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MOVIMOT® MM..D with AC Motor DT/DV / Operating Instructions
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1. 6 10V 6 10V l gt 7 gt 1 2kQ MW 8 L 2 8 gt 9 L 9 L 10 L 10 L MWA21A MWA21A 341225355 1 Potentiometer using the 10 V reference voltage alternative 5 kQ 2 Potential free analog signal 8 4 2 Setpoint stop function 1 Hz 3 i fmin E anata ae EATA OTEA l ELARA ONEA OS TE ARPAS ctr 2 H2 i i 0 0 0 5 1 1 5 2 25 V 0 1 2 3 4 5 mA 341098123 Setting 1 Output frequency 0 10 V 0 20 mA 2 Setpoint 2 10 V 4 20 mA 341167755 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Status and error display Service 9 Service 9 1 9 1 1 Status LED Status and error display The status LED is located on the top of the MOVIMOT inverter Meaning of the sta The three color status LED indicates the operating and error statuses of the MOVIMOT tus LED states inverter LED LED status Fault code Description color Off Not ready No 24 V power supply Yel Flashes steadily Not ready Self test phase active or 24 V power supply present low but supply voltage not OK Yel Flashing evenly fast Ready Brake release without drive enable active low only with 52 2 ON Yel Steady light Ready 24 V power supply and supply voltage OK
2. A DANGER Incorrect connection of PE Death severe injuries or damage to property from electric shock The permitted tightening torque for the screw fitting is 2 0 2 4 Nm 18 21 Ib in Observe the following notes regarding PE connection Prohibited assembly sequence Recommendation Assembly with forked Assembly with thick solid wire cable lug Permitted for cross sections up to Permitted for all cross sections max 2 5 mm M5 ES lt gt 323042443 323034251 323038347 1 Forked cable lug suitable for M5 PE screws Earth leakage currents 2 3 5 mA may occur during normal operation To meet the re quirements of EN 61800 5 1 observe the following note Route a second PE conductor with the cross section of the supply system lead in parallel to the protective earth via separate terminals or use a copper protective earth conductor with a cross section of 10 mm Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 27 28 Electrical Installation Installation instructions 5 1 5 EMC compliant installation A WARNING This drive system is not designed for operation on a public low voltage supply system that supplies residential areas With respect to the EMC regulation frequency inverters cannot be operated as stand alone units Regarding EMC they can only be evaluated when they are integrated in a drive system Conformity is declared for a d
3. 106 Replacing units 106 Request 98 Response 98 Right to claim under limited warranty 6 RS 485 Address range 95 Connection RS 485 bus master 42 Function with RS 485 master 94 Group 95 RS 485 address selection 46 RS 485 29 Technical data interface 121 User data type 95 S Safe disconnection 9 Safety functions eee eee 7 Safety rotes s eiecti 7 Electrical 9 General information 7 Installato pa a a aaaea a aaaea A 8 Operation a e 9 SOIE E E A re es ed 8 Structure 5 8 Easy startup 43 86 S 6I VICO i hdc adiectis rud ae risa 103 110 Setpolnt
4. 2037035019 1 Slot for Drive ID module 5 Place the new MOVIMOT inverter onto the terminal box and screw it on 6 Supply voltage to the MOVIMOT inverter Check whether the new MOVIMOT inverter is functioning properly Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 107 Service Turning the modular terminal box 9 3 Turning the modular terminal box We recommend purchasing pre fabricated MOVIMOT units with the correct position of cable entries In exceptional cases the position of the cable entries can be rotated to the opposite side only for units with a modular terminal box When working on the unit dangerous voltage levels may still be present up to one min ute after the mains is disconnected Severe or fatal injuries from electric shock Disconnect the MOVIMOT drive from the supply system and secure it against unintentional reconnection to the voltage supply Then wait at least for 1 minute 1 Label the connections of the MOVIMOT inverter before disconnecting them for later re installation 2 Disconnect the supply system control and sensor connections 3 Remove the screws 1 and take off the MOVIMOT inverter 2 from the terminal box 4 Loosen the screws 3 and remove the terminal box 4 E 457926539 108 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Service Turning the modu
5. 44 Setpoint potentiometer 1 44 Setpoint stop function 102 SEW SetviCe cere eee elaine E nt 110 Slip compensation deactivated 73 Speed 50 Speed monitoring 69 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Index Start 95 Startup tite ems 43 MOVIMOT with fieldbus interface 86 Note for installation close to the motor 83 With binary control seen 76 With MBG11A essssseeeenn 78 With MEGA AA ies ie eet ege ete teu 78 With MLG ITA 78 With 2 80 Status aa 103 Strage uie etie re e d e ede 8 Structure of the safety notes 5 Supply system leads 25 SWICK 12 2 dice eh oett ee 44 SWItChi 44 T Target group ces cite maet tenis 7 Technical data MOVIMOT 230V 50HZ 116 MOVIMOTO 400 V 50 Hz or 400 V 100 Hz 112 MOVIMOTO 460 V 60 HZ
6. 118 MLU13A fo a 41 16 0 eee 36 Installation 5 5 on eren 18 Technical data 118 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 135 Index MLU21A Connections cenae eerte ei HR ead 36 17 Technical 118 Modular terminal box 108 Motor Connection 83 Connection when mounted close to the motor 32 Enabling the direction of rotation 83 Motor protection 83 Motor protection 46 83 Motor protection using 57 Motor terminal 35 Motor type otiose test E petes tex s 48 Mounting close to the motor Connection MOVIMOT and motor 32 Unit designation 14 MOVILINK unit 89 MWA21A Connection sssssssssssseeeeenenne 41 Installation zo eie bodie e tacit iaa 21 Op ration neo re eget dns 102 Startup eU eerie nee ede 80 Technical 120 N Nameplate
7. Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach reducom_sew yahoo fr 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http www sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 38 50 RybalkoStr 26 Fax 375 17 29838 50 BY 220033 Minsk sales sew by Belgium Assembly Br ssel SEW Caron Vector Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Service Compe tence Center Industrial Gears SEW Caron Vector Rue de Parc Industriel 31 BE 6900 Marche en Famenne Tel 32 84 219 878 Fax 32 84 219 879 htt
8. 2000989707 36 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Electrical Installation 5 Connecting the MOVIMOT options 5 5 3 Connection of option MLG A For more information about mounting the MLG A option refer to sec MLU11A MLU21A MLG A option see page 17 The following figure shows how to connect the MLG A option YE MLG11A BN MLG21A YE MLG11A BN MLG21A MOVIMOT 2001083915 1 Note the enabled direction of rotation See sec Connection of MOVIMOT basic unit see page 30 Functions of the CW Stop and CCW Stop terminals using control via RS 485 interface Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 37 38 Electrical Installation Connecting the MOVIMOT options 5 5 4 Connection of URM option The following figure shows how to connect the URM option URM MOVIMOT 2001142155 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Electrical Installation Connecting the MOVIMOT options 5 5 5 Connection of BGM option The following figure shows how to connect the BGM option L1 L2 L3 F11 F12 F13 MOVIMOT 4 5 6
9. Binary control In detent position 0 of switch f2 the setpoint f2 with the activated additional function is 0 Hz All other values that can be set remain unchanged Switch f2 Detent setting 0 1 2 3 4 5 6 7 8 9 10 Setpoint f2 Hz 0 7 10 15 20 25 35 50 60 70 100 with add function activated Setpoint f2 Hz 5 7 10 15 20 25 35 50 60 70 100 without additional function Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 61 6 62 go Startup Selectable additional functions of MM D 503 00 6 5 10 Additional function 9 MOVIMOT for hoist applications 330140427 Risk of fatal injury if the hoist falls Severe or fatal injuries or damage to property AA MOVIMOT may not be used as a safety device in hoist applications Use monitoring systems or mechanical protection devices to ensure safety STOP In order to avoid a system overload the MOVIMOT drive may not be operated at the current limit Activate speed monitoring which means when the MOVIMOTS drive is operated at the current limit for longer than 1 s it will trigger the error message F08 speed monitoring Requirements STOP MOVIMOT can only be used in hoist applications if the following prerequisites are met Additional function 9 is only possible in conjunction with brakemotors Make sure that the DIP switch S2 3 is set
10. ees 101 84 MWA241A setpoint e 102 Ide 103 9 1 Status and error display ernai a aee E 103 9 2 Replacing urnits ec iei Ld FUR dii P 106 9 3 Turning the modular terminal 108 9 4 SEW SetVICO cata eti ad terere ione e Ee ee n iy doe eda 110 9 5 Extended storage ee iade RR 111 96 BispOosal etc etate tme etie emi 111 Technical Data ener rere ne ee Lr rrr Repone anaa 112 10 1 Motor with operating point 400 V 50 Hz or 400 V 100 Hz 112 10 2 Motor with operating point 460 V 60 2 114 10 3 Motor with operating point 230 V 50 2 116 10 4 Technical data of 118 10 5 Integrated RS 485 interface 121 10 6 Diagnostics emen 121 10 7 Working air gap braking torque 122 10 8 Resistance and assignment of the brake coil 122 10 9 Assignment of internal braking resistors 123 10 10 Assignment of external braking resistors 1
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12. 10 Switch on the DC 24 V control voltage supply system voltage 11 Enable the MOVIMOT drive by applying 24 V to terminal 4 CW rotation or terminal 5 CCW rotation of the MWA21A option INFORMATION For notes on operating the MWA21A option refer to sec Speed control module MWA21A see page 102 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup go Supplementary notes for installation close to the motor 6 9 Supplementary notes for installation close to the motor When the MOVIMOT inverter is installed close to the motor observe the following notes 6 9 1 Checking the connection type of the connected motor Use the following figure to check that the selected connection type is identical for the MOVIMOT and the connected motor w2 U2 v2 Wi Important For brake motors Do not install brake rectifiers inside the terminal box of the motor 337879179 6 9 2 Motor protection and direction of rotation enable The connected motor must be equipped with a TH For control via RS 485 the TH must be wired as follows A MOVIMOT B MOVIMOT C MOVIMOT JEPE JEPE TH TH TH 2036204171 A Both directions of rotation are enabled B Only CCW operation is enabled C Only CW operation is enabled Operating I
13. 102 8 69 Hoist 62 Hybrid cable nnne 34 13 95 Input contactor 26 installationen ete 8 BG 19 Close to the 22 In damp 16 Input contactor eee 26 MBGTTA 20 15 MEG TIA tta e 17 tas ea eae ee 17 MLEUTTA a sateen acai eae teed ieee 17 MEW TSA metet optime 18 MLEU21A edit e edet eedem eere 17 2 egt ce eben 21 NOLES ss ist rtis nete et nii Praes tet 16 Turning the terminal box 108 URM E 1 Installation altitude 28 Installation close to the motor Installation dimensions 22 Startup information 83 Installation instructions 25 Installation tolerances 15 Integrator ramp 44 L zo 99 LING fusos iex ee nes 25
14. SIW MM03D 503 00 0 8214991 0 37KW 1 MOVIMOT status LED 8 1 1 Meaning of the status LED states The three color status LED indicates the operating and error statuses of the MOVIMOT 459759755 inverter LED LED status Operating state Description color Off Not ready No 24 V power supply Yel Flashes steadily Not ready Self test phase active or 24 V power supply present low but supply voltage not OK Yel Flashing evenly fast Ready Brake release without drive enable active low only with S2 2 ON Yel Steady light Ready 24 V power supply and supply voltage OK low but unit inhibited but no enable signal If drive does not run when enable signal is present check startup Green Flashing with alter Ready Faulty communication with cyclical data exchange lyel nating colors but timeout low Green Steady light Unit enabled Motor in operation Green Flashing evenly fast Current limit active Drive operating at current limit Red Steady light Not ready Check the 24 V supply Make sure that there is a smoothed DC voltage with low ripple residual ripple max 13 present Status LED flash codes Flashing steadily LED 600 ms on 600 ms off Flashing evenly fast LED 100 ms on 300 ms off Flashing with alternating colors LED 600 ms green 600 ms yellow For a description of the error statuses refer to section Status
15. 122 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Technical Data Assignment of internal braking resistors 10 9 Assignment of internal braking resistors MM11D 233 00 MM22D 233 00 MOVIMOT type Braking resistor Part number MM03D 503 00 MM15D 503 00 1 MM03D 233 00 MM07D 233 00 BWA MM22D 503 00 MM40D 503 00 BW2 0 823 136 21 1 Two screws M4 x 8 included in scope of delivery 10 10 Assignment of external braking resistors MOVIMOT type Braking resistor Part number Protective grid bares REC Ud BW200 003 K 1 5 0 828 291 9 0813 152 X MMO03D 233 00 070 233 00 P200 009 K 1 5 0928 2939 150 010 0 802 285 2 BW100 003 K 1 5 0 828 293 5 0813 152 X MM22D 503 00 MM40D 503 00 BW100 005 K 1 5 0 828 286 2 MM11D 233 00 MM22D 233 00 BW068 010 0 802 287 9 BW068 020 0 802 286 0 10 10 1 BW100 BW200 BW100 003 BW100 005 BW200 003 BW200 005 K 1 5 K 1 5 K 1 5 K 1 5 Part number 0 828 293 5 0 828 286 2 0 828 291 9 0 828 283 8 Function Dissipating the regenerative energy Degree of protection IP65 Resistance 100 O 100 Q 200 Q 200 Q Power 100 W 200W 100 W 200 W in S1 100 cdf Dimensions WxH xD 146 x 15 x 80 252 x 15 x 80 146 x 15 x 80 252 x 15 x 80 mm mm mm mm Cable length 1 5m 10 10 2 BW150 BW068 BW
16. 6 5 12 Additional function 11 Deactivating the mains phase failure monitoring STOP Deactivating the mains phase failure monitoring can damage the unit if conditions are unfavorable 330218763 Functional When the additional function is activated the phases are not monitored t is a good idea to deactivate this function for power supplies with short term asymmetries for example 6 5 13 Additional function 12 MOVIMOTS with rapid start stop and motor protection via TH ON aa aa 5 6 7 8 2 330259595 Functional The additional function is active in binary and RS 485 control mode but there are description differences with respect to the usable functional scope When the MOVIMOTS inverter is installed close to the motor the additional function includes the following features Motor protection via indirect TH evaluation via direction of rotation terminals Rapid start and stop function 66 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup ago 6 Selectable additional functions of MM D 503 00 Sub function This function is only active in RS 485 control mode This additional function causes a Motor protection tripping of error 84 Motor overtemperature Vie TEheVa guo Error 84 Motor overtemperature is triggered when all the following conditions are ful
17. Fault code 94 EEPROM checksum error Defective EEPROM Contact SEW Service Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 105 Service Replacing units 9 2 Replacing units When working on the unit dangerous voltage levels may still be present up to one min ute after the mains is disconnected Severe or fatal injuries from electric shock Disconnect the MOVIMOT drive from the supply system and secure it against unintentional reconnection to the voltage supply Then wait at least for 1 minute 1 Remove the screws and take off the MOVIMOT inverter from the terminal box 2 Compare the data on the nameplate of the previous MOVIMOT inverter with the data on the nameplate of the newMOVIMOT inverter STOP The previous MOVIMOTS inverter can only be replaced by a MOVIMOTS inverter with the same power rating and the same input voltage 3 Set all controls DIP switch S1 DIP switch S2 Setpoint potentiometer f1 Switch f2 Switch t1 on the new MOVIMOT inverter analogously to the controls of the previous MOVIMOTS inverter 106 Operating Instructions MOVIMOT amp MM D With DT DV Series AC Motor Service Replacing units 4 Make sure that no Drive ID module for DR motor types is plugged into the MOVIMOT inverter
18. 114 OPUONS etit 118 Tightening torque For MOVIMOT terminals 24 Tightening torques 23 Timeout monitoring see 95 Torque red CE dian eiii iaeia nai 65 TransportatlOr 8 Turning the terminal box 108 U UL compliant installation MOVIMOT with AS Interface 29 Unit designation lniVerter cem eon dna 13 lere ERE 12 Mounting close to the motor 14 Unit 13 Unit 10 URM 38 Installation 2 dde 19 Technical 119 V Voltage relay URM 119 Working 1 0 9 24 V supply Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 137 SEW EURODRIVE Driving the world _th cr a 14 EP i S am SEW EURODRIVE Driving the world
19. 12 SW 3 3HP Use 60 75 C copper wire only Tighten terminals to 13 3in ibs 1 5 Nm Suitable for use on a circuit capable of delivering not more than 5000ms d SEWABURODRIWE Bruchsal Germany 5 KA77 DT90L4 BMG MM15 MLU 3 IEC 34 6 Nr 3009818304 0001 99 B3 KW 1 5 50HZ cos 0 99 OHZ V 380 500 A 3 50 60 2 V 380 500 A 3 50 r min 22 1400 IP 54K Bremse V 230 Nm 20 Gleichrichter kg73 665 Nm i 64 754 V Schmierstoff Made in Germany 184103 3 14 J 2037711371 110 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Service Extended storage 9 5 Extended storage If the unit is stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced 9 5 1 Procedure when maintenance has been neglected Electrolytic capacitors are used in the inverters They are subject to aging effects when deenergized This effect can damage the capacitors if the unit is connected using the rated voltage after a longer period of storage If you have not performed maintenance regularly SEW EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage This can be done for example by using a variable transformer for which the output voltage has been set ac cording to the following overview After you have completed the regeneration p
20. Drive Technology Drive Automation System Integration Service UTM AAA AAA EURODRIVE Operating Instructions DocCert MOVIMOT MM D With DT DV Series AC Motor Edition 08 2009 16817214 EN SEW EURODRIVE Driving the world Content Content 1 General Information 11er cie eee aa aaa 5 1 4 How to use the operating instructions 5 1 2 Structure of the safety 5 1 3 Right to claim under limited 6 1 4 Exclusion of liability o Con ettet ime en eMe 6 1 5 Copyright reri PREMIER 6 2 Safety Notes unn orui aortada kar aaan raii i anea n pi rens 7 2 1 Generalinformation ne 7 2 2 Target DO aT Aa 7 23 Designated US onnon A A A A A de nud 7 24 Other applicable documentation 8 2 5 Transportation storage 8 2 6 Inst llationz nie ote etie D e ede cue EU e 8 2 7 Electrical Connection ssssssssssssssssssseseeeeee enne 9 2 8 Safe disconnection esses enne 9 2 9 Operation iiit eate ee gt etd e od a ea a aei 9 3 UnitStruct re e ener is sa pee an Shea ee xe ve Re 10 3 1 MOVIMOT Inverter tonto 10 3 2 Unit des
21. Startup go Startup with options MBG11A or MLG A CW stop CCW stop Meaning Not activated Activated Only CCW operation enabled Pre selected setpoints for CW rotation result in standstill of drive gt I a 2 S ese Not activated Not activated Unit is blocked or drive brought to a stop e l IGS 6 Place the MOVIMOT inverter onto the terminal box and screw it on 7 Set the required maximum speed using setpoint potentiometer f1 A ttt 1 Potentiom 8 Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in eter setting 329413003 STOP verter The enclosure specified in section Technical Data only applies if the screw plugs of the setpoint potentiometer and the X50 diagnostic interface are installed correctly A missing or incorrectly installed screw plug can cause damage to the MOVIMOT in 9 Switch on the DC 24 V control voltage supply system voltage INFORMATION For notes on operation with the MBG11A or MLG A options refer to sec Keypads MBG11A and MLG A see page 101 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 6 79 Startup with option MWA21A speed control module 6 ago Startup 6 8 Startup with option MWA21A speed control module When working on the unit dange
