User Manual Interroll RollerDrive
Contents
1. L 4 0 zaspe 0 025 50 016 30 L Ge d Speed s Torque e L z L N P 3 5 s Torque ya N Current 3 5 0 204 40 A z 012 24 s Torque z 30 lArea of 30 LT Y t F amp 5 B amp continuous 5 E i 50 15 330 4 25 3 50 094 518 operation 25 8 Area of Maximum aA 3 Jj Maximui A e E continuous ps continuous loo dm E o 3 continuous Lan d 0 10 20 PPeration current f aoe 45 en i N i a i 1 4 i P4 Current p 15 p 15 0054 10 S Torque 003 6 Y Fr 1 0 H 1 0 4 ES ooo 04 05 0002 o 05 Torque in lb 0 15 30 45 60 75 90 105 120 Torque in lb 0 15 30 45 60 75 90 105 120 Torque Nm _ T T T T T r T 1 Torque Nm T T T T T T T 1 0 00 170 339 509 678 848 1017 1187 13 56 0 00 170 339 509 678 848 1047 1187 13 56 Tangential r T T T T T T T 1 Tangential r T T T T T T T 1 force Er lbf 0 00 15 79 3158 47 37 63 16 78 95 94 74 110 53 126 32 force Fy lbf 0 00 15 79 31 58 47 37 63 16 7895 94 74 11053 126 32 Tangential 1 r 1 r 1 1 1 1 Tangential 1 1 1 r r b 1 force Fr N oo 678 1356 2034 2712 3390 4068 4746 542 4 force Fy N 0 0 67 8 1356 2034 2712 3390 4068 4746 5424 Version 1 0 11 2007 en Original language 13 RollerDrive EC100 EC110 INTERROLL 14 Motor lead wire color code Product information DriveControls for the RollerDrive EC1xx Interroll recommends using the RollerDrive EC1xx in combination with the correspondin2. Nominal voltage O Serial number Manufacturer Product name Date of production Product identification To identify a RollerDrive the following information is required You may enter the values of your RollerDrive in the last column Information Possible value Own value RollerDrive label Motor type Gear ratio Serial number Tube diameter 50 mm or 1 9 in Tube material Zinc plated galvanized aluminum or stainless steel with or without sleeves Roller length RLus or RLgy see RL definition page 15 Roller see Groove locations transmission page 18 Idler shaft Spring loaded or floating see Dimensions of idler cartridges page 16 Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 Version 1 0 11 2007 en Original language INTERROLL Product information Technical data RollerDrive EC100 EC110 Nominal voltage 24 VDC 24 VDC Voltage range 22 to 28 VDC 22 to 28 VDC No load current 0 6A 0 6A Maximum continuous current 1 8A 2 5A Maximum peak current 4 1A 4 1A Mechanical performance 18W 31W System efficiency drive 4296 5296 Maximum ripple from power supply 596 596 Noise emission mounted 55 dB A 55 dB A Lifetime under nominal conditions 15000 h 15000 h Maximum start stop per minute 30 30 Protection classification IP54 IP54 Ambient temperature for operation 0 C to 40 C 32 F to 104 F Ambient t
3. Risks of physical injury to the user or bystanders e Adverse effects of the RollerDrive and other material Disregarding the warning notices in this manual may lead to serious injury Always read the entire operating and safety instructions before starting to work with the RollerDrive and follow the information contained therein in full Only instructed and qualified persons may work with the RollerDrive Always keep the user manual at hand when working at the RollerDrive so you can consult it quickly if required Always comply with relevant national safety regulations gt If you have any questions after reading the operation manual feel free to contact our customer service See the last page for contact information Intended use The RollerDrive EC1xx may only be used for industrial applications and in an industrial environment to convey goods such as parts cartons totes or boxes It must be integrated in a conveyor module or a conveying system Any other use is considered inappropriate Use of the RollerDrive EC1xx is only allowed in the areas described under product information Any changes that affect the safety of the product are not allowed The RollerDrive EC1xx may only be used within the given operation limits Unintended use The RollerDrive EC1xx may not be used to transport persons bulk cargo or small parts The RollerDrive is not intended for use under impact or shock loads Applications not
4. Product information Components 2 ME d Motor plug with cable Idler bearing housing assembly E Motor cartridge shaft Tube Fixed bearing housing assembly Non slip drive Motor Gearbox Idler cartridge shaft Product description The RollerDrive EC1xx a completely self contained electronically powered roller replaces external components such as motors and gearboxes that require frequent maintenance The RollerDrive EC1xx can be used in dusty and or moist environments due to its protection class IP54 The RollerDrive EC110 is also available as an IP66 version The RollerDrive EC1xx is powered by a external electronically commutated 24 VDC motor The corresponding Interroll DriveControl see DriveControls for the RollerDrive EC1xx page 14 is equipped with an integrated 4 quadrant motor control This control system guarantees a constant speed over a wide load range and a constant torque over most of the selectable speed settings If suitably applied the roller can be installed in the conveyor with the required controls and then left alone for the life of the product RollerDrive EC100 EC110 INTERROLL Product information RollerDrive label The specifications on the RollerDrive label are used to identify the RollerDrive EC1xx This is required to use the RollerDrive EC1xx as intended LZtLZye 20 20 Type plate O Type of RollerDrive Gear ratio
5. gt Place a first star washer on the motor shaft fo 7 gt Pass the motor cable through the 11 mm 0 44 in hex hole in the conveyor frame and insert the motor shaft into the hex hole NOTICE Internal damage of the RollerDrive due to improper handling gt Do not install the securing hardware at this time Do not bend the motor cable at the motor shaft Leave a minimum of 12 mm 0 5 in of excess cable for stress relief Place one or two standard 4 mm max 5 mm 3 16 in O rings or RollerDrive belts if used on the idler end of the RollerDrive Version 1 0 11 2007 en 23 Original language RollerDrive EC100 EC110 INTERROLL Inserting the idler shaft Assembly How the idler shaft is inserted in the conveyor frame depends on the idler shaft option The easiest installation option is the spring loaded shaft option Inserting the spring loaded idler shaft gt Push the spring loaded idler shaft inwards and align the shaft with the hole in the frame Release the idler shaft and allow it to pop into the hole in the frame Beg B Inserting the FTM8 idler shaft Place a split lock washer onto a M8x20 bolt gt Align the RollerDrive with the hole in the frame and thread the M8 bolt and split lock washer into the shaft Use a wrench to prevent the idler shaft from turning width across
