USER'S MANUAL for TPAC1006 series
Contents
1. TPAC1006 Mect srl Table 3 TPAC1006 01 Input type Resolution Note 4 20 mA 0 01mA Input impedance 90 0 10V 0 005V Input impedance 1MQ thermocouples 1 C Cold junction J 0 C 600 C compensation Analogue input N 4 T 0 C 400 C K 0 C 1200 C PT100 r 40 0 C 0 1 C 200 0 C PT100 E 1 C 40 C 800 C Output type Resolution Note Analogue output N 2 4 20 mA 0 01mA Max Impedance 4000 0 10V 0 005V Min Impedance 1KQ Input type Resolution Note rpm Max Input rpm N 1 Frequency 1kHz 60000 rpm Input type Resolution Note PNP Max input 2 and 3 can be Digital Frequency used as incremental Input Encoder N 8 500Hz encoder input Fmax input 40kHz D2 A input D3 B input Output type Resolution Note Dus n PNP Max Max 500mA for each Digital output Ne Frequency output 2 A max total 500Hz load Power supply 24Vdc 15 400mA I O power supply 24Vdc 15 CANOpen channel Max Bit rate 1Mbit sec Cycle time 10msec USB A 2 0 Ethernet Bit rate 100Mbit sec Serial output RS485 full duplex by hardware configuration ME7022 03 10 14 TPAC1006 Mect srl 4 2 Power supply 4 2 1 Isolation Device has no galvanic isolation between input output and power supply 4 2 2 System power supply TPAC1006 has a 24VDC 15 20 according to the scheme in the figure System is protected against reverse power supply As shown in the figure the digital outputs must have a separa2. 0000000 0000000 Dadbpnonnn Figure 10 TPAC1006 can be connected to PT100 2 different scales are possible e 40 0 C to 200 0 C e 40 C to 800 C The scale 40 0 C to 200 0 C has a resolution of 0 1 C The scale 40 C to 800 C has a resolution of 1 C PT100 a c ca ca e c3 ce a ca e c3 ca ca CH3 gannonnnon cH CHI Figure 11 ME7022_03 10 14 13 TPAC1006 Configuring input as 0 10V or 4 20uA is possible to connect up to 4 Figure 12 4 5 Analogue output wiring 0 10V 4 20mA CHA CH3 CH2 CHI 0000000 0000000 Dagponopag 2 analogue output channels are available See in the figure the current analogue output wiring Figure 13 ME7022 03 10 14 0030000 0020000 pancpoonni 14 Mect srl TPAC1006 See in the figure the voltage analogue output wiring aom J x cs gt ca ca ca ca c3 ea a a mm a ca paocooo0noI Figure 14 4 6 CanOpen wiring Can interface on TPAC1006 is on MI terminal board on pins Table 4 Pin Segnale CANH CANL GND Example of a wiring of a system composed by e MPNC010 e MPNC020 e MPNC030 TPAC1006 ME7022_03 10 14 15 Mect srl TPAC1006 Mect srl CanOpen nonc pponn r ca I iit hm ee n wr 0020 MPNCO30 MPNCO30 MPNC010 Figure 15 Cable type Cable between TPAC1006 and CANopen slave must be
3. a shielded twisted pair and to avoid external disturbances the shield must be connected to both OV of the communicating systems The cable length is a function of the baud rate as follows Table 5 Baud rate Bus Lenght 1 Mbit s 10m 800 Kbit s 50m 500 Kbit s 100 m 250 kbit s 250 m 125 kbit s 500 m 50 kbit s 1000 m Terminal resistance Inside the TPAC1006 there is a resistance of 1200 to terminate properly the bus on the master side To configure the CAN communication see the TPAC tutorial ME7022 03 10 14 16 TPAC1006 Mect srl 4 7 ModBus wiring ModBus on TPAC1006 is a 4 wire RS485 serial line on the M2 terminal board on pins Table 6 Pin Segnale Description 11 GND TX Line Tx TX Line Tx RX Line Rx RX Line Rx Example of a wiring of a system composed by e TPLCOO5 e MPNC020 e MPNC030 e TPAC1006 ModBus 2 wire Silii hi uJ paj 5 c m uU m ten Figure 16 ME7022_03 10 14 17 TPAC1006 Mect srl 5 Peripherals 5 1 USB TPAC1006 has an USB 2 0 host for e software update e data storage datalogger e Connect USB peripherals as printers mouse etc Specific connection of external peripherals are implemented on request 5 2 Ethernet TPAC1006 has a 10 100Mbit s ethernet port with autoconfiguration with direct or inverse connection cable TAPC1006 by ethernet can be controlled by a personal computer i