22. D With DT DV Series AC Motor 7 87 go Startup with RS 485 Interface Fieldbus Startup procedure 7 Set the required maximum speed using setpoint potentiometer f1 012 34 5 67 8 9 10 1 329413003 1 Potentiometer setting 8 Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in STOP The enclosure specified in section Technical Data only applies if the screw plugs of the setpoint potentiometer and the X50 diagnostic interface are installed correctly A missing or incorrectly installed screw plug can cause damage to the MOVIMOT in verter 9 Switch on the DC 24 V control voltage supply system voltage INFORMATION For further information on the function in connection to the RS 485 master refer to sec Function with RS 485 master see page 94 For further information on the function in connection to the fieldbus interfaces refer to relevant manuals PROFIBUS Interfaces Field Distributors Interbus Interfaces Field Distributors DeviceNet CANopen Interfaces Field Distributors AS interface Interfaces Field Distributors Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup with RS 485 Interface Fieldbus ago 7 Coding of process data 7 3 Coding of process data The same process data information is used for control and setpoint selection in all field bus systems The process data is coded
23. KoSice SEW Eurodrive SK s r o Tel 421 55 671 2245 Slovenska ulica 26 Fax 421 55 671 2254 SK 040 01 KoSice sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 info sew co za Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 11 131 Address List 11 South Africa Cape Town SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens cfoster sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaco Place Fax 27 31 700 3847 Pinetown cdejager sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 S
24. Lower motor power 47 Low noise operation 48 M Mains phase failure monitoring deactivation 66 Maximal frequenoy sss 44 MBG11A Connection sssssssssssseeeeeneeee 40 Installation nee eins 20 da eta 101 StartUp ie ee nied 78 120 Mechanical 15 Message 97 Message structure 94 Minimum frequency 44 Minimum frequency 0 2 61 MLG11A Connection eee tees 37 5 17 Operation 101 ned ten abere 78 Technical data 118 MLG21A 37 Installati n 17 Operation cte mera tae ia can 101 Start p eee eee pe e epe ie ie ed 78 Technical data 118 MLU11A Connection 2 ieee 36 5 17 Technical data
25. MM D With DT DV Series AC Motor Startup with RS 485 Interface Fieldbus go Startup procedure 3 Set minimum frequency fmin with switch f2 Switch f2 Detent setting 1 3 4 6 7 8 9 10 Hz Minimum frequency fmin 10 12 15 20 25 30 35 40 4 If the ramp is not specified via fieldbus operation with 2 PD set the ramp time at switch t1 VEN gt The ramp times are based on a setpoint step change of 1500 rpm 50 Hz D Switch t1 J Detent setting 0 1 2 3 4 5 10 Ramp time t1 s 0 1 0 2 03 05 07 1 2 3 5 7 10 5 Check to see if requested direction of rotation has been enabled CW stop CCW stop Meaning Activated Activated Both directions of rotation are enabled gt d BE Sa Activated Not activated Only CW operation enabled Pre selected setpoints for CCW rotation result in standstill of drive gt S C Not activated Activated Only CCW operation enabled Pre selected setpoints for CW rotation result in standstill of drive zl I EN S x Not activated Not activated Unit is blocked or drive brought to a stop gt amp ec 6 Place the MOVIMOT inverter onto the terminal box and screw it on Operating Instructions MOVIMOT MM
26. Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Production Karkkila SEW Industrial Gears Oy Tel 358 201 589 300 Assembly Valurinkatu 6 PL 8 Fax 358 201 589 310 FI 03600 Karkkila 03601 Karkkila sew sew fi http www sew eurodrive fi Gabon Sales Libreville ESG Electro Services Gabun Tel 241 741059 Feu Rouge Lalala Fax 241 741059 1889 Libreville Gabun Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 11 127 11 128 Address List Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 36902200 Sales Unit No 801 806 8th Floor Fax 852 36902211 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong Hungar
27. The following table shows the assignment of status word 1 Bit Meaning Explanation 0 Output stage enabled 1 MOVIMOT is enabled 0 MOVIMOT is not enabled 1 Inverter ready 1 MOVIMOT is ready 0 MOVIMOT is not ready 2 PO data enabled 1 Process data is enabled Drive can be controlled via fieldbus 0 Process data is inhibited Drive cannot be controlled via fieldbus Reserved Reserved 0 Reserved Reserved 0 Fault warning 1 Fault warning present 0 No fault warning 6 Reserved Reserved 0 7 Reserved Reserved 0 8 15 Bit 5 0 Unit status If there is no fault warning bit 5 0 the operating enable status of Odec 24 V operation the inverter power section is displayed in this byte 2 No enable If there is a fault warning bit 5 1 the fault number is displayed in 44 Enable this byte 18gec Manual operation active Bit 5 1 Fault number The following table shows the assignment of status word 2 Bit Meaning Explanation 0 Output stage enabled 1 MOVIMOT is enabled 0 MOVIMOT is not enabled 1 Inverter ready 1 MOVIMOT is ready 0 MOVIMOT is not ready 2 PO data enabled 1 Process data is enabled Drive can be controlled via fieldbus 0 Process data is inhibited Drive cannot be controlled via fieldbus Reserved Reserved 0 Reserved Reserved 0 Fault warning 1 Fault warning present 0 No fault w
28. filled The standard MOVIMOT motor protection function via DIP switch 51 5 ON is deactivated The terminals for direction of rotation are connected to 24 V via a TH as in the follow ing figure For field distributors For mounting close to the motor With option P2 A amp x gt a 0 TH TH 332178315 482161291 The TH has triggered due to excessive heat in the motor The enable for both terminals for the direction of rotation is revoked Supply voltage is connected INFORMATION The motor protection function using TH evaluation can be deactivated by setting the DIP switch 51 5 to OFF In this case the motor protection in the MOVIMOT unit re alized via a motor model is in effect Sub function The pre magnetization time is set to 0 s Papi siar Pre magnetization is not performed after the drive is enabled This is necessary to start acceleration along the setpoint ramp as quickly as possible Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 67 6 go Startup Selectable additional functions of MM D 503 00 Sub function The function Applying brake when downward ramp is activated is introduced for control Rapid stop via RS 485 Bit 9 is assigned this function in the control word as virtual terminal Not Bit E 110 Enable 1 1 Not connected ines Reset Not assigned otherwise stop Brake can be released without ena
29. gt 1000 m Iy reduction by 1 per 100 m h gt 2000 m reduction by AC 6 V per 100 overvoltage class 2 according to DIN 0110 1 himax 4 000 m See section Installation altitudes above 1000 m msl see page 28 Required preventive measures Ground the unit Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Technical Data Motor with operating point 400 V 50 Hz or 400 V 100 Hz 10 MOVIMOT type MM 03D MM 05D MM 07D MM 11D MM 15D MM 22D MM 30D MM 40D 503 00 503 00 503 00 503 00 503 00 503 00 503 00 503 00 Part number 18214991 18215009 18215017 18215025 18215033 18215041 18215068 18215076 Size 1 Size 2 Size 2L External electronics 24V V 24V 25 EN 61131 2 residual ripple max 13 96 supply lg 250 mA typ 120 mA at 24 V Input capacitance 120 uF 3 binary inputs Isolated via optocoupler PLC compatible EN 61131 2 Ri 3 0 lg 10 mA sampling interval lt 5 ms Signal level 13 30 V 1 gt contact closed 3 5 V 0 gt contact open Control functions TI ROY CW stop Tl L4 CCWistop TI f1 f2 0 setpoint 1 1 setpoint 2 Output relay K1a Response time x 15 ms Contact information TI K1b DC 24 V 0 6 A DC 12 to IEC 60947 5 1 only SELV or PELV circuits Signaling function NO contact for ready signal Contact closed with voltage presen
30. 4 5 6 7 8 9 10 Ramp time t1 s 0 1 0 2 0 3 0 5 0 7 1 2 3 5 7 10 44 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup Description of the controls 6 2 4 DIP switches S1 and S2 ago 626648587 DIP switch S1 S1 Joe 3 4 5 6 7 8 Meaning Binary encoding Motor Motor PWM No load RS 485 unit protection Power rating Frequency damping address po ot E2220 123 Motor one size Variable ON 1 1 1 1 Off smaller 16 8 4 kHz 2n Motor OFF 0 0 0 0 On adjusted 4 kHz Off DIP switch S2 S2 1 2 3 4 5 6 7 8 Meaning Motor type Release Duty cycle Speed Binary encoding brake monitoring additional functions None 20 21 22 23 Enable ON SEE On Vit On MEE ME motor OFF IEC motor Off VFC Off 0 0 0 0 1 only available in Brazil STOP lt 3mm Set the DIP switches using suitable tools e g a flat tip screwdriver with a blade width The force used for setting the DIP switches must not exceed 5 N Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 6 45 6 go Startup Description of the DIP switches S1 6 3 Description of the DIP switches S1 6 3 1 DIP switches S1 1 S1 4 Selectin
31. 7 e C 2 2001188491 1 BGM brake control mounted in the terminal box 2 External BW braking resistor for assignment see sec Technical Data 3 DC 24 V supply 4 CW stop 5 CCW stop Note the enabled direction of rotation See sec Connection of MOVIMOT basic unit see page 30 Functions of the CW Stop and CCW Stop terminals using control via RS 485 interface 6 Setpoint changeover f1 f2 7 Brake relay Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 5 Electrical Installation Connecting the MOVIMOT options 5 5 6 Connecting the MBG11A option For more information about mounting the MBG11A option refer to sec MBG11A op tion see page 20 The following figure shows how to connect the MBG11A option MOVIMOT MBG11A 24V RS 4 2 L 2458 Y 2 2034454283 1 Note the enabled direction of rotation See sec Connection of MOVIMOT basic unit see page 30 Functions of the CW Stop and CCW Stop terminals using control via RS 485 interface 2 EMC metal cable gland 40 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Electrical Installation 5 Connecting the MOVIMOT options 5 5 7 Connection of MWA21A option For more information
32. AC7 3A current at Vsuppiy AC 400 V Output voltage Vo 0 Vsupply Output frequency fa 2 120 Hz Resolution 0 01 Hz Operating point 400 V at 50 Hz 100 Hz Rated output current IN AC1 6A AC20A AC25A AC3 2A AC4 0A AC5 5A AC7 3A 8 7 Motor power S1 P 0 37 kW 0 55kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW 3 0 kW 4 0 kW Mot 0 5 HP 0 75 HP 1 0 HP 1 5 HP 2 0 HP 3 0 HP 4 0 HP 5 4 HP PWM frequency 4 factory setting 8 16 kHz Current limitation Imax motor 160 at and A regenerative 160 at Land A Maximum motor cable 15 m when the MOVIMOT inverter is installed close to the motor length External braking resistor Rmin 1500 68 Q Interference immunity complies with EN 61800 3 Interference emission Complies with category C2 according to EN 61800 3 limit class A to EN 55011 and EN 55014 Ambient temperature 25 30 40 C depending on the motor Py reduction 3 ly per K to max 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature 30 to 85 C EN 60721 3 3 class 3K3 Maximum permitted vibration and shock load According to EN 50178 Degree of protection motor dependent 1P54 IP55 IP65 IP66 options specify when ordering IP67 only possible for inverter with terminal box Duty cycle S1 EN 60149 1 1 and 1 3 S3 max cycle duration 10 minutes Cooling type DIN 41751 Self cooling Installation altitude h lt 1 000 m No reduction h
33. Changes to the MOVIMOT inverter using the operating software are permitted Do not touch live components and power connections immediately after separation of the MOVIMOT inverter from the supply voltage because there may still be some charged capacitors Wait at least for 1 minute after having switched off the supply volt age As soon as supply voltages are present at the MOVIMOT inverter the terminal box must be closed i e the MOVIMOT inverter must be bolted on The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the supply system and no longer carries any voltage Mechanical blocking or internal safety functions of the unit can cause a motor standstill Eliminating the cause of the problem or performing a reset may result in the drive re starting automatically If for safety reasons this is not permitted for the driven machine disconnect the unit from the supply system before correcting the error Caution Danger of burns The surface temperature of the MOVIMOT drive and of ex ternal options e g the heat sink of the braking resistor can exceed 60 C during oper ation Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 3 3 1 Unit Structure MOVIMOT inverter Unit Structure MOVIMOT inverter The following figure shows the terminal box and the bottom of the MOVIMOT inverter 9 O
34. DIP switch S2 4 Speed monitoring Speed monitoring 52 4 ON protects the drive when it is blocked If the drive is operated at the current limit for longer than 1 second when speed monitoring is active 52 4 ON the MOVIMOT inverter trips the speed monitoring The status LED of the MOVIMOT inverter signalizes the error by slowly flashing red to tog 600 ms 600 ms fault code 08 This error only occurs when the current limit has been reached for the duration of the deceleration time 6 4 5 DIP switches S2 5 S2 8 Additional functions The binary coding of the DIP switches 52 5 52 8 allows for the activation of additional functions Proceed as follows to activate possible additional functions Decimal 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Value 82 5 X X X X X X X X 82 6 X X X X X X X X 82 7 X X X X X X X 2 8 X X X X X X X X X ON OFF For an overview of additional functions refer to section Selectable additional functions see page 51 50 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup Selectable additional functions of MM D 503 00 ago 6 9 6 5 Selectable additional functions of MM D 503 00 6 5 1 Overview of the additional functions Decima
35. Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Qu retaro SEW EURODRIVE MEXICO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Qu retaro scmexico seweurodrive com mx C P 76220 Qu retaro M xico Morocco Sales Casablanca Afit Tel 212 522618372 5 rue Emir Abdelkader MA 20300 Casablanca Fax 212 522618351 ali alami premium net ma Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 11 129 11 130 Address List Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam VECTOR Aandrijftechniek B V Tel 31 575 57 44 94 Gelderhorst 10 Fax 31 575 57 24 43 NL 7207 BH Zutphen oost vector nu Industrieterrein de Revelhorst VECTOR Aandrijftechniek B V Tel 31 77 36 61 873 Mercuriusweg 8A Fax 31 77 36 62 109 NL 5971 LX Grubbenvorst zuid vector nu VECTOR Aandrijftechniek B V Tel 31 29
36. about mounting the MWA21A option refer to sec MWA21A op tion see page 21 The following figure shows how to connect the MWA21A option 1 24Vpc MWA21A MOVIMOT 3 o JN 0 O1 11 RS 12 RS ala CG e sa QN Sx X X Ll a 2034475403 1 Note the enabled direction of rotation See sec Connection of MOVIMOT basic unit see page 30 Functions of the CW Stop and CCW Stop terminals using control via RS 485 interface 2 EMC metal cable gland 3 Potentiometer using the 10 V reference voltage A or potential free analog signal B 6 lt 6 7 7 7 311815 E 9 9 10 10 324089483 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 41 42 Electrical Installation Connection of RS 485 bus master 5 6 Connection of RS 485 bus master The following illustration shows how to connect an RS 485 bus master MOVIMOT RS 485 Busmaster SPS PLC 3 7 2034551691 1 Note the enabled direction of rotation See sec Connection of MOVIMOT basic unit see page 30 Functions of the CW Stop and CCW Stop terminals using co
37. according to the standard MOVILINK profile for SEW drive inverters MOVIMOT offers the following variants 2 process data words 2 PD 3 process data words 3 PD Master gu ipn ____ MOVIMOT ee cH 1 2 A rr PI 2 48 Pl 339252747 PO Process output data PI Process input data PO1 7 Control word PI1 Status word 1 PO2 Speed 96 PI2 Output current PO3 Ramp PI3 Status word 2 7 3 1 2 process data words For controlling MOVIMOT via 2 process data words the higher level controller sends the process output data Control word and Speed to the MOVIMOT MOVIMOT sends the process input data Status word 1 and Output current to the higher level controller 7 3 2 3 process data words When control is with 3 process data words the ramp is sent as an additional process output data word and Status word 2 is sent as the third process input data word Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 89 Startup with RS 485 Interface Fieldbus 7 Coding of process data 7 3 3 Process output data Process output data is sent from the higher level controller to the MOVIMOT inverter control information and setpoints However they only come into effect in MOVIMOT if the RS 485 address in MOVIMOT DIP switches 51 1 to 51 4 is set to a v
38. adjustable 52 53 CW rotation 30 D Damp 16 Designated 7 Diagnostics With status 103 Diagnostics interface 50 121 DIP switches Stand 9S2 deed 45 Direction of rotation 83 Disposal ee e een 111 Documentation additional 8 Drive ID module Demouriting 107 100 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Index E Earth leakage circuit breaker 26 EMC compliant installation 28 Enabling direction of rotation 30 87 Error display ire temer 103 Exclusion of liability erra 6 Extended 111 F Fault list ecco retten ott 104 Fieldbis ei iD EA 86 Function with RS 485 94 G Group address Pede te es 95 H Handling Binary 77 With MEG TTA tette 101 With MWA21A setpoint
39. fault can be acknowledged by setting bit 6 1 Re reset set For reasons of compatibility any control bits not assigned must be set to the value 0 Control word bit 8 If DIP switch S2 2 ON the brake can be released without drive enable by setting bit Release brake 8 not in hoist operation without drive enable Control word bit 9 When bit 9 is set after activating the control command Stop MOVIMOT applies the Apply brake brake and inhibits the output stage when control com mand Stop is issued 90 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup with RS 485 Interface Fieldbus ago Speed Ramp Coding of process data The speed setpoint is given as a relative value in percentage and refers to maximum speed set using the setpoint potentiometer f1 Coding C000hex 100 counterclockwise direction 40004 100 CW operation gt 1 digit 0 0061 Example 80 fmax CCW rotation Calculation 80 0 0061 13115 ge 5 The current integrator in the process output data word is transferred if the process data exchange takes place using three process data words The integrator ramp set with switch t1 is used if the MOVIMOT inverter is controlled via two process data items Coding 1 digit 1 ms Range 100 10000 ms Example 2 0 s 2000 ms 20004 O7DO nex 7 3 4 Process input data The MOVIMOT inverter sends back pro
40. for short circuits Reset the fault by switching off the DC 24 V supply voltage or resetting the error Fault code 06 Phase failure The fault can only be detected when the drive is at load Check the supply system cable for phase failure Reset the fault by switching off the DC 24 V supply voltage or resetting the error Fault code 07 DC link voltage too high Ramp time too short Increase ramp time Faulty connection between brake coil braking resistor Check the connection between braking resistor and brake coil Correct if necessary e ncorrect internal resistance of brake coil braking resistor Check internal resistance of brake coil braking resistor see sec Technical Data Thermal overload in braking resistor Wrong size of braking resistor selected e Invalid voltage range of the supply input voltage Check supply input voltage for valid voltage range Reset the fault by switching off the DC 24 V supply voltage or resetting the error Fault code 08 Speed monitoring Speed monitoring has triggered load on the drive is too high Reduce the load on the drive Reset the fault by switching off the DC 24 V supply voltage or resetting the error Fault code 11 Thermal overload of the output stage or internal unit error Clean the heat sink Lower ambient temperature Prevent heat build up Reduce the load on the drive Reset the fault by switching off the DC 24 V supply voltage or reset
