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Operating instructions AC motors DR/DV/DT/DTE/DVE

1. EVT 220 T A Avi 236 233 366 251 232 E 550 236 366 233 51322AXX 51324AXX Removing EV1 AV1 encoders from motors up to size 225 Removing EV1 AV1 encoders from motors from size 250 upwards 220 Encoder 236 Adapter flange 369 Cover plate 232 Hexagon socket head cap screw 251 Conical spring washer 550 Brake 233 Coupling 361 Protective canopy fan guard 703 Hex head screw 234 Hex head screw 366 Hexagon socket head cap screw Remove the protective canopy 361 If a forced cooling fan is fitted remove it first Unscrew the screw 366 from the adapter flange and remove the cover plate 369 Unscrew the clamping hub connection of the coupling Loosen the retaining screws 232 and turn the conical spring washers 251 outwards Remove the encoder 220 together with the coupling 233 Lever off the intermediate flange 236 after removing the screws 234 Note During re assembly make sure the runout of the shaft end is lt 0 05 mm Brakes for the encoder mounting must be completely replaced 34 Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Inspection Maintenance 8 Preliminary work for motor and brake maintenance Incremental encoder ES1 Removing ES2 EH1
2. 54411AXX Refer to the VR wiring diagram for information about connecting the VR forced cooling fan order number 0880 3198 Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 25 5 Electrical Installation Accessory equipment Motor size 132M 280 V system e 3x 400 Vac 50 Hz Connection in separate terminal box Max connection cross section 4 x 1 5 mm Cable gland M16x1 5 Refer to the V wiring diagram for information about connecting the V system order number 0975 8385 A transformer may be present in the VS system to adapt to a voltage other than the standard The VS and V systems are also available for 60 Hz Overview of encoders x For SEW motor Encoder type Shaft See Supply Signal EH 5 Voc regulated 5 Voc TTL RS 422 EH1S 1 Va sin cos DR63 Encoder Hollow shaft EH1R 24 Voc 5 Voc TTL RS 422 EH1C 24 Vpc HTL ES1T 5 Voc regulated 5 Vpc TTL RS 422 ES1S CT DT CV DV71 100 1 Vss sin cos ES1R DTE DVE9O 100 24 Vpc 5 Voc TTL RS 422 ES1C 24 Vic HTL 1 Spreadshaft ES2T 5 Vpc regulated 5 Voc TTL RS 422 ES2s 1 Veg sin cos CV DV E 112 1328 Encoder ES2R 24 Voc 5 Vic TTL RS 422 ES2C 24 Vpc HTL EV1T 5 Vp
3. ssss 49 9 Technical Dita iii eege Ee eebe 52 9 1 Work done braking torque BMGO02 52 9 2 Information for ordering a replacement DMCGOZ2 nn 52 9 3 Work done working air gap braking torques of BMG05 8 BROS 53 9 4 Work done working air gap braking torques of BM15 62 54 9 5 Operating currents reen aii lee dae ze Ente lia ade eee 55 9 6 Permitted ball bearing types 59 9 7 Lubricant table for anti friction bearings of SEW Motors 59 TO APA iiL ani 60 103 Index of changes i tage lee ee e n uet 60 LES SIAM OX T dde 61 Operating Instructions AC Motors DR DV DT DTE DVE Asynchronous Servo Motors CT CV Important Notes 1 Important Notes Safety and Always follow the safety and warning instructions in these operating instructions warning notes Electrical hazard Possible consequences Severe or fatal injuries Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the drive and the environment Tips and useful information POLE You must adhere to the operating instructions to ensure LI Trouble free operation am m Fulfillment of any rights to claim under limited warranty Consequently read the operating instructions before you start o
4. Gearmolor Industrial Gear Unis Drive Electronios Drive Automation Services AOS ZS 2 We Fx M A x ZB d AC Motors DR DV DT DTE DVE A6 C01 Asynchronous Servo Motors CT CV Edition 08 2004 11291613 EN Operating Instructions SEW EURODRIVE Driving the world Contents 1 Important Notes ni issnrrrsssnnnennnnnnnnennnennnnenneennnnnee 4 2 Safety Notes caidos mn te ttes mntu eee 5 3 Motor Design iaa 6 3 1 Basic structure of AC motors enne 6 3 2 Nameplate unit designation seesseee 7 4 Mechanical Installation 1 e eccle ee e eere eene ee nennen nnne nana nnn 9 4 1 Before IR ET 9 4 2 Preliminary Works tite iet eie ce ee ER db e ete Ln 9 4 3 Installing the motor 10 4 4 Installation tolerances oo cee eee cee eeeeeeeeeseeeceeeeenseeeeseeesenseeeeeneeeeeeeenenneees 11 5 Electrical Installation ss 12 A ER 12 5 2 Special aspects for operation with a frequency Imverter 12 5 3 Special aspects of single phase motors nens 12 5 4 Improving the grounding EMC conan cnica 13 5 5 Special aspects of torque motors and low speed motors 13 5 6 Special aspects in switching operation sssseseeeess 14 5 7 Environmental conditions during operation essseeseesrsseeerressreressren 14 5 8 Connecting the motor nennen
5. BMG02 BR03 Motor size 56 63 Max braking torque Nm 1 2 3 2 Braking power W 25 25 Inrush current ratio Ig ly 4 Rated voltage Vy BMG02 BRO3 Vac Voc TWE TE TWE TE 24 0 72 2 0 72 24 23 26 10 1 5 1 80 42 40 45 18 0 81 1 01 48 46 50 20 0 72 0 90 53 51 56 22 0 64 0 80 60 57 63 24 B 0 57 0 72 67 64 70 27 0 50 0 64 73 71 78 30 0 45 0 57 85 79 87 36 gt 0 40 0 51 92 88 98 40 0 35 0 45 110 99 110 44 0 31 0 40 120 111 123 48 3 z 0 28 0 36 133 124 138 54 0 25 0 32 147 139 154 60 E 0 22 0 29 160 155 173 68 0 20 0 25 184 174 193 75 0 17 0 23 208 194 217 85 5 0 16 0 20 230 218 243 96 0 14 0 18 0 14 0 18 254 244 273 110 2 0 12 0 16 290 274 306 125 0 11 0 14 318 307 343 140 0 10 0 13 360 344 379 150 0 09 0 11 400 380 431 170 0 08 0 10 0 08 0 10 460 432 500 190 0 07 0 09 0 07 0 09 Key lg Accelerator current brief inrush current lu Holding current r m s value in the connecting harness to the SEW brake rectifier Ig Direct current with direct DC voltage supply with rated voltage Vu VN Rated voltage rated voltage range Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 55 Technical Data Operating currents BMG 05 BMG 4
6. Inspection Maintenance Inspection maintenance on the motor 8 3 Inspection maintenance on the motor Example Motor DFT90 Key Circlip Oil flinger ring Oil seal Screw plug Drive end bearing end shield Circlip N On fF Go ND Ball bearing Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 11 12 13 14 15 Circlip Rotor Ball bearing Equalizing ring Stator Non drive end bearing shield Hex head bolt 16 17 18 19 20 54008AXX V ring Fan Circlip Fan guard Housing screw 37 Sequence Lubrication of the backstop Inspection Maintenance Inspection maintenance on the motor Isolate the motor and brake from the supply safeguarding them against uninten tional power up 1 Remove the forced cooling fan and encoder if installed Sec Preliminary work for motor and brake maintenance 2 Remove flange or fan guard 19 fan 17 3 Remove the hex head bolt 15 from the drive end bearing end shield 5 and the non drive end bearing end shield 14 release the stator 13 from the drive end bearing end shield 4 Motors with BM BMG brake Open the terminal box cover unfasten the brake cable from the rectifier Push the non drive end bearing end shield and the brake off the stator and carefully lift them off if necessary run the brake cable along with trailing wire Pull the stator back by app
7. The ET56 single phase motor is supplied with a running capacitor that is mounted and connected 1 230V 50Hz CB 4uF 1 230V 60Hz Cpg 4pgF 1 110 V 60 Hz Cg 20uF No full load startup is possible with the running capacitor alone The single phase motor cannot be combined with a TF 5 12 Connecting the motor using the IS plug connector 03075AXX The IS plug connector is supplied from the factory with its base fully wired up including additional features such as a brake rectifier The upper section of the IS connector is included in the scope of delivery and must be connected as shown in the wiring diagram The IS plug connector has CSA approval up to 600 V Note for application according to CSA regulations Tighten the M3 terminal screws to a torque of 0 5 Nm See the following table for American Wire Gauge AWG line cross sections Line cross Make sure the type of line corresponds to the applicable regulations The rated currents section are specified on the motor nameplate The line cross sections that can be used are listed in the following table Without variable termi With variable termi Link cable Double assignment nal link nal link Motor and brake SR 0 25 4 0 mm 0 25 2 5 mm max 1 5 mm max 1 x 2 5 and 1 x 1 5 mm 23 12 AWG 23 14 AWG max 16 AWG max 1 x 14 and 1 x 16 AWG Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 17
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9. 8 Bottom nut The asynchronous servomotors of the CT CV series are supplied with connected terminal links according to the nameplate Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 15 5 Electrical Installation Preparing motor sizes 56 and 63 knockout 5 9 Preparing motor sizes 56 and 63 knockout Important Wear safety glasses danger of injury from fragments e Put on the terminal box cover and screw it into place Define which cable entries to open Open the cable entries with achisel or similar hold at an angle bya light tap with a hammer 01733AXX Caution Do not knock through into the inside of the terminal box Open the terminal box remove the knockout cover if it has broken off Secure the cable screw fittings with the supplied lock nuts 5 10 Connecting DT56 motor BMG The motor has a star point with three fixed connection points in the winding overhang The supply system leads L1 L2 L3 are connected to a spring cage terminal block 2 in the terminal box 1 The BMGO2 brake is controlled using the BG1 2 brake rectifier 3 As an alternative the brake can be controlled from the switch cabinet using BM series rectifiers 04861AXX 16 Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Electrical Installation 5 Single phase version ET56 5 11 Single phase version ET56
10. AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 13 14 Electrical Installation Special aspects in switching operation 5 6 Special aspects in switching operation When the motors are used in switching operation possible interference of the switch gear must be excluded by ensuring suitable wiring According to EN 60204 electrical equipment of machines motor windings must have interference suppression to protect the numerical or programmable logic controllers As it is primarily switching operations that cause interference SEW EURODRIVE recommends installing protective circuitry in the switching devices 5 7 Environmental conditions during operation Ambient The temperature range of 20 C to 40 C must be ensured unless specified otherwise temperature on the nameplate Motors intended for use in higher or lower ambient temperatures have the appropriate designation on the nameplate Altitude The maximum installation altitude of 1000 m above sea level must not be exceeded as otherwise this causes a derating as specified in the following diagram 1000 2000 3000 4000 m Hazardous Motors must not be subjected to hazardous radiation Contact SEW EURODRIVE if radiation necessary Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Electrical Installation 5 Connecting the motor 5 8 Connecting the motor Connecting the motor via terminal boxes S
11. Brake maintenance preliminary work 34 Braking torque BM15 62 BMG61 122 sss 54 BMG02 tics ae o ee eee de oed 52 BMG05 8 BC D 53 Bremsenanschluss sees 23 C Connecting accessory equipment 24 Connecting the motor using the IS plug connector 17 Connection for encoder 27 D Designated use 5 DT56 motor connection 16 DUST oes eec e aei n cg ele n e ug 14 E ELI At edo uM d eat ces n 26 Electrical mstallatton 12 seem ia dona dia actas 26 Encoder connection 27 Encoder removal 34 Environmental conditions 14 ES cante dri MVC E De Seti NS 26 ET56 motor conpechon 17 ET56 single phase Motor 17 EM te diva vs etse ita ce MA dandas dais 26 EV1 removal sinsir ionia airina aia 34 Extended storage of motors 9 F Forced cooling Ton 24 ME ated eese e Ne N haut Odio 26 Vd m ETE 25 MO sense see sit italien mier teu 24 Frequency inverter 12 G GAS M 14 l Incremental encoder removal 34 Inspection atn SR 33 BMGO02 Drak cai ae aE ATRE 39 BMG 05 8 BM15 62 brake 44 49 BROS brake sc evils ed tamis 40 let e 37 Inspection intervals 33 Installation alt
12. H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande sewsales entelchile net LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 victor zhang sew eurodrive cn Service http www sew com cn 10 2004 Address List L China Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B sewcol andinet com Santaf de Bogot Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 220121236 Business Centrum Praha Fax 420 220121237 Lun 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodr
13. SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin 10 2004 63 64 i Address List Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetheri
14. Special aspects of single phase motors Bear in mind that SEW single phase motors are supplied without accessory equipment such as capacitors starting relays or centrifugal switches exception ET56L4 Sec Single phase version ET56 Any parts you need must be obtained from your dealer and connected according to the corresponding instructions and wiring diagrams Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Electrical Installation 5 Improving the grounding EMC 5 4 Improving the grounding EMC For improved low impedance grounding at high frequencies we recommend using the following connections with the DR DV DT AC motors e Sizes DT71 DV 132S 1 M5x10 thread rolling screw and 2 serrated lock washers to DIN 6798 in the stator housing Sizes DV112M DV280 Screw and 2 serrated lock washers in the bore of the eye bolt Thread size of the eye bolt DV112 1328 M8 DV132M 180L M12 DV200 280 M16 5 5 Special aspects of torque motors and low speed motors Due to the design of torque motors and low speed motors very high induction voltages may be generated when they are switched off Consequently SEW EURODRIVE recommends using the varistor circuit shown below for protection The size of the varis tors depends amongst other factors on the starting frequency note for project plan ning 01732CXX Operating Instructions
15. brake BMGO05 BMG1 BMG2 BMG4 Motor size 71 80 80 90 100 100 Max braking torque Nm 5 10 20 40 Braking power W 32 36 40 50 Inrush current ratio Ig ly 4 4 4 4 Rated voltage Vy BMG05 BMG 1 BMG 2 BMG 4 Vac Voc ata aS cate tater tater as Wu W I 24 1 38 1 54 1 77 2 20 24 23 25 10 2 0 3 3 2 4 3 7 5 n 2 42 40 46 18 1 14 1 74 1 37 1 94 1 46 2 25 1 80 2 80 48 47 52 20 1 02 1 55 1 22 1 73 1 30 2 00 1 60 2 50 56 53 58 24 0 90 1 38 1 09 1 54 1 16 1 77 1 43 2 20 60 59 66 27 0 81 1 23 0 97 1 37 1 03 1 58 1 27 2 00 73 67 73 30 0 72 1 10 0 86 1 23 0 92 1 41 1 14 1 76 77 74 82 33 0 64 0 98 0 77 1 09 0 82 1 25 1 00 1 57 88 83 92 36 0 57 0 87 0 69 0 97 0 73 1 12 0 90 1 40 97 93 104 40 0 51 0 78 0 61 0 87 0 65 1 00 0 80 1 25 110 105 116 48 0 45 0 69 0 54 0 77 0 58 0 90 0 72 1 11 125 117 131 52 0 40 0 62 0 48 0 69 0 52 0 80 0 64 1 00 139 132 147 60 0 36 0 55 0 43 0 61 0 46 0 70 0 57 0 88 153 148 164 66 0 32 0 49 0 39 0 55 0 41 0 63 0 51 0 79 175 165 185 72 0 29 0 44 0 34 0 49 0 37 0 56 0 45 0 70 200 186 207 80 0 26 0 39 0 31 0 43 0 33 0 50 0 40 0 62 230 208 233 96 0 23 0 35 0 27 0 39 0 29 0 44 0 36 0 56 240 234 261 110 0 20 0 31 0 24 0 35 0 26 0 40 0 32 0 50 290 262 293 117 0 18 0 28 0 22 0 31 0 23 0 35 0 29 0 44 318 294 329 125 0 16 0 25 0 19 0 27 0 21 0 31 0 25 0 39 346 330 369 147 0 14 0 22 0 17 0 24 0 18 0 28 0 23 0 35 400 370 414 167 0 13 0 20 0 15 0 22 0 16 0 25 0 20 0 31 440 415 464 185 0 11 0 17
16. mm The foot dimensions of DTE90 DVE180 and DVE225 motors differ from the IEC dimen sions see Sec Dimension Sheet Notes in the Gearmotors catalog Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Mechanical Installation Installation tolerances Installation in If possible arrange the terminal box so the cable entries are pointing downwards damp locations Coat the threads of cable glands and pocket caps with sealant and tighten them well or in the open then coat them again Seal the cable entry well Thoroughly clean the sealing surfaces of terminal boxes and terminal box covers prior to reassembly gaskets must be glued in on one side Install new gaskets to replace embrittled ones Restore the anticorrosive coating if necessary Check the enclosure 4 4 Installation tolerances Shaft end Flanges Diameter tolerance in accordance with DIN 748 Centering shoulder tolerance in accordance with ISOk6 at Y lt 50 mm DIN 42948 e ISO m6 at Y gt 50 mm ISO j6 at Y lt 230 mm Center bore in accordance with DIN 332 shape ISO h6 at Y gt 230 mm DR Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 11 12 Electrical Installation Wiring notes 5 Electrical Installation Using the wiring diagrams It is essential to comply with the safety notes in section 2 during installation
17. with grease or oil 10 Place the guide ring 6 and friction disk 4 onto the brake disk 7 press down and install the screws 5 42 Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Inspection Maintenance 8 Inspection maintenance of the brake BRO3 11 Design with manual brake release Puton the conical coil springs 17 and releasing lever 14 install the self locking counter nuts 16 With manual brake release Use setting nuts to set the floating clearance s between the conical coil springs pressed flat and the setting nuts following figure 01111BXX Brake Floating clearance s mm BR03 2 Important The floating clearance s is necessary so that the pressure plate can move up as the brake lining wears Otherwise reliable braking is not guaranteed 12 Connect the complete brake back onto the motor following figure Make sure the gearing of the brake disk engages in the gearing of the carrier and that the plug on the motor end fits into the socket on the brake end 50175AXX 13 Refit the fan and fan guard screw the hand lever 10 on version with manual brake release Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 43 8 Inspection Maintenance Inspection maintenance for BMG05 8 BM15 62 brakes 8 6 Inspection maintenance for B
18. 0 14 0 19 0 15 0 22 0 18 0 28 500 465 522 208 0 10 0 15 0 12 0 17 0 13 0 20 0 16 0 25 Key lg Accelerator current brief inrush current ly Holding current r m s value in the connecting harness to the SEW brake rectifier Ig Direct current with direct DC voltage supply VN Rated voltage rated voltage range Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Technical Data Operating currents BMG 8 BM 32 62 brake Key BMG8 BM 15 BM30 31 BM32 62 Motor size 112 132S 132M 160M 160L 225 Max braking torque Nm 75 150 600 Braking power W 65 95 120 Inrush current ratio lg ly 6 3 7 5 8 5 Rated voltage Vy BMG8 BM 15 BM 30 31 BM 32 62 Vac Voc TW TWE at 24 2 77 4 151 4 00 42 40 46 2 31 3 35 48 47 52 2 10 2 95 56 53 58 B 1 84 2 65 60 59 66 1 64 2 35 E 73 67 73 1 46 2 10 E 77 74 82 1 80 1 87 88 83 92 1 16 1 67 97 93 104 1 04 1 49 110 105 116 0 93 1 32 1 78 125 117 131 0 82 1 18 1 60 139 132 147 0 73 1 05 1 43 153 148 164 0 66 0 94 1 27 175 165 185 0 59 0 84 1 13 200 186 207 0 52 0 74 1 00 230 208 233 0 46 0 66 0 90 240 234 261 0 41 0 59 0 80 290 262 293 0 36 0 53 0 71 318 294 329 0 33 0 47 0 63 346 330 369 0 29 0 42 0 57 400 370 414 0 26 0 37 0 50 440 415 4
19. 0 2 BM322 180 1500 200 S 150 100 600 0 4 1 2 500 400 200 300 225 1950 250 200 150 100 600 500 BMG61 0 3 400 300 280 2500 1 2 186 838 1 186 839 X 1200 1000 BMG1222 0 4 800 600 400 D 132M ML 160M ORO BM15 1844865 184 487 3 Ro BM30 1874551 187 457 8 A2RBOC BM31 ROOK AND AOA 187 4551 187 4578 BM622 25200 ROO AN AAO oO BI 2000 1 BD 1 Please note when checking the working air gap Parallelism tolerances on the brake disk may give rise to deviations of 0 15 mm after a test run 2 Double disc brake Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Technical Data Operating currents 9 5 Operating currents The current values l holding current specified in the tables are r m s values Use only units to measure the r m s values The inrush current acceleration current Ig only flows for a short time max 120 ms when the brake is released or during voltage dips below 70 96 of rated voltage There is no increased inrush current if the BG brake rectifier is used or if there is a direct DC voltage supply both are only possible with brakes up to BMGO02 BRO3 brake motor size BMG4
