Ice Star ISPort User Guide ISPort V0.0 - V1.52
Contents
1. 2 Set the calibrator to enter the same value For each selected point the error is displayed on the corresponding row 3 If measured error is too high then correction dialogue is opened by double clicking on the line I O point 4 The offset is changed either manually from the Offset slider or by clicking the Offset correction button 5 When the error is zero the dialogue can be closed 6 The same operation is done for all activated activated points Section 3 The gain calibration Gain calibration scaling 1 Select the column usually the biggest value 2 Set the calibrator to source the corresponding value 3 If measured error is too high open the correction dialogue by double clicking on the line 4 The gain is changed either manually from the Gain slider or by clicking the Gain correction button 5 When the error is zero the dialogue can be closed 6 The same operation is done for all activated activated points Section 3 Filling in the checking table 1 Select the temperature and column where the error is checked by clicking on the column header 2 Set the same temperature into the calibrator 3 When all the measuring points have error values move to the next column 4 Finally deactivate points Change the calibrator value after you have moved to the next column ICE STAR OY icestar fi 20 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 ECE Process Instructions heat2. ECE Ice Star SPort User Guide ISPort V0 0 V1 52 Part 2 Device Configuration ISDOK DPM2 FI V1 0 Ice Star Oy icestar fi Turku Finland office icestar fi 11 06 2013 BCE ISPort User Guide ISDOK DPM2_Fl V1 0 11 06 2013 Directory Device COM MOU A WOM iersinii rneer e Ra TEREE ERNER EREA EARRA 3 Communicaton Seting Sk rssi Ea EEE EERENS EEA ENA 3 GSM SEUNG eae EEE E EEE VOSIMUO spen an EEEE AERAN AEEA ERENER IAE RERAN ERARE 6 Saving Recovering CONN UN AION be fcecrnctcausereteeerarcte tonne anouetonneraneane 7 Re SUN Sears E AA A A A EE 8 Updating device s SOMW ANS ytecis caccradnateienaseneeseusheasincaneey ericclntandadenisannnoneddends 9 SPAN O eer E E E R 11 Temperature controller SettingS ccccccccceeecececeeceeesaeeceeeceecaeecseeeeesaaes 16 CDr ee eee ener tte E er eee rT eee ere ee ence ee rere 19 Process INS WUICHIOINS sien ceecesacace sacosssuseseustiace ERNE ERER EEEE RER EEREN 21 Completed processes and recovering s ersersrnsrrorrerrerrrrrrrrrrerrerrrene 22 SPEEA E A ko ee een ee E E E E eee eee 23 FTW o E E EE A O E TA 23 ICE STAR OY icestar fi 2 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 BCE Device configuration ISx devices are fully configured programmatically by the user On delivery devices are unconfigured or have the configuration used by the customer as default Prior to use the customer must always che
3. Current measured Alarms OK m l 0 point 0 Set Digital Out F Locked Calibrated Variable Mod ID i 8453 Controller 1 Output Power Type 4 Power Select m Scaling Matching Scale Ej scale max maximum value 100 scale min minimum value 0 Options Manual l Reverse 2 Low PWM 7 Manual Synchronization Ye I Current control C No CC Yes f Value the 4 D 00 Final value Output power 10 0 kW 4 Use read Use and close Turku Finland The high speed duty ratio is available only for the first four I O points of the adapters installed to the devices I O positions three and four When using the slow PWM mode then the the switching is automatically synchronized with the H adapters measuring sequence The slow PWM mode must be used with contactors in order to avoid interfering with temperature measurement All slow PWM mode outputs also in different units will be in synchronized with each other After changing the editable fields text number the Apply button must be pressed The dialogue is closed and the values taken into use by the Close button ICE STAR OY 14 icestar fi office icestar fi ModID Leave empty the output can be located in the ISC or the ISD unit Scaling How to change the value of an analog variable to the output electric mode depends on the type of output being used 1 High speed
4. altered it must be saved to the PC s memory by the Set button 5 Testing The test dialogue is used mainly for error detecting and there are no functions which are important during normal use The I O simulation may be useful for testing and in learning to use so there are more detailed instructions on this ICE STAR OY icestar fi 5 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_Fl V1 0 11 06 2013 ECE I O Simulation When using the I O simulation temperature measurements to controllers are disconnected and replaced by calculated temperatures The controller calculates the temperature using the output power and the simulation parameters The simulation should not be turned on if the outputs are connected to the real heating systems O Sirmulation C1 Controller Load C2 1 Light 100 Heavy C3 Insulation 1 250 cm Conductivity 1 F ast 250 5lovy C4 C5 W 10 Simulation in use CE Simulation is started by checking the box IO simulation in use and pressing the Reset button When the device is turned on or it is reseted the simulation is not active by default If you wish to reset the temperatures used by the simulation the simulation is turned off and then back on again The parameters affecting the calculation Insulation thickness 1 250 Affects heat dissipation 70 of the heat dissipates through the resistor and the rest through the object The amount of energy bind to the
