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Installation and Operating Instructions - Antti

1. A71918 A71975P 1 INSTRUCTION3 Stage 1 Installing the lower brackets for the cross brace 1 Attach the brackets for the cross brace A71918 to the cover with their angle pointing outward Install the brackets so that the cross braces will be located outside the handrail of the dryer Use two M10x25 bolts washers and nuts for attachment see drawing Do not tighten the bolts yet at this stage Antti Teollisuus Oy 87 408010 11 2013 v ki e ll Elevator E series M10 M10 M10x25 110560 111550 102210 A71918 A71918 A71975P_1 INSTRUCTION4 Stage 2 Installing the upper brackets for the cross brace 1 Fix the brackets for the cross brace A71918 up in the frame beam at the cross braces for the service platform The two uppermost bolts of the cross braces must be removed to enable the attachment of the bracket s lower edge using these same bolts Do not forget to install also the M10x25 bolt in the upper edge of the brace See detail drawings 1 and 2 Antti Teollisuus Oy 88 408010 11 2013 Installing the additional Elevator E series A71975P 1 INSTRUCTION3 A
2. Fig 4 Locating the 1 sided service platform dimension drawing 1 Elevator close to the dryer drawings 1 and 2 the upper and the lower service platforms one above the other at the side of the elevator in the drawing the dimension is 0 width of the access opening from the ladder to the platform 638 mm perpendicular distance from the corner post of the platform to the elevator 903 mm distance between the elevator pipe and the dryer 130 mm the shortest possible distance with the elevator support 32535 2 The distance between the elevator and the dryer long drawings 3 and 4 lower service platform transferred 251 mm towards the elevator already drilled holes in the lengthwise beams of the platform width of the access opening from the ladder to the platform 387 mm perpendicular distance from the corner post of the platform to the elevator 652 mm distance between the elevator pipe and the dryer 381 mm the longest possible distance with the elevator support 32535 As required install a suitable steel plate to cover the space between the 1 sided service platform and the top cover of the dryer See point in the drawing 3 Attach the plate to the end beam of the service platform if the space is wider than 50 mm
3. Actuators of the shutter plates elevated boot Antti Teollisuus Oy 33 408010 11 2013 Installation Elevator E series Shorten or lengthen the shutter plate rods to a suitable length Drill horizontal holes D 9 mm in the upper ends of Attaching the rods to the adjuster the rods The attachment holes for the lifting bar at the lower end of the rack adjuster can be used as jigs during drilling also see the drawing Attaching the rods to the adjuster Fix the shutter plate rods in place Thread the threaded lower end of the rod into the holes at the top edge of the shutter plate and tighten it on both sides using M10 nuts Fix the upper ends of the rods on the lifting rod of the rack adjuster using M8x30 bolts and nuts Elevator with symmetric boot ascending side Ascending side Return side Install one long shutter plate rod 2750 mm on the ascending side Install the locking device for the handle in the frame pipe on the ascending side for locking the shutter plate into position Fix the locking device in a position where the upper end of the handle comes close to the locking device but does not restrict shutting of the plate even if the shutter plate were completely closed Use two M8x16 bolts and nuts for attachment removing first two screws from corresponding location in the pipe Attach the guide for the shutte
4. A71950P 1 INSTRUCTION4 Elevator E series M10x25 102210 0 M10 CA 110560 SN A71917 M10x25 1 102210 NN M10 NS AA 010560 G M10 111550 x2 Stage 5 Installing the cross support on the cross brace beams Place the cross support at the centre in length of the Z beams 1 2 L 1 Install the cross support halves A71917 in the centre of the Z beams detail drawing 1 2 Attach the cross support halves using two M10x25 bolts washers and nuts half Do not tighten the bolts yet at this stage 3 Join the cross support halves together using four M10x25 bolts washers and nuts Tighten all the bolts in the cross brace Antti Teollisuus Oy 86 408010 11 2013 installing the additional Elevator E series DRYER WITH TWO ELEVATORS Position the cross braces for the cladding from the frame beam 33338 of the 3 part service platform to the top cover of the dryer The length of the cross braces is sufficient for installation of an elevator that extends approx 7 2 m above the top cover of the dryer measured from the top cover to the top of the elevator This requires that the frame beam 33338 is installed about 1 6 metres below the top of the elevator In all installations use M10x25 bolts M10 nuts and on both sides of plates to be attached M10 washers M10x25 102210 GJ 0 10 111550 2 e D 10 110560
5. A71975_1 INSTRUCTIONS 6 Installing the handrails at the elevators 1 Install the handrails 33343 at the elevator on the left hand side in the drawing 2 Use atthe wider opening longer handrails 32583 by cutting them to a suitable length Form the ends of the handrail profiles so that they fit in the corner posts see detail drawings Antti Teollisuus Oy 72 408010 11 2013 Additional equipment Elevator E se ries 1 sided service platform 33356 The service platform installed at the side of the elevator level with the top cover of the dryer Antti Teollisuus Oy 73 408010 11 2013 Additional equipment Elevato E se ries Structure of the 1 sided service platform 33356 Parts of the 1 sided service platform dryer with one or two elevators 33356_INSTRUC TIONS 1 1 sided service platform package 33356 33356_PACKAGE 20080101 Ref Part no Denomination Pcs Dwg No Weight 1 7154 Platform element for elevator 215 x 635 x 35 8 A71545 A 2 35 2 33338 Mega cladding frame beam service platform for elevator 2 33338 B 20 34 3 33340 Mega cladding kicking plate 1786 service platform for elevator 2 33340 B 8 34 4 33341 Mega cladding kicking plate 637 service platform for elevator 2 33341 0 2 94 5 33343 Mega cladding handrail 565 service platform for elevator 4 33343 0 72 6 32587 Mega cladding corner po
6. en nennen enn 81 Installing the elevator support 7 1950 82 Parts of PAK ladder and g ardf alleu uu p aaa dama ha 94 Installing the PAK ladder and guard rails I u a 96 Support package 33425 for the 6 way divider with dimension drawing eee 100 OPERATING INSTRUCTIONS FOR THE nennen nnns 102 Initial adjustment and checking of the elevator I 102 Operating the Elevator uuu ai iiL ee od er gea AITOA ted vo ev PST Gh iid 103 SERVIGING uu 104 GUARANTEE ient unire Ne HR taala rete tite edet pr E t Suka t 105 MALFUNCTIONS DURING OPERATION nenne rennen nsn 106 EU Declaration or Gonformity 22200vaasa 109 Safety instructions Elevato SAFETY The elevator has moving parts which cause serious injuries if touched while the ma chine is in operation Never open the hatches or covers of the machine unless you have first ensured that the power supply circuit is disconnected e g by removing the fuse The following warning signs are affixed to the elevator Never open the belt cover while the machine is Never open the hatc
7. A71975P 1 INSTRUCTION3 M10x25 Lo 102210 n 0d M10 111550 x 2 M10 110560 Stage 4 Fixing the cross braces in the lower brackets and tightening the bolts 1 Fixthe lower ends of the cross braces outside the brackets Use two M10x25 bolts washers and nuts brace for attachment see detail drawing 1 Do not tighten the bolts yet at this stage After having adjusted the brace to its desired length tighten first the bolts in the cross braces Then the cross brace will not sag while the attachment bolts for the braces are tightened Tighten the bolts in the upper and lower brackets for the cross brace beams Antti Teollisuus Oy 90 408010 11 2013 v I n Elevator E series M10x25 102210 lt M10 111550 N N M10 110560 A71917 M10x25 102210 M10 111550 O IS x2 M10 110560 A71975P_1 INSTRUCTION4 Stage 5 Installing the cross support on the cross brace beams Place the cross support at the centre in length of the Z beams 1 2 L 1 Install the cross support halves A71917 in the centre of the Z beams detail drawing 1 2 Attach the cross support halves using two M10x25 bolts washers and nuts half Do not tighten the bolts yet at this stage 3 Join the cross support halves together using four M10x25 bolts washers and nuts Tighten all the
8. Tightening device of the belt and the Tightening device joint Antti Teollisuus Oy 39 408010 11 2013 Installation Elevator E series Use the joining irons for joining the belt see drawing Tightening device of the belt and the joint Cut off the ex cess length from the belt so that the ends form a flap between the buckets Install the bolts of the belt joining kit with their caps pointing in the direction of rotation of the belt in a manner that the bolt caps on the ascending side come on the upper side of the joining irons and the nuts come on the underside After removing the joining device shine a light into the lower opening and look through the pipe from above to ensure that the belt is not twisted Attaching the buckets The buckets are usually attached to the belt through the hole in the pipe M8x22 belt screws and Nyloc nuts are used for attachment Tighten the nuts until the screw caps sink slightly into the rubber surface of the belt i e the cap does not come in contact with the pulley If it is difficult to wrench the Nyloc nuts tight at the pipe with holes the bolts rotate tighten the nuts initially on top of the upper pulley and wrench them to their final tightness at the the pipe with holes Retightening of the bucket belt As reguired the bucket belt shall be retightened by shortening the belt The tightening device shall be used for retightening If the elevator is equipped
9. A73778 A73779 DETAIL A I SCALE 1 10 Antti Teollisuus Oy 100 408010 11 2013 equipment v Installing the additional Elevator E series Ref Item ID Name Pcs 1 33423 2 2 33422 3 3 A73965 4 4 115646 RIGGING SCREW M8 VRH08 4 5 101810 SCREW 6K ZN 8X16 DIN933 28 6 110540 NUT M8 DIN 934 28 33415 ELEV F 1290 Antti Teollisuus Oy 101 408010 11 2013 Operation Elevator E series OPERATING INSTRUCTIONS FOR THE ELEVATOR Initial adjustment and checking of the elevator Warning During initial set up the elevator must be operated also with its control and service hatches open which requires that particular caution be exercised Risk of injury We recommend carrying out the following adjustments and controls before the essential test run and start up 1 Is the bucket belt of the elevator running in the centre of the pulleys and the frame pipes to ensure quiet running If this is not the case then check upright position of the frame pipes using a plumb line upright position of the elevator boot using a spirit level upright position of the elevator top using a spirit level Ifthe above mentioned controls prove necessary unscrew the attachment screws for the bucket pulley bearing and adjust the position of the pulle
10. Antti Teollisuus Oy 78 408010 11 2013 Additional equipment Elevator E se Elevator support 71950 Supporting the elevator by its 2 sided service platform on the top cover of the dryer Antti Teollisuus Oy 79 408010 11 2013 Ny Additional equipment Elevato E se ries Dimension drawing for the elevator support A71950P 1600 Max 7200 A71950P_1 INSTRUCTION2 Antti Teollisuus Oy 80 408010 11 2013 Additional equipment Elevator E se ries Structure of the elevator support A71950P Parts of the elevator support dryer with one or two elevators Elevator support package A71950P n 2 A71950 A71950 PACKAGE 20080101 Ref Part no Denomination Pcs Dwg No Weight 1 A71918 Elevator support cover upper bracket E model WM06 4 A71918 A 1 76 2 A71919 Cladding Z beam L 2500 WM06 6 A71919 0 14 79 3 AT71916 Cladding Z beam L 1250 WM06 2 A71916 0 7 38 4 AT1917 Elevator support cover cross support E model WM06 2 A71917 0 3 91 5 315440 Batten L 380 50x100 6 111550 Washer ZN M1