6. ue User Manual Interroll RollerDrive EC110 Manufacturer Interroll Corporation 3000 Corporate Drive USA Wilmington NC 28405 Tel 1 910 799 11 00 Fax 41 910 392 38 22 www interroll com Copyright The copyright of this manual remains with Interroll Corporation This manual includes regulations and technical drawings which may not be copied or duplicated either whole or in part Unauthorized use publication or application of this document is prohibited Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Table of contents Introduction Handling of the user manual 3 Warning notices in this manual 3 Further symbols ssia sud a tel we Lun d e ate 4 Safety General safety instructions 5 Intended EE 5 Unintended use 5 Qualified persons 5 PRIS EL acp 6 Interfaces 6 Product information Components dR Ze SEENEN d REEL d ds P AVR Rud Den RR 7 Product description 7 RollerDrive label uu dp eR hae Cee AS de 8 Product identification 8 Technical data Sursum doux a 9 Performance data of RollerDrive EC100 with DriveControl 10 Performance charts of RollerDrive EC OO 10 Performance data of RollerDrive EC110 with DriveControl HC EC110 12 Performance charts of RollerDrive EC 12 DriveControls for the RollerDrive EC1xx 14 Motor pl
7. Original language Maintenance and cleaning Warning notices concerning maintenance and cleaning Risk of injury due to improper handling or accidental motor starts Maintenance work and cleaning may only be executed by qualified and authorized persons Only perform maintenance work after switching off the power Ensure that the RollerDrive cannot be turned on accidentally Set up signs indicating maintenance work Maintenance If the RollerDrive is not secured as specified in the installation instructions see Assembly page 21 it may rotate in the hole in the conveyor frame This will result in the roller leads becoming twisted and eventually severed Monthly check the RollerDrive for visible damage Annually ensure that the roller shaft is secured properly in the conveyor frame If a RollerDrive is damaged or broken down it has to be replaced gt Install a new RollerDrive see Abandonment page 31 and see Inserting the RollerDrive EC 1xx in the conveyor frame page 23 Cleaning Increased surface friction reduces the roller speed since more power is used to overcome the resistance Therefore in a dirty environment periodic cleaning will ensure good contact with the goods and reduce friction Remove foreign material from the roller with standard cleaners gt Do not use sharp edged tools to clean the roller 29 RollerDrive EC100 EC110 INTERROLL Troubleshooting Error search
8. Risk of injury due to accidental motor starts Error search may only be executed by qualified and authorized persons Only perform error search after switching off the power Ensure that the RollerDrive cannot be turned on accidentally Use caution while searching the error Symptom Possible cause Help RollerDrive is not operating No power supply Check 24 VDC power supply at DriveControl Plugs not connected properly Check cable connection RollerDrive is rotating in the wrong Wrong direction settings Change setting of direction switch on direction DriveControl RollerDrive is rotating at the wrong speed Wrong speed settings Change setting of potentiometer on DriveControl Abnormal noise coming out of the Motor or gearbox is damaged Replace RollerDrive RollerDrive Interrupted RollerDrive operation Damaged motor cable Check motor cable for damages If motor cables are damaged replace RollerDrive 30 Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Version 1 0 11 2007 en Original language Abandonment and disposal Abandonment Risk of injury due to improper handling Abandonment may only be executed by qualified and authorized persons Only abandon the RollerDrive after switching off the power Ensure that the RollerDrive cannot be turned on accidentally Disconnect the motor cable from the control Unscrew the outer nut at the
9. k 0 53 105 0 5 Torque in Ib o 2 4 6 8 10 12 14 16 Torque Nm T T T T T T T T i 0 00 0 23 0 45 0 68 0 90 148 1 86 1 58 1 81 Tangential T T T T T T T 1 force Fy Ibf 0 00 241 422 6 33 8 44 10 55 12 66 1477 16 88 Tangential r T T T T 1 force Fy N 0 00 9 04 18 08 2712 36 16 45 20 54 24 6328 7232 10 Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Product information EC100 24 1 EC100 36 1 071 4 140 45 0 535 105 45 Current L Speed Current vs Torque 46 S Torque vs Torque 7 40 vs ui r 4 4 4 ke 4 061 120 orgue Z 0 46 90 4 y mn H35 Z p p 7 H 35 e 7 E d Dos 75 gt ES 051 amp 100 E E amp t Area of uf 30 9 n Pao 3 9 continuous E Bos Hen E 5 2 2 operation 7 o 2 2 Area of o 0 414 gy 80 ot 25 0 ba ba continuous H25 9 A m 023 4 45 operation m Pd 20 Pao 0 30 4 60 l a TETTE sein mier derre vedenn eed l E Maximum I 4 l 0 15 30 gt 4 continuous 1 5 22 laximum 15 ve current e ontinuous 0 20 4 40 urrent p L 10 0 08 4 15 gt L 10 E L 0 10 20 0 5 0 00 0 0 5 Torque in Ib o 5 10 15 20 25 Torque
