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Operating Instructions – Synchronous Servomotors - Cont

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1. SEW EURODRIVE Driving the world _th cr a 4 a EP i se tS ow SEW EURODRIVE Driving the world EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
2. 65842axx Figure 11 KK and KKS terminal boxes 1 KK terminal box 2 KKS terminal box Power Pin Core identification Connection U U V BK WH V Black with white lettering U V W Ww W PE GN YE Green Yellow Protective earth BP brake Auxiliary fer nena ae BMV brake rectifier con BS brake controller minal con Core identification F p nection connection tacts 4a BK WH 13 3 Black with white lettering 1 2 5a 31 15 5 1 Of the three cores only cores 1 and 3 are used The brake has a standard supply voltage of DC 24 V Operating Instructions Synchronous Servomotors CMP40 100 53 Electrical Installation Connecting the motor and encoders system via terminal box BY brake Auxiliary Connection of BME terminal Core identification BMH BMK BMP BMKV apie Nae contacts BMV brake rectifiers 3a 14 1 BK WH Black with white lettering 1 2 3 13 3 5a 15 5 Signal Resolver Encoder 1 RD WH ref 1 RD COS Cosine Reference 2 BK WH ref 2 BU ref cos Reference 3 RD cos 3 YE sin Sine Cosine 4 BK cos 4 GN ref sin Reference 5 YE sin 5 VT D DATA Sine 6 BU sin 6 BK D DATA 7 7 PK GND Ground 8 8 GY Us Supply voltage 9 RD TF KTY 9 RD TF KTY Motor protection Motor protection 10 BK TF KTY 10 BK TF KTY 5 6 4
3. The servomotor has live parts during and after operation Severe or fatal injuries from electric shock e De energize all power brake and signal cables before unplugging the power or sig nal plug connector e Secure the motors against unintended power up e The motor can generate power when the shaft is rotated Do not touch the connec tor pins gt gt gt gt A WARNING The servomotor can have a surface temperature of more than 100 C during operation Risk of burns and fire e Never touch the CMP synchronous servomotor during operation or in the cool down phase once it has been switched off Operating Instructions Synchronous Servomotors CMP40 100 Inspection Maintenance General information 8 1 General information The amount of wear depends on many factors and may be high The required inspection intervals must be calculated individually in line with project planning documents from the system manufacturer INFORMATION Observe the data of the machine and system manufacturer in the machine mainte nance schedule Cleaning Connection cables Excessive dirt dust or shavings can have a negative impact on the function of servomo tors in extreme cases these factors can cause the servomotor to break down Therefore you must clean the servomotors at regular intervals after one year at the latest to ensure a sufficiently large
4. ccssseeseeeeeeeeee eee eenenneeeeeee eee eeeeenaeenesnaeeeeeeseeeeeeeeeeeseeens 21 5 1 Connector installation 0 cccccccessecceeessneeeeeeceneeeeeeeeeaeeeeeesenseeeessesneeeeeessaes 21 5 2 Wiring Information eo oaeoi nrr a aa A eR RAA Ka AS EAEE AAAA AEEA TiLa KEPA AAN 23 5 2 1 Protecting the brake control system against interference 23 5 2 2 Thermal motor protection ceeecceeceeeeeeeeeeeeeeeeeenecseeaeeeeeeeeees 23 5 3 Connecting motor and encoders system via SM SB plug connectors 24 5 3 1 Plug connector on the cable end 0 cccccceceeeeeeeeeeeeeeeeceeeeeeeeeeeeeees 24 5 3 2 Power cables and plug connectors for CMP motors n 25 5 3 3 Power cables and plug connectors for CMPZ motors 08 26 5 3 4 Dependence of mating connector on cable diameter ANd impna area an e a Aisi th tei eda ae 28 5 3 5 Feedback and forced cooling fan cable ceseeceeeeeeeeeeeteees 28 5 3 0 Prefabricated Cables gt isini aaa dd Leh det aaiae 29 5 3 7 Wiring diagrams for synchronous CMP servomotors eeee 30 5 3 8 Block diagram of brake controller for BP brake plug connectors 33 5 3 9 Block diagram of brake controller for BP brake terminal box 34 5 3 10 Block diagram of brake controller for BY brake plug connectors 36 5 3 11 Block diagram of brake controller for BY brake terminal box 39 Operating Instructions
5. e Place outer insulating sleeve flush on the inner insulating sleeve e Braided shield must protrude between cable clamp and shield ring e Braided shield must be turned in completely do not shorten it e Insert the insulator into the connector housing until the seal rests against its stop in the connector housing e Use a wrench to hold the connector housing in place and use a second wrench to tighten the screw fitting e A Fix in place Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Connecting the motor and encoders system via terminal box 5 6 Connecting the motor and encoders system via terminal box e Check the cable cross sections e Screw on the connections and PE conductors e Check the winding connections in the terminal box and tighten them if necessary INFORMATION EURODRIVE cables The core colors listed in the following tables correspond to the color code for SEW 5 6 1 Terminal box connections Motor type Power connection Encoder resolver thermal motor protection Connection Maximum connection Cable entry Connection Cable entry cross section CMP50 CMP63 Spring terminals 0 5 6 mm M25 10 mm CMP71 CMP80 M6 stud 10 mm2 M32 Spring terminals M16 CMP100 M8 stud 25
6. Synchronous Servomotors CMP40 100 General Information How to use the operating instructions 1 General Information 1 1 Howto use the operating instructions Operating instructions are an integral part of the product and contain important informa tion for operation and service They are intended for staff responsible for the assembly installation startup and maintenance of the product The operating instructions must be legible and accessible at all times Make sure that staff responsible for the plant and its operation as well as persons who work indepen dently on the unit have read the operating instructions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information contact SEW EURODRIVE 1 2 Structure of the safety notes The safety notes in these operating instructions are designed as follows Pictogram gt EJ SIGNAL woRD Type and source of danger Possible consequence s if disregarded e Measure s to prevent the danger Pictogram Signal word Meaning Consequences if disregarded Example o DANGER Imminent danger Severe or fatal injuries A WARNING Possible dangerous situation Severe or fatal injuries General danger A A CAUTION Possible dangerous situation Minor injuries Specific danger e g electric shock STOP Possible damage to property Damage to the drive system or its D en
7. Inspection Maintenance Notes on the BY brake 8 2 2 Changing the braking torque Severe or fatal injuries Risk of crushing if the drive starts up unintentionally Disconnect the motor and brake from the power supply and safeguard the system against unintentional power up before you begin Carefully observe the following steps 1 2 3 4 5 6 Remove forced cooling fan 1 if installed BR OUO N 8 9 10 70 Forced cooling fan 28 Closing caps Encoder resolver 49 Pressure plate Plug connector 50 265 brake springs Terminal box 54 Magnet Locking screws for pressure plate 304 Cover Manual brake release 1052 Machine screws Remove the cover 304 Remove encoder or resolver 2 Plug connector 3 Drive out the brake pins in the plug connector Terminal box 4 e Disconnect the brake cable If manual brake release 6 is installed e Remove it No manual brake release installed Remove closing caps 28 Loosen machine screws 1052 Carefully remove the complete magnet 54 look out for the brake cable Remove the pressure plate 49 Operating Instructions Synchronous Servomotors CMP40 100 Inspection Maintenance Notes on the BY brake 11 Change or add brake springs 50 265 see following table 12 Arrange brake springs symmetrically 13 Change pressure plate 49 if necessary see following table 14 Re ins
8. Drive Technology Drive Automation System Integration Services UMA AAA AAA EURODRIVE Operating Instructions Synchronous Servomotors CMP40 CMP100 CMPZ71 CMPZ100 Edition 07 2009 16795628 EN SEW EURODRIVE Driving the world General INfFOrMatiOn vices cc veccassd adc ceases Acccedssasaceeccds atousazecdccascacasecetccueha sepeetassdeceeddas 5 1 1 Howto use the operating instructions ce eeeeeeeeeeeneeeeeeeeneeeeeeeetaeeeeeeeeaes 5 1 2 Structure of the safety notes 22 cece cence cette tenes eeeaeeeeeaeeeeeeeeeeeaeeeteaeeees 5 1 3 Rights to claim under limited warranty cecceceeeeeeeneeeeeeeeeeeeeeeeeneeeeeeeeaes 6 TA Exclusion of IaB oare deed ett vat oe events aa aa e tater eet 6 1 5 Motor type notation raiser eaa ia a a a ee AE a EAA SEAR EE 6 Safety NOtes EA EEE EEEE EE AE E T 7 2 1 Gereral information sessar iaaii da i a i ETNA ERREAREN 7 22 target oop aen a a a E E E wantin 8 23 DeSiGnated Use erener A T OA 8 2 4 Transportation storage ccccecceeeeeeeeeneeeeeeeeeeneeeceaeeseaeeeeeaeeeseaeeeseaeeeeeeeetaas 9 2 5 Mounting installation ccccececeseeeseeeeeeeeeeeeeeeeeeeeeeseeeeeeeaeeeseaeeeeeaeeeteeeeneas 9 2 6 Electrical connection 000 2 cece eeeeeeeeeeeee eee e eee eeeeeececaaeaeeeeeeeeeeeeseeeecennaeeeeeeeeees 10 2 7 Startup Operation ceceeceeeceeeeeeeneeeeeeeeeeeeeeeeeaeeeeeeeeseaeeeseeeeeeeeeseaeeeeneeeees 10
9. Q 1500 1000 500 100 50 0 50 100 150 200 250 300 350 T PC 63578axx Figure 13 Resistance of the KTY sensor depending on the motor temperature For detailed information on connecting the KTY sensor refer to the contact assignments of resolver encoder cables Observe the correct polarity Operating Instructions Synchronous Servomotors CMP40 100 55 Electrical Installation VR forced cooling fan 5 8 VR forced cooling fan The synchronous servomotors size CMP50 CMP100 can be equipped with a VR forced cooling fan as an option INFORMATION The forced cooling fan can only be used up to a maximum oscillation and shock load of 1g Mechanical installation Mounting the fan guard for the VR forced cooling fan Motor Screws Tightening torque CMP50 CMP63 M4 x 8 self tapping 4Nm CMP71 M6 x 20 4 Nm CMP80 CMP100 M8 x 20 10 Nm 1 Additional Loctite thread lock fluid 53865AXX Figure 14 CMP63 synchronous servomotor with forced cooling fan Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation VR forced cooling fan Electrical connection A CAUTION Starting up the fan before it is installed Risk of injury due to rotating parts e The fan may only be started up once it is installed The VR forced cooling fan is only available for 24 V DC voltage e
10. 1 Connector size 1 1 5 4 mm e B Connector size 1 5 6 16 mm e M Motor e B Brakemotor Connector Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Connecting motor and encoders system via SM SB plug connectors 5 3 2 Power cables and plug connectors for CMP motors Cable type Connec Thread Cable cross section Part number tor type size Prefabricated Spare power olud cables P p plug SM11 4x 1 5 mm 0590 4544 0198 6740 SM12 M23 4x 2 5 mm2 0590 4552 0198 6740 SM14 4x4 mm 0590 4560 0199 1639 Motor cable SMB6 4x6 mm 1335 0269 1334 9856 SMB10 M40 4 x 10 mm 1335 0277 1334 9864 Fixed SMB16 4x 16 mm 1335 0285 1334 9872 installation SB11 4x 1 5 mm2 2x 1mm 1335 4345 0198 6740 SB12 M23 4x 2 5 mm 2x 1mm 1335 4353 0198 6740 Brakemotor SB14 4x4 mm 2 2x 1mm 1335 4361 0199 1639 cable BP 5 5 brake SBB6 4x6mm2 2x 1 5mm 1335 0196 1334 9856 SBB10 M40 4x10 mm 2x 1 5 mm 1335 0218 1334 9864 SBB16 4x 16 mm 2x 1 5 mm 1335 0226 1334 9872 SM11 4x 1 5 mm2 0590 6245 0198 6740 SM12 M23 4x 2 5 mm 0590 6253 0198 9197 SM14 4x4 mm 0590 4803 0199 1639 Motor cable 7 SMB6 4x 6mm 1335 0293 1334 9856 SMB10 M40 4 x 10 mm 1335 0307 1334 9864 Cable carrier SMB16 4 x 16 mm 1335 0315 1334 9872 installation SB11 4x 1 5 MM 2x 1mm 1335 4388 0198 9197 SB12 M23 4x 2 5mm
