Owner's Manual - DR Power Equipment
Contents
1. 4 Compare the contents of the Tray Kit with the Parts Supplied list above If you Bolts and Locknuts Figure 5 Figure 6 have any questions please contact us at www DRpower com or call 1 800 DR OWNER 376 9637 for assistance 1 Support the end of the Beam with a Jack Stand or equivalent to position the Beam parallel with the ground Cradles oo TT TT aaga pooo 0000 dn Bracket Carriage Bolts 2 and Locknuts Figure 7 10 DR RAPIDFIRE LOG SPLITTER 2 Install the Tow Bar to the end Tray with four Bolts and Lock Washers from product package using two 9 16 Wrenches Figure 8 Bolts and Locknuts 3 Pull the Hitch Clip and Clevis Pin from the Leg and fold it to the down position Align the holes and secure the Leg with the Clevis Pin and Hitch Clip Figure 9 4 Foreasier alignment in the following step slightly loosen the Side Bracket Hardware using a 9 16 Wrench Figure 10 5 Position the Tray onto the Side Brackets and install the four Carriage Bolts meues and Locknuts from the tray kit by hand 6 Install the four Bolts Lock Washers and Flat Washers from the tray kit to erei secure the Tray to the end of the Beam using a 9 16 Wrench Figure 11 c Pin 7 Tighten all remaining Tray hardware using a 9 16 Wrench Installing the Flywheel Belt Guards 1 Cutthe Straps from the Guards with Wire Cutters and separate them Note2. DR RAPIDFIRE LOG SPLITTER SAFETY amp OPERATING INSTRUCTIONS Shown with optional Tray Kit Accessory DR Power Equipment Serial No Toll free phone 1 800 DR OWNER 376 9637 Fax 1 802 877 1213 Order No Original Language Website www DRpower com WARNING WARNING Read and understand this manual and all instructions before operating the DR RAPIDFIRE LOG SPLITTER Table of Contents 4 Chapter 2 Setting Up The DR RAPIDEIRETOG SPLITTER 8 Chapter 3 lt Operating The DR RAPIDEIRE SPUTTER 14 Maintaining The DR RAPIDEIRE LOG AE Ra 16 Papier 41015 ged 22 Chapter 6 Parts Hists atid Schematic Diagrams 24 Conventions used this manual WARNING WARNING This indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION This indicates a hazardous situation which if not avoided could result in minor or moderate injury Novice This information is important in the proper use of your machine Failure to follow this instruction could result in damage to your machine or property Serial Number and Order Number A Serial Number is used to identify your machine and is located on the Serial Number Label on your machine An Order Number is used t
3. ID 0 625 OD 0 375 L Bolt HHCS 375 16 X 1 00 Lg Schematic DRIVE ASSEMBLY 2 2 Z melli i We Jit DN Kt gt 7 27 CONTACT US www DRpower com Parts List FRAME AND AXLE ASSEMBLY NOTE Part numbers listed are available through DR Power Equipment Ref Part Description Ref Part Description 1 31357 20 18081 Washer Lock 3 8 2 32108 Bracket Cover Mounting 21 25311 Pin Cotter 5 32 x 2 3 28697 Pad Battery 2 5 X 6 125 22 11241 Washer Flat 5 16 USS ZP 4 24230 Strap Battery 9Ah 23 11022 Grip Shift Handle 5 13447 Battery 12V 9Ah 24 23103 Bolt 6 11468 Bolt HHCS 1 4 20 X 2 0 GR 2 ZP 25 32098 Bushing Bronze SAE 954 7 29507 Harness Wire 26 33355 Grip Foam 1 Tube 5 1 Long 8 33363 Spring Torsion Handle Return 27 3335 Bolt Hex Flange 3 8 16 X 1 25 9 32094 Support Axle 28 18085 Bolt HCS 1 4 20 x 2 75 10 31362 Axle 29 25310 Nut Hex Slotted 1 25297 Wheel And Tire Assembly W Dust Cap 30 29471 Spring Extension Carriage Return 12 25318 Dust Cap 31 33349 Bolt Hex Flange 1 2 13 X 5 13 12683 Nut 3 8 16 ZP 32 33335 Nut Nylon Lock Flanged 1 2 13 14 31374 Brace Axle 33 3335 Bolt Hex Flange 3 8 16 X 1 25 15 27931 Handle Engagement 34 33350 Bolt Hex Flange 3 8 16 X 2 16 32096 Bracket Control Interface 35 33333 Nut Nylon Lock Flanged 3 8 16 17 32106 Catch Safety Interlock 36 33331 Nut Nylon Lock Flanged 1 4 20 18 32109 L
4. Nylon Lock Flanged 1 4 20 5 29494 Key Square 3 8 X 3 8 X 1 5 L 6 29493 Screw Set Cup Point 3 8 X 16 X 5L 7 29454 Gear Pinion 8 27575 Key Square 3 16 X 3 16 1 2 9 16514 Washer 385 ID 1 39 OD 15 T 10 11243 Washer Lock Split 5 16 11 17882 Bolt HCS 5 16 24 x 1 GR2 ZP 12 29455 Housing Bearing 13 29456 Insert Bearing W Snap Ring 14 31356 Mount Engine 15 32111 Bearing 6301 12mm ID 37mm OD 12mm W 16 32107 Ram 17 29459 Gear Rack 18 29468 Spring Compression Carriage 19 32099 Bracket Rack Lifter 20 32114 Pulley 2 Groove 4l 3 4 Keyway 26 DR RAPIDFIRE LOG SPLITTER 2 22 23 24 25 26 27 28 29 30 3 32 33 34 35 36 37 38 39 40 33356 29498 32126 32122 12336 11238 33358 31238 23499 3335 33352 33332 33333 18755 13443 11242 30253 33354 33346 11152 Ref Part Description Belt 41700 Cylinder Bumper Bracket Return Stop Washer 5 16 ID 2 0 OD 0 13 T Bolt HHCS 5 16 18 X 1 25 GR 5 ZP Washer Flat 1 4 USS Bolt Hex Flange M12 1 75 x 50 CL 8 8 ZP Bolt HCS 1 2 20 X 2 5 GR8 ZP Washer SAE Flat 1 2 ZP Bolt Hex Flange 3 8 16 X 1 25 Bolt Hex Flange 5 16 18 X 1 5 Nut Nylon Lock Flanged 5 16 18 Nut Nylon Lock Flanged 3 8 16 Nut Nylon Lock 5 16 18 LP Bolt HCS 5 16 18 X 1 1 2 GR5 ZP Washer Lock 0 5 Nut Nylon Lock M12 1 75 Bolt HCS M12 1 75 x 30 CL 8 8 ZP Bushing Bronze 0 5
5. extending or retracting Never place any part of your body into a position that causes an unsafe operating condition Starting the Engine Note See the Engine Manual for more detailed and specific information on operating the Engine TOP VIEW 1 Position your Log Splitter on flat dry ground and chock the Wheels to prevent the Splitter from moving during use 2 Make sure the fuel shut off valve is in the ON position Figure 19 Figure 18 3 Move the choke control lever to the CHOKE position to the left should only Recoil Starter Throttle Control be needed if the engine is cold Handle Lever 4 Move the throttle control lever to the FAST Rabbit position 5 Manual Start Turn the Ignition Switch to the position Figure 20 Grasp the recoil starter handle and slowly pull until you feel resistance Figure 19 Let the cord retract a little bit then pull the cord rapidly to start the engine One or two pulls usually starts the engine Choke Control Lever 6 Electric Start Turn and hold the Key in the Start position until Engine starts then let the Key return to run position Figure 20 Fuel Shut off Valve 7 Move the choke control lever if used for cold engine slowly back to the OPEN position to the right when the engine is running well Figure 19 Note If the Log Splitter has not been running cold engine warm up the engine by running the engine at half throttle for 3 to 4 minut
