CT – TRANSFER KIT OPERATING INSTRUCTIONS
Contents
1. 2 0060 47 O RING 3 55X98 02 VI 75 2 0060 68 O RING 3 53X98 02 NBR 70 1 24 2 0060 05 O RING 1 78X5 28 NBR 70 25 2 0060 49 O RING 2 62X20 29 VI 75 12 0020 08 INLET BUSH 3 4 GAS BRASS 12 0020 12 INLET BUSH 1 GAS BRASS 25 2 0060 70 O RING 2 62X20 29 NBR 70 12 0020 13 INLET BUSH 1 NPT BRASS 26 99 0005 16 VOLUMETRIC CHAMBER UNIT 13 0005 27 INLET BUSH 1 GAS PLASTIC 27 2 0100 33 SELF TAP SCREW PHILLIPS 3 5x13 S STEEL 12 0020 16 INLET BUSH 1 GAS S STEEL 28 2 0020 30 CHAMFERED WASHER AISI30O3 D 2x9x0 35 29 13 0005 14 DOUBLE TOOTHED WHEEL 710 Z67 29 13 0005 36 DOUBLE TOOTHED WHEEL US Gal INLET BUSH 3 4 NPT BRASS 12 0020 09 13 0005 25 INLET BUSH 3 4 GAS PLASTIC 30 2 0020 11 PARALLEL PIN S STEEL 2x18 UNI1707 13 0005 33 INLET BUSH 3 4 NPT PLASTIC 31 13 0005 04 LITRE COUNTER MIDDLE FLANGE 2 0060 46 O RING 2 62X25 07 VI 75 32 2 0020 31 WASHER UNI 6592 4 3x9x0 8 ZB 2 0060 17 O RING 2 62X25 07 NBR 70 33 13 0005 05 LITRE COUNTER RESET KNOB Always specify the spare part position no with the product no CHIERICI TITO s r l Via Palazzeschi 13 A 42122 Bagno di Reggio Emilia Rev 3 dated Machine Directive CT TRANSFER KIT 22 10 2013 42 OPERATING INSTRUCTIONS Page 8 of 9 5 AUTOMATIC GUN OPERATION MODELS Automatic gun G60 l min with 1 F Model 2 0370 02 Automatic gun F60 l min 3 4 F in2. CHIERICI TITO s r l Via Palazzeschi 13 A 42122 Bagno di Reggio Emilia CT TRANSFER KIT 220 V 12 V OPERATING INSTRUCTIONS Machine Directive 2006 42 CE Rev 3 dated 22 10 2013 O READ ALL THE INFORMATION CONTAINED IN THIS MANUAL BEFORE USING THE MACHINE AND CAREFULL Y FOLLOW THE INSTRUCTIONS CHIERICI TITO s r l Via Palazzeschi 13 A 42122 Bagno di Reggio Emilia Rev 3 dated ta Page2o 9 OPERATING INSTRUCTIONS Page 2 of 9 SUMMARY 1 DESCRIPTON ICT TRANSFER KIT ll ia 3 1 1 MODELES AND CHARACTERISTICS riera enea ii a 3 1 2 EC DIREGTIVESAND MARKING bellini alia al 4 1 3 INTENDED USE selva eine 5 2 HANDEINGAND TRANSPORT eine 5 3 INSTALLATION ii 5 3 1 PRELIMINARIC EGO riani a a a a rire 5 3 2 CONNECTING THE PIPES rcstas ld aaa 5 3 3 ELECTRICO FOWE cea ee acer meee ere re acoder ere eee eee ee ee ered eee ili a ee eee ia 5 4 MECHANICAL LITRE COUNTER CTO Oir as 6 4 1 OPERATION ci ill iaa ladilla 6 4 2 SPARE PARTS MECHANICAL LITRE COUNTER CT 80 erenneren nennen 7 5 AUFOMATIC GUN OPERATION Sonata 8 6 MAINTENANCE 8 6 1 ELEGITROPUMPIMAINTENANCE ilaele 8 6 2 TROUBLESHOOTING ELECTRORUMES alli ie 8 6 3 ENTRE SCOUNTER ET lt 30 MAINTENANCE Sostenia e ille rile 9 6 4 GUN MAINTENANCE 5 toca ii A 9 E DISPOSA Loi iii 9 dal DISPOSAL FOR THE ELEC TRIG RUMP ssa cee cass eect o a 9 CHIERICI TITO s r l Via Palazzeschi 13 A 42122 Bagno di Reggio Emilia Rev 3 dated Machine Directi
3. the litre counter is ready for use To zero set the partial counter turn the reset knob clockwise The totaliser indicator cannot be reset in any way It is inadvisable to use the CI80 in areas where temperatures higher than those recommended can occur due to their exposure to the sun For correct operation of the litre counter its use together with a filter is recommended INSTALLATION Built to work at maximum pressures of 3 5 bar 50 psi it must be fitted so that it does not suck unfiltered liquids or air The flow of liquid to be transferred must follow the direction of the two arrows in relief on the back of the litre counter As shown in figure 1 the inlet can be turned to the most