Original Operating Instructions V-KTN
Contents
1. http www gd elmorietschle com Downloads Product Documents gt V Series Data Sheets NOTICE Subject to technical changes Daten I Rente D 481 2 e e Download the PDF file er oat i D481 gt V KTN 16 V KTN 41 L d J Kette gt Sl OE OA e Download the PDF file Sa TL AA Fig 11 Data sheet example Is Rielechie www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 27 A Gardner Denver Product Elmo Rietschle A Gardner Denver Product Gardner enver Elmo Rietschle is a brand of Gardner Denver s Industrial Products Division and part of Blower Operations Gardner enver EC declaration of conformity 2006 42 EC Hereby the manufacturer Gardner Denver Schopfheim GmbH D 79642 Schopfheim that the machine Dry running pressure vacuum pump of the Series V KTN Type V KTN 10 V KTN 15 V KTN 25 V KTN 40 V KTN 16 V KTN 26 V KTN 41 is conform to the regulations of the guideline indicated above The following harmonized and national standards and specifications are applied EN 1012 1 2010 Compressors and vacuum pumps Safety requirements Part 1 Compressors EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requi2. www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 17 Commissioning and decommissioning 6 6 1 18 Commissioning and decommissioning Commissioning www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH Unsachgem er Umgang Improper use May lead to severe or fatal injuries Therefore be sure to obey the safety instructions Noise emission The highest noise pressure levels measured as per EN ISO 3744 are given in Section 9 When spending a long time in the vicinity of the running machine use ear protectors to avoid per manent damage to your hearing NOTICE Wait until the machine stops The machine must only be switched on again after it stops Elmo Rietschle A Gardner Denver Product Commissioning and decommissioning 6 1 1 Drehrichtung pr fen gt The drive shaft direction of rotation is shown by the rotation direction arrow Fig 3 0 a Start the motor briefly max two seconds to check the direction of rotation When looking at the motor fan it must rotate clockwise The suction pipe must not be connected when starting up like this NOTICE Incorrect direction of rotation Running the machine in reverse for a long time may cause damage to the blades which may lead to the blades breaking Use a phase sequence indicator to check the direction of rotation anti clockwise rotating field 6 2 Decommissioni
3. bar Overpressure vacuum 1 5 Directives standards laws See Conformity Declaration 4 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietschle Foreword 1 6 Symbols and meaning Explanation gt Condition pre requisite HHHH Instructions action a b Instructions in several steps gt Results gt 14 Cross reference with page number re N Information note oO Safety symbol Warns of potential risk of injury Obey all the safety instructions with this symbol in order to avoid injury and death 1 7 Technical terms and meaning Term Explanation Machine Pump and motor combination ready to be connected Motor Pump drive motor In combined use the machine may produce a vacuum and excess pres Pressure vacuum pum pump sure at the same time Rotary vane Machine s design or active principle Volume flow A pressure vacuum pump s suction air or compressed air Overpressure pressure Difference in pressure compared with atmospheric pressure The corre sponding working pressure is greater than the atmospheric pressure Under pressure vacuum Difference in pressure compared with atmospheric pressure The corre sponding working pressure is lower than the atmospheric pressure The noise emitted at a specific loading given as a figure sound pressure Noise emission level dB A as per EN ISO 3744 1
4. mains by a qualified electrician so that it cannot be started up again accidentally For repairs use the manufacturer its branch offices or authorised dealers Please contact the manufacturer for the address of the service centre responsible for you see Manufac turer s address NOTICE For each machine that is sent to an Elmo Riet schle Service centre for inspection maintenance or repair a fully completed signed declaration of a harmlessness must be enclosed The declaration of harmlessness is part of the Jt Einsatzbedingte Kontaminierung der H Vakuumpumpen Komponenten a EL supplier s documentation Leg a Gardoer r sachets Unoedentacsrensensirung nver f r Vakuumpumpan und Komponenten on ome b After a repair or re commissioning the actions listed under Installation and Commissioning must be carried out as for initial commissioning Fig 8 Clearance certificate 7 7025 003 17 l Rietschle www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 23 A Gardner Denver Product Maintenance and repair 7 4 Spare parts merem A Carr Demo Proact A OU i t HTI Im Fig 9 Spare parts example Se Klicken Sie hier wenn Sie den Katalog ohne Zugangskennung benutzen m chten keine Bes
