USER MANUAL - KVL Comp Kft.
Contents
1. The display shipped with the Equipment Name 2 IP ADDRESS Default setup E g 192 168 1 1 1P addresses of the form x x x 0 and 192 168 127 254 Required X X X 255 are invalid Choose an appropriate IP address which is individual and valin in your network environment The display shipped with the IP Address 192 168 128 170 NETMASK Default Setup E g 255 255 255 0 255 255 255 0 If the address is on the same network segment as the module a connection is established directly from the module Otherwise the connection is established through the default gateway The display shipped with the default 255 255 255 0 subnet mask 17 KVL KENNO2 18 GATEWAY Default Setup E g 192 168 1 1 A gateway acts as an entrance to another network Usually the computers that control traffic within the network or at the local Internet service provider are gateway nodes The module needs to know the IP address of the default gateway computer in order to communicate with the hosts outside the local network environment For correct gateway IP address information consult your network administrator The display shipped with the default setup None 4 3 ERRORS DETECTABLE BY OPERATOR AND HOW ELIMINATE THEM If a communication error occurs during operation temporary network outage etc the display automatically initializes its communication module In this case the same count down is shown as on sta2. a This zone contains all Web sites you Disable haven t placed in other zonas Enable Prompt Security level for this zone A Downloads Move the slider to set the security level for this zone las File download Medium O Disable Safe browsing and still Functional Enable Prompts before downloading potentially unsafe content EP ji Unsigned ActiveX ccntrols will not be downloaded 4 gt Appropriate for most Internet sites Reset custom settings Reset to i v Reset Custom Level Default Leve Medium Cancel If you cannot execute safety the settings based on the description contact with the pro fessionals of the KVL COMP 11 KVL KENNO2 12 A CAUTION Ethernet devices with incorrect configurations can cause serious errors on the network A CAUTION Before completing the operation recheck configuration A CAUTION Do not set Ethernet options on devices connected to the indus trial network during production The system administrators are responsible for the operation of Ethernet networks Before start to set up the display ethernet network you should get to know the following datas from the network operator P address which has to be set up on display IP address of the gateway if this necessary z the subnet mask Note the following data because it must be set on the server program the IP address of the display The place of the display in the factory ass
3. KENNO2 Ethernet network display unit and describes it s operation The installation wiring and setup of the product must be accomplished by experienced professionals The description of operation provides information for the workers working with the pokayoke system 1 1 SHORT INTRODUCTION OF POKAYOKE SYSTEM The meaning of the Japanese words Poka Yoke in free translation z Poka random unintentional error mistake fault Yoke elimination prevention Meaning mistake free error free work workstation technology process development in order to avoid human errors The aim of pokayoke is the full scale prevention of product defects waste avoidance minimization of quality control costs to provide error free working conditions and work To sum up pokayoke is a system that assists manufacturing and assembling that helps and simultaneously controls the workers Using pokayoke effectively improves waste avoidance The KVL KENNOZ is part of the Ethernet network based pokayoke system developed KVL COMP 1 2 LOCATION OF THE DISPLAY UNIT IN THE SYSTEM The KVL KENNOO2 type Ethernet controlled display can display 8 4 digits Its purpose is to display the identification number of the product unit that is currently located at the workstation 8 digits and the sequence number 4 digits KVL KENNO2 For the appropriate operation of the pokayoke system the workpieces units entering the workstation
4. On the left side of the page you can find a list of web console function groups In addition the configuration summary of your MiiNePortE1 module is displayed here 21 Main Menu a Welcome to MiiNePort E1 web console LI Overview HE Basic Settings Model name MiNePort El HC Advanced Settings serial HEJ EHEN PIERRE Firmware version 1 0 Build 09051417 d Save and Restart Ethernet IP address 192 168 127 254 Ethernet MAC address 00 90 8 00 00 08 Up time 4 days OFh 11im 53s Serial communication status ata Made The left pane of the web console displays a tree menu vou can use to navigate between properties and categories Clicking a menu item displays the options of the given item in the main window 16 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE Open the Basic Settings than the Network Settings menu Z Main Menu ee Network Settings ac Overview ES Basic Settings Device name IMiiNePort_E1_8 a Network Settings IP configuration Static EQ Serial Fort seth IP address 192 168 127 254 EZI Operaton Modes Netmask 255 255 255 0 ac Advanced Settings Gateway AR Ea Maintenance DNS server 1 E Save and Restart SS DEVICE NAME Default setup This option can be used to specify the location or application of the module which may be useful when managing more than one module on the network With this option we can indicate the place of the module and its task
