User Manual
Contents
1. Clear shelf height SH mm 1st level 2nd 1950 1250 1250 1400 1400 level Clear door dimensions W x H mm 2 x 2915 x 1950 2 x 2915 x 2650 2 x 2915 x 2950 Sump capacity 2 x 1000 2 x 1000 2 x 1000 Weight kg 4000 4900 5100 Storage capacity 16 drums 2001 32 drums 2001 32 drums 2001 4 IBCs 8 Chemical pallets 8 IBCs 4 Chemical pallets 6 Euro pallets 12 Euro pallets 8 Chemical pallets 12 Euro pallets BA FBM 001 EN Page 23 of 37 20 02 13 Original User Manual BM plu E External dimension W x D x H mm 3370 x 1850 x 2640 3370 x 1850 x 3340 3370 x 1850 x 3640 Clear shelf dimensions SW x SD mm 2915 x 1340 2700 x 1300 2700 x 1300 Clear shelf height SH mm 1st level 2nd 1950 1250 1250 1400 1400 level Clear door dimensions W x H mm 2915 x 1950 2915 x 2650 2915 x 2950 Sump capacity 1000 1000 1000 Weight kg 2700 3200 3300 Storage capacity 8 drums 2001 16 drums 2001 16 drums 2001 2 IBCs 4 Chemical pallets 4 IBCs 2 Chemical pallets 6 Euro pallets 4 Chemical pallets 3 Euro pallets 6 Euro pallets External dimension W x D x H mm 6590 x 1850 x 2640 6590 x 1850 x 3340 6590 x 1850 x 3640 Clear shelf dimensions SW x SD mm 2 x 2915 x 1340 2 x 2700 x 1300 2 x 2700 x 1300 Clear shelf height SH mm 1st level 2nd 1950 1250 1250 1400 14002. 4 2 Model codes FBM base 31 example 4 20 Modular height of the wing door in dm 20 27 or 33 dm 3 or 6 width in m 14 depth in dm base no floor clearance plus with 120 mm floor clearance Fire protection shelf container BA FBM 001 EN Page 22 of 37 20 02 13 Original User Manual 4 3 Dimensions and load B Fig 41 Dimension sketch Fire Protection Shelf Container FBM base 314 Model FBM base 314 20 FBM base 314 27 FBM base 314 30 External dimension W x D x H mm 3380 x 1750 x 2455 3380 x 1750 x 3155 3380 x 1750 x 3455 Clear shelf dimensions SW x SD mm 2915 x 1340 2700 x 1300 2700 x 1300 Clear shelf height SH mm 1st level 2nd 1950 1250 1250 1400 1400 level Clear door dimensions W x H mm 2915 x 1950 2915 x 2650 2915 x 2950 Sump capacity 1000 1000 1000 Weight kg 2400 2600 3000 Storage capacity 8 drums 2001 16 drums 200l 16 drums 2001 2 IBCs 4 Chemical pallets 4 IBCs 2 Chemical pallets 3 Euro pallets 6 Euro pallets 4 Chemical pallets 6 Euro pallets Fig 42 Dimension sketch Fire Protection Shelf Container FBM base 614 Model FBM base 614 20 FBM base 614 27 FBM base 614 30 External dimension W x D x H mm 6595 x 1750 x 2455 6595 x 1750 x 3155 6595 x 1750 x 3455 Clear shelf dimensions SW x SD mm 2 x 2915 x 1340 2 x 2700 x 1300 2 x 2700 x 1300
3. 4500 kg evenly distributed 4 4 7 Equipotential bonding Equipotential bonding connections ensured at all steel parts Earth connector e g foundation Implemented by the operator compliant with VDE 0100 4 4 8 Electrical installation Design acc to DIN 0165 Control cabinet Type of protection IP 65 BA_FBM_001_EN Page 25 of 37 20 02 13 Original E User Manual m 5 Configuration and function 5 1 Complete Fire Protection Shelf Container Fig 51 Overview Fire Protection Shelf Container FBM plus Fig 52 Overview Fire Protection Shelf Container FBM base Dem Name Ft o OSOS a Doors Close open storage system b Lock with anti panic function Lock open storage system c Door arrester Keep doors open d Control unit Operate and control the system incl door locking system buttons e Technical ventilation system Passive or active storage with adjustable air exchange f Floor anchor Anchor the storage system to the floor g Upper door closer Close the doors h Closing sequence control Set the order when closing the doors the transport securing device is located here i Inlet air opening Inlet air for technical ventilation j Ex heating Designed for frost free storage 5 1 1 Lock with anti panic function In the anti panic version the door can be locked i e the door lock is designed in a way that unaut
4. Technical forced ventilation is required when storing flammable liquids 1 11 Incorrect usages In particular an incorrect usage is Storing of inadmissible substances 2 Itis required to proof the resistance of the sump material to the medium to be stored before stor ing refer to the Design Approval Use of storage systems for other purposes than those listed in Chapter 1 10 Intended use Operation maintenance and repair of the storage system by unauthorized and or non instructed persons Storing of inadmissible trade units 2 The trading units must comply with the provisions for the Transportation of Dangerous Goods Joint storage prohibition Media that can react with each other must not be stored via the same sump Exceeding the stored quantities and load capacity Jamming open doors e g with wedges stones etc BA FBM 001 EN Page 9 of 37 20 02 13 Original E User Manual m 1 12 Claims and liability Claims and liability in case of injury to persons or damage to property are excluded when they have been caused by one or more of the following Incorrect usage mproper assembly commissioning operation and maintenance Operating the storage system with defective safety equipment or improperly attached or non functioning safety and protection devices Non observance of the instructions in the user manual regarding transport storage assembly start up operation a
