OPERATING INSTRUCTIONS MANUAL FOR “KMS MF
Contents
1. oo oo HEIC e Dosing Pump Suction Hose Delivery Hose Injection Valve Air discharge Level Probe Foot Filter Power Cable Standby Alarm ooo CO OO JO Om P ON 54 H Appendix Summary Summary Me ad INS cp se wt densest sn eg seat E 3 PAET ETETE A DEE 4 3 Pump s description WEE 5 e Belore to Sta Warnings EE 6 5 MVS TANTO ER 7 6 Ryaraule TVS cis i Aetia AE ieee 8 7 Electrical Installation atd ao osa 12 BE ASV SUE EE 14 Gi un e get c 16 10 PUMP S TC ORNS SUDET V ss ods ots is da 1 o o o a 17 10 Pump s functions summary AL ADM 18 12 Quick Guide Main Menu Prog 2 Setup 2000000 e00 eeee 000K ARA 20 E 51100 PM O O O O O O O O 22 16 Load default and Reset Password procedure lt lt lt reeeeeeea00nnnnnnn 30 17 Working procedure setup EE 31 18 CONSTANT warking an tee E 34 19 DIVIDE working OGG side ollie st da z ea AA ddd 35 20 MU LTIPEY working Be Le 36 21 PP2. C Appendix Delivery Curves Pump head L Pump head I Pump head L Flow rate indicated is for H O at 20 C at the rated pressure Dosing accuracy 2 at constant pressure 0 5 bar 49 C Appendix Delivery Curves for self purge pump head Pump head LA Pump head LA Flow rate indicated is for H O at 20 C at the rated pressure Dosing accuracy 2 at constant pressure 0 5 bar 50 imensions D 222 20 8 748 D Appendix Dimensions L 007 9 09 Z T 61 00 2 402 0 8 T so op bold mm inches 51 E Appendix Chemical Compatibility Table Solenoid driven metering pumps are widely used to dose chemical fluids and it is important that the most Suitable material in contact with fluid is selected for each application This compatibility table serves as a useful help in this respect All the informations in this list are verified periodically and believed to be correct on the date of issuance All the informations in this list are based on manufacturer s data and its own experience but since the resistance of any material depends by several factors this list is supplied only as an initial guide in no way ATA makes warranties of any matter respect to the informations provided in this list PVC SS 316 PM
3. Dosing rate is determined by pulses from a water meter desired concentration in PPM chemical product concentration 96 and quantity for each single stroke set during program session When to use this mode This mode is useful using an external signal from a pulse sender water meter and it s necessary to specify only PPM parts per million and product concentration leaving the pump to manage coming pulses Which parameters must be set PPM parts per million product quantity CONC 96 of product s concentration Water Meter Pulses CC Stroke TIMEOUT 31 17 Working procedure setup PERC mode 32 Dosing rate is determined by pulses from a water meter percentage chemical product concentration and quantity for each single stroke set during program session When to use this mode This mode is useful using an external signal from a pulse sender water meter and it s neces sary to specify only leaving the pump to manage coming pulses Which parameters must be set percentual product to dose CONC percentual of product concentration Water Meter Pulses CC STROKE TIMEOUT Product guantity to dose percentual product to dose pump capacity l h Percentual of product concentration Water meter Use a water meter to reach its maximum pulsating capabilities Note maximum frequency for this pump is 1Khz 1000 pulses per second MLO mode BATCH mode VOLT mode mA mode 17 Working
4. Read Carefully This operating instructions contains safety information J that if ignored can endanger life or result in serious injury They are indicated by this icon d Use of this pump with radioactive chemicals is forbidden l Keep the pump protected from sun and water Avoid water splashes OPERATING INSTRUCTIONS MANUAL FOR KMS MF DOSING PUMP ENGLISH Version R1 04 08 Danger Caution KMS MF series solenoid dosing pumps comply with the following European regulations EN60335 1 1995 EN55014 EN50081 1 2 EN50082 1 2 EN6055 2 EN60555 3 Based on directive CEE 73 23 c 93 68 DBT Low voltage directive and directive 89 336 CEE EMC Electromagnetic Compatibility GENERAL SAFETY GUIDELINES In emergencies the pump should be switched off immediately Disconnect the power cable from the power supply When using pump with aggressive chemicals observe the regulations concerning the transport and storage of aggressive fluids When installing always observe national regulations Manufacturer is not liable for any unauthorized use or misuse of this product that may Cause injury damage to persons or materials Pump must be accessible at all times for both operating and servicing Access must not be obstructed in any way Feeder should be interlocked with a no flow protection device Pump and accessories must be serviced and repaired by qualified and authorized personnel only
5. Lock hose on pump s head by screwing down the tightening nut Use only hands to do it Connect other side of the hose to the injection valve using the same procedure 6 Hydraulic Installation Injection Valve Injection valve must be installed on plant from water s input Injection valve will open at pressure greater than 0 3bar Dicharge hose 10 Insert one side of discharge hose into discharge connector as shown in fig C Insert other side of discharge hose into product s tank During priming procedure product exceeding will flow into tank to delivery hose Discharge knob to discharge hose to suction hose fig C For priming procedure see the paragraph Priming 6 Hydraulic Installation Self venting pump head to bleed hose to delivery hose to suction hose Self venting pump head must be used when using chemicals that produce gas i e hydrogen peroxide ammonium sodium hypoclorite at particular conditions Hoses assembling procedure including purge hose is described in fig A Notes suction delivery and purge valves are DIFFERENT Do not exchange them delivery and purge hoses are made of same material it s allowed to lightly bend discharge hose during calibration procedure TEST insert discharge hose into BECKER test tube 11 7 Electrical Installation All electrical connections must be performed by AUTHORIZED AND QUALI
