vacon 100 installation manual
Contents
1. Figure 26 Re mounting of cover components 24 hour support 358 0 40 837 1150 e Email vaconfavacon com vacon 31 Power cabling 4 4 2 Cable and motor insulation checks 1 Motor cable insulation checks Disconnect the motor cable from terminals U V and W of the AC drive and from the motor Measure the insulation resistance of the motor cable between each phase conduc tor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt LMQ at ambient temperature of 20 C Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 and L3 of the AC drive and from the mains Measure the insulation resistance of the mains cable between each phase con ductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be gt 1MQ at ambient temperature of 20 C Motor insulation checks Disconnect the motor cable from the motor and open the bridging connections in the motor connection box Measure the insulation resistance of each motor winding The measurement voltage must equal at least the motor nominal voltage but not exceed 1000 V The insulation resistance must be gt 1MQ at ambient temperature of 20 C Tel 4358 0 201 2121 Fax 4358 0 201 212 205 COMMISSIONING VACON 9 32 5 COMMISSIONING Before commissioning note the following directions and warnings A Internal components an2. 16 Digital input 6 IBN 17 Common A for DIN1 DIN6 18 Analogue signal Analogue output channel 1 selection 0 20mA 4output load lt 500Q Default 0 20 mA 19 Analogue output 0 10V common Resolution 0 1 accuracy 2 Selection V mA with dip switches see page 38 24V auxiliary input Can be used as external power backup for the control unit A voltage and fiel dbus RS485 Differential receiver transmitter B RS485 Set bus termination with dip switches See page 38 Table 20 Technical information on basic 1 0 board Tel 4358 0 201 2121 Fax 4358 0 201 212 205 PRODUCT DATA VACON 9 52 Relay board o Type 8A e Type 8A DT rela kela olation betwee anne olercigae e e e ace 9 e 9 ee apte 21 Switching capacity 24VDC 8A 22 Rel 1 250VAC 8A ay output 125VDC 0 4A 23 Min switching load 5V 10mA 24 Switching capacity 24VDC 8A 250VAC 8A 25 Relay output 2 125VDC 0 4A 26 Min switching load 5V 10mA 32 Switching capacity 24VDC 8A 250VAC 8A 33 Relay output 3 125VDC 0 4A Min switching load 5V 10mA If 230VAC is used as control voltage from the output relays the control circuitry must be powered with a separate isolation transformer to limit short circuit current and overvoltage spikes This is to prevent welding on the relay contacts Refer to standard EN 60204 1 section 7 2 9 Ta
3. VACON DRIVEN BY DRIVES EU DECLARATION OF CONFORMITY We Manufacturer s name Vacon Oyj Manufacturer s address P 0 Box 25 Runsorintie 7 FIN 65381 VAASA Finland hereby declare that the product Product name Vacon 100 frequency converter Model designation Vacon 100 3L 0003 4 3L 0105 4 has been designed and manufactured in accordance with the following standards Safety EN 61800 5 1 2007 EMC EN 61800 3 2004 EN 61000 3 12 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC Itis ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards In Vaasa 11th of May 2009 Vesa Laisi President The year the CE marking was affixed 2009 Tel 358 0 201 2121 e Fax 358 0 201 212 205 SAFETY 1 VACON 2 SAFETY This manual contains clearly marked cautions and warnings which are intended for your per sonal safety and to avoid any unintentional damage to the product or connected appliances Please read the information included in cautions and warnings carefully The cautions and warnings are marked as follows DANGEROUS VOLTAGE WARNING or CAUTION Pp z Caution Hot surface Table 1 Warning signs DANGER The components of the power unit of Vacon 100 are live when the AC dri
4. 1 Read carefully the safety instructions in Chapter 1 and above and follow them After the installation pay attention to e that both the frequency converter and the motor are grounded e that the mains and motor cables comply with the requirements given in chapter 4 1 1 e that the control cables are located as far as possible from the power cables see chapter 4 4 2 e that the shields of the shielded cables are connected to protective earth marked with e that the wires do not touch the electrical components of the frequency converter e that the common inputs of digital input groups are connected to 24V or ground of the 1 0 terminal or the external supply Check the quality and quantity of cooling air chapter 3 2 and Table 4 Check the inside of the frequency converter for condensation Check that all Start Stop switches connected to the 1 0 terminals are in Stop position Connect the frequency converter to mains Run the Startup Wizard see the Application Manual M1 Os GI BX CO Tel 358 0 201 2121 e Fax 358 0 201 212 205 Control unit vacon 34 6 CONTROL UNI T The control unit of the AC drive consists of the control board and additional boards option boards connected to the slot connectors of the control board Locations of essential control unit components 1 Control terminals of the control board 2 Terminals of relay board NOTE There are two d
5. minutes before starting any work on the drive VACON 3 SAFETY 1 2 WARNINGS Vacon 100 AC drive is meant for fixed installations only Do not perform any measurements when the AC drive is connected to the mains The earth leakage current of Vacon 100 AC drives exceeds 3 5mA AC According to standard EN61800 5 1 a reinforced protective ground connection must be ensured See chapter 1 3 If the AC drive is used as a part of a machine the machine manufacturer is responsible for providing the machine with a supply disconnecting device EN 60204 1 Only spare parts delivered by Vacon can be used At power up power brake or fault reset the motor will start immediately if the start signal is active unless the pulse control for Start Stop logic has been selected Futhermore the I O functionalities including start inputs may change if param eters applications or software are changed Disconnect therefore the motor if an unexpected start can cause danger The motor starts automatically after automatic fault reset if the autoreset func tion is activated See the Application Manual for more detailed information Prior to measurements on the motor or the motor cable disconnect the motor cable from the AC drive Do not touch the components on the circuit boards Static voltage discharge may damage the components Check that the EMC level of the AC drive corresponds to the requirements of your supply net