11. Check that the gear motor s torque arm is in position in the upper holes of the stiffener See drawing Installing the gear motor Clean the protruding part of the shaft in the top end of the elevator and place a key in the groove of the shaft Check the oil level in the gear motor through the control opening below the shaft on the opposite side to the motor When the gear motor is in the operating position the oil surface must be level with the lower edge of the opening See point SERVICE Support the gear motor using a hoist and push it onto the shaft with the key on the shaft pointing towards the groove in the gear You can use a M16 threaded rod a large washer and a nut as aid while pushing the gear motor into position If the elevator shaft feels too tight for the sleeve shaft of the gear motor check the alignment of the gear head motor with respect to the shaft do not hit risk of bearing damage See the detail Installation in the drawing Antti Teollisuus Oy 45 408010 11 2013 Installation Elevator E series Press the gear motor into position and secure its attachment by installing the attachment kit delivered with the gear in the threaded bore of the shaft The kit comprises an attachment flange a spring washer a hexagon socket bolt and a protective plug The size of the bolt is M16x70 See the detail Attachment in the drawing Tighten the bolt carefully Install simultaneously the rubber pads for the torque arm supp
12. 0 24V AC DC 1112113 R Signal lights in the relay box NAMUR INAT Power ON O TheLEDis illuminated if the supply voltage is connected to the relay box Colours of the conductors Pulse Input The LED flashes if the sensor is generating pulses Run OK The LED is illuminated if the pulse rate generated by the sensor is correct BL blue BR brown I time ON The LED is illuminated for 9 seconds during the start up delay 2 AR The light goes out as soon as the system is switched to Run OK mode Wiring diagram for the electronic underspeed guard 24V Antti Teollisuus Oy 48 408010 11 2013 Installation Elevator E series Mechanical underspeed guard 110 r p m part 511520 a standard piece of equipment if the control centre of the dryer is delivered earlier than 1 10 2002 Install the underspeed guard in the elevator boot on the side where the possible side intake spout is used less frequently The assembly proceeds as follows drawing Assembling and adjusting the underspeed guard Attach the socket to the bolts of the elevator bearing Tighten the attachment nuts for the socket initially finger tight Apply oil to the groove in the end of the belt pulley shaft Remove the cover for the underspeed guard and connect its frame part to the socket Direct the electric connection of the underspeed guard downward En
13. 1 2 4 Nord 5282 Nord 3282 4282 20080101 Ref Partno 1 32964 2 32963 3 111303 4 102499 5 102200 Denomination Rain cover for E model elevator Nord 3282 5282 Rain cover bracket for E model elevator Nord 3282 5282 Wing nut ZN M8x25 AM DIN316 Hexagon bolt ZN M12x20 DIN933 Nord 5282 Hexagon bolt ZN M10x20 DIN933 Nord 3282 and 4282 Antti Teollisuus Oy 58 Dwg No Weight 32964 A 12 43 32963 B 1 78 0 03 0 03 0 02 408010 11 2013 v A To Elevator E series INSTALLING ADDITIONAL EQUIPMENT OF THE ELEVATOR 2 sided service platform 33355 Service platform installed on the top of the elevator on the dryer with one elevator Antti Teollisuus Oy 59 408010 11 2013 Additional equipment Elevato E se ries Structure of the 2 sided service platform 33355 Parts of a 2 sided service platfor for a dryer with one elevatpr package 33355 2 sided service platform package 33355 Ti g 33355 INSTRUC TIONS1 33355 PACKAGE 20080101 Ref Partno Denomination Pes Dwg No Weight 1 A71545 Platform element for elevator 215 x 635 x 35 16 A71545 A 2 35 2 33338 Mega cladding frame beam service platform for elevator 2 33338 20 34 3 33339 Mega cladding cross brace service platform for elevator 4 33339 0 5 93 4 33340 Mega cladding k
14. 36 e 2 e o 6 o Aligning the bucket belt pulleys Adjustable boot A72210 Antti Teollisuus Oy 43 408010 11 2013 Installation Elevator E series Setting the scrapers Adjust the scraper which rubs the surface of both bucket belt pul leys as close to the surface of the belt pulley as possible without causing any extra noise see drawing Setting the scrapers Setting the scrapers in the drawing the boot of the elevator Setting the adjustment plate Adjust the adjustment plate above the divider to a position where the buckets pass it at a distance of 10 mm see drawing Setting the adjustment plate Setting the adjustment plate Antti Teollisuus Oy 44 408010 11 2013 Installation Elevator E series Installing the gear motor Nord gear motor standard configuration Installing the gear motor Location of 4 Nord gear motor torque arm W Installation N Attachment Fender washers Tightening of rubber pads Lift the gear motor of the elevator level with the elevator top Use a hoist for lifting as the gear motor depending on its size weighs 61 kg 3 0 kW 70 kg 4 0 kW 84 kg 5 5 kW 95 kg 7 5 kW 102 kg 9 2 kW 142 kg 11 kW tai 157 kg 15 kW Lift the gear by the eye bolts provided
15. 39 101830 42 104261 43 104260 44 101820 45 101810 46 110540 47 117774 48 117770 49 117911 50 32529 51 32532 52 101800 53 503485 Antti Teollisuus Oy Elevator boot Elevator E series Pcs 3 NNNN SAAN 0 N O a O wo 1 N N ANU Item Note Side plate low right Side plate low left Side plate centre part Bottom arc Side plate elevated right Side plate elevated left Top plate return side Intermediate plate ascending side Intermediate plate return side Shutter plate return side Shutter plate ascending side End plate Guide strip return side Support strip return side Supports strip ascending side Sealing felt return side Attachment strip for felt return side Sealing felt ascending side Attachment strip for felt ascending side Scraper Joining screw M10 Top plate ascending side Control hatch with retainer D170 41560 Hatch D225 Hatch retainer 41552 Cell rubber sealing 4x10 Lock screw M10x25 Washer M12 Hexagon nut M10 Hexagon bolt M8x25 Hexagon socket bolt ball headed M8x16 Hexagon socket bolt ball headed M10x40 Hexagon bolt M8x20 Hexagon bolt M8x16 Hexagon nut M8 Sticker Never open the covers while the machine is in operation Sticker Read the Instruction Manual Sticker Nameplate Top plate L 0 35m Side plate L 0 35 m Hexagon bolt M8x12 Bucket belt pulley with bearings Incl Pa
16. 33343 Mega cladding handrail 565 service platform for elevator 8 33343 A 0 72 7 32587 Mega cladding corner post handrail upper level 8 32587 A 5 48 8 32583 Mega cladding handrail 1632 service platform for elevator 4 32583 0 3 60 9 110560 Hexagon nut M10 DIN934 134 0 01 10 102200 Hexagon bolt ZN M10x20 DIN933 122 0 02 11 315450 Board L 630 22x100 4 1 01 21 33342 Ladder bracket 2 Antti Teollisuus Oy 66 408010 11 2013 Installing the additional Elevator E series equipment Installing the 3 part service platform A71975 3 PART SERVICE PLATFORM DRYER WITH TWO ELEVATORS The top of the elevators can be about 7 metres above the top cover of the dryer and therefore the elevators sway slightly during installation Because the gear motors of the elevators are heavy it is advisable to install them last when the platforms and supports are already in place It is possible to assemble the platforms on the ground and lift them into place ready assembled Next instructions deal with assembly and installation works up in the elevator A71975_1 INSTRUCTION2 1600 Stage 1 Installing the frame beams The service platform shall be installed at a distance of about 1 6 m below the top of the elevators 1
17. Antti Teollisuus Oy 61 408010 11 2013 v S 2 Elevator E series M10x20 33355_INSTRUCTIONS2 Stage 2 Installing the cross braces 1 Install the cross braces 33339 after the frame beams The braces farther away from the dryer are installed as they stand The braces closer to the dryer are shortened by their upper ends to enable installing them under the frame beam See detail drawings 1 and 2 Antti Teollisuus Oy 62 408010 11 2013 installing the additional Elevator E series 33355 INSTRUCTIONS3 Stage 3 Installing the lengthwise beams the corner posts and the end beams 1 Install the lengthwise beams 33340 of the platform on the frame beams 2 Attachthe corner posts 32587 and the end beams 33341 to the lengthwise beams 3 Fitthe distance between the lengthwise beams to 637 mm and tighten the bolts Antti Teollisuus Oy 63 408010 11 2013 v a Elevator E series 33355_INSTRUCTIONS3 Stage 4 Installing the platform elements and the handrails 1 Join the platform elements A71545 first together Put an M10x20 bolt and two M10 nuts in the midmost holes in the long edges of the elements so that one of the M10 nuts comes between the elements See detail drawings 1 and 2 2 Fix the ready assembled platforms by the ends of the
18. Start the work by installing the frame beams 33338 Place the service platforms onto the beams 2 Cut the right hand side ends in the drawing of two of the frame beams to a length of 2148 mm 3 Cut the left hand side ends in the drawing of two of the frame beams to a length of 1624 mm The cutting points are marked in the beams by punching These dimensions are valid provided that the distance between the elevators is 950 mm 4 Join the 2148 mm and 1624 mm long cut off frame beams together using ladder bracket 33342 The holes are ready in the beams Use M10x20 bolts and M10 nuts Antti Teollisuus Oy 67 408010 11 2013 Installing the additional Elevator E series equipment 10 20 A71975_1 INSTRUCTION3 Stage 2 Installing the cross braces and the lengthwise beams 6 pcs of the platform 1 Installthe cross braces 33339 after the frame beams a The brace farther away from the dryer is installed as it stands b The brace closer to the dryer is shortened by its upper end to enable installing it under the frame beam Cutting and attachment of the cut off brace see detail drawings 1b 2 Install the lengthwise beams of the platform 6 pcs of 33340 on the frame beams See detail drawing 2 3 Fitthe distance b
19. bolts in the cross brace Antti Teollisuus Oy 91 408010 11 2013 1 Elevator E series DRYER WITH ONE ELEVATOR ECCENTRIC INSTALLATION OF THE ELEVATOR Installing the upper brackets and cross supports for the cross brace Using a chain conveyor requires that the elevator be transferred 400 mm to either left or right from the centre line of the dryer If the elevator installed at the side it is possible to place the elevator as close to the dryer as possible and to use shorter extension legs Install the service platform on the elevator in accordance with the instructions above only the location of the cross brace brackets in the frame beam of the service platform is changed The length of the service platform s frame beam makes it possible to install the elevator with its service platform either on the right or on the left side In this case the brackets for the cross brace A71918 are fixed asymmetrically in the ready drilled holes in the frame beam of the service platform In the drawing below the cross brace brackets are placed in the right end of the frame beam Installing the upper brackets and cross supports for the cross brace eccentric installation of the elevator Antti Teollisuus Oy 92 408010 11 2013 equipment v Installing the additional Elevator E series Installing the rain cover rain cover
20. from the frame pipes stop the elevator and open the hatch at the side of the boot Brush off the last grains from the inner floor us ing a brush with a handle Warning Never put your hands in the lower opening of the elevator To avoid mixing of cereals do not change the setting of the 3 way divider before the grain flow has stopped or until it has been switched off for a while SERVICING Annual service Clean the cooling ribs of the motor and the air impeller Check the condition and tightness of the bucket belt Adjust as necessary Check the condition and attachment of the buckets Ensure the belt is running properly on the pulley Check and adjust as necessary Check the position of the bucket belt pulley scrapers Adjust as necessary Check and lubricate the bearings Check the oil level in the gear motor Disconnect the gear motor from the torque arm and the elevator shaft for oil level control and shift the gear motor supported by a hoist outward on the elevator shaft as much as is necessary to open the oil control plug using a hexagon socket key 6 mm and to check the oil level Note that the gear motor must remain parallel with the shaft Top up recommended oil if necessary Put the plugs in place Fasten the gear motor back in place Change the oil at least every two years The oil volume of the gear is 4 75 litres Recommended oil types for gear motors are mineral oils CASTROL Alpha SP 680 ESSO S
