Ice Star ISPort User Guide Part 2
Contents
1. Duty ratio 100 0 Output is scaled to the negative values ie negative ouput power is cooling power On Off Output is inverted Reverse Current control Takes the output current monitoring and warning into use Output power The load connected to the output kW This value is used to calculate the output power and the energy used by this output If the controller has several outputs the outputs powers are summed If you want to recover the previous configuration in the middle of making changes this can be done by the Reload button Ken After saving the previous configuration can no longer be Reload recovered After the reset the list is updated when the tab is visited again ICE STAR OY icestar fi 12 Turku Finland office Qicestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE ICM11 Current measurement calibration Measure the current with current measurement device then whait 1min without current Open O configuration O Configuration T Doubleklick on Controller 1 output current measurement unit row 2 3 Analog LoRes 0 0 3 9303 Connector temperature Cold end 26 9 C n Analog LoRes 356 Controller 1 Output current measurement 2 5 Analog LoRes 12 4388 Controller 2 Output current measurement 0A z 6 Analog LoRes 1 3 4420 Controller 3 Output current measurement 0 al 7 Analog LoRes 1 4 4452 Controller 4 Output current measurement 0 j 8 Analog LoRes 1 5 4484 Controller 5 O2. 2 Set the same temperature into the calibrator 3 When all the measuring points have error values move to the next column 4 Finally deactivate points Change the calibrator value after you have moved to the next column ICE STAR OY icestari 18 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE Process Instructions heating plan Process Instructions Before starting the process the software uploads the heating plan to the controller s memory There is space reserved in the controller for 24 heating plans The same plan can be used up to 250 times The current reference heating can be stopped and removed from the device memory No The plan number memory location The plan is A irs cece ee bas automatically uploaded to the first empty location or if there 1 Q2151 7 i 2 20 7 are no empty locations to the place with the oldest plan If _ the user wants to upload the plan to a specific memory 5 196 7 location then the location number is to be defined in the 7 7 process settings The specified location is used if the user Ge i would like to start the plan for example with the I O button 10 203 7 RNro gg Reference ID and file name B ng z e naod i A reference in use cannot be removed The process must first be stopped Pause Process The process execution number The controller is capable of performing six simultaneous processes When started the proce
3. 30 06 2015 BCE Ice Star ISPort User Guide Part 2 Device Configuration Versio 11 ISDOK DPM2 EN V11 Ice Star Oy icestar fi Turku Finland office Qicestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE Directory Device info Device STING S seve ccnsccvectnsescescncneueesteadeselinanesseterestueloncauwereeees 3 Program and update Updating Nardware ccccccsecsecceeeeeeeeeeeeeeeees 8 I O Configuration I O Configuration ICM Galibration rrrnrrnnnrrnnrnnnr 9 Temperature controllers Controller defaults rrrrrrarrnrrnnrrarvnrrnervnnnnenr 15 Calibration Calibrating Sbuvvv4vv4v4v4rvv 44 17 Process instructions Heating plan cccccccecceeeceeeceeseeeseeeseeeseesaeees 19 Completed processes Completed processes and recovering 20 System events System events rrarrrnnnrnnnrnnnrrnnnrnannvnnrnnnrrnnnnnannnnnennnen 20 Pund FIN vever etdmanJenssbgep 20 ICE STAR OY icestar fi 2 Turku Finland office Qicestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE Device Info Device info This tab contains a variety of settings assembled to different devices ote ipo 0 PE S 080 Download Save settings Bluetooth ISC GSM Simulation Debug Diplay By pressing Download Save buttons can settings be returned from PCs memory to the devices memory or save to PCs memory from the devices memory re Download Save Return the setti
4. dialogue ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE 1 Saving The controller s measured output power and the rate of change may be saved to the device s memory Diagrams can be printed from the saved values Saving is performed at regular intervals If the power and change diagrams are not needed it is recommended to turn off saving in order to save flash memory The On Off setting can also be controlled from other dialogues but the saving interval is only determined here Save power Save rate of change Fixed saving interval 2 The controller parameters The controller s PID parameters consist of five different values Since the values usually depend on each other it makes sense to adjust them together The Additional process settings dialogue has a slider with which all the parameters can be chosen at the same time The slider s each position from 1 10 selects a pre defined set of parameters All the controllers in the same device connected to the process use the same parameter set When using the parameter set zero 0 the controller s parameters are not set but controller specific parameters are used When something else than the set zero is chosen with the slider the corresponding set of parameters in moved from the controller parameters table to all the controllers connected to the project The explanations of the parameters can be found in a separate instruction 3 The factory settings All of the dialo
