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User manual Manuale d'uso

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2. UEY models code E slal n 8 8 22 S 8 ES m steam outlet dia 22 22 30 30 30 30 30 30 40 40 40 2x40 mm in 0 9 0 9 1 2 12 10 25 10 29 1 25 10 2 1 6 1 6 1 6 2x1 65 max Capacity 1 1 5 3 5 8 9 10 15 18 25 35 45 65 kg h Ib h 2 2 3 3 66 11 17 6 19 8 22 33 39 7 55 1 77 2 99 2 143 3 CAREL distributors jet concentrated code steam inlet dia max capacity mm in kg h Ib h SDPOEMOO12 22 0 9 3 6 6 1 1 SDPOEMOO22 30 1 2 18 39 7 1 1 1 1 1 1 1 1 5 30 1 6 18 39 7 1 1 1 1 1 1 1 1 2 DI pe with 30mm 1 6 hole Tab 11 4 1 the humidifier is connected to just one distributor 2 the humidifier is connected to two distributors using the Y kit UEKY000000 2 the humidifier is fitted with two outlets and can be connected to two distributors 4 the humidifier is fitted with two outlets and can be connected to up to four distributors using two kits use kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets use Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets 11 5 Models of linear distributors and typical installations
3. 16 12 ADVANCED FUNCTIONS 4l 5 2 RS485 supervisory network 1 15 16 12 1 Operating principle 6 STARTING AND USER INTERFACE 17 12 2 Control principles ene i 12 3 Supply water conductivity Al 6 1 Starting A 17 12 4 Automatic draining 41 6 2 Stopping M 12 5 Automatic insufficient supply water management 42 6 3 Display M 12 6 Alarm relay switching 42 64 Keypad CERA OI CA AO 17 12 7 LEDs on the control s 42 6 5 17 6 6 Visualization release 5 17 6 7 Match digit match between the softwares of board and terminal 18 6 8 Manually drain the water in the 18 6 9 Reset cylinder hour counters 18 7 CONFIGURATION PARAMETERS 19 71 Accessing and setting the 19 72 Basic amp 19 73 Advanced parameters ttes 19 75 Read Only 5 19 8 ALARMS 20 5 UE BASIC 030220630 rel 2 1 30 05 2008 CAREL 1 INTRODUCTION AND ASSEMBLY 1 1 humiSteam basic VEY Distancesfromwalls
4. Fig 2 b Hydraulic interfaces dimensions Interfaces dimensions d drain fill dimensions to mm inc UE018 D 726 28 6 D 125 4 49 4 52 6 20 7 107 5 42 3 D beg DY Interfaces dimensions steam outlet and condensed drain dimensions UE001 to mm inc UE018 F 126 7 50 0 F 224 88 2 G 137 9 54 3 G 21 7 8 6 Interfaces dimensions drain fill dimensions UE025 to mm inc UE065 40 15 8 72 28 3 I 10 2 4 0 L 123 2 48 5 E 2312 91 0 LU 49 1 19 3 Interfaces dimensions steam outlet and condensed drain dimen UE025 to UE045 mm UE045 toUE065 inc M 172 67 7 223 7 88 1 M 30 2 11 9 30 2 11 9 N 181 71 3 181 71 3 N 100 39 4 E N 55 21 7 161 240 230 Vac models only 11 Models UE025 to UE065 TS Key supply water inlet B drain water outlet C bottom tank drain water outlet models UE025 to UE065 only 2 1 Supply water Only use mains water with pressure between 0 1 and 0 8 MPa 14 5 and 116 PSI temperature between 1 and 40 C 33 8 and104 F and an instant flow rate no lower than the rated flow of the fill solenoid valve
5. N 2 5 gt E _ nd Seu zie Peg ele mre lt zs 2122 ES mess s SEB ee lele 5 24 181 s 8228ll a gt 2 8 55 0 Re DI sa 29 EP GE ES E E 35 US ee o T i i A Li 515 i L es 2 x EB ESS QU E O 70 o gt SS 5 SE Al Fig 10 c Important for the TAM configuration and connection see par 11 1 UE BASIC 030220630 rel 2 1 30 05 2008 30 erminal block key TB lt gt gt e m e in e in N Lu E 2 gt gt DI S e 5 E e e co E 8 n 95 o Le 2 lt cc di gt ess ase o 2 DC Cc BG CERI G 2 BOSE aea bs OSG N er m a T vi Lie da JINN 39109 1315 TM lt gt lt gt RA Pos ped o o ne M ksd fox M tees M ex NN Kx o o ieee M MA j RA 210
6. to UE018 spare part code position figure UEOO1 UE003 UE005 UE008 UEOO9 UEO10 UEO15 UE018 230 400 2301ph 3ph Water circuit Fill tank conductivity meter UEKVASC100 1 Fill solenoid valve kit KITVC10006 KITVC10011 3 nternal tubing kit UEKT10000S UEKT10000M 2 9 a Plastic humidifier base UEKBOTTOMO 6 9 b Plastic humidifier top UEKTOP0000 7 9 b Assembled f d manifold 230V pump UEKDRAINO1 5 9 a Electrical and electronics Display terminal HCTLEYWOwO 16 9 b TAM current transformer UEKTAM0000 8 9 b Contactor UEKCONT100 UEKCONT200 10 Power transformer 230 400 24 V UEKTR10000 9 9 b Electronic controller UEYxxv0z0i 13 9 b Fuse carrier F1 F2 URKFH10000 11 9 Fuse carrier F3 UEKFH10000 14 9 F1 F2 230 to 400 Vac power fuses UEKFUSE100 x see wiring diagrams F3 Pump fuse UEKFUSE200 see wiring diagrams F4 Transformer secondary fuse URKFUSE500 see wiring diagrams Connection cable between terminal and S90CONNO002 electronic controller Tab 9 1 when ordering as well as the controller code specify the complete code and serial number of the humidifier 2 xx kg h 01 65 power supply z match digit board i 0 single package 1 multiple package 3 w match digit terminal Table of spare part codes Single phase cylinders UE001 to UE009 electrode and gasket kit Model UE001 UE003 UE005 UE009 STANDARD disposable cylinders 200 230 Vac 1 conductivity 350 to 1250
7. 1 1 2 DP205D40R0 40 1 6 45 99 2 2025 79 7 1 2 2 Tab 11 e the humidifier is connected to just one distributor 2 the humidifier is connected to two distributors using the Y kit UEKY000000 or UEKY000400 2 the humidifier is fitted with two outlets and can be connected to two linear distributors 4 the humidifier is fitted with two outlets and can be connected to up to four linear distributors using two kits use CAREL Y kit code UEKY000000 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets use CAREL Y kit code UEKY40400 40 mm 1 6 inlet and 2 x 30 mm 1 2 outlets For typical installations of the linear distributors see Fig 11 f on page 36 35 UE BASIC 030220630 rel 2 1 30 05 2008 800500 1 191 0890 00 2159 9t CAREL 11 6 Table of parameter b1 b1 Alarm relay Dilution drain Drain if new request lt 2 3 Total drain due to Display of CL amp Alarm relay activated Periodical total oscillation with contactor current request contact inactivity CP alarms if drain when open alarm is on DEF
8. 340 NO gt aowa 09 081N02 TWNOIS nana UE BASIC 030220630 rel 2 1 30 05 2008 Fig 10 0 31 xd AVL Important for the TAM configuration and connection see par 11 1 ml a 27 e lt ue e 29 E 5 5 of e UE gt 55 gt EGER ortere Sea or yO d 3 gt 29259555 gt 2 52 Sod GO Oc 2 c ECEYISS 5 o o x E E N gt n CeExIO0TEf3T6N0E Adds YIMOd T LI LI 1 11 I E III LI lt 11 LI o 7 11 11 E lO zw Ji Wavy 4 cun e o o e e gt MIN 1 s Ol 440 NO glow H Q E Na ZI N 7 da i 91 gt LINN 39108 INHER cw WvaLS ae WH E n ES E E o m pA X
9. uw Fig 4 9 Note industrial environments EN61000 6 2 the signal cables running from the unit must not exceed 30 m in length steam production signal cable terminals M2 1 M2 3 remote on off input terminals M24 M2 5 and cable shields for 85485 communication 4 4 Alarm contact M5 1 M5 2 Contact available for the remote signalling of one or more alarms Ronn Ann Fig 4 h 5 1 5 2 Electrical specifications 250 Vac Imax 2 A resistive 2 A inductive Note use clamps on the relay terminal blocks alarm utilities to prevent the cables from being detached Final checks The following conditions represent correct electrical connection mer the rated voltage of the appliance corresponds to the rated supply voltage the fuses installed are suitable for the line and the power supply voltage amains disconnect switch has been installed to disconnect power to he humidifier when required the humidifier has been correctly earthed the power cable is fastened using the tear proof cable gland terminals M2 4 and M2 5 are jumpered or connected to an enable operation contact if the humidifier is controlled by an external control device the earth of the signal is electrically connected to the controller earth UE BASIC 030220630 rel 2 1 30 05 2008 install
10. current A e conductivity uS cm cylinder hour counter h 6 3 Display humiSteam 4 To return to the basic display press ESC Parameter CO see chap 7 can be used to change the value of the basic display default current steam production To modify the maximum steam output press ENTER display Set UP or DOWN to set the value percentage of production from 20 to 6 a 100 ENTER to confirm the new value Press ESC to return to the main screen drain manually drain the cylinder see paragraph 6 6 Parameter PO can also be accessed from the list of parameters see chap 7 display the alarm log HYSN press power supply green LED ENTER the most recent alarm is shown m UP or DOWN to scroll the list of alarms in chronological order TDI humidifier operating yellow LED press ESC to return to the main screen alarm red LED not flashing To delete the list of alarms press UP and DOWN for 5 seconds inside the alarm log when the list has been reset the display will show res 5 conductivity value sec time in seconds A A 6 6 Visualization release Software h real hour counter 1 when swith on the unit to display rel x y example rel 1 0 2 during operation a to display by main mask press ESC and UP 06 steam production as a percentage of rated capacity b the network by means
11. After 5 years or no more than 10 000 operating hours replace the openable cylinder After extended operation or when using water rich in salts the solid deposits that naturally form on the electrodes may grow until attaching tothe inside wall of the cylinder If these deposits are conductive the heat generated may overheat the plastic until it melts with the risk of very hot water being released Important In the event of water leaks disconnect the power supply from the humidifier as the water may conduct electricity 9 4 Mechanically draining the water in the cylinder Drain due to gravity without activating the humidifier recommended if humidifier decommissioned to empty the cylinder without switching the humidifier on Mechanical drain make sure that the humidifier is not powered remove the cover activate the mechanical device under the cylinder see part A Fig UE BASIC 030220630 rel 2 1 30 05 2008 CAREL Models UE001 to UEO18 Models UE025 to UE065 9 5 Cylinder connection three phase models UEO25 to UE065 production conductivity uS cm power supply V kg h 230 400 25 75 350 uS cm A B 350 1250 uS cm B B 35 75 350 uS cm A B 350 1250 uS cm A B 45 75 350 uS cm A A 350 1250 uS cm A B 65 75 350 uS cm ie A 350 1250 uS cm B Tab 9 f The cable ends must be tightened with the top nut to 3 Newton m units with BL
12. 0 2 seconds ON and 0 2 seconds OFF Slow flash 1 second ON and 1 second OFF e the buzzer press ESC a second time to reset the alarm 21 UE BASIC 030220630 rel 2 1 30 05 2008 CAREL 9 MAINTENANCE AND SPARE PART 9 1 Spare parts for models UE001 to UE018 Key to Figs 9a amp 9 b fill tank internal tubing kit fill solenoid valve kit cylinder manifold with drain pump plastic base plastic humidifier top TAM transformer for measuring the current 9 ransformer 10 contactor 11 fuse holder F1 F2 12 electronic controller 13 power terminals 14 fuse holder F3 15 switch 16 terminal with display ONAN Er Fr L 2 Fig 9 b UE BASIC 030220630 rel 2 1 30 05 2008 22 CAREL Table of water circuit electrical and electronic spare parts UE001
