INSTALLATION MANUAL
Contents
1. 4 E Notched portion id hal J E x 6 Pass the Punch kit connectors of the sensor assembly wire bundle through the hole and attach the wire bundle to the eight wire saddles Note e Let the control board side connectors hang down to the bottom e Let the first wire bundle of the Punch kit con nectors hang out from the hole as shown in the figure Wire saddles N IMI 15K IXEQ03SA E 2 Temporarily tighten the screw TP screw M3x6 1 pc on the back side of the finisher Position the sensor on the sensor assembly wire bundle with the projection then fasten with the temporarily tightened screw Note Make sure pass the sensor assembly wire bundle on the right side of the sensor A Sensor assembly wire bundle LA TP screw M3x6 N Mep SY o HEN one 45K AIXE005SB 8 Connect the sensor assembly wire bundle con nectors 4 locations to the control board connec tors Te p Conne SSeS 9 Attach the wire bundle to the four wire saddles SS Sa SMT TSE A04EIXE003SA 10 Remove the locking tapes and remove the punch kit cover TP screw M3x6 2 pcs TP screws M3x6 15KJ IXE007SA 11 Install the Punch kit 1 Remove the pin holder 2 screws Note Remove the pin holder if it is only installed _ 2 Make sure the guide pin on the inner side of the Punch kit go into the guide hole in the Fin isher No2. 20 Install the Punch kit cover TP screw M3x6 3 pcs Note When installing the Punch kit cover be careful not to get the wire bundles caught in it Punch kit cover 21 Pull out the paper nipped by the interlock and close the finisher s front door Adjusting PI 502 centering 1 Preliminary preparations before adjustment 1 Place paper in the upper and lower trays of the PI 502 and make sample copies using the cover sheet in Punch mode Check that the punching hole is within the sensor area when the hole is punched For upper and lower trays See the figure for item 19 on page E 6 2 If there is a gap execute the following proce dure to adjust it 2 Adjustment procedures Release the hook and remove the adjustment cover of the side guide board back Adjustment cover Side guide board back 1I5KNIXE012SA board back mounting screws and slide it to the right to remove the side guide board back 2 TN 7 rara a RW C lt Side guide board 7 R back S A Mounting screws 15KNIXE013SA Loosen the 2 adjustment screws on the side guide board back and slide the side guide board 2 to twice the distance of the punch hole gap Example if holes are centered 1 5mm to the back slide the board back 3mm Gradation 2mm Side guide board 2 N When tightening the 2 mounting screws make sure that screw torque doesn t exceed Place paper in the tray and adjust
3. 16 Punch edge detection setting T 1 Turn ON the Main and Sub power switches of the machine 2 Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode 3 Service Mode screen Touch Finisher 4 Finisher screen Touch FS FN adjustment Press the start key and check whether the result is OK If the NG appears check the install condi tion again 7 Touch OK twice to return to the Service mode Screen Touch Exit on the Service mode Screen Turn OFF the Sub power switch and Main power switch E 9 17 Adjust the skew of the hole punch position 1 Insert a piece of paper into the finisher s inter lock to turn it ON 2 Turn ON the Main and Sub power switches of the machine and make sample copies for both the single side and double side with any tray in Punch mode 3 Using the paper sample check the hole posi tion gap by folding the paper in half 4 If hole position gap is found loosen the Punch kit fix screws TP screw M4x6 4 pcs and move the punch kit to the left or right to the amount of the skew Note When doing so adjust the gap in the depth direc tion according to Adjusting the vertical punch posi tion on page 13 1A 7 TP screw M4x6 if oN E oO lt 1 gt Output samples 15KJ IXEO20SA E 10 18 Adjust the skew of the hole punch position
