Installation, use and service manual
Contents
1. ow BONFIGLIOLI RIDUTTORI INDUSTRY PROCESS AND AUTOMATION SOLUTIONS Ihi EMI A use and service manual BONFIGLIOLI Chapter Contents 1 FIELD OF APPLICATION 2 2 GENERAL SAFETY INFORMATION 2 3 INSTALLATION aues 2 4 DUI t 4 5 REVERSING 6 5 6 STARTUP donk 7 MAINTENANCE 8 SPARE PARTS LIST EE ERR 7 Revisions Refer to page 8 for the catalogue revision index Visit www bonfiglioli com to search for catalogues with up to date revisions BONFIGLIOLI 1 2 RIDUTTORI 1 FIELD OF APPLICATION The following instructions apply to the single phase asynchronous electric motors manufactured by BONFIGLIOLI RIDUTTORI S p A series BS MS in their standard version Special versions as described in the catalogues and or in offers or special applications will require additional information 2 GENERAL SAFETY INFORMATION The electric motors described in the following instructions are designed to be used in industrial installations and must be operated by qualified personnel only During operation motors have live or moving parts Therefore removal of electrical or mechanical guards improper use or inadequate maintenance may cause serious dam2. Ltd Unit 3 Colemeadow Road North Moons Moat edditch Worcestershire B98 9PB el 44 1527 65022 Fax 44 1527 61995 www bonfiglioli co uk marwaha bonfiglioli com BONFIGLIOLI UK LIMITED 5 Grosvenor Grange Woolston Warrington Cheshire WA1 4SF el 44 1925 852667 Fax 44 1925 852668 www bonfiglioliuk co uk sales bonfiglioliuk co uk GREECE BONFIGLIOLI HELLAS S A O T T O 230 570 22 Industrial Area Thessaloniki Tel 30 2310 796456 Fax 30 2310 795903 www bonfiglioli gr info bonfiglioli gr HOLLAND BEST ELSTO AANDRIJFTECHNIEK Loosterweg 7 2215 TL Voorhout Tel 31 252 219 123 Fax 31 252 231 660 www elsto nl imfo elsto nl HUNGARY BEST AGISYS AGITATORS amp TRANSMISSIONS Ltd 2045 T r kb lint u 2 Hungary Tel 36 23 50 11 50 Fax 36 23 50 11 59 www agisys hu info agisys com INDIA BONFIGLIOLI TRANSMISSIONS PVT Ltd PLOT AC7 AC11 Sidco Industrial Estate Thirumudivakkam Chennai 600 044 Tel 91 0 44 24781035 24781036 24781037 Fax 91 0 44 24780091 24781904 www bonfiglioli co in bonfig vsnl com ITALY di Morganti E sas BEST Via Pistoiese 219 50047 Prato PO Tel 0574 6961 Fax 0574 790996 www atimorganti it ati morganti texnet it BONETTI LUIGI SRL BEST Strada Padana Superiore verso VR n 7 36100 Vicenza VI Tel 0444 563120 Fax 0444 961979 www bonettimotoriduttori com bonetti luigi libero it I
3. bonfigsales bonfiglioli co za SKANDINAVIEN AB 234 34 Lomma 412545 Fax 46 40 414508 oli se info bonfiglioli se K P T MACHINERY 1993 CO LTD 259 83 Soi Phiboonves Sukhumvit 71 Rd Phrakanong nur Wattana Bangkok 10110 Tel 0066 2 3913030 7111998 Fax 0066 2 7 WWW kpt groi USA BONFIGLIOLI 112852 3811308 3814905 up com sales kpt group com USA INC 1000 Worldwide Boulevard Hebron KY 41048 Tel 1 859 334 3333 Fax 1 859 334 8888 www bonfigli oliusa com industrialsales bonfiglioliusa com mobilesales bonfiglioliusa com VENEZUELA BEST MAQUINARIA ACCESSORIOS IND C A Calle 3B Edif Comindu Planta Baja Local B La Urbina C aracas 1070 Tel 0058 212 2413570 2425268 2418263 Fax 0058 212 2424552 Tlx 24780 Maica V www maica ve com maica telcel net ve HEADQUARTERS BONFIGLIOLI RIDUTTORI S p A Via Giovanni XXIII 7 A 40012 Lippo di Calderara di Reno Bologna ITALY Tel 39 051 6473111 Fax 39 051 6473126 www bonfiglioli com bonfiglioli bonfiglioli com SPARE PARTS BONFIGLIOLI B R T Via Castagnini 2 4 7 1 Bargellino 40012 Calderara di Reno Bologna ITALY Tel 4 39 051 727844 Fax 39 051 727066 www brtbonfiglioliricambi it brt bonfiglioli com INDUSTRY PROCESS AND AUTOMATION SOLUTIONS www bonfiglioli com
