Communication module Xcom-232i
Contents
1. Damages due to atmospheric overvoltage lightning Damages due to transport or improper packaging Disappearing of original marking items Supervisory Control And Data Acquisition User Manual V1 0 2 7 Studer Innotec SA Xcom 232i Exclusion of liability Installation commissionning use and maintenance of this device can not be supervised by the company Studer Innotec SA For this reason we do not accept any liability for the damages the costs or the losses generated either by an installation that is not conforming to the prescriptions by a defectuous operation or by a poor maintenance The use of this device is under the responsibility of the end user This device is neither designed nor guaranteed for the supply of life support applications or any other critical application with potential risks for human beings of for the environment We shall assume no liability for patent infringement or other third party rights involved in the use of this device Compatibility Studer Innotec SA guarantees the compatibility of the software updates with the hardware for one year starting from the date of purchase The updates are no longer guaranteed beyond this date and a hardware upgrade may be required Please contact your reseller for any additional information on compatibility 1 4 Safety precautions Generalities Do read carefully all safety instructions before proceeding to the installation and commissionning of the device Not2. The signalisation LED has different functions each corresponding to a specific colour and blinking frequency Here below the detail of each function Update processing Once the Xcom 232i is updated after insertion of a MicroSD card containing the updating the red colour signalisation LED blinks with a cyclical ratio of 50 Ton 50 Toff 50 The updating process can take between 3 and 15 minutes During this period it is possible that the signalisation LED does not meet 6 exactly the cyclical ratio described above Ton 50 Toff 50 The updating will be completed as soon as the the red colour signalisation LED stops blinking for at least 20 seconds V1 0 2 User Manual Studer Innotec SA Xcom 232i Key Description of the part Description of the function Error during update or back up of the datalogger e If the Xcom 232i detects an error the red colour signalisation LED lights continuously Ton 100 Toff 0 MicroSD card full f the Xcom 232i detects that MicroSD card is full the red colour signalisation LED blinks with a cyclical ratio of 10 Ton 10 Toff 90 Data logging When the data logging function is activated the green colour signalisation LED lights Ton 100 Toff 0 Communication via RS 232 connection When the communication via the RS 232 connection is active the green colour signalisation LED blinks with a
3. p 17 See Chapter 7 Data logger p 18 See Chapter 8 Software s updating p 19 Table 5 2 Description of the communication module Xcom 232i Back 5 3 MicroSD card The Xcom 232i is equipped with a memory stick reader type MicroSD Micro Secure Digital This card supplied with the Xcom 232i allows among others The updating of the whole system Xcom 232i Xtender BSP i The restoring of parameters or settings The data logging The system of card reading is guaranteed for the following types of cards O MicroSD and MicroSD HC But it is incompatible for these types of cards e MicroSD XC as well as cards with a capacity higher than 32 GB The updating of a remote control RCC 02 03 or of another Xcom 232i must be done directly on the concerned device 16 V1 0 2 User Manual Studer Innotec SA Xcom 232i 6 The communication RS 232 The Xcom 232i is a module equiped with a serial port RS 232 enables to be informed of the state of a system consisting of one or several Xtenders It is then possible to read all data that can be displayed on the remote control basic screen and also to modify the configuration parameters via this serial port An Xtender system can therefore be connected to various SCADA control and supervision devices PC programmable logic controller microcontroller SCADA systems PC Database Controllers RS 232 connexion Communication Bus RCC 02 03 pe AA fo RAT RA
4. RoHS directive 2002 95 EC Ys TUDER CH 1950 Sion November 2011 Studer Innotec SA R Studer Ui Studer Innotec SA contact details Studer Innotec SA Rue des Casernes 57 1950 Sion Switzerland 41 0 27 205 60 80 41 0 27 205 60 88 info studer innotec com http www studer innotec com User Manual V1 0 2 9 Studer Innotec SA Xcom 232i 3 Dimensions 3 1 Views of different sides with dimensions Mounting plate Plaque de fixation Montageplatte 0 8 mm gt Placa de montaje Piastra di montaggio 26 0 mm gt 110 5 mm 10 SEAS 500V isolated RS 232 Xcom 23 Pi Xtender isolated RS 232 communication amp data logger module 4 5 mm As SD LISAS MADE CE Double sided adhesive Adh sif double face Doppelseitiger Klebestreifen 1 0 mm gt lt Adhesivo de doble cara Biadesivo Figure 3 1 Views of different sides with dimensions V1 0 2 User Manual Studer Innotec SA Xcom 232i 3 2 Exploded view Mounting plate Plaque de fixation Montageplatte Placa de montaje Piastra di montaggio Double sided adhesive TONS Adh sif double face 2 Doppelseitiger Klebestreifen Adhesivo de doble cara No amp Figure 3 2 Exploded view User Manual V1 0 2 11 Studer Innotec SA Xcom 232i 4 Installation Due to the more restrictive limits of the connection RS 232 compa