13. 3 9 Tab 3 a A Important 1 fit the distributor at a slight incline at least 2 to prevent the return of condensate 2 the L shaped mounting support see part 1 Fig 3 c is supplied with steam distributor models from DP085 to DP025 For shorter lengths the support can be supplied as an option code 18C478A088 3 3 CAREL steam blowers VSDUOA models UE001 to UEO18 only Steam distributors for humidifiers with flow rates up to 18 kg h 39 7 Ib h Can be connected on top of the humidifier or separately in another location see the figure below elm D E 20 5 F 25 G gt 1 DIMENSIONS m B D gt 0 5 gt 5 22 1 gt 1 Fig 3 c DIMENSIONS m A Important For correct distribution of the steam observe he distance shown in the figure above CAREL 3 4 Steam hoses Final checks a the steam outlet hoses run upwards the distributor has avoid the formation of pockets or traps causes of condensate minimum incline of 2 upwards see Fig 3 c avoid choking the hose due to tight bends or twisting the ends of the hose are tightened to the fittings with metal clamps fasten the end of the hose to the connectors on the humidifier and the the curves in the tubing are sufficiently wide radius gt 300 mm 11 8 steam distributor using metal clamps so that these do not detach due 50 as to not cause
14. Parameter UOM range def notes PO maximum production also see paragraph 6 5 96 20to 100 100 AO operating mode 0101 1 0 ON OFF control 1 proportional Al unit of measure Otol 0 0 kg h 1 Ib h A2 type of production request signal the parameter can be displayed when A0 1 1to4 1 1 0 10 V 22 2 10 V 32 0 20 mA 4 4 20 mA CO value normally displayed 1to5 2 1 input control signal 2 steam prod 3 hour counter 4 conductivity 5 current 7 3 Advanced parameters Parameter UOM range def notes bl optional functions see paragraph 11 6 0 to 127 0 b2 delay time when shutting down 5 010 120 0 b4 conductivity of the water uS cm Oto 1250 0 0 automatic measurement b5 conductivity pre alarm threshold pS cm Oto 2000 1500 b6 conductivity alarm threshold uS cm 0 10 2000 2000 b7 foam threshold setting 0 to 100 50 0 no foam detection 1 max foam detection sensitivity 100 min foam detection sensitivity b8 conductivity setting inside the cylinder in steady operation compared to rated value 5010 200 100 b9 duration of the drain to dilute cycle 50 to 200 100 bb cylinder maintenance limit time in hours h Oto 4000 3000 0 the cylinder life alarm Cy and maintenance required alarm are not shown bE time limit between two periodical drain cycles if periodical drain is enabled b1 64 h 1
15. connect inputs M2 2 and M2 3 production request to a humidistat connect inputs M2 4 and M2 5 enable to a remote contact e g switch timer set parameter AO 0 to enable the ON OFF action 21 22 M23 M24 M25 M2 6 M27 0909099 E Fig 4 e 2 Enable and control steam production using PROPORTIONAL EXTERNAL CONTROLLER modulating action jumper inputs M2 4 and M2 5 enable connect outputs M2 2 and M2 3 production request to an external controller iset parameter AO 1 to enable the modulating action see chap 7 and parameter A2 depending on the signal chosen 0 to 10 V 2 to 10V 0 20MA 4 to 20 mA see chap 7 m aes M 2 1 2 2 M 2 3 M2 4 M 2 5 M 2 6 M 2 7 00O0SDED 5 4 f PROPORTIONAL EXTERNAL CONTROLLER and REMOTE CONTACT modulating action connect inputs M2 4 and M2 5 to a remote contact enable connect outputs M2 2 and M2 3 request to an external controller set parameter AO 1 to enable the modulating action see chap 7 and parameter A2 depending on the signal chosen 0 to 10 V 2 to 10V 0 20V 4 to 20 mA see chap 7 Lol rd M2 1M2 2 M2 3 M24 M 2 5 M2 6 M 2 7 0999099 5 5
16. LEDs fitted on the expansion board located above the control board near terminal M15 1 Fig 12 b Key LED on Symbol on board display 9 alarm in progress the type of alarm can be Red identified based on the type of flashing see chap 8 steam production in progress Yellow C led always on for 10096 production 2 blinkng 20 3 blinking 30 Green p humidifier on Tab 12 a CAREL CAREL S p A Via dell Industria 11 35020 Brugine Padova Italy Tel 2 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com UEX PLUS 030220630 rel 2 1 30 05 2008 Agenzia Agency
17. T5 cylinder only Fig 9 f Three phase and sigle phase models UEO1 to UE018 UE001 3 9 UE005 200 230 V single phase single phase UE005 8 UE010 15 200 230 V three phase M o n n e p fe p fe 75 1250 uS 175 350 US 350 1250 pS 75 350 US 350 1250 5 12A 1EA E C 1 A D 1 A B D 2 B F D 2 D E F 2 B E 2 C D 3 C F 3 E F UE003 200 230 400 460V UE005 8 400 460 575V UE0010 18 400 460 575V three phase three phase three phase e e 68 O A O 68 c E c E c E 75 1250 uS 75 1250 uS 75 1250 uS 1 A 1 A 1 2 C 2 C 2 C 3 E 3 E 3 E CAREL 9 6 Cleaning and maintenance of the other components when cleaning plastic components do not use detergents or solvents scale can be removed using a solution of 2096 acetic acid and then rinsing with water Maintenance checks on other components a fill solenoid valve After having disconnected the cables and the ubing remove the solenoid valve and make sure the inlet filter is Clean if necessary clean with water and a soft brush a manifold with drain pump Check that there are no solid residues in the cylinder attachment remove any impurities Check that the gasket o ring is not damaged or cracked replace if necessary Check hat there are no solid residues in the drain hose drain pump Disconnect the power supply remove the pump and clea
18. cylinder UE BASIC 030220630 rel 2 1 30 05 2008 20 CAREL code display and meaning causes solution reset alarm effect red LED symbol press relay signal on activation board if terminal not connected EU cylinder full excessive water level when unit with the machine off signal only 8 slow flashes producing steam 1 check for any J leaks from the fill electrovalve or the condensate return pipe 2 check that the level sensors are clean total shut down pipe 2 check that the level sensors are clean total shut down EC pS cm high conductivity high supply water conductivity 1 check water conductivity AUTO no b5 signal only 5 fast flashes 2 if the problem yes b6 humid stopped persists change the source of supply water or install a suitable treatment system demineralisation even partial N B the problem will not be resolved by softening the supply water E3 failed connection of Cable interrupted check the reference signal ESC yes humidification 7 slow flashes modulating signal disconnected improperly in 4 to 20 mA or 2 to 10V stopped connected mode PC cylinder cleaning started none signal dr cylinder drain activated none dr complete drain due to both codes TOT inactivity alternate on display AF 82808 antifoam active Press ESC once to mu Quick flash
19. electronic waste the penalties are specified by local waste disposal legislation Warranty on the materials 2 years from the date of production excluding consumables Approval the quality and safety of CAREL S P A products are guaranteed by the ISO 9001 certified design and production system as well as by the mark UE BASIC 030220630 rel 2 1 30 05 2008 CAREL Contents 1 INTRODUCTION AND ASSEMBLY 7 9 MAINTENANCE AND SPARE PART 22 13 hutmiSteam basic 7 9 1 Spare parts for models UEOO to UEOT8 22 1 2 Dimensions and weights 7 9 2 Spare parts for models UE025 to UE065 24 13 Opening the packaging 7 9 3 Cleaning and maintenance of the 26 7 9 4 Mechanically draining the water in the cylinder 26 1 5 Wallemouting ttt dtt t 7 9 5 Cylinder connection three phase models UE025 to UE065 26 1 6 Removing the front 8 9 6 Cleaning and maintenance of the other COMPONEents 27 1 7 Fitting the front cover nnn 9 10 WIRING DIAGRAMS 28 1 8 Components and ACCESSOFIES t 9 10 1 Diagram of single phase models UEQO1 to 9 230 V 28 2 WATERCONNECTIONS 0 10 2 Diagram of three phase models UE003 to UE018 230 V 21 SUDDly dieta 11 10 3 Diagram of three phase models UE003
20. humidifier does not operate for an extended time it remains on but does not produce steam the water in the cylinder is drained automatically to avoid stagnation and hygiene risks The inactivity time is set using parameter bF default 3 days The function can be disabled by setting parameter b1 see paragraph 11 6 Powered draining When running an automatic drain cycle due to excessive salt the electrodes are not powered and the production of steam is thus reduced To keep the electrodes powered during the drain cycle set parameter b1 see paragraph 11 6 Draining due to a significant reduction in the request for production In the event of a significant reduction in the request for steam production the humidifier rather than wait for the level of water and thus the production to decrease due to the effect of the production itself performs a drain cycle The reduction in the request for steam production is considered significant if the current is 3396 higher than that relating to the requested level This function can be disabled Set parameter b1 see paragraph 11 6 UE BASIC 030220630 rel 2 1 30 05 2008 Periodical drain When using water rich in substances such as humus and lime a periodical drain cycle should be set for the cylinder to avoid accumulating residues To enable the periodical drain set parameter b1 to 64 In this way every 24 h the humidifier will drain all the stagnant water in the cylind
21. sales losses of data and information costs of replacement goods or services damage to things or people downtime or any direct indirect incidental actual punitive exemplary special or consequential damage of any kind whatsoever whether contractual extra contractual or due to negligence or any other liabilities deriving from the installation use or impossibility to use the product even if CAREL S p A or its subsidiaries are warned of the possibility of such damage DISPOSAL The humidifier is made up of metal parts and plastic parts In reference to European Union directive 2002 96 EC issued on 27 January 2003 and the related national legislation please note that 1 WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately 2 the public or private waste collection systems defined by local legislation must be used In addition the equipment can be returned to the distributor at the end of its working life when buying new equipment 3 the equipment may contain hazardous substances the improper use or incorrect disposal of such may have negative effects on human health and on the environment 4 the symbol crossed out wheeled bin shown on the product or on the packaging and on the instruction sheet indicates that the equipment has been introduced onto the market after 13 August 2005 and that it must be disposed of separately 5 in the event of illegal disposal of electrical and
