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MOVIDRIVE® MD_60A Drive Inverters / Operating Instructions

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1. Encoder and resolver connection 4 13 Encoder and resolver connection The SEW Encoder Systems manual contains detailed information This manual can be obtained from SEW Max line length of inverter encoder resolver 100 m 330 ft with a capacitance per unit length x 120 nF km 193 nF mile Core cross section 0 20 0 5 mm AWG 24 20 f you cut off a core of the encoder resolver cable Isolate the cut off end of the core Use shielded twisted pair cables exception cables for HTL sensors and connect the shield over a wide area at both ends to the encoder in the cable screw fitting or in the encoder plug to the inverter in the housing of the sub D plug Route the encoder resolver cable separately from the power cables Connect the shield of the encoder resolver cable over a large area Connect the shield on the inverter end in the housing of the sub D plug 01939BXX Fig 30 Connect the shield in the sub D plug Connect the shield on the encoder resolver end in the cable screw fitting or in the encoder plug
2. 69 SN Operating displays _ ES Information messages on the DBG11A approx 2 s in duration or in MOVITOOLS SHELL message which can be acknowledged Description Index addressed via interface is not available Attempt to execute a non implemented function Anincorrect communication service has been selected Manual mode selected via impermissible interface e g fieldbus Attempt to edit a read only value Parameter lock P803 lt ON Parameter cannot be altered Attempt to alter parameters during active factory setting Attempt to enter a value which is too large Attempt to enter a value which is too small The option pcb required for the selected function is missing Manual mode must be completed using X13 ST11 ST12 RS 485 Manual mode must be completed using TERMINAL DBG11A or USS21A Access to selected parameter refused Set terminal DIOG Controller inhibit 0 for the selected function Attempt to enter an invalid value EEPROM buffer overrun e g due to cyclical write accesses Parameter is saved in EEPROM and is not protected against loss following POWER OFF Text DBG11A SHELL ILLEGAL INDEX NOT IMPLEMENTED READ ONLY VALUE PARAM LOCKED SETUP ACTIVE VALUE TOO LARGE VALUE TOO SMALL REQ PCB MISSING ONLY VIA ST1 TERMINAL ON
3. Wiring diagram basic unit Functional description of the terminals of the basic unit power section and control unit Terminal Function X1 1 2 3 L1 L2 L3 Mains connection X2 4 5 6 U VIW Motor connection X3 8 9 R R Braking resistor connection X4 Uz Uz DC link connection X11 1 REF1 10 V max 3 mA for setpoint potentiometer X11 2 3 2 Setpoint input n1 differential input or input with AGND reference potential signal form 4 P11_ S11 X11 4 AGND Reference potential for analog signals REF 1 REF2 Al AO X11 5 REF2 10 V max 3 mA for setpoint potentiometer 11 Switch mode signal 0 4 20 mA U signal 10 V 0 10 V 0 10 V factory setting V signal 12 Switch system bus terminating resistor on or off factory setting switched off X12 1 DGND Reference potential system bus X12 2 3 2 System bus high low X13 1 DIDS Binary input 1 with fixed assignment Controller The binary inputs are electrically isolated by X13 2 DIO1 inhibit optocouplers X13 3 DI 2 Binary input 2 factory setting CW stop Selection options for binary inputs 2 to 6 DI 1 X13 4 DI 3 Binary input 3 factory setting CCW stop DI 5 Parameter menu P60_ X13 5 DIG4 Binary input 4 factory setting Enable rapid stop X13 6 DIOS Binary input 5 factory setting n11 n12 Binary input 6 factory setting n12 n22 X13 7 DCOM Reference for binary inputs X
4. 4 Encoder and resolver connection External Only encoders with a signal level according to RS 422 5 V TTL are allowed to be encoders connected to X14 of MOVIDRIVE MDV MDS units Voltage supply Encoders with 24 Vpc voltage supply max 180 mA are connected directly to X14 These encoders are then powered by the inverter Encoders with a 5 Vpc voltage supply must be connected via the 5 V encoder power supply type DWI1 1A option part number 822 759 4 Connection External encoder with 24 voltage supply ESIR ES2R Max 100m 330f a MOVIDRIVE VE cx cc ODDS Ds X14 A K1 P m RE S A Ki GN 6 B K2 BD 2 86666666 5 Be 7 C KO m m 3 O 0 GY 2 UB KO pc 4 8 UBLABCAB ug WH L BN i i i 5 Rr UR HEU Rr HERE pd 03776AXX Fig 40 External encoder direct to X14 Cut off the violet conductor VT of the cable at the encoder end External encoder with 5 Vpc voltage supply MOVIDRIVE E X14 1 A e 1 6 A Ki 6 2 B K2 nue 7 B K2 7 3 C KO 8 8 6 KO r8 m UB 9 z 5 1 5 9 Bu NG EE ub max 100 m 330 ft 9 ES1T ES2T EViT K A K1 YE 1 A KT GN 6 SSSSS9SS B k RD 2 0 B K2 BU 7 UB 1 K1 C KO PK 3 E
5. Conductor color in pre fabricated cable Pin Description 6 core cable 10 core cable S Supply voltage Vs yes po a uc White WH White WH 10 Supply voltage GND Electrically isolated from AV1Y housing Brown BN Brown BN 14 Serial data output D 1 High signal Yellow YE Black BK 17 Serial data output D 0 High signal Green GN Violet VT Clock line current loop 1 7 mA towards T 1 Pink PK Pink PK Clock line current loop T 7 mA towards T 0 Gray GY Gray GY 15 Incremental encoder signal A Yellow YE 16 Incremental encoder signal A Green GN 1 Vas sin cos 12 Incremental encoder signal B Red RD 13 Incremental encoder signal B Blue BU Connection to the Connect the absolute encoder AV1Y to the DPA11A option as follows DPA11A option max 100 m 330 ft 8 Te PK go DPA11A 9 T GY i d i 33 X50 D YEE 34 17 De a5 10 GND BN 2 7 Us WH wi 39 03977AXX 37 Fig 36 Connecting AV1Y to DPA11A MOVIDRIVE MD_60A Operating Instructions 4 Encoder and resolver connection Connection to the Connect the absolute encoder AV1Y to the DIP11A option as follows DIP11A option max 100 m 330 ft NAP N OOD CO WwW 03978AXX Fig 37 Connecting AV1Y to DIP11A Connecting as a You can also use the AV1Y absolute encoder on MOVIDRIVE MDV60A a
6. lt m Ref potentialfor analog signals AGND 4 7 E 10V M as 5 Select signal o V signa ig S11 system bus terminating resistor Ml S 12 ON OFF X12 High level system bus ref potential DGND 1 control system bus high SC11 2 systembuslow a 6012 3 E 7 segmentdisplay X13 8 i Binary Controllerinhibit DI 1 E 0 4 01 2 rH CCW stop a 0 02 3 MN Binary Enable Rapidstop 4 0 03 4 H H outputs nii n21 DIO4 5 BE n12 n22 a 0 05 6 NE Reference X13 DIOQ DIO5 DCOM 7 Reference 24V output VO24 8 Binary outputs Ref potential for binary signals DGND 9 Lii DGND RS 485 ST11 10 MV RS 485 a Si 5712 1 bod X14 Incremental encoder 1 simulation bn or external encoder connection noton MDE Note Pin assignment for e connectors X14 and X15 X15 Not all connectors avail i H H able have this pin assignment Encoder MDV 9 5 E or resolver MDS o d connection 6 44 1 bog Za x10 E E TF TH input al TFi 1 Ref potential for binary signals 2 DGND 2 e Common rela conten 08 0 3 Fi E Lg Ade Heady for operation DO 1 C 4 ii AC 3 Contact normally open DOO1 NO 5 Cb dg Contact normally closed 001 101 6 lal faut 002 7 24 output VO24
7. assesses esses sss esses 89 Abbreviation Key sicade aida 89 s 90 Address List MOVIDRIVE MD 60A Operating Instructions 1 Important Notes Always follow the safety and warning instructions contained in this publication Electrical hazard Possible consequences Severe or fatal injuries Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the unit and the environment Tips and useful information EISES A requirement of fault free operation and fulfillment of any rights to claim guarantee is that the information in the operating instructions is adhered to Consequently read the operating instructions before you start working with the unit The operating instructions contain important information about servicing as a result they should be kept in the vicinity of the unit MOVIDRIVE MD 60A drive inverters are intended for use in industrial and commercial systems for the operation of AC asynchronous motors or permanent field AC synchronous motors These motors must be suitable for operation with frequency inverters No other loads may be connected to the units MOVIDRIVE MD_60A drive inverters are units intended for stationary installation in switch cabinets All instructions referring to the techni
8. DIO 0 20 mA X20 gt t 1 9 AIS t a 3 219 Al22 D Si 39 AGND e Sc gei 01671BXX Fig 27 Current input with external load Voltage outputs Analog voltage outputs AOV1 and AOV2 must be assigned as shown in the following diagram DIO DIO 20 X20 L1 19 1 L 1 LI 20 2 20 A122 L1 39 AGND 30 AGND X21 X21 x S J AOV1 10 AOV1 L1 20 AOC1 29 AOC1 G v L1 30 AGND L1 310 AGND L1 4 AOV2 gt 419 AOV2 E 59 AOC2 5 50 AOC2 T 69 AGND o gei AGND o 05203AXX Fig 28 Voltage outputs AOV1 and AOV2 Current outputs Analog current outputs AOC1 and AOC2 must be assigned as shown in the following diagram DIO DIO X20 X20 10 Al21 10 Al21 29 Al22 20 Al22 39 AGND 3i9 AGND X21 X21 0 4 20 mA 119 AOV1 119 AOV1 7 29 AOC1 29 AOC1 39 AGND 308 AGND 40 AOV2 0 4 20 mA 40 AOV2 x 50 AOC2 4 Ld gei AOC2 gei AGND a 60 AGND 05204AXX Fig 29 Current outputs AOC1 and AOC2 MOVIDRIVE MD_60A Operating Instructions 33
9. VFC 2 VFC 2 amp GROUP VFC 2 amp HOIST VFC 2 amp DC BRAK VFC 2 amp FLY START 0 50 ON OFF 0 30 500 rpm 0 30 500 rpm ON OFF 0 2 0 0 2 2s 0 1500 5000 rpm 0 300 rpm Operating mode 2 Standstill current 2 Setpoint stop function Stop setpoint 2 Start offset 2 Brake function 2 Brake release time 2 Brake application time 2 Skip window center 2 Skip width 2 MOVIDRIVE MD 60A Operating Instructions UTILIZATION e IPOS OUTPUT e RELATED TORQUE 701 711 723 2 724 725 733 734 735 742 743 Complete parameter list After startup Setting range Factory setting Name Variable par Parameter set 1 Analog outputs optional ACTUAL SPEED 10 0 1 10 OFF 10 410V 0 20mA 4 20mA OUTP CURRENT 10 0 1 10 OFF 10 10 0 20mA 4 20mA VFC 1 VFC 1 amp GROUP VFC 1 amp HOIST VFC 1 amp DC BRAK VFC 1 amp FLY START VFC n CONTROL VFC n CTRL amp GROUP VFC n CTRL amp HOIST VFC n CTRL amp SYNC VFC n CTRL amp IPOS VFC n CTRL amp DPx CFC CFC amp M CONTROL CFC amp IPOS CFC amp SYNC CFC amp DPx SERVO SERVO amp M CTRL SERVO amp IPOS SERVO amp SYNC SERVO amp DPx 0 50 ON OFF 0 30 500 rpm 0 30 500 rpm ON OFF 0 2s 0 0 2 2 5 0 1500 5000 rpm 0 300 rpm MASTER SLAVE OFF SPEED RS 485 SPEED SBus SPEED 485 SBus TO
10. Connection cable between the encoder and DIP does not meet the requirements twisted pair shielded Cycle frequency too high for cable length Permitted max speed acceleration of encoder exceeded Encoder defective Inverter electronics disrupted possibly due to effect of EMC or a defect Only with DIP11A option Unable to determine a plausible position Incorrect encoder type set IPOS travel parameter set incorrectly Numerator denominator factor set incorrectly Zero adjustment performed Encoder defective Only in IPOS operating mode Attempt made to alter ramp times and traveling velocities when the inverter is enabled with a sine or squared positioning ramp MOVIDRIVE MD 60A Operating Instructions P Reaction Emergency stop Immediate Switch off Emergency stop Immediate Switch off Description DIP encoder fault EEPROM checksum DIP plausibility error IPOS ramp calculation fault XN e Fault code 93 94 95 99 76 77 E SEW electronics service 6 4 SEW electronics service Please contact the SEW electronics service if a fault cannot be rectified Customer and spare parts service When contacting the SEW electronics service please always quote the digits of your service code to enable our service personnel to assist you more effectively Serial number nameplate Unit design
11. Name Variable par Parameter set 1 SETPOINTS RAMP GENERATORS Setpoint selection Setpoint source Control signal source Analog input Al1 Al1 scaling Alt offset Al1 operation mode Al1 voltage offset Al1 speed offset Filter setpoint Analog inputs optional Al2 operation mode Speed ramps 1 Ramp t11 UP CW Ramp t11 DOWN CW Ramp t11 UP CCW Ramp t11 DOWN CCW Ramp t12 UP DOWN S pattern t12 Stop ramp t13 Emergency ramp t14 Motorized potentiometer parameter set 1 and Ramp t3 UP Ramp t3 DOWN Save last setpoint Fixed setpoints 1 Internal setpoint n11 Internal setpoint n12 Internal setpoint n13 Par 10_ 100 101 11_ 110 111 112 113 114 115 12 120 13_ 130 131 132 133 134 135 136 137 15 150 151 152 16 160 161 162 5 58 59 Complete parameter list ew After startup ypad Setting range Factory setting Name Parameter set 2 with MOVITOOLS Not visible on the DBG11A ke Par Only After startup Setting range Factory setting Name Variable par Parameter set 1 CONTROLLER PARAMETERS Speed control only parameter set 1 0 1 2 2 0 10 300 ms 0 32 0 100 ms 0 32 ms 0 150 1 ms 0 0 5 ms 1 0 150 96 0 1 2 32 P gain speed controller Time constant n control Gai
12. 4 8 12 16 kHz ON OFF Name Parameter set 2 PWM frequency 2 PWM fix 2 Par 861 863 Only available in DBG11A not in MOVITOOLS SHELL Only available in DBG11A not in MOVITOOLS SHELL Display parameter cannot be edited using DBG11A MOVIDRIVE MD 60A Operating Instructions Complete parameter list After startup Name Setting range Variable par Factory setting Parameter set 1 Modulation PWM frequency 1 4 8 12 16 kHz PWM fix 1 ON OFF Process data description Setpoint description CTRL WORD 1 PO1 Setpoint description POP SPEED Setpoint description 203 NO FUNCTION Actual value description STATUS WORD1 Actual value description 2 SPEED Actual value description PI3 OUTP CURRENT PO data enable ON OFF 1 24 PD PARAM 1 DeviceNet PD configuration 24 PD Manual operation Manual operation ON OFF 281 0 231 1 inc 0 200 5000 rpm 0 50 5000 rpm 0 7 IPOS PARAMETERS IPOS Reference travel Reference offset Reference speed 1 Reference speed 2 Reference travel type IPOS Travel parameter Gain X controller 0 1 0 5 32 Positioning ramp 1 0 1 20s Positioning ramp 2 0 1 20s 0 1500 5000 rpm 0 1500 5000 rpm 199 99 0 100 199 99 LINEAR SINE SQUARED BUSRAMP 231 0 231 1 inc 23 9 231 1 inc 0 50 32767 inc 0 5000 231 1 inc Travel speed CW Travel speed CCW Speed fe
13. Install the input filter close to the inverter but outside the minimum clearance area for cooling Restrict the cable between the input filter and the inverter to the absolute minimum length required and never more than 400 mm 15 8 in Unshielded twisted cables are sufficient Also use unshielded cables for the supply system lead This input filter must be mounted either directly at the entry point into the switch cabinet or in the immediate vicinity of the inverter if several inverters are connected to the same input filter The input filter must be chosen on the basis of the total current of the connected inverters No EMC limits are specified for interference emission in voltage supply systems without an earthed star point IT systems The effectiveness of input filters in IT systems is severely limited Interference SEW recommends the following EMC measures on the motor side to maintain the emission class A and B limits e Shielded motor cable HD output choke option HD output choke Install the output choke close to the inverter but outside the minimum clearance for cooling Route all three phases together through the output choke Do not route the PE conductor through the output choke EURODRIVE MOVIDRIVE PE 05003AXX Fig 13 Connecting HD output chokes 1 Motor cable MOVIDRIVE MD 60A Operating Instructions UL compliant installat
14. STARTUP gt TPOS VARIABLES lt Structure of the startup menu 5 48 l Startup with the DBG11A keypad qu 5 CONTROL INHIBIT CURRENT 0 A STARTUP IPOS VARIABLES lt STARTUP IS BEING PREPARED C00 PARAM SET 1 STARTUP CDI VFC1 OPER MODE 1 C02 DV112M4 MOT TYPE 1 C02 NON SEW MOTOR MOT TYPE 1 UST 400 V RATED MOT VOLT 1 c04 50 Hz RATED MOT FREQ 1 C05 400 V RATED SYS VOLT 1 49 0 signal at terminal X13 1 DIOO CONTROL INHIBIT e g by disconnecting the electronics terminal block X13 Activate the startup menu by pressing the lt and keys on the DBG11A at the same time Press the gt key to commence the startup The first window of the startup menu appears The menu commands are identified by an in the 4th position Menu commands which only appear in the startup menu start with C the other menu commands have the number in the parameter list page 280 Press the T key to jump to the next menu command when you have worked through a menu command Select a parameter set e g parameter set 1 Set the operating mode e g VFC1 Select the connected motor If a 2 or 4 pole SEW motor is connected select the correct motor from the list In the case of a non SEW motor or an SEW motor with more than four poles ch
15. Startup with the DBG11A keypad aah COl VFC n CIRL OPER MODE 1 Y Ce NO COMA SS E NEES n t iE YES COMMS See N CTLR GOD NO CALCULATION NM C06 _ YES CALCULATION NO SAVE TL UI C08 YES SAVE COPYING DATA soe 03025AEN Startup of speed Startup without the speed controller is performed first controller Important Set VFC n CONTROL operating mode C00 n CONTROL 1 COMMISSIONING N Y C15 INCREM TTL ENCODER TYPE 4H c16 1024 inc ENC PULSE COUNT N SEE WITH BRAKE N v c1g 1 STIFFNESS yi c19 WITHOUT Z FAN 11 c20 209 5 INERTIA N v c21 0 s SHORTEST RAMP N Y gt C06 NO A CALCULATION Kal C08 _ NO 4 SAVE Structure Structure of the startup menu for the speed controller CONTR EIER ETH CURRIE 0 A Fig 45 Structure of startup with the speed controller MOVIDRIVE MD_60A Operating Instructions Startup with the DBG11A keypad Press YES to commence the speed controller startup All mass moments of inertia must be entered in the unit 104 kgm Press the T key to move on to the next menu item each time Enter the correct encoder type Enter the correct encoder resolution WITH SEW MOTORS Enter whe
16. Tel 011 64 60 64 33 Fax 011 64 80 33 28 http www sew com br sew sew com br Tel 92 9 53 25 65 Fax 92 9 54 93 45 bever mbox infotel bg Tel 905 7 91 15 53 Fax 905 7 91 29 99 http www sew eurodrive ca reynolds sew eurodrive ca Tel 604 9 46 55 35 Fax 604 946 2513 b wake sew eurodrive ca Tel 514 3 67 11 24 Fax 514 3 67 36 77 a peluso sew eurodrive ca Tel 02 6 23 82 03 6 23 81 63 Fax 02 6 23 81 79 sewsales entelchile net Tel 022 25 32 26 12 Fax 022 25 32 26 11 http www sew com cn Tel 0571 5 47 50 50 Fax 0571 5 47 50 44 sewcol andinet com Tel 385 14 61 31 58 Fax 385 14 61 31 58 kompeks net hr Tel 02 20 12 12 34 20 12 12 36 Fax 02 20 12 12 37 http www sew eurodrive cz sew sew eurodrive cz Tel 0045 043 95 8500 Fax 0045 043 95 8509 http www sew eurodrive dk sew sew eurodrive dk Tel 6 59 32 30 Fax 6 59 32 31 CARON VECTOR S A Avenue Eiffel 5 B 1300 Wavre SEW DO BRASIL Motores Redutores Ltda Rodovia Presidente Dutra km 208 CEP 07210 000 Guarulhos SP Brussel Sao Paulo Additional addresses for service in Brazil provided on request BEVER DRIVE GMBH Bogdanovetz Str 1 BG 1606 Sofia SEW EURODRIVE CO OF CANADA LTD 210 Walker Drive Bramalea Ontario 1 SEW EURODRIVE CO OF CANADA LTD 7188 Honeyman Street Delta B C V4G 1 E2 SEW EURODRIVE CO OF CANADA LTD 2555 Rue Leger Street LaSalle Quebec H8N 2V9 Sofia Toro
17. 0 75 mm AWG 20 18 Cable resistance 100 150 Q at 1 MHz Capacitance per unit length gt 40 pF m 12 pF ft at 1 kHz The following cable is suitable for example BELDEN www belden com data cable type 3105A Connect the shield at either end to the electronics shield clamp of the inverter and ensure the shield is connected over a large area Also connect the ends of the shield to DGND 00997CXX Fig 22 RS 485 interface of the USS21A The RS 485 interface of the USS21A corresponds to the EIA standard Max transmission rate 9600 baud Max 32 participants each unit with USS21A counts as 2 participants Max cable length 200 m 660 ft in total Dynamic terminating resistor with fixed installation MOVIDRIVE MD 60A Operating Instructions RS 232 connection RS 485 connection EIA standard 28 20 Combinations of options Combinations of options The following tables show the possible combinations of options in the status as supplied The meaning of the individual table entries is as follows No 2nd option R L DRS11A RIL L R The options cannot be used in conjunction with one another Connect the option in the first column 1 to the OPTION1 slot Connect the option in the title row 4 to the OPTION slot Connect the option in the first column 4 to the OPTION slo