41. of self testing phase when unit is turned on Serial interface RS RS 485 TI RS 1 16 kHz PWM frequency low noise When DIP SWITCH 51 7 ON the units operate with a 16 kHz PWM frequency low noise and Switch back in steps to lower switching frequencies depending on the heat sink temperature and the load 2 If the unit is stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 10 115 10 116 Technical Data Motor with operating point 230 V 50 Hz 10 3 Motor with operating point 230 V 50 Hz MOVIMOT type MM 03D MM 05D MM 07D MM 11D MM 15D MM 22D 233 00 233 00 233 00 233 00 233 00 233 00 Part number 18215084 18215092 18215106 18215114 18215122 18215130 Size 1 Size 2 Apparent output power at Sy 1 0 kVA 1 3 KVA 1 7 kVA 2 0 kVA 2 9 kVA 3 4 kVA Vsupply AC 200 240 V Supply voltages Vsupply AC 3 x 200 V 230 V 240 V Permitted range Vsuppiy AC 200 V 10 AC 240 V 10 Supply system frequency fiine 50 60 Hz 10 Nominal supply system Isupply AC 1 9A 2 4 3 5 5 0 6 7 AC 7 3 current at Vsuppiy AC 230 V Output voltage Vo 0 Veupply Output frequency fa 2 120 Hz Resolution 0 01 Hz Operating point 2
42. permitted short circuit currents of the supply system and the fuse is listed on the nameplate of the MOVIMOTS inverter INFORMATION e Only use certified units with a limited output voltage Umax DC 30 V and limited power P lt 100 VA as an external DC 24 V voltage source The UL certification only applies for the operation on voltage supply systems with voltages to ground of max 300 V The UL certification does not apply for the operation on voltage supply systems with a non grounded star point IT systems Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 29 30 Electrical Installation Connection of MOVIMOT Connection of MOVIMOT F11 F12 F13 K11 MOVIMOT 24 Vpc 2000232971 1 DC 24 V supply external or MLU A MLG A options 2 CW stop 3 CCW stop 4 Setpoint changeover f1 f2 5 Ready signal contact closed ready for operation 6 BW braking resistor only for MOVIMOT drives without mechanical brake Functions of the CW Stop and CCW Stop terminals for binary control BBC RT 24V gS ea 5 Direction of rotation Direction of rotation CW active CCW active Functions of terminals f1 f2 N CIGIS XE 24V 24
43. setting bold 1 Example Bus setpoint 10 Frequency setpoint 6 Hz Maximum frequency 60 Hz 2 The value will be set to the rated motor slip when there is a change in the additional function setting The factory setting is activated as soon as additional function 4 is activated via DIP switches If the additional function which was selected via DIP switches remains unchanged after the 24 V operating voltage is switched off the last valid values from EEPROM will be used after reactivation The start frequency is fixed at 0 5 Hz the stop frequency at 3 Hz If the set setpoint or maximum frequency is lower than the set minimum frequency the minimum frequency becomes active The parameters are only evaluated with this additional function Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup Selectable additional functions of MM D 503 00 6 5 6 Additional function 5 MOVIMOT motor protection via TH ON gs Sg S s 5 6 7 8 52 a c 9 329992459 INFORMATION The additional function is only designed for RS 485 control when the MOVIMOT in verter is installed close to the motor Functional description Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Functions in connection with fieldbus interfaces MF and MQ Additional function 5 generates error 84 motor over temperature when both terminals for the di
44. to OFF VFC operation The BGM brake controller must be used with an external braking resistor Activate the speed monitoring see page 50 function DIP switch S2 4 ON Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup go Selectable additional functions of MM D 503 00 Functional The start frequency for binary control mode and RS 485 control mode is 2 Hz If the description function is not activated the start frequency is 0 5 Hz The brake release time is set to 200 ms standard 0 ms This setting prevents the motor from working against the brake The brake application time post magnetization time is fixed to 200 ms This setting ensures that the brake is applied as soon as the motor stops generating torque f a brake resistor is connected to terminals X1 13 X1 15 the SEW brake is controlled via output X10 and option BGM The behavior of MOVIMOT now depends on the duty type Overview of brake control with additional function 9 7 2 Hz E 1754491403 1 Enable 4 Brake release time 6 Frequency 2 Pre magnetization time 5 Brake application time 7 Stop frequency 3 Brake control signal Post magnetization time Start minimum frequency 1 released applied INFORMATION The function Brake release without enable is not available in hoist operation Operating Instructions MOVIMOT MM D With DT D
45. 0 186 742 3 and 0 817 9484 and the corresponding motor terminals of the DT DV motor Motor terminal of DT DV Wire color hybrid cable designation motors U1 Black U1 V1 Black V1 w1 Black W1 4a Red 13 3a White 14 5a Blue 15 1a Black 1 2a Black 2 PE connection Green yellow shield end internal shield The following figure shows the connection of the hybrid cable to the terminal box of the DT DV motor w2 U2 v2 Ul Vi Wi O O O 2000865419 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 35 5 Electrical Installation Connecting the MOVIMOT options 5 5 Connecting the MOVIMOT options 5 5 1 Connecting the MLU11A MLU21A option For more information about connecting the MLU11A and MLU21A options refer to sec Connection of option MLU11A MLU21A MLG A see page 17 The following figure shows how to connect the MLU11A and MLU21A options YE MLU11A BN MLU21A YE MLU11A BN MLU21A MOVIMOT MLU11A MLU21A BU 2000974859 5 5 2 Connection of MLU13A option For more information about mounting the MLU13A option refer to section MLU13A op tion see page 18 The following figure shows how to connect the MLU13A option MOVIMOT
46. 0 25 35 50 60 70 100 INFORMATION The first speed can be changed infinitely variable during operation using the setpoint 1 potentiometer 1 which is accessible from the outside Speeds f1 and f2 can be set independently of each other 6 Set the ramp time at the switch t1 The ramp times are based on a setpoint step change of 1500 rpm 50 Hz Switch t1 Detent setting 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 s 0 1 0 2 0 3 0 5 0 7 1 2 3 5 7 10 7 Place the MOVIMOT inverter onto the terminal box and screw it on 8 Switch on the DC 24 V and the supply system voltage 6 6 1 Inverter behavior depending on terminal level Inverter Supply 24V f1 f2 CW stop CCWlstop Status LED behavior system Inverter off 0 0 x x x Off Inverter off 1 0 x x x Off Stop no supply 0 1 x x x Flashing system yellow Stop 1 1 x 0 0 Yellow CW operation 1 1 0 1 0 Green with f1 CCW operation 1 1 0 0 1 Green with f1 CW operation 1 1 1 1 0 Green with f2 CCW operation 1 1 1 0 1 Green with f2 Stop 1 1 x 1 1 Yellow Key 0 No voltage 1 Voltage x any Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 6 77 Startup 6 Startup with options MBG11A or MLG A 6 7 Startup with options MBG11A or MLG A When working on the unit dangerous voltage levels may still be present up to one min ute after
47. 00 m for MM D 233 00 5 1 7 Connecting 24 V supply 5 1 8 Binary control Power the MOVIMOT inverter either via an external 24 V supply or the MLU A or MLG A options Connect the required control leads Use shielded cables as control cables and route them separately from supply system cables The maximum altitude is limited by creeping distances and flameproof components such as electrolytic capacitors Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Electrical Installation 5 Installation instructions 5 1 9 Control via RS 485 interface The MOVIMOT drive is controlled via the RS 485 interface by one of the following con trollers e e e MOVIFIT MC Fieldbus interfaces MF MQ PLC bus master MLG A option MBG11A option MWA21A option INFORMATION Only ever connect one bus master Use twisted pair shielded cables as control leads and route them separately from supply system leads 5 1 10 Protection devices MOVIMOT drives are equipped with integrated protection devices against overload External overload devices are not necessary 5 1 11 UL compliant installation e Use only copper cables for temperature range 60 75 C as connection lead The permitted tightening torques for MOVIMOT power terminals are 1 5 Nm 13 Ib in The permitted supply system voltage is 500 V 400 500 V inverter or 240 V 230 V inverter Information about the max
48. 150 010 BWO068 010 BWO68 020 Part number 0 802 2852 0 802 287 9 0 802 286 0 Function Dissipating the regenerative energy Degree of protection IP66 Resistance 1500 68 Q 680 Power according to UL 600 W 600 W 1200W in 1 10096 cdf Power according to CE 900 W 900 W 1800 W in 1 100 cdf Dimensions W x H x D 260 x 75 x 174 mm 260 x 75 x 174 mm 610 x 75 x 174 mm Maximum permitted 15m cable length Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 10 123 11 124 Address List Ernst Blickle Straf e 42 D 76646 Bruchsal 11 Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Compe Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 tence Center Ernst Blickle StraRe 1 Fax 49 7251 75 1711 D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kir
49. 19 Brake release without enable 48 Braking resistors extertial i edm 123 Internal t Eee erecto veut 123 Braking torque ia p ttd e dris 122 Bus configuration 55 Cable cross section 25 Cable glands iion e etu pugiles 16 CCW rotation enable 30 Coding of process 89 Communication interface 86 Conductor end sleeves MOVIMOT standard variant 25 Connection BGM biocide ee de rds 39 MBGI TA nt aetas 40 einen 37 eats 37 36 a eee ached 36 MEU 2 TA ettet ett tm 36 Motor overview 34 Motor when mounted close to the motor 32 MOVIMOT basic 30 2 2 41 OPUONS c irent iita pium a 36 PE PLN etico 27 RS 485 bus 42 Safety notes idisse cie eid 9 URM eit t tete e dettes 38 Control mode 50 Controls ettet 44 Gopyrgbt ees etn deer cenit 6 Current limitation
50. 21 230 7170 011785 Bucuresti sialco sialco ro Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Address List Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 338 494 770 M canique G n rale Fax 221 338 494 771 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar Serbia Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC IV floor Fax 381 11 347 1337 SCG 11000 Beograd office dipar co yu Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 33595 202 Rybni na 40 Fax 421 2 33595 200 SK 831 06 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 Industry Park PChZ Fax 421 41 700 2514 ulica M R Stef nika 71 sew sew eurodrive sk SK 010 01 Zilina Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovska cesta 85 Fax 421 48 414 6566 SK 974 11 Banska Bystrica sew sew eurodrive sk
51. 23 Address List 124 0 LEE 134 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor General Information How to use the operating instructions 1 General Information 1 1 Howto use the operating instructions The operating instructions are an integral part of the product and contain important in formation for operation and service The operating instructions are written for all employ ees who assemble install startup and service this product The operating instructions must be legible and accessible at all times Make sure that staff responsible for the plant and its operation as well as persons who work indepen dently on the unit have read the operating instructions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information contact SEW EURODRIVE 1 2 Structure of the safety notes Pictogram The safety notes in these operating instructions are designed as follows SIGNAL WORD Type and source of danger Possible consequence s if disregarded Measure s to prevent the danger Pictogram Signal word Meaning Consequences if disre garded Example DA R Imminent danger Severe or fatal injuries Possible dangerous situation Severe or fatal injuries General danger A CAUTION Possible dangerous situation Minor injuries Specific danger e g electric
52. 25 60 C Storage temperature 25 85 C Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 10 119 10 Technical Data Technical data of options 10 4 7 MWA21A 120 Option MBG11A Part number 0 822 547 8 Function Keypad Input voltage DC 24 V 25 Current consumption approx 70 mA Setpoint resolution 1 Serial interface RS 485 for connecting max 31 MOVIMOT inverters max 200 m 9600 Baud Degree of protection IP65 Ambient temperature 15 60 C Storage temperature 25 85 C 1 with integrated dynamic terminating resistor Option MWA21A Part number 0 823 006 4 Function Setpoint control module Input voltage DC 24 V 25 Current consumption approx 70 mA Serial interface RS 485 for connecting max 31 MOVIMOT inverters max 200 m max 9600 Baud Unidirectional communication Cycle time 100 ms Analog input 0 10 V 2 10 V Rj 12 0 20 mA 4 20 mA R 22 Q Setpoint resolution of the analog input 8 bits 1 bit Signal level binary 13 30 V 1 inputs 3 5 V 0 Degree of protection IP20 Ambient temperature 15 60 C Storage temperature 25 85 C 1 with integrated dynamic terminating resistor Operating Instructions MOVIMOT MM D With DT DV Series AC Mo
53. 255 It is only possible to read the current process input data status word output current via address 0 The process out put data sent by the master does not come into effect because PO data processing is not active when the address setting is 0 7 4 4 Group address Furthermore ADR 101 115 makes it possible to group several MOVIMOT inverters When this is done all MOVIMOT inverters in one group are set to the same RS 485 address e g group 1 ADR 1 group 2 ADR 2 The master can now assign new setpoints to these groups by using ADR 101 set points to inverters in group 1 and ADR 102 setpoints for group 2 The inverters will not send a reply in this addressing version The master must observe a min rest time of 25 ms between two broadcast or group messages 7 4 5 User data type TYP As a rule MOVIMOT supports four different PDU Protocol Data Unit types These types are principally determined by the process data length and transmission variant Type Transmission Process data User data variant length O3hex Cyclical 2 words Control word speed 96 status word 1 output current 83h ex Acyclical 2 words O5hex Cyclical 3 words Control word speed ramp status word 1 output 85nex Acyclical 3 words current status word 2 7 4 6 Timeout monitoring In the cyclical transmission variant the MOVIMOT inverter expects the next bus ac tivity request messag
54. 30 V at 60 Hz Rated output current IN 2 5 3 2 4 0 5 5 AC 7 3 8 7 Motor power S1 P 0 37 kW 0 55 kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW Mot 0 5 HP 0 75 HP 1 0 HP 1 5 HP 2 0 HP 3 0 HP PWM frequency 4 factory setting 8 16 kHz Current limitation Imax motor 16096 at A regenerative 160 at AA Maximum motor cable 15 m when the MOVIMOT inverter is installed close to the motor length External braking resistor Rmin 1500 68 Q Interference immunity complies with EN 61800 3 Interference emission Complies with category C2 according to EN 61800 3 limit class A to EN 55011 and EN 55014 Ambient temperature 25 30 40 depending on the motor Py reduction 3 Iy per K to max 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature 30 to 85 C EN 60721 3 3 class 3K3 Maximum permitted vibration and shock load According to EN 50178 Degree of protection motor dependent 1P54 IP55 IP65 IP66 options specify when ordering IP67 only possible for inverter with terminal box Duty cycle S1 EN 60149 1 1 and 1 3 S3 max cycle duration 10 minutes Cooling type DIN 41751 Self cooling Installation altitude h 1 000 m No reduction h gt 1000 m Iy reduction by 1 per 100 m h gt 2000 m Vsuppiy reduction by AC V per 100 m overvoltage class 2 according to DIN 0110 1 himax 4 000 m See section Installation altitu
55. 4 439 9948 Service Lyman S C 29365 Fax Assembly 1 864 439 0566 Corporate Offices Fax Confidential HR 1 864 949 5557 http www seweurodrive com cslyman seweurodrive com Assembly Northeast SEW EURODRIVE INC Tel 1 856 467 2277 Sales Region Pureland Ind Complex Fax 1 856 845 3179 Service 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Midwest Region SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Southwest SEW EURODRIVE INC Tel 1 214 330 4824 Region 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Western Region SEW EURODRIVE INC Tel 1 510 487 3560 30599 San Antonio St Fax 1 510 487 6433 Hayward CA 94544 cshayward seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 11 133 Index Index A Additional 8 Additional function 1 52 Additional function 10 65 Additional func
56. 5 8A AC6 9A current at Vsuppiy AC 460 V Output voltage Vo 0 Vsupply Output frequency fa 2 120 Hz Resolution 0 01 Hz Operating point 460 V at 60 Hz Rated output current In AC 1 6 AC20A AC2 5A AC3 2A AC4 0A AC5 5A AC7 3A AC8 7A Motor power Pwot 0 37 kW 0 55 kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW 3 7 kW 4 kW 0 5 HP 0 75 HP 1 0 HP 1 5 HP 2HP 3 0 HP 5 HP 5 4 HP PWM frequency 4 factory setting 8 161 kHz Current limitation Imax motor 160 at A regenerative 160 at A Maximum motor cable 15 m when the MOVIMOT inverter is installed close to the motor length External braking resistor Rmin 1500 680 Interference immunity complies with EN 61800 3 Interference emission Complies with category C2 according to EN 61800 3 limit class A to EN 55011 and EN 55014 Ambient temperature Oa 25 30 40 C depending on the motor Py reduction 3 Iy per K to max 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature 30 to 85 EN 60721 3 3 class 3K3 Maximum permitted vibration and shock load According to EN 50178 Degree of protection motor dependent IP54 IP55 IP65 IP66 options specify when ordering IP67 only possible for inverter with terminal box Duty cycle S1 EN 60149 1 1 and 1 3 S3 max cycle duration 10 minutes Cooling type DIN 41751 Self cooling Installation altitude h lt 1 000 m No reduction h gt 1000 m Iy reduction b
57. 8 mm ISO j6 with lt 250 mm ISO m6 at gt 55 mm ISO h6 with gt 300 mm Center bore in accordance with DIN 332 shape Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 15 4 Mechanical Installation MOVIMOT gearmotor 4 1 2 Installing MOVIMOT Observe the following notes for mounting the MOVIMOT drive Install mount the MOVIMOT drive only in the mounting position specified on the motor nameplate on a level vibration free and torsionally rigid support structure Clean the output shafts thoroughly to ensure they are free of anti corrosion agents use a commercially available solvent Do not allow the solvent to penetrate the bearings and shaft seals this could damage the material Carefully align the MOVIMOT inverter and the motor to avoid placing any unacceptable strain on the motor shafts observe permissible overhung load and axial load data Do not butt or hammer the shaft end Use an appropriate cover to prevent objects or fluids from entering motors in vertical mounting positions Ensure there is sufficient clearance around the unit to allow for adequate cooling Furthermore the unit must be positioned in such a way that it does not reuse the air warmed by other devices Balance components for subsequent mounting on the shaft with a half key output shafts are balanced with a half key Existing condensation drain holes must be sealed with plastic plugs The