6. Carriage Bolt back away from Rack two turns 7 Tighten the Locknuts against the Frame to lock the Carriage Bolts into place 8 Bam Replace the Guards onto the Splitter Bearing Replacing the Wheels Tools and Supplies needed Channel lock Pliers Clean Rags Adjustable Wrench Needle Nose Pliers Jack and Jack Stands Hammer and Wood Block CAUTION CAUTION The Splitter must be supported carefully so it does not tip over when jacking or it could cause Splitter damage or personal injury Figure 33 1 Jack the Splitter off the ground and secure with Jack Stands 2 Remove the Dust Cap from the Wheel Assembly with Channel Lock Pliers Figure 35 Figure 34 Dust Cap Figure 35 18 DR RAPIDFIRE LOG SPLITTER 3 Straighten the ends of the Cotter Pin with Needle Nose Pliers so the Cotter Pin can be pulled from the hole in the Axle Figure 36 4 Remove the Castle Nut with the Channel Lock Pliers 5 Pull the Wheel assembly and Taper Bearing from The Axle Figure 37 6 Slide a Wheel Assembly onto the Axle Shaft with the Valve Stem facing out The open side of the Wheel Hub with the loose Taper Bearing will be facing towards you Castle 7 Screw the Castle Nut onto the Axle and tighten it with an Adjustable Nai Wrench to seat the Bearings Figure 36 8 Back the Castle Nut off and then snug it up to the Bearing lightly Cotter Pin Figure 36 Valve 9 Insert
7. Operate the engine for at least 45 minutes to maintain proper Battery charge Locknut Battery Figure 39 CONTACT US AT www DRpower com 19 e Store an unused Battery in a dry environment with temperatures between 40 F 5 C and 95 F 35 C Make sure the storage temperatures will never be outside of these limits The lower the storage temperature is within the specified temperature the better as the battery will discharge more slowly at low temperatures e Do not charge an already charged Battery In theory you cannot overcharge our Battery with a trickle charger however when a Battery is fully charged and the charger is still on it generates heat that could be harmful to the Battery A fully charged Battery will read 12V 13 2V with a voltmeter e Do not continue to crank your Engine when the Battery charge is low Charging the Battery Operate the Engine for at least 45 minutes to maintain proper Battery charge If the Battery loses its charge you will need to use a trickle charger like the DR Battery Charger to recharge it The Charger should have an output of 12 volts DC at no more than 2 amps e At 1 amp the Battery may need to be charged for as long as 48 hours e At 2 amps the Battery may need to be charged for as long as 24 hours NOTE Using the Recoil Starter and then running the Engine will not recharge a dead or significantly discharged Battery To connect a Battery Charger to your DR RAPIDFIRE LOG SPLITTER fo
8. Subaru 6hp see engine for for specifications manual for specifications 30 inches inches 30 inches 3 seconds approx 3 seconds approx 3 seconds approx 16 Beam Height The diameter listed is indicative of the maximum suggested size a small log can be difficult to split when it contains knots or a particularly tough fiber On the other hand it may not be difficult to split logs with regular fibers even if its diameter exceeds the maximum indicated above Assembling the DR RAPIDFIRE LOG SPLITTER Tools and Supplies needed Utility Knife Wire Cutters Gloves Two 9 16 Wrenches Installing The Cradle Kit Parts Supplied in Cradle Kit Figure 2 Item Part Description Qty 321041 Bolt Carriage 3 8 16 X 1 GR5 ZP 6 pM 313601 Cradle Standard sce 2 313581 Mount 1 33359 d Lasten Bolt Hex Flange 3 8 16 X 1 25 4 O Beto 3933331 2 25 Nut Nylon Lock Flanged 3 8 16 10 1 TUTTTT Compare the contents of the Cradle Shipping Box with the Parts Supplied list 9o 900900709 above If you have any questions please contact us at www DRpower com or call 1 800 DR OWNER 376 9637 for assistance 1 Open the Cradle Box using a Utility Knife e 2 Cutthe Straps that secure the Cradles together with Wire Cutters Figure 2 3 Support the end of the Beam with a Jack Stand or equ
9. THE GRAIN ONLY 3336 18887 WARNING 25044 WARNING Check Oil Before Starting Engine 13758 Protecting Yourself and Those Around You WARNING WARNING This is a high powered machine with moving parts operating with high energy You must operate the machine safely Unsafe operation can create a number of hazards for you as well as anyone else in the nearby area Always take the following precautions when using this machine Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people their property and themselves Always wear protective goggles or safety glasses with side shields while using the Log Splitter to protect your eyes from possible thrown debris Avoid wearing loose clothing or jewelry which can catch on moving parts We recommend wearing gloves while using the Log Splitter Be sure your gloves fit properly and do not have loose cuffs or drawstrings Wear shoes with non slip treads when using your Log Splitter If you have safety shoes we recommend wearing them Do not use the machine while barefoot or wearing open toed sandals Wear long pants while operating the Log Splitter Use ear protectors or ear plugs rated for at least 20 dba to protect your hearing Keep bystanders at least 50 feet away from your work area at all times Stop the engine when another person or pet approaches Safety for Children and Pets WARN
