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QTS Owners Manual - Genie Industries

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1. 2 8 mae id PT L od a piia 7 Locked sprocket Pry Up Here Fig 7 18 OTS Track Replacement a Top wheel stud hole 1 Line up the top wheel stud hole with another pry bar Fig 8 h Insert another pry bar in the wheel stud hole that 1s opposite the split tooth Fig 8 i Pry up on this pry bar and the half sprocket will slide into place j Install the two sprocket retaining bolts Fig 9 19 OTS Part Prices for Genie 9 Bolt Use on Genie S 60 and S 65 Machine Serial Number after 9153 Use on Genie Z60 Machine Serial Number 4551 and up DESCRIPTION Track Rubber AW45086 Qty 1 Sprocket Machine Half Left Sprocket Machine Half Right a Right Tunnel Welment Shown 5004001 Left Tunnel Weldment 4 12 X 601155 Assembly End Bogey o MERE RE LL Some 601555 Hub Main with Brake Disconnect 6 12 600458 Assembly Split Bogey 8 2 4402424 O Ring 9 2 4048 SpindleMan J Plunger Pin 402420 Plunger Pin 402421 Compression Spring id 53 x 1 94 long 13 2 401642 Seal Hub AEA 401641 Tapered Roller Bearing 401694 Ring Snap O Ring Bolt 1 4 20UNC x 375 Gr 5 Plated Bolt Flange 3 4 10NC x 1 75 Gr 8 Plated Guard Seal for 600458 1 required per Bogey Bolt Flange 3 4 10NC x 1 5 Gr 8 Plated Bolt Flange 3 4 10NC x 4 50 Gr
2. OWNERS MANUAL GENIE S 60 and S 65 Rev 030109 Foreword This manual contains safety operation maintenance and adjustment information The procedures are designed to provide the best performance of the machine in an effective and economical way In order to obtain it remember the next basic rules e This manual should be stored in the operator s compartment of any machine where this attachment 1s used e Before inspection maintenance or operating the OTS read and understand this manual completely e Since all of the explanations in this manual may not be thoroughly understood at first repeat reading it until abilities as an operator are obtained and developed for proper operation e Further abilities as an operator outside of descriptions in this manual can be obtained from experience during normal operations and under proper Supervision Because of continuing improvement and advancement of product design the shape of the attachment in the illustrations may be partly different from your machine Whenever a question arises regarding your machine or this publication please consult your local Loegering dealer or Loegering Mfg at 701 347 5441 for the latest information CONTENTS Serial Number Location Page 4 Safety information Page 5 Section 1 1 General Safety Page 6 Section 1 2 Safe Operation Page 7 Section 1 3 Safe Maintenance Page 7 Section 1 4 Safety Symbols Page 8 Nomenclature Page 9 Installation Page 10 Se
3. Walk around the machine to check for any safety concerns before operation of the machine PERFORM SYSTEM CHECK Use the OTS slowly at first to ensure proper operation of all moving parts Slow operation allows the operator to notice potential safety hazards before they occur SAFETY CONDUCT ALL MANEUVERS WITH THE QTS CAREFULLY Avoid making sharp turns with the QTS installed Sharp turns may reduce the usable life of your QTS system and can lead to accidents CAREFULLY LOAD AND UNLOAD THE MACHINE The QTS system can increase the width of your machine Always ensure that the trailer is the correct size to prevent damage to trailers and or the QTS CAPACITIES When using the QTS system the machine will be able to lift larger loads however Loegering Mfg recommends you do not exceed the manufacture s lift maximums 1 3 MAINTENANCE PERFORM MAINTENANCE CAREFULLY Maintenance work can be hazardous if not done in a careful manner All personnel should realize the hazards and strictly follow safe practices Before performing any maintenance or repair work consult the instruction manual BE CAREFUL AROUND MOVING PARTS Stay clear of all rotating or moving parts such as sprockets and rollers Do not allow any object to come near moving parts The object could be thrown out of the undercarriage ALWAYS CLEAN THE QTS Maintain the cleanliness of the machine and QTS to ensure proper and safe operation Re
4. 52 53 54 99 56 57 63 OTS Part Prices Genie 10 Bolt Use only on Genie 60 and S 65 machine serial number from 2573 to 9153 Left Hand and Right Hand PD0170 1 5CP ASTM Bolt 1 2 x13NCx1 5 Gr 8 Plated 401840 Cast Limiter Stop Bracket Right 66 2 400665 Bolt 1 14 x 2 00 Gr 8 Plated QTS 10 Bolt Figure 1 25 1 r 1 al L L 4 r J amp ga 11 40 12 13 04050607 10 Bolt Spacer Assembly with lug nuts 601212 E 69 GTS 10 Bolt Figure 3 26 four ee AG 27 OTS Torgue Specifications Description Torque ft Ibs Torque N m 3 4 1OUNC x 1 5 Gr 8 375 3 4 1OUNC x 1 75 Gr 8 375 3 4 1OUNC x 4 5 Gr 8 375 28 Polytac TM EP 2 US422400 Page 1 of5 PHILLIPS MATERIAL SAFETY DATA SHEET Polytac TM EP 2 1 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION Synonyms Not Estabiished Formula Mixture Chemical Family Hydrocarbon CAS Number Mixture SAP Code 1013026 1013027 1013028 1013029 1013030 1033017 Product Code 94250 MSDS Number 18422400 NFPA Ratings Health 0 Fiammability 1 Reactivity 0 HMIS Ratings Flammability 1 Reactivity 0 Health 0 Intended Use s General Purpose grease for automotive industrial and sedig use The intended use of this product is indicated above if any additional use is known please contact us at the Technical information number listed below Manufactured By Phone Numbers Phillip