5. countdown the display automatically initializes its communication module 10 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE After the self checking method there must be a on the last digit of the bottom line of the display identification number until getting the first command from the server After switching off the device always wait at least 5 seconds before switching it on again 4 2 ETHERNET CONNECTION SETUP IN OPERATION This chapter contains the display ethernet modul s setup description A WARNING The Ethernet module of the display unit is configured at testing by experts of KVL so you have to set only a limited number of parameters IP address of the display etc on deployment if the display is connected to a KVL Server 4 2 1 OPEN THE BROWSER Open your browser with the cookie function enabled To enable your Internet Explorer for cookies right click on your desktop Internet Explorer icon select Properties click on the Security tab and then select the three Enable options as shown in the figure below Internet Options 21x security Settings 21 General Security Content Connections Programs Advanced Settings Select a Web content zone to spedf y its security settings Cookies 75 Allow cookies that are stored on vour computer E O Disable Local intranet Trusted sites Restricted Enable Prompt Allow per session cockies not stored sites Internet
6. must be identified The identification can be done locally barcode scanning RHD tag scanning or based on data sent by the computer system or PLC controlling the production The identification data are sent to the pokayoke controller server The pokayoke controller server transfers the ID number of the workpiece unit to the KVL KENNOO2 display unit over Ethernet network for display This way workers can verify that the identification was appropriate and the pokayoke system is operating with the correct data The pokayoke devices of the specific workstation are configured with the data required for the assembly of parts units corresponding to the ID number shown on the KVL KENNOO2 display CHAPTER 2 TECHNICAL DATA 2 1 DIMENSIONS The KVL KENNO2 display unit is build with a plastic case Size of the display case 240 120 100 mm Colour of the display case grey RAL 7032 on demand yellow RAL 1001 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE 2 2 ELECTRICAL SPECIFICATIONS Power supply Current drain Operating range Operating temperature Operating humidity Storage temperature Storage humidity Mains circuit connection Fuse Suggested power cord 230 V AC 50 Hz 0 4 A max 1 A 100 240 V 48 62 Hz 5 40 C 20 90 RH non condensing 20 70 C 10 95 RH non condensing IEC standard connector the socket is integrated with switch and fuse 5 20 glass tube fuse 230 V 2 A SLOW
7. number display on must be horizontal and after installation the display can be adjusted to the required position on this horizontal axis The number display should be mounted and adjusted to be clearly visible to the workers of the workstation For the mounting clamp appropriate for mounting to 28 mm diameter tubular frames are provided TRILOGIQ 50 3 2 CONNECTING TO MAINS AND ETHERNET NETWORK The mains socket and Ethernet socket are located on the back of the controller 8 1 9 KVL KENNO2 Ethernet socket On off switch Glass tube fuse 5 20 glass tube 230 V 10 A SLOW Mains 230 V AC socket MAC address of the controller oS e For connecting to the mains circuit we recommend the type KVL POW Ensure that the controller is switched off when you connect the cable A WARNING Risk of electric shock when using wrong or demaged mains connector cable A WARNING Risk of fire and human injury when using demaged repaired fuses or fuses not of the appropriate type For connecting to the Ethernet network we recommend the type KVL ETN cable CHAPTER 4 SETUP AND OPERATION 4 1 SWITCHING ON THE NUMBER DISPLAY The device is switched on with the rocker switch located next to the power supply connector After switching on the equipment a self checking method start immediately and display a countdown from 8 to on the upper line of the display sequence display During the
8. sesos ee ee 1 IV Warranty and Limitations of Liability 2 Y Application consideratio NS siria ata 2 Vie JIS CLANS o o o 3 VU PrE CAUTION ica 3 APTER ee ee 5 DERVEN e ee 5 1 1 SHORT INTRODUCTION OF POKAYOKE 5 1 2 LOCATION OF THE DISPLAY UNIT IN THE POKAYOKE 5 5 CHAPTER 2 E ee 6 TECHNIK ACUDA T Anosa o ER 6 2 1 DIMENSION Sn ee ren 6 2 2 ELECTRICAL SPECIFICATIONS ee ee 7 2 3 ETHERNET NETWORK ee ov 7 2 4 DISPLAY UNIT ee 8 A E E A 8 MOUNTING AND 8 3 1 MOUNTING THE DISPLAY ON THE WORKSTATION nn 8 3 1 1 Mounting by using metal binder cccooocccccnoccnncnnncnnnnnncnnnonanonnnnnnonnnnnncnnnonancnnonanononnnnoss 8 3 1 2 Mounting the display by USING 9 3 2 CONNECTING TO MAINS AND ETHERNET 9 CHAPTER A a 10 SETUPAND OPERATION san ee ea en rasieren 10 4 1 SWITCHING ON THE NUMBER DISPLAY sssccecccccceeeessseececceeseaeeeeeeceeessaeeesseeeeeeeeseaas 10 4 2 ETHERNET CONNECTION SETUP IN 11 231 Open LIE DOW O nee ee E 11 4 2 2 Ethernet set up CFosscable 2 u uu n ne