6. Guide Main Menu Prog 1 Mode 34 35 36 37 38 39 40 41 42 19 12 Quick Guide Main Menu Prog 2 Setup Key Key 20 SET OD gt H DI E key h 4 A key See gt See pag pag 19 SET mei be Key gt J E key See E Y A key pag SET 03 gt LEVEL E key W al key Se SET 04 gt Y Ej key T ms 053 j gt STAND BY E key See A 71 pag gt a 05 OUT AL gt E key key See E 01 Sg gt ALARMS E key See Key pag E 08 gt p METER V E key See W al key ag pag me SETI N p i D J E key See A key pag a gt T J E key i B gt See pag 21 A m gt Key DELAY E key E A key ee SET CB B gt J E key See pag A key 22 22 23 24 24 24 25 25 26 27 27 28 13 Quick Guide Main Menu Prog 3 Stat See pag 18 E See pag 19 Key E gt roro0s Y See pag 38 gt
7. Hose with injection valve Discharge Hose Suction Hose Completely unscrew tightening nut from pump s head and remove assembling components tightening nut holding ring and pipe holder Assembly as shown in fig A Insert hose into pipe holder until it reaches the bottom Lock hose on pump s head by screwing down the tightening nut Use only hands to do it Connect other side of the hose to the foot filter using the same procedure Suction Hose Tightening Nut Holding Ring Pipe Holder O ring Valve Kp GC fig A 6 Hydraulic Installation Assembling foot filter with level probe Level probe must be assembled with foot filter using the provided kit Foot valve is made to be installed into tank s bottom without sediments priming problem STEP 4 INSERT RING AS SHOWN STEP 3 INSERT PROBE WITH N O CONTACT UNTIL TO HEAR A CLICK STEP 2 INSERT FLOATER STEP 1 INSERT RING AS SHOWN Connect BNC from level probe into pump s level input front side of the pump Put level probe assembled with foot filter into tank s bottom Warning If there is a mixer installed into tank install a suction lance instead of level probe foot filter Delivery Hose Completely unscrew tightening nut from pump s head and remove assembling components tightening nut holding ring and pipe holder Assembly as shown in fig A Insert hose into pipe holder until it reaches the bottom
8. TIMEOUT Use UP key to change selected unit _ blinking cursor of PPM To move on next digit press RIGHT key To modify quantity of product concentration press E key Use UP key to change selected unit _ blinking cursor of CONC To move on next digit press RIGHT key Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Note before to use this mode we suggest to set the TIMEOUT parameter TIMEOUT take part when the result is a multiplication 37 22 PERC working mode PERC mode Dosing rate is determined by pulses from a water meter percentage chemical product concentration and quantity for each single stroke set during program session Which parameters must be set percentage of product quantity to dose CONC of product s concentration set 100 if product is pure CC STROKE refer to CC ST setup WMETER water meter TIMEOUT Selectionable from 0 1 to 100 0 Use UP key to change selected unit _ blinking cursor of PPM To move on next digit press RIGHT key To modify quantity of product concentration press E key Use UP key to change selected unit _ blinking cursor of CONC To move on next digit press RIGHT key Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard
9. V CUNTER J Key E 21 15 Setup Pump s initial setup Apart of choosen working mode the pump must be prepared to operate by setting the main parameters into SETUP menu To enter into this menu please follow the Quick Guide through menu at page 20 CC per Stroke Enter here the cc stroke value obtained during Test mode calibration It Use UP key to increase of one unit the blinking digit Press RIGHT key to skip on next digit Press E key to save data and ESC exit to main menu Otherwise press ESC to discard data and exit to main menu Calibration This procedure defines the cc quantity cubical centimeters that the pump feed every single injection To determine this value the pump must be calibrated 1 Install the pump on plant and insert the suction hose with its level probe foot filter into a BEKER test tube If pump s model is self priming put the discharge hose into the test tube too 2 Power up the pump and turn the flow s knob to required position 3 Fill up the test tube with the chemical until to reach a known z value DM 1 m 4 From setup menu choose TEST and insert 20 This value is the strokes that the pump will produce during the procedure 6 Press E The pump will begin to produce the 20 strokes and to suck the chemical from the test tube 7 At the end of 20 strokes the pump will stop Read the va
10. data and exit to main menu Note before to use this mode we suggest to set the TIMEOUT parameter TIMEOUT take part when the result is a multiplication 38 23 MLQ working mode MLO mode Dosing rate is determined by pulses from a water meter on the base of set MLA milli liters per quintal chemical product concentration and quantity for each single stroke set during program session Which parameters must be set MLQ product quantity in milliliters per quintal CONC of product s concentration set 100 if product is pure CC STROKE refer to CC ST setup WMETER water meter TIMEOUT Use UP key to change selected unit _ blinking cursor of MLQ To move on next digit press RIGHT key To modify quantity of product concentration press E key Use UP key to change selected unit _ blinking cursor of CONC To move on next digit press RIGHT key Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Note before to use this mode we suggest to set the TIMEOUT parameter TIMEOUT take part when the result is a multiplication 39 24 BATCH working mode BATCH mode Signal from an external contact starts the pump to dose the needed auantity set during program session or for the set number of strokes When to use this mode This function allows to begin d