5. 00 c eee eee 10 Transportation ge er un leans O hae eee ae athe oat ee Rae pe 10 3 1 1 Unpack and check the delivery condition 10 3 1 2 Lifting and transporting 22 eee ete e A ee 10 LOLA G SS vaca ee ee ca ett Ga aha EE 11 3 2 1 Ambient conditions for storage 11 Disposal sr aaa ara ese IGS sda EE 11 Set up and Operation esa saasaa ara dE NN NNN d ee ee NIE NN H de EN 12 SUD erario Cea Renee EE 12 4 1 1 Data plate iconos R AC token Re ee ead 14 Description cia a Mies wR ae a eee AE dawn ea ee OP eR OM E 14 Areas TOT ADDIICAUIOM sasin ee A anata cried Seine ai oud eee teste was 14 Installation lt lt xica EEN a ee A Ee A ia 15 Preparing for installation 15 Installation 2 24 eo er a ee 15 Connecting e Te EERSTEN 16 Gontrol and relief valves oa crasas a epee a mr ne nn 16 Connecting the Motor vivio daa ee ee esse 17 Commissioning and decommissioning 00000 ee ee nenn nn nenn nn nn 18 COMMISSIONING EENEG 18 6 1 1 Drehrichtung pr fen 2 2 34 2 3 0 2 248 eee aw Pada we Geta nn ee 19 Decommissioning stong 19 Re coOMMISSIONINO Tanne ae ee held a oo luk nie Savio ag een wit 19 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietschle 7 1 7 2 7 3 7 4 Table of contents Maintenance and repair o oooooooconnco nn nn nn nn nn nen 20 Ensuring operational safety 2 222er een nennen 20 Maintenance work sus bakes beet ews en
6. 8 Copyright Passing on or copying this document using and providing information on its contents are prohibited unless expressly permitted EI Is Rietechle www gd elmorietschle com O Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 5 A Gardner Denver Product Safety 2 Safety 2 1 Warning instruction markings Danger level The manufacturer is not responsible for damage if you do not follow all of this documentation Consequences if not obeyed immediately imminent danger Death severe bodily injury possible imminent danger Death severe bodily injury possible hazardous situation Slight bodily injury NOTICE 2 2 General possible hazardous situation Material damage These operating instructions contain basic instruc tions for installation commissioning maintenance and inspection work which must be obeyed to en sure the safe operation of the machine and prevent physical and material damage The safety instructions in all sections must be taken into consideration The operating instructions must be read by the responsible technical personnel operator before installing and commissioning and must be fully un derstood The contents of the operating instructions must always be available on site for the technical personnel operator Instructions fixed directly onto the machine must be obeyed and must always re main legible This applies for example to e Symbols for connections
7. Edition 2 1 2012 BA 481 EN Original Operating Instructions Elmo Au Rietschle V KTN 16 26 41 A Gardner Denver Product V Serie V Series Drehschieber Rotary Vane Table of contents 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 3 1 3 2 3 3 4 2 4 3 5 1 5 2 5 3 5 4 5 5 6 1 6 2 6 3 Table of contents FOreWord a suis cara ani id a a en are 4 PEMCIPIES iii A AR RA A A A AS 4 Target Groupes ciego 022 rra a ee A A A e 4 Supplier documentation and accompanying documents 4 Abbreviations 2 0 4 NEE e A e ea ee NEEN ee ee ER 4 Directives standards laws 0 0 ee ee eee eee ee eens 4 Symbols and meaning rse e 20h awww a u sn Ce Se ee cd DEN 5 Technical terms and meaning 0 00 cece eee eee 5 CODO Send SNE shade eg BAG Hee REA ae has Cech Raed edges wwe 5 SAIC ee aa reece A A AA AAA 6 Warning instruction markingS 6 Generals i 2 2000 te Kewer ce Gee Tahoe Sead Pee et ee ee eee eee vere edhe A bee 6 Designated USS zu Aa Bee ee Greene ee angen ae antag aici a nern aN 7 Unacceptable operating mode 7 Personal qualifications and training 0 ee een en 8 Salety CONSCIOUS WOK face Bea s beet ae a ee Pew ee EE 8 Safety notes for the operator 0 2 ee eee 8 Safety instructions for installing commissioning and maintenance 0 0000 9 Guarantee Conditions corr a ea ee A e EE 9 Transport storage and disposal 0
