011 Adapter plate gasket RN8011 Gasket IS lower part SBR 1704 Gasket 15 cover SBR 1704 Nameplate polyester foil 7818 9 5 Permitted ball bearing types Motor type Driving end A bearing Non driving end B bearing DAS80 6303 J 2RS C3 6303 J 2RS C3 DAS9O 6306 J 2RS C3 6305 J 2RS C3 DAS100 6306 J 2RS C3 6305 J 2RS C3 9 6 Lubricant table for anti friction bearings of SEW motors The motor anti friction bearings are factory filled with the greases listed below Ambient temperature Manufacturer Type in motor Anti friction bearing 40 C 40 C Kl ber Asonic GHY72 1 Synthetic lubricant synthetic based anti friction bearing grease Operating Instructions Aseptic Drives 10 26 1 Index 10 Index A Altering the braking tor
19. e from SEW motor protection devices temperature sensors TF Route separately shielded feeder cables together with switched mode power lines in one cable Do not route unshielded feeder cables together with switched mode power lines in one cable 5 2 Special aspects for operation with a frequency inverter When motors are powered from inverters you must adhere to the wiring instructions issued by the inverter manufacturer It is essential to observe the operating instructions for the frequency inverter 5 3 Special aspects in switching operation When the motors are used in switching operation any possible malfunctions of the switchgear must be excluded by appropriate wiring According to EN 60204 electrical equipment of machines motor windings must have interference suppression to protect the numerical or programmable logic controllers Since it is primarily switching operations that lead to the disruptions we recommend installing protective circuitry on the switching devices Operating Instructions Aseptic Drives 11 12 Electrical Installation Connecting the motor using the IS plug connector 54 Connecting the motor using the IS plug connector Line cross section 52825AXX Figure 3 IS plug connector The IS plug connector is supplied from the factory with its base fully wired up including additional features such as a brake rectifier The upper section of the IS connector is included in the scop
20. e of delivery and must be connected as shown in the wiring diagram The IS plug connector has CSA approval up to 600 V Note for application according to CSA regulations Tighten the M3 terminal screws to a torque of 0 5 Nm See the following table for American Wire Gauge AWG line cross sections Make sure the type of line corresponds to the applicable regulations The rated currents are specified on the motor nameplate The line cross sections that can be used are listed in the following table Without variable termi With variable termi Link cable Double assignment nal link nal link motor and brake SR 0 25 4 0 mm 0 25 2 5 mm max 1 5 mm max 1 x 2 5 and 1 x 1 5 mm 23 12 AWG 23 14 ANG max 16 AWG max 1x 14 and 1 x 16 AWG Operating Instructions Aseptic Drives Electrical Installation 5 Connecting the motor using the IS plug connector Wiring the upper Loosen the housing cover screws section of the d Remove the housing cover plug connection Remove the screws from the upper section of the plug connector Remove the upper section of the plug connector from the cover Strip the insulation off the connection lead Strip about 9 mm insulation off the connecting leads Pass the cable through the cable gland Wiring up as For LIA startup shown in wiring Connect with 6 lines diagram DT81 Tighten the clamping screws carefully Motor contactors in
21. ervice Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 China 28 12 2003 Address List 1 Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B sewcol andinet com Santaf de Bogota Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service 4 11 Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 220121236 Business Centrum Praha Fax 420 220121237 Lun 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 P O Box 100 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Paldiski mnt 125 Fax 372 6593231 0006 Finland Assembly Lahti SEW EURODRIVE OY Tel 358 3 589 300 Sales Vesim entie 4 Fax 358 3 7806 211 Service FIN 15860 Hollola 2 http www sew eurodrive fi sew sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Libreville Fax 241 7340 12
22. g Instructions Aseptic Drives Electrical Installation 5 Connecting the brake 5 5 Connecting the brake The brake is released electrically The brake is applied mechanically when the voltage is switched off Comply with the applicable regulations issued by the relevant employer s liability insurance association regarding phase failure protection and the associated circuit circuit modification e Connect the brake according to the wiring diagram supplied with the brake Note In view of the DC voltage to be switched and the high level of current load it is essential to use either special brake contactors or AC contactors with contacts in utilization category AC 3 to EN 60947 4 1 After replacing the brake disc the maximum braking torque is reached only after several cycle times Connecting the The DC disk brake is powered from a brake control system with a protection circuit This brake control control is accommodated in the terminal box IS lower part or must be installed in the sysiem switch cabinet Sec Wiring notes Check the line cross sections braking currents Technical Data Connect the brake control system according to the wiring diagram supplied with the brake 5 6 Accessory equipment Connect supplied accessory equipment according to the wiring diagrams included LN Temperature sensor TF Do not apply any voltage The positive temperature coefficient PTC thermistors