11. into operating mode press ESC key Alarm output logical working The pump has an Alarm output that changes its status from N O to N C or viceversa when a signal is received from LEVEL and or SEFL and or STAND BY To set this alarm refer to related chapter Full menu Short Menu mode When entering into SETUP display shows access mode menu If this is the first time into SETUP menu then the pump will automatically set itself into FULL menu mode as shown in fig A Just press E key to confirm This mode will show all pump functions and working modes Next time the SETUP menu will be reached it will possible to operate with SHORT menu configuration to change only selected mode parameters as shown in fig B Press E to confirm Note SHORT menu option is not available during first time into SETUP menu or after a reset 15 9 Priming PRIMING To proceed follow these steps connect all hoses to the pump open dischage valve by completely turning the discharging knob counter clock wise Power up the pump and turn stroke lenght knob to 100 After pump s intro fig 1 fig 1 the pump will show the Delay pump s activation delay as shown fig 2 Win TING fig 2 fig 3 In any working mode if a SEFL is installed and enabled see SEFL Setup procedure the display will show the icon asterisk as in fig 4 if SEFL works correctly the asterisk blinks to any pulses given b
12. must be installed in vertical position All hoses connections must be performed using only hands force No tongs required Delivery hose must be firmly fixed to avoid suddenly movements that could damage near objects Suction hose must be shorter as possible and installed in vertical position to avoid air bubbles suction Use only hoses compatibles with product to dose See chemical compatibility table If dosing product is not listed please consult full compatibility table or contact chemical s manufacturer 5 Installation Draw Pump must be installed in a stable support for example a table at a maximum height from tank s bottom of 1 5 meters Dosing Pump Suction Hose Delivery Hose Injection Valve Air discharge Level Probe Foot Filter Power Cable Standby Alarm DEC CO OO JO Om P ON 6 Hydraulic Installation Hydraulic connections are Suction Hose with level probe and foot filter Delivery
13. on next setting OUT DOSE SIGN YES ESC to esc from this working mode UP to move on MAN YES Setting OUT DOSE SIGN YES at the end of the dosing activity there is a signal alarm contact of 2 seconds To disable this option set OUT DOSE SIGN NO pressing UP key Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu 40 25 VOLT working mode VOLT mode Voltage from an external device drives the pump that doses proportionally using aminimum and maximum of strokes for minute set during program session Which parameters must be set HIV maximum tension LOV minimum tension SPM strokes per minute To work in this mode is necessary to specify the HIV maximum working tension LOV minimum working tension and SPM strokes per minute values that pump will produce between the parameters To setup this values enter into VOLT mode The cursor will blink on first digit HIV field Insert maximum tension value that will be supplied to the pump UP key To move on next digit press RIGHT key The cursor will blink on SPM field Insert strokes per minute that pump will produce near HIV value UP key To move on next digit press RIGHT key Press E key to move on LOV The cursor will blink on first digit LOV field Insert minimum tensio
14. will optimize the working mode when programmed to work in ppm and update the stats menu Use UP key to choose from Pulse L pulse liter or L Pulse liter pulse Choose Pulse L for a water meter that produces many pulses Choose L Pulse for a water meter that produces few pulses Setting 000 0 the pump does not accept the signal and it is not possible to save the data Use UP key to increase the blinking _ digit Enter number of pulses that pump must receive to stop or not the pump Press RIGHT key for next digit field Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu 15 Setup Pulses Timeout only for Multiply working mode and PPM PERC and MLQ working mode when the result is a multiplication When the pump receives a pulse from the water meter it starts the dosing activity through an amount of time from the first pulse to the following one At the beginning the pump doesn t know the time lapse between the first and the second pulse So it ll dose the product in the fastest way From the second pulse the pump will dose the product correctly This function set the maximum time between a pulse and the following one Once that this time is exceeded the pump will reinitialize the dosing activity as the first time that a pulse has been received De
15. 0 minutes before dosing activities Note Use UP key to choose the alarm to set Use RIGHT key for next digit Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Press any key during delay time to skip it 15 Setup Password Setup Setup menu is password protected Default value to enter into setup menu is 0000 only numeric units To change this password proceed as follows Use UP key to change first digit Press RIGHT key to move cursor over next digit Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Note For lost password please follow the Load default procedure 29 16 Load default and Reset Password procedure LOAD DEFAULT procedure This procedure deletes all programming data set It reloads the default data of the pump Follow this instructions unplug power supply pressing both UP and RIGHT keys plug in power supply For few seconds the display shows LOAD DEFAULT before start up the pump RESET PASSWORD procedure This procedure resets the password set and reloads the default password of the pump 0000 Follow this instructions unplug power supply pressing both UP and ESC keys plug in power supply For few seconds t
16. 20 C 30 C 40 C 50 C 20 C 30 C 40 C 50 C opaque 12 bar 10 5bar 8 5 bar 6 2bar 36bar 31 5 bar 25 5 bar 18 5 bar 4x8 mm PE 230 20 C 30 C 40 C 50 C 20 C 30 C 40 C 50 C opaque 19 bar 15 7 bar 12bar 7 5bar 57bar 47bar 36bar 22 5 bar 6x8 mm PE 230 20 C 30 C 40 C 50 C 20 C 30 C 40 C 50 C opaque 8 6 bar 6 8bar 4 8bar 2 3 bar 26bar 20 5 bar 14 5 bar 7 bar 8x12 mm PE 230 20 C 30 C 40 C 50 C 20 C 30 C 40 C 50 C opaque 12 bar 10 5 bar 8 5 bar 6 2bar 36 bar 31 5 bar 25 5 bar 18 5 bar 4x6 mm PVDF 20 C 30 C 40 C 50 C 60 C 80 C 90 C Flex 2800 opaque 40 bar 34 bar 30 bar 27 bar 248bar 20 bar 10 bar 6x8 mm PVDF 20 C 30 C 40 C 50 C 60 C 80 C 90 C Flex 2800 opaque 29bar 25 5bar 22 bar 20 bar 18 bar 14 5 bar 7 3 bar 8X10 mm PVDF 20 C 30 C 40 C 50 C 60 C 80 C 90 C Flex 2800 opaque 18bar 15 5bar 13 5 bar 12 5 bar 11 2 bar 9 bar 4 5 bar Va PE 230 20 C opaque 17 6 bar 3 8 PE 230 20 C Opaque 10 6 bar LG PE 230 20 C opaque 10 6 bar 53 G Appendix GEF Installation Connect SEFL flow sensor as shown For a proper installation please put SEFL signal wire perpendicularly to pump s solenoid Flow Sensor SEF