9. 8 128 170 NETMASK Default setup E g 255 255 255 0 255 255 255 0 If the address is on the same network segment as the module a connection is established directly from the module Otherwise the connection is established through the default gateway The display shipped with the default 255 255 255 0 subnet mask GATEWAY Setup Default setup E g 192 168 1 1 None Optional A gateway acts as an entrance to another network Usually the computers that control traffic within the network or at the local Internet service provider are gateway nodes The module needs to know the IP address of the default gateway computer in order to communicate with the hosts outside the local network environment For correct gateway IP address information consult your network administrator The display shipped with the default setup None 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE 4 2 3 ETHERNET SETUP ON NETWORK Connect the display and the computer to the network Start the MOXA Nport Search Utility program on the computer The program can found on the KVL COMP POKAYOKE CD shipped with the POKAYOKE system or can be downloaded from the KVL COMP website www kvlcomp hu Open the NPort utility and click on Search icon fa NPort Search Utility File Function View Help 7 4 a Exit coach Search IF Locate Console NE A TANI Address LANTIPAddress LANZ Address LANZ IP Address T
10. D DATA KVL1000 ACQUISITION SYSTEM WITH ETHERNET ian POKAYOKE SYSTEM NETWORK 8 4 DIGIT NUMBER DISPLAY WITH KVL1304 ETHERNET INTERFACE MAINTENANCE MANUAL KVL1001 NETWORK CABLE DATASHEET KVL1002 ETHERNET PATCH CABLE DATASHEET lll Publication history The number of the publication is also indicated on the cover of the publication NUMBER OF PUBLICATION KVL1303 EN 01 Date of publication of publication September 2010 kvL1303 EN 01 __ ________tstedition KVL KENNO2 IV Warranty and Limitations of Liability WARRANTY KVL COMP s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by KVL COMP LIMITATIONS OF LIABILITY KVL COMP shall not be responsible for special indirect or consequential damages loss of profits or commercial loss in any way connected with the products whether such claim is based on contract warranty negligence or strict liability In no event shall the responsibility of KVL COMP for any act exceed the individual price of the product on which liability is asserted In no event shall KVL COMP be responsible for warranty repair or other claims regarding the products unless KVL COMP s analysis confirms that the products were properly handled stored installed and maintained and not subject to contamination abuse misuse or inappropriate modification or repair V Application
11. KVL POW3 3 m 2 3 ETHERNET NETWORK The interface is connected to a standard 10 100 Ethernet network The industrial Ethernet socket is of type VARIOSUB RJ45 The suggested Ethernet network cable is KVL ETN3 3 m KVL KENNO2 2 4 DISPLAY UNIT Height of displayed numbers 25 mm Number of displayed digits 8 4 The display unit is placed behind red plexiglas for higher contrast CHAPTER 3 MOUNTING AND BINDING 3 1 MOUNTING THE DISPLAY ON THE WORKSTATION The display can be mounted by using metal binder or clamp The required type of mounting should be provided on order 3 1 1 MOUNTING BY USING METAL BINDER The display can be mounted by using its bent metal binder with borehole The binder and the one screw mounting ensures that the display can be adjusted to the best position both vertically and horizontally 50 AW 120 The number display should be mounted and adjusted to be clearly visible to the workers of the workstation The actual mounting method depends on the environment the appropriate frame should be individually designed and manufactured For mounting onto the frame it has to have an M6 threaded hole or a hole of 6 5 mm diameter 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE 3 1 2 MOUNTING THE DISPLAY BY USING CLAMP The display can be mounted by using its plastic clamp at the back side of the control box The tubular frame to mount the
12. KVL1303 EN 01 KVL KENNO2 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE USER MANUAL 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE KVL KENNO2 USER MANUAL 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE Notice The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed precautions can result in injury to people or damage to property A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Additionally there may be severe property damage A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Additionally there may be severe property damage A CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage Trademarks Windows is a registered trademark of Microsoft Corporation in the United States and other countries The other brand and product names are trademarks or registered trademarks of their respective owners Introduction We design and manufacture our devices with the feedback from the enterprises of the in dustry and their specific needs in mind Our pokayoke systems elaborated this way are robust and due to the sophisticated solutions applied in them they provide a long main tenance free lifecycle