4. Touch COPY or Print Mode make a punch registration sample copy on the copy screen and check the punch registration 2 Adjustment for PI 502 punch registration amount e Plt Tray e Pl2 Tray Punch Adjustment lt Registration Adjustment gt screen Touch PlI1 Tray Touch COPY or Print Mode make a punch registration sample copy on the copy screen and check the punch registration size E 8 4 Touch SERVICE or Exit PrintMode to return to Punch Adjustment lt Registration adjust ment gt screen If the punch registration is not appropriate use the numerical keys on the screen to enter adjusting values appropriate values and touch lt lt SET or Set Setting range 20 to 20 1 step 0 8mm Make another sample copy 7 Repeat steps 3 to 6 until the punch registra tion size of PI1 tray is appropriate Place paper in the PI2 tray Repeat steps 3 to 6 until the punch registra tion size of PI2 tray is appropriate Touch Return to return to the Punch Adjust ment Menu screen Adjusting the vertical punch position 1 Standard value e It is possible to adjust the B dimension of half of the top and bottom by 5mm from the standard value e It is not possible to adjust the B value of the dis tance between holes Standard hole positions B __ Topand bottom center gap 2 4 hole 80 0 5 Top and bottom B 2 3 hole 2 hole 70 0 5
5. dimension 1 2 1 3 hole 1108 0 5 b B B B Bi DP 2 Adjustment procedure 15KAIXE009SA Punch Adjustment Menu screen Touch Vertical Position Adj Select the paper size to be adjusted 3 Touch COPY or Print Mode to display the Copy Screen Load the paper of size to be adjusted on the tray make a sample copy Check the punch vertical position of the sample copy 4 g Touch SERVICE or Exit PrintMode to return to Punch Adjustment lt Vertical position adjustment gt screen If the punch vertical position is not appropri ate use the numerical keys on the screen to enter adjusting values appropriate values and touch lt lt SET or Set Setting range 50 to 50 1 step 0 1mm Make another sample copy 1 Repeat steps 3 to 6 until the punch vertical position Is appropriate 8 Repeat the same operation about other sizes lt for FS 517 FS 518 FS 608 gt 15 Punch Option Setting T S 1 Turn ON the Main and Sub power switches of the machine 2 Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode 3 Service Mode screen Touch Finisher 4 Finisher screen Touch Punch option setting 5 Touch PK 512 Check 2 Holes 3 Holse or 2 Holes 4 Holse is highlighted and touch decision Turn OFF the Sub power switch and Main power switch
6. Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode 3 Service Mode screen Touch Finisher 4 Finisher screen Touch FS FN adjustment Touch Punch Resist Loop Size Body problem or this causes wrinkles on paper enter the value of 7 Touch OK twice to return to the Service mode Screen Touch Exit on the Service mode Screen Turn OFF the Sub power switch and Main power switch 10 Make a copy again and check the deviance of punch hole position 2 Adjustment for PI 503 punch registration amount a 1 Turn ON the Main and Sub power switches of the machine 2 Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode Enter adjusting values with or Setting range 16 0 to 16 0 mm 1step 0 8mm If punched holes are not aligned enter the value of to adjust misalignment If this does not resolve the misalignment x Service Mode screen Touch Finisher Finisher screen Touch FS FN adjustment Touch Punch Resist Loop Size PIl 6 Touch Upper 3 4 E 12 7 Enter adjusting values with or Setting range 16 0 to 16 0 mm 1step 0 8mm If punched holes are not aligned enter the value of to adjust misalignment If this does not resolve the misalignment problem or this causes wrinkles on paper enter t
7. Touch Exit on the Service mode Screen 10 Turn OFF the Sub power switch and Main power switch 11 Make a copy and check the punch hole posi tions again E 13