8. a common shaft The V KTN are in a plastic sound cover Inside the sound cover is also a fan that provides cooling The vacuum regulating valve Fig 2 C and the pressure regulating valve Fig 2 D enable the vacuum and pres sure to be set to the required values which have an upper limit The compressed air is cooled by a cooling segment in versions 02 and 03 4 3 Areas of application These dry running rotary vane pressure vacuum pumps models V KTN 16 to V KTN 41 are suitable for creat ing pressure and vacuum at the same time Constant operation is permissible The nominal flow rate is 15 25 and 40 m h at 50 Hz The load limits bars on the intake and pressure sides are specified on the data plate Fig 2 N Data sheet D 481 shows the dependency of the flow rate on the excess pressures These dry running machines are suitable for conveying air with a relative humidity of 30 90 fe If the unit is switched on more frequently at regular intervals of about 10 times an hour or at D higher ambient temperatures and intake temperatures the excess temperature limit of the motor ay winding and the bearings may be exceeded i Please contact the manufacturer should the unit be used under such conditions O If it is installed in the open air the unit must be protected from environmental influences e g by a y protective roof El 14 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I
9. aces discharge of pumped media or cooling air El 8 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH BA Rietschle Ganar Der Product Safety 2 8 Safety instructions for installing commissioning and maintenance 2 9 Guarantee conditions Elmo LB Rietschie ene bo Ped The operator will ensure that any installation commissioning and maintenance work is car ried out by authorised qualified specialists who have gained sufficient information by an in depth study of the operating instructions Only work on the machine when it is idle and cannot be switched on again Ensure that you follow the procedure for decom missioning the machine described in the operat ing instructions Fit or start up safety and protective devices again immediately after finishing work Conversion work or modifications to the ma chine are only permissible with the manufactur er s consent Only use original parts or parts approved by the manufacturer The use of other parts may invali date liability for any consequences arising Keep unauthorised people away from the ma chine The manufacturer s guarantee or warranty will no longer apply in the following cases Improper use Not complying with these instructions Operation by insufficiently qualified staff Using spare parts that have not been approved by Gardner Denver Schopfheim GmbH Unauthorised modifications to the machine or the accessor
10. ction 7 2 2 Section 7 4 Machine gets too hot Ambient or intake temperature is too high Ensure it is being used prop erly Section 2 3 Cooling air supply is ob structed Check environmental condi tions Section 5 1 Clean ventilation slots Section 7 2 The blow out filter cartridge is dirty Clean or replace the filter cartridge Section 7 2 1 Section 7 4 The regulating valves are dirty so that the permissible pres sure and or vacuum values have been exceeded Clean or replace the regulat ing valves Section 7 2 Section 7 4 The machine makes an abnormal noise The compressor housing is worn chatter marks Repair by manufacturer or authorised workshop Elmo Rietschle Service A regulating valve is vibrating Replace the valve Section 7 4 Blades are damaged Replace blades Section 7 2 2 Section 7 4 Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated 26 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH Elmo Rietschle A Gardner Denver Product Technical Data 9 Technical Data V KTN Sound pressure level max EN ISO 3744 Tolerance 3 dB A Weight max Length Width Height Vacuum connection Pressure connection You will find more technical data on the data sheet