18. Edition MOVIDRIVE MD 60A 09 2001 Operating Instructions 1053 2617 EN Ra Se P DUE m j L8 Lae SY pag 2 2 9 e 2 uu TT CE C o a 2 x TT o Important NOUS 222225 c 4 Safety gc m 6 hrsg me 7 3 1 Unit designation nameplates and scope of euppiy sass 7 3 2 Unit design size esasan nennen nemen 8 SES Wee EE 9 34 Unit design SIZE Sse en nick ee tama e ebbe kn e 10 3 5 Unit design SIZE ET 11 3 6 nit design SIZED e rre rema ah ge nad ee rhe rh e ebd NN 12 Installatioti uiii det 13 4 1 Installation instructions for basic unt 13 4 2 UL compliant installation 222 22 eee n 17 4S3 Power Shield eu EE 18 44 Touch guad ce ica tec L 19 4 5 Wiring diagram basic unit nnnm 20 4 6 Assignment of braking resistors chokes and filters 23 4 7 System bus SBus connection sass 26 4 8 RS 485 interface connection 222222222 27 4 9 Connection option USS21A RS 232 and RS 485 sss 28 4 10 Combination of options 22222222 29 4 11 Installing
19. 3 35 00 36 Fax 9 37 4 40 37 99 cstroy seweurodrive com Tel 214 3 30 48 24 Fax 214 3 30 47 24 csdallas seweurodrive com Tel 58 241 8 32 98 04 Fax 58 241 8 38 62 75 sewventas cantv net sewfinanzas cantv net SEW EURODRIVE INC 30599 San Antonio St Hayward California 94544 7101 SEW EURODRIVE INC Pureland Ind Complex 200 High Hill Road P O Box 481 Bridgeport New Jersey 08014 SEW EURODRIVE INC 2001 West Main Street Troy Ohio 45373 SEW EURODRIVE INC 3950 Platinum Way Dallas Texas 75237 SEW EURODRIVE Venezuela S A Av Norte Sur No 3 Galpon 84 319 Zona Industrial Municipal Norte Valencia Estado Carabobo San Francisco Philadelphia PA Dayton Dallas Additional addresses for service in the USA provided on request Valencia USA Assembly Sales Service Venezuela Assembly Sales Service 12 2001 EURODRIVE 10 2000 EURODRIVE 10 2000
20. 8 E E 4 24 24Vinput 24 9 Cp Reference potential for binary signals DGND 10 i NE fy ot Depending on option iS ZS rt connect external 24 supply IK i i SE ccc 2MOVIDRIVE electronic data iss bd 07 Qr m E aes lt MEE 03975AEN If the binary inputs are connected to the 24 Vpc voltage supply X13 8 VO24 then jumper X13 7 to X13 9 Factory setting X10 1 TF1 is jumpered to X10 2 DGND The jumper must be removed if a TF or TH is Wiring diagram control unit TERMINAL OPTIONT1 OPTION2 Control unit connection Option Option USS21A DBG11A ser interface Keypad 7 segment display Operating condition Inverter not ready Controller inhibit No enable Current at standstill VFC operation Speed control Torque control Hold control Factory setting Limit switch approached Technology option Not used Reference travel IPOS Flying restart Not used Fault indication flashing Manual operation Timeout active co T nmooc uoo oo0m25om o TERMINAL OPTION1 OPTION2 CONTROL Option slots Fig 18 Factory setting DCOM to DGND on MOVIDRIVE connected to X10 1 and X10 2 MOVIDRIVE MD 60A Operating Instructions
21. A lq Torque forming current A tot Current in total A IP Enclosure tot Gear ratios in total amb Ambient temperature C JLast Mass moment of inertia to be driven 104 kom JMot Mass moment of inertia of motor 104 kgm Jx Mass moment of inertia reduced to motor shaft 10 kom Jz Mass moment of inertia of heavy fan 10 kgm kr Torque constant Nm A Ma Output torque Nm Me Braking torque Nm My Mn Ratio acceleration torque rated torque motor Ms Starting torque Nm DA Output speed 1 min l base Base speed 1 min nE Input speed 1 min nM Motor speed 1 min Nsetp Rated speed 1 min P Output power kW Pe Mathematical input power of gear unit kW Py Rated power kW Preduced Power reduced in relation to rated power kW Py Piggg Power loss kW RBWmin Minimum braking resistance value for 4Q operation Q S ED Duty type and relative cyclic duration factor cdf T Cycle duration min 11 Response time of motor brake 1 03 s t2 Reaction time of motor brake 1 03 s Vin Supply voltage V V rated Rated voltage V Vout Output voltage V Z Starting frequency t h c h 20 No load starting frequency t h c h MOVIDRIVE MD 60A Operating Instructions Cable cross sections 14 Cables and fuses 14 HD output choke 16 Minimum clearance 13
22. A 2 B 886 B Jc Cc FOO OO GO JM DD 03021AXX Fig 33 Connecting the sin cos encoder Cut off the violet conductor VT of the cable at the encoder end Part numbers of For fixed routing 198 829 8 the pre fabricated For cat track routing 198 828 X cables MOVIDRIVE MD_60A Operating Instructions 35 4 Encoder and resolver connection 5 V TTL sensors from SEW are available with a 24 Vpc voltage supply and a 5 Voc voltage supply Connect 5 V TTL sensors to the 24 Vpc voltage supply ES1R ES2R or EV1S in the same way as the high resolution sin cos encoders 5 V TTL sensors with a 5 Vpc voltage supply ES1T ES2T or EV1T must be connected via the 5 V encoder power supply type DWI11A option part number 822 759 4 The sensor cable must be connected as well in order to correct the supply voltage of the encoder Connect these encoders as follows max 5 m 16 5 ft 1 E E ETE es ess TEETER gt i 1 A K1 EH 1 6 A KT GN 6 2 p ko BD 2 7 B Ka BU 7 3 c Ko PK rau 8 C K0 GY 8 amp WH i JE 9 UB 92 5 is Au Ta deae d e max 100 m 330 tt EST EST ENT A K1 YE 1 2 K1 GN ig SSSSSSSS B K2 BD L2 0 B K2 BU 7 l5 DJ o PK ills UB 1 K1 IC KO es UBL A CA B C C Ko SY 8
23. Modulo function CW CCW 961 Modulo numerator 0 23 962 Modulo denominator 0 2 Modulo encoder 963 resolution 0 4096 20000 MOVIDRIVE MD 60A Operating Instructions Se 6 gt Operating displays 6 Operation and Servicing 6 1 Operating displays 7 segment The 7 segment display shows the operating status of MOVIDRIVE in hexadecimal display notation and in the event of a fault a fault or warning code Display Meaning Inverter not ready Controller inhibit active No enable Current at standstill VFC mode n control M control Hold control Factory setting Limit switch reached Technology option Free IPOS reference travel Flying start Free Fault display flashing page 294 Manual operation rln m alo oc plo O NO al alo Timeout active page 293 DBG11A keypad Basic displays aa ae A Display when X13 1 DIOS CONTROL INHIBIT NO ENABLE Display when X13 1 DI CONTROL INHIBIT 1 and CURRENTS vo inverter is not enabled ENABLE RAPID STOP 0 Gg ALES A Display when inverter enabled NOTE XX XXXXXXXXXXXXXXXXXXX Information message Perm Ss Fault indication XXXXXXXXXXXXXXXXXXX 66 MOVIDRIVE MD 60A Operating Instructions SS Operating displays The DBG11A keypad can be used f
24. Mounting position 13 NF input filter 16 On the motor side for class A or B limit 16 PE connection 14 Shielded control cables 15 Supply system and brake contactors 4 Tightening torques of the power terminals 13 UL compliant 17 L List of errors 71 M Master slave connection 42 Motor encoder Connection 35 N Nameplate 7 0 Operating displays 7 segment display 66 Basic displays in DBG11A keypad 66 Options Installation and removal 30 Possible combinations 29 P Parameter list 57 Power shield clamp 18 R Repair 77 Reset 70 Resolver connection 39 RS 485 interface description and connection 27 S Safety notes 4 6 Scope of delivery 7 Service 77 Service label 77 Starting the motor Analog setpoint specification 54 Fixed setpoints 55 Manual operation 56 Startup General information 43 Preliminary work and resources 45 with a PC and MOVITOOLS 53 With the DBG11A keypad 46 MOVIDRIVE MD 60A Operating Instructions Index 8 2 Index A Assignment of braking resistors chokes and filters 230 V units 25 400 500 V units 23 Braking resistor BW Assignment 3 C Connection Absolute encoder 37 DIO11A option 32 Encoder and resolver general notes 34 External encoders 40 HTL sensors 37 Incremental encoder simulation 41 Master slave connection 42 Option USS21A 8 Resolver 39 RS 485 interface 27 sin cos encoder 35 System bus SBus 26 TTL sensor 36 Connection of the basic unit Control un
25. P860 P861 with CFC SERVO fixed at 8 kHz 5000 0 5000 rpm 0 2 rpm across the entire range 720W in 580 W 180 m h 108 ft min 15 kg 33 07 Ib 200 x 465 x 345 mm 7 87 x 18 31 x 13 58 s The performance data apply to fp 4 kHz factory setting 0150 203 4 00 827 176 3 0150 203 4 0T 827 370 7 15 kW 20 HP 22 kW 30 HP 67 5 Anc 0150 203 4 00 827 260 3 0150 203 4 0T 827 0 54 Aac 0110 203 4 00 826 724 3 0110 203 4 0T 827 369 3 11 kW 15 HP 15 kW 20 HP 52 5 Aac 0110 203 4 00 826 730 8 0110 203 4 0T 827 378 2 Recommended motor power 4 MDF60A 42 Aac System Manual Sec Project Planning CFC motor selection MOVIDRIVE MD_60A Operating Instructions Size 3 MOVIDRIVE MD_60A INPUT Supply voltage Supply frequency fin Rated system current lin at Vin 3 x 230 Vac OUTPUT Output rated power Py at Vin 3x200 240 Vac Output rated current In at Vin 3 x 230 Vac Current limitation Internal current limitation Minimum permitted brake Rermin resistance value 4Q operation Imax Output voltage Vout PWM frequency PWM Speed range resolution na Ang GENERAL Power loss at Py Pymax Cooling air consumption Weight Dimensions WxHxD 1 MDF and MDV units in VFC operating mode MDF60A standard type VFC Part number MDF60A technology type VFC Part number Constant load Rec motor power Pmot Variable torque load
26. Sales Service Christchurch Norway Assembly Moss Sales Service Peru Assembly Lima Sales Service Poland Sales Lodz Portugal Assembly Coimbra Sales Service Romania Sales Service Bucuresti Russia Sales St Petersburg Singapore Assembly Sales Service Slovenia Sales Service Celje 12 2001 Tel 27 11 248 70 00 Fax 27 11 494 23 11 ljansen sew co za Tel 27 21 552 98 20 Fax 27 21 552 98 30 Telex 576 062 dswanepoel sew co za Tel 27 31 700 34 51 Fax 27 31 700 38 47 dtait sew co za Tel 9 44 31 84 70 Fax 9 44 31 8471 sew spain sew eurodrive es Tel 0046 036 34 42 00 Fax 0046 036 34 42 80 http www sew eurodrive se info sew eurodrive se Tel 0041 061 4171717 Fax 0041 061 4 17 17 00 http www imhof sew ch info imhof sew ch Tel 0066 38 21 40 22 Fax 0066 38 21 45 31 sewthailand sew eurodrive co th Tel 0216 4 41 91 63 4 41 91 64 3 83 80 14 3 83 80 15 Fax 0216 3 05 58 67 seweurodrive superonline com tr Tel 864 4 39 75 37 Fax Sales 864 439 78 30 Fax Manuf 864 4 39 99 48 Fax Ass 864 4 39 05 66 Telex 805 550 http www seweurodrive com cslyman seweurodrive com 12 2001 SEW EURODRIVE PROPRIETARY LIMITED Eurodrive House Cnr Adcock Ingram and Aerodrome Roads Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 SEW EURO
27. UBL A CA B C QY 5 UB WH j 9 BN 1 LA 03777AXX Fig 41 Connect via DWI11A Connect the sensor line VT on the encoder to UB do not jumper on the DWI11A 40 MOVIDRIVE MD 60A Operating Instructions Encoder and resolver connection 4 Encoder ES1R ES2R EV1R MOVIDRIVE X14 Fig 141 Only fixed routing 815 354 X Encoder ES1T ES2T EV1T 4 DWI11A X2 encoder Fig 142 For fixed routing 198 829 8 For cat track routing 198 828 X You can also use X14 as an incremental encoder simulation output To do this you must jumper X14 4 with X14 5 switchover DGND X14 the supplies incremental encoder signals with a signal level according to RS 422 5 V TTL The number of pulses is as follows With MDV60A as on X15 Motor encoder input With MDS60A 1024 pulses revolution Connect the evaluation for the incremental encoder simulation as follows MOVIDRIVE comp max 100 m 330 ft X14 AAA oN YS 00 m o lt DG e T ooo Ll U PK es ay 8 UB 24 BN Umschaltung vr EE N ag Ol O aw SS 888845 CH 1 6 2 7 3 8 9 5 4 03818AXX Fig
28. 1 MD 60A 5A3 400 500 V units 0015 0040 MD 60A 2A3 230 V units 0015 0037 01245BXX Fig 4 Unit design MOVIDRIVE size 1 1 X1 Mains connection L1 1 L2 2 L3 3 separable X4 DC link connection U U and PE connection separable X2 Motor connection U 4 V 5 W 6 separable Connection for power shield clamp not visible X3 Braking resistor connection R 8 R 9 and PE connection separable TERMINAL Option slot for DBG11A keypad or USS21A serial interface Control pcb on CONTROL option slot X11 Electronics terminal strip setpoint input Al1 and 10 V reference voltage o Jm om RO N 9 Switch S11 signal type Al1 and switch S12 system bus terminating resistor 10 X12 Electronics terminal strip system bus SBus 11 7 segment display 12 X10 Electronics terminal strip binary outputs and TF TH input 13 X13 Electronics terminal strip binary inputs and RS 485 interface 14 Only MDV MDS X14 Incremental encoder simulation or external encoder input 9 pin sub D plug 15 Only MDV MDS X15 Motor encoder input 9 pin sub D socket 16 0OPTION1 and OPTION2 Option slots 1 and 2 17 Connection for electronics shield clamps MOVIDRIVE MD 60A Operating Instructions Unit design size 2 3 3 Unit design size 2 MD 60A 5A3 400 500 V units 0055 0110 MD 60A 2A3 230 V units 0055 0075 00895BXX Fig 5 Unit design MOVIDRIVE size 2 1 X1 Mains connect
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30. 4 0T 827 374 X MDF60A 8 6 Aac System Manual Sec Project Planning CFC motor selection MOVIDRIVE MD_60A Operating Instructions 73 MOVIDRIVE MD 604A 2 3 230 V units 0015 2A3 4 0 3 x 200 6 10 3 x 240 50 Hz 60 Hz 5 6 7 Aac 8 4 Aac 2 7 KVA 7 8 Aac 27 Q max Vin 110 W 40 m3 h 24 ft min 3 5 kg 7 72 lb 105 x 315 x 273 mm 4 13 x 0015 2A3 4 00 826 719 7 0015 2A3 4 0T 827 3642 1 5 kW 2 0 HP 2 2 kW 8 0 HP 9 1 Aac 0015 2A3 4 00 826 725 1 0015 2A3 4 0T 827 373 1 Recommended motor power 7 8 Aac Size 1 MOVIDRIVE MD 60A INPUT Supply voltage Vin Supply frequency fin Rated system current lin 100 at Vi 3 x 230 Vac 125 OUTPUT Output rated power Py at Vin 3x200 240 Vac Output rated current In at Vin 3 x 230 Vac Current limitation Imax Internal current limitation Minimum permitted brake RBRmin resistance value 4Q operation Output voltage Vout PWM frequency PWM Speed range resolution na Ana GENERAL Power loss at Py Pymax Cooling air consumption Weight Dimensions WxHxD 1 MDF and MDV units in VFC operating mode MDF60A standard type VFC Part number MDF60A technology type VFC Part number Constant load Rec motor power Prot Variable torque load or constant load without overload _ Rec motor power Pot Continuous output current 125 lylp at Vi 3 x 230 Vac and fpwm 4 kHz MDV60A standar
31. 42 Connection of incremental encoder simulation Only fixed routing 815 354 X Part numbers of the pre fabricated cables Incremental encoder simulation Connection Part number of the pre fabricated cable MOVIDRIVE MD 60A Operating Instructions 41 Encoder and resolver connection Master slave X14 X14 connection master slave connection of two MOVIDRIVE units connection Connection Master Slave MOVIDRIVE MOVIDRIVE X14 ia max 100 m 330 ft X14 1 ed 5 i i 6 2 e 7 e 3 I 1 3 8 8 9 5 m 5 4 T VEM 05036AXX Fig 43 X14 X14 connection Part number of the pre fabricated Only fixed routing 815 355 8 cable The sub D sockets on the ends of the cable are marked with MASTER and SLAVE Make sure that you connect the socket marked MASTER to X14 of the master unit and the socket marked SLAVE to X14 of the slave unit MOVIDRIVE MD_60A Operating Instructions 42 5 43 l General startup instructions qu 5 Startup 5 1 General startup instructions It is essential to comply with the safety notes during startup Correct project planning of the drive is the pre requisite for successful startup Refer to the MOVIDRIVE system manual for detailed project planning instructions and an explanation of t
32. 60A electronics data General electronics data REF1 10 Voc 5 0 Imax 3 mA REF2 10 Voc 0 96 5 96 Imax 3 mA 2 Voltage or current input can be set with S11 and P11 sampling interval 1 ms Voltage input n120 410Vor 10V 0 410V 12 bits R 40 kQ external voltage supply R 20 kQ supply from REF1 REF2 Parameter set 1 n11 n12 n13 5000 0 5000 rpm Parameter set 2 n21 n22 n23 5000 0 5000 rpm 1st ramp t11 t21 Up 0 0 2000 s Down 0 0 2000 s 2nd ramp t12 t22 Up down 0 0 2000 5 Stop ramp t13 t23 Down 0 20 5 Emergency ramp t14 t24 Down 0 20 5 Motor potentiometer Up 0 2 50 s Down 0 2 50 5 24 Vour 24 Vpc maximum current carrying capacity Imax 200 mA per output 24 Vin 24 6 15 20 96 range 19 2 30 Vpc to EN 61131 2 7 4 MOVIDRIVE MD_60 Voltage supply for setpoint input X11 1 X11 5 Setpoint input n1 X11 2 X11 3 Differential input Operating mode Al11 Al12 Resolution Internal resistance Internal setpoints Time ranges of speed ramps at An 3000 rpm Auxiliary voltage output X10 8 X13 8 External voltage supply X10 9 Binary inputs X13 1 X13 6 DI DIOS Isolated optocoupler PLC compatible EN 61131 sampling interval 5 ms Internal resistance Rj 3 0 KQ lg 10 mA 13 V 430 V 2 1 Contact
33. 8 uB WH 19 8 I BN 5 vr EE 03023AXX Fig 34 Connecting TTL sensors via DWI11A Connect the sensor line VT on the encoder to UB do not jumper on the DWI11A MOVIDRIVE X15 DWI11A X1 MOVIDRIVE Only fixed routing 814 344 7 Encoder ES1T ES2T EV1T 4 DWI11A X2 encoder For fixed routing 198 829 8 For cat track routing 198 828 X MOVIDRIVE MD 60A Operating Instructions 5V TIL sensors 24 Voc voltage supply 5 Voc voltage supply Part numbers of the pre fabricated cables 36 Encoder and resolver connection HTL sensors If you are using a 24 V HTL sensor ES1C ES2C or EV1C you are not allowed to connect the negated channels A K1 B K2 and C KO max 100 m 330 ft ES1C ES2C EV1C M EE A K1 YEA fe A Ri 3 1NC 6 cssssssq BK TN ge jJ A BK2 N C 7 Joo Dt 9 uui MM Wo UB TE 9 BN s j 7 5 d CURIE ES ee EE EECH N C 4 03022AXX Fig 35 Connecting HTL sensors Part numbers of the pre fabricated cables 198 932 4 198 931 6 For fixed routing For cat track routing Absolute encoder The absolute encoder AV1Y has a fixed connection cable 1 m 3 3 ft in length with a 17 pin round connector plug suitable for the SPUC 17B FRON female connector made by Interconnectron The plug has the following pin assignment
34. AO X21 1 AOV1 Analog voltage output V1 factory setting actual speed X20 1 9 Al21 X21 4 AOV2 Analog voltage output V2 factory setting output current LT 29 Load capacity of the analog voltage outputs Imax 10 mA 39 AGND X21 2 AOC1 Analog current output C1 factory setting actual speed X21 5 AOC2 Analog current output C2 factory setting output current xe1 al ac P642 645 Operating mode AO1 2 sets whether the voltage outputs V1 2 29 AOC1 10 V 0 10 V or the current outputs C1 2 0 4 20 mA are in effect 39 AGND Selection options for the binary outputs 4 Parameter menu P640 643 aov2 Max permitted cable length 10 m 33 ft Reference potential for analog signals REF1 REF2 Al AO 59 AOC2 X21 3 6 AGND 6I9 AGND LL X22 1 8 0 10 17 Binary inputs 1 8 factory setting no function x22 TI 4l9 nO The binary inputs are electrically isolated by optocouplers alg DI11 Selection options for the binary outputs gt Parameter menu P61_ 391 D 12 X22 9 DCOM Reference potential for the binary inputs DI1 17 491 X22 10 DGND Reference potential for binary signals E Without jumper X22 9 X22 10 DCOM DGND Isolated binary 0 5 D114 inputs LH 6 D115 With jumper X22 9 X22 10 DCOM DGND Non isolated binary I 7 9 6 inputs 89 D117 X23 1 8 DO10 17 Bi 1 8 f tting no functi DCOM 1 inary outputs
35. FIX SETPT setpoint is selected P100 in order to operate the drive with the fixed setpoints X13 1 DIOGO X13 2 DIO1 X13 3 DIO2 X13 4 DIOS X13 5 DIO4 X13 6 DIO5 Ctrler inhibit CW STOP CCW STOP Enable rapid stop n11 n21 n12 n22 o X X X X X ai Ad X X o X X q o 0 1 X X 1 1 0 1 1 o ak 4 o 1 0 1 1 o gel 1 1 o Ei WR 1 0 Fixed setpoints Function Controller inhibit Rapid stop Enable and stop Clockwise at n11 Clockwise at n12 Clockwise at n13 C clockw at n11 The following travel cycle shows by way of example how the drive is started with the wiring of terminals X13 1 X13 6 and the internal fixed setpoints Binary output X10 3 DBOQO Brake is used for switching brake t11 CW down DI CW n12 1 t11 CCW u 113 stop ramp n13 j i i 05034AEN contactor K12 Input DIDS Controller inhibit o wan Input 1 CW stop o 4 4 Input DIZ2 CCW stop o Input DIOS P Enable Rapid stop 0 4 Input 4 n11 n21 o 4 4 Input DIOS n12 n22 o Output 0 Brake o n rpm i 134 t11 CW up Speed 0 12 1 n11 0 n11 Fig 48 Travel cycle with internal fixed setpoints The motor is not energized in the event of controller inhibit DIO 0 A motor without a brake then coasts to a halt MOVIDRIVE
36. Instructions 13 Installation instructions for basic unit Route power cables and electronics cables in separate cable ducts Install the input fuses at the beginning of the supply system lead behind the supply bus junction 4 Wiring diagram for basic unit power section and brake Using an earth leakage circuit breaker as the sole protection device is not permitted Earth leakage currents lt 3 5 mA can arise during normal operation of the inverter Only use contactors in utilization category AC 3 IEC 158 1 as supply system and brake contactors With a supply system lead 10 mm AWG 8 Lay a second PE conductor with the cross section of the supply system lead in parallel to the protective earth via separate terminals or use a copper protective earth with a cross section of 10 mm AWG 8 With a supply system lead lt 10 mm AWG 8 Lay a copper protective earth with the cross section of the supply system lead SEW recommends using earth leakage monitors with a pulse code measuring process in voltage supply systems with a non earthed star point IT systems This avoids mis tripping of the earth leakage monitor due to the earth capacitance of the inverter Supply system lead Cross section according to nominal input current lip at rated load Motor lead Cross section according to output rated current ly Electronics cables One core per terminal 0 20 2 5 mm AWG 24 12 Two cores per te