5. processes and sensors Send once when error is detected 3 Process Choose from which process situations a SMS will be send An alarm will be given once per phase if the process moves on to the next phase and the error is not fixed same SMS will be send Frocess Send once during phase Ea again Serer Al gensers in fe process are broken oa hn See dere amp Stilo operon viagh cree honda i l Leer Gu cee p Dver Low fenpersture Process Garage error Sensar amp ues at Chat i Lev liege ar bed Pee A of dl areded eee P gract 4 Control ler eg er Choose from which controller situations a SMS will be send Alarm is given when error happens st Tam Process 8 ready Conie Berd when snor detected sas sine Has 5 SMS are sending periodically Seen Choose how often and when a textmessage is sent BE d aid Gatco Hoj im use ESA Send a iesi SMS Procesa Heateg unnng Foo 6 Send test SMS i Contratier error Sensor or temperature Test the GSM modem the text message will be sent within one Send period min minut after Use button is pressed ICE STAR OY icestar fi 5 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE Use and edit simulation by pressing on Simulation button oe Simulation s 10 Smuistion in use nsulaten thickness 1 250 emi Thermal conductrty 1 Fasd When using the I O simulation temperature measurem
6. 4 Temperature Measured 63 1 C HE 9 AnabgHRes 0 Ratd 23 9338 Cold End measurement 2 Manual FYVRL ouipube 10 Analog HiRes 3 1 4483 Controler 5 Temperature Measured Manual z H 11 Analog HiRes 3 2 4515 Controler 6 Temperature Measured Manual Feed FAU Pariad 1 7 FAST SLOWI C nsta nts 12 Analog HRe 23 9339 Cold End measurement 3 Manual S 713 Digital Out 41 8453 Controller 1 Output Power 4 slow FAT Perod 1 250 MaS SUUN L 14 Digital Out 2 8485 Controler 2 Output Power 4 15 Digital Out 43 8517 Controler 3 Output Power 5 916 Digital Out 4 4 8549 Controller 4 Output Power 5 Huei and aumber of hannes 17 Digital Out Powerin lampotila 4 5 8195 Process 1 Measured temperature AVG i 18 Digital Out 0 6 0 Liane om pe 9719 Digital Out 5 1 8581 Controler 5 Output Power 5 ee Ei 20 Digital Out 5 2 8613 Controler 6 Output Power 6 umber of checnals 921 Digital Out 5 3 9000 Process running Output Running 922 Digital Out 5 4 9001 Device fault Output No Faut 323 Digital Out 0 5 5 0 924 Digital Out 5 6 0 25 Virtual 1 9315 Extra Temp 1 Me 25 Virtual 2 9316 Extra Temp 2 427 Virtual 3 9317 Extra Temp 3 2 Ven 855 4 9318 ExtaTenp 4 Both of the duty ratio start up frequencies can be changed in 429 Virtual 8552 5 9319 Extra Temp 5 FJ virtual 8553 6 9320 Extra Temp 6 the dialogue as follows 431 Virtual 0 8554 7 0 9432 Virtual 85 8 9601 Simulated heater 1 36 0 Fast Pwm 1 7 Fastest Slowest 33 Virtual 8556
7. ID Le GCkkit see cli BA code is used If the ID field is empty it is automatically filled I 1 I PR Code with the ID saved in the device on ER 4 v Zigbaa moder installed 2 Device ID in the device s memory 128 modem used to transfer messages to other modules This ID is used if device ID if empty Process status sent by ZB modem EN Cancel 3 ID Device ID number The number is used when more than one device ISC are connected to the same data channel RS 485 The number must be between 1 15 and all the devices connected to the same channel must have a different number Since the devices in the same channel eg a furnace send data to each other the ID number works as a transmission queue number There can be up to fifteen devices in the same channel ISC The ID number is not used in the communication between the devices and the PC so devices that are not connected to each other via the channel may use the same ID number 4 the PIN code A code can be set to protect the device from unwanted users Each time the device is connected to the ISPort program its PIN code is checked If the right PIN code has not been saved on the PC it will be asked for from the user at the beginning of connecting When the code is correct it is saved to the PC s memory and not asked for at the next times of connecting If the PIN code field is left empty the code is not in use and the device can be connected to with all ISPort programs 5 Zigbe
8. TESTONTSE 1 23 02 2015 15 42 t7 18 2 TESTO188 2 2302 2015 15 43 19 20 3 TESTQ188 1 25 02 2015 15 53 21 22 TESTO183 1 24 02 2015 14 16 23 ad E FYTECT i i ha MI Ite TEMA IE TT 1 Update No Memory location 1 250 Ring buffer Update the list RegNo Completed process ID file name Process No 2 Delete Record number if the same heating plan used more than ones Deletes memory from controller so info on theese tabs also emptys Start time System events Process plans and Completed processes The process start time Event Event starting point in the flash memory Measurement Measurement starting point in the flash memory Status Not in use Recovering process data from memory Recorded processes can be recovered that is be re read from the controller s memory Recovering can be used when the project has been removed from the PC or the process is located on another computer The recovering dialogue is opened by double clicking the line of the process to be recovered The recovery is complete when the Begin recovery button is available again rie D Heating number recording 1 Start Time 10 11 2014 14 15 The dialogue can be closed once the recovery has begun End Time 7 Begin Recovery The possible project added is at the end of the project list Recovering process data from memory is not possible if earlier Delete button is used and memory Is empty System events System events The m
