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ZFV-C Smart Sensors User's Manual

1. Emitting surface Unit mm 4 M4 Thru 165 4 82 90 59 9 ry ol WwW tol a g te o o o o AA 100 0 1 100 0 1 Mounting hole dimensions ZFV LTF01 light source for through beam lighting Unit mm gt U 103 a 22 70 gt x lt oO Ol 109 Emitting surface 4 M3 Depth 8 7440 1 74 0 1 Mounting hole dimensions ZFV C User s Manual 135 gt v v m z x lt 136 Section 6 Specifications and External Dimensions Item ZFV LTF01 ZFV LTLO1 ZFV LTLO2 ZFV LTLO4 Applicable sensor head ZFV SC50_ SC90_ Lighting method Pulse lighting Lighting interval Fixed 1 1 to 1 4 ms Light source Qty White LEDs 60 20 40 80 Power supply volt age 48 VDC Supplied from sensor head Current consump tion Approx 160 mA Approx 80 mA Approx 120 mA Approx 210 mA Dielectric strength 300 VAC 50 60 Hz for 1 min Vibration resis tance destructive 10 to 150 Hz 0 35 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance destructive 150 m s2 3 times each in six directions up down left right forward backward Ambient tempera ture Operating 0 to 40 C Storage 20 to 65
2. ae m 52 5 ZFV C 1 24 User s Manual H gt Heat resistant PVC shielded cable 6 1 Standard length 2 m SS A mounting bracket can be mounted to each side Focus adjustment control Section 6 Specifications and External Dimensions ZFV SC90 SC90W Wide View Unit mm 34 1 4 20UNC Depth 6 ro q S 2 M4 Depth 6 20 0 1 rd 2 04 5 Mounting hole dimensions 83 7 35 5 m 9 8 8 MI 5 6 a A mounting bracket can be Heat resistant PVC shielded cable at mounted to each side 6 2 Standard length 2 m ZFV SC9OR Wide View Unit mm 83 7 33 34 Output for external lighting equipment Light axis Heat resistant PVC shielded cable 6 1 Standard length 2 m on Ei Focus adjustment control Mounting hole dimensions 20 0 1 n A mounting bracket can be mounted to each side ZFV C User s Manual gt v v m z x lt 125 Section 6
3. CHECK gt MENU mode SYS2 ALL CLEAR Setting Description EXECUTE Used to initialize the settings data CANCEL Used to cancel initialization of the settings data ZFV C 1 02 User s Manual Section 5 Setting the System Environment Initializing Measurement Data Gores Current and past measurement average values measurement count and other measure ment data can be cleared without restarting Data to be cleared are the items displayed in the following screen at RUN mode JG OK SCORE 98 TH 60 AVE 0 DRANGE 0 100 MCONT NG TIME ICA Meaning of display contents p 55 gt MENU mode SYS2 MEAS CLEAR EXECUTE Initialize measurement data CANCEL Do not initialize measurement data Switching the Language EXP MENU Switch the language for displayed messages between Japanese and English gt MENU mode SYS2 LANGUAGE Setting Description ENGLISH Displays messages in English JAPANESE Displays messages in Japanese Checking the Version Gore Displays the type of Sensor Head type of Amplifier Unit and system version information of the software n m i Z 9 gt a O 2 gt 7 Cc zZ i O Z n gt MENU mode SYS2 VERSION ZFV C User s Manual 1 03 n m Z 9 gt a O 2 gt 7 Cc Z i O zZ n 104 Section 5 Setting USB RS 232C Communication Specifications
4. Unit mm v U 18 7 34 m Connector z x lt Mounting hole dimensions N sac 5 20 0 1 2 94 5 gt 33 Focus adjustment control 32 5 0 8 17 9 6 36 Heat resistant PVC shielded cable 5 8 Standard length 2 m o to Bi S z z a Fi ji ooo l 4 h 2 on A lt S t TRA 50 5 Optical axis l A fixing bracket can be mounted to each side 012 8 ZFV C User s Manual 1 23 Section 6 Specifications and External Dimensions ZFV SC50 SCSO0W Standard View Unit mm 34 1 4 20UNC 26 5 34 20 Depth 6 a A roe 6 T j 3 a 2 M4 ee Depth 6 34 E A A mounting fixture can be mounted to each side 20 0 1 2 4 5 39 30 3 ZFV SC50R Standard View 30 25 gt v v m z x lt Optical axis Mounting hole dimensions 5 6 Heat resistant PVC shielded cable 6 2 Standard 2 m o o 3 J Q Unit mm Mounting hole dimensions 200 1 2 4 5 Output for external lighting equipment
5. Images are not loaded to all ampli fier units when the amplifier where the sensor head is connected is not set to the teaching screen ES A TRIG signal lo Jf Images are not loaded to the far left SS amplifier when the far left amplifier g is not at the teaching screen TRIG signal ZFV C 1 00 User s Manual Section 5 Setting the System Environment I O Monitor Function TET This is a function to check the status of I O signals SYS2 I 0 MON Signal name Signal status 0 OFF 1 ON gt MENU mode SYS2 I O MON Setting Details TRIG Displays ON OFF status of TRIG signal 0 OFF 1 ON TEACH Displays ON OFF status of TEACH signal 0 OFF 1 ON BANK Displays ON OFF status of BANK signal 0 OFF 1 ON Expresses BANK1 BANK2 BANK3 sequentially from the right OUTPUT Displays ON OFF status of OUTPUT signal 0 OFF 1 ON ENABLE Displays ON OFF status of ENABLE signal 0 OFF 1 ON ERROR Displays ON OFF status of ERROR signal 0 OFF 1 ON 5 Put the cursor on OUTPUT ENABLE and ERROR then press the SET button key to switch between 0 S and 1 The external device operations can be checked by switching output OFF ON when the actual CHECK measurements are not being performed n m Z 9 gt Z a O 2 gt TI C Z i O Z n ZFV C User s Manual 1 01 Section 5 Setting the
6. E items related to pattern Changing the search area Change the area to search the model in Specify the top left and bottom right of the search area Search area Model gt MENU mode TEACH CUSTM SEARCH AREA Setting the rotation range of a workpiece only when SEARCH is selected Set this item when even a tilted workpiece is to be set as a non defective item gt MENU mode TEACH CUSTM ROTATION Setting Details 10 default 20 30 45 Set the range of acceptable tilt The wider the rotation range the longer the measurement time ZFV C User s Manual n m Z 9 O 7A z n U m i O 2 Q O zZ Z O 2 65 NOILIGNOD NOILOAdSNI JO ONILLAS 66 Section 4 Inspecting by Pattern PATTERN E Items related to color Changing the filter color By default AUTO a color filter that increases the contrast of area of the largest color group and area of the second largest color group located inside the area will be selected automatically If the contrast of the desired image is not increased with AUTO the filter color can be changed to suit the image gt MENU mode TEACH CUSTM FILTER Setting Details AUTO default A color filter that increases the contrast of area of the largest color group and area of the second largest color group located inside the area will be selected automatically
7. _yaesaiH nuaw ORW emoa Po C A PSEAROHAREA esene oa pai BANK BANK BANK1 BANK1 to BANK8 p 96 EXP MENU FIX LIGHT 0000 to 5555 SHUTTER 1 500 6 1 1000 1 1200 1 1400 1 1500 1 2000 1 2500 1 3000 p 94 1 4000 1 8000 for p p pa tam A E SPEED NORMAL NORMAL FAST MAX EE MEAS TYPE TRIG TRIG CONTINUE p 99 TEACH TYPE STATIONARY STATIONARY MOVE P 99 OK GREEN GREEN RED YELLOW BLUE NG RED GREEN RED YELLOW BLUE WHITE NORMAL WHITE GREEN RED YELLOW BLUE WHITE BACK BLUE GREEN RED YELLOW BLUE WHITE BLACK A ECO MODE ON OFF p 100 1 Displayed when ITEM AREA is selected or when ITEM WIDTH POSITION or COUNT is selected and then CUSTOM COL MODE PICKCOL is selected Displayed when COL JUGE ON is selected 2 3 Displayed when COL MODE PICKCOL is selected 4 Displayed when COL MODE FILTER is selected 5 This menu is not displayed if ZFV SC150_ is connected 6 1 500 can be set only when the light intensity is set to 0000 ZFV C User s Manual 17 Introduction Menu Hierarchy CE fo E C a A ourer 0 oossoo oo TEACH IMAGE THROUGH THROUGH FREEZE p 100 e E A A Jem p pe a PARITY OFF ODD EVEN p 104 STOP em p04 BAUDRATE 38400 9600 19200 38400 57600 p 104 115200 i NODE fo owe ha DELMIT CR LF CR LF p 104 wese o o A mwem 0 hamn e O h moe m
8. gt v v m z x lt 146 Section 6 Updating the Firmware E Setting the connection port If you have failed to start Warp Engine ZS a message will appear followed by the dia log box shown on the right tajwarpEnginezs x 1 Select Settings Control Panel from the Start menu of the personal com 2 puter and then double click System The System Properties dialog box will appear Open the Hardware tab and click Device Manager The Device Manager dialog box will appear l Action view e S m e a aa iojxi E S ABDPC201 H Computer H Disk drives aw Display adapters 41 23 DVD CD ROM drives 4 Floppy disk controllers H E Floppy disk drives H B Human Interface Devices H S IDE ATA ATAPI controllers H Keyboards Ej D Mice and other pointing devices E Monitors SF Network adapters Ei Ports COM amp LPT Communications Port COM1 Communications Port COM2 PEQ OMRON Smart Sensor USB COM Drivers WDM COI J Printer Port LPT1 ie Ki Sound video and game controllers H Storage volumes H system devices E 2 Universal Serial Bus controllers M4 3 Open Ports COM amp LPT and check the COM number in OMRON Smart 4 ZFV C User s Manual Sensor USB COM Drivers WDM COMxx COMxx indicates the connection port of the Amplifier Unit Select the connection port of the Amplifier Unit from COM Port and clic
9. 180 190 199 208 218 227 Section 2 Sensor Head E Adjusting the Sensor Head Focus 1 Set the menu selector switch to STD ADJ menu and the mode selector switch to MENU mode stp Exp MENU RUN 2 Set the reference workpiece in place Reference workpiece 3 Place the cursor on g and press the SET Key Z k gt gt m gt O z go o O Z Z m O a O z 4 Adjust the camera s setting distance r Refer to the graph and set the camera in a position so that the area to be checked is within the detection area LCD monitor Detected distance L J 4 Detection range H ZFV C User s Manual 49 Z k gt ia gt O z go o O z Z m f a O z 50 Section 2 Sensor Head 5 6 ZFV C User s Manual Turn the focus adjustment control to the left and right to adjust the focus Focus adjustment For ZFV SC10_ SC50_ e Turn to right Focuses to the far side e Turn to left Focuses to the near side Default is focus set at furthest point st First turn the focus adjustment control slightly to the left and right to make sure that the Focus adjustment control is not at the upper or lower limit positions The
10. Setting for Amplifier Unit Gang Mount Teaching Process when Gang Mounting E Teaching key input from MENU mode Enter the teaching screen from the host device and press the TEACH key to teach all clients in the teaching screen where the host device is added Enter the teaching screen for the client only and press the TEACH key to teach only this client Batch teaching all devices Teaching only clients E External teaching The TEACH signal is input from the host device Input the host device ENABLE signal at ON Teaching is completed when the host device ENABLE signal is set OFF gt ON after teaching is performed It is ignored even if a TEACH signal is input to the client oS ENABLE signal fre signal TEACH signal ale The time required to perform the teaching process increases when gang mounted In particular lt when performing move teaching raise the TRIG signal input interval to 200 ms minimum CHECK ZFV C User s Manual Section 5 Setting for Amplifier Unit Gang Mount Integrating Judgment Output Judgment result output OUTPUT of gang mounted amplifier units can be integrated I Setting output content p 113 E When all amplifier unit measurement results are integrated ALL Select ALL to integrate measurement results of all gang mounted amplifier units and output from amplifier units host device where TRIG signals are input Obtain OUTPUT signal after ENABLE signal is set to O
11. Q N Example Checking the number of lead l COUNT New NG due to the num ber of lead is few Pr Basic Setting Procedure n m Z 9 O 7A z n U m i O 2 Q O zZ Z O 2 E Teaching Enclose the area to be inspected using a rectangular box and then perform teaching Inspection area setting Teaching TEACH VIEW wil A change in brightness such as light to dark to light or dark to light to dark is counted as 1 v In the above example the count is 5 CHECK ZFV C User s Manual 79 NOILIGNOD NOILOAdSNI SO ONILLAS Section 4 Inspecting by Count COUNT E Adjusting the threshold level Switching to Adjustment of Adjustment of ADJ mode count edge level ADJ ga _ gt _ gt MENU RUN TEAGH VIEW Measured LEV CHANGE values EDGE LEV 50 Lower limit Upper limit Edge level e When edge detection direction is gt UP DOWN keys Change values UP DOWN keys Change values e When edge detection direction is 4 LEFT RIGHT keys Change values Setting item Range Details of Adjustment Count 0 to 255 Threshold level for counting Edge level 0 to 100 This is the density level judged to be an edge Adjust this level when measurement is unstable rea CUSTOM Menu sanrre Items that can be customized Items that can be customized Page Items related to Selecting the color of edge p 81 edge
12. ZFV C 1 40 User s Manual Section 6 Requirements from Regulations and Standards Definitions of Laser Classification E For Europe Laser Product Classifications EN Class Description Class 1 Lasers which are safe under reasonably foreseeable conditions of operation Class 2 Lasers emitting visible radiation in the wavelength range from 400 nm to 700 nm Eye pro tection is normally afforded by aversion responses including the blink reflex Class 3A Lasers which are safe for viewing with the unaided eye For laser emitting in the wave length range from 400 nm to 700 nm protection is afforded by aversion responses includ ing the blink reflex For other wavelengths the hazard to the unaided eye is no greater than for Class 1 Direct intrabeam viewing of Class 3A lasers with optical aides e g binoculars telescopes microscopes may be hazardous Class 3B Direct intrabeam viewing of these lasers is always hazardous Viewing diffuse reflections is normally safe see note Class 4 Lasers which are also capable of producing hazardous diffuse reflections They may cause skin injuries and could also constitute a fire hazard Their use requires extreme caution Note Conditions for safe viewing of diffuse reflections for Class 3B visible lasers are minimum viewing distance of 13 cm between screen and cornea and a maximum viewing time of 10 s Other viewing conditions require a comparison of the diffuse
13. 10 BANK3 bank switching input 3 z 8 The bank No can be switched when BANK1 to BANK3 are connected as follows O BankNo BAK Bak BANK3 e BANK1 OFF OFF OFF BANK2 ON OFF OFF BANK3 OFF ON OFF BANK4 ON ON OFF BANK5 OFF OFF ON BANK6 ON OFF ON BANK7 OFF ON ON BANK8 ON ON ON Timing Charts p 42 ZFV C 40 User s Manual Section 2 Amplifier Unit E I O Circuit diagrams NPN output type ZFV CA40 Brown Power 24 VDC Load Black OUTPUT i oaq D di Le r dy Orange ENABLE L a H F amp Light blue ERROR 9 _ I 24VDC dy Blue GND 0V Internal circuit l Yellow TEACH I r ad a Pink TRIG o dh Sry BANK1 AW AM d creen BANK2 AW LRed BANK3 yY w y K NOILOANNOO 8 NOILVTIVLSNI Brown Power 24 VDC Yellow TEACH l AAA Pink TRIG 7 AAA D Gray BANK1 l 1 Green BANK2 K Pa e D b Red BANK3 cb Blue __GND OV Pe l Ps Light blue ERROR 24 VDC a Orange ENABLE 7 Load 1 Black OUTPUT Load Load Internal circuit Take precautions when choosing to input the TRIG signal using a contact output as chattering may 2 occur ZFV C User s Manual 41 Z k gt ia gt O z go o O
14. C with no icing or condensation Ambient humidity Operating and storage 35 to 85 RH with no condensation Ambient atmo sphere Must be free of corrosive gas Connection type Prewired Standard cable length 2 m Degree of protection IEC60529 IP20 Material SPCC SPCC aluminum Weight Approx 500 g Approx 250 g Approx 650 g Approx 900 g When packaged When packaged When packaged When packaged Approx 550 g Approx 300 g Approx 900 g Approx 1 150 g LED class Risk Group 1 Applicable standard IEC62471 2 ZFV C User s Manual Section 6 LED Safety Precautions for Using Laser Equipment LED Safety Precautions for Using Laser Equipment For LED devices class classification to indicate dangerous level and safety standards are stipulated in respective countries Take necessary safety preventive measures according to the standards Class category Standards and Class Classification 1 1EC62471 2 EN60825 IEC60825 1 Europe FDA USA Risk Group 2 Exception 1 Safety standards vary with the country in which the instrument is to be used except for Japan Europe and USA Refer to the safety regulations and standards for laser devices stipulated in the country in which the instrument is to be used ZFV C User s Manual gt v v m z x lt 137 gt v v m z x lt 138 Section 6 Requirements from Regulations and
15. Items that can be customized Items that can be customized Page Items related to color Teaching brightness p 66 Items related to monochrome Selecting the target color p 70 When AREAS is selected Setting binary levels p 70 E Items Related to Monochrome This CUSTOM menu is provided when AREA3 is selected Selecting the target color Reverse the currently displayed binary image As white pixels are targeted for measurement select which part of the measured area is to be set to white pixels gt MENU mode TEACH CUSTM COLOR Setting Details WHITE default BLACK Select which part of the measurement area is to be set as white pixels Setting binary levels Set the level for converting the color image captured from Sensor Head to a binary image gt MENU mode TEACH CUSTM BINARY Setting Details 0 to 255 Upper lower limit ZFV C User s Manual Adjust the binary level so that the measuring area is the target color CUSTM BINARY Lower limit Upper limit LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values Section 4 Inspecting by Color HUE Inspecting by Color HUE This item inspects color difference of plain colored workpieces If there are two or more colors in the area the color of the largest area will be the subject of inspection O E ti Example Cap color inspection l HUE ma NG
16. Setting USB RS 232C Communication Specifications Set the communication specifications of the Amplifier Unit according to those of external devices For details on communication commands refer to the Communication Command Reference provided separately cHeEcK For the Communication Command Reference contact OMRON sales staff Before connecting disconnecting external devices make sure that the Amplifier Unit is turned OFF Breakdown or accidents may occur if this is done with the Amplifier Unit turned ON CHECK USB Connection E Connection 1 Install the USB driver to the personal computer For the USB driver please contact your OMRON representative Installation of the USB driver is necessary only when connecting an external device to the USB interface for the first time 2 Insert one end of the USB cable to the USB connector on the Amplifier Unit 3 Insert the other end of the USB cable to the USB connector of the external device E Setting communication specifications Set the communication specifications of the Amplifier Unit according to those of exter nal devices gt MENU mode SYS2 COM Setting Description LENGTH The settings will be ignored PARITY STOP BIT BAUDRATE NODE DELIMIT CR LF CR LF default CR ZFV C User s Manual Section 5 Setting USB RS 232C Communication Specifications RS 232C Conn
17. Specifications and External Dimensions ZFV SC150 SC150W SC150R Ultra Wide View Unit mm 8 5 _ oH J J o 8 5 Heat resistant PVC shielded cable m 6 2 Standard length 2 m 33 Mounting surface 2 04 5 20 0 1 Mounting hole dimensions gt v v m z x lt ZFV C 1 26 User s Manual Item ZFV SC10 Narrow View ZFV SC10R Narrow View Section 6 Specifications and External Dimensions ZFV SC50 ZFV SC50W SC50R Standard View Standard View ZFV SC90 ZFV scgow SC9OR Wide View Wide View ZFV SC150 ZFV SCi50W SC150R Ultra Wide View Ultra Wide View Setting distance L 34 mm to 49 mm variable 31 mm to187 mm variable 67 mm to 142 mm variable 115 mm to 227 mm variable Detection range HxV Detection range hy H 5 mm x 4 6 mm to 9 mm x 8 3 mm Variable 10 mm x 9 2 mm to 50 mm x 46 mm Variable 50 mm x 46 mm to 90 mm x 83 mm Variable 90 mm x 83 mm to 150 mm x 138 mm Variable Relation between setting distance and detection range Setting distance L 9 mm Detection range H Setting distance L 10 mm 50 mm Detection range H Setting distance L 50 mm 90 mm Detection range H Setting distance L 90 mm 150 mm Detection range H Built in lens Focus f15 6