22. supply On models UE001 to UE0018 use a hose with 3 4 G fittings see par 11 2 Technical specifications compatible CAREL hose code FWH3415000 On models UE025 to UE065 connect the hose with the non return valve supplied code FWHDCVO0000 to prevent the water inside the humidifier from coming into contact with the mains water install a mechanical filter to trap any solid impurities to be connected downstream of the tap connect a section of non conductive pipe or hose for draining resistant to temperatures of 100 C 212 F and with a minimum inside diameter of 40 mm 1 6 prepare a funnel to interrupt continuity in the drain line UE BASIC 030220630 rel 2 1 30 05 2008 Models UE025 to UE065 Fig 2 a 10 6 connect drain trap to prevent the return of bad odours minimum inside diameter 40 mm 1 6 7 in models UE025 to UE0065 connect a drain hose the bottom tank of the humidifier this can run into the drain funnel Important when installation is completed flush the supply hose for around 30 minutes by piping water directly into the drain without sending it into the humidifier This will eliminate any scale or processing residues that may block the drain pump and cause foam when boiling CAREL Fittings provided for the water connections Models UE001 to UEO18
23. the alarm relay automatic reset when the condition is no longer present b6 alarm threshold unit shutdown with activation of the alarm relay The alarm is activated when the reading exceeds one of the two thresholds continuously for 60 minutes or alternatively instantly if the value read is 3 times higher than the threshold To disable the alarm signal simply set the thresholds above the maximum value of the reading 12 4 Automatic draining The humidifier automatically drains and replaces some of the water contained in the cylinder to prevent an excessive concentration of salts following the evaporation process The drain pump is opened for a set time whenever the conductivity exceeds the maximum limit this situation is measured indirectly by evaluating the evaporation speed During the automatic draining phase the electrodes are off so as to prevent the drain water from carrying current the display shows dr Drain due to excess foam With certain types of supply water foam may form during the production of steam just above the water This situation must be resolved as it may cause water to be released together with the steam For this purpose two electrodes are fitted on the top of the cylinder When these electrodes detect the presence of foam the humidifier activates a series of repeated drain cycles If the situation persists the complete washing of the cylinder is activated Drain due to inactivity In
24. to 240 24 bf days delay for drain due to inactivity if the drain due to inactivity has been disabled 8 set for b1 days 1 to 199 3 after 999 the display shows 00 to indicate 1000 only three digits plus point between the first and the second digit are displayed 7 4 Serial connection parameters Parameter UOM range def notes C3 serial address 1 to 207 1 baud rate 0 9 600 1 19 200 0 tol 1 c5 supervisor frame character bits parity stop bits 0 to 11 0 0 8N2 1 8 1 2 8E2 3 8E 1 4 802 5 801 6 7N2 7 7 1 8 7E2 9 7 1 102702 11 7041 C6 serial response transmission delay ms Oto 199 0 CZ protocollo 0 supervisione CAREL 1 Modbus 0 1 0 7 5 Read only parameters Parameter UOM range def notes di display signal measured by external controller only if AO 1 96 0 0 to 199 d3 display steam production instant value kg h 0 0 to 199 d5 conductivity of the supply water uS cm Oto 1500 d6 current A 0 0 to 199 d7 display maximum production releated to PO set range kg h 0 0 to 199 49 rated steam production kg h 0 0 to 199 da cylinder hour counter resettable h db unit hour counter read only h after 999 the display shows 00 to indicate 1000 only three digits plus point between the first and the second digit are displayed 19 UE BASIC 030220630 rel 2 1 30 05 2008 CAREL 8
25. wn i gt Xd cio 09 Dee x RSE RSE REY RY Lu ied Xx 09 BSE BST BSE LUN 2 Ox ded e wig DNA UD cunis io oo fW S IR IRSA lt YE BY Qd LI ew ol 1S ctn 19H i o 6 8 i DIN i St i Mi COR aa SW UL a 5 nh IE _ Fig 10 e 32 Important for the TAM configuration and connection see par 11 1 UE BASIC 030220630 rel 2 1 30 05 2008 CAREL 11 GENERAL FEATURES AND MODELS 11 1 humiSteam Basic models and electrical specifications The following table lists the electrical data relating to the power supply of the various models and the specifications of each Note that some models may be powered at different voltages obviously with different power input and steam production power supply rated specifications model steam production power code voltage current TAM configuration cable line fuses wiring diagram 24 kg h kW V type A mm type Fig 1 5 11 D 230 1 49 00 15 10 fast b
26. 0 OFF open YES ON depending on bF O alarms in progress OF 1 o open YES ON depending on bF O alarms in progress OF 2 OFF closed YES ON depending on _ alarms in progress OF 3 o closed YES ON depending on bF O alarms in progress OF 4 OFF open ON depending on _ alarms in progress OF 5 ON depending on alarms in progress OF 6 OFF closed ON depending on _ alarms in progress OF 7 o closed ON depending on alarms in progress OF 8 OFF open YE OFF alarms in progress OF 9 OFF alarms in progress OF o gr closed YE OFF alarms in progress OF 1 closed YE OFF O alarms in progress OF 2 gr open OFF alarms in progress OF 3 o open OFF alarms in progress OF 4 OFF closed OFF alarms in progress OF 5 closed alarms in progress OF 6 gr open YE ON depending on bF_ OFF alarms in progress OF 7 p open YE ON depending on bF OFF alarms in progress OF 8 gr closed YE ON depending on bF_ OFF alarms in progress OF 9 closed YE ON depending on bF OFF alarms in progress OF 20 open ON depending OFF alarms in progress OF 21 ON depending on bF OFF alarms in progress OF 22 closed ON depending bF _ OFF alarms in progress OF 23 o closed O ON depending on bF OFF alarms in progress OF 24 open YE OFF OFF alarms in progress OF 25 o open YE OFF OFF alarms in progress OF 26 closed YE OFF OFF a
27. 07 9 closed YE OFF no alarms in progress ON depending bE 08 OFF no alarms in progress ON depending on bE 09 o OFF no alarms in progress ON depending on bE 0 closed OFF no alarms in progress ON depending on bE 1 jo closed OFF no alarms in progress ON depending on bE 2 open YES ON depending on bF OFF no alarms in progress ON depending on bE 3 open YE ON depending on bF OFF no alarms in progress ON depending on bE 4 jon closed YES ON depending on bF OFF no alarms in progress ON depending on bE 5 0 closed YES ON depending on bF OFF no alarms in progress ON depending on bE 6 OF open ON depending bF_ OFF no alarms in progress ON depending on bE 7 JO open ON depending on bF no alarms in progress ON depending on bE 8 OF closed ON depending on bF OFF no alarms in progress ON depending on bE 9 jo closed ON depending bF no alarms in progress ON depending bE 20 OF open YE OFF OFF no alarms in progress ON depending on bE 21 YES OFF OFF no alarms in progress ON depending on bE 22 closed YES OFF OFF no alarms in progress ON depending on bE 23 JO closed YE OFF OFF no alarms in progress ON depending on bE 24 OH open OFF OFF no alarms in progress ON depending on bE 75 o open OFF OFF no alarms in progress ON depending on bE 26 closed OFF OFF no alarms in progress ON dependin
28. 1 11249 the rear of the unit For the weights and dimensions see Tab 1 a Ib empty 13 5 29 8 17 37 5 34 74 9 44 97 0 installed 19 41 9 27 59 5 60 5 133 4 94 207 2 Tab 1 a Models UE001 to UE065 in operating conditions filled with water 230 Vac model 1 3 Opening the packaging wer make sure the humidifier is intact upon delivery and immediately notify the transporter in writing of any damage that may be due to careless or improper transport move the humidifier to the site of installation before removing from the packaging grasping the neck only from underneath the base open the cardboard box remove the protective material and remove the humidifier keeping it vertical at all times Fig 1 c bracket 1 4 Positioning the unit is designed to be mounted on a wall that is strong enough to support the weight in normal operating conditions see Wall mounting below Models UE025 to UE065 can stand on the floor to ensure correct steam distribution position the humidifier near the point of steam distribution make sure the humidifier is level allowing the minimum clearances see Fig 1 b for maintenance operations T Important during operation the metal casing heats up and the rear part resting against the wall may reach temperatures in excess of 60 C 140 F 7 UE BASIC 030220630 rel 2 1 30 05 2008 Spacing of the holes on the wall Mod
29. 10 UEO15 UE018 UEO25 UEO35 UE045 UE065 steam connection 230V 22 30 0 9 1 2 30 1 2 1x40 1x1 6 2x40 dia mm in 2x1 6 400 V 22 30 0 9 1 2 30 1 2 1x40 1x1 6 4x40 2x1 6 outlet pressure limits Pa 0 1500 0 0 218 0 1300 0 0 188 0 1350 0 0 196 0 2000 0 0 290 PSI supply water connection 3 4 G temperature limits C F 1 to 40 33 8 to 104 pressure limits MPa 0 1 to 0 8 1 to 8 bars hardness limits fH lt 40 instant flow rate l min 0 6 tul 5 85 7 for UE045 A 230Vac y conductivity range uS cm 75 to 1250 cdrain water connection dia mm in 40 1 6 typical temperature C F 100 212 instant flow rate l min 7 225 environmental conditions ambient operating temp 1 to 40 33 8 to 104 F ambient operating humidity 10 to 60 96 rH storage temperature C F 10 to 70 14 to 158 storage humidity rH 5 to 95 index of protection IP20 electronic controller Y basic UEY auxiliary voltage frequency 24 50 60 V Hz maximum auxiliary power 60 VA probe inputs general can be selected for the following signals 0 to 10 Vdc 2 to 10 Vdc 0 to 20 mA 4 to 20 mA features input impedence 20 with 0 to 10 Vdc 2 to 10 Vdc signals 100 with O to 20 mA 4 to 20 mA signals active probe power supply 15 100 mA protected against short circuits general features 1 Vdc with 135 Q load alarm relay outputs general 250V 5 A 2 A type of action microswitchin
30. 2 open ON depending on _ OFF no alarms in progress OF 53 ON depending on bF OFF no alarms in progress _ 54 __ closed ON depending _ OFF no alarms in progress OF 55 o closed ON depending on bF_ OFF no alarms in progress OF 56 FF open YE OFF OFF no alarms in progress OF 57 o open YE OFF OFF no alarms in progress 58 OFF closed YE OFF OFF no alarms in progress _ OF 59 o closed YE OFF OFF no alarms in progress _ OF 60 OFF open OFF OFF no alarms in progress _ OF 61 o open OFF OFF no alarms in progress 62 OFF closed OFF OFF no alarms in progress 63 o closed OFF OFF no alarms in progress 64 OFF open YE ON depending on alarms in progress ON depending on bE 65 o open YE ON depending on bF O alarms in progress ON depending on bE 66 OFF closed YE ON depending on alarms in progress ON depending on bE 67 o closed YE ON depending on bF O alarms in progress ON depending on bE 68 OFF open ON depending alarms in progress ON depending on bE 69 o open ON depending on alarms in progress ON depending on bE 70 OFF closed ON depending on alarms in progress ON depending on bE 71 o closed ON depending on alarms in progress ON depending on bE 72 OFF open YE OFF alarms in progress ON depending on bE 73 o open YE OFF O alarms in progress ON depending on bE 74 OFF closed YE OFF alarms in pr