10. 2193 23 164 Netherlands Tel 49 2193 23 151 Fax 49 2193 23 164 Switzerland Tel 49 2193 23 190 Fax 49 2193 23 164 Benelux Interroll Trommelmotoren b v Veldweg 38 NL 6075 Herkenbosch Tel 31 4755 33701 Fax 31 4755 32597 nl drummotors interroll com Eastern Europe Czech Republic Interroll CZ s r o G Simka 3147 CZ 69003 B eclav Tel 420 519 330 210 Fax 420 519 330 211 cz sales interroll com Hungary Tel 36 23 337 891 Fax 36 23 337 892 Poland Interroll Polska Sp z 0 0 ul Jagiellohska 78 lok 3 31 PL 03 301 Warszawa Tel 48 22 334 63 43 Fax 48 22 675 72 92 pl sales interroll com Slovakia Tel 421 2 4363 8102 Fax 421 2 4342 7294 Slovenia Tel 386 1 56 56 370 Fax 386 1 56 56 372 Turkey Roller Makina San Ve Tic Ltd Sti Zihni Sakaryali Ali Sok Ufuk Apt No 1 D 11 Ersoy Sahil Sitesi 81070 Suadiye Istanbul Tel 90 216 386 37 75 Fax 90 216 386 38 22 tr sales interroll com Near East Israel ComrTrans Tech Ltd P O B 17433 Tel Aviv 61174 Israel Tel 972 54 4 27 27 47 Fax 972 3 7 44 08 64 il sales interroll com Africa South Africa Interroll SA Pty Ltd P O Box 327 Isando 1600 ZA Gauteng Tel 27 11 974 1901 Fax 27 11 974 1896 za sales interroll com North amp South America USA Interroll Corporation 3000 Corporate Drive USA Wilmington NC 28405 Tel 1 910 799 11 00 Fax 1 910 392 38 22 usa sales interroll com Canada In
11. 53 in 13 mm 0 51 in mm 0 16 in 4 mm 0 16 in 11 mm 0 44 in A B T Ae Hm i d E y 937 8 mm 1 49 in 1 937 8 mm 149 in Rlus AF 19 mm 0 75 in RLus 16 Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 P INTERROLL hd Product information 11 mm 0 44 in hex Female threaded M8 FTM8 spring loaded floating Multi rib hub HL 31 mm 1 22 in WEE a 31 mm 1 22 in L1 1 mm 0 44 in 4mm 0 16 in 943 mm 1 7 in Le BLos K 943 mm 1 7 in Plis AF 19 mm 0 75 in Timing belt hub Poly Chain GT 8 mm pitch 18 teeth RLa 35 mm 1 38 in 27 5 mm 1 08 in 4 mm 0 16 in ut RLus AF 11 mm 0 44 in hex 11 mm 0 44 in hex shaft 3 8 in pitch 20 teeth Roller chain hub 16 8 mm 0 66 in 9 5 mm 0 37 in Tun 35 mm 1 38 in 17 Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL FTM8 floating single bearing Spring loaded hex double bearing 18 Product information Groove locations for tube diameter 50 mm min 30 mm 1 2i min 30 mm 1 2 in 938 5 mm 1 52 in j 938 1 mm 1 5 in min 31 75 mm 1 25 El min 31 75 mm 1 25 in for tube diameter 1 9 in for tube diameter 50 mm min 30
12. 8 Nm 11 3 Nm 0 17 m s 180 kg 26 6 in Ibf 86 7 in Ibf 100 in Ibf 34 fpm 396 Ib 1 The HC EC100 provides higher peak torque Nominal torque is similar to the DC EC100 2 load S1 operation Maximum static load per Roller not more than 40 kg 88 Ib Data refer to continuous operation under maximum Performance charts of RollerDrive EC100 Tangential EC100 12 1 1405 275 45 Current vs Torque L 4 0 1274 250 Speed vs Torque L 3 5 g E E 1144 amp 225 Es v L 30 o o HK 6 102 d 200 7 Maximum 9 continuous continuous operation cumenti r 20 089 175 bereet s K 15 Ce E 4 J 0 76 150 SC E H 1 0 V 064 125 0 5 Torque in Ib o 2 4 6 8 10 12 Torque Nm T T T T T 1 0 00 0 23 0 45 0 68 0 90 1 13 1 36 Tangential T 1 1 T 1 1 force F Ibf 0 00 2 11 2 22 6 33 8 44 10 55 12 66 force Fy N 0 00 T 18 08 T 45 20 Bus Current A EC100 16 1 1074 210 45 Current 099 195 vs Torque F 40 Speed d H35 ze vs Torque Zz lt x 2 0 91 E 180 lt c e L Son Bies ES e band 2 Area of Es Maximum O 2 2 continuous continuous p25 8 loperatior e current m 076 150 D 7 urreni S Ka V p 20 R es ln edi nass 2 Bal P bn wm e d o69 135 7 i 5 1 5 S 006 120 Ld
13. Nm 0 27 m s 180 kg 26 5 in Ibf 81 in Ibf 53 fpm 896 Ib 48 1 3 4 Nm 11 5 Nm 0 2 m s 210 kg 30 in Ibf 102 in Ibf 40 fpm 462 Ib 64 1 4 25 Nm 13 2 Nm 0 15 m s 255 kg 37 6 in Ibf 117 in Ibf 30 fpm 561 Ib 1 Maximum static load per Roller not more than 40 kg 88 Ib Data refer to continuous operation under maximum load S1 operation Performance charts of RollerDrive EC110 EC110 4 1 EC110 9 1 2 547 500 45 1 225 240 45 A 1 12 220 2 29 450 4 0 7 PELLE 40 Speed 4T 1 024 200 Z A Current vs Torque di 3 5 2 0374 400 7 Maximum 99 091 180 d EE continuous Speed c 1 78 go current 30 D081 60 vs Torque r 3 0 E d 5 E amp S S E o rea ol d 5 E 52 300 e UM Y 25 5 0 71 g 140 continuous oe ope ee ag A i 25 3 E E Area of 3 O S o operation Maximum o o o continuous Current a 5 0 61 2120 3 a 250 operation vs Torque 20 E 2 o E continuous Lan E 4 A i O 1 27 m 0 51 100 i re fi L15 1 02 200 15 0 41 80 e 2 L 2 030 60 1 0 0 764 150 1 0 0 201 40 0 5 0 51 100 0 5 Torque in Ib 0 5 10 15 20 25 Torque in Ib 0 2 4 6 8 10 12 Torque Nm I y 1 Nm 0 00 0 57 1 14 17 228 2 85 orque i que Nm 00 0 23 045 0 68 0 90 148 1 36 Tangential r r r a force Fy lbf 0 00 5 26 10 52 15 78 21 04 26 30 Tangenti
14. flats AF 13 mm or AF 19 mm depending on the idler type see Groove locations page 18 Beas eae gt Use a torque wrench to tighten the bolt with 20 Nm 177 in Ibf until the split washer is completely compressed For information about assembling the idler rollers see the corresponding manuals or information at www interroll com Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Assembly Securing the RollerDrive in There is a nut and a washer on the shaft next to the tube This inner nut has been the conveyor frame preassembled and secured in the correct position i Do not adjust the inner nut and washer Prevent the inner nut from rotating with a flattened wrench AF 19 mm For IP66 configuration use a flattened wrench AF 36 mm Slip a second star washer and a hex nut over the motor cable and screw it onto the threaded motor shaft Ensure that star washers are mounted on both sides of the profile me T Useatorque wrench to tighten this outer nut with 35 Nm 308 in Ibf while ensuring that the inner nut is not rotating i To prevent bending forces on conical RollerDrives an angular compensation on the motor end is needed Mounting tool For mounting the multi rib belt you may want to build a mounting tool as shown in the figure below gt Place the mounting tool between two rollers to reduce the
15. gap between the adjacent rollers i The dimensions of the mounting tool depend on the roller pitch and the roller tube diameter Version 1 0 11 2007 en 25 Original language RollerDrive EC100 EC110 INTERROLL Assembly Anti spin bracket If you are using a RollerDrive EC110 you should secure it with an anti spin bracket see Accessories page 32 This prevents the RollerDrive from rotating in the hole in the frame Dimensions of the anti spin A 7 27 bracket flat up version oe 62 8 mm 2 47 in S v A D s S S Yy N ke 4 d 4 E 0 13 in LO st E 7 45 mm 1 77 in E E E E LO st E oO vt Bill of material of the anti spin E a 77 bracket i Z 1 Bracket flat up 1 Bracket point up 1 2 Template 1 3 1 8 Allen wrench 1 4 Button head screw 1 5 Serrated flange hex cap screw 2 6 Hex tooth washer nut 2 Mounting the anti spin Ensure that the power of the motor control board is switched off and that it bracket cannot be switched on accidentally gt If connected disconnect the motor leads from the motor control board Slide the template over the motor leads and onto the hex shaft gt Use the template to mark the center of the mounting holes Remove the template from the hex shaft and the motor leads gt Drill two 7 mm 0 275 in mounting holes at the marked spots and remove burrs