23. g to operating instructions 73 Malfunctions when operating with a frequency inverter Customer service 20 The symptoms described in the Motor Problems section may also occur when the motor is operated with a frequency inverter Please refer to the frequency inverter operating instructions for the significance of the problems which occur and to find information about rectifying the problems Please have the following information to hand if you require the assistance of our customer service Nameplate data complete Nature and extent of the fault Time and peripheral circumstances of the fault e Presumed cause Operating Instructions Aseptic Drives Inspection Maintenance gt Inspection and maintenance intervals lt 8 Inspection Maintenance Use only genuine spare parts in accordance with the valid parts list Motors can become very hot during operation danger of burns Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional power up 8 1 Inspection and maintenance intervals ES Unit component Frequency What to do Inspect the brake depending on external factors Brake If used as a working brake the brake disk thickness e BR1 Brake disk lining BR2 At least every 3000 hours of operation Pressure plate Carrier gearing Brake
24. if necessary Brake does not release Sec Brake Problems Fuse blown Replace fuse Motor protection has tripped Check motor protection for correct setting correct error if necessary Motor protection does not switch error in control Check motor protection control correct error if necessary Motor does not start or only with difficulty Motor designed for delta connection but used in star connection Correct circuit Voltage and frequency deviate markedly from setpoint at least during switch on Provide better power supply system check cross section of connecting harness Motor does not start in star connection only in delta connection Torque not sufficient in star connection Switch on directly if delta inrush current is not too great otherwise use a larger motor or a special version contact SEW Contact fault on star delta switch Rectify fault Incorrect direction of rotation Motor connected incorrectly Swap over two phases Motor hums and has high current consumption Brake does not release Sec Brake Problems Winding defective Rotor rubbing Fuses blow or motor protection trips immediately Short circuit in line Send motor to specialist workshop for repair Rectify short circuit Short circuit in motor Send motor to specialist workshop for repair Lines connected incorrectly Correct circuit Ground fault on m
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26. olli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GMBH Tel 359 2 9532565 Bogdanovetz Str 1 Fax 359 2 9549345 BG 1606 Sofia bever mbox infotel bg Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande sewsales entelchile net LAMPA RCH Santiago de Chile Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 http www sew com cn S
27. or Acme Plaza Fax 91 22 28217858 Andheri Kurla Road Andheri E sewmumbai vsnl net Mumbai Ireland Sales Dublin Alperton Engineering Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate Glasnevin Dublin 11 Italy Assembly Milano SEW EURODRIVE di Blickle amp Co s a s Tel 39 2 96 9801 Sales Via Bernini 14 Fax 39 2 96 799781 Service 1 20020 Solaro Milano sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 4225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Toyoda cho lwata gun sewjapan sew eurodrive co jp Shizuoka prefecture 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong master sew korea co kr Ansan 425 120 Latvia Sales Riga SIA Gultni Tel 371 7 840202 21 Unijas Street Fax 371 7 840088 LV 1039 Riga gultni isr lv Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Merkines g 2A Fax 370 315 79688 LT 4580 Alytus irmantas irseva one lt Luxembourg Assembly Br ssel CARON VECTOR S
28. otor Send motor to specialist workshop for repair Severe speed loss under load Overload Perform power measurement use larger motor or reduce load if necessary Voltage drops Increase cross section of connecting harness Motor heats up gt 70 Overload Perform power measurement use larger motor or reduce load if necessary Inadequate cooling Improve cooling air supply Ambient temperature too high Adhere to permitted temperature range Use delta connection for motor rather than star connection as provided for Correct circuit Loose contact in connecting harness one phase missing Rectify loose contact Fuse blown Look for and rectify cause see above replace fuse Supply voltage deviates from rated motor voltage by more than 5 96 A higher voltage has a particularly unfavorable effect in motors with a low speed winding since in these the no load current is already close to the rated current even when the voltage is normal Adapt motor to supply voltage Rated operation type S1 to S10 DIN 57530 exceeded e g due to excessive starting frequency Adjust rated operation type of motor to required operating conditions if necessary call in a specialist to determine correct drive Excessively loud Ball bearing compressed contaminated or damaged Re align motor inspect ball bearing Sec Used ball bearing types and replace if necessary Vib
29. que BR 22 B Ball bearing 25 Brake problems 20 Connecting accessory equipment 17 Connecting the brake 17 Connecting the motor using the IS plug connector 12 Electrical Installation 11 Extended storage of motors 9 F Frequency inverter operation 11 G Gear unitseal 25 l Inspection 21 Inspection and maintenance of brake BR 22 Inspection and maintenance of the brake 22 Inspection intervals 21 Installation tolerances 10 Installing the plug connector 15 IS plug connector 12 L Line cross section 12 Lubricant table for anti friction bearings of motors 25 Maintenance 21 Maintenance intervals 21 Malfunctions 19 Mechanical Installation 9 Motor Design 7 Motor gasket 25 Motor problems 19 Mounting position of the upper section of the plug connector 16 N Nameplate 8 Operating currents 24 Permitted ball bearing types 25 5 Safety Notes 5 Serial number 8 Startup 18 T Technical Data 24 Transportation 6 U Unit designation 8 Wiring the upper section of the plug connector 13 Operating Instructions Aseptic Drives Address List 1 Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraBe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de Service P O Box sew sew eurodrive de Postfach 30