31. 2 slip the cover onto the frame keeping it slightly raised and tilted until it rests on the rear edges 3 tighten the earth screw using a screwdriver 4 turn the red oval shaped plate with the CAREL logo until covering the fastening hole below7 Models UE025 to UE065 P y Y Fig 1 h 1 slip the cover covers onto the frame keeping it them slightly raised and tilted until it rests on the rear edges 2 tighten the screws on the top of the humidifier using a screwdriver Important in models 25 to UE065 open the electrical compartment on the humidifier using the lock with slot Once having opened the packaging and removed the front cover of the humidifier make sure the following are included Ob o kit of screws with plugs for kit code 98C615P003 wall mounting of connectors for the electronic board models UEO25 to UE065 models UE025 to UE065 only code FWHDCV0000 only angular plastic hose non return valve with drain water connection connection pipe UE BASIC 030220630 rel 2 1 30 05 2008 CAREL 2 WATER CONNECTIONS A Important before proceeding disconnect the humidifier from the power supply Models to UEO18 Water connections mer 1 install a manual valve upstream of the installation to be able to cut off the water supply connect the humidifier to the water
32. 7 577 param c7 see the table of parameters 84 339 alarms with shutdown read only bit n 0 alarm not active bit n 1 alarm active See table of alarms bit 0 alarm Mn bit 1 alarm EG bit 2 alarm E1 bit 3 alarm EO bit 4 alarm EH bit 5 alarm EP bit 6 not used bit 7 not used 85 340 alarms with disabling read only bit n 0 alarm not active bit n 1 alarm active See table of alarms bit 0 alarm EU automatic reset bit 1 alarm E3 bit 2 alarm EF automatic reset bit 3 alarm Ed bit 4 not used bit 5 not used bit 6 not used bit 7 not used 86 341 warnings read only bit n 0 alarm not active bit n 1 alarm active See table of alarms bit 0 pre alarm CY bit1 warning Ec bit 2 pre alarm EA bit 3 pre alarm CP bit 4 pre alarm CL bit 5 bit 6 bit 7 not used 39 UE BASIC 030220630 rel 2 1 30 05 2008 CAREL digital variables Modbus COILS CAREL Modbus 1 humidifier disabled by remote ON OFF terminals M2 4 M2 5 read only 2 disabling control signal D2 1 gt CPY disabled D2 0 gt CPY enabled similar to remote ON OFF 3 humidifier ready and awaiting request read only 4 contactor status 0 open 1 closed read only 5 status of 24 Vac drain output 0 no drain 1 drain read only 6 status of drain relay output 0 no drain 1 drain read only 7 cumulative alarm relay 0 not energised 1 energised read only 8 status
33. 9 steam inlet section 3 2 CAREL linear distributors for air ducts DP DRO Install away from obstacles curves branches changes in cross section grills filters fans Minimum distance between the distributor and the obstacle 1 1 5 m 3 3 4 9 ft Increase the distance if the air speed increases in the duct the relative humidity of the air increases before and after humidification the turbulence decreases See page 33 for installation examples Assembly instructions see Fig 3 b make a series of holes on the wall according to the distributor drilling template included in the packaging with the distributor insert the distributor with the steam holes facing upward fasten the flange using 4 screws UE BASIC 030220630 rel 2 1 30 05 2008 Key 1 L shaped mounting support where featured 2 flange gasket 3 steam inlet 4 condensate drain B 5 screw diameter see the instruction sheet supplied with the distributor 6 length depending on the model of distributor see par 10 5 page 38 7 angle around 2 for draining the condensate 8 diameter of the hole on the wall Dimensions in mm in CAREL linear distributors DP D22RO DP D30RO DP D40RO A 22 0 9 30 1 18 40 1 57 B 10 0 4 10 0 4 10 047 Y 58 2 3 68 2 7 89 3 5 35 1 4 45 1 8 60 24 X 68 2 7 77 3 0 99
34. ALARMS code display and meaning causes solution reset alarm effect red LED symbol press relay signal on activation board if terminal not connected EO calibration parameter internal memory error ifthe problem persists yes humidification 3 fast flashes software verification contact the CAREL service stopped errora genter E1 parameter configuration error in the parameters user if the problem persists yes humidification 4 fast flashes error contact the CAREL service stopped center EH A excess current over current at the electrodes 1 check the operation of AUTO yes humidification 2 fast flashes probable electrode the drain pump stopped malfunction or water 2 check the seal of the conductivity temporarily too fill electrovalve when high especially when starting not energised after a short stop 3 drain part of the water and re start EP lt gt production excessive reduction in Perform maintenance ESC yes humidification 4 slow flashes production or cylinder on the cylinder J completely depleted or water nE cylinder life pre alarm the cylinder full limit of 1500 perform maintenance and ESC no signal only 7 fast flashes L J h default or replace the cylinder the alarm is reactivated after 50 hrs EF no water Check automatic yes humidification 3 slow flashes ea water supply and fil after10 i
35. All UE models 1 extend the hose inside the humidifier to the bottom tank YES NO Models UE001 to UE025 1 connection with fill tank All UE models Fig 3 d 13 UE BASIC 030220630 rel 2 1 30 05 2008 4 1 Preparing the electric cableways Models UE001 to UEO18 outside unit bottom view inside unit top view DETTO Fig 4 a Models UE025 to UE065 outside unit side view SSSSSSSSSSSSSSSSS Fig 4 b Key to Figs 4 a amp 4 b 1 power cable inlet 2 optional utility cable inlet after drilling 3 probe cable inlet On models UE001 to UEO18 remove the plastic tab and use it to secure the cable held in place by the screws provided UE BASIC 030220630 rel 2 1 30 05 2008 CAREL 4 ELECTRICAL CONNECTIONS 4 2 Power cable connection Before making the connections ensure that the machine is disconnected from the mains power supply Check that the power supply voltage of the appliance corresponds to the value indicated on the rating plate inside the electrical panel Insert the power and ground connection cables into the electrical panel compartment using the tear proof cable gland supplied or through the cable gland with cable stop and connect the ends to the terminals see Fig 4 c The humidifier power line m
36. FUSE300 UEKFUSE100 UEKFUSE300 UEKFUSE100 UEKFUSE100 see wiring diagrams F4 Transformer secondary URKFUSE500 see wiring use diagrams Connection cable between S90CONNO002 erminal and electronic controller Tab 9 d 1 when ordering as well as the controller code specify the complete code and serial number of the humidifier 2 xx kg h 01 65 power supply z match digit board i 0 single package 1 multiple package 3 w match digit terminal Table of spare parts for standard and special cylinders UE025 to UE065 Description UE025 UE035 UE045 UE065 STANDARD disposable cylinders 200 230V 3ph cylinder conductivity 350 to 1250 uS cm BLOTACOOH2 BLOT4B00H2 BLOT5A00H1 400V 3ph cylinder conductivity 350 to 1250 uS cm BLOT4DOOH2 BLOT4DOOH2 BLOT4COOH2 BLOT5COOHO SPECIAL disposable cylinders 200 230V 3ph cylinder conductivity 75 to 350 uS cm BLOT4BOOH2 BLOT4B00H2 BLOT5A00H1 _ 400V 3ph cylinder conductivity 75 to 350 uS cm BLOTACOOH2 BLOT4COOH2 BLOT4BOOH2 BLOT5BOOHO SPECIALI openable cylinders 200 230V 3ph cylinder conductivity 75 to 350 uS cm BLCT4BOOW2 BLCT4BOOW2 _ 200 230V 3ph cylinder conductivity 350 to 1250 us cm 2 BLCT4BOOW2 BLCT5AO0WO 400V 3ph cylinder conductivity 75 to 350 uS cm 2 BLCT4COOW2 BLCT4B00W2 _ BLCT5BOOWO 400V 3ph cylinder conductivity 350 to 1250 uS cm BLCT4D00W2 BLCT4D00W2 BLCT4C00W2 BLCT5COOWO Electro
37. I I I gt E 1 1 1 a Asif J eun ojojo STI 5 3J0 NO om ss 5 6 N di Si 09 7031409 M 8L EON ZZN POU wisis Van SI S 09 Gl sess S 3011913181 Su 09 Il Wi GAIVIINSA OL i viva co i LI ren ew T iii TEN Ir 19H m 15 pd aS SNO T A 2 55 uL NYL 5 7 lt Y 10 2 Diagram of three phase models UE003 to UE018 230 V UE BASIC 030220630 rel 2 1 30 05 2008 Fig 10 b 29 Important for the TAM configuration and connection see par 11 1 CAREL 10 3 Diagram of three phase models UE003 to UE018 400 V ey TB erminal block contactor F1 F2 primary fuses F3 use protection drain pump FA secondary fuses TR ransformer 5 manual switch FV fill valve DP drain pump x RE TL LI LS high level electrodes CS conductimeter SESS SK ues 52 TAM external TAM TE TAM M7 O1 M14 St M73 M72
38. LCT3A00W2 cylinders 400 VAC 3 conductivity 75 to 350 uS cm BLCT1A00W2 BLCT2B00W2 BLCT2B00W2 BLCT3B00W2 BLCT3B00W2 BLCT3B00W2 400 VAC 3 conductivity 350 to 750 uS cm BLCT1COOW2 BLCT2C00W2 BLCT2C00W2 BLCT3C00W2 BLCT3COOW2 BLCT3COOW2 400 VAC 3 conductivity 750 to 1250 uS cm BLCTIDOOW2 BLCT2D00W2 BLCT2D00W2 BLCT3D00W2 BLCT3D00W2 BLCT3D00W2 Electrode and Electrode kit 200 230 Vac 3 75 to 350 uS cm KITBLCT1A2 KITBLCT2A2 2 2 ITBLCT3A2 ITBLCT3A2 gasket kit Electrode kit 200 230 Vac 3 350 1250 uS cm KITBLCT1B2 KITBLCT2A2 ITBLCT2A2 ITBLCT3A2 ITBLCT3A2 Electrode kit 400 Vac 3 75 350 uS cm KITBLCT1A2 KITBLCT2B2 ITBLCT2B2 ITBLCT3B2 ITBLCT3B2 KITBLCT3B2 Electrode kit 400 Vac 3 350 750 uS cm KITBLCTIC2 KITBLCT2C2 ITBLCT2C2 KITBLCT3C2 ITBLCT3C2 KITBLCT3C2 Electrode kit 400 Vac 3 750 1250 uS cm KITBLCT1D2 KITBLCT2D2 202 KITBLCT3D2 ITBLCT3D2 KITBLCT3D2 Filter gasket kit KITBLC1FGO KITBLC2FGO ITBLC2FGO KITBLC3FGO ITBLC3FGO KITBLC3FGO Tab 9 c 23 UE BASIC 030220630 rel 2 1 30 05 2008 CAREL 9 2 Spare parts for models UE025 to 65 Key 1 drain circuit 2 fill solenoid valve kit 3 internal tubing kit 4 conductivity meter 5 drain pump kit 6 manifold 7 drain pump hose 8 cylinder 9 TAM transformer for measuring the current O contactor 1 transformer 3 fuse carrier 4 electronic controller 5 power terminals 6 cable clamp 7 switch 8 terminal with liquid crystal display fitted on the cover of
39. N depending on bE 87 o closed ON depending bF_ OFF alarms in progress ON depending on bE 88 OF open YE OFF OFF alarms in progress ON depending on bE 89 o open YES OFF OFF alarms in progress ON depending on bE 90 OF closed YES OFF OFF alarms in progress ON depending on bE 91 o closed YE OFF OFF alarms in progress ON depending on bE 92 OF open OFF OFF alarms in progress ON depending on bE 93 o open OFF OFF alarms in progress ON depending on bE 94 OF closed O OFF OFF alarms in progress ON depending on bE 95 o closed OFF OFF alarms in progress ON depending on bE 96 OF open YES ON depending on no alarms in progress ON depending on bE 97 o open YE ON depending on no alarms in progress ON depending on bE 98 OF closed YE ON depending on no alarms in progress ON depending on bE 99 o closed YES ON depending on no alarms in progress ON depending on bE 00 jon open ON depending no alarms in progress ON depending bE 01 10 ON depending on no alarms in progress ON depending on bE 02 OF closed ON depending O no alarms in progress ON depending on bE 03 0 closed ON depending no alarms in progress ON depending bE 04 open YE OFF no alarms in progress ON depending on bE 05 O YES OFF no alarms in progress ON depending on bE 06 OFI closed YES OFF no alarms in progress ON depending bE