11. 2 8 Inspection MAINtENANCE cceceeeee eee eeeeteeeeeeeeteeeeeeaeeeteeeeteaeeeteaeeeeneeeees 10 2 9 IDISPOSAD OE ce E E E AEE E A E E AT A A E 10 Scope of Delivery and Unit DeSign cscsceeceeeessceneeeeeseeeeesessceeneeseeeeenenss 11 3 1 Nameplate and unit designation sssesseeeeseisseserrsseriirtsetinrnneriinnnnrinnnnernnn 11 3 1 1 Nameplate on the servomotor cccccceceeeeeeeeeeeeeeencecaeeeeeeeeeeeeees 11 3 1 2 Unit designation of a ServomOotor ssssssesssieesensseestrerrrrnrrnrreneenreereet 13 3 1 3 Serial NUMDEN asinine atia e dedddedc eaves dadeeess 13 3 2 Structure of the synchronous CMP Servomotor cccccsesseeeeessseeeeessees 14 Mechanical Installation sinaoni ae raana at raea aaa aaa anapesa eaaa aan de aaka enis 17 4 1 Required tools reSOUrCeS cccceeeeeeeeeneeeeeeeeecaeeeeeaeeeseaeeeseaeeeseeeeteneeetennees 17 4 2 Before you Start i0 c s ces ete edicts aedh eed S E TE ASE 17 4 3 Preliminary WOrk ccro ac e aa EE i a E E a A 17 4 3 1 Long term storage Of Servomotors ssseseeeessseerirssseerrsssteerrsssrerrrssnt 18 4 3 2 Insulation resistance too lOW ccccccecceeeeeeeeeeeeeeeceeceeeeeeeeeeeteeeneees 18 4 4 Installing the MOtOr cece eee eeeeeeeeeeee eee eeeeeeeeeeeeecaaaeeeeeeeeeeeeeeeeeneeeneaeees 19 4 5 Installation tolerances cccccccceeeeceeeeeeeeeeeeeeeeeeeeeecceaaeeeeeeeeeeeeeeeeeseenneaeees 20 Electrical Installation
12. 42 1 47 18 5 13 8 12 8 8 78 CMP80M 18 7 13 4 62 6 69 27 19 3 16 5 11 9 CMP80L 27 5 18 7 107 107 44 30 21 4 18 1 CMP100S 25 5 19 6 68 3 73 36 27 5 19 8 19 34 CMP100M 31 21 8 108 102 47 33 24 8 26 25 CMP100L 47 32 3 178 8 167 70 48 34 6 40 CMP40S 0 5 1 2 1 9 6 1 le 0 1 CMP40M 0 8 0 95 3 8 6 0 1 6 0 15 CMP50S 1 3 1 32 5 2 7 0 IET 1 7 2 3 0 42 CMP50M 2 4 2 3 10 3 13 1 3 5 3 35 3 3 0 67 CMP50L 3 3 3 15 15 4 19 5 4 8 4 6 4 1 0 92 CMP63S 2 9 3 05 11 1 18 3 4 4 2 4 0 1 15 CMP63M 5 3 5 4 21 4 32 4 7 5 7 6 5 7 1 92 CMP63L 7 1 6 9 30 4 41 4 10 3 10 7 5 2 69 4500 CMP71S 6 4 eS 19 2 38 8 7 9 9 7 3 04 CMP71M 9 4 10 9 30 8 57 13 7 15 9 8 4 4 08 CMP71iL 13 1 14 1 46 9 87 21 22 5 11 4 6 18 CMP80S 13 4 15 3 42 1 73 18 5 21 12 8 8 78 CMP80M 18 7 20 1 62 6 103 27 29 16 5 11 9 CMP80L 27 5 27 8 107 159 44 44 5 21 4 18 1 CMP100S 25 5 30 68 3 111 36 42 5 19 8 19 34 CMP100M 31 33 1 108 154 24 8 26 25 CMP100L 47 48 4 178 8 251 34 6 40 CMP40S 0 5 1 2 1 9 6 1 1 3 0 1 CMP40M 0 8 ied 3 8 6 9 1 6 0 15 CMP50S 1 3 1 7 5 2 9 0 1 7 2 2 2 3 0 42 CMP50M 2 4 3 10 3 17 1 3 5 4 4 3 3 0 67 CMP50L 3 3 4 2 15 4 26 4 8 6 1 4 1 0 92 CMP63S 2 9 3 9 11 1 23 4 4 5 4 4 0 1 15 6000 CMP63M 5 3 6 9 21 4 41 4 7 5 9 8 5 7 1 92 CMP63L 7 1 9 3 30 4 55 8 10 3 13 5 7 5 2 69 CMP71S 6 4 9 6 19 2 50 8 7 13 1 7 3 04 CMP71M 9 4 14 7 30 8 76 13 7 21 5 8 4 4 08 CMP71L 13 1 18 8 46 9 115 21 30 11 4 6 18 CMP80S 13 4 20 42 1 95 18 5 27 5 12 8 8 78 CMP80M 18 7 26 4 62 6 135 27 38
13. AAEE A AEAN AET A 64 7 1 Malfunctions of the Servomotor esssssssssrresesrnressennnsnterunnnrenunnntennnnesennnnennna 64 7 2 Malfunctions of the servo inverter nnnnnnnneesssreerenrsesssssssrnrnnrnrnrrnrnrnrrrnne 64 7 3 Malfunctions of the Brake eesepieaiserte asn eena e aa eiaa SESE 65 Inspection Maintenane ccceseccesseeeeeeeeeeseeeeeneeeeesseaeseeeeeesesaeseseeeeeeseeseaneeneneees 66 8 1 General information cccccccccessceceeseeseeeeeecsneeeesecenaeeeeeesseeeeessenieeeeenesaes 67 8 2 Notes on the BY brake aran ians E S a E 68 8 2 1 Changing the brake disks aaaeessseeessseeseesrresssserresersrnesssnnnesrnnnneserennne 68 8 2 2 Changing the braking torque sesssseessssieesssrrreserernresrinnresernnneaersennes 70 8 2 3 Change the Magnet eccececeeeeeeeeeeteeeeeeeteeeeeeeeeneeeeeertnaeeeeee 72 8 2 4 Manual brake release ccceeeeeeeeeeececeeceeceeeeeeeeeeeeeeseeessesasaeeeeeees 73 8 2 5 Retrofitting the manual brake release eect eeeeeeeeeeetetteeeeeeeee 74 Technical Data of CMP and CMPZ Servomoto s ccsssecceesesseeeeeeeteseneeeees 75 9 1 Key to the data tables 0 0 ie cecneeeeeeeneeeeeeeeeeeeeeeenaeeeeeeeeaeeeeeeeenaaeeeeeeeaaes 75 9 2 Technical data Synchronous CMP BP Servomotols cccccssseeeeeeenees 76 9 3 Technical data Synchronous CMPZ BY Servomotols ccccceesteeeeeenees 78 1OWndex 232 hcchiee ee ties Si ace dia eee 80 Operating Instructions
14. Power connection in the terminal box of CMP71 100 1 6 2 3 4 7 5 8 56927AXX Figure 12 Power connection in the terminal box 1 Terminal stud 5 Terminal board 2 Upper nut 6 Customer s cable 3 Washer 7 Lower nut 4 Motor cable 8 Lock washer For designing the terminal box positions 4 6 and 7 are regarded as current carrying 54 Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Thermal motor protection 5 7 Thermal motor protection STOP Due to the low thermal time constants of the winding thermal motor protection for CMP40 CMP71S motors is only possible when in addition to a temperature sensor a current monitoring device It effective current monitoring or a motor model for ther mal protection as installed in SEW servo systems is activated Complete motor protection at full motor utilization is only ensured if the signals are eval uated by SEW EURODRIVE inverters KTY84 130 temperature sensor STOP Possible damage to the temperature sensor and the motor winding Use test currents lt 3 mA in the circuit of the KTY since high self heating of the temper ature sensor can damage its insulation and the motor winding It is essential to observe the correct connection of the KTY to ensure correct evaluation of the temperature sensor Typical characteristic curve of KTY 3000 2500 2000 R
15. Synchronous Servomotors CMP40 100 5 4 Assembly of plug connectors for resolver HIPERFACE w ceceseseeseeeeees 43 5 4 1 Scope of delivery signal plug Connectors ceeeeeteeeeeeteeeee eee 43 5 4 2 Assembly notes for signal plug connectors cc eeeeeeeeeeeeteeeeeeteee 44 5 5 Power connector assembly 0 0 0 eeeeeeeeeeeeneeeeeeeeeneeeeeeeeaeeeeeeeenaeeeeeeeneeeeeeeeaas 46 5 5 1 Scope of delivery of SM SB power plug connectors 06 46 5 5 2 Assembly notes for SM1 SB1 power connectors s es 47 5 5 3 Assembly notes for SMB SBB power connectors s es 49 5 6 Connecting the motor and encoders system via terminal DOX 0 ee 51 5 6 1 Terminal box connections 20 eee eee etter eter eetteeeeeeteaeeeeeeettaeeeeenee 51 5 6 2 Connection of CMP50 and CMP638 c ceeeceeeeeeeeeeeeeeeteeeteeeeeees 51 5 6 3 CMP71 CMP100 Connection 0 eceeeeeeeeeteeee ee rani nke aari 53 5 6 4 Power connection in the terminal box of CMP71 100 ee 54 5 7 Thermal motor protection ois siias iini ea n ia aa a aR itri iA 55 5 8 VR forced Cooling Taise erei a a R e a are aea a a a eS 56 5 9 Connecting the BP brake sesssiseseiessreesireeriisrrserissrirnsinsernnstnntstnnnnnnena 58 5 10 Connecting the BY Drake ssessisesieesreesirserirsrrssrissrirtnrinssrnnstintsrnnnnnnena 60 SEAL a A E EEE E EE E EE A E 63 6 1 Prerequisites for StartUp erroe E E AEE DU 63 MalfUn CtIOMS sarren enen ra na
16. and damage to property The operator must make sure that the basic safety notes are read and observed Make sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them If you are unclear about any of the informa tion in this documentation or if you require further information please contact SEW EURODRIVE 2 1 General information Servomotors gearmotors and gear units may have live uninsulated in case of open connector terminal boxes and sometimes moving or rotating parts as well as hot sur faces during operation Severe or fatal injuries All work related to transportation storage setup mounting connection startup maintenance and repair may only be carried out by qualified personnel in strict ob servation of The relevant detailed operating instructions The warning and safety signs on the motor gearmotor All other project planning documents operating instructions and wiring diagrams related to the drive The specific regulations and requirements for the system National regional regulations governing safety and the prevention of accidents e Never install damaged products e Immediately report any damages to the shipping company Removing the required protection cover or the housing without authorization improper use as well as incorrect installation
17. and brakemotor Cable type Cable cross FI type Part number section Prefabricated Signal cables connector Fixed MOVIDRIVE 0199 4875 installation MOVIAXIS 1332 7429 E ee 5 x2 x 0 25 mm2 0198 6732 Cable cariar MOVIDRIVE 0199 3194 installation MOVIAXIS 1332 7437 Fixed MOVIDRIVE installation Hiperface MOVIAXIS 13424399 6 x 2 x 0 25 mm 0198 6732 Cable carrier cable MOVIDRIVE HAREA installation MOVIAXIS The complete connector service pack always includes the following parts Feedback connector Insulation inserts e Socket contacts Extension cables for power and feedback cables are listed in the Synchronous Servomotors catalog Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Connecting motor and encoders system via SM SB plug connectors Forced cooling fan cable Cable type Cable cross section Part number Fixed installation Cable carrier installation Forced cooling fan cable 3x 1mm 0198 6341 3x 1mm 0199 560X Extension cables for forced cooling fan cables are listed in the Synchronous Servomo tors catalog 5 3 6 Prefabricated cables Prefabricated cables are available from SEW EURODRIVE to connect the SM SB plug connector system For information on the prefabricated cables refer to the Synchro nous Servomotors cat
18. area for heat emission Insufficient heat emission can have unwanted consequences The bearing service life is reduced through operation at impermissibly high temperatures bearing grease de grades Check connection cables for damage at regular intervals and replace if necessary The servomotor has live parts during and after operation Severe or fatal injuries from electric shock e De energize all power brake and signal cables before unplugging the power or sig nal plug connector e Secure the motors against unintended power up e The motor can generate power when the shaft is rotated Do not touch the connec tor pins Do not perform temporary repairs on the connection cables When the cable jacket is defective no matter how small the fault shut down the system immediately and replace the cables Operating Instructions Synchronous Servomotors CMP40 100 67 Inspection Maintenance Notes on the BY brake 8 2 Notes on the BY brake 8 2 1 Changing the brake disks When replacing the brake disk check the other removed parts as well and replace them if need be WE DANGER Risk of crushing if the drive starts up unintentionally Severe or fatal injuries e Disconnect the motor and brake from the power supply and safeguard the drive against unintentional power up before you begin e Carefully observe the following steps 5 49 1 Forced cooling fan