16. information RL definition There are two definitions of the roller length RL e HLgyis mainly used in Europe and Asia e Bus is mainly used in North and South America ing I Spring loaded SL RLus Female threaded M8 FTM8 RL floating EU he RLus Dimensions of motor shaft Threaded hex shaft for EC100 EC110 AF 11 mm 0 44 in hex ZS M12 x 1 5 mm Threaded H shaft for EC100 EC110 AF 10 5 mm 0 41 in FN M12 x 1 5 mm Non threaded solid hex shaft for EC110 AF 11 mm 0 44 in hex Standard configuration EL EU 26 mm 1 02 in MM 20 mm 0 79 in 7 EC100 840 mm 33 in gt IE EC110 1070 mm 42 in 6 mm 0 24 in DL Version 1 0 11 2007 en 15 Original language RollerDrive EC100 EC110 INTERROLL Product information EC110 IP66 configuration HL 21 mm 0 83 in 18 mm 0 71 in 840 mm 33 in P E E US EC110 solid hex configuration RL 25 mm 0 98 in La 19 mm 0 75 in NN 840 mm 33 in i TE 11 mm 0 43 in hex 6 mm 0 24 in HL Dimensions of idler cartridges 11 mm 0 44 in hex Female threaded M8 FTM 8 spring loaded floating Straight RL c RL 9 mm 0 2 in ES 15 5 mm 0 61 in sm eee in J en RL ET 13 mm 0 51 in R RLus O ring hub D 31 mm 1 22 in Ple 31 mm 1 22 in 13 5 mm 0 53 in 13 mm 0 51 in 13 5 mm 0
17. sales interroll com Iceland IBH ehf Dugguvogur 10 104 Reykjavik Iceland Tel 354 562 6858 Fax 354 562 6862 ingi ibh ehf is Finland Tel 358 9 54 94 94 00 Fax 358 9 54 94 94 16 Norway Tel 47 32 88 26 00 Fax 47 32 88 26 10 Sweden Tel 46 35 227077 Fax 46 35 227078 Western Southern Europe France Interroll S A S ZI de Kerannou B P 34 F 29250 Saint Pol de L on Tel 33 298 24 41 00 Fax 33 298 24 41 02 f sales interroll com Italy Rulli Rulmeca S p A Via A Toscanini 1 1 24011 Alm Bg Tel 39 035 4300111 Fax 39 035 545523 i sales interroll com Portugal Rulmeca Interroll de Portugal Lda Apartado 69 Centro Civico P 6201 909 Covilha Tel 351 275 330 780 Fax 351 275 330 789 p sales interroll com Spain Interroll Espa a S A C I Santiga C Puig dels Tudons 5 E 08210 Barber del Vall s Tel 34 93 729 96 50 Fax 34 93 718 96 50 e sales interroll com Version 1 0 11 2007 en Original language United Kingdom Interroll Ltd Brunel Road Earlstrees Industrial Estate GB Corby Northants NN17 4UX Tel 44 1536 200 322 Fax 44 1536 748 505 gb sales interroll com Central Europe Germany Interroll F rdertechnik GmbH H ferhof 16 D 42929 Wermelskirchen Tel 49 2193 23 0 Fax 49 2193 20 22 d sales interroll com Austria Tel 49 2193 23 187 Fax 49 2193 23 164 Belgium Tel 49 2193 23 131 Fax 49 2193 23 164 Luxembourg Tel 49 2193 23 190 Fax 49
18. which may arise during usage of the RollerDrive EC1xx For relevant warning notices see Safety page 5 and the warning notices at the beginning of each chapter There are three categories of danger The following signal words are used in the document as required e Danger Warning e Caution Signal word Meaning Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Warning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in minor or moderate injury DANGER Nature and source of the hazard Possible consequence of non observance Information about how to avoid the hazard RollerDrive EC100 EC110 INTERROLL ep Introduction Further symbols NOTICE This symbol identifies possible material damage gt Information about how to avoid the damage This symbol displays safety instructions This symbol marks useful and important information This symbol marks the steps that have to be carried out Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Version 1 0 11 2007 en Original language Safety General safety instructions The RollerDrive EC1xx is designed according to the technical state of the art and is reliable in operation once distributed However risks may still arise
19. 2 Tangential r r r r T d Tangential n i force Fy lbf 0 00 5 26 10 52 15 78 21 04 26 30 31 56 force Fy Ibf 0 00 10 52 21 04 31 56 42 08 Monia 00 226 452 678 004 130 135 6 Tangental i i force FL N 0 i i i force Fy N 0 0 45 2 90 4 135 6 180 8 EC110 24 1 EC110 36 1 0 46 90 45 0304 60 45 A L 4 0 EE 140 038 75 A 0 254 50 Z Speed 7 3 5 Speed Ps p35 030 E s Torque 020 40 18 Torque 30 7 Maximum Sail g wv E continuous 3 9 t T d 90 t t E H current S a 1 2 50 2345 45 L 25 5 50 15 y 30 y 25 3 E 3 Area of o 3 3 Area of v A s g H continuous v 2 2 2 continuous Maximum 2 by a operation L20 m o Ei operation 2 continuous Lan e 0 15 30 Z r 0 10 20 B current i E Current H 4 i E vs Torque ES E V Current r 1 5 008 15 0 05 10 ESTO que L 10 E L 1 0 vs Y 2 oo oF 05 ooo 044 0 5 Torque in Ib 0 10 20 30 40 50 60 Torque in Ib 0 15 30 45 60 75 90 Torque Nm i i y i Torque Nm l d 0 00 148 2 26 3 39 4 52 5 65 6 78 0 00 170 3 39 5 09 6 78 8 48 10 17 Tangential i i i t i Tangential i i i i i force Fy lbf 0 00 10 52 21 04 31 56 42 08 52 60 63 12 force Fy lbf 0 00 15 79 31 58 47 37 63 16 78 95 94 74 Tangential A c r Tangential 2 c e force Fr N oo 45 2 90 4 135 6 180 8 226 0 2712 force Fr N 0 0 67 8 135 6 203 4 271 2 339 0 406 8 EC110 48 1 EC110 64 1 0304 60 45 0 185 36 45
20. 760 mm 30 in Brake leads Motor plug Recommended break leads connection Green lead with red stripes 24 VDC Green lead with blue stripes GND The fail save brake is not sensitive to electrical polarity so it can be connected bi polar for clearness it is recommended to connect them as stated above Nominal voltage 24 VDC Voltage range 0 to 28 VDC Brake locking voltage max 6 0 VDC Brake releasing voltage min 12 2 VDC Current consumption 0 167 A Internal resistance 144 0 Lead wires AWG 22 Teflon Gear ratio Static holding torque 24 1 8 4 Nm 74 3 in Ibf 36 1 12 6 Nm 111 5 in Ibf 48 1 16 8 Nm 148 7 in Ibf 64 1 22 4 Nm 198 2 in Ibf 96 1 33 6 Nm 297 4 in Ibf The RollerDrive EC100 12 1 and RollerDrive EC100 16 1 are not available with failsafe brake 19 RollerDrive EC100 EC110 INTERROLL 20 H Transport and storage Transport V NY NY NY Y Y v Each RollerDrive is covered at its ends with end protectors Risk of injury due to improper transport gt Transport may only be carried out by qualified and authorized persons gt Observe the following notices Do not stack pallets Check the fixation of the RollerDrives before transport Avoid hard shocks during transport Check each RollerDrive visually for damage after transport In case of damage take photos of the damaged parts To maintain the warranty repo
