Home

Operating Instructions Spare Parts List

1. 1 Safety instructions 1 Crane suspension shackle and transport handle 2 Disposal 1 General gt en een 1 Disposal regulations 2 Disposal of the Drive Unit PPH25 2 PPH25 000 Operating Instructions Introduction PPH25 000 0 1 Introduction Congratulations You have decided to purchase a tried and tested TYROLIT Hydrostress AG system and have thus acquired a highly sophisticated and reliable state of the art unit Thanks to the emphasis we place on quality assurance your TYROLIT Hydrostress AG system is another top of the range Swiss product High performance Reliable operation High portability Easy handling Low maintenance costs Only original TYROLIT Hydrostress AG spare parts can guarantee quality and interchangeability In the case of neglected or inappropriate maintenance we will be unable to accept the warranty commitment as specified in our terms of delivery Any repair work must be carried out by trained personnel only If you need more details about how to keep your TYROLIT Hydrostress AG System in perfect condition please contact our after sales service for fur ther information We hope that working with your TYROLIT Hydrostress AG system will be a problem free and fault free experience TYROLIT Hydrostress AG Ma
2. No pressure build up in feed circuit Defective pump Inform TYROLIT Hydrostress AG after sales service Motor direction of rotation is wrong phase pilot lamp does not light up Change the direction of rotation with the current phase reversing plug see Chapter 4 4 2 1 4 2 For drive unit with monitoring Inform TYROLIT Hydrostress AG after sales service No water emerging Water line is blocked Clean the water line Water valve on feed line is closed Open water valve Insufficient water pressure Check water circuit see Chapter 1 1 10 1 7 7 2 PPH25 000 Operating Instructions Corrective maintenance PPH25 000 7 2 If you are unable to remedy a fault please call our service centre see man ufacturer s address on the reverse of the title page To guarantee a rapid and professional solution to the problem it is impor tant that you have prepared as follows before calling Try to describe the fault as accurately as possible Note the type and index designation of your unit name plate Have the Operating Instructions close to hand Fig 7 1 Name plate Storage The Drive Unit PPH25 consists partially of materials which can corrode If you take the unit out of service for an extended period proceed as fol lows Blow out the water from the water lines Lightly oil the unit Store in a dry location 7 3 Corr
3. 08W1 73639 12 08H4 72942 15 08T1 60221 15 0501 00220 25 4 01F1 06000 50 0111 06035 00 07F1 61203 12 0111 06055 00 0111 06030 00 07F1 61210 38 Loctite 542 08H1 10201 15 08W1 58221 15 0111 06045 00 __08N1 74291 15 0111 06020 00 4x 0111 06055 00 0111 06035 00 0501 00220 25 13K1 SP280 104 Drehmoment 30Nm 0111 08025 00 Loctite 243 01U1 08015 50 07P7 01623 54 07P7 01423 64 0501 001 90 25 01F1 06000 50 4x 0111 06030 00 0111 06045 00 07F1 61210 38 Loctite 542 08H1 10151 12 08W1 73639 12 01F1 06000 50 4x Loctite 542 0501 00190 25 0751 00802 34 08G1 49191 12 08H1 10201 15 01F1 06000 50 4x 99HR 61130 57 99HR 61130 59 99HR 61130 58 99HR 61130 53 0501 00200 25 lt N 0111 06035 00 0111 06055 00 08H1 74786 22 07F1 61203 34 99HR 61130 54 000 99MA 61131 63 99MA 61131 64 Zeichn Nr 01F1 06000 50 0111 06020 00 0111 06030 00 0111 06035 00 0111 06045 00 0111 06055 00 0111 08025 00 01U1 08015 50 0501 00190 25 0501 00200 25 0501 00220 25 07F1 61203 12 07F1 61203 34 07F1 61210 38 07P7 01623 54 07P7 01423 64 0751 00802 34 08G1 49191 12 08H1 10151 12 08
4. 08M1 00014 MM 0781 00372 38 1201 0014 08H1 10151 12 99HR 61 130 55 99HR 61130 54 000 GcHdd 99MA 61130 35 Zeichn Nr 0000 61130 28 0111 06016 00 0111 05035 11 01U1 06011 50 0701 120 0751 00371 38 0751 00372 38 07W2 430VO 06 08H1 10151 12 0811 73860 12 08M1 00014 MM 0851 53151 12 08W1 73639 12 10984489 Mat Nr 10984831 971705 965772 971955 10984266 979703 979707 10984268 972878 10984279 10984264 972959 10984239 Vorschubskreislauf Deutsch Steuerbl Vorschubkreisl Inbus Schraube M6x16 Inbus Schraube M5x35 U Scheibe M6 DRV Vorschub FF Kupplung 3 8 Zoll Nippel 3 8 Zoll 4 3 Wegvent KRACHT Vorsch Ger Verschr 3 8 12L Ger Aufsteckst 3 8 12L Manom Verschr 1 4 Schwenkverschr 3 8 12 L Winkelverschr Rohr 12L Advance feed circuits English Control block adv feed circuits Allen head screw M6 x 16 Allen head screw M5 x 35 U Washer M6 Feed DRV Coupling 3 8 Nipple 3 9 Direct contr valve 4 3 KRACHT Straight screw conn 3 8 12L Ger Aufsteckst 3 8 12L Manom Verschr 1 4 Swivelling fitting 3 8 12 L Angle connection pipe 12L Circuits d avancement Francais Bloque de comm circ d avanc Vis six pans creux M 6x 16 Vis six pans creux M 5x 35 Rondelle a U M6 Avance DRV Raccord femelle alu 3 8 Raccord m le alu 3 8 Distributeur 4 3 KRACHT Vissage droit 3 8 12L Ger Aufsteckst 3 8 12L Manom Verschr 1 4 R
5. 13 Current phase switch 4 1 Controls and displays Operating Instructions 4 2 Electric controls 4 2 1 Current phase switch If the phase position of the power supply to the site is wrong the phases can be turned Fig 4 2 Current phase switch 4 2 2 EMERGENCY STOP Pressing the EMERGENCY STOP button switches the system off and pre vents the system being accidentally switched on again NOT AUS Fig 4 3 EMERGENCY STOP 4 2 PPH25 000 Operating Instructions Controls and displays 4 3 Displays Fig 4 4 Displays 1 Hour counter 4 Oil level indicator 2 Pressure gauge of main motor 5 Current phase pilot lamp 3 Pressure gauge of feed motors 4 3 1 Hour counter The hour counter allows for precise observance of the service intervals 000000001 h BW 40 Fig 4 5 Hour counter PPH25 000 4 3 Controls and displays Operating Instructions 4 3 2 Pressure gauge Fig 4 6 Pressure gauge 1 Pressure gauge for main motor 0 bar to 400 bar 2 Pressure gauge for feed motors 0 bar to 250 bar 4 3 3 Oil level indicator MAX MIN Fig 4 7 Oil level indicator Information The quantity of oil between oil MIN and oil MAX is 1 5 litres Different types of hydraulic oil should not be mixed together otherwise the oil will age prematurely Recommended hydraulic oil HLP ISO VG 46 4 4 PPH25 000 Operating Instructions Operation 9 1 5 2 A
6. 6 12 Pupm assembly 50Hz 10986555 07P7 01623 54 Pupm assembly 60Hz 10986554 07 7 01423 64 Electric motor 10984093 11M1 38480 132 Pos Stk Ger t Device TY Nummer HS Nummer Hydraulic circuit diagram PPH25S LIYDROSTRESS 60080 43 17 0 400 bar 14 ccm U 60Hz N sl Dm NIN
7. 000 Num ro de pi ce d tach e selon la liste des pi ces d tach es p ex 10984229 Pour les commandes questions et informations vous tes pri de vous adresser la filiale comp tente 10986969 de 29 9 08 Ersatzteilliste Spare Parts List Liste des pi ces d tach es Lista di parti di ricambio A Uso della lista di parti di ricambio La lista di parti di ricambio non un manuale d istruzioni per montaggio o smontaggio Questa lista di parti di ricambio serve esclusivamente per tro vare in modo semplice e rapido parti di ricambio che possono essere ordi nate all indirizzo riportato qui sotto Norme di sicurezza Pericolo Il montaggio o lo smontaggio di componenti della macchina pu comportare pericoli che non sono indicati in questa lista di parti di ricambio E assolutamente vietato servirsi di questa lista di parti di ricambio per scopo di montaggio o di smontaggio Per operazioni di mon taggio o smontaggio occorre seguire esclusivamente le relative is truzioni nel manuale per l uso della macchina La mancata osservanza di queste norme pu comportare lesioni e nel caso peggiore anche la morte Ordinazioni Informazione Per evitare forniture incorrette occorre verificare prima dell invio dell or dinazione se i dati indicati in essa sono corretti e completi vedere la lista dei dati per l ordinazione Occorre verificare anche se l indirizzo per la consegna esatto
8. 2 S 8 o E 3 o o Fa e gt gt gt oE osi A sime Hydraulic system Hydraulic hose inspection X X X X leakproof condition cleanliness Coupling inspection leakproof condition cleanliness x Check oil level see Chapter 4 4 3 3 B 4 4 Replace hydraulic oil X see Chapter 6 6 1 2 8 6 2 Water economy Water line 8 x X X X leakproof condition cleanliness If there is a risk of frost blow out the x water see Chapter 6 6 1 1 6 2 Mechanical Retighten accessible screws and nuts X X Major service May only be carried out by TYROLIT Hydrostress AG First service after or an authorised representative 100 operating hours After every 200 operating hours thereafter PPH25 000 6 1 Servicing Operating Instructions 6 1 1 6 1 2 6 1 2 1 Blowing out the water Information In order to prevent damage from frost cracks if there is a risk of frost or prior to extended breaks in work the cooling water must be blown out of the system Oil change Oil quality TYROLIT Hydrostress AG recommends Hydraulic oil HLP ISO VG 46 Other hydraulic oils can be used if they comply with the following specifica tions Pour point 42 C Viscosity index 170 Viscosity class HLP VG 46 or ISO 3498 HV 46 Wear protection according to DIN 51524 Part 3 HV46 Information Differen
