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vacon 100 vacon 100 flow installation manual

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1. H E u f Sei LED H Heo ee E was z 4 Only for or a i E sethemet fon ES UY fe termination il r E La i 1 Oh Fa aj RE SH NE sS H F H H Sji q cl q vom Wt op C i S a dA l HHE Fig 24 The components of the control unit A The terminals for the standard 1 0 F A DIP switch for the signal selection of connections Analogue Output B The Ethernet connection G A DIP switch for the isolation of the C The terminals for 3 relay outputs or 2 digital inputs from ground relay outputs and a thermistor H A DIP switch for the signal selection of D The option boards Analogue Input 2 E A DIP switch for the RS485 bus A DIP switch for the signal selection of termination Analogue Input 1 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 70 CONTROL UNIT J The status indicator of the Ethernet K A fan only in IP54 of MR4 and of MR5 connection L The battery for the RTC When you receive the AC drive the control unit contains the standard control int
2. M8 M8 s aE GND JI U J a a ae joie Ku Q Sec2e282SSaeaeoo Jo ars al 25 o y o a To sa 7 54 xla o es BE l tjo If o o H j ro tel Pin Ja o is at by oll ai pe ree 6 i 65 p 318 Fig 9 The dimensions of the AC drive MR9 IP00 A An optional main connector cover for the cabinet installation 4 3 DIMENSIONS FOR FLANGE MOUNTING You can also install the AC drive into the cabinet wall with a flange mounting option TEL 358 0 201 2121 FAX 358 0 201 212 205 MOUNTING VACON 29 NOTE The protection classes are different in different sections of the drive 0000000098 peooosogge 0000000000 Fig 10 Example of flange mounting frame MR9 A The cabinet wall or other surface D IP00 UL Open Type B The front E IP54 UL Type 12 C The rear 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 30 MOUNTING C A E ry eee edt on ee ie ia 1 ol a coe eee en oe es eis cae ae ae ee o Y Y Fig 11 The dimensions of the opening an
3. 2 i Al m h Ae S S hon VL Sll enp S E e J S SIIM S WSV E sl l 1 AO H Sy FOnly fo RS 485 bus t ale 1 i L termination p OFF O O ON R g Uia l i I Fig 28 The selections of the DIP switches A The voltage signal 0 10 V input C OFF B Thecurrent signal 0 20 mA input D ON Table 26 The default positions of the DIP switches The DIP switch The default position Al2 A01 RS485 bus termination 6 2 2 2 Isolation of digital inputs from ground It is possible to isolate from ground the digital inputs terminals 8 10 and 14 16 on the standard 1 0 board To do this change the position of a DIP switch on the control board 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 74 CONTROL UNIT i Fig 29 Change the position of this switch to isolate the digital inputs from ground A The digital inputs C Connected to GND default B Floating 6 3 FIELDBUS CONNECTION You can connect the drive to fieldbus with an RS485 or an Ethe
4. 259 G20 O i 660 y eS 9 O16 645 ole 211 _ Of 160 217 160 Fig 5 The dimensions of the AC drive MR7 TEL 358 0 201 2121 FAX 358 0 201 212 205 MOUNTING VACON 25 4 2 5 WALL MOUNTING OF MR8 IP21 AND IP54 117 188 3 x 38 9 235 217 343 290 Y Fig 6 The dimensions of the AC drive MR8 IP21
5. 5 In MR8 find the grounding arm and push it down g 080000900688908 6 After the change write The EMC level was changed and the date on the product changed Product modified label If the label is not attached at this time attach cee it on the drive near the name plate 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 94 COMMISSIONING AND ADDITIONAL INSTRUCTIONS 7 5 3 FRAME MR9 To make a change in the EMC protection of the AC drive you must find the 3 EMC jumpers To change the EMC level from C2 to C4 remove the EMC jumpers To change the EMC level from C4 to C2 install the EMC jumpers You can find the EMC jumpers which are not installed in the accessories bag HOW TO FIND THE EMC JUMPER 1 1 Open the cover of the AC drive 2 Remove the cover of the fan 3 In IP54 also remove the fan 4 Find the place of the jumper behind the fan 5 Ifyou change the EMC level write The EMC level was changed and the date on the product Product modified _ changed label If the label is not attached at this UU naa ed time attach it on the drive near the name plate HOW TO FIND THE EMC JUMPERS 2 AND 3 Remove the cover of the extension box the touch shield and the I O plate with the I O grommet plate 2 Find the 2 EMC ju
6. 14 Attach again the EMC shield plate For MR9 attach the sealing plate TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING 15 Attach the cable entry plate and then the cable cover 16 For MR9 attach the cover of the drive unless you want to make the control connections first 17 Make sure that the earth conductor is connected to the motor and also to the terminals that are identified with a To obey the requirements of the standard EN61800 5 1 obey the instructions in chapter 2 4 Earthing and earth fault protection b Connect the protective conductor to 1 of the screw connectors with a cable shoe and an M8 screw 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 67 M4x8 VACON 68 POWER CABLING Table 24 Tightening torques of the terminals Tightening torque the Tightening torque the Tightening torque the power and motor EMC grounding clamps _ earth terminals terminals 0140 2 0205 2 0140 5 0205 5 0261 2 0310 2 0261 5 0310 5 5 7 INSTALLATION IN A CORNER GROUNDED NETWORK You can use corner grounding with the drive types MR7 to MR9 with a rating of 72 310 A with a 380 480 V mains and 75 310 A with a 208 240 V mains In these conditions you must change the EMC protection level to C4 See the instructions in 7 5
7. TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING VACON 65 11 Connect the stripped cables DC L1 L2 L3 DC R R Ooc 7 HO j j JG a Connect the phase conductors of the mains cable and of the motor cable into the correct terminals If you use a brake resistor cable connect its conductors into the correct terminals Attach the earth conductor of each cable to an earth terminal with a clamp c See the correct tightening torques In Table 24 b A Connection B Makea of the grounding cables connection in MR8 Fernie aone DC L1 L2 L3 DC RR U V W IEE I o 8 O 2 O o 8 bid A Makea grounding connection in MR9 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 66 POWER CABLING 12 Ifyou use many cables on one connector put the cable lugs on top of each other A The first C The cable lug connector B The second cable lug 13 Expose the shield of all 3 cables to make a 360 degree connection with the cable clamp
8. the RS485 cable Do this for the 2 fieldbus cables 10 C a Strip the cables for approximately 5 mm to put them in the terminals Do not keep more than a 10 mm of the cable outside the terminals b Strip the cable at such a distance from the terminal that you can attach it to the frame y P with the cable clamp Strip the cable at a maximum length of 15 mm Do not remove the aluminium shield of the cable TEL 358 0 201 2121 FAX 358 0 201 212 205 CONTROL UNIT 2 Connect the cable to the standard I O board of the drive in terminals A and B e A negative e B positive 3 Attach the shield of the cable to the frame of the drive with a cable clamp to make a grounding connection 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 79 DTI DD 9 QMBMADO 0 Ly TO All EY OH O ae GEY 7 DEY p ce HIS aO ILD gt o TI 4 al LL ths z z o eastooe S 3g aL ne VACON 80 CONTROL UNIT 4 If the drive is the last device on the fieldb
9. VACON 62 POWER CABLING 7 Find the terminals of the motor cables The location of the terminals is unusual especially in Li L2 L3 DC R R R R iI m COT O a8 o 2 DC Li L2 L3 DC R R U VW MR9 TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING VACON 63 8 Cut the grommets open to move the cables through them a Do not cut the grommet openings wider than what is necessary for the cables that you use b Ifthe grommets fold in when you put the cable pull the cable back to make the grommets straight 9 Attach the grommet and the cable so that the frame of the drive goes into the groove of the grommet a With the enclosure class IP54 the connection between the grommet and the cable must be tight Pull the first bit of the cable out of the grommet so that it stays straight b If this is not possible make the connection tight with some insulation tape or a cable tie 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 64 POWER CABLING 10 If you use thick cables put the cable insulators in between the terminals to prevent contact between the cables
10. 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 86 CONTROL UNIT 10Vref GND 24V GND AI1 AI1 AI2 AI2 DIL DI6 CM AO1 AO1 24Vin RS485 RO1 1 RO1 2 RO1 3 RO2 1 RO2 2 RO2 3 TI1 TI1 L1 L2 L3 o d DC DC R R Fig 31 The galvanic isolation barriers A The control unit B The power unit TEL 358 0 201 2121 FAX 358 0 201 212 205 COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON 87 7 7 1 COMMISSIONING AND ADDITIONAL INSTRUCTIONS COMMISSIONING SAFETY Before you start the commissioning read these warnings PPP PP gt 7 2 WARNING Do not touch the internal components or the circuit boards of the drive when the drive is connected to mains These components are live A contact with this voltage is very dangerous The galvanically isolated I O terminals are not live WARNING Do not touch the motor terminals U V W or the brake resistor terminals when the drive is connected to mains These terminals are live when the drive is connected to mains also when the motor does not operate WARNING Do not make connections to or from the AC drive when it is connected to mains There is a dangerous voltage WARNING To do work on the connections of the drive disconnect the drive from mains Wait 5 minutes before you open the
11. 24V auxiliary 30 24Vin input voltage A RS485 Serial bus negative Modbus RTU B RS485 Serial bus positive BACnet N2 21 RO1 NC 7 Relay output 1 RUN t 22 RO1 CM RUN z C 23 Ro1 NO E 24 RO2 NC 7 Relay output 2 25 RO2 CM FAULT 26 RO2 NO 32 RO3 CM ___ Relay output 3 y P READY 33 RO3 NO Fig 25 The signals of the I O terminals on the standard I O board and a connection example If you include the optional code SBF4 in your order the relay output 3 is replaced with a thermistor input 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 72 CONTROL UNIT You can isolate digital inputs from ground with a DIP switch See 6 2 2 2 Isolation of digital inputs from ground There are 2 different relay boards available From Standard I O board Relay board 1 E Relay output 1 RUN Default From term From term 6 or 12 13 Uaioe 23 24 RO2 NC TS 25 RO2 CM Relay output 2 FAULT 26 RO2 NO 32 RO3 CM Relay output 3 READY 33 Fig 26 The standard relay board SBF3 RO3 NO From Standard I O board Relay board 2 Default From term From term Terminal 12 13 RUN L p _ Relay output 1 RUN Qa as Relay output 2 FAULT I tC thermistor input
12. 43 5 3 1 CABLE AND FUSE SIZES We recommend the fuse type gG gL IEC 60269 1 To make a selection of the fuse voltage rating refer to the mains Do not use larger fuses than what is recommended Table 16 Make sure that the operation time of the fuse is less than 0 4 seconds The operation time agrees with the fuse type and the impedance of the supply circuit For more information on faster fuses speak to the manufacturer The manufacturer can also recommend some aR UL recognised IEC 60269 4 and gS IEC 60269 4 fuse ranges The table also shows the typical sizes and types of cables that can be used with the AC drive In the selection of cables refer to local regulations cable installation conditions and cable specification NOTE The Vacon 100 FLOW software does not have the dynamic braking or the brake resistor functions 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 44 Table 16 The cable and fuse sizes for Vacon 100 Frame Type IL A Fuse Mains motor and gG gL brake resistor A cable Cu mm2 3x1 5 1 5 0003 2 0004 2 3 7 4 8 0003 5 0004 5 3 4 4 8 MR4 0006 2 0008 2 0005 5 0008 5 0011 2 0012 2 0009 5 0012 5 11 0 12 5 9 6 12 0 3x1 5 1 5 3x2 5 2 5 POWER CABLING Terminal cable size Earth terminal mm2 Main terminal mm2 1 6 solid 1 4 stranded 1 6 1 6 solid 1 4 stranded 1 6 solid 1 4 stranded