10. a Cotter Pin through the slots of the Castle Nut and into the hole in the Axle 10 Bend the ends of the Cotter Pin with Needle Nose Pliers to secure it 11 Place the Dust Cap onto the Wheel Assembly and secure it by placing a piece of wood over it and pounding lightly with a Hammer until it is seated against the lip Figure 38 12 Jack the back of the Splitter up and remove the Jack Stands 13 Lower the Splitter to the ground Taper Replacing the Battery Bearing Tools Needed e Two 7 16 Wrenches Figure 37 CAUTION CAUTION Dust When working with batteries take care not to short the positive terminal with the battery strap g Wheel 1 Disconnect the Battery Terminals Figure 39 Assembly 2 Remove the Bolts and Locknuts that secure the Battery Strap using two 7 16 Wrenches 3 Remove the Strap and the old Battery Figure 38 4 Install the new Battery 5 Install the Battery Strap and secure with the Bolts and Locknuts using two 5 7 16 Wrenches EN Terminals 6 Attach the Battery Terminals Black Wire to the negative black Terminal and Red Wire to the positive red Terminal Battery Care electric start models Proper care can extend the life of a Battery Follow these recommendations to ensure your Battery s best performance and long life e Do not allow the Battery charge to get too low If the machine is not used charge the Battery every 4 6 weeks
11. note of their location on your LOG SPLITTER as you set up and before you operate the unit Replace damaged or missing safety and information labels immediately LOG OPERATING INSTRUCTIONS 1 Read Safety amp Operating Instruction manual for complete instructions 2 Start engine using instructions from engine manual Advance throttle contro to maximum speed Grab log by sides and place onto rail against wedge Lift safety interlock handle Push control handle to SPLIT position to initiate cycle hold handle until the log has split release handle and ram will retract Ram automatically retracts when control handle is released To retract ram before end of stroke return lever to AUTO RETRACT position 75 Meigs Road Vergennes VT 05491 1 800 DR OWNER www DRpowercom 91241 32124 4 DR RAPIDFIRE LOG SPLITTER ACAUTION RAM AUTOMATICALLY RETRACTS WHEN THE ENGAGEMENT HANDLE IS DESENCACED OR RELEASED KEEP HANDS AND CLOTHING CLEAR OF RETRACTING RAM OPERATE LOC SPLITTER ON FLAT LEVEL DRY GROUND STAY OFF SLOPES AND SLIPPERY SURFACES NEVER ALLO V CHILDREN OR UNTRAINED ADULTS TO USE LOG SPUTTER KEEP BYSTANDERS CHILDREN AND HELPERS AT LEAST 25 FT AWAY WEAR SAFETY GLASSES HEARING PROTECTION TIGHT FITTING WORK GLOVES WITHOUT LOOSE STRAPS OR DXAWSTRINCS AND SAFETY SHOES NEVER LEAVE LOG SPLITTER UNATTENDED DURING OPERATION SPUT WOOD IN THE DIRECTION OF
12. rail of the Log Splitter making sure that one end is against the Splitting Wedge Figure 22 CAUTION e The engagement Handle must be held fully forward against the hard stop when splitting Failure to do so may result in kickback of the Handle 2 With one hand lift and hold the Safety Interlock Lever in the up position then RAPIDLY move the Engagement Handle fully forward against the hard stop towards the log until the Log is split Figure 25 3 Release the Lever as soon as the Log is split to allow the Ram to return Continuing to hold the Lever at the end of the stroke may put unnecessary stress on the Rack Teeth Splitting Tough Logs a If the Ram stops before the end of the stroke while splitting a tough Log Figure 23 quickly push the Lever back to prevent stress on the Belts Let the Ram return and the Flywheels to gain momentum to allow for another full power split Engagement Handle Hands on Sides of Wood Safety Interlock Lever Wood Against Wedge Figure 24 CONTACT US www DRpower com 15 Chapter 4 Maintaining The DR RAPIDFIRE LOG SPLITTER Regular maintenance is the way to ensure the best performance and long life of your machine Please refer to this manual and the engine manufacturer s owner s manual for maintenance procedures Service intervals listed in the checklist below supersede those listed in the engine manufacturer s owner s manual WARNING WARNING Bef
13. Engine One of the easiest methods to remove oil from this Engine is to use a siphon style Oil Extractor If you do not have one you can purchase it from us at www DRpower com Tools and Supplies needed e Clean Approved Container for used Oil 9 16 Wrench Subaru 10mm Wrench DR Oil Drain Plug 1 Place an approved Container under the Oil Plug Figure 28 2 Remove the Oil Drain Plug with a 9 16 Wrench Subaru or a 10mm Wrench DR to drain the Oil into the Container Figure 28 3 Reinstall the Oil Drain Plug 4 Add oil as described in Adding Oil and Gasoline in Chapter 2 Rail Maintenance Between each use of the LOG SPLITTER we recommend applying a rust preventative Fluid Film or equivalent to any bare metal areas on the top of the rail Figure 29 This will assure the smoothest return action of the ram Changing and Adjusting the Belts Top of Rail Figure 29 Tools and Supplies needed e Two 9 16 Wrenches LN e DR Belts Lever Guard 1 Remove the four Flange Bolts that secure the Right Hand Guard with a 9 16 Wrench and remove the Guard from the Splitter Figure 30 2 Loosen the front two Engine Mount Pivot Bolts and Locknuts with two 9 16 Wrenches Figure 31 3 Loosen the rear two Angle Setting Bolts with Flat Washers using two 9 16 Wrench Flange 4 Pivot the Mount up slightly and remove the Belts Bolts Note The weight of the Engine should be enough to tensio
14. ING WARNING Tragic accidents can occur if the operator is not alert to the presence of children and pets Children are often attracted to the machine and the splitting activity Meverassume that children will remain where you last saw them Always follow these precautions Keep children and pets at least 50 feet from the working area and ensure they are under the watchful care of a responsible adult Be alert and turn the machine off if children or pets enter the work area Never allow children to operate the Log Splitter CONTACT US www DRpower com 5 Safety with Gasoline Powered Machines WARNING WARNING Gasoline is a highly flammable liquid Gasoline also gives off flammable vapor that can be easily ignited and cause a fire or explosion Never overlook the hazards of gasoline Always follow these precautions e Never run the engine in an enclosed area or without proper ventilation as the exhaust from the engine contains carbon monoxide which is an odorless tasteless and deadly poisonous gas e Store all fuel and oil in containers specifically designed and approved for this purpose and keep away from heat and open flame and out of the reach of children e Replace rubber fuel lines and grommets when worn or damaged and after 5 years of use Fill the gasoline tank outdoors with the engine off and allow the engine to cool completely Don t handle gasoline if you or anyone nearby is smoking or if you re near anything that c