9. 212 V7 Hydr Rohr 212 V8 Hydr Rohr 215 V9 Hydr Rohr 222 V10 Hydr Rohr 212 V13 Hydr Schlauch PPH20S V11 Hydr Schlauch PPH20S V12 Hydr SchlauchPPH20S V14 El Motor PPH25 18kW English Adapter plate Progressiv Allen head screw M10x 20 Countersunk head scr M8x35 Stop nut M8 thin head U washer dia 8 4 24x2 El Mot 18 kW Progressiv Pipe bend template d 32 Hydr Rohre und Schl uche Hydraulic pipe 218 V2 Hydraulic pipe 218 V3 Hydraulic pipe 18 V4 Hydraulic pipe 15 V5 Hydraulic pipe 212 V6 Hydraulic pipe 212 V7 Hydraulic pipe 212 V8 Hydraulic pipe 15 V9 Hydraulic pipe 022 V1 Hydraulic pipe 212 V1 0 3 hydraulic hoses 205 V1 1 hydraulic hoses PPH20S V12 hydraulic hoses PPH20S V14 El Motor PPH25 18kW Francais Plaque d adaptation Progressiv Vis six pans creux M10x 20 Vis t te frais e M8x35 Ecrou d arr t f basse M8 Rondelle en U Diam 8 4 24x2 EI Mot 18 kW Progressiv Rohrs Schlaufenform Dm 32 Hydr Rohre und Schl uche Tuyau hydraulique 018 V2 Tuyau hydraulique 218 Tuyau hydraulique 018 V4 Tuyau hydraulique 215 V5 Tuyau hydraulique 12 V6 Tuyau hydraulique 12 V7 Tuyau hydraulique 0312 V8 Tuyau hydraulique 015 V9 Tuyau hydraulique 222 V1 Tuyau hydraulique 212 V1 0 3 tuyaux hydrauliques PPH20SV11 tuyaux hydrauliques PPH20SV12 tuyaux hydrauliques PPH20SV14 El Motor PPH25 18kW Italiano Piastra di fissagg
10. 2BK 3 8 35 Pumpenturm 50Hz Pumpenturm 60Hz Raccirdo maschiante 3 4 Raccordo G3 4 A G1 2 Avvitamento diritto 3 8 12L Avvitamento diritto 1 2 15L Avvitamento diritto 3 4 22L Gerade Verbind Rohr 15L Winkel Flanschver 15L 35 Avvitamento aT Tubo 15L Avvitamento angolare Tubo 15L Avvitamento angolare Tubo 12L Klauenkupp Pumpe LOW Do N N A D D di 0000 60186 98 0111 05085 11 000 8 44 Drehmoment 9 Nm 07R3 RKVE6 V12 07W2 430HA 06 Drehmoment 60 Nm 07D9 ARAGO 00 01U1 08015 50 08D1 80361 34 EE i 0111 08016 00 08H1 11251 18 08D1 80361 34 O7DP ARAGO 00 08H1 73065 12 IE 08H1 11201 15 Loctite 243 08W1 73639 1 2 08W1 58221 1 5 07S1 00801 34 12D1 00V14 2 Loctite 542 H1 TI 08M1 00014 MM 0000 61130 27 08W1 74559 18 Loctite 542 99HR 61130 17 Loctite 542 08W1 74559 18 08T1 73413 18 99HR 61130 18 0111 05085 11 Drehmoment 9Nm 08H1 10151 12 258 12D1 00V12 Loctite 542 99HR 61130 59 99HR 61130 19 000 GcHdd 99MA 61130 34 Zeichn Nr 0000 60186 98 0000 61130 27 0111 05085 11 0111 08016 00 01U1 08015 50 0702 00 0709 00 07R3 RKVE6 V12 0751 00801 34 07W2 430HA 06 08B1 04251 18 08B1 04251 18 08C1 07252 18 08C1 07252 18 08D1 80361 34 08M1 00014 MM 08T1 73413 18 08W1
11. 5 5 4 4 5 8 Wait for 1 minute Repeat the start up and shutdown process three times Checkthe oil level and top up the hydraulic oil as necessary Fit tank cover The system is now free of air PPH25 000 Operating Instructions Corrective maintenance 7 1 Corrective maintenance Troubleshooting The following table will help you to narrow down and rectify the source of the fault Fault Possible cause Solution Drive Unit PPH25 does not run although the mains cable is con nected Current phase switch in wrong position Change the direction of rotation with the current phase switch phase pilot lamp lights up see Chapter 4 4 2 1 4 2 Emergency stop has been activated Release the Emergency Stop see Chapter 5 5 3 3 5 4 No voltage at drive unit because Automatic circuit breaker in electric controller has tripped Reset automatic circuit breaker Have the mains network checked Mains cable is defective Replace the mains cable No voltage at the power supply Check power supply building site Phase missing Check power supply Drive unit starts up but then switches off again Fuse of building site power supply trips Fuse protection too weak Change power supply Incorrect voltage The details on the name plate must correspond to the mains network values voltage and frequency No power alth
12. 53070 14 14V1 53070 38 14W2 00092 10 10984492 Mat Nr 971705 971955 972565 972792 972794 10984247 10984261 10984252 10984251 10984248 973690 973698 10984250 10984249 980288 lk hler Deutsch Inbus Schraube M6x16 U Scheibe M6 Kugelhahn Teflon G1 4 Steckkuppl 3 8 0 WR517 Stecknippel 1 4 1 WR513 lk hler Ger Verschr 3 4 18L Winkelverschr 1 4 I A Winkelverschr 3 8 I A Reduktion GF241 1A 1 4l Reduktion GF241 3 4 3 8 Rohrnippel GF530 1 4 x 40 Rohrnippel GF530 1 4x70 Rohrnippel GF530 3 8x70 Winkel GF92 3 4 A 1 Oil cooler English Allen head screw M6x16 U Washer M6 Ball valve Teflon G1 4 Coupling 3 8 0 WR517 Plug in nipple 1 4 1 WR513 Oil cooler Straight screw conn 3 4 18L Angle connection 1 4 Angle connection 3 8 Fitting GF241 1 1 41 Fitting GF241 3 4 3 8 extension 1 4 x 40 Rohrnippel GF530 1 4x70 Rohrnippel GF530 3 8x70 Angle GF92 G 3 4A 1 Radiateur d huile Francais Vis six pans creux M6x16 Rondelle en U M6 Robinet d eau bille teflon G1 4 Raccord 3 8 0 WR517 Raccord m le 1 4 1 WR513 Radiateur d huile Vissage droit 3 4 18L Raccord vis coud 1 4 Raccord vis coud 3 8 I A R duction GF241 1A 1 4l R duction GF241 3 4 3 8 Verl ngerung 1 4 x 40 Rohrnippel GF530 1 4x70 Rohrnippel GF530 3 8x70 Raccord GF92 G 3 4 A 1 I Raffredatore olio Italiano Vite ad esagono cavo M6X16 Rondella a U M6 Rubinett
13. 58221 15 08W1 73639 12 08W1 74559 18 10984488 Mat Nr 10980057 10984830 10985082 971731 979353 10984260 10984259 10986746 975969 10984257 972847 972847 972857 972857 972863 10984264 10984241 972990 10984239 972992 Hauptkreislauf Deutsch RV Nippel 3 4 x3 4 xL43 Steuerblock Hauptkreisl Inb Schraube M5x85 12 9 Inb Schraube M8x16 U Scheibe M8 DBV Hauptkreislauf Geh use DBV R ckschlagvent RKVE 16 V12 Kupplung FD Mut 3 4 Zoll 4 3 Wegvent KRACHT Hauptk Ueberwurfmutter 18 L Ueberwurfmutter 18 L Schneidring Rohr 18 Schneidring Rohr 18 Dichtkantenring G 3 4 Manom Verschr 1 4 T Verschr 18L Winkelverschr Rohr 15L Winkelverschr Rohr 12L Winkelverschr Rohr 18L Hauptkreislauf English Nipple RV 3 4 x3 4 xL43 Control block main circuit Allen head screw M5x85 12 9 Allen head screw M8x16 U washer M8 Main circuit DBV Housing DBV Back press valve RKVE 16 V12 Coupling 3 4 FD Direct contr valve 4 3 KRACHT Swivel nut 18 L Swivel nut 18 L Cutting ring pipe 18 Cutting ring pipe 18 Sealing edge ring 3 4G Manom Verschr 1 4 Connection 18L Angle connection tube 15L Angle connection tube 12L Angle connection tube 18L Hauptkreislauf Francais Raccord m le RV 3 4 x3 A xL43 Bloque de comm circuit principal Vis six pans creux M5x85 12 9 Vis six pans creux M8x16 Rondelle en U M8 Circuit principal DBV Boitier DBV Soupape de non ret RKVE 16 V12 Raccord femell
14. Transport handles with hose bracket Danger of falling parts When crane transport is used the Drive Unit PPH25 must be transported alone without hoses Failure to observe this regulation may lead to serious physical in jury possibly even death and to property damage 8 2 PPH25 000 Operating Instructions Disposal 9 1 9 1 1 PPH25 000 Disposal General The operator can recycle or dispose of the Drive Unit PPH25 himself pro vided that he observes the statutory provisions In order to dismantle the unit correctly and to properly separate the materials some knowledge of mechanical procedures and knowledge about the differentiation of waste materials is necessary Before proceeding first of all read Chapter 2 Safety instructions 2 1 in these Operating Instructions Be sure also to observe all the danger infor mation given here and follow the instructions on how to prevent personal injury and damage to property Safety instructions It is essential to observe the following safety instructions especially in re lation to disposal of the Drive Unit PPH25 Danger of falling heavy parts When performing the types of work described in this chapter it is absolutely essential to wear the following personal protective equipment goggles protective gloves and safety shoes It is essential to ensure that the work instructions and procedures described in this s