5. 8 Plated Snap Ring 401702 401758 Elbow 90 degree1 4 18 NPT Female Brass 401697 Hose Guard 401755 Fitting 1 4 NPT Straight Zerk Grease 3 60131 Assembly Rotational Limiter Solid Axle 20 OTS Part Prices for Genie 9 Bolt Use on Genie S 60 and 65 Machine Serial Number after 9153 Use on Genie Z60 Machine Serial Number 4551 and up ASTM Bolt 5 8 11NC X 2 00 Gr 8 Plated ASTM Bolt 3 4 10NC X 1 50 Gr 8 Plated 3 6013588 Assembly Rotational Limiter Right Steering Axle ASTM Bolt 3 4 10NC X 1 25 Gr 8 Plated 3 601352 Assembly Rotational Limiter Left Steering Axle 3 601356 Assembly Rotational Limiter 260 Steering Axle Flange Bolt 5 8 11NC x 2 5 Gr 8 Plated 60 3 401975 Mount Machined Block 3 601357 Assembly Rotational Limiter 260 Solid Axle ASTM Bolt 3 4 10NC Gr 8 Plated ASTM Bolt 5 8 11NCx 3 Gr 8 Plated 3 601341 Assembly Spacer Genie 9 Bolt 66 3 4018183 Lug Nut 34 16 UNF 68 3 401698 Wheel Stud 3 4 16 UNF x 2 5 Long 69 4 PD5190 1 5CP Bolt Flange 5 8 11NC x 1 5 Gr 8 Plated Bolt Flange 5 8 11NC x 2 25 Gr 8 Plated ASTM Bolt 1 2 x13NCx1 5 Gr 8 Plated Bolt 1 14 x 2 00 Gr 8 Plated 21 a famae 9 A 0 8 s bees 1 10 11 h S bol aL nfi nur 2 13 4 IS Te 17 ATS 9 Bolt Figure 1 GTS 9 Bolt Figure 2 35 ti o Pw A 3 E
6. medical attention Inhalation Remove from exposure If illness or adverse symptoms develop seek medical attention ingestion if illness or adverse symptoms develop seek medical attention Notes To Physician For injection injuries immediate medical treatment is required Physicians may call the emergency number 918 661 8118 5 FIRE FIGHTING MEASURES Flash Point gt 342F gt 172C FP Method COC ASTM D 92 Ignition Temperature Unknown Flammable Limits by Volume in Air Lower Exposure Limit Not Established Upper Exposure Limit Not Established Fire Extinguishing Media Carbon Dioxide Dry Chemicals Foam Fire Fighting Procedures Evacuate area and fight fire from a safe distance Shut off source if possible Use NIOSH approved seif contained breathing apparatus and other protective equipment and or garments described in Section 8 if conditions warrant Use water spray to cool nearby containers and structures exposed to fire Fire and explosion hazards Carbon oxides and various hydrocarbons forms when burned 6 ACCIDENTAL RELEASE MEASURES 30 Polytac TM EP 2 8422400 Page30f5 Sweep or gather up material and place in proper container for disposal or recovery 7 HANDLING AND STORAGE Avoid contact with eyes skin or clothing Avoid breathing vapors mist fume or dust Use with adeguate ventilation Wear protective equipment and or garments described in Section 8 if exposure conditions warrant Was
7. on and tighten as many 34 x 16 UNF Grade 8 flange nuts to the spacer studs as you can SR h Once you have both sides Disconnect Plate on drive the boom lift forward till you can turn on Fig 6 and tighten the remaining nuts i Torque all 34 x 16 UNF Grade 8 Flange Nuts to 375 ft Ibs Disconnect Plate 13 OTS Inspection and Maintenance 3 2 Perform regular 3 1 Inspect your ATS before maintenance too maximize the each operation session life of your ATS 1 Check the rubber track for signs of wear 1 Regularly clean the track Check for any cracks cuts or missing undercarriage and all ole pieces components to remove debris and material that can cause damage 2 Ensure that all bolts are tight and that none are MISSING 2 In cold environments before shutting down the machine allow OTS to sit for 30 minutes and then drive the machine forwards and then in reverse This will prevent any ice buildup from disabling the machine 3 Check for any damage to the metal components of the undercarriage Look for cracks abnormal wear or bent components 4 Visually inspect all bogey wheels and idlers for signs of damage or excessive amounts of wear 5 Inspect the sprocket for missing teeth cracks or excessive wear 3 2 QTS Maintenance Schedule Service Required Interval Rubber Tracks Inspect Daily Look for Damage Wear Visual Inspect Look for Damage Wear Look for Damage Wear Look f