15. Observe the mounting bracket locations for aligning the guards and also the i por Safety Interlock levers that will fit into the slots of the guards The 2 engagement handle may need to be held slightly forward to allow for clearance with the cover while installing Figure 9 2 Position the right side Guard half onto the Splitter and secure with four Flange Bolts using a 9 16 Wrench Figure 12 3 Position the left side Guard half onto the Splitter with the edge overlapping the right side half and secure with four Bolts using a 9 16 Wrench Figure 13 Bolts and Locknuts Safety Interlock Guard Side Brackets Figure 10 Figure 12 Safety Interlock Lever Guard Bolt Lock Washer and Flat Washer Figure 11 Flange Bolts Figure 13 CONTACT US www DRpower com 11 Adding Oil and Gasoline Engine Cil See Engine Manual for specific Engine capacities and specifications Fud Unleaded gasoline NOTE Use only the recommended high detergent engine oil Other types of oil could cause problems operating your machine Please refer to your Engine Owner s Manual for detailed oil information Cil Check Fill Figure 14 Figure 15 Valve Stem Protective Cap Figure 16 Supplies Needed e Clean Rag e Engine Oil D The Engine must be level to get an accurate reading when adjusting the amount of oil If the machine is not level the oil level reading will not be accurate a
16. RNING Operating this Log Splitter safely is necessary to prevent or minimize the risk of death or serious injury Unsafe operation can create a number of hazards for you Always take the following precautions when operating this Log Splitter e Your Log Splitter is a powerful tool not a plaything Exercise extreme caution at all times The machine is designed to split logs Do not use it for any other purpose e Know how to stop the Log Splitter quickly see stopping the engine in chapter 3 e Never operate your unit on a slippery wet muddy or icy surface Exercise caution to avoid slipping or falling e manufacturer s instructions for proper operation and installation of accessories Only use accessories approved by DR Power Equipment Never use the machine without ensuring that all guards and shields are in place e Never under any conditions remove bend cut fit weld or otherwise alter standard parts on the Log Splitter This includes all shields and guards Modifications to your machine could cause personal injuries and property damage and will void your warranty Allow only one person to operate the Log Splitter at any time e Ifthe machine should start making an unusual noise or vibration shut down the engine disconnect the spark plug wire keeping it away from the spark plug to prevent accidental starting wait 5 minutes for machine to cool down then inspect for damage Vibration is generally a warning of trouble Chec
17. Replace the Plug s and crank the Engine over a couple of times using the Pull Cord or the Electric Starter for Electric Start Machines This will coat the Piston and seat the Valves to prevent moisture buildup e If possible store the Log Splitter in a dry protected place If it is necessary to store the Log Splitter outside cover it with a protective material especially the Engine For Electric Start Model store the machine in a dry environment with temperatures between 40 F 5 C and 95F 35 Make sure the storage temperatures will never be outside of these limits The lower the storage temperature is within the specified temperature the better as the Battery will discharge more slowly at low temperatures If it is necessary to store the Log Splitter outside make sure to disconnect the Battery and store it in an environment as listed above Make sure the disconnected Battery terminals are not resting on any surface that may be prone to collecting water snow or any other liquid as this may cause damage to the Terminals and to the Battery when reconnected 75 MEIGS ROAD P O BOX 25 VERGENNES VERMONT 0549 2013 Country Home Products Inc All rights reserved 334341
18. e disengaging CONTACT US www DRpower com 23 Chapter 6 Parts Lists and Schematic Diagrams Parts List TOW BAR AND GUARD ASSEMBLY NOTE Part numbers listed are available through DR Power Equipment Reff Parts Description Reff Parts Description 1 31358 Mount Cradle 13 32105 Mount Tray 2 32104 Bolt Carriage 3 8 16 X 1 GR5 ZP 14 32110 Stand Jack 3 31360 Cradle Standard 15 18737 Pin Clevis 1 2 OD X 4 5 LG 4 3335 Bolt Hex Flange 3 8 16 X 1 25 16 16003 Pin Hair 1 2 To 9 16 12 Wire 5 33333 Nut Nylon Lock Flanged 3 8 16 17 18967 Washer Flat Neoprene 490 ID X 6 33374 Cover Fixed Side W Warning 1 06 OD X 09 TH Labels 18 33375 Label 55lb Branding 7 25044 Label Warning Pinch Point 3 5 x 1 19 33335 Nut Nylon Lock Flanged 1 2 13 8 31373 Guard Plastic W Labels LH 20 3335 Bolt Hex Flange 3 8 16 X 1 25 9 33361 Label Operation 21 33333 Nut Nylon Lock Flanged 3 8 16 10 31374 Guard Plastic W Labels RH 22 33353 Bolt Hex Flange 1 2 13 X 4 11 32128 Label Operation 23 33348 Bolt Hex Flange 3 8 16 X 2 5 12 32102 Towbar 24 DR RAPIDFIRE LOG SPLITTER Schematic TOW BAR AND GUARD ASSEMBLY CONTACT US www DRpower com 25 Parts List DRIVE ASSEMBLY NOTE Part numbers listed are available through DR Power Equipment Ref Part Description 1 29461 Flywheel Spoke Design 2 27574 Engine Subaru 6hp 50state E S W Labels 3 29487 Boot Terminal Red 4 33331 Nut