5. not set Pullup 0 5uA Check sensor Bernas The pull up may interfere with other devices using the re ieee A same sensor where the pull up is switched on If a CNo Cys F broken sensor do not have the pull up set then the temperature reading is undefined will show whatever alue the A D 12131 198 value Final value Compensation peu The cold junction compensation used with thermocouples Select the desired variable from the Compensation User grou p list Connector temperature Cold end Select Use Sulje ICE STAR OY icestar fi Turku Finland office icestar fi Close the dialogue using the Close button ISPort User Guide BCE ISDOK DPM2_FIl V1 0 11 06 2013 Example The configuration of the controller s No 1 power output Open the configuration dialogue by double clicking on the line which is used as a power output In the picture the first output of the I O adapter No 4 713 Digital Out 4 1 714 Digital Out 4 2 L15 Digital Out 4 3 Select Output power as the variable Point configuration 2 xi 8453 Controller 1 Output Power 4 8485 Controller 2 Output Power 5 8517 Controller 3 Output Power o 4 r Select a new variable Group Contoler CN Variable Output Power had Temperature Measured Output current measurement unit CM11 Alarm settings Controller status 8453 Controller Tyyppi Temperature error Dutput Power
6. resistor cannot be changed Heat transfer 1 250 Affects the transfer of heat from the resistor to the object and since most of the heat dissipates through the resistor the cooling of the object Heat transfer improves as the value increases The controllers load 1 100 Each controller can be given a separately simulated load which together with the heat transfer determines the dynamics of the controller The larger the mass and the slower the heat transfer the longer the adjustment range needs to be The temperature of the resistors and the energy attached to them can be seen by specifying the additional virtual measurement points in the I O configuration and using these in the project The simulated resistor temperature IO numbers are 9601 9606 t 28 Virtual 8551 1 9601 Simulated heater 1 t 29 Virtual 8552 2 9602 Simulated heater 2 t 30 Virtual 8553 3 9605 Simulated heater 3 t 31 Virtual 8554 4 9604 Simulated heater 4 t 32 Virtual 8555 5 9605 Simulated heater 5 t 33 Virtual 8556 6 9606 Simulated heater 6 ICE STAR OY icestar fi 6 Turku Finland office icestar fi BCE Device information ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 Device Info The user cannot change the settings on this tab only check the default settings All the settings can be saved to the PC and if necessary they can be read back All tabs settings are saved and recovered on this tab Saving settings The saving dialogue
7. 3 Analog LoRes 4 Analog HiRes 5 Analog HiRes j6 Analog HiRes 7 7 Analog HiRes Ja Analog HiRes 7 J9 AnalogHiRes 0 7 10 Analog HiRes J11 Analog HiRes J12 AnalogHiRes 0 13 Digital Out 14 Digital Out 15 Digital Out 16 Digital Out 17 Digital Out 18 Digital Out 0 19 Digital Out 20 Digital Out 21 Digital Out 22 Digital Out 23 Digital Out 0 24 Digital Out 0 9425 Virtual 9426 Virtual 427 Virtual 9428 Virtual 29 Virtual 430 Virtual 9431 Virtual 0 gt 32 Virtual gt 33 Virtual Pe 34 Virtual 435 Virtual 9436 Virtual 9437 Virtual 38 Virtual Pe 39 Virtual 9440 Virtual 9441 Virtual 9442 Virtual oo oo o K ytt j nnite L mp tila TC Cold End R1Tc R5 Tc R6 Tc R2Tc R4Tc Powerin l mp tila 8551 8552 8553 8554 8555 8556 9302 9303 4355 4387 9337 4419 4451 9338 4483 4515 9339 8453 8485 8517 8549 8195 0 8581 8613 9000 9001 0 0 9315 9316 9317 9318 9319 9320 0 9601 9 9602 10 9603 11 9604 12 9605 13 9606 14 0 DALVEREN rner NBEWNKRWNHeRWNeH WE 2e b w d 2 QAuobWNR ADH 16 0 17 0 18 0 What the columns refer to No I O point number Operation power Device temperature Power supply Connector temperature Cold end Controller 1 Temperature Measured Controller 2 Temperature Measured Cold End measurement 1 Controller 3 Temperature Measured Controller 4 Temperature Measured Cold End measurement 2 Controller 5 Tempe
8. 6 bit resolution input is used as temperature measurement of the controller No 1 Open the configuration dialogue by double clicking the desired input In the picture the first point of the first adapter The H type adapter has three points The controller s temperature sensor can only be connected to a H type adapter 7 4 Analog HiRes 1 1 0 5 Analog HiRes J6 Analog HiRes 1 3 0 Manual Open the configuration dialogue and then Variable selection dialogue by clicking the Select button Select controller No 1 Select a new variable Select the Controller group m an A a N 4 Group h Variable Select Temperature and close the dialogue by the Ok button E FIR pe variable CO E Variable a i Tyyppi 2 xl ModID 0 point In the ISC configuration the field is left empty is in use M1 Tel EE in the device where the I O point is located poses Feeder In the ISD configuration the character is inserted into aa the field in use in any ISC device connected to the Mod ID 4355 Controller 1 Temperature Measured Can channel Type 6 Temperature Salact Select matching in the picture type K Scaling TYPE K P r Matching Pull up set a continuous 0 5 uA current for testing the sensor If the sensor is broken loose the temperature rises over the range and sensor fault is detected Options Manual Pull up
9. PWM 2 Slow PWM An analog variable such as power is scaled analogously to a duty ratio between Scale max Scale min If for example the Scale max setting is 80 then the 100 controller output power gives a duty ratio of 80 And with the same logic the Scale min is the duty ratio obtained by the controller output power of 0 3 On Off The variable is compared with the limit value NOT When the value of the variable is less than the limit NOT then the output is switched off otherwise it is on If the Over limit value is defined and the value exceeds this the output is also turned off Settings Reverse marked Duty ratio 100 0 Output is scaled to the negative values ie negative ouput power is cooling power On Off Output is inverted Reverse Current control Takes the output current monitoring and warning into use Output power The load connected to the output kW This value is used to calculate the output power and the energy used by this output If the controller has several outputs the outputs powers are summed CE ISPort User Guide ISDOK DPM2_Fl V1 0 11 06 2013 The configuration is saved to the device memory by the Upload button The modified configurations pn aT of the thermocouples will take effect after saving Cold end measurements take a short period to Upload stabilize to their correct values 0 If you want to recover the previous configuration in the middle of making changes this can