11. d maintenance The whole unit should always be kept in a clean condition 7 2 Maintenance work Interval Maintenance to be carried out Section monthly Check the pipes and screws for leaks and to ensure they are seated properly and if necessary seal again or tighten up monthly Check the terminal box and cable inlet holes for leaks and if necessary re seal monthly Clean the regulating valves and ventilation slots on the ma chine and the motor cooling ribs If there is a great deal of dust in the spaces on the cooling ribs and cooling pipes after removing the inlet grating Fig 2 G clean by blowing through The machine s bearings are permanently lubricated and do not require re lubricating monthly every 6 months Clean or replace filter cartridges V KTN 16 7 000h 1 000h Check blades Replace blades V KTN 26 5 000h 1 000h V KTN 41 3 000 h 1 000 h EI 20 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietschle Aare ene rout 7 2 1 Air filtering Maintenance and repair Fig 5 Air filtering Cc Vacuum regulating valve Pressure regulating valve Outlet grid Housing cover Filter cartridge Filter cover Knurled knob Knurled nut Screw cap Fig 6 Purging filter cartridge 1 2 Filter cartridge Compressed air Elmo L Rietschie Aart De Pott NOTICE Insufficient maintenance on th
12. e Data and motor data plate e Instruction and warning plates The operator is responsible for observing local regu lations El 6 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH BA Rietschle Ganar Der Product 2 3 Designated use Safety The machine must only be operated in such areas as are described in the operating instructions 2 4 Unacceptable operating modes Elmo L Rietschie Bee only operate the machine in a technically perfect condition do not operate the machine when it is only par tially assembled the machine must only be operated at an ambi ent temperature and suction temperature of between 5 and 40 C Please contact us for temperatures outside this range the machine may convey compress or extract the following media e convey air with a relative humidity of 30 90 e all non explosive non inflammable non ag gressive and non poisonous dry gases and gas air mixtures extracting conveying and compressing explo sive inflammable aggressive or poisonous me dia e g dust as per ATEX zone 20 22 solvents as well as gaseous oxygen and other oxidants extremely damp air water vapour traces of oil oil vapour and grease using the machine in non commercial plants if the necessary precautions and protective meas ures have not been taken in the plant installing in environments that are at risk of ex plosions using the machine in areas with ionisin
13. e air filter The power of the machine lessens and damage may occur to the machine The filter cartridges Fig 5 e for intake air Fig 5 f for blowing air and Fig 5 h for air charging must be cleaned every month or more often depending on how dirty they are by blowing out from inside to out side In spite of cleaning the filters their separation efficiency will continue to deteriorate Therefore the filters should be replaced every six months Changing filters Unscrew the outlet grid Fig 5 G Undo the screw cap Fig 5 s and the knurled knob Fig 5 m Undo the knurled nut Fig 5 o and re move the filter cover Fig 5 k Remove and clean or replace filter cartridges e f and h Reassemble in reverse order Danger of injury when dealing with com pressed air When blowing through with compressed air solid particles may be carried along or powder dust swir ling around may cause injury to the eyes Therefore when cleaning with compressed air always wear goggles and a dust mask www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 21 Maintenance and repair 7 2 2 Replacing blades Fig 7 Changing blades O Direction of rotation Minimum height Slanting side of the blade Drilled holes in the housing Housing lid Blade a oT N lt X Checking blades V KTN 16 26 have 6 carbon blades and V KTN 41 has 7 carbon blades that wear out gradua
14. g radia tion back pressures on the outlet side of more than 0 1bars modifications to the machine and accessories www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 7 Safety 2 5 Personal qualifications and training 2 6 Safety conscious work Ensure that people entrusted with working on the machine have read and understood these operating instructions before starting work particularly the safety instructions for installation commissioning maintenance and inspection work Manage the responsibilities competence and monitoring of staff all work must only be carried out be technical specialists e Installation commissioning maintenance and inspection work e Working with electricity personnel being trained to work on the ma chine must be supervised by technical special ists only The following safety regulations apply in addition to the safety instructions and intended use listed in these instructions 2 7 Safety notes for the operator Accident prevention regulations safety and op erating regulations the standards and laws in force hot parts of the machine must not be accessible during operation or must be fitted with a guard People must not be endangered by the free extraction or discharge of pumped media Risks arising from electrical energy must be eliminated The machine must not be in touch with inflam mable substances Danger of fire by hot surf