40. Range of isothermal immersed electrode humidifiers with backlit display Models UE001 to UE018 Models UE025 to UE065 for the control and distribution of steam a Models available identifiable from the code shown on the product UE001 UE003 UE005 UE008 UE009 UEO10 UEO15 UEO18 with steam production capacity up to 18 kg h 39 7 Ib h water connections under the base of the humidifier e UE025 UE035 UEO45 UE065 with steam production capacity from 25 to 65 kg h 55 1 to 144 3 Ib h water connections on the side of the humidifier 1 2 Dimensions and weights Models UE001 to UE018 Models UE025 to UE065 Fig 1 b 1 5 Wall mounting Fit the humidifier on the wall using the support bracket and the screw kit supplied for the dimensions in mm inches see Fig 1 d Assembly instructions 1 unscrew the wall bracket from the humidifier bracket Fig 1 a 2 fasten the wall bracket see Fig 1 c checking horizontal position with a spirit level if installed on a masonry wall the plastic anchor to a to ni 9 pre m plugs dia 8 mm 0317 and screws dia 5 mm x L 50 mm 0 19 x L dimensions A 365 144 365 144 545 21 5 635 25 0 mm B 275 108 275 108 375 148 465 183 3 e bracket using the slot on the top edge o 4 secure the d ds to the wall through the hole in the centre on 3
41. UEY models code gt gt gt gt gt gt gt gt gt gt gt gt gae aiao g 0 A A 2 2 2 2 2 2 a 2 amp gt z steam outlet 22 22 30 30 30 30 30 30 40 40 40 2x40 dia mm in 0 9 0 9 12 1 2 1 2 1 25 12 12 1 6 1 6 1 6 2x1 6 max capacity 1 1 5 3 5 8 9 10 15 18 25 35 45 65 kg h Ib h 2 2 3 3 66 11 17 6 19 8 22 33 39 7 55 1 77 2 99 2 143 3 CAREL DP linear distributors code steam inlet dia max capacity length mm in kg h Ib h mm in DP035D22RO 22 09 4 8 8 332 13 1 1 1 DP045D22RO 22 0 9 6 13 2 438 17 2 1 1 DPO60D22RO 22 0 9 9 19 8 597 23 5 1 1 DP085D22R0 22 09 9 19 8 835 32 9 1 1 DP035D30RO 30 1 2 5 11 343 13 5 1 DP045D30R0 30 1 2 8 17 6 427 16 8 1 1 DP060D30R0 30 1 2 2 26 5 596 23 5 1 1 1 1 DP085D30RO 30 1 2 8 39 7 850 33 5 1 1 1 1 1 1 2 DP105D30R0 30 1 2 8 39 7 048 41 3 1 1 1 1 1 1 2 DP125D30RO 30 1 2 8 39 7 245 49 1 1 1 1 1 1 2 DPO85D40RO 40 1 6 25 55 1 834 32 8 1 Qyee DP105D40RO 40 1 6 35 77 2 015 40 1 1 2 2 DP125D40RO 40 1 6 45 99 2 022 40 2 1 1 1 2 DP165D40RO 40 1 6 45 99 2 636 64 4
42. atore 5 1 Remote display terminal The display terminal can be detached from the humidifier and moved up to 30 m 98 feet away humiSteam 90000099 60 5 ss sss Fig 5 a 1 telephone cable 6 wires up to 30 m 98 feet distance 2 two EMC filters code 0907858AXX to be applied to the ends of the telephone cable 3 remote display terminal Note to fill the empty space left by the display terminal on the humidifier use CAREL kit code HCTREW0000 UE BASIC 030220630 rel 2 1 30 05 2008 CAREL 5 REMOTE TERMINAL AND SUPERVISORY NETWORK 5 2 RS485 supervisory network M1 1 M1 3 Fig 5 b Important for the RS485 connections in household IEC EN 55014 1 and residential IEC EN 61000 6 3 environments use shielded cable with shield connected to GND with maximum shielded cable length specified by the EIA RS485 protocol equivalent to European stan dard CCITT V11 using shielded twisted pair cable AWG26 485 input stage impedance 1 8 unit load with this configuration a maximum of 256 devices can be connected laid in separate conduits from the power cables CAREL 6 STARTING AND USER INTERFACE Before starting the humidifier check 6 4 Keypad ke function water connections chap 2 In the event of
43. bending or choking to the high temperature the steam hose has no pockets or traps for condensate to form avoid solicitations involving stress the shank out of steam cylinder the paths of the steam and condensate hoses are as described in this chapter see Fig 3 d the length of the steam hose is no greater than 4 metres 13 1 feet use hoses max 4m long see Models of steam hoses page 30 Rigid pipes may break and cause steam leaks 3 5 Condensate drain hose the incline of the steam hose is sufficient to allow correct draining of he condensate gt 20 for the upward sections gt 5 for the downward During the operation of the humidifier some of the steam may condense sections causing a decline in efficiency and noise gurgling the incline of the condensate hose is at least 5 at every point To drain the condensate connect a drain hose with a drain trap and a the condensate hose always follows a downwards path and features minimum slope of 5 to the bottom of the humidifier see Fig 3 d CAREL drain trap filled with water before starting operation to avoid steam condensate drain hoses code 1312353APG being released Important he drain trap in the condensate drain hose must be filled with water before starting the humidifier Example of correct and incorrect installation of the steam hose and condensate drain hose YES YES Models UE25 to UE65
44. dcast mode is allowed B PRESET MULTIPLE REG 6 used to set the value of a consecutive block of Register variables numeric 16 bit Broadcast mode is allowed Exceptions managed 01 illegal function 02 illegal data address 03 illegal data value UE BASIC 030220630 rel 2 1 30 05 2008 40 CAREL 12 ADVANCED FUNCTIONS 12 1 Operating principle Immersed electrode humidifiers manufacture steam by boiling the water contained inside the cylinder The heat required to boil the water is produced by passing an electrical current through the cylinder This is done by applying a voltage to the electrodes immersed in the water Initially when the cylinder is new or has just been cleaned the current depends almost exclusively on the type of supply water the more salts in the water the higher the current and the required steam production is achieved quicker Over time the salt deposits in the cylinder increase these do not evaporate with the water helping achieve the rated production In steady operation the level of production required is maintained automatically by controlling the current input adjusting the level of water in the cylinder The salts that deposit over time cause the progressive depletion of the cylinder To avoid excessive accumulation the humidifier automatically drains and replenishes a certain quantity of water at set intervals 12 2 Control principles ON OFF co
45. de and gasket kit 200 230V 3ph cylinder conductivity 75 to 350 uS cm KITBLCT4B2 KITBLCT4B2 5 200 230V 3ph cylinder conductivity 350 to 1250 uS cm ITBLCT4C2 KITBLCT4B2 5 400V 3ph cylinder conductivity 75 to 350 uS cm TBLCTAC2 KITBLCT4C2 ITBLCT4B2 KITBLCT5BO 400V 3ph cylinder conductivity 350 to 1250 uS cm TBLCT4D2 KITBLCT4D2 KITBLCT4C2 KITBLCT5CO Gasket and filter kit TBLCAFGO KITBLCAFGO KITBLCAFGO KITBLCSFGO 25 Tab 9 e UE BASIC 030220630 rel 2 1 30 05 2008 9 3 Cleaning and maintenance of the cylinder Replacement Important he cylinder must be only be replaced by qualified personnel and with the humidifier unplugged from the power supply In normal conditions the disposable cylinders should be replaced after one year or 2500 hours of operation if cleaned periodically while the openable cylinders last 5 years or 10 000 hours of operation if cleaned periodically They must be replaced immediately even before the specified intervals if any anomalies occur For example when the lime scale inside the cylinder prevents the correct flow of electric current Replacement procedure 1 empty all the water see chap 6 2 turn off the humidifier switch 0 and open the mains disconnect switch on the power supply safety procedure 3 wait for the humidifier and the cylinder to cool down 4 remove the front cover 5 disco
46. e potential irritants the use of well water industrial water or water from cooling circuits and in general any potentially chemically or bacteriologically contaminated water is not recommended 2 2 Drain water this contains the same substances dissolved in the supply water however in larger quantities it may reach a temperature of 100 C 212 F itis nottoxic and can be drained into the sewerage system UE BASIC 030220630 rel 2 1 30 05 2008 CAREL 3 STEAM DISTRIBUTION 3 1 CAREL jet distributors SDPOEMOO These can be fitted horizontally or vertically hole facing upwards See page 31 for the models of distributors Assembly instructions see Fig 3 a make a series of holes on the wall according to the distributor drilling template insert the distributor fasten the flange using 4 screws 50 50 7 31 5 31 5 q D al S i o J rr 195 022 030 822 t Fig 3 a Key A steaminlet B condensate drain C steam outlet the dimensions of the hole vary depending on the models of distributor model SDPOEMOO000 hole made manually up to 30 mm 1 2 in diameter model SDPOEM0012 diameter of the hole 12 mm 0 5 model SDPOEMO022 diameter of the hole 22 mm 0 9 D drilling template Note if steam hoses with an inside diameter of 30 mm 1 2 are used remove the 22 mm 0
47. els UE001 to UE018 bracket Fig 1 d Models UE025 to UE065 bracket X in distance mm Models 9 UE001 to UE009 to 025 to UE045 to UE018 UE018 UE045 UE065 X 270 10 7 270 10 7 310 12 2 400 15 7 Y 496 19 5 591 23 3 655 25 8 730 28 7 va 107 4 2 107 4 2 127 5 5 0 122 5 4 8 Z 163 6 4 163 6 4 172 5 6 8 167 5 6 6 230 Vac models only UE BASIC 030220630 rel 2 1 30 05 2008 CAREL 1 6 Removing the front cover Models UE001 to UE018 Fig 1 e turn oval shaped label with the Carel logo revealing the head of the earth screw below remove the screw using a screwdriver hold the cover by the sides and lift it around 20 mm 0 79 releasing it from the protruding edges of the humidifier remove the cover by moving it forwards remove the protective film Models UE025 to UE065 e Fig 1 f remove the screws from the top of the humidifier using a screwdriver hold the cover covers from the top and lift it around 20 mm 0 79 remove the cover covers by moving it them forwards remove the protective film on all the outside surfaces of the humidifier CAREL 1 7 Fitting the front cover 1 8 Components and accessories Models UE001 to UE018 Fig 1 9 1 turn the red oval shaped plate with the CAREL logo revealing the fastening hole below