10. be done by Reload the Reload button After saving the previous configuration can no longer be recovered After the reset the list is updated when the tab is visited again 4 Both of the duty ratio start up frequencies can be changed in the dialogue as follows ae Fast Pwm 1 7 fastest slowest Slow Pwm 1 250 fastest slowest ICE STAR OY icestar fi 15 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 BCE Temperature controllers Temperature controllers The settings of the temperature controllers are usually changed when the controller is in use connected to a project Then the controller settings dialogue can be opened by double clicking the controller at the Connected devices list The controller s ID is read into the project data when the controller is selected to the project so ID must be set before connecting Controller list Constants The Settings dialogue is opened by double clicking the controller line In the picture for the No Type Code _ Process Status 85R14 controller one 1 has been set a fixed color and F13 controller five 5 is in use in the project Q52 i Default settings for the controller a x Most of the dialogue settings work m T Default settings for the controller im this project the same way as when the dialogue IS Controller Type Controllers settings 1 contralle opened from the Connected devices Controlle
11. ck that the configuration is complete and matches the intended Kes a emo Exit PC Settings Ports Devices Projects purpose of use of the device Selecting the device to be configured 1 The device list is displayed by the Devices button 1 Bi er pA oe Ok D117 6 117 C106 i 106 The device to be configured must be connected to a PC and must be active green arrow 2a By clicking on the device line the device opens in the workspace 2b By double clicking on the device line the device s communication settings dialogue opens Communication settings zixl Communication interace Seral number of connected 10 Units Not connect this device mA Communication eror count D6665 1 10 Unit senal number optio 2 GSM GSM modem in use 33 Send test SMS Number to receiwe messages Rea lem into Bem settings Set Gem number for installed modern Data 4 E fsa ancel ICE STAR OY icestar fi 3 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 ECE 1 Data connection Not connect this device Select the device that you do not want to connect to Activate ISD expansion units only need to be connected to for the time of configuration Communication error count The relationship of defective and error free messages Describes the connection quality 2 Serial numbers of connected O units ISD e
12. d rate 4V G of all connected sensors in the i Serious errors that effect the performance of the process If Phase changed Pause Heating Hold or Cooling several temperature controllers are used in the project the error in one of the controllers does usually not cause changes to the whole process These alarms are given once per phase Controller Send when error is detected mM eee Al so the same error alarm is given again when the process mM E moves from e g the heating phase to the holding phase 3 Controller Process is ready SMS i send penodically Not in use 4 Process Heating is running bc aa i o certo An error in an individual temperature controller This message is given when the error occurs and the phase change does Send period min jo not result in a retransmission Cancel 4 At fixed intervals A message can be sent at fixed intervals when some process is running or when there is an error in one of the connected controllers 4 GSM The phone number installed into the device Modem If there are several GSM modems in use it is easier to use device specific telephone numbers instead of one defined in the Port Settings dialogue When one device at a time is being connected to the ISPort program it will use this telephone number If the field is empty begins with a character the number defined in the Port Settings dialogue will be used When the number has been
13. e list Also the calibrator is set to source same type All the same type of I O points can now be selected for the actual calibration Calibration table columns 10 Ntc10k 10k 11 a2 TYPE_K Although the calibration is performed at only two points space has been 12 33 PHOO 1mA 0 0 reserved in the checking table for eight check values Usually the point is calibrated with the value zero and with the highest value to be used When using thermocouples zero is a sensible value because the thermocouple voltage is then also zero wherein the gain effect is minor The actual value of the measurement the column value is given by clicking on the column 1 and then typing in the field 2 the column value You can move to the next column also by using the TAB button 100 0 C 300 0 C 500 0 C 700 0 C 900 0 C 1100 0 C 1300 0 C Activating the points to be calibrated If the calibrator is connected to the incoming connections with a splitter several points can be gt TOT calibrated at the same time gt E eE K Points to be calibrated are activated by clicking on the number field The green triangle indicates an activated point Zero point calibration offset Offset is the correction which is added to the value received from the A D converter Its purpose is to correct the errors of the amplifier converter and protection components 1 Select the column usually the smallest value by clicking on the column header