17. ANUFACTURING MATERIALS 230 VAC 190 265 VAC 115 VAC 90 135 VAC 24 VAC 20 32 VAC 12 VDC 10 16 VDC 0 180 1 5 metres 0 45 C 82 113 F 0 50 C 32 122 F Il 2 74dbA 10 50 C 14 122 F IP 65 Case PP Pump head PVDF Acrilic SS Diaphragm PTFE Balls CERAMIC PTFE SS Suction Pipe PVC Delivery Pipe PVDF Valve Body PVDF PE SS O ring FR ER PIFE Injection connector PVDF ceramic HASTELLOY C276 spring Level Probe PVDF Level probe cable PE Foot Filter PVDF as ordered INFORMATION Flow cc per stroke max pressure Min cc h Max l h Min GPH Max GPH Min Max 2001 0 03 1 0 000008 0 26 0 03 0 09 20 bar 290 PSI 1802 0 06 2 0 000016 0 53 0 06 0 19 18 bar 261 PSI 1504 0 11 4 0 000029 1 06 0 11 0 37 15 bar 217 PSI 1005 0 14 5 0 000037 1 32 0 14 0 46 10 bar 145 PSI 0808 0 22 8 0 000058 2 11 0 22 0 74 8 bar 116 PSI 0510 0 28 10 0 000074 2 64 0 28 0 93 5 bar 72 PSI 0218 0 50 18 0 00013 4 76 0 50 1 67 2 bar 29 PSI INFORMATION SELF VENTING MODELS 1801 0 03 1 0 000008 0 26 0 03 0 09 18 bar 261 PSI 1503 0 08 3 0 000021 0 79 0 08 0 28 15 bar 217 PSI 103 0 10 3 5 0 000026 0 92 0 10 0 32 10 bar 145 PSI 085 5 0 15 5 5 0 000040 1 45 0 15 0 51 8 bar 116 PSI 057 5 0 21 7 5 0 000055 1 98 0 21 0 69 5 bar 72 PSI 0213 0 37 13 0 000098 3 43 0 37 1 20 2 bar 29 PSI 48
18. Always discharge the liquid end before servicing the pump Empty and rinse the liquid end before work on a pump which has been used with hazardous or unknown chemicals Always read chemical safety datasheet Always wear protective clothing when handling hazardous or unknown chemicals Introduction Pump s capacity Working modes 1 Introduction Metering Pumps KMS MF Series are the ideal solution for low middle dosing of chemicals All control and setup parameters are available through a digital keyboard and they are displayed on a LCD backlit display Pump has Standby input SEFL input LEVEL input and Alarm contact output Note SEFL not included Flow rate is determined by the stroke length and by the stroke speed The stroke length is adjustable from 0 to 100 using the stroke length adjustment knob However dosing accuracy is guarantee within an adjustment range from 3096 to 10096 Pump can work in differents ways See related chapters for extended description of each single mode CONSTANT mode Pump doses at a constant rate set in SPH strokes for hour SPM strokes for minute or LPH litres per hour parameters set during program session DIVIDE mode External pulses from a water meter are divided by a value set during program session The pump doses with a rate determined by this parameter MULTIPLY mode External pulses from a water meter are multiplied by a value set during progra
19. FIED personnel only Before to proceed please verify the following steps verify that pump s label values are compatible with main power supply pump must be connected to a plant with a differential switch 0 03A sensitivity if there isn t a good ground to avoid damages to the pump do not install it in parallel with heavy inductance load for example engines A relay switch must be used See below picture P Dosing Pump R Relay I Switch or safety device E Electrovalve or inductance load A Main Power 12 7 Electrical Installation Once verified previous steps proceed as follows check that BNC of level probe has been connected as described in Hydraulic Installation chapter connect BNC and external signal to pump s INPUT connectors This input may be used as follows as pulse sender water meter or as Startup contact for BATCH mode or as voltage input for VOLT mode or as current input for m mode Level Probe Input External Signal Input connect alarm and or stand by signal as described below fig D 1 2 1 Green Stand by Input 4 Yellow Stand by Ground 2 Brown Alarm Relay Common 7 N 3 White N O Alarm Relay Contact i a Max load relay output 2A 250VAC fig D Notes Alarm signal isn t fuse protected Standby signal has main priority on pump s enabli
20. LOmA The cursor will blink on first digit LOmA field Insert minimum current value that will be supplied to the pump UP key To move on next digit press RIGHT key The cursor will blink on SPM field Insert strokes per minute that pump will produce near LOmA value UP key To move on next digit press RIGHT key Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Attention if a wrong data is set for example it has been set the same value for HIV and LOV an error message WRONG ENTRY will appear 42 27 STATISTICS management Stat To see dosing statistics choose STAT from main menu See quick guide at pag 21 lt Key TOT DOS means total dosed product since pump last reset COUNTER means strokes numbers since pump last reset 43 28 Troubleshooting Problem Possible Cause Pump doesn t turn on Pump isn t powered Connect it to main supply Pump s protection fuse is broken Replace it See page 45 for replacement procedure Pump s main board is broken Replace it See page 45 for replacement procedure Pump is not dosing and solenoid is operating The foot filter is obstructed Clean it Suction hose is empty Pump must be primed Repeat priming procedure Air bubbles inside hydraulic circuit Check valves hoses fittings Product to dose is gene
21. M working ee 37 po PERC wakna MOJE EE 38 23 MLQ working mode EE 39 24 BATCH WOIKIDO Baue e EE 40 25 VOLT working mode EE 41 Poir ME e pipe msta s dost dada Ea cute gta ale ceo dole a E s n opon 42 27 STATISTICS management 43 28 Deelt Ent e Let e m p O O eee eee 44 29 Fuse and main board replacement eene nnne nnne nnns nnn nnn nennen 45 SOR aso CI DEE 46 A Appendix Maintenance 000000r eee o nene nennen nnns eaa KOPE KK KK KKK KRKA anu aen nnn 47 B Appendix Construction Materials and Technical mio 48 C Appendix Delivery Curves 000000000 eee nennen KRK O nnne nnne ner r nnne nnn nnne nennen rrr nnns 49 C Appendix Delivery Curves for self purge pump bead 50 D Appendix Dimensions 00000000000 000000 eee a KKK KKK SOKP KKK K n nnn E nn snai rentas sanae antennas aenean 51 E Appendix Chemical Compatibility Table 2444444000440000000rrreeee eee nana nana nn 52 F Appendix Hoses resistance table 44444444 4444400000411rreaaKG Kra KARA nennen 53 Ga Appendix SEFC Install amp llOD E 54 H Appendix Gummarn MEM 55 DD GY LY When dismantling a pump please separate material types and send them according to local recycling disposal requirements We appreciate your efforts in supporting your local Recycle Environmental Program Working together we ll form an active union to assure the world s invaluable r