37. address 0 99 811 RS 485 group address 100 199 812 RS485 timeout delay 0 650 s 813 SBus address 0 63 814 SBus group address 0 63 815 SBus timeout delay 0 0 1 650 s 125 250 500 1000 816 SBus baud rate kbaud 817 a synchronization _ 1023 818 e synchronization 0 1 2047 819 Fieldbus timeout delay 0 0 5 650 s 82_ Brake operation 4 quadrant 4 quadrant 820 operation 1 ON OFF 821 operation 2 ON OFF 83 Fault response response 830 EXT FAULT EMERG STOP FAULT Response 831 FIELDBUS TIMEOUT RAPID STOP WARNG Response 832 EMERG STOP FAULT MOTOR OVERLOAD The following fault responses can be programmed NO Response RESPONSE e DISPLAY FAULT e IMM STOP FAULT e 849 RS485 TIMEOUT RAPID STOP WARNG EMERG STOP FAULT RAPID STOP FAULT e IMM STOP WARNG EMERG STOP WARNG e RAPID STOP WARNG g34 Response DRS LAG EMERG STOP FAULT ERROR Response 835 TF sensor SIGNAL NO RESPONSE Response 836 SBus TIMEOUT EMERG STOP FAULT 84 Reset response 840 Manual reset YES NO 841 Auto reset ON OFF 842 Restart time 1 3 30s 85 Scaling speed actual value Scaling factor 850 numerator 1 65535 Scaling factor Can only be set using MOVITOOLS gai denominator T 69535 852 User dimension 1rpm MOVIDRIVE MD 60A Operating Instructions 63 After startup Setting range Factory setting
38. can cause irreparable damage to the binary outputs Only use shielded control cables Connect the shield by the shortest possible route and make sure it is earthed over a wide area at both ends You can ground one end of the shield via a suppression capacitor 220 nF 50 V to avoid ground loops If using double shielded cables ground the outer shield on the inverter end and the inner shield on the other end 00755BXX Fig 12 Example of correct shield connection with metal clamp shield clamp or metal cable gland Shielding can also be achieved by laying the cables in grounded sheet metal ducts or metal pipes In this case the power cables and control cables should be laid separately Provide high frequency compatible grounding for the inverter and all additional units wide area metal on metal contact between the unit housing and ground e g unpainted switch cabinet mounting panel Connecting braking resistors Operating braking resistors Binary inputs binary outputs Shielding and earthing MOVIDRIVE MD_60A Operating Instructions Installation instructions for basic unit Input filter Sizes 1 and 2 are fitted with an input filter as standard This input filter ensures that limit value class A is maintained on the supply side Use an NF input filter as an option to maintain the class B limit The NF input filter option is required for sizes 3 to 5 to maintain class A and B limits
39. defective chopper is defective Extend deceleration ramps DC link Immediate Check connecting harness for braking 07 overvoltage switch off DC link voltage too high resistor e Check technical data of braking resistor MOVIDRIVE MD_60A Operating Instructions 71 Measure Reduce load Increase deceleration time setting P501 or P503 Check encoder connection swap over A A and B B pairs if necessary Check encoder voltage supply Check current limitation Extend ramps if appropriate Check motor feeder and motor Check supply system phases Perform startup for appropriate operating mode e Check program memory content and correct if necessary Load correct program into program memory Check program sequence 4 IPOS manual Reduce load and or ensure adequate cooling Set P302 Maximum speed 1 to max 3000 rpm Set correct control signal source P101 Check encoder cable and shield for correct connection short circuit and open circuit Check the mains connection Contact SEW Service for advice if this reoccurs Check ground connections and shields improve them if necessary Contact SEW Service for advice if this reoccurs Call up default setting perform reset and set parameters again Contact SEW Service for advice if this reoccurs Eliminate specific cause of fault reprogram terminal if appropriate Check
40. e LIM SWITCH CCW e IPOS INPUT eREFERENCE CAM e REF TRAVEL START eSLAVE FREE RUNN e SETPOINT HOLD e MAINS ON eDRS SET ZERO PT e DRS SLAVE START e DRS TEACH IN 5 MAST STOPPED The following signals can be programmed NO FUNCTION e FAULT e READY e OUTP STAGE ON e ROT FIELD ON e BRAKE RELEASED e BRAKE APPLIED MOTOR STANDSTILL e PARAMETER SET e SPEED REFERENCE e SPEED WINDOW e SP ACT VAL COMP e CURR REFERENCE e Imax SIGNAL MOTOR UTILIZ 1 e MOTOR UTILIZ 2 e DRS PREWARN e DRS LAG ERROR e DRS SLAVE IN POS e IPOS IN POSITION 5 REFERENCE e IPOS OUTPUT e IPOS FAULT After startup Setting range Factory setting Name Variable par Parameter set 1 MONITORING FUNCTIONS OFF MOTOR MODE REGENERAT MODE MOT amp REGEN MODE 0 1 10s ON OFF Speed monitoring Speed monitoring 1 Delay time 1 Encoder monitoring Synchr operation monitoring 10 25 32768 inc 50 99 999 999 inc 100 4000 99 999 999 inc 0 1 99s 10 100 32768 inc 5 10 2000 ms 5 0 CONTROL INHIBIT EMERGENCY STOP Positioning tol slave Prewarning lag error Lag error limit Delay lag error message Counter LED display Delay in position signal Mains OFF monitoring Mains OFF response time Mains OFF response TERMINAL ASSIGNMENT With fixed assignment CONTROL INHIBIT CW STOP CCW STOP ENABLE RAP STOP n11 n21 n12 n22 NO FUNCTION NO FUNCTION NO FUNCT
41. gt Speed window signal Window center 0 1500 5000 rpm Range width 0 5000 rpm Delay time 0 1 9s Signal 1 if INSIDE OUTSIDE Speed setp act val comp Hysteresis 1 100 300 rpm Delay time 0 1 9s Signal 1 if N lt gt Nsetpt N Nsetpt Current reference signal 0 100 150 ly 0 5 30 96 ly 0 1 95 I lt lref l gt lref 0 5 50 IN 0 1 95 Imax 1 lt Imax Current reference value Hysteresis Delay time Signal if Imax signal Hysteresis Delay time Signal if Par 30_ 300 301 302 303 304 32_ 320 321 322 323 324 34_ 340 341 35_ 350 360 40_ 400 401 402 403 4 410 411 412 413 42_ 420 421 422 43_ 430 431 432 433 44_ 440 441 442 5 60 61 Complete parameter list Name After startup Setting range kar Factory setting Parameter set 2 OFF MOTOR MODE Speed 502 Speed REGENERAT MODE monitoring 2 MOT amp REGEN MODE 503 Delay time 2 0 1 10 The following functions can be programmed NO FUNCTIONe ENABLE RAP STOP e CW STOP eCCW STOP e n11 n13 n21 n23 n12 n13 n22 n23 eFIX SETPT SW OV SWITCHOVER eRAMP SWITCHOVER e MOTOR POT UP MOTOR POT DOWN e EXT FAULT e FAULT RESET e HOLD CONTROL e LIM SWITCH CW
42. shield is connected over a large area Also connect the ends of the shield to DGND The permitted total line length is 200 m 660 ft Dynamic terminating resistors are fitted Do not connect any external terminating resistors There must not be any potential displacement between the units which are connected together using the RS 485 Take suitable measures to avoid a potential displacement e g by connecting the unit ground connectors using a separate lead Control unit RS 485 a Si RS 485 Si Fig 20 RS 485 connection Cable specification Shield contact Line length Terminating resistor MOVIDRIVE MD_60A Operating Instructions Connection option USS21A RS 232 and RS 485 49 Connection option USS21A RS 232 and RS 485 Part number USS21A 822 914 7 Use a shielded standard interface cable for connecting to the RS 232 interface PC COM 1 4 wa USS21A GND ground ESER max 5 m 16 5 ft O 9 pin sub D connector female 02399AEN 4 9 pin sub D connector male Fig 21 Connection cable USS21A PC Please observe the following connection instructions Use a 2 core twisted and shielded copper cable data transmission cable with shield comprising copper braiding The cable must meet the following specifications Conductor cross section 0 5
43. slot for DBG11A keypad or serial port USS21A RS 232 and RS 485 OPTION1 OPTIONZ 2 slots for option pcbs MOVIDRIVE MD 60A Operating Instructions Assignment of braking resistors chokes and filters 4 6 Assignment of braking resistors chokes and filters 400 500 V units sizes 1 and 2 MOVIDRIVE MD_60A 5A3 0015 0022 0030 0040 0055 0075 0110 Size 1 2 Braking resistors Trip current Part number BW100 005 IF 0 8 Anus 826 269 1 BW100 006 Ir 1 8 Anus 821 701 7 BW168 Ip 2 5 Anus 820 604 X BW268 Ip 3 4 Anus 820 715 1 BW147 Ir 3 5 Anus 820 5 BW247 Ip 4 9 Anus 820 714 3 BW347 le 7 8 Anus 820 798 4 BW039 012 lr 4 2 Anus 821 689 4 BW039 026 Ir 7 8 Anus 821 690 8 BW039 050 lp 11 Anus 821 691 6 Line chokes Part numbers ND020 013 Zlsystem 20 Aac 826 012 5 ND045 013 Zlsystem 45 Aac 826 013 3 Input filters Part number NF009 503 827 4126 A NF014 503 827 116 X B A NF018 503 827 4134 B NF035 503 827 128 3 Output chokes Inside diameter Part number HD001 d 50 mm 1 97 in 813 325 5 For cable cross sections 1 5 16 mm AWG 16 6 HD002 d z 23 mm 0 91 in 813 557 6 For cable cross sections gt 1 5 mm AWG 16 HD003 d 88 mm 4 46 in 813 558 4 For cable cross sections gt 16 AWG 6 Output filters only in VFC mode Part number HF015 503 826 030 3 A HF022 503 826 031 1 B A HF030 503 82
44. the y menu command One menu level up or deactivate edit mode for the key menu command 01406AXX Q key Cancel startup and return to main display E key Cancel startup and return to main display Language change on DBG11A keypad The main display of the keypad is in German oe 0 A Press the J key twice to display parameter group 8 Ei Press the gt key twice and the T key once to display 801 DEUTSCH parameter 801 Language Press the key to activate edit SPRACHE mode Press the J or f key to select the language you want and then press the lt key to exit edit mode Press the Q key to return to the main display MOVIDRIVE MD 60A Operating Instructions 47 COl VEC1 OPER MODE 1 mul C06 NO CALCULATION TIN y1 C06 _ YES CALCULATION 008 NO SAVE IN 008 7 SAVE Y COPYING DNA sac C08 _ NO SAVE 02400AEN Q E Startup with the DBG11A keypad PREPARE FOR STARTUP ca 3 s c00 PARAM SET 1 STARTUP v col VFC1 OPER MODE 1 v C02 DV112M4 MOTOR TYPE 1 v COBA 400 V MOT RATED VOLT 1 T v CO04 50 HZ MOT RATED FREQ 1 T v COSE 400 V MAINS RAT VOLT 1 T v 835 NO RESPONSE RESP TF SIGNAL T v C06 NO CALCULATION CONTR INHIBIT CURR 0 A MOVIDRIVE MD 60A Operating Instructions Fig 44 Structure of the startup menu gt INHIBIT 0 A CONTR CURR lt and gt simultaneously
45. to or exit from edit mode The parameter can only be changed in edit mode Startup is commenced if the and keys are pressed at the same time Sec Startup Select menu command increase or decrease value in edit mode The new value comes into effect in edit mode when the T or 4 key is released Back to main display in startup mode cancel startup Startup Cancel startup Signature display the signature can only be entered or edited with MOVITOOLS SHELL and is used for identifying the parameter set or the unit Normal operation Manual mode Exit manual mode Malfunction Call up reset parameter P840 50 Menu structure 01406AXX Fig MOVIDRIVE MD 60A Operating Instructions gt Operating displays The DBG11A keypad has a detailed parameter menu and a clearly structured quick menu with the most frequently used parameters It is possible to switch between both menus using P800 Quick menu This can be done in any operating status The default setting is for the quick menu to be active The quick menu is shown on the display by a after the parameter number The parameters in the quick menu are identified by a in the parameter list 4 1 4 I7 BASIC DISPLAY SPEED 942 rpm 160 150 rpm C
46. was transmitted which cannot be carried out in current status of inverter For example transmitting the SAVE command during a positioning process Only with DPx11A Calculated setpoint position in increments greater than 230 and therefore located outside range limit Only in IPOS operating mode Attempt was made to set an invalid automatic mode via external control P916 BUSRAMP set Only in IPOS operating mode Programmed target position is outside travel range delimited by software limit switches Only in VFC hoist operating mode Current during premagnetization phase could not be injected into motor at a high enough level Motor rated power too small in relation to inverter rated power Motor cable cross section too small Only in VFC hoist operating mode Two or all output phases interrupted Motor rated power too small in relation to inverter rated power Motor utilization too high Fault when copying parameters Only in VFC n CTRL operating mode Actual speed lt 5000 rpm when inverter enabled Only with DIP11A option Drive has moved beyond the permitted work area of the absolute encoder Setting of encoder type work area DIP parameters may be incorrect Reaction No response Description Timeout DPx SSI Code 1 SSI interface fault Code 2 Communication fault of SSI interface Code 3 Parity or power failure fault from SSI encoder Code 4 L
47. wiring and signal level at terminal X11 6 E gt Fault messages and list of faults Possible cause Only with DPx11A Reference travel not performed with GOO or SETO command Only with DPx11A Incorrect input of a machine parameter e g incorrect value range Only with DPx11A User program addresses a hardware item which is not fitted Only with DPx11A Attempt was made to call up a non existent user program Only with DPx11A Attempt was made to jump to a non existent record number in user program Only with DPx11A Attempt was made to call up a non existent subroutine in user program Only with DPx11A Travel command was transmitted in user program which targets a position outside travel range Only with DPx11A Speed entered in user program is faster than maximum speed specified in machine parameters Only with DPx11A Fault during write access to flash EPROM of DPx11A Only with DPx11A Division by zero was performed in user program using calculation operation SET Hxx Hyy Only with DPx11A Maximum nesting depth for subroutines reached Recursive subroutine call program is calling itself Only with DPx11A Incorrect command to position controller component Only with DPx11A Maximum capacity of program memory has been exceeded Only with DPx11A Communication interruption during PC controlled mode Only with DPx11A Specified target position was not reached
48. wiring of limit switches Swap over limit switch connections Reprogram terminals Check master communication routine Extend fieldbus timeout time P819 or switch off monitoring Check travel range Correct user program Check project planning Extend emergency stop ramp Let motor cool down and reset fault Check connections link between MOVIDRIVE and TF fno TF is connected Jumper X10 1 to X10 2 With MDS Jumper X15 9 to X15 5 Set P835 to NO RESPONSE Check IPOS user program and correct if necessary 4 IPOS manual Set correct setpoint source P100 Use P700 or P701 to set correct operating mode E gt Fault messages and list of faults Possible cause Speed controller or current controller in VFC operating mode without encoder operating at setting limit due to mechanical overload or phase fault in the power system or motor Encoder not connected correctly or incorrect direction of rotation Nmax is exceeded during torque control Inverter startup not yet performed for selected operating mode Incorrect command detected during running of IPOS program Incorrect conditions during command execution Thermal overload of inverter Only with MDS 14 bit resolver evaluation is active and the actual speed is greater than or equal to 3600 rpm Control signal source not defined or defined incorrectly Encoder cable or shield not connected correctly Short circuit op
49. within 5 seconds P component set too small Position window too small Drive has encountered obstacle Only with DPx11A No Feed enable signal at terminal X11 6 MOVIDRIVE MD 60A Operating Instructions Reaction No response No response No response No response No response No response No response No response No response No response No response No response No response No response No response No response Description No reference travel Machine parameters Missing required HW No program No record number No subroutine Target position outside Prog speed Vmax FLASH EPROM DPx Division by zero Subroutine nesting LM628 command Prog memory full DPx remote time Not at target position No feed enable XN e Fault code 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 74 75 A E SCH Measure Inform SEW Service if fault cannot be reset or if it occurs frequently Check encoder cable Check electrical power supply Check machine parameters and correct if necessary Check connection cable and associated shield Check the CAN bus connection Reduce write accesses to inverter concerned in user program Inform SEW Service if fault cannot be reset or if it occurs frequently Check wiring
50. 01948AXX Fig 31 Connect the shield in the cable screw fitting of the encoder e SEW offers pre fabricated cables for connecting encoders resolvers We recommend using these pre fabricated cables The conductor colors specified in the connection figures are in accordance with IEC 757 and correspond to the conductor colors used in the pre fabricated cables from SEW MOVIDRIVE MD 60A Operating Instructions General installation notes Shield contact On the inverter On the encoder resolver Pre fabricated cables 34 Encoder and resolver connection 4 Motor encoder The following motor encoders may be connected to X15 of MOVIDRIVE MDV60A units e High resolution sin cos encoders with signal voltage 1 Vss e 5V TTL sensors with signal level to RS 422 e 24 V HTL sensors 01936AXX Fig 32 Connection terminals of SEW motor encoders Voltage supply Encoders with 24 Vpc voltage supply max 180 mA are connected directly to X15 These encoders are then powered by the inverter Encoders with a 5 Vpc voltage supply must be connected via the 5 V encoder power supply type DWI1 1A option part number 822 759 4 sin cos encoders High resolution sin cos encoders ES1S ES2S or EV1S are recommended for operation with MOVIDRIVE MDV60A These encoders are powered with 24 Vpc and do not need a sensor cable Connect the sin cos encoder as follows max 100 m 330 ft ES1S ES28 EV1S E EN ES1R ES2R EV1R
51. 05229AEN Fig 17 Wiring diagram power section and brake li With sizes 1 and 2 there is no PE connection next to the mains connection terminals In this case use the PE terminal next to the DC link connection eg Important lt is essential to adhere to the sequence of connections Incorrect connection will lead to irreparable damage to the brake A separate supply system lead is required for connecting the brake rectifier Powering it from the motor voltage is not permitted Always switch off the brake on the DC and AC sides under the following conditions all hoist applications drives which require a rapid brake reaction time and in CFC and SERVO operating modes Brake rectifier in Route the connection cables between the brake rectifier and the brake separately from switch cabinet other power cables when installing the brake rectifier in the switch cabinet Joint routing is only permitted if the power cables are shielded 20 MOVIDRIVE MD 60A Operating Instructions Wiring diagram basic unit Control unit X11 E 10V 410V 0 4 20mA m 8 hast 2e0m CONTROL 10 BEE 1 5 E wie n1 A E 1 2 A Lech 0 20mA 4 20mA d AM2 3
52. 1 8 factory se ing no function 0l Load capacity of the binary outputs Imax 50 mA short circuit proof 109 DND Do not apply external voltage to the binary outputs X23 9 DGND Reference potential for binary signals X23 19 DO1S 29 DO11 TT 39 72 4 DO13 IH 59 4 CH 69 5 79 DO16 89 7 9 S DGND Voltage input The analog setpoint input n2 AI21 22 can be used as a differential input or as an input with AGND reference potential Differential input Input with AGND reference potential DIO DIO X20 5 X20 e 11 Al21 19 Al21 A LJ 20 AI22 3 29 AI22 30 AGND o 30 AGND H IO 0 S Sv 05202AXX Fig 26 Setpoint input n2 MOVIDRIVE MD_60A Operating Instructions 32 Connection and terminal description of the DIO11A option 4 Current input You must use an external load if the analog setpoint input n2 Al21 22 should be used as a current input For example Rg 500 Q 4 0 20 mA 2 0