14. emoved from the device memory Normally there is no reason to remove unnecessary references as they are automatically erased when new references are loaded into the memory ICE STAR OY icestar fi 21 Turku Finland office icestar fi ISPort User Guide BCE Completed processes ISDOK DPM2_FIl V1 0 11 06 2013 Completed Processes The events and temperatures are saved in the controller s flash memory from where they are transferred to the PC either during heating or afterwards The last 250 processes is available on the memory s Table of Contents If heatings are long then it is possible that although the process information appears in the table of contents the actual data in the flash memory has been overwritten No Regno DriveNo Start time Event Measurem Status _ 1 was 4 25 12 2017 13 15 2455 2456 2 wag 2o 12 2012 15535 1 18 3 1 2m 17 2012 G 2 4 Wa Ei 26 12 20127 11 22 33 F4 J We 3 2p 12 2012 1142 37 38 Recovering process data from memory No Memory location 1 250 Ring buffer RegNo Completed process ID file name Process No Record number if the same heating plan used more than ones Start time The process start time Event Event starting point in the flash memory Measurement Measurement starting point in the flash memory Status Not in use Recorded processes can be recovered that is be re read from the controller s memory Recovering can be u
15. er Differently from the point ID the group ID can be given to a point also later when it has already connected to a project Always use the specified color 2 The variable of the point The I O point must always be connected to a pre defined variable The variables are either fixed system variables or variables defined by the user The system variables have pre defined ID numbers and types The ID numbers 1 9299 are reserved for the system and the numbers 9300 9599 are available for defining by the user Most of the variables can be connected to both the inputs and outputs but to an input or input like system variable only once How the I O point and the variable coordinate the values between themselves depends on the type of the I O point and the variable ICE STAR OY icestar fi 12 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 ECE Variable Selection i 2 x Variable selection Select a new variable The variable selection dialogue is opened Group and the variable is selected from the list All Variable user s variables must be defined in advance in the ISPortlO txt file The variables are divided into groups to make the selection easier If you want to detach a variable from the I O point delete do not choose a new variable only exit with the OK button 4355 Controller 1 Temperature Measured Tyyppi Type OF As an example an analog 1
16. etting can also be controlled from other dialogues but the saving interval is only determined here Save power Save rate of change Fixed saving interval 2 The controller parameters The controller s PID parameters consist of five different values Since the values usually depend on each other it makes sense to adjust them together The Additional process settings dialogue has a slider with which all the parameters can be chosen at the same time The slider s each position from 1 10 selects a pre defined set of parameters All the controllers in the same device connected to the process use the same parameter set When using the parameter set zero 0 the controller s parameters are not set but controller specific parameters are used When something else than the set zero is chosen with the slider the corresponding set of parameters in moved from the controller parameters table to all the controllers connected to the project The explanations of the parameters can be found in a separate instruction 3 The factory settings All of the dialogue settings can be returned to the default values ICE STAR OY icestar fi 17 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 BCE 4 The sensor error settings The operation of a controller in the situation of sensor error depends if there are other temperature sensors in use in the same process If other sensors are not connected the controller s
17. ettings are device specific that is the devices in the same process use their own settings However the parameter set defined in the process settings Control tab is the same for all V Record Power jo s devices fV Pacera sieni Ue EE 200 is Settings are saved to the device s memory with the Ok button the new settings will take effect immediately The Controllers parameters Reduce the slew rate before the holding temperature is ee ai ee ee param eters para meter s et are taken to t oe a e_fs fs fof fe ft Bf use when a set other than zero 0 is fio fio is hs fhs hs fe fe fs fs Sats es selected from the slider in the D 5 fio fs f fo feo eo foo fao fiso Additional process settings dialogue Time Period 2 fio fs 20 f feo eo fioo f0 fiso Power boost when rate is changed 1 Little 15 Big jo hR 4 fp fe fe p pm p fia Operation on faulty Temperature sensor Eat ap Jv Use process power if the temperature sensor faulty 3 Use process temperature if temperature sensor faulty I Sensor fault must be resetted 4 I Sensor is fault if temperature drops over 50 oe 1 Saving The controller s measured output power and the rate of change may be saved to the device s memory Diagrams can be printed from the saved values Saving is performed at regular intervals If the power and change diagrams are not needed it is recommended to turn off saving in order to save flash memory The On Off s