6. 01 Hz 1 5 10 kHz Switching frequency see parameter M3 1 2 1 Defaults 6 kHz MR4 6 4 kHz MR7 Automatic switching frequency derating in case of overheating Frequency reference Analogue input Panel reference Resolution 0 1 10 bit accuracy 1 Resolution 0 01 Hz Field weakening point 8 320 Hz Acceleration time 0 1 3000 sec Deceleration time 0 1 3000 sec MR4 MR7 Ambient operating IL 10 C no frost 40 C temperature Storage temperature 40 C 70 C t 9 R ds g n Relative humidity 0 o 95 Rp non condensing non corro sive Air quality chemical vapours mechanical particles IEC 60721 3 3 unit in operation class 3C2 IEC 60721 3 3 unit in operation class 3S2 Altitude 10096 load capacity no derating up to 1 000 m 1 96 derating for each 100m above 1 000m Max altitudes 380 480V 3 000m TN and IT systems Tel 4358 0 201 2121 Fax 4358 0 201 212 205 Product data vacon 50 Ambient conditions cont EMC at default set tings Safety Protections Protections cont 5 150 Hz Vibration Displacement amplitude 1 mm peak at EN61800 5 1 5 15 8 Hz MRA MR9 EN60068 2 6 Max acceleration amplitude 1G at 15 8 150 Hz MR4 MR9 Shock UPS Drop Test for applicable UPS weights EN61800 5 1 Storage and shipping max 15 G 11 ms in EN 60068
7. 1 2 1 Selection of terminal functions with dip switches The shadowed terminals in Table 13 allow for two functional selections each with the so called dip switches The switches have two positions left and right See figure to locate the switches and make appropriate selections for your requirements ON ns285 3 OFF Current 4 8 AO1 J9 Voltage Current AI2 o Voltage Current lt 4 G Al1 9 Voltage Bus termination resistor Figure 30 Dip switches 24 hour support 4358 0 40 837 1150 Email vacon vacon com VACON 39 CONTROL UNIT 6 2 FIELDBUS CONNECTION The AC drive can be connected to fieldbus either through RS485 or Ethernet The connection for RS485 is on the basic I O board terminals A and B and the connection for Ethernet is under the drive cover left to the control keypad See Figure 31 DIP switches RS485 terminals 21 22 23 24 25 26 32 39 12 13 14 15 16 17 18 19 f i 0000000048 e conduit 1 29 45 9 7 8 S dM OQOOCOOODODOOUOO 1 0 terminal see Larger picture Grounding bar Figure 31 6 2 1 PREPARE FOR USE THROUGH ETHERNET 1 Connect the Ethernet cable see specification on page 41 to its terminal and run the cable through the conduit as shown in Figure 32 Ethernet cable Figure 32 Tel 358 0 201 2121 e Fax 358 0 201 212 205 CO
8. 2 27 package Enclosure class IP21 Type 1 standard in entire KW HP range IP54 Type 12 option Note Keypad required for IP54 Type 12 Fulfils EN61800 3 2004 first and second Immunity environment Depend on EMC level JEMC2 EN61800 3 2004 Category C2 A Vacon 100 will be delivered with class C2 Emissions EMC filtering if not otherwise specified Vacon 100 can be modified for IT networks See chapter 1 4 EN 61800 5 1 2007 CE CUL see unit nameplate for more detailed approvals Control connections See chapter 7 2 1 Overvoltage trip limit Undervoltage trip limit Yes Yes Earth fault protection In case of earth fault in motor or motor cable only the AC drive is protected Mains supervision Yes Motor phase supervision Trips if any of the output phases is missing Overcurrent protection Yes Unit overtemperature Yes protection Motor overload protec v tion Motor stall protection Yes Motor underload pro Y es tection Short circuit protec tion of 424V and 10V Yes reference voltages 24 hour support 4358 0 40 837 1150 Email vacon vacon com Table 19 Vacon 100 technical data vacon 51 Product data 7 2 1 Technical information on control connections Basic I O board Terminal Signal Technical information 1 Reference output 10V 4396 Maxi
9. Figure 29 6 1 1 CONTROL CABLE SIZING The control cables shall be at least 0 5 mm screened multicore cables see Table 5 The max imum terminal wire size is 2 5 mm for the relay and other terminals Find the tightening torques of the control and relay board terminals in Table 12 below i Tightening torque Terminal screw lb in ALl 1 0 and relay terminals screw M3 0 5 a Table 12 Control cable tightening torques Tel 358 0 201 2121 e Fax 358 0 201 212 205 CONTROL UNIT VACON 36 6 1 2 CONTROL TERMINALS AND DIP SWITCHES The terminals of the Basic I O board and the Relay boards are described below For more in formation on the connections see chapter 7 2 1 The terminals shown on shadowed background are assigned for signals with optional functions selectable with DIP switches See more information in chapter 6 1 2 1 on page 38 Basic 1 0 board b M Terminal es 20 SA 1 10 Vref Reference output Reference M Analogue input potentiometer 1 10 kQ eee 2 elle voltage or current 3 Al Analogue input com bo mon current un Analogue input 4 Al2 Remote reference voltage or current 4 20mA 0 10V 5 noi Analogue input com sica mon current ra ei one Slave 6 24Vout 24V aux voltage I I 7 GND 1 0 ground I i isteria 8 DI Digital input 1 d NE NERO NR 9 D2 Digital input 2 N lia 10 pi3 Digital input 3 ia M MEER 11 CM Common for DI1 DI3 12 24Vout 24N
10. and motor cables into their respective terminals 2 e Form the rest of the cable shield of all three cables into pigtails and make a grounding connection with a clamp as shown in Figure 24 3 T Figure 24 Tightening torques of cable terminals Tightening torque Tightening torque Tightening torque Nm tb in Nm lb in Type Power and motor EMC grounding Nm tb in Grounding terminals terminals clamps Nm lb in Nm lb in Nm lb in MR4 0003 4 0012 4 0 5 0 6 4 5 5 3 1 5 13 3 2 0 17 7 MR5 0016 4 0031 4 1 2 1 5 10 6 13 3 1 5 13 3 2 0 17 7 MR6 0038 4 0061 4 10 88 5 1 5 13 3 2 0 17 7 MR7 00724 01054 8 15 70 8 132 8 1 5 13 3 8 15 70 8 132 8 Cable clamping Ouneva Pressure Terminal Connector Table 11 Tightening torques of terminals Tel 358 0 201 2121 e Fax 358 0 201 212 205 POWER CABLING VACON 30 Check the connection of the earth cable to the motor and the AC drive terminals marked with 8 NOTE Two protective conductors are required according to standard EN61800 5 1 See Figure 25 and chapter Earthing and earth fault protection Use an M5 size screw and tighten it to 2 0 Nm 17 7 lb in Figure 25 Additional protective earthing connector 9 Re mount the cable protection plate Figure 26 and the cover of the AC drive