8. with any tray in Punch mode 3 Using the paper sample check the hole posi tion gap by folding the paper in half 4 If hole position gap is found loosen the Punch kit fix screws TP screw M4x6 4 pcs and move the punch kit to the left or right to the amount of the skew Note When doing so adjust the gap in the depth direc tion according to Adjusting the vertical punch posi tion on page 8 k When wide in back a 3 R i 6 a A screw X l PR f g KI M When wide in front lt I gt Output samples 15KJ IXEO20SA 18 Adjust the skew of the hole punch position When PI 502 is installed to the finisher 1 Make sample copies from the PI 502 in Punch mode 2 Using the paper sample check the hole posi tion gap by folding the paper in half 3 If hole position gap is found loosen the finisher guide plate fixing screw and move it to the left or right to the amount of the skew F inisher front Guide plate fixing screw When wide in front When wide in back Output samples 15K IXE021SA 19 Centering adjustment Execute for each paper size and tray 1 Make sample copies in Punch mode to check that the punching hole is within the sensor area when the hole is punched For all trays 2 If punching position gap is found adjust the cen tering of the tray Refer to the Service manual Punching position 9 should be in this range x LA CED 1 nS
9. PK 51 2 Punch Kit INSTALLATION MANUAL Applied Machines FS 517 FS 518 FS 520 FS 607 FS 608 FS 612 FS 531 I e parts Ill Installation procedures 1 Open the front door of the Finisher 2 Remove the control board cover 1 screw ae Kit 3 Remove the guide plate 2 screws Name Guide plate Punch waste box Control board cover Control board ae W 4 E S y i i 15KNIXE001SB OEE 4 Insert the two of the control board support 1 into the back side and insert two into the front side Insert the two of the control board support 2 into apr board the central area of the front side men A Rn Y 4 4 Control board support 2 15KJIXCO03SA P l I J a W Control board Sensor j P support 1 assembly wire Z Moa P N bundle ra i TP screw gt p LA 4 tess aN TP screw 7 M3x6 gt Control board X support 1 Installation N il 15KJIXEOO1SA manual ll Preliminary Preparation 1 Turn the machine s Sub and Main switches OFF and unplug the power cord 2 Remove the finisher if there is one mounted to the machine E A04F955056 5 Making sure the direction is correct install the control board on the control board supports Note When installing the control board mount it so that the notched portion of the control board faces the front F EA E B y4 y A s Control board PE gt M H y SND 4 re ma T
10. When PI 503 is installed to the finisher 1 Make sample copies from the PI 503 in Punch mode 2 Using the paper sample check the hole posi tion gap by folding the paper in half 3 If hole position gap is found loosen the finisher guide plate fixing screw and move it to the left or right to the amount of the skew Finisher front Guide plate fixing screw When wide in front When wide in back Output samples 15KJ IXE021SA 19 Centering adjustment Execute for each paper size and tray 1 Make sample copies in Punch mode to check that the punching hole is within the sensor area when the hole is punched For all trays 2 If punching position gap is found adjust the cen tering of the tray Refer to the Service manual i Punching position A D should be in this range S eA ye oX pa ly 20 Install the Punch kit cover TP screw M3x6 3 pcs Note When installing the Punch kit cover be careful not to get the wire bundles caught in it 1 Punch kit cover 15KJ IXE023SA 21 Pull out the paper nipped by the interlock and close the finisher s front door Adjusting PI 503 centering 1 Preliminary preparations before adjustment 1 This adjustment is performed when the cover sheet feeder adjustment for PI 503 is finished See the install manual for PI 503 to check how to make the adjustment Place paper in the upper and lower trays of the PI 503 and make sample copies us
11. he value of Touch Lower to make an adjustment refer ring to the step 6 to 7 Touch OK twice to return to the Service mode Screen Turn OFF the Sub power switch and Main power switch Make a copy again and check the deviance of punch hole position Touch Exit on the Service mode Screen Adjusting the vertical punch position 1 Standard value e It is possible to adjust the B dimension of half of the top and bottom by 5mm from the standard value e It is not possible to adjust the B value of the dis tance between holes Standard hole positions B __ Top and bottom center gap 80 0 5 Top and bottom B 2 4 hole 2 3 hole 2 hole 70 0 5 dimension 1 2 1 3 hole 198 0 5 E 2 Adjustment procedure wo Cw W 15KAIXE009SA Step 1 Turn ON the Main and Sub power switches of the machine 2 Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode 3 Service Mode screen Touch Finisher 4 Finisher screen Touch FS FN adjustment Touch Punch Vertical Position po the Main body is displayed in reversed 7 Enter adjusting values with or Setting range 5 0 to 5 0mm 1step 0 1mm e To make hole position upper Enter the value of e To make hole position lower Enter the value of Touch OK twice to return to the Service mode Screen