53. 123 Terminal pin CM motors The resolver connections are housed in a plug connection assignment DS DY motors Depending on the motor type the resolver connections in the terminal box are either accommodated on a 10 pin Phoenix terminal strip or in the plug connection Plug connection CM DS56 Intercontec type ASTAO21NNOO 10 000 5 000 Plug connection DY71 112 Framatome Souriou type GN DMS2 12S Terminal pin Description Conductor color in pre fabricated cable 1 Ref Pink PK Reference 2 Ref Gray GY 3 609 Red RD Cosine signal 4 cos Blue BU 5 sin Yellow YE Sine signal 6 sin Green GN 9 TF TH White WH Motor protection 10 TF TH Brown BN The resolver signals have the same numbering on the 10 pin Phoenix terminal strip and in the plug connections Connection Connect the resolver as follows CM DFS56 MOVIDRIVE DFY71 112 max 100 m 330 ft X15 1 Ret PK Hr 2 Ret GY 8 3 cos RD gd 4 cos BU 7 5 sin YE t3 6 sin GN e 7 NC 9 8 NC SS sm WH i4 10 TF TH E 2 BE f 01414BXX Fig 39 Connecting the resolver 1 Plug connection 2 Terminal strip If using the pre fabricated cable with conductor end sleeves cut off the violet conductor VT of the cable in the motor terminal box MOVIDRIVE MD 60A Operating Instructions 39
54. 13 1 to X13 6 DIOS DI 5 Switching of binary inputs with 24 V external voltage X13 7 DCOM must be connected to the reference potential of the external voltage Without jumper X13 7 X13 9 DCOM DGND Isolated binary inputs With jumper X13 7 X13 9 DCOM DGND Non isolated binary inputs The binary inputs must be switched with 24 V from X13 8 or X10 8 VO24 4 Jumper required X13 7 X13 9 DCOM DGND X13 8 VO24 Auxiliary supply output 24 V max 200 mA for external command switches X13 9 DGND Reference potential for binary signals X13 10 ST11 RS 485 X13 11 ST12 RS 485 X14 1 Not with Signal track A K1 Output incremental encoder simulation or input external encoder Only encoders X14 2 MDF60A Signal track B K2 with a signal level according to RS 422 5 V TTL are allowed as external X14 3 Signal track C KO encoders X14 4 Switchover If X14 is used as an incremental encoder simulation output X14 4 must be X14 5 Ref potential DGND jumpered with X14 5 switchover DGND X14 6 Signal track A K1 Signal level of incremental encoder simulation to RS 422 5 V TTL X14 7 Signal track B K2 Pulse count of the incremental encoder simulation X14 8 Signal track C KO With MDV60A as on X15 Motor encoder input X14 9 24 V max 180 mA With MDS60A 1024 pulses revolution X15 1 Not with Signal track A K1 Motor encoder input Sint S2 Resolver input X15 2 MDF60A Si
55. 3 58 in 1 The system and output currents must be reduced by 20 from the nominal values for Vi 3 x 500 Vac 2 MDF and MDV units in VFC operating modes The performance data apply to fpwpm 4 KHz factory setting 0450 503 4 00 826 478 3 0450 503 4 0T 827 3332 45 kW 60 HP 55 kW 75 HP 111 Ane 0450 503 4 00 826 495 3 0450 503 4 0T 827 347 2 89 Aac 0450 503 4 00 826 642 5 0450 503 4 0T 827 3618 89 Anc 0370 503 4 00 826 4775 0370 503 4 0T 827 332 4 37 kW 50 HP 45 kW 60 HP 91 Aac 0370 503 4 00 826 494 5 0370 503 4 0T 827 346 4 Recommended motor power MDF60A 78 Anc System Manual Sec Project Planning CFC motor selection 0370 503 4 00 826 555 0 0370 503 4 0T 827 360 X 73 Anc System Manual Sec Project Planning SERVO motor selection MOVIDRIVE MD_60A Operating Instructions Size 4 MOVIDRIVE MD_60A INPUT Supply voltage Vin Supply frequency fin Rated system current at Vin 3 x 400 Vac OUTPUT Output rated power Py at Vin 3x380 500 Vac Output rated current IN at Vin 3x 400 Vac Current limitation Internal current limitation Minimum permitted brake Rermin resistance value 4Q operation Imax Output voltage Vout PWM frequency PWM Speed range resolution na Ang GENERAL Power loss at Py Pymax Cooling air consumption Weight Dimensions WxHxD MDF60A standard type VFC Part number MDF60A tec
56. 6 032 X B A HF040 503 826 311 6 B A HF055 503 826 312 4 B HF075 503 826 313 2 B A HF023 403 825 784 1 B A HF033 403 825 785 X B A In rated operation 100 B With variable torque load in VFC mode 125 MOVIDRIVE MD_60A Operating Instructions Assignment of braking resistors chokes and filters 400 500 V units sizes 3 to 5 MOVIDRIVE MD_60A 503 0150 0220 0300 0370 0450 0550 0750 Size 3 4 5 Braking resistors Trip current Part number BW018 015 Ip 4 0 Anus 821 684 3 o C BW018 035 lr 8 1 Anus 821 685 1 c Cc BWO018 075 Ir 14 Anus 821 686 X c c BW915 Ip 28 Anus 821 260 0 BW012 025 lp 6 1 Anus 821 680 0 BW012 050 lp 12 Agms 821 681 9 BW012 100 lr 22 Anus 821 6827 BW106 IF 38 Arms 821 0500 BW206 Ip 42 Anus 821 0519 Line chokes Part numbers ND045 013 Zlsystem 45 Aac 826 013 3 A ND085 013 Zlsystem 85 Aac 826 014 1 B ND1503 Zlsystem 150 Aac 825 548 2 B Input filters Part number NF035 503 827 128 3 A NF048 503 827 117 8 B A NF063 503 827 4142 B A NF085 503 PON YAG 827 4150 B NF115 503 827 416 9 B A NF150 503 827 417 7 B Output chokes Inside diameter Part number HD001 d 50 mm 1 97 in 813 325 5 For cable cross sections 1 5 16 mm AWG 16 6 HDO003 d 88 mm 4 46 in 813 5584 For cable cross sections 16 mm AWG 6 O
57. 62 063 064 065 066 067 068 07_ 070 071 072 073 074 075 076 077 08_ 080 081 082 083 084 09_ 090 091 092 093 094 095 096 097 098 099 Par Name Value range DISPLAY VALUES 00_ Process values 000 Speed 5000 0 5000 rpm 001 User display Text 002 Frequency 0 400 Hz 003 Actual position 0 231 1 inc 004 Output current 0 200 Iw 005 Active current 200 0 200 ly 006 Motor utilization 1 0 200 007 Motor utilization 2 0 200 008 DC link voltage 0 1000V 009 Output current A 01 Status displays 010 Inverter status 011 Operational status 012 Fault status 013 Active parameter set 1 2 014 Heat sink temperature 20 0 100 C 015 Mains ON operation time 0 25000 h 016 Operating time enabled 0 25000 h 017 Electrical energy kWh 02_ Analog setpoints 020 Analog input Al1 10 0 10V 021 Analog input Al2 10 0 022 External current limit 0 100 03 Binary inputs basic unit 030 Binary input DIOS CONTROL INHIBIT 031 Binary input DI 1 032 Binary input 2 033 Binary input 3 034 Binary input 4 035 Binary input DIOS 036 Status binary inputs basic unit 04 Binary inputs option 040 Binary input DI16 041 Binary input 1 042 Binary input DI12 043 Binary input DI13 044 Binary input DI14 045 Binary input DI15 046 Binary input DI16 047 Binary input DI17 048 Status binary inputs option 05 Binary outputs basic unit 050
58. 64 3 0015 5A3 4 0T 827 322 7 1 5 kW 2 0 HP 2 2 kW 8 0 HP 5 0 Aac 0015 5A3 4 00 826 481 3 0015 5A3 4 0T 827 336 7 Recommended motor power MDF60A 5 5 AAC 4 0 Aac System Manual Sec Project Planning CFC motor selection 0030 5A3 4 00 826 500 3 0030 5A3 4 0T 827 352 7 0 Aar 0022 5A3 4 00 826 499 6 0022 5A3 4 0T 827 351 0 5 5 AAC 0015 5A3 4 00 826 498 8 0015 5A3 4 0T 827 350 2 4 0 Aac System Manual Sec Project Planning SERVO motor selection Size 1 MOVIDRIVE MD_60A INPUT Supply voltage Vin Supply frequency fin Rated system current lj at Vin 3 x 400 Vac OUTPUT Output rated power Py at Vin 3x380 500 Vac Output rated current In at Vin 3 x 400 Vac Current limitation Internal current limitation Minimum permitted brake Rermin resistance value 4Q operation Output voltage Vout Imax PWM frequency PWM Speed range resolution na Ana GENERAL Power loss at Py Pymax Cooling air consumption Weight Dimensions WxHxD MDF60A standard type VFC Part number MDF60A technology type VFC Part number Constant load Rec motor power Pmot Variable torque load or constant load without overload _ Rec motor power Pmot Continuous output current 125 at Vin 3 x 400 Vac and fpwm 4 kHz MDV60A standard type VFC CFC Part number MDV60A technology type VFC CFC Part number VFC operating
59. Binary output 0 BRAKE 051 Binary output 1 052 Binary output 2 053 Status binary outputs basic unit MOVIDRIVE MD_60A Operating Instructions After startup Setting range Factory setting 0 2 2000s 0 2 2000s 0 2 2000s 0 2 2000s 0 2 2000s 0 3 0 2 20s 0 2 20s 5000 0 150 5000 rpm 5000 0 750 5000 rpm 5000 0 1500 5000 rpm Name Parameter set 2 Speed ramps 2 Ramp t21 UP CW Ramp t21 DOWN CW Ramp t21 UP CCW Ramp t21 DOWN CCW Ramp t22 UP DOWN S pattern t22 Stop ramp t23 Emergency ramp 4 Fixed setpoints 2 Internal setpoint n21 Internal setpoint n22 Internal setpoint n23 MOVIDRIVE MD_60A Operating Instructions Par 14 140 141 142 143 144 145 146 147 17_ 170 171 172 Complete parameter list After startup Setting range Factory setting UNIPOL FIX SETPT TERMINALS 10 0 1 0 1 1 0 500 0 500 mV Ref N MAX 10 0 10V 5000 0 5000 rpm 0 5 100 ms 0 Filter off NO FUNCTION 0 2 2000 s 0 2 2000 s 0 2 2000 s 0 2 2000 s 0 2 2000 s 0 3 0 2 20s 0 2 20s 0 2 20 50s 0 2 20 50 ON OFF 5000 0 150 5000 rpm 5000 0 750 5000 rpm 5000 0 1500 5000 rpm
60. DRIVE PROPRIETARY LIMITED Rainbow Park Cnr Racecourse amp Omuramba Road Montague Gardens Cape Town P O Box 36556 Chempet 7442 Cape Town SEW EURODRIVE PROPRIETARY LIMITED 2 Monaceo Place Pinetown Durban P O Box 10433 Ashwood 3605 SEW EURODRIVE ESPANA S L Parque Tecnol gico Edificio 302 E 48170 Zamudio Vizcaya SEW EURODRIVE AB Gnejsv gen 6 8 S 55303 J nk ping Box 3100 S 55003 J nk ping Alfred Imhof A G Jurastrasse 10 CH 4142 M nchenstein bei Basel SEW EURODRIVE Thailand Ltd Bangpakong Industrial Park 2 700 456 Moo 7 Tambol Donhuaroh Muang District Chon Buri 20000 SEW EURODRIVE Hareket Sistemleri Sirketi Bagdat Cad Koruma Cikmazi No 3 TR 81540 Maltepe ISTANBUL SEW EURODRIVE INC 1295 Old Spartanburg Highway P O Box 518 Lyman S C 29365 1 Address list South Africa Assembly Sales Service Johannesburg Capetown Durban Spain Assembly Bilbao Sales Service Sweden Assembly J nk ping Sales Service Switzerland Assembly Basel Sales Service Thailand Assembly Sales Service Chon Buri Turkey Assembly Istanbul Sales Service USA Production Assembly Sales Service Greenville Address list 1 Tel 510 4 87 35 0 Fax 510 4 87 63 81 cshayward seweurodrive com Tel 856 4 67 22 77 Fax 856 8 45 31 79 csbridgeport seweurodrive com Tel 9 37
61. DRIVE KOREA CO LTD B 601 4 Banweol Industrial Estate Unit 1048 4 Shingil Dong Ansan 425 120 CARON VECTOR S A Avenue Eiffel 5 B 1300 Wavre SGS Skopje Macedonia Teodosij Sinactaski 66 91000 Skopje Macedonia Address list Lahti Normanton Athen Hong Kong Budapest Baroda Dublin Milano Toyoda cho Ansan City Br ssel Skopje i Finland Assembly Sales Service Great Britain Assembly Sales Service Greece Sales Service Hong Kong Assembly Sales Service Hungary Sales Service India Assembly Sales Service Ireland Sales Service Italy Assembly Sales Service Japan Assembly Sales Service Korea Assembly Sales Service Luxembourg Assembly Sales Service Macedonia Sales 1 Address list Tel 07 3 54 57 07 3 54 94 09 Fax 07 3 5414 04 kchtan pd jaring my Tel 31 10 44 63 700 Fax 31 10 41 55 552 http www vector aandrijftechniek nl info vector nu Tel 0064 9 2 74 56 27 Fax 0064 9 2 74 01 65 sales sew eurodrive co za Tel 0064 3 3 84 62 51 Fax 0064 3 3 85 64 55 sales sew eurodrive co nz Tel 0047 69 2410 20 Fax 0047 69 2410 40 sew sew eurodrive no Tel 511 349 52 80 Fax 511 349 30 02 sewperu terra com pe Tel 042 6 77 10 90 Fax 042 6 77 10 99 http www sew eurodrive pl sew sew eurodrive pl Tel 0231
62. ION NO FUNCTION NO FUNCTION NO FUNCTION NO FUNCTION NO FUNCTION Binary inputs basic unit Binary input DIOS Binary input 1 Binary input 2 Binary input DIO3 Binary input 4 Binary input DIOS Binary inputs option Binary input DI1 Binary input DI11 Binary input DI12 Binary input DI13 Binary input DI14 Binary input DI15 Binary input DI16 Binary input DI17 Binary outputs basic unit With fixed assignment BRAKE READY FAULT NO FUNCTION NO FUNCTION NO FUNCTION NO FUNCTION NO FUNCTION NO FUNCTION NO FUNCTION NO FUNCTION Binary output 0 Binary output 1 Binary output 2 Binary outputs option Binary output 0 Binary output DO11 Binary output DO12 Binary output DO13 Binary output DO14 Binary output DO15 Binary output DO16 Binary output DO17 Par 50 500 501 504 51 510 511 512 513 514 515 52 520 521 60 600 601 602 603 604 ei 610 611 612 613 614 615 616 617 62_ 620 621 63_ 630 631 632 633 634 635 636 637 MOVIDRIVE MD_60A Operating Instructions After startup Setting range Factory setting Name Parameter set 2 Par The following functions can be programmed NO FUNCTION e RAMP INPUT e SPEED SETPOINT e ACTUAL SPEED e ACTUAL FREQUENCY e OUTPUT CURRENT e ACTIVE CURRENT e UNIT
63. Input filter A implemented 0 not implemented Rated supply voltage 5 380 500 Va 2 200 240 Vac Recommended motor power 0055 5 5 kW VersionA Type series Type MDF flux control mode without encoder for asynchronous motors only VFC operating modes VFC Voltage Flux Control MDV field oriented control mode without and with encoder for asynchronous motors VFC and CFC operating modes CFC Current Flux Control MDS flux control mode with resolver for synchronous motors SERVO operating modes MDR regenerative power supply unit 00880BEN Fig 1 Unit designation Sample The overall nameplate is attached to the side of the unit meplate VDE 0558 Typ MDF60A0370 503 4 00 Sach Nr 8264775 Serien Nr 03352 SEW D 76646 Bruchsal UMRICHTER MOVIDRIVE C Made in Germany 01318AXX Fig 2 Overall nameplate Furthermore a type label is attached to the front of the control unit above the TERMINAL option slot ve 00 0 0370 503 4 0 SACH NR 8264775 SERIEN NR 03352 01322AXX Fig 3 Type label All sizes Connector housing for signal terminals X10 X13 connected n addition with size 1 Plug housing for the power terminals X1 X4 connected n addition with sizes 1 and 2 Power shield clamp n addition with sizes 4 and 5 Touch guard for the power terminals Scope of delivery MOVIDRIVE MD 60A Operating Instructions Unit design size 1 3 2 Unit design size
64. LY NO ACCESS NO CTRLER INHIBIT INVALID VALUE PARAM NOT SAVED No 1 O 0 11 12 13 14 16 Information messages MOVIDRIVE MD_60A Operating Instructions VaV ES 6 Fault information 6 2 Fault information The fault memory P080 stores the last five fault messages faults t 0 t 4 The fault message of longest standing is deleted whenever more than five fault messages have occurred The following information is stored when a malfunction takes place Fault which occurred e Status of the binary inputs outputs e Operational status of the inverter e Inverter status e Heat sink temperature e Speed e Output current e Active current e Unit utilization e DC link circuit voltage e ON hours e Enable hours e Parameter set e Motor utilization There are three switch off responses depending on the fault the inverter is inhibited when in fault status The unit can no longer brake the drive the output stage goes to high resistance in the event of a fault and the brake is applied immediately DBOO Brake 0 The drive is braked with the stop ramp t13 t23 Once the stop speed is reached the brake is applied DBOO Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 The drive is braked with the emergency ramp t14 t24 Once the stop speed is reached the brake i
65. MC According to class B limit to EN 55011 and EN 55014 compliant installation To EN 61800 3 Sizes 1 and 2 on line side according to class A limit to EN 55011 and EN 55014 without further measures Ambient temperature Samb 0 C 50 C at Ip 100 Iyn and fpwm 4 kHz VFC mode 0 C 40 C at Ip 125 Iy and fpwy 4 kHz VFC mode 0 C 50 C at Ip 100 Iy and fpwm 8 kHz CFC mode Derating ambient temperature Py reduction 3 0 Iy per K to max 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature Be 25 C 70 C EN 60721 3 3 class 3K3 DBG keypad 20 C 60 C Type of cooling DIN 51751 Forced cooling Enclosure Sizes1 to 3 IP20 EN 60529 Sizes 4 0 5 IPOO power connections IP10 with Plexiglas cover mounted NEMA1 supplied as standard Operating mode DB EN 60149 1 1 and 1 3 Installation altitude h gt 1000 m 3300 ft IN reduction 1 per 100 m 330 ft from 1000 m 3300 ft to max 2000 m 6600 ft 1 Connect to supply voltage for min 5 minutes every 2 years if stored for long periods otherwise the unit s service life may be reduced MOVIDRIVE MD_60A range of units que 00891AXX Fig 53 MOVIDRIVE MD_60A range of units 78 MOVIDRIVE MD 60A Operating Instructions 79 0040 5A3 4 0_ 8 6 Aac 10 7 Aac 6 6 kVA 9 5 Aac 0030 5A3 4 0 6 3 Aac 7 9 Aac 4 9 kVA 70 Aac MOVIDRIVE MD
66. MD 60A Operating Instructions 55 Starting the motor The inverter can be controlled using the DBG11A keypad using the manual operation function The 7 segment display on the unit shows H during manual mode In order for manual operation to be started there must be a 0 signal sent to binary inputs X13 2 DIO1 CW stop X13 3 DIO2 CCW stop and X13 4 DI 3 Enable rapid stop if programmed The binary inputs are then without any functions for the duration of manual operation with the exception of X13 1 DI Controller inhibit Binary input X13 1 DIGS Controller inhibit must get a 1 signal to enable the drive to be started in manual operation The drive can also be stopped in manual operation by X13 1 The direction of rotation is not determined by the CW stop or CCW stop binary inputs Instead you select the direction of rotation using the keypad Fig 150 Manual operation remains active even after the supply system power has been switched off on The inverter is then inhibited however A change of direction command using the or lt key produces an enable and a start in the selected sense of rotation at Nmin The speed is increased and decreased using the T and J keys The modification speed is 150 rpm per second 880 OFF MANUAL OPERATION cte toy 880 _OFF MANUAL OPERATION Gei fr or J key Q key dl DIR OF
67. Minimum speed 2 Maximum speed 2 Current limit 2 Motor compensat 2 asynchr ON OFF 0 100 96 0 100 96 0 0 1 2s 0 500 rpm ON OFF FAN COOLED forced cooling ON OFF Automatic adjustment 2 Boost 2 IxR compensation 2 Premagnetizing time 2 Slip compensation 2 Motor protection 2 Cooling type 2 Change direction of rotation 2 available in DBG11A not in MOVITOOLS SHELL MOVIDRIVE MD_60A Operating Instructions Par 31_ 310 311 312 313 33_ 330 331 332 333 334 342 343 351 Only Complete parameter list After startup Setting range Factory setting 0 60 150 rpm 0 60 5500 rpm 0 1500 5500 rpm 0 15056 0 150 6 Name Variable par Parameter set 1 MOTOR PARAMETERS Limits 1 Start stop speed 1 Minimum speed 1 Maximum speed 1 Current limit 1 Torque limit Motor compensat 1 asynchr ON OFF 0 100 96 0 100 96 0 0 1 2s 0 500 rpm ON OFF FAN COOLED forced cooling Automatic adjustment 1 Boost 1 IxR compensation 1 Premagnetizing time 1 Slip compensation 1 Motor protection Motor protection 1 Cooling type 1 Motor sense of rotation Change direction of rotation 1 ON OFE Startup YES NO REFERENCE SIGNALS Speed reference signal Speed reference value 0 1500 5000 rpm Hysteresis 0 100 500 rpm Delay time 0 1 9s Signal 1 if n gt nre N
68. OCOME 48 54 route de Soufflenheim B P 185 F 67506 Haguenau Cedex SEW USOCOME Parc d activit s de Magellan 62 avenue de Magellan B P 182 F 33607 Pessac Cedex SEW USOCOME Parc d Affaires Roosevelt Rue Jacques Tati F 69120 Vaulx en Velin SEW USOCOME Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang 1 Address list Address List Additional addresses for service in Germany provided on request Additional addresses for service in France provided on request SEW EURODRIVE ARGENTINA S A Centro Industrial Garin Lote 35 Ruta Panamericana Km 37 5 1619 Garin SEW EURODRIVE PTY LTD 27 Beverage Drive Tullamarine Victoria 3043 SEW EURODRIVE PTY LTD 9 Sleigh Place Wetherill Park New South Wales 2164 SEW EURODRIVE Ges m b H Richard Strauss Strasse 24 A 1230 Wien Germany Headquarters Bruchsal Production Sales Service Production Graben Assembly Garbsen Service near Hannover Kirchheim near M nchen Langenfeld near Dusseldorf Meerane near Zwickau France Production Haguenau Sales Service Assembly Bordeaux Sales Service Lyon Paris Argentina Assembly Buenos Aires Sales Service Australia Assembly Melbourne Sales Service Sydney Austria Assembly Wien Sales Service Address list 1 Tel 0032 010 23 13 11 Fax 0032 010 2313 36 http www caron vector be info caron vector be
69. ROTATION Q key i CI R lt ke ke 0 0 rpm key kb O In 0 rpm ES lt Q gt STOP lt Q gt STOP R L Q S T key increase speed l key decrease speed 02406AEN Fig 49 Manual mode with DBG11A The signals at the binary inputs take effect as soon as manual operation is finished Binary input X13 1 DI Controller inhibit does not have to be switched from 1 to 0 and back to 1 The drive can start according to the signals at the binary inputs and the setpoint sources MOVIDRIVE MD 60A Operating Instructions Manual operation 5 56 Complete parameter list 5 Complete parameter list 5 6 The parameters of the short menu are identified by a displayed on the DBG11A keypad Value range 57 Name Binary outputs option Binary output 0 Binary output DO11 Binary output DO12 Binary output DO13 Binary output 4 Binary output 5 Binary output DO16 Binary output DO17 Status binary outputs option Unit data Unit type Unit rated current Option 1 Option 2 Firmware option 1 Firmware option 2 Firmware basic unit Technology function Fault memory Fault t 0 Fault t 1 Fault t 2 Fault t 3 Fault t 4 Bus diagnosis PD configuration Fieldbus type Fieldbus baud rate Fieldbus address PO1 setpoint PO2 setpoint POS setpoint DI actual value PI2 actual value PI3 actual value Par 06_ 060 061 0