19. es then advance the engine throttle control to maximum speed Stopping the Engine Ignition Switch 1 Move the Throttle Lever to Idle Turtle position Figure 19 Figure 19 2 Manual Start Turn the Ignition Switch to the position Figure 20 3 Electric Start Turn the Key to the Off position Electric Start Engine Figure 20 14 DR RAPIDFIRE LOG SPLITTER Splitting Note All logs should be no longer than 24 Use the following photos for the correct and incorrect methods of splitting logs Never split a log using an incorrect or unsafe method WARNING e Do not place your hands on the ends of the log when loading the Log Splitter This is a very UNSAFE method and could result in injury to your hands Figure 21 e Do not reach or step across the beam while the Log Splitter is running This is a very UNSAFE method which could cause personal injury or even Figure 21 death CAUTION e Never attempt to split wood across the grain The Log Splitter was not designed for cross grain splitting Doing so could damage the Log Splitter and may cause personal injury Figure 22 e sure both ends of the log you are splitting are cut as square as possible This will prevent the log from sliding out of position while under pressure Figure 23 1 Place the log on the Log Splitter Grasp the log on the sides near the middle of the block Figure 24 Center the log side to side on the
20. ever Safety Interlock 37 10948 Cap Round 1 19 29473 Bearing Yoke Roller 1 25 OD 3 8 ID 813 W 28 DR RAPIDFIRE LOG SPLITTER Schematic FRAME AND AXLE ASSEMBLY CONTACT US www DRpower com 29 Parts List TRAY ASSEMBLY NOTE Part numbers listed are available through DR Power Equipment Reff Part Description 1 31363 Table Log 2 32104 Bolt Carriage 3 8 16 X 1 GR5 ZP 3 15043 Bolt HHCS 3 8 16 X 1 1 4 GR5 4 18081 Washer Lock 3 8 5 11241 Washer Flat 5 16 USS ZP 6 33333 Nut Nylon Lock Flanged 3 8 16 30 DR RAPIDFIRE LOG SPLITTER Notes CONTACT US www DRpower com 31 EE Daily Checklist for the DR LOG SPLITTER To help maintain your DR LOG SPLITTER for optimum performance we recommend you follow this checklist each time you use your Log Splitter WARNING WARNING Before performing any maintenance procedure or inspection stop the engine wait five 5 minutes to allow all parts to cool Disconnect the spark plug wire keeping it away from the spark plug Check the Engine Oil and Gas Tank level Check that Engine is clean of debris Check the general condition of the Log Splitter e g Nuts Bolts Welds etc Check Tire Pressure and wear Check the Frame for wear and damage Check the Wedge for nicks and wear Sharpen if needed Apply a rust preventative Fluid Film or equivalent to any bare metal areas on t
21. explode or leak e Do not dispose of a lead acid Battery in your regular household trash Law in most areas prohibits incinerating disposing in a landfill or mixing a sealed lead acid Battery with household trash 20 DR RAPIDFIRE LOG SPLITTER A N Recycling a Used Battery Please dispose of your used Batteries responsibly by recycling them Call your local Solid Waste Management District or your local waste handler to locate the collection site nearest you Some collection sites recycle Batteries year round others collect them periodically You can also visit the Web site of Earth 911 for more information www earth911 org Enter the search term battery and your zip code in the search function at the top of the page The site lists recycling centers located near you For a fee you can recycle your Batteries with the International Metals Reclamation Company Visit them at www inmetco com and click Services or contact them at INMETCO One INMETCO Drive Ellwood City PA 16117 724 758 2800 fax 724 758 2845 To learn more about hazardous waste recycling visit the Web site for Battery Council International www batterycouncil org or for the Environmental Protection Agency www epa gov CONTACT US www DRpower com 21 Chapter 5 Troubleshooting Most problems are easy to fix Consult the Troubleshooting Table below for common problems and their solutions If you continue to experience
22. he top of the Rail This will assure the longest possible service life of the Wear Pads End of Season and Storage WARNING WARNING Before performing any maintenance procedure or inspection stop the engine wait five 5 minutes to allow all parts to cool Disconnect the spark plug wire keeping it away from the spark plug Change the Engine Oil Clean or replace the Air Filter Check the Wedge for nicks and wear Sharpen if needed Apply a rust preventative to the Rack and Pinion fluid film or equivalent Apply a rust preventative Fluid Film or equivalent to any bare metal areas on the top of the Rail If your DR RAPIDFIRE LOG SPLITTER will be idle for more than 30 days we recommend using a gas stabilizer This will prevent sediment from gumming up the Carburetor If there is dirt or moisture in the gas or Tank remove it by draining the Tank Completely fill the Tank with fresh unleaded gas and add the appropriate amount of stabilizer or gasoline additive Run the Engine for a short time to allow the additive to circulate e Clean the exterior of the unit to remove all dirt grease and any other foreign material Clean dirt and debris from the Cylinder Head Cooling Fins and Muffler area of the Engine To prevent rust touch up painted surfaces that have been scratched or chipped e Be sure all Nuts Bolts and Screws are securely fastened e Remove the Spark Plug s and pour about 1 ounce of Motor Oil into the Cylinder hole
23. icate the beam prolonged exposure may rust the beam without lubrication DR RAPIDFIRE LOG SPLITTER Troubleshooting Table Continued A WARNING WARNING Before performing any maintenance procedure or inspection stop the engine wait five 5 minutes to allow all parts to cool Disconnect the spark plug wire keeping it away from the spark plug SYMPTOM POSSIBLE CAUSE Operator Lever snapping Lever not all the way forward when rack comes under full load Push lever quicker and more out of gear or not staying in gear Rack slamming back too fast Machine does not seem to have full splitting power Operator Lever not engaging rack with pinion gear Rack not disengaging from pinion when handle is released forcefully into the full forward position A hard stop should be felt at the end of the stroke when engaging the handle Stop bolt may be bent or not adjusted properly contact us at www DRpower com for assistance Ram has been overloaded at lower part of face Check rack gear for straightness Wedge end of machine too high Must be almost level with ram end or just slightly higher Springs not operating properly Fix or replace as needed The belt s may be too loose and slipping Adjust or replace belt s as needed Clean wood chips or other debris from under rack Clean accumulated dirt from frame where carriage assembly rests against rubber bumpers Belts must be loosened to allow for slipping whil