4. 1 Introduction To grant a fast setup of the device please follow carefully the information in this manual 1 1 Staff skill Products described in this manual are devoted to PLC programmers or automation experts only MECT S r l declines any responsibility about malfunctioning or damage caused by incorrect use of MECT devices due to noncompliance to this manual information MECT S r l has an help desk 1 2 Simbols Danger Follow this advice to avoid people injury Warning Follow this advice to protect the device Caution Follow this advice to have a more effective performance ESD Electrostatic discharge Danger possibly damage due to Electrostatic discharge Note Step to follow for a correct installation Additional information Fi b gt gt gt gt 1 3 Terms PLC TPAC1006 Terminals MPNC020 MPNC030 System PLC TPAC1006 with terminals 1 4 Security Attention Switch off devices before connecting them ME7022 03 10 14 1 TPAC1006 Mect srl ESD Electrostatic discharge Modules have electronic components that can be damaged by N electrostatic discharge Be sure to be connected to ground when handle the devices The instrument has no power switch and no internal fuse but it powers on immediately after connecting a correct power supply input check the power supply value on the instrument label Keep the power supply line as short as possible and keep it separate from other power lines For
5. 128MB Non volatile variables On FLASH memory Real Time Clock Yes with rechargeable battery Screen TFT 320 x 240 pixel 262k colors ME7022_03 Screen option HR TFT 640 x 480 pixel 262k colors Touch screen Resistive 4 wires Ethernet 10Mbit s 100Mbit s self recognition USB Host 2 0 I O hardware characteristics Processor Cortex M3 72MHz PLC software characteristics OS LINUX 2 35 PLC IEC61131 3 Graphics Based on QT library CAN CanOpen 2 0 ModBus Modbus RTU master Storage memory Possibility of history storage 10 14 TPAC1006 Mect srl 3 Hardware Installation In the following figures see the TPAC1006 dimensions 3 1 Mechanical dimensions Side view Rear view a mm al uL 2 o Qa Do a D a c ce c a D a D a D D d Lz E D a HOHH0000885 DODDODDDOD Figure 3 Figure 4 Side view 145 0 E Us ASSSSSSSSSESSSSSSENSSSSSESSSSSSESSSSSSESSSSSSESSSSSSESSSSSSESSSSSSRSSSSS Ee ww Figure 5 ME7022 03 10 14 5 TPAC1006 Mect srl Technical specification Table 2 Mechanical Material Polycarbonate Polyamide 6 6 Dimensions WxLxH 195 mm x 145 mm x 60 5 mm Mounting plate 139mm x 189mm Installation Panel installation Environmental conditions Operative temperature 02 5
6. 25 Storage Temperature 20 C 85 C Relative Humidity 5 96 a 95 no condensation Electric isolation Air clearance According to IEC 60664 1 Pollution According to IEC 61131 2 Protection Rear protection IP 20 Front protection IP65 EMC EMC according to EN 61000 6 2 2001 Test specification Values Class Criterion EN 61000 4 2 ESD 4 kV 8 kV contact air 2 3 B EN 61000 4 3 10 V m 80 MHz 1 GHz 3 A electromagnetic fields EN 61000 4 4 burst 1 kV 2 kV data supply 2 3 B EN 61000 4 5 surge Data line line B kV line earth 2 DC 0 5 kV line line l B supply 0 5 kV line earth 1 AC 1 kV line line 2 B supply 2 KV line earth 3 EN 61000 4 6 10 V m 80 AM 0 15 80 3 A RF disturbances MHz Emissions according to EN 61000 6 4 2001 Test specification o pud Distance ME7022 03 10 14 TPAC1006 Mect srl E dee supply 73 dB uV 500 kHz 30 MHz EN 55011 radiated 40 dB uV m 30 MHz 230 10 m 47 dB uV m 230 MHz 1 10m Emissions according to EN 61000 6 3 2001 Test specification Limit Frequency Distance values IQPI Range i Lt ain supply 66 56 dB __ 150KHz 500 56 dB uV 500 kHz 5 60 dB uV 5 MHz 30 EN 55022 DC supply data 40 30dB 150 kHz 500 conducted 30 dB uA 500 kHz 30 EN 55022 radiated 30 dB uV m 30 MHz 230 10m 37 dB uV m 230 MHz 1 10m Digital input 8 InputRange0 24