13. The power ratings of Vacon 100 FLOW in mains voltage 380 500 V 50 60 Hz 3 Loadability Motor shaft power Continuous 10 overload Max current 400 V mains 480 V mains current IL A current A 10 overload 10 overload 40 C kW 40 C hp 1 1 1 5 TEL 358 0 201 2121 FAX 358 0 201 212 205 TECHNICAL DATA VACON 100 FLOW VACON 109 See chapter 9 1 3 Overload capability NOTE The rated currents in given ambient temperatures in 9 2 Vacon 100 FLOW technical data are achieved only when the switching frequency lt the factory default If your process includes a cyclical load for example if there are lifts or winches speak to the manufacturer to get the dimensioning information 9 1 3 OVERLOAD CAPABILITY The low overload means that if 110 of the rated continuous current IL is required for 1 minute every 10 minutes the remaining 9 minutes must be approximately 98 of IL or less This is to make sure that the output current is not more than IL during the duty cycle I 4 l 110 l 110 1 1 i Le gt gt 1 min 9 min gt t Fig 36 Low overload in Vacon 100 FLOW For more information refer to the standard IEC61800 2 IEC 1998 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 110 TECHNICAL DATA VACON 100 FLOW 9 2 VACON 100 FLOW TECHNICAL DATA Table 39 The technical data of the Vacon 100 FLOW AC drive Technical i
14. sectional area and the maximum number of cables For important information on the requirements of the earth conductor see the Underwriters Laboratories standard UL508C For the correction factors for each temperature see the instructions of the Underwriters Laboratories UL508C 5 4 BRAKE RESISTOR CABLES Vacon 100 AC drives have terminals for an optional external brake resistor These terminals are identified with R and R in MR4 MR5 MR6 or DC R and R in MR7 MR8 MR9 You can find the dimensions that we recommend for the brake resistor cables in the tables in chapters 5 3 1 Cable and fuse sizes and 5 3 2 Cable and fuse sizes North America A CAUTION If you use a multi conductor cable 1 of the conductors of the brake resistor cable stays unconnected Cut off the remaining conductor to prevent an accidental contact with a conducting component See the brake resistor ratings in chapter 8 1 4 Brake resistor ratings NOTE The frames MR7 MR8 and MR have the brake chopper only if their type designation code has the code DBIN The frames MR4 MR5 and MR have the brake chopper as standard NOTE The Vacon 100 FLOW software does not have the dynamic braking or the brake resistor functions 5 5 PREPARING FOR THE CABLE INSTALLATION e Before you start make sure that none of the components of the AC drive is live Read carefully the warnings in chapter 2 Safety e Make sure that the motor cables are sufficiently
15. 0 201 212 575 EMAIL VACON QVACON COM VACON 104 TECHNICAL DATA VACON 100 Table 36 The technical data of the Vacon 100 AC drive Technical item or function Ambient conditions Ambient conditions Ambient operating tem perature Technical data IL current 10 C no frost 40 C IH current 10 C no frost 50 C Maximum operating temperature 50 C Relative humidity 0 95 RH non condensing non corrosive Air quality chemical vapours mechanical particles Vibration EN61800 5 1 EN60068 2 6 Shock EN60068 2 27 Enclosure class Tested according to IEC 60068 2 60 Test Ke Flowing mixed gas corrosion test Method 1 H2S hydrogen sulfide and S02 sulfur dioxide Designed according to IEC 60721 3 3 unit in operation class 3C3 IP21 UL Type 1 Models 3C2 IEC 60721 3 3 unit in operation class 3S2 100 load capacity no derating up to 1000 m 1 derating for each 100m above 1000 m Maximum altitudes e 208 240 V 4000 m TN and IT systems e 380 500 V 4000 m TN and IT systems Voltage for relay outputs Up to 3000 m Allowed up to 240 V 3000 4000 m Allowed up to 120 V Corner grounding up to 2 000 m only see chapter 5 7 Installation in a corner grounded network 5 150 Hz Displacement amplitude 1 mm peak at 5 15 8 Hz MR4 MR9 Maximum acceleration amplitude 1 G at 15 8 150 Hz MR4 MR9 UPS Drop Test for applicable UPS weights Storage and sh
16. 15 The dimensions of the AC drive flange mounting MR6 TEL 358 0 201 2121 FAX 358 0 201 212 205 MOUNTING VACON 35 4 3 4 FLANGE MOUNTING OF MR7 286 271 237 5 5 a 7 5 72 110 4 148 8 fy D i A T p KS C 44 in H Aa N l o a A y A o t ie In ol o o Io ARGIN o Ko o H e 4 in le N d B D N I in Y LA Vv HP a yy l B N 4 Ln mM Fig 16 The dimensions of the AC drive flange mounting MR7 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM VACON 36 MOUNTING 4 3 5 FLANGE MOUNTING OF MR8 p 890 8 E 831 5 p 573 5 E 7 7 p 315 5 doa pi A va ee N T i i ai Aeri ol g it o00000 sai ol alo R oj N O i goon e 000000 e 2 pos H t 4 ER a 4 102 898 Fig 17 The dimensions of the AC drive flange mounting MR8 TEL 358 0 201 2121 FAX 358 0 201 212 205 MOUN
17. 3x6 6 1 10 Cu 1 10 0018 2 18 0 0016 5 16 0 5 3x6 6 1 10 Cu 1 10 MR5 0024 2 24 0 0023 5 23 0 2 3x10 10 1 10 Cu 1 10 0031 2 31 0 00315 31 0 wo N N gt o oO es 50 0048 2 48 0 mR6 00465 46 0 0062 2 62 0 00615 61 0 0075 2 75 0 00725 72 0 MR7 0088 2 00875 105 0 125 0105 2 01055 Oo wo 100 88 0 3x35 16 Cu 87 0 3x70 21 Al 3x50 25 Cu 3x70 21 Al 3x10 10 2 5 50 Cu Al 2 5 35 2 5 35 2 5 50 Cu Al 2 5 50 Cu Al 2 5 35 6 70 mm2 6 70 mm2 Cu Al 6 70 mm2 6 70 mm2 Cu Al 6 70 mm2 6 70 mm2 Cu Al TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING VACON 45 Table 16 The cable and fuse sizes for Vacon 100 Mains motor and Terminal cable size brake resistor cable Cu mm2 Main terminal Earth terminal mm2 mm2 Bolt size M8 Bolt size M8 3x70 35 Cu 3x95 29 Al Bolt size M8 Bolt size M8 3x95 50 Cu 3x150 41 AU Bolt size M8 Bolt size M8 120 70 Cu 185 57 Al Bolt size M10 Bolt size M8 3x185 95 Cu 2x3x120 41 Al Bolt size M10 Bolt size M8 2x3x95 50 Cu 2x3x120 41 Al f you use a multi conductor cable 1 of the conductors of the brake resistor cable stays unconnected It is also possible to use a single cable if you obey the minimum cross sectional area of the cable The dimensions of the cables must agree with the requirements of the standard 1EC60364 5 52 e The cables must be PVC isolated
18. Doacheck of the tightening torques of all the terminals e Make sure that no power correction capacitors are connected to the motor cable e Make sure that the cables do not touch the electrical components of the drive e Make sure that the common inputs of the digital input groups are connected to 24 V or ground of the 1 0 terminal or the external power source e Doacheck of the quality and quantity of the cooling air See chapter 4 4 Cooling and Table 14 The necessary quantity of cooling air e Make sure that there is no condensation on the inner surfaces of the AC drive e Make sure that there are no unwanted objects in the installation space e Before you connect the drive to mains do a check of the installation and the condition of all the fuses and other protective devices 7 3 OPERATION OF THE MOTOR 7 3 1 CHECKS BEFORE STARTING THE MOTOR Before you start the motor do these checks e Make sure that all the START and STOP switches that are connected to the I O terminals are in the STOP position e Make sure that you can start the motor safely e Activate the Start up wizard See the Application Manual for the AC drive that you have Set the maximum frequency reference that is the maximum speed of the motor so that it agrees with the motor and the device that is connected to the motor 7 4 MEASURING THE CABLE AND MOTOR INSULATION The insulation checks of the motor cable 1 Disconnect the motor cable from the terminals
19. Installation in an IT system Do not use corner grounding with the drive types MR4 to MR6 with a rating of 3 4 61 A with a 380 480 V mains or 3 7 62 A with a 208 240 V mains TEL 358 0 201 2121 FAX 358 0 201 212 205 CONTROL UNIT VACON 69 6 CONTROL UNIT 6 1 CONTROL UNIT COMPONENTS The control unit of the AC drive contains the standard boards and the option boards The option boards are connected to the slots of the control board see 6 4 Installation of option boards gt N O ay Z DO0000000H000000000000 ra T H a 3 __ T V
20. NO ACTION 29 Fig 27 The optional relay board SBF4 NOTE The Thermistor input function is not automatically active To use the Thermistor input function you must activate the parameter Thermistor Fault in the software See the Application Manual 6 2 2 1 Selection of terminal functions with DIP switches You can make 2 selections with the DIP switches for specified terminals The switches have 2 positions up and down You can see the location of the DIP switches and the possible selections in Fig 28 TEL 358 0 201 2121 FAX 358 0 201 212 205 CONTROL UNIT VACON 73
21. QVACON COM The termination is activated with a DIP switch The bus termination The resistance is 220 0 VACON 82 CONTROL UNIT E The fieldbus NOTE If you do power down to the last device there is no bus termination 6 4 INSTALLATION OF OPTION BOARDS A CAUTION Do not install remove or replace option boards on the drive when the power is on Doing this can cause damage to the boards Install the option boards into the option board slots of the drive Refer to Table 29 TEL 358 0 201 2121 FAX 358 0 201 212 205 CONTROL UNIT VACON 83 Table 29 The option boards and their correct option board slots Type of the option board Description of the option board The correct slot or slots The I O expander board OPTBH OPTBJ OPTC4 OPTE3 OPTES OPTE6 OPTE7 THE INSTALLATION PROCEDURE 1 Open the cover of the AC drive f WARNING Do not touch the relay outputs or the I O terminals without measuring that there is no voltage in the terminals They can have a dangerous voltage also when the drive is disconnected from mains 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 84 CONTROL UNIT 2 Ifyou have an OPTB or an OPTC option board make sure that the label on it says dv dual voltage This shows that the option board is compatible with the drive NOTE It is not possible to install option boards that are not compatible with the driv
22. Vacon 100 FLOW technical data ooiciicicccccccecccscscssesesecsesecsesscsvssssvsesvsteessrsetsveevseecees 110 10 Technical data on control connections ooo ccceesceesececeeseevessetetevssecetsteseseteteveseees 114 10 1 Technical data on Control CONNECTIONS ool cccceccscscsesecesecsessessvsvsesesevsvstseseseverseees 114 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM VACON 8 APPROVALS 1 APPROVALS Here are the approvals that have been granted to this Vacon product 1 EC Declaration of conformity e Find the EC Declaration of Conformity on the next page 2 ULapproval e cULus approval file number E171278 3 C tick approval e C tick approval file number N16307 TEL 358 0 201 2121 FAX 358 0 201 212 205 APPROVALS VACON 9 VACON DRIVEN BY DRIVES EC DECLARATION OF CONFORMITY We Manufacturer s name Vacon Oyj Manufacturer s address P O Box 25 Runsorintie 7 FIN 65381 Vaasa Finland hereby declare that the product Product name Vacon 100 AC drive Model designation Vacon 0100 3L 0003 5 0310 5 Vacon 0100 3L 0003 2 0310 2 has been designed and manufactured in accordance with the following standards Safety EN 61800 5 1 2007 EN 60204 1 2009 as relevant EMC EN 61800 3 2004 A1 2012 EN 61000 3 12 and conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and EMC Directive 2004 108 EC It is ensured through internal measures and qu