58. 9 4 8 3 Cable glands It is essential to observe the manufacturer s specifications for the cable glands 4 8 4 Screw plugs for cable entries Tighten screw plugs with 2 5 Nm 22 Ib in 322777611 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 23 4 Mechanical Installation Tightening torques 4 8 5 Modular terminal box For fastening the terminal box on the mounting plate tighten screws using 3 3 Nm 29 Ib in 322786187 4 8 6 Tightening torques for terminals Use the following tightening torques for terminals during installation 1 2 3 4 5 1999952907 0 5 0 7 Nm 4 6 Ib in 2 0 5 0 7 Nm 4 6 Ib in 3 0 8 1 5 Nm 7 10 Ib in 4 1 2 1 6 Nm 11 14 Ib in 5 2 0 2 4 Nm 18 21 Ib in 4 8 7 URM BGM option For installing options URM and BGM in the terminal box tighten screws using 2 0 18 Ib in 24 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Electrical Installation Installation instructions 5 Electrical Installation 5 1 Installation instructions 5 1 4 Connecting supply system leads The rated voltage and frequency of the MOVIMOT inverter must correspond to the data for the power supply system Cable cross section according to input current Imaing for rated power see section Technical Data Permitted cable cross section of MOVIMOT terminals does not apply to fi
59. 9 66 63 38 Weberstraat 74 Fax 31 299 47 60 55 NL 1446 VV Purmerend noordwest vector nu Industrieterrein De Baanstee New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 676 53 00 Sales ul Techniczna 5 Fax 48 42 676 53 45 Service PL 92 518 d http www sew eurodrive pl sew sew eurodrive pl 24 Hour Service Tel 48 602 739 739 48 602 SEW SEW serwis sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40
60. A option refer to section Connection of option MLU13A see page 36 18 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Mechanical Installation URM BGM option 44 URM BGM option The URM and BGM options are generally installed in the terminal box at the factory If you have any questions about retrofitting options URM or BGM do not hesitate to con tact the SEW EURODRIVE service 1999901067 For more information about connecting the URM option refer to section Connection of option URM see page 38 For more information about connecting the BGM option refer to section Connection of option BGM see page 39 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 19 4 Mechanical Installation Installation MBG11A 45 Installation MBG11A There are two ways to mount option MBG11A to a wall A Mounting from the rear using 4 tapped holes Tightening torque for retaining screw 1 1 6 2 0 Nm 14 18 Ib in B Mounting from the front using 2 retaining holes Tightening torque for retaining screw 3 1 6 2 0 Nm 14 18 Ib in 1 M4x5 a A 322404747 a Wall thickness Screws are not included in the scope of delivery Fit the upper part 5 onto the lower part 2 and fasten it with two screws 4 tightening torque 0 3 Nm 2 6 Ib in For more information about connecting th
61. G OOOGOO 9 SG _5 9 9 9 O 6 9 9 O 9 9 9 9 O 6 O6 OOOO 9 o o eo o 000A 5 6 7 8 9 no 5 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 10 1995798923 Connection type identification Connection box Plug connector connection unit for MOVIMOTS inverter MOVIMOT inverter with heat sink Cable glands Connection unit with terminals X2 Electronics terminal strip Internal braking resistor BW standard for motors without brake Connection for brake coil motors with brake or braking resistor motors without brake Mains connection L1 L2 L3 Screw for PE connection Slot for Drive ID module It is not permitted to plug in Drive ID modules for DR motor types into M
62. InVerter aot Rianne 13 MOU 12 Mounting close to the motor 14 No load vibration damping 48 Operating display 99 50 Operation Binary control 77 Safety notes oii iaaiiai 9 With MBG FIAs ii iert eai 101 With 21 101 Operation low noise 48 Other applicable documentation 8 P Paint protection cap 43 86 Paint protection film 43 86 PE connection sse 27 Plug connectors aei iaia iirin e eee nnne 31 Process data Process input 91 Process output 90 Protection devices sssssssssee 29 PWM frequency 48 58 R Ramp times 5 iren tae sateen ten pr eed 44 Ramp times 52 Rapid start 59 Rapid start stop and motor protection using TH 66 Rated voltage eese 25 Relay Pet 74 Replacing
63. OVIMOT with DT DV motors Inverter nameplate Setpoint switch f2 green DIP switches 52 5 52 8 Switch t1 for integrator ramp white DIP switches 51 1 51 8 DIP switches 52 1 52 4 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Unit Structure MOVIMOT inverter The following figure shows the top of the MOVIMOT inverter 1 X50 G 273 7 MoVIMOT M m WAV 1 X50 Diagnostics interface with screw plug 2 Setpoint potentiometer f1 with screw plug 3 Status LED 4 Unit identification Operating Instructions MOVIMOT MM D With DT DV Series AC Motor WARNING MM03D 503 00 AN HOT SURFACE 18214991 0 37KW RISK OF BURN 3 4 514402955 11 12 Unit Structure Unit designations 3 2 Unit designations 3 2 1 Sample motor nameplate SEW EURODRIVE Bruchsal Germany Typ KA77 DT90LA BMG MM15 MLU 3 IEC 34 Nr 3009818304 0001 99 IM B3 KW 1 5 50HZ cos 0 99 OHz V 380 500 A 60Hz V 380 500 r min 22 1400 IP Bremse V 230 Nm 20 Gleichrichter kg 73 665 Nm i 64 754 Schmierstoff Made in Germany 184103 3 14 1996182283 KA 77 DT 90L4 BMG MM15 MLU MEME Additional feature inverter 1 MOVIMOT inverter Optional design motor brake Size number of poles on motor Motor series Gear unit size Gear unit series 1 The nameplate only d
64. V GIS f1 f2 Setpoint f1 active LJ Setpoint f2 active Functions of the CW Stop and CCW Stop terminals for control via RS 485 interface fieldbus ES L N ice a se Both directions of rotation are enabled Only CW direction is enabled Setpoint specifications for CCW opera tion cause standstill of the drive Only CCW operation is enabled Setpoint specifications for CW opera tion cause standstill of the drive Drive is inhibited or is being brought to a stop Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Electrical Installation 5 MOVIMOT plug connectors 5 3 MOVIMOT plug connectors 5 3 1 Plug connectors AVT1 ASA3 The following figure shows the assignment of optional AVT1 and ASA3 plug connectors Available versions e MM ASA3 MM AVT1 MM ASA3 AVT1 MOVIMOT 323830155 5 3 2 AMAG plug connector The following illustration shows the assignment of the optional AMAG plug connector Possible design MM AMAG MOVIMOT AMA6 323879563 INFORMATION For designs with plug connectors both directions of rotation are enabled as standard If only one direction of rotation is required please observe sec Connection o
65. V Series AC Motor 6 63 6 64 go Startup Selectable additional functions of MM D 503 00 Control via RS 485 The mechanical brake is controlled by the relay output A braking resistor BW must be connected to terminals 13 and 15 of the MOVIMOT wiring board Terminal 14 is not assigned Relay K1 acts as brake control relay This means that the ready signal function is no longer available Itis essential that you observe chapter Using the relay output for additional functions 7 9 12 and 13 see page 74 The brake can be released if DIP switches 52 5 52 8 are set incorrectly Nonobservance of the chapter Using the relay output for additional functions 7 9 12 and 13 see page 74 leads to a risk of crushing due to unintentional startup of the drive Severe or fatal injuries Observe the information in chapter Using the relay output for additional functions 7 9 12 and 13 see page 74 The new function Applying brake when downward ramp is activated is introduced This function is assigned to bit 9 in the control word as virtual terminal in line with theMOVILINK profile Upon setting bit 9 during the downward ramp MOVIMOT applies the brake and inhibits the output stage f the motor frequency is lower than the stop frequency the brake is applied regardless of the state of bit 9 After having activated rapid stop do not enable the drive until it has
66. accident prevention guidelines when working on live MOVIMOT drive inverters e g BGV A3 Perform electrical installation according to the pertinent regulations e g cable cross sections fusing protective conductor connection For any additional information refer to the applicable documentation You will find notes on EMC compliant installation such as shielding grounding ar rangement of filters and routing of lines in the documentation of the MOVIMOT in verter The manufacturer of the system or machine is responsible for maintaining the limits established by EMC legislation Protective measures and protection devices must comply with the regulations in force e g EN 60204 or EN 61800 5 1 A voltage test according to EN 61800 5 1 2007 chapter 5 2 3 2 is required for the MOVIMOT drives prior to startup in order to ensure the insulation 2 8 Safedisconnection MOVIMOT inverters meet all requirements for safe disconnection of power and elec tronic connections in accordance with EN 61800 5 1 All connected circuits must also satisfy the requirements for safe disconnection 29 Operation Systems with integrated MOVIMOTS inverters must be equipped with additional moni toring and protection devices according to the applicable safety guidelines such as the law governing technical equipment accident prevention regulations etc Additional pro tective measures may be necessary for applications with increased potential risk
67. aker as a protective device Universal current sensitive earth leakage circuit breakers tripping current 300 mA are permitted as a protective device During normal operation of MOVIMOT inverter earth leakage currents of gt 3 5 mA can occur SEW EURODRIVE recommends that you do not use earth leakage circuit breakers However if an earth leakage circuit breaker is stipulated for direct or indirect protec tion against contact observe the following note in accordance with EN 61800 5 1 A WARNING Wrong type of earth leakage circuit breaker installed Severe or fatal injuries MOVIMOT can cause direct current in the protective earth In cases where an earth leakage circuit breaker is used for protection against direct or indirect contact only in stall a type B earth leakage circuit breaker on the power supply end of the MOVIMOT inverter 5 1 3 Input contactor Only use a contactor of utilization category AC3 EN 60947 4 1 as an input contactor STOP Do not use the K11 input contactor see wiring diagram see page 30 for jog mode but only for switching the inverter on and off For jog mode use the the com mands CW Stop or CCW Stop Observe a minimum switch off time of 2 s for the supply system contactor K11 26 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Electrical Installation 5 Installation instructions 5 1 4 Notes on PE connection
68. ales Gnejsv gen 6 8 Fax 46 36 3442 80 Service 98 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping jonkoping sew se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 71 4340 64 71 4320 29 Zone Industrielle Mghira 2 Fax 216 71 4329 76 Lot No 39 tms tms com tn 2082 Fouchana Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 4419164 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 http www sew eurodrive com tr TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua 132 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Address List USA Production Southeast SEW EURODRIVE INC Tel 1 864 439 7537 Assembly Region 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manufacturing 1 86
69. alue other than 0 The higher level controller controls the MOVIMOT inverter using the following process output data PO1 Control word PO2 Speed setpoint Ramp Virtual terminal for applying brake and inhibiting output stage in case of Stop control command Virtual terminals for releasing the brake without drive enable Drive enable only if MOVIMOT switch S2 2 ON Basic control block Not connected Bit Bit Not i 1 1 0 Enable PO1 Control word i Not assigned RA Reserved for special functions ass gr Reset ESTIS otherwise stop f Signed percentage value 0 0061 i Example 80 0 0061 13115 CCC5hex PO3 Ramp for Time from 0 to 50 Hz in ms range 100 10000 ms 3 word protocol only Example 2 0 s 2000 ms 07D0hex 1 Recommendation for all bits that are not assigned 0 Control word bit 0 Enable control command is specified with bits 0 2 by entering the control word 2 00064 For enabling the MOVIMOT inverter input terminal R y and or CCW 7 must be switched to 24 V jumpered with terminal 24V The Stop control command is issued by resetting bit 2 0 Use the stop command 0002hex to enable compatibility with other SEW inverter series MOVIMOT always trig gers a stop at the current ramp whenever bit 2 0 regardless of the status of bit bit 1 Control word bit 6 In the event of a malfunction the
70. an 08 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Address List Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 ssacar g inco com Ib Beirut Middle East Drives S A L offshore Tel 961 1 494 786 Sin EI Fil Fax 961 1 494 971 B P 55 378 philipppe acar medrives com Beirut Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva t http www sew eurodrive It Luxembourg Assembly Brissel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue
71. and error display see page 103 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 99 8 100 Ens 2 Operation ps Drive ID module 8 2 Drive ID module 1 INFORMATION It is not permitted to plug in Drive ID modules for DR motor types into MOVIMOT MM D drives with DT DV DZ motors The motor and brake data for DT DV DZ motors are stored in the MOVIMOT inverter without Drive ID module For this reason the slot for the Drive ID module remains empty 2037035019 1 Slot for Drive ID module Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Operation ES 2 Keypads MBG11A and MLG A lt 8 3 Keypads 11 MLG A INFORMATION For notes on startup with the MBG11A or MLG A options refer to sec Startup with the MBG11A or MLG A options see page 78 The following MOVIMOT functions can be executed with the MBG11A and MBG A keypads Function Explanation Display Negative display value e g counterclockwise Positive display value e g clockwise The display value is based on the speed set using the setpoint potentiometer f1 Example Display 50 50 of the speed set with the setpoint potentiometer Important If the display is 0 the drive is
72. ariant B1 B2 MOVIMOT ALA4 ALA4 Motor Cable gland terminals ASB4 Hybrid cables 0 817 948 4 0 816 208 5 1 Connection via terminals Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 2000812811 33 34 Electrical Installation MOVIMOT motor connection Mounting close to the motor 5 4 1 Overview of connections between MOVIMOT and motor when mounted close to the motor MOVIMOT inverter Version Hybrid cables Drive MM P2 A RO A APG4 A1 Part number 0 186 742 3 AC motors with cable gland MM P2 A RE A ALA4 AC motors with ASB4 plug con nector A3 Part number 0 186 741 5 AC motors with APG4 plug con nector A4 Part number 0 593 278 5 OAC AC motors with plug connector Part number 0 816 325 1 A 1504 Size DT71 DT90 A4 Part number 0 593 755 8 OAC AC motors with plug connector Part number 0 816 326 X A 1504 Size DV100 B1 Part number 0 817 948 4 B2 Part number 0 816 208 5 AC motors with ASB4 plug con nector Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Electrical Installation 5 MOVIMOT motor connection Mounting close to the motor 5 4 2 Hybrid cable connection The following tables shows the conductor assignment in hybrid cables with part no
73. arning 6 Reserved Reserved 0 Reserved Reserved 0 O1 brake 1 Brake applied 0 Brake released 9 O2 ready 1 MOVIMOT is ready 0 MOVIMOT is not ready 10 11 CW 1 Binary input is set H 12 CCW 0 Binary input is not set 12 I3 f1 f2 13 Reserved Reserved 0 14 Reserved Reserved 0 15 Reserved Reserved 0 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 93 7 ago Startup with RS 485 Interface Fieldbus Function with RS 485 master 7 4 Function with RS 485 master The higher level controller e g PLC is the master the MOVIMOT inverter is the slave 1 start bit 1 stop bit and 1 parity bit even parity will be used Transmission complies with the SEW MOVILINK protocol see section Coding of process data see page 89 with a fixed transfer rate of 9600 baud 7 4 4 Message structure The following figure shows the message structure between the RS 485 master and the MOVIMOT inverter Request message MITT Idle SD1 ADR TYP Protocol Data Unit BCC Idle SD2 ADR TYP Protocol Data Unit PDU BCC Master Response message MOVIMOT 339909643 Idle Idle period of at least 3 44 ms SD1 Start delimiter start character 1 Master gt MOVIMOT 02 SD2 Start delimiter start character 2 MOVIMOT gt master 1D
74. ble Virtual terminal for Applying brake when downward ramp is activated 1 Recommendation for all bits that are not assigned 0 As soon as bit 9 is set during the downwards ramp MOVIMOT applies the brake di rectly brake control via MOVIMOT or using the MOVIMOT signal relay output brake control via relay output and inhibits the output stage If the motor frequency is less than the stop frequency 3 Hz the brake is applied at the downwards ramp regardless of the status of bit 9 After having activated rapid stop do not enable the drive until it has reached standstill Control via RS 485 Flow diagram Brake control in RS 485 control mode A 14 3 0 4 334918283 1 Enable terminals control word 2 Speed 3 Bit 9 4 Brake control signal 1 released 0 applied 68 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup ago Selectable additional functions of MM D 503 00 6 5 14 Additional function 13 MOVIMOT with extended speed monitoring function 5 6 7 8 2 330300683 fs Risk of fatal injury if the hoist falls Severe or fatal injuries or damage to property MOVIMOT may not be used as a safety device in hoist applications Useonly monitoring systems or mechanical protection devices to ensure safety Requirements STOP MOVIMOT can only be used in hoist applicati
75. cal brake controlled by MOVIMOT The terminals 13 14 and 15 are assigned to the brake coil of the mechanical brake on the MOVIMOT wiring board The mechanical brake cannot be influenced by the terminals The brake works like a unit without additional function The relay is switched as a ready relay standard function Mechanical brake controlled by the relay output A braking resistor BW must be connected to terminals 13 and 15 of the MOVIMOT wiring board Terminal 14 is not assigned Relay K1 acts as brake control relay this means that the ready signal function is no longer available It is essential that you observe chapter Using the relay output for additional functions 7 9 12 and 13 see page 74 After activating rapid stop do not enable the drive until it has reached standstill INFORMATION The rapid stop function cannot be used in binary control mode 6 5 9 Additional function 8 MOVIMOT with minimum frequency 0 Hz ON 5 6 7 8 52 330101899 Functional Control via RS 485 description In detent position 0 of switch f2 the minimum frequency with the activated additional function is 0 Hz All other values that can be set remain unchanged Switch f2 Detent setting 0 1 2 3 4 5 6 7 8 9 10 Minimum frequency Hz with additional function acti 0 5 7 10 12 15 20 25 30 35 40 vated Minimum frequency Hz without additional function
76. cess input data to the higher level controller The process input data consists of status and actual value information The MOVIMOT inverter supports the following process input data e 1 Status word 1 PI2 Output current Status word 2 1 The ramp times are based on a setpoint step change of 1500 rpm 50 Hz Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 7 91 7 go Startup with RS 485 Interface Fieldbus Coding of process data Unit status Bit 5 0 24 V operation 2dec No enable 4 dec Enable 18 Manual operation active PI1 Status word 1 Fault number Bit 5 1 PI2 Current actual 16 bit integer with sign x 0 1 Iy value Example 032054 800 x 0 1 In 80 Iw dl EISE US PI3 Status word 2 for 3 word protocol only Output stage enabled 1 Inverter ready 1 PO data enabled 1 Reserved Reserved Fault warning 1 Reserved Reserved Output stage enabled 1 Inverter ready 1 PO data enabled 1 Reserved Reserved Fault warning 1 Reserved Reserved O1 brake 0 Brake released 1 Brake applied O2 ready I1 terminal R I2 terminal L 4 I3 terminal f1 f2 Reserved 0 Reserved 0 Reserved 0 92 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup with RS 485 Interface Fieldbus Coding of process data
