Nefton Technologies - Mettler Toledo IND560 Terminal User's Guide
Contents
1. 9 9 2 25 cR 2 25 PAVE ONG DTG LE 2 29 2 29 Sale role 0 nt 2 31 Alibi Memory Direct 5 2 32 Table Searches 2 32 Chapter 3 0 service and 3 ui 3 Cleaning and Maintenance 3 1 rore farei gis iol 3 2 TFOURIESMOOWMG M 3 2 AC Power Test RH Remeras 3 2 IND560 User s Guide Chapter 1 0 Introduction This chapter covers The IND560 represents the latest in METTLER TOLEDO technology and is the most versatile weighing terminal available today Choose from conventional e Operating Overview strain gauge or high precision electromagnetic force restoration weighing e installation and Programming technologies Specify direct PLC or PC communication interfaces or digital I O control Combine these selections with the option of panel or desk wall column mounting and the IND560 is the perfect match for nearly any weighing application in many industries including e Basic Weighing e Blending and Batching e General Process Weighing Formulation e Filling e Over Under Checkweighing Enhance meas2. As many as 20 steps may be programmed and the sequence can be triggered in one of two ways e Manually using the ID softkey D e Automatically by threshold and reset weight readings from the scale If the sequence is triggered manually it may be programmed to loop repeating all steps until either BACK softkey R is pressed or an ESC softkey Esc S pressed while an alphanumeric entry field is selected When ID mode is set to function automatically placing on the scale a weight that exceeds pre configured threshold value initiates the sequence When all the steps have been performed and the weight is removed the reading from the scale falls below a reset value Af this point the terminal is ready to begin the next ID sequence For details on ID mode configuration refer to Chapter 3 0 Configuration of the IND560 Technical Manual SmartTrac omartTrac is graphical display visualization of either the gross or net weight as selected in setup SmartTrac on the IND560 uses a bar graph visualization type for Material Transfer mode and a three zone graphic for Over Under mode Material Transfer Mode The operator adds material until the measured value is within an acceptable tolerance limit Normally an operator will add material quickly when the container is not nearly full and more slowly as the target value approaches 2 25 IND560 User s Guide The SmartTrac display may be configured in setup as Small Med
3. 2 13 IND560 User s Guide Table The IND560 terminal contains a tare table with 25 records for storing tare weights that can be recalled by the operator instead of manually entering them for each transaction This is especially useful when certain tare values are used repeatedly A 20 character description can be included with each record This can be used to help distinguish one tare record from another Each tare record in the tare table also contains a fotalization field When totalization is enabled for the tare table each time transaction is completed using a specific tare ID the selected weight value gross or net weight is added to the total and the corresponding counter will be incremented by one A tare memory can be recalled either by picking from a list of all available records or if the ID for the tare value is known quick accessed refer to the Quick Access section below A printed report of the records in the Tare Table is also available Additional details about the tare table are explained in the IND560 Technical Manual Appendix C Table and Log File Structure Net Sign Correction Net sign correction enables the terminal to be used for both shipping inbound empty and receiving inbound loaded operations Net sign correction can be disabled or enabled Refer to the IND560 Technical Manual Chapter 3 0 Configuration the Scale section for information about disabling and enabling si
4. METTLER TOLEDO IND560 Terminal User s Guide www imf com METTLER TOLEDO 2007 No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying and recording for any purpose without the express written permission of METTLER TOLEDO U S Government Restricted Rights This documentation is furnished with Restricted Rights Copyright 2007 METTLER TOLEDO This documentation contains proprietary information of METTLER TOLEDO It may not be copied in whole or in part without the express written consent of METTLER TOLEDO METTLER TOLEDO reserves the right to make refinements or changes to the product or manual without notice COPYRIGHT METTLER TOLEDO is a registered trademark of Mettler Toledo Inc All other brand or product names are trademarks or registered trademarks of their respective companies FCC Notice This device complies with Part 15 of the FCC Rules and the Radio Interference Requirements of the Canadian Department of Communications Operation is subject to the following conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules These limits are designed 10 provide reasonable protection again
5. Tare Failed Too Small error displays Ensure that the gross weight is above zero IND560 User s Guide Keyboard Tare A keyboard preset tare is a numeric tare that is entered manually through the numeric keypad received serially from a peripheral or retrieved from the Tare Table memory The preset tare value cannot exceed the capacity of the scale Data entered is interpreted to have the same units as the current displayed value Motion does not impact the entry of preset tare values Keyboard tare can be configured in setup as enabled or disabled When disabled numeric keypad and the TARE scale function key cannot be used 10 obtain a tare To manually enter a preset tare value use the numeric keypad fo enter the tare value data entered will display above the soffkey with a Data label and press the TARE scale function key gt If configured in setup remote equipment can enter a preset tare value using serial command or PLC command refer to the IND560 Technical Manual Chapter 3 0 Configuration the Communication section Serial and PLC setup for further information If the preset tare is successful the display changes to a net weight indication and the entered preset tare value is stored as the tare value in the Tare Table several conditions could inhibit the preset tare function Keyboard Tare Disabled lf keyboard tare is configured in setup as disabled the numeric keypad and the TARE scale
6. retest this step or skip this step knowing that it failed At the end of the complete test a print can be initiated that prints all the data of the calibration test A full description of the calibration test can be found in Chapter 3 0 Configuration of the IND560 Technical Manual 2 31 IND560 User s Guide Alibi Memory Direct Access The Alibi Memory stores transaction data that can be retrieved in order to verify transaction information The information stored in the Alibi Memory includes e Transaction counter value e Date and time of transaction e Gross net and tare weights including units of measure To view the Alibi Memory 1 Press the Alibi softkey Alibi if programmed as one of the home position softkeys or press the REPORTS softkey if programmed as one of the home position softkeys then select Alibi Memory from the selection box Press the VIEW TABLE softkey B5 The Alibi Search View screen displays 3 Use the selection boxes and data entry fields to enter specific search information to limit the search or do not enter any search limits to view all Alibi Memory Table information Press the START SEARCH softkey The Alibi Search View screen displays the search results Records are ordered by date and time with the most recent record shown last Table Searches 2 32 searching table can be accessed by various methods including the TARE MEMORY softkey D TARGET MEMORY softkey ALIBI softkey
7. comparison of the IND560 will be used 10 control the flow of material application can be classified as a Material Transfer application These types of applications are usually automated but can also be manual A single or two speed feeding system is used to either add weight fo or remove weight from the scale The terminal monitors the change in weight and compares it to a previously entered target and other control parameters The following definitions explain some terms used in Material Transfer applications Abort After a target comparison process has been paused it can be totally stopped by pressing the Abort softkey under the Target Control softkey Due or by triggering a Target Pause Abort discrete input If abort is selected the target comparison process is aborted Coincidence A coincidence output is always active and does not require a start or Outputs stop signal If the weight on the scale is below the target minus the spill value the outputs are on If the weight is above the target minus the spill value the outputs are off This type of output typically requires external logic to provide the required control for feeding systems Concurrent This describes the operation of the feed output in a 2 speed feeding Outputs system If the feeder type is programmed as concurrent the feed output will turn on when the fast feed output turns on and continue to operate until the weight reaches the target minus the spill valu