19. arot 10 5 During startup 63 General information sssrinin 5 A G GV a Ss coed cee Safety oes csr iara bei a T E P Electrical CONNECTION cseeeeeeeeeeeeeeeeeees 10 57 Piua connectors Electrical installation ccccecceeeeeeeeeeeeeeeeeees 21 g Example Assembly notes 22 cc cceeceeeeeeettteeeeeeeeeeetteeeees 44 Nameplate 11 Scope of delivery sssssseessesessessssserrrrrennee 43 Exclusion liabilit UREN E T Se 6 Power cables for CMP motors seses 25 AP er ee agente Power cables for CMPZ motors ssec 26 F Power connectors Feedback and forced cooling fan cable 28 Assembly tawingem sidney E ET 46 Forced cooling fan retrofit set 57 Prefabricated CADIES EE E AET 29 Forced cooling fan VR u cceccccseeessesesssseseseetetenes 56 Preliminary WOrK cccccceeeeeeeeeeeeeeeeneeeeeeeeeees 17 I R Important notes ci cence cu ttt ners ars Duandiaeencs 5 Retrofit set for manual brake release 74 Information Rights to claim under limited warranty 6 WING ehe N tate 23 INSPOCHON aticdedd cveepiititesce de azeeeversveusiggenanetineeeited 66 Inspection intervals cccccceeeeeeeeeeeeeteeeeeeees 67 Installation FIO CHICAL sorrento aieas 21 MO CHANICAL 0 eeeeeecccccceeeeeeeeeeeeeeeeeeeteeeeeeteeeeeees 17 80 Operating Instructions Synchronous Servomotors CMP40 100 Index S Safety NOTES acei e a e Eae RaR ee 7 DI O E EE T E 10 Electrical connectio
20. cable insulation off the end of the cable 3 Fold back the braided shield and fan it out 4 e Shorten the power leads U V W U V W Power Shorten the PE lead GN YE e Do not shorten leads 1 2 3 Crimping tools a mm2 HO Signal 0 36 2 6 70 Signal 1 5 4 59 PE 6 10 51 16 51 1 5 4 68 Power 6 10 50 16 50 5 e Pull the shield ring over the leads with the opening facing the cables Strip insulation of leads U V W and PE Strip insulation off the leads 1 2 3 6 e Insert the positioning tool in the crimping tool until the marking color appears in the view window A appears see table below e Set the press thickness B on the crimping tool Crimping Positioning Litz wire tool part a mm tool pA number Part number 1 2 3 016 243 0 0 35 4 019 2457 Blue BU U V W and PE 029 461 65 1 5 4 032 560 65 Blue BU UVW 029 461 65 6 10 03256065 Green GN and PE Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Power connector assembly e Insert a lead with socket contact in the crimping tool and press the tool fully together The tool then opens automatically e Repeat this procedure for each lead in accordance with the table in step 6 e Open the insulating sleeve e Insert the socket contacts into the insulator as shown in the wiring diagram in section 5 3 4 e Close the insulating sleeve until it clicks shut
21. circumstances Assumed cause Operating Instructions Synchronous Servomotors CMP40 100 Malfunctions of the brake Malfunctions qu 7 3 Malfunctions of the brake Brake BP Malfunction Possible cause Remedy Brake does not release Brake connected incorrectly Check brake connection Max permitted working air gap exceeded because brake lining worn down Consult SEW EURODRIVE e Replace the motor Incorrect voltage at brake control unit e g voltage drop in the supply cable gt 10 Check voltage at motor connection Ensure correct connection voltage check cable cross section Brake coil has interturn short circuit or a short circuit to frame Consult SEW EURODRIVE Motor does not brake Brake lining worn Consult SEW EURODRIVE e Replace the motor Incorrect braking torque Consult SEW EURODRIVE e Replace the motor Noises squeaking in vicinity of brake Brake parameters set incorrectly in the inverter Check brake release and application times BY brake Malfunction Possible cause Remedy Brake does not release Brake control unit failed Install a new brake control system check internal resistance and insulation of brake coil check switch gear Brake connected incorrectly Check brake connection Max permitted working air gap exceeded because brake lining worn down Consult SEW EURODRIVE Brake disk
22. connectors for resolver HIPERFACE 5 4 Assembly of plug connectors for resolver HIPERFA CE 5 4 1 Scope of delivery signal plug connectors The following parts are supplied for assembling resolver HIPERFACE plug connec tors The SEW part number is 198 673 2 54715AXX 1 Screw fitting 2 Seal with strain relief B Shield ring 4 Socket contacts 5 Insulating sleeve 6 Insulator 7 Connector housing INFORMATION Hold the cable firmly in place when tightening the cable and the connector Operating Instructions Synchronous Servomotors CMP40 100 43 44 Electrical Installation Assembly of plug connectors for resolver HIPERFACE 5 4 2 Assembly notes for signal plug connectors _ el oe Le Pull the screw fitting and seal with strain relief 31 mm over the cable Strip 28 mm of cable insulation off the end of the cable Fold back the braid shield and fan it out Strip 6 mm insulation off the leads Push the socket contacts onto the ends of the leads Insert the small diameter positioning tool SEW part number 019 244 9 into the crimping tool until the green mark appears in the view window A Set the press thickness B to 24 on the crimping tool Insert a lead with socket contact in the crimping tool and press the tool fully together The tool then opens automati cally Repeat this procedure for each lead
23. mm 1335 0293 1334 9856 SMB10 M40 4 x 10 mm 1335 0307 1334 9864 Cable carrier SMB16 4 x 16 mm 1335 0315 1334 9872 installation SB11 4x 1 5 MM 3 x1 mm 1335 4302 0198 9197 SB12 M23 4x 2 5 mm 3 x1 mm 1335 4310 0198 9197 Brakemotor S5B14 4x4mm 3x1 mm 1335 4329 0199 1639 cable for BY 3 7 brake SBB6 4 x 6 mmf 3x 1 5 mm 1335 0153 1334 9856 SBB10 M40 4 x 10 mm 3 x 1 5 mm 1335 0161 1334 9864 SBB16 4 x 16 mm 3 x 1 5 mm 1335 0188 1334 9872 The complete connector service pack always includes the following parts Extension cables for power cables are listed in the Synchronous Servomotors catalog Power connector Insulation inserts Socket contacts Operating Instructions Synchronous Servomotors CMP40 100 27 Electrical Installation Connecting motor and encoders system via SM SB plug connectors 5 3 4 Dependence of mating connector on cable diameter and crimping area 5 3 5 Feedback and forced cooling fan cable Feedback cable 28 SM1 SB1 connector type Crimping area U V W PE Cable crimping diameter mm2 mm 01986740 0 35 2 5 9 14 01989197 0 35 2 5 14 17 01991639 2 5 4 14 17 SMB SBB connector type Crimping area U V W PE Cable crimping diameter mm2 mm 13349856 1 5 10 9 16 13349864 1 5 10 16 5 25 13349872 6 16 16 5 25 The connector service packs also contain the brake pins so that no difference needs to be made between motor
24. mm M40 1 Connection without conductor end sleeve 5 6 2 Connection of CMP50 and CMP63 ajsalnol o 8 IZ I6 I5 14 13112 1 65841axx Figure 10 KK terminal box Operating Instructions Synchronous Servomotors CMP40 100 51 Electrical Installation Connecting the motor and encoders system via terminal box Power Pin Core identification Connection U U V BK WH V Black with white lettering U V W Ww WwW PE GN YE Green Yellow Protective earth BP brake puxillary Par BMV brake rectifier BS brake controller terminal Core identification 3 connection connection contacts 4a BK WH 13 3 5a Black with white lettering 1 2 3 15 5 The brake has a standard supply voltage of DC 24 V Signal Resolver Encoder 1 RD WH ref 1 RD COS Cosine Reference 2 BK WH ref 2 BU ref cos Reference 3 RD COS 3 YE sin Sine Cosine 4 BK cos 4 GN ref sin Reference 5 YE sin 5 VT D DATA Sine 6 BU sin 6 BK D DATA 7 7 PK GND Ground 8 8 GY Us Supply voltage 9 RD TF KTY 9 RD TF KTY Motor protection Motor protection 10 BK TF KTY 10 BK TF KTY Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Connecting the motor and encoders system via terminal box 5 6 3 CMP71 CMP100 connection
25. s values arithmetic mean value at DC 24 V Use suitable measuring instruments for current measurements BY2 BY4 BY8 Max braking torque Nm 20 40 80 Braking power W 30 40 50 Inrush current ratio Ip ly 6 6 5 7 Rated voltage Vy ly le ly le ly Ic Vac Vpc Aac Apc Aac Anc Aac Anc 24 1 4 1 6 2 1 110 99 121 0 47 0 63 0 8 230 218 243 0 21 0 28 0 355 400 380 431 0 12 0 16 0 2 460 432 484 0 11 0 14 0 18 ly Holding current r m s value in the supply cable to the SEW brake rectifier Ig Direct current with direct DC voltage supply VN Rated voltage rated voltage range Resistance values of BY brake coils BY2 BY4 BY8 Max braking torque Nm 20 40 80 Braking power W 30 40 50 Rated voltage Vy R R R R R R v vV B T B T B T A BE 2 2 22 92 Q 2 24 3 9 18 85 2 6 13 91 1 9 11 05 110 99 121 12 3 59 6 8 1 43 98 6 34 94 230 218 243 61 6 298 7 40 6 220 4 30 1 175 1 400 380 431 194 8 944 6 128 4 697 95 2 553 7 460 432 484 245 2 1189 1 161 6 877 4 119 8 697 1 Rg Resistance of accelerator coil at 20 C Rr Coil section resistance at 20 C VN Rated voltage rated voltage range Operating Instructions Synchronous Servomotors CMP40 100 62 Electrical Installation Connecting the BY brake Connection of resistance coils Auxiliary
26. supply with DC 24 V 64840axx 5 3 11 Block diagram of brake controller for BY brake terminal box BME brake rectifier Cut off in the AC circuit normal application of the brake BME HN Ho Hs HSL 14 15 GD D EE E Uac kojil llI N IIS Nae i Operating Instructions Synchronous Servomotors CMP40 100 39 40 Electrical Installation Connecting motor and encoders system via SM SB plug connectors Cut off in the DC and AC circuits rapid application of the brake BME HN Ho Hs HL 14 15 Bal bal 1 K12 1 E 3 Uac z Sill 6il T 8 9 10 BMP brake rectifier Cut off in the DC and AC circuits rapid application of the brake integrated voltage relay BMP Bal bal Sq K12 1 2 3 Uac 4 5 A FA eai 8 I 9 I Ao a Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Connecting motor and encoders system via SM SB plug connectors BMH brake rectifier Cut off in the AC circuit norma
27. the brake pins of the plug connector 5 Terminal box 4 e Disconnect the brake cable 6 If manual brake release 6 is installed e Remove it 7 No manual brake release installed e Remove closing caps 28 8 Loosen machine screws 1052 9 Carefully remove the complete magnet 54 look out for the brake cable 10 Install magnet 54 for plug connector After threading the leads through the brake endshield crimp the pins onto the leads 11 Re install the brake components 12 If manual brake release 6 is required e Install it see illustration in chapter Retrofitting the manual brake release on page 74 13 No manual brake release installed e Install closing caps 28 14 Calibrate the encoder or resolver 2 15 Install the cover 304 16 Install forced cooling fan 1 if required Operating Instructions Synchronous Servomotors CMP40 100 Inspection Maintenance Notes on the BY brake 8 2 4 Manual brake release In brakemotors with HR option Brake with self reengaging manual brake release you can release the brake manually using the provided lever The following table specifies the actuation force required at maximum braking torque to release the brake by hand The values are based on the assumption that you operate the lever at the upper end Brake type Motor size Actuation force Fu N BY2 CMPZ71 50 BY4 CMPZ80 70 BY8 CMPZ100 90 65823AXX Operating Instr