77. chheim near Munchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstrake 1 Fax 49 2173 8507 55 D 40764 Langenfeld near Dusseldorf sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Fax 49 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang Fax 33 1 64 42 40 88 Additional addresses for service in France provided on request Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Address List
78. ctions 7 9 12 or 13 must be activated as otherwise the brake is released permanently This must be considered also when replacing the MOVIMOT inverter If none of these functions is activated the relay contact K1 acts as ready signal contact This means that the brake is released without enable signal if the BGM is connected without permission The following figure shows the use of relay contact K1 for controlling the mechanical brake via the BGM brake rectifier F11 F12 F13 MOVIMOT BGM 1 Un U 4 5 6 7 e 2001188491 1 BGM brake control mounted in the terminal box 2 External BW braking resistor for assignment see sec Technical Data 3 DC 24 V supply 4 CW stop 5 CCW stop Observe enabled direction of rotation section Connection of MOVIMOT basic unit see page 30 Functions of the CW Stop and CCW Stop terminals using control via RS 485 interface 6 Setpoint changeover f1 f2 7 Brake relay 74 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup ago 6 Selectable additional functions of MM D 503 00 Retrofitting the brake rectifier STOP Installation is only permitted in combination with the modular terminal box The followi
79. d close to the motor with corresponding nameplate and unit designation DRIVE D 76646 Bruchsal MOVIMOT Made in Germany Typ MM15D 503 00 0 P21A RO1A APG4 r 01 1234567890 0004 03 A Mee 457921547 MM15D 503 00 0 P21A RO1A APG4 Plug connector for the connection to the motor Terminal box design Adapter for installation close to the motor 21 Size 1 22 Size 2 Connection type 0 1 A MOVIMOT inverter 14 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Mechanical Installation MOVIMOT gearmotor 4 Mechanical Installation 41 MOVIMOT gearmotor 4 1 1 Before you start Installation tolerances Only install the MOVIMOT drive if The entries on the nameplate of the drive match the voltage supply system the drive is undamaged no damage caused by transportation or storage you are certain that the following requirements have been fulfilled Ambient temperature corresponds to the specifications in section Technical Data Note that the temperature range of the gear unit may also be restricted see gear unit operating instructions Nooil acid gas vapors radiation etc The following tables shows the permitted tolerances of the shaft ends and flanges of the MOVIMOT drive shaft end Flanges Diameter tolerance according to EN 50347 Centering shoulder tolerance in accordance with ISO j6 with lt 26 mm EN 50347 ISO k6 with x 38 mm up to lt 4
80. des above 1000 m msl see page 28 Required preventive measures Ground the unit Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Technical Data Motor with operating point 230 V 50 Hz MOVIMOT type MM 03D MM 05D MM 07D MM 11D MM 15D MM 22D 233 00 233 00 233 00 233 00 233 00 233 00 Part number 18215084 18215092 18215106 18215114 18215122 18215130 Size 1 Size 2 External electronics 24V V 24V 25 EN 61131 2 residual ripple max 13 96 supply lg 250 mA typ 120 mA at 24 V Input capacitance 120 uF 3 binary inputs Isolated via optocoupler PLC compatible EN 61131 2 Rj 3 0 lg 10 mA sampling interval lt 5 ms Signal level 13 30 V gt 1 contact closed 3 5 V gt 0 contact open Control functions RC CW stop T L4 CCWistop TI f1 f2 0 setpoint 1 1 setpoint 2 Output relay K1a Response time x 15 ms Contact information TI K1b DC 24 V 0 6 A DC 12 to IEC 60947 5 1 only SELV or PELV circuits Signaling function NO contact for ready signal Contact closed with voltage present 24 V mains in case no fault was detected at end of self testing phase when unit is turned on Serial interface RS RS 485 TI RS 1 16 kHz PWM frequency low noise When DIP SWITCH S1 7 ON the units operate with 16 kHz PWM frequency low noise and switch bac
81. e from the perspective of the motor MOVIMOT is one power rating too big A higher current can be provided briefly leading to higher torque ratings The aim of this switch S1 6 is to achieve short term utilization of the motor s peak torque The unit s current limit remains the same regardless of the switch setting The motor protection function is adjusted depending on the switch setting Stall protection for the motor is not possible in this operating mode 51 6 ON MOVIMOT Assigned motor 230 400 V 50 Hz Inverter 266 460 V 60 Hz MM D 503 00 51 6 OFF 51 6 ON 380 500 V A A A A MM03D 503 00 DT71D4 086314 066314 MM05D 503 00 DT80K4 DT71D4 DT71D4 DFR63L4 MM07D 503 00 DT80N4 DT80K4 DT80K4 DT71D4 MM11D 503 00 DT90S4 DT80N4 DT80N4 DT80K4 MM15D 503 00 DT90L4 DT90S4 DT90S4 DT80N4 MM22D 503 00 DV100M4 DT90L4 DT90L4 DT90S4 MM30D 503 00 DV100L4 DV100M4 DV100M4 DT90L4 MM40D 503 00 DV100L4 DV100L4 DV100M4 MOVIMOT Assigned motor 230 460 V 60 Hz A A A Inverter LEM S1 6 OFF S1 6 ON 200 240 V A MM03D 233 00 DT71D4 DR63L4 MM05D 233 00 DT80K4 DT71D4 MM07D 233 00 DT80N4 DT80K4 MM11D 233 00 DT90S4 DT80N4 MM15D 233 00 DT90L4 DT90S4 MM22D 233 00 DV100M4 DT90L4 1 Only possible with installation close to the motor Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 6 47 6 go Startup Descripti
82. e MBG11A option refer to sec Connection of option MBG11A see page 40 20 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Mechanical Installation MWA21A option 4 6 MWA21A option Install option MWA21A in the control cabinet on a mounting rail EN 50022 ps 322411915 For more information about connecting the MWA214A option refer to sec Connection of option MWA21A see page 41 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 21 Mechanical Installation Installing the MOVIMOT inverter close to the motor Installing the MOVIMOT inverter close to the motor The following figure shows the mounting dimensions for installing the MOVIMOT inverter close to the motor 458277771 A B MM03D503 00 MM15D 503 00 datnm 65 mm MM03D233 00 MM07D 233 00 MM22D503 00 MM40D 503 00 170 mm 65 mm MM11D233 00 MM22D 233 00 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Mechanical Installation 4 Tightening torques 4 8 Tightening torques 4 8 1 MOVIMOT inverter Tighten the screws on the MOVIMOT inverter using 3 0 Nm 27 Ib in working diago nally across 458577931 4 8 2 Screw plugs Tighten screw plugs of potentiometer f1 and connection X50 using 2 5 Nm 22 Ib in 45857037
83. e after discon nection from the power supply Severe or fatal injuries from electric shock Disconnect the MOVIMOT drive from the power supply using an appropriate external disconnecting device and secure it against unintentional reconnection to the voltage supply Then wait at least for 1 minute WARNING The surfaces of MOVIMOT and external options e g braking resistor especially the heat sink can become very hot during operation Danger of burns Do not touch the MOVIMOT drive and external options until they have cooled down sufficiently INFORMATION Remove paint protection cap from the status LED before startup Remove paint protection film from the nameplates before startup Check that all protective covers are installed correctly Observe a minimum switch off time of 2 seconds for the mains contactor K11 Startup procedure 1 Check the connection of the MOVIMOT inverter See section Electrical Installation 2 Set the correct RS 485 address on DIP switches S1 1 S1 4 Always set address 1 in conjunction with SEW fieldbus interfaces MF MQ or with MOVIFIT Decimal A MS address 511 fh A EN EN EN BE 1 2 en kt 9 EN 1 3 zt _ MARRIR 51 4 X ON OFF Operating Instructions MOVIMOT
84. e of types named above after a maximum of one second If this bus activity is not detected the drive automatically decelerates with the most recently valid ramp timeout monitoring The ready signal relay drops out There is no timeout monitoring if the acyclical transmission variant is selected Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 7 95 7 96 ago Startup with RS 485 Interface Fieldbus Function with RS 485 master 7 4 7 Block check character BCC Example The block check character BCC is used in conjunction with even parity formation to en sure reliable data transfer The block check character is formed by means of an XOR logic operation of all message characters The result is entered in the BCC at the end of the message The following figure gives an example of how a block check character is created for an acyclical message of type PDU 85 with process data items The XOR logic opera tion on the characters 501 results in the value 1354 as the block check char acter BCC This BCC will be sent as the last character of the message The recipient checks the character parity after having received the individual characters Following this the block check character is created from the received characters SD1 in accordance with the procedure below The message has been correctly transmitted if the calculated and received BCCs are identical and there is n
85. ection without process data Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 10 121 Technical Data Working air gap braking torque of brake 10 10 7 Working air gap braking torque of brake Brake Motor Working air gap mm Braking torque settings min max Braking torque Nm Type and number of Order numbers of springs springs Normal Red Normal Red BMGO05 DT 71 5 0 3 4 0 2 2 5 1 6 1 2 BMG1 DT 80 10 6 7 5 4 6 0 3 3 2 AONI 135017 X 135 018 8 wn 5 0 4 0 0 25 0 6 2 5 BMG2 DT 90 20 3 16 2 10 6 6 5 0 BMG4 DV 100 40 30 24 20 16 AONI 135 1508 135 1516 N 1 When checking the working air gap note Parallelism tolerances on the brake disk may give rise to deviations of 0 15 mm after a test run 10 8 Resistance and assignment of the brake coil Motor Brake Resistance of the brake coil MOVIMOT MM D 503 00 MOVIMOT MM D 233 00 380 500 V 200 240 V DT71 BMG05 277 Q 230 V 69 6 Q 110 V DT80 BMG1 248 Q 230 V 62 2 Q 110 V DT90 BMG2 216 O 230 V 54 2 O 110 V 54 2 Q 110 V DV100 BMG4 43 5 Q 110 V 27 3 Q 88 V 1 Rated value measured between the red connection terminal 13 and the blue connection terminal 15 at 20 C temperature depen dent fluctuations in the range 25 40 are possible
86. eld distributors Power terminals 1 0 mm 4 0 mm 2 x 4 0 mm AWG17 AWG10 2 x AWG10 Control terminals Single wire conduc Flexible conductor Conductor with Conductor with tor bare litz wire Conductor end sleeve Conductor end sleeve bare wire without insulating with insulating shrouds shrouds 0 5 mm 1 0 mm 0 5 mm 0 75 mm AWG20 AWG17 AWG20 AWG19 Only connect single wire conductors or flexible conductors with or without conductor end sleeve DIN 46228 part 1 material E CU Permitted length of the conductor end sleeve At least 8 mm Use conductor end sleeves without insulating shrouds DIN 46228 part 1 material E CU Install line fuses at the beginning of the power supply cable behind supply bus junction see the section Connection of MOVIMOT basic unit Use only D DO or NH melting fuses or circuit breakers for F11 F12 F13 Select the fuse size according to the cable cross section SEW recommends using earth leakage monitors with pulse code measuring in voltage supply systems with a non earthed star point IT systems Using such devices prevents the earth leakage monitor mis tripping due to the ground capacitance of the inverter Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 25 5 Electrical Installation Installation instructions 5 1 2 Earth leakage circuit breakers Do not use a conventional earth leakage circuit bre
87. er 06075 Status word 2 For more information on the coding of the process data refer to sec Coding process data see page 89 Sample message 3 PD acyclical Process output data PO X Idle 02 o 01 hex 85 nex 0 rex 06 rex 20 hex 00 nex bex B8 hex 13 hex pinta SDI ADR TYP i 2 TS PO3 Ramp OBB8 3s PO2 Speed 2000 50 f PO1 Control word 0006 Enable Process input data MOVIMOT Idle 1D hex 01 hex 85 hex 04 hex 07 hex 03 hex rex O6 hex 07 hex 98 hex SD1 ADR TYP A BCC PI3 Status word 2 PI2 Output current Status word 1 340030731 This example shows the acyclical transmission variant i e no timeout monitoring is ac tive in the MOVIMOTS inverter The cyclical transmission variant can be implemented with the entry TYPE 054 In this case the MOVIMOT inverter expects the next bus activity request message of the aforementioned types within one second at the latest otherwise the MOVIMOT inverter stops automatically timeout monitoring Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Operation E 2 Operating display lt 8 Operation 8 1 Operating display The status LED is located on the top of the MOVIMOT inverter see following figure 1
88. erter response message 4 The response message must be received within approx 100 ms otherwise for ex ample it is sent again Calculated block check character BCC of the response message received BCC Start delimiter of response message 1Dhex Response address Request address Response PDU type Request PDU type All criteria satisfied 2 transfer OK Process data valid oc FB W NM The next request message can now be sent continue from point a All criteria satisfied gt transfer OK Process data valid The next request mes sage can now be sent continue from point a Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 97 7 98 ago Startup with RS 485 Interface Fieldbus Function with RS 485 master 7 4 9 Sample message This example deals with the control of a MOVIMOT AC motor using three process data words of PDU type 85hex PD acyclical The RS 485 master sends three process out put data words PO to the MOVIMOT AC motor The MOVIMOT inverter replies by sending three process input data words Request message from the RS 485 PO1 0006hex Control word 1 Enable master to PO2 2000 Speed 96 setpoint 50 96 of fmax MOVIMOT9 hex OBB8 x Ramp 3s 1 fmax is specified on setpoint potentiometer f1 Response message from 0406nex Status word 1 MOVIMOT to the 0300 Output t 96 RS 485 mast
89. escribed CE typical drive system These op erating instructions contain further information INFORMATION gt This is a product with restricted availability in accordance with IEC 61800 3 It cause EMC interference In this case it may be recommended for the operator to carry out suitable measures For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE 5 1 6 Installation altitude above 1000 m above sea level MOVIMOT drives with supply voltages of 200 to 240 V or 380 to 500 V can be used at altitudes above 1 000 msl up to 4 000 msl under the following conditions The rated continuous power is reduced based on the reduced cooling above 1000 m see section Technical Data Above 2 000 msl the air and creeping distances are only sufficient for overvoltage class 2 If the installation calls for overvoltage class 3 you will have to install additional external overvoltage protection to limit overvoltage peaks to 2 5 kV phase to phase and phase to ground If safe electrical disconnection is required it must be implemented outside the device at altitudes of 2 000 msl safe electrical disconnection in accordance with EN 61800 5 1 In installation altitudes between 2 000 m to 4 000 msl the permitted rated power supply voltages are reduced as follows By6V per 100 m for MM D 503 00 By3V per 1
90. f MOVIMOT basic unit functions of the terminals CW Stop CCW Stop for connection via RS 485 interface Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 31 Electrical Installation MOVIMOT motor connection Mounting close to the motor 5 4 MOVIMOT motor connection Mounting close to the motor If the MOVIMOT inverter is mounted close to the motor the connection to the motor is realized with a pre fabricated cable hybrid cable Use only hybrid cables from SEW EURODRIVE to connect the MOVIMOT inverter with the motor The following designs are possible on the MOVIMOT side A MM P2 A RO A APG4 B MM P2 A RE A ALA4 The APGA design results in the following connection options to the motor depending upon the hybrid cable used Variant A1 A2 A3 A4 MOVIMOT APG4 APG4 APG4 APG4 Motor Cable gland termi ASB4 APG4 IS nals Hybrid cables 0 186 742 3 0 593 076 6 0 186 7415 0816 325 1 A See chapter Overview of 0 816 326 X A MOVIMOT motor con 0 593 278 5 nection see page 34 0 593 755 8 L 2000749067 1 Connection via terminals Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Electrical Installation MOVIMOT motor connection Mounting close to the motor The APG4 design results in the following connection options to the motor dependent upon the hybrid cable used V
91. for hoist applications to a limited degree only see sec Additional function 9 see page 62 MOVIMOT inverters may not be used as a safety device in hoist applications 2 4 Other applicable documentation Note also the following documentation DR DV DT DTE DVE AC Motors CT CV Asynchronous Servomotors operating in structions 25 Transportation storage Observe the notes on transportation storage and proper handling Comply with the re quirements for climatic conditions stated in section Technical Data Tighten installed eyebolts securely They are designed for the weight of the MOVIMOT drive Do not at tach any additional loads Use suitable sufficiently rated handling equipment e g rope guides if required 2 6 Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation Protect the MOVIMOT inverters from improper strain The following applications are prohibited unless the unit is explicitly designed for such use Use in potentially explosive atmospheres Use in areas exposed to harmful oils acids gases vapors dust radiation etc Use in non stationary applications with strong mechanical oscillation and impact loads see section Technical Data Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Safety Notes Electrical Connection 2 7 Electrical Connection Observe the applicable national
92. fter the drive is enabled This is necessary to start acceleration along the setpoint ramp as quickly as possible The behavior of MOVIMOT now depends on the duty type and on whether a mechanical brake is connected Additional function 7 Rapid start stop Bi trol Control via inary contro RS 485 Y MOVIMOT relay output MOVIMOTS relay output Brake relay Brake relay see page 74 Ready relay see page 74 Mechanical brake controlled by MOVIMOT Halk The terminals 13 14 and 15 are assigned to the brake coil of the mechanical brake on the MOVIMOT wiring board The new function Applying brake when downward ramp is activated is introduced This function is assigned to bit 9 in the control word as virtual terminal in line with theMOVILINK profile Upon setting bit 9 during the downward ramp MOVIMOT applies the brake and inhibits the output stage f the motor frequency is lower than the stop frequency the brake is applied regardless of the state of bit 9 The relay is switched as a ready relay standard function Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 59 6 go Startup Selectable additional functions of MM D 503 00 Mechanical brake controlled by the relay output A braking resistor BW must be connected to terminals 13 and 15 of the MOVIMOT wiring board Terminal 14 is not assigned Rela
93. g the RS 485 address of MOVIMOT via binary coding Decimal lolai lelne Address 51 1 Eu EN EN EN A E 51 2 BEEN MEI DEI 51 3 1 MAERDI Rte 51 4 Rae X ON OFF Set the following addresses depending on how the MOVIMOT inverter is controlled Control RS 485 address Binary control 0 Via keypad MLG A MBG A 1 Via fieldbus interface MF 1 Via MOVIFIT MC MTM 1 Via intelligent fieldbus interface MQ 1 to 15 Via RS 485 master 1 to 15 6 3 2 DIP switch S1 5 Motor protection switched on off When MOVIMOTS is installed close to the motor the motor protection function must be deactivated To ensure that the motor is protected all the same a TH bimetallic thermostat must be installed The TH opens the sensor circuit when the rated response temperature is reached see field distributor manual 46 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup ago Description of the DIP switches S1 6 3 3 DIP switch 51 6 Lower motor power rating When activated this DIP switch enables MOVIMOT to be assigned to a motor with a lower power rating The rated unit power is not affected When a motor with a lower power rating is used the overload capacity of the drive can be increased becaus