20. 15 20 45 80 Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Inspection Maintenance 8 Inspection maintenance of the BMGO2 brake 8 4 Inspection maintenance of the BMG02 brake Measure the The status of the brake disk is ascertained by measuring the brake disk thickness Install brake disk a new BMGO2 brake once the brake disk thickness reaches the minimum value gt fig thickness install ure below It is not possible to adjust the working air gap a new brake BMG02 50345AXX 1 Isolate the motor and brake from the supply safeguarding them against unintentional power up 2 Unscrew the hand lever 1 on version with manual brake release remove the fan guard and the fan 3 Loosen the screws 2 and remove the complete brake with the releasing lever on version with manual brake release 4 Measure the thickness d of the brake disk 3 Brake Thickness d of the brake disk mm Max braking torque Type Maximum Minimum Nm 5 4 0 8 BMG02 6 56 12 5 Replace the complete brake if the brake disk thickness has reached the minimum value 6 Install the complete brake in the motor Make sure that the gearing of the brake disk 4 engages in the gearing of the carrier 5 Route the electric connection leads through the non drive end bearing shield and the inside of the motor into the terminal b
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22. 5 Electrical Installation Connecting the motor using the IS plug connector Wiring the upper section of the plug connection Wiring up as shown in circuit diagram DT82 DT83 Wiring up as shown in wiring diagram DT81 18 Loosen the housing cover screws Remove the housing cover Remove the screws from the upper section of the plug connector Remove the upper section of the plug connector from the cover Strip the insulation off the connection lead Strip about 9 mm insulation off the connecting leads Pass the cable through the cable gland Connect the lines as shown in the circuit diagram Tighten the clamping screws carefully e Install the plug connector gt Sec Installing the plug connector For LIA startup Connect with 6 lines Tighten the clamping screws carefully Motor contactors in the switch cabinet Install the plug connector Sec Installing the plug connector For Lor operation Connect as shown in the wiring diagram Install the variable terminal link as shown in the following figures according to the required motor operation A or 4 Install the plug connector gt Sec Installing the plug connector 01734AXX 01735AXX Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Electrical Installation 5 Connecting the motor using the IS plug connector Brake control system BSR preparing the va
23. 530 exceeded e g through excessive starting frequency Adjust rated operation type of motor to required operating conditions if necessary call in a specialist to determine correct drive Excessively loud Ball bearing compressed contaminated or damaged Re align motor inspect ball bearing gt Sect Permitted ball bearing types grease if necessary Sect Lubri cant Table for Anti Friction Bearings of SEW Motors replace Vibration of rotating parts Rectify cause possibly imbalance Foreign bodies in cooling air passages Clean the cooling air passages Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 31 32 y lt Malfunctions A Brake problems 7 2 Brake problems Problem Possible cause Remedy Brake does not release Incorrect voltage on brake control unit Apply correct voltage Brake control unit failed Install a new brake control system check internal resis tance and insulation of brake coil check switchgear Max permitted working air gap exceeded because brake lining worn down Measure and set working air gap Voltage drop along connecting harness 10 K Provide for correct connection voltage check cable cross section Inadequate cooling brake overheats Replace type BG brake rectifier with type BGE Brake coil has interturn fault or short circuit to exposed cond
24. 54196AXX 220 Encoder 361 Protective canopy 367 Retaining screw 733 Retaining screw for torque arm Remove the protective canopy 361 Unscrew the retaining screws 733 for the torque arm Open the screw cover at the rear of the encoder 220 Unscrew the central retaining screw 367 by about 2 3 turns and loosen the cone by tapping lightly on the head of the screw Then unscrew the retaining screw and pull off the encoder During re assembly Apply Noco fluid to the encoder spigot Tighten the central retaining screw 367 to 2 9 Nm Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 35 36 Inspection Maintenance Preliminary work for motor and brake maintenance Removing the proximity sensor NV1 NV2 ad 01114CXX Caution It is essential for the fan wheel to be stationary Disconnect plug Pull off the fan guard including NV1 NV2 Do not tilt it in order to avoid damaging the proximity switch If the mounting block has been removed from the fan guard or has come loose it is essential to ensure the following during re assembly The switching surface of the proximity switch must be calibrated to a distance of 3 5 mm from the edge of the prismatic block figure above Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV
25. 64 0 24 0 33 0 44 500 465 522 0 20 0 30 0 40 1 Direct current in BSG operation ly Holding current r m s value in the connecting harness to the SEW brake rectifier lg Accelerator current brief inrush current la Direct current with direct DC voltage supply VN Rated voltage rated voltage range Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 57 Technical Data Operating currents BMG61 BMG122 brake BMG61 BMG122 Motor size 250M 280S Max braking torque Nm 600 1200 Braking power W 200 Inrush current ratio Ip ly 6 Rated voltage Vy BMG61 122 Vac rh 208 194 217 1 50 230 218 243 1 35 254 244 273 1 20 290 274 306 1 10 318 307 343 1 00 360 344 379 0 85 400 380 431 0 75 460 432 484 0 65 500 485 500 0 60 Key lg Accelerator current brief inrush current lu Holding current r m s value in the connecting harness to the SEW brake rectifier VN Rated voltage rated voltage range Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Technical Data Permitted ball bearing types 9 6 Permitted ball bearing types Drive end bearing Non drive end bearing AC motor brakemotor foot mounted flange mounted ator tae gearmotors Flange Gearmotor Foot AC motor Brake motor mounted motor mount
26. Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se 10 2004 Address List A Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 41717 17 Sales Jurastrasse 10 Fax 41 61 41717 00 Service CH 4142 M nchenstein bei Basel http Awww imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 Moo 7 Tambol Donhuaroh sewthailand sew eurodrive co th Muang District Chon Buri 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 1 4840 64 1 4320 29 7 rue Ibn El Heithem Fax 216 1 4329 76 Z 1 SMMT 2014 M grine Erriadh Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 216 4419164 Sales Hareket Sistemleri Sirketi 216 3838014 Service Bagdat Cad Koruma Cikmazi No 3 Fa
27. MG05 8 BM15 62 brakes BM G 05 08 brakes Key 1 Motor with brake bearing end shield 10a 2 Carrier 10b 3 Circlip 10c 4 Niro disk BMG only 10e 5 Rubber sealing collar 11 6 Annular spring 12 7 Brake disk 13 8 Pressure plate 9 Damping plate BMG only 14 Stud 3 pcs Counter spring Pressure ring Hex nut Brake spring Brake coil body In BMG Gasket In BM V ring Dowel pin 15 16 17 18 19 20 21 22 01955AXX Release lever with hand lever Stud 2 pcs Conical coil spring Setting nut Fan Circlip Fan guard Housing screw 44 Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Inspection Maintenance Inspection maintenance for BMG05 8 BM15 62 brakes BM15 62 brake Key Motor with brake bearing end shield Carrier Circlip Niro disk BMG only Rubber sealing collar Annular spring Brake disk 7b Only BM 32 62 Brake stationary disk annular spring Brake disk NO oR WD 8 9 Damping plate BMG only 10a 10b 10c 10e 11 12 13 Pressure plate Stud 3 pcs Counter spring Pressure ring Hex nut Brake spring Brake coil body In BMG Gasket In BM V ring 14 15 16 17 18 19 20 21 22 01956AXX Dowel pin Release lever with hand lever Stud 2 pcs Conical coil spring Setting nut Fan Circlip Fan guard Housing screw Operating Instructions AC Motors DR DV DT DTE DVE Asynchr
28. Shizuoka prefecture 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong master sew korea co kr Ansan 425 120 Latvia Sales Riga SIA Alas Kuul Tel 371 7139386 Katlakalna 11C Fax 371 7139386 LV 1073 Riga info alas kuul ee Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com 66 10 2004 Address List A Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Merkines g 2A Fax 370 315 79688 LT 4580 Alytus irmantas irseva one lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor kchtan pd jaring my West Malaysia Morocco Sales Casablanca S R M Tel 212 2 6186 69 6186 70 6186 Soci t de R alisations M caniques 71 5 rue Emir Abdelkader Fax 212 2 6215 88 05 Casablanca srm marocnet net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg
29. Switch contacts in utilization category AC 3 to EN 60947 4 1 must be used for switching the motor and the brake The motor must only ever be connected as shown in the wiring diagram included with the motor Do not connect or start up the motor if this wiring diagram is missing You can obtain the valid wiring diagram free of charge from SEW EURODRIVE 5 1 Wiring notes Protecting brake control systems against interference Protecting motor protection devices against interference Comply with the safety notes during installation Do not route brake cables alongside switched mode power cables as otherwise there is a risk of disrupting brake control systems Switched mode power cables include in particular Output cables from frequency and servo controllers converters soft start units and brake units Feeder cables for brake resistors and similar options To protect SEW motor protection devices temperature sensors TF winding thermostats TH against interference Route separately shielded feeder cables together with switched mode power lines in one cable Do not route unshielded feeder cables together with switched mode power lines in one cable 5 2 Special aspects for operation with a frequency inverter When motors are powered from inverters you must adhere to the wiring instructions issued by the inverter manufacturer It is essential to observe the operating instructions for the frequency inverter 5 3