7. TPAC1006 Mect srl USER S MANUAL for TPAC1006 series MceCT Via Enrico Fermi 57 59 10091 ALPIGNANO TO Telefono 39 0 11 9664616 Fax 39 0 11 9664610 E mail srlmect mect it C F e P I 04056380019 ME7022_03 10 14 ME7022_03 10 14 TPAC1006 Mect srl ME7022_03 10 14 TPAC1006 INDEX 1 Introduction l Staff skill p pb p pb RA el Simbols Terms Arrivati Security Reference manuals 2 System description 2 1 Specification 3 Hardware Installation 3 1 3 2 Panel mount 3 2 1 Distance 4 TPAC1006 wiring 4 1 Connections 4 2 Power supply 1 Isolation Ov DS LU PARA NNNW ole 5 Peripherals Sd USB anean 5 2 Ethernet 6 PLC and HMI 6 1 System variables 7 How to order ME7022 03 10 14 Mechanical dimensions 2 System power supply 3 Digital output power su d PUSS eerte Digital input output wiring Analogue input wiring Analogue output wiring CanOpen wiring ModBus wiring Mect sr 1 1 1 1 1 1 1 1 1 Se WO 00 00 OO OO OO OMNMNBN ND RRR Re 1 1 1 1 1 2 2 4 5 TPAC1006 Mect srl
8. Vdc 15 Digital output 12 Max current for each digital output 500mAdc 24Vde A ME7022_03 10 14 Analogue input 4 PT100 TCJ TCK TCT 0 10Vdc 4 0 20mA Analogue output 2 0 10Vdc 4 0 20mA Power 7 2 W no load Attention Install the device in a panel with no more than 55 C TPAC1006 Mect srl 3 2 Panel mount 3 2 1 Distance System must be installed with a space for heat dissipation and cabling Avoid cabling superimposing to avoid EMC problems me Fronte P Figure 6A Horizontal mounting s d Figure 6B Vertical mounting ME7022 03 10 14 8 TPAC1006 Mect srl 4 TPAC1006 wiring 4 1 Connections In the following figure see the wiring diagram with the available I O 11 Out 2 10 GND Out V2 2000 In PT100 4 PT100 4 GND In PT100 3 O CO Oy Un 4 LYN e 0000000 UL BnanppH GESSONO mer 9 4 Un O30 o0 8 pancponDOU 0000000000 11 PT100 3 10 GND 9 InHPT100 2 IC END 8 PT100 2 7 GND 6 Im PT100 1 16 Owtl2 5 PTI00 1 17 Gui 18 Out 4 Inm 19 Out 9 3 GND 20 Out8 2 CANL 21 Out7 1 CANH 22 Out6 23 Out5 24 Out4 25 Out3 26 Out2 27 Outl 28 GND 29 4247 30 424Vp Figure 7 Pinout PLC M4 connection terminal is the expansion board terminal and can be different according to different available models ME7022 03 10 14 9
9. output 1 N AOUT2 WORD Analogue output 2 CONFIG AOUT 2 WORD Analogue output configuration 4 bit for channel e not configured e lcurrent e 2 voltage ex chl current ch2 voltage CONFIG_AOUT 16 0021 7 How to order A B C TPAC1006 HR V L A Resolution B orientation C Options Blank 320x240 resolution Blank Horizontal Upon customer s request HR 640x480 resolution V Vertical ME7022 03 10 14 19