22. MA Hastel mepe 1 1 3 Sulphuric Acid 85 H2S04 Sulphuric Acid 98 5 H2S04 1 1 1 1 2 1 l l 2 EE cll ELL HE Coe mmol BBRBRERRRD ECCERGEE petits Fo Be b BOBO 3 1 Sodium Bisulphite NaHSO3 2 1 3 1 2 l l l l l Sodium Carbonate Soda Na2CO3 l l l l l l Da fe C C C C C C C C C C E KC z 3 AK Nitric Acid 65 HNO3 EN Resistance rating Resistant 1 Fairly resistant 2 Not resistant 3 Materials Polyvinyldene fluoride PVDF Pump Heads valves fitting tubing Polypropylene PP Pump Heads valves fitting level floater PVC PVC Pump Heads Stainless steel SS 316 Pump Heads valves Polymethyl Metacrilate Acrylic PMMA Pump Heads Hastelloy C 276 Hastelloy Injection valve spring Polytetrafluoroethylene PTFE Diaphragm Fluorocarbon Viton B FPM Sealings Ethylene propylene EPDM Sealings Nitrile NBR Sealings Polyethylene PE Tubing 52 F Appendix Hoses resistance table Hose features are very important for a reliable dosage Every pump s model is made to work in the best way using selected hoses according to pump s capacity model Information reported here are intended for standard use only For extended information ask to hose s manufacturer Suction Delivery Hose 4x6 mm PVC 4x8 mm PE 6x8 mm PE 8x12 mm PVC transparent opague opague transparent Delivery Hose Working Pressure Breaking Pressure 4x6 mm PE 230
23. eplacement procedure Turn pump s injection knob on 0 Remove 6 screws from pump s back Pull pump s back cover until it s completed separated from pump s front Be careful of the knob s spring Remove board s screws Completely disconnect wires from main board and replace it Reinsert screws Reconnect wires to the main board see enclosed picture Reassemble the pump Be careful to put back the knob s spring Reinsert screws 45 30 Main Board 46 TRANSFORMER Fuse O O N L Power Supply Solenoid C CI Level other wire to ground A Appendix Maintenance During normal operating mode pump must be checked once for month Wear needed safety devices and check hoses and all hydraulic components for product leak broken hoses corroded connections All maintenance operations must be performed by authorized and trained personnel only If pump needs factory assistance please use original package to return it Before to do it please remove all dosing product inside the pump and hoses Use only original spare parts 47 B Appendix Construction Materials and Technical info TECHNICAL FEATURES Power supply Power supply Power supply Power supply Pump Strokes Suction Height Environment Temperature Chemical Temperature Installation Class Pollution Level Audible Noise Packaging and Transporting Temperature Protection degree M
24. esources are conserved
25. fault value is 120 seconds To set Timeout function between the minimum 1 sec and the maximum 999 sec proceed as follow Use UP key to increase the blinking _ digit Enter number of pulses that pump must receive to stop or not the pump Press RIGHT key for next digit field Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Pulses Timeout does not take partin Divide working mode and in all working modes when the result is a division lU External Pulses The first time that the pump receives a pulse it doesn t know the the time between this pulse and the following one So the pump will run faster as possible Timeout function forces the pump to work in this way once a specified amount of time has been exceeded After second pulse the pump will know the time between a pulse and the following one So it ll dose optimizing the dosage through the time 27 15 Setup 28 Unit Change This function allows to choose between liters or gallons measurement unit Use UP key to switch between liter or gallons measurement unit Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Startup Delay Setup When the pump is powered is it possible to have a delay time from 0 to 1
26. for the SEFL Stand by alarm signals the pump stop ODE I Over flow alarm when using Divide Multiply ppm working mode signals the working frequency of the pump is higher than the values on the label Power alarm signals the power supply is out of range from 180 to 260 VAC Stroke alarm signals that it has been set a capacity higher than the value on the label Batch alarm signals that the pumps has received a pulse while in Batch working mode INPUT 196 LPI This diagram shows all the possible alarms 18 Key SE gt novem gt Key CONSTANT E A Key BE 2j p DVIJE MODE 33 MULTIPLY gt gt See Key v page 19 Key m W E pe B ps WODE pe DIOU See p gt page 20 Key V Key E AODEM LS BATCH C AODE 8 E E Key C MODE 3 nn gt p gt A Key E Key See page E Key See page E Key See page E Key See page E Key See page E Key See page E Key See page E Key See page E Key See page 11 Quick
27. he display shows RESET PASSWORD before start up the pump 30 Introduction 17 Working procedure setup MF pump can work in different modes CONSTANT mode DIVIDE mode MULTIPLY mode PPM mode Pump doses at a constant rate set in SPH strokes for hour SPM strokes for minute or LPH litres per hour parameters set during program session When to use this mode This mode is useful when there isn t an input signal to control the dosing activity Pump doses requested product quantity in constantly Which parameters must be set SPH strokes per hour SPM strokes per minute LPH litres per hour External pulses from a water meter are divided by a value set during program session The pump doses with a rate determined by this parameter When to use this mode This mode is useful using an external signal from a pulse sender water meter that produces elevated quantities of pulses Pump divides these pulses to allow a correct dosing activity Which parameters must be set DIVIDE division factor External pulses are multiplied by a value set during program session The pump doses with a rate determined by this parameter When to use this mode This mode is useful using an external signal from a pulse sender water meter that produces low quantities of pulses Pump multiplies these pulses to allow a correct dosing activity Which parameters must be set MULTIPLY multiply factor TIMEOUT