30. TE DVE Asynchrounos Servo Motors CT CV Malfunctions E SE Motor Malfunctions lt 7 Malfunctions 7 1 Motor Malfunctions Problem Possible cause Remedy Motor does not start up Interruption in connecting harness Check connections correct if necessary Brake does not release gt Sec Brake Problems Fuse blown Replace fuse Motor protection has tripped Check motor protection for correct setting correct error if necessary Motor protection does not switch error in control Check motor protection control correct error if necessary Motor does not start or only with difficulty Motor designed for delta connection but used in star connection Correct circuit Voltage and frequency deviate markedly from setpoint at least during switch on Provide better power supply system check cross section of connecting harness Motor does not start in star connection only in delta connection Torque not sufficient in star connection Switch on directly if delta inrush current is not too great otherwise use a larger motor or a special version contact SEW Contact fault on star delta switch Rectify fault Incorrect direction of rotation Motor connected incorrectly Swap over two phases Motor hums and has high current consumption Brake does not release Sec Brake Problems Winding defective Rotor rubbing Send motor to speci
31. aging manual brake release is used in case of hoist drives There are no other sources of danger present The motor is running correctly no overload no speed fluctuation no loud noises etc The correct braking torque is set according to the specific application Sec Tech nical Data In case of problems Sec Malfunctions In brake motors with self reengaging manual brake release the manual brake release lever must be removed after startup A bracket is provided for storing the lever on the outside of the motor Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Startup gw Altering the blocking direction on motors with a backstop 6 2 Altering the blocking direction on motors with a backstop Dimension x after installation 1 Fan guard 5 Felt ring 2 Fan 6 Circlip 3 Hexagon socket head cap 7 Threaded hole Screw 8 Carrier 4 V ring Motor Dimension x after instal lation DT71 80 6 7 mm DT90 DV100 9 0 mm DV112 132S 9 0 mm DV132M 160M 11 0 mm DV160L 225 11 0 mm DV250 280 13 5 mm d A N N L f N 7 y gt X gt 50447AXX 9 Wedge element train 10 Equalizing ring Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 6 29 6 30 qu Poe Startup Altering
32. alist workshop for repair Fuses blow or motor protec tion trips immediately Short circuit in line Rectify short circuit Short circuit in motor Send motor to specialist workshop for repair Lines connected incorrectly Correct circuit Ground fault on motor Send motor to specialist workshop for repair Severe speed loss under load Overload Perform power measurement use larger motor or reduce load if necessary Voltage drops Increase cross section of connecting harness Motor heats up excessively measure temperature Overload Perform power measurement use larger motor or reduce load if necessary Inadequate cooling Correct cooling air supply or clear cooling air passages retrofit forced cooling fan if necessary Ambient temperature is too high Adhere to permitted temperature range Use delta connection for motor rather than star connection as provided for Correct circuit Loose contact in connecting harness one phase missing Rectify loose contact Fuse blown Look for and rectify cause see above replace fuse Supply voltage deviates from rated motor voltage by more than 5 A higher voltage has a particularly unfavorable effect in motors with a low speed winding since in these the no load current is already close to the rated current even when the voltage is normal Adapt motor to supply voltage Rated operation type S1 to S10 DIN 57
33. anged Mechanical Before you start Ambient temperature installation Electrical Using wiring diagrams installation Improving the grounding EMC Ambient conditions during operation Connecting the motor Tightening torques Connecting the motor via the plug connectors AB AD AM AS Optional equipment VR forced cooling fan Inspection Inspection maintenance of the BMG61 122 brake maintenance Operating Instructions DR DV DT DTE DVE AC Motors CT CV Asynchronous Servomotors Index 10 2 Index A Absolute encoder removal 34 Altering the blocking direction 29 EE 21 Ambient temperature 14 Anti friction bearings for motors 59 BAS securi dtt Me AH EIE LE 21 ee EE ee 21 NEE 26 AV1H removal seen 34 B BackStops 22 ee eee nee tee us 29 38 Ball bearing types 59 BMO2 operating Cumrente sees 55 BM15 62 BMG61 122 sss 54 BMG02 spare parts 52 BMGO02 work done braking torque 52 BMG05 BMG4 operating currents 56 BMG05 8 BC D 53 BMG05 8 BM15 62 brake n se 44 49 BMG61 BMG122 operating currents 58 BMG8 BMG32 62 operating currents 57 BRO3 operating currents 55 Brake connection 23 Brake control system interference 12
34. ay result from mproper use Incorrect installation or operation Unauthorized removal of necessary protection covers or the housing These electric motors are intended for industrial systems They fulfill the applicable standards and regulations Low voltage directive 73 23 EEC Technical data and information about the permitted conditions can be found on the nameplate and in the documentation It is essential to observe all the specified information Inspect the shipment for damage as soon as you receive the delivery Inform the shipping company immediately It may be necessary to preclude startup Tighten installed eyebolts They are only designed for the weight of the motor gearmotor do not attach any additional loads The installed lifting eyebolts comply with DIN 580 Observe the loads and regula tions specified in this standard If the gearmotor is equipped with two suspension eye lugs or lifting eyebolts then both of the suspension eye lugs should be used for transportation In this case the tension force vector of the slings must not exceed a 45 angle in accordance with DIN 580 Use suitable sufficiently rated handling equipment if necessary Remove any transpor tation fixtures prior to startup Follow the instructions in the section Mechanical Installation Follow the instructions in the section Inspection and Maintenance Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Serv
35. c regulated 5 Voc TTL RS 422 EV1S CT CV71 200 1 Vss sin cos DT DV71 280 Solid shaft EViR DTE DVE90 225 24 Voc 5 Vpc TTL RS 422 EV1C 24 Voc HTL NV11 A track 1 pulse revolution nor NV21 A B tracks mally open contact NV12 DT DV71 132 PER 7 A track 2 pulses revolution NV22 DTE DVE90 132S Proximity sensor Soles hal A B tracks 24 Voc normally open contact NV16 A track 6 pulses revolution NV26 A B tracks normally open contact MSSI interface and 1 AV1Y CT CV71 200 absolute encoder 15 24 Vic Veg sin cos DT DV71 280 e Solid shaft AV1H3 DTE DVE90 225 HIPERFACE 12V RS485 interface and 1 encoder DC Vas sin cos 1 Recommended encoder for operation with MOVITRAC 31C 2 Recommended encoder for operation with MOVIDRIVE9 3 recommended encoder for operation with MOVIDRIVE compact 26 Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Accessory equipment Electrical Installation go Refer to the following wiring diagrams for information about connecting ES1 ES2 EV1 EH1 encoders and AV1Y and AV1H absolute encoders Wiring diagrams for ES1 ES2 EV1 EH1 encoders Order number 0918 6832 Wiring diagram AV1Y absolute encoder Order number 0918 6808 Wiring diagram AV1H absolute encoder Order number 1052 9705 Maximum oscillation load for encoder lt 10 g 100 m s 10 Hz 2 kHz Shock resistance lt 100 g 1000 m s Encoder When connecting the
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37. ched only after sev eral cycles The DC disk brake is powered from a brake control system with a protection circuit It is located in the terminal box IS lower part or must be installed in the switch cabinet gt Sec Wiring notes Check the line cross sections braking currents gt Sec Technical Data Connect the brake control system according to the wiring diagram supplied with the brake For motors in thermal class H install the brake rectifier in the switch cabinet Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 23 Electrical Installation Accessory equipment os 5 16 Accessory equipment Connect supplied accessory equipment according to the wiring diagrams included E TF temperature sensor Do not apply voltage The positive temperature coefficient PTC thermistors comply with DIN 44082 Resistance measurement measuring instrument with V lt 2 5 V or lt 1 mA Standard measured values 20 500 Q thermal resistance gt 4000 Q Measured values pole changing with separate winding 40 1000 Q Thermal resistance gt 4000 Q When using the temperature sensor for thermal monitoring the evaluation function must be activated to maintain reliable isolation of the temperature sensor circuit If the temperature reaches an excessive level the thermal protection function must be effective immediately TH winding thermostats The thermostat
38. e brake disc When fitting a new brake disk lt 12 mm inspect the other removed parts as well and install new ones if necessary 1 Isolate the motor and brake from the supply safeguarding them against unintentional power up 2 Remove the following Forced cooling fan if installed Sec Preliminary work for motor and brake maintenance Flange or fan guard 27 circlip 25 and fan 24 3 Remove the rubber sealing collar 5 and the manual brake release Hex nuts 16 conical coil springs 21 studs 20 release level 17 4 Loosen the hex nuts 16 remove the connection cable to the plug connector for the magnet 14 remove the magnet and remove the brake springs 15 5 Remove the complete pressure plate 8 the complete brake disc 10 as well as the brake stationary disk and complete brake disc 6 for BMG122 clean the brake components 6 Install a new brake disk 7 Re install the brake components Except for the rubber sealing collar fan and fan guard set the working air gap gt Sec Inspecting brake BMG 61 122 setting the working air gap points 5 to 8 8 With manual brake release Use setting nuts 22 to set the floating clearance s between the conical coil springs 21 pressed flat and the setting nuts following figure 01111BXX s 2mm Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Technical Data Work do
39. ection maintenance of the BMG61 122 brake BMG61 122 brake without encoder mounting set the working air gap 1 Isolate the motor and brake from the supply safeguarding them against unintentional power up 2 Remove the following Remove the forced cooling fan if installed gt Sec Preliminary work for motor and brake maintenance Flange cover or fan guard 27 3 Push the rubber sealing collar aside 5 Release the clamping strap to do this if necessary Extract the abraded matter 4 Measure the brake discs 6 10 If the brake disc lt 12 mm change it gt Sec Changing the BMG 61 122 brake disc otherwise 5 Loosen the setting sleeve 9 by turning it towards the bearing end shield 6 Measure the working air gap A following figure use a feeler gauge and meausure at three points offset by 120 between the pressure plate 13 and the magnet 14 7 Tighten the hexagon nuts 16 Until the working air gap is initially 0 25 mm 8 Tighten the setting sleeves 9 Against the magnet 14 Until the working air gap is set correctly gt Sec Technical Data 9 Refit the rubber sealing collar 5 and re install the dismantled parts 01957AXX Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Inspection Maintenance Inspection maintenance of the BMG61 122 brake BMG 61 122 brake without encoder mounting change th