18. e Wide view type Field of vision 50 to 90 mm ZFV SC90_ e Ultra wide view type Field of vision 90 to 150 mm ZFV SC150_ Amplifier Unit Used for confirming images and menus performing measurement processing and outputting the result of processing ZFV CA40 CA45 gt g Power Supply 1 Ezy 24 VDC 10 15 For connecting a programmable controller For connecting a PC Section 1 System Configuration Peripheral Device Lighting Unit Option Used when the amount of light by the built in type lighting device is insufficient or when another lighting method like back lighting is required This unit can be mounted to the sensor heads ZFV SC50_ SC90_ with a single motion and no power supply is required for the unit e Bar lighting ZFV LTLO1 e Bar double lighting ZFV LTLO2 e Bar low angle lighting ZFV LTL04 e Light Source for Through beam Lighting ZFV LTF01 1 ZFV XC3BV2 3 m XC8BV2 8 m XC3BRV2 Robot cable type 3 m Used between a Sensor Head and Amplifier Unit Up to two extension cords can be coupled together for each sensor head to extend the cord length There are no restrictions on combinations of the two extension cords ZFV XC8BV2 can be used with the sensor heads ZFV SC10 SC50 and SC50W only Personal Computer USB ZFX XUSB Communication by commands Saving loading setting data and image data by Smart Monitor ZFV To
19. gt ia gt O z go o O z Z m f a O z Short panel mount adapters 3 Install the long Panel Mount Adapters on Long panel the two holes on the short Panel Mount Mount Adapters Adapter Long panel Mount Adapters ZFV C 34 User s Manual 4 Install the Amplifier Unit with Mount Adapters attached onto the panel from the front 1 uJ Take care not to pinch the I O cable z CHECK 5 Hook the hooks of the mounting bracket onto the two holes of the smaller Mount Adapters and tighten the screws 6 Make sure that the Amplifier Unit are firmly fixed on the panel Section 2 Amplifier Unit Mounting bracket ZFV C User s Manual Z k gt gt m gt O z go o O Z Z m O a O z 35 Section 2 Amplifier Unit Gang Mounting The following describes how to gang mount Amplifier Units E Mounting on a DIN track 1 Install a Amplifier Unit on a DIN track VE p 33 2 Open the connector cover of each Ampli fier Unit Slide the cover to remove Controller Link Unit 3 Insert the Controller Link Unit into the connector on the one of Amplifier Units 4 Slide the other Amplifier Unit and insert t into the connector on the Controller Link Unit Z k gt gt gt O z go o O z Z m f a O z E Removal procedure 1 Slide
20. s Manual Section 2 Amplifier Unit E Teaching Workpiece stop teaching Teaching processing is performed according to TRIG signal input after the TEACH sig nal is input Measurement is not performed while teaching is being performed Do not move the workpiece until teaching is completed OFF TEACH ON t 8 OFF 4 TRIG ON N OFF i ENABLE 2 5 ON Teaching in progress ERROR OFF 6 ON 7 1 Turn the TEACH signal ON 2 Confirm that the ENABLE signal has turned OFF 3 Make sure that the workpiece to be taught is in the teaching area 4 5 Z k gt ia gt O z go o O Z Z m O a O z Input the TRIG signal The ENABLE signal turns ON after teaching is completed At this timing check the state of the ERROR signal 6 When teaching has been completed successfully the ERROR signal stays OFF 7 When teaching fails the ERROR signal turns ON 8 Turn the TEACH signal OFF and end teaching processing When teaching fails the state before teaching was initiated is returned to Per form teaching again If the TEACH signal is turned OFF midway teaching is disabled ZFV C User s Manual 43 Section 2 Amplifier Unit Workpiece move teaching Use this teaching mode when the object cannot be stopped Teaching processing is divided up and performed in synchronous with the TRIG signal input after the TEACH signal is input Teaching must be processed eight
21. 109 x Setting for Amplifier Unit Gang Mount 112 ZFV C User s Manual 93 n m Z 9 gt a O 2 gt rm TI C zZ i O zZ n 94 Section 5 Setting Image Acquisition Conditions Setting Image Acquisition Conditions Adjusting Light Intensity and Shutter Speed EXP MENU The intensity of the light from Sensor Head and shutter speed can be adjusted AUTO is selected as the default setting gt MENU mode IMAGE CONTRAST Setting Details AUTO default Light intensity and shutter speed are adjusted automatically FIX LIGHT The light intensity can be set for each side 0 Out 1 to 5 Light intensity increases according to the number 0 to 5 default 5 This menu is not displayed if ZFV SC150 SC150W is connected SHUTTER 1 500 1 1000 1 1200 1 1400 1 1500 1 2000 1 2500 1 3000 1 4000 1 8000 default 1 500 can be set only when the light intensity is set to O000 E Lighting The light intensity is displayed as a 4 digit number One digit shows the light intensity for one of four sides is displayed as a 4 digit number Top surface model printed surface B View cal ess si F from here Yo D An image of how light is emitted is displayed on screen The light intensity can also be adjusted partially A to D 1 a Select the light intensity by the UP DOWN keys IMAGE LIGHT For partial adjustment NA e LEFT RIGHT keys Se
22. 7 8 default Set to 8 8 bit when using image acquisition bank data system data acquisition and other XMODEM protocols PARITY These settings have no effect on sensor operation and can thus be omitted STOP BIT BAUDRATE NODE DELIMIT CR default LF CR LF ZFV C User s Manual Section 5 Restricting Operations Lock Function Restricting Operations Lock Function Setting the Lock Function EXP MENU Set the lock function to restrict switch and key operations By restricting switch and key operations unintended changes in settings can be pre vented Three types of operations mode switch key input and TEACH signal input can be locked gt MENU mode SYS2 LOCk Standard value Description MODE SWITCH Operation of the mode switch MENU ADJ RUN is restricted Lock OFF default Lock ON KEY Operation of keys SET J lt gt TEACH View and function keys A through D is restricted Lock OFF default Lock ON TEACH IN TEACH signal input is restricted Lock OFF default Lock ON PASS NUMBER The number for cancelling the lock function is set Default 0000 s r 7 A When mode switch operation is enabled key operation and TEACH signal input cannot be disabled CHECK n m Z 9 gt a O 2 gt 7 Cc Z i O Z n ZFV C User s Manual 107 Section 5 Restricting Operations Lock Fu
23. Optional lighting connector 1 Lighting part 6 Ventilation film 5 Focus adjustment 2 Receiver part 4 Sensor Head control mounting fixture 3 Connector ZFV C User s Manual SaYuNLVAs Pees 25 SaYuNLVAas Pees 26 Section 1 Part Names and Functions ZFV SC150_ 1 Lighting part 6 Ventilation film 5 Focus adjust ment control 2 Receiver part 6 Ventilation film No Name Description 1 Lighting part This area emits light 2 Receiver part This area captures a image 3 Connector This connector is connected to the Amplifier Unit 4 Sensor Head mounting This fixture is for mounting the Sensor Head fixture This fixture can be mounted on all of the four mounting surfaces 5 Focus adjustment control This control is used for adjusting the focus of the image 6 Ventilation film This film prevents the front panel from condensation vst Do not peel off or probe the ventilation film with a sharp A pointed object If you do that the protective structure rating lt may no longer be satisfied CHECK Do not cover the ventilation film rating Doing so might cause the front panel to be condensed 7 Optional lighting connec This connector is used to connect an optional lighting unit ZFV SC50 tor ZFV SC90 5 When no optional lighting unit is used make sure that the con Af nector is covered with the cap I
24. Standards ts from Regulations and Stand Summary of Requirements to Manufactures E For Europe EN 60825 1 Safety of Laser Products Equipment Classification Requirements and User s Guide Summary of Manufacturer s Requirements Requirements subclause Description of hazard class Classification Class 1 Safe under reasonably foresee able condi tions Class 1M Class 2 Class 2M As for Low power As for Class 1 eye protec Class 2 except may tion nor except may be hazard mally be more ous if user afforded by hazardous employs aversion if user optics responses employs optics Class 3R Class 3B Class 4 Direct intra Direct intra High beam view beam view power dif ing may be ing fuse reflec hazardous normally tions may hazardous be hazard ous Protective housing Required for each laser product limits a functions of the products ccess necessary for performance of Safety interlock in protective housing Designed to prevent removal of the panel until accessible emission values are below that for Class 3R Designed to prevent removal of the panel until accessible emission values are below that for Class 3B Remote control Not required Permits easy addition of external interlock in laser installation Key control Not required Laser inoperative when key is removed Emission warning device Not re
25. System Environment Correcting White Balance Gores Due to influences by sensor head s surrounding and lighting the image taken by the cam era sometimes contains colors even if the object is white The function to correct the color of a white object so that the object is displayed as white is called white balance gt MENU mode SYS2 WHITE BAL 1 Display a white object e g paper cloth on the monitor 2 Press the TEACH VIEW key while OK is displayed at the lower left of the screen White balance will be adjusted all If a character other than OK is displayed at the lower left of the screen exit from the white lt balance window and perform above steps again If OK still does not appear perform the fol CHECK lowing e When TOO BRIGHT is displayed The screen is too bright e When TOO DARK is displayed The screen is too dark e When BAD BALANCE is displayed The workpiece is not displayed as a white object First make sure that the correct white workpiece is displayed I Setting Image Acquisition Conditions p 94 U Initializing the Setup Data CTET Return all bank settings and system settings excluding message display language to the factory settings A LEJ A The settings of all banks and system settings are initialized regardless of the currently selected bank No n m Z 9 gt a O 2 gt rm TI C Z i O zZ n
26. U m i O 2 Q O zZ Z O 2 Items related to Changing the detection content p 84 brightness Items related to Changing the filter color p 66 color ZFV C User s Manual 83 NOILIGNOD NOILOAdSNI JO ONILLAS 84 Section 4 Inspecting by Brightness BRIGHT E items related to brightness Changing the detection content Select the content to be inspected gt MENU mode TEACH CUSTM METHOD Setting Details AVERAGE default Inspect by brightness average density value Whether an object is lighter or darker is detected by referring to the den sity at teaching DEVIATION Inspect by density deviation in density Select this to detect scratches or dirt Teaching image When AVERAGE is selected OK NG NG NG judged when density is different When DEVIATION is selected OK OK NG NG OK judged if there is no density NG judged if there is density change even if density is different change ZFV C User s Manual Section 4 Detecting Presence of Character String CHARA Detecting Presence of Character String CHARA Select this item to check for presence of character strings There are two measurement items for CHARA CHARA1 and CHARA2 CHARA Select this item to check for presence of the entire character string printed on plain background Judgment is performed by monitoring changes in density brightness of the registered character string Errors in characters mis
27. ZFV C User s Manual o a lt O o gt 7 Z o a O o Introduction Precautions for Correct Use 3 4 5 6 ZFV C e Although the LCD display panel is manufactured by precision technology it may have a minute amount of faulty pixels This is due to the panel structure and the panel is not faulty Orientation when Installing the Amplifier Unit To improve heat radiation install the Sensor Controller only in the orientation shown below Right Maintenance and Inspection Do not use thinner Alcohol benzene acetone or kerosene to clean the Sensor Head and Amplifier Unit If large dust particles adhere to the front filter of the Sensor Head use a blower brush used to clean camera lenses to blow them off Do not blow the dust particles with your mouth e To remove smaller dust particles wipe gently with a soft cloth Do not use excessive force to wipe off dust particles Scratches on the filter may cause errors e Should you notice any abnormalities immediately stop use turn OFF the power sup ply and contact your OMRON representative Ventilation Film Do not peel off or probe the ventilation film with a sharp pointed object If you do the specifications of the protective structure may no longer be satisfied e Do not block the ventilation film Doing so might cause the front panel to be con densed Optional Lighting Connector When n
28. desired Select PICK selection area in candidate color in PICKAREA PICKCOL TEACH AREA1 TEACHI PICK TEACHI PICK sITEM REG PICK n m Z 9 O 7A z n U m i O 2 Q O zZ Z O 2 4 Candidate color If the EXP menu has been selected the color selection menu will also appear when WID POSI or CNT is selected v TEACH SEARCH TEACH VIEW Press the TEACH key to perform teaching Executing teaching miTEM a REG Teaching cannot be performed with the area adjustment and color selection screens ZFV C User s Manual 61 NOILIGNOD NOILOAdSNI JO ONILLAS 62 Section 4 Basic Knowledge for Operation aur Do not select an inspection item again after having adjusted the teaching area lt If you reselect an inspection item the registered settings information of the previously selected CHECK inspection item will be initialized ZFV C User s Manual Section 4 Inspecting by Pattern PATTERN Inspecting by Pattern PATTERN Inspects presence absence of the workpiece and judges whether the type of ms workpiece is correct en There are two measurement items for PATTERN SEARCH and MATCH Search Judgment is performed by whether the registered model is or is not in the inspected area This item works with workpieces tilted to an angle of 45 Example Inspection of upside down orientation and color of electronic componen
29. due to wrong color Basic Setting Procedure E Teaching Enclose the area to be inspected using a square box and then perform teaching Inspection area setting TEACH HUE TEACH VIEW O Teaching n m Z 9 O m1 z n U m oO O 2 Q O zZ Z O 2 nee Application and Setting Examples p 158 ZFV C User s Manual 71 NOILIGNOD NOILOAdSNI JO ONILLAS 72 Section 4 Inspecting by Color HUE E Adjusting the threshold level Switching to Adjusting the ADJ mode Threshold Level HUE 01 4 ADJ gt MENU RUN 5 Measured values _ 10 Threshold UP DOWN keys Change values Setting item Range Details of Adjustment Color difference 0 to 509 Threshold for color difference needs to be set The judgment will be OK if the measured color difference is below the threshold Ww Hue Indication Number p 161 ZFV C User s Manual Section 4 Inspecting by Width WIDTH Inspecting by Width WIDTH This item inspects the width or gap of workpieces It is suitable for applications such as checking lead bend and label position a Example Inspection of capacitor lead gap Bra OK Basic Setting Procedure E Teaching Enclose the area to be inspected using a rectangular box and then perform teaching Inspection area setting Teaching n m Z 9 O 7A z n U m i O 2 Q O zZ Z O 2 TEACH VIEW Set
30. expansion 22 Edge level 74 77 80 Amplifier unit gang mount 112 EDGE MODE 75 78 81 90 Area inspection 67 Edge position EREA 77 Area value 64 69 Edge related items B Hue 78 81 Bank Detection direction 75 78 81 CLEAR 97 Sensitivity 78 COPY 96 EDGE SENSE 78 Switching 40 58 Edge width 74 Switching method 97 EXP menu 28 Basic Configuration 21 Expert menu 28 BINARY 70 Extension Cord 132 Brightness check 82 F Cc Filter 66 CHARA 85 Firmware 142 147 D CLEAR 97 Focus adjustment control 26 m COL JUGE 66 G TE k oan os Color difference 72 Sang Mouning 20 Color Pickup Function 160 H Color related items HEAD 113 Changing the color mode 75 HUE 71 161 Changing the filter color 66 I Color check Be I O Circuit diagrams 41 Light teaching 66 Initialization GOM 1045 106 MEAS CLEAR 103 Connecting Measurement Data 103 R9202 Se Setting Data 102 USB 104 Input cable 39 CONTRAST 94 Input output Control keys 57 60 ON conditions 109 COPY 96 One shot Output 109 Correlation value 64 87 COUNT 79 Count 80 Coupler 25 ZFV C 1 48 User s Manual Inspection contents Area Brightness Count Detecting Presence of Character String CHARA Hue Pattern Position Installation procedure DIN Track Gang Panel Key Operations MENU ADJ mode RUN Mode LANGUAGE LIGHT TEACH Lighting Unit Option Lock Function MDL DIV MEAS TYPE Measurement Measurement time Speed adjustment Switching the display content Timing MENU mode Menu Hierarchy Menu
31. for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety ZFV C User s Manual Introduction Meanings of Signal Words Meanings of Signal Words 53 as o 2 S o 5 The following signal words are used in this manual Indicates a potentially hazardous situation which if not avoided will VAN WARNING result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage Meanings of Alert Symbols The following alert symbols are used in this manual Indicates general prohibitions for which there is no specific symbol A Indicates the possibility of laser radiation Alert Statements in This Manual The following alert statements apply to the products in this manual Each alert statement also appears at the locations needed in this manual to attract your attention Z WARNING This
32. in only image display aur In the displays showing an image the image type color monochrome is switched each time the A lt function key is pressed CHECK ZFV C 54 User s Manual Characters Displayed on the LCD Monitor and Their Meanings Characters in parentheses are the characters that are displayed in the enlarged display mode Section 3 Switching the Display Content E items displayed in common at ITEM Display Q Characters perag JG Judgment result OK NG TH Judgment threshold value In the case of the upper lower limits XX YY lower limit upper limit is displayed AVE Average value of measurement result DRANGE Min and max of measurement result XX YY min value max value MCONT Measurement count 1 to 9999999 NG NG occurrence ratio NG count measurement count TIME Measurement time The shortest measurement time when the display image is set to Display only image E Items displayed individually SEARCH MATCH CHARA2 Display 3 Characters Derails SCORE Correlation values of measured model If COL JUGE is set to ON in the CUSTOM menu in the case of SEARCH and MATCH the correlation value will be 0 when the measured area is NG AREA Display Characters Details AREA Area value value obtained by normalizing with area value taken during teaching as 100 HUE Display Characters Detalls DIFF
33. in hardware component parts ZFV C User s Manual Authorized Distributor