5. Plastics PE HD 1000 L Plastics PE HD 2000L electrically conductive Stainless steel 1 4301 1000L Stainless steel 1 4571 1000L Used as additional insert for storing aggressive media Wall opening Pipe opening up to DN 25 Additional wall bushings for pipe lines electrical cable etc Controls Electrical control unit Electrical control from the outside Ventilation monitoring For technical ventilation Technical monitoring of the ventilation for active storage at least 5 fold air exchange BA FBM 001 EN Page 27 of 37 20 02 13 Original User Manual 6 Operation DENIOS 6 1 Safety instructions Observe the safety instructions Observe the safety instructions in Chapter 2 Safety instructions and especially Chapter 2 3 Operational safety instructions 6 2 Controls and operating elements All controls and operating elements are arranged in the control cabinet The connected components are ready for operation after the power supply has been installed The control units are equipped with floating contacts for transmitting error messages Fig 61 Control unit type 1 1 Exhaust air fan Display Indicates a fault in the exhaust air fan fault 2 Exhaust air fan ON Display Indicates that the exhaust air fan is in operation 3 Exhaust air fan Key switch Switches on off the exhaust air fan 4 Main switch Lockable
6. level Clear door dimensions W x H mm 2 x 2915 x 1950 2 x 2915 x 2650 2 x 2915 x 2950 Sump capacity 2 x 1000 2 x 1000 2 x 1000 Weight kg 4800 5500 6000 Storage capacity 16 drums 2001 32 drums 2001 32 drums 2001 4 IBCs 8 Chemical pallets 8 IBCs 4 Chemical pallets 6 Euro pallets 12 Euro pallets 8 Chemical pallets 12 Euro pallets BA_FBM_001_EN Page 24 of 37 20 02 13 Original Ej User Manual m 4 4 Mounting components 4 4 1 Sump Material Steel DIN EN 10 025 Material No 1 0038 Sheet thickness 5 mm Leak test DIN EN 571 1 4 4 2 Frame Material Steel DIN EN 10 025 Material No 1 0038 Steel frame structure hollow and rolled steel sections 4 4 3 Exterior cover Exterior walls and roof F 90 A fire protection plates compliant with EN 13501 1 Roof Non walk in 4 4 4 Storage space Material Galvanized steel Surface load for uniformly distributed load 1250 kg m 4 4 5 Door elements Access Long container side Door design 2 leaf with ANTI PANIC lock Fire protection See separate proof Opening side outwards closes automatically with additional closing sequence control on 2 leaf door lockable in ANTI PANIC function 4 4 6 Built in shelving type FBM xxx 27 30 Steel frame W x D mm 2700 x 1260 Bay load
7. nennen entente nnns 16 3 4 1 Erection of the Brandschutz Regalcontainer FBM base with lifting gear 17 3 5 Erection conditions 2 n ete Ede eso eed cde apa ene nha spud cad ln deu dh ee La se qaqa ayasa aaa 17 3 5 1 Installation space requirements a 17 3 5 2 Peur 18 3 5 3 FIXING TO Top E 19 3 6 Commissioning I l n n enne nnne tenr innert ense dene intent enne nnn nnne nnns 19 3 6 1 Connecting the electrical lines casia od recu scel 19 3 6 2 Equipotential bonditig uinea y unun eo cr teet eese ete a Eae ed ia ga 19 3 6 3 Adjustment of door retaining device a 20 3 6 4 Checking and adjustment work T ne enemies 21 BA FBM 001 EN Page 3 of 37 20 02 13 Original E User Manual m 4 Technical pim 22 4 1 Complete SyStelm xat rati en Dr S t tr uu PER c DRE RR ER 22 422 Model COdES Rm 22 4 3 DIMENSIONS ANG load UU LULU a atuq aaa aia aeiiaaie aaa aiaa 23 4 4 Mounting components U L u L L nun 25 4 4 1 Im E 25 4 4 2 FRANC a H 25 4 4 3 Exterior COVE m O 25 4 4 4 Sirexse p o 25 4 4 5 Door elements 25 4 4 6 Built in shelving t
8. safety and the duties and responsibilities of the operator must be observed Staff must be instructed ac cordingly Instructions within the company must include the following Type of storage active passive Load capacity of storage system Regulations for loading and unloading Substances stored material properties Joint storage prohibition BA FBM 001 EN Page 8 of 37 20 02 13 Original E User Manual m 1 10 Intended use The Fire Protection Shelf Container FBM is a non walk in type approved fire protection system with sump for the storage of hazardous substances according to the regulations This includes environmentally hazardous substances such as solvents lubricants paints lacquers and cleaning agents The FBM is mainly used for the active and passive storage of water polluting substances of all WGK 1 3 water pollu tant rating according to WHG VAUwS Federal water management act German ordinance on installations handling water polluting substances as well as flammable media H224 H225 H226 as well as toxic and oxidizing substances according to TRGS 510 Storage of hazardous subs ances in non stationary containers without the need to meet any safety distances Their marked feature is the variable storage of small trading units drums or 1 000 litre transport containers IBC T The storage system must only be used within the performance limits listed in Chapter 4 Technical Data
9. opened for filling and emptying They are only allowed to be dispensed above the sump The load capacity of the storage system must not be exceeded The substances must be stored in a way that all trade units and the sump can be viewed When designed as an active storage system the handling area must also be secured by the sump Improper operation of the storage system Only trained expert personnel may operate the storage system Acquaint yourself with the storage system Clearly define responsibilities and working areas Be aware of the possible hazards at the storage system Never exceed the permitted storage capacity Only actuate the door using the lock button BA FBM 001 EN Page 12 of 37 20 02 13 Original E User Manual m Fire alarms must not be connected through to the fire alarm system Replacing the storage medium A proof of the resistance of the sump to the storage medium is required Risk of crushing at rotating moving parts There is the risk of bruising crushing when using the door If an open door is blown by wind then the door may be closed opened by the wind 2 4 Safety instructions for equipment maintenance repairs troubleshooting Hazard to persons When necessary adequately cordon off the area for installation work and maintenance work during maintenance repairs and when troubleshooting Be careful and attentive in the whole area of the storage system Carry out installation work a