40. ed motor DT56 6302 2Z J 6001 2RS J 6001 2RS J DFR63 6203 2Z J 6303 2Z J 6202 2Z J 6202 2RS J C3 DT71 DT80 6204 2Z J 6303 2Z J 6204 2Z J 6203 2Z J 6203 2RS J C3 DT E 90 DV E 100 6306 2Z J 6205 2Z J 6205 2RS J C3 DV E 112 132S 6208 2Z J 6307 2Z J 6208 2Z J 6207 2Z J 6207 2RS J C3 DV E 132M 160M 6309 2Z J C3 6209 2Z J C3 DV E 160L 180L 6312 2Z J C3 6213 2Z J C3 DV E 200 225 6314 2Z J C3 6314 2Z J C3 DV250 280 6316 2Z J C3 6315 2Z J C3 9 7 Lubricant table for anti friction bearings of SEW motors The bearings are 2Z or 2RS closed bearings and cannot be regreased Ambient temperature Manufacturer Type 20 C 80 C Esso Polyrex EM Anti friction bear 2 ing in motor 20 C 100 C Kl ber Barrierta L55 2 40 C 60 C Kl ber Asonic GHY722 1 Mineral lubricant mineral based anti friction bearing grease 2 Synthetic lubricant synthetic based anti friction bearing grease Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 59 10 60 Appendix 10 Appendix 10 1 Index of changes The following additions and changes have been made since the last edition of the DR DV DT DTE DVE AC Motors CT CV Asynchronous Servomotors operating instruc tions publication number 10567917 Edition 02 2003 General updates and revisions Motor design Nameplate unit designation Example has been ch
41. encoders to the inverters always follow the operating instructions connection for the relevant inverter Maximum line length inverter encoder 100 m with a capacitance per unit length lt 120 nF km Core cross section 0 20 0 5 mm Use a shielded cable with twisted pairs of insulated conductors exception cable for HTL sensor and connect the shield over a large surface area at both ends to the encoder in the cable gland or in the encoder plug tothe inverter on the electronics shield clamp or to the housing of the sub D plug Install the encoder cables separately from the power cables maintaining a distance of at least 200 mm Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 5 27 6 28 go Startup 9 Prerequisites for startup 6 Startup 6 1 Prerequisites for startup It is essential to comply with the safety notes in Sec 2 during startup Before startup make sure that During startup make sure that The drive is undamaged and not blocked The measures stipulated in the Preliminary work section are performed after extended storage All connections have been made properly The direction of rotation of the motor gearmotor is correct motor rotating clockwise U V W to L1 L2 L3 All protective covers have been fitted correctly All motor protection equipment is active and set for the rated motor current The self reeng
42. g instructions for the significance of the problems which occur and to find information about rectifying the problems LI Customer service Please have the following information to hand if you require the assistance of our customer service e Data from the nameplate complete Nature and extent of the fault Time and peripheral circumstances of the fault e Presumed cause Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Inspection Maintenance Inspection and maintenance intervals 8 Inspection Maintenance Use only genuine spare parts in accordance with the valid parts list 8 1 Always install a new brake control system at the same time as replacing the brake coil Motors can become very hot during operation danger of burns Secure hoist drives or lower them danger of falling Isolate the motor and brake from the supply before starting work safeguarding them against unintentional power up Inspection and maintenance intervals Unit unit part Frequency What to do Brake BMG02 BRO3 BMG05 8 BM15 62 If used as a working brake At least every 3000 hours of opera tion If used as a holding brake Every 2 to 4 years depending on operating conditions 1 Ins ee o o o pect the brake Measure the brake disk thick ness Brake disk lining Measure and set working air gap Pressure plate Carrier gearing Pressure rin
43. ge Please note the reduced grease utilization period of the ball bearings after storage of motors periods exceeding one year e Check whether the motor has absorbed moisture as a result of being stored for a long time Measure the insulation resistance to do this measuring voltage 500 V The insulation resistance following figure varies greatly depending on the temperature The motor must be dried if the insulation resistance is not adequate MQ 0 20 40 60 80 C 01731AXX 1 Minimum temperature for motors with backstop 15 C Note that the temperature range of the gear unit may also be restricted gear unit operating instructions Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Mechanical Installation Installing the motor Drying the motor Heat up the motor with hot air or using an isolation transformer Connect the windings in series following figure Auxiliary AC voltage supply max 10 96 of the rated voltage with max 20 96 of the rated current Transformer 01730AEN The drying process is finished when the minimum insulation resistance has been attained Check the terminal box to see whether Theinside is clean and dry The connections and fixing parts are free from corrosion The joint seals are OK The cable glands are sound otherwise clean or replace them 43 Installing the motor The motor or gear
44. gs Extract the abraded matter Inspect the switch elements and change if necessary e g in case of burn out Motor Motor with backstop Tacho generator Every 10 000 hours of operation Ins e pect the motor Check ball bearings and change if necessary Change the oil seal Clean the cooling air passages Change the low viscosity grease in the backstop Inspection maintenance as described in the enclosed oper ating instructions Drive Varies depending on external factors Touch up or renew the sur face anticorrosion coating 1 ments e g Drive Planning The periods of wear are affected by many factors and may be short The machine designer must calculate the required inspection maintenance intervals individually in accordance with the project planning docu Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 33 8 Inspection Maintenance Preliminary work for motor and brake maintenance 8 2 Preliminary work for motor and brake maintenance Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional power up Removing the EV1 incremental encoder AV1H absolute encoder 234 369 361 703 234 369 251 232 361 mm
45. inverter 12 Overivew of encoders sss 26 P Permitted ball bearing types 59 Plug connector AM iiia eio ie A 21 AS ti lt 21 ASK iu da 21 pe 17 Proximity sensor remOval 36 R Radial pcia asian darias 14 Removal AN or ea 34 ca PE 34 S Safety and warning noies eeseesseeeee esseen 4 Safety NOTES ste cet eed teens 5 Serial number 7 Single phase motors 12 Size 56 63 preparation for installation 16 Spare parts BMGO2 sss 52 Startup iere ee Eben el tet eene 28 Switching operatton eerren 14 T Technical datation 52 Temperature sensor TF onccncccinnncccccnnnonanannnnanannnn 24 WER cca ttn Reha Acad itas ob 24 NR 24 Torque motors cic teen ne nts 13 Transportation etc n be esae Ere ts 5 U Unit designation sseeeeen 7 V ETE 26 Elei 14 VU TE 25 VE 24 W Waste deposa sese 4 Winding thermostat TH 24 Wiring diagrams enm 12 Wiring notes 12 Work done BM15 62 BMG61 122 sss 54 sep TEES 52 BMG05 8 BC Bd 53 Working air gap BM15 62 BMG61 122 sss BMG05 8 BC Bd Operating Instructions AC Motors DR DV DT DTE DVE Asynchronous Servo Motors CT CV Address List L Address List Ge
46. itude 14 Installation tolerances sssssssss 11 Interference Brake control system 12 Motor protection equipment 12 IS eh esee eben vest de dete beth sited 17 IS Integrated plug connector 17 K KNOCKOUT ci eoe p ani o eevee ed 16 L Low speed motors oococcccccncccccccnoncnnnncnnnonananannnnnnns 13 Lubricant table for anti friction bearings 59 M Maintenance 33 44 49 BMG02 Brake wives cnet e 39 BROS Drake 40 MOTO EE 37 Maintenance intervals 33 Malfunctions cit ree eee eee ette 31 Brake tnit amie center iie 32 Frequency inverter ooconccccnnncococcnnncnanancncnnnnns 32 MOtO eS 31 Mechanical installation 9 Motor connecton 15 Dia 16 EE E 17 Motor maintenance preliminary work 34 Motor protection equipment interference 12 N Nameplates 2 ite ete t ese ts 7 KU 26 NVA removal eid nen eet trees 36 NV2 removal sss 36 Operating Instructions AC Motors DR DV DT DTE DVE Asynchronous Servo Motors CT CV 62 Index O Operating currents essen 55 BMO02 BR09 en trt tt est 55 BMG05 DMOGA cccincocccoccccconnncnnnnccnonnnnnnnancnnno 56 BMG61 BMG122 sss 58 BMG8 BMG32 62 sss 57 Operation with Frequency
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48. king torque is not sufficient for the specific application install the brake coil body 12 of brake BMG1 of the same design to ensure safe braking BMG2 if the maximum braking torque is not sufficient for the specific application install the brake coil body 12 of brake BMG4 of the same design to ensure safe braking 1 Isolate the motor and brake from the supply safeguarding them against unin tentional power up 2 Remove the following Ifinstalled forced cooling fan tacho encoder Sec Preliminary work for motor and brake maintenance Flange or fan guard 21 circlip 20 and fan 19 3 Remove the rubber sealing collar 5 and the manual brake release Setting nuts 18 conical coil springs 17 studs 16 release lever 15 dowel pin 14 4 Unscrew hex nuts 10e pull off the coil body 12 by approx 50 mm watch the brake cable 5 Change or add brake springs 11 Position the brake springs symmetrically 6 Re install the brake components Except for the rubber sealing collar fan and fan guard set the working air gap gt Sec Inspecting brake BMG 05 8 BM 15 62 points 5 to 8 7 With manual brake release Use setting nuts to set the floating clearance s between the conical coil springs pressed flat and the setting nuts following figure 01111BXX Brake Floating clearance s mm BMG05 1 1 5 BMG2 8 2 BM15 62 2 Important The floating clearance s is necessary so that the
