INSTALLATION MANUAL
Contents
1. AOH1IXC015CA a 10 Place the conveyance unit on the rail of machine installation plate R and machine installation plate L and slide it all the way in until it stops at the back Conveyance LL Machine installation Machine installation plate L plate R 15AQIXE052SA 11 Remove the lock shaft of the conveyance unit 1 black screw Note Be sure to store the lock shaft for the use when removing the conveyance unit 15AQIXE053SA E 5 12 Pull out the conveyance unit secure it with screws TP screw black M3x8 2pcs included with the RU and push it back 15AQIXE054SB 13 Loosen 2 screws and remove the connector cover on the back side of the RU conveyance segment aw 14 Connect 2 connector plugs of the power supply unit to the connector plugs of the conveyance segment and secure the wire bundle with 2 clamps as shown in the figure o i E MELIES COETTILILITT SOeeFS ToS eou 15AQIXE056SA 15 Secure the bundled connectors of the power sup ply unit with the clamp on the connector cover 15AQIXE057SA 16 Install the connector cover on the RU convey ance segment Note Fit the wire bundle in the RU machine so that it will not get hooked when the conveyance segment is pulled out Connector cover 17 Install the back cover included with the RU Truss screw black M4x6 2 pcs included with the RU wa Ss Back cover Truss screws black M4x62. 15ATIXE031SA E 6 18 Install the front cover included with the RU 1 Temporarily place 2 screws in the front of the power supply unit TP screw M4x6 2 pcos included with the RU TP screws M4x6 temporarily secured 15AQIXE001CA 2 Align the bottom holes of the front cover with the pins of the power supply unit and use the temporarily placed screws to secure it 15AQIXE061SA Note 21 Plug in the power cord If the front cover does not close because it touches 1 Remove the power cord cover on the RU 504 the machine or optional unit adjust the horizontal and the LS 505 2 screws position or angle of the front cover If the actuator 2 Connect the relay power cord included in the does not turn the interlock switch ON adjust the package to the LS 505 position of the actuator adjustment plate as well i Loosen the screw to adjust the angle Loosen the screw to adjust the horizontal position 15ATIXE008CA 15AQIXF062SA Actuator adjustment plate gt Loosen the screws to adjust the Leff hotaon eff orzo 15ATIXC001CA 20 Close the front door of the LS 505 E 7 b Plug in the inlet power connector and set the Installation procedure for outlet power connector in the saddle LS 505 MFP 105ppm 2 1 Turn the machine s Sub and Main power switches OFF and unplug the power cord 2 Install the Installation plate 1 2 places and the Installation plat
3. 8 C8000 C7000 C7000P C6000 C70hc only pcs 1 Remove the covers of the 1st tandem and the 2nd tandem 2 Connect the power source connector Power cord A0H1IXC024CA S tapping screws M4x8 S tapping Screws MOP oi 3 Remove the connector cover on the left side of the FD 503 1 screw E 19 4 Remove the tray support plate 5 screws 15ATIXE041SA 5 Change the connection of the power connector on LS 505 In case of MFP 120ppm 105ppm 2 series 1 Unplug the outlet power connector red band Power connector outlet Power conne inlet AOH1IXC010CA 2 Plug in the inlet power connector and set the outlet power connector in the saddle Power connector inlet AOH1IXC011CA E 20 6 Install the LS 505 to the FD 503 1 Unplug the LS 505 connector shown in the photograph 7 Gahnectorjack 15ATIXE047SA 2 Connect the connector plugs of the LS 505 to the connector jacks on the FD 503 a In case of COLOR MFP 65ppm series C8000 C7000 C7000P C6000 C70hc 4 connectors Note Not used pointed connectors by arrows LS 505 connector plugs 15ATIXE004CB b In case of MFP 120ppm 105ppm 2 series 5 connectors LS 505 connector i 3 Align the top and bottom holes of the LS 505 to the Installation plate 1 pins and lock them by Note In case those screw holes height do not match to fix the installation plate 2 and the installation plate Sliding the LS