10. system to the fastening clips on the base plate with one heavy duty anchor for each base point ud Observe the operating instructions of the manufacturer of the heavy duty anchor 3 6 Commissioning 3 6 1 Connecting the electrical lines T Connections to be made by customer The electrical installation may only be connected by an authorised electrician Electric supply fuse As specified in the circuit diagram observe correct phase rotation 3 6 2 Equipotential bonding f The operator must connect the equipotential bonding system to the foundation earth connector before commissioning Only use suitable material for this Grounding designed compliant with DIN EN 50164 2 VDE 0185 202 BA FBM 001 EN Page 19 of 37 20 02 13 Original m User Manual m 3 6 3 Adjustment of door retaining device Preconditions The door retaining device is in transport position the arms are turned back by 180 Work steps Fig 36 Door retaining device 1 Release the screw a and the nut b on the arm 2 Screw the fixing screw d off Arm is released Bring arm in assigned position door opening angle approx 100 Tighten the screw a and the nut b Fix the arm c by tightening of the fixing screw d O oa O If required readjust the magnetic clamp holder by releasing the screw e BA FBM 001 EN Page 20 of 37 20 02 13 Original Ei U
11. to the local and legal regulations BA_FBM_001_EN Page 36 of 37 20 02 13 puis ueyeunzure pun uejnud nz jeqiejeg WOA eip ueyuups1oA pun ueuuoN ueqeB6upJ llel1s1 Hi ueBunBuipeqsqeujeg ueBeyny ueuoipioueq u eu uos uyn elea ueuoipiepiogie eig ueBunjuejdur3 purs eje rejuunid pun sBunueAA ueu q B6 Bue elg 34U2e 3 3 3Q0A AU3ISJIeg ev A98 BunjnidsBunjouiepelAA jweseb efejuy eu sipie 3 xueJ 3 3qA AuojSie8 Y A98 Bunjnudisi3 jweseb eBejuy euosipler3 syyoe 4 3 SPA 280 332A NIQ u l lllonuoyl eBejueepjeuipueug amp unjj uuresBunuuexjepueig Jeqiegeg Jeqiegeg Bunyejuesqeujeg web UeJeIJ 0J u0 ueBunjuo uoAuedsqy Bunyn1 eu siuu e L Jeqiejeg Jeqiejeg toL X94 AU ISJIeg ueJel oJ uO0 Bunun eu siuu e 1 JeBipurmyuoes Jeqiegeg Sunsseinz Au319198 ueJel 0J 40 BunuuexiepueJg ebejuellejsiseio r uefipuryu es JejeisioH AUSISJIeg eBlojgeilu s uoipiunjgjeliuos eyepuoseqsul ueJelj oJ1u0 ebejuegeiluos 1mie6niJ Jeqieneg AuSJieg u lo 1J lu1gu5S Inile6nid Jeqiegeg AUISJ4Ieg 1 sso Uu3S eieiueuo s ueBungj iq eepuosegsul ueieyoJ u0 Jeqiejeg AujIS4Ieg uiesseqsne zinu sueuoegieqo Jeqiegeg Au9ISJIeg Bunqneiyosie A pun BunpulqieAusyeH eepuoseqsul ueiello1 u0 Jeqieeg AUIS ueu snejsne Jeqiejeg Jeqiejeg Au9ISJIeg ue1eiJjoJjuox Bunbiisejeg 1s04e o 1eqiejeg Jegiejeg AujISJleg ue
12. troubleshooting 7 2 Maintenance plan See enclosed maintenance plan BA FBM 001 EN Page 33 of 37 20 02 13 Original E User Manual gl 8 Troubleshooting 8 1 Faults during the work flow If there are faults in the work flow of the storage system inform the company repairs department Take note of the error message shown in the visualisation when looking for and remedying the fault If there are faults in the control unit and or the electrics then consult an electrician who can determine and remedy the fault using the circuit diagrams iud If the storage system is damaged it has to be put out of service and labelled accordingly BA FBM 001 EN Page 34 of 37 20 02 13 Original Ej User Manual m 8 2 Fault table Fault Reason Remedy Exhaust air fan not function ing red fault display ex haust air fan lights Defective exhaust air fan connection contacts interrupted Check electrical connection of exhaust air fan and replace fan if necessary Power failure Check pre fuse motor protection switch Doors close automatically Defective clamping magnet connection terminals interrupted break in line or cable Check clamping magnets terminals and lines Multisensor defective connection termi nals interrupted Check the multisensor and connection terminals Switch defective connection terminals interrupted Check the switch of the door r
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14. 7 Care and Maintenance a 33 Pel Safety Instr ctlOns x oerte dee idt eiue Ure cent bois esie ex ret ened 33 7 2 Maintetriance plali L UL u uk m um q terit dedic reed uk cadeashs ernie deed awe dan 33 8 Troubleshooting eno RR u Aa a a aa n SRAR RKARARRRRANSRARKRY 34 8 1 Faults during the eworkfloW UU L uu Sasa sinerent 34 8 2 FawQletabDle luu uu u uquy che tbe iedavatavgsdccth aeacvanesasacdstsegsldiespeazecesceeciae pearl snjedeeedespadgeds aneeke 35 9 D To o e s ass MG 36 BA FBM 001 EN Page 4 of 37 20 02 13 Original E User Manual gl 1 General description This chapter contains notes on the User Manual as well as general safety instructions that must be ob served when handling the Fire Protection Shelf Container In the following the Fire Protection Shelf Container is also referred to as a storage system 1 1 Notes on the user manual This used manual is a central component of the user documentation of the storage system Observe all notes instructions data and regulations contained in this user manual The user manual will help you to operate the storage system safely and with a high rate of availability We reserve the right to make technical changes to the representations and specifications in the user man ual to improve the storage system 1 2 Using the user manual This User Manual applies to th