11. 1 AU 6 70 Cu AL 6 70 Table 7 Cable and fuse sizes for Vacon 100 MR7 The cable dimensioning is based on the criteria of the International Standard IEC60364 5 52 Cables must be PVC isolated Max ambient temperature 30 C max temperature of cable surface 70 C Use only cables with concentric copper shield Max number of parallel cables is 9 When using cables in parallel NOTE HOWEVER that the requirements of both the cross sectional area and the max number of cables must be observed For important information on the requirements of the earthing conductor see chapter Earthing and earth fault protection of the standard For the correction factors for each temperature see International Standard IEC60364 5 52 Tel 358 0 201 2121 e Fax 358 0201 212 205 POWER CABLING VACON 22 4 1 1 3 CABLE AND FUSE SIZES FRAMES MR4 TO MR6 NORTH AMERICA The recommended fuse types are gG gL IEC 60269 1 or class T UL amp CSA The fuse voltage rating should be selected according to the supply network The final selection should be made according to local regulations cable installation conditions and cable specification Bigger fus es than what is recommended below shall not be used Check that the fuse operating time is less than 0 4 seconds Operating time depends on used fuse type and impedance of the supply circuit Consult the factory about faster fuses Vacon of fers recommendations also for high speed J U
12. 10Vref GND 24V GND AIT AI1 Al2 Al2 DI1 DI3 CM DIA DI CM AO1 A01 24Vin R01 1 R01 2 R01 3 R02 1 R02 2 R02 3 TIT TI1 24 hour support 358 0 40 837 1150 e Email vacon dvacon com L1 L2 L3 Control keypad Communication Digital input Control board Figure 37 Galvanic isolation barriers VACON 47 PRODUCT DATA 7 PRODUCT DATA 7 1 CONVERTER POWER RATINGS Mains voltage 380 480V 50 60 Hz 3 Loadability Motor shaft power Converter Low 400V supply 480V supply type Rated continuous 10 overload Max 10 overload 1096 overload current current current 40 C 40 C A A Is kW HP 0003 3 4 3 7 5 2 1 1 1 5 0004 4 8 5 3 6 8 1 5 2 0 t 0005 5 6 6 2 8 6 2 2 3 0 0008 8 0 8 8 11 2 3 0 5 0 0009 9 6 10 6 16 0 4 0 5 0 0012 12 0 13 2 19 2 5 5 7 5 lig 005 160 176 240 75 10 Qc 0023 23 0 25 3 32 0 11 0 15 0 0031 31 0 34 1 46 0 15 0 20 0 A 0038 38 0 41 8 62 0 18 5 25 0 QZ 0046 46 0 50 6 76 0 22 0 30 0 0061 61 0 67 1 92 0 30 0 40 0 E 0072 72 0 79 2 122 0 37 60 QC 0087 87 0 95 7 144 0 45 60 z 0105 1050 1155 71740 55 75 See chapter 7 1 1 Given low loadabilities valid for 480V drives at a switching frequency of 4kHz Given low loadabilities valid for 480V drives at a switching frequency
13. 37 1150 e Email vacon dvacon com VACON 17 MOUNTING 3 2 COOLING The AC drives produce heat in operation and are cooled down by air circulated by a fan Enough free space shall therefore be left around the AC drive to ensure sufficient air circulation and cooling Different acts of maintenance also require certain amount of free space Make sure that the temperature of the cooling air does not exceed the maximum ambient tem perature of the converter Min clearance mm IP21 Type A B C MR4 20 20 100 MR5 20 20 120 60 MR6 20 20 160 80 MR7 30 30 250 100 Min clearances A and B for drives with IP54 enclosure is 0 mm Table 3 Min clearances around AC drive Figure 15 Installation space A clearance around the freq converter see also B B distance from one AC drive to another or distance to cabinet wall C free space above the AC drive D free space underneath the AC drive Note that if several units are mounted above each other the required free space equals C D see Figure 15 Moreover the outlet air used for cooling by the lower unit must be directed away from the air intake of the upper unit Cooling air required Type m h MR4 45 MR5 75 MR6 190 MR7 185 Table 4 Required cooling air Tel 358 0 201 2121 e Fax 358 0 201 212 205 POWER CABLING VACON 18 4 POWER CABLING The mains cables are connected t
14. CABLING Insert the cables supply cable motor cable and optional brake cable in the openings of the cable entry plate Then cut the rubber grommets open to slide the cables through Should the grommets fold in while inserting the cable just draw the cable back a bit to straighten the grommets up Do not cut the grommet 5 openings wider than what is necessary for the cables you are using IMPORTANT NOTE FOR IP54 INSTALLATION To meet the requirements of the enclosure class IP54 the connection between the grommet and the cable must be tight Therefore lead the first bit of the cable out of the grommet straight before letting it bend If this is not possible the tight ness of the connection must be ensured with insulation tape or a cable tie Figure 21 6 Detach the cable clamps and the grounding clamps Figure 22 and place the cable entry plate with the cables in the groove on the AC drive frame Figure 23 Tel 358 0 201 2121 e Fax 358 0 201 212 205 POWER CABLING VACON 28 Figure 22 Figure 23 24 hour support 358 0 40 837 1150 e Email vaconfavacon com VACON 29 POWER CABLING Connect the stripped cables as shown in Figure 24 e Expose the shield of all three cables in order to make a 360 degree con nection with the cable clamp 1 7 e Connect the phase conductors of the supply brake
15. L amp CSA aR UL recognized IEC 60269 4 and gS IEC 60269 4 fuse ranges Fuse Mains motor and Terminal cable size class T ground cable A Cu Frame IL Type LA Main terminal Earth terminal 00034 3 4 6 AWG14 AWG24 AWG10 AWG17 AWG10 00044 48 6 AWG14 AWG24 AWG10 AWG17 AWG10 MR 00054 5 6 10 AWG14 AWG24 AWG10 AWG17 AWG10 00084 8 0 10 AWG14 AWG24 AWG10 AWG17 AWG10 00094 9 6 15 AWG14 AWG24 AWG10 AWG17 AWG10 00124 120 20 AWG14 AWG24 AWG10 AWG17 AWG10 00164 16 0 25 AWG10 AWG20 AWG5 AWG17 AWG8 MR5 100234 23 0 30 AWG10 AWG20 AWG5 AWG17 AWG8 00314 131 0 40 AWG8 AWG20 AWG5 AWG17 AWG8 00384 38 0 50 AWG4 AWG13 AWGO AWG13 AWG2 00464 46 0 60 AWG4 AWG13 AWGO AWG13 AWG2 nee 0061 4 161 0 80 AWG4 AWG13 AWGO AWG13 AWG2 The 460V models require 90 degree wire to meet UL regulations Table 8 Cable and fuse sizes for Vacon 100 MR4 to MR6 The cable dimensioning is based on the criteria of the Underwriters Laboratories UL508C Cables must be PVC isolated Max ambient temperature 30 C max temperature of cable surface 70 C Use only cables with concentric copper shield Max number of parallel cables is 9 When using cables in parallel NOTE HOWEVER that the requirements of both the cross sectional area and the max number of cables must be observed For important information on the requirements of the earthing conductor see standard Underwriters L
