Declaration of Conformity Operating Instructions - Hanki
Contents
1. Vip Roller 11 02 03 Pos Item No Item No Destination Qty 5 4m 6 3m 1 631630400 631630400 Hitch hook D 1 1 631630300 631630300 Hitch hook DK 1 la 690103126 690103126 Bolt M16x45 4 lb 690113008 690113008 Self locking nut M16 4 2 690210210 690210210 Double hose support 14 mm 2 2 690210211 690210211 Top plate 2 2a 690102050 690102050 Bolt M8x35 2 3 630640100 630650100 Tail 1 4 690141100 690141100 Support leg 1 4a 630552100 630552100 Support leg rivet 416 1 4b 690133005 690133005 Split pin 54 mm 1 5 630554300 630554300 Rivet 830 L 135 mm 3 5a 690101101 690101101 Bolt M12x25 2 5b 630532600 630532600 Locking sleeve for rivet head 2 6 690200120 690200120 Cylinder 80 40x600 830 830 1 7 630530300 630530300 Transport fittings 470 mm 2 7 630530400 630530400 Transport fittings 530 mm 2 7 630530500 630530500 Transport fittings 550 mm 2 8 690112009 690112009 Nut M20 1 9 690101164 690101164 Bolt M20x60 1 10 690142001 690142001 Warning triangle 1 10a 690103015 630103015 Bolt M5x25 2 10b 690117002 690117002 Faceted disc 5 2 10c 690113002 690113002 Self locking nut M5 2 11 630650200 630650200 Centre frame for shaft 50 1 11 630651000 630651000 Centre frame for shaft 60 1 lla 690141023 690141023 Hub 3552 5 102 140 complete 2 11b2. E VA Declaration of Conformity Operating Instructions Spare Part List BOZE M SJ AT TN TT HE VA Vip Roller 5 4 6 3 m N A Christensensvej 34 DK 7900 Nyk bing Mors Tel 9772 4288 Fax 9772 2112 www he va com Contents Declaration of Conformity Delivery Check Specifications c Operating Instructions 3 1 Alt chment A EE 3 2 A zabi AS OI Maintenance 4 KRONE iS 2 ren 4 2 Lubrication 88 smith les Spare Part List 5 1 Tail Chassis Centre Section Wheel Frame etc 3 2 Axles and Bearings sees 5 3 Roller Rings maa BA Ba Ma LI AA EEG GT ACL Hydraulic Diagram 6 1 Hydraulic diagram for 5 4 and 6 3 m AA A 6 Vip Roller 11 02 03 DS EN 45 014 Declaration of Conformity HE VA A S N A Christensensvej 34 DK 7900 Nykgbing Mors declares under our sole responsibility that the product Vip Roller 5 4 6 3 m Types 4542 4543 4544 4545 4546 4547 4632 4633 4634 4635 4636 4637 to which this declaration relates is in conformity with the provisions of 98 392 EEC Machinery Directive with later amendments Nykgbing Mors 11 02 03 Villy Christiansen Vip Roller 11 02 03 1 Delivery Check Check the roller for any damages Check the hydraulic hoses for cuts and squeezing damages Check also that the other hydraulic components have not been dama
3. 690141040 690141040 Hub bolt M12x1 5x31 10 lle 690141055 690141055 Hub nut 10 11d 690140101 690140101 Bearing 30206 2 Ile 690140103 690140103 Bearing 30208 2 11f 690141075 690141075 Sealing ring 2 lig 690141035 690141035 Hub cover 2 12 630650700 630650700 Rivet 930 L 685 1 12a 690101101 690101101 Bolt M12x25 2 12b 630532600 630532600 Locking sleeve for rivet head 2 13 630650500 630650500 Wing cylinder 70 40x600 30 1 14 630650600 630650600 Bush 45 31 L 50mm 1 15 690141010 690141010 Wheel 10 0 80x12 8 pr 2 16 630640400 630650400 Outer section left for axle 850 1 16 630640900 630650900 Outer section left for axle 860 1 16 630640300 630650300 Outer section right for axle 850 1 16 630640800 630650800 Outer section right for axle 860 1 17 630532300 630532300 Rivet 930 mm L 85mm 2 Vip Roller 11 02 03 17a 690101101 690101101 Bolt M12x25 2 17b 630532600 690532600 Locking sleeve for rivet head 2 18 690136029 690136029 Lubrication nipple M8x1 25 3 Vip Roller 11 02 03 5 2 Axles and Bearings Item No 5 4 m Item No 6 3 m Designation Qty 678542370 lAxelilcenire section 9508170 L zsmo 1 67884190 axel isidesectionasosizo L 190 2 678652370 lAxelilcenire section gan so L 2370 1 67865190 lAxelilcenire section geo sizo Limo 2 678542870 Axelilcentresside section
4. 0508170 L 2370 3 67652870 axel icentreeside section 60 Sto L 2370 3 680552800 630552300 Stop ring wbolt 050 mm 6 630651200 630651200 stopringwbot somm 6 680140801 690140801 Bearing seras 6 680140804 690140808 Jasan Stat 6 o 1 1 1 1 1 1 2 2 3 3 P 2a 3a 690117008 690117008 Faceted disc 16 690113008 690113008 Self locking nut Vip Roller 11 02 03 5 3 Roller Rings vz Aggresive J Nr NIK Lenient 11 Vip Roller 11 02 03 690150001 Cambridge smooth ring 15 850 Aggresive 690150004 Cambridge serrated ring 15 850 Aggresive 690150031 Cambridge smooth ring 18 850 Lenient 690150017 Cambridge smooth ring 18 850 Aggresive pr Designation 2 Cambridge smooth ring 21 50 Aggresive Cambridge smooth ring 21 960 Lenient Cambridge smooth ring 21 60 Aggresive Cambridge serrated ring 21 850 Aggresive Cambridge serrated ring 21 860 Lenient Cambridge serrated ring 21 860 Aggresive 690150007 Cam ring 22 0850 4 4 4 4 4 4 4 7 RER EM POR ES EE EB Es GE EE SB Eg la Vip Roller 11 02 03 5 4 Hydraulics 5 4 m and 6 3 m Pos temNo Designation ty Quick coupling Y E402 6 esozotoce Hose 14 L 3800mm 8 690206001 Fiterpugraw 4 9 90200020 Wingoyiinder70 40x600 go 2 Vip Roller 11 02 03 6 Hydraulic Diagram 6 1 Hydraul