8. function key gt cannot be used fo obtain fare Over Capacity or Under Zero Conditions Preset tare is not allowed when the weight display indicates over capacity or under zero conditions Any preset tare attempted when the scale is over capacity is ignored and a Tare Failed Over error displays Any preset tare attempted when the weight display indicates an under zero condition is ignored and a Tare Failed Too Small error displays Preset tare can be entered in free format If the entered value does not match the displayed weight decimal point location or display interval the entered tare value is rounded to the nearest display interval and the decimal point adjusted match the gross weight The rounding method is that 0 5 or more of a display interval d is increased to the next display interval and 0 49 or less of a display interval is decreased to the next lower display interval When entering a preset fare value less than 1 0 the operator can enter the data without the leading zero left of the decimal point but all subsequent display storage or printing of this value will include the leading zero For example a preset tare entry of 05 will display as 0 05 If a preset tare has already been established and another preset tare is entered the second preset tare replaces the previous value it does not add to the previous value The replacement tare can be larger or smaller than the original tare value
9. of Target Until the weight on the scale of the M value the Under symbol is shown as a dashed line symbol lt lt lt zzz and the discrete outputs are disabled The Under zone Peconic solid an the discrete outputs become active when more than 10 of the target has been added Under Zone The Under zone is shown in Figure 2 17 as the symbol to the left and also in Figure 2 18 This zone classification is shown when the weight on the scale is greater than 10 of the target but less than the target value minus the tolerance value If a discrete output has been assigned to the Under Zone that output will be on when the weight is in this zone OK Zone When the weight on the scale is between the target minus the folerance and the target plus the folerance the OK symbol is shown This symbol is the same symbol for all sizes of SmartTrac and shown in Figure 2 17 as the center symbol If a discrete output has been assigned as Tolerance OK that output will be on when the weight is in this zone Over Zone The Over zone is shown in Figure 2 17 as the symbol to the right and also in Figure 2 19 This zone classification is shown when the weight on the scale is greater than the target value plus the tolerance value If a discrete output has been assigned to the Over Zone that output will be on when the weight is in this zone IND560 User s Guide Time and Date Time and are used for reporting er
10. the threshold value The previous weight on the scale is stored in the Alibi Table as the tare value Auto fare operations involve Tare Threshold Weight When weight on the scale platform exceeds the tare threshold value the terminal automatically tares Reset Threshold Weight The reset threshold weight must be less than the fare threshold weight When the weight on the scale platform falls below the reset threshold value such as when a load has been removed the terminal automatically resets the auto tare trigger Motion Check A motion check is provided to control the re arming of the auto tare function If disabled the auto tare trigger will be reset as soon as the weight falls below the reset value If enabled the weight must settle to no motion below ihe reset threshold before the next auto tare can be initiated Several conditions could inhibit the auto tare function Motion Auto tare cannot be taken when the scale is in motion If motion is detected after weight on the scale exceeds a preset tare threshold weight the IND560 will wait for a no motion condition If a stable no motion weight condition occurs within three seconds the auto tare command is executed Auto Tare Disabled Auto tare can be configured in setup as enabled or disabled Clearing Tare Tare values can be cleared manually or automatically Manual Clear Manually clear tare values by pressing the CLEAR key C on the numeric keypad when the
11. with data from a record in the Target Table Direct Editing of Active Records To edit an active record directly 1 Press the TARGET softkey a Refer to the IND560 Technical Manual Chapter 3 0 Configuration the Terminal section Softkeys for information about how to setup soffkey display The Active Values screen displays 2 Use the UP and DOWN navigation keys to scroll through the fields available for editing Press the ENTER key to select field fo edit Depending whether the mode is material transfer or over under and the type of tolerance selected the active target record will show different fields to edit Use the navigation and numeric keys to enter values for all of the fields as needed IND560 User s Guide Material Transfer Over Under Either Mode Weight Deviation or 9o of Target Weight Value 5 Use the alpha keys 10 enter a description 6 Press the OK softkey to accept the edits to the active record 7 Press the ESCAPE softkey Esc to return to the weighing operation screen without saving the active record edits Loading Records from the Target Table The Target Memory softkey e can be used in two ways 10 load records from the Target Table Quick Access and List Selection Quick Access to Records Use the Quick Recall mode when the ID of the Target Table record to be loaded is known Use the numeric keypad to enter the ID and then press the Target Memory softkey gt to load the record If the
12. 0 is installed programmed and calibrated for a given application no other routine service is required AN WARNING ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THE TERMINAL EXERCISE CARE WHEN MAKING CHECKS TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN BODILY HARM AND OR PROPERTY DAMAGE Cleaning and Maintenance Clean the IND560 terminal s keypad and cover with a clean soft cloth that has been dampened with a mild glass cleaner Do not use any type of industrial solvent such as toluene or isopropanol IPA that could damage the terminal s finish Do not spray cleaner directly on the terminal Regular maintenance inspections and calibration by a qualified service technician are recommended The IND560 is a rugged stainless steel enclosed instrument however the font panel is a vinyl covering over sensitive electronic switches and lighted display Care should be taken to avoid any punctures to this surface or any vibrations or shocks to the instrument Should front panel become punctured ensure that steps are taken to prevent dust and moisture from entering enclosure until the terminal can be repaired IND560 User s Guide Upgrading Firmware The InSite configuration tool program is used to flash new terminal software through the COM serial port or Ethernet port The software update and the InSite configuration tool program must be saved on a PC that will b
13. Alibi REPORTS sofikey 7 and from the menu tree To search table 1 Access the table be viewed using the appropriate method Refer the IND560 Technical Manual Appendix C Table and Log File Structure for more information about how fo access specific tables Press the VIEW TABLE softkey 85 The Search View screen displays 3 Use the selection and data entry boxes to enter specific search information to limit the search or enter the wild card character to view all table information 4 Press the START SEARCH softkey The Search View screen displays with the search results Chapter 3 0 Service and Maintenance This chapter covers e service Service e Cleaning and Maintenance The IND560 terminal is designed be virtually error free and reliable e Upgrading Firmware e Troubleshooting If problems do occur METTLER TOLEDO recommends that service be performed only by qualified trained personnel To assist in this repair record as much information as possible about what has happened including any error messages and physical responses of the terminal and or scale Information on installing programming and servicing the IND560 terminal is available in the IND560 Terminal Installation Manual and Technical Manual Only qualified personnel should perform installation programming and service Please contact a local METTLER TOLEDO representative for assistance In general once the IND56
14. Ethernet TCP IP networking 1 1 IND560 User s Guide Safe Disposal Requirement In conformance with the European Directive 2002 96 EC on Waste Electrical and Electronic Equipment WEEE this device may not be disposed of in domestic waste This also applies to countries outside the EU per their specific requirements Please dispose of this product in accordance with local regulations at ihe collecting point specified for electrical and electronic equipment If you have any questions please contact the responsible authority or the distributor from which you purchased this device should this device be passed on to other parties for private or professional use the content of this regulation must also be related Thank you for your contribution environmental protection Operating Overview To successfully use the IND560 terminal s various functions one must understand e Basic weighing concepts e terminal s display and keyboard setup e Available features and functions Chapter 2 0 of this manual Basic Weighing Concepts The IND560 terminal provides tremendous flexibility for a great number of applications which utilize several basic weighing concepts When the scale is empty the weight display should be showing zero During normal operation the zero reference point may need to be recaptured The ZERO pushbutton on the keypad is used to capture a new zero reference point center of zero symbol els shows