28. trial and commercial systems Motor loads other than those specified and areas of ap plication other than industrial and commercial systems should only be used after con sultation with SEW EURODRIVE The CMP and CMPZ synchronous servomotors meet the requirements of the low volt age directive 2006 95 EC Do not take the unit into operation until you have established that the end product complies with the EC Machinery Directive 98 37 EC You must observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation Operating Instructions Synchronous Servomotors CMP40 100 Safety Notes Transportation storage 2 4 Transportation storage Follow the instructions on transportation storage and proper handling Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery Inform the shipping company immediately If you no tice any transport damage do not startup the motor but contact the SEW EURODRIVE Service Remove securing devices used for transportation prior to startup Tighten installed transportation eyebolts They are designed to only carry the weight of the motor gearmotor do not attach any additional loads The installed lifting eyebolts comply with DIN 580 The loads and regulations specified in this standard must always be observed If the gearmotor has 2 sus pension eye lugs or lifting eyebolts th
29. via the BMV brake relay or a customer relay with varistor overvoltage protection If the system complies with the specifications for direct brake control a BP brake can also be controlled directly via the brake output of a MOVIAXIS servo inverter However the brakes of motors CMP80 and CMP100 can never be directly connected to MOVIAXIS For detailed information refer to the MOVIAXIS Multi Axis Servo In verter project planning manual BMV brake rectifier 24 Voc 24 Voc 24 Voc 24 Voc 64842axx Connection 1 2 Energy supply Connection 3 4 Signal inverter BS brake controller 64858axx Operating Instructions Synchronous Servomotors CMP40 100 34 Electrical Installation Connecting motor and encoders system via SM SB plug connectors Direct 24 V brake supply 24 Voc 64859axx The brake must be protected from overvoltage e g by a varistor protection circuit in the following cases e Operation on non SEW inverters If the brake is not directly supplied from the SEW inverter 5 3 9 Block diagram of brake controller for BP brake terminal box BMV brake rectifier CMP50 CMP63 Ballo NS Z EIS I4 312 I K12 bd 24 Voc 24 Voc Connection 1 2 Energy supply Connection 3 4 Signal inverter Operating Instructions Synchronous Servomotors CMP40 100 Electrical Ins
30. 0034 Motor Mo9 4 Nm Io 109 Permanentmagnet nN 0 4500 ymin I max57 0 IP 65 Usys 400 V Iso Kl F Bremse 24 Vbr14 Nm ohne BMV IMB5 kg 10 000 1333 930 3 11 Umrichterbetrieb Made in Germany 65851ade Figure 1 Nameplate on the CMP synchronous servo brake motor Operating Instructions Synchronous Servomotors CMP40 100 11 es 12 Scope of Delivery and Unit Design Nameplate and unit designation 76646 Bruchsal Germany SEW EUROMRIMLs C CMP71M BP KY AKOH SB1 01 1222143417 0001 09 TAL Motor Mo9 4 NmVTIo 10 9 AIP 65 E199357 nN 0 4500mm Imax57 0 A MLO3 Usys 400 V Ins CL F 3 Phase TENV Brake 24 Vbr14 Nm without BMV IMB5 kg 10 000 1342 168 9 11 Inverter duty motor Made in Germany 65852aen Figure 2 Nameplate on the CMP synchronous servo brakemotor with UL and CSA approvals 58810axx Figure 3 Location of the nameplate Operating Instructions Synchronous Servomotors CMP40 100 Scope of Delivery and Unit Design 3 Nameplate and unit designation 3 1 2 Unit designation of a servomotor CMP Z 71S IBY IHR IKY RH1M MNR ISB1 Motor option adjustable right angle connector radial connector terminal box terminal box with signal connector e SM motor see also page 24 e SB brakemotor see also page 24 KK CMP50 63 71 100 e KKS CMP71 100 Motor option forced cooling fan CMP50 100 Motor feedback resolver e RH1M Motor option ab
31. 16 5 11 9 CMP80L 27 5 37 6 107 215 21 4 18 1 Operating Instructions Synchronous Servomotors CMP40 100 Technical Data of CMP and CMPZ Servomotors Technical data Synchronous CMP BP servomotors nn eee Ly Ry Upo cold Mpmot Jbmot Mp1 Mp2 min mH Q M kg 104 kgm Nm CMP40S 23 11 94 27 5 1 7 0 13 0 95 CMP40M 46 19 93 56 2 0 0 18 0 95 CMP50S 71 22 49 86 2 9 0 48 3 1 4 3 CMP50M 38 5 9 96 90 3 9 0 73 4 3 3 1 CMP50L 30 5 7 42 98 4 7 0 98 4 3 3 1 CMP63S 36 5 6 79 90 5 0 1 49 y 9 3 CMP63M 22 3 56 100 6 7 2 26 9 3 7 CMP63L 14 2 2 07 100 8 5 3 03 9 3 1 3000 CMP71S 15 7 1 48 87 5 9 3 44 7 14 CMP71M 9 7 0 81 85 10 4 4 5 14 I CMP71L 7 3 0 56 96 13 4 6 6 14 7 CMP80S 7 2 0 54 91 16 8 10 04 16 31 CMP80M 5 0 345 94 20 5 13 16 31 16 CMP80L 3 35 0 21 99 24 4 19 36 31 16 CMP100S 3 9 0 215 88 22 8 21 34 24 47 CMP100M 3 05 0 142 95 5 27 8 28 25 47 24 CMP100L 1 9 0 081 98 37 6 42 47 24 CMP40S 23 11 94 27 5 1 7 0 13 0 95 CMP40M 46 19 93 56 2 0 0 18 0 95 CMP50S 37 11 61 62 2 9 0 48 3 1 4 3 CMP50M 20 5 5 28 66 3 9 0 73 4 3 3 1 CMP50L 14 6 3 57 68 4 7 0 98 4 3 3 1 CMP63S 18 3 3 34 64 5 0 1 49 7 9 3 CMP63M 9 8 1 48 67 6 7 2 26 9 3 7 CMP63L 7 2 1 07 71 8 5 3 03 9 3 7 4500 CMP71S 7 1 0 72 59 9 3 44 7 14 CMP7
32. 1M 4 55 0 385 58 10 4 4 5 14 7 CMP71L 3 25 0 24 64 13 4 6 6 14 7 CMP80S 3 05 0 22 59 16 8 10 04 16 31 CMP80M 2 25 0 148 63 20 5 13 16 31 16 CMP80L 1 54 0 085 67 24 4 19 36 31 16 CMP100S 1 68 0 086 58 22 8 21 34 24 47 CMP100M 1 32 0 058 63 27 8 28 25 47 24 CMP100L 0 84 0 038 65 37 6 42 82 47 24 CMP40S 23 11 94 27 5 1 7 0 13 0 95 CMP40M 34 14 95 48 5 2 0 0 18 0 95 CMP50S 22 5 7 11 48 5 2 9 0 48 3 1 4 3 CMP50M 12 3 21 50 5 3 9 0 73 4 3 3 1 CMP50L 8 2 1 91 51 4 7 0 98 4 3 3 1 CMP63S 11 2 2 1 50 5 0 1 49 7 9 3 6000 CMP63M 5 9 0 92 52 6 7 2 26 9 3 7 CMP63L 4 0 62 53 8 5 3 03 9 3 7 CMP71S 4 15 0 395 45 9 3 44 7 14 CMP71M 2 55 0 205 43 5 10 4 4 5 14 7 CMP71L 1 84 0 145 48 13 4 6 6 14 7 CMP80S 1 8 0 136 46 CMP80M 1 3 0 087 48 CMP80L 0 84 0 051 50 Operating Instructions Synchronous Servomotors CMP40 100 77 Technical Data of CMP and CMPZ Servomotors Technical data Synchronous CMPZ BY servomotors 9 3 Technical data Synchronous CMPZ BY servomotors System voltage 400 V Ny Motor Mo lo Mpk Imax Movr love m Jmot min Nm A Nm A Nm A kg 10 kgm CMPZ71S 6 4 4 9 19 2 25 8 7 6 7 8 6 11 02 CMPZ71M 9 4 7 5 30 8 39 13 7 10 9 10 12 07 CMPZ71L 13 1 9 4 46 9 58 21 15 1 13 14 17 CMPZ80S 13 4 10 42 1 47 18 5 13 8 15 8 30 88 3000 CMPZ80M 18 7 13 4 62 6 69 27 19 3 19 5 34 CMPZ80L 27 5 18 7 107 107 44 30
33. 24 4 40 21 CMPZ100S 25 5 19 6 68 3 73 36 27 5 24 2 84 99 CMPZ100M 31 21 8 108 102 47 33 29 2 91 9 CMPZ100L 47 32 3 178 8 167 70 48 39 105 65 CMPZ71S 6 4 7 3 19 2 38 8 7 9 9 8 6 11 02 CMPZ71M 9 4 10 9 30 8 57 13 7 15 9 10 12 07 CMPZ71L 13 1 14 1 46 9 87 21 22 9 13 14 17 CMPZ80S 13 4 15 3 42 1 73 18 5 21 15 8 30 88 4500 CMPZ80M 18 7 20 1 62 6 103 27 29 19 5 34 CMPZ80L 27 5 27 8 107 159 44 44 5 24 4 40 21 CMPZ100S 25 5 30 68 3 111 36 42 5 24 2 84 99 CMPZ100M 31 33 1 108 154 29 2 91 9 CMPZ100L 47 48 4 178 8 251 39 105 65 CMPZ71S 6 4 9 6 19 2 50 8 7 13 1 8 6 11 02 CMPZ71M 9 4 14 7 30 8 76 13 7 21 5 10 12 07 6000 CMPZ71L 13 1 18 8 46 9 115 21 30 13 14 17 CMPZ80S 13 4 20 42 1 95 18 5 27 5 15 8 30 88 CMPZ80M 18 7 26 4 62 6 135 27 38 19 5 34 CMPZ80L 27 5 37 6 107 215 24 4 40 21 Operating Instructions Synchronous Servomotors CMP40 100 Technical Data of CMP and CMPZ Servomotors Technical data Synchronous CMPZ BY servomotors ay Motor Ly R4 Upo cold Mpmot Yomot Mp1 Mp2 min mH Q M kg 10 kgm Nm CMPZ71S 15 7 1 48 87 5 11 2 12 74 14 10 CMPZ71M 9 7 0 81 85 12 6 13 79 20 14 CMPZ71L 7 3 0 56 96 15 6 15 89 20 14 CMPZ80S 7 2 0 54 91 20 8 34 65 28 20 3000 CMPZ80M 5 0 345 94 24 5 37 33 40 28 CMPZ80L 3 35 0 21 99 29 4 43 98 40 28 CMPZ100S 3 9 0 215 88 34 7 89 43 55
34. 28 Closing caps 2 Encoder resolver 49 Pressure plate 3 Plug connector 54 Magnet 4 Terminal box 304 Cover 5 Brake disk 1052 Machine screws 6 Locking screws for pressure plate Remove forced cooling fan 1 if installed Remove the cover 304 Remove encoder or resolver 2 AA O N Plug connector 3 Drive out the brake pins in the plug connector 5 Terminal box 4 e Disconnect the brake cable 6 Not necessary for manual brake release e Remove closing caps 28 Fix the pressure plate in position using screws 6 7 Loosen machine screws 1052 Operating Instructions Synchronous Servomotors CMP40 100 Inspection Maintenance Notes on the BY brake 8 Carefully remove the complete magnet 54 together with the pressure plate 49 look out for the brake cable 9 Remove the brake disk 5 10 Check the clasp 69 11 Clean the brake components 12 Install the new brake disk 5 13 Re install the brake components 14 Not necessary for manual brake release e Remove screws 6 for fixing the pressure plate in position e Install the closing cap 28 15 Calibrate the encoder or resolver 2 16 Install the cover 304 17 Install forced cooling fan 1 if required INFORMATION Caution After replacing the brake disk the maximum braking torque is reached only after several cycles Operating Instructions Synchronous Servomotors CMP40 100
35. 2x 1mm 1335 4396 0198 9197 nee SB14 4x4 mm2 2x 1mm 1342 1603 0199 1639 cable brake SBB6 4x6 mm 2x 1 5 mm 1335 0234 1334 9856 SBB10 M40 4 x 10 mm 2x 1 5 mm 1335 0242 1334 9864 SBB16 4x 16 mm 2x 1 5 mm 1335 0250 1334 9872 1 BP brake 3 core cable only 2 cores are used The complete connector service pack always includes the following parts Power connector e Insulation inserts e Socket contacts Extension cables for power cables are listed in the Synchronous Servomotors catalog Operating Instructions Synchronous Servomotors CMP40 100 26 Electrical Installation Connecting motor and encoders system via SM SB plug connectors Replaced brakemotor cables The brake cores of the replaced brakemotor cables are labeled differently from today s standard This applies to the following cables Cable type Connec Cable cross section Part number tor type Prefabricated cables Spare power connector SB11 4x 1 5 mm 2x 1mm 1332 4853 0198 6740 Fixed Brakemotor 5 5 installation cable BP SB12 4x 2 5mm 2x1mm 1333 2139 0198 6740 Drake SB14 4x4mm2 2x1mm2 1333 2147 0199 1639 SB11 4x 1 5 mm 2 x 1mm 1333 1221 0198 9197 Cable carrier Brakemotor installation cable BP SB12 4x 2 5 mm 2x 1mm 1333 2155 0198 9197 brake SB14 4x4mm2 2x1mm2 1333 2163 0199 1639 1 BP brake 3 core cable only 2 cores are used The polarity is n
36. 40 CMPZ100M 3 05 0 142 95 5 39 7 96 34 80 55 CMPZ100L 1 9 0 081 98 49 5 110 09 80 55 CMPZ71S ed 0 72 59 11 2 12 74 14 10 CMPZ71M 4 55 0 385 58 12 6 13 79 20 14 CMPZ71L 3 25 0 24 64 15 6 15 89 20 14 CMPZ80S 3 05 0 22 59 20 8 34 65 28 20 4500 CMPZ80M 2 25 0 148 63 24 5 37 33 40 28 CMPZ80L 1 54 0 085 67 29 4 43 98 40 28 CMPZ100S 1 68 0 086 58 34 7 89 43 55 40 CMPZ100M 1 32 0 058 63 39 7 96 34 80 55 CMPZ100L 0 84 0 038 65 49 5 110 09 80 55 CMPZ71S 4 15 0 395 45 11 2 12 74 14 10 CMPZ71M 2 55 0 205 43 5 12 6 13 79 20 14 6000 CMPZ71L 1 84 0 145 48 15 6 15 89 20 14 CMPZ80S 1 8 0 136 46 CMPZ80M 1 3 0 087 48 CMPZ80L 0 84 0 051 50 Operating Instructions Synchronous Servomotors CMP40 100 79 10 Index 10 Index A Installation in damp locations cee 20 Assembly notes for plug Connectors 44 Installation in damp locations or in the open 20 Assembly notes for signal plug connectors 44 Installation in the OPON iseni aianei aia anaana iaia aE 20 Assembly notes for SM1 SB1 Installation tolerances cccceeseeeeeeeeeeeeeeeeeeeees 20 pOwer CONNECHOFS ccccccsescssesessesseseseceseeseeaesees 47 Installation CONNEGION ieee cicssiaistecinadirsartaneians 21 Assembly notes for SMB SBB Installing the motor eee ee eeeeeeeeeeeteeeeeeeeeeees 19 power CONNECLOSS cccccesseeeeeeeeeaaeeeeeeeseeaaeeeeeees 49 Insulation resistance eecceceeeeeeeeeeeeeteeeeeeeee