15. e com pleto Indirizzo per ordinazioni TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Svizzera Tel 41 0 44 952 18 18 Fax 41 0 44 952 18 00 e mail info tyrolit com www tyrolit com 10986969 de 29 9 08 Ersatzteilliste Spare Parts List Liste des pi ces d tach es Lista di parti di ricambio 0 1 Lista di parti di ricambio Dati per l ordinazione Per ordinazioni di parti di ricambio ci occorrono i dati seguenti Tipo di macchina indicato sulla targhetta della macchina per es PPH25 Numero della macchina indicato sulla targhetta della macchina per es 10977640 Indice della macchina indicato sulla targhetta della macchina per es 000 Numero della parte di ricambio secondo la lista di parti di ricambio per es 10984229 Per ordinazioni domande o richieste d informazioni Vi preghiamo di riv olgerVi all agenzia competente 10986969 de 29 9 08 000 ScHdd 25RS 258 o o 99MA 61131 65 99MA 61130 35 99MA 61131 60 99MA 61130 38 99MA 61130 36 99MA 61131 62 99MA 25S 99MA 61131 63 50Hz 99MA 61131 64 60Hz 000 GcHdd MAEL PPH25S MAEL PPH25S Zeichn Nr 99MA 61131 63 99MA 61131 64 99MA 61131 65 99MA 61130 35 99MA 61130 36 99MA 61130 38 99MA 61131 60 99MA 61130 40 99MA 61131 62 99MA 38480 25S 25
16. the following visual inspections ls the power supply earthed and fitted with a residual current circuit breaker Does the mains network have the correct fuse protection Design Fuse Cable cross section protection 380 420 V 50Hz 63A 5x10 mm from 25 to 50 m 5x16 mm 420 480 60 2 63A 5 10 mm from 25 to 50 m 5x16 mm s the water line properly connected to the Drive Unit PPH25 Information Ensure that the water supply is not interrupted while work is in progress Is there sufficient oil in the Drive Unit PPH25 ls there any damage to cables or plugs Has the EMERGENCY STOP been reset Connecting the Drive Unit PPH25 Connecting the hoses Danger from uncontrolled movements and uncontrolled escape of oil Never connect or disconnect hoses while the drive unit is running Failure to observe this regulation may result in cut wounds or inju ry to body parts as well as damage to property PPH25 000 Operating Instructions Operation 5 3 2 2 Hose connections Fig 5 1 Hose connections 1 2 3 4 5 Water connection OUT Couplings of feed motor 1 Water connection IN Couplings of feed motor 2 Main motor couplings Proceed as follows Visual inspection Check Oil leaks from hoses and couplings Couplings for damage and contamination Hoses for damage Push the hos
17. 0Hz Nipple 3 4 FD Fitting G3 4A G1 2 Straight screw conn 3 8 12L Straight screw conn 1 2 15L Straight screw conn 3 4 22L Straight conn pipe 15L Winkel Flanschver 15L 35 T fitting pipe 15 1 Angle connection Tube 15L Angle connection Tube 12L Klauenkupp Pumpe LOW Pumpenturm 50Hz Pumpenturm 60Hz Frangais Rondelle l Bomb M6 DIN 127A Vis six pans creux M6x20 Vis six pans creux M6x30 Vis six pans creux M6x35 Vis six pans creux M6x45 Vis six pans creux M6x55 Vis six pans creux M6x25 Rondelle en U M8 Joint torique 19 00x2 50 N 70 Joint torique 20 00x2 50 N70 Joint torique 22 00x2 50 N 70 Bride de moteur 2BK 1 2 40 Bride de moteur 2BK 3 4 40 Bride de moteur 2BK 3 8 35 Pumpenturm 50Hz Pumpenturm 60Hz Raccord m le 3 4 Raccord G3 4 A G1 2 Vissage droit 3 8 12L Vissage droit 1 2 15L Vissage droit 3 4 22L Gerade Verbind Rohr 15L Winkel Flanschver 15L 35 Raccord a T tube 15 L Raccord vis coud tube 15 L Raccord vis coud tube 12 L Klauenkupp Pumpe LOW Pumpenturm 50Hz Pumpenturm 60Hz Italiano Rosetta elastica M6 DIN 127A Vite ad esagono cavo M6x20 Vite ad esagono cavo M6x30 Vite ad esagono cavo M6x35 Vite ad esagono cavo M6x45 Vite ad esagono cavo M6x55 Vite ad esagono cavo M8x25 Rondella a U M8 Guarnizione OR 19 00x2 50 N 70 Guarnizione OR 20 00x2 50 N 70 Guarnizione OR 22 00x2 50 N70 Flangia motore 2BK 1 2 40 Flangia motore 2BK 3 4 40 Flangia motore
18. 111 HYDROSTRESS Operating Instructions Spare Parts List Drive Unit PPH25 Index 000 10986970 en 1 12 08 Operating Instructions Manufacturer s address TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Phone 41 0 44 952 18 18 Fax 41 0 44 952 18 00 TYROLIT Hydrostress AG reserves the right to make technical changes without prior notice Copyright 2007 TYROLIT Hydrostress AG CH 8330 Pf ffikon ZH All rights reserved in particular the copying and translation rights The reprinting of these Operating Instructions including extracts is prohib ited No part of these Operating Instructions may be reproduced in any form whatsoever or be processed copied or distributed using electronic systems without the written permission of TYROLIT Hydrostress AG 10986970 en 1 12 08 Operating Instructions Overview Overview Page 0 Introduction 1 0 1 Congratulations se hod ed hens eut bises ae 1 0 2 Validity of these Operating Instructions 2 0 3 Standards 2 0 4 Delimitation of the system 2 1 Product description 1 1 1 Applicalioria sees En ESS 1 1 2 Safety measures 1 1 3 Operating instructions for connectable equipment 1 1 4 Name eoe esse sie 1 1 5 Information 6 01 2 1 6 EC Declaration of Conf
19. 12 0701 11020 30 08H1 11251 18 08H1 38201 15 08H1 74786 22 12Z4 00418 18 13G5 14012 25 13V1 14500 00 10984494 Mat Nr 962397 10984242 970872 10983966 971266 971689 971691 971696 971716 971731 979283 971859 979309 971953 971977 972353 972355 979640 972500 972575 965530 10984261 10977157 976451 10979007 973618 10978647 Chassis und ltank LOW Deutsch Aufh ngeb gel CR 5RC 72mm Chassis LOW RAL 5015 Halteh lse Antriebchassis St tzfuss schwarz Antr Griffrohr Inbus Schraube M5x12 Inbus Schraube M5x16 Inbus Schraube M5x35 Inbus Schraube M6x45 Inbus Schraube M8x16 Inbus Schraube M8x20 Stop Mutter M5 nied Form Stop Mutter M12 nied Form U Scheibe M5 U Scheibe Dm 8 35 2 5 Befest Kabel zu Ball Lok Schnelltrennbolzen 8x30 Luftrad mit Stahlfelge Einf llfilter Oelstand FSA 127 1 1 12 R cklauffilter RF110 Ger Verschr 3 4 18L Ger Verschr 3 8 15L Ger Verschr 3 4 22L Rohrschelle m Gi Einsatz Gummigriff Antriebe Verschl Schr m Magnet 1 4 Chassis and Oiltank LOW English Aufh ngeb gel CR 5 RC Chassis LOW RAL 5015 Holding sleeve chassis Supportfoot black antr Grip tube Allen head screw M5x12 Allen head screw M5 x 16 Allen head screw M5 x 35 Allen head screw M 6x 45 Allen head screw M 8x 16 Allen head screw M8 x 20 stop nut M5 thin head stop nut M12 thin head U Washer M5 U Washer dia 8 35 2 5 Securing kable for Ball Lok Quick release bolt Wheel with st
20. 5 s 2 Schatz eene 96 781 2 WendeschalterCs2 408600 182408050 10985245 230036 1984040 Schema FW 0443 0957 Pos Sw Gerat Typenbezsichnung Hydrostress ra i ETEL Power Pack Elektroschema Hydrostress AG PPH20s2 im PPH25S2 3x480V 60Hz 12 Juni 2008 000 GCHdd Eez vi v2 v3 v4 230240 230240 13 CXII San 16 0 160 bar Coupling 979703 0751 00371 38 Nipple 979707 0751 00372 38 Plug in coupling 972792 0752 07517 38 975971 0751 00802 34 Coupling 975969 0751 00801 34 Plug in nipple 972794 0752 17213 14 Case pressure control valve 10984259 0709 0 00 Pressure gauge 0 400bar 10984254 07 1 40063 Pressure gauge 0 160bar 10984253 07 1 16063 Manifold main circuit flow 10984830 0000 61130 27 Pressure control valve 10984266 07D1 ARAGO 120 4 3 way valve feed 10984268 07W2 430V0 06 Valve manifold feed circuit 10984831 0000 61130 28 Screw plug 10978647 13V1 14500 00 Aeration filter 972500 07B1 32040 00 Oil level 972575 07L1 00127 12 Return filter 965530 0701 11020 30 Water valve 972565 07 3 40310 14 Oil and water cooler 10984247 07 1 100 34 Pressure control valve 10984260 0702 0 00 4 3 way valve main circuit 10984257 07W2 430HA 06 Check valve 10986746 07 3
21. 5 2 1 PPH25 000 Operation Personnel qualifications The Drive Unit PPH25 must not be operated by unauthorised personnel Personnel are only authorised if they meet the following requirements Have trained as a concrete cutting expert or have professional experi ence Have received an introduction basic training to the operation of the Drive Unit PPH25 from a service engineer e Have read and understood chapter 2 Safety instructions System requirements A danger will arise if the Drive Unit PPH25 is operated with a dif ferent mains network voltage The details on the name plate must correspond to the mains net work values voltage and frequency The system may be damaged by connecting it to a different voltage There is also a danger of fire and injury Connectable equipment All hydraulic units that are designed for the pressure and delivery volume of the Drive Unit PPH25 see Chapter 1 1 8 B 1 5 Information The Drive Unit PPH25 is one of a series of drive products available from TYROLIT Hydrostress AG In order to allow expansion of your Drive Unit PPH25 with suitable de vices to create an hydraulic saw or drilling system with optimum perform ance please talk to TYROLIT Hydrostress AG 5 1 Operation Operating Instructions 5 3 5 3 1 5 3 2 5 3 2 1 Preparatory operations Visual inspection Before starting work always complete