4. v Installation plate 2 AOH1IXC004CA 7 Insert the Installation plate 3 pin and secure it with a screw S tapping screw M4x8 1 pc Second LS a Installation plate 3 ap 15ATIXCOO7CA Note In case those screw holes height do not match to fix the installation plate 2 and the installation plate 3 by screw adjust the height of LS 505 casters 4 parts to mach those screw holes Every caster has ratchet mechanism It goes up with reciprocating the driver into the whole 1 and it goes down with reciprocating the driver into the whole 2 Be sure not to go it up too much otherwise the bolt would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work 15ATIXE001CB E 18 2 Install the handcart to the LS 505 Installation procedure for LS 505 FD 503 RU 504 COLOR MFP 65ppm series LS 505 FD 503 MFP 120ppm 105ppm 2 series LS 505 FD 503 RU508 EF 101 C8000 LS 505 FD 503 RU509 C7000 C7000P C6000 C 70hc For the installation procedure for the RU 504 508 509 see the RU 504 508 509 installation manual 1 Turn the machine s Sub and Main switches OFF and unplug the power cord 2 Install the Installation plate 1 2 places and the AOH1IXCO05CA 3 Close the front door of the LS 505 Installation plate 2 2 places on the left side of 4 Plug in the power cord the FD 503 as below S tapping screw M4x8
5. M4x8 8 DCS Installation plate 2 Installation plate 1 S tapping screws M4x8 AOH1IXC018CA 2 Unplug the LS 505 connector shown in the photograph 15ATIXC005CB E 12 3 Connect 4 connector plugs of LS 505 to the connector jacks on RU 508 wT A0H1IXC019CA 4 Align the top and bottom holes of the LS unit to the Installation plate 1 pins and lock them by sliding the LS unit to the back Installation plate 1 1 AOH1IXCO20CA 5 Secure the LS 505 onto the Installation plate 2 top with a screw S tapping screw M4x8 1 pc i Installation plate 2 A0OH1IXC004CA 6 Insert the Installation plate 3 pin and secure it with a screw S tapping screw M4x8 1 pc 3 S tapping screw M4x8 sg AOH1IXC021CA Note In case those screw holes height do not match to fix the installation plate 2 and the installation plate 3 by screw adjust the height of LS 505 casters 4 parts to mach those screw holes Every caster has ratchet mechanism It goes up with reciprocating the driver into the whole 1 and it goes down with reciprocating the driver into the whole 2 Be sure not to go it up too much otherwise the bolt would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work 15ATIXE001CB E 13 Install n aaa to the LS 505 Installeti befor i LS 505 RU 509 4 C7000 C7000P Ce000 C70hc
6. lock them by sliding the LS 505 toward the back Ru Hole position 15ATIXE029SB 5 Open the front door of the LS 505 and install installation plate 3 S tapping screw M4x8 1 pc Install installation plate 3 a OR D J S tapping screw M4x8 N rn lt 1 E J a 15ATIXE045SA Note In case those screw holes height do not match to fix the installation plate 3 by screw adjust the height of LS 505 casters 4 parts to mach those screw holes Every caster has ratchet mechanism It goes up with reciprocating the driver into the whole 1 and it goes down with reciprocating the driver into the whole 2 Be sure not to go it up too much otherwise the bolt would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work 15ATIXE001CB E 4 6 Install the reinforcing plate R included in the RU package on the back of machine installation plate R and machine installation plate L TP screw M4x6 4 pcs included with the RU Reinforcing plate R TP screws i TP screws M4x6 M4x6 15AQIXE050SB 7 Retract the supporting leg on the back side of the power supply unit 8 Unplug the connector shown in the photograph from the LS 505 15ATIXE047SA 9 Connect the 4 LS 505 connector plugs to the connector jacks of the power supply unit Note Not used pointed connectors by arrows
7. 505 to the back 3 by screw adjust the height of LS 505 casters 4 parts to mach those screw holes Every caster has ratchet mechanism It goes up with reciprocating the driver into the whole 1 and it goes down with reciprocating the driver into the whole 2 Be sure not to go it up too much otherwise the bolt would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work 15ATIXE042SB 4 Secure the LS 505 onto the Installation plate 2 top with a screw S tapping screw M4x8 1 pc va Installation plate 2 FFF 15ATIXE001CB m L eee 15ATIXEOOSCA 5 Insert the Installation plate 3 pin and secure it Stall the handcart to the LS 505 with a screw S tapping screw M4x8 1 pc mT Installation plate 3 Ry i _ a n l j Bi lal a 15ATIXE044SB 15ATIXC001CA 8 Close the front door of the LS 505 E 21 9 Plug in the power cord In case of COLOR MFP 65ppm series C8000 C7000 C7000P C6000 C70hc 1 Remove the power cord cover on the FD 503 1 screw and the LS 505 2 screws 2 Connect the relay power cord included in the package to the FD 503 and the LS 505 15ATIXE050SB VI Serial Number Registration Register the serial number of the LS 505 that has been installed to the machine The location of the serial number is shown in the fig ure below as Sees aT oa iii