15. IND560 is in the net mode and has completed the weighing operation Motion on the scale will not impact a manual clear If configured in setup pressing the ZERO scale function key will first clear the tare then issue d zero command refer to the IND560 Technical Manual Chapter 3 0 Configuration the Scale section Auto Clear Auto Clear The IND560 can be configured fo clear tare automatically when the weight returns to a value below a programmable threshold or when a print command is issued Once the tare is cleared the display returns to the gross weighing mode Auto clear is disabled or enabled in setup If auto clear is enabled the following parameters configured in setup affect the auto clear operation 2 15 IND560 User s Guide Clear Threshold Weight The clear threshold weight is the gross weight value below which the IND560 will automatically clear a tare after settling to a value above this threshold value Motion Check A motion check is provided to control the automatic clearing of tare If the motion check is disabled the tare value is cleared as soon as the weight drops below the threshold weight auto clear threshold regardless of the motion status If the motion check is enabled after meeting the requirements for weight value above and then below threshold weight auto clear threshold the IND560 waits for a no motion condition before automatically clearing the tare Clear After Print lf en
16. Once desired alpha characters have been entered in appropriate fields on the screen press the ENTER key to accept the entries Numeric Keys Use the terminal s 12 key numeric keypad see Figure 2 2 to enter data and commands To use numeric keys position the cursor in the field See Navigation Keys and press the numeric keys to enter the appropriate data Press the DECIMAL key to enter decimal points where necessary The CLEAR key functions like a backspace key Position the cursor at the end of data to be deleted and press the CLEAR key Press the CLEAR key once for each character to be deleted When first entering a data entry box the previous entry will be in focus Pressing CLEAR at this point will clear the entire previous entry Home Screen The Home screen displays when the terminal is idle see Figure 2 8 The Home screen is the only screen that provides operator access to the programmable soffkeys System line Application area MORE DOWN symbol indicating Softkey 7 more Softkey icons selections Figure 2 8 Default Weighing Operation Screen System Message Showing The Home Screen includes e System Line Displays system messages and application data e Application Area Displays weight units and other application specific weighing data e Softkey Icons Displays the icons for the active softkey functions The appearance of a MORE DOWN symbol or a MORE UP A symbol indicates that more soffkey selections are a
17. abled tare is automatically cleared and the scale returned to gross mode after data has been transmitted by pressing the PRINT scale function key gt or from a remote source Refer to the IND560 Technical Manual Chapter 3 0 Configuration the Scale section Auto Clear for further information about configuring auto clear Unit Switching In order to support locations and applications that utilize multiple measurement units the IND560 supports unit switching The UNIT SWITCHING softkey E enables switching between primary units main unit of measure and alternate units secondary or third units When the UNIT SWITCHING softkey E is pressed the display changes from the primary unit to the secondary unit When this softkey is pressed again the display switches to the third unit if one has been programmed or returns to the primary unit Each subsequent time the UNIT SWITCHING softkey cs is pressed the IND560 continues to switch the unit through the same sequence When units are switched the units value changes the correspondingly selected units and the conversion of the display value occurs The display division changes to an equivalent weight value in the switched unit for example from 0 02 Ib to 0 01 kg and the decimal location switches to accommodate the conversion Expand By 10 The EXPAND BY 10 softkey is used to increase the selected weight display resolution by one additional digit For example a wei
18. all Press the INFORMATION RECALL softkey 49 access the Recall screen where the following soffkeys are available Weight Recall Displays the Gross Tare and Net active weight readings for the scale i System Information Displays system information including the model and serial number Terminal ID 1 Terminal ID 2 Terminal ID 3 and software and hardware information This ID information is entered in the Setup mode Refer to the IND560 Technical Manual Chapter 3 0 Configuration Terminal Device for more information about entering Terminal ID information IM Metrology Recall Displays the terminal metrology control number MCN whether the terminal is programmed as approved or nol and last calibration time and date On the high precision IDNet version the Ident Code calibration tracking is also displayed gt Total Recall Displays the sub total and grand total transaction count and total weight for the terminal Press the CLEAR SUBTOTAL softkey C to clear sub total amounts Press the CLEAR softkey C clear both the grand total and sub total amounts Press the PRINT softkey ER 10 print a report of the totals Note that if either Clear Total or Clear Subtotal After Print is enabled in setup these values will clear after printing Table clear and print functions are accessible only to users with Supervisor level log in and above Target Comparison Target comparison is used to compare either the gro
19. and associated operations available on the IND560 include e Pushbutton Tare e are Clear Keyboard Tare Preset Manual Clear e Net Sign Correction Auto Clear e Auto Tare Pushbutton Tare Pushbutton tare can be configured in setup as enabled or disabled When disabled the TARE scale function key cannot be used to obtain a tare It enabled pressing the pushbutton TARE scale function key initiates semi automatic tare The IND560 will attempt to perform a tare process If successful display changes to a zero net weight indication and the previous weight on the scale is stored as the tare value The net mode will be indicated on the display several conditions could inhibit the pushbutton tare function Motion Pushbutton tare cannot be taken when the scale is in motion If motion is detected when a pushbutton tare command is received the IND560 will wait up to three seconds for a no motion condition If a stable no motion weight condition occurs before the three seconds expire the pushbutton tare command is executed If there is still motion at the end of three seconds command is aborted and a Tare Failure In Motion error displays Pushbutton Tare Disabled lf pushbutton fare is configured as disabled the TARE scale function key will not initiate semi automatic fare Negative Gross Weight Any pushbutton tare attempted when the gross weight is at or below zero is ignored and a
20. ata in the table Search result records are always listed in order by ID lowest to highest ID numbers Figure 2 22 is an example of search results for a Tare Table with three views showing all available columns of data IND560 User s Guide Figure 2 22 Tare Table Search Results Calibration Test The IND560 terminal provides a programmable Calibration Test sequence that can contain up to 25 individual steps The Calibration Test is designed to lead the tester through set of predetermined steps and compare the terminal calibration with known fest weights The test is accessed by pressing the CALIBRATION TEST softkey V J on the home page A screen displays where the name of the tester can be recorded and the serial number and capacity of each of the test weights used can be entered This provides a traceable record for the calibration test The calibration test is started by pressing the START soffkey lt display is shown that provides the active scale weight the target and tolerance weight values and two lines of instructions as to where to place the weights When the tester completes these instructions he or she presses the OK softkey Or and the terminal compares the actual weight on the scale to the programmed target weight for this step If the comparison passes the test continues to the next step If it fails a message displays that indicates a failure After acknowledging the error the tester can the test
21. ate permits weight and time units fo be defined together with the period between measurements and the number of measurements to average to generate the output value weight information in the terminal becomes invalid the Rate display will show 0 000 A Range Comparator can also use displayed or gross weight as its source For example if displayed weight possibly a net value allowing for the weight of a hopper is the source the Active operator is Outside and the Limit and High Limit are 1000 kg and 1500 kg respectively the output will remain active as long as source value is below 1000 kg In this case a large enough value for the High Limit should be set to ensure that once the Limit is reached and output turned off there is not sufficient spill to reach the High Limit and reactivate the output IND560 User s Guide ID Mode ID Mode is a convenient and simple way of ensuring that a series of a operations is carried out the same way each time Each step can be accompanied by an on screen prompt that instructs the operator to perform an action or by a message indicating that the terminal is carrying out a function These steps may include data entry using the numeric keypad alphanumeric keys or some other input such as a barcode scanner and actions such as placing a package on the scale taking a tare or printing a ticket for the transaction When a step is completed pressing the ENTER key moves to the next one