21. is cleaning or servicing the elevator for example on some other floor of the building all service and inspection hatches of the elevator are closed the divider and the grain pipes are in their intended positions the shutter plate is in the closed position Switch on the elevator before opening the shutter plates Usually the shutter plate on the ascending side of the elevator can be opened completely The shutter plate on the return side can be opened to about half This enables the maximum output to be achieved With turnip rape and dry food grain the maximum output can usually be achieved by opening the shutter plates slightly less If you open the shutter plates too much the elevator may congest and stop If the elevator stops while operating at full capacity it will not be able to restart In this case close the shutter plates and channel off excess grain from the lower opening of the elevator The elevator can be restarted as soon as the grain flow from the lower opening has stopped Antti Teollisuus Oy 103 408010 11 2013 Service and guarantee Elevato Before changing cereal it is often necessary to clean the elevator as thoroughly as possible In this case carry out the checking and cleaning as follows check that there is no grain left in the hopper seams and brush it off if necessary keep the elevator running until the rustling of individual grains can no longer be heard
22. m E120 17 2 19 7 m 67 304303 1 Gear motor Nord SK 4282AGB 160L 4 15 kW 135 r p m E80 30 2 35 2 m E100 24 2 35 2 m E120 20 2 26 7 m Additional equipment Nord 3282 3 0 9 2 kW Nord 4282 11 15 kW 505910 1 Back rotation stop 81 85 505920 1 Backrotation stop 91 95 81 316001 1 Backrotation stop 91 316005 1 Back rotation stop 82 33180 1 Torque arm 92 A72247 1 Torque arm 83 400120 1 Washer D40 11 93 400340 1 Washer D52 17 84 10200 1 Hexagon bolt M10x20 94 102900 1 Hexagon bolt M16x30 85 42398 1 Rectangular key 10 8 95 A72246 1 Rectangular key 14x9 Antti Teollisuus Oy 19 408010 11 2013 v Parts for 1 5 mm elevator piping 11 21 gt 41 t 31 Antti Teollisuus Oy Piping Elevator E series 64 65 67 31 133 408010 11 2013 Piping Elevator E series Max height of the piping 25 m Ref Part 1 32657 2 32529 3 32532 4 101800 5 110540 11 32651 12 32527 13 32531 14 101800 15 110540 21 32652 22 32528 23 32530 24 101800 25 110540 31 32656 32 22400 33 22401 34 101800 35 110540 41 A72053 42 A72052 43 A72048 44 32602 45 101800 46 101830 47 110540 48 115571 51 101800 52 110540 5
23. midmost platform elements in the holes in the centre of the lengthwise beam See detail drawing 3 3 Fix the handrails 32583 and 33343 in place using bolts Antti Teollisuus Oy 64 408010 11 2013 lt Additional equipment Elevator E se ries 3 part service platform A71975 Service platform installed at the top part of the elevators on a dryer with two elevators Antti Teollisuus Oy 65 408010 11 2013 Additional equipment Elevato E se ries Structure of 3 part service platform A71975 Parts of the 3 part service platform dryer with two elevators two packages 33355 and in addition two pieces of ladder brackets 33342 A71975 1 INSTRUCTION1 SN 2 sided service S platform package 33355 Ladder bracket 33342 2 pcs 33355_PACKAGE 20080101 Ref Par tno Denomination Pcs Dwg No Weight 1 A71545 Platform element for elevator 215 x 635 x 3 516 A71545 A 2 35 2 33338 Mega cladding frame beam service platform for elevator 2 33338 B 20 34 3 33339 Mega cladding cross brace service platform for elevator 4 33339 0 5 93 4 33340 Mega cladding kicking plate 1786 service platform for elevator 4 33340 B 8 34 5 33341 Mega cladding kicking plate 637 service platform for elevator 4 33341 0 2 94 6
24. naan aan n naan a 52 1 sided service platforn 33356 spare parts drawing sse eene 54 Elevator support A71950P spare parts a 56 Rain cover for elevator 33332 spare parts 58 INSTALLING ADDITIONAL EQUIPMENT OF THE ELEVATOR eene enne nnns nnne 59 2 sided service plattorm 393955 u ay te re b den tede T dte ete anata v n 59 Structure of the 2 sided service platform 33355 U u uu 60 Installing 2 sided service platform 33355 nennen nennen nnne nnns 61 S part service platform AY741945 eere bd LU dioc betae aset LE e e audien qe 65 Structure of 3 part service platform 71975 66 Installing the 3 part service platform A71975 sse annan nannaa 67 1 sided service platform 33350 eiie e aene ect dan bred ene pec laa d ree ee de den ku 73 Structure of the 1 sided service platform 33356 a U 74 Installing 1 sided service platform 33356 sse a ay was 75 Elevator s pport AT TOSUP 2 5 b nnt eei HR ibt P Ht ERROR 79 Dimension drawing for the elevator support A71950P a 80 Structure of the elevator support A71950P
25. sen sor has changed Underspeed guard relay in the electric centre has failed Underspeed guard rotates too slowly because the bucket belt is too slack Rotation speed of the gearmotor too low Bucket belt is too slack underspeed guard trips as a result of too low speed Feeding rate is too high protection switch for the engine has tripped Divider or pipe system is blocked pres ence of foreign objects or inclination or diameter of the pipes too small 106 Remedy Turn the selector switch to running position Change or reset the fuse motor guard Adjust the distance between the sensor and the claw plate to 5 mm Adjust the distance between the sensor and the claw plate to 5 mm Let an authorised electrician check the adjustment of the potentiometer or change the relay Tighten the bucket belt by shorten ing Gear motor damaged Tighten the bucket belt by shorten ing Elevator has to be emptied see Operating Instructions reset the protection switch and readjust the feeding rate Remove the cause for congestion 408010 11 2013 Malfunctions Elevator E series Symptoms Possible cause Remedy Capacity of the elevator too low Divider or pipe system is blocked pres Remove the cause for congestion ence of foreign objects or inclination or diameter of the pipes too small Distance between the adjustment plate Adjust the distance from the adjust and the buckets in the top e
26. the E100 E 120 after the 1st round On the second round install a bottomless bucket above each bucket with bottom Repeat the installation rounds 6 7 times until there are from five E100 to six E120 bottomless buckets above each bucket with bottom You can calculate the required amount of buckets if you know the total height of your elevator Required number of buckets with bottom is 1 9 pcs metre of belt The number of bottomless buckets is 11 43 pcs metre of belt on E120 9 52 pcs metre of belt on E100 Antti Teollisuus Oy 42 408010 11 2013 Installation Elevator E series Aligning the bucket belt pulleys Once the installation of the buckets is completed check that the belt remains at the centre of the pulleys during the test rounds both at the top and the boot ends of the elevator If the sides of top and boot ends of the elevator are exactly vertical but the belt is running at the side of the pulley loosen the attachment bolts of the bucket belt pulley bearings and adjust the position of the pulley using a hexagon socket key so that the belt shifts to the centre of the pulley See drawing Aligning the bucket belt pulleys Alignment screws for the bucket belt pulley bearings at the elevator top Aligning and retightening the bucket belt pulley Alignment screws for the bucket belt pulley bearings at the elevator boot
27. with an adjustable boot A72210 retightening can be carried out by means of the ad justment screws at the boot Check the alignment of the belt pulleys and the scrapers after retightening Antti Teollisuus Oy 40 408010 11 2013 Installation Elevator E series Installing the buckets of the E40 elevator E80 S lt lt after the after the after the after the 151 round 2nd round 3rd round 4th round E40 ready E60 ready E80 ready Elevators E40 E80 Install the buckets of the elevator with and without bottom in groups that span six attachment hole pairs of the bucket Each group consists of the lowest bucket with bottom and of one to three buckets without bottom installed above it E40 1 pc E60 2 pcs E80 3 pcs Leave one or several hole pairs unused above the bottomless buckets and below the next bucket with bottom If the last bucket group cannot be completed because of the length of the belt make sure one attachment hole pair is left unused below the next bucket with bottom by leaving out required number of bottomless buckets On the first installation round install buckets with bottom only Install a bucket with bottom in every 6th pair of holes see drawing Installing buckets in the E40 E80 after the 1st round On the second round install a bottomless bucket above each bucket with bottom Repeat the installation rounds 2 4 times until there are from one on E40 to three on E80 bo
28. 0 DIN 125 156 7 102210 Hexagon bolt ZN M10x25 DIN933 78 0 02 8 110560 Hexagon nut M10 DIN934 78 0 01 Antti Teollisuus Oy 81 408010 11 2013 Installing the additional Elevator E series equipment Installing the elevator support A71950P DRYER WITH ONE ELEVATOR Position the cross braces for the cladding from the frame beam 33338 of the 2 sided service platform to the top cover of the dryer The length of the cross braces is sufficient for installation of an elevator that extends approx 7 2 m above the top cover of the dryer measured from the top cover to the top of the elevator This requires that the frame beam 33338 is installed about 1 6 metres below the top of the elevator In all installations use M10x25 bolts M10 nuts and on both sides of plates to be attached M10 washers M10x25 102210 M10 111550 x 2 M10 110560 A71918 A71950P 1 INSTRUCTION3 Stage 1 Installing the lower brackets for the cross brace 1 Attach the brackets for the cross brace A71918 to the cover with their angle pointing inward Install the brackets so that the cross braces will be located inside the handrail of the dryer Use two M10x25 bolts washers and nuts for attachment see drawing Do not tighten the bolts yet at this stage Antti Teollisuus Oy 82 408010 11 2013 v a n E
29. 2013 Installation Operating the shutter plates All elevators return side The shutter plate on the return side is fitted with a short handle 1250 mm Install the locking device for the handle in the frame pipe on the return side for locking the shutter plate into position Fix the locking device in a position where the upper end of the handle comes close to the locking device but does not restrict shutting of the plate even if the shutter plate were completely closed Use two 8 16 bolts and nuts for attachment See drawings Actuators of the shutter plates elevated boot and Actuators of the shutter plates symmetric boot Elevator with elevated boot ascending side It pays to install the rack adjuster in the elevator in connection with the installation of the frame pipes Attach the rack adjuster first to its brackets using M18x16 bolts and nuts and after that attach the entire assembly to the side of the ascending pipe using four M8x16 screws and nuts after having removed first the four screws from the pipe at the corresponding location Select the location for the rack adjuster taking into account its easy operation from above the discharge hopper Attach the guide for the shutter plate rods to the side of the ascending pipe replacing two of the bolts in the pipe with nuts and bolts M8x16 Elevator E series Rack adjuster brackets
30. 3 32533 55 41924 61 32535 62 32534 63A71383 64 101820 65 110540 66 107720 67 111532 Antti Teollisuus Oy Pcs o N N ja N N x gt A OONMN O O N N N N N N Item Note ELEV PIPE E L 350 MM S 1 5 MM Incl Parts 2 5 TOP PLATE E L 350 MM S 1 5 MM SIDE PLATE E L 350 MM S 1 5 MM BOLT 6K ZN 8 8 AM DIN933 M8X12 NUT ZN 8 DIN934 M8 ELEV PIPE E L 500 MM S 1 5 MM TOP PLATE E L 500 MM S 1 5 MM SIDE PLATE E L 500 MM S 1 5 MM BOLT 6K ZN 8 8 AM DIN933 M8X12 NUT ZN 8 DIN934 M8 Incl Parts 12 15 ELEV PIPE E L 1000 MM S 1 5 MM TOP PLATE E L 1000 MM S 1 5 MM SIDE PLATE E L 1000 MM S 1 5 MM BOLT 6K ZN 8 8 AM DIN933 M8X12 NUT ZN 8 DIN934 M8 Incl Parts 22 25 ELEV PIPE E L 2000 MM S 1 5 MM TOP PLATE E L 2000 MM S 1 5 MM SIDE PLATE E L 2000 MM S 1 5 MM BOLT 6K ZN 8 8 AM DIN933 M8X12 NUT ZN 8 DIN934 M8 Incl Parts 32 35 PIPE WITH HOLES FOR THE ELEV E L 1000 MM S 2 0 MM Incl Parts 42 48 OPENING IN THE TOP PLATE E L 1000 MM S 2 0 MM SIDE PLATE E L 1 000 MM S 2 0 MM ELEV PIPE HOLE E S 1 5 MM BOLT 6K ZN 8 8 AM DIN933 M8X12 BOLT 6K ZN 8 8 AM DIN933 M8X25 NUT ZN 8 DIN934 M8 CELL PLASTIC TAPE INSEAL 4X10 BOLT 6K ZN 8 8 AM DIN933 M8X12 NUT ZN 8 DIN934 M8 ELEV INTERM PLE 1 pc 2 m ELEV PIPE EOUALLING FLANGE E S 2 0 MM ELEVATOR SUPPORT ON THE DRYER accessory Incl Parts 62 67 SUPPORT PLATE SUPPORT ROD BOLT 6K ZN 8 8 AM DIN933 M8X20 NUT ZN 8 DIN934 M8 SELF TAPPING SCREW 4