8. For the installation procedure for the RU 509 see the RU 509 installation manual 1 Install LS 505 to the combination of RU 509 1 Install the Installation plate 1 2 places and the Installation plate 2 2 places on the left side of RU 509 as below S tapping screw M4x8 8 OCS 15ATIXCO01CA 3 Close the front door of the LS 505 4 Plug in the power cord 1 Remove the power cord cover of LS 505 1 screw 2 Connect the power cord to the LS 505 and plug in the power cord Prepare separately Bundled in the main body for some areas Installation gt Installation plate 1 plate 2 S tapping screws M4x8 AOH1IXC018CA 2 Unplug the LS 505 connector shown in the photograph Power cord AOH1IXC023CA 15ATIXCOO5CB E 14 3 Connect 4 connector plugs of LS 505 to the connector jacks on RU 509 A0H1IXC019CA 4 Align the top and bottom holes of the LS unit to the Installation plate 1 pins and lock them by sliding the LS unit to the back Installation plate 1 i AOH1IXCO20CA 5 Secure the LS 505 onto the Installation plate 2 top with a screw S tapping screw M4x8 1 pc AOH1IXCO004CA 6 Insert the Installation plate 3 pin and secure it with a screw S tapping screw M4x8 1 pc S tapping screw M4x8 AOH1IXC021CA Note In case those screw holes height do not match to fix the installation plate 2 and the installation plate 3 by screw adjust the
9. L S 505 Large Capacity Stacker INSTALLATION MANUAL Applied Machine C6501 C6501 P C65hc C8000 C7000 C 7000P C6000 C70hc 1200 1200P 1051 COLOR MFP 65ppm COLOR PRESS 80 71ppm 71ppm 70ppm 70ppm 60ppm 60ppm MFP 120ppm 105ppm 2 Product Code AQU0 A0U2 A0Y8 A1RF A1UD A204 A1 DV A205 A0G6 A0GA A0G9 Contents ll C onfirmation Prior to Installation 1 Be sure that the machine s Sub and Main switches COLOR MFP 65ppm series are OFF before starting the installation Unplug the C6501 C 6501P C 65hc power cord 2 Do not turn the Main and Sub power switches ON until all the locking materials are removed from the LS 505 LS 505 RU 504 COLOR MFP 65ppm E 3 to 7 page LS 505 FD 503 RU 504 COLOR MFP 65ppm E 19 to 22 page Common operations after installing LS 505 E 22 to 23 page MFP 120ppm 105ppm 2 series 1200 1200P 1051 eLS 505 MFP 105ppm z E 8 to 10 page e LS 505 RU 506 MFP 120ppm 105ppm 2 SOVIOS 0 ccccccececseceeeeeeeeeeeeeaees E 10 to 12 page e LS 505 LS 505 2 attachments MFP 120ppm 1O05ppm 2 SerieS eeeeee E 16 to 19 Page e LS 505 FD 503 MFP 120ppm 105ppm 2 series sion EE EE AE PE ETEN E 19 to 22 page e Common operations after installing LS 505 oasa iaai E 22 to 23 page C8000 LS 505 RU 508 EF 101 C8000 E 12 to 14 page LS 505 LS 505 2 attachments RU 508 EF 101 C8000 E 16 to 19 page LS 505 FD 503 RU 508 EF 101 C8000 E 19 to 22
10. LS 505 to the connector jacks on RU 506 AOH1IXC007CA 5 Align the top and bottom holes of the LS unit to the Installation plate 1 pins and lock them by Sliding the LS unit to the back 15ATIXCO15SB 6 Secure the LS 505 onto the Installation plate 2 top with a screw S tapping screw M4x8 1 pc AOH1 IXCO04CA 7 Insert the Installation 1 plate 3 pin and secure it with a screw S tapping screw M4x8 1 pc 15ATIXCO007CB Note In case those screw holes height do not match to fix the installation plate 2 and the installation plate 3 by screw adjust the height of LS 505 casters 4 parts to mach those screw holes Every caster has ratchet mechanism It goes up with reciprocating the driver into the whole 1 and it goes down with reciprocating the driver into the whole 2 Be sure not to go it up too much otherwise the bolt would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work 15ATIXE001CB 2 Install the handcart to the LS 505 15ATIXCO01CA 3 Close the front door of the LS 505 Installation procedure for LS 505 RU 508 E F 101 C 8000 For the installation procedure for the RU 508 see the RU 508 installation manual 1 Install LS 505 to the combination of RU 508 1 Install the Installation plate 1 2 places and the Installation plate 2 2 places on the left side of RU 508 as below S tapping screw