5. cyclical ratio of 20 Ton 20 Toff 80 If many of the 3 states indicated by the red colour LED are coming up simultaneously they will be displayed in the following priority order O 1 Update processing 2 Error during updating 3 MicroSD card full If many of the 2 states indicated by the green colour LED are coming up simultaneously the Communication signal is reversed Ton 80 Toff 20 Connectors CAN Connectors for the connection of Xcom 232i to one or several Xtenders d Switch for the CAN termination This switch allows to activate or not the the communication bus termination The termination is activated by default on each product of Studer Innotec SA See Chapter 7 Data logger p 18 See Section 4 2 Connecting the communication bus p 13 User Manual Table 5 1 Description of the communication module Xcom 232i Front V1 0 2 15 Studer Innotec SA Xcom 232i 5 2 Back Figure 5 2 Back and isometric view of the Xcom 232i Key Description of the part Description of the function A cable RS 232 can be plugged to this connector and be 2 Ese used for the data transmission to systems SCADA f MicaSD card reader Card reader for the insertion of a MicroSD card for the data logging or the system updates See Chapter 6 The communication RS 232
6. ta KX tender b ri Y Gy Figure 6 1 Principle schematics of a typical applicationt From a more technical point of view the interface RS 232 allows for instance the data transmission with GSM modems RS 232 bridges to TCP IP or also with long distance converters RS 422 The specific protocol easy open and fully documented is available on request on www studer innotec com support tab Protocol User Manual V1 0 2 17 Studer Innotec SA Xcom 232i 7 Data logger The communication module Xcom 232i offers a function that allows to record many electrical values of your system over a long time With this function you can for instance follow the energy consumption and the battery voltage or see the power cuts the state of the auxiliary relays the input currents and voltages the output powers etc This enables you to work out statistics to check the system operation or its sizing to verify the loads behaviour to anticipate or to detect failures O The function data logging of the Xcom 232i is deactivated by default 7 1 Functioning If the data logger is activated a file is created at midnight every day on the SD card inserted in the remote control This file contains the data of the Xtender system components as well as the recordings of the system electrical values minute after minute The file is registered in CSV format that can be read by many softwares The file name integrates the date of the measure in this form LGaam
7. Communication module Xcom 232i User Manual NEL 500V isolated RS 232 XcCom 31 Xtender isolated RS 232 communication 2 data logger module STUDER BASE Som Bus Copyright O 2011 Studer Innotec SA V1 0 2 sriDER Communication module Xcom 232i User Manual V1 0 2 Copyright O 2011 Studer Innotec SA About the software This document applies to the version of software V1 4 2 or higher of the Xcom 232i It is possible to check the software with the menu Information on the system or update it with the latest version available on www studer innotec com support Legal Notice The use of Studer Innotec SA devices is the responsibility of the customer in all cases Studer Innotec SA reserves the right to make any modification to the product without prior notice Product recycling The Xcom 232i conforms to the European directive 2002 95 EC on hazardous substances and does not contain the following elements lead cadmium mercury hexavalent chrome PBB or PBDE COMPLIANT pb Free To dispose of this product please use the service for the collection of electrical waste and observe all applicable obligations according to the place of purchase Studer Innotec SA Xcom 232i Table of Contents 1 Introduction io 7 1 1 The communication module XCom 2321 sun 7 IS GONE OS ee A Nr Verse E eo 7 1 3 Warranty and liability a ee einen 7 1 42 S f ty precautions tit AE 8 2 EC declara
8. f another Xcom 232i must be done directly on the concerned device or SD card for the RCC 02 03 see Chapter 5 Description of the communication module Xcom 232T p 14 User Manual V1 0 2 19 hs TUDER Studer Innotec SA Rue des Casernes 57 1950 Sion Switzerland 41 0 27 205 60 80 41 0 27 205 60 88 info studer innotec com http www studer innotec com