4. the mains have been cut At the end of the wiring operations place the gasket on its site and close the cover Carefully tighten the cable gland and close all the openings that are not used Ventilation Motors are cooled through outer air blow IC 411 according to CEI EN 60034 6 and are equipped with a plastic radial fan which operates in both directions Ensure that fan cover is installed at a suitable distance from the closest wall so to allow air circulation and servicing of motor BONFIGLIOLI RIDUTTORI 5 REVERSING Motors are supplied with run capacitor permanently connected and be operated in both directions of rotation Motors can be reversed by switching the wiring as shown in the diagram below through a remote control switch In the diagram below shaft are viewed from the drive end Prior to reversing make sure the motor is at standstill For a facilitated reversing through a simple switch single phase motors can be designed with symmetrical windings and run capacitor permanently connected For this arrangement specify option AE in the ordering code This particular design is lower rated as compare to the standard arrangement and advise should be seeked with Bonfiglioli s Technical Service A Prior to reversing make sure the motor is at standstill BONFIGLIOLI RIDUTTORI 6 START UP Perform the following operations and checks before start up 1 checkthatall
5. 830 www morotreviso com info morotreviso com MICAR Snc di Sandro Arminio e Via Rosso di S Secondo 15 20134 Milano el 02 7491091 Fax 02 70126372 www micar it info micar it MINETTI SPA FILIALE DI BERGAMO BEST Via Canovine 14 24100 Bergamo el 035 327111 Fax 035 316767 www minettigroup com minettibergamo minettigroup com MINETTI SPA FILIALE DI BRESCIA BEST Via di Vittorio 38 2 1 25128 Brescia el 030 3582734 Fax 030 3582760 www minettigroup com minettibrescia minettigroup com S I R l SRL BEST Via Dell Industria 9 04011 Aprilia LT el 06 9206291 Fax 06 9258643 www sirisrl com info sirisrl com SAROK ITALIA SRL BEST Via Valsugana 4 22053 Lecco CO el 0341 357811 Fax 0341 283096 www sarok it sarokitalia sarok it SAROK DUE SRL BEST Via 1 Maggio 9 11 20028 S Vittore Olona MI el 0331 423911 Fax 0331 423942 www sarok it sarok2 tin it I M Tecn Ind Modenesi Via Franz Leahr 25 41100 Modena el 059 282500 Fax 059 282404 www timmodena com timmodena timmodena com ECHNOBI SRL BEST Via Lazio 65 20090 Buccinasco MI el 02 45712362 Fax 02 45712219 www technobi it technobi libero it ECNICA INDUSTRIALE SRL S P 231 km1 ex 55 98 Km 80 176 70026 Modugno BA el 080 5367089 080 5367090 Fax 080 5367091 www tecnicaindustriale it info tecnicaindustriale it ECNOFORNITURE SRL BEST Via Pasub
6. NDUSTRY PROCESS AND AUTOMATION SOLUTIONS Worldwide Bonfiglioli Worldwide amp BEST Partners CASA DEL CUSCINETTO SAS di Castignoli BEST Strada Val Nure 18 a 29100 Piacenza PC Tel 0523 755518 0523 756315 Fax 0523 457804 www casadelcuscinetto net antonio casadelcuscinetto net CENTO TRASMISSIONI SRL Via Friuli 23 40060 Osteria Grande BO Tel 051 6958222 Fax 051 6958253 www centotrasmissioni com cento centotrasmissioni com CONTASTA COMPONENTI SRL BEST di Franca Di Clemente e Figli Via Po 65 67 Zona Comm 66020 S Giovanni Teatino CH el 085 4462696 Fax 085 4461754 ww gruppofit it gruppofit gruppofit it D L di Danielli e Lolli G SRL BEST Via Fucini 2 40132 Bologna el 051 6177611 Fax 051 6177630 www daniellielolli it info daniellielolli it EGA TECNIC SRL BEST Via Maccani 171 2 38100 Trento el 0461 822176 Fax 0461 821643 www egatecnic it info egatecnic it IMU S R L ZPBEST Via Artigianato 25128 Savigliano CN el 0172 713542 Fax 0172 715489 www fimusrl com fimu fimusrl com ITMA S R L Viale del Commercio 10 37042 Caldiero VR el 045 6132511 Fax 045 6150270 www fitma it fitmaGfitma it FRANCESCHI S R L Strada Baganzola 28 a 43100 Parma el 0521 992200 Fax 0521 987303 www fmiparma it fmi fmiparma it DUSTRIAL FORNITURE MORO SNC_Z gt BEST Via dei Da Prata 34 31100 Treviso el 0422 428835 Fax 0422 428