13. These devices are recommended for those firms where one of the following problems has emerged and would like to develop a solution Frequently occurring errors in production processes Products must be called back due to installing parts of wrong type High scrap costs caused by selecting wrong part Workers often forget to tighten the screws fixing the part Workers forget to install one or more parts and this mistake is noticed too late The pokayoke systems of KVL COMP aid the effective troubleshooting of these errors KVL COMP 2010 All rights reserved It is forbidden to reproduce or store this document or part of it in any data retrieval system or transfer it in any form in any way mechanically electronically photocopying recording or with any other technique without prior written permission from KVL COMP We do no take patent responsibility for the information disclosed here Also as KVL COMP is constantly striving to improve its high quality products the information included in this guide can change without notice During the creation of this guide we try to be as accurate as possible but KVL COMP does not take responsibility for the possible errors or omissions Also KVL COMP does not take any responsibility for the possible damages resulting from using this guide 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE TABLE OF CONTENTS About THIS Manual isaac ai 1 ls SERV OS s a E 1 PUB CATON SLOV
14. considerations SUITABILITY FOR USE The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual Installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products PROGRAMMABLE PRODUCTS KVL COMP shall not be responsible for the user s programming of a programmable product or any consequence thereof 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE VI Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your KVL COMP representative at any time to confirm actual specifications of
15. der conditions which are not described in the manual or applying the product to other systems machines and equipment that may have a serious influence on lives and property if used improperly consult your KVL COMP representative Make sure that the ratings and performance characteristics of the product are sufficient for the systems machines and equipment This manual provides information for setup and operating the product Be sure to read this manual before attempting to use the product and keep this manual close at hand for reference during operation A WARNING It is extremely important that a product be used for the specified purpose and under the specified conditions especially in applications that can directly or indirectly affect human life You must consult with your KVL COMP representative before applying a product to the above mentioned applications SAFETY PRECAUTIONS A CAUTION When power is ON or has just been turned OFF do not touch the power supply I O terminals or the surrounding areas A CAUTION Secure the AC power supply line to the terminal block with a 0 5N m of torque Loosening the screw may result in a fire or malfunction APPLICATION PRECAUTIONS A CAUTION On modifying the program always ensure that switching to MONITOR or RUN mode does not lead to unexpected effects 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE CHAPTER 1 OVERVIEW This guide explains the installation wiring and setup of the KVL
16. embly line workplace number etc Before setting make sure that the display is connected to the network and that the device is on We recommended that don t connect the display to the plant Ethernet network but pro grammed direct with cable connection crossable 4 2 2 ETHERNET SET UP CROSSCABLE Connect the display to the computer Type 192 168 128 170 in the Address box and then press Enter A WARNING If you use other browsers remember to enable the functions to allow cookies that are stored on your computer or allow per session cookies MiiNePortE1 modules only uses cookies for password transmission You can read more about cookie permission in paragraph 4 2 1 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE The web console will open On this page you can see a brief description of the web console s function groups in the left part of the page You can also see a configuration overview of you MiiNePort E1 module Main Menu s Welcome to MiiNePort El web console I Overview HI Basic Settings Model name MiiNePort El EJ Advanced Settings Fern ifiq an Device name MiMePort_El 8 a z F 1 4 3 Maintenance Firmware version 1 0 Build 09051417 E Save and Restart Ethernet IP address 192 163 127 254 Ethernet MAC address 00 90 8 00 00 08 Up time 4 days 07 h 11m 5 73 Serial communication status Data Mode On the web console the left panel is the navigation panel and contains an
17. expandable menu tree for navigating among the various settings and categories When you click on a menu item in the navigation panel the main window will display the corresponding options for that item Open the Basic Settings and than the Network Settings menu J Main Menu l pies Network Settings FIL Overview Basic Settings Device name MiiNePort_E1_8 Network Settings IP configuration Static i S0 serial port sete 1P addres 192 168 127 254 EU Operaton Modes Netmask 255 255 255 0 ac Advanced Settings Gateway E Maintenance Save and Restart Mm DNS server 2 DEVICE NAME Default setup This option can be used to specify the location or application of the module which may be useful when managing more than one module on the network With this option we can indicate the place of the module and its task The display shipped with the Equipment Name 2 13 KVL KENNO2 14 IP ADDRESS Default setup E g 192 168 1 1 1P addresses of the form x x x 0 and 192 168 127 254 Required X X X 255 are invalid An IP address is a number assigned to a network device such as a computer as a permanent address on the network Computers use the IP address to identify and talk to each other over the network Choose a proper IP address which is unique and valid in your network environment The display shipped with the IP address 192 16