8. on machine prior to installation of attachment Hours Hour information is very important to warranty resolution Warranty may not be valid without completion of this section Application description 34 LIMITED WARRANTY AND DISCLAIMER OF WARRANTIES Loegering Mfg Inc warrants its tracks against operational failures caused by defective material or workmanship which occur during normal use within twelve 12 months from the date the product is first put into service Your sole remedy under this Warranty is repair or replacement of the tracks that are determined by Loegering Mfg Inc to be defective in material or workmanship Any modifications welding cutting etc to the machine tracks or track accessories without proper authorization will void the warranty Written authorization for any return of goods on a warranty claim must first be obtained from Loegering Mfg Inc All returns must be accompanied by a Returned Material Authorization Number RMA and a written explanation of claimed defects with the exact circumstances of operational failure Any product returned for warranty inspection must be shipped prepaid and will be returned freight collect All costs of product removal and product installation are at the customer s expense Loegering Mig Inc does not warrant that its tracks will meet your requirements nor does it assume responsibility for costs and or damages resulting from use Since tire size often varies fro
9. use the tracks Some states do not allow limitation or exclusion of liability for incidental or conseguential damages so the above limitation or exclusion may not apply to you 35 OTS WARRANTY Loegering Limited Warranty Note the additional warranty information listed below in specific regards to the Loegering ATS This attachment is a supplement to the Loegering Limited Warranty The rubber track warranty is Pro Rated by the number of hours on the OTS system for 12 months or 1000 hour s whichever comes first after it is installed on the host machine or put into service Hours are determined by warranty registration card be sure to complete at time of purchase System components are warranted for a period of 24 months first after it is installed on the host machine or put into service The warranty covers defective material and or workmanship This does not cover the normal wear of components due to application and use Hours are determined by warranty registration card be sure to complete at time of purchase Host machine specifications should not be exceeded with the use of the Loegering ATS Consult your machine operator s manual for machine capacities and specifications Proper track tension is essential to the normal wear of the Loegering OTS Consult your OTS owner s manual for proper QTS track tension specifications Loegering OTS rubber track is subject to cuts tears etc when used in abrasive material This will significantl
10. will cause death WARNING indicates a potentially hazardous situation which 1f not avoided could result in death or serious injury AN CAUTION indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury It may also be used to alert against possible damage to the machine and its components WARNING BEFORE inspection operation or maintenance of the QTS be sure to read and understand this manual Incorrect operation or maintenance of the machine can cause an accident and serious injury or death Keep this manual on hand during operation so that you can immediately consult it when necessary If it should be missing or damaged a new manual can be downloaded from our website at www loegering com under the QTS section There are various kinds of federal state and local regulations that effect construction and industrial machinery Since the regulations are subject to change and differ from one locale to another it is impossible for us to provide such information in this manual It is the responsibility of the owner or user to be familiar with the regulations Specifications and materials of the QTS are subject to change without any obligation on the part of the manufacturer SAFETY SAFETY TIPS This section explains tips which you will find throughout this manual and on the OTS Track System Periodically check labels and plates containing those tips for damage If they
11. E Ge 2b KA e id es ns 8266 32 6763 i t _ 22 solid Axle Limiter Bracket 501351 Steering Axle Limiter Bracket Right 601358 60 Limiter Bracket Solid Axle 601357 QTS 9 Bolt Figure 3 Limiter Brackets Steering Axle Limiter Bracket Spacer 9 Bolt 63 Ge QTS 9 Bolt Figure 4 23 OTS Part Prices Genie 10 Bolt Use only on Genie 60 and S 65 machine serial number from 2573 to 9153 Left Hand and Right Hand Track Rubber AW45086 Qty 1 Sprocket Machine Half Left Sprocket Machine Half Right Right Tunnel Welment Shown 5004001 Left Tunnel Weldment 4 12 601155 Assembly End Bogey 5 mus Hub Main 601555 Hub Main with cere Disconnect Ter EE 8 2 402424 O Ring 9 2 402428 Spindie Man po Plunger Pin 402420 Plunger Pin 402421 Compression Spring id 53 x 1 94 long 13 2 401642 Seal Hub Bea 401641 Tapered Roller Bearing 401694 Ring Snap Bolt 1 4 20UNC x 375 Gr 5 Plated Bolt Flange 3 4 10NC x 1 75 Gr 8 Plated Bolt Flange 3 4 10NC x 1 5 Gr 8 Plated Bolt Flange 3 4 10NC x 4 50 Gr 8 Plated Snap Ring 401702 401758 Elbow 90 degree1 4 18 NPT Female Brass Hose Guard Fitting 1 4 NPT Straight Zerk Grease Piston Hydraulic 601354 Rotational Limiter Assembly Front ASTM Bolt 5 8 11NC X 3 5 GR 8 Plated 24 Item 45 46 47 48 49 50 51
