Diesel fuel transfer station FLW FLT 60-12V/24V
Contents
1. Technical Data section MAINTENANCE SPARE PARTS No ordinary maintenance is required when the FM4 meter is properly intalled and used Anyway an incorrect filtering on the meter inlet may block or wear out the meausiring cham ber thus affecting the the meter accuracy Should this problem occour disassemble the measuring chamber as indicated below WARNING Before disassembling the meter always make sure that all fluid is drained from the meter and pipes connections The FM4 meter can be disassembled without remove the main body from the pipes To disassemble the meter unit follow this steps 1 Remove the reset knob by firmly pulling it axially see pos 4 page 4 2 Loosen the 4 retaining screws and remove the plastic cover see pos 3 page 4 3 Loosen the 4 retaining screws and remove the counter see pos 2 page 4 4 If is necessary replace the measuring chamber and or the gear box disconnect the pipes line and remove the complete hydraulics group see pos 1 page 4 To reassemble the unit reverse the above described procedure m d N FM4 Spare parts WARRANTY The product is guaranteed in accordance with statutory country specific regulations only when it is used for the designed purpose The warranty period shall begin on the date of purchase with an original sales receipt The warranty is limited to demostrable defects that can be attributed to workmanship and or material the buyer will pay for any transport2. 12 24 DC pump F 1 Flowmeter 320701 G 1 Elbow 90 1 H 1 sshapeholder 1200023 I 1 FLT painted steel box FLC 60 12 24 DC PARTS Pos escription P N racket screws kit askets kit otor vanes kit ump body 60lt 0 It by pass valve kit trainer 4Vcc motor 2Vcc motor over FLC 60 DC kit lectrical box kit LC 60 DC holder kit N OFF switch ord 2x4 4mt clamps 1 125Afuse 12Vcc motor 1 15A fuse 24Vcc motor 1 Suction hose 1 Autom nozzle 60 Lt min 1 Man nozzle 80 Lt min Ee Delivery hose 1 4 mt 990104 ele 1 METER FM4 ATTENTION To ensure a proper and safe use of the meter it s necessary to read and follow the instructions and warnings contained in this manual An improper installation or use of the meter may cause damage to object or people This meter has been designed for diesel only use don t use it for other chemical or inflammable substance or food Be aware that this device is not suitable to measure product for resale GENERAL INFORMATION FM4 is mechanical flow meter with nutating disk designed to allow a precise measurement of Diesel oil The nutating disk of the metering chamber which is set in motion by the fluid itself drives the gear train located in the cover of the meter body which tranfer the motion to the 4 digits meter The meter is equipped with a no resettable litre totaliser and a batch register which can be reset by means of a knob w
3. the pump observing the right fuel flow like indicated by the arrows on the pump body fly WARNING The use of tubing unsuitable for use with Diesel fuel can damage the pump injury persons and produce pollution because of diesel fuel splashing spilling fl WARNING The discharge hose and the accessories nozzle meter etc must be grounded to dissipate the electrostatic currents alternatively the hoses must be of antista tic type It is installer responsability to use tubing with adequate characteristics Electrical connections ls WARNING Its responsibility of the installer to perform the electrical connections With respect for the applicable local or national regulations Check that the suppling electrical specifications correspond to those shown on the plate Failure in the electrical specifications respect could damage the electrical pump Check the fuse efficency on the supply cable ls WARNING Preserve the supply cable from oil high temperatures and cutting edges Inspect always the supply cable against damages in case of damage replace imme diatly the supply cable with an original one Avoid that cables electrical receptacle clamps and switches have contact with water or flammable fluids and avoid high moisture ambient for the pump If necessary use extension cable 5 meters lenght with minimum section 2x4 mma unwinding completely the extension cable All metal parts must be always grounded Before of electrical conn
4. Diesel Transfer Equipments Aw FLUID FLT 60 12 FLT 60 24 USE AND MAINTENANCE MANUAL 533004 GB Rev O Safety Information pag 2 Declaration of Conformity pag 3 Technical Specifications pag 3 Installation pag 4 Use pag 6 Maintenance pag 6 Troubleshooting pag 7 Parts Accessories pag 7 Warranty pag 8 SAFETY INFORMATION The following safety alert symbols are used in this manual Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous situation which will result in death or serious injury if not avoided AN WARNING indicates a potentially hazardous situation which will result in death or serious injury if not avoided It is responsibility of the person that use the pump to Know and follow applicable national and local safety rules pertaining to installing and ope rating electrical equipment for use with petroleum fluids Know and follow adequate safety precautions when handling petroleum fluids Insure that all operators must be adults only children cannot use the pump have access to adequate instructions concerning safe operating and maintenance procedures This pump is designed for automotive Diesel fuel only The pump is DANGER hot suitable for food substances transferring The motor of the pump is not explosion proof do NOT USE the pump in ambient with flammable vapours Do NOT USE the pump whit gasoline petrol or other f