37. BME terminals BU WH 15 14 3 RD A 1 Ry Resistance of coil section 2 Rg Resistance of accelerator coil EEPE 1 2 65869axx Operating Instructions Synchronous Servomotors CMP40 100 Startup C xD 6 6 Startup Prerequisites for startup 6 1 Prerequisites for startup Danger of electric shock Severe or fatal injuries Observe the safety notes in chapter 2 during installation Switch contacts in utilization category AC 3 to EN 60947 4 1 must be used for switching the motor and the brake When motors are powered by inverters you must adhere to the wiring instructions issued by the inverter manufacturer It is essential to observe the operating instructions supplied with the servo inverter INFORMATION The rated speed of the motor in a gearmotor can be higher than the permitted input speed of the gear unit Limit the maximum speed at the servo inverter For information on the procedure refer to the documentation of the servo inverter Before startup During startup The drive must be undamaged and not blocked After a longer storage period you must perform the measures described in chapter 4 3 Preliminary work All connections must be established correctly All protective covers have to be fitted correctly All motor protection devices must be active There must be no other sources of danger present No heat sensitive
38. DC24V 20 e Plug connector connection e Maximum connection cross section 2 x 1 mm e Cable gland Pg7 with inside diameter 7 mm 2 DC 24 V 2 o TO 50990AXX Connector contact Connection 1 24 V 2 OV Retrofit set for CMP50 CMP100 Forced cooling fan retrofit sets are available for motors of sizes 50 100 INFORMATION The forced cooling fan retrofit set for the motors CMP50 and CMP63 may only be mounted by staff authorized by SEW EURODRIVE For information on the retrofit set refer to the Synchronous Servomotors catalog Operating Instructions Synchronous Servomotors CMP40 100 58 Electrical Installation Connecting the BP brake 5 9 Connecting the BP brake BP holding brake The mechanical brake is a holding brake implemented as a spring loaded brake The brake has a standard supply voltage of DC 24 V and operates with one or two brak ing torque ratings for each motor size For assignment see following table The brake can not be retrofitted If the servomotors are operated on the MOVIAXIS servo inverter overvoltage protec tion is provided In every application the BP holding brake can be controlled via the BMV brake relay or a customer relay with varistor overvoltage protection If the system complies with the specifications for direct brake control a BP brake can also be controlled directly via the brake output of a MOVIAXIS servo inver
39. Figure 8 Connector positions 1 Connector position adjustable 2 Connector position radial INFORMATION Comply with the permitted bending radii of the cables When using low capacity trailing cables the bending radii are larger than for the previ ously used standard cables SEW EURODRIVE recommends the use of low capacity cables The right angle plug connectors can be rotated to achieve the required position INFORMATION The connector should only be rotated to install and connect the motor Do not turn the plug connector regularly once it has been installed Exemplary positions of the adjustable connectors 63406axx Figure 9 Positions of the adjustable connectors examples Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Wiring information 5 2 Wiring information 5 2 1 Protecting the brake control system against interference To protect the brake control system against interference do not route unshielded brake cables together with switched mode power cables Switched mode power cables include in particular e Output cables from servo inverters converters soft start units and brake units e Supply cables to braking resistors and similar 5 2 2 Thermal motor protection STOP Electromagnetic interference of the drives Install the connecting lead of the KTY separately from other power cables maintaining a
40. ON Improper mounting may result in damages to the motor Possible damage to property Do only install the motor in the specified mounting position on a level vibration free and torsionally rigid support structure e Align the motor and the driven machine carefully to avoid placing any unacceptable strain on the output shafts e Observe the permitted overhung and axial loads see the Synchronous Servomo tors catalog Do not jolt or hammer the shaft end A WARNING The servomotor can have a surface temperature of more than 100 C during operation Risk of burns and fire e Never touch the CMP synchronous servomotor during operation or in the cool down phase once it has been switched off Aligning the motor shaft Align the servomotor and the driven machine carefully to avoid placing any unaccept able strain on the output shaft Observe the permitted overhung and axial loads see the Synchronous Servomotors catalog Do not jolt or hammer the shaft end Supply of cooling air A CAUTION Vertical designs with VR forced cooling fan can get damaged by foreign objects or moisture Possible damage to property e Protect vertical mounting positions with VR forced cooling fan by installing a cover If a forced cooling fan is used ensure there is sufficient clearance around the unit to al low for adequate cooling Make sure that it does not reuse the air warmed by other de vic
41. Pull the shield over the leads and press it against the seal Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Assembly of plug connectors for resolver HIPERFACE Turn the shield ring until the braid shield is flush with the shield ring Pull the insulator apart evenly by about 1mm 10 Insert the socket contacts into the insula tor 11 Press the insulator together until you hear a click 12 Fold open the insulating sleeve Position the side of the insulating sleeve with the recess against the groove in the insulator so that the opening of the insu lating sleeve is pointing in the same direc tion as the double headed arrow on the insulator Press the insulating sleeve together until it engages Insert the insulator into the connector housing in the middle position 13 Fix the connector housing with a wrench and use a second wrench to tighten the screw fitting A Fix in place Operating Instructions Synchronous Servomotors CMP40 100 45 46 Electrical Installation Power connector assembly 5 5 Power connector assembly The following assembly figure and description are exemplary for the SM SB power plug connectors This description can be used analogously for assembling the SMB and SMC power plug connectors 5 5 1 Scope of delivery of SM SB power plug connectors The following parts are
42. alog The plug connectors are depicted with the connector assignment on the cable at the connection sid e back Note the following points if you want to assemble the cables yourself e Chapter 5 4 describes the assembly of the signal plug connectors and chapter 5 5 the assembly of SM SB power plug connectors e The socket contacts for the motor connection are designed as crimp contacts Only use suitable tools for crimping Strip the insulation off the leads as described in chapters 5 4 and 5 5 Apply shrink tubing to th e connectors e Incorrectly installed socket contacts can be removed without removal tools Operating Instructions Synchronous Servomotors CMP40 100 29 30 Electrical Installation Connecting motor and encoders system via SM SB plug connectors 5 3 7 Wiring diagrams for synchronous CMP servomotors Symbols used Plug connector upper part top view on flange socket To be connected by the customer YW Plug connector lower part Connected at the factory Connecting SM1 SB1 M23 power plug connectors Wiring diagram with without BP brake 2 64623axx 1 BP brake optional 2 Brake coil 3 Motor cable labeling Connecting SM1 SB1 M23 power plug connectors Wiring diagram with without BY brake 64624axx 1 BY brake optional 2 Brake coil 3 Motor cable labeling 4 Brake rectifier labeling Op
43. contact in the crimping tool and press the tool fully together The tool then opens automatically e Repeat this procedure for each lead in accordance with the table in step 6 Operating Instructions Synchronous Servomotors CMP40 100 47 5 Electrical Installation Power connector assembly 48 8 Open the insulating sleeve 9 Insert the middle socket contact into the insulator as shown in the wir ing diagram in section 5 3 4 Close the insulating sleeve until it clicks shut Insert the remaining socket contacts into the insulator as shown in the wiring diagram in section 5 3 4 10 Shorten the braided shield as shown Insert the shield ring into the seal so that the shield and end of the cable are flush Make sure that the braid shield is routed cleanly between the shield ring and the seal 11 Insert the insulator into the connector housing until the seal rests against its stop in the connector housing 12 Use a wrench to hold the connector housing in place and use a second wrench to tighten the screw fitting A Fix in place Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Power connector assembly 5 5 3 Assembly notes for SMB SBB power connectors 1 e Pull the screw fitting and the seal with strain relief over the cable 2 Strip 70 mm of
44. distance of at least 200 mm The cables can only be routed together if either the KTY cable or the power cable is shielded Operating Instructions Synchronous Servomotors CMP40 100 23 Electrical Installation Connecting motor and encoders system via SM SB plug connectors 5 3 Connecting motor and encoders system via SM SB plug connectors The CMP synchronous servomotors are supplied with an SM SB plug connector system In the basic version SEW EURODRIVE delivers CMP synchronous servomotors with a right angle connector on the motor end and without mating connector The encoder system is connected using a separate 12 pin round plug connector The mating connectors can be ordered separately or together with the motor STOP Adjusting the right angle connector regularly can cause irreparable damage Do not align the right angle connector frequently All CMP motors are equipped with quick lock right angle connectors SpeedTec If you use connectors without quick lock the O ring serves as vibration protector The connec tor can only be screwed on until it reaches the O ring The connector is always sealed at the bottom If you use self assembled cables with quick lock you must remove the O ring 5 3 1 Plug connector on the cable end Unit designation of the plug connectors S M 1 2 Cross section e 4 1 5 mm e 2 2 5 mm e 64 4 mm e 6 6 mm2 e 10 10mm e 16 16 mm e