24. ivalent to position the Beam parallel with the ground CONTACT US www DRpower com 9 Figure 3 and Clevis Pin 4 Install the Tow Bar to the end of the Beam with four Bolts and Lock Washers Bolts and from the product package using two 9 16 Wrenches Figure 3 Lock Washers 5 Pull the Hitch Clip and Clevis Pin from the Leg and fold it to the down position Align the holes and secure the Leg with the Clevis Pin and Hitch Clip Figure 4 6 Remove the Jack Stand and lower the Splitter onto the Support Leg 7 Install the front Cradle Bracket to the end of the Beam with four Bolts and Locknuts from the cradle package using two 9 16 Wrenches Figure 5 8 For easier alignment in the following step slightly loosen the Side Bracket Hardware using a 9 16 Wrench Figure 6 9 Install the Cradles to the front and side Brackets using three Carriage Bolts and Locknuts for each Cradle Tighten all Cradle and Bracket hardware using Hitch Cli a 9 16 Wrench Installing The Tray Kit Parts Supplied in Tray Kit Figure 7 Item Part Description Qty 5 t il 31363 n Table Log not shown 1 321041 Bolt Carriage 3 8 16 X 1 GR5 ZP 4 LN 33333 T des Nut Nylon Lock Flanged 3 8 16 4 Figure 4 A fav 150431 Bolt HHCS 3 8 16 X 1 1 4 GR5 4 WAZA Tua cete Washer Flat 5 16 USS ZP 4 180811 i Washer Lock
25. k for damaged parts and clean repair and replace as necessary Never tamper with safety devices Check their proper operation regularly e Before performing any maintenance or inspection procedure on the Log Splitter shut down the engine disconnect the spark plug wire keeping it away from the spark plug to prevent accidental starting wait 5 minutes for machine to cool down e Never allow people who are unfamiliar with these instructions to use the Log Splitter Allow only responsible individuals who are familiar with these rules of safe operation to use your machine e Never overload or attempt to split logs beyond the recommendations listed in this manual Personal injury or damage to the machine could result e While using the Log Splitter don t hurry or take things for granted When in doubt about the equipment or your surroundings stop the machine and take the time to look things over e Never operate the machine when under the influence of alcohol drugs or medication e Use the machine only in daylight e Stay alert for hidden hazards or traffic e Keep all nuts and bolts tight and keep the equipment in good operating condition A Note to All Users Under California law and the laws of some other states you are not permitted to operate an internal combustion engine using hydrocarbon fuels without an engine spark arrester This also applies to operation on US Forest Lands All DR RAPIDFIRE LOG SPLITTERS shipped to California New Me
26. llow the steps listed below 1 Attach the Black alligator clipped wire from the Charger Adapter to the Negative terminal of the Battery then attach the Red alligator clipped wire to the Positive Battery terminal 2 Plug the Charger into a standard wall outlet e Typically the Battery takes between 6 and 8 hours to fully charge Do not leave the charger on the battery longer than 24 hours for a 2 amp charger or 48 hours for a 1 amp charger as you could potentially damage the battery e You can charge the Battery many times The Battery lasts longer if you charge it before it is fully drained Keep it fully charged and at room temperature when not using your DR RAPIDFIRE LOG SPLITTER When you are finished charging the battery disconnect the charger from the outlet first then disconnect the battery charger wires from the battery If you leave the battery charger wires connected to the battery the battery will discharge itself back into the charger e Ifthe Battery does not hold its charge for very long under normal conditions or it simply won t hold a charge then replace it You can purchase replacement Batteries directly from us To install your new Battery follow the directions on the previous page Disposing of the Battery Responsibly The Battery is a sealed lead acid Battery Recycle or dispose of it in an environmentally sound way e Do not dispose of a lead acid Battery in a fire the Battery may
27. n the Belts properly but depending on hardware looseness and cleanliness of Engine Mount pivot Figure 30 area you may need to push down slightly to aid in proper tension The Belts perform best with a slight amount of slack to allow for some slippage when the Wedge encounters a tough log Too much tension may stall the engine or slip the belt on the engine pulley 5 Install the new Belts and adjust tension as needed 6 Tighten the two Engine Mount Bolts that are at the center of the machine shown first and then tighten the outer two Bolts Rear Bolts and 7 Position the Guard and secure with the four Flange Bolts using a 9 16 Flat Washers Wrench Front Bolts and Locknuts Loosen Belts Tighten Belts Figure 31 CONTACT US www DRpower com 17 Safety RC Interlock Guard Adjusting the Rack Alignment Lever P Tools and Supplies needed 9 16 Wrench 7 16 Wrench 1 Remove the four Flange Bolts using a 9 16 Wrench and remove the left hand Guard from the Splitter Figure 32 Flange Bolts 2 Remove the four Flange Bolts using a 9 16 Wrench and remove the right hand Guard from the Splitter Flange Bolts 3 Disconnect the Return Springs from the Ram Bearing Hardware Figure 33 and pull the Ram out to the Wedge Figure 32 4 Center the Rack to the Frame 5 Loosen the Jam Nuts with a 9 16 Wrench and turn the Carriage Bolts with a 10mm Wrench until they touch the Rack Figure 34 6 Turn each