21. N583 pointed Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Version 1 0 11 2007 en Original language Appendix Manufacturer s declaration in terms of the EC Machine Directive 98 37 EC and its amendment 98 79 EC Annex II B The manufacturer Interroll Corporation 3000 Corporate Drive Wilmington NC 28405 hereby declares with sole responsibility that the product range e RollerDrive Type EC100 e RollerDrive Type EC110 is not a ready to use assembly in terms of the EC Machine Directive and therefore does not fully comply with the requirements of this directive It must not be put into service until the machinery into which it is to be incorporated has been declared to conform with the provisions of the Machine Directive Applied EC Directives Machine Directive 98 37 EC and its amendment 98 79 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC RoHS Directive 2002 95 EC Applied harmonized norms EN ISO 12100 Part1 and Part2 Wilmington November 7 2007 Richard Keely VP of Manufacturing This declaration can be obtained at www interroll com if needed 33 INTERROLL DRIVES amp ROLLERS Europe Nordic Denmark Interroll Nordic A S Hammerholmen 2 6 DK 2650 Hvidovre Denmark Tel 45 36 88 33 33 Fax 45 36 88 33 72 dk sales interroll com Interroll Service Islandsvej 5 DK 7900 Nyk bing M Tel 45 97 71 15 55 Fax 45 97 71 16 55 dk
22. according to the intended use of the RollerDrive EC1xx require approval from Interroll Qualified persons Qualified persons are persons who read and understand the manual and taking national regulations into account can competently execute incidental work Only instructed and qualified persons may work with the RollerDrive taking the following into account e the relevant manuals and diagrams e the warning and safety instructions in this manual e the system specific regulations and requirements national or local regulations and requirements for safety and accident prevention RollerDrive EC100 EC110 INTERROLL A Persons Electricity Rotating parts Working environment Avoiding malfunctions in operation Maintenance Accidental motor starts Safety Risks The following list informs you about the various types of danger or damage that may occur while working with the RollerDrive EC1xx Maintenance or repair work must only be executed by authorized and qualified persons in accordance with the applicable regulations Before turning on the RollerDrive ensure that no unauthorized persons are near the conveyor gt Only perform installation and maintenance work after you have switched off the power Ensure that the RollerDrive cannot be turned on accidentally Keep fingers and hair away from the torque transmission between rollers Tie up long hair Do not wear loose clothing R
23. al T T T T T 1 force Er lbf 0 00 2 11 4 22 6 33 8 44 10 55 12 66 Tangential T T T T 1 i force Fy N 0 0 22 6 45 2 67 8 90 4 113 0 Tangential T T T T T 1 force Fy N 0 00 9 04 18 08 27 12 36 16 45 20 54 24 12 Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Product inf ti EC110 12 1 EC110 16 1 0 917 500 45 0714 140 45 cb lb L 4 0 0 814 160 061 120 Z E 4 77 N H d N L 3 5 L 3 5 0 714 140 a k E Speed 4 Current T 0 514 100 Maxi ES vs Torque vs Torque 30 gt 5 Speed axmum Lan S osi GIE S S g a el ae E Area of E d E L D KI continuous 25 35 504 75 25 3 0 51 9 100 9Peration 2 E Area of 6 Qu o Maximum o a continuous N 3 e o 5 continuous 20 m a o operation FN p20 m Z current i 0 30 4 60 y X j 0414 80 t E i r15 d Current 15 Z 4 vs Torque 0 204 40 0 304 60 gt E L 10 ES ER 7 p 4 020 40 0 5 010 20 0 5 Torque in Ib 0 5 10 15 20 25 30 Torque in Ib 0 10 20 30 40 Torque Nm i y Torque Nm y 0 00 0 57 1 14 1 71 2 28 2 85 3 42 0 00 1 13 2 26 3 39 4 5
24. e RollerDrive when inserting it into the conveyor frame It should fit easily into the holes in the frame gt Ensure that the proper torque see assembly instructions is applied to the RollerDrive hex nut to prevent the shaft spinning in the frame and the wires twisting gt Do not twist the motor cable 21 RollerDrive EC100 EC110 INTERROLL 22 Assembly Warning notices concerning the electrical installation NOTICE Risk of damage to the motor and or the wires of the RollerDrive gt Observe the following notices The electrical installation may only be executed by qualified and authorized persons gt Disconnect the power before installing removing or rewiring the RollerDrive gt Do not apply AC current to the RollerDrive or DriveControl device at any time as this will cause irreparable damage gt Do not apply too much stress to the connector pins Bending the wires at the connector and forcing the star washer over them can cause damage to the insulation of the wires which could result in failure of the RollerDrive gt Ensure that the RollerDrive the DriveControl and the 24 VDC power source are properly earthed through the frame or supporting structure in which the RollerDrive and the DriveControl are installed Failure to do so could cause the buildup of static electricity or ground loops and can cause the motor or DriveControl to malfunction or fail prematurely Do not bend the motor cable at th