16. NTROL UNIT VACON 40 2 Cut free the opening on the AC drive cover for the Ethernet cable protection class IP21 Figure 33 Remount the AC drive cover NOTE When planning the cable runs remember to 3 keep the distance between the Ethernet cable and the motor cable at a minimum of 30 cm Ethernet cable Figure 34 For more detailed information see the user s manual of the fieldbus you are using 24 hour support 358 0 40 837 1150 e Email vaconfavacon com VACON 41 CONTROL UNIT 6 2 1 1 ETHERNET CABLE DATA onnector lelded R connector Cable type CAT5e STP Cable length Max 100m Table 16 Ethernet cable data 6 2 2 PREPARE FOR USE THROUGH MS TP Strip about 15 mm of the RS485 cable see specification on page 44 and cut off the grey cable shield Remember to do this for both bus cables except for the last device Leave no more than 10 mm of the cable outside the terminal block and strip the cables at about b mm to fit in the terminals See picture below 10 D Also strip the cable now at such a distance from the terminal that you can fix it to the frame with the grounding clamp Strip the cable at a maximum length of 15 mm Do not strip the aluminum cable shield 2 Then connect the cable to its appropriate terminals on Vacon 100 AC drive stan dard terminal block terminals A and B A nega
17. VACON 100 HVAC DRIVES INSTALLATION MANUAL T VACON DRIVEN BY DRIVES N gt i ia a au goiPRRONMNS T LA 7 1 1 7 2 7 2 1 24 hour support 358 0 40 837 1150 e Email vacon dvacon com VACON O INDEX Document DPD00194B Version release date 12 5 09 Safety 2 Danger LC 2 Warning S aienea e r e e T i oriali elenina 3 Earthing and earth fault protection eene 4 Changing EMC protection claSS eene enne 5 Frames MRAto MR Isaste tod ee CR ee e GR RI ree eda 5 RUNNING tHE MOOR c atte e eto ott e tete edet Rey eate 7 hirclhgomPrinucaeem o 8 Product TOMA stieken Aaronon tende ou decebat test de a ae deb dud 8 Unpacking and lifting the AC drive nennen 9 Lifting frames MR4 to MR7 en emere en nenrr nennt nnns nennen nnne nennen 9 Type desigriatlon code ed ad p ete pci cu oe nd ao yeu cr dae e DRE novel 10 Accessories Dag ss tree etg re edv arreter pers vta reed tete 11 MOoURbiig ires ile ina 12 DIMensionS ccc 12 Normal mount MRA MR7 5 dates coh Exe RAR seth ere Roe Pe ee ref ea devia as ret age dt 12 Flush mount MRA to MRT is iiilasce iaia cete edades are radeon buie e i i 14 9ollig iie edite e cabala e dtt a ec dives toe taedio retis 17 Po
18. aboratories UL508C For the correction factors for each temperature see the instructions of standard Underwriters Labo ratories UL508C 24 hour support 358 0 40 837 1150 e Email vacon dvacon com VRCON 23 POWER CABLING 4 1 1 4 CABLE AND FUSE SIZES FRAME MR7 NORTH AMERICA The recommended fuse types are gG gL IEC 60269 1 or class T UL amp CSA The fuse voltage rating should be selected according to the supply network The final selection should be made according to local regulations cable installation conditions and cable specification Bigger fus es than what is recommended below shall not be used Check that the fuse operating time is less than 0 4 seconds Operating time depends on used fuse type and impedance of the supply circuit Consult the factory about faster fuses Vacon of fers recommendations also for high speed J UL amp CSA aR UL recognized IEC 60269 4 and gS IEC 60269 4 fuse ranges Fuse Mains motor Terminal cable size Frame Type di class T e A eu Main terminal Earth terminal 00724 72 0 100 AWG2 AWG9 AWG2 0 AWG9 AWG2 0 MR7 00874 87 0 110 AWG1 AWG9 AWG2 0 AWG9 AWG2 0 01054 105 0 150 AWG1 0 AWG9 AWG2 0 AWG9 AWG2 0 Table 9 Cable and fuse sizes for Vacon 100 MR7 to MR9 The cable dimensioning is based on the criteria of the Underwriters Laboratories UL508C Cables must be PVC isolated Max ambient temperature 30 C max temperature of cable s
19. aux voltage dica 13 GND 1 0 ground m 14 DI Digital input 4 e SIE EER 15 DI5 Digital input 5 clin 16 Di6 Digital input 6 17 CM Common for DI4 DI6 18 A014 Analogue signal EN 4 output dene 19 AO GND Analogue output com mon 24V auxiliary input I I I I 30 24 Vin I I I voltage A RS485 Negative l I I I I I I I I I I I I v v B RS485 Positive Table 13 Control I O terminal signals on basic I O board and connection example 24 hour support 358 0 40 837 1150 e Email vacon dvacon com VACON 9 37 CONTROL UNIT From Basicl O board Relay board 1 From term From term Terminal 6 or 12 13 21 RO1 1 NC 27 Relay output 1 I I RUN Lo p 22 RO1 2 CM Q2 gt 23 RO1 3 NO _ 24 RO2 1 NC Relay output 2 25 RO2 2 CM un 26 RO2 3 NO LL 32 RO3 1 CM _ Relay output 3 33 RO3 2 NO From Basic 1 0 board From term 12 From term 13 Table 14 Control I O terminal signals on relay board 1 and connection example Relay board 2 Terminal 21 RO1 1 Relay output 1 22 RO1 2 23 RO1 3 EN 24 RO2 1 Relay output 2 25 RO2 2 E 26 RO2 3 28 TI1 Thermistor input 29 TI1 Table 15 Control I O terminal signals on relay board 2 and connection example Tel 358 0 201 2121 e Fax 358 0 201 212 205 Control unit vacon 38 6
20. ble 21 Technical information on Relay board 1 Relay board with two Type 8A STST and standard thermistor input Relay 5 5 mm isolation between channels board 2 External interface connector See chapter 6 Terminal Signal Technical information 21 Switching capacity 24VDC 8A 22 Inet i 250VAC 8A etay output 125VDC 0 4A 23 Min switching load 5V 10mA 24 Switching capacity 24VDC 8A 250VAC 8A 25 Relay output 2 125VDC 0 4A 26 Min switching load 5V 10mA 28 a Thermistor input Rtrip 4 7 KQ PTC Measuring voltage 3 5V If 230VAC is used as control voltage from the output relays the control circuitry must be powered with a separate isolation transformer to limit short circuit current and ovrvoltage spikes This is to prevent welding on the relay contacts Refer to standard EN 60204 1 section 7 2 9 Table 22 Technical information on Relay board 2 24 hour support 358 0 40 837 1150 e Email vaconfavacon com VACON DRIVEN BY DRIVES Find your nearest Vacon office on the Internet at WWW Vacon com D P D 0 0 1 9 4 B
21. cies all frames For the definitions of EMC protection levels see Vacon Product Book NOTE If safety switch is connected the EMC protection shall be continuous over the whole ca ble installation 24 hour support 358 0 40 837 1150 e Email vaconfavacon com VACON 19 POWER CABLING 4 1 UL STANDARDS ON CABLING To meet the UL Underwriters Laboratories regulations use a UL approved copper cable with a minimum heat resistance of 60 75 C Use Class 1 wire only The units are suitable for use on a circuit capable of delivering not more than 100 000 rms sym metrical amperes 600V maximum 4 1 1 CABLE DIMENSIONING AND SELECTION Table 6 shows the minimum dimensions of the Cu Al cables and the corresponding fuse sizes Recommended fuse types are gG gL If the motor temperature protection of the drive see Application Manual is used as an over load protection the cable shall be chosen accordingly These instructions apply only to cases with one motor and one cable connection from the AC drive to the motor In any other case ask the factory for more information Tel 358 0 201 2121 e Fax 358 0201 212 205 POWER CABLING VACON 20 4 1 1 1 CABLE AND FUSE SIZES FRAMES MR4 TO MR6 The recommended fuse types are gG gL IEC 60269 1 or class T UL amp CSA The fuse voltage rating should be selected according to the supply network The final selection should be made according to local regulations cable installation c