12. E QTS MUST BE REMOVED FROM THE PERSONNEL LIFT BEFORE YOU CAN PROCEED WITH THE TRACK REPLACEMENT 16 OTS Track Replacement 1 Remove the OTS from the host machine 2 Loosen the grease zerk or the grease plug to relieve the tension on the track 3 Remove the two sprocket retaining bolts from one half of the sprocket Fig 1 4 Remove the half sprocket 5 Remove the track from the frame 6 Lay the QTS frame on its side on the ground Fig 2 7 Lay the track onto the frame Fig 3 8 Pick the QTS up by the track and set upright on a table or on the floor to remove any sag in the track Fig 4 17 OTS Track Replacement Sprocket angled down i 9 Install the second half of the half e Ere k sprocket mes S ee a Start with the half 7 sprocket that 1s already on the OTS angled slightly down the split tooth on the lower side Fig 3 b Lift up on the rubber part of the track to make room to insert the half sprocket c Slide the uninstalled half sprocket into the OTS ensuring that the half tooth ends of the sprockets match up and that the sprocket is in the guide teeth d Using a strap lift up on the half sprocket Fig 6 e Line up the wheel stud hole closest to the split tooth and insert a pry bar through the sprocket and into the spindle to lock it Fig 7 f Rotate the sprocket with a pry bar so the split tooth side moves upwards Fig 7 Half tooth down
13. HANTABILITY FITNESS FOR ANY PARTICULAR PURPOSE OR ANY OTHER WARRANTY EXPRESS OR IMPLIED IS MADE AS CONCERNS THE INFORMATION HEREIN PROVIDED The information providad herein relates only to the specific product designated and may not be valid where such product is used in combination with any other materials or in any process Further since the conditions and methods of use of the praduct and information referred to herein are beyond the control of Phillips Phillips expressly disclaim any and ail liability as to any results obtained or arising from any use of the product or such information No statement made herein shall be construed as a permission or recommendation for the use of any product in a manner that might infringe existing patents 33 Loegering 15514 37 Street SE LOEGERNG Casselton ND 58012 USA Ph 800 373 5441 Fax 701 347 4323 Warranty Registration Form Please complete and return to Loegering to validate warranty Purchase Date Form Completion Date Order Dealer Name Contact Name Address City Zip Phone Number Fax Number Email Address Contact Name Address Phone Number Fax Number Email Address Part Number Serial Number Was there evidence of damage upon receipt Yes No If yes explain Tell us about the equipment you plan to use your new attachment on Manufacturer Tire Size tracks only Serial Number Hours of use
14. NC x 1 5 cap screw Fig 2 Mount the Limiter Shims to the front of the Hammer Limiter using 2 34 10NC x 1 25 GR 8 plated bolts per Shim Fig 1 This completes the assembly of the Front RH Hammer Limiter The assembled Limiter Bracket should look like Fig 2 Mounting The Left Hand Front Hammer Limiter Bracket Repeat the procedure outlined above to mount the Left Side Hammer Limiter Bracket 2 3 Wheel Spacer Installation a Align the holes in the spacers to the hub studs and slide onto the studs b Use the existing wheel nuts that were used to secure the wheels and tighten the nuts to the standard wheel torque Fig 3 Fig 3 2 4 Repeat this process to mount all 4 spacers 11 The Rear Hammer Limiter Brackets Jack upthe rear ot the Boom Litt Install the Limiter Rear Upper Bolt the Limiter Rear Lower Bracket Boltthe 5 8 Hammer shims to the Bolt the Non Steer Axle Cover back OTS Installation Instructions Mounting The Rear Hammer Limiter Brackets are universal and can be use on either side in the rear and remove the tires make sure the boom lift is high enough so the QTS does not drag on the ground Remove the Non Steer Axle Cover Bracket by sliding it down onto the hub block The rear angle bracket sets on top of the hub block Fig 7 to the Limiter Rear Upper bracket by using 2 5 8 11NC x 2 00 Gr 8 plated bolts and 2 5 8 11 Gr 8 plated Flange Nuts Fig 8 In
15. are damaged clean or replace them For replacement contact Loegering 1 1 GENERAL OBSERVE THE BASICS FOR SAFE AND EFFECTIVE OPERATION The operator s knowledge skills and experience are the most important to utilize the machine and OTS Therefore be sure to understand operation procedures and to take necessary training OPERATOR SHOULD BE OUALIFIED Only qualified operators should operate the machine and those operators should only do so when physically and mentally alert The operator should be familiar with the hazards and necessary safety measures unigue to the operation of OTS READ AND UNDERSTAND THE INSTRUCTIONS AND WARNINGS This manual plates and labels on the machine contain necessary instructions and warnings for safe operation Read and understand all safety instructions and warnings failure to do so can result in injury or death Loegering will be glad to answer any guestions If the manual plate or label 15 missing or damaged contact Loegering for a replacement Remember that the safety tips that we provide cannot cover every kind of danger that you may encounter during operation WEAR PROPER WORKING CLOTHES Wear working clothes that fit closely Avoid loose jackets shirt sleeves rings and other jewelry that may get caught in moving parts of the OTS Always wear protective items such as hard hats safety glasses and ear protection as reguired PERFORM WALK AROUND INSPECTION