34. input Only host device is enabled BANK1 3 input Enabled at each amplifier unit ENABLE output Only host device is enabled OUTPUT output Depends on the settings Integrated judgment Individual judgment ERROR output Enabled at each amplifier unit MENU ADJ RUN Only host device is enabled STD EXP Enabled at each amplifier unit All key inputs Enabled at each amplifier unit Amplifier unit for inputting furthest right TRIG signal host device ZFV C User s Manual ENABLE signal TRIG signal vi Amplifier unit without TRIG signal inputs client device Section 5 Setting for Amplifier Unit Gang Mount Data Route E Measurement image The measurement image flows from the right side amplifier unit towards the left side Image input timing delays do not occur E I O signal The TRIG signal flows from the right side amplifier unit towards the left side Input tim ing delays do not occur In contrast ENABLE signals and OUTPUT signals combining all amplifying units can be output from the furthest right amplifier unit as ENABLE signals and OUTPUT signals flow from the left side amplifier unit to the right side OUTPUT signal Y TRIG signal n m Z 9 gt Z a O 2 gt 7 Cc Z i O Z n W ENABLE signal ZFV C User s Manual 115 Section 5 n m Z 9 gt a O 2 gt rm TI C zZ i O zZ n 116
35. objects by size area m3 There are two measurement items for AREA AREA1 and AREA2 e AREA1 Make a judgment based on the total area of the picked up colors max 4 colors This method is useful when the workpiece is not stationary and it has halation or printed characters Example Inspection of shortages in confectionery AREA Ra NG due to insuffi cient area AREA2 Make a judgment based on the area of each picked up color max 4 colors The judg ment will be OK if the area of every color is within the specified threshold This method is suitable when some colors are missing or the colors are different n m Z 9 O 7A z n U m i O 2 Q O zZ Z O 2 Example Campaign labels inspection S li NG because the area of the background color differs from the reference area SN NG because the A x area of the 1 Point color differs from the reference area ZFV C User s Manual 67 NOILIGNOS NOILOAdSNI SO ONILLAS 68 Section 4 Inspecting by the Size Area AREA3 Measure the area by specifying the measurement target according to brightness not color difference Binary image This method is suitable when detecting a glossy metal surface and making a presence absence judgment according to the brightness difference not to the color difference Example Detection of presence of screw holes oF AREA3 wea NG due to insuffi I cient black area
36. out in vertical a direction A 6 SET Zooms in out horizontal direction Vertical ala direction gt O oP SET Horizontal direction 6 aP gt 9 aP p Zooms in out in vertical ae direction Zooms in out horizontal direction TEACH AREA2 ITEM PICK TEACHI REG TEACHIREG A AREA 1N a PICK TEACH PICK a PICKAREA mPICKCOL TEACH PICK ZFV C User s Manual ONILLAS ANV NOILVOlIddV PAKRI 155 Section 7 Detecting Mixed Varieties of Campaign Seals Area 12 Adjust the position of the color pickup area TEACHIPICK and press the SET Key ertical p y eio pera N Horizontal 1 point direction 13 select PICKUP and press the SET Key TEACHPICK Up to four colors are picked up automatically x Ta E y CHG SEL D HIST 14 If there are colors that are not to be TEACHIPICK selected use the key to add a x mark lt Left Right Keys Move to left right 4N In 4 Key Switches a currently target object to a a non target object and a currently non EE target object to a target object amp SEL D HIST 15 Press the SET Key The selected colors will be confirmed 16 Press the ESC Key Registering the Reference Workpiece 17 Press the TEACH VIEW key mark will appear at the center of the inspection area TEACH VIEW 1N Teaching is completed when
37. p 104 2 Turn ON the power supply to the Amplifier Unit t Make sure that power is supplied to the Amplifier Unit If power is cut off during update the Amplifier A Unit will be damaged and will not start up correctly GRECKI e When turning the power ON always make sure that the Amplifier Unit is not connected to other Ampli fier Units If two or more Amplifier Units are connected Warp Engine ZS will not start Starting Warp Engine ZS ss Do not start Warp Engine ZS unless the Amplifier Unit is recognized by the Personal Computer prop 5 Sl erly 3 CHECK a z x lt 3 Select Programs OMRON ZFV C xi WarpEngineZS From the Start menu on the Personal Computer The WarpEngineZS window will appear Version Loading file If you have failed to start Warp Engine ZS xj a message will appear followed by the dia log box shown on the right Skip to Setting the Connection Port ZFV C User s Manual 1 43 Section 6 Updating the Firmware Setting the Firmware Information a 4 Click the Controller information button itera x if necessary The model and version number of the cur rently connected Amplifier Unit will be dis played Model Version Model 5 Click the Loading file button to select the file to be written ede The Amplifier Unit model and version num ber registered in the file will be displayed Performing Firmware Up
38. range Operating and storage 35 to 85 Ambient atmosphere Must be free of corrosive gas Connection type Pre wired standard cable length 2 m Degree of protection IEC60529 IP20 Material Polycarbonate PC Weight Approx 300 g including cord when packaged approx 450 g Accessories Ferrite core 1 Instruction sheet ZFV C User s Manual gt v v m z x lt 129 Section 6 Specifications and External Dimensions Panel Mount Adapters ZS XPM1 XPM2 When mounting on a panel 43 Unit mm lt Go znj Ae gt Panel 3 60 x n T DIN Track ooo 0 i ooog 90 122 140 LIN mm At Panel Mount 2 _ 37 5 Adapters Note 1 Note 1 Dimensions when the panel thickness is 2 0 mm Panel cutout dimensions gt U U m S 60 x n 8 J x n Number of connected controllers 1 to 10 Item ZS XPM1 for 1st unit ZS XPM2 for 2nd unit onwards Appearance P oe t a iai _ _ Vibration resistance destructive 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z direc tions Shock resistance destructive 300 m s2 3 times each in six directions up down left right forward back ward Material Polycarbonate PC
39. specified Amplifier Unit the connected Amplifier Unit starts sensing immediately The results of sensing are inte grated on the Amplifier Unit to which the TRIG signal was input and a total judgment result is output Example Alignment of products AMP 1 AMP 2 AMP 3 ES At ZFV C User s Manual Section 1 System Configuration Example 3 Measurement images can be logged by connecting to data storage unit ZS DSU Set NG occurrence as a trigger to log before after images and measurement values This is useful for investigating the cause of defectives Logged data is saved to the memory card inserted into the data storage unit and can be easily loaded to a computer SaYuNLVAs Pees Personal Computer In addition up to 128 bank data can be saved in the memory card inserted into the data storage unit Bank data can be transferred from the data storage unit to ZFV as needed for the device setup I For details refer to the data storage unit ZS DSU User s Manual ZFV C User s Manual 23 Section 1 Part Names and Functions Part Names and Functions The following describes the names and functions of parts on the Amplifier Unit and Sensor Head E Amplifier unit 9 Sensor Head connector 1 OUTPUT indicator _ 4 2 RUN indicator L w 3 ERR indicator l 4 READY indicator SaYuNLVAa
40. ss SIZE MOVE E PICKCOL SIZE MOVE CUSTM EXP MENU aaa FILTER AUTO AUTO RED YELLOW GREEN CYAN BLUE MAGENTA GRAY l SEARCHAREA 1 SIZE MOVE D D w Ayosesaiy nuaw OSW ROTATION 10 20 30 45 LIGHT TEACH 2 OFF ON p 66 seaonanen O T sewoe fpes corvee fo foron feo remena on forros fes AREAJ AREA1 2 AREA l TGHT TEACH OFF ON p 66 AREAJ AREA3 l H FILTER AUTO Same as PATTERNISEARCHIFILTER p 66 E COLOR WHITE WHITE BLACK rerea AUTO sanea PaATTERNSEARCHFICTER p 66 nemre ons foron fee _ isco faro ses ar pee Ence SENSE normar SENSITIVE NORMAL ROUGH p78 eewo fuen foarcuce 78 CD uemet ON foron foe _ ricerca faro eane PATTERNSEAROAFITER pee l 4 nemmeno on foron feee ZFV C 1 6 User s Manual Introduction Menu Hierarchy BRIGHT a FILTER AUTO Same as PATTERN SEARCHIFILTER p 66 METHOD AVERAGE AVERAGE DEVIATION p 84 CHARACTER CHARACTERI li IT FILTER AUTO Same as PATTERNISEARCHIFILTER 66 MODE NONE NONE MODEL EDGE MODEL SIZE MOVE EDGE MODE DARK LIGHT DARK p 90 DIRECTION gt o o ebes Po SEARCHAREA 3 SIZE MOVE CHARACTER CHARACTER2 H IT FILTER AUTO Same as PATTERNISEARCHIFILTER p 66 o MODEL DIV LINE NORMAL 1LINE SHORT 1LINE NORMAL 1LINE LONG 2LINE SHORT 4 MODE EDGE NONE MODEL EDGE MODE DTLL 4 MODEL fe SIZE MOVE B
41. times Measurement is not performed while teach ing is being performed onwards are ignored Min 150ms TEACH pis 1 e 8 TRIG T Ki ayt 5 OFF 5 ENABLE on P Teaching in progress LS gt OFF Aan 5 cr ERROR oy a gt 9 1 Turn the TEACH signal ON from the outside A 2 Confirm that the ENABLE signal has turned OFF z 3 Input the TRIG signal at the timing for measuring the workpiece to be taught T 4 Repeat the input in step 3 eight times Trigger inputs from the ninth time fe z 5 The ENABLE signal turns ON after teaching is completed Check the state of the ERROR signal at this timing 6 When teaching has been completed successfully the ERROR signal stays OFF 7 When teaching fails the ERROR signal turns ON 8 Turn the TEACH signal OFF and end teaching processing When teaching fails the state before teaching was initiated is returned to Per form teaching again If the TEACH signal is turned OFF midway teaching is disabled ZFV C 44 User s Manual Section 2 Sensor Head This section describes how to install and connect the Sensor Head Installing the Mounting Fixture Attach the mounting fixture provided with the Smart Sensor to the side of the Sensor Head w s No mounting fixture is needed for the ZFV SC150_ sensor heads as they come with built in mounts CHECK E For ZFV SC10 SC10W SC50 SC50W SC90 SC90W Instal
42. 1 Setting Flow Installation and Connection Section 2 Connect the sensor head and amplifier INSTALLATION amp CONNECTION p 32 unit Wy Turn ON the power Adjustment of Image Adjusts the image s focus Section 2 INSTALLATION amp CONNECTION p 49 SaYNLVAs Pees Preparation for Measurement Section 4 Executing Teaching SETTING OF INSPECTION CONDITION Execute teaching and set the Teaching Flow p 61 judgment criteria Section 7 APPLICATION AND SETTING p 151 Adjusting Threshold Values Section 4 Adjust the threshold values used to 3 SETTING OF INSPECTION CONDITION p 59 make judgment on measured values Performing Measurement Section 3 FUNCTIONS AND OPERATIONS TO BE USED p 54 e T 2 o OE Os 72 cD OO 2 0 ze 2 0D O S gE os a F p To ob 2E DD ED SEN ob op wu Measurement conditions that you have set are saved to the amplifier unit when external TEACH signal z A teaching is successful or when switched to RUN mode When the TEACH key is pressed at the teach ing screen to teach conditions that you have set will not be saved unless switched to RUN mode once CHECK Changed contents including teaching results are cleared when switching off without saving ZFV C User s Manual 29 SaYuNLVAs Pees 30 Section 1 Setting Flow Customizing Measurement conditions Changing Image Acquisition Conditions Advanced Operation Setting
43. 113 v v U u Ultra Wide View 127 USB x Communication Setting 104 V VERSION 103 Ww Warp Engine ZS 142 WHITE BAL 102 Wide View 127 Width Inspection 73 Wiring 39 ZFV C 150 User s Manual Section 7 APPLICATION AND SETTING x Inspecting for the Presence of Electronic Components Pattern 152 x Detecting Mixed Varieties of Campaign Seals Area 154 Inspecting Entry of Workpieces of Wrong Color HUE 158 Explanation of Color Related Functions 160 N p 9 N gt v v O gt a fe z gt z iw m a z ZFV C User s Manual 151 Section 7 Inspecting for the Presence of Electronic Components Pattern Inspecting for the Presence of Electronic Components Pattern OK If the workpiece is placed upside down NG judg ment will be made since Q is not detected inside the teaching area NG judgment will also be made if the workpiece contained in a case is placed upside down Adjusting the Camera 1 Adjust the camera so that the workpiece is displayed on the monitor I Adjusting the Sensor Head Focus p 49 Setting the Inspection Method 2 Select g gt and press the SET Key 7 A e gt Ss J gt 3 Select ITEM and press the SET Key TEACH SEARCH 3 S e e fe REG z s 4 Select l and press the SET Key TEACH ITEM m 0 gt gt 2 SET 5 Select x and press the SE
44. 2 inch TFT color LCD 930 x 234 pix Indicators Judgment result indicator OUT orange e Inspection mode indicator RUN green e Error indicator ERR red READY indicator READY blue Operation interface e Cursor keys up down left right Setting key SET Escape key ESC Operating mode switching slide switch Menu switching slide switch e Teaching Display switching key TEACH VIEW e Function keys A to D 4 input Power supply voltage 20 4 to 26 4 VDC including ripple Current consumption 800 mA max with Sensor Head ZFV SC10 SC50 SC90 connected power supply voltage 24 VDC 930 mA max with Sensor Head ZFV SC150 Option Lighting Unit ZFV LTLO1 LTLO2 connected power supply voltage 24 VDC 1 050 mA max Option Lighting Unit ZFV LTL04 LTF01 connected power sup ply voltage 24 VDC Dielectric strength 1 000 VAC 50 60 Hz for 1 min between leads and Amplifier Unit case Noise Resistance 1 kV Pulse rise 5 ns Pulse width 50 ns Burst duration 15 ms Cycle 300 ms Vibration resistance destruc tive 10 to 150 Hz 0 1 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance destruc tive Destruction 150 m s2 three times each in six directions up down left right for ward backward Ambient temperature range Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity
45. 5 Focus f13 47 Focus f6 1 Object lighting method Pulse lighting Object light source Eight white LEDs 36 white LEDs 20 white LEDs 72 white LEDs Lighting I F Option None Yes None Sensing element 1 3 inch color CCD Shutter Electronic shutter shutter time 1 500 to 1 8000 Power supply volt age 15 VDC Supplied from Amplifier Unit 15 VDC 48 VDC Supplied from Amplifier Unit Current consump tion Approx 200 mA Approx 350 mA 15 V Approx 150 mA 48 V Approx 200 mA Including the current consumed when optional lighting is connected Dielectric strength 1 000 VAC 50 60 Hz for 1 min Vibration resis tance destructive 10 to 150 Hz 0 35 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance destructive 150 m s2 three times each in six directions up down left right forward backward Ambient temperature Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Ambient atmosphere Must be free of corrosive gas Connection type Prewired Standard cable length 2 m Code type Standard Robot Standard Robot Standard Robot Standard Robot cable 2m cable2m cable2m cable2m cable2m cable2m cable2m cable 2m Degre
46. 50_ SC90_ SC150_ ZFV SC10_ SC50_ U me Ambient temperature Operating 0 to 40 C Storage 25 to 65 C with no icing or condensation m S Ambient humidity Operating and storage 35 to 85 with no condensation S Connection type Double sided connector Material Case Polycarbonate PC Weight Approx 220 g Approx 220 g Approx 500 g Cord length 3m 3m 8m Model Nos appended with R are robot cable types ZFV C 1 32 User s Manual Section 6 Specifications and External Dimensions RS 232C Cable ZS XPT2 for connecting a programmable controller 2000 150 Unit mm 10 pin square connector 9 pin square connector Round vinyl insulated cable 3 89 Conductor cross sectional area 0 013 mm Insulator diameter 0 38 Note 1 Plug type connector ZS XRS2 for connecting a personal computer 2000 150 Unit mm 32 2 41 5 2 20 4 Pa A eal lo 9 lo eS A Note 2 10 pin square connector 9 pin square connector Round PVC insulated cable 3 89 Conductor cross sectional area 0 013 mm Insulator diameter 0 38 gt v v m z x lt Note 2 Socket type connector Item ZS XRS2 ZS XPT2 Applicable Amplifier Units ZFV C Series Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with
47. ADJ MENU RUN TEACH VIEW Measured lt LEV CHANGE values EDGE LEV 50 Amount of shift Threshold Edge level UP DOWN keys Change values When edge detection direction is gt UP DOWN keys Change values e When edge detection direction is 4 LEFT RIGHT keys Change values Setting item Range Details of Adjustment Edge position 0 to 468 Amount of shift from reference position Edge level 0 to 100 This is the density level judged to be an edge Adjust this level when measurement is unstable rev CUSTOM Menu z ETD Items that can be customized Items that can be customized Page Items related to Selecting the color of edges p 78 edge detection selecting the edge detection direction p 78 Changing edge sensitivity p 78 Items related to Changing the color mode default FILTER p 75 color Changing the filter color only when FILTER is selected in COL MODE p 66 Teaching Brightness only when PICKUP is selected in COL MODE p 66 ZFV C User s Manual n m Z 9 O 7A z n U m i O 2 Q O zZ Z O 2 77 Section 4 Inspecting by Position POSITION E Items related to edge detection Set the direction in which edges are searched and the change in density Example To detect this position EDGE MODE DARK DIRECTION gt Selecting the color of edges Select the direction of density change for the edge to be detect
48. Banks Use two or more banks for setup changes Setting the System Environment Changing OUTPUT Signal Output Conditions Making Settings When Required Setting USB RS 232C Communications Specifications Switching the Display Content Clearing Data Other Functions Troubleshooting When the Smart Sensor Does Not Operate Correctly Troubleshooting p 120 When You are Not Sure nee Q amp A p 122 ZFV C User s Manual Section 4 SETTING OF INSPECTION CONDITION p 59 Section 5 SETTING ADDITIONAL FUNCTIONS p 94 Section 3 FUNCTIONS AND OPERATIONS TO BE USED Switching to Another Bank p 58 Section 5 SETTING ADDITIONAL FUNCTIONS Setting Conditions Related to Bank p 96 Section 5 SETTING ADDITIONAL FUNCTIONS p 98 Section 5 SETTING ADDITIONAL FUNCTIONS p 109 Section 5 SETTING ADDITIONAL FUNCTIONS p 104 Section 3 FUNCTIONS AND OPERATIONS TO BE USED p 54 Section 5 SETTING ADDITIONAL FUNCTIONS Initializing the Setup Data p 102 Initializing Measurement Data p 103 Clearing Banks p 97 When an Error Message Appears Error Messages and Corrective lt 3 Actions p 121 Section 2 INSTALLATION amp CONNECTION About Installation and Connection 32 a Amplifier Unit 32 Installing the Amplifier Unit 32 Gang Mounting 36 About the I O Cable 39 Timing Charts 42 aj Sensor Head 45 Installing the Mounting Fixture 45 Installing the Sensor Head 47 Connecting the Sensor Head 51 ZFV C Us
49. Difference between reference color and measured color il A Hue Indication Number p 161 WIDTH Display Characters Details WIDTH Edge width ZFV C User s Manual 7 Cc Z O O zZ n gt zZ s O U m Po gt O zZ n O W m Cc n m 55 Section 3 Switching the Display Content POSITION Display Characters Details GAP Deviation from reference position COUNT Display Characters CNT Count number Details BRIGHT Display Characters Details DENAVE Density average value DENDEV Density distribution value CHARA1 Display Characters Details DENDEV Density distribution value 7 Cc Z O O zZ 2 gt Zz sj O U m Po gt O Z n 4 O W m Cc n m s ZFV C 56 User s Manual Section 3 Key Operations for RUN Mode Key Operations for RUN Mode Control keys Key Description TEACH VIEW key TEACH View Switches the display content Function keys A B Functions are assigned to keys as listed A Display mode toggle switch Color lt gt Monochrome B Not used C Remeasurement D Not used SET key and the UP 4 key Enabled when pressed together simulta Used to input the measurement trigger neously lt LEFT key In BRIGHT the display content is switched between average den RIGHT key sit
50. ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products ZFV C User s Manual o a S O o gt Ze o a O o gt Introduction DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed
51. GE MODE BLACK EDGE J e Selecting the color of edge Select the direction of density change for the edge to be detected gt MENU mode CUSTM MODE DTL EDGE MODE Setting Details DARK default Dark areas shown in the filtered monochrome image are assumed to be edges LIGHT Light areas shown in the filtered monochrome image are assumed to be edges e Selecting the edge detection direction Select the direction in which edges are searched gt MENU mode CUSTM MODE DTL DIRECTION NOILIGNOD NOILOAdSNI JO ONILLAS Setting Details T default Searches from bottom to top 4 Searches from top to bottom gt Searches from left to right lt Searches from right to left ZFV C 90 User s Manual Section 4 Detecting Presence of Character String CHARA Changing the search area Change the area to search edges or the model Specify the top left coordinate and bottom left coordinate of the area Search area i Search area 6064 09 24 004 09 24 gt MENU mode CUSTM MODE DTL SEARCH AREA AN When searching edges Measurement can be performed only when the search area contains an edge Determine the size HEK and position of the area taking the movement range of the workpiece into consideration O O x Raising detection stability This item is displayed only when CHARAZ2 is set gt MENU mode CUSTM STABLE Setti
52. N When any amplifier unit is NG the integrated judgment is NG p OUTPUT signal v i A TRIG signal W ENABLE signal E When judgment results are output by each amplifier unit EACH Select EACH to output judgment results by each amplifier unit The host device ENABLE signal is enabled Obtain OUTPUT signal after ENABLE signal is set to ON n m zZ 9 gt a O 2 gt TI C Z i O zZ n n Atri signal OUTPUT signal Y ENABLE signal ZFV C User s Manual 117 n m Z 9 gt a O 2 gt rm TI C Z i O zZ n 118 Section 5 Setting for Amplifier Unit Gang Mount Restrictions when Gang Mounting Amplifier Units E ZFV A__ Gang mounting units The ZFV A_ _ units cannot be gang mounted E ZFV CA Gang mounting multiple units To use two or more ZFV CA units by gang mounting them to each other the following hardware and software are required Hardware Amplifier unit with serial number ZFV CA40 0218206 or bigger ZFV CA45 0003206 or bigger Software Firmware version 1 30 or later E ZS DSU Gang mounting To gang mount the ZS DSU and ZFV CA units the following software is required ZS DSU Firmware version 2 220 or later ZFV CA Firmware version 1 30 or later 5 A maximum of five ZFV CA units can be gang mounted to a ZS DSU unit Note however that any other unit ZS HLDC LDC MDC ZFV A cannot be connected between the OHE ZFV CA and
53. N key In MENU mode Moves between menus selects parameters and sets zZ numerical values In ADJ mode Changes numerical values TEACH VIEW key The function of these keys differs according to the operating mode TEACH VIEW In MENU mode Executes teaching In ADJ mode Switches the screen display SET key SET Selects menus Selects items ESC key ESC Returns to the previous menu Function keys A B A Switches the image display conditions effective in the displays showing an image B Not used C Not used D Sets the detailed color selection conditions effective in the color pickup screen ZFV C User s Manual 60 Section 4 Basic Knowledge for Operation Teaching Flow TEACHISEARCH Adjust the image s Activating the MENU mode and a d focus and sensor opening the teaching screen head s mount position while monitoring the mee mage TEACH ITEM Pattern gt PTRN Area gt AREA Hue gt HUE Selecting the inspection item Mvicth Z WD Te ae Position gt POSI ITEM Count gt CNT Brightness dit BRGT PATTERN Character gt CHARA TEACH REG TEACH REG Enclose the area to be Area adjustment inspected using a rectangular box REG The size and position of the box can be adjusted fSIZE When AREA is Selected v Color Selection Specify the desired Select the
54. O z Z m f a O z 38 Section 2 Amplifier 4 ZFV C User s Manual Unit Install the long Mount Adapters on the two holes on the small Mount Adapter Install the long Mount Adapters only on both 9 sides of gang mounted Amplifier Units CHECK 0 a Install the Amplifier Unit with Mount Adapters attached onto the panel from the front x Take care not to pinch the I O cable S z CHECK Hook the hooks of the mounting fixture onto the two holes of the smaller Mount Adapters and tighten the screws Ve Attach two mounting fixtures each on all gang S mounted Amplifier Units CHECK Make sure that the Amplifier Unit are firmly fixed on the panel Panel Mount Adapters Mounting bracket Section 2 Amplifier Unit About the I O Cable The following shows the leads that comprise the I O cable Brown 1 Power supply Blue 2 GND Black 3 OUTPUT 1 Orange 4 ENABLE Light blue_ 5 ERROR Yellow 6 TEACH 1 Pink 7 TRIG 1 Gray 8 BANK1 1 Green 9 BANK2 1 Red 10 BANK3 1 Pupile Unused White Unused 1 Enabled only in the RUN mode 1 Power Supply This connects the power supply Use a DC power supply with safe extra low voltage circuits to prevent high voltage Z k gt gt m gt O z go o O Z Z m O a O z I Recommen
55. O Cable 39 Timing Charts 42 Sensor Head Installing the Mounting Fixture 45 Installing the Sensor Head 47 Connecting the Sensor Head 51 ZFV C User s Manual 11 Oo oO 4 m 4 n Introduction CONTENTS 3 Section 3 FUNCTIONS AND OPERATIONS TO BE USED 53 a Switching the Display Content 54 ue Characters Displayed on the LCD Monitor and Their Meanings 55 Key Operations for RUN Mode 57 Switching to Another Bank 58 Section 4 SETTING OF INSPECTION CONDITION 59 isic Knowledge for Operation o o n Displays of MENU ADJ Mode and Key Operations 60 Teaching Flow 61 Inspecting by Pattern PATTERN 63 Basic Setting Procedure 64 CUSTOM Menu 65 Inspecting by the Size Area 67 Basic Setting Procedure 69 CUSTOM Menu 70 Inspecting by Color HUE 71 Basic Setting Procedure 71 Inspecting by Width WIDTH 73 Basic Setting Procedure 73 CUSTOM Menu 74 Inspecting by Position POSITION 76 Basic Setting Procedure 76 CUSTOM Menu 77 Inspecting by Count COUNT 79 Basic Setting Procedure 79 CUSTOM Menu 80 Inspecting by Brightness BRIGHT 82 Basic Setting Procedure 82 CUSTOM Menu 83 Detecting Presence of Character String CHARA 85 Basic Setting Procedure 86 CUSTOM Menu 88 ZFV C 1 2 User s Manual Introduction CONTENTS Section 5 SETTING ADDITIONAL FUNCTIONS 93 3 Adjusting Light Intensity and Shutter Speed 94 i Changing the Image Display Posi
56. OMRON Smart Sensors ZFV C User s Manual Cat No Z240 E1 04 _ Introduction This manual provides information regarding functions performance and operating methods that are required for using the sensor When using the ZFV C Smart Sensor be sure to observe the following e The ZFV C Smart Sensor must be operated by personnel knowledgeable in electrical engineering e To ensure correct use please read this manual thoroughly to deepen your understanding of the product e Please keep this manual in a safe place so that it can be referred to whenever necessary NEOON APPLICATION CONSIDERATIONS Please Read Jao FEATURES SLAPA INSTALLATION amp CONNECTION SAE FUNCTIONS AND OPERATIONS TO BE USED SAA SETTING OF INSPECTION CONDITION SZA SETTING ADDITIONAL FUNCTIONS JAN APPENDIX SZAFA APPLICATION AND SETTING once a opine a uote zens aa User s Manual Smart Sensor with Ultra High Speed Color CCD Cameras ZFV C Series o a lt O o gt Introduction READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRAN
57. ON when OK is judged NG ON default Turns the OUTPUT signal ON when NG is judged One shot Output EXP MENU OUTPUT turns ON for only the preset output time from when the OUTPUT signal turns ON Synchronous measurement OFF ON TRG Measurement OFF OUTPUT ON p Output time Continuous measurement OUTPUT ON at OK judgment Judgment NG Judgment OK Judgment NG n m Z 9 gt a O 2 gt TI C zZ i O zZ n OFF OUTPUT ON i a el Output time ZFV C User s Manual 1 09 Section 5 Changing OUTPUT Signal Output Conditions E Selecting One Shot output ON OFF Set whether or not to enable one shot output on the OUTPUT signal gt MENU mode SYS2 OUTPUT ONE SHOT Setting Details OFF default One shot output is not performed ON One shot output is performed When one shot output is set to ON the OFF delay time setting is disabled z CHECK E Setting the One Shot output Time EXP MENU OUTPUT turns ON for the preset time from when the OUTPUT signal turns ON This setting is valid only when ONE SHOT is set to ON gt MENU mode SYS2 OUTPUT OUTPUT TIME Setting Details 0 to 255 default 0 Set the time ms that OUTPUT is turned ON Setting the ON Delay Time EXP MENU Set this item to delay the timing that the OUTPUT signal turns ON OUTPUT ON at OK judgment in continuous m
58. RED GREEN BLUE Select the color filter that is suitable for the image to be inspected YELLOW CYAN MAGENTA MONOCHROME Disables the color filter to convert the image to a monochrome image Performing color check For more stable judgment inspection is performed using color information in addition to pattern information gt MENU mode TEACH CUSTM COL JUGE Setting Details OFF default Area of color is not checked Only degree of similarity to model shape is checked ON The area of the color is checked and the correlation value will be 0 if the result is NG Teaching Brightness If this function is set to ON default even if the brightness changes due to fluctuation of surround lighting the sensor works well thereby this function is useful to prevent color pickup problems that may occur due to lighting fluctuation If this function is set to OFF workpieces whose brightness and vividness differ from those of the workpiece that was taught first can be identified gt MENU mode TEACH CUSTM LIGHT TEACH Setting Details ON default The brightness chromaticness range for color selection is changed during teach ing OFF The brightness chromaticness range for color selection is not changed during teaching ZFV C User s Manual Section 4 Inspecting by the Size Area Inspecting by the Size Area Select this item to inspect
59. REEN RED YELLOW BLUE default WHITE BLACK ZFV C User s Manual n m Z 9 gt a O 2 gt rm 71 Cc Z i O Z n 99 Section 5 Setting the System Environment Setting Cancelling the Eco Mode Whether or not to darken the screen when a preset time has passed without any opera tion We recommend setting this mode to ON to prevent the brightness of the LCD screen from being impaired gt MENU mode SYS1 ECO MODE Setting Details ON default Sets the Eco mode The screen darkens when three minutes continue without any operation OFF Cancels the Eco mode setting Changing Image Capture Timing on Teaching Screen EXP MENU Select status of image to be displayed on the teaching screen gt MENU mode SYS2 TEACH IMAGE Setting Description THROUGH default The latest image taken by the Sensor Head is displayed directly FREEZE Freeze the image and display The still image is displayed when the TRIG signal is input LE 5 When amplifier units are gang mounted set all amplifier units to the S teaching screen then input the TRIG signal to the amplifier unit furthest CHECK to the right where the sensor head is connected TRIG signal Images are loaded to all amplifier units when all amplifier units are set to the teaching screen n m Z 9 gt a O 2 gt rm TI Z i O zZ n
60. S2 OUTPUT ONSTATUS p 109 To lit the indicator OUTPUT signal ON when the judgment is OK select OK ON and to lit the indicator OUTPUT signal ON when the judgment is NG select NG ON RUN indicator does not lit Is the operating mode switch set to RUN p 27 Dark LCD screen Is the Eco mode function set p 100 The Eco mode is set if pressing any key automatically returns to the original brightness The brightness is maintained when the Eco mode setting is can celed Note however that the life of the LCD backlight is short ened So we recommend setting the Eco mode Images are not displayed e Is the Sensor Head connector connected correctly p 51 e Is the brightness of the LED light set to a dark value p 94 Screen is not displayed when Is power turned ON to all the gang mounted amplifier units simul p 21 amplifier units are gang taneously mounted Measurement results are not dis Is the operating mode switch set to RUN p 27 played The TRIG signal input signal is Are all cables connected correctly p 39 not accepted e Is the signal line disconnected Is the operating mode switch set to RUN p 27 D The OUTPUT signal is not out e Is the TRIG signal being input p 39 mM put Are all cables connected correctly zZ e Is the signal line disconnected S Is the operating mode switch set to RUN p 27 The ENABLE signal doe
61. T Key a2 gt ZFV C 152 User s Manual Section 7 Inspecting for the Presence of Electronic Components Pattern Adjusting the Inspection Area 6 Select REG and press the SET Key T Adjust the size of the inspection area and press the SET Key Enlarge reduce the window s green frame so that the inspection area is slightly larger than than the workpiece 8 Adjust the position of the inspection area and press the SET Key Move the green frame so that the target is cen tered in the inspection area Registering the Reference Workpiece 9 Press the TEACH VIEW key will begin to blink at the center of the inspection area Teaching is completed when the mark dis appears Checking Operation 10 Switch the mode switch to ADJ mode 11 Check the measurement results displayed on the LCD monitor oe gt SET Zooms in out in vertical e direction Zooms in out horizontal direction Vertical lt a gt o Horizontal direction TEACH VIEW ADJ MENU RUN TEACH SEARCH ITEM TEACH REG TEACH REG TEACH SEARCH ITEM SEARCH ZFV C User s Manual ONILLAS ANV NOILVOlIddV PAKRI 153 Section 7 Detecting Mixed Varieties of Campaign Seals Area Detecting Mixed Varieties of Campaign Seals Area AREA2 ey OK P AREA2 ma NG because the area of the back ground color dif
62. TY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR ZFV C User s Manual Introduction SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards cod
63. ZS DSU units Saving the Settings Conditions The set measurement conditions are saved on the Amplifier Units automatically when the mode is switched to RUN Please be aware that no confirmation message will appear at this time If the power is turned OFF before the conditions are saved any changes made will be lost including the results of teaching operations x Measurement conditions save automatically in RUN mode if a TEACH signal is input from external and teaching is successful Changes to the measurement conditions will not be saved automatically CHECK when teaching is executed using the TEACH key on the Teaching menu screen unless the mode is switched to RUN at least temporarily ZFV C User s Manual Section 6 APPENDIX Troubleshooting 120 Error Messages and Corrective Actions 121 bl Q amp A 122 ed Specifications and External Dimensions 123 y LED Safety Precautions for Using Laser Equipment 137 aj Requirements from Regulations and Standards 138 Updating the Firmware 142 od Version upgrade information 147 A Index 148 o 3 ZFV C User s Manual 119 Section 6 Troubleshooting Troubleshooting This section describes countermeasures for temporary hardware problems Check the malfunction in this section before sending the hardware for repair Problem Probable cause and possible countermeasure Page OUTPUT indicator does not lit e Check the setting of SY
64. a will be selected automatically It is also possible to select a filter that suits the workpiece PICKUP Select the color to be checked from a list of colors ZFV C User s Manual n m Z 9 O 7A z n U m i O 2 Q O zZ Z O 2 75 Section 4 Inspecting by Position POSITION Inspecting by Position POSITION This item is used to check the position of the workpiece The edge of the work A piece is detected and judgment is performed by comparing those edge coordi S nates against reference coordinates This item is suitable for applications such as checking presence position of sealing tape and checking label position Example Inspection of label presence position Aa OK O Smee NG due to incorrect q i tape edge position nee ON NG due to no tape edge position Basic Setting Procedure E Teaching Enclose the area to be inspected using a rectangular box and then perform teaching NOILIGNOD NOILOAdSNI SO ONILLAS Inspection area setting Teaching POSITION OK TEACH VIEW 1 a I lt Set so that there is one change in brightness such as light to dark or dark to light in the inspection Co area CHECK ZFV C User s Manual 76 Section 4 Inspecting by Position POSITION E Adjusting the threshold level Switching to Adjustment of edge Adjustment of ADJ mode position edge level Edge level
65. ane ho e e A fe took orF tock orr tockon p107 frenn Lock oFF Lock OFF Lock on p107 L rassnuweer ooo o oo foor IE reom e fomne fors p113 7 This menu is displayed only when Amplifier Units are gang mounted 8 Only when the host device is displayed 9 This setting does not display for the host device the Amplifier Unit that the Sensor Head is connected to w IT E es E oj Ayosesaipy nuaw ORW ZFV C 1 8 User s Manual Section 1 FEATURES uon9ag Features 20 ej System Configuration 21 d Part Names and Functions 24 Operation Mode 27 a Setting Flow 29 ZFV C User s Manual Section 1 Features The ZFV C sensor recognizes objects by its surface Updating from the conventional monochrome sensor to this color sensor not only widens the choice of applications but also enables stable measurement The ZFV C also uses a 250 000 pixel CCD equivalent to that of a conventional machine vision sensor This allows presence detection and recognition of different objects which have up till now been performed by a human to be executed fast and accurately Example Inspection of Campaign Seals s3XNLV3J PASER ZFV C 20 User s Manual stem Configuration Basic Configuration Detects workpieces as images e Narrow view type Field of vision 5 to 9 mm ZFV SC10_ Standard view type Field of vision 10 to 50 mm ZFV SC50_
66. ax Input specifi ON Short circuited with 0 V terminal or Supply voltage short circuited or within gt x lt cations 1 5 V or less supply voltage 1 5 V max OFF Open leakage current 0 1 mA max Open leakage current 0 1 mA max Serial I O USB2 0 1 Port FULL SPEED 12Mbps MINI B RS 232C 1 Port 115200 bpsmax Inspection items PATTERN AREA HUE Color WIDTH POSITION COUNT BRIGHT CHARA Teaching area Rectangular one area Teaching area size PATTERN BRIGHT Any rectangular area 256 x 256 max AREA HUE Color WIDTH POSITION COUNT CHARA Any rectangular area max full screen Sensing area Full screen Resolution 468 H x 432 V max Bank switching Supported for 8 banks Image input interval 13 ms Standard 8 ms 1 2 for partial scan 5 ms 1 4 for partial scan Other functions Control output switching ON for OK ON for NG ON delay OFF delay One shot output Eco mode ZFV C 1 28 User s Manual Section 6 Specifications and External Dimensions Item ZFV CA40 ZFV CA45 Output signals 1 Control output OUTPUT 2 Enable output ENABLE 3 Error output ERROR Input signals 1 Simultaneous measurement input TRIG Continuous measurement input TRIG switched by menu 2 Bank selection inputs BANK1 3 3 Workpiece still teaching TEACH Workpiece moving teaching TEACH Switched by menu Sensor Head interface Digital interface Image display 2
67. color mode default FILTER p 75 color Changing the filter color only when FILTER is selected in COL MODE p 66 Teaching Brightness only when PICKUP is selected in COL MODE p 66 ZFV C 74 User s Manual Section 4 Inspecting by Width WIDTH E items related to edge detection Set the direction in which edges are searched and the density level Example Teaching area lt gt To inspect this width EDGE MODE DARK DIRECTION lt gt Selecting the color of edges Select the direction of density change for the edge to be detected gt MENU mode TEACH CUSTM EDGE MODE Setting Details DARK Dark areas shown in the filtered monochrome image are assumed to be edges LIGHT default Light areas shown in the filtered monochrome image are assumed to be edges Selecting the edge detection direction Select the direction in which edges are searched gt MENU mode TEACH CUSTM DIRECTION Setting Details Ta Searches in the vertical direction lt gt default Searches in the horizontal direction E items related to color Changing the color mode ZFV C has two color inspection modes as follows gt MENU mode TEACH CUSTM COL MODE Setting Details FILTER default A color filter is used to increase the contrast with the background When AUTO filter is selected a color filter that increases the contrast in the are