15. ies supplied by Gardner Denver Schopfheim GmbH www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 9 Transport storage and disposal 3 Transport storage and disposal 3 1 Transportation 3 1 1 Unpack and check the delivery condition 3 1 2 Lifting and transporting Unpack the machine on receipt and check for transport damage Notify the manufacturer of transport damage im mediately Dispose of the packaging in accordance with the local regulations in force Death or limbs crushed as a result of the items being transported falling or tipping over When transporting with the lifting device remem ber Select the lifting device suitable for the total weight to be transported Ensure that the machine cannot tip and fall Do not stop under a suspended load Put the goods to be conveyed on a horizontal base Lifting device Transporting with a crane Bodily injury resulting from improper operation a Loads crosswise to the ring level are not per mitted b Avoid impact stress a Tighten the eyebolts Fig 1 1 firmly b The machine must be suspended on the eyebolt using the lifting device for lifting and transport ing Fig 1 Lifting and transporting 1 Eyebolt 10 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH I Rietschle Transport storage and disposal 3 2 Storage NOTICE Material damage caused by i
16. lly during operation V KTN 16 First check after 7 000 operating hours then every 1 000 operating hours V KTN 26 First check after 5 000 operating hours then every 1 000 operating hours V KTN40 First check after 3 000 operating hours then every 1 000 operating hours Unscrew the outlet grid Fig 5 G Unscrew the housing cover Fig 7 b from the housing Remove the blades Fig 7 d to be checked All blades must have a minimum height Fig 7 X V KTN 15 25 24 mm V KTN 40 35 mm The blades must only be changed as a set Changing blades If you detect during the blade check that the minimum height has been reached or it has fallen below the minimum height the blade set must be changed Blow out the housing and the rotor slot Insert the blades into the rotor slot When doing this you must ensure that the blades with the sloping side Fig 7 Y point outwards and the direction of rotation of these sloping sides Fig 7 O matches that of the drilled holes for the hous ing Fig 7 Z Screw on the housing lidFig 6 b and outlet grid Fig 5 G Before starting up check that the blades run freely by moving the fan round for it unscrew the inlet grating Fig 2 G EI 22 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH Is Rietschle A Gardner Denver Product Maintenance and repair 7 3 Repair Service a For on site repair work the motor must be disconnected from the
17. mbH Is Rietschie Aare Den Product 5 5 Connecting the motor Elmo Is Rietschle A Gardner Denver Product Installation A M Danger of death if the electrical installation has not been done professionally The electrical installation may only be done by a spe cialist electrician observing EN 60204 The operating company has to provide the main switch a The electrical motor data can be found on the data plate Fig 3 N or the motor data plate The motors comply with DIN EN 60034 and are in protection class IP55 and insulation class F The appropriate connection diagram is located in the motor s terminal box not for the plug connec tion version The motor data must be compared with the data of the existing mains network cur rent type voltage network frequency permitted current value Connect the motor via plug connector Fig 2 J if fitted or via the motor protection switch for safety reasons a motor protection switch is required and the connecting cable must be in stalled via a cable fitting to provide strain relief We recommend using motor protection switches with delayed switch off depending on possible excess current Temporary excess current can occur when the machine is started cold NOTICE Power supply The conditions at the installation location must match the information on the motor data plate Without derating the following is permissible e 5 voltage deviation e 2 Frequency deviation