11. OO OOO COLOR MFP 65ppm series J o 1 Plug the power cord into the outlet and turn ON the Main power switch 2 Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode 3 Service Mode Menu screen Touch System Setting 4 System Setting Menu screen Touch M C Serial Number Setting 5 Touch the finisher No key according to the place where it was installed to display the Serial number entry screen Machine LS 505 Finisher 1 Machine FD 503 LS 505 Finisher 2 Enter the serial number of the LS 505 and touch OK Use Shift to switch between upper case letters and lower case letters 7 Touch Return on the serial number list screen E 22 MFP 120ppm 105ppm 2 series rr 1 Plug the power cord into the outlet and turn ON the Main power switch 2 Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode Touch the System Setting key Touch the M C Serial Number Setting key 5 Touch the Finisher key to display the serial number setting screen Select the installation order key Enter the serial number of the LS 505 and touch the OK key Use the Shift key to switch between upper case letters and lower case letters 7 Touch the OK key on the serial number list screen C8000 C 7000 C 7000P C 6000 C 70hc P w 1 Plug the power c
12. e 2 2 places on the left side of the main body as below S tapping screw M4x8 8 pcs Power connector inlet AOH11IXC011CA 2 Align the top and bottom holes of the LS 505 to the Installation plate 1 pins and lock them by Sliding the LS to the back i Installation gt Installation plate 1 plate 2 y i S tapping screws M4x8 S tapping screws M4x8 AOH11IXC014CA 3 Install the LS 505 to the main body a S B plate 1 eA 1 Change the connection of the power connector a Unplug the outlet power connector red band 3 Secure the LS 505 onto the Installation plate 2 top with a screw S tapping screw M4x8 1 pc 15ATIXE015SA Installation plate 2 A Power connector outlet Power connector inlet AOH1IXC010CA AOH1IXCO04CA E 8 4 Insert the Installation plate 3 pin and secure it 5 Remove the connector cover on the back of with a screw S tapping screw M4x8 1 pc the LS 505 2 screws Connector cover 15ATIXEO17SA 15ATIXEO19SA Note 6 Connect 4 connector plugs of the LS 505 to In case those screw holes height do not match to the connector jacks on the machine fix the installation plate 2 and the installation plate 3 by screw adjust the height of LS 505 casters 4 parts to mach those screw holes Every caster has ratchet mechanism It goes up with reciprocating the driver into the whole 1 and it goes down with reciprocating the driver into t
13. he whole 2 Be sure not to go it up too much otherwise the bolt would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work AOH1IXCOO6CA 7 Use the screws removed in step 5 to install the connector cover included in the package Screw M3x6 2 pcs N sockets Connector cover gt adjustment 15ATIXE001CB E 9 4 Install the handcart to the LS 505 Installation procedure for LS 505 RU 506 MFP 120ppm 105ppm 2 series For the installation procedure for the RU 506 see the RU 506 installation manual 1 Install LS 505 to the combination of RU 506 and the machine 1 Install the Installation plate 1 2 places and the Installation plate 2 2 places on the left side of RU 506 as below S tapping screw M4x8 8 pcs AOH1IXCOO5CA 5 Close the front door of the LS 505 Installation plate 1 4 7 7 er Ja LS 7 Sy S tapping screws M4x8 S tapping screws M4x8 AQH1IXCO16CA 2 Unplug the LS 505 connector shown in the photograph 15ATIXCOO5CB E 10 3 Change the connection of the power connector a Unplug the outlet power connector red band x 3 Power connector _ outlet Power connector inlet AOH1IXC010CA b Plug in the inlet power connector and set the outlet power connector in the saddle Power connector inlet AOH1IXC011CA 4 Connect 5 connector plugs of
14. height of LS 505 casters 4 parts to mach those screw holes Every caster has ratchet mechanism It goes up with reciprocating the driver into the whole 1 and it goes down with reciprocating the driver into the whole 2 Be sure not to go it up too much otherwise the bolt would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work J 15ATIXE001CB E 15 2 Install the handcart to the LS 505 Installation procedure for LS 505 LS 505 MFP 120ppm 105ppm 2 series LS 505 LS 505 RU 508 EF 101 C 8000 LS 505 LS 505 RU 509 C 7000 C 7000P C 6000 C 70hc See Installation procedure for LS 505 Machine for installation of the first LS 505 unit MFP 120ppm 105ppm 2 series see pages 8 12 C8000 see pages 12 14 C7000 C7000P C6000 C70hc see pages 14 16 MFP 120ppm 105ppm 2 series only 1 Change the connection of the power connector 15ATIXC001CA 1 Remove the back cover of the first LS 505 6 3 Close the front door of the LS 505 Screws 4 Plug in the power cord 1 Remove the power cord cover of LS 505 1 screw 2 Connect the power cord to the LS 505 and plug in the power cord Bundled in the main body AOH1IXCO12CA 2 Unplug the outlet power connector of the first LS 505 Power cord AOH1IXC023CA Power connector inlet 4 Power connector outlet AOH1IXC013CA E 16 3 Plug in the inlet