45. duce load if neces sary check travel profile Ambient temperature is too high Comply with permitted temperature range Insufficient cooling Correct cooling air supply or clear cooling air passages retrofit forced cooling fan if necessary Forced cooling fan does not run Check connection correct if necessary Rated operating mode S1 to S10 EN 60034 exceeded e g caused by exces sive torque Adjust the rated operating mode of the motor to the required operating conditions consult a professional to determine the correct drive if necessary Inverter not optimized Check the inverter Running noise on motor Bearing damage e Contact SEW EURODRIVE customer service e Replace the motor Vibration of rotating parts Rectify cause possible imbalance Forced cooling fan Foreign bodies in cool ing air passages Clean the cooling air passages 7 2 Malfunctions of the servo inverter INFORMATION The symptoms described in chapter 7 1 may also occur when the servomotor is oper ated with a servo inverter Refer to the servo inverter operating instructions for the meaning of the problems that occur and to find information about rectifying the prob lems 64 Please have the following information to hand if you require the assistance of our customer service Complete nameplate data Type and extent of the problem Time the problem occurred and any accompanying
46. eees 18 Assembly of plug connectors K ees 43 Key to the data tables of CMP Assembly of pea E i bk PR ape wiki A 46 servo brakemotors cceeeeeeeeeeeeeeeeeeeneaeees 75 Noe ee Cone cove sees NAE E E E A ened es 55 B L Before startup cccccceeeeeeeeeeeeneeeeeeeeeeeeeteeeeenaees 63 Brake control system Long term storage oo eeeeeeeeeeeneeeeeeeenneeeeeeeeaees 18 BMV ea RS hoes 33 34 M Brake malfunctions 0 teees 65 Maintenance nurni ete 66 c Gleann osoni otara ei Akaina o A EARRA EKEA EAEN 67 Cables MalfUNCtions iieis iiien oi aiina iea ia iaa 64 E EA A A eines te ola coats banked 29 set ae a E ete EA ganda 7 Cleaning ranan raina aana aa aaka aaea Aaaa eaii 67 Obera tion Wwith servo inverter Sci oc oa E 64 Connecting motor and encoders system p RNT ke hd EEE N via SM plug connectors 24 Manual brake release retrofit Set 0 eee 74 Connecting Pe pP brake eer ect nn erce ace 58 Mechanical installation cc cssseeeeeeeeeees 17 56 Connecting the BY brake oeenn 60 motor installation sua fe ev A Agia cedars See 19 CONNECTION cable sleni 67 Motor protection RSID sieceerieter cee teat 23 Connector installation 0 0 eeeeeeeeeeeeeeeeneeees 21 Motor shan AUGNN saraa aa tie m Connector positions 29 Mounting safety notes esseere 9 Cooling air SUPPLY esn 19 Mounting installation seee 9 D N Designated USB uedtnst cicatieinadrusteacsanctiaasae 8 Nameplate seui a e Aaaa 11 Notes Disposal sirinin eee eee a
47. en you should also use both suspension eye lugs for attaching transport ropes In this case the tension force vector of the slings must not exceed a 45 angle according to DIN 580 INFORMATION e Screw in the lifting eyes all the way e Make sure that the lifting eyes carry only a reduced load as the angle of the load exceeds 45 e Due to the angle of the load the lifting eyes are oversized Note that the lifting eyes are not designed to hold the entire load of the gear unit Store the servomotor in a dry dust free environment if it is not to be installed straight away The servomotor can be stored for one year without requiring any special mea sures before startup 2 5 Mounting installation Observe the instructions in section 4 Mechanical Installation and section 5 Electrical Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation Protect the synchronous servomotors from excessive strain Ensure that components are not deformed particularly during transportation and handling The following applications are prohibited unless the unit is explicitly designed for such use e Use in potentially explosive atmospheres e Use in areas exposed to harmful oils acids gases vapors dust radiation etc Operating Instructions Synchronous Servomotors CMP40 100 10 2 6 2 7 2 8 2 9 Safety Notes Electrical connection Elect
48. erating Instructions Synchronous Servomotors CMP40 100 Electrical Installation 5 Connecting motor and encoders system via SM SB plug connectors Connecting SMB SBB power plug connectors M40 Wiring diagram with without BP brake oy 2 U1 w1 64625axx 1 BP brake optional 2 Brake coil 3 Motor cable labeling Connecting SMB SBB power plug connectors M40 Wiring diagram with without BY brake 64626axx 1 BY brake optional 2 Brake coil 3 Motor cable labeling 4 Brake rectifier labeling 31 Operating Instructions Synchronous Servomotors CMP40 100 32 Electrical Installation Connecting motor and encoders system via SM SB plug connectors RH1M resolver signal plug connector Wiring diagram R1 Referenz RDWH R2 Referenz KTY TF 1 Cosinus S3 Cosinus BU BK RD 64627axx ES1H AS1H AKOH EKOH AK1H EK1H encoder signal plug connector Wiring diagram KTY TF D D 10 Wt Us BU K KTY TF ee S4 Sinus S1 Cosinus Ae S2 Sinus S3 Cosinus 41 LPSK PK GND 64628axx Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Connecting motor and encoders system via SM SB plug connectors 5 3 8 Block diagram of brake controller for BP brake plug connectors In every application the BP holding brake can be controlled
49. es Position the unit housing at least 10 cm away from the wall Operating Instructions Synchronous Servomotors CMP40 100 19 20 Mechanical Installation Installation tolerances Installation in damp locations or in the open e Try to arrange the motor and encoder connection so that the connector cables do not point upwards e Clean the sealing surfaces of the connector motor or encoder connection before re assembly e Replace any brittle seals e If necessary restore the anticorrosive paint coat e Check that the degree of protection is maintained e If necessary attach covers protection canopy 4 5 Installation tolerances Shaft end CMP 40 100 Flanges CMP 40 100 Diameter tolerance in accordance with DIN 748 Centering shoulder tolerance in accordance with ISOk6 EN 50347 e Center bore to DIN 332 ISOj6 Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Connector installation 5 Electrical Installation EJ DANGER Danger of electric shock Severe or fatal injuries e Itis essential to comply with the safety notes in chapter 2 during installation e Switch contacts in utilization category AC 3 to EN 60947 4 1 must be used for switching the motor and the brake e Use switch contacts in utilization category DC 3 to EN 60947 4 1 for connecting the brake to DC 24 V e When motors are powered by inverters y
50. l application of the brake BMH LO OO f O gt JO 1 C0 NO Cut off in the DC and AC circuits rapid application of the brake BMH HN Ho Hs HSL 14 15 K12 4 75 SSIS L TTT kojil llI NI ISa i i S Operating Instructions Synchronous Servomotors CMP40 100 41 Electrical Installation Connecting motor and encoders system via SM SB plug connectors BMK brake rectifier Cut off in the DC and AC circuits rapid application of the brake integrated voltage relay K12 Unc 24 Voc Connection 1 2 Energy supply Connection 3 4 Signal inverter BSG brake control unit For DC voltage supply with DC 24 V BSG O O Q 1 12 13 4 5 Bal a Ball aL 7 2 3 ae aem 24 Voc 5 6 WE all oe Ho Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Assembly of plug
51. mmended values in relation to the maxi mum braking torque Resistance values of BP brake coils BP01 BP04 BP09 BP1 BP3 BP5 Max braking torque Nm 0 95 4 3 9 3 14 31 47 Braking power W 7 10 2 16 19 5 28 33 Rated voltage Vy v R R R R R R BE 22 9 9 9 9 9 24 84 56 5 35 29 4 20 5 17 3 R Coil resistance at 20 C VN Rated voltage rated voltage range Operating Instructions Synchronous Servomotors CMP40 100 60 Electrical Installation Connecting the BY brake 5 10 Connecting the BY brake Working brake BY On request SEW EURODRIVE motors can be supplied with an integrated mechanical brake The BY brake is a DC operated electromagnetic disk brake with a high working capacity that is released electrically and applied using spring force The brake is applied in case of a power failure It meets the basic safety requirements The brake can also be released mechanically if equipped with manual brake release The manual brake release function is self reengaging HR A hand lever is supplied The brake is controlled by a brake controller that is either installed in the control cabinet or in the terminal box A main advantage of brakes from SEW EURODRIVE is their very short design The in tegrated construction of the brakemotor permits particularly compact and sturdy solu tions Observe the notes in the relevant operating instructions concer
52. n a 10 Inspection maintenance sessen 10 Mounting installation sse 9 Startup operation ossein 10 Transportation storage seee 9 Scope of delivery PIUG CONNECHOIS salaki p 43 Serial number ccccceeeeeeeseeeeeeeneeeeeeeeeeeeeeees 13 Startup o enn oe aa beiten aa aaee 63 Startup safety notes ssseseesseeerereereesrrrrrrrrnn 10 Storage inoar E 9 18 Structure of the synchronous CMP servomotor arrasan aeee ie 14 T Target Qroup oriai a A a Ea 8 Technical data of CMP motors seeen 76 Technical data of the BP brake Operating CUITENES 0 0 cect eee tetteeeeeteaee 61 Temperature sensor KTY cceeeeeeeeeeteeeeeeeeees 55 Thermal motor protection cceeeees 23 55 Tolerances installation ccccceesssseeeeeeeeeeeees 20 TOOS e a aas ea eaaa eaaa Tean Ea 17 Transportation c cccccccceeeeeeeeeeeeeeeeneeeeeeeeeeeeteees 9 U Unit designation of a servomotor sses 13 Unit designation of the plug connectors 24 Ww Wiring diaQraMs eiee narera a e 30 ES1H AS1H AKOH EKOH encoder signal plug connector se 32 Power plug connector ccecce 30 31 RH1M resolver signal plug connector 32 Wiring diagrams Connections 30 Wiring information eeeceeeceeeeeeeeeeeeeeneeeeeeeeaeees 23 Operating Instructions Synchronous Servomotors CMP40 100 10 81
53. ndstill current Maximum limit torque of the servomotors Maximum permitted motor current Standstill torque with forced cooling fan Standstill current with forced cooling fan Mass moment of inertia of the motor Mass moment of inertia of the brakemotor Standard braking torque Optional braking torque Inductivity between connection phase and star point Resistance between connection phase and star point Internal voltage at 1000 rpm Operating Instructions Synchronous Servomotors CMP40 100 75 76 Technical Data of CMP and CMPZ Servomotors Technical data Synchronous CMP BP servomotors 9 2 Technical data Synchronous CMP BP servomotors System voltage 400 V at Motor Mo lo Mpk Imax Move love m Jmot min Nm A Nm A Nm IA kg 10 kgm CMP40S 0 5 1 2 1 9 6 1 1 3 0 1 CMP40M 0 8 0 95 3 8 6 0 1 6 0 15 CMP50S 1 3 0 96 5 2 5 1 1 7 1 25 2 3 0 42 CMP50M 2 4 1 68 10 3 9 6 3 5 2 45 3 3 0 67 CMP50L 3 3 2 2 15 4 13 6 4 8 3 2 4 1 0 92 CMP63S 2 9 2 15 11 1 12 9 4 3 4 0 1 15 CMP63M 5 3 3 6 21 4 21 6 7 5 5 1 5 7 1 92 CMP63L 7 1 4 95 30 4 29 7 10 3 7 2 7 5 2 69 3000 CMP71S 6 4 4 9 19 2 25 8 7 6 7 7 3 04 CMP71M 9 4 7 5 30 8 39 13 7 10 9 8 4 4 08 CMP71L 13 1 9 4 46 9 58 21 15 1 11 4 6 18 CMP80S 13 4 10