5. G DO NOT LEAVE the pump running without fuel Dry running even for few minutes only can damage the pump Operation in by pass mode Pump is equipped with an automatic by pass valve Pump wil go into by pass mode when the discharge line is close To prolong the life of the pump minimize time spent in by pass AN DANGER Operation with the discharge line closed by pass mode is allowed for maximum 3 minutes only Longer pump running in by pass mode produce abnormal diesel fuel temperature raising with all the diesel fuel spilling fire or explosion risks connected MAINTENANCE Pan Ts WARNING Observe precaution against electrical shock when servicing the pump Always disconnect power before attempting any service Never apply electrical power to the pump when any of the cover plates are removed The mobile dispenser is designed for minimal maintenance it is recommended observe the following indications Daily Keep pump and pipes clean to help identify leaks check the connection joints sealing and repair immediatly any leakage if necessary Check the electrical cable conditions if dama ges cuts or other defects are recognized it is necessary replace the cable with an original one this operation must be performed by an expert technician accordingly with local regu lations Check the conditions of suction and discharge hoses if fissures cuts bulges or other dama ges are recognized it is necessary replace the hose with an ori
6. costs and will bear any transporting risks responsibilty Failure defects resulting from normal wear incorrect and or improper use erroneus connections of the device manomissions or modifi cations without our written authorization are not covered by the warranty The manufacturer exclude any additional liability in particular for subsequent ware or persons damages arising from the use of the product Timbro Rivenditore Dealers stamp m FLUID s r l Fuel Transfer Equipments via G Fuc 119 Zl Torrazzi Sud 41100 Modena MO Italy Tel 39 059 250307 Fax 39 059 250307 e mail info fluiditalia it www fluiditalia it Pictures and descriptions are FLUID srl properties Technical datas and characteriscs indicated are intended not binding and FLUID srl could change them without any advanced notice Printed in Italy 09 09
7. e petrol or fluids that require an explo sion proof product DO NOT INSTALL THIS ELECTRIC PUMP Dimensions 360 Delivery Port P Y 3 N A U Ww I EEE it A N A FLT 60 12 24 O 1 Preliminary operations Check that the product has not suffered any damage during transport or storage in case of damages or missing parts please contact immediately the dealer Remove the protection plugs on inlet and outlet of the pump Fix the pump on a firm level and no slithery wall surface by the holes provided on the FLW shell and through the holes on the rear FLT box rib Tubing connection Before connection make sure that the tubing the inlet outlet of the pump and the suction tank are not clogged and free of dirt rust etc that could damage the pump and or clog the retainer The threaded connections must be 1 BSP type do not use conical threaded joints that could damage the threaded pump bores the pipes connections must be leakage proof to avoid air or fuel leakage and pump trouble When the hoses are not supplied it is consiled minimize the lenght of both suction and discharge hoses use hoses with adequate characteristics for diesel fuel antistatic with dia meter equal or greater than and working pressure equal or grater than10 bar in addition the suction hose shall be suitable for functioning under suction pressure Connect
8. ection of the pump be sure that the swicht is in OFF position than wire the 2 clamps red clamp at positive pole and black clamp at negative pole of the battery ii Ei DANGER To prevent injury observe precautions against electrical shock fire or explosion when dispensing fuel Do not operate switch with wet hands Do not operate the pump in presence of any source of ignition including running or hot engines lighted cigaret tes or gas or electric heater Start the diesel fuel dispensing turning ON the switch on the pump and opening the delivery valve the lever of the nozzle solidly grasping the end of the hose at the end of the diesel fuel dispensing turn OFF the switch on the pump and disconnect the main power supply l WARNING Operate the pump in ambient with temperature between 15 C and 40 C Serious or fatal shock can result from operating electrical equipment in dump or wet locations I WARNING Avoid prolonged contact with petroleum fuels Use protective goggles gloves and aprons in case of splashing or spills Change saturated clothing and wash skin promptly with soap and water This pump is designed for the transfer of diesel fuel with flash point at or above 55 C 131 F DO NOT USE this pump for other types of fluid Use of this pump with other types of fluid may damage components and will void the warranty The pump in not suitable with alimentary or food fluids Operation without fluid Ts WARNIN
9. ginal one Weekly or every 5 hours of work Inspect and or clean the strainer integrated in the body pump a clogged retainer reduce the fuel flow delivery and the pump lifetime to disassemble the retainer unscrew the plug on the pump body 2 pag 7 and remove the strainer from its seat clean it by air blast spray then reassemble the strainer and the plug and chek about leakage Every 2 years it s recommended replace the discharge rubber hoses Transport Switch off the pump disconnect the electrical wiring disconnect the lines and flush the pump Package properly the dispenser unit and be care to avoid shocks during the tran sportation Disposing of contamined materials Don t disperse contamined parts into the environment Refer to local regulations for proper disposal of the product TROUBLESHOOTING Possible Cause Corrective Action Motor does not run No electrical power to Check electrical connections extension pump cable and fuse Chek for possible locking of rotating shaft Motor runs slowly and low Low voltage in the Bring the voltage in the corrrcts limits fuel flow electric line lUsing extension cable cable sections shall be at least 2x4 mmq max Smt long Motor runs but no fuel Tank level low Add fuel to tank delivery Clogged suction line Clean suction line Air leak in system Check all joints PARTS ACCESSORIES B 1 Nozzle seat 200011 D 1 FLW hose connectors E 2 FIC 60