23. ae we ow ane ae oo ons see oo oe rae e TEL 358 0 201 2121 FAX 358 0 201 212 205 TECHNICAL DATA VACON 100 VACON 97 See chapter 8 1 3 Overload capability NOTE The rated currents in given ambient temperatures in Table 36 The technical data of the Vacon 100 AC drive are achieved only when the switching frequency lt the factory default If your process includes a cyclical load for example if there are lifts or winches speak to the manufacturer to get the dimensioning information 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 98 TECHNICAL DATA VACON 100 8 1 2 MAINS VOLTAGE 380 500 V Table 32 The power ratings of Vacon 100 in mains voltage 380 500V 50 60 Hz 3 Frame Drive Loadability Motor shaft power type 400 V mains 480 V mains i 5 10 50 10 overloa overloa overloa d40 C d50 C jd 40 C MR4 0003 3 4 3 7 2 6 3 9 5 2 1 1 0 75 1 5 1 0 poo oe oe oe fe fe fe fo oe oe MR5 16 0 17 6 12 0 18 0 24 0 10 0 23 0 25 3 16 0 24 0 32 0 11 0 15 0 10 0 31 0 34 1 23 0 34 5 46 0 15 0 11 0 20 0 15 0 Peon oe ors ae oe on oe ae oo oe poor we or ve oe Prue ae oe oo wo ove se ae wo os oo ao ae mo wo orm pee ore ree f zoo faen oo f e fiee fe os ase s ome oe aoe veo wo e e See chapter 8 1 3 Overload capability MR NI TEL 358 0 201 2121 FAX 358 0 201 212 205 TECHNICAL DATA VACON 10
24. and IP54 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 26 MOUNTING 4 2 6 WALL MOUNTING OF MR8 IP00 9 3 a ia 663 215 7 gt UUU 186 5 343 qf ek Oog iiaii 290 OOO 000000 794 t Fig 7 The dimensions of the AC drive MR8 IP00 TEL 358 0 201 2121 FAX 358 0 201 212 205 MOUNTING VACON 27 4 2 7 WALL MOUNTING OF MR9 IP21 AND IP54 326 810 365 480 1122 R 1150 zijt Fig 8 The dimensions of the AC drive MR9 IP21 and IP54 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 28 MOUNTING 4 2 8 WALL MOUNTING OF MR9 IP00 50 I e e TO o o o Ea PS 1 s o o mM E go E P i fo Y i p 810 1116 5 14 e p 840 5 i m _ 7 130 o La Ln j LO aa r a 9 oA o o O Oo y y J
25. cover of the drive Then use a measuring device to make sure that there is no voltage The connections of the drive are live 5 minutes after it is disconnected from mains WARNING Before you do electrical work make sure that there is no voltage WARNING Do not touch the relay outputs or other I O terminals than the control I O terminals They can have a dangerous voltage also when the drive is disconnected from mains WARNING Before you connect the drive to mains make sure that the front cover and the cable cover of the drive are closed The connections of the AC drive are live when the drive is connected to mains COMMISSIONING OF THE DRIVE Read the safety instructions in chapters 2 Safety and 7 1 Commissioning safety and obey them 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 88 COMMISSIONING AND ADDITIONAL INSTRUCTIONS After the installation e Make sure that the motor is installed correctly e Make sure that the motor terminals are not connected to mains e Make sure that the AC drive and the motor are grounded e Make sure that you select the mains cable the brake cable and the motor cable correctly see chapter 5 3 Cable dimensioning and selection e Make sure that the control cables are as far as possible from the power cables See chapter 5 6 Cable installation e Make sure that the shields of the shielded cables are connected to an earth terminal that is identified with e
26. e The maximum ambient temperature is 30 C 86 F e The maximum temperature of the cable surface is 70 C 158 F e Use only cables with a concentric copper shield e The maximum number of parallel cables is 9 When you use parallel cables make sure that you obey the requirements of the cross sectional area and the maximum number of cables For important information on the requirements of the earth conductor see chapter 2 4 Earthing and earth fault protection For the correction factors for each temperature see the standard IEC60364 5 52 5 3 2 CABLE AND FUSE SIZES NORTH AMERICA We recommend the fuse class T UL amp CSA To make a selection of the fuse voltage rating refer to the mains Refer also to local regulations cable installation conditions and cable specification Do not use larger fuses than what is recommended Table 17 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 46 POWER CABLING Make sure that the operation time of the fuse is less than 0 4 seconds The operation time agrees with the fuse type and the impedance of the supply circuit For more information on faster fuses speak to the manufacturer The manufacturer can also recommend some high speed Class J UL amp CSA and aR UL recognised fuse ranges The solid state short circuit protection does not supply protection for the branch circuit of the AC drive To supply the branch circuit protection refer to the National El
27. mA AC refer to EN 61800 5 1 See chapter 2 4 Earthing and earth fault protection CAUTION Do not use spare parts that are not from the manufacturer Using other spare parts can cause damage to the drive CAUTION gt gt gt PE Do not touch the components on the circuit boards Static voltage can cause damage to these components 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 12 SAFETY CAUTION Make sure that the EMC level of the AC drive is correct for your mains See chapter 7 5 Installation in an IT system An incorrect EMC level can cause damage to the drive CAUTION Prevent radio interference The AC drive can cause radio interference in a domestic environment NOTE If you activate the autoreset function the motor starts automatically after an automatic fault reset See the Application Manual NOTE o gt gt If you use the AC drive as a part of a machine the machine manufacturer must supply a mains disconnection device refer to EN 60204 1 ag 5 EARTHING AND EARTH FAULT PROTECTION CAUTION gt The AC drive must always be earthed with an earth conductor that is connected to the earth terminal that is identified with the symbol Not using an earth conductor can cause damage to the drive The touch current of the drive is more than 3 5 mA AC The standard EN 61800 5 1 tells that 1 or more of these conditions for the protective circuit must be true The conn
28. on the drive After you Lift the drive do a check for signs of damage on the drive Make sure that the contents of the package are correct If the drive was damaged during the shipping speak to the cargo insurance company or the carrier 3 4 ACCESSORIES After you open the package and lift the drive out make sure that you received all the accessories The content of the accessories bag is different for the different frames and protection classes TEL 358 0 201 2121 FAX 358 0 201 212 205 RECEIVING THE DELIVERY 3 4 1 FRAME MR4 Table 5 The content of accessories bag M4x16 screw 3 4 2 FRAME MR5 Table 6 The content of the accessories bag M4x16 screw 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON AVACON COM Quantity 1 1 3 3 2 1 3 Quantity 1 1 3 1 2 2 1 1 4 2 VACON 17 Description Screws for the power cable clamps 6 the control cable clamps 3 and the grounding clamps 2 Description Screws for the power cable clamps 6 the control cable clamps 3 and the grounding clamps 4 VACON 18 RECEIVING THE DELIVERY 3 4 3 FRAME MR6 Table 7 The content of the accessories bag Quantity Description M4x20 screw Screws for the power cable clamps 6 and the grounding clamps 4 Control cable grounding lamella EMC cable clamps size M32 EMC cable clamps size M40 2 Product modified label 1 Cable grommet hole diameter 33 0 mm 1 Cable gr
29. power cable with a compact low impedance shield A cable for the specified mains voltage We recommend an MCCMK or an EMCMK cable We recommend that the cable transfer impedance 1 30MHz is a maximum of 100 mQ m See Fig 22 For the EMC level C2 it is necessary to have a 360 earthing of the shield with cable glands in the motor end 4 A screened cable with a compact low impedance shield for example a JAMAK or an SAB OZCuY 0 cable Fig 22 Cables with PE conductors A The PE conductor and the shield C The shield B The PE conductors In all the frames to obey the EMC requirements use the default values of the switching frequencies If you installed a safety switch make sure that the EMC protection continues from the start of the cables until their ends 5 2 UL STANDARDS ON CABLING To obey the UL Underwriters Laboratories regulations use a UL approved Class 1 copper wire with a minimum heat resistance of 60 or 75 C 140 or 167 F You can use the drive on a circuit that gives a maximum of 100 000 rms symmetrical amperes and a maximum of 600 V when the drive is protected by Class T and J fuses 5 3 CABLE DIMENSIONING AND SELECTION These instructions are valid only for processes that have 1 motor and 1 cable connection from the AC drive to the motor In other conditions speak to the manufacturer to get more information TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING VACON
30. 0 VACON 99 NOTE re The rated currents in given ambient temperatures in Table 36 The technical data of the Vacon 100 AC drive are achieved only when the switching frequency lt the factory default If your process includes a cyclical load for example if there are lifts or winches speak to the manufacturer to get the dimensioning information 8 1 3 OVERLOAD CAPABILITY The low overload means that if 110 of the rated continuous current IL is required for 1 minute every 10 minutes the remaining 9 minutes must be approximately 98 of IL or less This is to make sure that the output current is not more than IL during the duty cycle I 4 l x110 l 110 1 min 9 min gt t Fig 32 Low overload in Vacon 100 The high overload means that if 150 of the rated continuous current I is required for 1 minute every 10 minutes the remaining 9 minutes must be approximately 92 of IH or less This is to make sure that the output current is not more than IH during the duty cycle 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON AVACON COM VACON 100 TECHNICAL DATA VACON 100 eH 14 150 TH 150 I PEE ee ee eae ee ee ea E ae E Reem eas EETA 1 min 9 min gt t Fig 33 High overload in Vacon 100 For more information refer to the standard IEC61800 2 IEC 1998 8 1 4 BRAKE RESISTOR RATINGS Make sure that the resi
31. 12 205 MOUNTING VACON 33 4 3 2 FLANGE MOUNTING OF MR5 145 11 5 24 102 454 1 436 382 262 5 Ww 7 P Re sS p E 145 Af A f 12 5 1 k i 100 114 214 Fig 14 The dimensions of the AC drive flange mounting MR5 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 34 4 3 3 FLANGE MOUNTING OF MR6 MOUNTING 580 115 5 196 12 N lt Male a lt 8 g g ty f I haz T e N i 4 A wo lt o Bt oa in e wo LN LN mMm 7 lo LO JTS i I y E j aa 00 106 123 o 232 5 229 201 195 f Fig
32. A cable Cu AWG Main terminal Earth terminal AWG AWG 100 AWG2 AWG9 AWG2 0 AWG9 AWG2 0 0075 2 75 0 0072 5 72 0 MR7 0088 2 88 0 00875 87 0 105 0 105 2 1055 140 0 140 2 1405 170 0 170 2 1705 205 0 0205 2 0205 5 AWG1 AWG9 AWG2 0 AWG9 AWG2 0 AWG1 0 AWG9 AWG2 0 AWG9 AWG2 0 oo oo 200 AWG3 0 AWG1 350 AWG1 350 kemil kemil 225 250 kcmil AWG 1 350 AWG1 350 kemil kemil MR8 350 kcmil AWG1 350 AWG1 350 kemil kemil 261 0 2x250 kcmil AWG1 350 AWG1 350 02612 kemil kemil 02615 MR9 310 0 2x350 kcmil AWG1 350 AWG1 350 0310 2 kemil kemil 03105 f you use a multi conductor cable 1 of the conductors of the brake resistor cable stays unconnected It is also possible to use a single cable if you obey the minimum crosssectional area of the cable To obey the UL regulations with the 500 V drive it is necessary to have cables with a 90 C 194 F heat resistance The dimensions of the cables must agree with the requirements of the Underwriters Laboratories UL508C e The cables must be PVC isolated e The maximum ambient temperature is 30 C 86 F e The maximum temperature of the cable surface is 70 C 158 F e Use only cables with a concentric copper shield The maximum number of parallel cables is 9 TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING VACON 49 When you use parallel cables make sure that you obey the requirements of the cross