31. 408010 en A Agrosec gt Grain Handling M SES SDA UNS ANTTI TEOLLISUUS OY Koskentie 89 FI 25340 Kanunki Salo Tel 358 2 774 4700 Fax 358 2 774 4777 E mail antti antti teollisuus fi www antti teollisuus fi 11 2013 Read the Installation and Instruction Manual carefully before installing the machine and putting it into operation CONTENTS SAFETY Calma aah EE 4 INTRODUCTION AND INTENDED USE OF THE MACHINKE nnne 5 ANTTI ELEVATOR E SERIES PARTS DRAWINGS eienaar 7 Elevator boot housing parts for the boot symmetric model u 8 Elevator boot housing parts for the boot elevated model r 10 Elevator bo ot adjustabl boot nie ee a e IA toe debe e e dee etait 12 Elevator top A72181 3 kW 9 2 kW and 503489 11 kW and 15 kW housing parts of the top 14 Belt pulleys and bearings in the elevator top A72181 3 kW 9 2 kW and 503489 11 kW and 15 kW 16 Belt pulleys and bearings in the elevator boot 1 U U u 16 Gear motor and belt f
32. 587 and the end beams 33341 Fit the distance between the lengthwise beams to 637 mm and tighten the bolts Antti Teollisuus Oy 76 408010 11 2013 Installing the additional Elevator E series 33356_INSTRUCTIONS3 Stage 3 Installing the platform elements and the handrails 1 Join the platform elements A71545 first together Put an M10x20 bolt and two M10 nuts in the midmost holes in the long edges of the elements so that one of the M10 nuts comes between the elements See detail drawings 1 and 2 2 Fix the ready assembled platforms by the ends of the midmost platform elements in the holes in the centre of the lengthwise beam See detail drawing 3 3 Fix the handrails 32583 and 33343 in place using bolts Leave out the short handrails from the top cover side to make an opening for access to the service platform Attach the handrails of the service platform to the handrails of the top cover to make the structure sufficiently rigid Antti Teollisuus Oy 77 408010 11 2013 installing the additional Elevator E series A71975 Sheet5 min 2940 min 2940
33. 6 service platform for elevator Mega cladding kicking plate 637 service platform for elevator Mega cladding handrail 565 service platform for elevator Mega cladding corner post handrail upper level Mega cladding handrail 1632 service platform for elevator Hexagon bolt ZN M10x20 DIN933 Hexagon nut M10 DIN934 Antti Teollisuus Oy 55 Pcs FS FS N Dwg No Weight A71545 A 2 35 33338 A 16 95 33340 B 8 34 33341 0 2 94 33343 A 0 72 32587 A 5 48 32583 0 3 60 61 0 02 68 0 01 408010 11 2013 v Additional equipment Elevator E Series Elevator support A71950P spare parts Antti Teollisuus Oy 56 408010 11 2013 20080101 Ref Partno A71918 A71919 A71916 A71917 111550 102210 110560 NOOB O FS Denomination Elevator support cover upper bracket E model WM06 Cladding Z beam L 2500 WM06 Cladding Z beam L 1250 WM06 Elevator support cover cross support E model WM06 Washer ZN M10 DIN125 Hexagon bolt ZN M10x25 DIN933 Hexagon nut M10 DIN934 Antti Teollisuus Oy 57 Pcs N NR 0 156 78 78 Dwg No Weight A71918 A 1 76 A71919 0 14 79 A71916 0 7 38 A71917 0 3 91 0 02 0 01 408010 Additional equipment evato r E se ri es 11 2013 Additional equipment evato r E se ri es Rain cover for elevator 33332 spare parts
34. 71975P 1 INSTRUCTION4 M10x25 102210 M10 111550 x 2 M10x25 102210 M10 110560 M10 111550 x 2 e M10 110560 c A71919 A71919 M10x25 Man e 102210 M10 111550 x 2 M10 110560 Stage 3 Assembling the cross brace beams and their fixing in the upper brackets 1 Fix the upper ends of the cross brace beams A71919 outside the brackets Use two M10x25 bolts washers and nuts brace for attachment see detail drawing 1 Do not tighten the bolts yet at this stage 2 Putthe braces one inside the other they fit well together in one way only The braces must overlap at minimum across four holes seen from the thinner side Fix by the side flanges using 2 bolts and by the centre flange using 1 bolt side see detail drawing 2 Use M10x25 bolts washers and nuts for attachment Do not tighten the bolts yet at this stage Install required amount of beams in accordance with the total length of the brace Leave the attachment bolts in the Z beams loose for fine adjustment of the length Fit the lower ends of the cross braces in the brackets on the top of the dryer at stage 1 Antti Teollisuus Oy 89 408010 11 2013 installing the additional Elevator E series
35. 8X13 FENDER WASHER M8 Ouantity as reguired 21 408010 11 2013 v Piping Elevator E series Parts for 2 0 mm elevator 48 piping 1 11 KAN AN A N 4 A e e e e e h h h o Q D 0 y MAN Sa N aaki 21 64 65 67 41 31 KA e o GAN AN h 4 4 o o 2 2 2 2 o o o 2 o a 64 65 3 J 65 N 7 Z 3 63 k v v v v h o 3 V 62 64 65 67 JN 64 65 4 Antti Teollisuus 22 408010 11 2013 Piping Elevator E series Height of the elevator exceeds 25 m Ref Part 1 A72040 2 A72041 3 A72042 4 101800 5 110540 11 A72043 12 A72044 13 A72045 14 101800 15 110540 21 A72046 22 A72047 23 A72048 24 101800 25 110540 31 A72049 32 A72050 33 A72051 34 101800 35 110540 41 A72053 42 A72052 43 A72048 44 32602 45 101800 46 101830 47 110540 48 115571 51 101800 52 110540 53 32533 55 41924 61 32535 62 32534 63 A71383 64 101820 65 110540 66 107720 67 111532 Antti Teollisuus Oy Pcs o N NI A N N JA gt N N O O N N N N N N Item Note ELEV PIPE E L 350 MM S 2 0
36. CK SCREW ZN M10X25 DIN603 8 8 4 46 110580 NUT M14 DIN934 8 47 111560 WASHER ZN M12 ZN DIN 125 4 Antti Teollisuus Oy 13 408010 11 2013 v Elevator Top Elevator E series Elevator top A72181 3 kW 9 2 kW and 503489 11 kW and 15 kW housing parts of the top 14 29 38 A72181 39 503489 Antti Teollisuus Oy 14 408010 11 2013 39 Antti Teollisuus Oy Part 32497 32498 32502 32499 32500 32503 32504 41913 32525 41888 115570 116092 107907 111560 110560 101810 110540 101830 400122 104261 117774 117770 117911 A72181 503489 Elevator Top Elevator E series Pcs 3 pnn nnn nnn nnn 0 N N N N O O N Item Note Side plate right Side plate left Bottom plate End plate ascending side End plate return side Intermediate plate Intermediate plate adjustable Adjustment part of the intermediate plate Cover Scraper Control hatch with retainer D170 41560 Cell rubber sealing 4x10 Plastic plug Lock screw M10x25 Washer M12 Hexagon nut M10 Hexagon bolt M8x16 Hexagon nut M8 Hexagon bolt M8x25 Washer D40 9 Hexagon socket bolt ball headed M8x16 Sticker Never open the covers while the machine is in operation Sticker Read the Instruction Manual Sticker Nameplate Bucket belt pulley with bearings Incl parts 21 32 41 45 Nord 3282 Bucket belt of the elevator pulleys bearings and dri
37. MM Incl Parts 2 5 TOP PLATE E L 350 MM S 2 0 MM SIDE PLATE E L 350 MM S 2 0 MM BOLT 6K ZN 8 8 AM DIN933 M8X12 NUT ZN 8 DIN934 M8 ELEV PIPE E L 500 MM S 2 0 MM TOP PLATE E L 500 MM S 2 0 MM SIDE PLATE E L 500 MM S 2 0 MM BOLT 6K ZN 8 8 AM DIN933 M8X12 NUT ZN 8 DIN934 M8 Incl Parts 12 15 ELEV PIPE E L 1000 MM S 2 0 MM Incl Parts 22 25 TOP PLATE E L 1 000 MM S 2 0 MM SIDE PLATE E L 1 000 MM S 2 0 MM BOLT 6K ZN 8 8 AM DIN933 M8X12 NUT ZN 8 DIN934 M8 ELEV PIPE E L 2000 MM S 2 0 MM TOP PLATE E L 2000 MM S 2 0 MM SIDE PLATE E L 2 000 MM S 2 0 MM BOLT 6K ZN 8 8 AM DIN933 M8X12 NUT ZN 8 DIN934 M8 Incl Parts 32 35 PIPE WITH HOLES FOR THE ELEV E L 1000 MM S 2 0 MM Incl Parts 42 48 OPENING IN THE TOP PLATE E L 1000 MM S 2 0 MM SIDE PLATE E L 1 000 MM S 2 0 MM ELEV PIPE HOLE E S 1 5 MM BOLT 6K ZN 8 8 AM DIN933 M8X12 BOLT 6K ZN 8 8 AM DIN933 M8X25 NUT ZN 8 DIN934 M8 CELL PLASTIC TAPE INSEAL 4X10 BOLT 6K ZN 8 8 AM DIN933 M8X12 NUT ZN 8 DIN934 M8 ELEV INTERM PLE 1 pc 2 m ELEV PIPE EOUALLING FLANGE E S 2 0 MM ELEVATOR SUPPORT ON THE DRYER accessory Incl Parts 62 67 SUPPORT PLATE SUPPORT ROD BOLT 6K ZN 8 8 AM DIN933 M8X20 NUT ZN 8 DIN934 M8 SELF TAPPING SCREW 4 8X13 FENDER WASHER M8 Ouantity as reguired 23 408010 11 2013 Adjustment parts Elevator E series Adjustment parts for the shutter plates As required the rack adjuster can be installed on both sides in this case it 1 must
38. be bought as a piece of additional 7 DF 9 KIN Et a 10 N N 8 s TE Elevated boot ascending side Antti Teollisuus Oy CXV E z 32 return side eguipment for the return side Also the rack adjuster may be applied in this case it must be bought as a piece of additional eguipment for the symmetric elevator boot 21 22 a mw 24 i 33 N 25 34 23 RSA 24 a iud IE 26 Symmetric boot ascending side 24 35 return side 408010 11 2013 Ref Part 1 510071 2 41969 3 101805 4 110540 5 101849 6 111501 7 503513 8 41966 9 101805 10 110540 11 111502 21 503510 22 41967 23 41966 24 101805 25 110540 26 111502 31 503511 32 41967 33 101805 34 110540 35 111502 Adjustment parts Pcs N N N O O N N N N N gt Antti Teollisuus Oy Item Elevator E series Note Rack adjuster elevated boot ascending side Rack adjuster Bracket Hexagon bolt Hexagon nut Hexagon bolt Hexagon nut Shutter plate rod Guide Hexagon bolt Hexagon nut Hexagon nut M8x16 M8 M8x30 M8 M8x16 M8 M12 Adjustment rod symmetri
39. c boot ascending side Shutter plate handle return side Locking device Guide Hexagon bolt Hexagon nut Hexagon nut L 2750 mm M8x16 M8 M12 Adjustment rod both boot types return side Shutter plate handle return side Locking device Hexagon bolt Hexagon nut Hexagon nut 25 L 1250 mm M8x16 M8 M12 408010 11 2013 Elevator E series Accessories v 3 way divider feeding hoppers conversion parts and dust aspirating boxes 11 2013 408010 26 Antti Teollisuus Oy 31 Antti Teollisuus Oy Part 32616 32526 101805 110540 A71986 A71669 A71971 1941 503641 1999 A70224 32528 32603 32530 101810 110540 505410 A70224 Accessories Elevator E series Pcs y Gs O O O O N N Item Note 3 way divider Conversion part top end additional eguipment 250 mm Hexagon bolt M8x16 Hexagon nut M8 Conversion part boot 1xD250mm Intake spout elevated boot Feeding hopper additional eguipment 4xD250mm Intake spout symmetric boot Intake spout on the side additional eguipment Front intake spout additional eguipment 3xD250 mm Dust aspirating box for E elevator L 1000 Elevator pipe top cover L 1000 Elevator pipe top cover wit
40. centre part Bottom arc Top plate symmetric Intermediate plate return side Shutter plate return side End plate Guide strip return side Support strip return side Sealing felt return side Attachment strip for felt return side Scraper Joining screw M10 Control hatch with retainer D170 41560 Hatch D225 Hatch retainer 41552 Cell rubber sealing 4x10 Lock screw M10x25 Washer M12 Hexagon nut M10 Hexagon bolt M8x25 Hexagon socket bolt ball headed M10x40 Hexagon bolt M8x20 Hexagon screw M8x16 Hexagon nut M8 Sticker Never open the covers while the machine is in operation Sticker Read the Instruction Manual Sticker Nameplate Bucket belt pulley with bearings Incl Parts 1 11 from page Bucket belt pulleys bearings and drive ELEVATOR BOOT Incl Parts 1 50 Symmetric model assembly 9 408010 11 2013 v Elevator boot Elevator E series Elevator boot housing parts for the boot elevated model Antti Teollisuus Oy 10 408010 11 2013 Ref Part 1 32477 2 32478 3 32479 5 32480 6 22387 7 22388 8 32489 9 32496 10 32475 11 32481 12 32495 13 41884 14 41885 15 41889 16 41899 17 41887 18 41886 19 41901 20 41900 21 41888 22 41898 23 32494 28 29 400141 30 31 115570 33 107907 34 111560 35 110560
41. cessories Bucket belt 15 kW 157 kg Equalling flange NS lt Conversion part in the top end 3 way divider Dust aspirating Pipe with holes Elevator piping Rack adjuster consisting of pipes of various lengths 1 5 mm 22 kg 2 0 mm 25 kg metre of piping incl belt and buckets Adjustment parts of the shutter plate on the return DN side Dust aspirating box with 1 m pipes Pipe support a Optional eguip ment Front intake Conversion part at the h t A Intake spout sit s qu Conversion DS part at the boot Elevator boot el evated model 142 ky s lf Elevatorboot sym metric model 123 kg Intake spout Antti Teollisuus Oy 29 408010 11 2013 Installation Elevator E series y Intake spout Intake spout Intake spout tightening the bolts attaching the intake spout to the boot 1 Raise the boot by placing metal sheets under it in order to make the lower edge of the intake part fit tight in the slot of the boot Put the shutter plates in place on both feed openings and check that the plates ca