15. 7 No es Sir tralhillig a deed aasma dut ed Qe eis ee dur RR du n ed Ql rel tto e de BE Rr at RS 8 1 8 Hazards when handling the Lagersystem sassa 8 1 9 Organizational measures of the operator sassa 8 1 10 Intended lise ce Seeding tte Dent i rue cH eio Romae e eeu na c DRE RE aaaea ae 9 1 11 Incorrect USAGES ec eect eee etter U U u u uuu 9 1 12 Claims and liability u u uu uuu Fette etta ee taraen etat eee beata obe dtd KAARE Kaa KAUAE b cds 10 2 Safety InSlr cliOfis es eno ce ne no l RR RR ERR RR RR REX ERR RR RR RR AR RR RR RR ARA Ran Era a Eee e ee eee eue ee eus 11 2 1 Safety symbols on the product I nennen nnn nnne nnns 11 2 2 General safety instructions sssssssssssssssssssseseseeeennne nennen nennen nnn nennen 11 2 3 Operational safety iStrUC oONS sissioni aianei ida aaia nnne tentent sinet 12 2 4 Safety instructions for equipment maintenance repairs troubleshooting 13 3 Transport installation and commissioning u 15 3 1 Safety instructions eee nn netten nnn nennen 15 3 2 Securing the load i tete ce Pt ide a d caddies tatio tnus kaqqa o tax tag Nena 15 3 3 Transporting by crane i ote e at bie E EE neo a e AGERET TREE E EE PH aaie 16 3 4 Transporting with lifting gear
16. Original m User Manual m User Manual Fire Protection Shelf Container FBM plus FBM base Not subject to revision BA_FBM_001_EN 20 02 13 Original E User Manual m Copyright This User Manual is a document within the meaning of the law on unfair competition The copyright remains with DENIOS AG Dehmer Stra e 58 66 32549 Bad Oeynhausen Tel 49 5731 753 0 Fax 49 5731 753 199 E mail info denios de This User Manual is intended for the operator of the storage system and his personnel It contains text pictures and drawings that are protected by copyright Without express permission of DENIOS AG these must neither be Copied disseminated or otherwise communicated either in part or in whole Copyright DENIOS AG 2012 BA FBM 001 EN Page 2 of 37 20 02 13 Original E User Manual m Contents 1 General d setiplol u uu eene dde dna dann dua Ran NRN NR Na NN Rud 5 1 1 Notes on the User manual ULLA ii S ii P ea Enea den teg a ax Np Ra YR npa Pop Ree Rud 5 1 2 Using the user manual U n nsnsi 5 1 3 Design of the user manual itcr ot Peas erae e a oa anae aaan aai Oaa Naaa 6 1 4 Safety symbols used in these installation and operating instructions 6 1 5 Duties and responsibilities of the operator ssssssssssssseeeenemeeenen enne 7 1 6 Requirements made of the personnel I ener 7 1
17. Page 7 of 37 20 02 13 Original m User Manual m 1 7 Notes on training Only employ trained or instructed personnel Clearly define the responsibilities of the personnel for operat ing fitting maintenance and repairs Any personnel being trained under apprenticeship or a course of instruction or within a general course of training must only be permitted to work at the storage system under constant supervision from an experi enced person 1 8 Hazards when handling the storage system The storage system is state of the art and has been built in compliance to approved safety regulations Nevertheless its improper operation may pose a risk of serious or fatal personal injury for the user or third parties or impairments to the storage system or other property Only operate the storage system in perfect safe condition and in accordance to the regulations Observe the safety instructions Only operate the storage system when all integrated protective equipment and safety relevant installations are functioning correctly Immediate remedy or remove any faults that may impair safety Observe instructions on residual risks and hazards in Chapter 2 Safety instructions 1 9 Organizational measures of the operator The operating company is responsible for the operation and the maintenance of the storage system Na tional regulations and safety regulations regarding hazardous substances safety instructions operational
18. e or irregularly occurring unusual noises unusual smell smoke development As soon as any of the above are noticed switch off the storage system Immediately inform the repair per sonnel to receive an exact assessment of the technical condition of the equipment The repair personnel must decide whether operation can be continued without any additional limitations to the functionality of the storage system If a downtime is to be expected due to the damage that has been determined then repair measures must be initiated immediately BA_FBM_001_EN Page 29 of 37 20 02 13 Original Ei User Manual gl 6 4 Operating the storage system 6 4 1 Switching on the Fire Protection Shelf Container Preconditions The storage system is OK no faults detected Work steps 1 Press the main switch 4 2 Press the Fan ON 3 key switch The exhaust air fan starts white indicator lamp lights up c ELA Red indicator lamp 1 lights if there is a fault in the exhaust air fan Switch off the Fire Protection Shelf Container w It can no longer be used until the damage has been remedied Report it to the superior specialist engineer 6 4 2 Loading the Fire Protection Shelf Container Requirement The storage system is switched on Work steps 1 Open the winged doors The door is kept open by the magnetic clamps on the door retaining device 2 Insert or remove the trading unit 3 Close the doo