7. S W 2144 Tel 61 2 8748 4400 Fax 61 2 9748 8740 P o Box 6705 Silverwater NSW 1811 www bonfiglioli com au sales bonfiglioli com au AUSTRIA MOLL MOTOR GmbH Industriestrasse 8 2000 Stockerau Tel 43 2266 63421 DW Fax 43 6342 180 Tlx 61 32 22 348 Molla www mollmotor at office mollmotor at BELGIUM BEST N V ESCO TRANSMISSION S A Culliganlaan 3 1831 Machelem Diegem Tel 0032 2 7204880 Fax 0032 2 7212827 Tlx 21930 Escopo B www escotrans be info escotrans be BRASIL BEST ATI BRASIL Rua Omlio Monteiro Soares 260 Vila Fanny 81030 000 Tel 41 334 2091 Fax 41 332 8669 www atibrasil com br vendas atibrasil com br CANADA BONFIGLIOLI CANADA INC 2 7941 Jane Street Concord ONTARIO L4K 416 Tel 1 905 7384466 Fax 1 905 7389833 www bonfigliolicanada com sales bonfigliolicanada com CHINA BONFIGLIOLI DRIVES SHANGHAI CO LTD No 8 Building 98 Tian Ying Road Qingpu District Shanghai PRC 201700 el 86 21 69225500 Fax 86 21 69225511 www bonfiglioli cn linkn bonfiglioli com cn FRANCE ONFIGLIOLI TRANSMISSIONS S A 4 Rue Eug ne Pottier BP 19 Zone Industrielle de Moimont Il 95670 Marly la Ville el 33 1 34474510 Fax 33 1 34688800 www bonfiglioli fr btf bonfiglioli fr GERMANY ONFIGLIOLI DEUTSCHLAND GmbH Hamburger StraBe 18 41540 Dormagen el 49 2133 50260 Fax 49 2133 502610 www bonfiglioli de info bonfiglioli de GREAT BRITAIN ONFIGLIOLI UK
8. age to persons or property Installation and maintenance on motors must be performed only by qualified personnel who have thorough knowledge of the instructions and technical data for the product and who have been authorised to perform such operations by the safety supervisor Since the electric motor does not have a defined function for the final user and is going to be physically coupled to another machine it is the responsibility of the installer to guarantee that all provisions for its safe operation have been taken 3 INSTALLATION Identification Gearmotors and motors have a nameplate carrying their identification data Table shows the plate used for all motor configurations BONFIGLIOLI X9 RIDUTTORI 1 Mot BS 808 4 SC Cod _____ __ 1255 Ck F 8 1 050 mr 230 50 075 512 1360 0 95 C 25 microF 4 Reception Upon receipt of the motor check that it was not damaged during transportation if damage is noted inform the carrier immediately In addition check that the characteristics stated on the plate conform to those ordered and confirmed by BONFIGLIOLI RIDUTTORI S p A BONFIGLIOLI RIDUTTORI Transport and handling Cartons containing more than one motor are usually attached to wooden boards to facilitate handling by forklifts or transpallets Motors may be handled individually by lifting them with belt
9. er suitable balancing avoiding knocks which could damage the bearings Be especially careful not to operate the motor without having properly secured the key not being used motors with two shaft ends Adopt adequate measures to avoid accidental contact with exposed live or moving parts Avoid contact with the motor case since the temperature under normal operating conditions may exceed 50 C Insulation test Before start up or after long storage or idle periods check insulation resistance to mass with Megger at 500V DC The value measured at 25 C for new windings in good condition should exceed 10 MQ If this value is not reached oven drying will be required to eliminate excess humidity 4 WIRING Norms applicable to all motors Use cables with suitable section for the rated current and for