suitable position after undoing the 4 set screws N 20 exploded view Overpressures may be generated in the system therefore it is advisable to fit an overpressure valve set to 4 bar 57 psi on the pump In case of systems working without pumps i e gravitational for correct operation a height difference of at least 1 metre between the tank outlet and the PAL80 or PMP80 type gun is necessary N B To avoid damage and breakage in the plastic hexagonal body containing the inlet and outlet unions only use a CH44 SPANNER See Figure opposite SETTING The litre counter is factory set to a pressure of 1 5 Bar 21 PSI transferring diesel oil with a delivery of approx 70l min 18 49 GPM As the operating pressure is an important factor for the reading me
4. 0 l min Suction filter Brass with non return valve Accessories 3 hose connections 4 clamps Note Supplied only with gun PAL80 in aluminium Consult the operating instructions before using the CT TRANSFER KIT 1 2 EC DIRECTIVES AND MARKING The CT TRANSFER KIT is manufactured in conformity with the provisions of Machine Directive 2006 42 CE it also complies with the following directives Low Voltage Directive 220 V models only 2006 95 CE gt EMC Directive 2004 108 CE The CT TRANSFER KIT is provided with CE marking in conformity with Machine Directive 2006 42 CE par 1 7 3 Annex 1 and Annex 3 The information and marks given on the dataplate are as follows we CE Manufacturer s details and address Type of machine Serial no Year of construction Do not tamper with or make modifications to CT TRANSFER KIT Such modifications can invalidate the CE marking and the declaration of conformity CHIERICI TITO s r l Via Palazzeschi 13 A 42122 Bagno di Reggio Emilia Rev 3 dated Machine Directive CT TRANSFER KIT 22 10 2013 42 OPERATING INSTRUCTIONS Page 5 of 9 1 3 INTENDED USE The CT TRANSFER KIT is intended for transferring diesel oil normally from a fixed container cistern to a movable one tank FLUIDS ALLOWED DIESEL OIL with VISCOSITY of 2 to 5 35 cSt at temperature 37 8 C with min flash point PM 55 C FLUIDS NOT ALLOWED S A FLUIDS NOT ALLOWED RELATED RISKS
5. L CT 18 2 0020 16 SPLIT PIN_3X32 S STEEL 13 0005 18 FRONT SCREEN CTL NEUTRAL 19 15 0005 03 LITRE COUNTER BODY 2 0100 31 SELF TAP SCREW PHILLIPS 4 5x16 ZB 13 0005 37 FRONT SCREEN CT US Gal 15 0005 70 COUNTER 20 12 0020 14 OUTLET BUSH 1 GAS BRASS 20 12 0020 15 OUTLET BUSH 1 NPT BRASS 20 13 0005 28 OUTLET BUSH 1 GAS PLASTIC 13 0005 11 BEVEL GEAR Z 14 12 0020 17 OUTLET BUSH 1 GAS S STEEL 2 0100 07 HEX NUT MEDIUM 6S M8x6 5 ZB 2 0100 09 HEX NUT MEDIUM M8x6 5 S STEEL A2 2 0060 23 O RING 1 78X3 69 VI 75 2 12 0020 10 OUTLET BUSH 3 4 GAS BRASS 0 20 12 0020 11 OUTLET BUSH 3 4 NPT BRASS 20 13 0005 26 OUTLET BUSH 3 4 GAS PLASTIC 13 0005 13 TOOTHED WHEEL Z 84 Q 1 1 1 1 1 2 1 4 4 1 1 2 1 1 22 2 0060 48 2 0060 69 O RING 1 78X3 69 NBR 70 20 13 0005 34 OUTLET BUSH 3 4 NPT PLASTIC 2 0020 29 CHAMFERED WASHER AISI 304 D 4 2x9x0 9 21 12 0100 02 BRASS CAP ON ADJUST SCREW 12 0050 09 SHAFT FOR TOOTHED WHEEL Z 84 21 12 0100 04 S STEEL CAP ON ADJUST SCREW O RING 1 78X9 25 VI 75 13 0005 35 TOOTHED WHEEL Z 72 US Gal 1 22 2 0060 14 O RING 1 78X9 25 NBR 70 99 0005 03 VITON SEAL KIT 1 23 12 0100 01 ADJUST SCREW BRASS 99 0005 20 NBR SEAL KIT 1 23 12 0100 03 ADJUST SCREW S STEEL 99 0005 24 BRACKET KIT WTH GEARS AND CAM 1 24 2 0060 04 O RING 1 78X5 28 VI 75 1