70. RQUE RS 485 TORQUE SBus TORQUE 485 SBus LOAD SHAR RS 485 LOAD SHARE SBus LOAD S 485 SBus 10 0 1 10 Analog output 1 Scaling AO1 Operating mode A01 Analog output 2 Scaling AO2 Operating mode AO2 CONTROL FUNCTIONS Operating Modes Operating mode 1 Current at standstill Standstill current 1 Setpoint stop function Setpoint stop function 1 Stop setpoint 1 Start offset 1 Brake function Brake function 1 Brake release time 1 UN application time Speed skip Skip window center 1 Skip width 1 Master Slave function Slave setpoint Scaling Slave setpoint Par 64 640 641 642 643 644 645 70 700 71_ 710 72 720 721 722 73 730 781 732 74 740 741 75 750 751 5 62 Complete parameter list 5 Name Name Par Variabl Setting range After Par Setting range After j Kaderen 1 Factory setting startup Parameter set 2 Factory setting startup 8 UNIT FUNCTIONS 80 Setup 802 Factory setting YES NO 803 Parameter lock ON OFF NO FAULT MEMORY 804 Reset statistic data KWH METER OPERATING HOURS 800 Quick menu ON OFF 801 Language DE EN FR These parameters are only available in the DBG11A keypad not in 806 CopyDBG MDX YES NO MOVITOOLS 807 CopyMDX YES NO 81 Serial communication 810 RS485
71. S1T ES2T and EV1T must be connected via the DWI11A option Sec Installation Motor data SEW motor Brake yes or no and flywheel fan Z fan yes or no Non SEW motor Mass moment of inertia 10 kgm of the motor brake and fan Rigidity of the closed loop control system factory setting 1 applies to most applications If the drive is tending to oscillate setting gt 1 If the transient recovery time is too long setting 1 Recommended setting range 0 90 1 1 10 Mass moment of inertia 10 kgm of the load gear unit driven machine extrapolated for the motor shaft Time for the shortest required ramp If you are using a TTL encoder encoder type INCREM TTL SENSOR or a sin cos encoder encoder type SINE ENCODER Activate encoder monitoring P504 ON after completing the startup The function and voltage supply of the encoder are then monitored Important Encoder monitoring is not a safety function MOVIDRIVE MD 60A Operating Instructions General information Data required 5 46 l Startup with the DBG11A keypad qu 5 Startup functions Detailed description of the keypad Sec Operating displays of the DBG11A lt and 4 at the same Commence startup time T key Next menu command or increase value in edit mode L k Previous menu command or decrease value in edit y mode ke One menu level down or activate edit mode for
72. URR 2 5 A INTERNAL SP N11 161 750 rpm DISPLAY VALUES 001 0 INTERNAL SP N12 USER rpm 162 1500 rpm 006 Q9 4 INTERNAL SP N13 MOTOR UTIL il 036 000000 MOTOR PARAMETERS 0 rpm INPUT DIO 012345 ST STOP SPEED 048 00000000 301 0 rpm INPUT DI1 01234567 MINIMUM SPEED 053 001 302 1500 rpm OUT TERM DO 012 MAXIMUM SPEED 068 00000000 303 150 S OUTP Di 01234567 CURRENT LIMIT 080 FAULT t 320 ON NO FAULT AUTOMAT ADJUST 1 SETPOINTS 100 UNIPOL FIX UNIT FUNCTIONS ON SETPOINTS SOURCE SHORT MENU RAMP GENERATORS 30 2 s 801 ENGLISH T UP CW LANGUAGE 31 2 s 802 NO T DOWN CW FACTORY SETTING Sm 2 S 803 OFF 1 UP CCW PARAMETER LOCK esl 2 S 820 ON T DOWN CCW 4 QUADR OPER 1 34 10 835 NO RESPONSE T12 UP DOWN RESP TF SIGNAL 36 2 5 840 NO RAP STP RAMP T13 MANUAL RESET em 2 s EMERG RAMP T14 4 1 4 I7 02408AEN Fig 51 DBG11A quick menu MOVITOOLS is required for programming 9 The DBG11A keypad only makes it possible to edit and modify IPOSP S9 parameters P9 The IPOSP US program is also stored in the DBG11A keypad when it is saved It is transferred as well when the parameter set is copied to another MOVIDRIVE unit Parameter P931 can be used for starting and stopping the IPOSP US9 program from the DBG11A keypad MOVIDRIVE MD 60A Operating Instructions MS La Quick menu of the DBG11A IPosPlus 68
73. V units Size 5 MOVIDRIVE MD_60A INPUT Supply voltage Vin Supply frequency fin Rated system current at Vin 3 x 400 Vac OUTPUT Output rated power Py at Vin 3x380 500 Vac Output rated current IN at Vin 3x 400 Vac Current limitation Imax Internal current limitation Minimum permitted brake Rermin resistance value 4Q operation Output voltage Vout PWM frequency PWM Speed range resolution na Ang GENERAL Power loss at Py Pymax Cooling air consumption Weight Dimensions WxHxD 2 MDF and MDV units in VFC operating modes The performance data apply to fpwpm 4 KHz factory setting 0750 503 4 00 826 480 5 0750 503 4 0T 827 335 9 75 kW 100 HP 90 kW 120 HP 162 Aac 0750 503 4 00 826 497 X 0750 503 4 0T 827 349 9 130 Aac 0550 503 4 00 826 479 1 0550 503 4 0T 827 334 0 55 kW 75 HP 75 kW 100 HP 131 Aac 0550 503 4 00 826 496 1 0550 503 4 0T 827 348 0 Recommended motor power gt MDF60A 105 Aac System Manual Sec Project Planning CFC motor selection 0750 503 4 00 826 644 1 0750 503 4 0T 827 363 4 130 0550 503 4 00 826 643 3 0550 503 4 0T 827 362 6 105 Aac System Manual Sec Project Planning SERVO motor selection MDF60A standard type VFC Part number MDF60A technology type VFC Part number Constant load Rec motor power Prot Variable torque load or constant load without overload Rec moto
74. Vac 175 A 250 V 0150 5000 Aac 240 VAc 225 A 250V 0220 0300 10000 Aac 240 Vac 350 A 250 V Only use tested units with a limited output voltage Vmax 30 Vpc and limited output current lt 8 A as an external 24 voltage source UL certification does not apply to operation in voltage supply systems with a non earthed star point IT systems 4 2 400 500 V units 230 V units MOVIDRIVE MD_60A Operating Instructions 4 Power shield clamp 43 Power shield clamp For size 1 A power shield clamp is supplied as standard with MOVIDRIVE size 1 Install this power shield clamp together with the retaining screws of the unit 02012BXX Fig 14 Power shield clamp for MOVIDRIVE size 1 1 Shield clamp 2 PE connection For size 2 A power shield clamp with 2 retaining screws is supplied as standard with MOVIDRIVE size 2 Install this power shield clamp together with the two retaining screws on X6 WU Srv 6 w Dir SIR 8 SSS We of 8 01469BXX Fig 15 Power shield clamp for MOVIDRIVE size 2 1 Shield clamp 2 PE connection Power shield clamps provide you with a very convenient way of installing the shield for the motor and brake leads Fit the shield and PE conductor as shown in the figures 18 MOVIDRIVE MD 60A Operating Instructions 19 Touch guard 4 4 Touch guard Two touch guards and eight retaining screws are supplied as standar
75. W STOP CCW STOP Enable rapid stop X o X X X X me X X 0 X ek o o WR 5V T d o Web 10 1 a o 1 5V WR o q 1 10 V 1 o gek 1 Analog setpoint specification Function Controller inhibit Rapid stop Enable and stop Clockwise at 50 Nmax Clockwise at Nmax C clockw at 50 Nmax Counterclockw at Nmax The following travel cycle shows by way of example how the motor is started with the wiring of terminals X13 1 X13 4 and analog setpoints Binary output X10 3 DB Brake is used for switching brake contactor 111 cw up t11 cw down t11 CW up t11 CW up ND CW down 113 stop ramp 05033AEN K12 1 1 Input DIOS Controller inhibit o 1 Input DI 1 CW stop D 1 Wi Input DIZ2 CCW stop 0 Input 3 U Enable Rapid stop 0 4 o Output 0 Brake DOP 10V 4 nalog input n1 Al11 SV 0 n rpm Nmax 5096 Nmax Onin 1 start stop 7 Speed 50 n max Nmax 7 Fig 47 Travel cycle with analog setpoints The motor is not energized in the event of controller inhibit DI 0 A motor without a brake then coasts to a halt MOVIDRIVE MD 60A Operating Instructions 5 54 Starting the motor 5 The following table shows which signals must be present on terminals X13 1 X13 6 DI DIO5 when the UNIPOL
76. _60A 5_3 400 500 V units 72 MOVIDRIVE MD 60A 5 3 400 500 V units 0022 5A3 4 0 0015 5A3 4 0 3 x 380 6 10 3 x 500 Vact 10 5 0 Aac 6 2 Aac 3 8 kVA 5 5 AAC 50 Hz 60 Hz 5 3 6 Aac 4 5 Anc 2 8 kVA 4 0 Aac Motor and regenerative 150 ly duration depending on the capacity utilization Imax 0 150 can be set in menu P303 P313 68 Q max Vin Adjustable with VFC 4 8 12 16 kHz P860 P861 with CFC SERVO fixed at 8 kHz 5000 0 5000 rpm 0 2 rpm across the entire range 180W 0040 5A3 4 00 826 467 8 0040 5A3 4 0T 827 325 1 4 0 kW 5 0 HP 5 5 kW 7 5 HP 11 9 Ac 0040 5A3 4 00 826 484 8 0040 5A3 4 0T 827 339 1 9 5 Aac 0040 5A3 4 00 826 501 1 0040 5A3 4 0T 827 353 7 9 5 Aac 130 W 105 W 85 W 40 m h 24 ft min 3 5 kg 7 72 Ib 105 x 315 x 273 mm 4 13 x 12 40 x 10 75 in 1 The system and output currents must be reduced by 20 from the nominal values for Vj 3 x 500 Vac 2 MDF and MDV units in VFC operating modes The performance data apply to fpyy 4 kHz factory setting 0030 5A3 4 00 826 466 X 0030 5A3 4 0T 827 324 3 3 0 kW 4 0 HP 4 0 kW 5 0 HP 8 8 Aac 0030 5A3 4 00 826 483 X 0030 5A3 4 0T 827 338 3 7 0 Aar 0022 5A3 4 00 826 465 1 0022 5A3 4 0T 827 323 5 2 2 kW 3 0 HP 3 0 kW 4 0 HP 6 9 Aac 0022 5A3 4 00 826 482 1 0022 5A3 4 0T 827 337 5 0015 5A3 4 00 826 4
77. ag error in SSI No response module Timeout DPx CAN Code 1 Timeout CAN Code 2 CAN receive buffer full Code 3 CAN controller overflow Code 4 CAN controller No response No response No response No response No response Immediate switch off Immediate switch off Emergency stop Immediate switch off Immediate switch off Emergency stop error Index overrun Unauthorized command Range limit IPOS control word IPOS SW limit switches Start condition Output open Motor protection Copy Flying start DIP work area Fault code 70 71 72 73 74 77 78 81 82 84 85 88 92 MOVIDRIVE MD_60A Operating Instructions Measure Check absolute encoder connection Check motor leads Set correct cycle frequency Reduce max traveling velocity or ramp Fit new absolute encoder Send the unit in for repair Set the correct encoder type Check IPOS travel parameter Check traveling velocity Correct numerator denominator factor Reset after zero adjustment Fit new absolute encoder Rewrite the IPOS program so that ramp times and traveling velocities can only be altered when the inverter is inhibited E gt Fault messages and list of faults Possible cause Only with DIP11A option The encoder signals a fault e g power failure
78. and removing option PpCDS sss 30 4 12 Connection and terminal description of the DIO11A option 32 4 13 Encoder and resolver 06 0 07 2222112122 34 2 0 S 43 5 1 General startup instructions 22222222 43 5 2 Preliminary work and resources 2 222 eene 45 5 3 Startup with the DBG11A keypad 46 5 4 Startup with a PC and MOVITOOLS 22221222 53 5 5 Starting the e tel 54 5 6 Complete parameter list sse 57 Operation and EE 66 6 1 Operating displays terit tht eet te rne e e Lat 66 6 2 Fault information icit ert XR eR Ee pe pn ea 70 6 3 Error messages and list of faults 71 6 4 SEW Electronics Service 722222251 nnne 77 Technical D tar nE Eege 78 7 1 General technical data 78 7 2 MOVIDRIVE MD 60A 5 3 400 500 V units sess 79 7 8 MOVIDRIVE MD 60A 2 3 290 V UNITS iet dedi 84 7 4 MOVIDRIVE MD 60A electronics data 88 Abbreviation Key and IndeX
79. and user program Correct user program Check user program Check user program e Check serial connection to external control Check write values of external control e Set P916 correctly Check user program Check position of software limit switches Check startup data and repeat startup procedure if necessary Check connection between inverter and motor Check cross section of motor cable and increase if necessary Check connection between inverter and motor Check startup data and repeat startup procedure if necessary Reduce load Extend ramps Observe longer pause times Check connection between inverter and PC Enable only at actual speed lt 5000 rpm Check position offset and zero offset parameters Fault messages and list of faults Possible cause Coded fault only with DPA11A SSI module defective SSI module defective Encoder cable disrupted Electrical power supply disrupted Incorrect setting of machine parameters Data transfer between encoder and DPA11A disrupted Coded fault only with DPA11A CAN bus communication interrupted Systematic program error caused by excessively frequent writing of CAN bus interface of an inverter CAN controller malfunction Malfunction on the CAN bus Possibly no nodes are present Only with DPx11A Fault with indexed variable index Offset variable Cxx greater than C99 selected Only with DPx11A Command
80. ation Standard type or technology type Digits of the service code Brief description of the application application control via terminals or serial Connected motor motor type motor voltage A or A circuit Nature of the fault Peripheral circumstances Your own presumption of what has happened Any unusual events etc preceding the fault NIMOY AA DIE Control unit 6 7 8 9 6 I 4 5 EA SE e 10 T E LEI II E Power section Service code data Type identification no i Sub assemblies Components 01317BEN Please provide the following information if you are sending the unit in for repair MOVIDRIVE units have service labels attached to them one for the power section and another for the control unit These are located on the side next to the nameplate IN Fig 52 Service label Send in for repair Service label MOVIDRIVE MD 60A Operating Instructions General technical data 7 Technical Data 7 1 General technical data The following table lists the technical data applicable to all MOVIDRIVE MD_60A drive inverters regardless of type version size and performance MOVIDRIVE MD_60A All sizes Interference immunity To EN 61800 3 Interference emission with E
81. cal data and the permissible conditions where the unit is operated must be followed Do not start up the unit take it into operation in the designated fashion until you have established that the machine complies with the EMC Directive 89 336 EEC and that the conformity of the end product has been determined in accordance with the Machinery Directive 89 392 EEC with reference to EN 60204 MOVIDRIVE MD_60A Operating Instructions Safety and warning instructions LI Designated use Application The following uses are forbidden unless measures are expressly taken to make environment them possible Use in explosion proof areas Use in areas exposed to harmful oils acids gases vapors dust radiation etc Use in non stationary applications which are subject to mechanical vibration and shock loads in excess of the requirements in EN 50178 Safety functions MOVIDRIVE MD 60A drive inverters must not perform any safety functions without a higher level safety precaution system To ensure the safety of people and systems higher level safety precaution systems must be in operation Waste disposal Please follow the current instructions Disposal must be carried out in accordance with the material structure and the regulations in force for instance as Electronics scrap printed circuit boards Plastic housing Sheet metal Copper etc MOVIDRIVE MD 60A Operating Instructions 2 Safety Note
82. cs The unit must be closed during operation Dangerous voltages are present at the output terminals and the cables and motor terminals connected to them when the unit is switched on This also applies even when the unit is inhibited and the motor at a standstill Just because the operation LED and other display elements have gone out does not mean that the unit has been disconnected from the supply system and is de energized Safety functions inside the unit or a mechanical blockage may cause the motor to stop The removal of the source of the malfunction or a reset can result in an automatic restart of the drive If for safety reasons this is not permissible for the driven machine the unit must be disconnected from the supply system before correcting the fault In such cases it is also forbidden for the Auto reset function P841 to be activated The inverter output may only be switched when the output stage is inhibited MOVIDRIVE MD 60A Operating Instructions Installation and startup Operation and servicing Unit designation nameplates and scope of supply 3 Unit Design 3 1 Unit designation nameplates and scope of supply Sample unit designation MOVIDRIVE MDV 60 A 0055 5A3 4 00 Version 00 Standard OT Applications Quadrants 4 4Q with brake chopper Type of supply 3 3 phase
83. d TF TH input 14 X13 Electronics terminal strip binary inputs and RS 485 interface 15 Only MDV MDS X14 Incremental encoder simulation or external encoder input 9 pin sub D plug 16 Only MDV MDS X15 Motor encoder input 9 pin sub D socket 17 0PTION1 and OPTION2 Option slots 1 and 2 18 Connection for electronics shield clamps MOVIDRIVE MD 60A Operating Instructions Installation instructions for basic unit 4 4 Installation 4 1 Installation instructions for basic unit It is essential to comply with the safety notes during installation Tightening Only use genuine connection elements Note the permitted tightening torques torques of MOVIDRIVE power terminals Size 1 0 6 Nm 5 3 Ib in Size 2 gt 1 5 Nm 13 3 lb in Size3 gt 3 5Nm 31 Ib in Sizes 4 and 5 14 Nm 124 Ib in Nm Ib in P d 02475AXX Fig 9 Note the tightening torques Minimum Leave 100 mm 4 in clearance at the top and bottom for optimum cooling No clearance and lateral clearance required the units can be lined up side by side With sizes 4 and 5 mounting do not install any components which are sensitive to high temperatures within 300 position mm 11 81 in of the top of the unit Only install the units vertically You must not install them horizontally tilted or upside down 02474AXX Fig 10 Minimum clearance and installation position of the units MOVIDRIVE MD 60A Operating
84. d type VFC CFC Part number MDV60A technology type VFC CFC Part number VFC operating mode CFC operating mode Continuous output current 100 lylp Recommended motor power MOVIDRIVE MD 604A 2 3 230 V units Size 2 MOVIDRIVE MD 60A 0055 2A3 4 0 0075 2A3 4 0 INPUT Supply voltage Vin 3 x 200 Vac 10 96 3 x 240 Vac 10 96 Supply frequency fin 50 Hz 60 Hz 5 Rated system current lin 100 19 5 Aac 27 4 Aac at Vin 3 x 230 Vac 125 96 24 4 Aac 34 3 Aac OUTPUT Output rated power Py 8 8 kVA 11 6 kVA at Vin 3x200 240 Vac Output rated current In 22 Aac 29 Aac at Vin 3 x 230 Vac Current limitation Imax Motor and regenerative 150 ly duration depending on the capacity utilization Internal current limitation Imax 0 150 can be set in menu P303 P313 Minimum permitted brake Rermin 12 Q resistance value 4Q operation Output voltage Vout max Vin PWM frequency fpwm Adjustable with VFC 4 8 12 16 kHz P860 P861 with CFC fixed at 8 kHz Speed range resolution Ana 5000 0 5000 rpm 0 2 rpm across the entire range GENERAL Power loss at Py Pymax 300W 380 Cooling air consumption 80 m h 48 ft min Weight 6 6 kg 14 55 Ib Dimensions WxHxD 130 x 336 x 325 mm 5 12 x 13 23 x 12 80 in 1 MDF and MDV units in VFC operating modes The performance data apply t
85. d with MOVIDRIVE size 4 500 V units MD_60A0370 0450 230 V units MD_60A0220 0300 and size 5 MD O Install the touch guard on the two hood covers for the power section terminals 01470BXX Fig 16 Touch guard for MOVIDRIVE sizes 4 and 5 With installed touch guard MOVIDRIVE size 4 and 5 units achieve IP10 enclosure IPOO without touch guard MOVIDRIVE MD 60A Operating Instructions 4 Wiring diagram basic unit 45 Wiring diagram basic unit Connection of the power section and brake L1 L2 L3 PE 9 1 pv e F11 F12 F13 as Protective earth conductor shield l K11 l AC 3 iL L3 I l Vac ee e DC link connection F14 F15 F14 F15 F14 F15 Vocuk PE Xt Voc iink K11 AA X4 AC 3 X10 3 X10 3 X10 3 DBOS DBOS DB X10 2 DGND K12 XS XS XN K12 LA A AC 3 AC 3 X10 2 X10 2 DGND DGND 1 white 1 white affects 1 BG 5 red BG 3 red K11 BMK Brake connector BGE BGE 4 0 DY 5 blue S blue 134 ASL d 14 N A 2 a CT CV DT DV D CT CV DT DV D 15 2 d simultaneous switch off switch off in the AC circuit peu in the AC and DC circuits CM DFY71 112 simultaneous switch off in the AC and DC circuits DFS56 24 V supply of the brake without brake rectifier
86. e voltage o Jo om bk o N 10 Switch S11 signal type Al1 and switch S12 system bus terminating resistor 11 X12 Electronics terminal strip system bus SBus 12 7 segment display 13 X10 Electronics terminal strip binary outputs and TF TH input 14 X13 Electronics terminal strip binary inputs and RS 485 interface 15 Only MDV MDS X14 Incremental encoder simulation or external encoder input 9 pin sub D plug 16 Only MDV MDS X15 Motor encoder input 9 pin sub D socket 17 0PTION1 and OPTION2 Option slots 1 and 2 18 Connection for electronics shield clamps MOVIDRIVE MD 60A Operating Instructions 11 Unit design size 5 3 6 Unit design size 5 MD 60A 503 400 500 V units 0550 0750 LII 01249BXX Fig 8 Unit design MOVIDRIVE size 5 1 X2 PE connection X1 Mains connection L1 1 L2 2 L3 3 X4 DC link connection Uz Uz and PE connection X2 PE connection X2 Motor connection U 4 V 5 W 6 X3 Braking resistor connection R 8 R 9 and PE connection TERMINAL Option slot for DBG11A keypad or USS21A serial interface Control pcb on CONTROL option slot 9 X11 Electronics terminal strip setpoint input Al1 and 10 V reference voltage O DOO FW N 10 Switch S11 signal type Al1 and switch S12 system bus terminating resistor 11 X12 Electronics terminal strip system bus SBus 12 7 segment display 13 X10 Electronics terminal strip binary outputs an