installation conditions avoiding excessive heating and or voltage drops Connection at the terminal board must be performed according to the diagrams shown in chart below or according to the instructions supplied in the terminal box using the appropriate plates nuts and washers Earth according to current norms before connecting to the mains In addition to the main terminals the conduit box may contain thermal protection anti condensation heaters and brake connections Wire any device according to the diagrams contained in the conduit box When installing repairing or maintaining the motor double check that all connections to
10. fterwards must be disposed of according to the regulations applying locally Do not let the solvent be in touch with oilseal lips Make sure that the motor is well ventilated that there is nothing to obstruct the free circulation of air and that no situation will arise that could block the regular heat dissipation The installation must also allow the performance of ordinary maintenance on the motor and if supplied of the brake Avoid hitting on the motor shaft bearings may be damaged In outdoor installations protect the motor from direct sun ratiation and if possible from inclement weather Prior to fitting flanged motors onto gear units make sure that the key is retained safely into the key seat Coat thoroughly motor shaft with a suitable anti seize product Loctite 767 or equivalent to prevent fretting corrosion and facilitate removal of motor at a later time Every 6 12 months it may be recommended to remove the motor from the gear head clean the shaft area and re apply the anti seize product In order to avoid vibration once in operation make sure the motor is secured tightly to mating gearbox flange Should the motor need to be painted screen name plate as well as vented plug if applicable and machined parts on beforehand Balancing The rotor shaft is dynamically balanced with half key fitted BONFIGLIOLI 3 RIDUTTORI Assembly of external transmission unit must be performed with adeaquate instruments aft
11. io 106 63037 Porto d Ascoli AP el 0735 76171 Fax 0735 655266 www tecnoforniture it info tecnoforniture it V B Moto Trasmissioni s n c di Volpe E E ianchi P E C Via Enzo Ferrari 335 47037 Cesena FO Tel 0547 630610 Fax 0547 630615 www vbmototrasmissioni it info vbmototrasmissioni it VENETA BEAI Via Torino 15 Tel 049 900 INGS SRL BEST 35035 Mestrino PD 944 049 9001549 Fax 049 9001543 www venetabearings it info venetabearings it NEW ZEALAND SAECO BEAR BEST NGS TRANSMISSION 36 Hastie Avenue MangerePo Box 22256 Otahuhu Auckland el 64 9 634 7540 Fax 64 9 634 7552 mark saeco co nz POLAND BEST OLPACK Sp el 0048 56 2 0 0 Ul Chrobrego 135 137 87100 Torun 6559235 6559236 Fax 0048 56 6559238 www polpack com pl polpack polpack com pl RUSSIA BEST FAM SPAIN el 34 93 57 Maly prospekt 199048 St Petersburg el 7 812 3319333 Fax 7 812 3271454 www fam drive ru info fam drive ru ECNOTRANS SABRE S A ol Ind Zona Franca sector calle n 6 08040 Barcelona 4478400 Fax 34 93 3360402 www tecnotrans com tecnotrans tecnotrans com SOUTH AFRICA BONFIGLIOLI POWER TRANSMISSION Pty Ltd 55 Galaxy Avenue Linbro Business Park Sandton Tel 27 11 www bonfigli SWEDEN BONFIGLIOLI Kontorsgatan Tel 46 40 www bonfigli THAILAND BEST 608 2030 OR Fax 27 11 608 2631 oli co za