22. d circuit boards of Vacon 100 except for the galvanically isolated I O terminals are live when it is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W and the brake resistor terminals B B are live when Vacon 100 is connected to mains even if the motor is not running The control O terminals are isolated from the mains potential However the relay outputs and other I 0 terminals may have a dangerous control voltage present even when Vacon 100 is disconnected from mains Do not make any connections to or from the frequency converter when it is con nected to the mains After disconnecting the frequency converter from the mains wait until the fan stops and the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait 5 more minutes before doing any work on the con nections of Vacon100 Do not open the cover before this time has expired After expiration of this time use a measuring equipment to absolutely ensure that no voltage is present Always ensure abscence of voltage before electrical work gt gt BP Pe Before connecting the frequency converter to mains make sure that the front and cable covers of Vacon 100 are closed 24 hour support 358 0 40 837 1150 e Email vacon dvacon com VACON 33 COMMISSIONING 5 1 COMMISSIONING OF THE FREQUENCY CONVERTER
23. drive must be mounted in vertical position on the wall or on the back plane of a cubicle Ensure that the mounting plane is relatively even The AC drive shall be fixed with four screws or bolts depending on the unit size 3 1 DIMENSIONS 3 1 1 NORMAL MOUNT MR4 MR7 IP21 metric Ju MAL Oeo 623 89 in Figure 7 Vacon AC drive dimensions MR4 normal mount 24 hour support 358 0 40 837 1150 e Email vacon dvacon com VACON 13 MOUNTING IP21 metric IP21 UL 033 025 033 028 IP21 metric 040 033 040 IP21 UL 035 51 46 5 46 5 Figure 9 Vacon AC drive dimensions MR6 normal mount Tel 358 0 201 2121 e Fax 358 0201 212 205 MOUNTING VACON 14 Figure 10 Vacon AC drive dimensions MR7 normal mount 3 1 2 FLUSH MOUNT MR4 To MR7 Figure 11 Vacon AC drive dimensions MRA flush mount 24 hour support 358 0 40 837 1150 e Email vacon dvacon com VRCON 15 MOUNTING Figure 13 Vacon AC drive dimensions MR6 flush mount Tel 358 0 201 2121 e Fax 358 0201 212 205 MOUNTING VACON 16 Figure 14 Vacon AC drive dimensions MR7 flush mount 24 hour support 358 0 40 8
24. he motor make sure that this can be done safely Make sure that no power correction capacitors are connected to the motor cable Make sure that the motor terminals are not connected to mains potential AN AN AN AN AN Tel 358 0 201 2121 e Fax 358 0201 212 205 RECEIPT OF DELIVERY VACON 8 2 RECEIPT OF DELIVERY Check the correctness of delivery by comparing your order data to the drive information found on the package label If the delivery does not correspond to your order contact the supplier immediately See chapter 2 3 Vacon type code AC Drive 22345628 Type VACON 0100 3L 0031 4 HVAC EMCC Serial number 223456789012245 B TD 22245 mini 20 AB3L00315A02B5H1MB1C 12345678 223456789012 34 56 7890123456 729012345 Rated Rated current 31A current Supply IP class IP21 Type 1 O voltage Brake chopper Brake chopper E EMC level EMC level C1 O Application code Firmware 70CFW123456V723 Application 70CAM123456V133 LE Cust Ord No 32345378 Marks C CUSTOMER NAME VACON Figure 4 Vacon package label 2 1 PRODUCT MODIFIED STICKER In the small plastic bag included in the delivery you will find a silver Product modified sticker The purpose of the sticker is to notify the service personnel about the modifications made in the AC drive Attach the sticker on the side of the AC drive to avoid losing it Should the AC drive be later modified mark the change on the st
25. icker Product modified Figure 5 Product modified sticker 24 hour support 358 0 40 837 1150 e Email vaconfavacon com VACON 9 RECEIPT OF DELIVERY 2 2 UNPACKING AND LIFTING THE AC DRIVE The weights of the AC drives vary greatly according to the size You may need to use a piece of special lifting equipment to move the converter from its package Note the weights of each in dividual frame size in Table 2 below Frame Weight kg MR4 6 0 MR5 10 0 MR6 20 0 MR7 37 5 Table 2 Frame weights If you decide to use a piece of lifting equipment see picture below for recommendations to lift the converter 2 2 1 LIFTING FRAMES MR4 TO MR7 Figure 6 Placing the lifting hooks MR4 MR6 left and MR7 right Vacon 100 AC drives have undergone scrupulous tests and quality checks at the factory before they are delivered to the customer However after unpacking the product check that no signs of transport damages are to be found on the product and that the delivery is complete Should the drive have been damaged during the shipping please contact primarily the cargo insurance company or the carrier Tel 358 0 201 2121 e Fax 358 0201 212 205 RECEIPT OF DELIVERY VACON 10 2 3 TYPE DESIGNATION CODE Vacon type designation code is formed of a nine segment code and optional codes Each seg ment of the type designation code uniquely corresponds to the pr
26. icture below See also step 4 on page 43 We recommend that the first device on the bus and thus terminated was the Master device Vacon 100 Vacon 100 Vacon 100 Vacon 100 Vacon 100 Termination activated BACnet MS TP Termination activated with DIP switch Termination Bus termination deactivated 6 2 3 RS485 CABLE DATA Cable type 9841 or similar Depends on the used fieldbus See respective bus manual Table 17 RS485 cable data Cable length 24 hour support 358 0 40 837 1150 e Email vacon dvacon com VRCON 45 CONTROL UNIT 6 3 BATTERY INSTALLATION FOR REAL TIME CLOCK RTC Enabling the functions of the Real Time Clock RTC requires that an optional battery is in stalled in the Vacon 100 HVAC drive The place for the battery can be found in all frames MR4 to MR left to the control keypad see Figure 36 Detailed information on the functions of the Rea Time Clock RTC can be found in the Vacon 100 HVAC Application Manual MR4 Figure 36 Optional battery Tel 358 0 201 2121 e Fax 358 0 201 212 205 CONTROL UNIT VACON 46 6 4 GALVANIC ISOLATION BARRIERS The control connections are isolated from the mains potential and the GND terminals are per manently connected to ground See Figure 37 The digital inputs are galvanically isolated from the 1 0 ground The relay outputs are addition ally double isolated from each other at 300VAC EN 50178