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51. m 185 815 7 185 873 4 BMG052 71 80 60 0 25 0 6 DO 1 WAON 135 017 X 135 018 8 BMG1 80 60 0 25 0 6 On 135 017 X 135 018 8 BMG2 90 100 130 0 25 0 6 1 WAON 135 150 8 135 151 6 BMG4 100 130 0 25 0 6 On 135 150 8 135 1516 BMG8 112M 132S 300 0 3 0 9 I0 3200 Bo WAON D 184 8453 135 570 8 1 Please note when checking the working air gap Parallelism tolerances on the brake disk may give rise to deviations of 0 1 mm after a test run 2 BMG05 If the maximum braking torque 5 Nm is not sufficient it is possible to install the brake coil body of the BMG1 brake 3 BMG2 If the maximum braking torque 20 Nm is not sufficient it is possible to install the brake coil body of the BMG4 brake Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 53 Technical Data Work done working air gap braking torques of BM15 62 9 4 Work done working air gap braking torques of BM15 62 Brake For Work done Working air gap Braking torque settings type motor p mm Braking Type and no of Order number of size iras torque springs springs 109 J min max Nm standard red standard red 150 125 100 1000 75 50 35 25 160L 0 3 1 2 300 180 1998 250 200 150 125 X 1500 100 75 50 300 4 25
52. mall connection accessories In case of operation with electronic control units it is essential to adhere to the corresponding operating instructions wiring diagrams e According to the circuit diagram provided Check the line cross section Arrange terminal links correctly Screw connections and protective earth conductors on firmly In terminal boxes Check winding connections and tighten them if necessary Note In the case of motor sizes DR63 DV132S the small connection accessories connection nuts for feeder cables terminal links lock washer and washers are supplied in a bag Depending on the type of terminal board install the parts in accor dance with the figure below In the connection type shown on the right in the figure below the second retaining nut the lock washer and the washer are not used The external connection 6 can be installed directly or as a lug 4 below the connection disk 5 The tightening torque of the hex net in the figure on the right is e 1 6 Nm 20 for M4 e 2Nm 20 for M5 1 5 BEES 6 2 SS XXX 2 5 3 L POTRE 7 3 i 6 4 8 4 NSI 50926AXX 1 Terminal stud 1 Terminal stud 2 Lock washer 2 Hex nut with flange 3 Connection disk 3 Terminal link 4 Motor terminal lead 4 Motor connection with Stocko connection 5 Top nut 5 terminal 6 Washer 6 Connection disk 7 External connection External connection
53. motor may only be mounted or installed in the specified mounting position on a level and torsionally rigid support structure which is not subjected to shocks Carefully align the motor and the driven machine to avoid placing any unacceptable strain on the output shafts observe permissible overhung load and axial thrust data Do not butt or hammer the shaft end Use an appropriate cover to protect motors in vertical mounting positions from objects or fluids entering protection cowl C Ensure an unobstructed cooling air supply and that air heated by other apparatus cannot be drawn in or reused Balance components for subsequent mounting on the shaft with a half key motor shafts are balanced with a half key Any condensation drain holes will be sealed by plastic plugs and should only be opened when necessary open condensation drain holes are not permitted as this would invalidate higher classes of enclosure If using brake motors with manual brake release screw in either the hand lever with self reengaging manual brake release or the setscrew with lockable manual brake release Note the following for encoder mounting Foot mounted motors CT DT71 CT DT90 CV DV132M CV DV160L must be mounted on supports because the radius of the cover is greater than the shaft height For foot mounted brake motors sizes DTE90L and DVE132M the shaft height corre sponds to the IEC standard motor of the next higher power level 100 mm or 160
54. n Sine cosine incremental encoder Example Serial number 01 3009818304 0002 Motor option TF thermistor sensor Motor option Brake Size 132M and 4 pole Flange mounted motor Year number end digits of the year of manufacture 2 digit Part number 4 digit Order number 10 digits Sales organization Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Mechanical Installation Before you begin 4 Mechanical Installation It is essential to comply with the safety notes in Section 2 during installation 4 1 Before you begin The drive may The entries on the nameplate of the drive and or the output voltage of the frequency only be installed inverter match the voltage supply system if The drive is undamaged no damage caused by transportation or storage tis certain that the following requirements have been met Ambient temperature between 20 C and 40 C Nooil acid gas vapors radiation etc Installation altitude max 1000 m above sea level Note the restrictions for encoders Special versions Drive configured in accordance with the ambient conditions 42 Preliminary work Motor shaft ends must be thoroughly cleaned of anti corrosion agents contamination or similar use a commercially available solvent Do not allow the solvent to penetrate the bearings or shaft seals this could cause material damage Extended stora
55. nce x following figure with the brake at rest 50066AXX From the end of the stud on the pressure plate 8 to the brake coil body 11 5 Release the brake electrically 6 Measure clearance x with the brake released From the end of the stud on the pressure plate 8 to the brake coil body 11 7 The differential corresponds to the working air gap i e the stroke of the pressure plate 18 If the working air gap lt 0 8 mm reinstall the conical coil springs 17 releasing lever 14 and self locking counter nuts 16 Ifthe working air gap 0 8 mm install a complete new brake Use setting nuts to set the floating clearance s between the conical coil springs pressed flat and the setting nuts following figure 01111BXX Brake Floating clearance s mm BRO03 2 Important The floating clearance s is necessary so that the pressure plate can move up as the brake lining wears Otherwise reliable braking is not guaranteed Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 41 8 Inspection Maintenance Inspection maintenance of the brake BRO3 8 Reassemble the removed parts Connect the complete new brake replaced if the working air gap gt 0 8 mm to the motor gt following figure Make sure the gearing of the brake disk engages in the gearing of the carrier and that the plug
56. ne braking torque BMG02 9 Technical Data 9 1 Work done braking torque BMG02 Brake For motor size Work done until Thickness of brake Braking torque Type maintenance disk mm 106 J max min Nm DT56 5 6 1 2 Ss ET56 30 S 5 4 0 8 9 2 Information for ordering a replacement BMG02 Brake Voltage Braking torque Brake part number Type Voc Nm 0 8 0574 319 2 BMG02 24 1 2 0574 323 0 0 8 0574 327 3 BMG02 HR 24 1 2 0574 331 1 Brake Voltage Braking torque Brake part number Type Vac Nm 0 8 0574 320 6 230 1 2 0574 324 9 0 8 0574 321 4 BMG02 400 1 2 0574 325 7 0 8 0574 322 2 460 500 1 2 0574 326 5 0 8 0574 328 1 230 1 2 0574 332 X 0 8 0574 329 X BMG02 HR 400 1 2 0574 333 8 0 8 0574 330 3 460 500 1 2 0574 334 6 Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Technical Data Work done working air gap braking torques of BMG05 8 BRO3 BC Bd 9 3 Work done working air gap braking torques of BMG05 8 PROZ BC Bd Brake type For motor size Work done until maintenanc e 106 J Working air gap min mm max Braking torque Nm Braking torque settings Type and no of brake springs standard red Order number of brake springs standard red BRO3 63 200 0 8 BR OO Di
57. nly applied when the mating connector is mounted and locked 5 14 Connecting the motor using ASK1 plug connector 51081AXX Drives with ASK1 plug connectors are certified according to the ECOFAST specification FAST version 1 1 Switchgear or control units which also have to be certified can be connected to SEW EURODRIVE motors using a pre fabricated system cable or a carri er plate installation integrated in the motor gt Fig B The ASK1 plug connector with single clip locking is mounted on the side of the terminal box and is supplied from the Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 21 22 Electrical Installation Connecting the motor using ASK1 plug connector factory fully wired up including additional features such as a brake rectifier The customer must obtain the system cable pre fabricated according to the ECOFAST specification from a specialist retailer For installation integrated in the motor according to the ECOFAST specifica tion the customer must obtain the carrier plate from SEW EURODRIVE by quoting part number 0187 390 3 Carrier plates from other manufacturers do not fit on SEW EURODRIVE motors Position of the Possible positions of the ASK1 plug connector are X 2 normal position 1 2 or 3 plug connector Unless specified otherwise the unit is supplied with the plug connector in position 3 For installation integrated in the motor
58. nnne 15 5 9 Preparing motor sizes 56 and 63 knockout 16 5 10 Connecting DT56 motor BMG conan cnnannccnins 16 5 11 Single phase version ETbR nenne 17 5 12 Connecting the motor using the IS plug connector 17 5 13 Connect the motor using plug connectors AB AD AM AS 21 5 14 Connecting the motor using ASK1 plug connector coococcocccnncccnnncccnnnnccnnnos 21 5 15 Connecting the brake nnne 5 16 Accessory EQUIPMENT enne SN A eoa aeaiiai 6 1 Prerequisites for startup 6 2 Altering the blocking direction on motors with a backstop 29 A aa i i 31 7 1 Motor Maliunchons nennen nennen 31 1 2 Brake problems m e ote oett dat e RE EIER CERE est 32 7 3 Malfunctions during operation with a frequency inverter 32 8 Inspection Maintenance ss 33 8 1 Inspection and maintenance intervals 33 8 2 Preliminary work for motor and brake maintenance 34 8 3 Inspection maintenance on the motor ooccccconcoccccccononncccnononncncnanannccninano 37 8 4 Inspection maintenance of the BMGO2 brake sssssssnnsseeennnesrnnnnsen n 39 8 5 Inspection maintenance of the brake BRO3 sesssuuuss 40 8 6 Inspection maintenance for BMG05 8 BM15 62 brakes s nns00s014 44 8 7 Inspection maintenance of the BMG61 122 brake