16. blished Evaporation Rate Butyl Acetate 1 Not Established Water Solubility Negligible Viscosity gt 100 SUS 100F 38C 10 STABILITY AND REACTIVITY Stability Stable Hazardous Polymerization Will Not Occur Incompatability Materials to Avold Oxygen and strong oxidizing agents 31 Polytac TM EP 2 18422400 Page 4 of 5 Hazardous Decomposition Products Carbon oxides and various hydrocarbons are formed when burned 11 TOXICOLOGICAL INFORMATION Other Health Effects Pressurized injection of product under the skin can lead to seriously inflammed tissue If left untreated injury can become gangrenous Prolonged and repeated exposure to oil mist poses a risk of pulmonary disease such as lung inflammation This condition usually causes no symptoms Continuous skin contact with used motor oits has caused skin cancer in laboratory animals Avoid prolonged skin contact with used motor oil These products may contain petroleum base oils which may be refined by various processes including severe solvent extraction severe hydrocracking or severe hydrotreating None of the oils require a cancer warning under the OSHA Hazard Communication Standard 29 CFR 1910 1200 12 ECOLOGICAL INFORMATION No data at this time 13 DISPOSAL CONSIDERATIONS Disposal should be Ee in accordance with federal state and local regulations 14 TRANSPORT INFORMATION DOT Shipping Description Not Regulated IMDG Shipping D
17. ction 2 Installing the OTS Safety Page 10 Section 2 1 Mounting the Right Front Page 11 Hammer Limiter Bracket Section 2 2 Mounting the Left Front Page 11 Hammer Limiter Bracket Section 2 3 Wheel Spacer Installation Page 11 Section 2 4 Wheel Spacer Installation Page 11 Section 2 5 Mounting the Rear Page 12 Hammer Limiter Brackets Section 2 6 Installing the OTS Page 13 Inspection and Maintenance Page 14 Section 3 1 Inspecting the OTS Page 14 Section 3 2 Regular Maintenance Page 14 Section 3 3 Checking Track Tension Page 15 Section 3 4 Adjusting Track Tension Page 15 Track Replacement Page 16 19 OTS Parts 9 Bolt Page 20 21 OTS Parts 9 Bolt Drawings Page 22 23 OTS Parts 10 Bolt Page 24 25 OTS Parts 10 Bolt Drawings Page 26 27 OTS Torgue Specifications Page 28 MSDS Information Page 29 33 Warranty Information Page 34 36 Rev 030109 Serial Number Location Always provide the serial number of your OTS when ordering parts reguesting service reguesting warranty or any other information The serial number plate 1s located on top of the frame near the hub Please record the serial numbers in the space provided and on the warranty registration card Serial Numbers Right Front OTS _ Left Front OTS E Right Rear QTS Left Rear QTS 1 Read and understand the Operators Manual before using this equipment 2 Stop engine place all controls in neutral set park brake remove lanon key before servicing adjusting repairing or unplugg
18. escription Not Regulated IGAO ATA Proper Shipping Name Not Regulated 15 REGULATORY INFORMATION EPA SARA 311 312 Title Ill Hazard Categories Acute Health No Chronic Health No Fire Hazard No Pressure Hazard No Reactivity Hazard No Severely Hydrotreated Naphthenic Oil lt 38 64742 52 5 Regulated Substance on TSCA Inventory Listed Canada Domestic Substances List Listed Base stock lt 34 64741 88 4 A Regulated Substance on TSCA Inventory Listed Canada Domestic Substances List Listed Petroleum based lubricants lt 34 64742 54 7 32 Polytac TM EP 2 US422400 Regulated Substance on TSCA Inventory Listed Canada Domestic Substances List Listed Solvent Dewaxed Heavy Paraffinic Petroleum Distillates 34 64742 65 0 Regulated Substance on TSCA inventory Listed Canada Domestic Substances List Listed Proprietary Unknown ingredient 20 Regulated Substance on TSCA Inventory Listed Polyurea thickeners 8 Regulated Substance on TSCA Inventory Listed 16 OTHER INFORMATION Revision Summary Section 3 Format Change Preparer Health Environment and Safety Department Date Prepared 05 11 2001 Supersedes 03 09 2001 Page 5 of 5 Philips Petroleum Company references to Phillips Petroleum Company or Phillips includes its divisions affiliates and subsidiaries believes that the information contained herein Including data and statements is accurate as of the date hereof NO WARRANTY OF MERC