28. kes for minute set during program session When to use this mode This mode is used with controllers provided of a proportional output in current Which parameters must be set HlmA maximum current LOmA minimum current SPM strokes per minute 33 18 CONSTANT working mode CONSTANT mode Pump doses at a constant rate set in SPH strokes for hour SPM strokes for minute LPH litres per hour parameters set during program session Which parameters must be set SPH strokes per hour SPM strokes per minute LPH litres per hour Choose CONSTANT working mode SPH strokes per hour SPM strokes per minute LPH litres per hour Use UP key to choose between these two modes Use RIGHT key to change value For next digit press again RIGHT key LPH value accuracy depends on cc st value set into the Setup menu SET 01 CC ST LPH max value depends on the max frequency of the pump refer to the pump s label If an higher value is set the pump will show an alarm message ALARM STROKE Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Note last mode displayed before press the E key will be the active one 34 19 DIVIDE working mode DIVIDE mode External pulses are divided by a value set during program session The pump doses with a freguency dete
29. lue of chemical left into test tube 8 Substract the initial value to the left value E 9 Divide the result with the ST value 20 10 Type this value into CC ST Set 01 as previously T described ZL 11 If obtained result is too small or too big please try to change strokes value 20 22 Foot filter with level probe Customizable Reserver liters gallons fig A 15 Setup Pre Level Alarm Reserve This function defines a pre alarm status to inform user that the dosing product is near to end Reserve value to be set must be calculated on product quantity left between foot filter and pump s suction level Use UP key to increase the blinking digit Press RIGHT key to skip on next digit Press E key to save data and ESC exit to main menu Otherwise press ESC to discard data and exit to main menu During the alarm the pump continues to dose but it ll show the following picture Flow Sensor SEFL This function enables an external alarm and eventually stops the dosage if the pump does not receive a confirmation signal from the GEF SEFL accessories is optional Use UP key to increase the blinking _ digit and set the number of failing strokes before to stop or not the pump It is possible to set a number from 1 to 99 Setting 00 the SEFL will be disabled DIS Press RIGHT key
30. m session The pump doses with a rate determined by this parameter PPM mode Dosing rate is determined by pulses from a water meter on the base of set PPM chemical product concentration 96 and quantity for each single stroke set during program session PERC mode Dosing rate is determined by pulses from a water meter on the base of set PERC chemical product concentration and quantity for each single stroke set during program session MLQ mode Dosing rate is determined by pulses from a water meter on the base of set MLQ milliliters per quintal chemical product concentration 96 and quantity for each single stroke set during program session BATCH mode Signal from an external contact starts the pump to dose the set quantity VOLT mode Voltage from an external device drives the pump that doses proportionally using a minimum and maximum of strokes for minute set during program session 0 10 VDC mA mode Current from an external device drives the pump that doses proportionally using a minimum and maximum of strokes for minute set during program session 2 Unpacking Included into package n 4 Dibbles op n 4 Self tapping screws 4 5 x 40 n 1 Delayed fuse 5 X 20 n 1 Foot filter with valve n 1 Injection valve n 1 Level probe m2 Delivery pipe PVDF m2 Suction pipe transparent PVC m2 Discharge pipe transparent PVC m 2 5 Signal cable for Stand by and Alarm n 1 This installation manual s If ho
31. n value that will be supplied to the pump UP key To move on next digit press RIGHT key The cursor will blink on SPM field Insert strokes per minute that pump will produce near LOV value UP key To move on next digit press RIGHT key Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Attention if a wrong data is set for example it has been set the same value for HIV and LOV an error message WRONG ENTRY will appear 41 26 mA working mode mA mode Current from an external device drives the pump that doses proportionally using a minimum and maximum of strokes for minute set during program session Which parameters must be set HlmA maximum current LOmA minimum current SPM strokes per minute Key To work in this mode is necessary to specify the HlmA maximum working current LOmA minimum working current and SPM strokes per minute values that pump will produce between the parameters To setup this values enter into mA mode The cursor will blink on first digit HlmA field Insert maximum current value that will be supplied to the pump UP key To move on next digit press RIGHT key The cursor will blink on SPM field Insert strokes per minute that pump will produce near HlmA value UP key To move on next digit press RIGHT key Press E key to move on
32. ng disabling proceed to SEFL connection Flow sensor is optional as described in page 54 13 8 Basic Settings LCD backlit display Storke Lenght Knob Scroll and increase digit Turn the pump on or off and exit from setup menu without saving parameters Enter exit from setup menu saving parameters The KMS MF pump is equipped with a keyboard To avoid any misunderstanding during next chapters all keys will be described as shown on this legend ON OFF A UP key Esc ESC key gt RIGHT key E E key Menu navigation To enter into programming mode press and keep pressed E key from main screen fig 3 fig 3 fig 5 Default password is 0000 Just press E key Otherwise insert password using UP and RIGHT keys 14 8 Basic Settings Saving Discarding changes Activating working mode Once edited data into setup menu it s possible to save them by pressing E key or to discard them by pressing ESC key To activate a working mode Constant Divide Multiply PPM PERC MLQ Batch Volt mA select the required mode and confirm it using E key Turning on and off the pump ESC key has a double function It can be used to discard all changes made into setup mode or to turn on off the pump To turn on off the pump press and keep pressed this key while in main screen fig 3 The pumps will show fig 6 To return