59. o Motors CT CV Motor Design Basic structure of AC motors 3 Motor Design The following illustration is intended to explain the general structure Its only purpose is to facilitate the assignment of components to the spare parts lists Discrepancies are possible depending on the motor size and version 3 1 Basic structure of AC motors 31 20 44 41 1 Rotor cpl 2 Circlip 3 Key 7 Flanged end shield 9 Screw plug 10 Circlip 11 Grooved ball bearing 12 Circlip 13 Hex head screw tie rod 16 Stator cpl 20 Nilos ring 22 Hex head bolt 31 32 35 36 37 41 42 44 100 101 103 106 Key Circlip Fan guard Fan V ring Equalizing ring Non drive end bearing shield Grooved ball bearing Hex nut Lock washer Stud Oil seal 107 Oil flinger ring 111 Gasket 112 Terminal box lower part 113 Machine screw 115 Terminal board 116 Terminal yoke 117 Hex head bolt 118 Lock washer 119 Machine screw 123 Hex head bolt 129 Screw plug 130 Sealing washer 02969AXX 131 Sealing washer 132 Terminal box cover 134 Screw plug 135 Sealing washer Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Motor Design Nameplate unit designation 3 2 Nameplate unit designation Nameplate Example DFV 160 M4 BM brake motor Fr SEWAEURODRIMS Br
60. on the motor end fits into the socket on the brake end 50175AXX Changing the The braking torque can be changed in steps Sec Work done working air gap PROZ braking braking torques of brake BRO3 BMG05 8 torque E by installing different brake springs by changing the number of brake springs isolate the motor and brake from the supply safeguarding them against unintentional power up Unscrew the hand lever 13 on version with manual brake release remove the fan guard and the fan Loosen the screws 12 and remove the complete brake with the releasing lever on version with manual brake release Loosen the screws 5 and remove the guide ring 6 with friction plate 4 brake disc 7 pressure plate 8 and damping plate 9 Remove the brake springs 10 from the brake coil body 11 and replace them with new ones Position the new brake springs symmetrically Slide the damping plate 9 over the two studs attached to the pressure plate 8 so the embossing pattern is located with the projecting side facing the pressure plate Pressure plate 8 Place on the brake springs 10 together with the damping plate 9 Guide the studs attached to the pressure plate 8 through the holes in the brake coil body 6 and make sure the pressure plate is in the correct position Place the flat side of the brake disk 7 on the pressure plate 8 Note Do not bring the disk into contact
61. orrectly gt Sec Technical Data 9 Install the rubber sealing collar back in place and re install the dismantled parts 01957AXX Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Inspection Maintenance Inspection maintenance for BMG05 8 BM15 62 brakes Changing the BMG05 8 BM15 62 brake discs Notes When fitting a new brake disk in BMG05 4 lt 9 mm in BMG62 lt 10 mm inspect the other removed parts as well and install new ones if necessary Isolate the motor and brake from the supply safeguarding them against unintentional power up Remove the following Ifinstalled forced cooling fan tacho encoder Sec Preliminary work for motor and brake maintenance Flange or fan guard 21 circlip 20 and fan 19 Remove the rubber sealing collar 5 and the manual brake release Setting nuts 18 conical coil springs 17 studs 16 release lever 15 dowel pin 14 Unscrew hexagon nuts 10e carefully pull off the coil body 12 brake cable and take out the brake springs 11 Remove the damping cable 9 pressure plate 8 and brake disc 7 7b clean the brake components Install a new brake disk Re install the brake components Except for the rubber sealing collar fan and fan guard set the working air gap gt Sec Inspecting brake BMG 05 8 BM 30 62 setting the working air gap points 5
62. osition of the lower section of the plug connector Define the required mounting position Install the upper section of the plug connector into the housing cover in accordance with the mounting position Close the plug connector Tighten the cable gland 01739AXX Mounting position of the upper section of the plug connection in the housing cover 01740AXX Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Electrical Installation 5 Connect the motor using plug connectors AB AD AM AS 5 13 Connect the motor using plug connectors AB AD AM AS ASE1 50956AXX The installed plug connector systems AB AD AM AC and AS are based on the plug connector systems made by Harting AB AD AM Han Modular AC AS Han 10E 10ES The plugs are mounted on the side of the terminal box They are locked either using two clamps or one clamp on the terminal box UL approval has been granted for the plug connectors The mating connectors sleeve housing with contact tubes are not included in the scope of delivery The enclosure is o
63. ounos Servo Motors CT CV 45 Inspection Maintenance Inspection maintenance for BMG05 8 BM15 62 brakes BMG05 8 BM15 62 brakes set the working air gap 1 Isolate the motor and brake from the supply safeguarding them against unintentional power up 2 Remove the following Ifinstalled forced cooling fan tacho encoder Sec Preliminary work for motor and brake maintenance Flange cover or fan guard 21 3 Push the rubber sealing collar aside 5 Release the clip to do this if necessary Extract the abraded matter 4 Measure the brake disc 7 7b If the brake disk is 9mm on brake motors up to size 100 lt 10 mm on brake motors up to size 112 Install a new brake disk Sec Changing the brake disk BMG 05 8 BM 15 62 otherwise 5 With BM30 62 Loosen the setting sleeve 10d by turning it towards the bearing end shield 6 Measure the working air gap A following figure use a feeler gauge and measure at three points offset by 1209 n BM between the pressure plate 8 and the brake coil body 12 n BMG between the pressure plate 8 and the damping plate 9 7 Tighten the hexagon nuts 10e Until the working air gap is set correctly gt Sec Technical Data n BM 30 62 until the working air gap is initially 0 25 mm 8 With BM30 62 Tighten the setting sleeves Against the brake coil body Until the working air gap is set c
64. ox 7 Use screws 2 to install the brake back onto the non drive end bearing shield 8 Refit the fan and fan guard screw the hand lever 1 on version with manual brake release Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 39 8 Inspection Maintenance Inspection maintenance of the brake BRO3 8 5 Inspection maintenance of the brake PROZ 50067AXX Key 1 Carrier 7 Brake disk 13 Hand lever 2 Clip 8 Pressure plate with stud 14 Releasing lever 3 Circlip 9 Damping plate 15 Sealing washer 4 Friction plate 10 Brake springs 16 Self locking counter nut 5 Screw 11 Brake coil body 17 Conical coil spring 6 Guide ring 12 Screw 18 Sealing element 40 Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Inspection Maintenance 8 Inspection maintenance of the brake BRO3 Inspect brake The working air gap cannot be adjusted and can only be measured by means of the BRO03 measure stroke of the pressure plate when the brake is released the working air gap 1 Isolate the motor and brake from the supply safeguarding them against unintentional power up 2 Unscrew the hand lever 13 on version with manual brake release remove the fan guard and the fan 3 Remove the self locking counter nuts 16 and if manual brake release is fitted remove the conical coil springs 17 and the releasing lever 14 4 Measure cleara
65. perating the drive The operating instructions contain important information about servicing Therefore keep the operating instructions close to the drive Waste disposal Dispose of the following materials in accordance with the regulations in force iron Aluminum Copper Plastic Electronic components Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Safety Notes 2 Safety Notes Preface General information Designated use Transportation Installation assembly Inspection maintenance The following safety notes are concerned with the use of motors If using gearmotors also refer to the safety notes for gear units in the corresponding operating instructions Please also consider the supplementary safety notes in the individual sections of these operating instructions During and after operation motors and gearmotors have live and moving parts and their surfaces may be hot All work related to transport putting into storage setting up mounting connection startup maintenance and repair may only be performed by trained personnel observing The corresponding detailed operating instructions and wiring diagrams The warning and safety signs on the motor gearmotor The specific regulations and requirements for the system The national regional regulations governing safety and accident prevention Severe injuries and damage to property m
66. pressure plate can move up as the brake lining wears Otherwise reliable braking is not guaranteed 8 Install the rubber sealing collar back in place and re install the dismantled parts Note Install new setting nuts 18 and hexagon nuts 10e if the removal procedure is repeat ed 48 Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Inspection Maintenance Inspection maintenance of the BMG61 122 brake 8 7 Inspection maintenance of the BMG61 122 brake BMG61 122 brakes with encoder mounting are only used as a holding brake Maintenance work is only allowed to be performed by SEW EURODRIVE BMG61 122 brakes Key o OO Jo O1 Ek ON Brake end shield Intermediate flange Hex head bolt Carrier Rubber sealing collar Brake disc complete 1 Annular spring 1 Brake stationary disc Setting sleeve 10 11 12 13 14 15 16 17 18 d S ID J Brake disc complete 2 Stud Annular spring 2 Brake stationary disc Magnet complete Brake spring Hex head bolt V ring O ring ai PEZ aio AN AA 18 20 22 19 20 21 22 23 24 25 26 27 24 54318AXX Release lever Stud Conical coil spring Hex nut Hand lever Fan Circlip Hex head bolt Fan guard Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 49 Inspection Maintenance Insp
67. riable terminal link Wiring according to the DT81 wiring diagram for or operation with double terminal assignment For L operation On the L side of the variable terminal link as shown in the following figure Remove only the bare metal pin of the marked prong horizontally touch guard 50429AXX For A operation On the A side of the variable terminal link as shown in the following figure Completely remove two prongs horizontally 50430AXX At terminal point for double assignment Connect the link cable When operation is as required Insert the link cable in the variable terminal link Install the variable terminal link At terminal point for double assignment Connect the motor lead above the variable terminal link Connect the other lines as shown in the wiring diagram Install the plug connector Sec Installing the plug connector 01738AXX Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 19 20 Electrical Installation Connecting the motor using the IS plug connector Installing the plug The housing cover of the IS plug connector can be screwed onto the lower section of connector the plug connector depending on the required position of the cable lead The upper section of the plug connector shown in the following figure must first be installed in the housing cover so it will match the p