33. ABLING 3 Remove the cable cover gt M4x8 TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING VACON 59 4 Remove the cable entry plate 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 60 POWER CABLING 5 MR9 only Loosen the screws and remove the sealing plate TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING VACON 61 6 Remove the EMC shield plate 8 oe N A The wing nut in MR8 MR9 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM
34. AIL VACON QVACON COM VACON 76 CONTROL UNIT 2 In IP21 cut free the opening on the cover of the AC drive for the Ethernet cable In IP54 cut a hole in a grommet and move the cable through it a Ifthe grommet folds in when you put the cable pull the cable back to make the grommet straight b The hole in the grommet must not be wider than your cable c Pull the first bit of the cable out of the grommet so that it stays straight If this is not possible make the connection tight with some insulation tape or a cable tie IP21 vani IP54 TEL 358 0 201 2121 FAX 358 0 201 212 205 CONTROL UNIT VACON 77 3 Put the cover of the drive back Keep the distance between the Ethernet cable and the motor cable at a minimum of 30 cm A The Ethernet cable in IP21 A The Ethernet cable in IP54 See more in the Installation Manual of the fieldbus that you have 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 78 CONTROL UNIT 6 3 2 USING FIELDBUS THROUGH AN RS485 CABLE Table 28 RS485 cable data Description The plug type The cable type STP shielded twisted pair Belden 9841 or almost the same The cable length So that it agrees with the fieldbus See the fieldbus manual 1 Remove approximately 15 mm of the grey shield of
35. CABLING 7 Put the cable entry plate with the cables into the groove on the frame of the drive 8 Connect the stripped cables R R U vw i L1L2L3 posite a Expose the shield of all the 3 cables to make a 360 degree connection with the cable clamp b Connect the phase conductors of the mains cable and of the motor cable and the conductors of the the brake resistor cable into the correct terminals c Attach the earth conductor of each cable to an earth terminal with a clamp d See the correct tightening torques in Table 21 OI ON Gl A The cable E The brake I clamp resistor B The cable terminals F The motor C The earth cable terminal D The mains cable TEL 358 0 201 2121 FAX 358 0 201 212 205 VACON 55 POWER CABLING 9 Make sure that the earth conductor is connected to the motor and also to the terminals that are identified with a To obey the requirements of the standard EN61800 5 1 obey the instructions in chapter 2 4 Earthing and earth fault protection b Ifa double earthing is necessary use the earth terminal under the drive Use an M5 screw and tighten it to 2 0 Nm or 17 7 lb in 10 Attach again the cable cover and the cover
36. If the label is not attached at this time attach it on the drive near the name plate 7 5 2 FRAMES MR7 AND MR8 Change the EMC protection of the AC drive to level C4 1 Open the cover of the AC drive 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 91 lo U ws i M DOOOOO MDOOOOO VACON 92 COMMISSIONING AND ADDITIONAL INSTRUCTIONS 2 Find the EMC box To get access to the EMC jumper remove the cover of the EMC box AX IO SQDQOO2coc YA DODDOOO D A 18 8 BEI a 3 Remove the EMC jumper Attach the cover of the EMC box again CoC OMG C PCAC IC CD gt DOODO A TDA TOST x TEL 358 0 201 2121 FAX 358 0 201 212 205 COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON 93 4 In MR7 find the DC grounding busbar between the connectors R and U To remove the busbar from the frame remove the M4 screw
37. Ke Flowing mixed gas corrosion test Method 1 H2S hydrogen sulfide and S02 sulfur dioxide Designed according to IEC 60721 3 3 unit in operation class 3C3 IP21 UL Type 1 Models 3C2 IEC 60721 3 3 unit in operation class 3S2 chemical vapours mechanical particles Ambient conditions Altitude 100 load capacity no derating up to 1000 m 1 derating for each 100m above 1000 m Maximum altitudes e 208 240 V 4000 m TN and IT systems e 380 500 V 4000 m TN and IT systems Voltage for relay outputs Up to 3000 m Allowed up to 240 V 3000 m 4000 m Allowed up to 120 V Corner grounding up to 2000 m only see chapter 5 7 Installation in a corner grounded network Vibration 5 150 Hz EN61800 5 1 Displacement amplitude 1 mm peak at 5 15 8 Hz EN60068 2 6 MR4 MR9 Max acceleration amplitude 1 G at 15 8 150 Hz MR4 MR9 Shock UPS Drop Test for applicable UPS weights EN60068 2 27 Storage and shipping maximum 15 G 11 ms in pack Ambient conditions age Enclosure class 1P21 Type 1 standard in entire kW HP range IP54 Type 12 option NOTE For IP54 Type 12 a control panel adapter is neces sary 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 112 TECHNICAL DATA VACON 100 FLOW Table 39 The technical data of the Vacon 100 FLOW AC drive Technical item or function Immunity EMC at default settings Emissions Average noise level min max
38. MRI cet teesesves stole ete ates aetan ip eestlgal i dan tapes a an 94 7 6 Maintenance 95 TEL 358 0 201 2121 FAX 358 0 201 212 205 TABLE OF CONTENTS VACON 7 8 Technical data Vacon 100 occ ceccscscseesesscesseestsnestsnestenestsnssteeetsesetsesstaesiseesenes 96 8 1 AC drive power ratings rs 2 isis srt lari lealceneroelavornd cakes Snciseha habitants enna 96 8 1 1 Mains voltage 208 240 V icoesssacssptveisccsueciveniveanudedearesshestatoueienmeneieennasurmncane 96 8 1 2 Mains voltage 380 500 Vio iscecsscecssssessssessseesseesseersseensseesane 98 8 1 3 Overload capability eset recast tye caseisnodonineivaeecanncendivdaiinsieessd vi vosesanet veiwnnniaveialer 99 8 1 4 Brake resistor ratings couciccrossevesucnnnsusid iervensaeehburieentibin cucine erkon sleet vbunraeatedaichdaansiett 100 8 2 Vacon 100 technical data ici ccccccsccescsescscsesecscsesesecevscscssevsvsssessevseseseseseverseees 103 9 Technical data Vacon 100 FLOW ooo cecccseeessesnesesnsecstsetenssesesessesseeeseees 107 9 1 AC drive power rating oo ccccccccccesccscscsesecsescscsesscsvsvsssesecsvsssusecsvsvsssesevevevsnsasetsvsnsesetetsvseees 107 9 1 1 Mains voltage 208 240 V cc ccccisesisveneriarosesieatoanedsiocaueastscndsumntuansnelinaattoaisnnns 107 9 1 2 Mains voltage 380 500 Vaan sseisisorsssbsdsochuescaiausndojanaventinaossaigetndatantalentonisbnasaiaes 108 9 1 3 Overload capability oii ccscscscscssscscssssscstecsssecscsvssesstetsssesatsvevsnseseeey 109 9 2
39. N COM VACON 22 MOUNTING 4 2 2 WALL MOUNTING OF MR5 144 IP21 a ia N 214 33 25 33 ZAMO X T PA i A A AN op i lt e alg O7 4 H ki Ul Po oe F4 E fle 1s TA OOO EE OOOO Fig 3 The dimensions of the AC drive MR5 A Use these mounting holes when you replace your Vacon NX AC drive with a Vacon 100 or Vacon 100 FLOW AC drive TEL 358 0 201 2121 FAX 358 0 201 212 205 MOUNTING VACON 23 4 2 3 WALL MOUNTING OF MR6 195 IP21 9 148 229 a 15 5 G40 33 40 N aa l Lan ny d N WS TT aD ONC ATES 557 541 E A a Ov 148 CO Fig 4 The dimensions of the AC drive MR6 i a lt gt 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 24 4 2 4 WALL MOUNTING OF MR7 MOUNTING
40. OM VACON 116 TECHNICAL DATA ON CONTROL CONNECTIONS Table 41 The standard relay board SBF3 Terminal Technical information Change over contact SPDT relay 5 5 mm isolation between channels Switching capacity Relay output 1 e 24VDC 8A 250 VAC 8 A 125 VDC 0 4 A Minimum switching load e 5 V 10 mA Change over contact SPDT relay 5 5 mm isolation between channels Switching capacity Relay output 2 e 24VDC 8A e 250 VAC 8 A 125 VDC 0 4 A Minimum switching load 5 V 10 mA Normally open NO or SPST contact relay 5 5 mm isolation between channels Switching capacity Relay output 3 e 24VDC 8A e 250 VAC 8 A e 125 VDC 0 4 A Minimum switching load 5 V 10 mA f you use 230 VAC as control voltage from the output relays the control circuitry must be powered with a separate isolation transformer to limit the short circuit current and the overvoltage spikes This is to prevent welding on the relay contacts Refer to standard EN 60204 1 section 7 2 9 TEL 358 0 201 2121 FAX 358 0 201 212 205 TECHNICAL DATA ON CONTROL CONNECTIONS VACON 117 Table 42 The optional relay board SBF4 Terminal Technical information Change over contact SPDT relay 5 5 mm isolation between channels Switching capacity Relay output 1 e 24VDC 8A 250 VAC 8 A 125 VDC 0 4 A Minimum switching load e 5 V 10 mA Change over contact SPDT relay 5 5 mm isolation between channels Switc
41. ON 15 Table 3 The description of the parts in the type designation code Description This part is same for all the products 0100 The product range 0100 Vacon 100 Input Function 3L A 3 phase input 0061 The drive rating in amperes For example 0061 61A 5 The mains voltage 2 208 240 V 5 380 500 V FLOW The Vacon 100 FLOW AC drive 1P54 The optional codes There are many options for example IP54 an AC drive with the IP protection class IP54 3 3 UNPACKING AND LIFTING THE AC DRIVE 3 3 1 WEIGHT OF THE AC DRIVE The weights of AC drives of different frames are very different It can be necessary for you to use a lifting device to move the drive from its package Table 4 The weights of the different frames Weight IP21 IP54 Weight IP00 kg Weight UL Type 1 Weight UL Open kg Type 12 lb 3 3 2 LIFTING THE FRAMES MR8 AND MR9 1 Remove the drive from the pallet where it was bolted to 2 Usea lifting device that is sufficiently strong for the weight of the drive 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 16 RECEIVING THE DELIVERY 3 Put the lifting hooks symmetrically in a minimum of 2 holes 4 The maximum lifting angle is 45 degrees Before a Vacon AC drive is sent to the customer the manufacturer makes many tests
42. TING VACON 37 4 3 6 FLANGE MOUNTING OF MR9 r O22 de Pci se gt gt _ ee whe lt t ILN NIN E a oe amp ne I is O 4 i 163 56 S 1039 185 300 300 RA 10 57 T T 06 5 T 10 5 i i y 4 ee e A mM ow E i if N GND Ta N t 4 AE N re La LA LA D N N 2 _ Y o y Y 108 5 Fig 18 The dimensions of the AC drive flange mounting MR9 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM VACON 38 MOUNTING 4 4 COOLING The AC drive produces heat in operation The fan circulates air and decreases the temperature of the drive Make sure that there is sufficiently free space around the drive Some free space is also necessary for maintenance Make sure that the temperature of the cooling air does not become more than the maximum ambie
43. U V and W and from the motor 2 Measure the insulation resistance of the motor cable between phase conductors 1 and 2 between phase conductors 1 and 3 and between phase conductors 2 and 3 3 Measure the insulation resistance between each phase conductor and the earth conductor 4 The insulation resistance must be gt 1 MQ at the ambient temperature of 20 C 68 F TEL 358 0 201 2121 FAX 358 0 201 212 205 COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON 89 The insulation checks of the mains cable 1 Disconnect the mains cable from the terminals L1 L2 and L3 and from mains 2 Measure the insulation resistance of the mains cable between phase conductors 1 and 2 between phase conductors 1 and 3 and between phase conductors 2 and 3 3 Measure the insulation resistance between each phase conductor and the earth conductor 4 The insulation resistance must be gt 1 MQ at the ambient temperature of 20 C 68 F The insulation checks of the motor 1 Disconnect the motor cable from the motor 2 Open the bridging connections in the motor connection box 3 Measure the insulation resistance of each motor winding The voltage must be the same or higher than the motor nominal voltage but not higher than 1000 V 4 The insulation resistance must be gt 1 MQ at the ambient temperature of 20 C 68 F 5 Obey the instructions of the motor manufacturer 7 5 INSTALLATION IN AN IT SYSTEM If your mains is imped