22. 6961 E eneen mam MN 10664020 5 1 Drehfeldretais DPASICM44 208 460 167 000 51 10984088 nocao sov 50 arm 3 2 Schutz AN 5060 rarmocskn 963359 1 fnendeschaer car 62406080 70095248 i focus op cP 6230436 Schema FW 0443 0956 Stk Gerat Typenbezeichnung Hydrostressartikehne SAP Maschinentyp Power Pack PPH25S HS Index ETEL Power Pack Elektroschema a Tyrolit Hydrostress AG 255 3x400V 50Hz 000 GcHdd Zuleitung 3 x 480V 60 Hz 3L PE ug Wendeschalter 1 0 2 3x480V 60Hz Modell 2008 Rd ees EEE 1 Steuertrafo WG 548 10048050 960685 KentreWeuchte O LR400 400V S0HzRot 1B21R400 0984039 1 fsteckerTypCEE 696 130866305 9700 1 StundenzihierM BWk026 400V 60Hz 12400600 998607 1 VerdrehsicherungzuStundenzaher 1214028000 98003 1 Not Aus Taste 800FP MT44PX0T _tD soorP MT 198409 1 Drucktaste Gr n so0FP F306Px0 10984097 LestungsschaterwoM CzTA40 LE 998473 Mechanische Vemiegelung M0 0oMC 02 963361 1 Thermorelais 93 TAC24 24 Drehfeldrelais DPASICM44 208 480 10984038 1 semuzmocsKwD4ovsoenz 098403
23. Befestigungsb gel zu NG63 Quadro di comando Italiano Quadro di comando PPH25 Targhetta piccola Vite Brugola M5X16 Rondella a U M5 Chiodo intagliato 4x8 Manometro 0 160bar NG63 Manometro 0 400bar NG63 Befestigungsb gel zu NG63 Stk AAR AR 08H1 11251 18 12D1 00V11 0000 60167 75 07B1 32040 00 0111 05012 00 6x Loctite 542 Loctite 542 01M3 12000 60 0111 05016 00 4x Loctite 542 0701 11020 30 13G5 14012 25 0000 61144 00 0002 52653 02 000 ScHdd Loctite 542 08H1 38201 15 0111 05035 00 99HR 61130 57 01U1 05009 50 99HR 61130 58 07L1 00127 12 12Z4 00418 18 0111 06045 00 GE SN NI 2x 06B1 08030 00 V i 08H1 74786 22 Loctite 542 2x 01M3 05000 60 ER 2x 06A1 00285 00 13V1 14500 00 06R2 75300 25 01U6 08035 50 0111 08020 00 9995 T V4 RE 0001 53210 02 0001 53210 06 Loctite 243 0111 08016 00 Loctite 243 000 GcHdd 99 61130 40 Zeichn Nr 0000 60167 75 0000 61144 00 0001 53210 02 0001 53210 06 0002 52653 02 0111 05012 00 0111 05016 00 0111 05035 00 0111 06045 00 0111 08016 00 0111 08020 00 01M3 05000 60 01M3 12000 60 01U1 05009 50 01U6 08035 50 06A1 00285 00 06B1 08030 00 06R2 75300 25 07B1 32040 00 07L1 00127
24. H1 10201 15 08H1 74786 22 08H4 72942 15 08N1 74291 15 08T1 60221 15 08W1 58221 15 08W1 73639 12 13K1 SP280 104 10986750 10986749 Mat Nr 971628 971709 971713 971714 971716 971719 979284 979353 972233 972234 972238 972552 972553 10984238 10986555 10986554 975971 972873 972878 972879 976451 972892 10984237 972972 972990 10984239 10984229 Pumpenturm 50Hz Pumpenturm 60Hz Deutsch Federring M6 DIN 127 A Inbus Schraube M6x20 Inbus Schraube M6x30 Inbus Schraube M6x35 Inbus Schraube M6x45 Inbus Schraube M6x55 Inbus Schraube M8x25 U Scheibe M8 O Ring 19 00x2 50 N70 O Ring 20 00x2 50 N70 O Ring 22 00x2 50 N70 Motorflansch 2BK 1 2 40 Motorflansch 2BK 3 4 40 Motorflansch 2BK 3 8 35 Pumpenturm 50Hz Pumpenturm 60Hz Nippel FD VAT 3 4 Zoll Gew red G3 4 A G1 2 Ger Verschr 3 8 12L Ger Verschr 1 2 15L Ger Verschr 3 4 22L Gerade Verbind Rohr 15L Winkel Flanschver 15L 35 T Verschr Rohr 15 L Winkelverschr Rohr 15L Winkelverschr Rohr 12L Klauenkupp Pumpe LOW Pumpenturm 50Hz Pumpenturm 60Hz English Spring washer M6 DIN 127A Allen head screw M6x20 Allen head screw M6x30 Allen head screw M6x35 Allen head screw M6x45 Allen head screw M6x55 Allen head screw M8x25 U washer M8 O Ring seal 19 00x2 50 N 70 O Ring seal 20 00x2 50 N 70 O Ring seal 22 00x2 50 N 70 Motor flange 2BK 1 2 40 Motor flange 2BK 3 4 40 Motor flange 2BK 3 8 35 Pumpenturm 50Hz Pumpenturm 6
25. RS 38425 25S 25RS 44486 25S 10984200 10984800 Mat Nr 10986750 10986749 10986754 10984489 10984490 10984492 10986723 10984494 10986724 10986756 10986757 10986759 PPH25S 380 420V 50Hz PPH25S 440 480V 50Hz Deutsch Pumpenturm 50Hz Pumpenturm 60Hz Hauptkreislauf Vorschubskreislauf Antriebseinheit LOW lk hler Schalttafel Chassis und ltank LOW Verschalung PPH25 El Motor 18kW El R stsatz PPH25S El R stsatz PPH25S PPH25S 380 420V 50Hz PPH25S 440 480V 50Hz English Pumpenturm 50Hz Pumpenturm 60Hz Hauptkreislauf Advance feed circuits Antriebseinheit LOW Oil cooler Switchboard Chassis and Oiltank LOW Verschalung PPH25 El Motor 18kW El R stsatz PPH25S El R stsatz PPH25S PPH25S 380 420V 50Hz PPH25S 440 480V 50Hz Frangais Pumpenturm 50Hz Pumpenturm 60Hz Hauptkreislauf Circuits d avancement Antriebseinheit LOW Radiateur d huile Tableau de commande Ch ssis et r serv huile LOW Verschalung PPH25 EI Motor 18kW EI R stsatz PPH25S EI R stsatz PPH25S PPH25S 380 420V 50Hz PPH25S 440 480V 50Hz Italiano Pumpenturm 50Hz Pumpenturm 60Hz Hauptkreislauf Circuiti di avanzamento Antriebseinheit LOW Raffredatore olio Quadro di comando Telaio e serbatoio d olio LOW Verschalung PPH25 EI Motor 18kW EI Rustsatz PPH25S EI R stsatz PPH25S Stk wech A A sch 000 ScHdd Loctite 542 08H1 10151 12
26. accord vis orientable 3 8 12 L Raccord vis coud tube 12L Circuiti di avanzamento Italiano Blocco di regolazione circ di avanz Vite ad esagono cavo M6X16 Vite ad esagono cavo M5X35 Rondella a U M6 Avanzamento DRV Raccordo femm 3 8 Raccordo masch 3 8 Distributore 4 3 KRACHT Avvitamento diritto 3 8 12L Ger Aufsteckst 3 8 12L Manom Verschr 1 4 Collegam a vite orientabile 3 8 12 L Avvitamento angolare tubo 12L D c4 m D 000 ScHdd 0000 61144 00 0000 61130 97 13K1 SP280 151 02 1 00025 00 13K1 SP280 083 0000 61130 29 0151 12060 73 4x 01U1 12020 50 4x 01U1 12020 50 4x 01M3 12000 60 4x 205 3 11 1 38480 13 1M1 20246 13 15kW 380 440V 50Hz 60Hz 15kW 200 240V 60Hz 2 2 255 11 1 38480 132 18 380 440 50 2 60 2 OL 000 GcHdd 99MA 61130 36 Zeichn Nr 0000 61130 29 0000 61130 97 01M3 12000 60 0151 12060 73 01U1 12020 50 02X1 00025 00 13K1 SP280 083 13K1 SP280 151 10984490 Mat Nr 10985160 10984227 979309 979340 979354 979400 10984230 10984231 Antriebseinheit Deutsch Distanzb chse Pumpenflansch Stop Mutter M12 nied Form 6kt Schraube M12x60 U Scheibe M12 Verschlussstopfen Dm25 Klauenkupp Motor LOW Kupplungsstern LOW Antriebseinheit English Distance bush Pumpenfl
27. ads 3 P PE 400 VAC 50 Hz Different voltages For countries where different mains networks operate the following types are available Drive Unit PPH25 380 420 V 50Hz Drive Unit PPH25 440 480 V 60Hz A danger will arise if the Drive Unit PPH25 is operated with a dif ferent mains network voltage The details on the name plate must correspond to the mains net work values voltage and frequency Damage may be caused to the unit if it is connected to a different voltage there is also a risk of fire and personal injury Motor Electric motor air cooled Power supply 3 P PE 380 420 50 Hz 440 480 V 60 Hz Current consumption 380 420 V 50 Hz 44 A 440 480 V 60 Hz 40 A Output 20 KW Speed at 50 Hz 2900 rpm at 60 Hz 3480 rpm Motor protection Thermal protection Winding thermostat Electrical protection Thermal relay Motor cooling Air cooling Protection class IP 55 PPH25 000 Operating Instructions Product description PPH25 000 1 11 0 1 Water Pressure min 2 bar to max 6 bar Quantity min 6 l min at max 25 C Noise exposure noise level Depending on the working environment and the connected device the Drive Unit PPH25 can produce high noise levels during operation Noise danger When operating the PPH25 drive unit the wearing of hearing pro tection is mandatory at all times If this instruction is not followed irreparabl
28. afety manual are followed Failure to observe this regulation may lead to serious physical in jury possibly even death and to property damage Personnel qualifications Personnel who carry out the work described in this chapter must meet the following conditions Have read and understood the safety instructions in Chapter 2 Have completed their technical training mechanical electrotechnical and are in a position to differentiate the various material groups 9 1 Disposal Operating Instructions 9 2 9 3 Disposal regulations The usual national and regional regulations and directives must be ob served when disposing of the Drive Unit PPH25 Disposal of the Drive Unit PPH25 To allow proper disposal the components of the Drive Unit PPH25 must be dismantled This is performed by the client s personnel The dismantled parts of the device are sorted by material type and sent separately to the appropriate collection points Ensure above all that the following parts are correctly disposed of The Drive Unit PPH25 consists of the following materials Cast aluminium Rolled aluminium products Copper Steel Rubber Rubber nylon fabric Synthetic grease Hydraulic oil Plastic PE PPH25 000 tROLIY Ersatzteilliste Spare Parts List Liste des pi ces d tach es Lista di parti di ricambio Antriebsaggregat PPH25 PPH25 drive unit Groupe d entra nement PPH25 Gru