6. PETROL FIRE EXPLOSION FLAMMABLE LIQUIDS with min flash point PM lt 55 C FIRE EXPLOSION FLUIDS WITH VISCOSITY gt 20 cSt MOTOR OVERLOAD WATER PUMP OXIDATION LIQUID FOODS THEIR CONTAMINATION PUMP CORROSION CORROSIVE CHEMICAL PRODUCTS abu TO PEOPLE FIRE EXPLOSION SOLVENTS DAMAGE TO THE GASKETS 2 HANDLING AND TRANSPORT Given the limited weight and size of the pumps par 1 1 lifting equipment is not required for handling the CT TRANSFER KIT The KIT is carefully packed before shipment Check the packing on receipt and store in a dry place 3 INSTALLATION 3 1 PRELIMINARY CHECKS Check that the KIT was not damaged during transport or storage Carefully clean the inlets and outlets removing any dust or residual packing material Make sure the motor shaft turns freely Check that the electrical data matches that given on the dataplate Important The motors are not the flameproof type Do not install in places where flammable vapours may be present 3 2 CONNECTING THE PIPES Before connecting make sure the pipes and suction tank are free of scale or threading residuals which could damage the pump and accessories Before connecting the delivery pipe partly fill the pump chamber with diesel oil to facilitate priming In case of connection pipes with taper thread use an appropriate tightening force to avoid damaging the threaded inlets outlets of the pumps SUCTION PIPE DELIVERY PIPE Recommended min nominal d
7. and connected pipes In case of removal and opening of the litre counter when reassembling it make sure the cam of the bracket kit with gears and cam pos 12 does not clash with the pin of the volumetric chamber unit pos 26 After cleaning and possible replacement of parts reset the litre counter Litre counter disassembly operations must be carried out after removing it from the system PROBLEMS CAUSES CURES Incorrect setting Repeat setting Unsatisfactory Measuring chamber dirty clogged Clean the measuring chamber accuracy Air in the fluid pa earl sell ag leaks in suction lines l Measuring chamber dirty clogged Clean the measuring chamber ow Coa Filter clogged dirt Clean the filter 6 4 GUN MAINTENANCE The gun does not require any maintenance It is advisable to periodically check the filter and if necessary clean it every 1000 liters transferred The possible causes of malfunction are mainly due to three factors gt Gun dirty in the hole inside the nozzle at the end of the gun Pressure below 0 5 bar in the liquid to be transferred e g transfer of liquids by gravity gt Flowrate too high max 60 l min 7 DISPOSAL In case of demolition entrust the various parts of the KIT to firms specialised in the disposal and recycling of industrial waste Refer to the local regulations for their correct disposal The metal parts also painted can normally be recovered by specialised firms in the scrap metal sector O
8. chanism setting must be repeated when using different pressures and or liquids Resetting is necessary every time the litre counter is disassembled for maintenance or used for liquids different from diesel oil SETTING PROCEDURE 1 Unscrew the setting plug plug A in fig 2 2 Stop the flow by closing the dispensing gun without stopping the pump 3 Reset the partial indicator 4 Dispense at a flowrate for obtaining the required accuracy transferring into a calibrated recipient of not less than 20 litres 5 Gallons capacity Compare the value indicated by the partial totaliser with that of the recipient real