9. compensating cable in which case the temperature is measured at place of short circuit When the temperature is over 50 degrees and then falls to one half during one measurement period 3s it is assumed to be defective The situation will however only last for two measurement periods so the error lock and acknowledgement can be used ICE STAR OY icestari 16 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE Calibration Calibration ISx devices are calibrated programmatically in such a way that the Offset and Gain of every point is calibrated separately Only the points connected to H type adapters 16b are calibrated Calibration and the possible additional information for the calibration certificate are saved to the device s EEPROM memory Preparation before calibration using the I O configuration Before calibration the configuration of the I O point is checked 1 The calibration table is chosen for the point E_Type PT100 jord ma 2 Ensure the correct settings Pull up The pull up current 0 5 uA monitoring the thermocouple causes an error to the Pelasin temperature reading if the sensor resistance is high If the sensor wire or its 7 Pul up 0 5uA compensating cable is long then this installation should also be used during calibrating if possible Efforts have been made to compensate pull up error I Separate resistance measurement programmatically but due to the tolerances of
10. is set then a simple Ok is enough to unlock ICE STAR OY icestar fi 17 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE Selecting the points to be calibrated a Ty Upload Newfield Remove Field The type to be calibrated is selected from the list Also the am calibrator is set to source same type All the same type of I O 1 Type 8 1 Tuna E points can now be selected for the actual calibration 2 Type E 3 Type 1 Type_k EI 15 Type NM E Type R T Type 5 18 NTE 10 9 Pi100 10 Htc 106 Ok Calibration table columns Although the calibration is performed at only two points space has been reserved in the checking table for eight check values Usually the point is calibrated with the value zero and with the highest value to be used When using thermocouples zero is a sensible value because the thermocouple voltage is then also zero wherein the gain effect is minor The actual value of the measurement the column value is given by clicking on the column 1 and then typing in the field 2 the column value You can move to the next column also by using the TAB button j NA R IHI D C 200 0 C sn OC TOO rE 1000 0 C 1100 0 C 1500 0 C Activating the points to be calibrated If the calibrator is connected to the incoming connections with a splitter several points can be calibrated at the same time Points to be calibrated are activated by clicking
11. same as measured eariler with measurement device VO point Analog LoRes Locked Calibrated TEP 7 Set high current limit to 100 A this is the Mod ID Controller 1 Output current measurement unit CM11 device high current alarm limit Low current es iaz limit is OA Scaling Current measurement Matching After this repeat same to channels 2 6 Gain 150 l ej Offset 0 Options Manual _ Manual C No Value the AD Final value OA Use read Use and close High current limit x0 1A Low current limit x0 1A Device Info Program and update O Configuration 7 NOTE C245 C245 Ice Star ISC controller Lal Kan When all channels are calibrated press Upload in O configuration tab VO Type ModuHD used Descript 1 Analog LoRes 0 2 Analog LoRes 0 3 Analog LoRes 0 Analog LoRes ICE STAR OY icestar fi 14 Turku Finland office Qicestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE Temperature controllers Temperature controllers The settings of the temperature controllers are usually changed when the controller is in use connected to a project Then the controller settings dialogue can be opened by double clicking the controller at the Connected devices list The controller s ID is read into the project data when the controller is selected to the project so ID must be set before connecting Controller list Mo Ty
12. specifying the additional virtual measurement points in the I O configuration and using these in the project The simulated resistor temperature IO numbers are 9601 9606 28 Virtual 8551 1 S601 Simulated heater 1 J 29 Virtual 552 2 2602 Simulated heater 2 30 Virtual 553 3 9603 Simulated heater 3 J 31 Virtual SSH 4 9604 Simulated heater 4 J 32 Virtual 8555 a 3605 Simulated heater 5 33 Virtual 8556 6 9606 Simulated heater 6 ICE STAR OY icestar fi 6 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE Edit the display settings by pressing Display button 200 Diplay Every device with display ISQ ISNxx has different display settings Dapa r d and brighines Dea play parod and brighttt itii Dispaly period xD fe D pakr parod mh a _ Buttons boked C Alarma showa Fahrenheit Devices SC E piy AN ISQ ISN2 Controller oe tpa Shows all KES processes can process avarage H Contreders be altered values at once crest directly from Process can be the keypad gesten controlled from 16 rate of change the panel Buttons locked Can not use buttons on the ISQs panel Adjust same settings as ISQs displaysettings Fahrenheit Temperatures as fahrenhait normally Also celsius Devices Set ID nr for which controllers are showed Empty 0 Display period and brightness Adjust led and screen shows automatically all devices connected to the sam
