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SL2 Synchronous Linear Motors / Operating Instructions / 2006-06

1. ses 75 10 6 Technical data of AL1H absolute linear measuring system 77 10 7 Linear guide systems for SL2 Advance and SL2 Power System 81 11 Declaration of Conformity uununresnsnnannnnnnannnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnnnnnnennnnnn 83 11 1 SL2 synchronous linear Motors sse 83 PEE DIS 84 Operating Instructions SL2 Synchronous Linear Motors Important Information about the Operating Instructions 1 Important Information about the Operating Instructions Integral part of the product Designated use The operating instructions are an integral part of the SL2 synchronous linear motors and contain important information for operation and service The operating instructions are written for assembly installation startup and service employees who are involved in the installation and maintenance of SL2 linear motors Series SL2 linear motors are motors for industrial and commercial systems Motor utilization other than that specified and areas of application other than industrial and commercial systems can only be used after consultation with SEW EURODRIVE Do not start up the unit take it into operation in the designated fashion until you have established that the machine complies with the Low Voltage Directive 73 23 EEC and that the conformity of the end product has been determined in accordance with the Machinery Directive 98 37 EEC Technical dat
2. Grape Vue ar Ps USED QUS S DINAR Ss UMANE EN BEE YN SL2 Synchronous Linear Motors GB260000 Edition 06 2006 11476214 EN Operating nstructions SEW EURODRIVE Driving the world Contents 1 Important Information about the Operating Instructions 4 1 14 Explanation of svmbols AA 6 Saf y Nee ee PCT 7 Product Description and Overview of Types erre 11 3 4 System environment sess eene 11 3 2 Documentation ee an en 11 23 SE2 product designs iiei ener eere ee dena 12 3 4 System components for SL2 Advance System and SL2 Power System 13 3 5 Typecode une ee ini 15 3 6 Nameplate ue ee ee a en in 18 3 7 Scope of delivery of system components ssssseeesseeeeeeeeeeesesreiesrrreeen 20 4 Transportation and Storage essen nennen nnn nnns 21 AA Transporter einen 21 4 2 1 Packagirig neret eese oe et de tee he aine et ea epe Ee ERG 23 4 3 Corrosion protection and storage conditions nenn 26 zw Mae me 27 4 5 Return delivery to SEW EURODRIVE ssssssssssseeessieerererreserreerrresrrrssn 27 5 Mechanical Installation ener eere 28 5 1 Installation tolerances AAA 28 5 2 Required tools aids serai areia REER eene nennen 29 5 3 Installation of the SL2 Basic sssssssssssee eene 3
3. Electrical installation Electrical connection Pin assignment of the power con nection for the SL2 Advance System and SL2 Power System Pin assignment for the power supply to the fan in the SL2 Power System The following pin assignments are described as viewed onto the motor Size SL2 P050 type AVXO Assigned Plug connector U V W PE TFA KTY A TF2 KTY K n c n c BEGA 089 TF2 KTY K TE1 KTY A Size SL2 P100 SL2 P150 Pin Assigned Plug connector U1 U1 V1 V1 C148U connector with socket contacts W1 W1 PE Green yellow u ve Wi 3 n c f EX 4 TF1 KTY A 5 TF2 KTY K us GC 1 24 V 2 Ground 56377AXX Operating Instructions SL2 Synchronous Linear Motors 41 42 Electrical installation Electrical connection Safety notes EMC measures Encoder connection TF evaluation unit SEW EURODRIVE SL2 synchronous linear motors are designed for use as components for installation in machinery and systems The designer of the machine or system is responsible for complying with the EMC Directive 89 336 EEC For more detailed information on this topic refer to the SEW publications Drive Engineering Practical Implementation Volume 7 Project Planning for Drives and Drive Engineering Practical Implementation Volume 9 EMC in Drive Engin
4. Figure 36 Characteristic curve 1 Dynamic limit forces 2 Thermal limit forces Frated Permanent force Rated characteristics refer to operation at an ambient temperature of 40 C an installation altitude of up to 1000 m F4 Maximum force available up to V4 Fpeak Maximum force VL Theoretical maximum traveling velocity v4 Velocity up to which force F4 is available Vrated Velocity up to which the rated force is available rated Rated current l4 Current at F4 Ipeak Maximum current Fo Force through magnetic attraction Operating Instructions SL2 Synchronous Linear Motors Technical Data SL2 Power System motor data 10 Force Current To To Cable cable Part no Cable cable Part no sige length cable sid length cable Motor type Fpeak Fy Frated Fp Vi Ipeak d lrated section 2 section h N m s A mm m mm m SL2 050VS 650 500 400 1480 3 60 44 3 1 1 5 100 0590 481 1 6 139 103 7 6 1 5 100 0590 481 1 1 48 85 24 1 5 100 0590 481 1 SL2 050S 1300 1000 760 2880 3 11 8 87 6 1 1 5 100 0590 481 1 6 245 178 122 1 5 57 0590 481 1 2 5 100 0590 483 8 1 59 44 26 1 5 100 0590 481 1 SL2 050M 1950 1500 980 4300 3 180 128 7 6 1 5 100 0590 481 1 6 33 0 246 14 7 2 5 71 0590 483 8 4 0 100 0590 4846 1 78 58 33 1 5 100 0590 481 1 SL2 050ML 2600 2000 1280 5700 3 24 0 178 10 4 1