22. ated terminal with flexibility of configuration to meet a variety of operating requirements The setup menu system provides the power of configuration in a user friendly operational environment While reading this manual and operating the terminal keep in mind that various functions may or may not be available and that the screens shown in this manual may vary from terminal to terminal based on the setup configuration This User Guide provides instructions for performing typical weighing operations and generating reports using the IND560 terminal Detailed information about terminal configuration and setup is provided in the IND560 Technical Manual The IND560 supports the use of username password for setup security at four levels Refer to the IND560 Technical Manual Appendix B Default Settings to determine security levels assigned to specific parameters in setup Administrator An Administrator has unlimited access to all areas of the operating and setup system There can be multiple Administrator accounts There is a Primary Administrator account which can be changed but never deleted The terminal is pre configured at ihe factory with the Primary Administrator account with no password The unit as configured at the factory requires no login or password entry to enter the setup mode All functions of the terminal are available to all users until a password for the Primary Administrator account is set up When the Metrology switch is t
23. aximum weight that will be classified as OK Any weight above than this value will be classified as Over Over Under The target comparison mode that provides three zone classifications for Mode weight placed on the scale The classification can be Under if the weight is below the target minus the tolerance OK if within the tolerance range or Over if the weight is above the target plus the tolerance Target The target is the ideal weight value for the product being tested If a container should weigh exactly 10 kg the target value is 10 kg Tolerance The weight range above and below the target value that will be acceptable as OK in the target comparison The tolerance can either be entered as a weight deviation from the target a percentage deviation from the target or as absolute weight zone edges depending upon Setup Under Limit If a tolerance mode of Weight value is selected in setup the IND560 does not require the entry of a target value In this mode only the upper and lower limits for the OK zone are entered When programmed for this mode the under limit value is the minimum weight that will be classified as OK Any weight below than this value will be classified as Under Zones The IND560 provides 3 different classifications or zones in the Over Under mode The zones are Under OK and Over Target Comparison Parameter Entry To enter target comparison parameters either edit the active records directly or load them
24. ber of the Comparator then the Comparator softkey If the ID number is not known press the Comparator softkey 7 a use the UP DOWN keys to select the desired Comparator from the list and press the Edit softkey VA For Range comparators the value for High Limit must always be greater than the Limit value When the Active value is lt lt gt or gt selected source is compared to a target weight When the Active value is within gt _ or outside _ lt gt _ a range the selected source is compared a range defined by the Limit and High Limit values Using Comparators To use a Comparator it must be assigned a discrete output Target Value Comparators In this case the output will be triggered depending on the Active setting For example if the Active operator is less than or equal to and the Limit is 1000 kg the output will turn off when the measured value reaches 1000 kg Range Comparators In the case of a Range mode Comparator the Limit value sets the lower of the two rates that define the range within or outside depending on the operator which the output is active For example if the Active operator is Within 2 the Limit is 3 0 kg sec and the High Limit is 8 kg sec the output will be active provided the rate remains between 3 and 8 kg sec If the rate falls below 3 or exceeds 8 kg sec the output will turn off Note that the Rate value configured in setup at Scale gt R
25. clude the required character press the DOWN navigation key view the next set Press the DOWN navigation key and UP navigation key as required until the set of keys shows fhe required character The presence of the MORE UP MORE DOWN symbols to the right of the softkeys indicates that additional sets of characters are available Once the correct row is showing press the softkey under the group of characters that includes the required character At this point the characters above the softkey will change to show one character per softkey Figure 2 6 Figure 2 6 One Letter Per Softkey Now press the softkey that corresponds to the required character Also note that the MORE DOWN symbol is shown at the right of the softkeys Press the DOWN navigation key to view the second row of characters This group will include an ESCAPE Esc Figure 2 7 If the wrong group of characters was selected use this softkey fo return to the character set selection screen Figure 2 7 ESC Character Showing IND560 User s Guide Repeat this process until all alpha characters have been entered The CLEAR key can be used delete unwanted characters in the entry box The ESCAPE softkey Esc on the symbol group of softkeys see Figure 2 5 exits the data entry process without accepting any of the new data typed The data in the entry field will revert to the original data that was in the entry box before the new entry was initiated
26. d weigh in or weigh out sequences The target comparison mode that provides control for delivering a measured amount of material from one container or vessel to another The transfer can apply to material entering or leaving container or vessel It includes the traditional terms such as weigh in weigh out filling and dosing A pause function is provided in target comparison control in case target comparison must be temporarily paused This can be done by pressing the Pause softkey 62 under the Target Control AY or by triggering a discrete input programmed as Target Pause Abort When paused power is removed from the Feed and Fast Feed if used discrete outputs Affer a target comparison has been paused the process can either be resumed or aborted After a target comparison process has been paused it may be resumed by pressing the Resume softkey gt or by triggering discrete input programmed as Target Start Resume When a target comparison is resumed it continues fo use the original target values The amount of material that will be added on a weigh in or removed on weigh out from the scale after the final feed is turned off In a weigh in process this is the material in suspension that will still fall onto the scale when the feed is turned off This value is subtracted from the target value to determine when the feed output turns off When using latched targets the default condition is with the latch
27. e Both the fast feed output and the feed output are active at the beginning of a target comparison It is the opposite of independent outputs Fast Feed Output This refers to the physical output connection that is used for the faster feed in a 2 speed feeding system This output is not used in a single speed feeding system Feed Output This refers to the physical output connection that is used for the slower feed in a 2 speed feeding system or the only feed output in a single speed feeding system Fine Feed The value entered for the amount of material that will be fed in the slower rate of feed in a 2 speed feeding system This value and the spill value are subtracted from the target to determine the point that fast feed output turns off 2 19 IND560 User s Guide 2 20 Independent Outputs Latched Outputs Material Transfer Mode Pause Resume Spill Start Target Tolerance Target Control This describes the operation of the feed output in a 2 speed feeding system If the feeder type is programmed as independent the feed output does not turn on until the fast feed output turns off Only one feeder speed is active at a time It is the opposite of concurrent outputs Latched outputs turn off at the target weight minus the spill value and remain off regardless of additional weight changes until a start signal is received These types of outputs do not usually require external logic to perform standar
28. e connected to the terminal for software flashing Refer to the IND560 Technical Manual Chapter 4 0 service and Maintenance for detailed procedures for upgrading firmware Troubleshooting Troubleshooting activities for the IND560 include an AC power test AC Power Test If the display is blank or if intermittent problems are occurring the condition of the AC power source should be checked by a qualified electrician Use a multi meter to check the AC input power Input power must be within 15 to 10 of the standard 100 240 voltage range Refer to the IND560 Technical Manual Chapter 4 0 Service and Maintenance Troubleshooting for detailed AC Power Test procedures If the AC power input is confirmed as acceptable contact your local authorized METTLER TOLEDO service representative to have the IND560 terminal serviced ton METTLER TOLEDO 1900 Polaris Parkway Columbus Ohio 43240 METTLER TOLEDO is a registered trademark of Mettler Toledo Inc 2007 Mettler Toledo 71209396 Zuy on ABEE 113 T 0 67934 15344 210 6654544 Fax 210 6654545 marketing nefton gr www nefton gr