value turn the adjustment screw N 26 exploded view clockwise if lower and clockwise if higher 5 Repeat operation 4 until the measurement is satisfactory 6 Tighten the setting plug CHIERICI TITO s r l Via Palazzeschi 13 A 42122 Bagno di Reggio Emilia CT TRANSFER KIT Rev 3 dated 22 10 2013 Page 7 of 9 Machine Directive 2006 42 CE OPERATING INSTRUCTIONS 4 2 SPARE PARTS MECHANICAL LITRE COUNTER CT 80 Y AN y Coat N gt a Y Y A PART_No DESCRIP TION 16 2 0020 28 CHAMFERED WASHER D 8 4x15x1 5 FE ZB 16 2 0020 43 CHAMFERED WASHER D 8 4x19x1 5 S STEEL A2 PART_No DESCRIPTION 17 2 0100 91 SCREW TCE UNI 5931 8G M8x25 ZB 13 0005 01 FRONT COVER 17 2 0100 93 SCREW TCEI UNI 5931 M8x25 S STEEL A2 13 0005 06 FRONT SCREEN CT
9. fter Sales Service The motor turns slowly in the E e Low supply voltage Bring the voltage within the required limits Low level in suction tank Fill the tank Foot valve blocked Clean and or replace the valve Filter clogged Clean the filter Lower the pump with respect to the tank level or increase the Excessive negative suction pressure section of pipes High circuit pressure losses operation with Use shorter or larger diameter pipes bypass open i CGIE Blocked bypass valve Dismantle the valve clean and or replace it Air entering the pump or suction pipe Check the seal of connections Constriction in suction pipe Use a pipe suitable for working in negative pressure Check the voltage at the pump adjust the voltage and or use Low rotation speed cables of larger section La suction pipe rests on the bottom of the Lift the pipe Pump very noisy Check and if necessary replace the mechanical seal CHIERICI TITO s r l Via Palazzeschi 13 A 42122 Bagno di Reggio Emilia Rev 3 dated OPERATING INSTRUCTIONS 6 3 LITRE COUNTER CT 80 MAINTENANCE Correct installation and use make routine maintenance unnecessary Whenever filtering upstream of the litre counter is insufficient tte measuring chamber may become clogged or worn to the detriment of accuracy In case of this problem disassemble the measuring chamber to be carried out by a qualified technician after making sure that all the liquid has come out of the litre counter
10. iameters 3 4 Recommended nominal diameters 34 Recommended nominal pressure 10 bar Recommended nominal pressure 10 bar Use pipes suitable for operation in negative pressure IMPORTANT Only use pipes having suitable characteristics The use of pipes unsuitable for diesel oil can cause pollution as well as damage to the pump and people Loosening of the connections threaded connections flanges gaskets can cause serious safety and ecological problems Check all the connections after initial installation and then daily Tighten all the connections if necessary 3 3 ELECTRIC POWER PUMP USE before starting the electric power pump please refer to the user manual in the pack CHIERICI TITO s r l Via Palazzeschi 13 A 42122 Bagno di Reggio Emilia Rev 3 dated OPERATING INSTRUCTIONS 4 MECHANICAL LITRE COUNTER CT 80 4 1 OPERATION The CT 80 is a mechanical litre counter with wobble plate designed for accurate measuring in transferring diesel oil and other liquids compatible with the construction material TECHNICAL DATA UR 7 TOTALE STRUM NOR SO TTOROGTO ALLA VERIFICATIOME PERIODICA NE VIETATO LUSO R RAPPORTO COM TERZI ART 698 ER Connections Weight Packing dimens Vert version Packing dimens Horiz version USE It can be used in gravitational systems and in circuits with electric or manual pumps equipped with bypass Once installed and set if necessary