87. edforward Ramp type IPOS Monitoring SW limit switch CW SW limit switch CCW Position window Lag error window IPOS Special functions Override ON OFF CTRL word task 1 START STOP CTRL word task 2 START STOP Par 86_ 860 862 87_ 870 871 872 873 874 875 876 877 88_ 880 90_ 900 901 902 903 91 910 911 912 913 914 915 916 92 920 921 922 923 93 930 931 932 5 64 Complete parameter list Name Name Par Variabl Setting range After Par Setting range After 1 Factory setting startup Parameter set 2 Factory setting startup 94 IPOS Variables Encoder This parameter is only available in the DBG11A keypad not in 940 5 variables edit ON OFF MOVITOOLS MOTOR ENC X15 941 Source actual position EXTERN ENC X14 ABSOL ENC DIP Encoder factor 942 numerator 1 32767 Encoder factor 943 denominator Tessera 944 scaling ext TEE Only with MOVITOOLS Not visible on the DBG11A keypad 95 DIP 950 Encoder type NO ENCODER 951 Counting direction NORMAL INVERTED 952 Cycle frequency 1 200 953 Position offset 231 1 2 9 231 1 954 Zero offset 231 1 2 9 231 1 955 Encoder scaling X1 x2 x4 x8 x16 x32 x64 96 IPOS Modulo Function OFF SHORT 960
88. el 0 51 37 87 98 30 Fax 0 51 37 87 98 55 scm garbsen sew eurodrive de Tel 0 89 90 95 52 10 Fax 0 89 90 95 52 50 scm kirchheim sew eurodrive de Tel 0 21 73 85 07 30 Fax 0 21 73 85 07 55 scm langenfeld sew eurodrive de Tel 0 37 64 76 06 0 Fax 0 37 64 76 06 30 scm meerane sew eurodrive de Tel 03 88 73 67 00 Fax 03 88 73 66 00 http www usocome com sew usocome com Tel 05 57 26 39 00 Fax 05 57 26 39 09 Tel 04 72 15 37 00 Fax 04 72 15 37 15 Tel 01 64 42 40 80 Fax 01 64 42 40 88 Tel 3327 45 72 84 Fax 3327 45 72 21 sewar sew eurodrive com ar Tel 03 99 33 10 00 Fax 03 99 33 10 03 http www sew eurodrive com au enquires sew eurodrive com au Tel 02 97 25 99 00 Fax 02 97 25 99 05 enquires sew eurodirve com au Tel 01 6 17 55 00 0 Fax 01 6 17 55 00 30 http sew eurodrive at sew sew eurodrive at 12 2001 SEW EURODRIVE GmbH amp Co Ernst Blickle StraBe 42 D 76646 Bruchsal P O Box Postfach 3023 D 76642 Bruchsal SEW EURODRIVE GmbH amp Co Ernst Blickle StraBe 1 D 76676 Graben Neudorf P O Box Postfach 1220 D 76671 Graben Neudorf SEW EURODRIVE GmbH amp Co Alte Ricklinger StraBe 40 42 D 30823 Garbsen P O Box Postfach 110453 D 30804 Garbsen SEW EURODRIVE GmbH amp Co DomagkstraBe 5 D 85551 Kirchheim SEW EURODRIVE GmbH amp Co SiemensstraBe 1 D 40764 Langenfeld SEW EURODRIVE GmbH amp Co Dankritzer Weg 1 D 08393 Meerane SEW US
89. en circuit in encoder cable Encoder defective No internal 24 V supply voltage Inverter electronics disrupted possibly due to effect of EMC Fault when accessing EEPROM Read in external fault signal via programmable input Open circuit both limit switches missing Limit switches are swapped over in relation to direction of rotation of motor No master slave communication took place within the configured response monitoring period Limit switch was reached in IPOS operating mode Drive overloaded Emergency stop ramp too short Motor too hot TF sensor has tripped TF sensor of motor not connected or not connected properly ele MOVIDRIVE connection and TF connection on motor interrupted No link between X10 1 and X10 2 With MDS X15 9 X15 5 connection missing Basic programming rules violated causing stack overflow in system Setpoint source not defined or defined incorrectly Operating mode not defined or defined incorrectly MOVIDRIVE MD 60A Operating Instructions P Reaction Immediate Switch off Immediate switch off Emergency stop Emergency stop Emergency stop Immediate Switch off Immediate Switch off Immediate Switch off Immediate Switch off Rapid stop Emergency stop Emergency stop Rapid stop Emergency stop Immediate Switch off No response Emergency stop Immediate Switch off Immediate Switch off Descriptio
90. er units S12 OFF There must not be any potential displacement between the units which are connected together using the SBus Take suitable measures to avoid a potential displacement e g by connecting the unit ground connectors using a separate lead MOVIDRIVE MD_60A Operating Instructions Cable specification Shield contact Line length Terminating resistor 26 27 5 485 interface connection 4 8 5 85 interface connection The RS 485 interface can be used for connecting max 32 MOVIDRIVE units e g for master slave operation or 31 MOVIDRIVE units and a CAN machine control PLC Wiring diagram RS 485 interface Control unit Control unit I RS 485 RS 485 RS 485 a RS 485 a 02206AEN Use a 2 core twisted and shielded copper cable data transmission cable with shield comprising copper braiding The cable must meet the following specifications Conductor cross section 0 5 0 75 mm AWG 20 18 Cable resistance 100 150 Q at 1 MHz Capacitance per unit length gt 40 pF m 12 pF ft at 1 kHz The following cable is suitable for example BELDEN www belden com data cable type 3105A Connect the shield at either end to the electronics shield clamp of the inverter or the machine control and ensure the
91. gnal track B K2 With MDV60A cos S1 With MDS60A X15 3 Signal track C KO Permitted encoders Ref R1 Permitted resolver X15 4 NC sin cos enc NC 2 pole 7 Vac rms 7 kHz X15 5 Reference potential DGND 5 TTL encoder DGND 5 X15 6 Signal track A K1 24 HTL encoder sin S4 X15 7 Signal track B K2 cos S3 X15 8 Signal track C KO Ref R2 X15 9 24 V max 180 mA TF TH connection connect to X15 5 via TF TH X10 1 TF1 TF TH connection connect to X10 2 via TF TH factor setting No response P835 X10 2 DGND Reference potential for binary signals X10 3 DBOO Binary output 0 with fixed assignment Brake load capacity max 150 mA short circuit proof X10 4 DO 1 C Shared contact binary output 1 factory setting Ready X10 5 DO 1 NO Normally open contact binary output 1 load capacity of the relay contacts max 30 6 and 0 8 A X10 6 DO 1 NC NC contact binary output 1 X10 7 DO 2 Binary output 2 factory setting Fault load capacity max 50 mA short circuit proof Selection options for binary outputs 1 and 2 DO 1 and DO 2 4 Parameter menu P62_ Do not apply an external voltage to binary outputs X10 3 DBOO and X10 7 DO2 X10 8 VO24 Auxiliary supply output 24 V max 200 mA for external command switches X10 9 VI24 Input 24 V voltage supply backup voltage depending on options unit diagnosis when supply system off X10 10 DGND Reference potential for binary signals TERMINAL Option
92. he parameters chapters 4 and 5 MOVIDRIVE MD 604A drive inverters are factory set for operation with the SEW motor MD 60A 5 3 4 pole and rated voltage 3 x 400 Vac 50 Hz or MD 60A 2 3 4 pole and rated voltage 3 x 230 Vac 60 Hz which has been adjusted to the correct power level The motor can be connected and the drive started immediately in accordance with Sec Starting the motor 4 page 277 The following tables indicate which inverter motor combinations this applies to MOVIDRIVE MDF60A SEW motor or MDV60A in VFC mode 0015 5A3 4 DT90L4 0022 5A3 4 DV100LS4 0030 5A3 4 DV100L4 0040 5A3 4 DV112M4 0055 5A3 4 DV132S4 0075 5A3 4 DV132M4 0110 5A3 4 DV160M4 0150 503 4 DV160L4 0220 503 4 DV180L4 0300 503 4 DV200L4 0370 503 4 DV225S4 0450 503 4 DV225M4 0550 503 4 D250M4 0750 503 4 D280S4 Requirements VFC operating modes without speed control Inverter motor combinations 400 500 V units MOVIDRIVE MD_60A Operating Instructions l 5 General startup instructions 230 V units or MDVGOA in VEC mode SEW motor 0015 2A3 4 DT90L4 0022 2A3 4 DV100LS4 0037 2A3 4 DV100L4 0055 2A3 4 DV13284 0075 2A3 4 DV132M4 0110 203 4 DV160M4 0150 203 4 DV180M4 0220 203 4 DV180L4 0300 203 4 DV225S4 The startup functions described in this section are used for setting the inverter so it is optimally adapted to the motor which is actually connected and to
93. hnology type VFC Part number Constant load Rec motor power Prot Variable torque load or constant load without overload Rec motor power Pmot Continuous output current 125 lylp at Vin 3 x 400 Vac and fpwm 4 kHz MDV60A standard type VFC CFC Part number MDV60A technology type VFC CFC Part number VFC operating mode CFC operating mode Continuous output current 100 lylp Recommended motor power MDS60A standard type SERVO Part number MDS60A technology type SERVO Part number Continuous output current 100 lylp Recommended motor power 83 0750 503 4 0_ 117 0 Anc 146 3 Aac 91 0 kVA 130 Axe 0550 503 4 0_ 3 x 380 Vac 10 3 x 500 Vact 10 50 Hz 60 Hz 5 94 5 6 118 1 Aac 73 5 kVA 105 Aac Motor and regenerative 150 ly duration depending on the capacity utilization P313 4Q Imax 0 150 can be set in menu P303 60 max Vin Adjustable with VFC 4 8 12 16 kHz P860 P861 with CFC SERVO fixed at 8 kHz 5000 0 5000 rpm 0 2 rpm across the entire range 2000 W 1700 W 360 m h 216 ft min 35 kg 77 18 Ib 280 x 610 x 345 mm 11 02 x 24 02 x 13 58 in 1 The system and output currents must be reduced by 20 from the nominal values for Vi 3 x 500 Vac MOVIDRIVE MD 604A 5 3 400 500
94. ing code is displayed in BCD format The following display sequence 7 segment is adhered to e g fault code 84 display IE II Flashes approx 1 s Display off approx 0 2 s Tens approx 1 s gt Display off approx 0 2 5 Ones approx 1 5 die Display off approx 0 2 s 01038AXX The display switches over to the operating display following a reset or if the fault or warning code once more resumes the value 0 List of faults A dot in the P column means that the response is programmable P83_ Fault response The factory set fault response is listed in the Response column Fault D E R P P Possibl M bode escription eaction ossible cause easure 00 No fault Short circuit on output Rectify the short circuit 01 Overc rt nt Immediate Motor too large Connect a smaller motor shut off Defective output stage Contact SEW Service for advice if the output stage is defective Ground fault Immediate in the connecting harness Eliminate ground fault 03 Ground fault shut off in the inverter Contact SEW Service for advice in the motor Regenerative power excessive Extend deceleration ramps immediate Braking resistor circuit interrupted e Check feeder to braking resistor 04 Brake chopper switch off Short circuit in braking resistor circuit Check technical data of braking resistor Excessively high braking resistance Fita new MOVIDRIVE if the brake Brake chopper
95. ing resistor connection R 8 R 9 TERMINAL Option slot for DBG11A keypad or USS21A serial interface Control pcb on CONTROL option slot 9 X11 Electronics terminal strip setpoint input Al1 and 10 V reference voltage o Jm om bk WD 10 Switch S11 signal type Al1 and switch S12 system bus terminating resistor 11 X12 Electronics terminal strip system bus SBus 12 7 segment display 13 X10 Electronics terminal strip binary outputs and TF TH input 14 X13 Electronics terminal strip binary inputs and RS 485 interface 15 Only MDV MDS X14 Incremental encoder simulation or external encoder input 9 pin sub D plug 16 Only MDV MDS X15 Motor encoder input 9 pin sub D socket 17 0PTION1 and OPTION2 Option slots 1 and 2 18 Connection for electronics shield clamps MOVIDRIVE MD 60A Operating Instructions Unit design size 4 3 3 5 Unit design size 4 MD_60A 503 400 500 V units 0370 0450 MD_60A 203 230 V units 0220 0300 01249BXX Fig 7 Unit design MOVIDRIVE size 4 1 X2 PE connection X1 Mains connection L1 1 L2 2 L3 3 X4 DC link connection Uz Uz and PE connection X2 PE connection X2 Motor connection U 4 V 5 W 6 X3 Braking resistor connection R 8 R 9 and PE connection TERMINAL Option slot for DBG11A keypad or USS21A serial interface Control pcb on CONTROL option slot 9 X11 Electronics terminal strip setpoint input Al1 and 10 V referenc
96. ion UL compliant installation Please note the following points for UL compliant installation Only use copper cables with the following temperature ranges as connection leads For MOVIDRIVE MD_60A0015 0300 temperature range 60 75 C For MOVIDRIVE MD 60A0370 0750 temperature range 75 90 C The permitted tightening torques for MOVIDRIVE9 power terminals are Size 1 0 6 Nm 5 3 Ib in Size2 gt 1 5 Nm 13 3 Ib in Size3 3 5 Nm 31 Ib in Sizes 4 and 5 gt 14 Nm 124 Ib in MOVIDRIVE drive inverters are suitable for operation in voltage power systems with an earthed star point TN and TT systems which can supply a max current in accordance with the following tables and which have a max voltage of 500 V4 for MOVIDRIVE MD 60A 5 3 400 500 V units and 240 Vac for MOVIDRIVE MD GOA 2 3 230 V units The performance data of the fuses must not exceed the values in the tables MOVIDRIVE9 Max supply current Max supply voltage Fuses MD 60A 5 3 0015 0022 0030 0040 10000 Aac 500 Vac 30 A 600 V 0055 0075 0110 10000 Aac 500 Vac 30 A 600 V 0150 0220 5000 Aac 500 Vac 175A 600 V 0300 5000 Aac 500 Vac 225 A 600 V 0370 0450 10000 Aac 500 Vac 350 A 600 V 0550 0750 10000 Aac 500 Vac 500 A 600 V MOVIDRIVE Max supply current Max supply voltage Fuses MD_60A 2 3 0015 0022 0037 5000 Aac 240 Vac 30 A 250 V 0055 0075 5000 Aac 240 Vac 30 A 250 V 0110 5000 Aac 240
97. ion L1 1 L2 2 L3 3 X4 DC link connection Uz Uz and PE connection X2 Motor connection U 4 V 5 W 6 not visible Connection for power shield clamp not visible X3 Braking resistor connection R 8 R 9 and PE connection not visible TERMINAL Option slot for DBG11A keypad or USS21A serial interface Control pcb on CONTROL option slot X11 Electronics terminal strip setpoint input Al1 and 10 V reference voltage o Jm om bk WD 9 Switch S11 signal type Al1 and switch S12 system bus terminating resistor 10 X12 Electronics terminal strip system bus SBus 11 7 segment display 12 X10 Electronics terminal strip binary outputs and TF TH input 13 X13 Electronics terminal strip binary inputs and RS 485 interface 14 Only MDV MDS X14 Incremental encoder simulation or external encoder input 9 pin sub D plug 15 Only MDV MDS X15 Motor encoder input 9 pin sub D socket 16 0 1 and OPTION2 Option slots 1 and 2 17 Connection for electronics shield clamps MOVIDRIVE MD 60A Operating Instructions Unit design size 3 3 4 Unit design size 3 MD_60A 503 400 500 V units 0150 0300 MD_60A 203 230 V units 0110 0150 4 5 6 01248BXX Fig 6 Unit design MOVIDRIVE size 3 1 PE connections X1 Mains connection L1 1 L2 2 L3 3 X4 DC link connection Uz Uz PE connections not visible X2 Motor connection U 4 V 5 W 6 X3 Brak
98. ion is performed WITH NON SEW MOTORS The calculation for non SEW motors requires a calibration procedure When prompted give a 1 signal on terminal X13 1 DIGS ICONTROL INHIBIT e Give a 0 signal on terminal X13 1 again after the calibration is complete The motor parameters are estimated if it is not possible to calibrate energize the motor The SAVE menu command appears automatically The C08 NO keypad is already in edit mode SAVE Set SAVE to YES The data motor parameters are copied DATA ARE BEING into the non volatile memory of MOVIDRIVE COPIED This completes the startup Press the E or Q key to exit the CONTROL INHIBIT startup menu The main display then appears CURRENT 0 A Copy the parameter set from MOVIDRIVE into the DBG11A keypad after completing the startup P807 MDX 4 DBG In this way it is possible to use the DBG11A to transfer the parameter set to other MOVIDRIVE units P 806 DBG gt MDX Enter any parameter settings which differ from the factory settings in the parameter list page 280 In the case of non SEW motors set the correct brake reaction time P732 P735 Refer to the information in Sec Starting the motor gt page 277 for starting the motor With A connection and transition point at 87 Hz Set parameter P302 312 Maximum speed 1 2 to the value for 87 Hz MOVIDRIVE MD_60A Operating Instructions 11 5 50 5 51
99. it 21 Power section and brake 20 D DBG11A Language change 47 Startup functions 7 Startup of speed controller 51 Startup procedure 49 Structure of the startup menu 48 DBG11A keypad Copy function 67 Information messages 69 IPOS parameters editing 68 Menu structure of the DBG11A 67 Quick menu 68 DIO11A Connection 32 Terminal description 32 E Earth leakage monitors for IT systems 14 Error memory 70 Error message 71 External encoder Connection 40 Incremental encoder simulation Connection 41 Installation Braking resistor BW 15 90 91 Index Switch off responses to faults 70 System bus SBus Connection 26 T Technical data 230 V units Size 1 84 Size2 85 Size3 86 Size4 87 400 500 V units Size 1 79 Size2 80 Size3 81 Size4 82 Size5 83 Electronics data of basic units 88 General technical data 78 Terminal description Basic unit power section and control unit 22 DIO11A option 32 Terminal expansion board DIO11A Connection 32 Terminal description 32 Timeout active 70 Touch guard for the power terminals 9 U UL compliant installation 17 Unit design Size1 8 Size2 9 Size3 10 Size4 11 Size5 12 Unit designation 7 USS21A connection 28 W Warning instructions 4 MOVIDRIVE MD_60A Operating Instructions Tel 0 72 51 75 0 Fax 0 72 51 75 19 70 http Awww sew eurodrive de sew sew eurodrive de Tel 0 72 51 75 0 Fax 0 72 51 75 29 70 Telex 7 822 276 T
100. itoring for TTL sensors and sin cos encoders P504 ON MOVIDRIVE MD 60A Operating Instructions o Startup procedure 5 52 l Startup with a PC and MOVITOOLS qu 5 5 4 Startup with a PC and MOVITOOLS General Terminal X13 1 DIOO CONTROL INHIBIT must get a 0 signal information Start the MOVITOOLS program Setthe language Select the PC port PC COM to which the inverter is connected Select Update to display the connected inverter T MANAGER MOVITOOLS SEW EURODRIVE GmbH amp Co Version 0 Language PC Interface Connected Inverters Connect to Deutsch Siko area Q MDS6040022 543 0 1 eerto Peer English 1 C 2 Inverter With Address C 3 p a C COM4 i No Inverter C 5 OFFLINE d Option Execute Program Browse for Project Folder Shell N d programme sew movitools projects project FlashLoader 4 jas Test 1 seid H Kuwenscheit D I dip txt a test 1 taf B oE MOVITOOLS ia Md t gpi a test_2 tat Du H Bin Project cl ja test 3 taf CES c Help zl Tabpos_1 tab a Test MD taf _ Compier SE Movitools e2 fa Test Wickler D Zut MANE zu a a Test 01 Zwi fa test DRI HE a test_02 BU2 witlog txt Assembler fa Test_02 Zw1 E Same 73 MThisl Wa CAM ISYNC 05032AEN Fig 46 MOVITOOLS startup window Commencing Click on Shell in Execute Program The Shell program is started startup Select the Sta
101. k panel back on a D e v s t v E L LJ e Ri rn 02025AXX Fig 24 Lever out the cover plate 30 MOVIDRIVE MD 60A Operating Instructions Installing and removing option 5 4 Removing the Disconnect inverter from the supply system switch off supply system and 24 Vpc option pcb Remove the keypad serial interface or blank panel Remove the lower hood cover from the control unit Unscrew the electronics shield clamp Use a suitable screwdriver to lever out the option pcb and pull it out nsert another option pcb or a black cover plate in the place of the option pcb Replace the electronics shield clamp and draw on retainer screws Put the hood cover of the control unit back on Put the keypad serial interface or blank panel back on nn l tease mE on ere E i i 02026AXX Fig 25 Lever out the option pcb MOVIDRIVE MD 60A Operating Instructions 31 Connection and terminal description of the DIO11A option 4 12 Connection and terminal description of the DIO11A option Part number Terminal expansion board option type DIO11A 822 726 8 Front view of DIO11A Terminal Function X20 1 2 5 2 Setpoint input n2 10 0 10 0 0 Differential input or input with AGND reference potential DIO X20 3 AGND Reference potential for analog signals REF1 REF2 Al
102. keypad the following message appears for about 13 s SELFTEST MOVIDRIVE Undertake the correct preliminary parameter setting e g factory setting e Check the terminal assignment which has been set 4 P60 P61 Startup automatically changes a group of parameter values The parameter description P700 Operating modes explains which parameters are affected by this Refer to the MOVIDRIVE system manual Sec 4 Parameters for the parameter description MOVIDRIVE MD 60A Operating Instructions 45 Startup with the DBG11A keypad 5 3 Startup with the DBG11A keypad Startup with the DBG11A keypad is only possible with MDF and MDV in VFC operating modes Startup in CFC and SERVO operating modes is only possible using the MOVITOOLS software The following data are required for successful startup Motor type SEW motor or non SEW motor Motor data Rated voltage and rated frequency In addition with a non SEW motor Rated current rated power power factor coso and rated speed Power supply voltage The following information is also required for the startup of the speed controller ncremental encoder type Encoder type and resolution of the incremental encoder Startup parameters SEW encoder type a Encoder type Encoder resolution ES1S ES2S EV1 SINE ENCODER 1024 AV1Y SINE ENCODER 512 ERIS CIE evi INCREM TTL SENSOR 1024 ES1C ES2C EV1C INCREM HTL SENSOR 1024 1 5V TTL sensors E
