PB-503 Perfect Binder
Contents
1. Skew adjustment 15BMIXE005CB 8 Perform the operations described in the following V Common operations after installing PB 503 V Common operations after installing PB 503 1 Set the handcart AOV9IXCO18CA 2 Check if the sub compile door is interfering with the top door Confirmation method 1 Open the sub compile door straight up 2 Open the top door and align it with the rollers of the sub compile door 3 Slide the top door back and forth to make sure the areas indicated by the circles in the figure are positioned correctly and the top door does not interfere with the sub compile door Adjustment method Adjust the height of the casters on the PB 503 main unit to correct the slant of the main unit to eliminate any interference Top cover A075IXE041SA E 16 3 If 2 casters of the book receptacle are not on the ground adjust them AOV9IXC029CA 4 Install the filter A and the filter B to the deodor ant unit 1 Remove the filter attachment from the deodorant unit Filter attachment AOV9IXC023CA 3 Open the filter holding part set 2 filters B and 3 Set the filter attachment to the deodorant unit then close the filter holding part Filter holding F LAOT 7 p AOV9IXC028CA AOV9IIXC024CA 6 Open the glue supply door and put glue pellets 5 Install the deodorant unit to PB 503 in 1 Insert 2 claws of the deodorant unit into the holes Note2. be sure to put the ratchet part into the machine Insert the driver into the hole on the left hand and rotate it to the left The height is changed by rotat ing without inserting the driver Driver sockets Skew adjustment 15BMIXE005CB 4 Perform the operations described in V Common operations after installing PB 503 page 16 to 19 2 Align the top hole with the Installation plate 1 and the bottom hole with the Installation plate PB 503 RU 508 EF 101 C8000 5 and slide them to the back Installation procedure for 1 Turn the machine s Sub and Main power switches To OFF and unplug the power cord 2 Install the Installation plate 1 the Installation plate 2 the Installation plate 3 and the Installation plate 5 on the left side of the RU 508 as below TP screw M4x6 8 pcs Installation plate 1 Installation plate 2 aa Ta Ta a o TP screws M4x6 y lt installation plate 5 i TP screws M4x6 a A l A15XIXC003CA 3 Secure the PB 503 onto the Installation plate 2 with a screw TP screw M4x10 1 pc 7 Installation plate 2 _ ATP screw M4x10 yt Seal TP screws M4x6 4 Pull out the cover tray and install the Installa tion plate 4 TP screw M4x10 1pc 3 Install the PB 503 to the RU 508 1 Connect the four connector jacks of the PB 503 to the connector plugs on the RU 508 HF MA installation plate 4 TP screw M4
3. of PB 503 and connect the connector of the Unbind glue pellets keeping in a plastic bag and deodorant unit then put them in Connector Glue pellets Glue supply door AOV9IXCO21CA 2 Secure them w M4x6 3 pcs A oe an Power cord ee lt al AOV9IXCO3ICA wi ss a rE AOV9IXC027CA VI Serial Number Registration Register the serial number of the PB 503 that has been installed to the machine The location of the serial number is shown in the fig ure below A075IXE048CA MFP 120ppm 105ppm 2 Series rr 1 Plug the power cord into the outlet and turn ON the Main power switch 2 Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode Touch System Setting Touch M C Serial Number Setting 5 Touch Finisher to display the Serial number setting screen Select setting number key Enter the serial number of the PB 503 and touch OK Use Shift to switch between upper case letters and lower case letters Touch OK on the serial number list screen E 18 C8000 C 7000 C 7000P C 6000 C 70hc rr 1 Plug the power cord into the outlet and turn ON the Main power switch 2 Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode 3 Touch System Setting Touch Serial Number Setting 5 Touch Finishe
4. I O Check Mode 3 Enter 9 and 0 using the quantity setting buttons Make sure that lt 90 00 gt appears on the mes sage display Press the Start key Make sure that lt OUT FIN gt appears on the message display after the adjustment Touch Return then touch Exit E 19