19. h thoroughly after handling Launder contaminated clothing before reuse Store in well ventilated area Store in closed container a AA If pressure injected under the skin can cause gangrene if not rested 8 EXPOSURE CONTROLS PERSONAL PROTECTION Eye Protection Wear safety glasses Respiratory Protection For concentrations exceeding an applicable exposure limit use NIOSH approved air purifying respirator equipped with P95 filters for particulate with time weighted average exposure limit not tess than 0 05 mg M3 Skin Protection Use gloves resistant to the material s contained in this product Ventilation Use adequate ventilation to control concentrations below applicable exposure limits Other Personal Protection Personal protection information shown in Section 8 is based upon general information as to normal uses and conditions Where special or unusual uses or conditions exist it is suggested that the expert assistance of an industrial hygienist or other qualified professional be sought Exposure Limits OSHA PEL and ACGIH TLV for oil mists is 5 mg m3 9 PHYSICAL AND CHEMICAL PROPERTIES Physical State Semi Solid Appearance Green colored semi solid Odor Mild Odor Threshold ppm Unknown Boiling Point Not Established Melting Freeze Point Not Established Vapor Pressure Not Established Vapor Density Air 1 Not Established Specific Gravity 20 C Water 1 1 0 77F 25C Percent Volatile by Volume Not Esta
20. hut down the machine if anyone enters within 50 meters of this machine Safety decal indicates WARNING High Pressure Fluid Hazard To Prevent Serious Injury from High Pressure Fluid Consult owner s manual before adjusting the tension of the track Relieve pressure on hydraulic system before repairing or adjusting Wear proper hand and eye protection when servicing Safety decal indicates WARNING Crush Hazard to prevent serious injury from moving parts Consult owner s manual or service manual before installing this equipment Keep hands and feet away from moving parts TAM RYN OTS Nomenclature Oke mL g AY TUNES ONS CZ PS FF TTF TG TTT TU U 6 Track Sprocket Hub Idler Bogey Undercarriage Frame Grease Cylinder OTS Installation Safety 5 The QTS is a heavy piece of CAREFULLY READ THE eguipment Special precautions FOLLOWING CAUTIONS AND need to be taken to ensure the NOTES BEFORE YOU safety of all personnel The OTS START YOUR INSTALLATION A aan Ge by eguipment that is rated to carry the amount of weight Use A of equipment that is not rated for CAUTION the weight of the QTS could result Read the QTS installation in injury and or death procedure before starting EE installation Failure to follow the installation instructions could cause equipment damage and or void warranty Failure to follow installation instructions c
21. ing 3 gf f T F NAANI 3 Keep hands and feet away from j a E F j Li aee 3 moving parts Fh 1 td LAS n LTI 4 Make certain everyone is clear before operating the machine Keep people away I LOEGERING A 15514 37 St SE Casselton ND58012 800 373 5441 www loegering com Model XXXXXX Serial x XXXXXX XXX Date of Mfg xx xx MM Y Y Weight Ibs xxxx Capacity XXXXXXXXX SAFETY INFORMATION We offer you basic and important rules and precautions for safe operation Read understand and observe them before starting operation This 15 the most essential way to prevent accidents Wrong operation inspection or maintenance can cause personal injury or death We have made every effort for you to prevent accidents during operation however we cannot be held responsible for predicting every kind of danger in all operating conditions It 15 the owner or user of the machine who 15 responsible for ALWAYS paying attention to operate the machine as well as reading and understanding this manual enough to obtain the essential knowledge and skills fundamental to correct machine operation Throughout this manual and on the OTS precautions are provided with 15 marks and classified by the words Danger Warning and Caution according to their extent of danger The classification is as follows DANGER indicates an imminently hazardous situation which if not avoided
22. m the stated size the customer is solely responsible for checking track to tire fit and or providing proper clearance and safety shielding There are no other warranties THE ABOVE WARRANTY IS EXCLUSIVE AND IN LIEU OF AND TO THE EXCLUSION OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANT ABILITY FITNESS FOR A PARTICULAR PURPOSE AND NON INFRINGEMENT NO ORAL OR WRITTEN INFORMATION OR ADVICE GIVEN BY LOEGERING MFG INC ITS EMPLOYEES OR DEALERS SHALL ALTER MODIFY OR INCREASE THE SCOPE OF THE ABOVE WARRANTY OR CREATE ANY NEW WARRANTIES Some states do not allow the exclusion of implied warranties so the above exclusion may not apply to you In that event any implied warranties are limited in duration to ninety 90 days from the date of delivery of our tracks This Warranty gives you specific legal rights You may have other rights which vary from state to state LIMITATIONS OF REMEDIES Loegering Mig Inc s entire liability and your exclusive remedies shall be repair or replacement of the tracks for any alleged breach failure or malfunction Regardless of whether any remedy set forth herein fails of its essential purpose in no event will Loegering Mfg Inc be liable to you for any special consequential indirect or similar damages including any claimed damage to person except in the case of consumer goods or other property any lost time or lost profits arising out of the use or inability to