42. cut off the excess length Install the back rails at a height where the uppermost guard arc comes level with the handrail of the uppermost service platform Attach the rails to the wall ladder by fitting the counterparts of the ladder clamps in the ends of the guard arcs Attaching the PAK ladder to the 2 sided service platform Install the guard arcs for the ladder all the way up Cut and straighten the two uppermost guard arcs at their both ends and fix them in the corner posts of the service platform using 8x19 self tapping screws This joins the service platforms and the guard arcs together and makes the structure sufficiently rigid Cut two back arcs of the ladder at both sides at the 2 sided service platform and attach the ends of the cut off guides to the lengthwise beams of the service platforms Use 8x19 self tapping screws for attachment to the lower edge of the beams so that the screw caps come under the platform elements Attaching the PAK ladder to the 2 sided service platform Antti Teollisuus Oy 97 408010 11 2013 v Elevator E series Antti Teollisuus Oy 98 408010 11 2013 Installing the additional Elevator E series equipment Attaching the PAK ladder to the 1 sided service platform Cut and straighten one or two guard arcs at their other end attac
43. e Hexagon bolt Relay box Relay box Stiffening plate elevator top Cover plate for the hole Shaft end cover elevator top Counter part for bearing UKF 213 Torque arm Bucket belt pulley D400 Flange mounted bearing UKF213 H213 D60 Tension sleeve Hexagon nut Hexagon bolt Stop screw Hexagon nut Shaft in the top 40 mm Rectangular key Hexagon bolt Hexagon nut Fender washer Shaft in the top 50 mm Rectangular key Hexagon bolt Nyloc nut 17 Elevator E series Note M14 M14 60x90 M16x40 80 r p m M8x16 230V 24VDC 60x90 M10 M10x20 M16x40 M16 For Nord SK3282 gear 8x12 Nord SK3282 M12x80 Nord SK3282 M12 Nord SK3282 M12 Nord SK3282 For Nord SK4282 gear 9x14 Nord SK4282 M16x110 Nord SK4282 M16 Nord SK4282 408010 11 2013 Series 61 67 11 2013 408010 Elevator E Options Gear motor and belt for the belt drive of the elevator 84 94 and the optional and additional eguipment z vg A eae S n 6 4 2 lt 7 ce QUU B W QI BB TA 15 Au e LJ 65 v m E 2 3 3 Lj c Lu sg 09 EX yc 2g coe NONI M D LH Woo L O SN LU hee 2 e N V e e S N EA 4 VA L Pe 92 34 e 18 Antti Teollisuus Oy Options Elevator E series Ref Part Pcs Item Note Optional components 7 32482 1 Socket UFC210 unde
44. e boot Bucket belt is damaged resulting from for Replace the damaged bucket or belt eign objects rodents or a broken bucket Adjustment plate too close to the buck Adjust the distance from the adjust ets ment plate to the buckets to 10 mm Elevator buckets make noise inside the frame pipes Frame pipes are in an oblique position Using a plumb line check that the entire elevator with frame pipes stands upright and straighten them as necessary Bearings make abnormal noise Bearing damaged Replace bearing Inner of the bearing rotates on the Tighten the stop screws If it does shaft not help replace both the bearing pair and the shaft Elevator is congested or jams the motor does not stop and the bucket belt slips Underspeed guard has failed Assign an electrician to check the operation of the underspeed guard repair as necessary Antti Teollisuus Oy 108 408010 11 2013 v EY declaration Elevator E series EU Declaration of Conformity ANTTI TEOLLISUUS OY Koskentie 89 FIN 25340 KANUNKI Tel 358 2 7744700 Fax 358 2 7744777 declares that ANTTI E series elevator conforms with the provisions of the following directives Machine Directive 2006 42 EY Low Voltage Directive 2006 95 EY Electro Magnetic Compatibility Directive EMC 2004 108 EY Kuusjoki 01 02 2011 Virx adea Kalle Isotalo Managing Director Antti Teollisuus Oy 109 408010 11 2013
45. e top end cover until the bearings have been adjusted Before this make sure that the bucket belt is running in the mid dle of the pulley To control this run the motor and carry out the fine adjustment using the hexagon socket adjustment screws under the bearing Attaching the top end to the frame pipes Remove those of the attachment bolts for the bottom plate of the elevator top which are also used for attachment of the up per flanges of the frame pipes to the bottom plate See drawing Installing the top end When lowering the elevator top onto the flanges of the frame pipes direct it in place using suitable steel pins as guides Do ing so helps to align the holes in the flanges and the holes in the bottom plate of the top end Putback in place and tighten the hexagon bolts and nuts which you recently removed Note that you need to put your hand through the 121 mm hole in the bottom plate for putting the innermost bolts back in place Six of the bolts must be installed this way Antti Teollisuus Oy 36 Ascending side Return side Installing the top end 408010 11 2013 Installation Checking the upright position and attachment of the elevator structure Prop up the top end of the elevator by plac ing support battens e g a 50 mm x 100 mm under it and at the sides The bottom flanges of the elevator top are provided with attachment holes for the battens Fasten the beam by these h
46. etween the lengthwise beams to 637 mm and tighten the bolts Antti Teollisuus Oy 68 408010 11 2013 v a n Elevator E series A71975 1 INSTRUCTION4 32587 n M10x20 M10 Sw Stage 3 Installing the lengthwise beams the corner posts and the end beams of the platform at the elevator 1 Install the two lengthwise beams 33340 of the platform to be installed at the elevator see drawing Position the beams close to the beams installed at the stage 2 Drill the required holes in the flanges of the frame beams see detail drawing 1 2 Attach the corner posts 32587 and the end beams 33341 Antti Teollisuus Oy 69 408010 11 2013 v 9 Elevator E series A71975_1 INSTRUCTION4 Stage 4 Installing the platform elements and the handrails 1 Join the platform elements A71545 first together Put an M10x20 bolt and two M10 nuts in the midmost holes in the long edges of the elements so that one of the M10 nuts comes between the elements See detail drawings 1 and 2 2 Fix the ready assembled platforms by the ends of
47. h opening L 1000 Elevator pipe side plate L 1000 Hexagon bolt M8x16 Hexagon nut M8 Dust aspirating box for E elevator assembly Incl parts 21 26 Dust aspirating box for E elevator 27 408010 11 2013 Installation Elevator E series ASSEMBLING THE ELEVATOR The installation of the elevator requires precision The work must be carried out on different levels at various eleva tions Therefore in addition to installation skills the work requires proper scaffolding and observation of safety issues All electrical installations must be carried out by an authorised electrician Definitions of the elevator parts The definitions given in the chapter Main parts of Antti E Series elevator are used in the following Installation Instructions Elevator Boot Begin the installation of the E series elevator by putting the elevator boot in place as instructed in the installation plan The boot of the elevated model has an expanded feeding opening and a big shutter plate on the ascending side In the boot of the symmetric model the feeding openings and shutter plates are the same size on both sides The elevator boot must be installed on an even and level floor surface in a manner that the weight of the elevator is distributed evenly across the entire length of the elevator s underside Ifthe surface is not even it should be levelled by secondary casting using steel plates or any other appropri ate means Elevated boot The ele
48. h them to the corner post of the service platform using 8x19 self tapping screws Cut two back arcs of the ladder at the 1 sided service platform to enable access from the ladder onto the platform Attach the ends of the cut off guides to the lengthwise beams of the service platform Use 8x19 self tapping screws for attachment to the lower edge of the beams so that the screw caps come under the platform elements Cut the back arcs at the upper edge of the access opening along the lower surface of the guard arc Install the lowermost guard arc at a distance of 2 5 3 m from the ground Use the original holes in the back arcs Cut the back arcs on a level with the lower surface of the guard arc Attaching the PAK ladder to the 1 sided service platform Antti Teollisuus Oy 99 408010 11 2013 Installing the additional Elevator E series equipment Support package 33425 for the 6 way divider with dimension drawing Always support the divider carefully The 6 way divider MUST NOT be supported by the conversion part of the elevator The pipes must not load the divider either The pipes must be supported at their first joint Take a note of the service platform s position when you use the support package for the divider 33425
49. h while the machine is in in operation risk of injury to hand and arm operation risk of injury to hands and fin gers Special care needs to be taken when making the initial settings as the elevator will be operated with part of the control and service hatches open at various times Risk of injury Antti Teollisuus Oy 4 408010 11 2013 560 413 Antti Teollisuus Oy Main parts Elevator E series 29 Antti elevator E series main dimensions INTRODUCTION AND INTENDED USE OF THE MACHINE The Antti E series farm elevator is de signed for vertical transfer of grain and granular materials Note Farm elevators eguipped with standard parts are not suitable for conveying sand or other materials that cause excessive wear Nor are they rec ommended for transfer of substances exceeding 20 mm in particle size The elevator is of bucket belt type The buckets are installed so that they form groups Seen from above each group consists of 2 6 bottomless buckets and one bucket the lowest with bottom The bucket belt is of rubber The belt has three reinforcement plies The frame pipes of the elevator are made of hot galvanized steel plate with rectangular profile The top par
50. icking plate 1786 service platform for elevator 4 33340 B 8 34 5 33341 Mega cladding kicking plate 637 service platform for elevator 4 33341 0 2 94 6 33343 Mega cladding handrail 565 service platform for elevator 8 33343 A 0 72 7 32587 Mega cladding corner post handrail upper level 8 32587 A 5 48 8 32583 Mega cladding handrail 1632 service platform for elevator 4 32583 0 3 60 9 110560 Hexagon nut M10 DIN934 134 0 01 10 102200 Hexagon bolt ZN M10x20 DIN933 122 0 02 11 315450 Board L 630 22x100 4 1 01 Antti Teollisuus Oy 60 408010 11 2013 installing the additional Elevator E series Installing 2 sided service platform 33355 2 SIDED SERVICE PLATFORM DRYER WITH ONE ELEVATOR The top of the elevator can be about 7 metres above the top cover of the dryer and therefore it can sway slightly during installation Because the gear motor of the elevator is heavy it is advisable to install it last when the plat forms and supports are already in place It is possible to assemble the platform on the ground and lift it into place ready assembled Next instructions deal with assembly and installation works up in the elevator 1600 33355 INSTRUCTIONS2 Stage 1 Installing the frame beams The service platform shall be installed at a distance of about 1 6 m below the top of the elevator 1 Start the work by installing the frame beams 33338 Place the service platforms onto the beams