29. alification and training Operator owner A technically trained person in a management position Has relevant experience in personnel management and danger assess ment Has read and understood the Safety instructions chapter Operator user Has trained as a concrete cutting expert or has professional experience Has received an introduction basic training to the operation of the TYROLIT Hydrostress AG machines and systems from a service engineer Has read and understood Chapter 2 Safety instructions Service engineer Has specialist professional training mechanical electrotechnical Has attended specialist courses at TYROLIT Hydrostress AG Has read and understood the Safety instructions chapter PPH25 000 Operating Instructions Safety instructions 2 5 A PPH25 000 Generally applicable warnings of residual dangers Electric shock due to defective electronic equipment The electrotechnical equipment must be checked prior to each use and from time to time during prolonged use Defective parts such as e g cables and plugs must be replaced immediately in the de energized state by electrotechnically trained personnel Failure to comply with this regulation may lead to serious physical injury or death Secondary damage such as fires may also occur Danger of allergic reactions if skin comes into contact with hydrau lic oil Persons who have an allergi
30. alterations may affect safety and are not permitted General safety rules Statutory provisions The generally applicable national and local safety and accident prevention provisions and the supplementary operator regulations must be followed and complied with Inspection and maintenance obligation The operator is under an obligation to use the Drive Unit PPH25 only when it is in a perfect and undamaged condition The maintenance inter vals shown in the Operating Instructions must be adhered to without fail Malfunctions and mechanical damage must be rectified without delay Spare parts Only TYROLIT Hydrostress AG original spare parts may be used Other wise damage can be caused to the Drive Unit PPH25 or other property and may result in personal injury Power connections The Drive Unit PPH25 must be connected and coupled in accordance with the Operating Instructions 2 1 Safety instructions Operating Instructions 2 2 2 3 2 3 1 2 3 2 2 3 3 2 3 4 2 3 4 1 2 3 4 2 Safety principles Delimitation of the safety concept The Drive Unit PPH25 does not affect the safety concept of the connect ed systems equipment and installations Safety elements Protection from live electrical parts All functional units containing parts which carry hazardous voltages are shock protected by suitable covers Removal of protective devices Protective devices may only be removed if the unit has been swit
31. ansch stop nut M12 thin head Hexagonal screw M12x60 U Washer M12 Plug dia25 Klauenkupp Motor LOW Star coupling plate LOW Antriebseinheit Francais Douille d cartement Pumpenflansch Ecrou d arr t f basse M12 Vis t te hexagonale M12x60 Rondelle en U M12 Verschlussstopfen Dm25 Klauenkupp Motor LOW Etoile d accouplement LOW Antriebseinheit Italiano Boccola distanziatrice Pumpenflansch Dado d arresto bas M12 Vite a testa esagonale M12x60 Rondella a U M12 Verschlussstopfen Dm25 Klauenkupp Motor LOW Accoppiamento a stella LOW Stk oh A ch 000 ScHdd 14V1 53070 38 Loctite 542 er 09W2 21003 38 09W2 21003 38 Loctite 542 148 1 00241 34 Loctite 542 0752 07517 38 Loctite 542 09W2 21003 38 gt Loctite 243 01U1 06011 50 ax 08H1 11251 18 ee 07X1 EC100 34 08H1 11251 18 12D1 00V11 a 07K3 40310 14 25 27 Loctite 542 CE DI 14W2 00092 10 Loctite 542 14V1 00041 14 Loctite 542 14R1 00241 14 14V1 53070 14 Loctite 542 09W2 21002 14 Loctite 542 0752 17213 14 000 GcHdd 99MA 61130 38 Zeichn Nr 0111 06016 00 01U1 06011 50 07K3 40310 14 0752 07517 38 0752 17213 14 07 1 100 34 08 1 11251 18 09W2 21002 14 09W2 21003 38 14R1 00241 14 14R1 00241 34 14V1 00041 14 14V1
32. c reaction to hydraulic oil must wear protective gloves and goggles when carrying out work where they come into contact with hydraulic oil Any areas of the skin affected must be rinsed immediately with copious amounts of water Failure to observe this regulation may result in allergic reactions or injury to the eyes Safety instructions Operating Instructions 2 6 PPH25 000 Operating Instructions Design and function PPH25 000 3 3 1 Design and function Design Fig 3 1 Components 1 2 3 4 5 6 7 9 Electric motor Electrical connection Wheel Oil tank Hood Pressure control of feed motors Direction selector lever of feed motors Pressure stage selector lever of main motor Pressure gauge of main motor 10 Pressure gauge of feed motors Oil filler neck Transport handle Coupling connector piece Water valve Oil cooler Pump assembly Suspension shackle Oil filter Oil level indicator Electrical box 3 1 Design and function Operating Instructions 3 2 3 2 1 Function Hydraulic circuit diagram Fig 3 2 22 16 14 Bx 110 bar e Hydraulic circuit diagram 1 2 3 4 5 6 T 8 9 ili ci li D Electric motor Pump assembly Control valve Check valve Pressure relief valve Pressure gauge 0 400 bar Oil water cooler Aeration filter Oil level Return filter Sc
33. ched off disconnected from the mains and is at standstill Safety components in particular may only be removed and refitted by authorised personnel see Chapter 2 2 4 1 2 3 Before switching the Drive Unit PPH25 back on again the safety ele ments must be checked to ensure correct operation Safety measures organisational Product monitoring obligation Operating personnel must notify changes in operational behaviour or safe ty related components to a responsible person or the manufacturer imme diately Location of the Operating Instructions A copy of the Operating Instructions must be available to staff at all times at the place of use of the equipment PPH25 000 Operating Instructions Safety instructions PPH25 000 2 4 2 4 1 2 4 2 2 4 3 2 4 4 2 4 5 Responsibility Authorised personnel Work on or with the TYROLIT Hydrostress AG machines or systems may only be performed by authorised personnel Personnel are considered by TYROLIT Hydrostress AG to be authorised if they meet the necessary training and know how requirements and they have been assigned a pre cise functional role The personnel qualifications for the corresponding work are contained in the introduction under General of the respective chapters Manufacturer TYROLIT Hydrostress AG or a company expressly nominated by TYROLIT Hydrostress AG is deemed to be the manufacturer of the products supplied by TYROLIT Hydrost
34. com 10986969 de 29 9 08 Ersatzteilliste Spare Parts List Liste des pi ces d tach es Lista di parti di ricambio 0 Ersatzteilliste 0 1 Bestellangaben Bei Bestellungen von Ersatzteilen ben tigen wir folgende Angaben e Maschinentyp gem ss Typenschild z B PPH25 Maschinennummer gem ss Typenschild z B 10977640 Maschinenindex gem ss Typenschild z B 000 Ersatzteilnummer gem ss Ersatzteilliste z B 10984229 F r Bestellungen Fragen und Informationen wenden Sie sich bitte an die zust ndige Niederlassung 10986969 de 29 9 08 Ersatzteilliste Spare Parts List Liste des pi ces d tach es Lista di parti di ricambio How to use the spare parts list The spare parts list is not intended as instructions for assembly or disman tling work It is exclusively intended to help you to quickly and easily find spare parts which can then be ordered at the address below Safety regulations The assembling or dismantling of modules can involve risks which are not identified in this spare parts list The use of this spare parts list for assembly or dismantling purpos es is strictly forbidden For assembly or dismantling tasks it is es sential to only follow the corresponding descriptions in the operat ing manual If this regulation is not heeded injuries may be incurred which in the worst case can also be fatal Ordering Information To avoid incor
35. e 3 4 Distributeur 4 3 KRACHT Ecrou de serrage 18L Ecrou de serrage 18L Douille sertir pour tuyau 18 Douille sertir pour tuyau 18 Anneau d tanch it arr 3 4G Manom Verschr 1 4 Vissage T 18L Raccord vis coud tube 15L Raccord vis coud tube 12L Raccord vis coud tube 18L Hauptkreislauf Italiano Raccordo RV 3 4 x3 4 xL43 Blocco di regol circuito principale Vite ad esagono cavo M5x85 12 9 Vite ad esagono cavo M8x16 Rondella a U M8 circuito principale DBV Scatola DBV Valvola di rimando RKVE 16 V12 Raccordo hydro femm 3 4 Distributore 4 3 KRACHT Dado a risvolto 181 Dado a risvolto 18 L Anello maschiante per tubo 18 Anello maschiante per tubo 18 Anello di tenuta a spigoli 3 4G Manom Verschr 1 4 Avvitamento T 18L Avvitamento angolare 15L Avvitamento angolare 12L Avvitamento angolare 18L Stk D D ND ND ND H N NN gt 000 ScHdd 07D1 ARAG0 120 0881 53151 12 0811 73860 12 4x 0111 06016 00 4x O1U 1 0601 1 50 Loctite 542 Y Loctite 243 08H1 10151 12 0751 00371 38 0000 61130 28 99 61130 56 08W1 73639 12 08H1 10151 12 08H1 10151 12 99HR 61130 56 08W1 73639 12 Loctite 542 08W1 73639 12 12D1 00V12 VIEW B VIEW A 08W1 73639 12 0811 73860 12 07W2 430V0 06 08W1 73639 12 8x 0111 05035 11 Loctite 243 Loctite 542