5. ged during transport Check that the frame construction has not been damaged You should also check that the roller blocks have not been exposed to impacts which may have damaged the cast roller rings or the double sealed ball bearings Finally check that the transport wheels are tightened and OK Check the air pressure in the tyres approx 3 8 bar 55 psi 2 Specifications 3 section hydraulic wheel mounted field roller with free movability in all sections Used for rolling of stones and packing of the top soil The roller is available with a working width of 5 4 m or 6 3 m and with three different ring types Cambridge cam and Crosskill rings Technical Specifications Working Width usa ms eb gulli een 5 4 6 3m Total width folded OS a ad 5 7 6 6 m ER ee ae 3 4 3 8m Transport width e zadan RL 2 45 m Transport AA diese 1 60 m Pressure on pintle eye in transport position of total weight approx 40 Wheel assembly Standard sacz od odc a 10 0 80 x 12 8 PR Tyre pressure flache MLA UA AAA WAA Oa rh ane 3 8 bar 55 psi Reguirement for tractor hydraulics Oil pressure as AA AA A A CAR AAC min 150 bar PTOS A A 1 single acting and 1 double acting PTO Quick couplings standard AA our Sterling type E 402 Hydraulic oil The system is filled with Agip OSO 32 Cambridge 845 cm 18 1840 129 2460 Cambridge 851 cm 21 2015 129 2670 Qty Qty Ring type Rings Rings 1590 42 2120 54 3 Crosskil
6. ic Diagram for 5 4 m and 6 3 m j ttemNo Designation 1 ay 690203001 Quick coupling E402 690207901 Throttle 1 mm Pos Vip Roller 11 02 03 7 Notes SmE The design is subject to modification without notice
7. l 948 053 cm mr 1980 6 2550 Vip Roller 11 02 03 3 Operating Instructions 3 1 Attachment On delivery the roller is in transport position When the roller is attached check that the towing hook height is 400 500 mm Reverse the tractor put in and secure the draw bolt u FET ee a 400 500 mm Raise the support leg and place it in the transport fittings on top of the tail Now fit the three hydraulic hoses The roller requires one double acting and one single acting PTO Now fit the hydraulic in the tractor PTO Important Check that the male end mounted by the factory fits the female end of the tractor Now pressurise the tip cylinder so that the side sections are tipped free of the transport fittings Then the side sections are turned out by means of the wing cylinder Now the roller is hydraulically tipped into working position by means of the tip cylinder 3 2 Transport At change over for transport the roller is tipped totally backward by pressurising the tip cylinder Now pressurise the wing cylinder so that the side sections turn forward towards the stop on the transport fittings of the tail When both sides lie in parallel with the tail they are lowered down into the transport fittings by unpressurising the tip cylinder Now relieve the hydraulics totally and the roller is ready for transport Vip Roller 11 02 03 4 Maintenance A After approximately 10 hours of operation the wheels ball bea
8. rings check pawl console and stop rings shall be retightened Check hoses fittings and cylinders for any leaks and retighten B After every approximately 30 hours of operation lubricate the tip cylinder rivets and the two lubricating points of the side sections with grease C After the season clean the roller and lubricate with grease and oil The double sealed ball bearing should only be greased NOTE 1 2 strokes so that the sealing rings are not pressed out 4 1 Rolling Speed max 10 km h When turning drive in wide curves as far as possible The turning should not be performed so sharply that all roller rings cannot still rotate forward Only lower the wheels in connection with folding up for transport position Do not drive over large and earthfast stones 4 2 Lubrication After every 10 hours of operation lubricate the suspension of the individual roller sections the hinges of the outer sections on the inner section After every 30 hours of operation lubricate the vertical hinge of the inner wings the ball bearings the cylinders the hinges of the wheel frame on the chassis Once a year lubricate the support leg IMPORTANT Only lubricate the ball bearings 1 2 strokes as the sealing rings may otherwise be pushed out 11 02 03 Vip Roller 5 Spare Part List 5 1 Tail Chassis Centre Section Wheel Frame etc
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