51. ing Assembling and adjusting the electronic underspeed guard Remove the shaft end cover from the device if installed Attach the claw plate using an M8x16 hexagon bolt to the threaded hole in the shaft at the elevator boot Make sure that one of the two claws has been shortened i e the inductive sensor only records pulses at one of the claws Install the inductive sensor in the cover casing of the shaft end leaving the sensor cable outside the casing Place one of the attachment nuts for the sensor inside the casing and the other one outside the casing Adjust the perpendicular distance from the sensor to the claw plate to 5 mm Tighten the nuts Putthe shaft end cover in place Attach the relay box for the electronic underspeed guard either to the midmost side plate of the elevator boot above the shaft end cover or to the dryer building structure within limits set by the length of the cable do not extend the cable Connections according to the diagrams see next page Also refer to the wiring diagram for the control cen tre of the dryer Assembling and adjusting the electronic underspeed guard Antti Teollisuus Oy 47 408010 11 2013 Installation Elevator E series Operation 220 V As the elevator is started the relay R is active for nine seconds before the K1 is activated The elevator must start during this E period Simultaneously the sensor generates pulses which make the re
52. ing boxes for elements 1 element and two pieces of upper exit rails Begin the dimensioning of the ladder by placing the uppermost rung at the edge of the service platform Cut off possible excess length from the lowermost ladder element Attach the upper exit rails to the Back arc upper end of the ladder using M8x40 hexagon bolts and nuts Plug the upper ends of the rails using plastic plugs Place the uppermost ladder clamp pair below the uppermost rung Install the ladder clamp pairs at intervals of 1 4 1 6 metres Attach the ladder brackets to the clamp pairs using M8x30 hexagon bolts and nuts Equalise the distance between the lower pairs of ladder clamps so that the lower edge of the ladder is well supported Guard arc Join the ladder elements together using the M8x40 hexagon bolts and nuts in the fitting package Fix the ladder to the ladder brack ets using M8x30 hexagon bolts and nuts Continues on next page gt gt gt Antti Teollisuus Oy Elevator E series Plastic plug Upper exit rail A Ladder clamp Ladder bracket Ladder element Assembling the PAK ladder and guard rails Lower ends cutoffif reguired 96 408010 11 2013 Installing the additional Elevator E series equipment gt gt gt continued from previous page If the lowest ladder element is too long
53. lay R remain active If the elevator is not running gen PR eration of pulses stops After this both relays R and K1 will be deactivated and the elevator stops If the underspeed guard has stopped the elevator you can restart it by turning the operating switch into position O Signal lights in the relay box NAMUR INAT 1808 Power ON O TheLEDis illuminated if the supply voltage is connected to the relay box Colours of the Pulse Input The LED flashes if the sensor is generating pulses conductors Run OK The LED is illuminated if the pulse rate generated by the sensor is correct BL blue time ON The LED is illuminated for 9 seconds during the start up delay BR brown The light goes out as soon as the system is switched to Run OK mode Elevator A2 Wiring diagram for the electronic underspeed guard 220V Operation As the elevator is started the relay R is active for nine sec Gen onds before the K1 is activated The elevator must start during geo ET this period Simultaneously the sensor generates pulses which make the relay R remain active If the elevator is not running generation of pulses stops After this both relays R and K1 will be deactivated and the elevator stops If the underspeed guard has stopped the elevator you can restart it by turning the oper ating switch into position
54. levator E series M10 M10 M10x25 110560 111550 102210 A71918 A71950P_1 INSTRUCTION4 Stage 2 Installing the upper brackets for the cross brace 1 Fix the brackets for the cross brace A71918 up in the frame beam at the cross braces for the service platform The two uppermost bolts of the cross braces must be removed to enable the attachment of the bracket s lower edge using these same bolts Do not forget to install also the M10x25 bolt in the upper edge of the brace See detail drawings 1 and 2 Antti Teollisuus Oy 83 408010 11 2013 s Elevator E series A71950P 1 INSTRUCTION3 28 3 A71950P 1 INSTRUCTION4 10 25 102210 M10 111550 x 2 M10x25 102210 P M10 110560 M10 111550 2 M10 110560 M10 110560 A71919 M10 2 111550 x 2 M10x25 102210 A71919 Stage 3 Assembling the cross brace beams and their fixing in the upper brackets 1 Fix the upper ends of the cross brace beams A71919 outside the brackets Use two M10x25 bolts washers and nuts brace for attachment see detail drawing 1 Do not tighten the bolts yet at this stage 2 Putthe braces one inside the other they fit well together in one way only The braces must overlap at minimum across four holes seen from the thinner side Fix by the side flanges
55. ment evato r E se ri es 20080101 Ref Part no Denomination Pcs Dwg No Weight 1 A71545 Platform element for elevator 215 x 635 x 35 16 71545 2 35 2 33338 Mega cladding frame beam service platform for elevator 2 33338 20 34 3 33339 Mega cladding cross brace service platform for elevator 4 33339 0 5 93 4 33340 Mega cladding kicking plate 1786 service platform for elevator 4 33340 8 34 5 33341 Mega cladding kicking plate 637 service platform for elevator 4 33341 0 2 94 6 33343 Mega cladding handrail 565 service platform for elevator 8 33343 A 0 72 7 32587 Mega cladding corner post handrail upper level 8 32587 A 5 48 8 32583 Mega cladding handrail 1632 service platform for elevator 4 32583 0 3 60 9 110560 Hexagon nut M10 DIN934 134 0 01 10 102200 Hexagon bolt ZN M10x20 DIN933 122 0 02 Antti Teollisuus Oy 53 408010 11 2013 v Additional equipment E evator E Series 1 sided service platforn 33356 spare parts drawing 5 H 6 A NILE 3 1 4 2 Antti Teollisuus 54 408010 11 2013 20080101 Ref Partno A71545 33338 33340 33341 33343 32587 32583 102200 110560 0 O O F gt gt Additional equipment E evato r E se ri es Denomination Platform element for elevator 215 x 635 x 35 Mega cladding frame beam service platform for elevator Mega cladding kicking plate 178
56. n be moved unobstructed in their grooves Frame pipes of the elevator The frame pipes are manufactured in the following lengths 0 35 m 0 5 m 1 m and 2 m Assembly of the pipes If the elevator pipes are delivered in parts they must be assembled before installation The sheet metal parts are packed in wooden frames each frame containing the parts for two pipes of equal length Check the correct position of the pipes with respect to one another in the drawing Assembling and joining up the frame pipes The number of M8x12 hexagon nuts and bolts required for one pipe is 8 pcs for a pipe 0 35 m in length 12 pcs for a pipe of 0 5 m 20 pcs for a pipe of 1m and 40 pcs for a pipe of 2 m Check the position of the sheet metal parts of the pipes with respect to one another so that the end flange of the pipe is straight before final tightening of the bolts Antti Teollisuus Oy 30 408010 11 2013 Installation Elevator E series Assembling and joining up the frame pipes Elevator with elevated boot Fix at first a frame pipe 0 35 m in length on the return side of the elevator boot All elevators Attach the 2 m long frame pipes to the cover plate of the elevator boot on the ascending and return sides on el evators with symmetric boot or a 2 m long pipe to the ascending side and a 0 35 m long pipe for extension of the frame pipe on the return side elevators with elevated boot Use hexag
57. nd too big ment plate to the buckets to 10 mm Incorrect electric connections of the Assign an electrician to check the motor Incorrect Y D connection connections Access of grain into the elevator obstructed Eliminate too tight or too gentle spots Elevator buckets make noise at the boot Bucket belt is slack Tighten the bucket belt by shorten ing Elevator boot is not upright the bucket Check that the boot stands exactly belt does not run in the middle of the upright and adjust the bucket belt to pulley run in the middle of the pulley No deposits of dirt are allowed on the pulley Adjustment of the scraper for the pulley must be correct Possible bearing damage Replace the bearings for the bucket pulley shaft at the boot Bucket belt is damaged resulting from Replace the damaged bucket or belt foreign objects rodents or a broken bucket Antti Teollisuus Oy 107 408010 11 2013 Malfunctions Elevato Symptoms Possible cause Remedy Buckets make noise in the top end Bucket belt is slack Tighten the bucket belt by shorten ing Elevator boot is not upright the bucket Check that the boot stands exactly belt does not run in the middle of the upright and adjust the bucket belt to pulley run in the middle of the pulley No deposits of dirt are allowed on the pulley Adjustment of the scraper for the pulley must be correct Possible bearing damage Replace the bearings for the bucket pulley shaft at th
58. nt that making a new joint with new holes becomes possible open the joint cut off the excess length drill new holes and make a new joint by using the joining irons Put back in place the buckets that you removed to make space for the joining device after having removed the device Note that in the bucket groups the number of buckets without bottom may differ from the standard amount five but the lowermost bucket in each group must always have a bottom and an unused pair of holes must always be left below every bucket with bottom Antti Teollisuus Oy 102 408010 11 2013 Operation Elevator E series 6 Checking the shutter plates Check that the shutter plates can be moved freely over a sufficiently long distance in their grooves and that the plate closes tightly in its lowest position 7 Checkthatthere no foreign objects inside the elevator and all its inspection and service hatches are closed 8 Grain pipes Check that the grain pipes leaving from the divider are properly fastened and the gradient is sufficient at least 45 for wet grain and at least 30 for dry grain The grain pipes of the E100 and E120 elevators must be at least 250 mm in diameter The transfer capacity of 200 mm grain pipes is sufficient for the E40 E60 and E80 elevators 9 Make sure the electric motor is connected to rotate in the right direction Operating the Elevator Before switching on the elevator always check that no other person
59. oles using M16 nuts and bolts See drawing Bracing the elevator top inside the building If the elevator cannot be braced against the structures of the building as described above it can be tied to the building or if installed out of doors to the ground using wire ropes In every case the elevator top must be braced so firmly that the heavy gear motor cannot bend it Bring the elevator to an upright position us ing a plumb line as an aid Tighten the supporting structures once the elevator stands upright Antti Teollisuus Oy Elevator E series Support battens Bracing the elevator top against the building Support wires Support wires Wire ropes for supporting the elevator top 37 408010 11 2013 Installation Elevator E series If the elevator is long brace it also in the middle at intervals of 5 6 metres ANTTI TEOLLISUUS also delivers supports 32535 made of sheet metal for fixing the frame piping of the elevator on the ANTTI dryer see drawing Fixing the elevator on the Antti dryer If the installation location does not enable the method described above to be applied you can brace the elevator also in some other way Fixing the elevator on the Antti dryer the elevator lengthwise to the dryer Support pa
60. omination Pcs Dwg No Weight 42473 Ladder 3M M04 fitting package 1 ladder element incl parts 11 18 11 116110 Plastic plug U 32 2 12 101850 Hexagon bolt ZN 8 8 M8x30 AM DIN933 13 13 110540 Nut M8 ZN DIN934 17 14 101870 Hexagon bolt ZN 8 8 M8x40 DIN933 4 15 107749 Self tapping screw D 8 0 x 19 ZN 6K 6 16 506055 PAK ladder clamp 32105 4 17 33434 PAK ladder clamp 3M M04 count part for ladder clamp ZN 4 18 30047 Carton 180 x 110 x 170 NO 0 OHM 1 Ref Partno Denomination Pcs Dwg No Weight 42483 Ladder 3M M04 guard arc package incl parts 21 24 21 33342 PAK ladder 3M M04 guard arc ZN 4 22 33434 PAK ladder clamp M04 count part for ladder clamp ZN 8 23 101850 Hexagon bolt ZN 8 8 M8x30 AM DIN933 60 24 110540 Nut M8 ZN DIN934 60 Ref Partno Denomination Pcs Dwg No Weight 42484 Ladder 3M M04 back arc package incl parts 31 33 31 33433 PAK ladder clamp 3M M04 back arc ZN 7 32 101850 Hexagon bolt ZN 8 8 M8x30 AM DIN933 4 33 110540 Nut M8 ZN DIN934 4 amount in determined by the elevator height Antti Teollisuus Oy 95 408010 11 2013 Installing the additional equipment Installing the PAK ladder and guard rails The length of the ladder elements is 3 m Assemble the ladder on the ground and after that attach it to the elevator at the opening in the service platform using M8x30 hexagon bolts and nuts The delivery includes the required amount of ladder elements according to the height ladder brackets fitt