25. e motor shaft Leave a minimum of 12 mm 0 5 in of excess cable for stress relief Minimum motor cable bend radius 5x cable diameter gt Do not spin the RollerDrive manually as this generates an induction voltage which could damage the DriveControl Setting up a roller conveyor A roller conveyor usually consists of conveyor zones Each zone is composed of one RollerDrive and several idler rollers which are driven by the RollerDrive The idler rollers can be linked using either flat belts timing belts O ring belts multi rib belts or roller chains The number of idler rollers in each zone depends on the application gt Before installing the RollerDrive define the position of the conveyor zone within the conveyor and the position of the RollerDrive within the conveyor zone Locate the RollerDrive near the center of the zone or the center of gravity of the object being conveyed to improve the transmission of the force between RollerDrive and goods Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Assembly Inserting the RollerDrive EC1xx in the conveyor frame Inserting the motor shaft gt Remove the shipping tube from the RollerDrive harness assembly i Use caution when cutting the tie wrap from the harness Do not cut any of the sleeving or wires on the assembly i To pass the motor plug through holes fold the motor cable as follows Motor cable guum Motor plug
26. emove jewellery such as bracelets or wristbands gt Do not use the RollerDrive in explosive atmospheres Remove equipment or material which is not required from the workspace Always wear safety shoes Clearly specify and monitor the way goods are placed on the conveyor Regularly check the RollerDrive for visible damage n case of fumes unusual noise or blocked or damaged goods stop the RollerDrive at once and ensure that the RollerDrive cannot be started accidentally Contact qualified personnel immediately to find the source the malfunction gt Do not step on the RollerDrive during operation gt As the product is maintenance free you only need to check regularly for visible damages unusual noise and that the screws and nuts are still tightened gt Do not open the RollerDrive Usecaution while installing or maintaining the RollerDrive or while it is under error conditions since it may start accidently Interfaces By assembling the RollerDrive in a conveyor module potential hazards may occur These are not part of this manual and have to be analyzed during the design installation and startup of the conveyor module After assembling the RollerDrive in a conveyor module check the whole system for a new potential dangerous spot before turning on the conveyor Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Version 1 0 11 2007 en Original language
27. emperature for transport and 20 C to 75 C 4 F to 167 F storage Ambient temperature changes max 1 K min 3 h two cycles according to IEC 68 2 14 Ambient humidity max 9096 not condensing Installation altitude above sea level max 1000 m max 3300 ft e UL approval is not required for RollerDrive products since they operate under a recommended maximum voltage of 30 VDC The RollerDrive EC1xx is recognized as a UL Class II product Mechanical performance performance data and performance charts are on basis of 20 C 68 F RollerDrive EC100 EC110 INTERROLL Product information Performance data of RollerDrive EC100 with DriveControl Gear ratio Nominal torque Peak torque Peak torque Maximum speed Nominal 1 8 A with DriveControl with DriveControl load DC EC100 HC EC100 4 1 A 4 1 A 12 1 0 37 Nm 1 0 Nm 1 4 Nm 1 32 m s 20 kg 8 3 in Ibf 8 9 in Ibf 12 in Ibf 260 fpm 44 Ib 16 1 0 48 Nm 1 5 Nm 1 8 Nm 1 03 m s 30 kg 4 2 in Ibf 13 3 in Ibf 16 in Ibf 202 fpm 66 Ib 24 1 0 75 Nm 2 2 Nm 2 8 Nm 0 69 m s 45 kg 6 6 in Ibf 19 5 in Ibf 25 in Ibf 135 fpm 99 Ib 36 1 1 17 Nm 3 0 Nm 3 8 Nm 0 44 m s 60 kg 10 4 in Ibf 26 6 in Ibf 84 in Ibf 88 fom 132 Ib 48 1 1 24 Nm 4 0 Nm 5 Nm 0 35 m s 80 kg 11 0 in Ibf 85 4 in Ibf 44 in Ibf 68 fpm 176 Ib 64 1 1 82 Nm 5 2 Nm 6 1 Nm 0 25 m s 105 kg 16 1 in Ibf 46 0 in Ibf 54 in Ibf 50 fpm 231 Ib 96 1 3 00 Nm 9
28. from the backside of the hole Slide the anti spin bracket with the flat side facing the conveyor frame over the motor leads and onto the hex shaft 26 Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Version 1 0 11 2007 en Original language Assembly Puttwo serrated flange hex cap screws in the bottom holes of the bracket and tighten them with the hex tooth washer nuts Install the button head screw in the upper hole of the bracket to secure the shaft to the bracket Electrical installation gt If you use the recommended DriveControl see DriveControls for the RollerDrive EC1xx page 14 connect the motor plug to the DriveControl gt If you do not use the DriveControl connect your control to the pins of the motor plug for the pin definition see Motor plug page 14 27 RollerDrive EC100 EC110 INTERROLL 28 Inspections before initial startup Inspections before every startup Initial startup and operation Initial startup gt Ensure that no objects are in contact with rotating or moving parts gt Ensure that all bolts are tightened according to the specifications gt Ensure that no additional dangerous areas arise due to interfaces to other components gt Ensure that the wiring is in accordance with the specification and legal directives gt Check all protection devices gt Ensure that no bystanders a
29. g assess ey deka R ee N kee eed a a ee eR EO 14 HE definitiott uox kk REX Ew a ENNEN A ORE ae a 15 Dimensions of motor shaft 15 Dimensions of idler cartridges ee 16 Groove locations sesse eens gaaat e hanh hahahaha ana 18 Conical RollerDrives 18 Failsafe brake for RollerDrive EC100 ooo 19 Transport and storage Y Tela Ta EC 20 StOLagesu rt AA 20 Assembly Warning notices concerning assembly 21 Warning notices concerning the electrical installation 22 Setting up a roller conveyor 22 Inserting the RollerDrive EC1xx in the conveyor frame 23 Mounting tool 522 pea ee ok cd ae ce erm Ca QE UP RE e 25 Anti spin bracket 26 Electrical installation 27 Initial startup and operation lhitialfg 28 nrc PC Tc 28 Procedure in case of accident or malfunction 28 Maintenance and cleaning Warning notices concerning maintenance and cleaning 29 Maititenance aux curd cione nua 29 IECIT 29 Troubleshooting Errot Searcl s iade huaus Xu ae od ed d donor ba uon RE Ra howe e 30 Version 1 0 11 2007 en 1 Original language RollerDrive EC100 EC110 INTERROLL Table of contents Abandonment and disposal Abandonment Disposal Appendix Acces