33. osing activities when pump receives an external signal Which parameters must be set ST strokes CC product s quantity to dose only if programmed to feed a set amount of chemical CC STROKE see setup CC ST E Key First of all choose if dosage must be made per strokes or per cc of product Pump must be calibrated TEST function in order to work properly into this mode Do not change flow s knob position leave it as during calibration procedure It s not possible to program the pump for both modes Last entry overwrite previous ones Set CC or ST At the beginning the cursor is on CC working unit Press UP key to change it and to work into ST mode Press RIGHT key and insert the working value use UP key to increase decrease the unit RIGHT key to move on next digits At the end the cursor will move on MAN NO Set Automatic MAN NO or Manual MAN YES Manual MAN YES to start immediatly the manual dosing activity change MAN NO into MAN YES pressing UP key Into this mode MAN YES press E to start dosing activity ESC to stop dosing activity UP go back to MAN NO Automatic MAN NO to start dosing activity automatically after exit from this menu do not modify this set With this setting during dosing activity if the pump receives an external pulse an alarm will be actived ALARM BATCH Into this mode MAN NO press E to move
34. procedure setup Dosing rate is determined by pulses from a water meter on the base of set MLA mil liliters per guintal chemical product concentration and quantity for each single stroke set during program session When to use this mode This mode is useful when with an external signal from a pulse sender as a water meter it is necessary to dose the product quantity set specifing the MLA milliliters per quintal and leaving the pump to manage the coming pulses Which parameters must be set MLA product quantity in milliliters per quintal CONC of product s concentration set 100 if product is pure Water Meter Pulses CC Stroke TIMEOUT Signal from an external contact starts the pump to dose product or to produce an amount of strokes set during program session When to use this mode This function allows to begin dosing activities when pump receives an external signal Which parameters must be set ST strokes CC product s quantity to dose Voltage from an external device drives the pump that doses proportionally using aminimum and maximum of strokes for minute set during program session When to use this mode This mode is used with controllers provided of a proportional output in voltage Which parameters must be set HIV maximum tension LOV minimum tension SPM strokes per minute Current from an external device drives the pump that doses proportionally using a minimum and maximum of stro
35. rating gas Turn discharge knob and let air flow away Use a self venting pump head Pump is not dosing and solenoid isn t operating or slightly operating Crystals presence inside valves Check them and try to dose 2 3 liters of normal water Change valves Injection valve obstructed Change it Pump s display shows ERROR MEM o ERROR DATA 44 ERROR MEM error in data storage it is necessary to reload pump s default data as described in Load default procedure on page 28 ERROR DATA error in data setting Check the values set If they are correct but the message still appears the pump is underdimensioned EE J 29 Fuse and main board replacement Fuse or main board replacement is allowed to qualified personnel only Before to operate disconnect the pump from main power and all hydraulic connections For fuse replacement is necessary to use a 3x16 and 3x15 screwdriver and a new fuse Same model of old one For main board replacement is necessary to use a 3x16 and 3x15 screwdriver and a new main board same model of old one Fuse replacement procedure Turn pump s injection knob on 0 Remove 6 screws from pump s back Pull pump s back cover until it s completed separated from pump s front Be careful of the knob s spring Locate the blown fuse and replace it Reassemble the pump Be careful to put back the knob s spring Reinsert screws Main board r
36. rmined by this parameter Which parameters must be set DIVIDE divisor factor MODE DIE Use this mode if connected pulse sender water meter produces many pulses and pump must divide them for correct dosing activities See formula below to verify this value Minimum value accepted is 001 00 Setting a lower value the pump does not save the data Use UP key to modify the value Press RIGHT key to move on next digit Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Use the following formula to find the divider to keep desired concentration imp I x cc x1000 N ppm x K N divisor value to enter into the pump imp I pulses liter from pulse sender water meter cc single injection quantity of dosing pump ppm part per millions product quantity to dose gr m K product dilution coefficient If obtained N is lt 1 then install a pulse sender water meter that produces more pulses Otherwise use the MULTIPLY mode and multiply for 1 N It s also possible to fix the problem trying to decrease product dilution 35 20 MULTIPLY working mode MULTIPLY mode External pulses are multiplied by a value set during program session The pump doses with a frequency determined by this parameter Which parameters must be set MULTIPLY multiply factor TIMEOUT Use thi