18. mproper storage gt Ensure that the storage area meets the following conditions a dust free b vibration free 3 2 1 Ambient conditions for storage Ambient conditions Value Relative humidity 0 to 80 Storage temperature 10 C to 60 C The machine must be stored in a dry environment with normal air humidity It should not be stored for more than 6 months see Info Machine storage guidelines Page 4 Danger from inflammable corrosive or poison ous substances Machines that come into contact with hazard ous substances must be decontaminated before disposal 3 3 Disposal gt When disposing ensure the following a Collect oils and grease separately and dispose of in accordance with the local regulations in force b Do not mix solvents cold cleaner and paint resi dues c Remove components and dispose of them in accordance with the local regulations in force d Dispose of the machine in accordance with the national and local regulations in force e Parts subject to wear and tear marked as such in the spare parts list are special waste and must be disposed of in accordance with the national and local waste laws EI Is Rietechle www gd elmorietschle com O Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 11 A Gardner Denver Product Set up and operation 4 Setup and operation 4 1 Setup Fig 2 V KTN Pressure vacuum pump V KTN A Vacuum connectio
19. n E Cooling air inlet B Pressure connection F Cooling air outlet C Vacuum regulating valve Q hot surfaces gt 70 C D Pressure regulating valve 12 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH Elmo LB Rietschie At Do Pete Set up and operation Fig 3 Pressure vacuum pump V KTN V KTN G Outlet grid N Data plate G Inlet grating O Rotation direction arrow J Plug connection optional Q hot surfaces gt 70 C El I Rietschle www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 1 3 A Gardner Denver Product Set up and operation 4 1 1 Data plate 1 Type Size mechanical version 1 2 3 4 5 2 Serial number Year of construction Gardner SN SC10114109003 2012 3 Car eee nee ganner z gnuer 4 Item no TYP KTN 26 02 1D 1028570218 0 6 1 0 6 5 Overpressure Vacuum 23 0 m h T 230 V 10 6 6A ais N 6 Volume flow EN 60034 Is KI F IP 55 30HF cos 0 95 7 Motor output Si 1 10 kw 1370 mi Made in Germany Roggenbachstrasse 58 D 79650 Schopfheim N 8 Speed N 9 Motor output 10 9 8 7 6 10 Operating mode Fig 4 Data plate 4 2 Description The V KTN range has a connecting thread on the pressure side and on the suction side The aspirated air is cleaned by an inbuilt fine micro filter The carbon dust caused by the scoring of the blades can also be separated by an integral filter The motor and the pump have
20. ng storing Stop the machine a Switch the machine off b If available close the cut off device in the suction and pressure pipe c Disconnect the machine from the electricity source d Depressurise the machine Open the pipes slowly gt The pressure reduces slowly e Remove the pipes and hoses f Seal the connections for suction and discharge nozzles with adhesive foil see also Section 3 2 1 Page 11 6 3 Re commissioning a Check the condition of the machine cleanliness cabling etc For installation see Section 5 Page 15 For commissioning see Section 6 1 Page 18 EI Is Rietschle www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 1 9 A Gardner Denver Product Maintenance and repair 7 Maintenance and repair A MN Danger of death from touching live parts Before maintenance work disconnect the machine by pressing the main switch or unplugging it and ensure that it cannot be turned on again A MEA Hot surfaces During maintenance work there is the danger of getting burnt on hot components of the machine Wait for the machine to cool down 7 1 Ensuring operational safety Regular maintenance work must be carried out in order to ensure operational safety Maintenance intervals also depend on the operational demands on the machine With any work observe the safety instructions described in Section 2 8 Safety notes for installation com missioning an