13. the components the temperature reading will change when the pull up is turned on or off 4 Selecting the temperature measuring point for the cold junction compensation When using thermocouples the sensor s cold junction must be measured and 6 re compensated The I O point used for compensation must be chosen for each Connector temperature Cold end Select adapter All 1 3 points of the H adapter use the same compensation point so all a k EE thermocouples connected to the same adapter must be of the same type 5 Checking the value of the cold junction If points which are not calibrated are used for compensation it Veil must be ensured that the temperature reading is approximately losene 9903 Connector temperature Cold end correct If necessary the point s offset can be adjusted fos ene st With NTC type measurement the temperature reading drops when the offset increases If the offset is changed and the new value is set by the Apply button then the temperature reading can be checked from the Final value field 6 Save the configuration to the device eo It takes a while before temperature readings are correct Upload Carrying out the calibration Releasing lock Calibration is password protected to prevent accidental alteration The password is entered into the Lock T dialogues password box The password is set on the PC settings Passwords tab The calibration password Lock can only be set by the administrator If no password
14. 9 9602 Simulated heater 2 36 7 34 Vrtal 10 960 Smulated heater 3 38 4 ii a TE a Slow Pwm 1 250 Fastest Slowest 7 36 Virtua 12 9605 Simulated heater 5 40 1 1 1 a 1 i i E ana n rd ne Multiplex in use Mark when multiplex is in use ex QDP 438 Virtual 0 14 0 sj veal 0 15 0 assembly 30 virtual 0 16 0 ja Wh 0 7 0 Number of channels Choose 3 if six channel controller 442 Virtual 0 18 0 Choose 6 if twelve channel controller What the columns refer to No I O point number I O type The type determined by the I O adapter Module ID in which unit used is defined in the settings tab If several ISC and ISD units are connected to the same O bus can then it must be defined in which module O data is to be used For example the controller s temperature actual value ID is the same for all modules Empty value Value is not transferred to other units Value is transferred to all connected units 1 15 Value transferred to the unit in accordance with the ID number I O point description This description is used in this PC to clarify the type and location of the point If multiple devices are connected to the PC at the same time it is also a good idea to describe in the description which device the point is located in It eases the process of selecting points for a project I O point location SS NN SS The adapter and the I O connector number ISD 1 4 ISC 1 5 NN The number of the point in the adapter Depen
15. The I O point must always be connected to a pre defined variable The variables are either fixed system variables or variables defined by the user The system variables have pre defined ID numbers and types The ID numbers 1 9299 are reserved for the system and the numbers 9300 9599 are available for defining by the user Most of the variables can be connected to both the inputs and outputs but to an input or input like system variable only once How the I O point and the variable coordinate the values between themselves depends on the type of the I O point and the variable ICE STAR OY icestari Turku Finland office icestar fi 10 Select a new variable Group Variable ISPort User Guide Process running Dutpulk Not running Running Type ISDOK DPM2 EN V11 30 06 2015 Variable selection The variable selection dialogue is opened and the variable is selected from the list All user s variables must be defined in advance in the ISPortlO txt file The variables are divided into groups to make the selection easier If you want to detach a variable from the I O point delete do not choose a new variable only exit with the OK button As an example an analog 16 bit resolution input is used as temperature measurement of the controller No 1 Open the configuration dialogue by double clicking the desired input In the picture the first point of the first adapter The H type adapter has three points The controller s temper
16. The slow PWM mode must be used with contactors in order to avoid interfering with temperature measurement All slow PWM mode outputs also in different units will be in synchronized with each other Leave empty the output can be located in the ISC or the ISD unit Scaling How to change the value of an analog variable to the output electric mode depends on the type of output being used 1 High speed PWM 2 Slow PWM An analog variable such as power is scaled analogously to a duty ratio between Scale max Scale min If for example the Scale max setting is 80 then the 100 controller output power gives a duty ratio of 80 And with the same logic the Scale min is the duty ratio obtained by the controller output power of 0 3 On Off The variable is compared with the limit value NOT When the value of the variable is less than the limit NOT then the output is switched off otherwise it is on If the Over limit value is defined and the value exceeds this the output is also turned off Settings After changing the editable fields text number the Apply button must be pressed The dialogue is closed and the values taken into use by the Close button The configuration is saved to the device memory by the Upload button The modified configurations of Ka the thermocouples will take effect after saving Cold Upload end measurements take a short period to stabilize to their correct values Reverse marked
17. Version Nr 04 03 15 C 16 11 16 11 Load Remove 3 a lt 1 Module ID Remove Select The program modules can be updated manually If you do not want to update the selected module or if you want to remove a program module or reload same version again updating can be done manually 1 The module to be processed is selected from the list 2 Open the update dialogue with the Load Remove button The module is removed by the Remove button in the case that a new module is not downloaded to replace the removed one This must be done with caution because all modules have a specific task 3 If a newer version of the module can be found in the UPD directory this will be chosen by default into the Download version section If desired the pre selected version can be changed or if the same module is reloaded the download of the selected module done by the Select button It is essential that the ID number type of the module to be downloaded is same as the module to be updated 4 The download is started by the Start downloading button 5 After the deletion or download the dialogue is closed by the Close button 6 Go back to step 1 and carry out the same procedure for all modules to be processed 7 Finally the system is started by the Reset button or by moving away from the Program tab ICE STAR OY icestar fi 8 Turku Finland office Qicestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE I O C