29. ght display of 40 96 could increase by one additional digit to display as 40 958 The Expand By Ten mode is indicated on the display by x10 which displays below the weight display When the EXPAND BY TEN softkey Q is pressed again the display reverts to the normal display of weight lf programmed as approved with the metrology switch SW1 1 ON the Expand By Ten mode is displayed for five seconds then automatically returns to normal IND560 User s Guide resolution Printing is disabled when the weight is expanded and the terminal is programmed as approved Print The print function demand print can be initiated by pressing the PRINT function key gt or by automatic print Demand printing of data may also be initiated as part of a particular sequence of operation or special application software Print Interlock Print Interlock is designed to enforce a single print output per transaction Print Interlock can be disabled or enabled If it is enabled the print command is ignored until the measured gross weight exceeds the print interlock threshold After the first print command is executed subsequent print commands are ignored until the gross weight indication falls below the print interlock reset threshold If a print command is blocked by print Interlock a synchronous 2nd Print Prohibited error is generated and displayed Automatic Print Automatic initiation of a demand print occurs after the gross weight exceeds the min
30. gn correction If net sign correction is disabled in setup any stored weight value in the tare register is assumed to be tare regardless of the gross weight present on the scale at the time of the final transaction Net values can be negative If net sign correction is enabled the terminal will switch the gross weight and tare weight fields when necessary so that larger weight is the gross weight the smaller weight is the tare weight and the difference is always a positive net value Net sign correction affects the display stored data weight recall and printed data Net sign correction will operate with pushbutton fare preset tare or tare memories An example of weight values with and without net sign correction is shown in Table 2 2 In this example the tare register value is 53 kg and live weight on scale is 16 kg Table 2 2 Weight Values With and Without Net Sign Correction Net Sign Correction When net sign correction is enabled the fare weight field in the recall display will be labeled with the letter M to indicate Memory instead of or IND560 User s Guide Auto Tare The IND560 can be configured so that tare is automatically taken auto tare after weight on the scale exceeds programmed tare threshold weight Auto tare can be configured in setup as enabled or disabled When auto tare is enabled the display changes to a zero net weight indication after the weight exceeds
31. imum threshold and there is no motion on the scale After initiation the gross weight must return below the reset threshold before a subsequent automatic print occur Automatic print may be disabled or enabled Automatic print can be triggered and reset by weight exceeding thresholds or by weight deviation from a previously stable reading MinWeigh Certain industries such as pharmaceutical and food require a guarantee that the weighing equipment selected for a particular measurement is adequate for the task One way to ensure that appropriate weighing equipment is selected is by creation and use of a minimum weighment value MinWeigh below which a particular piece of weighing equipment cannot be used When the MinWeigh function is enabled the MINWEIGH softkey enhn can be pressed 10 initiate the MinWeigh function which compares the current net weight with the programmed MinWeigh value If the net weight is greater than or equal to MinWeigh all equipment functions behave normally If the absolute value of the net weight is less than MinWeigh the weight display includes a flashing MinWeigh symbol to the left of the weight If the user attempts to record the weight while in this condition the printout will include an asterisk For specific step by step instructions on how set up MinWeigh refer to the IND560 Technical Manual Chapter 3 0 Configuration Scale MinWeigh IND560 User s Guide 2 18 Information Rec
32. ing alternate units of measure Five soffkeys are located along the bottom of the display screen see Figure 2 2 some applications might have up to three pages of softkeys for a total of 15 possible functions A MORE DOWN symbol displayed on the lower right corner of the screen the far right of the softkey icons indicates that more softkey selections are available Press the DOWN navigation key to display additional softkey screens and UP to display the previous softkey screen The IND560 Technical Manual Appendix E Softkey Mapping explains in detail how soffkeys can be edited in setup IND560 User s Guide scale Function Keys scale function keys see Figure 2 2 are Zero Te Tare gt Prin Alpha Keys When the scale platform or weighbridge is empty the terminal should indicate zero The gross zero reference is recorded during calibration Press the ZERO scale function key to capture a new gross zero reference point if pushbutton zero is enabled in configuration and the weight is within the zero range Tare is the weight of an empty container Tare is normally used 10 determine the net weight of the contents of a container Press the TARE scale function key when an empty container is on the scale The terminal then displays a zero net weight As the container is loaded the terminal then displays the net weight of the contents Pushbutton tare must be enabled use this key in this manner When the e
33. is enabled in setup for the selected table the CLEAR TOTALS softkey Cx does not display Press the CLEAR TOTALS softkey Cx to clear the totals in the selected table A warning displays that requires verification that the user wants to clear the table totals 2 29 IND560 User s Guide Press the PRINT sofikey on this screen to print the entire selected report Press the EXIT softkey ex return the home screen Press the VIEW TABLE softkey select a sub set of records from the table The Search Screen for the selected report type displays see Figure 2 21 Search Field selection box Comparison selection box SEARCH softkey Figure 2 21 Search Screen Tare Table Press the SEARCH softkey to view all data in the table Only fields enabled in setup display in tables 8 To limit the data 2 30 A Use the Search Field selection box to select a desired search field for example search fields for the Tare table include Description ID n Tare and Total B Use the Comparison selection box to select how the data will be limited Available options are Less than lt less than or equal lt equal greater than or equal to gt greater than gt and not equal to lt gt C Use the numeric keypad to enter the limiting factor in the text box the character is the wild card character and returns all results D Press the SEARCH softkey ony view the limited d
34. it only Special Control Graphic Graphic Image Image Q Qw IND560 User s Guide Special Control Graphic Image KO Reset Counter Target Control D okip skips failed Calibration Test step and Test Weight Information continues with the test Setup Groups Graphic Image service Mode access the Je Capture Zero Fr IDNet service mode Exit return previous m o No Validate Entry Transaction vA Yes 2 5 IND560 User s Guide Understanding the Navigational Interface Navigate in the applications and configure the IND560 using e Navigation keys e Alpha keys e oOflkeys e Numeric keys scale function keys The locations of these keys and the display screen area are shown in Figure 2 2 METTLER TOLEDO Numeric keys oystem line f Weight and P m Zero Tare and Application area _ LA f Sm dE Print keys EIE softkey labels ooftkeys Navigation keys Figure 2 2 Key Locations and Display Screen Navigation Keys Navigation keys see Figure 2 2 enable navigation within the setup menu tree setup screens and application screens Navigation keys include e UP and DOWN navigation keys move the focus up or down different setup options within the menu tree focus is indicated by highlighted text to different fields within a setup page and switch to another page of available softkeys The UP and DOWN navigation keys are also used to move 10 a
35. ith a null blank password The default anonymous user record can be edited or deleted The user can increase to a higher level of security clearance by requesting setup function and then meeting the associated security challenge If a login fails the display exits the login page and returns to the home position Metrology Switch If the metrology switch SW1 1 is placed in the approved position On and an approval is selected in setup access to the Scale branch of setup and other metrologically significant areas is not permitted Access to the metrology switch may be sealed in conformity with local regulations in legal for trade applications Figure 2 1 shows the location of the metrology switch Figure 2 1 Metrology Switch Refer Appendix A of the IND560 Technical Manual Installation PCB Switch settings for further information about SW1 1 and SW1 2 switch settings IND560 User s Guide Display Operation Key names and commands are identified in this manual by upper and lower case letters Key names such as ENTER are in all upper case letters and commands such as select are in lower case unless they begin a sentence in which case the first initial is upper case For example e Press START means press the START softkey e Select an option means use the UP or DOWN navigation keys to highlight menu item then press ENTER ooftkeys and Icons ooffkeys and application displays use g