5. 27 C S Cable cross section sssssssssss 40 Safety functions ssssssssse 4 Gables 14 its peepee turae times 43 Safety notes sess 7 Coating x pete gute ERE REA 27 Scope of delivery sssssssssss 20 Corrosion protection sseseseeess 26 Secondaries sess 20 D Startup ic e erae ofa 55 Storage conditions 26 Documentation serasa a a e a a 11 System components es 13 E System environment sssssssssss 11 Electrical connection nennen 39 T EMC measures 42 Technical Data male 66 F TF evaluation unit seeeeeeeeee 42 ee 54 Eeer ius 21 I ransportation 2 desee ete tero Perte e enin ge 21 I Type coda ae ne 15 Inspection nn ee ert EOM 65 U Installation of customer components on primary 37 Installation of SL secondaries 33 Unit designation dee ee EE ee ge e 75 Installation of SL2 Advance System 31 W Installation of SL2 Basic sse 30 Waste disposal sseee 5 Installation of SL2 Power System 31 Installation of the AL1H measuring system 35 Installation tolerances 424 enn 28 Installation electrical eeesssss 39 Installation mechanical ss 28 L Linear guide systems Technical data 81 Linear measuring system Technical
6. 3251 Dakar Fax 221 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC Kosum IV floor Fax 381 11 347 1337 SCG 11000 Beograd dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybnicna 40 Fax 421 2 49595200 SK 83107 Bratislava http www sew sk sew sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Banska Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovska cesta 85 Fax 421 48 414 6566 SK 97411 Banska Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 dross sew co za 08 2006 1 Address List South Afr
7. Germany 4 Figure 7 Nameplate 1 2 3 4 5 Type code Customer order number Date of production Production number Part number Operating Instructions SL2 Synchronous Linear Motors 53353AXX 19 20 Product Description and Overview of Types Scope of delivery of system components 3 7 Scope of delivery of system components Not included in the scope of delivery The scope of delivery for SL2 linear motors comprises Primaries Secondaries with permanent magnets SL2 Advance System Primary installed in motor cooling unit Electrical plug connector T slot nuts for mounting of customer loads are included SL2 Power System Primary installed in motor cooling unit Electrical plug connector Forced cooling fan completely assembled and electrically wired to M12 plug connector slot nuts for mounting of customer loads are included Prefabricated power and feedback cables Control and regulation systems such as MOVIDRIVE Linear measuring system Encoder mount on components Linear guide systems Linear measurement systems except for AL1H Cable carriers Brake systems Buffer shock absorber Operating Instructions SL2 Synchronous Linear Motors Transportation and Storage 4 Transport 4 Transportation and Storage 41 Transport SL2 Basic primaries D Operating Instructions It is essential that you adhere to the safety instru
8. yw p SEW EURODRIVE Driving the world P id J M With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock Say d EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW Sew eurodrive com
9. 2 TF2 KTY K Mix connector C Black 3 n c Ground in con _ trol cabinet View X p Ges Plug connector type Number of cores and line cross section Part no Installation type Lc 4 x 1 5 mm AWG 16 Cable carrier SB71 SB81 3 x 1 mm AWG 17 Be installation 4 x 2 5 mm AWG 14 Cable carrier SB 2 SB82 3x 1 mm AWG 12 er installation 4x4 mm AWG 12 Cable carrier SB74 SB84 3 x 1 mm AWG 17 0920 4846 installation 1 Cable with low capacity properties LC Low capacitiy Alternative plug connector at customer end Plug connectors for power supply with socket contacts complete Type Number of cores and line cross section Part no SB71 SB81 en 0198 919 7 SB72 SB82 arpa ner 0198 9197 SB74 SB84 s mm Gwe i 0199 1639 Operating Instructions SL2 Synchronous Linear Motors 47 6 Electrical installation Prefabricated cables for SL2 Advance System SL2 Power System Pin assignment for SL 100 and SL2 150 power cables 54613AXX Figure 21 Power cables for SL2 100 and SL2 150 The cable is fitted with a Phoenix plug connector at the control cabinet end The connector can be cut off because it is not required for the TF connection Plug connector Pin Core identification Assigned Contact type Extra U1 U C148U connector with Vi ee V Socket contacts 9 wi U V W W Cut off length ca 250 mm protective PE Green yellow earth 3