19. e storage system It contains all the information needed regarding correct start up trouble free operation maintenance putting out of service and disposal The notes and instruc tions in this user manual must be carefully followed and observed Any person who is involved in the installation use servicing or repair of the product is required to familiar ize himself herself with the user manual and must be trained and instructed in its handling The user manual must always be kept at the location of the storage system and it must also be legible at all times Only authorized persons may use the storage system C National regulations and safety regulations regarding hazardous substances safety instructions operational safety and the duties and responsibilities of the operator must be observed T Observe the special equipment compliant to your order confirmation and the correspond ing user manuals BA_FBM_001_EN Page 5 of 37 20 02 13 Original Es User Manual a 1 3 Design of the user manual Safety relevant instructions are marked by appropriate symbols and are in bold italics Listings Listings of features are marked by a bullet in random order Example Feature A Feature B 7 Partial feature of feature B Orders sequences Work steps that must be carried out in the order indicated are numbered and the result of the work step is in italics Example 1 1ststep to be carried o
20. e to the generally valid legal and other binding regulations regarding acci dent prevention environmental protection and the handling of hazardous substances in addition to the instructions in this user manual to provide personal protection equipment to regularly check the safety conscious work of his her personnel to observe the valid legal regulations at the place in which the storage system is installed and used 1 6 Requirements made of the personnel All persons authorised to work on the storage system promise before commencing work to observe the basic work safety and accident prevention regulations to read the safety and warning instructions in this user manual and to confirm with their signature that they have understood them to wear or use during work personal work related protective clothing and aids intended to ensure work safety inasmuch as this is required for safety reasons to only work within their previously determined field of expertise For instance work on the electrical equipment of the storage system may only be carried out by specially trained expert staff or by instructed persons working under the instruction and supervision of such a trained person compliant with the valid technical regulations for such work Access to non authorised persons is forbidden There may also be national regulations regarding the electrotechnical equipment of the operating company BA FBM 001 EN
21. etaining device and the connection terminals replace the defective components if nec essary Power failure Check pre fuse Lighting not functioning Defective luminescent lamps incorrect electrical connection Check electrical connection of lighting and replace lamps if necessary Switch defective connection terminals interrupted Check the lighting switch and replace the electrical connections if necessary Power failure Check pre fuse Heating not functioning Safety temperature controller STB has triggered Reset the STB Defective heating incorrect electrical connection Check electrical connection of heating replace heating if necessary Thermostat defective Replace the thermostat Liquid in the sump Rainwater Get the storage system sealed Dispose the liquid from the sump without damaging the environment Leaky container Dispose the liquid from the sump without damaging the environment Check the sump for damages Bent grid Load too high Replace the grid Check the storage system for damages BA FBM 001 EN Page 35 of 37 20 02 13 Original E User Manual gl 9 Disposal T The storage system is comprised of various components and parts which must be disposed or recycled in Before the disposal any hazardous residue must be thoroughly cleaned off from the container compliance
22. he Fan OFF 3 key switch The fan is switched off 2 Press the main switch 4 The Fire Protection Shelf Container is switched off BA_FBM_001_EN Page 32 of 37 20 02 13 Original E User Manual m 7 Care and maintenance To us the storage system without problems in accordance to the instructions the care maintenance and repair work listed in this chapter is required Regular care and maintenance increases the lifetime and utili sation rate of the system Only use materials and fuels and lubricants recommended by the manufacturer Risk of accident and damages to the storage system To ensure safe operation of the storage system this maintenance work must be run regularly and at the intervals indicated Non observance of this may result in damages and increased risk of accident Before performing the maintenance or repair works cut off the access to the storage system for unauthorized people Use an instruction label that draws attention to the maintenance or repair work Switch off the power supply when applicable and secure it against being switched back on Only use original spare parts from the manufacturer Re attach the protective equipment after completing work 7 1 Safety instructions Observe the safety instructions Observe the safety instructions in Chapter 2 2 General safety instructions and especially Chapter 2 4 Safety instructions for equipment maintenance repairs