10. hose unit digit is provided with marks of the readout of the tenths of a litre Technical Data CALIBRATION FM 4 is pre calibrated in factory to be used with Diesel oil As specific operating conditions may affect the meter accuracy a recalibration should be carried out after the installation has been completed A new calibration is necessary each time the meter is disassembled for maintenance operations Meter Calibration Procedure see picture 1 page 9 1 Unscrew the plug P and purge the system from air shutting off the nozzle and let the pump running 2 Reset the batch register by means of the knob 3 Dispense at the flow rate which the best accuracy is required at by using a calibration container having a capacity not lower than 20 litres 4 Compare the indication of the calibration container real value with the one of the meter indicated value a if the indicated value is higher than the real value turn counterclockwise the screw H using a screwdriver S b if the indicated value is lower than the real value turn clockwise the screw H using a screwdriver S 5 Repeat the operation 3 and 4 until accuracy is satisfactory 6 At the end of the procedures screw the plug P i Turn the reset knob clockwise until the batch register is completely reset 0000 The totaliser cannot be reset in any way Make sure that during the use the pressure and flow rate do not exceed the values indicated in
11. iesel fuel dispenserhas shell in painted steel its available at 12 V or 24 V and it is equipped with 4 digit flow meter nozzle holder ON OFF switch cable with fuse and clam ps suitable for a quick connection to the battery 3 4 delivery rubber hose 4 mt long and nozzle with swivle connector Tension Power Current Current Type V max nom max A Fuse Port 5 W A by pass FLW 60 12 12 336 19 28 1 14 5 FLW 60 24 24 432 11 28 1 14 5 FLT 60 12 12 336 19 28 1 27 8 FLT 60 24 24 432 11 28 le 27 8 Noise level Under normal working conditions the noise emission pression do not exceed the value of 70 dB at the distance of 1 meter from pump Diesel fuel flow rate Delivery hose lenght meters Flow Liters min To get the maximun pump flow rate it s necessary Minimize lenght of suction and discharge lines Avoid if possible elbow and throttling along the line Use tubing with diameter equal or grater than 3 4 Keep clean the strainer regularly Use extension cable only if necessary 5 mt lenght minimum section 2x4 mmq Product identification EN gt FLUID Date of Production Serial Number S N Product Code P N 90330 3200 rpm Product Description gt gt 35 HIR e ml Read instruction sheet 533004 Rev O Technical Data 211 25 T 3 oN MLS I Y LN 506 202 Port INSTALLATION AN DANGER If the application is for gasolin
12. lammable liquids with flash points less than 55 C 131 F DO NOT use this pump to transfer Diesel fuel when ambient tempera ture exceeds the Diesel flash point temperature 55 C 131 F DO NOT operate the pump in the presence of any source of ignition including running or hot engines lighted cigarettes or gas or electric heaters For safe operations the diesel fuel transfer system must be properly grounded this means a continuous metal to metal contact between components supply tanks pump hose metal nozzle and receiving tank Failure to follow the above mentioned USIEICUONS may result in death or serious injury from fire or explosion F KJ 21 WARNING This manual is integrating part of the pump Before starting in the way to get the best results and the maximum performance from the pump please read carefully these operating instructions and store the manual in a safe place Don t leave the running pump unwatched when the pump is not in use store it in a safe place out of reach of children When the pump is not in use and before of any maintenance installation or inspection disconnect the pump from the power supply To disconnect the plug do not pull the cable but remove directly the plug clamps don t touch plug clamps switches with wet hands It s forbidden modify any part of the pump Prevent any injury observing the basic safety rules Use the pump for Diesel transferring only a misuse of the pump can results dangerous for peop
13. le wares and or animals During the transferring operation pay attention to avoid any splash of Diesel avoid prolonged contact with Diesel fuel It s recommendet the use of protective glasses gloves and aprons in case of splashing or spiling NO Before of use chek always that the pump is in order if any problem is found don t use the pump and solve the problem and if necessary contact the service Never point the Diesel jet at electrical equipment cables open flames hot object persons animals wares or other place different from the receiving tank DECLARATION OF CONFORMITY We FLUID s r l via G Fuca 119 41100 Modena ITALIA herewith declare that the construction of the pumps FLW 60 12 FLW 60 24 FLT 60 12 FLT 60 24 complies with the following relevant regulations 98 37 CEE 73 23 CEE 89 336 CEE complies with the following relevant standards EN 292 1 EN 6100 6 1 EN 60335 1 EN 292 2 EN 6100 6 3 EN 294 EN 60204 1 complies with the following national standards DPR 547 55 Modena li 15 09 2008 Legal Rappresentative Giovanni Bedoni TECHNICAL SPECIFICATIONS Diesel fuel dispenser with self priming rotary vane pump equipped with by pass valve and filter integreted in the pump body driven by a brush DC low tension motor in protection class IP 55 designed for the transfer of Diesel fuel The pump is designed for an intermittent use with a working cycle of 40 minutes 40 min ON 40 min OFF The D
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