68. rmany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Stra e 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sewOsew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle StraBe 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraBe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger StraBe 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraBe 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 SiemensstraBe 1 D 40764 Langenfeld near D sseldorf Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau
69. rox 3 to 4 cm 5 Motors with BMG02 BRO3 brake Remove the complete brake with the releasing lever on version with manual brake release 6 Visual inspection Are there traces of gear oil or condensation inside the stator If not continue with 9 If there is condensation continue with 7 If there is gear oil have the motor repaired by a specialist workshop 7 If there is moisture inside the stator With gearmotors Remove the motor from the gear unit With motors without a gear unit Remove the drive end flange Remove the rotor 9 8 Clean the winding dry it and check it electrically Sec Preliminary work 9 Replace the ball bearings 7 11 only use authorized ball bearings Sec Permitted ball bearing types 10 Reseal the stator seat Hylomar L Spezial and grease the V ring or labyrinth seal DR63 11 Install the motor brake and accessories 12 Check the gear unit gear unit operating instructions The backstop is supplied with Mobil LBZ low viscosity grease as a lubricant and anticorrosion protection If you wantto use a different grease make sure it complies with NLGI class 00 000 with a base oil viscosity of 42 mm s at 40 C on a lithium saponified and mineral oil base The temperature range extends from 50 C to 90 C See the following table for the amount of grease required Motor type 71 80 90 100 112 132 132M 160M 160L 225 250 280 Grease g 9 15
70. s are connected in series as standard and open when the permitted winding temperature is exceeded They can be connected in the drive monitoring loop Vac Vpc Voltage U V 250 400 60 24 Current cos 1 0 2 5 0 75 1 0 1 6 A Current cos q 0 6 1 6 0 5 A Contact resistance max 1 ohm at 5 V 1 mA Forced cooling fan Motor sizes 71 132S VS system e 1x230 Vac 50 Hz Connection in separate terminal box Max connection cross section 3 x 1 5 mm Cable screw fitting M16x1 5 Refer to the VS wiring diagram for information about connecting the VS forced cooling fan order number 0975 8385 24 Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Electrical Installation 5 Accessory equipment VR system 24 Vpc 20 Plug connector Max connection cross section 3x1 mm Pg cable gland with 7 mm inside diamater The VR forced cooling fan is available for 24 V DC voltage and for 100 240 V AC voltage 26 24V pc E o HO 50990AXX The AC voltage type includes a VR forced cooling fan and the UWU51A switch mode power supply following figure e Input 90 265 Vac 6 10 50 60 Hz e Output 24 Vpo 1 96 296 1 3 A Connection Terminal screws 0 2 2 5 mm separable Enclosure IP20 mounted on mounting rail EN 60715TH35 in the switch cabinet
71. the blocking direction on motors with a backstop Do not start up the motor in the blocking direction note the phase angle when connecting Note the direction of rotation of the output shaft and the number of stages when mounting the motor on a gear unit The backstop can be operated once in the blocking direction at half the motor voltage for checking purposes 1 Isolate the motor from the supply safeguarding it against unintentional power up Remove fan guard 1 and fan 2 unscrew hexagon socket head cap screws 3 Remove the V ring 4 and sealing flange with felt ring 5 Collect the grease for subsequent use Remove the circlip 6 not for DT71 80 for DV132M 160M also remove the equalizing rings 10 Pull the carrier 8 and wedge element train 9 completely off the threaded holes 7 turn them by 180 and press them back on Refill the grease Important Do not exert pressure on or hit the wedge element train danger of damaging the material During the press in operation shortly before the wedge element penetrates the locking collar slowly turn the rotor shaft by hand in the direction of rotation This allows the wedge element to slide into the locking collar more easily Install the remaining parts of the backstop by following steps 4 to 2 in reverse order Note the installation dimension x for the V ring 4 Operating Instructions AC Motors DR DV DT D
72. to 8 With manual brake release Use setting nuts to set the floating clearance s between the conical coil springs pressed flat and the setting nuts following figure 01111BXX Brake Floating clearance s mm BMG05 1 1 5 BMG2 8 2 BM15 62 2 Important The floating clearance s is necessary so that the pressure plate can move up as the brake lining wears Otherwise reliable braking is not guaranteed Install the rubber sealing collar back in place and re install the dismantled parts The lockable manual brake release type HF is already released if resistance is encountered when operating the grub screw The self reengaging manual brake release type HR can be operated with normal hand pressure Important In brake motors with self reengaging manual brake release the manual brake release lever must be removed after startup maintenance A bracket is provided for storing the lever on the outside of the motor Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV 47 8 Inspection Maintenance Inspection maintenance for BMG05 8 BM15 62 brakes Change braking The braking torque can be changed in steps gt Sec Technical Data torque of BMG05 by installing different brake springs 8 BM15 62 by changing the number of brake springs by changing the brake coil body BMGO5 if the maximum bra
73. uchsal Germany Typ DFV 160 M 4 BM 3 IEC 34 Nr 01 3001234568 0001 00 IM B5 kw 1181 cos 0 83 50Hz V 220 240 A 380 415 Y A 139 0 22 5 60Hz V 240 266 A 415 460 Y A 35 5 20 5 O r mn 1440 1740 ID 55 KL F Bremse V 230 AC Nm 150 Gleichrichter BGE1 5 Kg 109 Ma Wm d 1 Schmierstoff Made in Germany 184 103 3 16 03214BXX Unit designation Example DR DT DV DTE DVE AC brake motors DFV 132M2 BM TF AMA1 EV1T Motor option 5 V TTL incremental encoder Motor option AMB1 plug connector Motor option TF thermistor sensor Motor option Brake Size 132M and 2 pole Flange mounted motor Example Serial number 01 3009818304 0002 99 Year number end digits of the year of manufacture 2 digit Part number 4 digit Order number 10 digits Sales organization Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Motor Design Nameplate unit designation Nameplate Example CT90L4 BMG TF ES1S servo brake motor SEWAEURODRIM Typ CT90L4 BMG TF ES1S Nr 01 3410069302 0001 00 Nm 305 ax Motor O Nm 10 5 mi 3000 Hz 103 M BS Bremse V 230 Schmierstoff E Bruchsal Germany CE Made in Germany 186 475 0 13 3N IEC 34 4 O 79 Pa oh F Gleichrichter BGE 1 5 Unit designation Examples Servo brake motors CT CV CFV 132M4 BM TF EV1S 51358BXX o Motor optio
74. uctive part Replace complete brake and brake control system spe cialist workshop check switchgear Rectifier defective Replace the rectifier and brake coil Motor does not brake Working air gap not correct Measure and set working air gap Brake lining worn down Replace entire brake disk Incorrect braking torque Change the braking torque Sect Technical Data Bythe type and number of brake springs e BrakeBMG 05 By installing the same brake coil body design as in brakeBMG 1 e BrakeBMG 2 By installing the same brake coil body design as in brakeBMG 4 BM G only Working air gap so large that set ting nuts come into contact Set the working air gap Only BRO3 BM G Manual brake release device not set correctly Set the setting nuts correctly Brake is applied with time lag Brake is switched on AC voltage side Switch on DC and AC voltage sides e g BSR please refer to wiring diagram Noise in the brake area Gearing wear caused by jolting startup Check project planning Pulsating torques due to incorrectly set fre quency inverter Check correct setting of frequency inverter according to operating instructions 7 3 Malfunctions during operation with a frequency inverter The symptoms described in the Motor Malfunctions section may also occur when the motor is operated with a frequency inverter Please refer to the frequency inverter operatin
75. using the carrier plate units are exclusively supplied with the plug connector in position 3 ASK1 51323AXX Installing the Unscrew and remove four retaining screws 1 below the terminal box Fig A carrier plate e Place the carrier plate 2 against the holes for the retaining screws and install it by screwing in the four retaining screws 1 gt Fig B Operating Instructions AC Motors DR DV DT DTE DVE Asynchrounos Servo Motors CT CV Electrical Installation Connecting the brake 5 15 Connecting the brake Connecting the brake control system The brake is released electrically The brake is applied mechanically when the voltage is switched off Comply with the applicable regulations issued by the relevant employer s liability insurance association regarding phase failure protection and the associated circuit circuit modification Connect the brake according to the wiring diagram supplied with the brake Note In view of the DC voltage to be switched and the high level of current load it is essential to use either special brake contactors or AC contactors with contacts in utilization category AC 3 to EN 60947 4 1 Attach one of the following options for the version with manual brake release Hand lever for self reengaging manual brake release Setscrew for locking manual brake release After replacing the brake disc the maximum braking torque is rea
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Operating instructions AC motors DR/DV/DT/DTE/DVE

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