5. by screw adjust the height of PB 503 casters 4 parts to mach those screw holes Every caster has ratchet mechanism It goes up with reciprocating the driver into the whole 1 and it goes down with reciprocating the driver into the whole 2 Be sure not to go it up too much otherwise the bolt would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work After the adjustment be sure to put the ratchet part into the machine Insert the driver into the hole on the left hand and rotate it to the left The height is changed by rotat ing without inserting the driver Driver sockets Skew adjustment 15BMIXE005CB 4 Remove the rear cover 2 of the book receptacle 8 screws AOV9IXCO15CA 5 Remove the CN 29 connector from the control board and remove the short connector from the Installation procedure for PB 503 RU 506 MFP 120ppm 105ppm 2 series 1 Turn the machine s Sub and Main power switches OFF and unplug the power cord 2 Install the Installation plate 1 the Installation plate 2 the Installation plate 3 and the Installation plate 5 on the left side of RU 506 as below TP screw M4x6 8 pcs Installation plate 1 Installation plate 2 TP screws M4x6 6 Connect the short connector to the CN 29 and secure the connector 29 with the clamp ree fee ee ae wm EL ee 7 Reinstall the rear cover 2 of the book recept
6. 05 RU 506 MFP 120ppm 105ppm 2 series PB 503 LS 505 RU 508 EF 101 C8000 PB 503 LS 505 RU 509 7000 C 7000P C 6000 C 70hc For the installation procedure for the RU 506 508 509 see the RU 506 508 509 installation manual F a i Kd M M Installation plate 4 TP screw M4x10 a 1 Turn the machine s Sub and Main power switches OFF and unplug the power cord 2 Install the Installation plate 1 the Installation plate 2 the Installation plate 3 and the Installation plate 5 on the left side of the LS 505 as below TP Note screw M4x6 8 pcs In case those screw holes heights do not match to fix the installation plate 2 and the installation plate 4 by screw adjust the height of PB 503 casters 4 parts to mach those screw holes Every caster has ratchet mechanism It goes up with reciprocating the driver into the whole 1 and it goes down with reciprocating the driver into the whole 2 Be sure not to go it up too much otherwise the bolt would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work After the adjustment be sure to put the ratchet part into the machine Insert the driver into the hole on the left hand and rotate it to the left The height is changed by rotat ing without inserting the driver A075IXE030SA X DFO TP screws M4x6 TP screws 4x TP screws M4x6 3 Remove the connector cover
7. 2 Installation c 7000 C7000P C6000 C70hc plate 4 PB 503 RU 509 C7000 C7000P C6000 C70hc E 9 to 10 page Installation PB 503 SD 506 RU 509 C7000 C7000P plate 5 C6000 C70hc E 11 to 12 page PB 503 LS 505 RU 509 C7000 C7000P AOVSIXCO33CA C6000 C70hc E 12 to 13 page Paper path guide PB 503 FD 503 RU 509 C7000 C7000P used only when C6000 C70hc E 14 to 15 page installing the FD 2 Common operations after installing PB 503 503 AO7SIXCOOBSA E 16 to 19 page Deodorant unit AOV9IXC007CA Filter A AOV9IXCO08CA ay A15X955011 Q ty _ Ill Preparation Prior to Installation Filter B 1 Visually inspect the unit A075IXCOO9SA 2 Remove the locking tapes and locking materials 3 Remove the accessory parts 10 Power cord Note 1 caster locking tape is in the rear 1 place Locking tapes A0751IXC014SA Processing 4 cover 1 ghia f A075IXC012SA TP screw M4x6 TP screw black M4x6 4 TP screw s hk T H Accessory parts Locking tapes Installation manual AOV9IXCO09CA 4 Open the front door of the PB 503 and remove six locking materials 24 screws the locking tapes and the cushion Note There is a plastic sheet under the cushion so be sure to remove it l i lt u j a Locking tapes q m Locking materials NNA 7 E WA Locking materials y 4 H i A075IXE003SA Right lower E 2 5 Pull out the clamp un