18. f the next start up The operating system downloaded to place one 1 will not be deleted after the changeover but it will remain as a spare copy The operating system in place one is updated in the same way as other program modules automatically or manually Type Status Setting Version New version _ Revision Date Description 1 1 0 FF 1 32 16 04 13 OS IsRTos W11 1 EQ ICE STAR OY icestar fi 10 Turku Finland office icestar fi ISDOK DPM2_FIl V1 0 11 06 2013 ISPort User Guide ECE I O Configuration O Configuration The largest I O point count for ISx devices is 42 The first three points have been taken into the system s use and the rest are free for the user The I O points are connected in order to the installed I O adapters that will finally define the type and quantity of the I O points All of the I O points used in the system have their own ID number that define how the I O point is used in the system The values used by the system and their ID numbers are specified in the range of 1 9299 Free ID numbers for the user are between 9300 9599 If the 1 O point defined by the user is located in the I O expansion unit ISD then it must be added to the ISC s O list virtually For this all the rest of the empty I O points are available for use No _ 1 OType___ Modul ID used 1 O Point location _ Variable ID_ Variable Name 0 1 9301 1 Analog LoRes 2 Analog LoRes 2
19. ing plan See Before starting the process the software uploads the heating plan to the controller s memory There is space reserved in the controller for 24 heating plans The same plan can be used up to 250 times The current reference heating can be stopped and removed from the device memory No The plan number memory location The plan is automatically uploaded to the first empty location or if there are no empty locations to the place with the oldest plan If the user wants to upload the plan to a specific memory location then the location number is to be defined in the process settings The specified location is used if the user would like to start the plan for example with the I O button RNro Reference ID and file name In progress A reference in use cannot be removed The process must first be stopped Pause Process The process execution number The controller is capable of performing six simultaneous processes When started the process will automatically be given the next empty process number or the defined number is used if free The process number must be known if the process is referred to for example via I O Parts The inspection number 7 Ok The process can be stopped with the Stop button This stop method should only be used when the process can not be found on the controlling PC Then the process has been started on another computer or the process has been removed from the PC The plan can be r
20. ins a variety of settings affecting the operation of the device Settings are saved to the memory of the device by the Upload button The information to be saved may vary between different devices 804 Device ID Used on this PC When programs and documents refer to this device this ID code is used If the ID field is empty it is automatically filled with the ID saved in the device 805 802 ID Device ID number The number is used when more than one device ISC are connected to the same data channel RS 485 The number must be between 1 15 and all the devices connected to the same channel must have a different number Since the devices in the same channel eg a furnace send data to each other the ID number works as a transmission queue number There can be up to fifteen devices in the same channel ISC The ID number is not used in the communication between the devices and the PC so devices that are not connected to each other via the channel may use the same ID number 805 Device ID in the device s memory This ID is used by default if the device ID 804 is left empty 803 Power monitor active Output current detection active If more than 1A current is detected when there should not be any current 0 output power then output 9006 is activated 807 The overheating limit value The maximum operating temperature for the device can be set If any of the controllers exceed this limit then after a short delay the outp
21. is opened by using the Save button Give the settings a descriptive name and press the OK button All the devices settings are saved in the same file so it is a good idea to mention in the description at least what type of device is in question The settings are saved to the DEFAULT TB1 file Recovering the settings Open the Load settings dialogue with the Download button Select from the list the most suitable initialization for the device settings The device can be initialized also partially in which case only the parts to be initialized are selected I O Settings I O configuration including calibration The IDs for measuremnet points and other settings affecting the presentation are saved to the PC Calibration data The calibration error table and the calibration certificate data Led panel The led panel settings The printing data needed for the panel is saved to the PC Settings1 Device information settings for temperature controllers PWM settings ICE STAR OY Turku Finland icestar fi office icestar fi oe eo Download Save x 4 description of configuration E asic configuration Canoe Load settings a x 27 11 2012 11 17 ISC 143 11 02 2013 16 27 113 15 02 2013 12 48 ISC35 04 03 2013 09 23 ISC 108 J Options 1 J 1 0 settings Ok J Calibration V Led panel ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 BCE Setti ngs Options This tab conta