54. ning the switching se quence of motor enable and brake control during standard operation The BY brake can be used for the following rated speeds and braking torques depending on the motor size M Mp2 B1 Motor type Brake type Nm Nm Speed class CMPZ71S 14 10 BY2 3000 4500 6000 CMPZ71M L 20 14 CMPZ80S 28 20 BY4 3000 4500 CMPZ80MI L 40 28 CMPZ100S 55 40 BY8 3000 4500 CMPZ100M L 80 55 Mp4 Preferred braking torque Mp2 Optional braking torque Response and application times t t2 t3 Brake type ms ms ms BY2 40 15 90 BY4 40 15 110 BY8 60 30 140 t4 Response time to Application time AC DC t3 Application time AC INFORMATION The response and application times are recommended values in relation to the maxi mum braking torque Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Connecting the BY brake Operating currents for BY brakes The following tables list the operating currents of the brakes at different voltages The following values are specified e Inrush current ratio Ip ly Ig accelerator current I holding current e Holding current Iy e Rated voltage Vy The accelerator current Ip inrush current only flows for a short time ca 120 ms when the brake is released or during voltage dips below 70 of rated voltage The values for the holding currents I are r m
55. nnector 14 Operating Instructions Synchronous Servomotors CMP40 100 Scope of Delivery and Unit Design Structure of the synchronous CMP servomotor CMP71 CMP100 BP 44 105 106 64024axx Figure 5 General structure of the synchronous servomotor with brake CMP71 100 1 Rotor key optional 7 Flange 11 Grooved ball bearing 16 Stator 42 Brake endshield 44 Grooved ball bearing 105 Shim washer 106 Oil seal 304 Cover 305 Resolver 313 SB signal plug connector 314 SB power plug connector 550 BP holding brake Operating Instructions Synchronous Servomotors CMP40 100 15 Scope of Delivery and Unit Design Structure of the synchronous CMP servomotor CMPZ71 CMPZ100 BY KK VR 65805axx Figure 6 General structure of the synchronous servo brakemotor CMPZ71 100 1 Rotor key optional 7 Flange 11 Grooved ball bearing 16 Stator 36 Additional flywheel mass 42 Brake endshield 44 Grooved ball bearing 54 Magnet cpl BY brake component 106 Oil seal 112 Terminal box lower part 132 Terminal box upper part 170 Forced cooling fan cpl 304 Cover 305 Resolver Operating Instructions Synchronous Servomotors CMP40 100 Mechanical Installation 4 Required tools resources 4 Mechanical Installation 4 1 Required tools resources e Standard tools e For plug connectors assembled by the customer e Crimping pliers
56. nstructions Synchronous Servomotors CMP40 100 Electrical Installation Connecting motor and encoders system via SM SB plug connectors BMH brake rectifier Cut off in the AC circuit normal application of the brake 64826axx Cut off in the DC and AC circuits rapid application of the brake 64827axx BMK brake rectifier Cut off in the DC and AC circuits rapid application of the brake integrated voltage relay integrated DC 24 V control input Uac 24 Voc 64828axx Connection 1 2 Energy supply Connection 3 4 Signal inverter Operating Instructions Synchronous Servomotors CMP40 100 37 5 Electrical Installation Connecting motor and encoders system via SM SB plug connectors BMKB brake rectifier Cut off in the DC and AC circuits rapid application of the brake integrated voltage relay integrated DC 24 V control input diode displays readiness for operation 64829axx Connection 1 2 Energy supply Connection 3 4 Signal inverter BMV brake rectifier Cut off in the DC and AC circuits rapid application of the brake integrated DC 24 V control input 24 Voe 24 Voc 64838axx Connection 1 2 Energy supply Connection 3 4 Signal inverter 38 Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Connecting motor and encoders system via SM SB plug connectors BSG brake control unit For DC voltage
57. or insulating materials are allowed to cover the motor surface If the manual brake release option HR has been selected for motor with BY brake the brake can be released manually The servomotor must run correctly e g no overload no unwanted speed fluctua tions no loud noises correct direction of rotation In case of problems refer initially to section 7 Malfunctions Operating Instructions Synchronous Servomotors CMP40 100 63 7 qu Malfunctions Malfunctions of the servomotor 7 Malfunctions 7 1 Malfunctions of the servomotor Malfunction Possible cause Remedy Motor does not start up Supply cable interrupted Check connections correct if necessary Fuse has blown Replace fuse Motor protection has triggered Check motor protection for correct setting correct fault if necessary Inverter faulty overloaded incorrectly wired or incorrectly set Check inverter check wiring Incorrect direction of rotation Incorrect setpoint polarity Check inverter check setpoints Motor hums and has high current consumption Drive is blocked Check drive Brake does not release See section 7 3 Brake faults Encoder cable malfunction Check encoder cable Wrong inverter setting Check the inverter Motor heats up excessively measure temperature sig nificantly higher than 100 C Overload Measure power use larger motor or re
58. or operation may result in severe injuries to persons or damage to property Refer to the documentation for additional information Operating Instructions Synchronous Servomotors CMP40 100 2 2 2 3 Safety Notes Target group Target group Any mechanical work may only be performed by adequately qualified personnel Quali fied personnel in this context are persons who are familiar with the setup mechanical installation trouble shooting and maintenance for this product Further they are quali fied as follows e Completed apprenticeship in the field of mechanical engineering e g mechanic or mechatronic technician e They are familiar with these operating instructions Any electric work may only be performed by adequately qualified personnel Qualified electricians in this context are persons who are familiar with the electronic installation startup trouble shooting and maintenance for this product Further they are qualified as follows e Completed apprenticeship in the field of electrical engineering e g electric or mechatronic technician e They are familiar with these operating instructions All persons involved in any other work such as transportation storage operation and disposal must be trained appropriately Designated use The designated use refers to the procedure specified in the operating instructions CMP and CMPZ synchronous servomotors are drive motors designed for use in indus
59. ot relevant when connecting the BP brake i e the replaced cables can still be used 5 3 3 Power cables and plug connectors for CMPZ motors Cable type Connec Thread Cable cross section Part number tor type size Prefabricated Spare power plant cables P P plug SM11 4 x 1 5 mm 0590 4544 0198 6740 SM12 M23 4x 2 5 mm 0590 4552 0198 6740 SM14 4x 4 mm 0590 4560 0199 1639 Motor cable SMB6 4 x 6 mm 1335 0269 1334 9856 SMB10 M40 4 x 10 mm 1335 0277 1334 9864 Fixed SMB16 4 x 16 mm 1335 0285 1334 9872 installation SB11 4x 1 5 MM 3 x1 mm 1335 4272 0198 6740 SB12 M23 4x 2 5 mm 3x1 mm 1335 4280 0198 6740 Brakemotor SB14 4x4mm 3x1 mm 1335 4299 0199 1639 cable for BY 3 a brake SBB6 4 x 6 mmf 3x 1 5 mm 1335 0129 1334 9856 SBB10 M40 4x 10 mm 3 x 1 5 mm 1335 0137 1334 9864 SBB16 4 x 16 mm 3 x 1 5 mm 1335 0145 1334 9872 Table continued on next page Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Connecting motor and encoders system via SM SB plug connectors Cable type Connec Thread Cable cross section Part number tor type size Prefabricated Gnarawower pings cables P P pug SM11 4 x 1 5 mm 0590 6245 0198 6740 SM12 M23 4x 2 5 mm 0590 6253 0198 9197 SM14 4x 4 mm 0590 4803 0199 1639 Motor cable SMB6 4 x 6
60. ou must adhere to the wiring instructions issued by the inverter manufacturer e Itis essential to observe the operating instructions supplied with the servo inverter The wiring diagram for motor and brake is supplied in a bag attached to the motor INFORMATION A bag containing the following information is attached to the motor e Safety notes e Wiring diagram You must comply with this information 5 1 Connector installation In motor variants with plug connectors the power and signal cables are routed into the motor via adjustable right angle connectors Once the mating connector has been plugged in the right angle connector can be adjusted as required about 16 notches without using additional tools A torque of gt 8 Nm is required to adjust the connector STOP Possible damage of the right angle connector in case of rotation without mating connector Do not use pliers to adjust the right angle connector before connecting it Result e Destruction of the thread e Leakage due to damaged sealing surface Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Connector installation Connector An adjustable position has been defined for right angle adjustable connectors 1 This positions is the standard connector position A radial position has been defined for the straight plug connectors radial output Ra dial plug connectors 2 are optional 6383 1axx
61. replacement by SEW trained staff Brake coil has interturn short circuit or a short circuit to frame Check switchgear Replace the entire brake and brake control system consult SEW EURODRIVE Motor does not brake Brake lining worn Consult SEW EURODRIVE Brake disk replacement by SEW trained staff Incorrect braking torque Consult SEW EURODRIVE Brake disk replacement by SEW trained staff Manual brake release device not set correctly Set the setting nuts correctly Brake is applied with time lag Brake is switched on AC voltage side Switch both the DC and AC voltage sides observe wiring diagram Noises squeaking in vicinity of brake Brake parameters set incorrectly in the inverter Check brake release and application times Operating Instructions Synchronous Servomotors CMP40 100 7 65 66 Inspection Maintenance Malfunctions of the brake 8 Inspection Maintenance A CAUTION Only use original spare parts otherwise the motor can be damaged Possible damage to property e Use only genuine spare parts in accordance with the valid parts list A CAUTION The motor must be disassembled when replacing the brake which cannot be adjusted Possible damage to motor and brake e Only SEW EURODRIVE may perform maintenance on the brake because the en coder or resolver has to be reset each time the system is disassembled
62. rical connection Perform electrical installation according to the pertinent regulations e g cable cross sections fusing protective conductor connection For any additional information refer to the applicable documentation Observe the wiring information and differing data on the nameplate Observe the instructions in section 5 Electrical Installation Startup operation Whenever changes to normal operation occur such as increased temperatures noise vibrations determine the cause and consult the manufacturer Refer to the information in section 6 Startup Inspection maintenance Comply with the instructions in section 8 Inspection Maintenance Disposal This product consists of e e Iron Aluminum Copper Plastic Electronic components Dispose of all components in accordance with applicable regulations Operating Instructions Synchronous Servomotors CMP40 100 Scope of Delivery and Unit Design 3 Nameplate and unit designation 3 Scope of Delivery and Unit Design For information on the delivery scope and project planning refer to the Synchronous L Servomotors catalog as well as the relevant gear unit operating instructions 3 1 Nameplate and unit designation 3 1 1 Nameplate on the servomotor Example Nameplate of synchronous servo brakemotor CMP71M BP KY AKOH SB1 SVE EURODWRIWs C 76646 Bruchsal Germany CMP 71M BP KY AKOH SB1 01 129 7864407 0001 09 3 IEC6