23. horized persons cannot access however unauthorized person in the storage system can leave it unrestrictedly From the inside the door can be opened without a key by actuating the latch even when it is locked from outside After the anti panic function has been used the Fire Protection Shelf Container has to be locked again C The key must not remain in the lock because the anti panic function has been acti vated The latch and key must not be activated at the same time BA FBM 001 EN Page 26 of 37 20 02 13 DENIO Ej User Manual m 5 1 2 Optional Accessories Accessories Designation Application Shelving Additional storage level Storage of hazardous materials Drum rack extendable Horizontal storage of hazardous materials Drum rack turnable and ex tendable Heater EX heater Frost free storage up to 15 C outside temperature Technical ventilation Ex fire protection 200 m h Passive storage 0 4x air exchange or System Ex proof and fire protection Active storage 5x air exchange or gt 5x 200 m h silicone free Ex proof and fire protection 400 m h Lighting Linear fluorescent luminary Lighting and illumination of the storage compartment or the Ex 2 36W inside and non EX outside anteroom Door retaining device FBM 314 XX 1450N FBM 614 XX 1450N To hold the doors and to automatically close them if a fire is detected Sump inserts
24. ith DIN 18202 Table 3 Concrete strength must be at least C25 35 Bearing capacity Empty weight max load BA FBM 001 EN Page 17 of 37 20 02 13 Original E User Manual m 3 5 2 Alignment Preconditions The installation space meets the requirements Positioning has been carried out compliant with the layout plan Work steps 1 Place the storage system at the required position To be able to reach the rear fixing points a minimum distance of 60 cm should be kept to buildings and the other facilities 2 Remove the transport securing device of the doors For hinged doors they are in the centre at the top end Fig 34 Winged door transport securing device 2 1 Unscrew the screws a 2 2 Remove the transport securing device b 2 3 Re tighten the closing sequence control c 3 Align the width of the storage system in the horizontal direction use levelling plates if necessary 4 Align the length of the storage system in the horizontal direction use levelling plates if necessary The doors must be aligned flush to each other see Figure T rausrichtungsmarke T rausrichtungsmarke SSE a exyreuisBunjugousneiun L exyreuisBunjuousnein Fig 35 Door alignment marks BA FBM 001 EN Page 18 of 37 20 02 13 Original Ei User Manual gl 3 5 3 Fixing to floor Preconditions The installation space meets the requirements Work steps 1 Anchor the storage
25. nauthorised persons to enter the storage system Fire naked flames or smoking are not allowed Packagings and trading units must comply with the provisions for the transportation of dan gerous goods Danger to life from electrical voltage f current becomes live at defective parts and cable then switch off the power and leave the hazard zone BA FBM 001 EN Page 11 of 37 20 02 13 Original mg User Manual m Only authorised expert personnel are permitted to maintain and repair the system in accord ance to the circuit diagram Hazard from explosive atmosphere Fire naked flames or smoking are not allowed Only store materials for which the storage is designed Hazard to persons Hazardous substances may only be handled when wearing the prescribed safety equipment Be careful and attentive in the whole area of the storage system Incorrect operation of the storage system Use the storage system in accordance to the instructions Check the storage system for damages before working at it Only use the storage system when it is in technically perfect operational and functional conditional First correctly repair any damages to the storage system and after this put the storage sys tem into operation Only store materials for which the storage system is designed The trading units for the materials must comply with the provisions for the Transportation of Dangerous Goods The trading units may only be
26. nd maintenance Non authorized structural changes Insufficient monitoring of parts subject to wear Incorrectly run repair work Catastrophes caused by external influences and force majeure Vandalism BA_FBM_001_EN Page 10 of 37 20 02 13 Original E User Manual m 2 Safety instructions 2 1 Safety symbols on the product Warning and prohibition stickers on the storage system Access to unauthorized persons forbidden Fire naked flames and smoking forbidden Area in which an explosive atmosphere may occur Caution Only close the door with the switch Danger to persons and the storage system Observe all safety and danger instructions on the storage system and keep these complete and legible and neither change nor remove them Observe all general and special safety instructions in this user manual and the operating instructions of third party manufacturers as well as of the operator for the system parts deliv ered Do not carry out any work where there are reservations regarding safety Always keep the user manual within easy reach at the location of the machinery Immediately shut down the storage system and report the fault to the responsible loca tion person if safety equipment is damaged defective or has been altered Observe the valid for safety and health regulations during work Do not independently retrofit the storage system It is forbidden for u