18. ature sensor can only be connected to a H type adapter j 4 Analog HiRes 16 Analog HiRes Analog HiRes 1 3 0 Manual Open the configuration dialogue and then Variable selection dialogue by clicking the Select button Select the Controller group Select Temperature and close the dialogue by the Ok button VO parit Analog HA es Variable Mod D Type Scaling Watching Options lt Pull up 0 Su I Check sensor F Bias nsuialed from ch three Compens aims Connected temperature Cold end Cpatro er 1 Temperaiure Measured amp Temperature Wenual Manual fhe AT S535 244 Fral value Use read Ver pnd Chee ICE STAR OY icestar fi 11 Turku Finland office icestar fi Select controller No 1 man A a NE 4 Select a new variable Output current measurement unit CM11 ModID In the ISC configuration the field is left empty is in use in the device where the I O point is located In the ISD configuration the character is inserted into the field in use in any ISC device connected to the Can channel Select matching in the picture type K Pull up set a continuous 0 5 uA current for testing the sensor If the sensor is broken loose the temperature rises over the range and sensor fault is detected Pull up not set The pull up may interfere with other devices using the same sensor where the pull up is switched
19. cription point on this PC Settings can be defined for the point for use on this PC The description is saved to the PC s memory 2 The variable of the point The variable connected to the I O point The variable can be connected to one input at a time in the outputs the same variable may be used more frequently The dialogue for selecting the variable is opened by the Select button 3 Scaling Different scaling is available depending on the type of the I O point and variable 4 Settings Additional settings depending on the type of the I O 5 Manual Manual operation for the point The additional point settings are saved to the PC so they do not move when the controller is used on another PC It is a good idea to also use the devices serial number in the point ID this way it is easier to distinguish the points from each other when there is more than one device connected to the PC at the same time In the absence of the ID the point is marked with the serial number in brackets When the points are selected for a project colors are selected for them in the order in which they have been defined in the PC s settings If you want to always use the same color for the same point the selection is marked and a suitable color chosen The points can be grouped in the certificate using a group ID number Differently from the point ID the group ID can be given to a point also later when it has already connected to a project
20. ding on the type of adapter 3 6 The variable ID The ID number of the variable connected to this I O point All variables must be defined in advance before they can be connected to an I O point The defining is done by the ISPortlO txt file If the I O point is an input type it updates the value of a variable while the output is controlled by the variable value The same variable can be linked to only one O input The same variable may however be used for more than one outputs Variable name The description of the point in the definition file Value The current value Status The current action ICE STAR OY icestar fi 9 Turku Finland office Qicestar fi ECE ISPort User Guide Configuring an O point and connecting to a variable Configuration dalogue opens by double clicking the the I O line VO point Digtal Out Variable Mod ID D 9000 Process running Output Type 2 1 Boolean Scaling Matching ER Dphons iw Reverse 30n Off l Synchronization gt _ Current control Point ID Name Line The line thickness Piks 0 Change color _ Always use the specified color Print settings Group D A X Z Al Cancel 2 The variable of the point Select _ Manual No 1 ves Value the AD 65535 0 Final value Not running Use read Use ond clase 1 Point description ISDOK DPM2_EN_V11 30 06 2015 The fields in the configuration dialogue 1 The des
21. e CAN bus brightness and period Controllers Processes Choose all Shown parameters Choose what parameters are shown Parameters Choose which paremeters that will be visible in ISQ display ISN2 must have own ID nr if process want to be controlled from the keypad Settings gt Set ID nr 1 15 the ID nr must be different from any else ID nr that is in use Depay period and brighines Dispaiy period 40 88 5 Deply pard aed wiy ires _ Synchronous displays Dispaly period 10 88 a Synchronous dispieys C alarms shown Ml Alarms shown Fahrenheit Fahrensed Dowie 180 Empty Al Device EC Empty Al Contr I Pres a 0 0 fo Shown parameters Shows meters ISN 1 B Eror daplay scale ISN 1 A a N Shows ata ae ee Shows one time all 14 GE ser Mumber TA Device Serial namber 24 Costrober number controllers 1Z amp Controller number con trollers 3Temperabsre all values 3 Temperature values Beate Power 4 Power Power error 8 Error Temp 5 Enor Temp amps error etc a etc Adjust same settings as ISN2 Adjust same settings as ISN2 Controllers Choose which controllers values are Controllers Shows automatically all controllers shown Paremeters Choose which paremeters are shown Parameters Choose which parameters are shown ICE STAR OY icestar fi 7 Turku Finland office Qicestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE Program and update Pr