8. P B 503 Perfect Binder INSTALLATION MANUAL Applied Machine C8000 C7000 C7000P C6000 C70hc 1200 1200P 1051 COLOR PRESS 80 71ppm 71ppm 70ppm 70ppm 60ppm 60ppm MFP 120ppm 105ppm 2 Product code A1RF A1DU A204 A1 DV A205 A0G6 A0GA A0G9 Contents Note Lifting the machine in an awkward position or MFP 120ppm 105ppm 2 Series transporting it in a poorly balanced position could a a nce result in personal injury When transporting the PB 503 MFP 105ppm 2 E 4 to 6 page machine assign an adequate number of persons PB 503 RU 506 MFP 120ppm 105ppm 2 to the job and ensure that each person can take E 6 to 7 page a good position of not being excessively loaded PB 503 SD 506 RU 506 MFP 120ppm nae APO araa 105ppm 2 E 11 to 12 page PB 503 LS 505 RU 506 MFP 120ppm 105ppm 2 E 12 to 13 page ll Accessory parts PB 503 FD 503 RU 506 MFP 120ppm Note 1 105ppm 2 E 14 to 15 page Prepare glue pellets GC 501 on your own Common operations after installing PB 503 Note 2 lt will take about 20 minutes to melt a pack of glue pellets E 16 to 19 page C8000 e PB 503 RU 508 EF 101 C8000 E E E EA E EEE T T E 8 to 9 page e PB 503 SD 506 RU 508 EF 101 C8000 EE E E A EA T ROE E 11 to 12 page e PB 503 LS 505 RU 508 EF 101 C8000 PE E EE EE E 12 to 13 page e PB 503 FD 503 RU 508 EF 101 C8000 E EE EEE E E 14 to 15 page _ Installation Common operations after installing PB 503 plate 3 E E E 16 to 19 page Installation plate
9. acks of the PB 503 to the connector plugs on the FD 503 F050 connectors PB 503 gt A075IXC004CB 2 Align the top hole with the Installation plate 1 and the bottom hole with the Installation plate 5 and slide them to the back AR i 4 Installation plate 1 3A Bottom Installation plate 5 A075IXC034SC 3 Secure the PB 503 onto the Installation plate 2 with a screw TP screw M4x10 1 pc Installation plate 2 A075IXE035SA 4 Pull out the cover tray and install the Installa tion sls 4 TP screw M4x10 1pc Installation plate 4 o 7 A TP screw M4x104 l A075IXE030SA Note In case those screw holes heights do not match to fix the installation plate 2 and the installation plate 4 by screw adjust the height of PB 503 casters 4 parts to mach those screw holes Every caster has ratchet mechanism It goes up with reciprocating the driver into the whole 1 and it goes down with reciprocating the driver into the whole 2 Be sure not to go it up too much otherwise the bolt would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work After the adjustment be sure to put the ratchet part into the machine Insert the driver into the hole on the left hand and rotate it to the left The height is changed by rotat ing without inserting the driver Driver sockets
10. acle 8 screws 8 Perform the operations described in V Common operations after installing PB 503 page 16 to 19 3 Install the PB 503 to the RU 506 1 Connect the four connector plugs of the PB 503 to the connector jacks on the RU 506 TP screws M4x6 gt TP screws M4x6 AOV9IXCO19CA E 6 2 Align the top hole with the Installation plate 1 and the bottom hole with the Installation plate 5 and slide them to the back Top i Me Installation plate 1 q a PB 503 aa f K d Holes Installation plate 5 r OD Secure the PB 503 onto the Installation plate 2 with a screw TP screw M4x10 1 pc 3 TP screw M4x10 A075IXE029SA 4 Pull out the cover tray and install the Installa tion plate 4 TP screw M4x10 1pc gt E ty ETP screw M4x10 Uf a a Installation plate 4 A075IXE030SA E 7 Note In case those screw holes heights do not match to fix the installation plate 2 and the installation plate 4 by screw adjust the height of PB 503 casters 4 parts to mach those screw holes Every caster has ratchet mechanism It goes up with reciprocating the driver into the whole 1 and it goes down with reciprocating the driver into the whole 2 Be sure not to go it up too much otherwise the bolt would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work After the adjustment