68. cuited e Use the power supply within the rated load e High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in mal function or damage Others Do not attempt to dismantle repair modify pressurize or incinerate the product e Dispose of this product as industrial waste e Should you notice any abnormalities immediately stop use turn OFF the power sup ply and contact your OMRON representative anual Introduction Precautions for Correct Use Precautions for Correct Use Please observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 2 Installation Location Do not install the product in locations subjected to the following conditions Ambient temperature outside the rating e Rapid temperature fluctuations causing condensation e Relative humidity outside the range of 35 to 85 e Presence of corrosive or flammable gases e Presence of dust salt or iron particles e Direct vibration or shock e Reflection of intense light such as other laser beams or electric arc welding machines e Direct sunlight or near heaters e Water oil or chemical fumes or spray e Strong magnetic or electric field Power Supply and Wiring e Supply power from a DC power supply unit that has a countermeasure safety ultra low voltage circui
69. date ee 6 Click the Start upgrade button in the MASE WarpEngineZS window Model Controller information Model Version gt v v m z x lt A message indicating that update is about to start will be displayed 5 f a message Different model appears when the Start upgrade button is clicked the cur rently connected Amplifier Unit does not match the model information registered in the file In this case never perform update Doing so will damage the Amplifier Unit disabling its ability to start up correctly any more z CHECK ZFV C 144 User s Manual Section 6 Updating the Firmware T Check the message and click the OK button Firmware update will start Progress of processing will appear during update Wait until a message informing completion of update appears update takes a couple of minutes xv An error may occur with the Amplifier Unit during update but ignore it a If the update progress bar stops or update is not completed within 10 minutes there is a possibility that update has failed eo In this case contact OMRON s sales representative about the firmware version before update and the one in the write file update is complete so follow the 8 The following message will appear when C instructions given on the screen 9 Check the message and click the OK button gt E v m z x lt ZFV C User s Manual 145
70. ded power supply unit p 21 Wire the power supply separately from other devices Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage 2 GND The GND terminal is the 0 V power supply terminal 3 OUTPUT control output This outputs judgment results This lead is interlocked with OUTPUT LED 4 ENABLE enable output This turns ON when the sensor is ready for measurement 5 ERROR error output This turns ON when an error is generated This lead is interlocked with ERR LED A Error Messages and Corrective Actions p 121 ZFV C User s Manual 39 Section 2 Amplifier Unit 6 TEACH teaching input There are two teaching modes workpiece stop teaching and workpiece move teach ing These teaching modes can be selected in the menu A Selecting the Teaching Mode from an External Device p 99 W 7 TRIG measurement trigger input There are two measurement modes synchronous measurement and continuous measurement Which mode of measurement is to be performed in is selected in the menu Use a non contact output SSR PLC transistor output for the TRIG signal If a con 2 tact output relay is used the trigger may be input a second time while measure x ments are being taken due to the bounds of the contact 5 Z Selecting the Measurement Timing p 99 5 8 BANK1 bank switching input 1 Ro 9 BANK2 bank switching input 2 8
71. detection Selecting the edge detection direction p 81 Items related to Changing the color mode default FILTER p 75 color Changing the filter color only when FILTER is selected in COL MODE p 66 Changing Brightness during teaching only when PICKUP is selected in COL p 66 MODE E items related to edge detection Set the direction in which edges are searched and the density level Example To detect this number EDGE MODE DARK DIRECTON gt ZFV C User s Manual Section 4 Inspecting by Count COUNT Selecting the color of edges Select the direction of density change for the edge to be detected gt MENU mode TEACH CUSTM EDGE MODE Setting DARK Details Dark areas shown in the filtered monochrome image are assumed to be edges LIGHT default Light areas shown in the filtered monochrome image are assumed to be edges Selecting the edge detection direction Select the direction in which edges are searched gt MENU mode TEACH CUSTM DIRECTION Setting L Details Searches from top to bottom default Searches from left to right ZFV C User s Manual n m i Z 9 O 7 z n U m O O 2 Q O zZ z O 2 81 Section 4 Inspecting by Brightness BRIGHT Inspecting by Brightness BRIGHT Select this item to detect brightness density or scratches dirt on plain work BRGT pi
72. e item SEARCH etc e To detect multiple types such as both SEARCH and AREA judgments AMP3 amp MENU AUPA Host device TRIG LINK Fixed to I O HEAD NOTUSE _ Fixed to USE Images are transferred from right side to left LINKOUT All side amplifier units AMP1 AMP2 AMP3 ENABLE signal j TRIG signal y Example 2 Multiple sensor heads multiple amplifier units Example of synchronizing and detecting multiple points of the same workpiece and integrating judgments amp amp amp MENU AMP1 2 AMPS Host device TRIG LINK Fixed to I O Measured with HEAD USE Fixed to USE images loaded from each sensor head LINKOUT All AMP1 AMP2 AMP3 ENABLE signal TRIG signal y ZFV C User s Manual Section 5 Setting for Amplifier Unit Gang Mount Specifying the Amplifier Unit to Input the Trigger TET Set whether or not to input the TRIG signal to an Amplifier Unit gt MENU mode SYS2 LINKSET TRIG Setting Details I O default Set to only the Amplifier Unit to which the TRIG signal is to be input LINK Synchronizes to the TRIG signal from the Amplifier Unit gang mounted on the right side All the Amplifier Units except for the rightmost one are set to LINK automati cally Setting the Presence of Sensor Head ZIET Set whether or not a Sensor Head is connected gt MENU mode SYS2 LINKSET HEAD Setting Detai
73. e of protection IP65 ZFV SC__ _ SC__R IP65 IEC60529 ZFV SC___W IP67 Material Case ABS bracket PBT Weight Approx 200 g including Approx 270 g including Approx 300 g including Approx 600 g including mounting fixture and cord mounting fixture and cord mounting fixture and cord mounting fixture and cord When packaged Approx When packaged Approx When packaged Approx When packaged Approx 300 g 350 g 380 g 780 g Accessories Mounting fixture Mounting fixture ZFV Mounting fixture ZFV Ferrite core 2 ZFV XMF 1 Fer XMF2 1 Ferrite core XMF2 1 Ferrite core Instruction sheet rite core 2 Instruc 2 Instruction sheet 2 Instruction sheet tion sheet LED class 1 Risk Group 1 1 Applicable standard IEC62471 2 ZFV C User s Manual gt a v m z x lt 127 Section 6 Specifications and External Dimensions Amplifier Unit ZFV CA40 CA45 Unit mm o 1311 Heat resistant PVC shielded cable 5 2 mm dia 12 core Standard length 2 m 11 7 dia Item ZFV CA40 ZFV CA45 2 Output specifications NPN open collector PNP open collector v 30 VDC 50 mA max Residual volt 50 mA max Residual voltage 1 2 V a age 1 2 V max m
74. e teaching button At what timing are set measurement condi tions saved to the amplifier unit Set measurement conditions are saved to the amplifier unit when external TEACH signal teaching is successful or when switched to RUN mode When the TEACH key is pressed from the teaching screen to teach contents will not be saved unless switched to RUN mode once Changed contents including teaching results are cleared when switching off without saving Search is performed outside search area even if search area for SEARCH MATCH is changed If the custom settings have been changed perform teaching again ZFV C User s Manual Section 6 Specifications and External Dimensions Specifications and External Dimensions Sensor Head ZFV SC10 Narrow View Unit mm 1 4 20UNC 34 Depth 6 20 3 1 0 4 18 7 34 2 M4 Depth 6 s Mounting hole dimensions 30 1 20 0 1 2 4 5 A fixing bracket can be mounted to each side Focus adjustment control 67 9 56 7 15 0 8 17 9 o Heat resistant PVC shielded cable 6 36 5 8 Standard length 2 m Ej ley i g 1 oF ooo et g JE Io f TR k J I ay 23 3 S e ZFV SC10R Narrow View
75. easurement Judgment NG Judgment OK Judgment NG l OFF OUTPUT ON 1 1 pa n m Z 9 gt a O 2 gt rm TI C Z i O zZ n Delay time gt MENU mode SYS2 OUTPUT ON DELAY Setting Details 0 to 255 default 0 Set the time ms to delay turning OFF of the OUTPUT signal ZFV C 1 1 0 User s Manual Section 5 Changing OUTPUT Signal Output Conditions Setting the OFF Delay Time Gores Set this item to delay the timing that the OUTPUT signal turns OFF OUTPUT ON at OK judgment in continuous measurement Judgment NG Judgment OK Judgment NG OFF OUTPUT ON I l l l Delay time gt MENU mode SYS2 OUTPUT OFF DELAY Setting Details 0 to 255 default 0 Set the time ms to delay turning OFF of the OUTPUT signal n m Z 9 gt Z a O 2 gt TI C Z i O Z n ZFV C User s Manual 1 1 1 n m Z 9 gt a O 2 gt rm TI C Z i O zZ n 112 Section 5 Setting for Amplifier Unit Gang Mount Setting for Amplifier Unit Gang Mount The gang mount related menus are displayed only when Amplifier Unit are gang mounted These settings must be made to each Amplifier Unit Example 1 1 sensor head multiple amplifier units Example of detection of input image from 1 sensor head with multiple amplifier units e To detect multiple areas such as a 4 sided POSITION multipl
76. eces It is suitable for applications such as checking for dirt on battery surface scratches on sheets and checking whether LEDs light up properly Example Inspection for Dirt on Battery Surface l NG due to dirt Basic Setting Procedure NOILIANOO NOILOAdSNI J40 ONILLAS E Teaching Enclose the area to be inspected using a rectangular box and then perform teaching Inspection area setting Teaching BRIGHT OK TEACH VIEW ZFV C 82 User s Manual E Adjusting the threshold level Switching to Adjustment of aver Section 4 Inspecting by Brightness BRIGHT Adjustment of den ADJ mode age density value sity deviation value BRIGHT BRIGHT ADJ gt gt MENU RUN TEAGH VIEW i E Measured L E0 H 60 D values E Og wEAW0Fs values Upper lower limit Lower limit pper limit Upper lower limit Lower limit Upper limit LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values Setting item Range Average 0 to 255 density value Density devi 0 to 127 ation value Details of Adjustment Threshold level for the average density in the teaching area Threshold level for the density deviation in the teaching area CUSTOM Menu z ETD Items that can be customized Items that can be customized Page n m Z 9 O 7A z n
77. ection E Connection 1 insert one end of the RS 232C cable to the RS 232C connector on the Amplifier Unit 2 Insert the other end of the RS 232C cable to the RS 232C connector of the external t device RS 232C cable for connecting a programmable controller RS 232C cable e ZS XPT2 cable length 2 m or Amplifier unit side PLC side Note 1 Fitting section 12 3 4 5 0 1 TUTTE EEE sma 6 7 8 9 STKE ETE Penc 1 cr Past oe ee CRR 4 PRS RTS esera s L SITS Ae e me fr E aaa Owe fe e sson 9 o scen C esi Be Note 1 A plug type connector is used for the PLC side n m Z 9 gt Z a O 2 gt 7 Cc Z i O Z n ZFV C User s Manual 105 n m Z 9 gt a O 2 gt 7 Cc Z i O zZ n 106 Section 5 Setting USB RS 232C Communication Specifications RS 232C cable for connecting a personal computer e ZS XRS2 cable length 2 m oF Amplifier unit side PC side PC AT compatible Note 1 5 4 3 2 1 Fitting section 98 7 6 TT D RXD S RTS sicTs Eee ease e cse ef Nc es eel Note 1 A socket type connector is used for the PC side E Setting communication specifications Set the communication specifications of the Amplifier Unit according to those of exter nal devices gt MENU mode SYS2 COM Setting Description LENGTH
78. ed gt MENU mode TEACH CUSTM EDGE MODE Setting Details DARK Dark areas shown in the filtered monochrome image are assumed to be edges LIGHT default Light areas shown in the filtered monochrome image are assumed to be edges Selecting the edge detection direction Select the direction in which edges are searched gt MENU mode TEACH CUSTM DIRECTION Setting Details t Searches from bottom to top 4 Searches from top to bottom default Searches from left to right lt Searches from right to left NOILIANOO NOILOAdSNI J40 ONILLAS Changing edge sensitivity Change sensitivity when a stable edge cannot be located gt MENU mode TEACH CUSTM EDGE SENSE Setting Details SENSITIVE Edge sensitivity is high Select this when contrast is low and a stable edge cannot be located NORMAL default Standard sensitivity ROUGH Edge sensitivity is low Select this when something like dust is mistakenly detected as the edge ZFV C 78 User s Manual Section 4 Inspecting by Count COUNT Inspecting by Count COUNT Select this item when counting the number of workpieces The edges in the ms teaching area are detected and judgment is performed by comparing the num ber of edges with a reference value This item is suitable for applications such as inspecting the number of cookies in a box checking the number of leads and counting cables
79. ed to char Setting the model registration conditions for characters Only when p 88 acter CHARA2 is selected Selecting whether or not to perform position compensation p 89 Changing the search area p 91 Raising detection stability Only when CHARA2 is selected p 91 Items related to color Changing the filter color p 66 E Items related to character Setting the model registration conditions for characters This item is displayed only when CHARAZ2 is set Select the number of characters in the preset teaching area Select the number of characters being within a certain number of characters on one or two lines Selection guidelines 8 characters 1 line 2004 09 24 1LINE NORMAL 8 characters 2 line 2004 09 24 i at INE NORMAL 18 25 ADR NOILIGNOD NOILOAdSNI SO ONILLAS gt MENU mode CUSTM MDL DIV Setting Details 1LINE SHORT Select this when the character string consists of 1 line 6 characters or less 1LINE NORMAL default Select this when the character string consists of 1 line 8 characters or less 1LINE LONG Select this when the character string consists of 1 line 15 characters or less 2LINE SHORT Select this when the character string consists of 2 lines 6 characters or less 2LINE NORMAL Select this when the character string consists of 2 lines 8 characters or less ale C The number of characters in the above table are for reference only Wh
80. ed values suitable for your application The measurement time differs according to the type of display image The measurement time for only A image display is the fastest The number in parentheses serves as a guideline when only image dis lt CHECK play is taken as the reference When the image is switched during measurement the measurement time changes For this reason monitor the ENABLE signal wait for the ENABLE signal to turn ON and then input the TRIG signal Teaching area Only image Judgment result Teaching area and Measure display ment result a SEARCH SEARCH SEARCH oe eo TEACH VIEW TEACH VIEW ls S ORE z image only display 9 ms image only display 26 ms image a E 60 ms TEACH VIEW TEACH VIEW Enlargement of mea Measurement surement result and Teaching area and result 3 control bar 2 control bar 2 SEARCH SEARCH TEACH VIEW JG OK TEACH VIEW id SCORE 98 m7 Cc zZ i O Z n gt Zz s O U m Po gt O zZ n O W m Cc n m sj image only display 240 ms image only display 95 ms image only display 60 ms 1 In the case of BRIGHT the display can be switched average density value density distribution value by the LEFT RIGHT keys 2 The control bar shows the measurement result and judgment threshold value 3 The measurement time TIME indicated here is the shortest measurement time
81. el E ZFV C User s Manual Section 4 Inspecting by the Size Area Basic Setting Procedure E Teaching Teaching is performed after the object and color to be inspected are specified Inspection Color Selection Teaching area setting TEACHIPICK TEACH VIEW ITEM REG PICK Ww Application and Setting Examples p 154 E Adjusting the threshold level Threshold values are adjusted to determine the range for OK judgments Adjust the threshold values referring to the currently indicated measurement results Adjustment of the threshold values must be performed in ADJ mode AREA1 AREA2 AREA3 Switching to ADJ mode Adjusting of area value ADJ MENU RUN Measured values LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values 80 L S0 H 120 B n m Z 9 O 7A z n U m i O 2 Q O zZ Z O Z Upper lower limit Lower limit Upper limit Setting item Range Details of Adjustment Area value 0 to 999 This is the range for OK when the value at teaching is taken to be 100 If AREA2 is selected the same judgment conditions will be used for all the four colors Judgment is made based on the color among the four colors that has the largest difference from the reference value ZFV C User s Manual 69 NOILIGNOS NOILOAdSNI JO ONILLAS 70 Section 4 Inspecting by the Size Area CUSTOM Menu s
82. en there are more characters than the number of reference characters in the selected item measurement accuracy drops CHECK ZFV C 88 User s Manual Section 4 Detecting Presence of Character String CHARA Selecting whether or not to perform position compensation Set position compensation for improving detection accuracy in the following instances When printed text is out When there is a pattern in of position the detection range 2004 09 24 2004 09 24 gt MENU mode CUSTM MODE Setting Details NONE The position is not corrected MODEL The model is used to correct the position Select this when there is a characteristics part such as a corner of a text box n MODEL z a 2004 09 24 2 Q EDGE The edge position is used to correct the position gt n EDGE ke m O a O E O O zZ z a O e Registering models z Registration of model is necessary if MODEL has been selected for MODE Specify the top left coordinate and bottom left coordinate of the model MODEL m 2004 09 24 gt MENU mode CUSTM MODE DTL MODEL ZFV C User s Manual 89 Section 4 Detecting Presence of Character String CHARA e Specifying edge detection conditions Set the edge detection conditions when EDGE is selected for MODE Set the direction in which edges are searched and the density level Example To correction position by this edge 2004 09 24 ED