94. he mains is disconnected Severe or fatal injuries from electric shock Disconnect the MOVIMOT drive from the power supply using an appropriate external disconnecting device and secure it against unintentional reconnection to the voltage supply Then wait at least for 1 minute 1 Check the connection of the MOVIMOT inverter See section Electrical Installation 2 Make sure that the DIP switches S1 1 S1 4 are set to OFF address 0 This means MOVIMOT is controlled binary via terminals 337484811 3 Set the first speed at the setpoint potentiometer f1 active when terminals f1 f2 0 factory setting about 1500 rpm 50 Hz 012 34 5 67 8 9 10 1 329413003 1 Potentiometer setting 4 Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in STOP The enclosure specified in section Technical Data only applies if the screw plugs of the setpoint potentiometer and the X50 diagnostic interface are installed correctly A missing or incorrectly installed screw plug can cause damage to the MOVIMOT in verter Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup ago Startup with binary control 5 Set the 2nd speed at switch f2 active when terminal f1 f2 1 Switch f2 Detent setting 0 1 2 3 4 5 6 7 8 9 10 Setpoint f2 Hz 5 7 10 15 2
95. hex ADR Address 1 15 Group address 101 115 254 Point to point 255 Broadcast TYP User data type PDU User data BCC Block check character XOR all bytes INFORMATION If the type cyclic is selected MOVIMOT expects the next bus activity after a maxi mum wait of one second master protocol If this bus activity is not detected MOVIMOT rests automatically timeout monitoring A WARNING There is no timeout monitoring if the type acyclical is selected The drive can continue to operate uncontrolled when the bus connection is interrupted Death or severe injuries from uncontrolled operation Run the bus connection between master and MOVIMOT inverter only with cycli cal transmission 94 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup with RS 485 Interface Fieldbus go 7 4 2 Function with RS 485 master Idle and start delimiter MOVIMOT detects the start of a request message by means of an idle period lasting at least 3 44 ms followed by the character 025 start delimiter 1 In the event that the transmission of a valid request message is canceled by the master a new request mes sage may not be sent until at least twice the idle period approx 6 88 ms has elapsed 7 4 3 Address ADR MOVIMOT supports the address range from 0 to 15 as well as access via the point to point address 254 or via the broadcast address
96. igriatioris t Roc eiie EI D ee open aid 12 4 Mechanical 15 a2 anten ctus abuse use fe tuu ta 15 42 MLU11A MLU21A MLG A option 17 4 39 MLDUTS3A option 18 44 erret nnne nen 19 4 5 Installation MBG11A ssssssssssssseeneee e een enne 20 4 6 MWA2TA Opio tos tp etie tees RD ated I eem 21 4 7 Installing the MOVIMOT inverter close to the 22 4 8 Tightening torques ers eraann recte etie ine ha ed nee oe 23 5 Electrical Installation eere rite ree 25 5 1 Installation instructions eisa ea a a a nene 25 52 Connection of MOVIMO TO eate et niece celi d un 30 53 MOVIMOT 9 plug connectors eee dcc aden 31 54 MOVIMOT motor connection Mounting close to the motor 32 5 Connecting the MOVIMOT OPUONS i ihrer it 36 5 6 Connection of RS 485 bus 42 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Content 10 11 43 6 1 Important
97. is set at switch t1 The speed monitoring times 1 and 3 are set at switch f2 The ramp time is fixed to 1 s The minimum frequency is fixed at 2 Hz S2 4 ON The speed monitoring time 2 is set at switch f2 The speed monitoring times 1 and 3 are fixed to 1 s The ramp time is set at switch t1 The minimum frequency is fixed at 2 Hz 70 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup ago Selectable additional functions of MM D 503 00 Setting options of additional function 13 Additional function 13 is active MOVIMOT with extended speed monitoring function l Control via Duty cycle Binary control RS 485 DIP switch S2 4 Ramp time Switch t1 Switch t1 setpoint f2 Switch 2 Minimum frequency Monitoring time 2 Switch t1 Monitoring time 1 3 Switch f2 Switch t1 Switch f2 Switch t2 Setting the speed monitoring times When additional function 13 is active the following values may be set as monitoring times on switches t1 and f2 Switch t1 or f2 see above Detent setting 0 1 2 3 4 5 6 7 8 9 10 Monitoring time 2 s 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 5 Monitoring times 1 and 3 s 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 5 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 71 C Start
98. isplays options installed at the factory Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Unit Structure 3 Unit designations 3 2 2 Sample inverter nameplate AAA s IN 02 08 444 E Typ MM15D 503 00 Bach Ne 18215033 oon 70886916 C ec CH01 EURODRIVE u E ES T OV Wing D 76646 Bruchsal f 2 120Hz N2936 Made in Germany I 3 5AAC l _4 0AAC MOVIMOT 4 Antriebsumrichter P Motor 1 5kW 2 0HP C US Drive Inv P Motor S3 2596 2 2kW 3 3HP Use iris E copper wire only Tighten terminals to 13 3in ibs 1 5 Nm Suitable for use on a circuit capable of delivering not more than 5000ms MM 15 D 503 00 1957927307 es Design 00 Standard Connection type 3 3 phase 3 2 3 Unit identification Supply voltage 50 AC 380 500 V 23 AC 200 240 V Version D Motor power 15 1 5 kW MOVIMOT series The unit identification 1 on the top of the MOVIMOT inverter provides information about the inverter type 2 inverter part number 3 unit power 4 O_o vomer a Vwv Ass m MM03D 503 00 18214991 0 37KW 4 457916555 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 13 3 Unit Structure Unit designations 3 2 4 Mounting close to the motor design The following illustration shows an example of the MOVIMOT inverter mounte
99. itches f2 and t1 are deactivated MOVIMOT ignores the description settings of the potentiometers and the switches MOVIMOT continues to read the set ting of the DIP switches Functions selected using DIP switches cannot be changed via bus Block diagram USB11A PC MOVITOOLS 1 A DewfeNet EEE HESS CANopen MOVIMOT 332132107 1 Fieldbus 2 Diagnostic interface Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 55 6 56 go Startup Changing parameters in MOVITOOLS Motion Studio Selectable additional functions of MM D 503 00 After opening MOVITOOLS Shell the following parameters are accessible They can be changed and saved in the unit Name Area Index Parameter Step width number Ramp up 0 1 1 2000 s 8807 130 0 1s 1s 0 01 1s 10s 0 1 Ramp down 0 1 1 2000 s 8808 131 10s 100s 1 100 5 2000 5 10 Minimum frequency 2 100 Hz 8899 305 0 1 Maximum frequency 2 100 Hz 8900 306 0 1 Current limit 60 160 96 8518 303 1 Pre magnetization time 0 0 4 2 s 8526 323 0 001 Post magnetization time 0 0 2 2 5 8585 732 0 001 Parameter lock On off 8595 803 Factory setting 0 2 8594 802 Seed iniri oa 0 1 1 10 0 s 8558 501 0 1 Brake release time 0 2 5 8749 731 0 001 Slip compensation 0 500 min 8527 324 0 2 Factory
100. ix the lower part 5 on the MOVIMOT terminal box and fasten it with a transit bolt 4 tightening torque 2 5 Nm 22 Ib in Route the connection cable 3 through the transit bolt 4 into the inside of the MOVIMOTS terminal box Fit the upper part 2 onto the lower part 5 and fasten it with two screws 1 tighten ing torque 0 9 1 1 Nm 8 10 Ib in STOP Install the option only in the position shown in the following figure 1996319371 For more information about connecting the MLU11A MLU21A option refer to sec Con nection of option MLU11A MLU21A see page 36 For more information about connecting the MLG A option refer to sec Connection of option MLG A see page 37 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 17 4 Mechanical Installation MLU13A option 43 MLU13A option Option MLU13A is generally installed in the modular terminal box at the factory If you have any questions about retrofitting the option do not hesitate to contact the SEW EURODRIVE service STOP Only install this option in combination with the modular terminal box of MOVIMOT MMO03D 503 00 MM40D 503 00 The following figure depicts an installation example In general the installation de pends on the used terminal box and on other installed options if there are any tt 626311051 For more information about connecting the MLU13
101. k in steps to lower switching frequencies depending on the heat sink temperature and the load 2 Ifthe unit is stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 10 117 10 Technical Data Technical data of options 10 4 Technical data of options 10 4 1 MLU11A MLU21A J 10 4 2 MLU13A vs Option MLU11A MLU21A Part number 0 823 383 7 0 823 387 X Function 24 V voltage supply Input voltage AC 380 500 V 10 50 60 Hz AC 200 240 V 10 50 60 Hz Output voltage DC 24 V 25 Output power max 6 W Degree of protection IP65 Ambient temperature 25 60 C Storage temperature 25 85 C Option MLU13A Part number 1 820 596 8 Function 24 V voltage supply Input voltage AC 380 500 V 10 50 60 Hz 10 4 5 MLG11A MLG21A 118 Output voltage DC 24 V 25 Output power max 8 W Degree of protection IP20 Ambient temperature 25 85 C Storage temperature 25 85 C Option MLG11A MLG21A Part number 0 823 384 5 0 823 388 8 Function Setpoint generator and 24 V voltage supply Input voltage AC 380 500 V 10 50 60 Hz AC 200 240 V 10 50 60 Hz Output voltage DC 24 V 25 Out
102. l Brief description Operating mode Description value Control via Binary RS 485 control 0 Basic functions no additional function selected X x MOVIMOT with increased ramp times x x see page 52 a Teg ae 2 current limitation x x see page 52 O PEDI A ET MM 4 MOVIMOT with bus configuration X see page 55 5 MOVIMOT with motor protection via TH X see page 57 6 MOVIMOT with maximum PWM frequency of 8 kHz x x see page 58 7 MOVIMOT with rapid start stop X X see page 59 8 MOVIMOT with minimum frequency 0 Hz X X see page 61 9 MOVIMOT for hoist applications X X see page 62 10 Move with minimum frequency 0 Hz and reduced torque at low X X see page 65 requencies 11 Monitoring of supply phase failure deactivated X X see page 66 12 MOVIMOT with rapid start stop and motor protection via TH X X see page 66 13 MOVIMOT with extended speed monitoring function X X see page 69 14 MOVIMOT with deactivated slip compensation X X see page 73 15 Not assigned Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 51 6 go Startup Selectable additional functions of MM D 503 00 6 5 2 Additional function 1 MOVIMOT with increased ramp times ON 5 6 7 8 2 329690891 Functional Itis possible to set ramp times of up to 40 s ription PSCG n RS 485 control mode a ramp ti
103. lar terminal box 5 Rotate the terminal box 4 by 180 180 4 322383883 6 Place the terminal box 4 on the mounting plate 5 and fasten it with screws 3 7 Re install the connections 8 Place the MOVIMOT inverter 2 onto the terminal box and fasten it with 4 screws 1 458126859 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 109 Service SEW Service 94 SEW Service If a fault cannot be remedied please contact SEW Service see Address List Please have the following information at hand when you consult the SEW Service Service code 1 Unit designation on inverter nameplate 2 Part number 3 Serial number 4 Type designation on motor nameplate 5 Serial number 6 Short description of application application control via terminals or serial Nature of the fault e Accompanying circumstances e g initial startup Your own assumptions Anyunusual events preceding the problem etc num nt A 1 a 02 08 444 2 MM15D 503 00 3 _ 77 Nr 18215033 Serien Nr 0886946 C 4 e 4 Eingang Input Ausgang Output CHo1 EUROD RIVE U 3x380 500VAC U 3x0V Ulnput D 76646 Bruchsal f 50 60Hz f 2 120HZ N2936 Made in Germany l 3 5AAC Iz 4 0AAC MOVIMOT T 30 Oe Antriebsumrichter 2 0H C US Drive Inverter P Motor 535
104. low but unit inhibited but no enable signal If drive does not run when enable signal is present check startup Green Flashing with alter Ready Faulty communication with cyclical data exchange lyel nating colors but timeout low Green Steady light Unit enabled Motor in operation Green Flashing evenly fast Current limit active Drive operating at current limit Red Steady light Not ready Check the 24 V supply Make sure that there is a smoothed DC voltage with low ripple residual ripple max 13 present Red 2x flashing break Fault 07 DC link voltage too high Red Flashing slowly Fault 08 Speed monitoring fault only with 52 4 ON or additional function 13 is active Fault 90 Incorrect motor inverter assignment Faults 17 to 24 37 CPU fault Faults 25 94 EEPROM fault Fault 01 Overcurrent in output stage Red 3x flashing break Fault 11 Overtemperature in output stage Red 4x flashing break Fault 84 Overload in motor Red 5x flashing break Fault 89 Overtemperature in brake Assignment of motor to frequency inverter incorrect Red 6x flashing break Fault 06 Mains phase failure Fault 81 Start condition Fault 82 Output phases interrupted 1 Only for hoist applications Status LED flash codes LED 600 ms on 600 ms off LED 100 ms on 300 ms off LED 600 ms green 600 ms yellow LED N x 600 ms red 300 ms off then LED off for 1 s Flashing steadily Flashing evenly fast Flashing with alternating col
105. me of max 40 s can be transmitted when using 3 process data units Changed ramp times Switch t1 Detent setting 0 1 2 3 4 5 6 7 8 5 10 Ramp time t1 s 0 1 0 2 0 3 0 5 0 7 1 20 2 3 amp 4o corresponds to standard setting changed ramp times 6 5 3 Additional function 2 MOVIMOT with adjustable current limitation error if exceeded 5 5 6 7 8 2 329877131 Functional The current limit can be set using switch f2 description 2Hz The setpoint f2 for binary control and the minimum frequency for control via RS 485 are permanently set to the following values Setpointf2 5 Hz Minimum frequency The monitoring function comes into effect above 15 Hz If the drive operates at the current limit for longer than 500 ms the unit generates an error error 44 This is indicated by the status LED flashing red quickly Adjustable current limits Switch f2 Detent setting 0 1 2 3 4 5 6 7 8 9 10 Imax 76 of ly 90 95 100 105 110 115 120 130 140 150 160 52 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup ago 6 Selectable additional functions of MM D 503 00 6 5 4 Additional function 3 MOVIMOT with adjustable current limitation can be changed using using termi nal f1 f2 the frequency is reduced when exceeded Functional description Response upon reaching the cur rent limit S
106. nabled gt d BE L NI Activated Not activated Only CW operation enabled Pre selected setpoints for CCW rotation result in standstill of drive gt a S _ Not activated Activated Only CCW operation enabled Pre selected setpoints for CW rotation result in standstill of drive gt EN 2 S Not activated Not activated Unit is blocked or drive brought to a stop gt ss 6 Place the MOVIMOT inverter onto the terminal box and screw it on 7 Set the required maximum speed using setpoint potentiometer f1 ttt edet 329413003 1 Potentiometer setting Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 81 6 82 Startup with option MWA21A speed control module ago Startup 8 Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in STOP The enclosure specified in section Technical Data only applies if the screw plugs of the setpoint potentiometer and the X50 diagnostic interface are installed correctly A missing or incorrectly installed screw plug can cause damage to the MOVIMOT in verter 9 Select the signal type for the analog input terminals 7 and 8 of the MWA21A option using switches S1 and S2 S1 S2 Setpoint stop function U signal 0 10 V OFF OFF no I signal 0 20 mA ON OFF I signal 4 20 mA ON ON yes U signal 2 10 V OFF ON
107. ng figure depicts an installation example In general the installation de pends on the used terminal box and on other installed options if there are any If the BGM brake rectifier has not been ordered as installed option you must retrofit it as follows 1 Replace the brake coil The brake coil must correspond with the supply system voltage 2 Install the BGM brake controller in the connection box with 2 screws according to the following figure tightening torque 2 0 Nm 18 Ib in 1999901067 3 Connect the BGM option and the external braking resistor according to the wiring di agram on the previous page For assignment of the braking resistor refer to section Technical Data Relay K1 acts as brake control relay This means that the ready signal function is no lon ger available It is essential that you observe the information at the start of this chapter The brake can be released if DIP switches 52 5 52 8 are set incorrectly Nonobservance of this chapter leads to a risk of crushing due to unintentional startup of the drive Severe or fatal injuries Heed the information in this chapter Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 75 6 76 go Startup Startup with binary control 6 6 Startup with binary control When working on the unit dangerous voltage levels may still be present up to one min ute after t
108. notes ON nnen 43 6 2 Description of the controls sssssssssssessseeeeem ee 44 6 3 Description of the DIP switches S1 sssssssssssssse 46 6 4 Description of DIP switches 2 48 6 5 Selectable additional functions of MM D 503 00 51 6 6 Startup with binary control ssssssen eee 76 6 7 Startup with options MBG11A or MLG A 78 6 8 Startup with option MWA21A speed control module 80 6 9 Supplementary notes for installation close to the motor 83 Startup with RS 485 Interface Fieldbus 86 7 1 Important notes on 86 7 2 Startup procedure ote lecce qoin dH eig ei bes itn 86 7 3 Coding of process 89 7 4 Function with RS 485 mastet cecceceeeeeceececeeeeeeeeeeeeeeceenneeaeeaeeeeeees 94 a ise Nep dde Ld 99 8 1 Operating display enne 99 8 2 Drive ID module ascia ee tet e ad e 100 8 3 Keypads MBG11A and MLG A
109. nstructions MOVIMOT MM D With DT DV Series AC Motor 6 83 6 84 ag Startup Supplementary notes for installation close to the motor For control via binary signals SEW EURODRIVE recommends that you connect the TH in series with the Ready signal relay see the following illustration The ready signal must be monitored by an external controller As soon as the ready signal is no longer applied the drive must be switched off terminals CW Y CCW 4 0 MOVIMOT x 24V L R K1b TH 2036433291 6 9 3 DIP switch When the MOVIMOT inverter is installed close to the motor the DIP switch S1 5 must be changed from the factory setting to ON 51 1 2 3 4 5 6 7 8 Meaning Binary encoding RS 485 unit Motor Motor PWM No load address protection Power rating Frequency damping 208 2120 12220 23 Motor one size Variable on EE EE oi smaller 16 8 4 kHz 0 0 0 0 Adjusted 4 kHz Off 6 9 4 Braking resistor For motors without brake a braking resistor must be connected to the MOVIMOT X1 13 X1 14 X1 15 BW1 BW2 337924107 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup go 6 1 2 3 4 5 6 7 Supplementary notes for installation close to the mot
110. ntrol via RS 485 interface 2 EMC metal cable gland 3 Equipotential bonding MOVIMOT RS 485 master Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup qu 6 6 1 Startup Important notes on startup Important notes on startup A DANGER Before removing fitting the MOVIMOT inverter you must disconnect it from the sup ply system Dangerous voltages may still be present for up to one minute after discon nection from the power supply Severe or fatal injuries from electric shock Disconnect the MOVIMOT drive from the power supply using an appropriate external disconnecting device and secure it against unintentional reconnection to the voltage supply Then wait at least for 1 minute The surfaces of MOVIMOT and external options e g braking resistor especially the heat sink can become very hot during operation Danger of burns Do not touch the MOVIMOT drive and external options until they have cooled down sufficiently INFORMATION Remove paint protection cap from the status LED before startup Remove paint protection film from the nameplates before startup Check that all protective covers are installed correctly Observe a minimum switch off time of 2 seconds for the mains contactor K11 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 6 43 6 go Startup Description of the control