36. e coupling on to its counterpart until you hear it click Twist the locking ring of the coupling Information If hoses cannot be connected or this cannot be done easily they are un der pressure Release pressure in hoses via the pressure relief device Release pressure in the Drive Unit PPH25 see Chapter 5 5 3 2 3 B 5 3 Never use force to connect couplings 5 3 2 3 Release pressure in the Drive Unit PPH25 Proceed as follows Push the feed lever to one of the limit positions PPH25 000 5 3 Operation Operating Instructions 5 3 3 EMERGENCY STOP In danger situations the EMERGENCY STOP button must be pressed im mediately NOT AUS Fig 5 2 EMERGENCY STOP Information Deactivating EMERG STOP The EMERG STOP is deactivated by turning it clockwise 5 4 PPH25 000 Operating Instructions Operation 5 4 Working 5 4 1 Starting the Drive Unit PPH25 Information The Drive Unit PPH25 should only be switched on in a level and up right position 7 0 Fig 5 3 Starting theDrive Unit PPH25 1 Startbutton 2 Pressure control valve of feed 3 Pressure stage selector lever of main motor 4 Direction selector lever of feed 1 5 Direction selector lever of feed 2 6 Water valve 7 Current phase reversing plug Forward reverse switch Check that the EMERG STOP on the Drive Unit PPH25 is deactivated Push the pressure stage sel
37. e hearing damage may result Noise level measurement Noise level measured at the ear of the operator 0 5 m from the Drive Unit PPH25 noise power level according to ISO 3744 drive unit only highest value taken from all operating states at full load mean values from three series of measurements Noise level 83 dB A noise power level 92 dB A Scope of supply Drive Unit PPH25 Operating Instructions Spare parts list Product description Operating Instructions 18 25 000 Operating Instructions Safety instructions 2 1 2 1 1 2 2 2 2 1 2 2 2 2 2 3 2 2 4 PPH25 000 Safety instructions General All persons who work on and with the Drive Unit PPH25 have a duty to read and understand the Operating Instructions Observance of the safety instructions The Drive Unit PPH25 has been inspected before being shipped and is delivered in perfect condition TYROLIT Hydrostress AG does not accept any liability for damage which is caused by failure to observe the instruc tions and information provided in the Operating Instructions This applies in particular to e Damage caused by improper use and operator error Damage caused by failure to observe safety related information in the Operating Instructions or shown on the warning signs attached to the machine Damage caused by defective or neglected maintenance work Independently performed conversions and
38. e rapida Pneumatico tipo nuovo Elemento filtrante Livello dell olio Filtro di ritorno RF110 Avvitamento diritto 3 4 18L Avvitamento diritto 3 8 15L Avvitamento diritto 3 4 22L Rohrschelle m Gi Einsatz Impugnatura in gomma Tappo a vite con magnete 1 4 Stk D D m D D gt ND ND A A 000 ScHdd LL 0000 61130 23 0000 61131 61 4x 0114 08025 21 4x 0000 60187 31 0114 05016 21 01U6 05016 55 NZ 8L 000 GcHdd 99MA 61131 62 Zeichn Nr 0000 60187 31 0000 61131 61 0000 61130 23 0114 05016 21 0114 08025 21 01U6 05016 55 10986724 Mat Nr 10977871 10986722 10984090 971820 10979572 10983788 Verschalung PPH25 Deutsch Spez U Scheibe Infoschild PPH25 Verschalung PPH20S L Senkkopfschraube M 5x 16 Senkkopfschraube M 8x 25 U Scheibe M5 Genk 90 A1 Verschalung PPH25 English U Washer special Infoschild PPH25 Verschalung PPH20S L Countersunk head scre M5x16 Countersunk screw M8x25 U Washer M5 Sunk 90 A1 Verschalung PPH25 Fran ais Rondelle en U special Infoschild PPH25 Verschalung PPH20S L Vis t te frais e M 5x16 Vis t te frais e M 8x 25 Rondelle en U M5 Senk 90 A1 Verschalung PPH25 Italiano Rondella a U speciale Inf
39. e relevant Operating In structions must in all cases be followed Name plate Fig 1 1 Name plate Product description Operating Instructions 1 5 Information sign Attached to the plastic hood is an information sign containing the following information Hose connections For a description see Chapter 5 5 3 2 1 5 2 Pressure stages For a description see Chapter 5 5 4 2 5 6 Risk of frost For a description see Chapter 6 6 1 1 6 2 Hydraulic oil For a description see Chapter 6 6 1 2 1 6 2 COC CECE 1999999999999 Fig 1 2 Information sign PPH25 000 Operating Instructions Product description PPH25 000 1 6 1 6 0 1 1 6 0 2 EC Declaration of Conformity Description Hydraulic drive unit Type designation Drive Unit PPH25 Year of construction 2008 We declare under our own liability that this product complies with the fol lowing directives and standards Directive applied Machinery Directives 2006 42 EC EC Low Voltage Directives 73 23 EC EN 2002 96 EG Waste electrical and electronic equipment Standards applied EN 12100 1 Safety of machinery Basic concepts general design EN 12100 2 principles EN 294 Safety of machinery Safety distances to prevent upper limbs reaching danger areas EN 349 Safety of machinery Safety distances to avoid crushing of body parts EN 982 Safety of machinery Safety require
40. ective maintenance Operating Instructions 7 4 PPH25 000 Operating Instructions Transport 8 Transport 8 1 Transport The Drive Unit PPH25 is a high quality technical device Protect it against transport damage Do not place any parts on or against the Drive Unit PPH25 Protect the Drive Unit PPH25 from impacts The Drive Unit PPH25 must be secured against rolling away during transport 8 2 Safety instructions Itis essential to observe the following safety instructions especially with re gard to transport of the Drive Unit PPH25 Danger from incorrect crane transport Crane transport must only be carried out using the crane suspen sion shackle provided Only undertake crane transport with serviceable building and mo bile cranes Failure to observe this regulation may lead to serious physical in jury possibly even death and to property damage Danger from the lifting of heavy loads Units which weight more than 30 kg must not be lifted without suit A able equipment For transport use the handles provided Always keep handles clean and free of grease Failure to adhere to this regulation may result in physical injury and damage to property PPH25 000 8 1 Transport Operating Instructions 8 3 Crane suspension shackle and transport handle Fig 8 1 Crane suspension shackle and transport handles 1 Crane suspension shackle 2
41. ector lever 3 to the 0 position e Push the direction selector levers 4 5 to the 0 position Turn the rotary selector of the pressure control valve 2 to the 0 position Open the water valve 6 Water emerges from the cutting tool Press the start button 1 The electric motor starts up the Drive Unit PPH25 is ready for opera tion Information If the electric motor does not start but the phase pilot lamp lights up the direction of rotation on the current phase switch 7 must be turned PPH25 000 5 5 Operation Operating Instructions 5 4 2 5 6 Selecting the pressure stage of the main circuit Once the Drive Unit PPH25 has been started properly the pressure stage can be selected Fig 5 4 Selecting the pressure stage Pressure stage 1 45 l min 230 bar Pressure stage 2 50 l min 200 bar Information On the Drive Unit PPH25 two fixed pressure stages can be selected for the main circuit The pressure stages cannot be regulated Information The pressure stages can be freely changed and selected during the work operation When changing the pressure stage the cutting tools should not be under load To ensure the optimal tool speeds the data for the relevant connected devices must be taken into consideration PPH25 000 Operating Instructions Operation 5 4 3 5 4 3 1 PPH25 000 Feed movements The feed movements ca
42. eel rim Filter element Oil level FSA 127 1 1 12 Return filter RF110 Straight screw conn 3 4 18L Straight screw conn 3 8 15L Straight screw conn 3 4 22L Rohrschelle m Gi Einsatz Rubber grip drive Locking screw with magn 1 4 Ch ssis et r serv huile LOW Francais Aufh ngeb gel CR 5 RC Ch ssis LOW RAL 5015 Douille de retenue ch ssis Pied support noir antr Poignee de Transp Vis six pans creux M4x12 Vis six pans creux M5x16 Vis six pans creux M5x35 Vis six pans creux M6x45 Vis six pans creux M8X16 Vis six pans creux M8x20 Ecrou d arr t f basse M5 Ecrou d arr t f basse M12 Rondelle en U M5 Rondelle en U diam 8 35 25 Cable fixa Pour Ball Lok Boulon de s paration rapide Roue avec jante El ment filtrant Niveau d huile FSA 127 1 Filtre de retour RF110 Vissage droit 3 4 18L Vissage droit 3 8 15L Vissage droit 3 4 22L Rohrschelle m Gi Einsatz Poign e en caoutchouc Bouchon de ferm vis magn 1 4 Telaio e serbatoio d olio LOW Italiano Aufh ngeb gel CR 5 RC Telaio LOW RAL 5015 Manicotto di ritenuta telaio Piede d appoggio nero antr Maniglia di trasporto Vite ad esagono cavo M5x12 Vite ad esagono cavo M5X16 Vite ad esagono cavo M5X35 Vite ad esagono cavo M6X45 Vite ad esagono cavo M8X16 Vite ad esagono cavo M8x20 Dado d arresto bas M5 Dado d arresto bas M12 Rondella a U M5 Rondella a U diam 8 35 25 Cavo di fissaggio per Ball Lok Perno per separazion