30. ration of rotating parts Rectify cause possibly imbalance Operating Instructions Aseptic Drives 9 19 SX A 7 Malfunctions Brake problems 7 2 Brake problems Problem Possible cause Remedy Brake does not release Incorrect voltage on brake control unit Apply correct voltage Brake control unit failed Install a new brake control system check internal resistance and insulation of brake coil check switchgear Max permitted working air gap exceeded because brake lining worn down Replace complete brake Voltage drop on connecting harness gt 10 96 Provide for correct connection voltage check cable cross section Inadequate cooling brake overheats Improve air supply Brake coil has interturn fault or short circuit to exposed conductive part Replace complete brake and brake control system specialist workshop check switchgear Motor does not brake Brake lining worn down Replace complete brake Incorrect braking torque Change the braking torque Sec Technical Data by the type and number of brake springs Brake is applied with time lag Brake is switched on AC voltage side Switch on DC and AC voltage sides e g please refer to wiring diagram Noise in the brake area Pulsating torques due to incorrectly set fre quency inverter Check correct setting of frequency inverter accordin
31. remove the guide ring 3 with friction plate 1 brake disk 4 pressure plate 5 and damping plate 6 Remove the brake springs 7 from the brake coil body 8 and replace them by new ones Position the new brake springs symmetrically Slide the damping plate 6 over two studs attached to the pressure plate 5 so the embossing pattern is located with the projecting side facing the pressure plate Pressure plate 5 Place on the brake springs 6 together with the damping plate 7 Guide the studs attached to the pressure plate 5 through the holes in the brake coil body 8 and make sure the pressure plate is in the correct position Operating Instructions Aseptic Drives Inspection Maintenance 8 Inspection and maintenance of the brake BR 9 Place the flat side of the brake disk 4 on the pressure plate 8 Note Do not bring the disk into contact with grease or oil 10 Place the guide ring 3 and friction disk 1 onto the brake disk 4 press down and install the screws 2 11 Connect the complete brake back onto the motor following figure Make sure the gearing of the brake disk engages in the gearing of the carrier and that the plug on the motor end fits into the socket on the brake end Mount the brake on the brake end shield 13 using the screw 10 12 Mount the encoder housing 11 with cover 12 52709AXX Figure 6 Mount the brake on the motor 10 Screw
32. tion period of the ball bearings after storage periods exceeding one year e Check whether the motor has absorbed moisture as a result of being stored for a long time Measure the insulation resistance to do this measuring voltage 500 V The insulation resistance following figure varies greatly depending on the temperature The motor must be dried if the insulation resistance is not adequate 0 20 40 60 80 C 01731AXX 1 Note that the temperature range of the gear unit may also be restricted gear unit operating instructions Operating Instructions Aseptic Drives 10 Mechanical Installation Installing the motor 43 Installing the motor Installation in damp locations or in the open The motor or gearmotor may only be mounted or installed in the specified mounting position on a level and torsionally rigid support structure that is not subject to shocks Carefully align the motor and the driven machine to avoid placing any unacceptable strain on the output shafts observe permitted overhung load and axial load Do not butt or hammer the shaft end Ensure an unobstructed cooling air supply Balance components for subsequent mounting on the shaft with a half key motor shafts are balanced with a half key If possible arrange the terminal box so the cable entries are pointing downwards Coat the threads of cable glands and pocket caps with sealant and tighten them well Seal the cable en
33. try well Thoroughly clean the sealing surfaces of terminal boxes and terminal box covers prior to reassembly gaskets must be glued in on one side Install new gaskets to replace embrittled ones Restore the anticorrosive coating if necessary 4 4 Installation tolerances Shaft end Flanges Diameter tolerance in accordance with DIN 748 Centering shoulder tolerance in accordance with e ISO k6 at lt 50 mm DIN 42948 150 m6 at gt 50 mm ISOj6 at lt 230 mm e Center bore in accordance with DIN 332 shape 150 h6 at gt 230 mm DR Operating Instructions Aseptic Drives Electrical Installation Wiring notes 5 Electrical Installation It is essential to comply with the safety notes in section 2 during installation Switch contacts in utilization category AC 3 to EN 60947 4 1 must be used for switching the motor and the brake 5 1 Wiring notes Protection against interfer ence from brake control systems Protection against interfer ence from motor protection devices Comply with the safety notes during installation Do not route brake cables alongside switched mode power cables since otherwise there is a risk of disrupting brake controllers Switched mode power cables include in particular Output cables from frequency and servo controllers soft start units and brake units Connecting harnesses to braking resistors etc To provide protection against interferenc
34. x 41 61 41717 00 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 7 Tambol Donhuaroh sewthailand sew eurodrive co th Muang District Chon Buri 20000 12 2003 Address List 1 Sales Tunis T M S Technic Marketing Service Tel 216 1 4340 64 1 4320 29 7 rue Ibn El Heithem Fax 216 1 4329 76 2 1 SMMT 2014 M grine Erriadh Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 216 4419164 Sales Hareket Sistemleri Sirketi 216 3838014 Service Bagdat Cad Koruma Cikmazi No 3 Fax 90 216 3055867 TR 81540 Maltepe ISTANBUL sew sew eurodrive com tr USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 467 3792 2107 High Hill Road Box 481 csbridgeport seweurodrive com
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