9. ies Xtender the battery monitors BSP as well as the communication bridge MPPT Xcom MS can be updated in order to benefit from the new functionalities All softwares for updating are available in the technical area of our website www studer innotec com support 8 1 Updating process D For more information about the updating process do refer to the document Updating procedure available on www studer innotec com support Before inserting the MicroSD card to carry out an update it is better to turn off all IN Xtenders putting on off If not manually done the updating process will automatically stop all Xtenders connected to the communication bus To carry out an update insert the MicroSD card containing the last update software in the slot of the communication module Xcom 232i Prior to do the updating the system checks automatically the compatibility between the device and the software present on the MicroSD card The MicroSD card must not be removed until the end of the updating process In case this process is interrupted insert again the SD card to let the process carry on The updating process can take between 3 and 15 minutes During this period it might be 6 possible that the signalisation LED does not respect exactly the cyclical ratio described The updating will be finished once the red colour signalisation LED stops blinking for at least 5 seconds continuously The updating of a remote control RCC 02 03 or o
10. mjj csv O In case no MicroSD card was inserted the daily data will be lost The software updating of the Xcom 232i will lead to erase the daily data 7 2 Analysis and visualization of the data with the Xtender data analysis tool or with the Xtender Matlab data analysis Attached to this function Studer Innotec SA offers free of charge an analysis tool in the form of a file type Microsoft Excel 2007 which allows to read specifically the CSV files generated by the Xcom 232i This tool shapes and gathers the data of each Xtender and then displays them graphically In this way the data become readable and understandable at a glance A Matlab script is also available It enables to do analysis or to work out a possible simulation These files can be downloaded for free on www studer innotec com support _ Output power kW Battery voltage V vo 1108 30 u ES sa e Zn A 25 ABS 1156 mor 20 E Equ 1164 ERES MIN 3 o N der 0 MOY lu ma me je ve sa di lu ma me je ve 2 PNom Xten d Input voltage V Operating state period 10 230 0 220 210 200 M Charger 190 180 Inverter M Boost 150 90 4h h 12h 16h 20h 24h sl Figure 7 1 Overview of an analysis with the XTENDER Data Analysis Tool 18 V1 0 2 User Manual Studer Innotec SA Xcom 232i 8 Software s updating The software of the communication module Xcom 232i as well as the softwares integrated in the inverter chargers of the ser
11. red to the connection on the Xtender communication bus the Xcom 232i is meant for a mounting as close as possible to the supervision or SCADA control system PC programmable logic controller microcontroller SCADA system PC Database Controller r gt RS 232 connexion XTS XTM XTH E y a i aiey N Brey vo u A A A A A a a Communication BUS Figure 4 1 Connection schematics of the Xcom 232i example 1 SCADA system PC Database Controller i RS 232 connexion XTS XTM XTH ii as 27 Bana CREEN xe fo enter Battery Communication q He a Xcom 232i Communication BUS Communication BUS Figure 4 2 Connection schematics of the Xcom 232i example 2 12 V1 0 2 User Manual Studer Innotec SA Xcom 232i 4 1 Mounting The Xcom 232i can be mounted directly on any support by means of the supplied fixing plate or on a bald surface with a double side adhesive see Figure 3 2 p 11 4 2 Connecting the communication bus The devices of the Xtender range are equipped with a owned communication bus for data exchange configuration and updating of the system Connection is being made by linking the devices with the communication cables One gets then a bus online where a linkend must be activated on the devices on each end to obtain the configuration of the Figure 4 3 Each device is equipped with a s