63. s Servomotors CMP40 100 17 4 Mechanical Installation Preliminary work 4 3 1 Long term storage of servomotors The service life of the ball bearing grease is reduced after storage periods exceeding one year e SEW EURODRIVE recommends to have the motor inspected by SEW Service after 4 years in storage to check the ball bearing grease for signs of ageing e Check whether the servomotor has absorbed moisture as a result of being stored for a long time Measure the insulation resistance with a measurement voltage of DC 500 V The insulation resistance varies greatly depending on the temperature You can measure the insulation resistance between the connection pins and the motor housing using an insulation measuring device The motor must be dried if the insulation resistance is not sufficient The following figure shows the insulation resistance depending on the temperature MQ 100 10 j 0 1 0 20 40 60 80 C 53725AXX Figure 7 Insulation resistance depending on the temperature 1 Resistance temperature point RT point 4 3 2 Insulation resistance too low INFORMATION Insulation resistance too low e Servomotor has absorbed moisture Measure Send the servomotor to SEW EURODRIVE Service with a description of the error 18 Operating Instructions Synchronous Servomotors CMP40 100 Mechanical Installation Installing the motor 4 4 Installing the motor A CAUTI
64. solute encoder AKOH EKOH CMP40 AS1H CMP50 63 ES1H CMP50 63 AK1H CMP71 100 EK1H CMP71 100 Standard equipment KTY temperature sensor Motor option manual brake release only for BY brake Motor option e Holding brake BP CMP40 100 e Working brake BY CMPZ71 100 Size 40S 40M 50S 50M 50L 63S 63M 63L 71S 71M 71L 80S 80M 80L 100S 100M 100L S short M medium L long Motor option heavy rotor CMPZ71 100 CMP flange mounted motor 1 In preparation 3 1 3 Serial number 01 1221234301 0001 09 aes End digits of the year of manufacture 2 digits Quantity 4 digit Order item 2 digits Order number 8 digits Sales organization Operating Instructions Synchronous Servomotors CMP40 100 13 3 Scope of Delivery and Unit Design Structure of the synchronous CMP servomotor 3 2 Structure of the synchronous CMP servomotor INFORMATION The following illustrations are intended to explain the general structure of the unit Differences are possible depending on the motor size and variant CMP40 CMP63 305 Figure 4 General structure of the synchronous servomotor CMP40 63 ieee 1 Rotor key optional 7 Flange 11 Grooved ball bearing 16 Stator 42 Endshield 44 Grooved ball bearing 105 Shim washer 106 Oil seal 304 Cover 305 Resolver 313 SM SB signal plug connector 314 SM SB power plug co
65. supplied for assembling the power plug connectors The SEW part number is 198 674 0 3 4 56252AXX 1 Screw fitting 2 Seal with strain relief B Shield ring 4 Socket contacts 5 Insulating sleeve 6 Insulator 7 Connector housing INFORMATION Hold the cable firmly in place when tightening the cable and the connector Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Power connector assembly 5 5 2 Assembly notes for SM1 SB1 power connectors 1 e Pull the screw fitting and the seal with strain relief over the cable 2 Strip 44 mm of cable insulation off the end of the cable 3 e Fold back the braided shield and fan it out 4 Shorten the power leads U V W to 37 mm e Shorten the PE lead GN YE to 38 mm e Do not shorten leads 1 2 3 5 e Pull the shield over the leads Strip 7 mm of insulation off leads U V P and PE Strip 5 mm of insulation off the leads 1 2 3 6 e Insert the positioning tool in the crimping tool until the marking color BU GN appears in the view window A appears see table below Set the press thickness B on the crimping tool according to the table 019 2430 Litz a m m Aaa raai Marking Press wire Part number color force 1 2 3 0 14 1 0 019 2449 Green GN 24 U V W and PE 0 35 4 0 019 245 7 Blue BU 6 7 e Insert a lead with socket
66. tall the brake components 15 If manual brake release 6 is required e Install it see illustration in chapter Retrofitting the manual brake release on page 74 16 No manual brake release installed e Install closing caps 28 17 Calibrate the encoder or resolver 2 18 Install the cover 304 19 Install forced cooling fan 1 if required Brake Braking work Braking torque settings Type x net Order num Braking Type and Order number of Et ber of pres torque number of brake springs sure plate brake springs m orma e orma e 10 J N N I Red N I Red 20 6 1644 3632 14 4 2 BY2 60 10 3 0186 6621 0183 7427 1644 7824 7 2 2 40 6 1644 5856 28 4 2 BY4 90 3 0186 663X 0184 0037 1644 7840 14 2 2 80 6 1644 4876 55 4 2 BY8 120 A A 1644 6011 1644 6038 1644 7859 28 2 2 Operating Instructions Synchronous Servomotors CMP40 100 71 Inspection Maintenance Notes on the BY brake 8 2 3 Change the magnet Risk of crushing if the drive starts up unintentionally Severe or fatal injuries e Disconnect the motor and brake from the power supply and safeguard the system against unintentional power up before you begin e Carefully observe the following steps See figure on page 70 1 Remove forced cooling fan 1 if installed 2 Remove the cover 304 3 Remove encoder or resolver 2 4 Plug connector 3 Drive out
67. tallation Connecting motor and encoders system via SM SB plug connectors BMV brake rectifier CMP71 CMP100 BMV HN Ho Ht HL 14 15 Bal fal bal K12 1 2 Hl Fa 4 24 Voc 24 Voc lie 6 iL FA E sil 9 HO Connection 1 2 Energy supply Connection 3 4 Signal inverter BS brake rectifier CMP50 CMP63 Hal Sal Hol SIS ize JaJa 24 Voc BS brake controller CMP71 CMP100 BS O O amp Q Q 1 12 3 4 5 Bal a Bal C 7 IET EA E nie as Sie 24 Voc 6S Z 8 9 Ho Operating Instructions Synchronous Servomotors CMP40 100 35 5 Electrical Installation Connecting motor and encoders system via SM SB plug connectors 5 3 10 Block diagram of brake controller for BY brake plug connectors BME brake rectifier Cut off in the AC circuit normal application of the brake 64818axx 64824axx BMP brake rectifier Cut off in the DC and AC circuits rapid application of the brake integrated voltage relay 64825axx 36 Operating I
68. ter However the brakes of motors CMP80 and CMP100 can never be directly connected to MOVIAXIS For detailed information refer to the MOVIAXIS Multi Axis Servo In verter project planning manual If the servomotors are operated on MOVIDRIVE or inverters from other manufacturers overvoltage protection must be implemented by the customers themselves using for example varistors Observe the notes in the relevant operating instructions for the inverters concerning the switching sequence of motor enable and brake control during standard operation The BP brake can be used for the following rated speeds and braking torques depending on the motor size Mp1 Mp2 Motor type Brake type Nm Nm Speed class CMP40 BP01 0 95 CMP50S 3 1 4 3 BP04 CMP50M L 4 3 3 1 CMP63S BPO9 7 9 3 3000 4500 6000 CMP63M L 9 3 7 CMP71S 7 14 BP1 CMP71M L 14 7 CMP80S 15 31 BP3 CMP80M L 31 15 3000 4500 CMP100S BPS 24 47 CMP100M L 47 24 Mp1 Preferred braking torque Mp2 Optional braking torque Operating Instructions Synchronous Servomotors CMP40 100 Electrical Installation Connecting the BP brake Response and application times Brake type ae ae BP01 25 15 BP04 60 15 BP09 60 15 BP1 50 15 BP3 70 15 BP5 110 15 t4 Response time t2 Application time INFORMATION The response and application times are reco
69. uctions Synchronous Servomotors CMP40 100 Inspection Maintenance Notes on the BY brake Retrofit set for manual brake release The following retrofit sets are required for retrofitting manual brake release to the BY brakes Retrofit set Part number BY2 1750 842 8 BY4 1750 852 5 BY8 1750 862 2 8 2 5 Retrofitting the manual brake release Severe or fatal injuries Risk of crushing if the drive starts up unintentionally Disconnect the motor and brake from the power supply and safeguard the system against unintentional power up before you begin Carefully observe the following steps NOOO BP WD 74 Tighten hex head screw 58 Keep Install forced cooling fan if required Remove forced cooling fan if installed Remove closing caps 28 Screw in studs 56 Press in sealing element 47 Position release lever 53 Insert tension spring 57 2 mm clearance between disk nut 58 and releasing lever 53 to ensure prop er functioning of the brake Operating Instructions Synchronous Servomotors CMP40 100 Technical Data of CMP and CMPZ Servomotors Key to the data tables 9 Technical Data of CMP and CMPZ Servomotors 9 1 Key to the data tables The following table lists the short symbols used in the Technical Data table ON Rated speed Standstill torque thermal continuous torque at low speeds Sta
70. up to 10 mm cable cross section e Crimping pliers for cable cross sections larger than 16 mm e For delivery until 12 2008 Removal tool for insulator when changing the plug connector e For delivery as of 01 2009 No tool required for right angle plug connector 4 2 Before you start Install the drive only if the following conditions are met e The drive must be undamaged no damage caused by shipping or storage The information on the nameplate must indicate that the drive is suitable for opera tion on a servo inverter e The ambient temperature is between 20 C and 40 C e Motors cold storage applications can be used down to 40 C The temperature range from 40 C to 10 C is listed on the nameplate e The installation altitude must be no higher than 1000 m above MSL otherwise the drive must be designed to meet the special environmental conditions e The surrounding area is free from oils acids gases vapors radiation etc 4 3 Preliminary work Motor shaft ends must be thoroughly cleaned of anti corrosion agents contamination or similar Use a commercially available solvent Solvent may not get in contact with bear ing or sealing rings because it may damage material A CAUTION The bearing and the sealing rings can be damaged if exposed to solvents Potential damage to property e Protect the bearing and sealing rings from exposure to solvents Operating Instructions Synchronou
71. vironment INFORMA Useful information or tip TION Simplifies the handling of the drive system Operating Instructions Synchronous Servomotors CMP40 100 General Information Rights to claim under limited warranty 1 3 Rights to claim under limited warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Therefore read the operating instructions before you start working with the unit 1 4 Exclusion of liability You must comply with the information contained in these operating instructions to en sure safe operation of the electric motors and to achieve the specified product charac teristics and performance features SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded 1 5 Motor type notation These operating instructions cover the motor types CMP and CMPZ If information refers to both CMP and CMPZ motors the notation CMP motors is used If information refers to either CMP or CMPZ motors the motor type is stated explicitly Operating Instructions Synchronous Servomotors CMP40 100 Safety Notes General information 2 Safety Notes The following basic safety notes must be read carefully to prevent injury to persons

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