12. ing the cover sheet in Punch mode Check that the punching hole is within the sensor area when the hole is punched For upper and lower trays See the figure for item 19 on page E 10 3 If there is a gap execute the following proce dure to adjust it 2 Adjustment procedures Y Release the hook and remove the adjustment cover of the side guide board back Adjustment cover Side guide board back 15KNIXE012SA board back mounting screws and slide it to the right to remove the side guide board back Side guide board back Mounting screws 15KNIXE013SA Loosen the 2 adjustment screws on the side guide board back and slide the side guide board 2 to twice the distance of the punch hole gap Example if holes are centered 1 5mm to the back slide the board back 3mm Gradation 2mm Side guide board 2 Adjustment screws When tightening the 2 mounting screws make sure that screw torque doesn t exceed 5kg cm Place paper in the tray and adjust the side guides Make sure that the side guide board back is parallel to the paper Repeat steps 2 to 6 until punch hole centering error is eliminated Install the adjustment cover on the side guide board back 9 Place A4 or 8 5x11 paper by short edge feed ing in the cover sheet tray and adjust the cover sheet tray size in Service Mode IV Adjustment Make a copy in the punch mode Note If any of the items below is
13. out of specification make an adjustment following their corresponding adjustment method Adjusting the horizontal punch position 1 Standard values lt is possible to adjust up to 5 mm from the stan dard value the distance between the edge of the paper and the center of the hole Standard hole positions ee A 2 4 hole 2 3 hole 9 5 A A L 2 Adjustment procedures 15KAIXE008SA Step 1 Turn ON the Main and Sub power switches of the machine Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode 3 Service Mode screen Touch Finisher 4 Finisher screen Touch FS FN adjustment 5 Touch Punch Horizontal Position Check the Main body is displayed in reversed 7 Enter adjusting values with or Setting range 5 0 to 5 0mm 1step 0 1mm e To make width a greater Enter the Value of e To make width a smaller Enter the Value of Touch OK twice to return to the Service mode screen Touch Exit on the Service mode Screen 10 Turn OFF the Sub power switch and Main power switch 11 Make a copy and check the punch hole posi tions again Adjusting the punch registration Note This adjustment is performed when the punch hole positions are skewed 1 Adjustment for machine punch registration amount D 1 Turn ON the Main and Sub power switches of the machine 2 Enter
14. sample copy Check the punch horizontal position of the sample copy Touch SERVICE or Exit PrintMode to return to Punch Adjustment lt Horizontal position adjustment gt screen If the punch horizontal position is not appro priate use the numerical keys on the screen to enter adjusting values appropriate val ues and touch lt lt SET or Set Setting range 50 to 50 1 step 0 1mm E 7 Step Make another sample copy Repeat steps 5 to 8 until the punch horizon tal position is appropriate Touch Return to return to the Punch Adjust ment Menu screen Adjusting the punch registration Note This adjustment is performed when the punch hole positions are skewed 1 Adjustment for machine punch registration amount e Main Body reverse e Main Body ADU Punch Adjustment Menu screen Touch Registration Adjustment Check that Main Body reverse is highlighted Touch COPY or Print Mode to display the Copy Screen Load the paper on the tray and make a sample copy Check the punch registration of the sample copy Touch SERVICE or Exit PrintMode to return to Punch Adjustment lt Registration adjust ment gt screen If the punch registration is not appropriate use the numerical keys on the screen to enter adjusting values appropriate values and touch lt lt SET or Set Setting range 20 to 20 1 step 0 8mm