11. are DipSw 26 4 1 Printer cen tering adjustment Disable 2 Print out from each tray and check the center ing without auto adjustment When the centering over 3 5mm occurs on all the trays of PF against the trays of the main body adjust the position of PF positioning plate front The 2nd PF as well Note See the Service Manual for adjustment method e If the centering occurs on each tray adjust it by each tray Set back the software DipSw 26 4 0 4 Check the centering of each tray Standard value within 1 5mm 1 When the error occurs on paper output from PB Perform the adjustment of PB Note See the Service Manual for adjustment method X Adjustment Data Backup If the PB 503 adjustment data is changed back up the machine PB 503 data to the PB 503 memory If a PB 503 and other optional units are connected the data will be backed up to both memories at the same time MFP 120ppm 105ppm 2 Series Step 1 On the Service mode menu screen touch Machine Condition Touch I O Check Mode 3 Enter 9 and 0 using the quantity setting buttons Make sure that lt 090 00 gt appears on the mes sage display Press the Start key Make sure that lt OUT FIN gt appears on the message display after the adjustment Touch Return then touch Exit C8000 C 7000 C 7000P C 6000 C 70hc Step 1 On the Service mode menu screen touch State Confirmation Touch
12. e door and then remove 2 scratch resistant tapes and the mirror mat Scratch resistant tapes Mirror mat Pal A15XIXCOO1CA IV Installation Procedure for each option Installation procedure for PB 503 MFP 105ppm 2 1 Turn the machine s Sub and Main power switches OFF and unplug the power cord 2 Install the Installation plate 1 the Installation plate 2 the Installation plate 3 and the Installation plate 5 on the left side of the main body as below TP screw M4x6 8 pcs Installation plate 1 w peo Installation plate 2 TP screws M x TP screws M4x6 3 Install the PB 503 to the main body 1 Connect the three connector plugs of the PB 503 to the connector jacks on the machine One small 2pin connector will not be used Main body 2 pin connector Not used S BS AOV9IXCOO2CA E 4 2 Align the top hole with the Installation plate 1 and the bottom hole with the Installation plate 5 and slide them to the back Top ll Installation plate 5 AOV9IXCO14CA 3 Secure the PB 503 onto the Installation plate 2 with a screw TP screw M4x10 1 pc TP screw M4x10 ff of A075IXE013SA Pull out the cover tray and install the Installa tion plate 4 TP screw M4x10 1pc aJU TP screws A A075IXJ 031SB E 5 Note In case those screw holes heights do not match to fix the installation plate 2 and the installation plate 4
13. g PB 503 page 16 to 19 Installation procedure for PB 503 SD 506 RU 506 MFP 120ppm 105ppm 2 series PB 503 SD 506 RU 508 E F 101 C 8000 PB 503 SD 506 RU 509 C7000 C 7000P C 6000 C 70hc For the installation procedure for the RU 506 508 509 see the RU 506 508 509 installation manual Turn the machine s Sub and Main power switches OFF and unplug the power cord Install the Installation plate 1 the Installation plate 2 the Installation plate 3 and the Installation plate 5 on the left side of the SD 506 as below TP screw M4x6 8 pcs nstallation plate 1 Installation plate 2 TP screws M4x6 3 Remove the connector cover on the left side of the SD 506 1 screw m o Connector cover 15AEIXE033SA E 11 4 Install the PB 503 to the SD 506 1 Connect the four connector jacks of the PB 503 to the connector plugs on the SD 506 PB 503 connectors N N AS A0751XCO20SC 2 Align the top hole with the Installation plate 1 and the bottom hole with the Installation plate 5 and slide them to the back wl el E Installation plate 1 Installation plate 5 B Secure the PB 503 onto the Installation plate 2 with a screw TP screw M4x10 1 pc 3 Installation plate 2 A0751XE029SA 4 Pull out the cover tray and install the Installa tion plate 4 TP screw M4x10 1pc 7 Installation procedure for PB 503 LS 5
14. it and remove the locking tapes a Sa ocking tapes gt p IEN sm a we y NY pa n he b i L ai 9 i x P N ori Lh at NG ee oe 4 et Locking tapes 6 Push back the glue injector Note Push the upper right part of the glue injector circle marked part 7 Using the screw holes in the place the lower right locking material was removed install the pro cessing cover 1 with two screws TP screw M4x6 2 pcs 7 E i i Processing Ad A me ia Q amp l i o j 1 i J A075IXE005SA A 2 S eau TP screws M4x6 8 Remove the two locking tapes and the protection paper o n o u o n f i Locking tapes A075IXE006SA 9 Remove the locking tape on the cover tray 1 While pushing up the lock lever pull out the cover tray e A075IXE008SA 2 Remove the locking tapes inside the cover tray Then remove the guide tape A075IXE009SB 10 Open the door of the book receptacle and remove 2 locking tapes and 2 locking materials 4 screws from the handcart IE Locking tape Locking materials Locking tape AOV9IXCO11CA 11 Pull out the handcart and remove 2 locking tapes AOV9IXCO012CA 12 Remove 2 locking materials 7 screws raise the lifter up to the position where it stops and remove the cushion Cushion TN AOV9IXC013CA 13 Open the intermediate conveyanc