111. o character parity error Any other result will be displayed as a transmission error The message may have to be repeated PO Idle 02 01 5 85 Ox hex 20 hex 004 BB hex 13 hex SD1 POl PO2 2 POS POS BCC T g S nH 501 02 TG 0 0 14 ADR 01 TH 0 0 0 es 85hex 1 1 0 0 01 0 0 are 00 pox olo o o o lt 0 010 00 1 01 PO2 20 nex lo o 1 0 0 PO2 00 po olo o 0 lt POR OB nex lo o 0o 0 0 1 1 1 lt XOR PO3 BB 1 0 1 1 01007 BCC 13 4 0 0 0 1 0 0 1 1 640978571 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup with RS 485 Interface Fieldbus go 7 Function with RS 485 master 7 4 8 Message processing in the MOVILINK master The following algorithm must be observed for sending and receiving MOVILINK mes sages in any programmable controllers in order to ensure correct data transmission a Sending a E g sending setpoints to MOVIMOT inverter request message 1 Wait for expiration of idle period at least 3 44 ms at least 25 ms with group or broad cast messages 2 Send request message to inverter b Receiving a Acknowledgement signal actual values from MOVIMOT inv
112. ogistic xa sew eurodrive cn Additional addresses for service in China provided on request Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Address List Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 11 Fax 385 1 4613 158 HR 10 000 Zagreb kompeks inet hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 255 709 601 Business Centrum Praha Fax 420 220 121 237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http Awww copam egypt com copam datum com eg Service Sharjah Copam Middle East FZC Tel 971 6 5578 488 Sharjah Airport International Free Zone Fax 971 6 5578 499 P O Box 120709 copam_me eim ae Sharjah United Arabian Emirates Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230
113. on of DIP switches S2 6 3 4 DIP switch S1 7 Setting the maximum PWM frequency When DIP switch S1 7 is set to OFF the MOVIMOT unit operates with 4 kHz PWM frequency When DIP switch S1 7 is set to ON the MOVIMOT unit operates with a 16 kHz PWM frequency low noise and switches back in steps to lower switching frequen cies depending on the heat sink temperature and the inverter load 6 3 5 DIP switch 51 8 No load vibration damping 81 8 ON When setting DIP switch 51 8 this function reduces resonance during no load opera tion 6 4 Description of DIP switches S2 6 4 1 DIP switch 52 1 Motor type For IEC and NEMA motors DIP switch 52 1 must always be set to OFF For DZ motors with nominal voltages of 220 380 V 60 Hz only available in Brazil the DIP switch must always be set to ON 6 4 2 DIP switch 52 2 Brake release without enable When switch S2 2 is set to ON it is possible to release the brake even if there is no drive enable This function is not available in hoist operation Binary control In binary control the brake can be released by setting the signal at terminal f1 f2 subject functions to the following preconditions Terminal status Enable sta Fault Brake function R Cy L a f1 f2 tus status 1 0 0 Unit enabled No Brake is controlled by MOVIMOT 0 1 unit fault Setpoint 1 xls 0 Sd Unit enabled No Brake is controlled by MOVIMOTS 0 unit fault setpoin
114. ons if the following prerequisites are met Additional function 13 is only possible in conjunction with brakemotors Make sure that the DIP switch S2 3 is set to OFF VFC operation The BGM brake controller must be used with an external braking resistor Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 6 69 6 go Startup Selectable additional functions of MM D 503 00 Functional Additional function 13 includes the following functions Additional function 9 MOVIMOT for hoist applications Speed monitoring with adjustable monitoring time Once additional function 13 is activated speed monitoring is always on regardless of the setting of DIP switch 52 4 After activating additional function 13 the DIP switch S2 4 had the following functions depending on the set RS 485 address Binary control The RS 485 address set at DIP switches 51 1 to 51 4 is 0 S2 A OFF The speed monitoring time 2 is set at switch t1 The speed monitoring times 1 and 3 are fixed to 1 s The ramp time is fixed to 1 s Setpoint f2 is set as switch f2 2 4 ON The speed monitoring time 2 is set at switch f2 The speed monitoring times 1 and 3 are fixed to 1 s The setpoint is fixed at 5 Hz The ramp time is set at switch t1 Control via RS 485 The RS 485 address set at DIP switches S1 1 to S1 4 is not 0 52 4 OFF The speed monitoring time 2
115. or For brakemotors without BGM option no braking resistor may be connected to the MOVIMOT For brakemotors with BGM option and external braking resistor the external brak ing resistor and the brake must be connected as follows K11 MOVIMOT 4 5 6 7 ju H C 2 2001188491 BGM brake control mounted in the terminal box External BW braking resistor for assignment see sec Technical Data DC 24 V supply CW stop CCW stop Setpoint changeover f1 f2 Brake relay 6 9 5 Mounting the MOVIMOT inverter in the field distributor Follow the instructions in the corresponding manuals when mounting the MOVIMOT inverter close to the motor in the field distributor e PROFIBUS Interfaces Field Distributors Interbus Interfaces Field Distributors DeviceNet CANopen Interfaces Field Distributors AS interface Interfaces Field Distributors Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 85 7 86 Startup with RS 485 Interface Fieldbus Important notes on startup Startup with RS 485 Interface Fieldbus Important notes on startup DANGER Before removing fitting the MOVIMOT inverter you must disconnect it from the sup ply system Dangerous voltages may still be present for up to one minut
116. or any part of this documentation is strictly prohibited Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Safety Notes General information 2 2 1 2 2 2 3 2 3 1 Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property The operator must ensure that the basic safety notes are read and observed Make sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instruc tions carefully and understood them If you are unclear about any of the information in this documentation please contact SEW EURODRIVE General information Never install or start up damaged products Submit a complaint to the shipping company immediately in the event of damage During operation MOVIMOT drives can have live bare and movable or rotating parts as well as hot surfaces depending on their enclosure Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property Refer to the documentation for additional information Target group Only qualified electricians are authorized to install startup or service the units or cor rect unit faults observing IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guideline
117. ors N x flashing pause The faults are described on the next page Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 103 104 Service Status and error display 9 1 2 Fault list Fault Cause solution Communication timeout motor stops without fault code e M Missing connection L RS RS between MOVIMOT and RS 485 master Check and establish connection especially earth e EMC influence Check shielding of data lines and improve if necessary Incorrect type cyclical acyclical data transfer protocol time between the individual message is longer than 1 s timeout interval Check the number of MOVIMOT units connected to the master a maximum of 8 MOVIMOT units can be connected as slaves for cyclic communication Reduce message cycle or select message type acyclic DC link voltage too low supply system off was detected motor stops without fault code Check supply system leads supply voltage and 24 V electronics supply voltage for interrup tion Check the value of the 24 V electronics supply voltage permitted voltage range 24 V 2596 EN 61131 2 residual ripple max 13 96 In case of cyclical communication the motor restarts automatically as soon as the voltage reaches normal values Fault code 01 Overcurrent in output stage Short circuit on inverter output Check the connection between the inverter output and the motor as well as the motor winding
118. ounting close to the motor With option P2 A gt gt atc TH TH 332178315 482161291 The TH has triggered due to excessive heat in the motor The enable for both terminals for the direction of rotation is revoked Supply voltage is connected INFORMATION If only the DC 24 V supply voltage is present at the MOVIMOT the error is not tripped 6 5 7 Additional function 6 MOVIMOT with maximum 8 kHz PWM frequency ON Gp 8j Ss 8 5 6 7 S2 330028171 Functional The additional function reduces the maximum PWM frequency that can be set using description DIP switch S1 7 from 16kHz to 8kHz WhenDIP switch S1 7 is setto ON the unit operates with an 8 kHz PWM frequency and switches back to 4 kHz depending on the heat sink temperature 51 7 51 7 without additional function 6 with additional function 6 ON PWM frequency variable PWM frequency variable 16 8 4 kHz 8 4 kHz OFF PWM frequency 4 kHz PWM frequency 4 kHz 58 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup Selectable additional functions of MM D 503 00 6 6 5 8 Additional function 7 Functional description Duty cycle Mechanical brake con trolled by Relay function Control via RS 485 MOVIMOT with rapid start stop jag 5 6 7 2 8 330064651 The pre magnetization time is set to 0 s Pre magnetization is not performed a
119. p www sew eurodrive be service wallonie sew eurodrive be Antwerp SEW Caron Vector Tel 32 3 64 19 333 Glasstraat 19 Fax 32 3 64 19 336 BE 2170 Merksem http www sew eurodrive be service antwerpen sew eurodrive be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 2489 9133 Sales Avenida Amancio Gaiolli 152 Rodovia Presi Fax 55 11 2480 3328 Service dente Dutra Km 208 http www sew eurodrive com br Guarulhos 07251 250 SP sew sew com br SAT SEW ATENDE 0800 7700496 Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 BG 1606 Sofia Fax 359 2 9151166 bever fastbg net Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 11 125 11 126 Address List Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea ON L6T 3W1 http www sew eurodrive ca l watson sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 Tilbury Industrial Park Fax 1 604 946 2513 7188 Honeyman Street b wake sew eurodrive ca Delta BC V4G 1G1 Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 Lasalle PQ H8N 2V9 a peluso sew eurodri
120. put power max 6 W Setpoint resolution 1 Serial interface RS 485 for connecting a MOVIMOT inverter Degree of protection IP65 Ambient temperature 15 60 C Storage temperature 25 85 C 1 with integrated dynamic terminating resistor Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Technical Data Technical data of options 10 4 4 URM 10 4 5 BGM Option URM Part number 0 827 601 3 Function Voltage relay ensures quick application of the mechanical brake Rated voltage Vy DC 36 167 V Brake coil AC 88 167 V Braking current ly 0 75 A Degree of protection IP20 Ambient temperature 25 60 C Storage temperature 25 85 C Disconnection time tog approx 40 ms cut off in the DC circuit STOP If the connection voltage is too high the brake rectifier or the brake coil connected to it can be damaged The brake coil must correspond to the connection voltage Option BGM Part number 0 827 602 1 Function Brake rectifier Nominal supply voltage AC 230 V AC 500 V 10 15 96 50 60 Hz 5 96 Black connection wires Control voltage 13 V 30V 1 3V 5V 0 Red blue connecting wires Braking current max DC 0 8A Brake connection tl 13 14 15 Degree of protection IP20 Ambient temperature
121. reached standstill A 17 3 0 t 1 4 0 t 1 Enable terminals control word 2 Speed 3 Bit 9 4 Brake control signal 1 released 0 applied 334493195 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup go 6 Selectable additional functions of MM D 503 00 Binary control The mechanical brake is controlled by the relay output A braking resistor BW must be connected to terminals 13 and 15 of the MOVIMOT wiring board Terminal 14 is not assigned The relay acts as brake control relay this means that the ready signal function is no longer available INFORMATION In binary control mode the brake cannot be applied using bit 9 6 5 11 Additional function 10 MOVIMOTS with reduced torque at low frequencies s 5 6 7 8 S2 330179211 Functional Through reducing the slip compensation and active current at low speeds the drive description only develops a reduced torque see the illustration which follows Minimum frequency 0 Hz see additional function 8 see page 61 A m 252563052 E E E E ON Dn S E e 2 5 10 15 f Hz 334866315 1 Maximum torque in VFC mode 2 Maximum torque when additional function 10 is activated Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 65 6 go Startup Selectable additional functions of MM D 503 00
122. rection of rotation are open When the MOVIMOT inverter is mounted close to the motor the direction terminals are set to 0 by the TH during over temperatures in the motor Error 84 is indicated by the flashing status LED of the MOVIMOTS The generated error 84 is also transmitted via fieldbus Functions in combination with fieldbus interface MQ MOVIMOT bus configuration according to additional function 4 see page 55 Functions in combination with fieldbus interface MF The potentiometer f1 and switches f2 and t1 are deactivated The following values apply Name Value Ramp up 1 s Ramp down 1 5 Minimum frequency 2 Hz Maximum frequency 100 Hz Current limit Default current limit Pre magnetization time 0 4 s Post magnetization time 0 2 s Speed monitoring delay time 1 s Brake release time s Slip compensation Rated motor slip 57 6 go Startup Selectable additional functions of MM D 503 00 Tripping condi Error 84 Motor overtemperature is triggered when all the following conditions are ful tions for error S84 filled The standard MOVIMOT motor protection function via DIP switch 51 5 ON is deactivated The terminals for direction of rotation are connected to 24 V via a TH as in the follow ing figure For field distributors For m
123. rocess the unit can be used immediately or stored again for an extended period with mainte nance The following stages are recommended AC 400 500 V units 9 6 Disposal Stage 1 AC 0 V to AC 350 V within a few seconds Stage 2 AC 350 V for 15 minutes Stage 3 AC 420 V for 15 minutes Stage 4 AC 500 V for 1 hour This product consists of Iron Aluminum Copper Plastic Electronic components Dispose of all components in accordance with applicable regulations Operating Instructions MOVIMOT amp MM D With DT DV Series AC Motor 111 Technical Data Motor with operating point 400 V 50 Hz or 400 V 100 Hz 10 Technical Data 10 1 Motor with operating point 400 V 50 Hz or 400 V 100 Hz MOVIMOT type MM 03D MM 05D MM 07D MM 11D MM 15D MM 22D MM 30D MM 40D 503 00 503 00 503 00 503 00 503 00 503 00 503 00 503 00 Part number 18214991 18215009 18215017 18215025 18215033 18215041 18215068 18215076 Size 1 Size 2 Size 2L Apparent output power at Sy 1 1 kVA 1 4 kVA 1 8 kVA 2 2 kVA 2 8 kVA 3 8 kVA 5 1 6 7 kVA Vsupply AC 380 500 V Supply voltages Vsupply AC 3 x 380 V 400 V 415 V 460 V 500 V Permitted range Vsuppiy AC 380 1076 500 V 10 Supply system frequency fiine 50 60 Hz 10 Nominal supply system Isupply AC1 3A AC1 6A AC1 9A AC24A AC3 5A AC5 0A AC6 7A
124. rotating at fmin Increase the speed For CW direction wa For CCW direction C rw Reducing the speed For CW direction C rw For CCW direction wa Stopping the MOVIMOT drive Pressing both keys at the same time Display GEE SEW Starting th MOVIMOT drive Pa ao Important After enable the MOVIMOT drive accelerates to the value and direction of rotation saved last Change direction of rotation from CW to CCW 1 C 9 Until display LJ SEW 2 Pressing rey again changes direction of rotation from CW to CCW Change direction of rotation from CCW to CW SEW 2 Pressing wa again changes direction of rotation from CCW to CW Memory function When the mains is switched off and then on again the value set last is saved if the 24 V sup ply has been present for at least 4 seconds after the last setpoint change Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 101 102 SS 2 Operation MWA21A setpoint generator 84 MWAZ21A setpoint generator INFORMATION For notes on connecting the MWA21A option refer to sec Connection of option MWA21A see page 41 For notes on startup of the MWA21A option refer to sec Startup with option MWA21A see page 80 8 4 1 Control The analog signal at terminals 7 8 of the MWA21A option is used for controlling the speed of the MOVIMOT drive from fmin tO fmax
125. rous voltage levels may still be present up to one min ute after the mains is disconnected Severe or fatal injuries from electric shock Disconnect the MOVIMOT drive from the power supply using an appropriate external disconnecting device and secure it against unintentional reconnection to the voltage supply Then wait at least for 1 minute 1 Check the connection of the MOVIMOT inverter See section Electrical Installation 2 Set DIP switch S1 1 of the MOVIMOT to ON address 1 337783947 3 Set minimum frequency fmin with switch f2 Switch f2 Detent setting 0 1 2 3 4 5 6 7 8 9 10 Minimum frequency fmin 2 5 7 10 12 15 20 25 30 35 40 Hz 4 Set the ramp time at the switch t1 The ramp times are based on a setpoint step change of 1500 rpm 50 Hz Switch t1 Detent setting 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 s 0 1 0 2 03 0 5 0 7 1 2 3 5 7 10 80 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup ago 6 Startup with option MWA21A speed control module 5 Check to see if requested direction of rotation has been enabled CW stop CCW stop Meaning Activated Activated Both directions of rotation are e
126. s 6 2 Description of the controls 6 2 1 Setpoint potentiometer f1 Depending on the operating mode of the MOVIMOT inverter the potentiometer f1 has different functions Binary control Setting setpoint f1 selected via terminal f1 f2 0 Control via RS 485 Setting maximum frequency fmax 1 Potentiometer setting 329413003 STOP The enclosure specified in section Technical Data only applies if the screw plugs of the setpoint potentiometer and the X50 diagnostic interface are installed correctly Missing or incorrectly installed screw plugs can cause damage to the MOVIMOT in verter Make sure the screw plug of the setpoint potentiometer f1 has a seal and screw it in 6 2 2 Switch f2 Depending on the operating mode of the MOVIMOT inverter switch f2 has different functions Binary control Setting setpoint f2 selected via terminal f1 f2 1 Control via RS 485 Setting minimum frequency fmin VEN gt Switch f2 Detent setting 0 1 2 3 4 5 6 7 8 9 10 Setpoint f2 Hz 5 7 10 15 20 25 35 50 60 70 100 Minimum frequency 2 5 7 10 12 15 20 25 30 35 40 Hz 6 2 3 Switch t1 Use switch t1 to set the acceleration of the MOVIMOT drive The ramp times are based on a setpoint step change of 1500 rpm 50 Hz Switch t1 Detent setting 0 1 2 3
127. s Qualified electricians in the context of these basic safety notes are persons familiar with installation assembly startup and operation of the product who possess the required qualifications Any activities regarding transportation storage operation and disposal must be carried out by persons who have been instructed appropriately Designated use MOVIMOT inverters are components intended for installation in electrical systems or machines In case of installation in machines startup of the MOVIMOT inverters i e start of des ignated operation is prohibited until it is determined that the machine meets the require ments stipulated in the EC Directive 98 37 EC machine guideline Startup i e the start of designated use is only permitted under observance of the EMC directive 2004 108 EC MOVIMOT inverters comply with the regulations of the Low Voltage Directive 2006 95 EC The standards given in the declaration of conformity are used for the MOVIMOT inverter You must observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation Safety functions The MOVIMOT inverter may not perform safety functions unless these functions are described and expressly permitted Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Safety Notes Other applicable documentation 2 3 2 Hoist applications MOVIMOT inverters are suitable