10. security reasons it is necessary to have a 2 section power switch with a fuse near the instrument and easily replaceable Avoid the presence of other power actuators in the same control panel high humidity excessive heat and corrosive gas Instruments must have a power supply from security transformers or SELV transformers 1 5 Reference manuals M7027 Qt Mect Suite Tutorial M7028 Qt mect configurator 2 System description TPAC1006 is a device composed by a PLC and a HMI with touch screen monitor 5 7 width and 320 x 240 pixel resolution 640x480 if HR option with 262 000 colors TPAC1006 has digital and analogue input and output field bus CanOpen and Modbus and a 100Mbit s Ethernet The device can be used in horizontal or in vertical design with the option V see following pictures ME7022 03 10 14 2 TPAC1006 Mect srl Figure 1 Front view TPAC1006 horizontal version DESCRIPTION Unt n DES 4 BARGRAPH PAGEI 1234 56 Mii 100 T pop 2 loop oop 4 e oo os oo LIST Figure 2 Front view TPAC1006 vertical version ME7022 03 10 14 3 TPAC1006 Mect srl 2 1 Specification TPAC1006 is based on a multiprocessor system PLC and HMI are based on a 454MHz ARMO I O interface and I O acquisition is based on a Cortex M3 processor The 2 systems on different boards communicate over a CAN channel Table 1 PLC Hardware characteristics PLC Processor ARMO926JE 454MHz RAM 128MB FLASH
11. t is possible to control the I O of TPAC1006 by means of a program on a PC 6 PLC and HMI To program TPAC1006 it is necessary to develop 2 software A PLC program written with the PLC program IDE software A human machine interface program HMI written with Qt Creator A PLC program can be written using one of the following standard IEC 61131 3 languages Table 7 FBD Functional Block Diagram Graphic Contact scheme LD Ladder Graphic Ladder scheme SFC Sequential Function Chart Graphic State diagram ST Structured Text Text Pascal like language IL AWL Instruction List Text Assembler like language The 2 programming environment PLC and HMI are for windows OS 6 1 System variables Here some system variables available for PLC program Table 8 Variable name Dim Type Description DOUT 00 07 8 BYTE Digital Output 00 07 DOUT 08 15 8 BYTE Digital Output 08 15 out 13 to 15 are not implemented ME7022 03 10 14 18 TPAC1006 Mect srl IN_00_07 BOOL JDigital Input 00 07 AINI WORD Analogue Input AIN2 WORD Analogue Input AIN3 WORD _ Analogue Input AIN4 WORD _ Analogue Input NINI NI NI ee CONFIG_AIN WORD Analogue input configuration 4 bit for channel e not configured current 2 voltage 3 TCJ 4 TCK 5 TCT 6 PT100R 7 PT100E ex chl current ch2 TCJ ch3 PT100E ch4 TCT CONFIG_AIN 16 5731 AOUTI 2 WORD Analogue
12. te power supply respect the main power supply of the instrument 4 2 3 Digital output power supply TPAC1006 digital outputs must have a separate power supply respect the main power supply of the instrument to avoid consequences on control system due to I O problems 4 2 4 Fuse System has no internal fuse so is suggested the use of an external 1A fuse for the panel power supply and an external 3A delayed fuse for the I O power supply 0000000 0000000 Bnapgpnpg BHDHDHG BgadBoHBBOH DGDDHRBBDRU I O power supply 3Adelayed fuse Figure 8 Attention N A wrong value for the power supply can cause a damage to the device ME7022 03 10 14 11 TPAC1006 Mect srl 4 3 Digital input output wiring The digital I Os are PNP type the wiring must follow the scheme below TPAC1006 24V digital output Gnd v lig input Gnd Figure 9 Each digital output can source a 500mA max and the total current can be lower than 2A 4 4 Analogue input wiring By means of the PLC program the TPAC1006 can be configured to connect several analogue input type Configuration is done by the setup of a system variable in the PLC program Configuration can be set up and modified in any moment Configuring input as thermocouple it is possible to connect up to 4 of the following type e J 0 C 600 C e K 0 C 1200 C e T 0 C 400 C ME7022 03 10 14 12 TPAC1006 Mect srl
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