83. er s Manual Z v gt 5 O z go fa O Z Z m O a O z 31 Section 2 About Installation and Connection Amplifier Unit About Installation and Connection E Checking the installation environment Read Precautions for Safe Use at the beginning of this manual and check the instal lation environment E Checking the installation place Read Precautions for Correct Use at the beginning of this manual and check the installation place Z k gt E About the power supply 5 Before installing and connecting the Smart Sensor be sure to turn it OFF 3 Also read Precautions for Safe Use and Precautions for Correct Use at the begin z ning of this manual and check the power supply and wiring go 3 a S Amplifier Unit z m a This section describes installation of Amplifier Unit and connection of the I O cable 2 ou Before connecting disconnecting peripheral devices make sure that the Smart Sensor is turned OFF v The Smart Sensor may break down if the Sensor Head is connected or disconnected while the power is CHECK ON Installing the Amplifier Unit E Installing on the DIN track Amplifier Units can be easily mounted on the 35 mm DIN track DIN track sold separately PFP 100N 1 m PFP 50N 0 5 m PFP 100N2 1 m Ferrite core End plate sold separately PFP M wu S A Attach the ferrite core provided with the Smart Sensor to t
84. er Unit EN i gt Ferrite core s r i A Attach the ferrite cores on the cable of the Sensor Head z Sey Make sure that one ferrite core is attached to the connector side as well as to the body side E Disconnecting the Sensor Head Pull out the Sensor Head connector while pressing the hooks on both sides of the Sen sor Head connector ZFV C User s Manual Z k gt ia gt O z go o O Z Z m O a O z 51 Section 2 Sensor Head E Connecting the Optional Lighting Unit This optional lighting unit can be mounted to the rear connector of the sensor head ZFV SC50_ SC90_ with a single motion and no power supply is required for the unit Connector of the Remove the cap from the LIGHT connector optional lighting unit on the rear of the sensor head Z k gt Cc gt O z go a O Z Z m O a O z ZFV C 52 User s Manual Section 3 FUNCTIONS AND OPERATIONS TO BE USED xe Switching the Display Content 54 Key Operations for RUN Mode 57 Switching to Another Bank 58 ZFV C User s Manual GSN 3g OL SNOILYY3dO ANY SNOIL NN enone 53 Section 3 Switching the Display Content Switching the Display Content Display contents on the LCD monitor can be changed in the RUN mode Content is switched in the following order each time the TEACH VIEW key is pressed Display the measur
85. es or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROP
86. etc Weight Approx 50 g ZFV C 1 30 User s Manual Section 6 Specifications and External Dimensions Control Link Unit ZS XCN 18 Unit mm 11 5 a ri RARRARAARA AARARARAAA 13 4 EHEEHEHHEE HHEEHHEHEEEE LJ 39 5 46 Item Ambient temperature ZS XCN Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Vibration resistance destruc tive 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance destructive 300 m s 3 times each in six directions up down left right forward backward Material Polycarbonate PC etc Weight Approx 10 g ZFV C User s Manual gt E v m z x lt 131 Section 6 Specifications and External Dimensions Extension Cord ZFV XC_B R V2 Unit mm L Note 1 33 8 5 8 g Round PVC insulated cable 6 2 20 wire 2 M3 Note 1 L 3 m 8 m for ZFV XC_BV2 o L 3 m ZFV XC_BRV2 Mounting hole dimensions Item ZFV XC3BV2 ZFV XC3BRV2 ZFV XC8BV2 Applicable Amplifier Units ZFV C Series gt Applicable Sensor Head ZFV SC10_ SC
87. f not water resistant perfor mance will be deteriorated CHECK ZFV C User s Manual Section 1 Operation Mode Operation Mode There are 3 ZFV C operating modes as follows Switch to the mode that you meet before w you start operation g To switch the operating mode use the mode switch S Lee z n m b39 OO Q m o MENU RUN Mode Description MENU mode This mode is for executing teaching or setting up the measurement condi tions ADJ mode This mode is for setting the judgment threshold values RUN mode This mode is for performing actual measurement 5 The setting conditions are saved automatically when the mode is switched to RUN Make sure to switch to RUN before turning off the power CHECK There are two setup menus in the MENU mode Switch the menu according to your spe cific requirements To switch the menu use the menu selector switch Setup Menu Description Top Screen STD menu This is the standard menu First set the measurement conditions in this menu maL ZFV C User s Manual 27 Section 1 Operation Mode Setup Menu Description Top Screen EXP menu This is the expert menu Switch to this menu to make a more advanced setup FI Wa gt Ww Menu Hierarchy Differences by Menus p 16 SaYNLVAs Pees ZFV C 28 User s Manual Section
88. fers from the reference area AREA2 Ney NG because the area of the 1 Point color differs from the reference area Adjusting the Camera 1 Adjust the camera so that the workpiece is displayed on the monitor I Adjusting the Sensor Head Focus p 49 Setting the Inspection Method 2 Select gt and press the SET Key 29 gt 3 Select ITEM and press the SET Key a o joint SET REG 4 Select es and press the SET Key ONILLAS ANV NOILVOlIddV FASE ao gt SET 5 Select f amp a and press the SET Key 0 i gt SET ZFV C 154 User s Manual Section 7 Detecting Mixed Varieties of Campaign Seals Area Adjusting the Inspection Area 6 Select REG and press the SET Key T Adjust the size of the inspection area and press the SET Key Enlarge reduce the screen s green frame so that the inspection area is slightly larger than than the workpiece Adjust the position of the inspection area and press the SET Key Move the green frame so that the target is cen tered in the inspection area Selecting the Color to be Inspected 9 Select PICK and press the SET Key 10 Select PICKAREA and press the SET Key 11 Adjust the size of the color pickup area and press the SET Key Enlarge reduce the window s red frame of the screen so that the color to be selected is located inside the area os gt SET Zooms in
89. fier Unit and by external sig nals Switching by external signals is enabled only in the RUN mode A Switching to Another Bank p 58 ale To switch a bank using a command via USB RS 232C select SWITCH KEY ZFV C User s Manual n m i Z 9 gt a O 2 gt TI C Z i O zZ n 97 Section 5 Setting the System Environment Setting the System Environment Changing the Measurement Speed The processing speed can be increased by narrowing the image acquisition area Change the measurement speed according to the size of workpiece and required speed NORMAL FAST MAX Entire image 1 2 1 4 gt MENU mode SYS1 SPEED Setting Details NORMAL default Acquires the entire image 13 ms FAST Narrows the image acquisition area to 1 2 This will increase the measurement speed 8 ms MAX Narrows the image acquisition area to 1 4 This will increase the measurement speed 5 ms vwtr If FAST or MAX is selected it is possible to select the part of the screen to be inspected A E Changing the Image Display Position Partial Function p 95 CHECK If FAST or MAX is selected make sure that the inspection area and color selection area are within the displayed image n m Z 9 gt a O 2 gt rm TI C Z i O zZ n ZFV C 98 User s Manual Selecting Section 5 Setting the System Environment the Measu
90. focus adjustment control is z Giger a multi turn potentiometer However the control stops turning at the upper or lower limit posi tions Do not exert unnecessary force to turn the control at the upper or lower limit positions as this might damage the control For ZFV SC90_ SC150_ e Turn to right Focuses to the near side e Turn to left Focuses to the far side Default is focus set at nearest point st The focus adjustment control is a multi turn potentiometer However the control stops turning E atthe nearest position Do not exert unnecessary force to turn the control as this might dam age the control It turns free at the farthest position CHECK If the workpiece is glossy install the Sen sor Head at an angle to prevent mirror reflection light from being picked up by the sensor Mirror reflection light TEACH SEARCH TEACH SEARCH c Check the image m TEM REG ITEM REG Section 2 Sensor Head Connecting the Sensor Head This section describes how to connect the Amplifier Unit t3 Before connecting disconnecting the Sensor Head make sure that the Amplifier Unit is turned OFF The Smart Sensor may break down if the Sensor Head is connected or disconnected while the power ZY is ON eee D Do not touch the terminals inside the connector E Connecting the Sensor Head Insert the Sensor Head connector into the Sensor Head connector of the Amplifi
91. he I O cable of the Amplifier Unit CHECK ZFV C User s Manual 32 Section 2 Amplifier Unit Installation procedure 1 Hook the connector end of the Amplifier Unit onto the DIN track Hook on connector end Hook on I O cable 2 Push the Amplifier Unit down onto the end DIN track until the hook on the I O cable side is locked Push down until you hear it snap into place ale Always hook the connector end of the Amplifier Unit on the DIN track first Hooking the I O cable end on the DIN track first may impair the mounting strength of the DIN track attachment CHECK Removal procedure The following describes how to remove the Amplifier Unit from the DIN track 1 Pull the hook on the I O cable end of the Amplifier Unit downwards 2 Lift up the Amplifier Unit from the I O Hook on I O cable cable end and remove it from the DIN end track ZFV C User s Manual Z k gt ia gt O z go o O Z Z m O a O z 33 Section 2 Amplifier Unit E Mounting on a panel The Panel Mount Adapters sold separately ZS XPM1 can be used to mount the Amplifier Unit on a panel 1E Panel Mount Adapters p 130 1 Push out the Amplifier Unit from the rear of the panel towards the front 2 Install the short Panel Mount Adapters Short panel mount on the four holes on the Amplifier Unit adapters Z k
92. he SET Key Vertical _ direction gt OQ Move the green frame so that the target is cen SET Horizontal tered in the inspection area direction Registering the Reference Workpiece 8 Press the TEACH VIEW key TEACHIHUE mark will appear at the center of the inspection area TEACH VIEW gt Teaching is completed when the mark dis appears aITEM Checking Operation 9 Switch the mode switch to ADJ mode ADJ MENU RUN ONILLAS ANV NOILVOIIddV FASE 10 Check the measurement results displayed on the LCD monitor ZFV C User s Manual 159 Section 7 Explanation of Color Related Functions Explanation of Color Related Functions Color Pickup Function Up to four candidate colors colors of the four largest areas are picked up by simply enclosing the area to be measured TEACH PICK A B C Color pickup area Candidate color 4 CHG SEL D HIST E To check color pickup state Pickup state of candidate colors can be viewed in histogram in the color pickup win dow In addition pressing the A function key in a screen where an image is displayed switches the image between color image pickup image color and pickup image monochrome D func tion key TEACHIPICK TEACH PICK Color bar and histogram E When color pickup is unstable If color pickup cannot be performed properly e g uneven c
93. ion 60 Displays of MENU ADJ Mode and Key Operations 60 Teaching Flow 61 x Inspecting by Pattern PATTERN 63 Inspecting by the Size Area 67 ud Inspecting by Color HUE 71 m a x Inspecting by Width WIDTH 73 z Inspecting by Position POSITION 76 o x Inspecting by Count COUNT 79 3 ee A Inspecting by Brightness BRIGHT 82 SSS O Detecting Presence of Character String CHARA 85 a z O O z z a fe z ZFV C User s Manual 59 Section 4 Basic Knowledge for Operation Basic Knowledge for Operation Displays of MENU ADJ Mode and Key Operations Make setups by the control keys while looking at the menus and the image displayed on the LCD monitor The details that are displayed differ according to the operating mode MENU mode a TEM Key operation aREG Settings The currently selected ADJ mode Bank No and measurement item Judgment Threshold value or measurement result item is displayed with black in white background Control keys g n m a zZ O 7a SOQ oO Y Be aa m O a fo Key Description lt LEFT key The function of these keys differs according to the operating mode re RIGHT key In MENU mode Moves through menus S In ADJ mode Changes the adjustment item type of threshold value TUP key The function of these keys differs according to the operating mode ro 4 DOW
94. ize LCD OMRON representative Failed to recognize Amplifier Unit Failed to load data from flash memory Faulty hardware operation Faulty software operation TEACHING FAILED The workpiece is not projected cor Set the area so that the workpiece is p 47 rectly projected in the field of view The teaching area is not set at the Make sure that the appropriate teach appropriate position ing area is set COLOR EXTRAC Teaching cannot be performed since Make color pickup setting color then p 61 TION FAILED no color pickup setting has been perform teaching again p 154 made p 160 DIFFERENT PASS The lock function cannot be cancelled Input the registered pass number p 107 NUMBER because of an incorrect pass number SYSTDATA ERROR _ Data saved to the instrument has The currently set system data is p 98 been damaged cleared Set the system data again BANKDATA ERROR The current bank data has been dam The currently set bank data is cleared p 96 aged Set the bank data again HEAD ERROR Failed to communicate with the sensor Make sure that the sensor head is In the following instances error messages are not displayed but the ERROR and ERR Imap turn ON Cause Countermeasure Page TRIG was input while ENABLE was OFF Wait until ENABLE is turned ON and then input TRIG p 42 Failed to teach from external device Set the area so that the workpiece is projected in the field p 47 of view Make sure that the appr
95. k the Set button Warp Engine ZS will start Section 6 Version upgrade information Version upgrade information Software version upgrade contents are explained W Ver1 00 gt Ver1 10 Changes Page Addition of COL JUGE for pattern inspection p 66 Addition of horizontal direction DIRECTION lt gt for width position and count inspection p 75 p 78 p 81 Addition of workpiece stop teaching function p 99 Addition of still image teaching function p 100 E Ver1 10 gt Ver1 20 Changes Page Addition of AREA3 for area inspection p 68 Addition of CHARA for character inspection p 85 Addition of sensor sensitivity increase function p 95 Addition of introduction of Smart Monitor ZFV Tool for personal computer p 21 W Ver1 20 gt Ver1 30 Changes Page Addition of restrictions on Gang Mounting Amplifier units p 118 Addition of Lock function p 107 E Ver1 30 gt Ver1 37 Software update coinciding with changes in hardware component parts gt a v m z x lt ZFV C User s Manual 147 Section 6 Index A D ADJ mode 27 Density average value 83 Adjusting lighting 94 Density deviation value 83 ALL CLEAR 102 Density distribution value 87 Amplifier Unit Detection range 47 127 Installation 32 DIRECTION 75 78 81 90 Restrictions on DISP COL 99 gang mounting 118 DISP POS 95 Specifications and External E Dimensions 128 ECO MODE 100 Amplifier unit
96. lation procedure The mounting fixture can be installed on all of the four mounting surfaces Z k gt gt m gt O z go o O Z Z m O a O z Mounting fixture 1 Align the two hooks on one side of the mounting fixture with the two grooves on the Sensor Head body light emitting side Grooves 2 Push the other hook Push down until you hear it snap into place 3 Make sure that the mounting fixture is firmly fixed on the Sensor Head ZFV C User s Manual 45 Section 2 Sensor Head Removing a mounting fixture Insert a screwdriver into the gap one of the two gaps between the mounting fixture and the Sensor Head case and remove the mounting fixture E For ZFV SC10R SC50R SC90R 1 Line up the projection on the base black for the mouinting fixture with the groove on the camera body to attach 2 Line up the bracket silver on the fixing jig with the base to attach it to the cam era body Z k gt ia gt O z go o O z Z m f a O z 3 Secure the base and bracket in place using the included screws M3x6 Tightening torque 0 54 N m 4 Secure the base in its mounted position using screws Tightening torque M4 1 2 N m 1 4 20 UNC 2 6 N m ZFV C 46 User s Manual Section 2 Sensor Head Installing the Sensor Head This section describes how to install the Sensor Head E Setting distance The following graphs show the relati
97. lect the side that is adjusted e UP DOWN keys Select the light intensity yo 2 Press the SET Key to fix the setting LIGHT 5555 ZFV C User s Manual Section 5 Setting Image Acquisition Conditions Changing the Image Display Position Partial Function CTET ZFV C allows you to increase the processing speed by narrowing the image acquisition area The image area can be moved when measurement speed is FAST mode 1 2 screen or MAX mode 1 4 screen E Changing the Measurement Speed p 98 The center of the image is selected just after the mea surement speed is changed Can be moved to the desired position vertically gt MENU mode IMAGE DISP POS 1 Move the image area using the UP DOWN keys IMAGE DISP POS 2 Press the SET Key to fix the setting a O Z J T MOVE Increasing the Sensor Head Sensitivity CTET If the image brightness cannot be increased by either shutter speed or lighting setting increase the sensitivity magnification n m Z 9 gt a O 2 gt 7 Cc zZ i O zZ n gt MENU mode IMAGE GAIN Setting value magnification Quality Image X1 0 Good small amount of noise X1 5 T 4 X2 0 Bad larger amount of noise ZFV C User s Manual 95 n m Z 9 gt a O 2 gt 7 Cc Z i O zZ n 96 Section 5 Setting Conditions Related to Bank Setting Conditions Related to Ba
98. ls USE default Select this for Amplifier Unit to which a Sensor Head is currently connected Measurement is performed using the input image from the currently connected Sensor Head NOT USE Select this for Amplifier Unit to which a Sensor Head is currently not con nected Measurement is performed from the image transferred from the Sensor Head gang mounted on the right side Setting Output Content ZIET Set the output content of the measurement result output cable This item is displayed only the Amplifier Unit whose TRIG TRIG setting is set to I O gt MENU mode SYS2 LINKSET OUTPUT Setting Details ALL The measurement results of all gang mounted Amplifier Units are integrated and output as an overall judgment result EACH default The measurement result of each Amplifier Unit is output from the respective Amplifier Unit 2 Outputimage p 117 ZFV C User s Manual n m Z 9 gt a O 2 gt TI C zZ i O Z n 113 n m Z 9 gt a O 2 gt 7 Cc Z i O zZ n 114 Section 5 Setting for Amplifier Unit Gang Mount Rules of Gang Mounting Item Rules No of Amplifier Units connectable 5 or less power must be supplied to each Amplifier Unit No of mounted sensor heads Up to the number of amplifier units TRIG signal input Only host device is enabled TEACH signal
99. nction Starting Cancelling the Lock Function Gores Set the PASS NUMBER required for cancelling the lock function before starting the func tion E Starting Inthe RUN mode press the ESC key for at least two seconds A start confirmation message will appear ale Q The start confirmation message will not appear unless an item to be restricted is set CHECK 2 Select EXECUTE The lock function is started A key mark is displayed in the upper right corner of the screen while the lock func tion is ON see the illustration SEARCH OKE Key mark E Cancelling 1 Switch to the RUN mode and press the ESC key for at least two seconds A cancel confirmation message will appear 2 Select EXECUTE The pass number input screen will appear 3 Input the pass number The lock function is cancelled n m Z 9 gt a O 2 gt rm TI C zZ i O zZ n Lock Function during Gang Mounting During gang mounting the lock function can be started or cancelled only on the host device With respect to this function the client is in the same status as the host device ZFV C 1 08 User s Manual Section 5 Changing OUTPUT Signal Output Conditions Changing OUTPUT Signal Output Conditions Selecting the ON Conditions EXP MENU Set whether to turn the OUTPUT signal ON when OK is judged or when NG is judged gt MENU mode SYS2 OUTPUT ON STATUS OK ON Turns the OUTPUT signal