36. ium or Large Each size provides different target and weight information on the display Figure 2 12 shows the small size Figure 2 13 shows the medium size and Figure 2 14 shows the large size Weight display omartTrac indicating weight on target Figure 2 12 Material Transfer SmartTrac Small Weight display omartTrac Target description Target weight Figure 2 13 Material Transfer SmartTrac Medium No weight display Target description Ee i5morTrac Upper tolerance Lower tolerance value Figure 2 14 Material Transfer SmartTrac Large While the bar graph display appears to be one continuous bar graph it can actually be broken into four separate sections or ranges Depending upon the target and tolerance values used there could be one two or three speeds at which these graphical sections are filled in Figure 2 15 illustrates the ranges 1096 of Tol Target Tol target Figure 2 15 SmartTrac Bar Graph Display Ranges Under Tolerance The Under Tolerance range is labeled A in Figure 2 15 This range represents the amount of material from 10 of the target value to the target minus the negative 2 26 IND560 User s Guide tolerance value The bar graph begins to fill the A range when more than 10 of target has been added Until the 10 point is reached no fill is shown Acceptable Under Tolerance Region B in Figure 2 15 represents the zone of acceptable tolerance below the
37. mpty weight of the container is a known value enter tare weight using the numeric keys and then press the TARE scale function key The terminal will display the net weight of the contents of the container Keyboard tare must be enabled in order to use this key in this manner Press the PRINT scale function key to initiate a demand print of ar assigned print template A printer must be connected 1o a serial port and the terminal must be configured to match the serial port setting of the printer Configuration is necessary to connect template or report the selected serial or Ethernet port and define the selected template or report On some setup pages see Figure 2 4 softkeys function as alpha keys that are used 10 enter alphabetic characters for setup parameters such as passwords Character sets Imm above associated soffkeys Figure 2 4 Alpha Keys IND560 User s Guide The alpha keys are automatically displayed when the cursor is moved into a data entry box that supports alpha entry The first set of softkeys shown is upper case letters showing in Figure 2 4 Three additional sets of softkeys Figure 2 5 include lower case letters and symbols In each of these sets a group of four to six characters is shown per softkey Figure 2 5 Additional Character Sets To enter a character move to the row of keys that shows the group of characters including the required character If the set of keys shown does not in
38. next or previous page when a scroll bar indicates that two or three pages are used for configuration fields associated with specific parameter The example in Figure 2 3 shows a configuration parameter that requires three pages to display all of its configuration fields The scroll bars indicate which page of the three is displayed IND560 User s Guide scroll bar indicating page 1 of 3 ocroll bar indicating page 2 of 3 scroll bar indicating page 3 of 3 Figure 2 3 Example of Scroll Bars Indicating Three Pages of Configuration Fields Press the DOWN navigation key to move from page 1 to 2 or from page 210 3 Press the UP navigation key to move from page 3 fo 2 or page 2 fo 1 e LEFT and RIGHT navigation keys Expand RIGHT navigation key the setup options in the menu tree Collapse LEFT navigation key the setup options in the menu tree Move the cursor position to a specific character in text areas Enable left and right scrolling to view all information available on a screen e ENTER key Opens the setup page for viewing and editing setup parameters Moves the focus from a field label to a setup value for that field Accepts new values entered in field and moves the focus to the next field label Softkeys There is a softkey setup page that is used to e Change softkey positions e Enable softkey functions e Disable softkey functions For example a UNIT SWITCHING softkey 3 can be enabled for select
39. ntil zero is captured Power up zero can be disabled or enabled and a range above and below calibrated zero can be configured The range is programmable from 0 to 100 of capacity and can include a positive range and also a range below calibrated zero Pushbutton Zero The pushbutton semi automatic zero function can be accomplished by pressing ZERO scale function key programming a discrete input PLC command or serial command or by an application IND560 User s Guide The range for all types of semi automatic zero is selectable 0 to 100 plus or minus from either the calibrated zero point if power up zero is disabled or from initial zero setting point if power up zero is enabled Remote initiation of the semi automatic Zero command is possible via a discrete input an ASCII 4 command sent serially CPTZ and SICS a command initiated by the PLC interface or from an application Tare Tare is the weight of an empty container A tare value subtracts from the gross weight measurement providing the computation of the net weight material without the container The tare function can also be used fo track the net amount of material being added to or removed from a vessel or container In this second case the weight of the material in the container is included with the tare weight of the container as tare The display then reflects the net amount being added removed from the vessel Tare types
40. nual BEFORE operating or servicing this equipment and FOLLOW these instructions carefully e SAVE this manual for future reference WARNING FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY GROUNDED OUTLET ONLY DO NOT REMOVE THE GROUND PRONG WARNING NOT ALL VERSIONS OF THE IND560 ARE DESIGNED FOR USE IN HAZARDOUS EXPLOSIVE AREAS REFER TO THE DATA PLATE OF THE IND560 TO DETERMINE IF A SPECIFIC TERMINAL IS APPROVED FOR USE IN AN AREA CLASSIFIED AS HAZARDOUS BECAUSE OF COMBUSTIBLE OR EXPLOSIVE ATMOSPHERES WARNING WHEN THIS EQUIPMENT IS INCLUDED AS A COMPONENT PART OF A SYSTEM THE RESULTING DESIGN MUST BE REVIEWED BY QUALIFIED PERSONNEL WHO ARE FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF ALL COMPONENTS IN THE SYSTEM AND THE POTENTIAL HAZARDS INVOLVED FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN BODILY HARM AND OR PROPERTY DAMAGE CAUTION BEFORE CONNECTING DISCONNECTING ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY 30 SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE OR DESTRUCTION OF THE EQUIPMENT AND OR BODILY HARM CAUTION IND560 Terminal ServiceXXL Tailored Services Congratulations on choosing the quality and precision of METTLER TOLEDO Proper use according to this User s Guide and reg
41. on the left of the weight display when the scale is at center of zero The terminal provides a method enter the container weight of a product such as a box so that only the weight of the product inside the container is shown on the display The weight of the container is the tare weight and the result of a weighment that uses a tare value is a net weight If no tare has been taken the display will show the gross weight of the product There is a legend on the display to indicate if the weight shown is a gross weight or a net weight A tare is taken with the TARE pushbutton on the keypad After a tare is taken the terminal will be in the net mode It will return fo the gross weight mode when the tare value is cleared manually or automatically The IND560 can be programmed to provide a horizontal bar graph representation of the weight on the scale This special display is referred to as the SmartTrac M oystem line Weight and Application area softkey labels softkeys IND560 User s Guide display This display will track the absolute value of the weight on the scale and provides an easy to read graphic representation of the weight When motion is present on the scale a motion symbol displays on the left side of the weight display Certain features such as fare zero and print are disabled when motion is detected The weighing range of a scale is programmable in either the terminal analog bases
42. or in the base high precision IDNet bases When the weight on the scale is below or above this weighing range the weight display will show dashes and functions related to the weight such as printing are disabled In certain applications the performance and accuracy of the scale must be certified by a regulatory agency The IND560 provides selections in the setup mode that enable it to meet the requirements of these various agencies worldwide Be aware that depending upon the requirements of a specific agency some restrictions may be placed on the performance of the terminal Display and Keyboard The IND560 terminal has a Vacuum Fluorescent Display VFD 128 x 64 dot matrix graphic type display An example of the IND560 front panel is shown in Figure 1 1 METTLER TOLEDO 4 OOO mE ooo S Navigation keys Figure 1 1 The IND560 Display and Keyboard Layout The upper part of the display shows a system line where system messages and asynchronous errors appear The application area includes the weight display legends data entry and other information including the SmartTrac graphic Softkey labels icons display across the bottom Display positions for up to five softkey icons are provided To the right of the softkey icon area is a reserved space for a MORE UP A or a MORE DOWN indicator If present these indicate additional softkey selections are available by pressing either the UP or DOWN naviga