27. ifferent compilations of relay boards available See section 6 1 3 Optional boards Figure 28 Location of control unit components When delivered from the factory the control unit of the AC drive contains the standard control ling interface the control terminals of the control board and the relay board unless other wise specifically ordered On the next pages you will find the arrangement of the control I O and the relay terminals the general wiring diagram and the control signal descriptions The control board can be powered externally 424VDC 100mA 10 by connecting the exter nal power source to terminal 30 see page 36 This voltage is sufficient for parameter setting and for keeping the control unit active Note however that the measurements of the main cir cuit e g DC link voltage unit temperature are not available when the mains is not connected 24 hour support 4358 0 40 837 1150 Email vacon vacon com VACON 9 35 CONTROL UNIT 6 1 CONTROL UNIT CABLING The basic control unit connections are presented in Figure 29 below The control board is equipped with 22 fixed control I O terminals and the relay board with 8 or 9 The relay board is available in two different configurations see Table 14 and 15 All signal descriptions are given in Tables 13 to 15 2 22 23 24 25 26 32 33 12 13 14 15 16 17 18 19 30 B QUO CU GC OOD INE NONI NONE NONSE CSO RISO Basic control terminals
28. les of other sys tems e The maximum lengths of motor cables are 100 m MR4 150 m MR5 and MR 6 and 200 m MR7 e The motor cables should cross other cables at an angle of 90 degrees e If cable insulation checks are needed see chapter Cable and motor insulation checks Start the cable installation according to the instructions below 4 4 1 FRAMES MR4 TO MR7 1 Strip the motor and mains cables as advised below Earth conductor Earth conductor Figure 17 Stripping of cables 24 hour support 358 0 40 837 1150 e Email vaconfavacon com VACON 9 25 POWER CABLING Frame A1 B1 C1 D1 A2 B2 C2 D2 MR4 15 35 10 20 7 50 7 35 MR5 20 40 10 30 20 60 10 40 MR6 20 90 15 60 20 90 15 60 MR7 20 80 20 80 20 80 20 80 Table 10 Cables stripping lengths mm 2 Open the cover of the AC drive Figure 18 Tel 358 0 201 2121 e Fax 358 0 201 212 205 POWER CABLING VACON 26 3 Remove the screws of the cable protection plate Do not open the cover of the power unit Figure 19 Insert the cable grommets included in the delivery in the openings of the cable 4 entry plate included as shown in the picture upper pictures EU version lower pictures US version Figure 20 24 hour support 358 0 40 837 1150 e Email vacon dvacon com VACON 27 POWER
29. mum current 10 mA Analogue input channel 1 0 10V Ri 2200 KQ 4 20 mA Ri 2250 2 Resolution 0 1 96 accuracy 1 96 Selection V mA with dip switches see page 38 3 Analogue input com Differential input if not connected to ground mon current Allows 320V differential mode voltage to GND 2 Analogue input voltage or current Analogue input channel 2 Defauit 4 20 mA Ri 2250 0 0 10 V Ri2200kC2 Resolution 0 1 96 accuracy 1 96 Selection V mA with dip switches see page 38 4 Analogue input voltage or current 5 Analogue input com Differential input if not connected to ground mon current Allows 20V differential mode voltage to GND RAV 10 max volt ripple lt 100mVrms max 250mA 6 24V aux voltage Dimensioning max 1000mA control box Short circuit protected Ground for reference and controls connected internallyto 7 Vo grauna frame earth through 1MQ 8 Digital input 1 Positive or negative logic 9 Digital input 2 Ri 2min 5kQ 10 Digital input 3 Huc d 11 Common A for DIN1 DIN6 424V 10 max volt ripple lt 100mVrms max 250MA 12 24V aux voltage Dimensioning max 1000mA control box Short circuit protected Ground for reference and controls connected internallyto 13 I O ground frame earth through IMQ 14 Digital input 4 Positive or negative logic 15 Digital input 5 Ri min 5kQ
30. o terminals L1 L2 and L3 and the motor cables to terminals marked with U V and W See Table 5 for the cable recommmendations for different EMC lev els Use cables with heat resistance of at least 70 C The cables and the fuses must be dimen sioned according to the AC drive nominal OUTPUT current which you can find on the rating plate 15t environment 2nd environment EMC levels According to EN61800 3 2004 Cable type Category C2 Category C3 Level T Mains cable 1 1 1 Motor cable 3 2 2 Control cable 4 Table 5 Cable types required to meet standards 1 Power cable intended for fixed installation and the specific mains voltage Shielded cable not required MCMK or similar recommended 2 Symmetrical power cable equipped with concentric protection wire and intended for the specific mains voltage MCMK or similar recommended See Figure 16 3 Symmetrical power cable equipped with compact low impedance shield and intended for the specific mains voltage MCCMK EMCMK or similar recommended Recom mended cable transfer impedance 1Mhz 30MHz max 100mohm m See Figure 16 360 earthing of the shield with cable glands in motor end needed for EMC level C2 4 Screened cable equipped with compact low impedance shield JAMAK SAB OZCuY 0 or similar PE conductor PE conductors and shield Shield Figure 16 NOTE The EMC requirements are fulfilled at factory defaults of switching frequen
31. oduct and options you have ordered The code is of the following format VACONO100 3L 0061 4 HVAC xxxx yyyy VACON XXXX yyyy This segment is common for all products Additional codes 0100 Examples of additional codes Product range P54 0100 Vacon 100 AC drive with IP protection class IP54 3L SBF2 Input Function Two relays and thermistor input instead of three relays 3L Three phase input 0061 Drive rating in ampere e g 0061 61A 4 Supply voltage 2 230V 4 380 480 V HVAC IP21 Type 1 EMC level C2 EN61800 3 2004 category C2 HVAC Application software standard HVAC documentation standard Graphical display panel Three relay outputs 24 hour support 358 0 40 837 1150 e Email vacon dvacon com VACON 11 RECEIPT OF DELIVERY 2 4 ACCESSORIES BAG After having opened the transport package and lifted the converter out check immediately that a plastic bag with various accessories was included in the delivery The bag should contain the following items Rubber grommets sizes vary according to frame Power cable clamps for EMC grounding Screws for fixing the power cable clamps Control cable grounding clamps EMC jumper locking clips not necessarily needed see chapter 1 4 M4 screw for EMC level change in frame MR7 Additional grounding screw if necessary see chapter 1 3 Tel 358 0 201 2121 e Fax 358 0201 212 205 MOUNTING VACON 12 3 MOUNTING The AC