100. ng Details OFF default Standard detection method ON Detailed detection method The process time is longer than OFF ZFV C User s Manual n m Z 9 O 7A z n U m i O 2 Q O zZ Z O 2 91 NOILIGNOD NOILOAdSNI SO ONILLAS 92 Section 4 Detecting Presence of Character String CHARA MEMO ZFV C User s Manual Section 5 SETTING ADDITIONAL FUNCTIONS Setting Image Acquisition Conditions 94 Adjusting Light Intensity and Shutter Speed 94 Changing the Image Display Position Partial Function 95 Increasing the Sensor Head Sensitivity 95 x Setting Conditions Related to Bank 96 Copying Banks 96 Clearing Banks 97 Setting the Bank Switching Method 97 Setting the System Environment 98 5 Changing the Measurement Speed 98 a Selecting the Measurement Timing 99 Z Selecting the Teaching Mode from an External Device 99 Setting Screen Display 99 Setting Cancelling the Eco Mode 100 a Changing Image Capture Timing on Teaching Screen 100 I O Monitor Function 101 x Correcting White Balance 102 S Initializing the Setup Data 102 2 Initializing Measurement Data 103 O Switching the Language 103 no Checking the Version 103 x Setting USB RS 232C Communication Specifications 104 Restricting Operations Lock Function 107 Setting the Lock Function 107 Starting Cancelling the Lock Function 108 Lock Function during Gang Mounting 108 Changing OUTPUT Signal Output Conditions
101. nitor displays setup menus and images captured from the Sensor Head ZFV C 24 User s Manual Section 1 Part Names and Functions No Name Description 9 Sensor Head connector This connector connects the Sensor Head 10 Coupler This connector is used to connect two or more Amplifier Units It is located on both sides of the Amplifier Unit 11 I O cable The I O cable connects the Amplifier Unit to the power supply and exter nal devices such as timing sensors or programmable controllers 12 USB port To connect a personal computer connect a USB cable to this connector Before connecting disconnecting the USB cable make sure that no mea surement is in progress 13 RS 232C connector To connect a programmable controller or personal computer connect a RS 232C cable to this connector The following dedicated RS 232C cable shown below must be used Use of a RS 232C other than the one given below may result in malfunction or damage For connecting a programmable controller ZS XPT2 For connecting a PC ZS XRS2 E Sensor Head ZFV SC10_ 1 Lighting part 2 Receiver part SS Y 4 Sensor Head ZFV SC50_ 5 Focus adjustment control 5 Focus adjustment control 1 Lighting part 6 Ventilation film 2 Receiver part 7 Optional lighting connector BD 4 Sensor Head 3 Connector mounting fixture ZFV SC90_ 7
102. nk ZFV C can hold up to eight sets of settings These settings can be switched according to inspection conditions A set of these settings is called a bank Copying Banks Copy the settings of one bank to another bank The following example shows the procedure for copying the settings of BANK 1 to BANK 2 gt MENU mode SYS1 BANK SET COPY 1 2 f ZFV C User s Manual Make the settings that are required to perform inspection at BANK 1 copy source Switch to MENU mode ADJ MENU RUN Select Mis and press the SET key Select 2 BANK2 and press the SET key Select A and press the SET key SYS1 tie CAS SYSTEM 1 Select 1 BANKSET 1 COPY EZ 1 BANK1 copy source Press the ESC Key twice to return to MENU mode Switch to RUN mode and save the settings Section 5 Setting Conditions Related to Bank Clearing Banks Clearing deletes the settings of the selected bank number gt MENU mode SYS1 BANK SET CLEAR Settings Description EXECUTE Executes clear CANCEL Cancels clear ll SYS1 SYS2 settings and RUN mode display settings will not be cleared z CHECK Setting the Bank Switching Method Select how to switch banks gt MENU mode SYS1 BANK SET SWITCH Setting Description KEY default Banks are switched by the control keys on Amplifier Unit 1 0 Banks are switched by the control keys on Ampli
103. no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Dielectric strength 1 000 VAC 50 60 Hz for 1 min Insulation resistance 100 MQ at 500 VDC Vibration resistance 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions destructive Shock resistance destruc 300 m s2 3 times each in six directions up down left right forward backward tive Material Cable sheath Heat resistant vinyl chloride PVC Weight Approx 50 g ZFV C User s Manual 1 33 Section 6 Specifications and External Dimensions Lighting Unit Option ZFV LTLO1 bar lighting Unit mm 62 E 000000000 Rl OOOOCO00O N 2 x 3 M3 Depth 5 P5 8 x 9 52 2 37 4 r s of 7 1840 1 i 1 q k L 20 0 1 10 7 20 Mounting hole dimensions L I lo o o pene 69 0 1 69 2 M3 Depth 5 Mounting hole dimensions 74 ZFV LTLO2 bar double lighting Unit mm gt v v m z x lt 20 100 100 0 1 100 0 1 Mounting hole dimensions ZFV C 1 34 User s Manual Section 6 Specifications and External Dimensions ZFV LTLO4 bar low angle lighting
104. o optional lighting unit is used make sure that the connector is covered with the cap If no the specifications of the protective structure may no longer be satisfied User s Manual Edito ote Page Format Section 5 Setting Bank Related Conditions Setting Bank Related Conditions lt ZFV C can hold up to eight sets of settings These settings can be switched externally lt when changing the device setup A set of these settings is called a bank Setting Description KEY default Banks are switched by the control keys on Amplifier Unit Banks are switched by the control keys on Amplifier Unit and by external sig nals Switching by external signals is enabled only in the RUN mode Switching to Another Bank p 58 To switch the bank using a command via USB RS 232C select SWITCH KEY Copying banks Copy the settings of other bank numbers to an already selected bank number The following example shows the procedure for copying the settings of BANK 1 to BANK 2 gt MENU mode SYS1 BANK SET COPY lt Clearing Banks Clearing deletes the settings of the currently selected bank number gt MENU mode SYS1 BANK SET CLEAR Cq SYS1 SYS2 settings and RUN mode display settings will not be cleared ZFV C User s Manual Helpful information regarding operation and reference pages are introduced here using symbols CHECK Introduction Precau
105. ol For the Smart Monitor ZFV Tool please contact your OMRON representative Programmable Controller poo oo RS 232C ZS XPT2 Communication by commands ZS XRS2 1 Recommended OMRON power supply Number of Amplifier Units Sensor Head ZFV SC10 SC50 SC90 SC150 connected Option Lighting Unit or Option Lighting Unit ZFV LTLO1 LTLO2 connected 1 or 2 Amplifier Units S8VS 06024 24 VDC 2 5 A ZFV LTLO4 LTF01 S8VS 06024 24 VDC 2 5 A 3 Amplifier Units 4 Amplifier Units S8VS 09024 24 VDC 3 75 A S8VS 09024 24 VDC 3 75 A 5 Amplifier Units S8VS 12024 24 VDC 5A S8VS 12024 24 VDC 5 A S8VS 18024 24 VDC 7 5 A ZFV C User s Manual SaYuNLVAs Pees 21 SaYuNLVAas Pees 22 Section 1 System Configuration E Amplifier unit expansion When amplifier units are gang mounted a wider range of applications can be sup ported by simultaneous processing of multiple areas and combination of measurement items can be combined I Setting for Amplifier Unit Gang Mount p 112 Example 1 In this configuration multiple areas in an image from a single Sensor Head are inspected and multiple inspection items are performed Example Inspection of the number of leads AMP 1 AMP 2 Example 2 In this configuration multiple sensor heads are used to simultaneously inspect multiple locations on a workpiece When the TRIG signal is input to an amplifier from a single
106. olors widen the target color range by monitoring the color bar and histogram TEACHIPICK TEACHIPICK a LI 1 H 25 Lower limit al Ll Upper limit ONILLAS ANV NOILVOlIddV FASE ZFV C 1 60 User s Manual Section 7 Explanation of Color Related Functions E When there are four or more inspection target colors Adjustment of the target color range is possible In this example orange color can also be a target if the upper limit is raised TEACHIPICK Ll Upper limit Hue Indication Number For color inspection threshold values and upper limit values in the color pickup histogram screen color range must be specified using hue indication numbers 359 0 ZFV C User s Manual ONILLAS ANV NOILVOlIddV PAHIR 161 ONILLAS GNV NOILVOlIddV FARES 162 Section 7 Revision History Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Cat No Z240 E1 04 Revision code Revision code Date Revised contents 01 December 2005 Original production e Functions added as per software version upgrade Ver1 20 02 February 2006 e Addition of information for optional lighting unit Corrections 03 April 2006 purenens added as per software version upgrade Ver1 30 Corrections 03A March 2012 Additions for Notice for Korea Radio Law 04 January 2014 Software update coinciding with changes
107. one of Amplifier Units and remove it from the connector on the Controller Link Unit Controller Link Unit 2 Slide the Controller Link Unit and remove it from the connector on the Amplifier Unit 3 Put the cover on the connector of the Amplifier Unit 4 Pull the hook on the I O cable end down wards coo E Hook on I O cable end 5 Lift up the Amplifier Unit from the I O Az cable end and remove it from the DIN track q ZFV C 36 User s Manual Section 2 Amplifier Unit Mounting on a panel The Panel Mount Adapters sold separately ZS XPM1 XPM2 can be used to mount the Amplifier Unit on a panel I Panel Mount Adapters p 130 1 Install a Amplifier Unit on a DIN track A p 33 y When mounting on a panel be sure to install the DIN track on the rear side of the Amplifier Unit for support CHECK 2 Push out the Amplifier Unit from the rear of the panel towards the front Z k gt ia gt O z go o O Z Z m O a O z 3 Install the small Mount Adapters on the four holes on the Amplifier Unit Panel mount adapters x Panel Mount Adapter Install the small Mount Adapters on all gang mounted Amplifier Units CHECK Panel mount adapters ZFV C User s Manual 37 Z k gt gt gt O z go o
108. onship between detection range and setting dis tance for each model of Sensor Head Values differ according to each model of Sensor Head so check the model before using these graphs 000 Workpiece Setting distance L e ZFV SC10_ Detection Tir H Setting distance L mm 100 Detection range H mm Setting distance L mm 30 4 10 Detection range H mm e ZFV SC50_ Setting distance L mm 190 Detection range H mm Setting distance L mm 100 9 10 50 Detection range H mm ZFV C User s Manual Z k gt ia gt O z go o O Z Z m O a O z 47 Z k gt ia gt O z go o O z Z m f a O z 48 Section 2 Sensor Head e ZFV SC90_ Setting distance L mm 160 100 40 40 100 Detection range H mm e ZFV SC150_ Setting distance L mm 240 180 Detection range H mm Setting distance L mm 50 67 55 76 60 86 65 95 70 104 75 114 80 123 85 132 90 142 Detection range H mm Setting distance L mm 90 115 95 124 134 143 100 80 120 160 Detection range H mm ZFV C User s Manual 152 162 171
109. opriate teaching area is set Make sure that TRIG timing is appropriate in the workpiece p 42 move teaching mode ZFV C User s Manual gt v v m z x lt 121 gt v v m z x lt 122 Section 6 amp A Question Can turn LED light emission of the Sensor Head OFF Answer Yes you can Set CUSTM LIGHT to 0000 nee p 94 What should do to set the measurement time as short as possible There are two ways of setting a shorter measurement time Set SYS1 SPEED to MAX However measurable screen range will be narrowed ites e Switch the screen display during measurement to Display only image The measurement time can be reduced proportionate to the reduction in display time ites Teaching is not going well What should do e Workpiece move teaching A probable cause is that the workpiece is not properly in the teaching area as intended Change to the workpiece stop teaching mode or teaching by key operation A probable cause is that teaching is not successful because an image is too dark or too bright Adjust light emission at CUSTM LIGHT so that the workpiece is projected clearly and execute teaching again ite Is a screen other than the MOVE and SIZE screens displayed for the teaching area Teaching cannot be performed from the MOVE screen or SIZE screen Set the position or size with the SET key go back 1 screen up then press th
110. or non visi gized ble wave lengths Warning signs Not required ollow precautions ST warning signs Class 1M Class 2M Not as for Class Not as for Beam path required 3B required Class3B Terminate beam at end of useful length see note 2 see note 3 2 Class 1M Class 2M v Specular No require as for Class No require as for i m Prevent unintentional reflections Z reflection ments 3B ments Class3B s see note 2 see note 3 x lt Not required for visible Required if engineering Ev Drotecti N reduiremeris emission and administrative proce yep 4 Required for dures not practicable and non visible MPE exceeded emission Protective Sometimes specifie No requirements A require clothing required ments Class 1M Class 2M a No require as for Class No require as for Required for all operator and mainte Training ments 3R ments Class3R nance personnel see note 2 see note 3 Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for com plete precautions 2 Class 1M laser products that failed condition 1 of table10 of the standard Not required for Class 1M laser products that failed condition 2 of table10 of the standard See the text for details 3 Class 2M laser products that failed condition 1 of table10 of the standard Not required for Class 2M laser products that failed condition 2 of table10 of the standard See the text for details
111. product is not designed or rated for ensuring safety of persons Do not use it for such purposes S Since ZFV SC50 emits a visible light that may have an adverse affect on the eyes do not stare directly into the light emitted from the sensor head If a specular object is used take care not to allow reflected light enter your eyes ZFV C User s Manual 5 Introduction Regulations and Standards Regulations and Standards o a lt O o gt Notice for Korea Radio Law Ag 7 7 443 HS SAl7 AM I Co ooo ol AFIS STS AS SAY 7 7 2A EHA FE ASAE Ol BS FHA Bejo 732e z o AM ASche AS HeRR UHC Precautions for Safe Use Please 1 2 3 ZFV C User s M observe the following precautions for safe use of the products Installation Environment e Do not use the product in environments where it can be exposed to inflammable explosive gas e Install the Amplifier Unit in such a way that the ventilation holes are not blocked e To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices e During installation make sure that screws are tightened firmly Power Supply and Wiring e The supply voltage must be within the rated range DC24 V 10 15 e Reverse connection of the power supply is not allowed e Open collector outputs should not be short cir
112. quired Give audible or visible warning when laser is switched on or if capacitor bank of pulsed laser is being charged For Class 3R only applies invisible radia tion is emitted Attenuator Not required Give means beside the On Off switch to tempo rarily to block beam Location controls Not required Controls so located that there is no danger of exposure to AEL above Classes 1 or 2 when adjustments are made Viewing optics Not Emission from all viewing systems must be below Class 1M AEL required Scanning Scan failure shall not cause product to exceed its classification Class label Required wording Figures A required wording Aperture label Not required Specified wording required Service entry label Required as appropriate to the class of accessible radiation Override interlock label ZFV C User s Manual Required under certain conditions as appropriate to the class of laser used Section 6 Requirements from Regulations and Standards Requirements Classification subclause Class 1 Class 1M Class 2 Class 2M Class3R Class 3B Class 4 Wavelength range Required for certain wavelength ranges label LED label Make required word substitutions for LED products User information Operation manuals must contain instructions for safe use Additional requirement apply for Class 1M and Class 2M Purchasing and ser Promotion brochures must
113. r Units 118 Section 6 APPENDIX 119 Troubleshooting 120 Error Messages and Corrective Actions 121 Q amp A 122 Specifications and External Dimensions 123 Sensor Head 123 Amplifier Unit 128 Panel Mount Adapters 130 Control Link Unit 131 Extension Cord 132 RS 232C Cable 133 Lighting Unit Option 134 LED Safety Precautions for Using Laser Equipment 137 Requirements from Regulations and Standards 138 Summary of Requirements to Manufactures 138 Summary of Requirements to User 140 Definitions of Laser Classification 141 Updating the Firmware 142 Flow of Firmware Update 142 Version upgrade information 147 Index 148 ZFV C 1 4 User s Manual Introduction CONTENTS Section 7 APPLICATION AND SETTING 151 3 EE LL_ ___ _ _ L _ SSS Inspecting for the Presence of Electronic Components Pattern 152 z Detecting Mixed Varieties of Campaign Seals Area 154 i Inspecting Entry of Workpieces of Wrong Color HUE 158 Explanation of Color Related Functions 160 Color Pickup Function 160 Hue Indication Number 161 Revision History 162 ZFV C User s Manual 15 Introduction Menu Hierarchy Menu Hierarchy Items indicated by 340 AT are displayed only when the EXP menu is selected rere Joann waren Pare f AREA Raa ABER BT peer feat more i Fema i com p F o fa o e Fcharacrer __ GaARAGTERT CHARACTER p85 e e TC wwe o ee PICK 1 PICKAREA
114. reflection exposure with the MPE ZFV C User s Manual gt v v m z x lt 141 gt v v m z x lt 142 Section 6 Updating the Firmware Updating the Firmware This section describes how to update the firmware of the ZFV C Series Amplifier Unit Warp Engine ZS is used to update the firmware For the file for updating please contact your OMRON representative as Never turn OFF the power to the Amplifier Unit during update Doing so will disable the Amplifier Unit s A ability to start up correctly e When installing Warp Engine ZS make a login as the administrator or a user like a computer adminis CHECK trator who has the authority to change system settings Flow of Firmware Update Connecting the amplifier unit to a personal computer i No Yes Installing the USB driver Installing Warp Engine ZS Starting Warp Engine ZS i No Yes Setting the connection port Setting the firmware information Updating the firmware No Contact OMRON s sales representative Normal end ZFV C User s Manual Section 6 Updating the Firmware Connecting the amplifier unit Personal Computer 1 Connect the Amplifier Unit to the per sonal Computer with a USB cable When connecting the Amplifier Unit to a Per sonal computer for the first time the USB driver must be installed in advance A Setting USB RS 232C Communication Specifications
115. rement Timing Set the timing that measurement is executed gt MENU mode SYS1 MEAS TYPE Setting TRIG default Details Synchronous measurement Measurement is performed in synchronous with the change in state of the exter nal TRIG signal from OFF to ON CONTINUE Continuous measurement Measurement is repeatedly performed for the duration that the TRIG signal is ON Selecting the Teaching Mode from an External Device There are two teaching modes from an external device gt MENU mode SYS1 TEACH TYPE Setting Details STATIONARY default Teaching is performed with the workpiece in a stationary state Input of the external trigger is required for teaching MOVING W The teaching is performed with the moving workpiece Select this teaching mode only when the workpiece cannot be stopped Input of the external trigger is required for teaching Timing Charts p 42 Setting Screen Display The color of characters displayed on the LCD monitor and monitor s background color can be changed Change the color when it is difficult to see the character or figure on the image e Areas whose color can be changed SEARCH OK NG NORMAL color of characters gt MENU mode SYS1 DISP COL Setting OK GREEN default RED YELLOW BLUE WHITE NG GREEN RED default YELLOW BLUE WHITE NORMAL GREEN RED YELLOW BLUE WHITE default BACK G