30. g Interroll DriveControl RollerDrive Corresponding DriveControl Description EC100 DC EC100 Motor control card without ZPA functionality HC EC100 ZPA and motor control on one board can be used separately Z Card EC Multi up to 4 zone control card only in combination with DC EC100 or HC EC100 in motor control mode EC110 HC EC110 ZPA and motor control on one board can be used separately Z Card EC Multi up to 4 zone control card only in combination with HC EC110 in motor control mode For DriveControl details see the corresponding operation manual catalogs or publications on www interroll com Motor plug The motor plug for RollerDrive EC1xx is manufactured by AMP consisting of a plug AMP part 175778 8 and terminal pins AMP part 1 175102 1 In case of ripped out cables the plug can be repaired using a crimping tool available directly from AMP part 9184381 Color Lead Description Black Phase C Motor leads with AWG 22 0 32 mm White Phase B Red Phase A Yellow S3 C Hall effects sensor leads with Orange S2 B e AWG 26 0 13 mm for EC100 Brown ei A e AWG 22 0 32 mm for EC110 Blue 4 5 to 20 VDC Green Ground Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Product
31. in Ib o 5 10 15 20 25 30 35 Torque Nm U T T T J Torque Nm T T T T T T 1 que law 0 57 1 14 171 2 28 2 85 que oto 0 57 144 171 2 28 2 85 3 42 3 99 Tangential r d Tangential T 7 T T 1 force Fy lbf 0 00 5 26 10 52 15 78 21 04 26 30 force Fy lbf 0 00 5 26 10 52 15 78 21 04 26 30 31 56 36 82 Tangential T T T T d Tangential r 1 force Fy N 0 00 226 45 2 67 8 90 4 113 0 force Fy N 0 00 226 45 2 67 8 90 4 113 0 135 6 158 2 EC100 48 1 EC100 64 1 0 38 4 75 45 0 30 4 60 45 Speed Speed Current vs Torque Current vs Torque vs Torque r vs Torque 2 E 40 40 V 0 25 4 50 gt S 35 Ge Ar 35 Z p35 p35 A E Sr A 3 Z 2 H DA 5 0204 amp 40 5 E L E L 30234 Ps gt so E 3 E Area of y P so E 2 2E Area of e o 2 2 BE E pem 3 2 o continuous prs r 25 2 Q 0 15 o 30 peres 25 2 operation a a 015 30 Loo 1 Pd L 20 seet l 0 10 4 20 E H Maximum 15 Ta Maximum C 1 5 0 08 4 15 continuous continuous oos 10 current D current 10 no v 0 00 4 0 0 5 0 00 4 0 0 5 Torque in Ib o 8 16 24 32 40 Torque in Ib o 8 16 24 32 40 48 56 Torque Nm y y Torque Nm T T T y y y 1 que lan 0 90 181 2 71 3 62 4 52 que obo 0 90 181 271 3 62 452 542 6 33 Tangential i i i i Tangential i i r c c i force Fy lbf 0 00 8 42 16 84 25 26 33 68 42 10 force Fy lbf 0 00 8 42 16 84 25 26 33 68 42 10 50 52 58 94 Tangen
32. mm 1 2 in min 50 mm 1 9 in 938 5 mm 1 52 in 4 e l e 938 1 mm 1 5 in min 31 75 mm 1 25 in min 54 6 mm 2 15 in for tube diameter 1 9 in Other tube groove locations possible Conical RollerDrives Conical RollerDrives are only available in three versions e Without roll to roll transmission no grooves e With grooved tubes RLey B F 11 mm 0 44 in RLyg B F 3 mm 0 12 in e With O ring hub RLey B F 37 mm 1 46 in RLys B F 3 mm 0 12 in B F Width between the conveyor frames Due to the conical sleeves they are only available in certain standard lengths For conical RollerDrives there must be a 1 8 angle compensation on the motor end to avoid bending forces on the RollerDrive For details contact Interroll see the catalogs or refer to publications at www interroll com Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Technical data Version 1 0 11 2007 en Original language Product information Failsafe brake for RollerDrive EC100 Optionally the RollerDrive EC100 is also available with a failsafe brake then called EC100B which is designed to hold the RollerDrive in position in case of a power shut down mainly at declines The brake shall be used as holding brake only and not as a dynamic brake e g not for deceleration or positioning 960 mm 38 in O gt Ss
33. olutions Australia Pty Ltd 70 Keon Parade Thomastown 3074 Melbourne Tel 61 3 9460 2155 Fax 61 3 9460 2029 aus sales interroll com New Zealand Anthony Group NZ Ltd 42 Parkway Drive Mairangi Bay NZ Auckland 10 Tel 64 9 478 6150 Fax 64 9 479 6394 nz sales interroll com For other countries please see contacts at www interroll com
34. re in dangerous areas around the conveyor For information about startup see the manual for the DriveControl or your control Operation Rotating parts and accidental starts Risk of pinched fingers gt Do not insert fingers between the RollerDrive and the O ring belt multi rib belt or roller chain Do not remove the protection device Keep fingers hair and loose clothing away from the RollerDrive NOTICE Damage to the motor or the control due to induction Do not push items along the roller conveyor by hand gt Do not spin the RollerDrive manually gt Check the RollerDrive for visible damage gt Check all protection devices gt Ensure that no bystanders are in dangerous areas around the conveyor gt Clearly specify and monitor the way goods are placed on the conveyor Ensure that the RollerDrive is not blocked Ambient operating conditions see Technical data page 9 Procedure in case of accident or malfunction Stop the conveyor at once and ensure that it cannot be started accidentally In case of an accident Provide first aid and make an emergency call Inform the responsible person Have the malfunction repaired by qualified persons Start the conveyor only after this has been approved by qualified persons Y NY NY Y Y Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Checking the RollerDrive Replacing a RollerDrive Version 1 0 11 2007 en
35. rt any damage caused by transport instantly to the transport company and Interroll Do not transfer the RollerDrives between warm and cold environments This may cause condensing water Storage Risk of injury due to improper storage Do not stack pallets Do not stack more than four carton boxes With IP66 RollerDrives due to the sealing condensing water inside the RollerDrive may cause corrosion Check each RollerDrive for damage after storage Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Version 1 0 11 2007 en Original language Assembly Warning notices concerning assembly Rotating parts and accidental motor starts Risk of pinched fingers gt Do not insert fingers between the RollerDrive and the O ring belt multi rib belt or roller chain Install a protection device such as a guard plate to prevent fingers from getting trapped in the O ring belt multi rib belt or roller chain Install an appropriate warning on the conveyor NOTICE Risk of damage leading to failure or shortened life expectancy of the RollerDrive Observe the following notices Do not drop or mishandle the RollerDrive to avoid internal damage gt Check each RollerDrive visually for damage before assembly Do not hold carry or support the RollerDrive by the wires extending out of the mounting shaft to avoid damage to the internal solder joints gt Do not force th