21. nn Se rn a ee ees 20 7 2 1 AFORO dia Ben ee en nee ee er Eee 21 7 2 2 Replacing Blades 2 2 05 ag edges a Sew ea ae er ek 22 Repair Service cota He re aa E Seine Reh 23 Spare paS secetos nenia en ne cn na re A RE eh Sek 24 Malfunctions Causes and elimination nun eee 25 Technical Data eu EN neua ana NN NEEN NN NNN NNN ee NN 27 EI Is Rietschle www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 3 A Gardner Denver Product Foreword 1 Foreword 1 1 Principles 1 2 Target group These operating instructions are a part of the following dry running rotary vane pressure vacuum pumps models V KTN 16 V KTN 26 and V KTN 41 describe how to use them safely and properly in all life phases must be available where the equipment is used The target group for these instructions is technically trained specialists 1 3 Supplier documentation and accompanying documents Document Contents No Supplier documentation Operating Instructions BA 481 EN Declaration of Conformit C 0081 EN Declaration of harmlessness 7 7025 003 17 Spare parts list Spare parts document E 481 Data sheet Technical data D 481 Info sheet Storage guidelines for machines 1150 Manufacturer s declaration 1 4 Abbreviations EU Directive 2002 95 EG RoHS Fig Figure V KTN Pressure vacuum pump m h Volume flow compressed suction air
22. om O Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 15 A Gardner Denver Product Installation 5 3 Connecting pipes 5 4 Control and relief valves a Vacuum connection at Fig 2 A and pressure connection at Fig 2 B NOTICE Material damage resulting from the forces and torques of the pipes on the unit being too high screw pipes in by hand The machine output is reduced if the pipes are too narrow and or too long b Check to ensure the intake line and pressure line are connected correctly NOTICE Length of the connection pipes With connection pipes that have the same pipe cross section as the machine connection and are more than 3m long a non return valve especially for the purpose must be installed in order to avoid reverse operation when the machine has stopped The required pressure and vacuum ranges can be set with the pressure regulating valve Fig 2 D and the vacuum regulating valve Fig 2 C as shown on the symbol plate attached to the rotary knob NOTICE Do not operate without the standard control and relief valves If the permissible final compression pressure and the permissible vacuum are exceeded see data plate the machine may be damaged Pressure regulating valve With the response of the pressure regulating valve compressed air can escape with a tem perature of gt 70 C EI 16 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland G
23. opfheim GmbH Postfach 1260 D 79642 Schopfheim
24. rements Part 2 Vacuum pumps These declarations of conformity are invalid when the machine has been modified without prior ap proval by us and the approval has been documented in writing Name and address of the EC person in Gardner Denver Schopfheim GmbH charge for documentation Postfach 1260 D 79642 Schopfheim Gardner Denver Schopfheim GmbH Schopfheim 1 8 2011 Dr Friedrich Justen Director Engineering C_0081_EN Safety declaration form 7 7025 003 17 for vacuum pumps and components Page 1 of 1 Gardner Denver Schopfheim GmbH Roggenbachstr 58 79650 Schopfheim Phone 49 0 7622 392 0 Fax 49 0 7622 392 300 Repairs and or maintenance of vacuum pumps and components will only be carried out if a declaration has been filled in correctly and completely If not the repair work cannot be started and delays will result This declaration must only be filled in and signed by authorised qualified staff 1 Type of vacuum pumps components 2 Reason for the submission Type description Machine number Order number Delivery date 3 Condition of vacuum pumps components 4 Contamination of the vacuum pumps Was this being operated YES O NO QO components when in use Which lubrication was used Toxic YES NO Corrosive YES NO Was the pump component emptied Microbiological YES NO Product Consumables YES NO U Explosive YES NO Has the pump component been cleaned and decontamingRadioactive YES NO o
25. s Rietschle Aare Der Product Installation 5 Installation 5 1 Preparing for installation Check the following points e Machine freely accessible from all sides e Do not close ventilation grids and holes e Sufficient room for installing and removing pipes and for maintenance work particularly for install ing and dismantling the machine e No external vibration effects e Do not suck any hot exhaust air from other ma chines into the cooling system available for maintenance work You must also ensure that the cooling air inlets Fig 2 E must be To remove the outlet grid Fig 3 G and the inlet grating Fig 3 G at least 30cm of space must be O at least 10cm away from the nearest wall outgoing cooling air must not be sucked in again 5 2 Installation NOTICE The machine may only be operated when it is set up horizontally Other installation on request Material damage resulting from the machine tipping over and falling When installed at more than 1000 m above sea level a reduction in power is noticeable In this case we would ask you to contact us Ensure that the foundation complies with the follow ing conditions e Level and straight e The bearing surface must be able to bear the weight of the machine It must be possible to install the machine on a firm foundation without anchoring When installing on a substructure we recommend fixing with flexible buffers EI Is Rietechle www gd elmorietschle c