32. of 4kHz Given low loadabilities valid for 480V drives at a switching frequency of 4kHz Table 18 Power ratings of Vacon 100 supply voltage 380 480V NOTE The rated currents in given ambient temperatures in Table 19 are achieved only when the switching frequency is equal to or less than the factory default Tel 358 0 201 2121 e Fax 358 0 201 212 205 PRODUCT DATA VACON 48 7 1 1 DEFINITIONS OF OVERLOADABILITY Low overload Following continuous operation at rated output current the converter is fed with 110 I for 1 min followed by a period of lj Example If the duty cycle requires 110 rated current lj for 1 min in every 10 min the remaining 9 min must be at rated current or less Current 11 110 11 110 Figure 38 Low overload 24 hour support 358 0 40 837 1150 e Email vaconfavacon com vacon e 49 7 2 Vacon 100 technical data Product data Mains connection Motor connection Control characteris tics Ambient conditions Input voltage Uin 380 480V 10 10 Input frequency 47 66 Hz Connection to mains Once per minute or less Starting delay 2 s MR4 to MR6 6 s MR7 Output voltage 0 Uin Continuous output current I Ambient temperature max 40 C overload 1 1 xl 1 min 10 min Starting current ls for 2 s every 20s Output frequency 0 320 Hz standard Frequency resolution 0
33. onditions and cable specification Bigger fus es than what is recommended below shall not be used Check that the fuse operating time is less than 0 4 seconds Operating time depends on used fuse type and impedance of the supply circuit Consult the factory about faster fuses Vacon of fers recommendations also for high speed J UL amp CSA aR UL recognized IEC 60269 4 and gS IEC 60269 4 fuse ranges Terminal cable size l Fuse Mains and 4 Frame Type A gG gL motor cable Main Earth A Cu mm terminal terminal mm2 mm 1 6 solid ace sei DER 0003 4 0004 4 3 4 4 8 6 3 1 541 5 1 4 stranded 1 6 MR4 0005 4 0008 4 5 6 8 0 10 3 1 5 1 5 pco 1 6 1 4 stranded 0009 4 0012 4 9 6 12 0 16 3 2 542 5 a 1 6 1 4 stranded 0016 4 16 0 20 3 6 6 1 10 Cu 1 10 MR5 100234 23 0 25 3 6 6 1 10 Cu 1 10 0031 4 31 0 32 3 10 10 1 10 Cu 1 10 0038 4 38 0 40 3 10 10 2 5 50 Cu AL 2 5 35 3 16 16 Cu 0046 4 46 0 50 3 25 16 Al 2 5 50 Cu AL 2 5 35 MR6 3 25 16 Cu 0061 4 61 0 63 3 35 10 Al 2 5 50 Cu AL 2 5 35 Table 6 Cable and fuse sizes for Vacon 100 MR4 to MR6 The cable dimensioning is based on the criteria of the International Standard IEC60364 5 52 Cables must be PVC isolated Max ambient temperature 30 C max temperature of cable surface 70 C Use only cables with concentric copper shield Max number of parallel cables is 9 When
34. tects only the drive itself against earth faults in the motor or the motor cable It is not intended for personal safety Due to the high capacitive currents present in the AC drive fault current protective switches may not function properly Do not perform any voltage withstand tests on any part of Vacon 100 There is a A certain procedure according to which the tests shall be performed Ignoring this procedure may result in damaged product 24 hour support 358 0 40 837 1150 e Email vaconfavacon com VACON 5 SAFETY 1 4 CHANGING EMC PROTECTION CLASS If your supply network is an IT impedance grounded system but your AC drive is EMC protected accord ing to classes C1 or C2 you need to modify the EMC protection of the AC drive to EMC level T This is done by removing the built in RFI filters from ground with a simple procedure described below Warning Do not perform any modifications on the AC drive when it is con nected to mains 1 4 1 FRAMES MR4 To MR7 Remove the main cover frames MR4 to MR7 and the cable cover frames MR6 1 and MR7 of the AC drive see pages 25 and 26 and locate the jumpers connecting the built in RFI filters to ground See Figure 1 Figure 1 Locations of the built in RFI filters in frames MR4 to MR7 2 Disconnect the RFI filters from ground by lifting the jumpers up from their de fault positions See Figure 2 NOTE Secure
35. the upper position of jumpers with locking clip provided in Acces sories bag see chapter 2 4 as shown in Figure 2 in order to prevent the jumpers from being accidentally pushed down Tel 358 0 201 2121 e Fax 358 0 201 212 205 SAFETY VACON 6 Figure 2 Disconnecting the jumper and locking to upper position MR7 as example 4 Additionally for MR7 locate the DC grounding busbar between connectors R and U and connect the busbar to the frame with an M4 screw provided in the Acces sories bag Figure 3 MR7 Connecting the DC grounding busbar to frame CAUTION Before connecting the AC drive to mains make sure that the EMC pro tection class of the drive has the proper setting on NOTE After having performed the change write EMC level modified on the sticker included in the Vacon 100 delivery see below and note the date Unless already done attach the sticker close to the name plate the AC drive Product modified 24 hour support 358 0 40 837 1150 e Email vaconfavacon com VACON 97 SAFETY 1 5 RUNNING THE MOTOR MOTOR RUN CHECK LIST Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the motor to be started Set the maximum motor speed frequency according to the motor and the machine connected to it Before reversing t
36. tive B positive See Figure 35 Tel 358 0 201 2121 e Fax 358 0 201 212 205 CONTROL UNIT VRCON 42 R5485 terminals and B Figure 35 Using the cable clamp included in the delivery of the drive ground the shield of the RS485 cable to the frame of the AC drive Cable clamp 24 hour support 358 0 40 837 1150 e Email vacon dvacon com VRCON 43 CONTROL UNIT If Vacon 100 is the last device on the bus the bus termination must be set Locate the DIP switches to the right of the control keypad of the drive and turn the switch for the RS485 bus termination resistor to position ON Biasing is built in the termination resistor See also step 7 on page 44 ON RS485 O Bus termination resistor Unless already done for the other control cables cut free the opening on the AC drive cover for the RS485 cable protection class IP21 Tel 358 0 201 2121 e Fax 358 0 201 212 205 CONTROL UNIT VACON 44 Remount the AC drive cover and run the RS485 cables as shown in picture NOTE When planning the cable runs remember to keep the distance between the fieldbus cable and the motor cable at a minimum of 30 cm RS485 cables The bus termination must be set for the first and the last device of the fieldbus line See p