28. nd may cause engine damage l Position the machine so the Engine is level Remove the Oil Fill Dipstick Figure 14 and clean the end of it with a rag 2 Machines are shipped with no oil Initially add 16 oz ofthe oil recommended by the Engine Manufacturer Wait one minute for the oil to settle 3 Replace the Dipstick but DO NOT screw it in to ensure an accurate reading and then remove it to check the oil level clean the Dipstick with the clean rag after checking 4 Continue adding a few ounces of oil at a time rechecking the Dipstick until the oil reaches the fill mark Be careful not to overfill 5 Replace the Dipstick and screw all the way down when full 6 Remove the Gas Fill Cap and fill the Gas Tank with fresh unleaded gas with a minimum of 85 Octane to approximately 1 to 1 1 2 below the top of the fill neck to allow for fuel expansion Figure 15 Be careful not to overfill Install the Gas Fill Cap before starting the engine See your Engine Owner s Manual for more detailed information NOTE To refill the gas tank turn the engine OFF and let the engine cool at least five minutes before removing the gas fill cap nonce We highly recommend the use of fuel treatments in your fuel to prevent Carburetor fouling Check the Tire Pressure Tools Needed e Tire Pressure Gauge e Air Compressor 1 Remove the Valve Stem Protective Cap Figure 16 and check the tire pressure with a Tire Pressu
29. o check and maintain your order history and is located on the upper left portion of your packing slip For your convenience and ready reference enter the Serial Number and Order Number in the space provided on the front cover of this manual Additional Information and Potential Changes DR Power Equipment reserves the right to discontinue change and improve its products at any time without notice or obligation to the purchaser The descriptions and specifications contained in this manual were in effect at printing Equipment described within this manual may be optional Some illustrations may not be applicable to your machine 2 DR RAPIDFIRE LOG SPLITTER n CONTACT US www DRpower com 3 __ EE Chapter 1 General Safety Rules A WARNING Read this Safety amp Operating Instructions manual before you use the DR RAPIDFIRE LOG SPLITTER Become familiar with the operation and service recommendations to ensure the best performance from your machine If you have any questions or need assistance please contact us at www DRpower com or call toll free 1 800 DR OWNER 376 9637 and one of our Technical Support Representatives will be happy to help you Labels Your DR RAPIDFIRE LOG SPLITTER carries prominent labels as reminders for its proper and safe use Shown below are copies of all the Safety and Information labels that appear on the equipment Take a moment to study them and make a
30. ore performing any maintenance procedure or inspection stop the engine wait five 5 minutes to allow all parts to cool Disconnect the spark plug wire keeping it away from the spark plug Disconnect the Battery Terminals Electric start only Regular Maintenance Checklist GekmgmeOled Check General Equipment Condition a O S oo Perform Rail Maintenance J A S CheckTre Pressure S Clean Engine Bterorand Cooling O a Change Engine OT PWmeshus A Replace Air Filter Replace Spark Plug Safety Interlock Lever Engine Service Refer to the engine manufacturer s manual for engine maintenance Lubrication Bearings of your Splitter are sealed units and should have sufficient lubricant to last the life of your machine with normal use Perform machine Flange lubrication per the following instructions Greasing the Engagement Handle Tools and Supplies needed Figure 26 e 9 16 Wrench e Extended Hose Grease Gun with all Purpose Grease e Clean Rags Flange Bolts 1 Remove the four Flange Bolts using a 9 16 Wrench and remove the left Erigagement hand Guard from the Splitter Figure 26 2 Clean the Grease Fitting with a clean Rag Figure 27 3 Grease the Engagement Handle a few pumps of All Purpose Grease 4 Reinstall the left hand Guard Fitting Figure 27 16 DR RAPIDFIRE LOG SPLITTER I T Changing
31. ould cause it to ignite or explode Reinstall the fuel tank cap and fuel container cap securely e If you spill gasoline do not attempt to start the engine Move the machine away from the area of the spill and avoid creating any source of ignition until the gas vapors have dissipated Wipe up any spilled fuel to prevent a fire hazard and properly dispose of the waste e Allow the engine to cool completely before storing in any enclosure Never store a machine that has gas in the tank or a fuel container near an open flame or spark such as a water heater space heater clothes dryer or furnace e Never make adjustments or repairs with the engine running Shut down the engine disconnect the spark plug wire keeping it away from the spark plug to prevent accidental starting wait 5 minutes before making adjustments or repairs e Never tamper with the engine s governor setting The governor controls the maximum safe operation speed and protects the engine Over speeding the engine is dangerous and will cause damage to the engine and to the other moving parts of the machine If required see your authorized dealer for engine governor adjustments Keep combustible substances away from the engine when it is hot Never cover the machine while the muffler is still hot e Do not operate the engine with the air cleaner or the carburetor air intake cover removed Removal of such parts could create a fire hazard Do not use flammable solutions to clean the air fil
32. problems contact us at www DRpower com or call toll free 1 800 DR OWNER 376 9637 for support WARNING WARNING Before performing any maintenance procedure or inspection stop the engine wait five 5 minutes to allow all parts to cool Disconnect the spark plug wire keeping it away from the spark plug Troubleshooting Table 22 The engine won t start Please refer to the engine owner s manual for engine specific procedures The engine lacks power or is not running smoothly Please refer to the engine owner s manual for engine specific procedures Engine smokes Please refer to the engine owner s manual for engine specific procedures Rack catching on tail tube at end of stroke Rack returning very slow or not returning properly SYMPTOM POSSIBLE CAUSE Is the ignition switch in the On position Is the fuel shut off valve on Are you using fresh clean gas If the gas is old change it Use a fuel stabilizer if you keep gas longer than 30 days Is the spark plug clean If the spark plug is dirty or cracked change it If it s oily leave it out hold a rag over the plug hole and pull the recoil cord several times to blow out any oil in the cylinder then wipe off the plug and reinsert it If your engine still won t start contact us at www DRpower com for assistance Check that the Throttle Lever is in the Run position and the Choke is off Is the air filter clean If it s dirt