23. move dirt debris and any tools used for maintenance from the undercarriage system ALWAYS USE APPROPRIATE SAFETY EQUIPMENT Wear personal safety equipment when necessary and use mechanical lifting devices to aid in the service and maintenance of the OTS Please take the time to familiarize yourself with these safety signs Safety decal indicates CAUTION Read and understand the operator s manual before using this eguipment Stop engine place all controls in neutral set park brake and remove ignition key before servicing repairing adjusting or unplugging Keep hands and away from moving parts Make certain everyone is clear before operating the machine Keep children visitors and untrained people away 1 4 Warning Signs and Labels There are several specific safety signs on your QTS Their exact location and description of the hazard are reviewed in this section Safety decal indicates WARNING To avoid severe injury Never reach arms or legs into a moving track Stop engine lower implements to the ground place all controls in neutral set park brake remove ignition key and wait for all moving parts to stop before servicing adjusting repairing Or unplugging Safety decal indicates WARNING To prevent serious injury from flying objects Clear the area of bystanders before operating this eguipment Keep away from machine while it is running keep others away S
24. or Damage Wear oprocket Look for Damage Wear Clean Often as ATS Undercarriage needed Look for Damage Bogey Bolts Look for loose bolts Idler Bolts Inspect Daily Look for loose bolts Undercarriage Bolts Look for loose bolts 14 OTS Track Tension Adjustment 3 3 Checking the Track Tension 1 Visually inspect the track tension on a daily basis This includes looking for obvious signs that tensioning 1s needed Such as the track coming off extra play in the track and sprocket slippage 2 Check the track tension on a monthly basis 3 Once a month jack up each corner of the host machine to check the track tension 4 Check the tension on the bottom of the OTS 5 The inside surface of the track should be no more than one inch from surface of the bogey wheel Fig 1 3 4 Adjusting the Track Tension 1 Loosen the grease cylinder plug on the inside grease cylinder Fig 2 2 Pump grease into the grease zerk until grease comes out of the loosened plug This eliminates any air pockets that can cause the track to loosen Fig 3 3 Tighten the grease cylinder plug 4 Pump grease into the cylinders just until the idler moves 5 Ensure the track is tight 6 If necessary continue to fill with grease until the track is tight Do not over tighten the track This will cause the host machine to loose power during operation If the track becomes too tight loosen the g
25. ould result 6 When the OTS is being moved all in injury and or death personnel should stand clear of 2 Theinstallation of your OTS the OTS system includes the use of a forklift and or mechanical hoist read and 5 understand the operation of this eguipment before starting any OTS installation 3 Always wear personal protective equipment any time work is performed on your QTS This equipment should include safety glasses ear protection and appropriate work boots 7 Follow your personnel lift manufacturer s operation manual and observe all safety precautions Your QTS comes preset from the factory complete and ready to install on your personnel lift 4 Visually inspect all equipment used in the installation of QTS 10 OTS Installation Instructions It is easier to jack up the front of the Telescopic Boom Lift first and install the front set of ATS before moving to the rear Jack up the front of the lift high enough so the ATS Track System can be mounted without touching the floor 2 1 a b C d e f 2 2 a Mounting The Right Hand Front Hammer Limiter Bracket The Hammer Limiter Brackets for the front come in left hand and right hand Fig 1 RH Shown Slide the Limiter over the yoke casting Mount the U shaped mount block using 1 5 8 11NC x 1 5 cap screw Fig 1 8 2 Mount the L shaped mount block on the opposite side of the Limiter Bracket using 1 5 8 11