22. is selected from the list 2 Open the update dialogue with the Load Remove button The module is removed by the Remove button in the case that a new module is not downloaded to replace the removed one This must be done with caution because all modules have a specific task 3 If a newer version of the module can be found in the UPD directory this will be chosen by default into the Download version section If desired the pre selected version can be changed or if the same module is reloaded the download of the selected module done by the Select button It is essential that the ID number type of the module to be downloaded is same as the module to be updated 4 The download is started by the Start downloading button 5 After the deletion or download the dialogue is closed by the Close button 6 Go back to step 1 and carry out the same procedure for all modules to be processed 7 Finally the system is started by the Reset button or by moving away from the Program tab The list is updated when the device is restarted with the Reset button All settings can be set to factory defaults by the Clear memory button All running processes are stopped and maybe lost ICE STAR OY icestar fi 9 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 BCE How to update the operating system Everything including the system driver is updated as described above If some kind of dist
23. ment periods so the error lock and acknowledgement can be used ICE STAR OY icestar fi 18 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 BCE Calibration Calibration ISx devices are calibrated programmatically in such a way that the Offset and Gain of every point is calibrated separately Only the points connected to H type adapters 16b are calibrated Calibration and the possible additional information for the calibration certificate are saved to the device s EEPROM memory Preparation before calibration using the I O configuration Before calibration the configuration of the I O point is checked 1 The calibration table is chosen for the point E_ Type PT100 fae a r 2 Ensure the correct settings Pull up The pull up current 0 5 uA monitoring the thermocouple causes an error to the pus temperature reading if the sensor resistance is high If the sensor wire or its 7 Pulkup 0 5u4 compensating cable is long then this installation should also be used during calibrating if possible Efforts have been made to compensate pull up error PS e E programmatically but due to the tolerances of the components the temperature reading will change when the pull up is turned on or off 4 Selecting the temperature measuring point for the cold junction compensation When using thermocouples the sensor s cold junction must be measured and E compensated The I O point used fo
24. o the I O point The variable can be connected to one input at a time in the outputs the same variable may be used more frequently The dialogue for selecting the variable is opened by the Select button Matching scale max maximum value scale min minimum value Options 3 Scaling Reverse Different scaling is available depending on the type of the I O point and variable Synchronization Curent control i 4 Settings Additional settings depending on the type of 4 the A D the I O 5 Manual Final value Output power 10 0 kw vat z Manual operation for the point a ex 1 Point description 2x The additional point settings are saved to the PC so they do not move Sipe when the controller is used on another PC It is a good idea to also use oint ID Name PO ae E the devices serial number in the point ID this way it is easier to The line thickness Piks Change color distinguish the points from each other when there is more than one device connected to the PC at the same time In the absence of the ID Soa the point is marked with the serial number in brackets When the points Group ID AX Z Al Tr are selected for a project colors are selected for them in the order in which they have been defined in the PC s settings If you want to always use the same color for the same point the selection is marked and a suitable color chosen The points can be grouped in the certificate using a group ID numb
25. power control will automatically be set to zero and the progress of the process will be left to wait for the proper temperature The output power can be manually controlled If the process has a usable power reading other controllers are working it is sensible to use this instead of the manual power setting The output power of the process is a average of all controllers connected to the process Also the controller can use the process temperature as the measured temperature Use the process power In the absence of temperature measurement the process output power is primarily used as controller s output power Use the process temperature If the process output power does not exist or if it is not wanted to be used the process temperature is used Using the temperature requires that other controllers or measurement points is connected to the process Sensor error acknowledgement A faulty sensor can be taken out of use in which case the sensor is not taken into use even if it seems to be ok The sensor is acknowledged as error free by taking the I O points Manual setting off If the temperature falls by more than 50 There can be a short circuit on the thermocouple or compensating cable in which case the temperature is measured at place of short circuit When the temperature is over 50 degrees and then falls to one half during one measurement period 3s it is assumed to be defective The situation will however only last for two measure