12. irings are safely and tightly secured If condensate draining holes are provided remove periodically the screws that close the holes and allow the condensate to drain On installing the motor make sure that the drain hole is located at the lowest point 6 standard bearings are grease packed for life and in general no periodical maintenance is required it is good practice however to check their condition and eventually replace them after approx 3 years o RON The motor does not have to be removed for normal inspections unless the bearings need to be replaced In this case the operations should be performed by specialised personnel and with appropriate tools BONFIGLIOLI RIDUTTORI 8 SPARE PARTS LIST 6030 SINNI J SS wae iS ONT L SM ce EJ TAR BY Statorwndng Fags essy 150 J ra 14 f 00 2 380 Facw ___________ Terminal box 6234 JTwededpug O80 Temmaboard Bearing DE Bearing NDE Compensating ring Key DE Seal ring V ring 6 5 Rune 6406 Starting capacitor DC type only BONFIGLIOLI RIDUTTORI INDEX OF REVISIONS RO DOCUMENT 8 COD 1281 RO BONFIGLIOLI AUSTRALIA BONFIGLIOLI TRANSMISSION Aust Pty Ltd 48 50 Adderley St East Auburn Sydney N
13. s or chains if required due to weight Motors of frame sizes MSS and larger are provided with an eyebolt for lifting purposes The eyebolts are suitable for lifting the motor only Make sure that the motor rests in a stable manner and will not roll in the case of flanged motors Storage Observe the following instructions to ensure correct storage of products a Do not store outdoors in areas exposed to weather or with excessive humidity b Always place boards in wood or other material between floor and products to avoid direct contact with the floor c For storage periods exceeding 60 days all coupling surfaces such as flanges and shafts must be protected with a suitable anti oxidation product Mobilarma 248 or equivalent d For storage periods exceeding 6 months it is a good rule to turn the rotor every 1 2 months and to take adequate measures against corrosion and humidity Motor installation Check that mains assembly and service conditions comply with the information on the plate and described in the technical documentation The following instructions must be observed when installing the motor Prior to installing the motor remove from the shaft the plastic guards that are supplied for transportation purposes These must be disposed of according to the rules applicable in the Country where the installation takes place If applicable remove oxidation preventative coating of shaft by means of a suitable solvent which a
14. safety measures have been applied 2 power up the motor unloaded at rated voltage Single phase motors have greater losses when they run idle than in full load operation Running idle for a long period is therefore NOT recommended 3 check that operation is smooth and vibration free 4 For letting the starting capacitor discharging allow for a minimum 6 seconds rest time before reconnecting the motor 5 ifoperation is satisfactory apply the load to the motor while checking on values of absorbed current power and voltage Abnormal operations such as over current overheating noise or vibrations may cause serious damage or hazardous conditions In these cases cut power and notify maintenance personnel immediately 7 MAINTENANCE Before any intervention the motor auxiliary circuits and or accessories must be disconnected from the mains In particular e check disconnection from the electrical mains e provide suitable protections from exposed live parts e duble check that accidental restarts are not possible under any circumstances It is recommended that periodical checks of motor operating conditions are scheduled as a routine maintenance practice Check particularly on the following check that operation is smooth and absorbed current within rated value keep motor clean and fan cowl unobstructed by accumulation of dust or foreign particles check that seal rings are in good condition check that lead in wires and all w
Download Pdf Manuals
Related Search