61. on nuts and bolts M8x12 for attachment required number for each joint is 12 pcs See drawing j joini ipes Installing the pipe supports Place solid intermediate plates between the pipelines at intervals of 2 3 metres See draw ing Installing the pipe support Installing the pipe support Antti Teollisuus Oy 31 408010 11 2013 Elevator E series Continue the assembly of the pipelines in a manner that Dust aspirating box with 1 m pipes the side by side pipes always are of equal length Fix the pipe with holes 1 m in length on the ascending side and an ordinary frame pipe of 1 metre in length next to it on the return side to a position providing easy access for set up and service work Dust aspirating box Choose location for the dust aspirating box placing it about 2 3 of the height of the piping measured from the bottom Install the dust aspirating box in the piping using the 1 m long pipes as any ordinary pair of 1 m long pipes For installation of the dust aspirating box you need to cut first an opening of 230 mm x 600 mm on the inner sides of both pipes Fix the box using the existing bolts in the elevator pipes The flanges of the box are ready equipped with gaskets Dust aspirating box without pipes Antti Teollisuus Oy 32 408010 11
62. or the belt drive of the elevator and the optional and additional equipment 18 Parts for 1 5 mmi elevator plplDg z itt usa 20 Parts for 2 0 mm elevator PIDING ta e u eL e eae e eH Eee te E iced 22 Adjustment parts for the shutter plates 24 3 way divider feeding hoppers conversion parts and dust aspirating boxes 26 ASSEMBEING THE EEEVATOR 22 25 temm aeta er 28 Definitions of the elevator Darts nri reae teenage ee eee de qas A d aa ete ER ed dE S ays TAAN 28 EleVaton BOO EET 28 Frame pipes of the elevator suussaan hea kal aee e wie ed Telk hella e beg eee Sk ded va o tet eevee e ga 30 EIEVALOK tops EP 35 Checking the upright position and attachment of the elevator structure e 37 Bucket belt and pueli eoa desee Rei Sa Pen ACTAE RUE UR ce EELA 39 Installing the gear motor Nord gear motor standard configuration 45 Electronic underspeed Guard nne Rete e Q ce eta oe tede ee e teet Ree lies 47 Mechanical underspeed guard 110 r p m part 511520 emen enne 49 gt gt gt gt gt gt ANTTI ELEVATOR E SERIES PARTS DRAWINGS OF ADDITIONAL 51 2 sided service platforn 33355 spare parts drawing enaa akan n enaa aan
63. ort on both sides of the gear housing bracket and fix the gear motor on the torque arm Attach the gear motors 3 0 9 2 kW by putting a hexagon bolt M12x80 into the hole in the rubber pad and tighten ing the nut so that the rubber pads are properly pressed against the bracket of the gear see the point Tightening the rubber pads Nord SK 3282 3 9 2 kW Place M12 fender washers on both sides of the torque arm bracket Finally fasten the pad to the torque arm using another similar nut Attach the gear motors 11 15 kW by putting a hexagon bolt M16x110 into the hole in the torque arm and tightening the Nyloc nut so that the rubber pads are properly pressed against the bracket of the gear see the point Tighten ing the rubber pads Nord SK 4282 11 15 kW Remove the rubber peg from the vent prevents spilling of the oil from the vent during transportation Removing the rubber peg from the vent Antti Teollisuus Oy 46 408010 11 2013 Installation Elevator E series Electronic underspeed guard a standard piece of equipment if the control centre of the dryer is delivered later than 1 10 2002 Install the underspeed guard in the elevator boot on the side where the possible side intake spout is used less frequently The relay box for 230 V supply voltage is standard equipment in Finland The relay box for 24 V supply voltage is standard equipment in Sweden The assembly proceeds as follows draw
64. partan EP 220 MOBIL Mobilgear 636 tai Mobilgear XMP 680 SHELL Omala 680 synthetic oils CASTROL Alphasyn PG 220 ESSO Glycolube 220 MOBIL Glygoyle HE 680 SHELL Tivela S 680 or other oil brands which meet the same requirements Antti Teollisuus Oy 104 408010 11 2013 Malfunctions Elevator E series Filling Plugs for control and change of oil in the Nord gear motor Checking the oil level p u Draining GUARANTEE The guarantee period for Antti elevators is one 1 operating season The guarantee covers defects in material and workmanship Separate guarantee terms issued by the respective importer apply to the electric motors A prerequisite for validity of the guarantee is that the instructions given by the manufacturer and the valid regula tions are followed during the installation operation and maintenance work of the elevator All matters related to the guarantee shall be agreed upon with the manufacturer before any action is taken Antti Teollisuus Oy 105 408010 11 2013 Elevator E series MALFUNCTIONS DURING OPERATION Possible malfunctions in the elevator Symptoms Elevator does not start Possible cause Selector switch in electric centre is in position 0 Fuse motor guard has tripped Position of the underspeed guard sen sor has changed Elevator runs for a while and then stops Elevator stops prematurely Antti Teollisuus Oy Position of the underspeed guard
65. r plate rod to the side of the ascending pipe approximately in the middle of the rod using two M8x16 bolts and nuts removing first two screws from corresponding location in the pipe See drawing Actuators of the shutter plates symmetric boot Evening out the height difference of the pipes Level the top flanges of the frame pipes 2 0 mm before installing the top end To offset any difference in height 4 pes of 2 mm thick shims are delivered with the dryer Place a sufficient number of shims on top of the lower pipe before installing the top end of the elevator Actuators of the shutter plates symmetric boot Antti Teollisuus Oy 34 408010 11 2013 Installation Elevator E series Elevator top The elevator top is heavy 132 kg without the gear motor Use a hoist for lifting Transferring the transmission to the opposite side if necessary Sometimes the space is limited and the transmission must be transferred to the opposite side of the elevator top This can be achieved by detaching the bearings of the bucket belt pulley shaft See drawing Transferring the transmission to the opposite side Remove the cover of the elevator top Bend the locking clips of the shaft nuts from their grooves and loosen the shaft nuts which clamp the bearings to the shaft using a spanner wrench Remove the bearing n
66. rspeed guard 110 r p m Applies to earlier production only 12 511520 1 Underspeed guard 110 r p m Applies to earlier production only Bucket belt 31 510575 m Bucket belt perforated B 200 100 75 32 300695 Elevator bucket with bottom GB 180x140 33 300696 Elevator bucket bottomless GB 180x140 34 110040 2 Belt screw pcs part 67 and 68 M8x22 35 110790 2 Nyloc nut pcs part 67 and 68 M8 36 A70217 1 2 Joining kit for belt incl nuts and bolts 37 503630 1 Joining tool E120 E100 1 9 pcs metre of belt E80 E40 2 22 pcs metre of belt E120 11 43 pcs metre of belt E100 9 52 pcs metre of belt E80 6 67 pcs metre of belt E60 4 44 pcs metre of belt E40 2 22 pcs metre of belt Gear motor 61 304305 1 Gear motor Nord SK 3282AGB 100L 40 3 0 kW 144 r p m E40 gt 15 7 m 62 304306 1 Gear motor Nord SK 3282AGB 112M 4 4 0 kW 147 r p m E40 16 2 20 7 m E60 gt 14 7 m 63 304307 1 Gear motor Nord SK 3282AGB 132SM 4 5 5 kW 148 r p m E40 21 2 20 7 m E60 gt 19 7 m E80 gt 14 7 m E100 gt 11 7 m 64 304308 1 Gear motor Nord SK 3282AGB 132M 4 7 5 kW 147 r p m E40 27 2 35 2 m E60 20 2 26 7 m E80 15 2 19 7 m E100 12 2 16 7 m E120 gt 13 7 m 65 304309 1 Gear motor Nord SK 3282AGB 132M 40 9 2 kW 148 r p m E60 27 7 32 7 m E80 20 2 24 7 m E100 17 2 19 7 m E120 14 2 16 7 m 66 304302 1 Gear motor Nord SK 4282AGB 160M 4 11 kW 135 r p m E60 33 2 35 2 m E80 25 2 29 7 m E100 20 2 23 7
67. rts the elevator transverse to the dryer Support parts Antti Teollisuus Oy 38 408010 11 2013 Installation Elevator E series Bucket belt and buckets Threading tightening and joining the belt NOTE If the elevator belt is delivered in two parts the delivery also includes two joining kits Join first the belt parts together in accordance with the joining instructions below using one of the joining kits Lower the belt from above to both sides of the upper pulley in a manner that the side of the belt with thinner rub ber layer with respect to the reinforcement fabric comes against the pulley Pull the other end of the belt using a rope under the lower pulley to the opening in the pipe with plates Fix the device for joining the belt included in the delivery to the belt screw holes on the backside of the belt See drawing Tightening device of the belt and the joint Tighten the belt by wrenching the tightening device using a ratchet wrench The tightness of the belt is correct when the attachment bolt holes for the buckets in the belt are slightly oval Note that tightening the belt too much strongly strains the elevator structure and thus shortens the service life of the machinery Running direction of the belt Tightening device on the backside of the belt The belt after tightening and Joining kit for perforation for the belt 2 N another joint
68. rts 1 11 from page Bucket belt of the elevator pulleys bearings and drive ELEVATOR BOOT Incl Parts 1 53 Elevated model assembly 11 408010 11 2013 Elevator E series Elevator boot adjustable boot V lt o oe e e e 2 S n 11 2013 408010 Antti Teollisuus Elevator E series Ref Item ID Name Pcs 1 32477 2 2 32478 2 3 A72209 2 4 32480 1 5 32474 1 6 32481 2 7 A72241 2 8 41884 2 9 41885 4 10 41889 8 11 41887 2 12 41886 2 13 41888 1 14 41898 8 15 32487 1 16 32483 1 17 31907 1 18 41560 1 19 41551 2 20 41552 2 21 42376 1 22 33179 1 23 115570 10 24 314016 TENSION SLEEVE 60X 90 BONFIX 2000 2 25 116521 FLANGE MOUNTED BEARING UCF 210 FY50TF 2 26 117911 1 27 117770 2 28 117774 4 29 A72219 4 30 A72220 2 31 A72222 2 32 41917 4 33 A72264 2 34 104266 HEXAGON SOCKET BOLT BALL HEADED 8X20AM ISO 7380 4 35 110790 NYLOC NUT ZN M8 DIN 985 4 36 110585 NUT M16 DIN934 8 37 110540 NUT M8 DIN 934 148 38 110560 NUT M10 DIN 934 54 39 102200 HEXAGON BOLT ZN 10X20 DIN933 8 40 101810 HEXAGON BOLT ZN 8X16 DIN933 139 41 101820 HEXAGON BOLT ZN 8X20 DIN933 6 42 101830 HEXAGON BOLT ZN 8X25 DIN933 2 43 104260 HEXAGON SOCKET BOLT BALL HEADED 10X40 AM ISO 7380 4 44 107807 EYE BOLT M10X18 DIN580 2 45 107907 LO
69. s for the motor DRYER WITH EITHER ONE OR TWO ELEVATORS 1 Fix the rain cover bracket 32963 to the gear housing of the gear motor The bolts size in Nord 4282 gear motors is M10x20 and in Nord 5282 type it is M12x20 2 Align the centre hole of the bracket with the shaft hole and tighten the bolts 2 pcs see the drawing 3 Fix the rain cover 32964 in the bracket using wing screws A71950 INSTRUCTIONS Dryer with one elevator 111303 M12x20 102499 Nord 5282 a N li M10x20 102200 Nord 3282 4282 32964 32964 Dryer with two elevators M Installing the rain cover rain covers for the motor Antti Teollisuus Oy 93 408010 11 2013 v Additional equipment Elevator E Series Parts of PAK ladder and guard rails 11 9 AN 4 22 TK P a b 2 31 21 SS J J U WE 2 16 13 12 408010 11 2013 Antti Teollisuus Oy 94 Additional equipment Elevator E series 20080101 Ref Partno Denomination Pcs Dwg No Weight 1 33428 Upper exit rail 2 2 33426 Ladder element 3M 3 33342 Ladder bracket 2 fitting package Ref Partno Den