12. respecting these instructions might constitute a lethal physical danger but can also damage the functionnalities of the device Therefore do keep this manual close to the device Do for any installation follow strictly the local and national norms and regulations in force Warnings Wherever the installation the person in charge of installation and commissionning must know perfectly the safety measures and the prescriptions in force in the country Therefore the whole maintenance must be carried out by a qualified staff All components connected to this device must be conform to the laws and regulations in force The persons without a written authorization from Studer Innotec SA are forbidden to do any change modification or repair whatsoever Regarding authorized modifications and replacements only genuine components shall be used This device is meant for a use only indoor and must under no circumstances stand in the rain the snow or any other humid or dusty environment In case of use in motor vehicles this device must also be protected against vibrations by absorbing components 8 V1 0 2 User Manual Studer Innotec SA Xcom 232i 2 EC declaration of conformity The communication module Xcom 232i described in this manual meets the requirements specified in the following EC directives and norms Low voltage directive 2006 95 EC EN 60950 2005 EMC directive 2004 108 EC EN61000 6 1 2005 and EN61000 6 3 2006 e
13. s sufficient to constitute a risk of electric shock A This symbol is used to indicate a risk of material damage This symbol is used to indicate information that is important or which serves to optimize your system 1 3 Warranty and liability Warranty and liability During production and assembling each Xcom 232i gets several controls and tests They are carried out in full respect of fixed procedures Each Xcom 232i is given a serial number allowing a perfect follow up of the controls in conformity with the specific data of every device For this reason it is Very important to never remove the descriptive sticker bearing the serial number The production the assembling and the tests of each Xcom 232i are entirely carried out in our factory in Sion CH The warranty of this product depends on strictly following the instructions in this manual The warranty period for the Xcom 232i is 5 years from the date of manufacture Exclusion of warranty No warranty will be applied for damages caused by handling operation or actions that are not described in this manual Damages arisen from the following events are not covered by the warranty Overvoltage on the device Liquid in the device or oxidation due to condensation Failures due to a fall or to a mechanical shock Modifications made without the explicit authorization of Studer Innotec SA Nuts or screws partially or insufficiently tight during installation or maintenance
14. tion of conformity sa cata ea 9 AS ADIMENSION St dd A dt SOR RU LET Aita 10 3 1 Views of different sides with dimensions e nnn nano nn cnn nnnnn nc rca 10 3 2 Eploded VIEW are een 11 Ae A nahe ein se ani ge onen niet 12 O A er A a DIR ER tone CA Oa RR MERAS ATA an 13 4 2 Connecting the communication bus u ea 13 5 Description of the communication module Xcom 232i zssusrnnnnnnensnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 14 Bd ELON is ne me Pr ft Ra a eles 14 5 23 BACK Rs ee O ae atic sat catecn tide A RR a te Da ER NN 16 5 3 MICTOSD Cards ee ke HH 16 6 Th communication RS 232 uta ena 17 o 18 TA O 18 7 2 Analysis and visualization of the data with the Xtender data analysis tool or with the Xtender Matlab data analysis sora A din 18 8 SoftWware s DDASS dns en NE Un ee a te easels 19 8 1 Updating ero AMM a A a des cime 19 User Manual V1 0 2 V vi V1 0 2 User Manual Studer Innotec SA Xcom 232i 1 Introduction 1 1 The communication module Xcom 232i Equiped with a serial port RS 232 the communication module Xcom 232i was designed for the remote communication with any SCADA system This module allows also the data logging energy consumption of a systeme state of the auxiliary relais input currents and voltages etc on a MicroSD card thanks to the function Data logger 1 2 Conventions Symbols This symbol is used to indicate the presence of a dangerous voltage that i
15. witch offering to choose between open O or terminated T The devices at the end of the line must be set on T The others receiving two communication cables must be set on O O By default the termination is not activated on each product of Studer Innotec SA A wrong setting of the linkends can lead to an erratic running of the installation or impede its updating Xcom 232i RCC 02 03 o E XTS XTM XTH XTS XTM XTH 20 pin OO mee Figure 4 3 The communication bus on line of a system Xtender example User Manual V1 0 2 13 Studer Innotec SA Xcom 232i 5 Description of the communication module Xcom 232i The communication module Xcom 232i consists on its front and on its back of different parts with various functions Here below you will find the description of each part and of its function s 5 1 Front Figure 5 1 Front and isometric view of the Xcom 232i Key Description of the part Push button Description of the function This button enables the activation deactivation of the data logging function The function is activated or deactivated by pushing the button more than 3 seconds When the data logging function is activated the signalisation LED b is continuously green 14 Bicoloured signalisation LED
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