15. te Put the Punch kit wire bundle in the finisher before inserting the Punch Kit 15KAIXE003SA 3 Align the markings of the punch kit to the cen ter and secure TP screw M4x6 4 pcs Make sure to open and close the conveyance guide plate 1 once so that the PET at the entrance of the punch kit return to normal position l l aT l TP screws M4x6 i 16 Va Conveyance guide plate 1 isxjixeo1s8 4 Connect the two Punch kit connectors to the Punch kit and attach the wire bundle to the two mini wire saddles Note Arrange the wire bundle at a proper distance from dJ iiL Mini wire saddles 7 CONT T lb ae Punch kit connectors lt 7 LAS 5 Connect the Punch kit wire bundle to three connectors on the control board A04EIXE004SA 6 Attach the Punch kit wire bundle to the four wire 14 Install the finisher to the machine saddles Note e Check that the machine installation plate lower Finisher accessory parts hook is securely set on the finisher when installing the finisher to the machine e Refer to the finisher installation manual for details on installing the finisher to the machine Li Lower view u d Finisher Jy 12 Align the control board cover with the grooves and slide in the board then secure 1 screw vey 5 A04EIXE 0065A i Piy 15KJ IXE017SA 13 Install the Punch waste box and close the fin isher s front door Se qn was
16. te box gt 15KJ IXE018SA E 4 lt for FS 520 FS 607 FS 612 FS 531 gt Software DipSW setting Oo Bless ereen ON the Main power switch Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode Service Mode menu screen Touch System Setting Touch Software SW setting or Software DIPSW setting 5 If 2 3 hole punch kit is installed set 22 1 23 7 1 0 1 ON OFF ON lf 2 4 hole punch kit is installed set 0 1 1 OFF ON ON And touch Return Turn OFF the Sub power switch and Main power switch 16 Paper edge detect sensor adjustment Step Er Turn ON the Main power switch Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode 3 Service Mode Menu screen Touch Finisher Adjustment 4 Finisher Adjustment Menu screen Touch Punch Adjustment Punch Adjustment Menu screen Touch PaperEdgeDetectSensorAdj or Paper Edge Detect Sensor Touch Start 7 ae adjustment is done correctly message f Completed is indicated T OFF the Sub power switch and Main power switch 17 Adjust the skew of the hole punch position 1 Insert a piece of paper into the finisher s inter lock to turn it ON 2 Turn ON the Main and Sub power switches of the machine and make sample copies for both the single side and double side
17. the side guides Make sure that the side guide board back is parallel to the paper 7 Repeat steps 2 to 6 until punch hole centering error is eliminated Install the adjustment cover on the side guide board back Place A4 or 8 5x11 paper by short edge feed ing in the cover sheet tray and adjust the cover sheet tray size in Service Mode Note If the side guide board back slides too much first adjust the cover sheet tray size in Ser vice Mode as described in step 9 and then start from step 2 again IV Adjustment Implement adjustments if parameters do not have appropriate values Adjusting the horizontal punch position 1 Standard values It is possible to adjust up to 5 mm from the stan dard value the distance between the edge of the paper and the center of the hole Standard hole positions OO o S A 24r fios 9 5 A A A L 2 Adjustment procedures 1 Enter Service mode Note Refer to procedures in the Service Manual to enter into the Service Mode 2 Service Mode Menu screen Touch Finisher Adjustment 3 Finisher Adjustment Menu screen Touch Punch Adjustment Punch Adjustment Menu screen Touch Horizontal Position Adj Select PI tray or Main tray or select PI Tray or Main Bady Tray 5 Touch COPY or Print Mode to display the Copy Screen Load the paper on a PI or machine 15KAIXE008SA tray and make a
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