22. e settings Zigbee modem installed Always chosen when Zigbee is in use This choice must be there to use Zigbee connection ZB modem used to transfer messages to other modules Always chosen when Zigbee is used Process status sent by ZB modem Chosen when more then one controller is connected to same process with Zigbee Edit the BT settings by pressing Bluetooth Bluetooth button Devce D Device ID ISPort automatically reads the devices ID Pte iin Set Pin code if in use Port Coma te be used Serial nr ISPort automatically reads the devices seral number Port Com xx to be used Set the seding COM port number ul LEESE that the PC has given from the PCs Bluetooth settings ICE STAR OY icestar fi 4 Turku Finland office Qicestar fi BCE ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ISC Module settings k Edit device module settings by pressing ISC button sc 1 Fast operation mode In fast processes the step execution time needs to be short so that fast timings are possible Therefore the device can be set to high Fest aona made speed operation mode wherein the step time is one second instead H Only one ISC module can be used in one heating adel of the normal 13 s In the high speed operation mode data transfer between the devices is not used so all controllers used in the same M siow PB Centrolar Furnace process must be located in the same device ISC a maximum of six controllers for heating E
23. ents to controllers are disconnected and replaced by calculated temperatures The controller calculates the temperature using the Load for the controder 1 Light 100 Heavy output power and the simulation parameters C1 The simulation should not be turned on if the outputs are C2 connected to the real heating systems Simulation is activated by checking the box IO simulation in use and pressing the Uset button When the device is turned on or it is reseted the simulation is not active by default If you wish to reset the temperatures used by the simulation the simulation is turned off and then back on again The parameters affecting the calculation Insulation thickness 1 250 Affects heat dissipation 70 of the heat dissipates through the resistor and the rest through the object The amount of energy bind to the resistor cannot be changed Heat transfer 1 250 Affects the transfer of heat from the resistor to the object and since most of the heat dissipates through the resistor the cooling of the object Heat transfer improves as the value increases The controllers load 1 100 Each controller can be given a separately simulated load which together with the heat transfer determines the dynamics of the controller The larger the mass and the slower the heat transfer the longer the adjustment range needs to be The temperature of the resistors and the energy attached to them can be seen by
24. gue settings can be returned to the default values 4 The sensor error settings The operation of a controller in the situation of sensor error depends if there are other temperature sensors in use in the same process If other sensors are not connected the controller s power control will automatically be set to zero and the progress of the process will be left to wait for the proper temperature The output power can be manually controlled If the process has a usable power reading other controllers are working it is sensible to use this instead of the manual power setting The output power of the process is a average of all controllers connected to the process Also the controller can use the process temperature as the measured temperature Use the process power In the absence of temperature measurement the process output power is primarily used as controller s output power Use the process temperature If the process output power does not exist or if it is not wanted to be used the process temperature is used Using the temperature requires that other controllers or measurement points is connected to the process Sensor error acknowledgement A faulty sensor can be taken out of use in which case the sensor is not taken into use even if it seems to be ok The sensor is acknowledged as error free by taking the I O points Manual setting off If the temperature falls by more than 50 There can be a short circuit on the thermocouple or
25. ngs Open the Load settings dialog by klicking on Download button Choose from the list wanted format settings 29122018124 Perus 0 I O settings Devices IO configuration and calibration Calibration Calibration chart and calibration certificates info Led panel Led panels settings Options 1 20 12 2014 11 03 20 12 2014 11 54 20 12 2014 11 59 19 01 2015 14 54 20 01 2015 09 43 20 01 2015 18 47 21 01 2015 13 22 06 02 2015 11 28 19 03 2015 09 53 Led panel Perus 11 D box Dist i Perus Perus Ci C Parvez Perust i SULONT virranmii uskonf Options 1 Device info temperature controllers settings PWE settings recording overheat limit and PIN code Save settings Open the dialog with the Save button Give a fitting name to the settings and press OK All device settings are saved to the same file so it is important to at least Fite T81 DEFAULT announce what kind of device in question Settings are saved in the DEFAULT TB1 file A description of configuration je ICE STAR OY icestar fi 3 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE Open the General settings for the device dialog by pressing Settings button Used in this PC Defaut D for the device Saved in the device 1 Device ID Used on this PC D Device connected Ip the samen3 485 bus must When programs and documents refer to this device this