44. VACON 100 VACON 100 FLOW AC DRIVES INSTALLATION MANUAL VACON DRIVEN BY DRIVES PREFACE PREFACE Document ID DPD00873E Date 3 4 2014 ABOUT THIS MANUAL This manual is copyright of Vacon Plc All Rights Reserved 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 3 VACON 4 TEL 358 0 201 2121 FAX 358 0 201 212 205 TABLE OF CONTENTS VACON 5 TABLE OF CONTENTS Preface Ab tthis manual eset eens i data xslt boone doce Svc ncc ice fa iaie a dchatpaseeiondees 3 T Approvals aac teh agli ea eid ecto a a a Cabanas 8 NS opts cag idee et ae as a eee 10 2 1 The safety symbols used in the Manual ieccicsscssssonsnsscecvasocndtesassnvendseasessaohienisesnssesanstacenans 10 22 Wath csdia located ochitecxshashseatsetovcasgnsie soci a cues R AAE 10 2 3 Caution 11 2 4 Earthing and earth fault protection oo cccccccssssessssescesssseseseessseessseeseseeeseesseeneseene 12 2 5 Electro magnetic compatibility EMC ooo ccccccsseesssessseecseesssesssesssesssesseeessecssvesseeeseees 13 2 6 Using an RCD or an RCM device aces LacececaesSis tec tdecesdusesaibindhsacaieasdamns ntarsondacebscalaniorde 13 3 Receiving the delivery ooo cccccssssessessessesssnssessesseessscsesseeseerssseseeseessssesesssessessseesseaseneeseeeees 14 3 1 Package label caesar we pcapc clea nce esters anodes sean cea bo oa ate 14 3 2 Type designation code sys cece vensirsaensdunsecseoncatnutonrunsdodvbesiech coinshepeaishs be
45. ality control that the product conforms at all times to the requirements of the current Directive and the relevant standards H ee In Vaasa 26th of February 2014 WA MW Vesa Laisi President The year the CE marking was affixed 2012 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 10 SAFETY 2 SAFETY 2 1 THE SAFETY SYMBOLS USED IN THE MANUAL This manual contains warnings and cautions which are identified with safety symbols The warnings and cautions give important information on how to prevent injury and damage to the equipment or your system Read the warnings and cautions carefully and obey their instructions Table 1 The safety symbols The safety symbol Description WARNING CAUTION HOT SURFACE l WARNING Do not touch the components of the power unit when the drive is connected to mains The components are live when the drive is connected to mains A contact with this voltage is very dangerous 2 2 WARNING f WARNING Do not touch the motor terminals U V W or the brake resistor terminals when the drive is connected to mains These terminals are live when the drive is connected to mains also when the motor does not operate l WARNING Do not touch the relay outputs or the I O terminals They can have a dangerous voltage also when the drive is disconnected from mains TEL 358 0 201 2121 FAX 358 0 201 212 205 SAFETY VACON 11 WARNING Before you do el
46. ance grounded IT the AC drive must have the EMC protection level C4 If your drive has the EMC protection level C2 it is necessary to change it to C4 To do this remove the EMC jumpers WARNING components of the drive are live when the drive is connected to mains CAUTION A Do not make changes in the AC drive when it is connected to mains The Before you connect the AC drive to mains make sure that the EMC level of the drive is correct An incorrect EMC level can cause damage to the drive 7 5 1 FRAMES MR4 MR5 AND MR6 Change the EMC protection of the AC drive to level C4 1 Open the cover of the AC drive 2 In MR4 and MRB5 to find the EMC jumpers remove the cable cover 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 90 COMMISSIONING AND ADDITIONAL INSTRUCTIONS 3 Find the EMC jumpers that connect the RFI filters to ground b TEL 358 0 201 2121 FAX 358 0 201 212 205 COMMISSIONING AND ADDITIONAL INSTRUCTIONS 4 To disconnect the RFI filters from ground remove the EMC jumpers 5 After the change write The EMC level was changed and the date on the product changed label
47. d drive outline with flange A B C D The height of the opening for the flange mounting The width of the opening The height of the drive The width of the drive E F G H The distance between the bottom of the drive and the bottom of the opening The outline of the opening The outline of the drive The top of the drive Table 11 The dimensions of the drive frames MR4 to MR9 TEL 358 0 201 2121 FAX 358 0 201 212 205 MOUNTING VACON 31 Table 12 The dimensions of the opening for the flange mounting frames MR4 to MR9 6m EBEEEEEEREEHRER Eee eee 2 NE l 4 E E a 4 ia a o My Oo B C m m Cane EP eR Eee ee Eee eee eae eae Fig 12 Sealing of the opening for MR8 and MR9 A The AC drive C Gasket tape B The outline of the opening D The top of the drive 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON AVACON COM VACON 32 MOUNTING 4 3 1 FLANGE MOUNTING OF MR4 102 357 341 186 9 Fig 13 The dimensions of the AC drive flange mounting MR4 TEL 358 0 201 2121 FAX 358 0 201 2
48. dnusinierandecsebevasananll eames 4 2 5 Wall mounting of MR8 IP21 and IP54 eese 4 2 6 Wall mounting of MR8 PO xs scciccacicinsscstveatapteunrctsanenirorameancaeaenmennadionan 26 4 2 7 Wall mounting of MR9 IP21 and IP54 4 2 8 Wall mounting of MR9 IP00 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM VACON 6 TABLE OF CONTENTS 4 3 Dimensions for flange Mounting sccicts ssnseeiacedtaisdiimnacdeeceveteretidncedpuardutslanaiGecnMaaemaiens 4 3 1 Flange mounting of MR4 sa cocccuaia teens caiivis Atenas eae eaten 32 4 3 2 Flange mounting of MR5 4 3 3 Flange mounting of MR6 ooo cs ccesscecsscecsssseevsseersseerssesrsseersseenseeesane 4 3 4 Flange mounting of MR7 ooo ccccccssssssesssessssstescssesessescstessstessseessseensseaeseess 35 4 3 5 Flange mounting of MR8 ooo cccceccscssessesssssssesessessestsseseesessesuesteseeseeseeneseees 36 4 3 6 Flange mounting of MR ssssssssssssissssriresssriresssriresssriiessssiirssasirnnsssrinnsnrrnnnnin 37 Ai COON se ea a E r a tease 38 5 Power cabling snacks sccieicss hide Suissa ateee ar ack hats dada t1 stt sala SEES EES ESELA EES EEA EEEa renren rens 41 5 1 Cable cConnectionS ype acces G58 etn ncuot seeping edon antikk aol alee pees 41 5 2 UL standards on cabling cies sp er kcee senso bee eta ipaciescen tanita iesadtestatctiacin tie 42 5 3 Cable dimensioning and selection soi cscs casszenns cassiovin Givadoanidannradbena inal adan deine wadcenelanis 42 5 3 1 Cable SMO fuse sizes a vpsaacieves
49. e coding 3 To get access to the option board slots open the cover of the control unit TEL 358 0 201 2121 FAX 358 0 201 212 205 CONTROL UNIT VACON 85 4 Install the option board into the correct slot C D or E See Table 29 a The option board has a slot coding because of which it is not possible to install the option board in an incorrect slot A The slot B The option coding board slots 5 Close the cover of the control unit Put the cover of the AC drive back 6 5 INSTALLATION OF A BATTERY FOR THE REAL TIME CLOCK RTC To use the Real Time Clock RTC you must install a battery in the drive 1 Use a AA battery with 3 6 V and a capacity of 1000 1200 mAh You can use for example a Panasonic BR 1 2 AA or a Vitzrocell SB AA02 2 Install the battery on the left side of the control panel See Fig 24 The components of the control unit The battery will last approximately 10 years See more about the functions of the RTC in the Application Manual 6 6 GALVANIC ISOLATION BARRIERS The control connections are isolated from mains The GND terminals are permanently connected to I O ground The digital inputs on the standard I O board can be galvanically isolated from the 1 0 ground To isolate the digital inputs use the DIP switch that has the positions FLOAT and GND
50. e or negative logic 0 5V 0 TEL 358 0 201 2121 FAX 358 0 201 212 205 TECHNICAL DATA ON CONTROL CONNECTIONS VACON 115 Table 40 The standard I 0 board Standard I O board Terminal Signal O Technical information Digital inputs can be disconnected from ground see chapter Common Aten DINT DING 6 2 2 2 Isolation of digital inputs from ground 24 V 10 max volt ripple lt 100mVrms max 250 mA Short circuit protected iO around Ground for reference and controls connected internally to g frame earth through 1 MQ Digital input 4 Positive or negative logic Digital input 5 Ri min 5 kQO 24 V aux voltage 0 5V 0 Digital input 6 15 30 V 1 f Digital inputs can be isolated from ground see chapter Common Atot DINIEDING 6 2 2 2 Isolation of digital inputs from ground Analogue signal output Analogue output channel 1 selection 0 20 mA load lt 500 0 Default 0 20 mA 0 10 V Resolution 0 1 accuracy 2 Selection V mA with dip switches see chapter 6 2 2 1 Selec tion of terminal functions with DIP switches Short circuit protected Analogue output common 24V auxiliary input voltage Can be used as external power backup for the control unit RS485 Differential receiver transmitter Set bus termination with dip switches see chapter 6 2 2 1 RS485 Selection of terminal functions with DIP switches Termination resistance 220 1 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON C
51. e screws of the cable cover Remove the cable cover Do not open the cover of the power unit 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 51 MAINS MOTOR G The earth conductor VACON 52 POWER CABLING 4 Put the grommets in the openings of the cable entry plate These parts are included in the package The picture shows the grommets in IP21 in the EU version TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING 5 Put the cables the mains cable the motor cable and the optional brake cable in the openings of the cable entry plate a Cut the grommets open to move the cables through them If the grommets fold in when you put the cable pull the cable back to make the grommets straight b Do not cut the grommet openings wider than what is necessary for the cables that you use c With the enclosure class IP54 the connection between the grommet and the cable must be tight Pull the first bit of the cable out of the grommet so that is stays straight If this is not possible make the connection tight with some insulation tape or a cable tie 6 Remove the cable clamps and the grounding clamps 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 53 A The mains C The motor cable cable B The brake cable VACON 54 POWER
52. ebnesntviens ana eiuanabddatesetasetoens 3 3 Unpacking and lifting the AC drive ooo escssescsscsesscsesscatssssnsesevessavesevenseeersees 3 3 1 Weight of the AC lI IY Sc 2 Pare atc ctenic eed gctsctnanavaneaesecaue A icdieaecmeneen ae 15 3 3 2 Lifting the frames MR8 and MR9 cc 284 1515 p 2S a Re a A ERE ROE RONDE SPREE REE ENDER nM RR ROE RTT 3 4 1 Frame MRG sronarnodie e a S E 17 3 4 2 Frame MR5 3 4 3 Frame MR Osu e sta E E aa 3 4 4 Frame MRI nenenunneinian naa R E AATE 19 3 4 5 Frame MR8 cote eres app tethuntyssseanovensutagnncstdarstdlecesushintas cessed bets uevrcatediataes mee onuitues 19 3 4 6 Frame MRI sins aspect iat ices seas dead aan a deadbeat lentes 20 3 5 Product Modified label ec ccecscscecscecscscssecscscsvsssacsvsvevsusavetsvssavscevevsesessnevevsseeees 20 3 6 FE sac ice ceive eek Fa bce abreast TA eas tee ES 20 amp MOUNtINJ 65 cctceniiiesnedd wider aderamsiaa mens ieuaumak A T R a 21 4 1 General information about MOUNTING onic ccccceccscscsececscscsesececevsesececevevevsececevsvssecevevevees 21 4 2 Dimensions for wall MOuUNntINg 51sccccrcissseccaccnassutsetaedscmposianssinpidactdexandnteisensothnnoss soohdediabtanbesehaes 21 4 2 1 Wall mounting of MR4 4 2 2 Wall mounting of cst sdk wat csc dade erect zasig ROG Seasate eae deiadioacndes 4 2 3 Wall mounting of MR issesci22ie saa caeretesnddoctandenniechqveeaeeton macloaaomnoleimaiae eee 23 4 2 4 Wall mounting of MR7 sys snsivdvce shoes vac canativaedbecopeston tauun weens