27. nd troubleshooting in which safety equipment and or enclosures are made non functional with the utmost care Clearly define responsibilities and working are as Hazard to persons from electric shock Never touch live parts Only switch off the storage system with the main switch Live system parts at which inspection maintenance or repair work is carried out must be Switched off First make sure that the parts switched off are no longer live then ground and short circuit and isolate other live parts in the vicinity The electrical equipment of the storage system must be inspected and or checked regularly Loose connections cable with faulty insulation or other faults must be remedied immediately Only authorised expert personnel are permitted to maintain and repair the system BA FBM 001 EN Page 13 of 37 20 02 13 Original E User Manual m Improper maintenance and repair work at the storage system Depending on the place of installation maintenance may only be carried out by a certified specialist company according to WHG German Water Management Act or by trained per sonnel Only trained expert personnel may install the storage system Observe the safety instructions in this user manual and in the operating instructions of the third party manufacturer and only carry out maintenance and repair work after doing this BA FBM 001 EN Page 14 of 37 20 02 13 Original m User Manual 3 Transport in
28. r using the door lock button next to the access door on the control cabinet The door closes automatically z Drums may only be placed into the Fire Protection Shelf Container or removed from it or lifted down using suitable equipment e g drum grippers Caution Only actuate the door using the lock button BA FBM 001 EN Page 30 of 37 20 02 13 Original User Manual m 6 4 3 Smoke and heat alarm When the smoke and heat alarm is triggered the door magnetic clamps automatically switch off The opened door closes heating and ventilation switch off A report is made on floating contacts Optical display of the warning device Z The lighting remains on Te stell je Zulassung Nr Z 6 5 1646 Abnahma dureh grt am 5 40 08 DENIOS pei Sas 98 1 Fig 63 Control centre Putting the door retaining device back into operation 1 Open the control cabinet 2 Buttons for TSZ 0400 Press the central door control system 3 6 4 4 Heater Runs in automatic mode a White indicator lamp 5 indicates operation 1 Default setting frost free Fig 64 Temperature controller thermostat BA FBM 001 EN Page 31 of 37 20 02 13 Original User Manual 6 4 5 Switching on off the lighting i DENIOS 1 Switch on off the lighting by pressing the toggle switch 7 6 4 6 Switching off the Fire Protection Shelf Container Work steps 1 Press t
29. ser Manual gl 3 6 4 Checking and adjustment work ic The technical ventilation of the storage system is preset at the factory for equipment with heating cooling and or exhaust air monitoring Preconditions Electrical supply is established Equipotential bonding has been established with the foundation earth connector Work steps 1 Check the door retaining device in open and fixed position see assembly instruction for door retain ing device 2 Check the heating by activating the thermostat The heating switches on 3 Check the door locking and securing system by actuating it once The doors close 3 1 If the doors do not close adjust the overhead door closer and the closing sequence control if necessary storage system aligned Refer to chapter 3 5 2 Alignment The doors close 4 Check the technical ventilation by pressing the Exhaust air on key switch on the control cabinet The exhaust air switches on 5 Check the lighting by pressing the light switch The light is switched on BA_FBM_001_EN Page 21 of 37 20 02 13 Original EI User Manual m 4 Technical Data 4 1 Complete system Designation Fire Protection Shelf Container Bearing load for uniformly distributed load 1250 kg m Basic snow load 1 56 kN m 1 25 kN m 0 8 Wind load 0 5 kN m Paint min 40 um epoxy based primer min 40 um covering paint made of 2 component acrylic High Solid Lack
30. stallation and commissioning 3 1 Safety instructions Observe the safety instructions Observe the safety instructions in Chapter 2 Safety instructions and especially Chapter 2 4 Safety instructions for equipment maintenance repairs troubleshooting 3 2 Securing the load Before transport Do not exceed the permitted total height and width Close single leaf doors for transport otherwise s Check the transport securing device of the doors Fig 3 1 without transport securing device Fig 3 2 with transport securing device Fasten the container at the stipulated fastening points BA FBM 001 EN Page 15 of 37 20 02 13 Original E User Manual m 3 3 Transporting by crane Risk of accident and damages to the storage system The following warnings must be observed for safe transport of the storage system The angle of contact of the carrying ropes must not exceed 60 For storage systems with 6 or 8 crane eyes the middle carrying rope must be tensioned The storage system may only be transported when empty Fig 33 Transport strap The storage system is hooked to the crane by transport straps The minimum bearing capacity of the crane must accord to the weight of the storage system 3 4 Transporting with lifting gear The storage system can be transported using a fork lift with fork extension and an appropriate lifting capac ity Risk of accident and damages to the