18. he Broadcast Search feature is used to find all MiiNePort E1 modules connected to the same LAN network as your computer After a MiiNEPort is found you can change its IP address The Broadcast Search is based on MAC address instead of IP address so it can find all modules connected to the LAN network even if they are not on to the same subnet as the host The seraching window displays the process of searching Searching for NPort A Stop Found 1 NPort s 5 secondis left No Model LANT Address LAN1IF Address LAN Address LANZ IP Address 1 MiiNePort El 00 90 s 00 00 00 132 168 127 254 After the search is complete all MiiNePort E1 modules connected to the network are listed in the NPort Search Utility window 15 KVL KENNO2 Fa Search Utility Ale E Eile Bra view Help a Fr 5 ar Search IP Locate Console T7T LANT Address LAN IP Address L N MAC Address LAN IP Address 1 El 00 90 8 00 00 08 192 165 127 254 The configuration of the selected MiiNePort E1 can be modified by clicking the console icon to open the web console A WARNING If you use other browsers remember to enable the functions to allow cookies that are stored on your computer or allow per session cookies MiiNePortE1 modules only uses cookies for password transmission You can read more about cookie permission in paragraph 4 2 1
19. nn 12 Device Ma Mn ee ee ee ee 13 P ADDRESS ee ee en E E ee 14 Kejl o 14 GALEW A p EE 14 KVL KENNO2 4 2 Ethernet setup nn e r r 15 PEVCE Emo PP A 17 Eo AAA A ov 17 A l e o o o E nn non 17 CENI i 18 4 3 ERRORS DETECTABLE BV OPERATOR AND HOW TO ELIMINATE 18 8 4 DIGIT NUMBER DISPLAY WITH ETHERNET INTERFACE Read and Understand this Manual Please read and understand this manual before using the product Please consult your KVL COMP representative if you have any questions or comments I About this Manual This guide explains the installation and operation of the product Before installing and using the product read this guide carefully and be sure to understand its contents Also read and follow the safety information described in the next chapter The chapter titled Precautions contains general safety instructions of using the product and the related devices Chapter 1 Introduces the product and its structural units Chapter 2 Explains the structure of the product Chapter 3 Explains the installation of the product the wiring of the power supply and the I O lines and also the functional testing of the product Chapter 4 Explains the setup and operation of the product II Related guides The following guides give information on the related devices You can find the necessary information in the following documents Title of Publication POKAYOKE CONTROL AN
20. purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of KVL COMP s test conditions and the users must correlate it to actual application requirements ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions Vil Precautions This section provides general precautions for using the related devices The information contained in this section is important for the safe and reliable application of product You must read this section and understand the information contained before attempting to set up or operate a product INTENDED AUDIENCE This manual is intended for the following personnel workers trained to the specific task working on the assembly stations and on the assembly line operating the device work group leaders professionals responsible for the installation setup and maintenance of the device KVL KENNO2 GENERAL PRECAUTIONS The user must operate the product according to the performance specifications described in the operation manuals Before using the product un
21. rt Until communication is restored the last number displayed is flashing After communication is restored the display is switched back to normal operation on re ceiving the next correct data packet A WARNING In the following cases switch off the display disconnect net work cable and call a service technician immediately The network cable or its connector is damaged or worn Liquids penetrated the display The display was exposed to rain or other forms of water The display fell or its case is damaged The operation of the display is unstable or the display is malfunctioning The display emits unusual noise smoke or unpleasant smell If the period of warranty is not expired yet repairs are performed by KVL COMP For information on maintenance and beyond warranty repairs refer to maintenance guide KVL COMP also performs beyond warranty repairs of the display unit KVL COMP Vez rl stechnikai Kft 2500 Esztergom Nagy S ndor J zsef u 3 HUNGARY Tel 00 36 33 501 616 Fax 00 36 33 501 615 www kvicomp eu info kvlcomp eu KVL COMP s r o Komensk ho 35 94301 St rovo SLOVAKIA Tel 00 36 33 501 616 Fax 00 36 33 501 615 www kvlcomp eu info Okvlcomp eu
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