43. io Progressiv Vite ad esagono cavo M10x 20 Vite a testa svasata M8x35 Dado d arresto bas M8 Rondella a U diam 8 4 24x2 El Mot 18 kW Progressiv Rohrs Schlaufenform Dm 32 Hydr Rohre und Schl uche Tubo idraulico 018 V2 Tubo idraulico 218 V3 Tubo idraulico 218 V4 Tubo idraulico 215 V5 Tubo idraulico 212 V6 Tubo idraulico 12 V7 Tubo idraulico 012 V8 Tubo idraulico 215 V9 Tubo idraulico 222 V1 Tubo idraulico 212 0 3 tubi idraulici PPH20S V11 tubi idraulici PPH20S V12 tubi idraulici PPH20S V14 Stk Pr A ch ch i A A ln A A A A 000 ScHdd Malorschutz Zuleitung 3 x 400V 50 Hz 3L PE 111213 cute Drehfeldrelais Wendeschalter 1 0 2 5 Hifskontaktwosso MOSB 0 964267 5 1 Konteleuchte 0 LR400 400V 50HzROt Te2iR4oo 0984039 i SteckerTyp CEES eos 9700 x5 1 Stundenz hierBW4027 400v 5042 408027 00 973424 ne Verirehsichenngzu Stundenzitier 7075720440 9000 m 1 NotAus Taste800FP MT4PX01 to soorp mT 1098409 v 1 prucktasteRot800FP E405PX01 tr s00FP E4 984060 FS cinsore Pxo Ti 1 iefungsschutzautomat noz SP28 3028 BA 8 098422 11 Mechanische Veriegelung 2 maroomcoz 9
44. is ques dont il n est pas fait mention dans cette liste des pi ces d tach es Il est strictement interdit d employer cette liste des pi ces d tach es des fins de montage ou de d montage Pour les op ra tions de montage et de d montage il faut exclusivement suivre les descriptions correspondantes dans le mode d emploi Le non respect de la pr sente prescription peut conduire des blessures pouvant m me entra ner la mort Commandes Information Pour viter des livraisons inappropri es il est conseill de v rifier avant l exp dition l exactitude et l exhaustivit des indications fournies dans la commande voir Donn es de commande Il faut aussi veiller bien indiquer l adresse de livraison en entier Adresse de commande TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pf ffikon Suisse T l phone 41 0 44 952 18 18 Telecopie 41 0 44 952 18 18 e mail info tyrolit com www tyrolit com 10986969 de 29 9 08 Ersatzteilliste Spare Parts List Liste des pi ces d tach es Lista di parti di ricambio 0 Liste des pi ces d tach es 0 1 Donn es de commande Lors de la commande de pi ces d tach es nous avons besoin des don n es suivantes Type de machine selon la plaque signal tique p ex PPH25 Num ro de machine selon la plaque signal tique p ex 10977640 Indice de machine selon la plaque signal tique p ex
45. ments of safety systems and their components Hydraulics EN 60204 1 Safety of machinery Electrical equipment of machines Product description Operating Instructions 1 7 Technical data 1 7 1 Dimensions Fig 1 3 Dimensions 1 7 2 Weight Operating weight 149 kg 380 420V 50Hz 149 kg 440 480V 60Hz 1 7 3 Tyres Wheel 30 cm Operating pressure 3 bar 1 4 PPH25 000 Operating Instructions Product description 1 8 1 8 1 1 8 2 1 8 3 1 8 4 1 8 5 1 8 6 1 8 7 PPH25 000 Hydraulics Main circuit Main circuit 2 pumps Flow rates be set to 45 50 l min depending on the cutting tool speed required Flow rates and pressures Stage 45 l min 230 bar Stage Il 50 l min 200 bar Same power in all stages Feed circuits Feed circuits 1 pump Two hydraulic feed outputs which can be regulated independently of each other Oil tank Oil tank volume 6 litres Filter quality 20 um Return oil filter Type Tank mounted filter Oil cooling Oil cooler Water oil heat exchanger Couplings and hoses Plug in couplings FD and FF non drip Hoses Length 8m filled with hydraulic oil Oil quality TYROLIT Hydrostress AG recommends Hydraulic oil HLP ISO VG 46 Product description Operating Instructions 1 9 1 9 1 1 9 2 1 9 2 1 1 9 2 2 1 9 2 3 Electrical equipment Information Electrical data are only valid for the installed lo
46. n only be controlled individually by means of the two feed levers Fig 5 5 Feed 1 Direction selector lever travel feed 2 Direction selector lever swivel feed Feed power The feed power can be adjusted by means of a rotating handle Fig 5 6 Pressure control valve 1 Rotating handle for regulating the power Operation Operating Instructions 5 8 5 4 4 9 5 Shutting down the Drive Unit PPH25 Proceed as follows Push the pressure stage selector lever to the 0 position Push the direction selector levers of the feeds to the 0 position e Turn the rotary handle of the pressure control valve to the 0 position Switching off the Drive Unit PPH25 by means of the Off button EMERG STOP Close the water valve on the Drive Unit PPH25 After the work Proceed as follows Unplug the mains plug Drive Unit PPH25 Uncouple the water supply on the Drive Unit PPH25 Open the water valve on the Drive Unit PPH25 Uncouple the hydraulic hoses Clean the Drive Unit PPH25 with water Information In order to avoid frost damage if there is a danger of frost the entire wa ter system must be emptied on finishing work or prior to extended breaks in the work PPH25 000 Operating Instructions Servicing 6 Servicing 6 1 Servicing and maintenance table c x 5 SIS a
47. nagement Copyright TYROLIT Hydrostress AG May 2008 TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Phone 41 0 44 952 18 18 Fax 41 0 44 952 18 00 0 1 Introduction Operating Instructions 0 2 0 3 0 4 Validity of these Operating Instructions This manual is only valid for the following system Drive Unit PPH25 Standards These Operating Instructions have been prepared in accordance with the CE Machinery Directive Appendix and with the relevant standards in force at the time of printing Delimitation of the system These Operating Instructions describe the use of the Drive Unit PPH25 PPH25 000 Operating Instructions Product description PPH25 000 1 1 1 2 1 3 1 4 Product description Application The Drive Unit PPH25 has been designed as a component for the follow ing concrete processing systems Hydraulic wall saw systems Hydraulic diamond wire saw systems e Hydraulic core drilling systems Hydraulic chainsaws The applicable mandatory limitations on use and other parameters are con tained in Chapter 1 Technical data 1 7 1 4 Safety measures Any use other than for the intended purpose see Chapter 1 1 1 1 con stitutes abuse or misuse Operating instructions for connectable equipment In order to ensure safety in the workplace and in danger areas as well as the safe operation of connectable equipment th
48. o sferico teflon 1 4 Raccordo 3 8 0 WR517 Raccordo innestabile 1 4 1 WR513 Raffredatore olio Avvitamento diritto 3 4 18L Avvitamento angolare 1 4 UA Avvitamento angolare 3 8 Riduzione GF241 1 1 41 Riduzione GF241 3 4 3 8 Raccordo 1 4 P VUOTO Rohrnippel GF530 1 4x70 Rohrnippel GF530 3 8x70 Angolo GF92 G 3 4 A 1 N A n c 000 ScHdd CL 0000 61131 59 07N1 40063 AR 07N1 90923 90 07N1 16063 AR 0002 54457 02 01N1 00040 08 VIEW A 0111 05016 0 0101 05009 000 GcHdd 99MA 61131 60 Zeichn Nr 0000 61131 59 0002 54457 02 0111 05016 00 01U1 05009 50 02L2 00040 08 07N1 16063 AR 07N1 40063 AR 07N1 90923 90 10986723 Mat Nr 10986721 975924 971691 971953 971986 10984253 10984254 10984255 Schalttafel Deutsch Schalttaffel PPH25 HS Typenschild klein Inbus Schraube M5x16 U Scheibe M5 Kerbnagel 4x8 Manometer 0 160bar NG63 Manometer 0 400bar NG63 Befestigungsb gel zu NG63 Switchboard English Switchboard PPH25 HS type plate small Allen head screw M5 x 16 Washer Grooved pin 4x8 Manometer 0 160bar NG63 Manometer 0 400bar NG63 Befestigungsb gel zu NG63 Tableau de commande Francais Tableau de commande PPH25 Plaque de fabrication petite HS Inbus Schraube M 5x 16 Rondelle en U M5 Clou cannel 4x8 Manom tre 0 160bar NG63 Manome tre 0 400bar NG63
49. ormity 3 1 7 Technical 4 1 8 Hydraulics ee 5 1 9 Electrical 6 1 10 Ee die ie 7 1 11 Noise exposure noise level 7 1 12 Scope of supply se ae eet n eda 7 2 Safety instructions 1 2 1 Generale erg ein 1 2 2 General safety 5 1 2 3 Safety principles 2 2 4 Responsibility erase eee nece eerie eee as 3 2 5 Generally applicable warnings of residual dangers 5 3 Design and function 1 3 1 8 1 3 2 FUNCION 2 4 Controls and displays 1 4 1 iri 658358828 eee pui 1 4 2 Electric 5 2 4 3 Displays ae 3 5 Operation 1 5 1 Personnel qualifications 1 5 2 System requirements 1 5 3 Preparatory 5 2 5 4 Working 5 5 5 After the work 8 6 Servicing 1 6 1 Servicing and maintenance table 1 7 Corrective maintenance 1 7 1 Troubleshooting c 1 7 2 Siorage c eene tee ee 3 PPH25 000 Overview Operating Instructions Il 11 8 1 8 3 9 1 9 2 Transport 1