26. ogram and update The ISx devices programs are located in the CPU flash memory If necessary the programs can be updated and new programmatic features can be introduced The software consists of the operating system and the program modules operating under this This design allows the software to be updated in parts and if necessary new modules can be added At the list are program modules currently loaded and running If a later version of the module is saved to the UPD directory the column of the list will display a New Version message The program modules can be updated in two ways manually or automatically When you update always connect with fixed line USB RS232 to PC Automatic update 16 EF if Fo FF Li EE 12 12 Ledpanel interface FF 1 22 19 03 13 6C Pid Controller Update All When updating a module always connect device with cable USB RS232 to PC Maku sure no processes are in progress when you update 1 If operating system IsRTos is new must it be updated first Doubleklick on operating systems row press start download Reset device Power off and back on Device reads the newest operating system to memory 2 Next all other modules can be updated Start the update with Update all button All marked modules are update on at the time when modules are updated ISPort automatically resets the device Manual update SQ interface EN Module Current Version Downbadabe version 1 13 1 16 den
27. on If a broken sensor do not have the pull up set then the temperature reading is undefined will show whatever value Compensation The cold junction compensation used with thermocouples Select the desired variable from the User group list Close the dialogue using the Close button ISPort User Guide ECE Example The configuration of the controller s No 1 power output Open the configuration dialogue by double clicking on the line which of the I O adapter No 4 ISDOK DPM2 EN V11 30 06 2015 is used as a power output In the picture the first output 3 13 Digital Out 4 1 8453 Controller 1 Output Power 4 14 Digital Cut 4 2 2455 Controler 2 Output Power 5 Ej 15 Digital Out 4 3 a1 Controler 3 Output Power 4 Select Output power as the variable Select a new variable Group Vd poini Tyyppi Digital Out variable Mad ID 0 900 Process running Output Type I Boolean geleri Sealing Matching Variable v ou ModID Options Manual H Reverse 3 On Off a Manual k Synehronization Current conirol Ho Cives f Volus the AD 5535 I Final value Not running Use read Use and cose The high speed duty ratio is available only for the first four I O points of the adapters installed to the devices I O positions three and four When using the slow PWM mode then the the switching is automatically synchronized with the H adapters measuring sequence
28. on the number field The green triangle indicates an ge activated point ae B Offset is the correction which is added to the value received from the A D converter Its purpose is to correct the errors of the amplifier converter and protection components 1 Select the column usually the smallest value by clicking on the column header 2 Set the calibrator to enter the same value For each selected point the error is displayed on the corresponding row 3 If measured error is too high then correction dialogue is opened by double clicking on the line I O point 4 The offset is changed either manually from the Offset slider or by clicking the Offset correction button 5 When the error is zero the dialogue can be closed 6 The same operation is done for all activated activated points Section 3 Zero point calibration offset The gain calibration Gain calibration scaling 1 Select the column usually the biggest value 2 Set the calibrator to source the corresponding value 3 If measured error is too high open the correction dialogue by double clicking on the line 4 The gain is changed either manually from the Gain slider or by clicking the Gain correction button 5 When the error is zero the dialogue can be closed 6 The same operation is done for all activated activated points Section 3 Filling in the checking table 1 Select the temperature and column where the error is checked by clicking on the column header
29. onfiguration lO Configuration The largest I O point count for ISx devices is 42 The first three points have been taken into the system s use and the rest are free for the user The I O points are connected in order to the installed I O adapters that will finally define the type and quantity of the I O points All of the I O points used in the system have their own ID number that define how the I O point is used in the system The values used by the system and their ID numbers are specified in the range of 1 9299 Free ID numbers for the user are between 9300 9599 If the O point defined by the user is located in the I O expansion unit ISD then it must be added to the ISC s O list virtually For this all the rest of the empty I O points are available for use a SPE eee varsel vesens Tie Ta Number of channels must be defined to ISD and ISC 2 1 Analog LoRes K ytt j nnite 0 1 9301 Operation power 26 229 mv P12 Analog LoRes Lampotia 0 2 9302 Device temperature Power supply 4 5 38 C pe TC Cold End 0 3 9303 Conector temperature Coldend 46 6 C Choose number of channels by pressing Constants E Analog HIR 1 1 4355 Controler 1 Temperature Measured 52 5 C 2 5 Analog HiRes Ritd 1 2 4387 Controler 2 Temperature Measured 60 2 je Analog HiRes R5 1 3 9337 Coki End measurement 1 Manual 7 Analog HiRes R6 Tc 2 1 4419 Controller 3 Temperature Measured 51 3 8 Analog HRes R2T 2 2 4451 Controler