36. sories Manufacturer s declaration Version 1 0 11 2007 en Original language RollerDrive EC100 EC110 INTERROLL Content of the manual Validity of the manual The manual is part of the product Structure of warning notices Version 1 0 11 2007 en Original language Introduction Handling of the user manual In this manual the RollerDrives EC100 and EC110 are refered to as RollerDrive EC1xx This manual contains important advice notes and information about the RollerDrive EC1xx in all phases of its lifecycle e Transport assembly and commissioning e Safe operation maintenance and troubleshooting disposal e Accessories The manual describes the RollerDrive EC1xx as it is delivered by Interroll Special application designs require validation from Interroll and additional technical instructions For trouble free safe operation and warranty claims read the manual and follow the instructions before handling the RollerDrive EC1xx Keep the manual near to the RollerDrive EC1xx gt Pass the manual on to any subsequent operator or occupant of the RollerDrive EC1xx gt Interroll does not accept any liability for malfunctions or defects due to non observance of this manual f you have any questions after reading the user manual feel free to contact our customer service See the last page for contact information Warning notices in this manual The warning notices in this document refer to risks
37. terroll Canada Ltd 1201 Gorham Street CDN Newmarket Ontario L3Y 8Y2 Canada Tel 1 905 727 3399 Fax 1 905 727 3299 cdn sales interroll com Argentina Interroll South America Calle 117 No 3591 B1650NRU San Martin Provincia de Buenos Aires Tel 54 11 4753 8005 Fax 54 11 4754 1332 ar sales interroll com Brasil Interroll Brasil Av Portugal 918 CEP 06651 970 Itapevi SP Tel 55 11 41 43 43 43 Fax 55 11 41 43 77 19 br sales interroll com Asia China Interroll Suzhou Co Ltd Unit 10B Modern Industrial Square No 333 Xing Pu Road Suzhou Industrial Park Suzhou Jiangsu Province People s Republic of China Postal Code 215126 Tel 86 512 6256 0383 Fax 86 512 6256 0385 cn sales interroll com Japan Interroll Japan Co Ltd 302 1 Shimokuzawa Sagamihara shi JPN Kanagawa 229 1134 Tel 81 42 764 2677 Fax 81 42 764 2678 jpn sales interroll com Korea Interroll Korea Corporation Room 301 Dongsan Bldg 333 60 Shindang Dong Choong ku Seoul Tel 822 2 231 1900 Fax 822 2 254 36 83 kr sales interroll com Singapore Interroll Asia Pte Ltd 386 Jalan Ahmad Ibrahim 629156 Singapore Republic of Singapore Tel 65 6266 6322 Fax 65 6266 6849 sgp sales interroll com Thailand Interroll Thailand Co Ltd 41 6 Moo 6 Bangchalong Bangplee Samutprakarn 10540 Tel 66 2 337 0188 91 Fax 66 2 337 01 92 th sales interroll com Australia amp New Zealand Australia Conveyor S
38. threaded motor shaft If the RollerDrive has a spring loaded idler shaft push the idler shaft inwards If the RollerDrive has a FTM8 idler shaft unscrew the bolt at the idler shaft Extract the RollerDrive from the conveyor frame Y NY Y Y Y Disposal The operator is responsible for the proper disposal of the RollerDrive In doing so industry specific and local provisions must be observed for the disposal of the RollerDrive and its packaging 31 RollerDrive EC100 EC110 32 INTERROLL Appendix Accessories Part Characteristics Toothed belt e Gates Poly Chain GT or similar pitch 8 mm 0 31 in e Toothed belt width 11 2 mm 0 44 in Hub with 18 teeth Round belt Belts of 4 mm 0 16 in and max 5 mm 0 20 in diameter Multi rib belt Drive head with 9 grooves for flexible V ribbed belts e PJ form ISO 9981 DIN 7867 e Pitch 2 34 mm 0 09 in Belts with a max of 4 ribs DriveCantrols Part Characteristics Part DC EC100 Motor control card without ZPA 8996 functionality HC EC100 HybridControl with ZPA and 9000 motor control on one board but can be used separately HC EC100 Full HybridControl with ZPA motor 9001 control and digital I O handshake HC EC110 HybridControl with ZPA and 9004 motor control on one board but can be used separately ANE SRL pracket Part Characteristics Part Anti spin bracket flat up Bottom and top of hex are flat N582 Anti spin bracket point up Bottom and top of hex are
39. tial 1 1 Tangential i 1 1 T T r 1 force Fy N 0 00 36 16 72 32 108 48 144 64 180 80 force Fr N oo 36 16 72 32 108 48 144 64 180 80 216 96 253 12 EC100 96 1 0 18 36 45 Current Speed vs Torque vs Torque E p 40 0 15 4 30 ld VW gt w k 35 fon Ba 55 d Area of S Lao S v o gt o bd continuous p P ad 3 2 L operation o 0 09 Gy 18 25 9 a L20 0 06 4 18 cira fe Maximum GE continuous 15 current 0 03 6 Z Be L 1 0 ut d 0 00 4 0 0 5 Torque in Ib o 15 30 45 60 75 90 Torque Nm y 1 p T l l 0 00 1 70 3 39 5 09 6 78 8 48 10 17 Tangential T T T T T 1 force Fr Ibf 0 00 15 79 31 58 47 37 63 16 78 95 94 74 Tangential r T T T T T 1 force EC N 0 00 67 8 135 6 203 4 271 2 339 0 406 8 Version 1 0 11 2007 en Original language 11 RollerDrive EC100 EC110 INTERROLL Product information Performance data of RollerDrive EC110 with DriveControl HC EC110 Gear ratio Nominal Peak torque Maximum speed Nominal torque 4 1 A load 1 2 5 A 4 1 0 34 Nm 1 2 Nm 2 41 m s 16 kg 3 in Ibf 11 in Ibf 475 fpm 35 Ib 9 1 0 75 Nm 2 6 Nm 1 07 m s 45 kg 6 6 in Ibf 23 in Ibf 211 fpm 99 Ib 12 1 1 0 Nm 3 5 Nm 0 8 m s 60 kg 8 8 in Ibf 81 in Ibf 158 fpm 132 Ib 16 1 1 5 Nm 4 2 Nm 0 6 m s 90 kg 13 in Ibf 37 in Ibf 119 fpm 198 Ib 24 1 2 2 Nm 5 8 Nm 0 4 m s 120 kg 19 5 in Ibf 51 in Ibf 79 fpm 264 Ib 36 1 3 0 Nm 9 2
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