43. r Paused The appropriate control softkeys include START lt gt PAUSE 62 and STOP 6 An example of each target control display is shown in Figure 2 9 Figure 2 10 and Figure 2 11 START softkey Figure 2 9 Example of Ready State in Target Control PAUSE softkey Figure 2 10 Example of Running State in Target Control RESUME START softkey ABORT STOP softkey Figure 2 11 Example of Paused State in Target Control Over Under Applications If the target comparison of the IND560 will be used to checkweigh the weight of a product the application can be classified as an Over Under application These 2 21 IND560 User s Guide 2 22 types of applications are usually manual processes but can also be automated The SmartTrac display indicates the classification of the weight placed on the scale and discrete I O can be used trigger external lights or other controls The terminal compares the current weight to a previously entered target with tolerance values or fo zone limits and indicates the results The following definitions will explain some terms used in Over Under applications The following definitions apply to over under applications Over Limit If a tolerance mode of Weight value is selected in setup the IND560 does not require the entry of a target value In this mode only the upper and lower limits for the OK zone are entered When programmed for this mode the over limit value is the m
44. raphic icons for identification Table 2 1 shows graphic icons and their functions categorized by where they are used Graphic Graphic Image Alibi Memory Run Calibration Test Transaction Counter oetup Menu Esc Escape exit without smart SmartTrac turns SmartTrac storing display off and on ID initiates pro a Target view or edit active grammed transactional T record values for the target sequence comparison Times 10 Display expands 4e the displayed weight by 10 Min MinWeigh Time amp Date AA More Softkey Selections itchi Unit Switching Reports recall and print reports for Alibi Comparators view Memory Tare Table or E and edit Limit Target Table values Table 2 1 Graphic Images and Functions Home Screen ee x10 IND560 User s Guide 2 4 Table Access Graphic Graphic Image Image D Tare Memory access Target Memory access the tare table target table View Table access d search begin the search of table to view or retrieve a table for a record or group a record of records Recall Screens Graphic Graphic Image Image Clear i system Information Recall Clear Subtotal Total Recall M Metrology Recall Weight Recall Table Editing Graphic Graphic Image Image Exit return to previous wee OK Validate Entry Transaction Escape exit without Tare captures live scale Esc weight into the tare record Tare Table ed
45. record is available the data is loaded If the record is not found an ID not found error displays List Selection Use the List Selection mode when the ID of the Target Table record is unknown To use the List Selection mode 1 Press the Target Memory softkey e without any preceding data entry The Target Search screen displays 2 any search restrictions required or leave selections as they are 10 retrieve all records Press the SEARCH softkey ony view the selected records in the table 4 Use the UP and DOWN navigation keys fo scroll through the list until the desired record is highlighted Press the OK softkey v to load the selected record from the list 6 Press the ESCAPE softkey Esc fo return the weighing operation screen without loading the record Comparators Comparators are simple targets five of which can be configured in setup They are controlled either by coincidence or by comparison with a range When assigned 10 the home screen the Comparator softkey 7 Ic permits direct access 10 the Comparators This screen displays each Comparator s ID Description Limit Unit 2 23 IND560 User s Guide 2 24 High Limit if applicable and Active operator Only the limit value s can be edited To edit parameters other than limits the Comparator configuration screen must be accessed in setup To access a comparator s limit editing page directly from the home screen press the ID num
46. ror and transaction log timestamps and triggering service events The Time amp Date softkey CR enables access to the Set Time amp Date screen where the user can set the time and date including the hours minutes day month and year When the time is set seconds are set to O Although the format for the time and date can be selected according to local preferences the use of a timestamp in log files is not selectable Timestamp formats are always fixed as Date YYYY MM DD for example July 23 2005 becomes the fixed format date 2005 07 23 Time HH MM SS stored in 24 hour format for example 10 01 22 PM becomes ihe fixed format time 22 01 22 Reports Reports may be generated viewed and printed from database tables including e Alibi Memory view only e are Table e Target Table The REPORTS softkey must display on the operational screens to generate table reports Otherwise table reports can only be generated from within setup To generate report 1 Press REPORTS softkey 7 The Reports screen displays see Figure 2 20 EN selection box CLEAR TOTALS softkey PRINT softkey VIEW TABLE softkey BACK softkey Figure 2 20 Reports Screen 2 Use the UP and DOWN navigation keys to select the desired type of database table report in the selection box 3 The CLEAR TOTALS softkey Cx displays when the Tare Table is selected that has totals enabled in setup If Clear affer Print
47. s 4 CUSTOMER FEEDBACK Your feedback is important to us If you have a problem with this product or its documentation or a suggestion on how we can serve you better please fill out and send this form to us Or send your feedback via email to quality feedback mtwt mt com If you are in the United States you can mail this postpaid form to the address on the reverse side or fax it to 614 438 4355 If you are outside the United States please apply the appropriate amount of postage before mailing Your Name Part Model Numbers 0 0 0 O 0000000000 Company for Installation Fax Number E mail Address Phone Number Please check the appropriate box to indicate how well this product met your expectations in its intended use Met and exceeded my needs Metall needs Met most needs Met some needs Did not meet my needs Comments Q uestions DO NOT INSPACE BELOW FOR METTLER TOLEDO USE ONLY Retail Light Industrial ___ Heavy Industrial Custom RESPONSE Include Root Cause Analysis and Corrective Action Taken FOLD THIS FLAP FIRST UNITED STATES NO POSTAGE NECESSARY IF MAILED IN THE BUSINESS REPLY MAIL FIRST CLASS PERMIT NO 414 COLUMBUS OH POSTAGE WILL BE PAID BY ADDRESSEE Mettler Toledo Inc Quality Manager MTWT P O Box 1705 Columbus OH 43216 USA Please seal Wilh PRECAUTIONS e READ this ma
48. set or in the off condition To turn any outputs on a start signal is required This could be the Start softkey lt discrete input programmed as Target Start Resume or via the Target Control gt softkey 4 Y The target is the weight value that is the end goal of the material transfer process If a container should be filled with 10 kg of material the target value is 10 kg The weight range above and below the target value that will be acceptable as an in tolerance target comparison The tolerance can either be entered as a weight deviation from the target or percentage deviation from the target depending upon setup Two different levels of target control are provided by the terminal for the Material Transfer mode Latching outputs must be enabled 1o utilize either type of automated control For simple applications only the START softkey gt is needed IND560 User s Guide begin the target comparison process No other control is provided The comparison runs completion then the latch sets the outputs FALSE until the START softkey lt gt is pressed the next time For those applications where more control is needed for an occasional pause 10 abort a comparison process the TARGET CONTROL softkey AY is used Pressing ihe TARGET CONTROL softkey provides a dedicated display for the target comparison with the comparison status and appropriate softkeys shown Possible status modes are Ready Running o
49. ss or net weight on the scale to a predetermined target value This feature can be useful in both automatic and manual processes As an example an automatic filling system using target comparison could provide a Start signal to the IND560 and the IND560 could control the feeder system to fill a container to a desired target An example of a manual process could be a checkweighing station where an operator is checking net weight of packages The IND560 can use its target comparison feature to provide a bright Over OK Under indication to help the operator determine if the weight of each package is acceptable or not compared 10 an ideal weight Target setpoint comparison is most often used in two types of applications e Material transfer applications Requires that a control device deactivate when a target value is achieved e Over Under applications Classify a load placed on the scale platform as above or below the target value or within the target tolerance range IND560 User s Guide The IND560 target comparison rate for analog load cell scales is 50 comparisons per second The comparison rate for high precision IDNet bases is dependent upon the module in the base Refer to the IND560 Technical Manual Chapter 3 0 Configuration the Application section Memory Target Table and Operation Target for further information about configuring parameters for target comparison operations Material Transfer Applications If the target