26. r compensation must be chosen for each Connector temperature Cold end Select adapter All 1 3 points of the H adapter use the same compensation point so all thermocouples connected to the same adapter must be of the same type 5 Checking the value of the cold junction If points which are not calibrated are used for compensation it must be ensured that the temperature reading is approximately gall 303 Connector temperature Cold end correct If necessary the point s offset can be adjusted lig ee set With NTC type measurement the temperature reading drops when the offset increases If the offset is changed and the new value is set by the Apply button then the temperature reading can be checked from the Final value field 6 Save the configuration to the device 50 It takes a while before temperature readings are correct Upload Carrying out the calibration Releasing lock Calibration is password protected to prevent accidental alteration The password is entered into the Lock a dialogues password box The password is set on the PC settings Passwords tab The calibration password Lock can only be set by the administrator If no password is set then a simple Ok is enough to unlock ICE STAR OY icestar fi 19 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 BCE Selecting the points to be calibrated The type to be calibrated is selected from th
27. rature Measured Controller 6 Temperature Measured Cold End measurement 3 Controller 1 Output Power Controller 2 Output Power Controller 3 Output Power Controller 4 Output Power Process 1 Measured temperature AVG Controller 5 Output Power Controller 6 Output Power Process running Output Device fault Output Extra Temp 1 Extra Temp 2 Extra Temp 3 Extra Temp 4 Extra Temp 5 Extra Temp 6 Simulated heater 1 Simulated heater 2 Simulated heater 3 Simulated heater 4 Simulated heater 5 Simulated heater 6 I O type The type determined by the I O adapter Module ID in which unit used is defined in the settings tab 26 229 mV 45 8 C 46 6 C 52 5 C 60 2 C 51 3 C 63 1 C 4 4 5 5 5 6 Running No Fault 36 0 C 36 7 C 38 4 C 39 0 C 40 1 C 41 3 C Manual Manual Manual Manual Manual If several ISC and ISD units are connected to the same O bus can then it must be defined in which module O data is to be used For example the controller s temperature actual value ID is the same for all modules Empty value Value is not transferred to other units i Value is transferred to all connected units 1 15 Value transferred to the unit in accordance with the ID number I O point description This description is used in this PC to clarify the type and location of the point If multiple devices are connected to the PC at the same time it is also a good idea to describe in the de
28. rs ID and line color 85R1 Set the lL list Instructions part 1 Temperature setpoint reference Set the ID z T ture Offset added to ref z ag ory o SE pea pEren ot Controller s ID number If for the controller has not been defined a fixed color the colors M dt t l l i E a ae defined in the PC settings are used in the pet By Bo ae e a Mes order in which the controllers are added to the project All controllers or points do not need have a fixed color Do not use when calculating process values Use a fited power setting manual Disconnect the controller from the project If the project heating is removed from the Mas power limit 2 Maximum output power used 50 J 25 PC project list or the Siasia nas Geen z started from another PC the dialogue cannot Power out 34 03 kw be opened from the Connected devices Used energy 0 0362 kwh list and the settings cannot be accessed In Recording this case one way to stop the process is to Remove the controller Reen emperau remove all the controllers from it whereupon Copp parameters to all cont the process will stop Minimum temperature capture period Minimum temperature change capture period Read and Use a ee Readendse I Record slew rate Close Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 BCE Controller defaults E Controller defaults 21x Een The s
29. s programs are located in the CPU flash memory If necessary the programs can be updated and new programmatic features can be introduced The software consists of the operating system and the program modules operating under this This design allows the software to be updated in parts and if necessary new modules can be added At the list are program modules currently loaded and running If a later version of the module is saved to the UPD directory the column of the list will display a New Version message The program modules can be updated in two ways manually or automatically Automatic update y 16 EF Update All 17 FO An automatic update can be performed when the program modules already downloaded have later versions available in the UPD directory Figure 1 The update is started by the Update all button All selected green version number modules are updated one at a time after update the device is resetted automatically 1 12 a 25 12 12 Ledpanel interface 1 22 19 03 13 6C Pid Controller Manual update m Module Information Type and No Revision F Date Versio No Z Module ID Load Remove The basic type NO Module ID Version Differences The program modules can be updated manually If you do not want to update the selected module or if you want to remove a program module or reload same version again updating can be done manually 1 The module to be processed