128. s interrupted Rated motor power too small in relation to rated inverter power Check connection betveen MOVIMOT inverter and motor Fault code 84 Thermal overload of motor When the MOVIMOT inverter is installed close to the motor set DIP switch S1 5 to ON For combinations of MOVIMOT and motor with one lower power rating check the setting of DIP switch 51 6 Lower ambient temperature Prevent heat build up Reduce the load on the motor Increase the speed Check the combination of the drive and MOVIMOT inverter if the fault is signaled shortly after the first enable e temperature monitoring in the motor TH winding thermostat has tripped when using MOVIMOT with the selected extra function 5 Reduce load on the motor Reset the fault by switching off the DC 24 V supply voltage or resetting the error o Fault code 89 Thermal overload of brake coil or brake coil defective brake coil connected incorrectly Increase the set ramp time Brake inspection see DR DV DT DTE DVE Series AC Motors operating instructions Check brake coil connection Contact SEW Service Check the combination of the drive brake coil and MOVIMOT inverter if the fault is signaled shortly after the first enable For combinations of MOVIMOT and motor with one lower power rating check the setting of DIP switch 51 6 Reset the fault by switching off the DC 24 V supply voltage or resetting the error
129. s of MM D 503 00 Influencing the cur current limit curve is calculated with a constant factor by selecting a lower current rent characteristic limit curve Motor with star connection Imax In 200 160 100 50 0 50 100 f Hz 331979659 1 Current limit characteristic curve of standard function 2 Reduced current limit for additional function 3 and terminals f1 f2 1 Motor with delta connection Imax In 96 200 160 100 50 0 50 87 100 f Hz 332087051 1 Current limit characteristic curve of standard function 2 Reduced current limit for additional function 3 and terminals f1 f2 1 54 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup ago 6 Selectable additional functions of MM D 503 00 6 5 5 Additional function 4 MOVIMOT with bus configuration ON ia 96 S 5 6 7 8 2 329944715 INFORMATION When activating additional function 4 only a limited number of parameters is available Additional function 4 is only designed for RS 485 control in combination with the MQ fieldbus interfaces with integrated minicontroller For more information refer to the following SEW EURODRIVE manuals PROFIBUS Interfaces Field Distributors nterbus Interfaces Field Distributors DeviceNet CANopen Interfaces Field Distributors Functional The potentiometer f1 and sw
130. shock STOP Possible damage to property Damage to the drive system or its environ INFORMA Useful information or tip TION Simplifies the handling of the drive system Operating Instructions MOVIMOT MM D With DT DV Series AC Motor General Information Right to claim under limited warranty 1 3 Right to claim under limited warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Therefore read the operating instructions before you start working with the unit Make sure that the operating instructions are available to persons responsible for the plant and its operation as well as to person who work independently on the unit You must also ensure that the documentation is legible 1 4 Exclusion of liability You must comply with the information contained in these operating instructions to en sure safe operation of the MOVIMOT MM D inverter and to achieve the specified prod uct characteristics and performance requirements SEW EURODRIVE does not as sume liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded 1 5 Copyright notice 2009 SEW EURODRIVE All rights reserved Unauthorized reproduction copying distribution or any other use of the whole
131. t 24 V system in case no fault was detected at end of self testing phase when unit is turned on Serial interface TI RS RS 485 RS 1 16 kHz PWM frequency low noise When DIP SWITCH 51 7 ON the units operate with a 16 kHz PWM frequency low noise and Switch back in steps to lower switching frequencies depending on the heat sink temperature and the load 2 If the unit is stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 113 Technical Data Motor with operating point 460 V 60 Hz 10 2 Motor with operating point 460 V 60 Hz MOVIMOT type MM 03D MM 05D MM 07D 11D MM 15D MM 22D MM 30D MM 40D 503 00 503 00 503 00 503 00 503 00 503 00 503 00 503 00 Part number 18214991 18215009 18215017 18215025 18215033 18215041 18215068 18215076 Size 1 Size 2 Size 2L Apparent output power at Sy 1 1 kVA 1 4 kVA 1 8 kVA 2 2 kVA 2 8 kVA 3 8 kVA 5 1 kVA 6 7 kVA Vsupply AC 380 500 V Supply voltages Vsupply AC3x380V 400V 415V 460V 500V Permitted range Vsuppyy AC 380 V 10 500 V 10 Supply system frequency fiine 50 60 Hz 10 96 Nominal supply system supply AC1 1A AC1 4A AC1 7A AC2 1A AC3 0A AC43A AC
132. t f2 Pele 1 Unit not No Brake applied 0 0 enabled unit fault A 1 2d Unit not No Brake applied enabled unit fault 0 516 Unit not No Brake is released for manual movement enabled unit fault All statuses possible Unit not unit fault Brake applied enabled 48 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup ago 6 Description of DIP switches S2 RS 485 control In RS 485 control the brake is released via the control word functions Master MOVIMOT he Be pe me mej j 1 PH PI 329547915 PO Process output data PI Process input data PO1 Control word PI1 Status word 1 2 Speed 96 PI2 Output current PO3 Ramp Status word 2 DO Digital outputs DI Digital inputs By setting bit 8 in the control word the brake can be released if the following conditions are met Basic control block Control word Not 4 2 1 110 Enabl Not connected Bit assigne Not assigned ATAS 8 di Reset otherwise stop Virtual terminals for releasing the brake without Adrive enable Virtual terminal for applying brake and inhibiting output stage Stop control command 1 Recommendation for all bits that are not assigned 0 Enable Fault status Status of bit 8 in con Brake function stat
133. the mains is disconnected Severe or fatal injuries from electric shock Disconnect the MOVIMOT drive from the power supply using an appropriate external disconnecting device and secure it against unintentional reconnection to the voltage supply Then wait at least for 1 minute 1 Check the connection of the MOVIMOT inverter See section Electrical Installation 2 Set DIP switch S1 1 of the MOVIMOT to ON address 1 337783947 3 Set minimum frequency fmin with switch f2 Switch f2 Detent setting 0 1 2 3 4 5 6 7 8 9 10 Minimum frequency fmin 2 5 7 10 12 15 20 25 30 35 40 Hz 4 Set the ramp time at the switch t1 NON The ramp times are based on a setpoint step change of 1500 rpm 50 Hz bh Switch t1 e Detent setting 0 1 2 3 4 5 6 7 8 9 10 Ramp time t1 s 0 1 0 2 0 3 0 5 0 7 1 2 3 5 7 10 5 Check to see if requested direction of rotation has been enabled CW stop CCW stop Meaning Activated Activated Both directions of rotation are enabled gt saa Activated Not activated Only CW operation enabled Pre selected setpoints for CCW rotation result in standstill of drive gt IC I S pa 78 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor
134. ting the error Fault codes 17 to 24 37 CPU fault Reset the error by switching off the 24 V power supply or via error reset Consult the SEW Service if the error reoccurs Fault code 25 EEPROM error Fault while accessing EEPROM Reset the error by switching off the 24 V power supply or via error reset Consult the SEW Service if the error reoccurs Fault code 43 Communication timeout Communication timeout during cyclical communication via RS 485 If this error occurs the drive is decelerated and stopped along the set ramp Check establish communication link between RS 485 master and MOVIMOT e Check the number of slaves connected to the RS 485 master If the timeout interval of the MOVIMOTS inverter is set to 1 S you can connect a maximum of 8 MOVIMOT inverters slaves to the RS 485 master for cyclical communication Caution The drive is enabled again after communication has been re established Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Service Status and error display Fault Cause solution Fault code 81 Start condition error The motor could not be supplied with the correct amount of current during the pre magnetizing time Rated motor power too small in relation to rated inverter power Motor cable cross section too small Check connection betveen MOVIMOT inverter and motor Fault code 82 Output open fault 2orall output phase
135. tion 11 66 Additional function 12 66 Additional function 13 69 Additional function 14 73 Additional function 2 52 Additional function 3 53 Additional function 4 55 Additional function 5 57 Additional function 6 58 Additional function 7 59 Additional function 8 esses 61 Additional function 9 62 Additional functions eeeeeesesssee 51 Setting aee ets 50 Address range siir anir Enen EERE EEE EEE 95 AMAG a aaa 31 E AS 31 EM 31 B BGM shee 74 39 Installation e ln ies 19 Retrofitting E T 75 Technical 119 Binary control 28 76 Block check character BCC 96 Brake Braking 122 Working air 122 Brake coil technical data 122 Brake control 74 Brake rectifier 1
136. tor Technical Data Integrated RS 485 interface 10 5 Integrated RS 485 interface RS 485 interface Standard RS 485 to EIA standard with integrated dynamic terminating resistor Baud rate 9 6 kBd 31 25 kBaud in connection with MF MQ MOVIFIT MC fieldbus interfaces Start bits 1 start bit Stop bits 1 stop bit Data bits 8 data bits Parity 1 parity bit completing for even parity even parity Data direction Bi directional Duty cycle Asynchronous semi duplex Timeout interval 1s Cable length max 200 m in RS 485 operation with 9 600 Baud max 30 m at transmission rate 31250 baud 1 Number of Max 32 stations 1 bus master 31 MOVIMOT broadcast and group stations addresses possible 15 MOVIMOT can be addressed individually 1 Transmission rate of 31 250 Baud will be detected automatically in case of operation with MF fieldbus interface 2 ext control or options MBG11A MWA21A or MLG A 10 6 Diagnostics interface Diagnostic interface X50 Standard RS 485 to EIA standard with integrated dynamic terminating resistor Baud rate 9 6 kBd Start bits 1 start bit Stop bits 1 stop bit Data bits 8 data bits Parity 1 parity bit completing for even parity even parity Data direction Bi directional Duty cycle asynchronous semi duplex Connection RJ10 socket point to point conn
137. up 6 Selectable additional functions of MM D 503 00 Validity of the speed monitoring times 4 5 337056267 1 Validity of monitoring time 1 4 Speed setpoint 2 Validity of monitoring time 2 5 Speed output actual value 3 Validity of monitoring time 3 Monitoring time 1 is valid when the actual speed increases after a setpoint change The validity range of monitoring time 2 begins when the setpoint is reached The validity range of monitoring time 3 applies when the actual speed decreases after a setpoint change 72 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup ago Selectable additional functions of MM D 503 00 6 5 15 Additional function 14 MOVIMOT with deactivated slip compensation 5 6 7 8 52 330342539 Functional Slip compensation is deactivated description Deactivating slip compensation can reduce the speed accuracy of the motor Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 6 73 6 go Startup Selectable additional functions of MM D 503 00 6 5 16 Using the relay output for additional functions 7 9 12 and 13 A DANGER Risk of crushing if the drive starts up unintentionally Severe or fatal injuries Note the following points before performing startup with brake controller BGM The brake coil must correspond with the supply voltage e g 400 V Oneofthe additional fun
138. us trol word Unit No unit fault 0 Brake is controlled by enabled no communication timeout MOVIMOT Unit No unit fault 1 Brake is controlled by enabled no communication timeout MOVIMOT Unit not No unit fault 0 Brake applied enabled no communication timeout Unit not No unit fault xo ha Brake is released for enabled no communication timeout manual movement Unit not Unit fault 1 or 0 Brake applied enabled Communication timeout Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 49 6 go Startup Description of DIP switches S2 Setpoint selection Setpoint selection in binary control depending on the status of terminal f1 f2 for binary control Enable status Terminal f1 f2 Active setpoint Unit enabled Terminal f1 f2 0 Setpoint potentiometer f1 active Unit enabled Terminal f1 f2 1 Setpoint potentiometer f2 active Behavior if unit not f the unitis not ready the brake is always applied irrespective of the setting of terminal ready f1 f2 or bit 8 in the control word LED display The status LED flashes periodically at a fast rate ton toff 100 ms 300 ms if the brake has been released for manual movement This applies both for binary control and for control via RS 485 6 4 3 DIP switch 52 3 Operating mode DIP switch 52 3 OFF VFC operation for 4 pole motors DIP switch 52 3 ON V f operation reserved for special cases 6 4 4
139. ve ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological Develop shenyang sew eurodrive cn ment Area Shenyang 110141 Wuhan SEW EURODRIVE Wuhan Co Ltd Tel 86 27 84478398 10A 2 6th Road Fax 86 27 84478388 No 59 the 4th Quanli Road WEDA 430056 Wuhan Xi An SEW EURODRIVE Xi An Co Ltd Tel 86 29 88241718 No 12 Jinye 2nd Road Xi An High Technology Industrial Development Zone Xi An 710065 Fax 86 29 68686296 l
140. y Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Registered Office Vadodara SEW EURODRIVE India Private Limited Tel 91 265 3045200 91 265 Assembly Plot No 4 GIDC 2831086 Sales POR Ramangamdi Vadodara 391 243 Fax 91 265 3045300 91 265 Service Gujarat 2831087 http www seweurodriveindia com sales seweurodriveindia com subodh ladwa seweurodriveindia com Assembly Chennai SEW EURODRIVE India Private Limited Tel 91 44 37188888 Sales Plot No K3 1 Sipcot Industrial Park Phase II Fax 91 44 37188811 Service Mambakkam Village c v shivkumar seweurodriveindia com Sriperumbudur 602105 Kancheepuram Dist Tamil Nadu Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 http www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon http www liraz handasa co il office liraz handasa co il Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 de Marseille B P 2323 Abidj
141. y 1 per 100 m h 2000 m Vsupply reduction by AC 6 V per 100 m overvoltage class 2 according to DIN 0110 1 hmax 4 000 m See section Installation altitudes above 1000 m msl see page 28 Required preventive measures Ground the unit Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Technical Data Motor with operating point 460 V 60 Hz MOVIMOT type MM 03D MM 05D MM 07D MM 11D MM 15D MM 22D MM 30D MM 40D 503 00 503 00 503 00 503 00 503 00 503 00 503 00 503 00 Part number 18214991 18215009 18215017 18215025 18215033 18215041 18215068 18215076 Size 1 Size 2 Size 2L External electronics Tl 224V V 24V 25 EN 61131 2 residual ripple max 13 96 supply lg lt 250 mA typ 120 mA at 24 V Input capacitance 120 uF 3 binary inputs Isolated via optocoupler PLC compatible EN 61131 2 Rj 3 0 lg 10 mA sampling interval lt 5 ms Signal level 13 30 V 1 gt contact closed 3 5 V 0 gt contact open Control functions T R CW stop TI L CCW stop TI f1 f2 0 setpoint 1 1 setpoint 2 Output relay TI Kia Response time x 15 ms Contact information TI K1b DC 24 V 0 6 A DC 12 to IEC 60947 5 1 only SELV or PELV circuits Signaling function NO contact for ready signal Contact closed with voltage present 24 V system in case no fault was detected at end
142. y K1 acts as brake control relay This means that the ready signal function is no longer available Itis essential that you observe chapter Using the relay output for additional functions 7 9 12 and 13 see page 74 The brake can be released if DIP switches 52 5 52 8 are set incorrectly Nonobservance of the chapter Using the relay output for additional functions 7 9 12 and 13 see page 74 leads to a risk of crushing due to unintentional startup of the drive Severe or fatal injuries Observe the information in chapter Using the relay output for additional functions 7 9 12 and 13 see page 74 The new function Applying brake when downward ramp is activated is introduced This function is assigned to bit 9 in the control word as virtual terminal in line with theMOVILINK profile Upon setting bit 9 during the downward ramp MOVIMOT applies the brake and inhibits the output stage f the motor frequency is lower than the stop frequency the brake is applied regardless of the state of bit 9 Flow diagram Brake control in RS 485 control mode E 3 0 t 4 333149963 1 Enable terminals control word 2 Speed 3 Bit9 4 Brake control signal 1 released 0 applied 60 Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Startup ago 6 Selectable additional functions of MM D 503 00 Binary control Mechani
143. y must not be opened unless needed Open condensation drain holes are not permitted If condensation drain holes are open higher enclosures are no longer possible STOP The degree of protection specified in the technical data only applies if the MOVIMOT inverter is properly installed When the MOVIMOT inverter is removed from the connection box it might be dam aged by humidity or dust Protect the MOVIMOT inverter when it is removed from the connection box 4 1 3 installation in damp locations or in the open Observe the following notes for mounting the MOVIMOT drive in damp areas or in the open 16 Use suitable cable glands for the supply leads use reducing adapters if necessary Coat the threads of cable glands and filler plugs with sealing compound and tighten them well then coat them again Seal the cable entries well Clean the sealing faces of the MOVIMOT inverter well before re assembly If the corrosion protection coating is damaged restore the coating Check enclosure according to nameplate Operating Instructions MOVIMOT MM D With DT DV Series AC Motor Mechanical Installation MLU11A MLU21A MLG A option 42 MLUT1A MLU21A MLG A option 4 2 1 Scope of delivery e e 4 2 2 Assembly MLU11A MLU21A MLG A upper part 2 2 screws 1 Transit bolt 4 MLU11A MLU21A MLG A lower part 5 1 Remove a screw plug on the MOVIMOT terminal box F
144. ystem internal values for setpoint f2 minimum fre quency Adjustable current limits Selecting the cur rent limits via binary input termi nal f1 f2 ON TCI 9 5 6 7 8 2 329910539 The current limitation can be set using switch f2 Binary input terminal f1 f2 can be used to switch between the maximum current limit and the current limit set for switch f2 When the current limit is reached the unit reduces the frequency via the current limitation function If necessary the ramp is stopped to prevent the current from increasing If the unit is operating at the current limit the status LED indicates this status by flashing green quickly Itis no longer possible to switch via terminals between setpoint f1 and setpoint f2 in binary control mode or to set the minimum frequency in RS 485 control mode The minimum frequency in RS 485 control mode has a fixed minimum frequency of 2 Hz Switch f2 Detent setting 0 1 2 3 4 5 6 7 8 9 10 Imax 26 of In 60 70 80 90 100 110 120 130 140 150 160 c A f1 f2 0 Default current limit is active gt e f1 f2 1 The current limitation set via switch f2 is active The selection can also be made when the unit is enabled Operating Instructions MOVIMOT MM D With DT DV Series AC Motor 53 Startup 6 Selectable additional function
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