37. urface 70 C Use only cables with concentric copper shield Max number of parallel cables is 9 When using cables in parallel NOTE HOWEVER that the requirements of both the cross sectional area and the max number of cables must be observed For important information on the requirements of the earthing conductor see standard Underwriters Laboratories UL508C For the correction factors for each temperature see the instructions of standard Underwriters Labo ratories UL508C 4 2 BRAKE RESISTOR CABLES Vacon AC drives are equipped with terminals for an optional external brake resistor These ter minals are marked with R and R MRA4 MR6 or DC R and R MR7 and bigger 4 3 CONTROL CABLES For information on control cables see chapter Control unit cabling Tel 358 0 201 2121 e Fax 358 0 201 212 205 POWER CABLING VACON 24 4 4 CABLE INSTALLATION e Before starting check that none of the components of the AC drive is live Read care fully the warnings in chapter 1 e Place the motor cables sufficiently far from other cables e Avoid placing the motor cables in long parallel lines with other cables e fthe motor cables run in parallel with other cables note the minimum distances between the motor cables and other cables given in table below Distance between Shielded cables m cable m 0 3 lt 50 1 0 lt 200 e The given distances also apply between the motor cables and signal cab
38. using cables in parallel NOTE HOWEVER that the requirements of both the cross sectional area and the max number of cables must be observed For important information on the requirements of the earthing conductor see chapter Earthing and earth fault protection of the standard For the correction factors for each temperature see International Standard IEC60364 5 52 24 hour support 358 0 40 837 1150 e Email vacon dvacon com VACON 21 POWER CABLING 4 1 1 2 CABLE AND FUSE SIZES FRAME MR7 The recommended fuse types are gG gL IEC 60269 1 or class T UL amp CSA The fuse voltage rating should be selected according to the supply network The final selection should be made according to local regulations cable installation conditions and cable specification Bigger fus es than what is recommended below shall not be used Check that the fuse operating time is less than 0 4 seconds Operating time depends on used fuse type and impedance of the supply circuit Consult the factory about faster fuses Vacon of fers recommendations also for high speed J UL amp CSA aR UL recognized IEC 60269 4 and gS IEC 60269 4 fuse ranges Terminal cable size Earth terminal mm2 Fuse Mains and gG gL motor cable 2 Main terminal A Cu mm mm IL A 3 35 16 Cu 0072 4 72 0 80 3 50 16 AU 6 70 Cu Al 6 70 3 35 16 Cu MR7 00874 87 0 100 3 70421 AU 6 70 Cu AL 6 70 3 50 25 Cu 0105 4 105 0 125 3 7042
39. ve is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W and the brake resistor terminals are live when Vacon 100 is connected to mains even if the motor is not running After disconnecting the AC drive from the mains wait until the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait 5 more minutes before doing any work on the connections of Vacon100 Do not open the cover before this time has expired After expiration of this time use a measuring equipment to absolutely ensure that no voltage is present Always ensure absence of voltage before starting any electrical work The control O terminals are isolated from the mains potential However the relay outputs and other I 0 terminals may have a dangerous control voltage present even when Vacon 100 is disconnected from mains Before connecting the AC drive to mains make sure that the front and cable cov ers of Vacon 100 are closed gt bb Bb BE 24 hour support 358 0 40 837 1150 e Email vacon dvacon com During a ramp stop see the Application Manual the motor is still generating voltage to the drive Therefore do not touch the components of the AC drive before the motor has completely stopped Wait until the indicators on the keypad go out if no keypad is attached see the indicators on the cover Wait additional 5
40. wer Cabling er HT EE 18 UL standards on cablirig i oen eset o abt cA ecce au alas etus 19 Cable dimensioning and selection 19 Brake resistor cables e re ve ee Teds sce Ri 23 Control cables tabe a tta es beet i s e fads 23 Cable installation eee een ern nennen nennen rennen nenne 24 Frames MRA to MR7 nee e det tbe e e eb He eq sd ipta 24 Cable and motor insulation checks eene 31 nupcr EH 32 Commissioning of the frequency converter nennen 33 Control unit sosina M gaa 34 Controlurnitcabling 2 5 e eee tede eee t e loge ce tree e tree iot dob 35 Control cable sizing 2 Eee Ree texere Ue rele a He es 35 Control terminals and DIP switcheS eene 36 FIGLADUS Connection irr br her qt ed reuse qr iaia 39 Prepare for use through ethernet eee 39 Prepare for use through MOATE odo retenti rcu Qi DRM RETE eod eu 41 RS485 Gable datas cc er reme E ER OT RERO BERE ii 44 Battery installation for Real Time Clock RTO n rte tee petet rent ete tette tta 45 Galvanic isolation barriers esses eene nennen nennen nennen renes 46 Product data ciii S CE ba air LAXE QE DEL II ERE qud 47 Converter power ratings i e iod te e rr tec i t p ia 47 Definitions of overloadability eee 48 Vacon 100 technical data eene nennen enne nnne 49 Technical information on control connections 51 VACON 1
41. work See chapter 1 4 Ina domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required PPPPPPPPPbP5P Tel 358 0 201 2121 e Fax 358 0 201 212 205 SAFETY VACON 4 1 3 EARTHING AND EARTH FAULT PROTECTION N CAUTION The Vacon 100 AC drive must always be earthed with an earthing conductor connected to the earthing terminal marked with The earth leakage current of Vacon 100 exceeds 3 5mA AC According to EN61800 5 1 one or more of the following conditions for the associated protective circuit shall be satisfied a The protective conductor shall have a cross sectional area of at least 10 mm Cu or 16 mm AL through its total run b Where the protective conductor has a cross sectional area of less than 10 mm Cu or 16 mm Al a second protective conductor of at least the same cross sectional area shall be provided up to a point where the protective conductor has a cross sectional area not less than 10 mm Cu or 16 mm Al c Automatic disconnection of the supply in case of loss of continuity of the protective conductor See chapter 4 The cross sectional area of every protective earthing conductor which does not form part of the supply cable or cable enclosure shall in any case be not less than 2 5mm if mechanical protection is provided or 4mm if mechanical protection is not provided The earth fault protection inside the AC drive pro
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