48. er and the display will show code dP periodical drain If the periodical drain is enabled the number of hours between two periodical drain cycles can be set using parameter bE Note For the manual drain function see chap 6 for the mechanical drain see paragraph 9 4 12 5 Automatic insufficient supply water management The humidifier checks whether there is no supply water or the flow rate of supply water is too low by controlling if the current at the electrodes increases after opening the fill solenoid valve In this case the humidifier displays alarm EF activates the alarm relay opens the contactor and closes the fill solenoid valve for 10 minutes After the 10 minutes the fill solenoid valve is opened the contactor closed and the phase current measured if it increases the alarm is deactivated otherwise the procedure is repeated NOTE the alarm is reset automatically and is managed according to the procedure described above 12 6 Alarm relay switching Once the operating hours corresponding to the cylinder maintenance request have been reached CY alarms the alarm relay if there are no other alarms active will switch for 10 seconds every 12 hours until reaching the Mn alarm This function is activated using parameter b1 see paragraph 11 6 normally disabled UE BASIC 030220630 rel 2 1 30 05 2008 42 CAREL 12 7 LEDs on the control board There are three
49. fected by external factors such as ambient temperature water quality steam distribution system referto the wiring diagrams to verify the data are not absolute and if these differ from local standards the latter must prevail TAM configurations and connections transformer for measuring the current Important the configurations and connections are already made by CAREL and no changes are required The following diagrams represent possible connection modes and may be useful in the event of serious electrical malfunctions on the humidifier All operations must only be performed by qualified personnel improper use may cause serious damage one cable turn one turn of the two two cable turns of the one cable in double three cable turns of the cables of the same phase same phase turn mode same phase Fig 11 a Fig 11 b Fig 11 c Fig 11 e Important to avoid interference separate the power cables from the probe cables 33 UE BASIC 030220630 rel 2 1 30 05 2008 11 2 Technical specifications CAREL technical specifications UEY models UE001 UE003 UE003 UE005 UEO05 UE008 UEOO9 UEO
50. g 1C features remote enable input cvoltage free contact max resistance 100 Vmax 5 Vdc Imax 5 mA general features output instant steam production 1 5 3 0 3 0 5 0 5 0 8 0 9 0 10 0 15 0 18 0 25 35 45 65 g h Ib h 3 3 6 6 6 6 11 11 17 6 19 8 22 33 39 7 55 1 77 2 99 2 143 3 power input at rated 1 12 225 25 3 75 3 75 6 0 6 75 75 11 25 135 18 75 26 25 33 75 48 75 voltage kW Tab 11 b single phase three phase the average steam production is affected by factors such as ambient temperature water quality steam distribution system 11 3 Models of steam hoses UEY models code m N st o amp amp 0 43 amp 2 43 amp amp 2 gt 2 steam outlet dia 22 22 30 30 30 30 30 30 40 40 40 2x40 mm in 0 9 100 9 1 2 12 1 2 1 29 12 127 10 6 1 6 1 6 2x1 6 max capacity 1 1 5 3 5 8 9 10 15 18 25 35 45 65 kg h Ib h 2 2 3 3 66 11 17 6 19 8 22 33 39 7 55 1 77 2 99 2 143 3 CAREL steam hoses code ID mm 1312360AXX 22 0 9 NI 1312365 30 1 2 NI 1312367AXX 40 1 6 V V V 11 UE BASIC 030220630 rel 2 1 30 05 2008 34 CAREL 11 4 Models of concentrated jet steam distributors
51. g on bE 27 0 closed OFF OFF no alarms in progress ON depending on bE Tab 11 f UE BASIC 030220630 rel 2 1 30 05 2008 38 CAREL 11 7 CONTROLLING THE BOARD VIA NETWORK The variables shown in the list are only some of the total variables available DO NOT CONFIGURE VA RIABLES THAT ARE NOT SHOWN IN THE TABLE OTHERWISE THE OPERATION OF THE HUMIDIFIER MAY BE AFFECTED NOTE The software release is made up of 4 digits and is shown on the sticker on the back of the controller For example the code 1 080 indicates hardware release 1 0 and software release 8 0 Make sure the correct network address has been set for parameter C3 internal variable 113 before setting the address of the CPY controllers Each humidifier is configured by default with address 1 two units cannot have the same address analogue variables Modbus REGISTERS 3 param d9 rated capacity in kg h see the table of parameters 4 param d7 maximum production in kg h see the table of parameters 14 param d1 control signal from external controllersee paragraph controlling production using integer variables 62 and 163 read only Format 44HH 0 100 step 196 15 param d3 instant steam flow rate in kg h read only Format HHH 100 100 kg h 30 param d current A read only Format 16 16 data from the controller should be interpreted with a decimal p
52. gestions the following warnings must be heeded for the correct use of the product DANGER OF ELECTRIC SHOCK The humidifier contains live electrical components Disconnect the mains power supply before accessing inside parts or during maintenance and installation DANGER OF WATER LEAKS The humidifier automatically and constantly fills drains certain quantities of water Malfunctions in the connections or in the humidifier may cause leaks DANGER OF BURNS The humidifier contains high temperature components and delivers steam at 100 C 212 F T Important e The installation of the product must include an earth connection using the special yellow green terminal available in the humidifier The environmental and power supply conditions must conform to the values specified on the product rating labels The product is designed exclusively to humidify rooms either directly or through distribution systems ducts Only qualified personnel who are aware of the necessary precautions and able to perform the required operations correctly may install operate or carry out technical service on the product Only water with the characteristics indicated in this manual must be used for steam production All operations on the product must be carried out according to the instructions provided in this manual and on the labels applied to the product Any uses or modifications that are not authorised by the manufacturer are considered imprope
53. humiSteam Basic CAR L umidificatori humidifiers Manuale d uso Ene User manual LEGGI E CONSERVA QUESTE ISTRUZIONI 4 EAD AND SAVI THESE INSTRUCTIONS Technology amp Evolution CAREL WARNINGS The CAREL S p A humidifiers are advanced products whose operation is specified in the technical documentation supplied with the product or can be downloaded even prior to purchase from the website www carel com Each CAREL S p A product in relation to its advanced level of technology requires setup configuration programming commissioning to be able to operate in the best possible way for the specific application The failure to complete such operations which are required indicated in the user manual may cause the final product to malfunction CAREL S p A accepts no liability in such cases The customer manufacturer developer or installer of the final equipment accepts all liability and risk relating to the configuration of the product in order to reach the expected results in relation to the specific final installation and or equipment CAREL S p A may based on prior agreements act as a consultant for the installation commissioning use of the unit however in no case does it accept liability for the correct operation of the humidifier and the final installation if the warnings or suggestions provided in this manual or in other product technical documents are not heeded In addition to observing the above warnings and sug
54. larms in progress OF 27 o closed YE OFF OFF alarms in progress OF 28 open OFF OFF alarms in progress OF 29 o open OFF OFF alarms in progress OF 30 9 closed OFF OFF alarms in progress OF 31 closed OFF OFF alarms in progress OF 32 ON depending on _ no alarms in progress OFF 33 o open YE ON depending on bF O no alarms in progress OF 34 closed YE ON depending on bF O no alarms in progress OFF 35 o closed YE ON depending on bF O no alarms in progress OFF 36 OFF open ON depending on _ no alarms in progress OFF 37 p open ON depending on no alarms in progress _ OF 38 OFF closed ON depending on _ no alarms in progress OF 39 p closed ON depending no alarms in progress OFF 40 OFF open YE OFF alarms in progress OF 41 o open YE OFF O no alarms in progress 42 Qr closed YE OFF no alarms in progress _ 43 closed YE OFF no alarms in progress OFF 44 open OFF no alarms in progress OF 45 o open OFF no alarms in progress OF 46 closed O OFF no alarms in progress OFF 47 o closed OFF no alarms in progress 48 open YE ON depending on bF_ OFF no alarms in progress OF 49 open YE ON depending on bF OFF no alarms in progress OF 50 closed YE ON depending on bF _ OFF no alarms in progress OF 5 closed YE ON depending on _ no alarms in progress _ OF 5
55. low Oa UE003 3 0 2 2 230 1 98 d 300 25 16 fast blow Oa 230 3 56 a 00 25 6 A fast blow 0 b L 400 3 3 2 d 00 15 0 fast blow O c UE005 5 0 37 D 230 1 63 300 6 0 32 A fast blow Oa K 230 3 94 300 25 6 fast blow 0 b L 400 3 54 a 00 15 fast blow O c UEO08 8 0 6 0 K 230 3 5 1 E 300 60 32 fast blow 0 b L 400 3 8 7 a 00 2 5 6 A fast blow 0 c 9 9 0 67 230 1 29 3 a 500 10 0 40 A fast blow Oa UEO10 10 0 75 K 230 3 88 300 6 0 32 fast blow 0 b L 400 3 08 d 300 25 6 A fast blow 0 c UEO15 150 11 2 230 3 282 C 500 10 0 40 A fast blow 0 b L 400 3 6 2 a 300 6 0 32 A fast blow 0 c UEO18 18 13 5 L 400 3 95 a 300 6 0 32 A fast blow Oc UE025 25 18 7 230 3 47 1 b 500 25 63 fast blow 0 d L 400 3 27 1 500 16 50 fast blow 0 UE035 35 262 230 3 65 9 700 35 100A fast blow 0 d L 400 3 37 9 500 16 60 fast blow 0 UE045 45 33 7 K 230 3 84 7 b 700 50 75 fast blow 0 L 400 3 48 7 700 25 80 fast blow 0 UE065 65 48 7 L 400 3 704 x 700 35 100A fast blow Oe Tab 11 a tolerance allowed on the rated mains voltage 15 10 9 tolerance on the rated values 5 10 EN 60335 1 9 recommended values refer to laying PVC or rubber cables in closed conduits 20 m 65 6 feet long the standards in force must however be observed rated max instant steam production the average steam production may be af
56. n 10 stopped for 10 L J valve minute minute minutes only whether the manual x NN asin sober waiting waiting pen i blockage of the filter on time time he fill solenoid valve whether there is excessive backpressure in steam outlet preventing the flow of water into the cylinder by gravity that the steam outlet hose is not choked or that there are no pockets of condensate that the power cables are connected to the cylinder Ed CN failed drain check the drain pump and ESC yes humidification 5 slow flashes drain connection stopped LJ cylinder being depleted cylinder life ending ESC no signal only 6 slow flashes CN signal perform maintenance and J or replace the cylinder El L cylinder depleted signal cylinder life ended no signal only 10 slow perform maintenance and flashes or replace the cylinder EA foam excessive foam in the cylinder 1 drain the water supply ESC no signal only 9 slow flashes during boiling lines L J the formation of foam 2 clean the cylinder is generally due to the 3 check for the presence presence of surfactants inthe of softeners water lubricants solvents in this case use another detergents water treatment type of water agents softeners or an or reduce the softening excessive concentration of dissolved salts Mn CN end of cylinder life the cylinder has exceeded reset hour humidification 8 fast flashes the limit of 2000 hours counter stopped L J replace the