15. on it operations after installing PB 503 page 16 to 19 connectors A15XIXC002CA E 9 2 Align the top hole with the Installation plate 1 and the bottom hole with the Installation plate 3 Secure the PB 503 onto the Installation plate 2 with a screw TP screw M4x10 1 pc p e Installation plate 2 TP screw M4x10 A075IXE029SA Pull out the cover tray and install the Installa tion plate 4 TP screw M4x10 1pc D Installation plate 4 TP screw M4x10 4 P PNG A075IXE030SA Note In case those screw holes heights do not match to fix the installation plate 2 and the installation plate 4 by screw adjust the height of PB 503 casters 4 parts to mach those screw holes Every caster has ratchet mechanism It goes up with reciprocating the driver into the whole 1 and it goes down with reciprocating the driver into the whole 2 Be sure not to go it up too much otherwise the bolt would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work After the adjustment be sure to put the ratchet part into the machine Insert the driver into the hole on the left hand and rotate it to the left The height is changed by rotat ing without inserting the driver Driver sockets Skew adjustment 15BMIXE005CB 4 Perform the operations described in V Common E 10 operations after installin
16. on the left side of the LS 505 1 screw Driver sockets Skew adjustment 15BMIXE005CB 5 Perform the operations described in V Common operations after installing PB 503 page 16 to 19 Comec oreo 15AQIXE034SA E 12 4 Install the PB 503 to the LS 505 4 Pull out the cover tray and install the Installa 1 Connect the four connector jacks of the PB 503 tion plate 4 TP screw M4x10 1pc to the connector plugs on the LS 505 E ae 7 Ol io IF Kol Fm Installation plate 4 ew M4x10 4 f a m ma ma e A075IXE030SA connectors A075IXC003CB Note 2 Align the top hole with the Installation plate 1 In case those screw holes heights do not match to and the bottom hole with the Installation plate fix the installation plate 2 and the installation plate 5 and slide them to the back 4 by screw adjust the height of PB 503 casters 4 F MoO R parts to mach those screw holes O S Every caster has ratchet mechanism It goes up with reciprocating the driver into the PB 503 1 f whole 1 and it goes down with reciprocating the J driver into the whole 2 P a Installation plate 1 Be sure not to go it up too much otherwise the bolt e 4 would come off max 5mm Be sure the caster is contacting installation sur face otherwise the ratchet will not work After the adjustment be sure to put the ratchet part into the machine Insert
17. r to display the Serial number setting screen Select setting number key Enter the serial number of the PB 503 and touch OK Use Shift to switch between upper case letters and lower case letters 7 Touch the Return key and then touch the Close key VII Importing Adjustment Data Import the factory adjustment data of the PB 503 to the machine memory lf a PB 503 and other optional units are connected they can recover the standard data at the same time Note Be sure to import the factory adjustment data of the PB 503 to the machine memory MFP 120ppm 105ppm 2 Series Step 1 On the Service mode menu screen touch the Finisher Adjustment key 2 Touch the Recall Standard Data key 3 Touch the Factory Initial Data key on the recall standard data screen 4 Completed in recalling standard data appears on the screen C8000 C 7000 C 7000P C 6000 C 70hc Step On the Service mode menu screen touch the Finisher Adjustment key Touch the Recall Standard Data key 3 Touch the Factory Initial Data on the recall standard data screen and then touch the Yes 4 Touch the Return Close key key and then touch the Vill Installation Confirmation Conduct an operating check to determine that the folding unit full detection is working Note Only confirm if the machine combination is included PB 503 and FD 503 Confirmation method 1 Pres