30. scription which device the point is located in It eases the process of selecting points for a project I O point location SS NN SS The adapter and the I O connector number ISD 1 4 ISC 1 5 NN The number of the point in the adapter Depending on the type of adapter 3 6 The variable ID The ID number of the variable connected to this I O point All variables must be defined in advance before they can be connected to an I O point The defining is done by the ISPortlO txt file If the I O point is an input type it updates the value of a variable while the output is controlled by the variable value The same variable can be linked to only one O input The same variable may however be used for more than one outputs Variable name The description of the point in the definition file Value The current value Status The current action ICE STAR OY Turku Finland icestar fi office icestar fi 11 ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 ECE Configuring an I O point and connecting to a variable Configuration dalogue opens by double clicking the the I O line 2 x The fields in the configuration dialogue Point configuration O poirt 1 The description point on this PC xz PS Settings can be defined for the point for use Digital Out Beene on this PC The description is saved to the PC s memory EE Csipuk Pawar 7 2 The variable of the point o wer 7 The variable connected t
31. sed when the project has been removed from the PC or the process is located on another computer The recovering dialogue is opened by double clicking the line of the process to be recovered The recovery is complete when the Begin recovery button is available again The dialogue can be closed once the recovery has begun The possible project added is at the end of the project list ICE STAR OY icestar fi 22 Turku Finland office icestar fi File ID Ww Heating number recording i Start Time 25 1 2 2012 14 25 End Time E coe ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 BCE System events System events The most recent events Only for monitoring Printing Print The calibration certificate templates are located in the Layout directory The template file must be in the form ISD_xxxx TXT ICE STAR OY icestar fi 23 Turku Finland office icestar fi
32. urbance occurs during the download process such as a power failure the module will naturally not be functional and must be reloaded Always after start up reset 9 the operating system checks the downloaded modules and will 11 launch only those which are error free However every module 13 is essential from the point of view of the functioning of the system E3 Data 4 0 0 FF 1 12 12 02 13 J N K N S PT 100 On Dom bWN 19 03 13 6C Pid Controller 1 25 28 05 13 6C Process control 1 16 07 03 13 Process step control 1 16 19 03 13 I O System 1 9 19 03 13 Communication 1 4 19 03 13 Bluetooth GSM AT 1 12 25 12 12 IsMemoryMan W11 The following list includes all the modules that are necessary for operating 1 20 19 03 13 I SystemDriver W11 1 32 16 04 13 OS IsRTos W11 The operating system cannot be updated directly by selecting it from the list instead a new version is downloaded to the program position one First line 1 E0 During the next start up the old operating system will check the downloaded version and if it seems to be ok and the operating voltage is more than 20V the old system is deleted and replaced by the new version and the systems starts normally The exchange is done automatically and the user cannot influence it If electricity is lost during the exchange the part of the operating system that performs the copying will remain in memory and the copying will be retried at the time o
33. ut 9006 is activated The output can be used as an alarm trigger or for example for disconnecting power from heaters This heat limit should be used only in error situations 808 the PIN code A code can be set to protect the device from unwanted users Each time the device is connected to the ISPort program its PIN code is checked If the right PIN code has not been saved on the PC it will be asked for from the user at the beginning of connecting When the code is correct it is saved to the PC s memory and not asked for at the next times of connecting If the PIN code field is left empty the code is not in use and the device can be connected to with all ISPort programs 809 High speed operation mode In fast processes the step execution time needs to be short so that fast timings are possible Therefore the device can be set to high speed operation mode wherein the step time is one second instead of the normal 13 s In the high speed operation mode data transfer between the devices is not used so all controllers used in the same process must be located in the same device ISC a maximum of six controllers for heating Expansion I O modules ISD can be used normally Changed settings are stored to the device by clicking the Upload button 0 Upload ICE STAR OY icestar fi 8 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 BCE Updating device s software Program and update The ISx device
34. xpansion units connected to the ISC controller must be defined One or more ISD expansion unit can be connected to the ISC unit using the I O channel CAN The serial number list is saved to the device s memory by the Set button 3 GSM GSM modem in use If the device uses a GSM modem Telephone number The user s phone number which the SMS messages will be sent to Send a test SMS Test the modem and the phone number by sending a test message each time the Set button is clicked GSM Info GSM settings The GSM settings to be saved to the device If the settings are changed they must be saved to the device s memory with the Set button 6 ICE STAR OY icestar fi 4 Turku Finland office icestar fi ISPort User Guide ISDOK DPM2_FIl V1 0 11 06 2013 ECE GSM settings Device memory F 1 The device Gsm Settings GSM Sma will be send i aa These selections apply to the entire device The alarm is evice All processes and sensors Send once when error is detected triggered once when the error occurs If the error is already IY When device error is on Low operation voltage overheating or temperatur over lim active when the process is started the alarm will not be T Over Low temperature Process E triggered Sensor error Sensor in use Process Send ance during phase 2 The process Sensor All sensors in the process are broken D Over Low temperatue or limite
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