57. n any impurities Clean the tank from any deposits and check that he water flows freely from the tank to the drain corresponding to he drain pump fill tank Check that there are no obstructions or solid particles and hat the conductivity measuring electrodes are clean remove any impurities and rinse internal tubing kit Check that the pipes and hoses are free and clear of impurities remove any impurities and rinse Important after having replaced or checked the water circuit make sure that the connections are tight Restart the unit and run a number of fill and drain cycles from 2 to 4 after which applying the safety procedure check for any water leaks Fuses in the auxiliary circuits Fuses UEOO1 018 UE 025 065 400V UE025 045 230V FleF2 fast blow 10 3x38 2 A fast blow 10 3x38 F3 1 A fast blow 1 A fast blow 10 3x38 5x20 ceramic F4 2 5 AT fast blow 5x20 ceramic Tab 9 g 27 UE BASIC 030220630 rel 2 1 30 05 2008 CAREL 10 WIRING DIAGRAMS 10 1 Diagram of single phase models UE001 to UE009 230 V ey TB erminal block 2 contactor F1 F2 primary fuses F3 use protection drain pump F4 secondary fuses TR ransformer S manual switch FV fill valve ZI lectrodes CS conductimeter STEAM BOILER UNIT POO LETI TAM external TAM
58. nnect the electrical cables from the cylinder 6 7 elease the cylinder from the locking device and lift it to remove it insert the new cylinder make sure that the model and the power supply of the new cylinder correspond to the rated data 8 fasten the cylinder 9 reconnect the electrical cables to the cylinder 10 replace the front cover 11 switch on the humidifier 12 reset cylinder operating hour counter see parameters da amp db chap 7 13 Activate the wash new cylinder procedure pressing ENTER DOWN for 5 seconds Periodical checks After one hour of operation check for any significant water leaks Every 15 days or no more than 300 operating hours check operation the absence of significant water leaks the general conditions of the casing Check that during operation there are no arcs or sparks between the electrodes Every 3 months or no more than 1000 operating hours disposable cylinders check operation the absence of significant water leaks and if necessary replace the cylinder openable cylinders if there are significantly blackened areas check the deposits on the electrodes and clean them using the specific electrode and gasket kit Every year or no more than 2500 operating hours disposable cylinders replace openable cylinders if there are significantly blackened areas check the deposits on the electrodes and clean them using the specific electrode and gasket kit
59. ntrol The action is all or nothing activated by an external contact that consequently determines the control set point and differential The external contact may be a humidistat whose status determines the operation of the humidifier contact closed the humidifier produces steam if the remote ON OFF contact is also closed contact open the production of steam ends Proportional control The production of steam is proportional to the value of a signal Y from an external device The type of signal can be selected between the following standards 0 to 10 Vdc 2 to 10 Vdc 0 to 20 mA 4 to 20 mA The entire range is indicated as the proportional band The maximum production of the humidifier corresponding to the value maximum of the external signal can be set from 2096 to 10096 of the rated value of the humidifier parameter PO The minimum production has an activation hysteresis hy equal to 596 of the proportional band of the external signal Y Produzione di vapore Steam production 96 A Pmin 20 OFF ON e Banda Proporzionale Proportional Band Fig 12 a 12 3 Supply water conductivity Conductivity measurement and alarms The conductivity of the supply water is measured by the conductivity meter when the fill solenoid valve is opened Two programmable alarm thresholds are available b5 warning threshold signal only without activating
60. of 24 Vac fill output 0 no fill 1 fill read only 10 high water level 0 probes not activated 1 probes activated read only 17 manual drain control 0 not active 1 active if set to 1 via the network the drain will be performed until maximum time or variable 217 15 reset 19 CPY terminal connected and on line 0 not on line 1 on line read only Controlling production using variables 162 and 163 1 Via network immediately after start up set D2 0 D2 does not need to be set again if the board is not switch off 2 Set 12 0 for ON OFF control AO 0 12 1 for proportional control AO 1 3 Set 162 4 to send the request via variable 163 If AO 0 if 163 50 OFF if 163251 4 Write the production request to variable 163 format 000 to 100 096 to 100 Loss of network communication If there is a loss in network communication CPY stops the KUE unit by opening the contactor CPY then goes into standby without producing steam and alarm E3 is displayed Steam production resumes as follows Communication is restored with the external controller CPY automatically responds to the request from the external controller and alarm E3 disappears CPY is switched off and on again CPY responds to the request from the external controller if communication has been restored or from the external signal 0 10 V 4 20 mA etc sent to terminals M2 1 2 3 In this way if communication with the ex
61. of variable whole 81 Es format eg Ib hr steam flow rate Imperial system kg h steam flow rate international system default 13 release 1 3 set parameter programming in progress parameter setup 9 maintenance request alarm active or display alarm log HYS 888 3 digits after 999 the display shows II to indicate 1000 only three digits plus point between the first and the second digit are displayed steam production in progress cylinder filling in progress foam in the cylinder C presence water in the cylinder cylinder water drain in progress 17 UE BASIC 030220630 rel 2 1 30 05 2008 installatore 6 7 Match digit match between the softwares of board and terminal humiSteam basic verifies the matching between the softwares of the controller and the terminal at the start up The 8th digits for board and 9th for terminal of both codes must be equal In case there is no match some parameters might not be accessible In such a case at the switch on the red led will remain lit for 5 seconds after the software release is shown and the following error message will be displayed X Y where X and are the 2 different 8th digits Refer to the after sales service 6 8 Manually drain the water in the cylinder Partial drain Press UP and DOWN together for 5 seconds the message on the display dr indicates the function has been activated Then hold the two but
62. ogress ON depending on bE 75 o closed YE OFF alarms in progress ON depending on bE 76 OFF open OFF alarms in progress ON depending on bE 77 ol open O OFF O alarms in progress ON depending on bE 37 UE BASIC 030220630 rel 2 1 30 05 2008 CAREL b1 Status of alarm Drain if new request lt 2 3 Total drain due to Display of CL amp Alarm relay activated Periodical total relay during current request contact inactivity CP alarms if drain alarm open 78 closed OFF alarms in progress ON depending on bE 79 o closed OFF alarms in progress ON depending on bE 80 OF open YES ON depending on bF alarms in progress ON depending on bE 81 o open YE ON depending on bF OFF alarms in progress ON depending on bE 82 OF closed YE ON depending on OFF alarms in progress ON depending on bE 83 o closed YES ON depending on bF OFF alarms in progress ON depending on bE 84 OF open ON depending bF alarms in progress ON depending on bE 85 o open ON depending on bF alarms in progress ON depending on bE 86 OF closed ON depending bF_ OFF alarms in progress O
63. oint E g var 3 150 means 15 0 kg h alg ai olive integer variables Modbus REGISTERS 1 256 param maximum production see the table of parameters 2 257 param 0 operating mode see the table of parameters 3 258 param A1 unit of measure see the table of parameters 4 259 param A2 type of production request see the table of parameters 5 260 param b1 additional functions see the table of parameters 6 261 param b2 off delay time see the table of parameters 7 262 param b4 water conductivity see the table of parameters 8 263 param b5 conductivity pre alarm threshold see the table of parameters 9 264 param b6 conductivity alarm threshold see the table of parameters 0 265 param b7 foam control threshold see the table of parameters 1 266 _ param 68 conductivity control inside the cylinder in steady operation compared to rated value 2 267 _ param rated value displayed see the table of parameters 3 268 _ param serial port address see the table of parameters 4 269 _ param C4 baud rate see the table of parameters 5 270 param C5 supervisor frame see the table of parameters 6 271 param C6 serial response transmission delay see the table of parameters 7 272 param b9 reduce duration of drain to dilute cycle see the table of parameters 8 273
64. param bb cylinder maintenance limit time in hours see the table of parameters 9 274 _ param bE time limit between two periodical drain cycles see the table of parameters 20 275 param bF days delay for drain due to inactivity see the table of parameters 46 301 humidifier status read only 0 not active no request shutdown or disabled 1 start evaporation cycle 2 water fill in progress 3 evaporation in progress 4 AFS drain 5 water drain to dilute or manual 6 end of water drain 7 complete drain for long inactivity 8 complete drain from manual or network control 9 no water management 10 pre wash 11 periodical drain 47 302 type of humidification stage read only 0 not active 1 soft start 2 start of steady production the reduced production 3 steady production 4 reduced production 5 6 7 soft start 49 304 param d5 conductivity of supply water uS cm read only see the table of parameters 54 309 param db unit hour counter not resettable see the table of parameters 55 310 param dA cylinder hour counter resettable see the table of parameters 62 317 controls via RS485 bit 0 reset alarm log bit 1 reset counter dA bit 2 production request via variable 163 bit 3 pre wash bit 4 reset active alarms Except for bit2 the others are always read as 0 On power up all the bits are equal to 0 63 318 production request via network when 162 bit2 4 0 100 step 1 6