11. let INSTALLATION This automatic gun is supplied ready for use It is necessary to apply a thin layer of sealant on the inlet union It is advisable to install a filter with filtering capacity of 50 MESH on the system METHOD OF USE The closing mechanism is activated when the fuel level covers the inside hole of the nozzle at the end of the gun To activate the closing mechanism a pressure of at least 0 5 bar is necessary and in any case not higher than 2 bar This gun can be used with all the electropumps available on the market TRANSFER MAX 60 L MIN 6 MAINTENANCE 6 1 ELECTROPUMP MAINTENANCE The electropumps require minimum maintenance gt Every week check that the pipe joints are not loose to avoid possible leaks Check the pump body every month and keep it clean of any impurities Check the pump filter every month and keep it and any other filters installed clean Every month check that the power supply cables and the plug socket are in good condition 12 V electropump every month check the presence of grease on the surfaces of contact between the cover and terminal block body WY UUY 6 2 TROUBLESHOOTING ELECTROPUMPS Check the electrical connections and safety systems Rotor blocked Check for possible damage or obstructions to rotating parts The motor does not turn Wait until the motor has cooled check restarting look for the Thermal protector tripped cause of overtemperature Motor trouble Contact the A
12. ther parts such as pipes rubber seals and plastic parts should be entrusted to firms specialised in the specific disposal sector 7 1 DISPOSAL FOR THE ELECTRIC PUMP the producer of the electric power pump PIUSI code reg AEE IT 08020000000721 the producer complies with a collective system for disposal called Consorzio REMEDIA with information which can be consulted on the web site www consorzioremedia it N In case of machine maintenance or demolition do not disperse pollutant parts in the environment
13. ve CT TRANSFER KIT 22 10 2013 OPERATING INSTRUCTIONS Page 3 of 9 1 DESCRIPTION CT TRANSFER KIT The CT TRANSFER KIT is produced in 5 different models and comprises the following main parts gt Electropump electric motor pump please refer to the user manual in the pack gt Litre counter Dispensing gun Accessories diesel oil pipe clamps suction filter 1 1 MODELS AND CHARACTERISTICS CT TRANSFER KIT TURTLE 220V 60 l min Part no Type of Casing Weight 0 ail Note Supplied only with the 60 min automatic gun O C 5 CT TRANSFER KIT 220V Movable 60 l min Part no Type of Casing Type of Gun Weight 15 0500 01 PAL80 alum 15700 g Automatic 60 l min Electropump PANTHER 56 diesel oil Suction filter Brass with non return valve Accessories 3 hose connections 4 clamps Note Supplied with guns Gun PAL80 in aluminium Automatic gun 60l min CT TRANSFER KIT 220V Wall mounted 60 l min Volt 220 diesel oil Suction filter Brass with non return valve 3 hose connections 4 clamps Note Supplied only with gun PAL80 in aluminium CHIERICI TITO s r l Via Palazzeschi 13 A 42122 Bagno di Reggio Emilia Rev 3 dated OPERATING INSTRUCTIONS CT TRANSFER KIT 12V Movable 40 l min diesel oil Suction filter Brass with non return valve Accessories 3 hose connections 4 clamps Note Supplied only with gun PAL80 in aluminium CT TRANSFER KIT 12V Wall mounted 4
Download Pdf Manuals
Related Search