50. st harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required 10 correct the interference at his or her own expense RoHS Compliance Statement he majority of our products fall within categories 8 and 9 Those categories currently do not fall within the scope of the Directive 2002 95 EG RoHS of January 27 2003 If our products are intended for use in other products which themselves fall within the scope of the RoHS Directive compliance requirements have to be separately negotiated contractually Those products which fall within categories 1 7 and 10 will be in compliance with the EU RoHS Directive from no later than July 1 2006 fit is not possible for technical reasons replace any non RoHS compliant substances in any of the above products as required we plan to inform our customers in a timely manner Statement regarding harmful substances We do not make direct use of harmful materials such as asbestos radioactive substances or arsenic compounds However we purchase components from third party suppliers which may contain some of these substances in very small quantitie
51. target value On Target When the measured value exactly equals the target value an unfilled triangle indication displays Figure 2 16 ee Figure 2 16 On Target Triangle Acceptable Over Tolerance Region C in Figure 2 15 represents the zone of acceptable tolerance above the target value Over Tolerance Region D in Figure 2 15 represents the zone of unacceptable tolerance above the target value In Region D the fill rate reverts fo the same rate as used in Region A If the measured value is large enough that the number of columns required for display exceeds the number available the display saturates Further increases in ihe measured value do not affect the graphical display Over Under Mode There are three sizes of Over Under SmartTrac selectable in setup Each size provides different target and weight information on the display Figure 2 17 shows small size Figure 2 18 shows the medium size and Figure 2 19 shows the large size Note that Figure 2 17 shows a composite display with under OK and over graphics displayed simultaneously Weight display Figure 2 17 Over Under Display Small 2 27 IND560 User s Guide 2 28 Weight display COE Target description Target weight SmartTrac Figure 2 18 Over Under Display Medium omartTrac Ese Target description Upper tolerance value Target weight Lower tolerance value Figure 2 19 Over Under Display Large Less than 10
52. tion keys A total of 15 are programmable for home position depending upon the weighing options and terminal functions enabled These are presented in three sets of five 1 3 IND560 User s Guide softkeys The softkey setup and key mapping capabilities of the terminal determine ihe positioning of the soffkeys and locations where they display Three dedicated scale function keys are located to the right of the display These permit the user 10 zero or tare the scale and to initiate a print The terminal s 12 key numeric keypad is used fo enter data and commands The numeric keys are located at upper right on the front panel Five navigation keys are located below the three scale function keys These keys enable the operator to navigate through setup options in the menu tree and within setup and application screens Installation and Programming The IND560 Installation Manual provides detailed information about installation This manual is included in printed format and on a CD ROM with the initial delivery of the terminal The IND560 Technical Manual provided on CD ROM contains advanced information for IND560 setup and programming Chapter 2 0 Operation This chapter covers e security e Display Operation e General Navigation e Home Screen e Basic Functionality e Alibi Memory Direct Access e Table Searches Security Overview The IND560 Terminal is a simple to use yet sophistic
53. ular calibration and maintenance by our factory trained service team ensures dependable and accurate operation protecting your investment Contact us about ServiceXXL agreement tailored 10 your needs and budget We invite you to register your product at www mt com productregistration so we can contact you about enhancements updates and important notifications concerning your product 860 2 ooo METTLER TOLEDO IND560 User s Guide Contents Chapter 1 0 POTETE 1 1 Safe Disposal 1 2 Operating Overview 1 2 Basic Weighing CONCEDIS 1 2 Display GNG jose o 1 3 SOOO ana FOGGING 1 4 Chapter 2 0 2 SUI eee ee ETE 2 S m 2 OD ONO mL 2 3 velis 2 3 Understanding the Navigational 2 6 zu bsec 2 10 BASIC FUNCHONOINY 2 11 Uu 2 12 2 16 iio eer eer ey 2 16 ilm __ ________ 2 17 MINA OIO TT E 2 17 ipie ute ROC GI 2 18 2 18 CHRON RERO 2 23 O MOO 9
54. urement or control applications with an ultra fast A D conversion rate of 366 Hz patented TraxDSP digital filtering technology and an I O bus update rate of 50 Hz The IND560 delivers precision measurement data from milligrams fo tons in a single cost effective package that easily integrates into existing systems The versatile IND560 excels in controlling filling and dosing applications delivering best in class performance for fast precise accurate results in manual semi automatic or fully automatic operations The IND560 promotes more cost effective solutions too Control up to 18 digital outputs through the IND560 without the use of a PLC Target outputs are also latched eliminating the need for external logic devices For more advanced filling the Fill 560 Application Software adds additional sequences and component inputs Without complex and costly programming quickly configure standard filling sequences or create custom filling and blending applications for up to four components that cue operators for action and reduce errors Whether communicating weight data to a process PLC or providing an easier way to do terminal configuration via the InSite PC Tool the IND560 offers multiple connectivity options to improve applications Direct PLC connectivity is available using 4 20mA Analog Output Allen Bradley RIO PROFIBUS L2 DP or DeviceNet protocols Interfaces are also available for serial data via RS 232 422 485 and
55. urned on refer to the next section of this chapter and an approval is selected in setup all users with Administrator rights are reduced to the Mainten ance level This is done to protect metrologically significant parameters that cannot be changed when the terminal is approved Refer to the IND560 Technical Manual Appendix B Default Settings for the security level of all setup parameters 2 IND560 User s Guide Once a password is set up be sure to remember it If the password is changed or forgotten the setup menu will not be accessible Be sure to protect the password from access by unauthorized personnel The password provides access to the entire setup menu unless the metrology switch is placed in the approved position Maintenance Access can be limited by configuring this security level as desired Supervisor Access can be limited by configuring this security level as desired Operator One default operator account is provided Sites with validation requirements might create many operator accounts each with username and password entry requirement If a password has been programmed for the Primary Administrator username in setup a security challenge is presented when entering Setup and a username and password must be entered The user can enter a password at any security level supported by User configuration in the User setup The terminal is pre configured at the factory to include an anonymous user account w
56. vailable IND560 User s Guide Basic Functionality This section provides information about the IND560 s basic functionality Additional areas of functionality specific to application software available for the IND560 are addressed in the specific application manuals Basic functions addressed in this section include Zero MinWeigh Smartlrac Tare Information Recall Time and Date Unit Switching Target Comparison Reports Expand By 10 Comparators Calibration Test Print ID Mode Zero The Zero function is used fo set or reset the initial zero reference point of the IND560 There are three types of zero setting modes e Automatic Zero Maintenance e Power Up e Pushbutton Automatic Zero Maintenance Automatic Zero Maintenance AZM enables the IND560 to compensate for the build up of small amounts of weight and track itself back fo the center of zero Within the AZM operating range programmable from 0 00 to 10 00 divisions when the terminal is in a no motion condition it makes small adjustments to the current zero reading fo drive the weight reading toward the true center of zero When the weight is outside of the programmed AZM range this feature is not functional Power Up Zero Power Up Zero enables the IND560 terminal capture a new zero reference point after power is applied If there is motion during a power up zero capture function the terminal will continue check for a no motion condition u
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