18. s the switch on the PB A in the figure to see if the switch on the FD B in the figure turns ON 2 Turn the main unit s power ON and press the switch on the PB A in the figure to see if the message Perfect Binder Sub Tray is full Please remove paper appears on the control panel Adjustment method If the FD full detection does not turn ON adjust the casters of the PB 503 main unit and raise it to acti vate the FD full detection AO75IXCO15SA IX Confirmation of Paper Output 1 When PF 702 703 is installed Check the centering of the trays 3 4 and 5 Trays 6 7 and 8 in tandem as well When PF 704 705 is installed Check the centering of the trays 4 5 and 6 Trays 7 8 and 9 in tandem as well When PF 602 is installed Check the centering of the trays 4 and 5 MFP 120ppm 105ppm 2 Series Step Set the software DipSw 12 3 1 tering adjustment Disable Printer cen 2 Print out from each tray and check the center ing without auto adjustment When the centering over 3 5mm occurs on all the trays of PF against the trays of the main body adjust the position of PF positioning plate front The 2nd PF as well Note See the Service Manual for adjustment method e If the centering occurs on each tray adjust it by each tray Set back the software DipSw 12 3 0 4 Check the centering of each tray Standard value within 1 5mm C8000 C 7000 C 7000P C 6000 C 70hc Step Set the softw
19. the driver into the hole on the left hand and Installation plate 5 rotate it to the left The height is changed by rotat ing without inserting the driver B 3 Secure the PB 503 onto the Installation plate 2 with a screw TP screw M4x10 1 pc Driver sockets TP screw M4x10 1 Skew adjustment A075IXE029SA 15BMIXE005CB 5 Perform the operations described in V Common operations after installing PB 503 page 16 to 19 E 13 Installation procedure for PB 503 FD 503 RU 506 MFP 120ppm 105ppm 2 series PB 503 FD 503 RU 508 EF 101 C8000 PB 503 FD 503 RU 509 C 7000 C 7000P C 6000 C 70hc For the installation procedure for the RU 506 508 509 see the RU 506 508 509 installation manual 1 Turn OFF the machine s Sub and Main power switches and unplug the power cord 2 Install the Installation plate 1 the Installation plate 2 the Installation plate 3 and the Installation plate 5 on the left side of the FD 503 as below TP screw M4x6 8 pcs 1 i F Js TP screws M4x6 AOV9IXCO038CA TP screws Maxe O TP screws M4x6 3 Remove the connector cover on the left side of the FD 503 1 screw 15AQIXE028SA E 14 4 Loosen two screws on the Paper path of the FD 503 ae ee ar ST Se 5 Hook the Paper path guide with the loosened screws and secure it with the screws 7 Install the PB 503 to the FD 503 1 Connect the four connector j
20. xio 4 A075IXE030SA connectors A15XIXC002CA E 8 Note In case those screw holes heights do not match to fix the installation plate 2 and the installation plate PB 503 RU 509 C7000 C 7000P C 6000 C 70hc 4 by screw adjust the height of PB 503 casters 4 Installation procedure for parts to mach those screw holes 1 Turn the machine s Sub and Main power switches Every caster has ratchet mechanism OFF and unplug the power cord It goes up with reciprocating the driver into the 2 Install the Installation plate 1 the Installation plate whole 1 and it goes down with reciprocating the 2 the Installation plate 3 and the Installation plate driver into the whole 2 5 on the left side of the RU 509 as below TP Be sure not to go it up too much otherwise the bolt screw M4x6 8 pcs would come off max 5mm a l Be sure the caster is contacting installation sur E a face otherwise the ratchet will not work or Lom After the adjustment be sure to put the ratchet Tk part into the machine a Insert the driver into the hole on the left hand and rotate it to the left The height is changed by rotat ing without inserting the driver TP screws M4x6 Driver sockets Skew adjustment TP screws M4x6 3 Install the PB 503 to the RU 509 1 Connect the four connector jacks of the PB 503 eNO to the connector plugs on the RU 509 4 Perform the operations described in V cComm
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