103. lanning SERVO motor selection MDF60A standard type VFC Part number MDF60A technology type VFC Part number Constant load Rec motor power Prot Variable torque load or constant load without overload Rec motor power Pmot Continuous output current 125 lylp at Vin 3 x 400 Vac and fpwm 4 kHz MDV60A standard type VFC CFC Part number MDV60A technology type VFC CFC Part number VFC operating mode CFC operating mode Continuous output current 100 lylp Recommended motor power MDS60A standard type SERVO Part number MDS60A technology type SERVO Part number Continuous output current 100 lylp Recommended motor power MOVIDRIVE MD 60A Operating Instructions MOVIDRIVE MD_60A 5_3 400 500 V units 0450 503 4 0_ 80 1 Aac 100 1 Aac 62 3 kVA 89 Anc 0370 503 4 0_ 3 x 380 Vac 10 3 x 500 Vact 10 50 Hz 60 Hz 5 65 7 Anc 81 9 Aac 51 1 kVA 73 Motor and regenerative 150 ly duration depending on the capacity utilization Imax 0 150 can be set in menu P303 P313 60 max Vin Adjustable with VFC 4 8 12 16 kHz P860 P861 with CFC SERVO fixed at 8 kHz 5000 0 5000 rpm 0 2 rpm across the entire range 1450 1200 W 180 m h 108 ft min 27 kg 59 53 Ib 280 x 522 x 345 mm 11 02 x 20 55 x 1
104. made Signal level 3 5 0 Contact not made ON Function X13 1 With fixed assignment Controller inhibit X13 2 X13 6 DI 1 05 Selection option 4 Parameter menu P60_ Binary outputs X10 3 X10 7 DBOGO DOO 2 PLC compatible EN 61131 2 response time 5 ms Signal level DOT 1 24 V Important Do not apply external voltage Function X10 3 DB With fixed assignment Brake Imax 150 mA short circuit proof X10 7 DO 2 Selection option 4 Parameter menu P62 Imax 50 mA short circuit proof Relay output X10 4 X10 6 DO 1 Load capacity of the relay contacts V max 30 Voc Imax 800 mA Function X10 4 DO 1 C Shared relay contact X10 5 DOQ92 NO NO contact Selection option 4 Parameter menu P62_ X10 6 DO 2 NC NC contact System bus SBus X12 1 DGND Reference CAN bus to CAN specification 2 0 parts A and B transmission X12 2 potential technology to ISO 11898 max 64 stations terminating resistor X12 3 SC11 SBus high 120 Q can be activated using DIP switches 5012 SBus low EIA standard 9600 baud max 32 stations DEES e SE Max cable length 200 m 660 ft in total Dynamic terminating resistor with fixed installation TF TH input X10 1 TF1 Response threshold at Rye 2 2 9 KQ 10 96 Motor encoder input X15 Encoder with type MDV60A Resolver in type MDS60A Not with type MDF60A Permitted encoder types 2 pole 7 Vac rms 7 kHz sin cos encoder 1 Vss 5 V TTL sensor 24 V HTL senso
105. mmended motor power 4 MDF60A 80 Aar System Manual Sec Project Planning CFC motor selection Size 4 MOVIDRIVE MD_60A INPUT Supply voltage Vin Supply frequency fin Rated system current lin 100 at Vin 3 x 230 Vac 125 OUTPUT Output rated power Py at Vin 3x200 240 Vac Output rated current In at Vin 3 x 230 Vac Current limitation Imax Internal current limitation Minimum permitted brake RBRmin resistance value 4Q operation Output voltage Vout PWM frequency PWM Speed range resolution na Ang GENERAL Power loss at Py Pymax Cooling air consumption Weight Dimensions WxHxD 1 MDF and MDV units in VFC operating mode MDF60A standard type VFC Part number MDF60A technology type VFC Part number Constant load Rec motor power Pmot Variable torque load or constant load without overload Rec motor power Buet Continuous output current 125 lylp at Vin 3 x 230 Vac and fpwm 4 kHz MDV60A standard type VFC CFC Part number MDV60A technology type VFC CFC Part number VFC operating mode CFC operating mode Continuous output current 100 lylp Recommended motor power MOVIDRIVE MD_60A Operating Instructions Reference voltages for setpoint potentiometer Current input n120 20mA or 4 20 mA 11 bits Rj 22500 MOVIDRIVE MD 60A electronics data MOVIDRIVE MD
106. mode CFC operating mode Continuous output current 100 lylp Recommended motor power MDS60A standard type SERVO Part number MDS60A technology type SERVO Part number Continuous output current 100 lylp Recommended motor power MOVIDRIVE MD 60A Operating Instructions 0110 5A3 4 0 21 6 Aac 27 0 Aac 16 8 kVA 24 Aar 220 400 W 0075 5A3 4 0_ Vact10 96 14 4 Anc 18 0 Aac 11 2 kVA 16 Aac 290 13 23 x 12 80 in MOVIDRIVE MD_60A 5_3 400 500 V units 0055 5A3 4 0_ 3 x 380 Vac 10 3 x 500 50 Hz 60 Hz 5 11 3 Aar 14 1 Aac 8 7 kVA 12 5 Aac Motor and regenerative 150 ly duration depending on the capacity utilization Imax 0 150 can be set in menu P303 P313 47 Q max Vin Adjustable with VFC 4 8 12 16 kHz P860 P861 with CFC SERVO fixed at 8 kHz 5000 0 5000 rpm 0 2 rpm across the entire range 220 W 80 m h 48 ft min 6 6 kg 14 55 Ib 130 x 336 x 325 mm 5 12 x Size 2 MOVIDRIVE MD_60A INPUT Supply voltage Vin Supply frequency fin Rated system current 100 at Vin 3 x 400 Vac 125 96 OUTPUT Output rated power Py at Vin 3x380 500 Vac Output rated current IN at Vin 3x 400 Vac Current limitation Imax Internal current limitation Minimum permitted brake Rermin
107. mple MOVIDRIVE MD_60A Operating Instructions 4 Installing and removing option 56 4 11 Installing and removing option pcbs Before you begin Take suitable measures to dissipate any electrical charge in your body before you touch the option pcb discharge strap conductive shoes etc Keep the option pcb in its original packaging and do not remove it until just before installing it Do not touch the option pcb more than necessary Only hold it by the edge of the board and do not touch any components Installing the e Disconnect inverter from the supply system switch off supply system and 24 Vpc option pcb Remove the keypad serial interface or blank panel Remove the lower hood cover from the control unit Unscrew the electronics shield clamp Usea suitable screwdriver to lever out and remove the black cover plate Insert the option pcb into the guide rails of the OPTION1 or OPTION slot and push it in Apply moderate pressure to the front panel to push on the option pcb The option pcb has been clipped in correctly when it is flush with the control pcb Replace the electronics shield clamp and draw on retainer screws Put the hood cover of the control unit back on It may not be possible to fit the hood cover depending on the option pcb and which sub D connector is used This does not impair the enclosure of the unit Put the keypad serial interface or blan
108. n n monitoring Startup IPOS ILLOP Excessive temperature Resolver 14 bits Control signal Source Encoder 24 V internal System fault EEPROM External terminal Limit switches missing Fieldbus timeout Limit switch reached Emergency stop timeout TF sensor IPOS index overrun Setpoint source Operating mode XN e Fault code 08 09 10 11 12 13 14 15 17 24 25 26 27 28 29 30 31 32 33 35 72 73 A E SCH Measure Use correct option pcb Set correct setpoint source P100 Set correct control signal source P101 Set correct operating mode P700 or P701 Set the correct encoder type Contact SEW Service for advice Contact SEW Service for advice Check reference cam Check connection of limit switches Check reference travel type setting and the parameters required for it Fit a new option pcb if this reoccurs Contact SEW Service for advice Check rotary encoder connection Extend ramps Set P component to higher value Set speed controller parameters again Increase lag error tolerance Check encoder motor and mains phase wiring Check mechanical components can move freely possibly blocked up Check connection between inverter and PC Contact SEW Service for advice if necessary Reduce power output Extend ramps Use a larger inverter if
109. n 3 x 400 Vac 125 6 OUTPUT Output rated power Py at Vin 3x380 500 Vac Output rated current In at Vin 3 x 400 Vac Current limitation Imax Internal current limitation Minimum permitted brake Rermin resistance value 4Q operation Output voltage Vout PWM frequency PWM Speed range resolution GENERAL Power loss at Py Cooling air consumption Weight Dimensions na I Ana Pymax WxHxD 1 The system and output currents must be reduced by 20 from the nominal values for Vi 3 x 500 Vac 2 MDF and MDV units in VFC operating modes The performance data apply to fpwpm 4 KHz factory setting 0300 503 4 00 826 476 7 0300 503 4 0T 827 331 6 30 kW 40 HP 37 kW 50 HP 75 0 0300 503 4 00 826 493 7 0300 503 4 0T 827 345 6 60 Aac ect Planning CFC motor selection 0300 503 4 00 826 510 0 0300 503 4 0 827 359 6 60 Aac 0220 503 4 00 826 4759 0220 503 4 0T 827 330 8 22 kW 30 HP 30 kW 40 HP 57 5 0220 503 4 00 826 492 9 0220 503 4 0T 827 344 8 MDF60A 46 Aar 0220 503 4 00 826 509 7 0220 503 4 0 827 358 8 46 Aar 0150 503 4 00 826 474 0 0150 503 4 0T 827 329 4 15 kW 20 HP 22 kW 30 HP 40 0 Aac 0150 503 4 00 826 491 0 0150 503 4 0T 827 343 X Recommended motor power 32 An System Manual Sec Proj 0150 503 4 00 826 508 9 0150 503 4 0_ 827 357 X 32 Aac System Manual Sec Project P
110. n accel feedforward Filter accel feedforward Filter speed actual value Load feedforward Sample time n control Load feedforward VFC Hold controller P gain hold controller Synchr oper control only parameter set 1 1 10 200 1 3 999 999 999 1 3 999 999 999 Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 Mode 8 99 999 999 10 10 99 999 999 inc 32767 10 10 32767 inc 32767 10 10 32767 inc 32767 10 10 32767 inc 0 100 ms encoder OFF EQUAL RANKING CHAIN 1 0 1 0 up 5000 0 1500 5000 rpm 0 2 50s P gain DRS Master gear ratio factor Slave gear ratio factor Mode selection Slave counter Offset 1 Offset 2 Offset 3 Feedforward filter DRS Synchr oper w sync Synchronous encoder Factor slave encoder Factor slave sync encoder Synchr oper w catch Synchronization speed Synchronization ramp Par 20 200 201 202 203 204 205 206 207 21_ 210 ER 220 221 222 223 224 225 226 227 228 ER 230 231 232 24 240 241 MOVIDRIVE MD 60A Operating Instructions After startup Setting range Factory setting 0 60 150 rpm 0 60 5500 rpm 0 1500 5500 rpm 0 150576 Name Parameter set 2 Limits 2 Start stop speed 2
111. nto Vancouver Montreal Additional addresses for service in Canada provided on request SEW EURODRIVE CHILE Motores Reductores LTDA Panamericana Norte No 9261 Casilla 23 Correo Quilicura RCH Santiago de Chile SEW EURODRIVE Tianjin Co Ltd No 46 7th Avenue TEDA Tianjin 300457 SEW EURODRIVE COLOMBIA LTDA Calle 22 No 132 60 Bodega 6 Manzana B Santaf de Bogota KOMPEKS d o o PIT Erd gy 4 II HR 10 000 Zagreb SEW EURODRIVE CZ S R O Business Centrum Praha Lun 591 CZ 16000 Praha 6 Vokovice SEW EURODRIVEA S Geminivej 28 30 P O Box 100 DK 2670 Greve ALAS KUUL AS Paldiski mnt 125 EE 0006 Tallin Santiago de Chile Tianjin Bogot Zagreb Praha Kopenhagen Tallin Belgium Assembly Sales Service Brazil Production Sales Service Bulgaria Sales Canada Assembly Sales Service Chile Assembly Sales Service China Production Assembly Sales Service Colombia Assembly Sales Service Croatia Sales Service Czech Republic Sales Denmark Assembly Sales Service Estonia Sales 12 2001 Tel 3 589 300 Fax 3 780 6211 http www sew eurodrive fi sew sew eurodrive fi Tel 19 24 89 38 55 Fax 19 24 89 37 02 http www sew eurodrive co uk info sew eurodrive co uk Tel 0030 1 04 22 51 34 Fax 0030 1 04 22 51 59 http www boznos gr Boznos
112. ntroller too small Speed controller parameters set incorrectly Value of lag error tolerance too small Communication between inverter and PC interrupted Unit utilization IXT value exceeds 125 No parameters set for EEPROM in power section or parameters set incorrectly Option pcb not in contact with backplane bus Fault during communication via system bus Only with DRS11A Encoder signal for master faulty Hardware required for synchronous operation is missing Only with DPx11A M Drive has reached position of CW limit Switch Interruption in line between inverter and CW limit switch Only with DPx11A M Drive has reached position of CCW limit switch Interruption in line between inverter and CW limit switch Only with DPx11A Travel command to a position outside travel range delimited by CW software limit switch Only with DPx11A Travel command to a position outside travel range delimited by CCW software limit switch P Reaction Immediate switch off Immediate switch off Immediate switch off Immediate Switch off Immediate Switch off Immediate Switch off Immediate switch off Rapid stop Immediate Switch off Immediate switch off Rapid stop Immediate switch off No response No response No response No response Description No option System watchdog System software Reference travel Boot synchronizati
113. o n Watchdog option Lag error RS 485 timeout Unit utilization Initialization System bus timeout Hardware DRS Pos HW limit Switch Neg HW limit switch Positive software limit switch Negative software limit switch Fault code 36 37 38 39 40 41 42 43 44 45 47 48 50 51 52 53 MOVIDRIVE MD_60A Operating Instructions Measure Perform reference travel Check machine parameter and correct it Correct user program or insert necessary hardware into inverter Modify program call Load program to be called into program memory Correct user program Correct subroutine call in user program Make subroutine to be called available Correct user program Adapt travel range Adapt travel speed in user program Adapt maximum speed in machine parameters Contact SEW Service for advice if this reoccurs Correct user program Alter program structure Correct user program Inform SEW Service if fault cannot be reset or if it occurs frequently Delete programs from program memory that are no longer required If all programs in program memory are needed then optimize program contents Check connection between PC and inverter Check setting of P component and position window and set larger values if appropriate Check mechanical components can move freely Check
114. o fruu 4 kHz factory setting MDF60A standard type VFC 0055 2A3 4 00 0075 2A3 4 00 Part number 826 722 7 826 723 5 MDF60A technology type VFC 0055 2A3 4 0T 0075 2A3 4 0T Part number 827 367 7 827 368 5 Constant load Rec motor power Buet 5 5 kW 7 5 HP 7 5 kW 10 HP Variable torque load or constant load without overload Rec motor power Pmot 7 5 kW 10 HP 11 kW 15 HP Continuous output current 125 lylp 27 5 Anc 36 3 Aac at Vin 3 x 230 Vac and fpwm 4 kHz MDV60A standard type VFC CFC 0055 2A3 4 00 0075 2A3 4 00 Part number 826 728 6 826 7294 MDV60A technology type VFC CFC 0055 2A3 4 0T 0075 2A3 4 0T Part number 827 376 6 827 3774 VFC operating mode Recommended motor power 4 MDF60A CFC operating mode Continuous output current 100 lylp 22 Aac 29 Aac Recommended motor power System Manual Sec Project Planning CFC motor selection MOVIDRIVE MD_60A Operating Instructions 0150 203 4 0 49 0 Aac 61 0 Aac 21 5 kVA 54 Aac MOVIDRIVE MD 604A 2 3 230 V units 0110 203 4 0 8 x 200 Vac 10 3 x 240 Vact10 96 50 Hz 60 Hz 5 40 0 Aac 50 0 Aac 17 1 kVA 42 Aac Motor and regenerative 150 ly duration depending on the capacity utilization P313 560 Imax 0 150 can be set in menu P303 7 50 max Vin Adjustable with VFC 4 8 12 16 kHz
115. oose NON SEW MOTOR in the selection list Refer to the nameplate of the motor and enter the rated motor voltage for the selected connection type Example Nameplate 230 4001 50 Hz A connection Enter 400 V A connection transition point at 50 Hz Enter 230 V Aconnection transition point at 87 Hz Also enter 230 V After startup first set parameter P302 MAXIMUM SPEED 1 to the value for 87 Hz and then start the drive Example Nameplate 400 6901 50 Hz Only A connection possible Enter 400 V A connection is not possible Enter the rated frequency specified on the motor nameplate Example 230 4001 50 Hz Enter 50 Hz in a A and A connection WITH SEW MOTORS The motor values are stored for SEW 2 and 4 pole motors and do not have to be entered WITH NON SEW MOTORS Enter the following data from the motor nameplate Rated motor current note the connection type A or A Rated power of the motor Power factor cos o Rated speed of the motor Enter the rated voltage of the supply system N Co A o N 10 Startup procedure MOVIDRIVE MD_60A Operating Instructions Startup with the DBG11A keypad If no TF TH is connected to X10 1 and X10 2 5 Set NO 835 NO RESP RESP Set the required fault response if a TF TH is RESP TF sens SIGNAL connected Commence the startup calculation by selecting YES C06 NO CALCULATION WITH SEW MOTORS The calculat
116. or constant i load without overload Rec motor power Pmot Continuous output current 125 lylp at Vin 3 x 230 Vac and fpwm 4 kHz MDV60A standard type VFC CFC Part number MDV60A technology type VFC CFC Part number VFC operating mode CFC operating mode Continuous output current 100 lylp Recommended motor power 86 87 0300 203 4 0_ 86 Anc 107 Aac 37 8 kVA 95 Anc MOVIDRIVE MD 604A 2 3 230 V units 0220 203 4 0 8 x 200 Vac 10 3 x 240 Vact10 96 50 Hz 60 Hz 5 78 Asc 90 Aac 31 8 kVA 80 Aac Motor and regenerative 150 ly duration depending on the capacity utilization Imax 0 150 can be set in menu P303 P313 3 00 max Vin Adjustable with VFC 4 8 12 16 kHz P860 P861 with CFC SERVO fixed at 8 kHz 5000 0 5000 rpm 0 2 rpm across the entire range 1300W 1100 W 180 m h 108 ft min 27 kg 59 53 Ib 280 x 522 x 345 mm 11 02 x 20 55 x 13 58 in s The performance data apply to fp 4 kHz factory setting 0300 203 4 00 827 178 X 0300 203 4 0T 827 3723 30 kW 40 HP 37 kW 50 HP 118 Anc 0300 203 4 00 827 262 X 0300 203 4 0T 827 381 2 95 Anc 0220 203 4 00 827 177 1 0220 203 4 0T 827 3715 22 kW 30 HP 30 kW 40 HP 100 Anc 0220 203 4 00 827 261 1 0220 203 4 0T 827 380 4 Reco
117. or copying complete parameter sets from one MOVIDRIVE unit to another MOVIDRIVE To do this copy the parameter set onto the keypad using P807 MD 4 DBG Connect the keypad to another MOVIDRIVE unit and copy the parameter set onto the MOVIDRIVE using P 806 DBG 4 MD The keypad can be disconnected and plugged in during operation The COMMUNIC ERROR NO SERIAL LINK fault message appears on the display if no communication can be established with the inverter after the supply system or the 24 V power supply is switched on and the DBG11A is connected Try to establish the connection by connecting the DBG11A again 2nd Menu level 3rd Menu level Copy function of the DBG11A Selected via menu 1st Menu level Main menu Submenu Parameters Editing mode MN CONTR INHIBIT CURR OA Oo a DIS ILAN VALUES 1 SETPOINTS RAMP CEARAO 2 3 MOTOR i TH PARAMETERS 10 SETPOINT ELECTION 4 REFERENCE SIGNALS 11 ANALOG INP 1 5 MON gt FUNCTIONS 12 ANALOG c mim INPUT AI2 0 1 6 TERMINAL SCALING ASSIGNMENT 13 SPEED RAMPS 1 1 0 mvj 21 111 0 mv OE Ia ERED A OFFSET A11 OFFSET d RAMPS 2 7 REF NMAX 2e A OPERAT MODE FUNCTIONS 15 MOTOR POT Ov 2 9 TOS A 1 V OFFSET PARAMETERS 16 FIXED SETPOINTS 1 4 0 M JESUS A n OFFSET SETPOINTS 2 E 1 89 ms SETPOINT FILTE 02407AEN Change menu level in 3rd menu level parameter entry
118. otenet gr Tel 2 7 96 04 77 79 60 46 54 Fax 2 7 95 91 29 sew sewhk com Tel 36 1 437 06 58 Fax 36 1 437 06 50 sew eurodrive voros matarnet hu 12 2001 Tel 0 265 83 10 86 Fax 0 265 83 10 87 sew baroda gecsl com Tel 01 8 30 62 77 Fax 01 8 30 64 58 Tel 02 96 98 01 Fax 02 96 79 97 81 sewit Qsew eurodrive it Tel 0 53 83 7 3811 13 Fax 0 53 83 7 3814 sewjapan lilac ocn ne jp Tel 031 4 92 80 51 Fax 031 4 92 80 56 master sew korea co kr Tel 0032 010 23 13 11 Fax 0032 010 2313 36 http www caron vector be info caron vector be Tel 0991 38 43 90 Fax 0991 38 43 90 sgs mol com mk SEW EURODRIVE OY Vesimaentie 4 FIN 15860 Hollola 2 SEW EURODRIVE Ltd Beckbridge Industrial Estate P O Box No 1 GB Normanton West Yorkshire WF6 1QR Christ Boznos amp Son S A 12 Mavromichali Street P O Box 80136 GR 18545 Piraeus SEW EURODRIVE LTD Unit No 801 806 8th Floor Hong Leong Industrial Complex No 4 Wang Kwong Road Kowloon Hong Kong SEW EURODRIVE Kft H 1037 Budapest Kunigunda u 18 SEW EURODRIVE India Pvt Ltd Plot No 4 60 Por Ramangamdi Baroda 391 243 Gujarat Alperton Engineering Ltd 48 Moyle Road Dublin Industrial Estate Glasnevin Dublin 11 SEW EURODRIVE di R Blickle amp Co s a s Via Bernini 14 I 20020 Solaro Milano SEW EURODRIVE JAPAN CO LTD 250 1 Shimoman no Toyoda cho Iwata gun Shizuoka prefecture 438 0818 SEW EURO