116. s Pees __ 8 LCD monitor TE 7 Control keys oe O 5 Menu selector switch 6 Mode selector switch 10 Coupler 13 RS 232C connector ER 12 USB pS ae um L _ 11 1 0 cable No Name Description 1 OUTPUT indicator The Output indicator lits when the OUTPUT signal turns ON 2 RUN indicator The RUN indicator turns ON in the RUN mode 3 ERROR indicator The ERROR indicator turns ON when an error is generated 4 READY indicator The READY indicator lits after the amplifier unit starts up correctly 5 Menu selector switch This switch is for the setup menu STD Standard menu Select this when setting the minimum required items for measurement EXP Expert menu Select this item when making a more detailed setup 6 Mode selector switch This switch selects the operating mode MENU Select this mode when setting measurement conditions ADJ Select this mode when adjusting the judgment threshold value RUN Select this mode when performing measurement The judgment results is output from the I O cables only when the RUN mode is currently selected 7 Control keys The Control Keys are for setting measurement conditions and other infor mation jC Key Operations p 57 p 60 8 LCD monitor The LCD mo
117. s not e Is the operating mode switch set to RUN p 27 turn ON The bank is not switched even if Is the bank switching method set to I O p 97 the bank switching signal is input When the bank switching method is set to KEY the external from the outside inputs of the BANK 1 to 3 are not accepted Is the operating mode switch set to RUN p 27 No communications with per e Is the USB cable is connected correctly p 104 sonal computer Is the RS 232C cable connected correctly Are any other applications using the port on the personal com puter Are the same communication conditions are set to both personal computer and Amplifier Unit e Has the USB driver been installed e Is the Amplifier Unit operating correctly ZFV C 1 20 User s Manual Section 6 Error Messages and Corrective Actions Error Messages and Corrective Actions Error Message Cause Countermeasure Page head connected correctly High voltage lines and power lines must be wired separately from this product HEAD IS NOT CON The Sensor Head is not connected Make sure that the Sensor Head is p 51 NECTED correctly connected correctly NEIGHBOR UNIT IS The Amplifier Units are not coupled Make sure that the Amplifier Units are p 36 NOT CONNECT correctly connected correctly SYSTEM ERROR Failed to configure FPGA Faulty Amplifier Unit Contact your Failed to initial
118. selector switch Mode selector switch Menu switching METHOD MODE MODEL Narrow View OFF DELAY OFF delay time ON DELAY ON delay time ON STATUS 103 134 107 88 99 127 111 111 110 110 109 Section 6 Index One shot Output Continuous measurement 109 Output time 110 Synchronous measurement 109 Operation Mode 27 Operational Flow 61 OUTPUT 113 Output cable 39 OUTPUT TIME 110 P Part Names Amplifier Unit 24 Sensor Head 25 Partial function 95 Pattern Inspection 63 Position check 76 Power Supply 21 R ROTATION 65 RS 232C Cable external dimensions 133 Cable wiring 105 Communication Setting 106 RUN Mode 27 S SEARCH AREA 65 91 Sensor Head Connecting the Sensor Head 51 Focus adjustment 49 Installing the Mounting Fixture 45 Sensitivity 95 Setting distance 47 Specifications and External Dimensions 123 Setting distance 47 SPEED 98 STABLE 91 Standard menu 27 Standard View 127 STD menu 27 SWITCH 97 T TEACH IMAGE 100 TEACH TYPE 99 ZFV C User s Manual gt a v m z x lt 149 Section 6 Index Teaching AREA 69 AREA1 69 AREA2 69 BRIGHT 82 COUNT 79 HUE 71 Match 64 Pattern 64 POSITION 76 Search 64 WIDTH 73 Workpiece move teaching 44 Workpiece stop teaching 43 Threshold AREA 69 AREA1 69 AREA2 69 BRIGHT 83 COUNT 80 HUE 72 Match 64 Pattern 64 POSITION 77 Search 64 WIDTH 74 87 Timing Charts Synchronous measurement 42 Continuous measurement 42 gt TRIG
119. sing dots etc cannot be detected This item is suitable for applications such as detection of presence of prints on chips and presence of entire characters of the best before date Example Detection of presence of prints on chip CG OK Cina NG due to absence of characters CHARA2 Select this item to detect omission of single characters Errors in single characters missing dots etc cannot be detected This item is suitable for applications such as detection of missing character in character strings such as the best before date n m Z 9 O 7A z n U m i O 2 Q O zZ Z O 2 85 Example CHARA2 OK OK Ce NG due to absence of a character ZFV C User s Manual NOILIGNOD NOILOAdSNI JO ONILLAS 86 Section 4 Detecting Presence of Character String CHARA Basic Setting Procedure E Teaching Enclose the area to be inspected using a rectangular box and then perform teaching ww Q CHECK ZFV C User s Manual Inspection area setting Teaching CHARA1 OK TEACH VIEW EJ Teaching area for CHARA For the teaching area when the printing position is out of position set to an area in which the charac ter string might possibly be printed out of position Be sure however to set to an area having a plain background If an area very close to the character string without any margin is set the sen
120. so that there are two changes in brightness such as light to dark or dark to light in the inspec tion area CHECK ZFV C User s Manual 73 Section 4 Inspecting by Width WIDTH E Adjusting the threshold level Switching to Adjustment of Adjustment of ADJ mode edge width edge width ADJ EXP MENU Edge level o EE MENU RUN TEACH VIEW 120 Measured gt LEV gt SEL BOE values EDGE LEV 50 Upper lower limit Lower limit Upper limit Edge level ae a e When edge detection direction is lt gt LEFT RIGHT keys Select upper limit lower limit LEFT RIGHT keys Switch edge UP DOWN keys Change values UP DOWN keys Change values e When edge detection direction is TY UP DOWN keys Switch edge LEFT RIGHT keys Change values Setting item Range Details of Adjustment Edge width 0 to 999 This is the range for OK when the width at teaching is taken to be 100 Edge level 0 to 100 This is the density level judged to be an edge Adjust this level when measurement is unstable Teaching area NOILIGNOD NOILOAdSNI SO ONILLAS a E EEE Min density value 50 Edge level 100 Max density value CUSTOM Menu Gar Items that can be customized Items that can be customized Page Items related to Selecting the color of edge p 75 edge detection Selecting the edge detection direction p 75 Items related to Changing the
121. sor will not be able to track any shift in the printing position Right g OK 04 07 01 04 07 01 Any shift of the printing position inside the teaching area is judged as OK Wrong NG When the teaching area is set very close to the character without any margin character protrudes from the teaching area and so this is judged as an NG Section 4 Detecting Presence of Character String CHARA E Adjusting the threshold level e CHARA Switching to Adjustment of correlation value ADJ mode CHARA1 ADJ MENU RUN Measured values Density distribution value UP DOWN keys Change values Setting item Range Details of Adjustment Density distribution value 0 to 100 This is the value that is judged as OK when the density deviation value during teaching is taken to be 100 e CHARA2 Switching to Adjustment of correlation value ADJ mode CHARA2 ADJ MENU RUN Measured values Correlation value UP DOWN keys Change values Setting item Range Details of Adjustment Correlation value 0 to 100 This is the lower limit of the correlation value with the teaching model This value or above is judged as OK ZFV C User s Manual n m Z 9 O m1 z n U m i O 2 Q O zZ Z O 2 87 Section 4 Detecting Presence of Character String CHARA CUSTOM Menu zaam Items that can be customized Items that can be customized Page Items relat
122. specify product classification service manuals must contain safety vice information information Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for com plete requirements 2 For the safety medical laser products IEC 60601 2 22 applies 3 AEL Accessible Emission Limit The maximum accessible emission level permitted within a particular class For your reference see ANSI Z136 1 1993 Section 2 Symbol and border black Background yellow Figure A Warning label Hazard symbol Legend and border black Background yellow gt E v m z x lt ZFV C User s Manual 1 39 Section 6 Requirements from Regulations and Standards Summary of Requirements to User E For Europe EN 60825 1 Requirements Classification subclause Class 1 Class 1M Class 2 Class 2M Class 3R Class 3B Class 4 Not required for visible Laser safety Not required but recommended for applications that emission A s vy Sh Required officer involve direct viewing of the laser beam Required for non visible emission Remote interlock Not required Sonnan to rou or daor circuits Key control Not required Remove key hen notin use Beam attenuator Not required ition nee prevents inadvertent exposure Indicates laser is Emission energized Indicates laser is ener is tad F Not required ae indicator device f
123. t built in for preventing high voltages from occurring e When using a commercially available switching regulator make sure that the FG ter minal is grounded e If surge currents are present in the power lines connect surge absorbers that suit the operating environment e Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appropriate Incorrect wiring may result in breakdown of the product e Before connecting disconnecting the Sensor Head make sure that the Smart Sensor is turned OFF The Smart Sensor may break down if the Sensor Head is connected or disconnected while the power is ON e Use extension cord ZFV XC_B R V2 sold separately for extending the cord between the sensor head and amplifier unit Two ZFV XC_B R V2 cords can be coupled together to extend the cord length In addition use a robot cable type extension cord ZFV XC_BRV2 at locations where the cord bends to prevent damage to the cord e Use only combinations of Sensor Heads and Sensor Controllers specified in this man ual e Do not turn OFF the power in the following cases Immediately after the mode is switched from MENU or ADJ mode to RUN mode While teaching operation using the parallel signal is in progress Do not turn off the power until the ENABLE signal is turned ON Failure to do so may initialize the bank data
124. the mark dis appears aPICK Checking Operation ONILLAS ANV NOILVOlIddV FASE 18 Switch the mode switch to ADJ mode ADJ MENU RUN ZFV C 156 User s Manual Section 7 Detecting Mixed Varieties of Campaign Seals Area 19 Check the measurement results displayed on the LCD monitor 80 L S H 120 G ZFV C User s Manual ONILLAS ANV NOILVOlIddV PAHIR 157 Section 7 Inspecting Entry of Workpieces of Wrong Color HUE Inspecting Entry of Workpieces of Wrong Color HUE Adjusting the Camera 1 Adjust the camera so that the workpiece is displayed on the monitor IE Adjusting the Sensor Head Focus p 49 Setting the Inspection Method 2 Select g gt and press the SET Key N 8 a Do ro SET gt J 3 3 Select ITEM and press the SET Key TEACH SEARCH S 2 oo L A SET 0 z 2 REG s f a 4 Select O and press the SET Key TEACH ITEM z O 6 aP gt ZFV C 158 User s Manual Section 7 Inspecting Entry of Workpieces of Wrong Color HUE Adjusting the Inspection Area 5 Select REG and press the SET Key TEACH HUE aio gt SET ITEM 6 Adjust the size of the inspection area and TEACHIREG Zooms in out press the SET Key in vertical a s direction b gt f n SET horizontal direction T Adjust the position of the inspection area TEACHIREG and press t
125. tion Partial Function 95 Increasing the Sensor Head Sensitivity 95 Setting Conditions Related to Bank 96 Copying Banks 96 Clearing Banks 97 Setting the Bank Switching Method 97 Setting the System Environment 98 Changing the Measurement Speed 98 Selecting the Measurement Timing 99 Selecting the Teaching Mode from an External Device 99 Setting Screen Display 99 Setting Cancelling the Eco Mode 100 Changing Image Capture Timing on Teaching Screen 100 I O Monitor Function 101 Correcting White Balance 102 Initializing the Setup Data 102 Initializing Measurement Data 103 Switching the Language 103 Checking the Version 103 Setting USB RS 232C Communication Specifications 104 USB Connection 104 RS 232C Connection 105 Restricting Operations Lock Function 107 Setting the Lock Function 107 Starting Cancelling the Lock Function 108 Lock Function during Gang Mounting 108 Changing OUTPUT Signal Output Conditions 109 Selecting the ON Conditions 109 One shot Output 109 Setting the ON Delay Time 110 Setting the OFF Delay Time 111 ZFV C User s Manual 1 3 Introduction CONTENTS 3 Setting for Amplifier Unit Gang Mount 112 a Specifying the Amplifier Unit to Input the Trigger 113 a Setting the Presence of Sensor Head 113 Setting Output Content 113 Rules of Gang Mounting 114 Data Route 115 Teaching Process when Gang Mounting 116 Integrating Judgment Output 117 Restrictions when Gang Mounting Amplifie
126. tions for Correct Use Title of each section Index label Indicates the section number and title Movement through menus up to setting items This page has been made purely for explanatory purposes and does not exist ZFV C User s Manual uoljonpo juy 53 a o 2 S o 5 10 Introduction Precautions for Correct Use E Meaning of Symbols Menu items that are displayed on the Amplifier Units LCD screen are enclosed by brackets E Visual Aids vt Indicates points that are important to ensure full product performance such as operational A precautions and application procedures CHECK iE Indicates pages where related information can be found Indicates information helpful in operation GSTs Indicates functions that can be set only when the setup menu has been switched to EXP menu ZFV C User s Manual Introduction CONTENTS CONTENTS Meanings of Signal Words 5 Meanings of Alert Symbols 5 Alert Statements in This Manual 5 Regulations and Standards 6 Precautions for Safe Use 6 Precautions for Correct Use 7 Editor s Note 9 Page Format 9 CONTENTS 11 Menu Hierarchy 16 Section 1 FEATURES 19 Features 20 System Configuration 21 Part Names and Functions 24 Operation Mode 27 Setting Flow 29 Section 2 INSTALLATION amp CONNECTION 31 About Installation and Connection 32 Amplifier Unit 32 Installing the Amplifier Unit 32 Gang Mounting 36 About the I
127. ts Smo OK E since is not detected in the teaching area E O CZO Ifthe workpiece is placed ee in wrong orientation NG judgment will be made SZ NG judgment will also be made if the workpiece is placed upside down Match Select this item for inspecting shapes and recognizing different objects Judgment is performed by comparing the degree of match between a registered model and the tar get workpiece Compared with SEARCH more detailed inspection is possible and larger workpieces can be inspected Note however that this item does not work with tilted workpieces Example Inspection of wrong model and color of electronic components n m Z 9 O 7A z n U m oO O 2 Q O zZ Z O 2 OK NG due to wrong characters NG due to inclina tion of the workpiece ZFV C User s Manual 63 NOILIGNOD NOILOAdSNI SO ONILLAS 64 Section 4 Inspecting by Pattern PATTERN Basic Setting Procedure E Teaching The area to be inspected needs to be enclosed by a rectangular box then teach it The selected image in the area is registered as the inspection reference model Measurement is unstable when there are two or more of the same pattern Register unique pattern in the screen or restrict the search range Inspection area setting Teaching SEARCH OK TEACH VIEW am jC Application and Setting Examples p 152 E Adjusting the threshold le
128. vel Threshold values are adjusted to determine the range for OK judgment Adjust the threshold values referring to the current indicated measurement results Adjustment of the threshold values must be done in ADJ mode Switching to ADJ mode Adjustment of correlation value Adjustment of area value SEARCH SEARCH ADJ EXP MENU _ 5 j MENU RUN TEACH VIEW values Upper lower limit Setting item Range Measured Correlation value Lower limit Measured values Upper limit LEFT RIGHT keys Select upper limit lower limit UP DOWN keys Change values Details of Adjustment 100 Correlation 0 to 100 This is the lower limit of the correlation value with the teaching model This value value or above is judged as OK Area value 0 to 999 Displayed when COL JUGE ON is selected in the CUSTOM menu Area of the largest color group is registered as the reference area when teaching is performed Set the range for OK judgment with the registered area as ZFV C User s Manual Section 4 Inspecting by Pattern PATTERN CUSTOM Menu s Items that can be customized Items that can be customized Page Items Related to Changing the search area p 65 pattern Setting the rotation range of a workpiece only when SEARCH is selected p 65 Items related to Changing the filter color p 66 color Performing color check p 66 Teaching brightness p 66
129. y value and density distribution value DOWN key Not used SET key SET Not used ESC key ESC Not used ZFV C User s Manual m7 Cc Z i O zZ n gt zZ s O U m a gt O Z n O W m Cc n m sj 57 m7 Cc zZ i O Z n gt Zz s O U m Po gt O zZ n O W m Cc n m sj 0 Section 3 Switching to Another Bank Switching to Another Bank ZFV C can hold up to eight sets of settings These settings can be switched externally according as inspection condition A set of these settings is called a bank A bank also contains the threshold value set in ADJ mode e What is a Bank Each set of measurement settings is Registered as a bank Threshold E Threshold BANK1 E Switching to another bank by control keys ADJ 1 switch to MENU mode MENU RUN 2 Select n 3 Select the desired bank number E Switching to another bank by the external signal A bank can be switched from one to another by combining BANK input signals 1 to 3 This is possible with RUN mode only I Wiring p 39 The setting for the bank switching method must be changed I Setting the Bank Switching Method p 97 ave Bank switching is also possible by CompoWay F or by entering a non procedural command k2 CHECK ZFV C User s Manual Section 4 SETTING OF INSPECTION CONDI TION Basic Knowledge for Operat
130. z Z m f a O z 42 Section 2 Amplifier Unit Timing Charts The following shows the timing charts when communication is performed with external devices E Measurement Continuous measurement Measurement is performed continuously for the duration that the TRIG signal is ON The measurement result is updated and output to external devices at each measure ment cycle OFF lt TRIG ON n Tout OFF i i Tout Measurement cycle OUTPUT ON xX X gt a The measurement cycle changes depending on the setting OFF ENABLE ON Synchronous measurement Measurement is performed only once in synchronous with the change in TRIG signal state from OFF to ON and the result is output OFF TRIG ON I Tout 1 g a 7 Tout Measurement time OUTPUT ORE X lt The measurement time changes ON 1 depending on the setting OFF ENABLE ON e The minimum ON time width of the TRIG signal is 1 ms Use a non contact output SSR PLC transistor output for the TRIG signal If a con tact output relay is used the trigger input may be input a second time while mea surements are being taken due to the bounds of the contact Input the TRIG signal while the ENABLE signal is ON e The OUTPUT signal is held until the measurement result is updated Note however when one shot output is set the OUTPUT signal is held for the preset time WW One shot Output p 109 ZFV C User

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