70. st handrail upper leve 14 32587 A 5 48 7 32583 Mega cladding handrail 1632 service platform for elevator 4 32583 0 3 60 8 102200 Hexagon bolt ZN M10x20 DIN933 61 0 02 9 110560 Hexagon nut M10 DIN934 68 0 01 10 315450 Board L 630 22x100 4 1 01 Antti Teollisuus Oy 74 408010 11 2013 Installing the additional F levator E series Installing 1 sided service platform 33356 1 SIDED SERVICE PLATFORM DRYER WITH ONE OR TWO ELEVATORS It is possible to assemble the platform on the ground and lift it into place ready assembled Next instructions deal with assembly and installation works up in the elevator 33356_INSTRUCTIONS2 Stage 1 Installing the frame beams The 1 sided service platform is attached level with the top cover of the dryer 1 Because there is only one service platform a part of the frame beams 33338 can be cut off The length of the beam after the cutting is 1460 mm see drawing 2 Start the work by installing the frame beams 33338 The service platform is placed on top of them Antti Teollisuus Oy 75 408010 11 2013 9 Elevator E series 33356 INSTRUCTIONS2 637 M10x20 33340 33341 Stage 2 Installing the lengthwise beams the corner posts and the end beams 1 Install the lengthwise beams 33340 of the platform on the frame beams 2 Attach to them the corner posts 32
71. sure that the eccentric cam is in the groove in the end of the shaft Press the frame part to as far as it goes shaft against shaft and pull it back about 1 mm Tighten the lock screw M8 hexagon socket Rotate the shaft in order to centre the attachment of the underspeed guard socket Tighten the lock nuts for the socket Apply oil to the middle shaft of the weight arm and the joints of the adjustment arms Install the cover and the cover band so that the bolt comes on the underside Underspeed guard 511520 110 r p m Socket 32482 Weight arm Grease nipple Eccentric cam APPLY M Frame part Bearing Micro switch Elevator shaft Lock screw Electric connection al Adjustment ways pointing down screw Assembling and adjusting the underspeed guard Antti Teollisuus Oy 49 408010 11 2013 v Elevator E series ANTTI ELEVATOR E SERIES PARTS DRAWINGS OF ADDITIONAL EOUIPMENT Antti Teollisuus Oy 51 408010 11 2013 v Additional equipment Elevator E Series 2 sided service platforn 33355 spare parts drawing Antti Teollisuus Oy 52 408010 11 2013 Additional equip
72. t and the boot are the other parts of the elevator s frame structure They are also mostly made of hot galvanized raw material In addition to the above components the elevator delivery includes many oth er items which are delivered separately The installation locations for these items are described later in these Assembly Instructions The components of any optional eguipment are also delivered separately The noise emission of a loaded elevator is 73 dB 408010 11 2013 v Elevator E series ANTTI ELEVATOR E SERIES PARTS DRAWINGS Antti Teollisuus Oy 7 408010 11 2013 v Elevator boot Elevator E series Elevator boot housing parts for the boot symmetric model Antti Teollisuus Oy 8 408010 11 2013 Ref Part 1 32477 2 32478 3 32479 5 32480 8 32474 10 32475 11 32481 13 41884 14 41885 15 41889 17 41887 18 41886 21 41888 22 41898 28 29 400141 30 31 115570 33 107907 34 111560 35 110560 39 101830 43 104260 44 101820 45 101810 46 110540 47 117774 48 117770 49 117911 50 503487 Antti Teollisuus Oy Elevator boot Elevator E series Pcs SBNNADWANNABRANNNAANNDND _ IN SKOORKNRAK AB 1 OI Note Side plate low right Side plate low left Side plate
73. the midmost platform elements in the holes in the centre of the lengthwise beam See detail drawing 3 3 Fix the handrails 32583 and 33343 in place using bolts Antti Teollisuus Oy 70 408010 11 2013 Installing the additional Elevator E series equipment A71545 M10x20 N A71975_1 INSTRUCTION5 S Stage 5 Installing the end beams and the platform element the platform at the elevator Use the short end beams 33341 as end beams in the openings at the elevators 1 Drill the additional holes in the beam at the narrower opening detail drawing 1 2 Fix the beam on top of the end beams installed during stage 3 using the same bolts 3 Attach by welding the beam at the wider opening and protect the seams using zinc spray 4 Join the four platform elements A71545 first together Put an M10x20 bolt and two M10 nuts in the midmost holes in the long edges of the elements so that one of the M10 nuts comes between the elements See detail drawings 1 and 2 5 Cutthe platform elements to be installed at the elevator to a length of 434 5 mm detail drawing 3 6 Attach the ready assembled platform to the lengthwise beams 33340 by one of its edges See detail dwg 4 Antti Teollisuus Oy 71 408010 11 2013 v 0 e Elevator E series
74. ttomless buckets above each bucket with bottom You can calculate the required amount of buckets if you know the total height of your elevator Required number of buckets with bottom is 2 22 pcs metre of belt The number of bottomless buckets is 6 67 pcs metre of belt on E80 4 44 pcs metre of belt on E60 2 22 pcs metre of belt on E40 Antti Teollisuus Oy 41 408010 11 2013 Installation Elevator E series Elevators E100 E120 Install the buckets of the elevator with and without bottom in groups that span seven attachment hole pairs of the bucket Each group consists of the lowest bucket with bottom and of five E100 to six E120 buckets without bottom installed above it If the number of bottomless buckets is five leave a pair of holes empty above the bot tomless buckets below the next bucket with bottom Installing the buckets of the E100 E120 elevators after the after the after the after the after the 5th after the after the 1st round 2ndround 3rdround 4th round round 6th round 7th round E100 ready E120 ready If the last bucket group cannot be completed because of the length of the belt make sure one attachment hole pair is left unused below the next bucket with bottom by leaving out required number of bottomless buckets On the first installation round install buckets with bottom only Install a bucket with bottom in every 7th pair of holes see drawing Installing buckets in
75. using 2 bolts and by the centre flange using 1 bolt side see detail drawing 2 Use M10x25 bolts washers and nuts for attachment Do not tighten the bolts yet at this stage Install required amount of beams in accordance with the total length of the brace Leave the attachment bolts in the Z beams loose for fine adjustment of the length Fit the lower ends of the cross braces in the brackets on the top of the dryer at stage 1 Antti Teollisuus Oy 84 408010 11 2013 Installing the additional Elevator E series equipment lt M10x25 102210 N M10 110560 L M10 111550 x 2 A71950P_1 INSTRUCTION3 Stage 4 Fixing the cross braces in the lower brackets and tightening the bolts 1 Fix the lower ends of the cross braces inside the brackets Use two M10x25 bolts washers and nuts brace for attachment see detail drawing 1 Do not tighten the bolts yet at this stage After having adjusted the brace to its desired length tighten first the bolts in the cross braces Then the cross brace will not sag while the attachment bolts for the braces are tightened Tighten the bolts in the upper and lower brackets for the cross brace beams Antti Teollisuus Oy 85 408010 11 2013 Installing the additional Ny equipment
76. uts and the shaft end cover Remove the counterparts for the bearings from the inside Pull out the bearings and the cover plates for the shaft holes on the outside from the shaft Lift up the shaft with the bucket belt pulley and turn the longer end of the shaft to the other side of the elevator top Put the cover plates for the shaft hole and the bearings back onto the shaft Thread the counterparts for the bear ings from inside through the side plates at the elevator top into the bearing holes Fix the shaft end cover and the bearing nuts Tighten the nuts initially Wrench the nuts to their final tightness after having installed the bucket belt fea Counterparts for the 9 amp gt bearing Shaft end cover n gt N Cover plate of the EA hole Bearing Bearing Cover plate of the hole T Shaft nut Counterparts for the bearing Torque arm installed in the upper holes Transferring the transmission to the opposite side Antti Teollisuus Oy 35 408010 11 2013 Installation Elevator E series and carried out the height adjustment of the bearings Place the bucket belt pulley exactly in the middle with respect to the sides ofthe top end before tightening the shaft nuts After tightening with a wrench spanner lock the shaft nuts using the locking clips Transfer the torque arm for the gear motor to the upper holes on the same side as the shaft of the bucket belt pulley Do not attach th
77. vator boot does not necessarily need to be fastened to this even base However it must be fastened to the filling hopper which is built separately see drawing Intake spout Tofacilitate the construction of the hopper the elevator delivery includes the front intake part If the vertical wall of the hopper is made by casting or building up the front intake part shall be used as a mould In this case the elevator boot and the intake spout attached to it should be fixed in place before building up or cast ing the wall Alternatively the elevator boot front intake part can be attached to the concrete wall by means of secondary casting provided that an installation hole with sufficient allowance is reserved when casting the wall Note Before attaching the intake spout by casting or building up ensure that all sides of the elevator boot are upright Any obliquity has to be corrected by placing steel plates under the base of the elevator boot If the elevator boot is not upright it will be difficult to make the operation of the elevator smooth and noiseless Note After the casting of the intake spout has dried up we recommend taking the following measures before Antti Teollisuus Oy 28 408010 11 2013 Installation Elevator E series Antti elevator E series main parts Gear motor 3 KW 61 kg A 4 kW 70 kg Elevator top 1 Pi gt 5 5 kW 84 132 kg S 2 7 5 kW 95 kg ede n 9 2 kW 102 kg Optional 11 kW 142 kg ac
78. ve from next page Bucket belt pulley with bearings Incl parts 21 32 46 49 Nord 4282 Bucket belt of the elevator pulleys bearings and drive from next page ELEVATOR TOP Incl Parts 1 38 For Nord 3282 gear motor Nord 3282 assembly ELEVATOR TOP Incl Parts 1 37 39 For Nord 4282 gear motor Nord 4282 assembly 15 408010 11 2013 v Bucket belt Elevator E series Belt pulleys and bearings in the elevator top A72181 3 kW 9 2 kW and 503489 11 kW and 15 kW A72181 3 kW 9 2 kW 11 kW 15 kW Belt pulleys and bearings in the elevator boot Antti Teollisuus Oy 16 408010 11 2013 Ref Part 1 32476 2 41917 3 32487 4 32483 5 400920 6 116521 8 110580 9 110814 10 314016 11 105560 13 33179 14 511512 15 42376 16 101810 17 511511 18 511513 21 32501 22 41914 23 400900 24 41916 25 32505 26 32487 27 116530 28 314016 29 110560 30 102200 31 105560 32 110585 41A72182 42 A70771 43 102630 44 110570 45 111566 46 32488 47 41959 48 103045 49 110812 Antti Teollisuus Oy Bucket belt Pcs A N N BOND AN K NN N N aa a manana Item Stiffening plate elevator boot Counter part for bearing UFC210 Bucket belt pulley D400 Shaft in the boot D60 50 Shaft end cover elevator boot Flange mounted bearing UFC210 D50 Hexagon nut Nyloc nut Tension sleeve Stop screw Casing for inductive underspeed guard Inductive sensor Claw plat
79. y using a hexagon socket key as required to make the bucket belt run in the centre of the pulley 2 Adjusting the position of the bucket belt pulley scraper at the elevator boot Adjust the plate to as close to the surface of the pulley as possible however allowing the elevator to run without making any abnormal noise If the edge of the scraper comes in contact with the bucket belt pulley or the gap is wider than necessary carry out the adjustment drawing Setting the scrapers 3 Adjusting the position of the bucket belt pulley scraper at the elevator top Adjust the scraper in the same way as in the boot 4 Checking the position of the adjustment plate above the divider inside the elevator top As necessary adjust the position of the plate so that the buckets will pass the adjustment plate at a distance of 10 mm 5 Checking the bucket belt for tightness and retightening If the bucket belt has been in place for 1 2 weeks after the installation it can be retightened before the test run or first start up if necessary Attach the joining device for the belt to the rear of the belt in the rear opening in the pipe to the screw holes of the two buckets that were removed temporarily on both sides of the bucket belt joint Wind the tool open until it spans 4 5 hole pairs Tighten the belt using the tool The tightness of the belt is correct when the screw holes in the belt are stretched slightly oval If the belt is stretched to the poi

Installation and Operating Instructions - Antti

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