26. tch with an overload dependent delayed switch off that takes into consideration the short term excess current at start up version with short circuit and overload trigger as per VDE 0660 Part 2 orlEC 947 4 Section 5 5 The blow out filter cartridge is dirty Clean or replace the filter cartridge Section 7 2 1 Section 7 4 The regulating valves are dirty so that the permissible pres sure and or vacuum values have been exceeded Clean or replace the regulat ing valves Section 7 2 Section 7 4 Intake or blowing power is not suf ficient Elmo L Rietschie anne bee Ped Intake filter and or blow out filter are dirty Clean or replace the intake filter Section 7 2 1 Section 7 4 Lines are too long or too nar row Check the hose or the pipe Section 5 3 Machine or system leaking Check the pipework and screw connections for leaks and to ensure that they are firmly seated Section 7 2 Blades are damaged Replace blades Section 7 2 2 Section 7 4 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH 25 Malfunctions Causes and elimination Fault Cause Troubleshooting Important Excess pressure or vacuum not achieved Machine or system leaking Check the pipework and screw connections for leaks and to ensure that they are firmly seated Section 7 2 Blades are worn or damaged Replace blades Se
27. tellmogichkeit Click here if you wart to acess the catalog without using e password no ordering possible Bitte w hlen Sie Ihre Sprache Please choose your language ies D Fig 10 Web site http www service er de 24 www gd elmorietschle com Gardner Denver Schopfheim GmbH Gardner Denver Deutschland GmbH Order spare parts in accordance with the e Spare parts list E481 V KTN 16 V KTN 41 e Download the PDF file http www gd elmorietschle com Downloads Product Documents gt V Series Spare Parts e Parts subject to wear and gaskets are indi cated separately on the list e Internetseite http www service er de e Select the type size and design NOTICE Only use original spare parts or parts approved by the manufacturer The use of other parts may lead to malfunctions and invalidate liability or the guarantee for any consequences arising Elmo Rietschle A Gardner Denver Product 8 Malfunctions Causes and elimination Fault Cause Malfunctions Causes and elimination Troubleshooting Important Machine is switched off by the motor pro tection switch Mains voltage Frequency does not correspond with the motor data Connection to motor terminal board is not correct Motor protection switch is not set correctly Check by qualified electrician Motor protection switch is triggered too quickly Use a motor protection swi
28. ther YES NO OOOOOO YES OU Cleaning agent Cleaning method Microbiological explosive or radioactively contaminated vacuum pumps components will only be accepted with proof that they have been cleaned properly Type of toxic substance or process related dangerous reaction products with which the vacuum pumps components came into contact Trade name manufacturer s Chemical Hazard Action to be taken if toxic First aid in the event of product name name class substances are released accidents Personal protection measures Hazardous decomposition products when subjected to thermal load YES NO DO Which 5 Legally binding declaration We swear that the information in this declaration is accurate and complete and that the undersigned am ina position to judge this We are aware that we are liable to the contractor for damage caused by incomplete and inaccurate information We undertake to release the contractor from any damage claims from third parties arising from incomplete or incorrect information We are aware that regardless of this declaration we are directly liable to third parties including in particular the contractor s staff entrusted with handling or repairing the product Company Street Post code Town Phone Fax Name in capitals Position Date Company stamp Legally binding signature TOS no Index 7 7025 003 17 0 Office responsible GS File management 7702500317 xl Gardner Denver Sch
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