53. ection must be fixed a The protective earth conductor must have a cross sectional area of minimum 10 mm Cu or 16 mm2 Al OR b There must be an automatic disconnection of the mains if the protective earth conductor breaks See chapter 5 Power cabling OR c There must be a terminal for a second protective earth conductor in the same cross sectional area as the first protective earth conductor Table 2 Protective earthing conductor cross section Cross sectional area of the phase conductors S The minimum cross sectional area of the protective mm2 earthing conductor in question mm2 The values of the table are valid only if the protective earthing conductor is made of the same metal as the phase conductors If this is not so the cross sectional area of the protective TEL 358 0 201 2121 FAX 358 0 201 212 205 SAFETY VACON 13 earthing conductor must be determined in a manner that produces a conductance equivalent to that which results from the application of this table The cross sectional area of each protective earthing conductor that is not a part of the mains cable or the cable enclosure must be a minimum of e 2 5 mm if there is mechanical protection and e 4mm2 if there is not mechanical protection If you have cord connected equipment make sure that the protective earthing conductor in the cord is the last conductor to be interrupted if the strain relief mechanism breaks Obey the local regulations
54. ectric Code and the local regulations Do not use other devices than fuses to supply branch circuit protection NOTE The Vacon 100 FLOW software does not have the dynamic braking or the brake resistor functions TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING VACON 47 Table 17 The cable and fuse sizes for Vacon 100 in North America Frame _ Type IL A Fuse Mains motor and Terminal cable size Class brake resistor T J A cable Cu AWG Main terminal Earth terminal AWG AWG 6 AWG14 AWG24 AWG10 AWG17 AWG10 0003 2 3 7 0003 5 3 4 4 8 AWG14 AWG24 AWG10 AWG17 AWG10 0004 2 0004 5 10 AWG14 AWG24 AWG10 AWG17 AWG10 0006 2 6 6 0005 5 5 6 MR4 10 AWG14 AWG24 AWG10 AWG17 AWG10 0008 2 0008 5 15 AWG14 AWG24 AWG10 AWG17 AWG10 0011 2 11 0 0009 5 9 6 20 AWG14 AWG24 AWG10 AWG17 AWG10 0012 2 12 5 00125 12 0 25 AWG10 AWG20 AWG5 AWG17 AWG8 0018 2 18 0 00165 16 0 30 AWG10 AWG20 AWG5 AWG17 AWG8 MR5 0024 2 24 0 0023 5 23 0 31 0 40 AWG8 AWG20 AWG5 AWG17 AWG8 0031 2 00315 0038 5 38 0 AWG4 AWG13 AWGO AWG13 AWG2 AWG4 AWG13 AWGO AWG13 AWG2 0048 2 48 0 MR 00465 46 0 AWG4 AWG13 AWGO AWG13 AWG2 0062 2 62 0 0061 5 61 0 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 48 POWER CABLING Table 17 The cable and fuse sizes for Vacon 100 in North America Frame _ Type IL A Fuse Mains motor and Terminal cable size Class brake resistor T J
55. ectrical work make sure that there is no voltage in the components of the drive WARNING To do work on the terminal connections of the drive disconnect the drive from mains and make sure that the motor has stopped Wait 5 minutes before you open the cover of the drive Then use a measuring device to make sure that there is no voltage The terminal connections and the components of the drive are live 5 minutes after it is disconnected from mains and the motor has stopped WARNING Before you connect the drive to mains make sure that the front cover and the cable cover of the drive are closed The connections of the AC drive are live when the drive is connected to mains WARNING gt gt gt gt Disconnect the motor from the drive if an accidental start can be dangerous When there is a power up a power brake or a fault reset the motor starts immediately if the start signal is active unless the pulse control for Start Stop logic is selected If the parameters the applications or the software change the 1 0 functions including the start inputs can change w CAUTION CAUTION Do not move the AC drive Use a fixed installation to prevent damage to the drive CAUTION Do not make measurements when the AC drive is connected to mains It can cause damage to the drive CAUTION Make sure that there is reinforced protective ground connection It is mandatory because the touch current of the AC drives is more than 3 5
56. erface If you included special options in your order the AC drive will be as in your order On the next pages you will find information on the terminals and general wiring examples It is possible to use the drive with an external power source with these properties 24 VDC 10 minimum 1000 mA Connect the external power source to terminal 30 This voltage is sufficient to keep the control unit on and for you to set the parameters The measurements of the main circuit for example the DC link voltage and the unit temperature are not available when the drive is not connected to mains 6 2 CONTROL UNIT CABLING The control board has 22 fixed I O terminals and the relay board has 8 You can see the standard connections of the control unit and the descriptions of signals in Fig 25 6 2 1 SELECTION OF THE CONTROL CABLES The control cables must be a minimum of 0 5 mm screened multicore cables See more on the cable types in Table 15 The selection of the correct cable The terminal wires must be a maximum of 2 5 mm for the terminals of the relay board and other terminals Table 25 The tightening torques of the control cables The terminal The terminal screw The tightening torque All the terminals of the I O board and the relay board 6 2 2 CONTROL TERMINALS AND DIP SWITCHES Here you see the basic description of the terminals of the I O board and the relay board For more information see 70 7 Technical data on control connection
57. far from other cables e If itis possible do not put the motor cables in long parallel lines with other cables If the motor cables are in parallel with other cables obey the minimum distances e The distances are also valid between the motor cables and the signal cables of other systems e The maximum lengths of shielded motor cables are 100 m for MR4 150 m for MR5 and MR6 and 200 m for MR7 MR8 and MR9 e The motor cables must cross other cables at an angle of 90 e If the cable insulation checks are necessary see chapter 7 4 Measuring the cable and motor insulation for instructions 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 50 Table 18 The minimum distances between cables The distance between The length of the The distance between cables m shielded cable m cables ft POWER CABLING The length of the shielded cable ft 5 6 CABLE INSTALLATION 5 6 1 FRAMES MR4 TO MR7 Table 19 The cable stripping lengths mm See the figure in step 1 As short as possible Table 20 The cable stripping lengths in See the figure in step 1 As short as possible TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING 1 Strip the motor cable the mains cable and the brake resistor cable NOTE The Vacon 100 FLOW software does not have the dynamic braking or the brake resistor functions 2 Open the cover of the AC drive 3 Remove th
58. hing capacity Relay output 2 e 24VDC 8A e 250 VAC 8 A 125 VDC 0 4 A Minimum switching load 5 V 10 mA Thermistor input Rtrip 4 7 kO PTC Measuring voltage 3 5V f you use 230 VAC as control voltage from the output relays the control circuitry must be powered with a separate isolation transformer to limit the short circuit current and the overvoltage spikes This is to prevent welding on the relay contacts Refer to standard EN 60204 1 section 7 2 9 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON DRIVEN BY DRIVES Find your nearest Vacon office on the Internet at WWww vacon com Manual authoring documentation dvacon com Vacon Plc Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice 2014 Vacon Plc Document ID 7 3 E Rev E DP DOO 8 Sales code DOC INS100 100FLOW DLUK
59. hrough an Ethernet cable iieii 75 6 3 2 Using fieldbus through an RS485 cable assisi 78 6 4 Installation of option boardS 5 sscdssisansssrcotiaaationnncnenusndeatartaaladnataiad whereas 82 6 4 1 The installation procedure ooo ceeccsccscsessesecscsecevseseseessesesstseseesesseeeseteeseees 83 6 5 Installation of a battery for the Real Time Clock RTC sssrin 85 6 6 Galvanic isolation arriers cas ascot oda loess vnacestageatpetieee dea anocbaiselRaaneteesmusends 85 7 Commissioning and additional instructions ooo cesses escecscsteceveescevsestsesesetevens 87 7 1 Commissioning safety 2655 ogscsgaiainvciesconasapectvwadpadenasvaosaele vaudanejsoductoenadedislnadbevedecasbnebapldndiecsied 87 7 2 Commissioning of the Ns G8 cd cstreosldagh velo ienacduaszansaccedsaNersaocnaatoeeesanonatlenee 87 7 3 Operation of the MOtOF econ sshcenetidlensoonsiadeienusne pan essathan dense detlsanedsonennlvcrsband drigsaunobdeesossiveon 88 7 3 1 Checks before Starting the MOtOr ooo ccccecsescsesesecsesesesecevscssecevstsvseesenes 88 74 Measuring the cable and motor insulation csccsscccccsssceccsasessasvennsstsacsentroenchosanrssaoncanseteneraeee 88 7 5 Installation in an I SyStGni ia dcsviscusramibeaasmanaduendaaaaamioetndiacnemadednacats 89 7 5 1 Frames MR4 MR5 and MR6 sssssssissssisssirsssirsssrrsssrrssrirssrrrssrressrresrressrressrrns 89 7 5 2 Frames MR7 and MR8 vcccvnacicacnaestaghiessaxssehoieiage stain aetna teoshdeaseeson heat ioobdotaas bane 91 7 5 3 Frame
60. ion FW0072V007 or a newer version If you use an older system software version you must install a motor overtemperature protection to obey the UL regulations 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 114 TECHNICAL DATA ON CONTROL CONNECTIONS 10 TECHNICAL DATA ON CONTROL CONNECTIONS 10 1 TECHNICAL DATA ON CONTROL CONNECTIONS Table 40 The standard I 0 board Standard I O board Terminal Signet O Technical information Reference output 10 V 3 maximum current 10 mA Analogue input channel 1 0 10 V Ri 200 K0 Analogue input voltage or cur 4 20 mA Ri 250 0 rent Resolution 0 1 accuracy 1 Selection V mA with dip switches see chapter 6 2 2 1 Selec tion of terminal functions with DIP switches Short circuit protected Analogue input common cur Differential input if not connected to ground rent Allows 20 V common mode voltage to GND 1 Analogue input channel 2 Default 4 20 mA Ri 250 0 4 Analogue input voltage or cur 0 10 V Ri 200 K0 rent Resolution 0 1 accuracy 1 Selection V mA with dip switches see chapter 6 2 2 1 Selec tion of terminal functions with DIP switches Short circuit protected Analogue input common cur Differential input if not connected to ground rent Allows 20 V common mode voltage to GND 24 V 10 max volt ripple lt 100 mVrms max 250 mA Short circuit protected 24 V aux voltage frame earth through 1 MQ Positiv