30. ost recent events Only for monitoring Printing Print The calibration certificate templates are located in the Layout directory The template file must be in the form ISD xxxx TXT ICE STAR OY icestar fi 20 Turku Finland office Qicestar fi
31. pe Code Process Status i Em wR T The Settings dialogue is opened by double a aes BID nate _ a rrera clicking the controller line In the picture for the 3 controller one 1 has been set a fixed color and PID Ag controller five 5 is in use in the project Q52 PID h 3 PID AS 6 PID AB Controller defaults Capturing Record temperature Minimum capture interval 5 The smallest change in temperature Record Power Record slew rate Controllers parameters Reduce the slew rate before the holding temperature is reached 1 careful 15 Fast Time Period Power boost when rate is changed 1 Little 15 Big Operation on faulty Temperature sensor a Use process power if the temperature sensor faulty Use process temperature if temperature sensor faulty Sensor fault must be resetted f f ver5 _ Sensor amp fault if temperature drops over 50 Caia ICE STAR OY icestar fi Turku Finland office icestar fi 13 H Constants The settings are device specific that is the devices in the same process use their own settings However the parameter set defined in the process settings Control tab is the same for all devices Settings are saved to the device s memory with the Ok button the new settings will take effect immediately The parameters parameter set are taken to use when a set other than zero 0 is selected from the slider in the Additional process settings
32. ss will automatically be given the next empty process number or the defined number is used if free The process number must be known if the process is referred to for example via I O Parts The inspection number 7 Ok The process can be stopped with the Stop button ED This stop method should only be used when the i m process can not be found on the controlling PC Then 8 the process has been started on another computer 197 or the process has been removed from the PC no 12 211 The plan can be removed from the device memory Normally there is no reason to remove unnecessary lesi references as they are automatically erased when E Mo File ID Running Pause The process no Parts new references are loaded into the memory un s 200 4 212 5 TH ICE STAR OY icestar fi 19 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 ECE Completed processes Completed Processes The events and temperatures are saved in the controller s flash memory from where they are transferred to the PC either during heating or afterwards The last 250 processes is available on the memory s Table of Contents If heatings are long then it is possible that although the process information appears in the table of contents the actual data in the flash memory has been overwritten y Co Update Eas Delete 2 EEE EEE Mo Regha Drive Na Start re Event hleanurernent Status 1
33. utput current measurement 0A 2 9 Analog LoRes 1 6 4516 Controller 6 Output current measurement 0 es a a a as am am am a a an a as Point configuration window opens 1 Use for Matching Current measurement A VO point Analog oftes 2 Set Gain value 150 and Offset value 0 Locked Calibrated Variable Mod ID Controller 1 Output current measurement unit CM11 3 Adjust Offset until final current value IS 0 1 A Press ee Use read when you adjust the value Scaling Matching Current measurement A a 2 pe 4 Press Use and close Offset 2150 Options Manual _ Manual O No Value the A D Final value High current limit x0 1A DA Low current limit x0 1A Use read Aa Use and close Doubleklick Controller 1 output power row Digital Out 5 8453 Controller 1 Output Power 20 Digital Out 5 2 8485 X Controller 2 Output Power 0 21 Digital Out 6 3 8517 Controller 3 Output Power 0 22 Digital Out 5 4 8549 Controller 4 Output Power 0 23 Digital Out 5 5 8581 Controller 5 Output Power 0 324 Digital Out 5 6 8613 Controller 6 Output Power 0 Manual Manual Ei 5 Connect output power to manual ex 24 Ono ves 0 Then return back to Points configuration window Value the A D 00 Final value ae ICE STAR OY icestar fi 13 Turku Finland office Qicestar fi ISPort User Guide ISDOK DPM2 EN V11 30 06 2015 6 Adjust Gain until final value is
34. xpansion I O modules ISD can be used normally E Ouput Power control Taut Current measurement musi be activated Device faut output 9006 wil be actvated 2 Slow PID controller Max used temperature exseced Suitable for furnace Empty Nal in use gu 3 Output Power monitorl active Output current detection active If more than 1A current is detected when there should not be any current 0 output power then OE EE OE NE JE output 9006 is activated 3 4 The overheating limit value The maximum operating temperature for the device can be set If any of the controllers exceed this limit then after a short delay the output 9006 is activated The output can be used as an alarm trigger or for example for disconnecting power from heaters This heat limit should be used only in error situations 5 Serial numbers of connected l O units ISD ISD expansion units connected to the ISC controller must be defined One or more ISD expansion unit can be connected to the ISC unit using the I O channel CAN The serial number list is saved to the device s memory by the Use button Edit GSM settings by pressing on GSM button cy GSM 1 GSM Choose GSM modem in use Set the phone number in form i wf GSM Mediti r ik ER Fa Kirst r tgr be mose malghe Ja Ha Humber where SHE messages we SET rey 2 Device Choose from which error situations a SMS will be send 3585207 Co Sia wil be send Devine A
Download Pdf Manuals
Related Search