15. ial Installation manual a Hon ia Locking tapes 15ATIXCO007SC E 2 5 Remove the locking tape and the protection mate rial from the connector and casters and the notice on how to bring the machine down onto the floor Casters are also at both sides in front fasson SS Protection material SI Locking tapes l Caster locking tape also at both sides in front Notice on how to bring the machine down onto the floor 15ATIXC009CB 6 Remove the locking tapes and the protection materials from the handcart A0H1IXC002CA 7 Align the stacker tray included in the package to the pins of the handcart and install it Stacker tray a gt gt y N SN gt Align to pins ASEIN A r of the handcart A0H1IXC003CA E 3 V Installation Procedure Installation procedure for LS 505 RU 504 COLOR MFP 65ppm For the installation procedure for the RU 504 see the RU 504 installation manual 1 Turn OFF the machine s Sub and Main power switches and unplug the power cord 2 Install the machine installation plate L included in the RU package TP screw Ma4x6 4 pcos included with the RU TP screws M4x 15ATIXE027SA 3 Install the blindfold plate included in the RU package TP screw M4x6 2 pcs included with the RU TP screws M4x6 15ATIXE028SA 4 Align the bottom hole of the LS 505 with the posi tioning pin on the power supply unit and
16. ord into the outlet and turn ON the Main power switch 2 Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode Touch the System Setting key Touch the Serial Number Setting key 5 Touch the Finisher key to display the serial number setting screen Select the installation order key 7 touch the OK key Use the Shift key to switch between upper case letters and lower case letters Eg Touch the Return key 7 Enter the serial number of the LS 505 and E 23
17. page Common operations after installing LS 505 E 22 to 23 page C 7000 C 7000P C 6000 C 70hc LS 505 RU 509 C7000 C7000P C6000 C70hc E 14 to 16 page LS 505 LS 505 2 attachments RU 509 C7000 C7000P C6000 C70hc E 16 to 19 page LS 505 FD 503 RU 509 C7000 C7000P C6000 C70hc E 19 to 22 page e Common operations after installing LS 505 E 22 to 23 page E1 A0H1955011 lll Accessory Parts M Preparation Prior to Installation Note 1 Visually inspect the LS 505 C7000 C7000P C6000 C70hc only 2 Remove the locking tape on the front door and the e In the combination of machine RU LS the cover sheet on top of the LS 505 LS 505 needs power supply from outside In this case use a power code for option included in the machine Use the one which meets your country specification C8000 only e When the LS 505 is installed the external power source might be required Prepare the power cord Not bundled in the LS 505 15ATIXCO05SB 3 Open the front door of the LS 505 remove the locking materials 4 on the handcart and pull out Installation N the handcart plate 2 15ATIXCO03SA Installation at plate 3 re amp TA g M Locking materials Connector o U a cover oo a 15ATIXC004SA 15ATIXC005SA Stacker tray 4 Remove the locking tapes and the protection material within the LS 505 S tapping screw Hexagon M4x8 Relay power cord i Protection mater
18. power connector of the first LS 505 and set the outlet power connector in the saddle Power connector i inlet AOH1IXC017CA 4 Unplug the outlet power connector red band of the second LS 505 beet Power connector Power connector inlet AOH1IXCO010CA 5 Plug in the inlet power connector of the second LS 505 and set the outlet power connector in the saddle AOH11IXC011CA MFP 120ppm 105ppm 2 series C8000 C 7000 C7000P C6000 C70hc Common operations 1 Install the second LS 505 unit to the combination of the LS 505 1 Install the Installation plate 1 2 places and the Installation plate 2 2 places on the left side of the first LS 505 as below S tapping screw M4x8 8 pcs Installation plate 2 Installation plate 1 S tapping screws M4x8 15ATIXE033SA S tapping screws M4x8 2 Remove the connector cover on the left side of the first LS 505 1 screw Connector cover 3 Unplug the second LS 505 connector shown in the photograph i Connector jack i Siw 4 Connect the 5 connector plugs of the second unit of the LS 505 to the connector jacks on the first unit a n AOH1IXCOO9CA 5 Align the top and bottom holes of the second LS unit to the Installation plate 1 pins and lock them by sliding the second LS to the back 15ATIXCOO6CB 6 Secure the LS 505 onto the Installation plate 2 top with a screw S tapping screw M4x8 1 pc 7
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