61. ipping maximum 15 G 11 ms in pack age P21 Type 1 standard in entire kW HP range IP54 Type 12 option NOTE For IP54 Type 12 a control panel adapter is neces sary TEL 358 0 201 2121 FAX 358 0 201 212 205 TECHNICAL DATA VACON 100 VACON 105 Table 36 The technical data of the Vacon 100 AC drive Technical item or function Technical data Immunity Fulfils EN61800 3 2004 1st and 2nd environment EMC at default settings Emissions EMC2 EN61800 3 2004 category C2 The drive can be modified for IT type mains See chapter 7 5 Installa tion in an IT system Average noise level min The sound pressure depends on the cooling fan speed max sound pressure which is controlled in accordance with the drive tem level in dB A perature Noise level MR4 45 56 MR5 57 65 MR 63 72 MR7 43 73 MR8 58 73 MR9 54 75 EN 61800 5 1 2007 CE See the nameplate of the drive for more approvals Overvoltage trip limit The 240 volt drives 456 VDC The 500 volt drives 911 VDC Undervoltage trip limit Depends on mains voltage 0 8775 x mains voltage Mains voltage 240 V trip limit 211 VDC Mains voltage 400 V trip limit 351 VDC Mains voltage 500 V trip limit 421 VDC Unit overtemperature protection Motor overload protection Yes The motor overload protection activates at 110 of the full load current Motor stall protection Yes Motor underload protec Yes tion Short circu
62. it protection of 24 V and 10 V reference voltages 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 106 TECHNICAL DATA VACON 100 For the motor thermal memory and the memory retention function to obey the UL 508C requirements you must use the system software version FW0072V007 or a newer version If you use an older system software version you must install a motor overtemperature protection to obey the UL regulations TEL 358 0 201 2121 FAX 358 0 201 212 205 TECHNICAL DATA VACON 100 FLOW VACON 107 9 TECHNICAL DATA VACON 100 FLOW 9 1 AC DRIVE POWER RATINGS 9 1 1 MAINS VOLTAGE 208 240 V Table 37 The power ratings of Vacon 100 FLOW in mains voltage 208 240 V 50 60 Hz 3 Loadability Motor shaft power Continuous 10 overload Max current 230 V mains 230 V mains current IL A current A 10 overload 10 overload 40 C kW 40 C hp 0 55 0 75 See chapter 9 1 3 Overload capability 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 108 TECHNICAL DATA VACON 100 FLOW NOTE The rated currents in given ambient temperatures in 9 2 Vacon 100 FLOW technical data are achieved only when the switching frequency lt the factory default If your process includes a cyclical load for example if there are lifts or winches speak to the manufacturer to get the dimensioning information 9 1 2 MAINS VOLTAGE 380 500 V Table 38
63. mpers on the EMC board They O gt are not adjacent to each other dl e 00000000000000 Tt TT 3 If you change the EMC level write The EMC level was changed and the date on the product Product modified changed label If the label is not attached at this ee ele te time attach it on the drive near the name plate f keenest Datel J TEL 358 0 201 2121 FAX 358 0 201 212 205 COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON 95 7 6 MAINTENANCE To make sure that the drive operates correctly and has a long life we recommend that you do regular maintenance Refer to the table for maintenance intervals It is not necessary to replace the capacitors because capacitors of the drive are thin film capacitors Table 30 The maintenance intervals and tasks Maintenance interval Maintenance task Regularly Do a check of the tightening torques of the terminals Do a check of the filters 6 24 months The interval is different in different envi ronments Do a check of the input and output terminals and the control I O terminals Make sure that the cooling fan operates correctly Make sure that there is no corr
64. nt operating temperature or less than the minimum ambient operating temperature of the drive morc cc B Pan fr A ra _ a p o _ Fig 19 Installation space A the clearance around the drive C the free space above the drive B the distance from a drive to a second D the free space below the drive drive or the distance to the cabinet wall TEL 358 0 201 2121 FAX 358 0 201 212 205 MOUNTING VACON 39 Table 13 The minimum clearances around the AC drive Minimum clearance mm Minimum clearance in For a drive with IP54 UL Type 12 the minimum clearances A and Bare 0 mm O in Table 14 The necessary quantity of cooling air The quantity of cooling The quantity of cooling air m3 h 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON VACON COM VACON 40 MOUNTING 0 e a a ae C D SSS Fig 20 The installation space when drives are installed on top of each other If you install many drives above each other 1 The necessary free space is C D 2 Make the outlet air of the lower unit go away from the air intake of the upper unit To do thi
65. of the drive 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM Lt oe e IS SSIOM TH VACON 56 POWER CABLING Table 21 The tightening torques of the terminals Tightening torque the Tightening torque the Tightening torque the power and motor EMC grounding clamps _ earth terminals terminals 0003 2 0012 2 0003 5 0012 5 10 6 13 3 11 5 13 3 2 0 0018 2 0031 2 0016 5 0031 5 88 5 1 5 13 3 2 0 0048 2 0062 2 0038 5 0061 5 8 5 6 70 8 1 5 13 3 8 5 6 0075 2 0105 2 49 6 0072 5 0105 5 The tightening torque for a torx screw The tightening torque for an Allen screw 5 6 2 FRAMES MR8 TO MR9 Table 22 The cable stripping lengths mm See the figure in step 1 As short as possible TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING VACON 57 Table 23 The cable stripping lengths in See the figure in step 1 As short as possible 1 Strip the motor cable the mains cable and the brake resistor cable NOTE The Vacon 100 FLOW software does not have the dynamic braking or the brake resistor functions MAINS MOTOR G The earth conductor 2 MR9 only Open the cover of the AC drive 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 58 POWER C
66. oltage 380 500 V 50 60 Hz 3 The minimum brake Brake power a845 VDC resistance N kw When you use recommended resistor types TEL 358 0 201 2121 FAX 358 0 201 212 205 TECHNICAL DATA VACON 100 VACON 103 8 2 VACON 100 TECHNICAL DATA Table 36 The technical data of the Vacon 100 AC drive Technical item or function Technical data Input voltage Uin 208 240 V 380 500 V 10 10 Input frequency 50 60 Hz 5 10 Mains connection Starting delay 6s MR4 to MR6 8 s MR7 to MR9 Mains Mains types TN TT and IT Short circuit current the maximum short circuit current must be lt 100 kA Continuous output current IL Ambient temperature max 40 C overload 1 1 x IL 1 min 10 min Motor connection IH Ambient temperature max 50 C overload 1 5 x IH 1 min 10 min Output frequency 0 320 Hz standard Frequency resolution 0 01 Hz Switching frequency see parameter P3 1 2 3 MR4 to MR 6 1 5 10 kHz Defaults MR4 to MR6 6 kHz except for 0012 2 0031 2 0062 2 0012 5 0031 5 and 0061 5 4 kHz MR7 to MR9 1 5 6 kHz Defaults MR7 4 kHz MR8 3 kHz MR9 2 kHz Automatic switching frequency derating in case of Control qualities overload Frequency reference Resolution 0 1 10 bit accuracy 1 Analogue input Resolution 0 01 Hz Panel reference Field weakening point 8 320 Hz Acceleration time 0 1 3000 s Deceleration time 0 1 3000 s 24 HOUR SUPPORT 358
67. ommet hole diameter 40 3 mm 2 IP54 Cable grommet hole diameter 25 3 mm 3 NOTE The Vacon 100 FLOW software does not have the dynamic braking or the brake resistor functions TEL 358 0 201 2121 FAX 358 0 201 212 205 RECEIVING THE DELIVERY VACON 19 3 4 4 FRAME MR7 Table 8 The content of the accessories bag Quantity Description M6x30 slotted nut Nuts for the power cable clamps pa SS cS 3 Ee o for erm o fa E 3 4 5 FRAME MR8 Table 9 The content of accessories bag Quantity Description M4x16 screw 3 Screws for the control cable clamps praesen O o foeon a E a a 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 20 RECEIVING THE DELIVERY 3 4 6 FRAME MR9 Table 10 The content of the accessories bag Quantity Description M4x16 screw 3 Screws for the control cable clamps Control cable grounding lamella Control cable grounding Cable lugs KP40 Clamping power cables Cable insulator Cable grommet hole diameter 25 3 mm IP00 M4x8 screw 3 5 PRODUCT MODIFIED LABEL In the accessories bag there is also a product modified label The function of the label is to tell the service personnel about the changes that are made in the AC drive Attach the label on the side of the AC drive to know where to find it If you make changes in the AC drive write the change on the label Product modified 3 6 DISPOSAL When the drive is at
68. on the minimum size of the protective earthing conductor fault current protective switches do not operate correctly CAUTION NOTE Because there are high capacitive currents in the AC drive it is possible that the Do not do voltage withstand tests on the AC drive The manufacturer has already done the tests Doing voltage withstand tests can cause damage to the drive 2 5 ELECTRO MAGNETIC COMPATIBILITY EMC The drive must obey the standard IEC 61000 3 12 To obey it the short circuit power SSC must be a minimum of 120 RSCE at the interface point between your mains and the public mains Make sure that you connect the drive and the motor to mains with a short circuit power SSC that is a minimum of 120 RSCE If necessary contact your mains operator 2 6 USING AN RCD OR AN RCM DEVICE The drive can cause a current in the protective earthing conductor You can use a residual current operated protective RCD device or a residual current operated monitoring RCM device to give protection against a direct or an indirect contact Use a type B RCD or RCM device on the mains side of the drive NOTE You can download the English and French product manuals with applicable safety warning and caution information from www vacon com downloads REMARQUE Vous pouvez t l charger les versions anglaise et francaise des manuels produit contenant l en semble des informations de s curit avertissements et mises en garde applicables sur le site w
69. osion on the terminals the busbars or other surfaces Do a check of the door filters if you have a cabinet installation 24 months The interval is different in different envi ronments Clean the heatsink and the cooling tunnel 3 6 years In IP54 change the internal fan 6 10 years Change the main fan 10 years Replace the battery of the RTC See the service manual for more information on the cleaning tools 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 96 TECHNICAL DATA VACON 100 8 TECHNICAL DATA VACON 100 8 1 AC DRIVE POWER RATINGS 8 1 1 MAINS VOLTAGE 208 240 V Table 31 The power ratings of Vacon 100 in mains voltage 208 240V 50 60 Hz 3 Frame Drive Loadability Motor shaft power type a MR4 0003 3 7 4 1 2 6 3 9 5 2 0 55 0 37 0 75 0 5 oo 48 075 0 55 0 75 wo e fete pepe fo os fe fe wo eo fe fe fe pete fe fe pe 0011 11 0 12 1 80 12 0 16 0 0012 12 5 13 8 96 16 5 19 6 Pe Pa a EE co co co co co MR5 18 0 19 8 12 5 18 8 25 0 5 0 4 0 24 0 26 4 18 0 27 0 36 0 7 5 5 0 31 0 34 1 25 0 37 5 46 0 10 0 7 5 MR6 52 8 31 0 46 5 62 0 11 0 15 0 10 0 62 0 68 2 48 0 72 0 96 0 15 0 11 0 20 0 15 0 MR7 75 0 82 5 62 0 93 0 18 5 15 0 25 0 20 0 88 0 96 8 75 0 22 0 18 5 30 0 25 0 88 0 30 0 220 400 300 MR8 370 300 soo 400 enw ome ore roo ooo awe oo oe ae a ee wae ame ee amo see wo oo me oo var om an ows am aus one ao