26. rease plug and push on the outside of the track on the idler to remove grease and loosen the track 15 ru Please read all caution statements and notes before proceeding When elevated on the forks the OTS may work itself forward and could come off the forks Freguently check to ensure the OTS is securely positioned on the forks 1 2 Replacing the track on your QTS system includes the use of a forklift and or mechanical hoist read and understand the operation of this equipment before starting any QTS track replacement Always wear personal protective equipment any time work is performed on your QTS This equipment should include safety glasses ear protection and appropriate work boots Visually inspect all equipment used in the track replacement The QTS is a heavy piece of equipment Special precautions need to be taken to ensure the safety of all personnel The OTS should be supported at all times by equipment that is rated to carry the amount of weight Use of equipment that is not rated for the weight of the QTS could result in injury and or death QTS Track Replacement Safety When the QTS is being moved all personnel should stand clear of the QTS Jef Follow your personnel lift manufacturer s operation manual and observe all safety precautions When lifting components of the OTS that weigh over 30 lbs 13 6 kg it may be necessary to use an approved hoist TH
27. s 66 Company Emergency 918 661 8118 A Division of Phillips Petroleum Company Technical Information 800 766 0050 Bartlesville Oklahoma 74004 A Fer Additional MSDSs 918 661 5974 2 COMPOSITION INFORMATION ON INGREDIENTS Chemical no p Weight In ACGIH TLV ston T Tem cei ling ACGIH Skin OSHA Final Final PELs Final PELs and Product Designation PEL Ceiling Skin x ER Notation Severely as Naphthenic 54742 52 5 Base stock 5474 1 8 4 eon Fa a ncants Re rames Heavy Paraffin Petrolaum a 64742 Lar ET REFE EN LR de ed ELSE NE di Ne NF NE Proprietary liese ingredient Potyurea thickeners See Section 8 for additional Exposure Limits 3 HAZARDS IDENTIFICATION Emergency Overview 29 Polytac TM EP 2 US422400 S Page 2 of 5 Non Hazardous Pressure Injection Potential Acute Health Effects Eye Contact May cause mild irritation Skin Contact May cause mild irritation with prolonged or repeated contact Inhalation No acute effects expected due to low vapor pressure Ingestion Slightly toxic LD50 gt 5 gm kg subchronic and Chronic Effects No Known Appiicable information Aggravated Medical Conditions No Known Appticable Information 4 FIRST AID MEASURES Eye Contact Flush eyes with running water If irritation or adverse symptoms develop seek medical attention Skin Contact Wash skin with soap and water If irritation or adverse symptoms develop seek
28. stall the 34 10 NG x 11 0 long bolt 4 10 NC Nylock nut and Clamp Brace per Fig 9 Hammer Limiter using 2 3 4 NC x 1 50 Gr 8 bolt and 2 34 Flat washers Gr 5 per shim Note Some systems do not have the washers and the 34 10 NG x 1 50 bolts they will have the 34 10NG x 1 25 bolts and no washers onto the Boom Lift You can notch out the cover in the area of the Hammer Bracket of you can let the cover sit on top of the upper limiter bracket Fig 9 12 OTS Installation Instructions 2 6 Mounting The QTS Track Assembly to the Spacers a Use a strap or chain to hang the track on the tines of a fork lift Fig 4 b Remove the 2 bolts holding Pp 3 the disconnect plate and 4 OORL Wrap a chain or strap push in the pin to disengage MTA 5 around the track in this the hub Fig 5 NON IA c Move the QTS Track System forward with the forklift until the spacer studs PN 401813 are approximately 3 to 4 GRADE 8 FLANGE inches from the mating holes Fig 4 in the spindle d Rotate the hub till the spacer studs are lined up with the spindle holes e Back up forklift and bolt the disconnect plate back onto the hub If you are installing a ATS that has the brake disconnect plate on the ATS do not reinstall the factory disconnect plate Fig 6 f Drive forward and slide the Fig 5 QTS Track System onto the spacer studs You may have to use a pry bar to help align the spacer studs with the spindle holes g Turn
29. y decrease the life of your rubber track and articles such as gravel demolition material rebar broken concrete rocks clearing debris stumps sand etc should be avoided for longer track life The more abrasive your application the less life you will see on your system components and rubber track Loegering OTS rubber track is also subject to increased wear if used on concrete and asphalt particularly during extreme heat This application will also affect the life of your rubber track Avoid abrupt turns on inclines to decrease the chance of derailing your rubber track from the system Avoid abrupt turns to decrease the wear on the rubber track and the track assembly components Loegering OTS should not be used in temperatures below 13 F Warranty only covers the replacement components if they are installed at an authorized Loegering OTS Dealer The Warranty Registration form must be filled out and sent to LOEGERING MFG upon sale of the OTS System or at the time the OTS System is put into Service THE OTS SYSTEM IS NOT COVERED BY WARRANTY UNLESS THE WARRANTY REGISTRATION FORM IS SENT TO LOEGERING MFG 36 37

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