33. re Gauge 12 DR RAPIDFIRE LOG SPLITTER 2 Check what the manufacturers recommended pressure is that is stamped on the side of the Tire 3 Ifthe pressure is too low add air through the Valve Stem with an air hose 4 Replace the Valve Stem Protective Cap when finished WARNING WARNING Do not over inflate the tires Inflate to the manufacturers recommended pressure found on the tires Connect the Battery electric start models 1 Connect the Black Negative Terminal onto the negative Battery Lug Figure 17 Negative Terminal Figure 17 CONTACT US AT www DRpower com 13 m Chapter 3 Operating The DR RAPIDFIRE LOG SPLITTER It may be helpful to better familiarize yourself with the features of your Log Splitter by reviewing Figure 1 in Chapter 2 before beginning the steps outlined in this chapter WARNING WARNING e Read and understand all instructions safety precautions and or warnings listed in Chapter 1 General Safety Rules before operating this DR RAPIDFIRE LOG SPLITTER If any doubt or question arises about the correct or safe method of performing anything found in this manual please contact our Customer Service Representatives at our toll free number 1 800 DR OWNER 376 9637 e When operating the Log Splitter make sure you are standing in the safe operating area OPERATOR ZONE as shown in Figure 18 You must stay in the safe operating area at all times when the ram is in motion whether
34. ter e The muffler and engine become very hot and can cause a severe burn do not touch Towing WARNING WARNING 6 ALWAYS check before towing to make certain your Splitter is correctly and securely attached to the towing vehicle Be sure that the ball hitch you are using is the proper size for the hitch coupler on the machine Be sure the safety chains are properly hooked to the vehicle leaving enough slack for turning ALWAYS secure the rack to the beam before towing ALWAYS use accessory lights and devices when transporting on a road or highway to warn operators of other vehicles Check your local government regulations for DOT information ALWAYS allow for added length of the Splitter when turning parking crossing intersections and in all driving situations ALWAYS be careful when backing up You could jackknife your Splitter if care is not taken NEVER exceed 45 mph when towing your Splitter Obey all state and local regulations when towing on state and local roads and highways Adjust your speed for terrain and conditions as needed Be extra cautious when towing over rough terrain especially over a railroad crossing NEVER allow anyone to sit or ride on your Splitter NEVER carry any cargo on your Splitter Do travel slowly over rough terrain on hillsides and around curves to prevent tipping Do not tow the Splitter near the edge of a ditch or excavation DR RAPIDFIRE LOG SPLITTER General Safety WARNING WA
35. xico and Washington State are provided with spark arresters Failure of the owner or operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and or federal regulations Contact your State Park Association or the appropriate state organization for specific information in your area No list of warnings and cautions can be all inclusive If situations occur that are not covered by this manual the operator must apply common sense and operate this DR RAPIDFIRE LOG SPLITTER in a safe manner Contact us at www DRpower com or call 1 800 DR OWNER 376 9637 for assistance CONTACT US www DRpower com 7 Chapter 2 Setting Up The DR RAPIDFIRE LOG SPLITTER It may be helpful to familiarize yourself with the controls and features of your DR RAPIDFIRE LOG SPLITTER as shown in Figure 1 before beginning these procedures If you have any questions at all please feel free to contact us at www DRpower com DR RAPIDFIRE LOG SPLITTER Controls and Features Flywheels Engagement Handle Belt Guard Safety Interlock Mn Lever Splitting Wedge Cradle or optional Tray shown Gas Fill Starter Cord Engine Mount Belt Tensioner Pneumatic Tires Tow Hitch Support Leg Manual Start Electric Start Figure 1 8 DR RAPIDFIRE LOG SPLITTER E i DR 5 5hp see engine manual Subaru 6hp see engine manual
36. y change it following the procedure in the engine manufacturer s owner s manual Is the spark plug clean If it s fouled or cracked change it If it s oily leave it out hold a rag over the plug hole and pull your recoil cord several times to blow out any oil in the cylinder then wipe off the plug and reinsert it Are you using fresh clean unleaded gas If it s old change it Use a fuel stabilizer if you keep gas longer than 30 days Does your engine have the right amount of clean oil If it s dirty change it following the procedure in the engine manufacturer s owner s manual Check the oil level and adjust as needed If your engine still lacks power contact us at www DRpower com for assistance The choke may still be on Move the choke lever to the open position Check the oil level and adjust as needed Check the air filter and clean or replace if needed You may be using the wrong oil too light for the temperature Refer to your Engine Owner s Manual for detailed information Clean the cooling fins if they re dirty If the engine still smokes contact us at www DRpower com for assistance Check for wood chips or debris between ram bushing plate and beam Clean beam of built up caked on debris Check rack lift bearing for alignment or damage Return spring is unhooked or damaged Reconnect or replace as needed Machine wedge end too low Must be almost level or wedge end slightly higher Perform rail maintenance and lubr
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