65. r CAREL S p A declines all liability for any such unauthorised use Do not attempt to open the humidifier in ways other than those specified in the manual Observe the standards in force in the place where the humidifier is installed Keepthe humidifier out of the reach of children and animals Donotinstall and use the product near objects that may be damaged when in contact with water or condensate CAREL S p A declines all liability for direct or indirect damage following water leaks from the humidifier Do not use corrosive chemicals solvents or aggressive detergents to clean he inside and outside parts of the humidifier unless specifically indicated in the user manual Do not drop hit or shake the humidifier as the inside parts and the linings may be irreparably damaged CAREL S p A adopts a policy of continual development Consequently CAREL reserves the right to make changes and improvements to any product described in this document without prior warning The technical specifications shown in the manual may be changed without prior warning The liability of CAREL S p A in relation to its products is specified in the CAREL S p A general contract conditions available on the website www carel com and or by specific agreements with customers specifically to the extent where allowed by applicable legislation in no case will CAREL S p A its employees or subsidiaries be liable for any lost earnings or
66. ternal controller is interrupted steam production can be started again by switching CPY off an on again and sending the request using an external signal 0 10 V 4 20 mA etc Modbus protocol on the CPY boards The Modbus protocol can be selected using parameter C7 see Serial connection parameters Chapter 7 shows a list of variables and the corresponding addresses For multiple read writes the maximum number of Register or Coil variables is 20 The following functions are available B_READ_COIL_STATUS used to request the status ON or OFF of a certain number of Coil variables binary 1 bit starting from the specified address Broadcast mode is not allowed B READ INPUT STATUS 2 operationally identical to the above B READ HOLDING REG 3 used to request the value of a consecutive block of Register variables numeric 16 bit Broadcast mode is not allowed B_READ_INPUT_REG 4 operationally identical to the above B FORCE SINGLE COIL 5 used to set the status of an individual Coil variable binary 1 bit to ON or OFF specifying the address of the bit in question Broadcast mode is allowed B PRESET SINGLE REG 6 used to set the value of an individual Register variable numeric 16 bit Broadcast mode is allowed B FORCE MULTIPLE COIL 15 used to set the status of a consecutive block of Coil variables binary 1 bit specifying the number of bits and number of bytes Broa
67. the electrical compartment Fig 9 d UE BASIC 030220630 rel 2 1 30 05 2008 24 CAREL Table of water circuit electrical and electronic spare parts UE025 to UE065 description spare part code position figure UE025 UE035 UE045 UE065 230V 400V 230V 400V 400V 230V Water circuit Drain pump hose UEKDH00000 7 9c anifold UEKCOLLOOO 6 9 c Drain pump kit 0000 5 9 nternal tubing kit UEKT10000L UEKT1000XL 3 5 Double check valve kit FWHDCV0000 Conductivity meter kit KITCNO0000 4 Fill solenoid valve kit KITVC10058 KITVC10070 2 9c Drain circuit UEKDC00000 UEKDC10000 9 c Electrical and electronics Display terminal HCTLEYFOwO 8 9 b TAM current transformer UEKTAM0000 9 9 Contactor URKCONT300 UEKCONT200 URKCONT300 URKCONT400 URKCONT300 0 Power transformer UEKTR10000 1 9 d 230 400 24V Electronic controller UEYxxv0z0i 4 9 d Fuse carrier URKFH20000 3 9d Pump control relay UEKRD00000 2 9d F1 F2 230 400Vac power UEKFUSE100 see wiring uses diagrams F3 Pump fuse UEKFUSE300 UEKFUSE100 UEK
68. the connection is G3 4M see par 11 2 Technical specifications range hardness 10 to 40 F equal to 400 ppm of CaCO conductivity 75 to 1250 uS cm organic compounds supply water unit of normal water with low characteristics measure water salt content min max min max Hydrogen ions pH 7 8 5 7 8 5 Specific conductivity at uS cm 300 1250 75 350 20 C Op 20 c Total dissolved solids mg l Q Q Q Dry residue at 180 C Riso mg l Total hardness TH mg l CaCO 100 400 50 150 Temporary hardness mg l CaCO 609 300 30 100 ron Manganese mg l Fe Mn 0 2 0 2 Chlorides ppm Cl 30 20 Silica mg l SiO 20 20 Residual chlorine mg l Cl 0 2 02 Calcium sulphate mg l CaSO 100 60 etallic impurities mg 0 0 0 0 Solvents thinners mg 0 0 0 0 detergents lubricants Tab 3 a values depend on the specific conductivity in general Cc 0 65 OR 20 Rigo 0 93 Or 20 C not less than 200 of the chloride content in CL not less than 300 of the chloride content in mg l CL There is not reliable relationship between hardness and conductivity of the water Important do not treat the water with softeners this may cause the entrainment of foam affecting the operation of the unit do not add disinfectants or anticorrosive compounds to the water as these ar
69. to UE018 400 V 2 2 Drain 11 10 4 Diagram of three phase models UE025 to UE045 230 V 10 5 Diagram of three phase models UE025 to UE065 400 V 3 STEAM DISTRIBUTION D i OM 5 1 CAREL jet distributors SDPOEMQO 2 Ee 3 2 CAREL linear distributors for air ducts DP DR0 12 11 1 humiSteam Basic models and electrical specifications 33 3 3 CAREL steam blowers VSDUOA models UEOO to UEOI8 only 12 11 2 Technical specifications tts 3 4 0565 13 11 3 Models of steam hoses ttt 3 5 Condensate drain hose ts 13 11 4 Models of concentrated jet steam distributors 11 5 Models of linear distributors and typical installations A 4 ELECTRICAL CONNECTIONS 11 6 Table of parameter iii 4 1 Preparing the electric cableways 14 11 7 CONTROLLING THE BOARD VIA NETWORK an 4 2 Power cable connection 14 Controlling production using variables 162 and 163 40 4 5 Steam production control signals M2 1 M2 7 14 Loss of network 40 4 4 Alarm contact 5 15 Modbus protocol on the CPY boards 40 5 REMOTE TERMINAL AND SU PERVISORY NETWORK 16 Exceptions managed 40 5 1 Remote display
70. tons for the required drain time To stop release the buttons Total drain Switch on the humidifier while holding UP and DOWN until the appearance of symbols cylinder and drain the message on the display dr alternating with tot indicates the function has been activated To stop the function before completion press ESC for 5 seconds 6 9 Reset cylinder hour counters Access parameter da see chap 7 press UP and DOWN for 5 seconds When the counter has been reset the display shows res UE BASIC 030220630 rel 2 1 30 05 2008 18 CAREL CAREL 7 CONFIGURATION PARAMETERS 7 1 Accessing and setting the parameters The configuration parameters are used to select and control the functions UP to modify increase the value of the parameter To scroll the values and the status of the humidifier faster press UP together with DOWN DOWN to modify decrease the value of the parameter To scroll the values faster press DOWN together with UP ENTER to save the new value and return to the list of parameters or ESC to return to the list without saving the new value Press ESC to return to the main screen From the main screen press ENTER for 2 seconds enter the password 77 using UP or DOWN ENTER to confirm and access the list of parameters UPor DOWN to scroll the list cyclically ENTER to select a parameter display 7 2 Basic parameters
71. uS cm BLOS1F00H2 BLOS1FOOH2 BLOS2E00H2 BLOS3F00H2 SPECIAL disposable cylinders 200 230 Vac 1 conductivity 75 to 350 uS cm BLOS1E00H2 BLOS1E00H2 BLOS2E00H2 BLOS3E00H2 SPECIAL openable cylinders 200 230 Vac 1 conductivity 75 to 350 uS cm BLCSTEO0W2 BLCSTEO0W2 BLCS2E00W2 BLCS3E00W2 200 230 Vac 1 conductivity 350 to 1250 uS cm BLCS1FOOW2 BLCS1FOOW2 BLCS2E00W2 BLCS3F00W2 Electrode and gasket kit 200 230 Vac 1 conductivity 75 to 350 uS cm KITBLCS1E2 KITBLCS2E2 KITBLCS2E2 KITBLCS3E2 200 230 Vac 1 conductivity 350 to 1250 uS cm KITBLCSTF2 KITBLCS2F2 KITBLCS2E2 KITBLCS3F2 Filter gasket kit KITBLCTFGO KITBLC2FGO KITBLC2FGO KITBLC3FGO Tab 9 b Table of spare part codes three phase cylinders UE003 to UE018 electrode and gasket kit Model UE003 UE005 UE008 UE010 UE015 UE018 STANDARD 200 230 VAC 3 conductivity 350 to 1250 uS cm BLOT1B00H2 BLOT2A00H2 BLOT2A00H2 BLOT3A00H2 BLOT3A00H2 disposable 400 VAC 3 conductivity 350 to 750 uS cm BLOT1COOH2 BLOT2CO0H2 BLOT2C00H2 BLOT3C00H2 BLOT3C00H2 BLOT3C00H2 cylinders SPECIAL 200 230 VAC 3 conductivity 75 to 350 uS cm BLOT1A00H2 BLOT2A00H2 BLOT2A00H2 BLOT3A00H2 BLOT3A00H2 disposable 400 VAC 3 conductivity 75 to 350 uS cm BLOT1AO0H2 BLOT2B00H2 BLOT2B00H2 BLOT3B00H2 BLOT3B00H2 BLOT3B00H2 cylinders 400 VAC 3 conductivity 750 to 1250 uS cm BLOT1D00H2 BLOT2D00H2 BLOT2D00H2 BLOT3D00H2 BLOT3D00H2 BLOT3D00H2 SPECIAL openable 200 230 VAC 3 conductivity 75 to 350 uS cm BLCT1A00W2 BLCT2A00W2 BLCT2A00W2 BLCT3A00W2 B
72. ust be fitted by the installer with a disconnecting switch and fuses protecting against short circuits Table 11 a lists the recommended cross sections of the power supply cable and the recommended fuse ratings note however that this data is purely a guide and in the event of non compliance with local standards the latter must prevail Note to avoid unwanted interference the power cables should be kept apart from the probe signal cables Single phase models Three phase models 2 11 12 13 o 1 Fig 4 c view inside unit electrical compartment fp Important connect the yellow green cable to the earth point GND O In the 400 V three phase models also connect the neutral N 4 3 Steam production control signals M2 1 M2 7 Depending on the type of signal used steam production can be enabled and or managed in different ways ON OFF or modulating Steam production is enabled by keeping terminals M2 4 and M2 5 closed 1 Enable steam production using HUMIDISTAT ON OFF action connect inputs M2 2 and M2 3 production request to a humidistat jumper inputs M2 4 and M2 5 enable set parameter AO 0 to enable the ON OFF action EEE M 2 1M 2 2 M2 3 M2 4 M 2 5 M 2 6 M 2 7 0999099 C sl Fig 4 d CAREL HUMIDISTAT and REMOTE CONTACT ON OFF action
73. water leaks do not start the y Na return to the previous display humidifier before having resolved the problem se pd UP rom the main screen display the humidification values steam distribution chap 3 and electrical connections chap 4 current conductivity see the following paragraph from the list of parameters circular navigation of the parameters and set the values 6 1 Starting v DOWN from the main screen display the humidification values current conductivity 1 1 RA from the list of parameters circular navigation of the parameters and set the values for 2 seconds access the list of parameters from the list of parameters select and confirm like the Enter key on a computer keyboard i amp ENTER 2 if the cylinder is new run a pre wash cycle by pressing ENTER PRG DOWN for 5 sec the cylinder is filled and emptied three times cleaning the inside walls from impurities 6 2 Stopping 6 5 Main display 1 empty the water in the cylinder to avoid stagnation see paragraph 66 The display on the humidifier normally shows the current steam Manually drain the water in the cylinder production kg h basic display 2 Ex To display other values press UP or DOWN and scroll the following list 0 OFF input signal 0 100 or ON OFF if AO 0 access alarm log HYS9k 9 set maximum steam production parameter

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