37. s mode if connected pulse sender water meter produces few pulses and pump must multiply them for correct dosing activities See formula below to verify this value Minimum value accepted is 001 00 Setting a lower value the pump does not save the data Use UP key to modify the value Press RIGHT key to move on next digit Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Use the following formula to find the divider to keep desired concentration ppm x K imp I x cc x 1000 N multiplier value to enter into the pump imp I pulses liter from pulse sender water meter cc single injection product quantity of dosing pump ppm part per millions product quantity to dose gr m K product dilution coefficient If obtained N is lt 1 then install a pulse sender water meter that produces less pulses Otherwise use the DIVIDE mode and divice for 1 N It s also possible to fix the problem trying to decrease product dilution Note before to use this mode please set the TIMEOUT parameter as described at page 26 36 21 PPM working mode PPM mode Dosing rate is determined by pulses from a water meter PPM chemical product concentration and quantity for each single stroke set during program session Which parameters must be set PPM parts per million product quantity CONC of product s concentration
38. se is 6x8 there is only a 4meters long hose Cut to obtain suction and delivery hoses Remove the contents from the box PLEASE DO NOT TRASH PACKAGING IT CAN BE USED TO RETURN THE PUMP 3 Pump s description Ajddns jamod 0 indul pue jeuse1xy indui eqoud 9 9 SUO O9UUOD UG pue Kq puels esou uonons o peeu dung osou eDJeuosip 01 osou IAIJ P 01 Suonoeuuoo wely pue q puelS 10 EL Bed ees Di Jaqge UO pasejoap euo y uey Jojeo4D a1nssaud je asop jjim dund y uayj UOMISOA 96001 UO 1 USI GOUX JI G ON x indu 143S qouy LD exoJis x Ae dsiq a97 4 Before to Install warnings Pump s installation and operativity is made in 4 main steps Pump s installation Hydraulic Installation hoses level probe injection valve Electrical Installation main power connection SEFL installation priming Programming the pump Before to start please read carefully the following safety information Protective clothes Installation location Hoses and Valves Wear always protective clothes as masks gloves safety glasses and further security devices during ALL installation procedure and while handling chemicals Pump must be installed in a safety place and fixed to the table wall to avoid vibration problems Pump must be installed in a easy accessible place Pump must be installed in horizontal position Avoid water splashes and direct sun Suction and delivery hoses
39. ta and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu Out Alarm signal This function allows to manage the alarm output contact The alarm can be set as N O contact Normally Open or N C contact Normally Closed Use UP key to change working mode for Out Al signal Press E key to save data and exit to main menu Otherwise press ESC to discard data and exit to main menu 15 Setup Alarms Management Use this function to enable disable the relay output for level alarm lev and or standby stby and or flow sensor sefl and or ppm and or percentage PERC and or MLO and or Batch If alarm is activated for one or more events then the output relay will be enabled the pump will show the alarm status and it ll stop or not the dosing activity If alarm is not activated for one or more events then the output relay will be disabled the pump will show the alarm status and it ll stop or not the dosing activity Use UP key to choose the alarm to set Use RIGHT key to enable EN or disable DI the alarm Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu 25 15 Setup 26 Water Meter Setup Use this function to setup the water meter information By entering the amount of pulses produced by the water meter the pump
40. to skip on next digit Press again RIGHT key to choose the working procedure Press UP key to choose if pump must be stopped after a numbers of pulses YES or continue to dose NO Press E key to setup fault recovery recovery fault options Setting YES as selected option if the flow sensor will have unreliable strokes it will recover them while flow sensor is still working in synching with it Set this function by choosing how many unreliable strokes will be needed to recover dosage If entered value is lower than previous one fig A then SEFL function will be disabled While into recovering mode if there is not synchrony with SEFL the unreliable strokes numbers will not decrease The maximum unreliable strokes numbers is determined by the number of failing strokes previuously set Passing over this value an alarm ALARM SEFL will be generated by the pump Press UP to set Recovery fault on NO Press E key to save data and ESC to exit to main menu Otherwise press ESC to discard data and exit to main menu 23 15 Setup 24 Stand By signal This function allows the pump to dose only when an external signal is received from Stand by input This signal can be enabled as a N O contact Normally Opened N C contact Normally Closed or disabled Use UP key to change working mode for Stand by signal Press E key to save da
41. y the solenoid if the asterisk does not appear there is an anomaly i e hoses and or valves are obstructed SEFL in not connected etc fig 4 Press and keep pressed the RIGHT key to enter into priming mode Pump will go for 30 seconds into priming mode as shown in fig 5 fig 5 When the chemical begins to flow out from the outgassing hose then completely close the outgassing knob except for self venting pump heads This ends the priming procedure If countdown for priming is not yet ended press ESC key Now the pump is operative Proceed to setup and programming 16 10 Pump s functions summary Pump s functions summary During pump s working mode is it possible to see furthers working information Press more times the UP key to cycle through following information Working Mode Power Supply Voltage Liters Hour or Gallons Hour Dosage External signal value in Volt and mA working mode or actual system flow Multiply Divide and PPM working mode This item is not present in Constant working mode 17 10 Pump s functions summary ALARMS If any alarm is active in the menu Pump s functions summary a general alarm display will show the number of alarm active at the moment Enter into this menu with RIGHT key The windows displayed show which alarms are active gt Key Level alarm the level probe signals the product end SEFL alarm signals an anomaly
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