70. psosnopesaseiueieulnsseuveasiycnene nid inveneutyendonivannelenssmendintin 43 5 3 2 Cable and fuse sizes North America sssssisseisseiessrrrsrrrsirererrersrrererreeen 45 5 4 Brake resistor cables occcccdccsnronexvesstecsinvassentenedsaticseinetensestnnkcenystaaruessesvntabsdieeentiancienedionnniaseansye 49 5 5 Preparing for the cable installation ooo escccsecessessesscsessssssessesssssesssssecesnssesseeseeseess 49 5 6 Cable installation cose c act caches carcoseccthuclet aceatl ose de ana aseetatarcansoeect nation aa pate 50 5 6 1 Frames MR4 to IMUN Gp scticgacs cass oy ital ate cavcscasiasactstente gan aabseeaeaniaceiinteneeiierinnecateans 50 5 6 2 Frames MR8 to MR9 os cascsccssssssackisdissacwbacossuerscniesdisercieevsadeiad sions iasohiaeovinenles avehones 56 5 7 Installation in a corner grounded NetWork ooo ccccccssceessceessceessceesecsesscsesseteeseeseeseees 68 6 Control UR csc ake crt a a a vd Seance ce 69 6 1 Control unit COMpOnentS rte ch tdaetctea actaemed uta sdisdRiasainte van Rintiaehesbad demand in aamed een 69 6 2 Control unit cabling osc oussenicosdroensictian sceuneiayicveherdaneconneatantatutaseeisd wileevendoamenbrnaneciotienes 70 6 2 1 Selection of the control cables ol ccccceeseeseeesesesstetesteessesesseeeseteeseees 70 6 2 2 Control terminals and DIP SWItCheS sssi 70 6 3 Fieldbus COnNnection 5 pis tascsane dv cnendavndba doen eescnisveviie Sasecoena Sead cpeiorycncevsepirondotboauabtewPadaccbnenseontioy 74 6 3 1 Using fieldbus t
71. rnet cable If you use an RS485 cable connect it to terminal A or B of the standard 1 0 board If you use an Ethernet cable connect it to the Ethernet terminal below the cover of the drive TEL 358 0 201 2121 FAX 358 0 201 212 205 CONTROL UNIT VACON 75 Wo OAM ae gt OMe o Opu PCADD HO s l bOOYOOOOOOOOOOOBOOE A Z m KIAIA z OCQLCOOLOODODLQLODODOCOOCOCOOOCOOQOO 8S 000 QUQI e100 CIBO g SEES NWN TUOT Fig 30 The Ethernet and RS485 connections A RS485 terminal A Data D The Ethernet terminal B RS485 terminal B Data E The 1 0 terminals C The DIP switches F The grounding bar 6 3 1 USING FIELDBUS THROUGH AN ETHERNET CABLE Table 27 Ethernet cable data Description The plug type A shielded RJ45 plug maximum length 40 mm CAT5e STP Maximum 100 m 328 ft 1 Connect the Ethernet cable to its terminal 24 HOUR SUPPORT 358 0 201 212 575 EM
72. s Some terminals are assigned for signals that have optional functions that you can use with the DIP switches See more in 6 2 2 1 Selection of terminal functions with DIP switches TEL 358 0 201 2121 FAX 358 0 201 212 205 CONTROL UNIT VACON 71 Standard I O board r Reference 1 10 Vref Reference output potentiometer z 1 10kQ SM Analogue input 2 All voltage or current PETN Analogue input Frequency reference 2 wire transmitte 3 AIi common current Actual value Analogue input AI2 voltage or current Frequency reference Analogue input A AI2 common current 4 20MA 24Vout 24V auxiliary voltage GND I O ground DI1 Digital input 1 Start forward DI2 Digital input 2 Start reverse 10 DI3 Digital input 3 External fault 11 CM Common for DI1 DI6 12 24Vout 24V auxiliary voltage 113 GND I O ground 14 DI4 Digital input 4 Open Open Analg input 1 7 Closed Open Preset Freq 1 E 15 _DI5 Digital input 5 Closca _Ciosed Preset Fred 3 2 16 DI6 Digital input 6 Fault reset 17 CM Common for DI1 DI6 7 Analogue signal 118 AO1 mA a Output frequency an nalogue outpu wer 19 AO1 GND common I O ground
73. s attach a metal plate to the cabinet wall between the drives When you install the drives in a cabinet make sure that you prevent recirculation of air 3 TEL 358 0 201 2121 FAX 358 0 201 212 205 POWER CABLING VACON 41 5 POWER CABLING 5 1 CABLE CONNECTIONS The mains cables are connected to terminals L1 L2 and L3 The motor cables are connected to terminals U V and W a Od L1 U T1 PNS oc o oe S L2 V T2 i o d 4 ce A ay E Q L3 Ses W T3 E DC o o DC R Fig 21 The principal connection diagram A The control panel C The power unit B The control unit Use cables with a minimum heat resistance of 70 C 158 F In the selection of the cables and the fuses refer to the nominal output current of the drive You can find the nominal output current on the rating plate Table 15 The selection of the correct cable Cable type EMC requirements Category C2 Category C3 Category C4 1 1 1 The mains cable 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 42 POWER CABLING 1 A power cable for a fixed installation A cable for the specified mains voltage A shielded cable is not necessary We recommend an MCMK cable 2 Asymmetrical power cable with a concentric protection wire A cable for the specified mains voltage We recommend an MCMK cable See Fig 22 3 Asymmetrical
74. sound pres sure level in dB A Noise level Technical data Fulfils EN61800 3 2004 first and second environ ment EMC2 EN61800 3 2004 Category C2 The drive can be modified for T networks See chapter 7 5 Installa tion in an IT system Sound pressure depends on the cooling fan speed which is controlled in accordance with the drive tem perature MR4 45 56 MRS 53 65 MR6 62 72 MR7 43 73 MR8 58 73 MR9 54 75 EN 61800 5 1 2007 CE See the nameplate of the Safety f drive for more approvals TEL 358 0 201 2121 FAX 358 0 201 212 205 TECHNICAL DATA VACON 100 FLOW VACON 113 Table 39 The technical data of the Vacon 100 FLOW AC drive Technical item or function Protections Technical data Overvoltage trip limit 240 volt drives 456 VDC 500 volt drives 911 VDC Undervoltage trip limit Depends on mains voltage 0 8775 x mains voltage Mains voltage 240 V Trip limit 211 VDC Mains voltage 400 V Trip limit 351 VDC Mains voltage 500 V Trip limit 421 VDC Unit overtemperature Yes protection Motor overload protection Yes The motor overload protection activates at 110 of the full load current Motor stall protection Motor underload protec Yes tion Short circuit protection of Yes 24 V and 10 V reference voltages For the motor thermal memory and the memory retention function to obey the UL 508C requirements you must use the system software vers
75. stance is higher than the set minimum resistance The power handling capacity must be sufficient for the application Table 33 The recommended brake resistor types and the calculated resistance of the drive Duty cycle Type of brake resistor Resistance N Light duty BRR 0022 LD 5 63 0 TEL 358 0 201 2121 FAX 358 0 201 212 205 TECHNICAL DATA VACON 100 VACON 101 e The light duty cycle is for brake resistor cyclic use 1 LD pulse in a 120 second period The light duty resistor is rated for a 5 second ramp from full power to 0 e The heavy duty cycle is for brake resistor cyclic use 1 HD pulse in a 120 second period The heavy duty resistor is rated for a 3 second full power braking with a 7 second ramp to 0 1 2 1 0 8 0 6 lt 0 4 gt SS 0 2 07 T T T T Fe E E a a T GO 424 2 3 4 5 6 7 8 9 10 t Fig 34 The LD and HD pulses A Relative power C Heavy duty B Light duty 100 Brake power 0 ee E P EE 120 t s ZIN o 123 125 130 Fig 35 The duty cycles of the LD and HD pulses Table 34 The minimum resistance and the brake power mains voltage 208 240V Mains voltage 208 240 V 50 60 Hz 3 When you use recommended resistor types 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 102 TECHNICAL DATA VACON 100 Table 35 The minimum resistance and the brake power mains voltage 380 500V Mains v
76. tem or function Technical data Input voltage Uin 208 240 V 380 500 V 10 10 Input frequency 50 60 Hz 5 10 Mains connection Starting delay 6s MR4 to MR6 8 s MR7 to MR9 Mains Mains types TN TT and IT Short circuit current the maximum short circuit current must be lt 100 kA Continuous output current IL Ambient temperature max 40 C overload 1 1 x IL Motor connection 1 min 10 min Output frequency 0 320 Hz standard Frequency resolution 0 01 Hz Switching frequency see parameter P3 1 2 3 MR4 to MR6 1 5 10 kHz Defaults MR4 to MR 6 kHz except for 0012 2 0031 2 0062 2 0012 5 0031 5 and 0061 5 4 kHz MR7 to MR9 1 5 6 kHz Defaults MR7 4 kHz MR8 3 kHz MR9 2 kHz Automatic switching frequency derating in case of Control characteristics overload Frequency reference Resolution 0 1 10 bit accuracy 1 Analogue input Resolution 0 01 Hz Panel reference Field weakening point 8 320 Hz Acceleration time 0 1 3000 s Deceleration time 0 1 3000 s TEL 358 0 201 2121 FAX 358 0 201 212 205 TECHNICAL DATA VACON 100 FLOW VACON 111 Table 39 The technical data of the Vacon 100 FLOW AC drive Technical item or function Technical data Ambient operating tem perature IL current 10 C no frost 40 C Up to 50 C with derating 1 5 1 C Relative humidity 0 95 RH non condensing non corrosive Air quality Tested according to IEC 60068 2 60 Test
77. the end of its operation life do not discard it as a part of municipal waste You can recycle the primary components of the drive You must disassemble some components before you can remove the different materials Recycle the electrical and electronic components as waste To make sure that the waste is recycled correctly send the waste to a recycling centre You can also send the waste back to the manufacturer Obey the local and other applicable regulations TEL 358 0 201 2121 FAX 358 0 201 212 205 MOUNTING VACON 21 4 MOUNTING 4 1 GENERAL INFORMATION ABOUT MOUNTING Install the AC drive in a vertical position on the wall If you install the drive in a horizontal position it is possible that some functions with the nominal values that are found in chapter 8 Technical data Vacon 100 or 9 Technical data Vacon 100 FLOW are not available Attach the AC drive with the screws and other components that you received in the delivery 4 2 DIMENSIONS FOR WALL MOUNTING 4 2 1 WALL MOUNTING OF MR4 D7 128 a p 190 100 IP21 313 328 V ul A Ko n I fra we 100 Fig 2 The dimensions of the AC drive MR4 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACO
78. us line set the bus termination lt ehemet LED a Find the DIP switches on the right side of the control panel of the drive b Set the DIP switch of the RS485 bus termination to the ON position c Biasing is built in the bus termination resistor The resistance is 220 Q 3a OOO aa 083808 5 In IP21 unless you have cut the openings for other cables cut an opening on the cover of the drive for the RS485 cable TEL 358 0 201 2121 FAX 358 0 201 212 205 CONTROL UNIT 6 Put the cover of the drive back Pull the RS485 cables to the side a Keep the distance of the Ethernet I O and Fieldbus cables from the motor cable ata minimum of 30 cm b Move the fieldbus cables away from the motor cable VACON 81 _ Sout N PERE CANAANMAN faai C ary LEA Nat KJ A The fieldbus cables 7 Set the bus termination for the first and the last device of the fieldbus line We recommend that the first device on the fieldbus is the master device O O 8 gt A The termination is activated C B The termination is deactivated 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON
79. ww vacon com downloads 24 HOUR SUPPORT 358 0 201 212 575 EMAIL VACON QVACON COM VACON 14 RECEIVING THE DELIVERY 3 RECEIVING THE DELIVERY 3 1 PACKAGE LABEL To make sure that the delivery is correct compare your order data to the data on the package label If the delivery does not agree with your order speak to the vendor immediately On AC DRIVE B ID 121001 0020528906 Type VACON0100 3L 0205 5 TVET Code 70 AB3L02055W08B220BM26 00009499 INPUT Uin 3 AC 380 500V 50 60Hz 200A 40 C 205A 50 C Ovs2UT 3 AC 0 Uin 0 320Hz 205A 40 C 170A 50 C SWER 110kW 400V 150HP 480V ae IP21 Typel X Firmware FW0072V004 og KD D Application p YS soa POWER CONVEI N EQUIPMEN Cust Ord No 20528906 Marks lt c Vacon Pacific VAGON Made by Vacon Fig 1 The package label of Vacon AC drives The batch ID The order number of Vacon The type designation code The serial number The mains voltage The rated output current The IP class The application code The order number of the customer MOOWDS Irom 3 2 TYPE DESIGNATION CODE The type designation code of Vacon is made of standard codes and optional codes Each part of the type designation code agrees to the data in your order The code can have this format for example VACON0100 3L 0061 5 1P54 VACON0100 3L 0061 5 FLOW TEL 358 0 201 2121 FAX 358 0 201 212 205 RECEIVING THE DELIVERY VAC

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