31. storage system The following warnings must be observed for safe transport of the storage system The storage system may only be transported when empty Observe the correct length of the fork of the fork lift Forthe FBM base the rectangular timbers must be replaced before placing down ic Do not push the storage system over the floor ground BA_FBM_001_EN Page 16 of 37 20 02 13 Original E User Manual m 3 4 1 Erection of the Fire Protection Shelf Container FBM base with lifting gear Preconditions The fork lift meets the requirements Fire Protection Shelf Container FBM base is delivered on rectangular timbers Work steps 1 Transport the Fire Protection Shelf Container FBM base to the place of installation by means of a fork lift and place it At the place of installation place the Fire Protection Shelf Container on rectangular timbers 2 The fork lift hoists the Fire Protection Shelf Container FBM base using the transport straps in the roof area Rectangular timbers are now accessible 3 Unscrew the rectangular timbers Now the rectangular timbers are removed 4 Putthe Fire Protection Shelf Container FBM base down at the place of installation 3 5 Erection conditions 3 5 1 Installation space requirements With regard to bearing capacity serviceability and durability the foundation must comply with DIN EN 206 The flatness tolerance of the foundation must comply w
32. switch Switches on off the electrical supply to the complete system 5 Heating ON Display Indicates that the heating is in operation 6 Door retaining device Mushroom pushbutton Switch off door retention gt close doors 7 Lighting ON Toggle switch Switches on off the lighting BA FBM 001 EN Page 28 of 37 20 02 13 Original DENIOS User Manual 8 1 7 2 5 6 3 4 Fig 62 Control unit type 2 1 Exhaust air fan Display Indicates a fault in the exhaust air fan fault 2 Exhaust air fan ON Display Indicates that the exhaust air fan is in operation 3 Exhaust air fan Key switch Switches on off the exhaust air fan 4 Main switch Lockable switch Switches on off the electrical supply to the complete system 5 Heating ON Display Indicates that the heating is in operation 6 Door retaining device Mushroom pushbut Switch off door retention gt close doors ton 7 Lighting ON Toggle switch Switches on off the lighting 8 Heater fault Display Indicates a fault in the heater 6 3 Basic checks to be made before and during operation Before commencing work acquaint yourself with the surroundings Before switching on the storage system and during operation pay attention at all times to any irregularities in the area of the entire storage system The following characteristics indicate irregularities when the con trol unit and the storage system are switched on increased nois
33. ut Result of 1st step 2 2nd step to be carried out 2 1 Partial step of 2nd step to be carried out 1 4 Safety symbols used in these installation and operating instructions k ART HAZARD indicates an immediate danger that results in severe bodily injuries or death WARNING indicates a possible hazardous situation that may result in severe bodily injuries or death CAREFUL indicates a possible hazardous situation that may result in minor injuries PPP This signal word is also used to warn of damage to property NOTE indicates operating instructions and other useful information BA_FBM_001_EN Page 6 of 37 20 02 13 Original E User Manual m 1 5 Duties and responsibilities of the operator The operator promises only to allow those persons to work on or at the storage system who are acquainted with the basic work safety and accident prevention regulations and who have been instructed in the handling of the storage system have read and understood the safety instructions and the warnings in this user manual and who have confirmed this with their signature have been trained or instructed and whose responsibilities for operating installing maintaining or repairing the equipment have been clearly defined are instructed regularly regarding difficult situations hazards and other special rules of behaviour The operator promises to observe and draw notic
34. ype FBM xxx 27 30 seen 25 4 4 7 Equipotential bonding cccccccceeeeeeeeeeeeceeeeeeeeeeeaeeeceeeseseeeacaeceeeeeseeceaneeeeeeeeeeeeees 25 4 4 8 Electrical installation wis x l ll eet cei aS cx tel epe aaa e estia a Hehe a ERR 25 5 Configuration and function LL A LI eee esee eene nennen saa asas asss as asas asqa assqa nnn n nnn nnns nnns 26 5 1 Complete Brandschutz Regalcontainer u u u 26 5 1 1 Lock with anti panic function I a 26 5 1 2 Optional Accessories u U Uu aT aassaassasssssassssssssssssssaasassssaassss nn 27 6 Bero a unum am mauwa sumaya A 28 56 1 Safety instructions to ei ee idea edite ce a et e on a Lu Eee du tcx ned ies end qaa qay bo 28 6 2 Controls and operating elements eee nennen 28 6 3 Basic checks to be made before and during operation sese 29 6 4 Operating the Lagersystem I enne enne nnn en tentent nnne nennen 30 6 4 1 Switching on the Brandschutz Regalcontainer a 30 6 4 2 Loading the Brandschutz Regalcontainer sss 30 6 4 3 SMOKES and heat SB ku tte eerte Eee eh Renee ted ca e enn i eode 31 6 4 4 acce t 31 6 4 5 Switching on off the lighting sse nmn 32 6 4 6 Switching off the Brandschutz Regalcontainer 32
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