119. r Encoder power supply 24 V Imax 180 mA Encoder output X14 Output encoder simulation Input external encoder max 200 kHz Simulation or Signal level to RS 422 5 V TTL Only encoder with signal level to RS 422 input external encoder Number of pulses as on X15 MDV604A or 5 V TTL should be connected fixed 1024 pulses revolution MDS60A Encoder power supply 24 V Imax 180 mA Reference terminals X11 4 AGND Reference potential for analog signals and terminals X11 1 and X11 5 REF1 REF2 X10 2 X10 10 X13 9 DGND Reference potential for binary signals system bus SBus encoder and resolver X13 7 DCOM Reference potential for binary inputs X13 1 X13 6 DIOS DIOS 0 20 2 5 mm AWG 24 12 One core per terminal 0 20 1 mm AWG 24 17 Permi line cr ion IISA IME OSS EE Two cores per terminal 1 The unit provides a current of Imax 400 mA for the 24 V outputs VO24 DB DB 2 encoder supply If this value is insufficient a 24 Vpc power supply unit must be connected to X10 9 V124 MOVIDRIVE MD_60A Operating Instructions Abbreviation Key 8 Abbreviation Key and Index 8 1 Abbreviation Key 89 coso Power factor of motor Axial force acting on the output shaft N fin Supply frequency Hz Installation altitude m NN n Efficiency Magnetizing current A lin Input current A lE Trip current A IN ln Rated current
120. r power Pmot Continuous output current 125 lylp at Vin 3 x 400 Vac and fpwm 4 kHz MDV60A standard type VFC CFC Part number MDV60A technology type VFC CFC Part number VFC operating mode CFC operating mode Continuous output current 100 lylp Recommended motor power MDS60A standard type SERVO Part number MDS60A technology type SERVO Part number Continuous output current 100 lylp Recommended motor power MOVIDRIVE MD 60A Operating Instructions 0037 2A3 4 0 12 9 Aac 16 1 Aac 5 8 kVA 14 5 Aac 210W 0037 2A3 4 00 826 721 9 0037 2A3 4 0T 827 366 9 8 7 kW 5 0 HP 5 0 kW 6 8 HP 18 1 Aac 0037 2A3 4 00 826 727 8 0037 2A3 4 0T 827 375 8 14 5 Aac MOVIDRIVE MD 604A 2 3 230 V units 0022 2A3 4 0 Vact10 96 7 8 Aar 9 8 Aac 3 4 kVA 8 6 Aac Motor and regenerative 150 ly duration depending on the capacity utilization Imax 0 150 can be set in menu P303 P313 Adjustable with VFC 4 8 12 16 kHz P860 P861 with CFC fixed at 8 kHz 5000 0 5000 rpm 0 2 rpm across the entire range 126W 12 40 x 10 75 in s The performance data apply to fpwm 4 kHz factory setting 0022 2A3 4 00 826 720 0 0022 2A3 4 0T 827 365 0 2 2 kW 8 0 HP 8 7 kW 5 0 HP 10 8 Ac 0022 2A3 4 00 826 726 X 0022 2A3
121. resistance value 4Q operation Output voltage Vout PWM frequency fpwm Speed range resolution nA Ang GENERAL Power loss at Py Pymax Cooling air consumption Weight Dimensions WxHxD 1 The system and output currents must be reduced by 20 from the nominal values for Vi 3 x 500 Vac 2 MDF and MDV units in VFC operating modes The performance data apply to fpwpm 4 KHz factory setting 0110 5A3 4 00 826 4724 0110 5A3 4 0T 827 328 6 11 kW 15 HP 15 kW 20 HP 30 0 Aac 0110 5A3 4 00 826 489 9 0110 5A3 4 0T 827 342 1 24 Aac 0110 5A3 4 00 826 506 2 0110 5A3 4 0T 827 356 1 24 Anc ect Planning CFC motor selection 0075 5A3 4 00 826 470 8 0075 5A3 4 0T 827 327 8 7 5 kW 10 HP 11 kW 15 HP 20 0 Aac 0075 5A3 4 00 826 487 2 0075 5A3 4 0T 827 341 3 MDF60A 16 Aac 0075 5A3 4 00 826 504 6 0075 5A3 4 0T 827 355 3 16 Aac MOVIDRIVE MD 60A Operating Instructions 0055 5A3 4 00 826 468 6 0055 5A3 4 0T 827 326 X 5 5 kW 7 5 HP 7 5 kW 10 HP 15 6 Ac 0055 5A3 4 00 826 485 6 0055 5A3 4 0T 827 3405 Recommended motor power 12 5 Aac System Manual Sec Proj 0055 5A3 4 00 826 502 X 0055 5A3 4 0T 827 354 5 12 5 Aac System Manual Sec Project Planning SERVO motor selection MDF60A standard type VFC Part number MDF60A technology type VFC Part number Constant load Rec motor power Prot Variable torque load or con
122. rminal 0 20 1 mm AWG 24 17 Only connect ohmic inductive loads motors Never connect capacitive loads 02476AXX Fig 11 Only connect ohmic inductive loads do not connect capacitive loads MOVIDRIVE MD 60A Operating Instructions Separate cable ducts Input fuses and earth leakage circuit breakers Supply system and brake contactors PE mains connection EN 50178 IT systems Cross sections Unit output 14 15 Installation instructions for basic unit Use two closely twisted cables or a 2 core shielded power cable Cross section according to the output rated current of the inverter Protect the braking resistor with a bimetallic relay Wiring diagram for basic unit power section and brake Set the trip current according to the technical data of the braking resistor The connection leads to the braking resistors carry a high DC voltage approx 900 V during rated operation The surfaces of the braking resistors get very hot when the braking resistors are loaded with Py Select a suitable installation position As a rule braking resistors are mounted on the switch cabinet roof Install the flat type braking resistors together with the appropriate touch guard The binary inputs are electrically isolated by optocouplers The binary outputs are short circuit proof although they are not interference voltage proof exception relay output DO 1 External voltage
123. rtup Startup menu command MOVITOOLS opens the startup menu Select asynchronous or synchronous as the motor type Select parameter set 1 or 2 With speed controlled drives the speed controller can be selected separately when startup is repeated When startup is repeated the startup functions of the DIP11A absolute encoder interface if installed can also be selected separately Setthe operating mode Select an SEW motor 2 or 4 pole or a non SEW motor SEW motors with more than four poles are set as non SEW motors Enter the motor type data and if speed control is being used the speed controller data as well Press Finish to complete the startup Make any necessary parameter settings using the main menu or the user menu Save the parameter set The parameter set can be transferred to other MOVIDRIVE9 units Print out the set parameters using File Print Data Refer to the information in Sec Starting the motor page 277 for starting the motor MOVIDRIVE MD 60A Operating Instructions 53 Starting the motor 5 5 Starting the motor The following table shows which signals must be present on terminals X11 2 Al1 and X13 1 X13 4 DI DI 3 when the UNIPOL FIX SETPT setpoint is selected P100 in order to operate the drive with an analog setpoint entry X11 2 Al11 X13 1 DIGO X13 2 DIO1 X13 3 DIO2 X13 4 DIOS Analog input n1 Controller inhibit C
124. s Never install damaged products or take them into operation Please submit a complaint to the transport company immediately in the event of damage Installation startup and service work only by trained personnel observing applicable accident prevention regulations and operating instructions The regulations in force e g EN 60204 VBG 4 DIN VDE 0100 0113 0160 must also be complied with Follow the specific instructions during installation and startup of the motor and the brake Make sure that preventive measures and protection devices correspond to the applicable regulations e g EN 60204 or EN 50178 Required preventive measures Grounding the unit Required protection device Overcurrent protection devices The unit meets all requirements for reliable isolation of power and electronics connections in accordance with EN 50178 All connected circuits must also satisfy the requirements for reliable isolation so as to guarantee reliable isolation Take suitable measures e g disconnecting the electronics terminal block to ensure that the connected motor does not start up automatically when the inverter is switched on Disconnect the unit from the supply system prior to removing the protective cover Dangerous voltages may still be present for up to 10 minutes after mains disconnection The unit has IP 00 enclosure with the protective cover removed Dangerous voltages are present on all subassemblies except for the control electroni
125. s a combination combination encoder absolute and incremental The encoder is then connected to encoder X62 of the DIP11A option and X15 of the MOVIDRIVE MDV60A basic unit max 100 m 330 ft DIP11A N NT 8 X62 i 8 5 i 9 kd INC 2 N C 4 N C 7 MOVIDRIVE p EISE H 4 _ X15 i 2 n C 7 eil 3 N C 4 N C 5 N C 8 N C 9 03979AXX Fig 38 Connecting as a combination encoder Part numbers of Encoder AV1Y DPA11A X50 Fig 137 the pre fabricated For fixed routing 198 887 5 cables For cat track routing 198 888 3 Encoder AV1Y DIP11A X62 Fig 138 For fixed routing 198 929 4 For cat track routing 198 930 8 Encoder AV1Y as combination encoder DIP11A X62 amp MOVIDRIVE X15 Fig 139 For fixed routing 198 890 5 For cat track routing 198 891 3 38 MOVIDRIVE MD 60A Operating Instructions Encoder and resolver connection 4 Resolver SEW offers the following pre fabricated cables for connecting resolvers to MOVIDRIVE MDS60A Part number For motor type y Fixed routing Cat track routing CM71 112 with pl connection 199 214 7 199 215 5 with terminal box 198 829 8 198 828 X DFS56 with pl connection 198 927 8 198 928 6 with terminal box 198 829 8 198 828 X DFY71 112 with pl connection 198 827 1 198 8
126. s applied DB Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 A fault message can be acknowledged by e Switching the supply system off and on again Recommendation Observe a minimum switch off time of 10 s for the supply system contactor K11 e Reset via input terminals i e via an appropriately assigned binary input DIZ1 DIOS with the basic unit DI1 DI17 with the DIO11A option Manual reset in SHELL P840 YES or Parameter Manual reset e Manual reset using the DBG11A pressing the E key in the event of a fault gives direct access to parameter P840 Auto reset performs up to five unit resets with an adjustable restart time Not to be used with drives where an automatic restart represents a risk of injury to people or damage to equipment If the inverter is controlled via a communications interface fieldbus RS 485 or SBus and the power was switched off and back on again or a fault reset was performed then the enable remains ineffective until the inverter once again receives valid data via the interface which is monitored with a timeout MOVIDRIVE MD 60A Operating Instructions Fault memory Switch off responses Immediate switch Off Rapid stop Emergency stop Reset Timeout active 70 Fault messages and list of faults _ 6 6 3 Fault messages and list of faults Fault message on The fault or warn
127. stant load without overload Rec motor power Pmot Continuous output current 125 lylp at Vin 3 x 400 Vac and fpwm 4 kHz MDV60A standard type VFC CFC Part number MDV60A technology type VFC CFC Part number VFC operating mode CFC operating mode Continuous output current 100 lylp Recommended motor power MDS60A standard type SERVO Part number MDS60A technology type SERVO Part number Continuous output current 100 lylp Recommended motor power 80 0300 503 4 0_ 54 0 Aac 67 5 Aac 41 6 kVA 60 Aac 120 950W 0220 503 4 0 0150 503 4 0 3 x 380 6 10 3 x 500 Vact 10 41 4 Anc 51 7 Aac 31 9 kVA 46 Aar 750W 18 31 x 13 58 in 50 Hz 60 Hz 5 28 8 Anc 36 0 Aac 22 2 kVA 32 Aar Motor and regenerative 150 ly duration depending on the capacity utilization Imax 0 150 can be set in menu P303 P313 150 max Vin Adjustable with VFC 4 8 12 16 kHz P860 P861 with CFC SERVO fixed at 8 kHz 5000 0 5000 rpm 0 2 rpm across the entire range 550 W 180 m h 108 ft min 15 kg 33 07 Ib 200 x 465 x 345 mm 7 87 x MOVIDRIVE MD 604A 5 3 400 500 V units Size 3 MOVIDRIVE MD_60A INPUT Supply voltage Vin Supply frequency fin Rated system current I 100 96 at Vi
128. t Connect the option in the title row 4 to the OPTION 1 slot 02714BXX DIO11A R L2 L R L R DFD11A RIL RIL RIL OPTION1 L OPTION R Fig 23 Configuration of option slots DFC11A DFO11A RIL RIL RIL DFI11A DFI21A RIL RIL RIL DFP11A DFP21A RIL RIL RIL DIP11A L R L R L R 4 10 MDF MDV MDS Combinations of options applies to all MOVIDRIVE units bos DIP11A DFP11A DFP21A DFI11A DFI21A DFC11A DFO11A DFD11A DIO11A DRS11A 1 Exception for DRS11A MOVIDRIVE MDV or MDS is required for this option 2 Only the binary terminals of the DIO11A can be set using parameters P6 The binary terminals of the DIP11A are only available via the IPOSP S system variables 4 IPOS manual 3 The input output card type DIO11A option can be connected in pairs In this case when the DIO11A is connected to OPTION2 R bear in mind that the analog inputs outputs cannot be used and the binary terminals cannot be set using parameters P6 The binary If a MOVIDRIVE MDV or MDS is equipped with the fieldbus interface PROFIBUS type DFP11A and synchronous operation card type DRS11A options then the DFP11A must be connected to the OPTION1 L slot and the DRS11A to the OPTION2 R slot terminals of the DIO11A on OPTION R are only available via the 6 system variables gt IPOS manual Exa
129. the given boundary conditions It is essential to perform a startup as described in this section for the VFC operating modes with speed control all CFC operating modes and SERVO operating modes Hoist applicati ons MOVIDRIVE MD_60A drive inverters must not be used as a safety device in hoist ap plications To ensure safety you must use monitoring systems or mechanical safety devices to pre vent the possibility of injury or damage to property 44 MOVIDRIVE MD 60A Operating Instructions Preliminary work and resources 5 5 2 Preliminary work and resources Check installation Take suitable measures to prevent the motor starting up inadvertently for example by removing the electronics terminal block X13 Furthermore additional safety precautions must be taken depending on the application in order to avoid endangering people and machinery For startup with the DBG11A keypad Connect the DBG11A keypad to the TERMINAL option slot For startup with a PC and MOVITOOLS Connect the USS21A option to the TERMINAL option slot and use an interface cable RS 232 to connect it to the PC MOVIDRIVE and the PC must be de energized when you do this otherwise undefined states may be adopted Then switch on both units Install MOVITOOLS on the PC if you have not already done so Start the program Switch on the power system and if necessary the 24 V supply If you are using the DBG11A
130. the specified points are not possible Restore factory settings Call SEW Service for advice if the fault still cannot be reset Insert the option pcb correctly Check system bus connection Check encoder wiring Fit a new synchronous operation board Move out of limit switch range using sense of rotation CCW Check cabling Move out of limit switch range using sense of rotation CW Check cabling e Check travel program and correct if necessary Correct position of CW software limit switch Deactivate CW software limit switch by entering O position e Check travel program and correct if necessary Correct position of CCW software limit switch Deactivate CCW software limit switch by entering O position Fault messages and list of faults Possible cause Type of option pcb not allowed Setpoint source control source or operating mode not permitted for this option pcb Incorrect encoder type set for DIP11A Fault in system software procedure System fault Reference cam missing or does not switch Limit switches not connected correctly Reference travel type changed during reference travel Only with DIP11A DPx11A or DRS11A Fault during boot synchronization between inverter and option Fault during communication between system software and option software ncremental encoder connected incorrectly Accelerating ramps too short P component of positioning co
131. ther the motor has a brake Set the rigidty of the closed loop control system Enter whether the motor has a flywheel fan Z fan WITH NON SEW MOTORS Enter the moment of inertia of the motor Set the rigidity of the closed loop control system Set the moment of inertia of the brake and the fan Enter the mass moment of inertia of the load gear unit driven machine extrapolated for the motor shaft Enter the time for the shortest ramp Commence the speed controller startup calculation by selecting YES The SAVE menu command appears automatically Set SAVE to YES The data are copied into the non volatile memory of MOVIDRIVE The SAVE menu command appears again Press the E or Q key to exit the startup menu The main display then appears Copy the parameter set from MOVIDRIVE into the DBG11A keypad after completing the startup P807 MDX 4 DBG In this way it is possible to use the DBG11A to transfer the parameter set to other MOVIDRIVE units P 806 DBG gt MDX Enter any parameter settings which differ from the factory settings in the parameter list page 280 In the case of non SEW motors set the correct brake reaction time P732 P735 Refer to the information in Sec Starting the motor page 277 for starting the motor With A connection and transition point at 87 Hz Set parameter P302 312 Maximum speed 1 2 to the value for 87 Hz Activate encoder mon
132. tor ON OFF System bus X12 System bus X2 System bus X12 ref potential DGND 1 ref potential DGND 1 7 ref potential DGND 17777777 i System bus high gt SC11 2 System bus high gt SC11 2 System bus high gt SC 11 2 System bus low a Si SC12 3 System bus low 4 SC12 3 System bus low a Si SC12 3 dp QUOC qc A 1 o1 Qe NM AS 9 9 9 9 9 9 0220581 SBus wiring diagram Control unit Fig 19 System bus connection Use a 2 core twisted and shielded copper cable data transmission cable with shield comprising copper braiding The cable must meet the following specifications Conductor cross section 0 75 mm AWG 18 Cable resistance 120 Q at 1 MHz Capacitance per unit length gt 40 pF m 12 pF ft at 1 kHz Suitable cables are CAN bus or DeviceNet cables for example Connect the shield at either end to the electronics shield clamp of the inverter or the master control and ensure the shield is connected over a large area Also connect the ends of the shield to DGND The permitted total cable length depends on the baud rate setting of the SBus P816 125kbaud 320m 1056 ft 250kbaud 160m 528 ft 500kbaud 80m 264 ft 1000kbaud 40m 132 ft Switch on the system bus terminating resistor S12 ON at the beginning and end of the system bus connection Switch off the terminating resistor on the oth
133. utput filters only in VFC mode Part number HF033 403 825 785 X A B D A D HF047 403 825 786 8 B A HF450 503 826 948 3 B E D D A In rated operation 100 B With variable torque load in VFC mode 125 Cc Connect two braking resistors in parallel and set twice the trip current on F16 2 x If D Connect two output filters in parallel E In rated operation 100 96 One output filter With variable torque load 125 96 Connect two output filters in parallel MOVIDRIVE MD 60A Operating Instructions 25 0300 6 6 0 O 0220 O OO O Assignment of braking resistors chokes and filters 0150 O OO QO 0110 6 O O O 230 V units sizes 1 to 4 MOVIDRIVE MD 604A 2 3 0015 0022 0037 0055 0075 Size 1 Braking resistors Trip current Part number BW039 003 lp 2 0 Anus 821 687 8 BW039 006 lp 3 2 Anus 821 688 6 BW039 012 lr 4 2 Anus 821 689 4 BW039 026 lp 7 8 Anus 821 690 8 BW027 006 lp 2 5 Anus 822 4226 BW027 012 lp 4 4 Anus 822 423 4 BW018 015 Ip 4 0 Anus 821 6843 BW018 035 Ir 8 1 Anus 821 685 1 BW018 075 Ip 14 Anus 821 686 X BW915 lr 28 Anus 821 260 0 BW012 025 Ir 10 Anus 821 6800 BW012 050 Ip 19 Anus 821 6819 BW012 100 lr 27 Anus 821 682 7 BW106 lp 38 Anus 821 050 0 BW206 lp 42 Anus 821 0519 Line chokes Part numbers ND020 013 LIs
134. ystem 20 Aac 826 5 ND045 013 Zlsystem 49 Aac 8260133 B ND085 013 Zlsystem 85 Aac 826 014 1 ND1503 system 190 548 2 AC Input filters Part number NF009 503 827 4126 A NF014 503 827 116 X B NF018 503 827 4134 B NF035 503 827 128 3 NFO48 503 an TH Vac aor 1178 NF063 503 827 4142 NF085 503 827 4150 NF115 503 827 416 9 Output chokes Internal diameter Part number upon 813 325 5 2 Son sections 1 5 16 mm HD002 ar 813 557 6 Ee sections gt 1 5 mm HD003 si 813 558 4 ANE ET cross sections gt 16 mm A In rated operation 100 B With variable torque load in VFC mode 125 Cc Connect two braking resistors in parallel and set twice the trip current on F16 2 x If MOVIDRIVE MD 60A Operating Instructions System bus SBus connection 4 7 System bus SBus connection Max 64 CAN bus stations can be interconnected using the system bus SBus The SBus supports transmission systems compliant with ISO 11898 The System Bus SBus manual contains detailed information about the system bus This manual can be obtained from SEW Controlunit Controlunit System bus S 12 System bus S 12 System bus S 12 Terminating resistor ON OFF Terminating resistor ON OFF Terminating resis

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