50. oschild PPH25 Verschalung PPH20S L Vite a testa svasata M5X16 Vite a testa svasata M8x25 Rondella a U M5 Senk 90 A1 Stk W GO a 000 amp 6L 4x 01U6 08024 50 4x 01M3 08000 60 0111 10020 00 1225 32253 25 fe ANS N 2 0114 08035 21 4 0000 61130 14 11 1 38480 18 18kW 380 480V 50Hz 60Hz Oz 000 GcHdd 99MA 38480 25S Zeichn Nr 0000 61130 14 0111 10020 00 0114 08035 21 01M3 08000 60 01U6 08024 50 11M1 38480 18 1225 32253 25 99MA 61130 42 0000 61130 43 0000 61130 44 0000 61130 45 0000 61130 46 0000 61130 47 0000 61130 48 0000 61130 49 0000 61130 50 0000 61130 51 0000 61130 52 12D1 00V11 12D1 00V12 12D1 00V14 10986756 Mat Nr 10984338 971763 10984324 971861 977191 10986745 973600 10984496 10984882 10984883 10984884 10984885 10984886 10984887 10984888 10984889 10984890 10984891 10984832 10984833 10984303 El Motor PPH25 18kW Deutsch Adapter Platte Progressiv Inbus Schraube M10x20 Senkkopfschraube M 8x 35 Stop Mutter M8 nied Form U Scheibe Dm 8 4 24x2 El Mot 18 KW Progressiv Rohrs Schlaufenform Dm 32 Hydr Rohre und Schl uche Hydr Rohr 218 V2 Hydr Rohr 218 V3 Hydr Rohr 218 V4 Hydr Rohr 215 V5 Hydr Rohr 212 V6 Hydr Rohr
51. ough electric motor is running and valves are open Defective pump Have pump replaced by TYROLIT Hydrostress AG or an authorised representative Motor direction of rotation is wrong phase pilot lamp does not light up Change the direction of rotation with the current phase reversing plug see Chapter 4 4 2 1 4 2 For drive unit with monitoring Inform TYROLIT Hydrostress AG after sales service The hydraulic oil is cloudy light in colour and the tank overflows Defective oil cooler Inform TYROLIT Hydrostress AG after sales service Warning Do not continue operating the unit otherwise hydraulic ele ments could be damaged Coupling leaks Defective seal Defective coupling Replace seal Replace coupling PPH25 000 7 1 Corrective maintenance Operating Instructions Cross section of power supply cable too small Electric motor overheating Fault Possible cause Solution The drive unit shuts down suddenly Power supply interrupted because electric motor or thermal relay has overheated Reasons Undervoltage at the power supply Check power supply see Chapter 1 1 9 1 1 6 Overvoltage at the power supply Check power supply see Chapter 1 1 9 1 1 6 Use mains cable with correct cross section see Chapter 5 5 3 1 8 5 2 Allow the motor to cool down Defective plug connection Check plug connection
52. ppo di comando PPH25 Index Indice 000 10986969 de 29 9 08 Ersatzteilliste Spare Parts List Liste des pi ces d tach es Lista di parti di ricambio Verwendung der Ersatzteilliste Die Ersatzteilliste ist keine Montage oder Demontageanleitung Diese Er satzteilliste dient ausschliesslich zum einfachen und schnellen Finden von Ersatzteilen die bei der untenstehenden Adresse bestellt werden k nnen Sicherheitsvorschrift Montieren oder demontieren von Baugruppen kann Risiken ber gen auf die in dieser Ersatzteilliste nicht hingewiesen wird Das Verwenden dieser Ersatzteilliste f r Montage oder Demonta gezwecke ist strikte verboten F r Montage und Demontagearbei ten sind ausschliesslich die entsprechenden Beschreibungen in der Betriebsanleitung zu befolgen Nichtbeachten dieser Vorschrift kann zu Verletzungen f hren die im schlimmsten Fall auch den Tod zur Folge haben k nnten Bestellungen Information Um Falschlieferungen zu vermeiden sollten vor der Versendung die An gaben in der Bestellung auf Richtigkeit und Vollst ndigkeit siehe unter Bestellangaben berpr ft werden Es ist auch darauf zu achten dass die Lieferadresse vollst ndig ange geben ist Bestelladresse TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfaffikon Switzerland Telefon 41 0 44 952 18 18 Telefax 41 0 44 952 18 18 e mail info tyrolit com www tyrolit
53. rect deliveries you should check the order details for cor rectness and completeness see under ordering details prior shipment You should ensure that the delivery address is given in full Order address TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pf ffikon Switzerland Tel 41 0 44 952 18 18 Fax 41 0 44 952 18 18 e mail info tyrolit com www tyrolit com 10986969 de 29 9 08 Ersatzteilliste Spare Parts List Liste des pi ces d tach es Lista di parti di ricambio 0 Spare Parts List 0 1 Ordering details When spare parts are ordered we need the following details e Machine type according to nameplate e g PPH25 Machine number according to nameplate e g 10977640 Machine index according to nameplate e g 000 Spare part number according to the spare parts list e g 10984229 For orders questions and information please contact your responsible branch office 10986969 de 29 9 08 Ersatzteilliste Spare Parts List Liste des pi ces d tach es Lista di parti di ricambio A Utilisation de la liste des pi ces d tach es La liste des pi ces d tach es n est pas une instruction de montage ou de d montage Cette liste sert exclusivement trouver simplement et rapide ment les pi ces d tach es qui peuvent tre command es l adresse mentionn e ci dessous Prescription de s curit Le montage ou le d montage des modules peut pr senter des r
54. ress AG Within the context of an integrated quality and safety control system the manufacturer is entitled to request from the operator information about the products Operator owner The operator named by TYROLIT Hydrostress AG is the primary legal en tity responsible for the correct use of the product and for the training and assignment of the authorised personnel The operator sets out the manda tory skills and level of training of the authorised personnel for his company Operator user User is the term employed by TYROLIT Hydrostress AG to designate a person who independently performs the following work Sets up TYROLIT Hydrostress AG machines or systems for tasks ac cording to the intended purpose Performs tasks independently and monitors these Locates malfunctions and initiates or performs troubleshooting Carries out servicing and simple maintenance Monitors the correct functioning of the safety devices Service engineer Service engineer is a term used by TYROLIT Hydrostress AG to designate a person who independently performs the following work e Installs TYROLIT Hydrostress AG machines and systems and controls their correct application Makes adjustments to machines and systems for which special access rights are required Performs repairs complex service work and maintenance work 2 3 Safety instructions Operating Instructions 2 4 2 4 6 2 4 6 1 2 4 6 2 2 4 6 3 Qu
55. rew plug Control valve Distributing regulator 14 Pressure control valve 15 Distributing regulator 16 Pressure gauge 0 250 bar 17 Nipple 18 Coupling 19 Tank cover 20 Coupling 21 Nipple 22 Nipple 23 Coupling 24 Water valve PPH25 000 Operating Instructions Design and function 3 2 2 3 x 380 420V 50Hz 3L PE L1 L2 L3 E d Wiring diagram PPH25 000 Fig 3 3 Wiring diagram Elec box Contactor Contactor Phase sequence relay Thermal relay Interlock Circuit breaker Pushbutton JO O1 P ND 5 gt 28 18 n K3M 2 2 8 AI At 1 At Li DA Ai Ki A2 2 D KAT 9 Pushbutton 10 EMERG STOP 11 Time relay 12a Rotation lock 12b Hour counter 13 Switch CEE 32 5 14 Pilot lamp i a Design and function Operating Instructions PPH25 000 Operating Instructions Controls and displays 4 Controls and displays 4 1 Controls Fig 4 1 Controls Current phase reversing plug Start button Pressure regulation of feed motors Pressure stage selector lever of main motor 5 Direction selector lever of feed motor 6 Direction selector lever of feed motor 7 Transport handle D PPH25 000 8 Water and hydraulic couplings 9 Water valve 10 Off switch 11 Suspension shackle 12 EMERG STOP
56. t types of hydraulic oil should not be mixed together otherwise the oil will age prematurely PPH25 000 Operating Instructions Servicing 6 1 2 2 Replacing hydraulic oil In order to replace the hydraulic oil you will need A collecting pan for the used hydraulic oil with a capacity of approx 15 litres Open ended spanner size across flats 18 mm for the oil drain plug Approx 6 litres of hydraulic oil Fig 6 1 Replacing hydraulic oil 1 Oil drain plug Proceed as follows PPH25 000 Place the collecting pan below the oil drain plug 1 Open tank cover Remove oil drain plug 1 Drain hydraulic oil completely Screw in oil drain plug 1 Fill tank with new hydraulic oil Bleeding the system Close the tank cover Dispose of waste hydraulic oil in accordance with local regulations 6 3 Servicing Operating Instructions 6 4 Bleeding the system Information Air must be bled from the system whenever the tank has been complete ly emptied and refilled Proceed as follows Open tank cover Fill oil to maximum mark Do notrefit the tank cover yet Short circuit the main circuit with hose Start the Drive Unit PPH25 see Chapter 5 5 4 1 8 5 5 Select the pressure stage 2 see Chapter 5 5 4 2 5 6 Allow the Drive Unit PPH25 to run for a maximum of 5 seconds Switch off the Drive Unit PPH25 see Chapter

Operating Instructions Spare Parts List

Contents

Download Pdf Manuals

Related Search

Related Contents