10. 32878 Measuring length max 40 m Magnetic tape length measuring length 130 mm Reproducibility 10 um Measurement accuracy typ 0 3 mm m at 20 C Max traveling velocity 6 m s Temperature expansion coefficient T steel 16 um C m band Position tolerances and dimensions See scale drawing Weight Sensor part 0 685 kg Magnetic tape 0 160 kg m Materials Sensor parts AlmgSiPbF28 Magnetic tape Tromaflex 928 Stainless steel band No 1 4435 Working temperature range 0 70 C Operating temperature range 20 C 85 C Storage temperature range 40 C 100 C Enclosure IP65 Operating Instructions SL2 Synchronous Linear Motors 1 Constant due to technical limitations 77 Technical Data Technical data of AL1H absolute linear measuring system 10 HIPERFACE interface data General data Cycle length 5 mm 3 96 cycle lengttv32 5 mm 32 156 25 um Initialization time 2500 ms Supply voltage 7V 12V Max current consumption without load 650 mA Interface signals Process data channel SIN COS 0 9 Vpp 1 1 Vpp REFSIN REFCOS 22V 28V dieron Poissy o 50 um Parameter channel to EIA 485 External magnetic fields should not pass the surface of the material measure 64 mT 640 Oe 52 kA m as this could cause irreparable damage to the coding on the material measure Magnetic fields 1mT on t
11. 5 57 0590 481 1 2 5 100 05904838 6 48 0 35 5 20 8 4 0 82 0590 484 6 1 1 5 0199 190 6 SL2 100VS 3 1 5 0199 190 6 6 1 5 0199 190 6 2 5 100 0199 1922 1 1 5 0199 190 6 SL2 100S 3 1 5 0199 190 6 2 5 100 0199 1922 6 6 0 0199 196 5 1 1 5 0199 190 6 2 5 100 0199 1992 SL2 100M 3 4 0 0199 194 9 6 0 0 0199 198 1 i 1 1 1 5 0199 190 6 SL2 100ML 3 40 01991949 en 100 0199 1965 1 120 87 72 1 5 100 0199 190 6 SL2 150S 3900 3000 2700 8640 3 33 5 245 20 3 4 0 100 0199 194 9 6 67 0 49 0 405 10 0 100 0199 198 1 1 18 0 13 1 10 1 1 5 57 0199 190 6 2 5 100 0199 1922 SL2 150M 5800 4500 3800 12860 3 53 0 39 0 30 1 6 0 100 0199 196 5 6 100 0 745 570 10 0 100 0199 198 12 1 24 0 17 4 14 4 25 71 0199 192 2 2 5 100 0199 1949 SL2 150ML 7700 6000 5500 17000 3 76 0 567 47 4 10 0 100 0199 198 1 6 132 0 98 0 822 10 0 90 0199 198 12 1 SL2 100ML is not available in speed class 6 m s 2 Maximum permitted load on cable is 51 6 A Electrical values refer to sine shaped commutation and are indicated as effective values or refer to them F4 Fp VNenn und l4 see Sec 10 1 SL2 Basic motor data Fpeak identical to Fpeak of SL2 Basic For inverter assignment see section 10 4 Operating Instructions SL2 Synchronous Linear Motors 71 Technical Data Maximum forces with MOVIDRIVE MDX61B 10 10 4 Maximum forces with MOVID
12. Black 1 n c Ground in control cabinet Bag of loose 4 Black 2 TF1 KTY A parts Cut off Phoenix connector 5 Black 3 TF2 KTY K S x Power cable types Plug connector type complete SES dde fingieross Part number Installation type Lc SB51 SB61 Tem p Sx 1333 116 7 x SB52 SB62 TES gu oot IKII 1333 1165 x Gun xAm ANGIO x10 TTE am SB56 SB66 TER Rene Ce Jets 199 196 5 SB59 SB69 KA Eu in ZER 199 198 1 1 Cable with low capacity properties LC Low capacitiy 48 Operating Instructions SL2 Synchronous Linear Motors Electrical installation Prefabricated cables for SL2 Advance System SL2 Power System Pin assignment for SL 100 and SL2 150 power extension cables Pin assignment for extension cables Types of power extension cables Alternative plug connector at cus tomer end X gt Figure 22 Power extension cables for SL2 100 and SL2 150 4 Y 57074AXX Plug connector Pin Core identification Pin Plug connector Ui Black with U1 C148U adapter with pin f C148U connector with contacts i WC HAE ng Ld Socket contacts W1 Ms W1 PE Green yellow PE 2 Ui V1 Wi n c Black 1 n c mp 4 TFI KTY A Black 2 4 TF1 KTY A 5 TFI KTY K Black 3 5 TFI KTY K PES Ee View X View Y The extension cable has the same pin assignment a
13. I SMMT tms tms com tn 2014 M grine Erriadh Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 164 3838014 15 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 sew sew eurodrive com tr TR 34846 Maltepe ISTANBUL Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com 08 2006 91 1 Address List USA Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 752
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15. SL2 Synchronous Linear Motor catalog Operating Instructions SL2 Synchronous Linear Motors Mechanical Installation 5 Installation of the SL2 Advance System and SL2 Power System 5 4 Installation of the SL2 Advance System and SL2 Power System 56147AXX Figure 12 Installing the primary on the guide system 1 Guide carriage 2 Fixed bearing end 3 Floating bearing end 4 End plate The SL2 Advance System and SL2 Power System are screwed onto the guide carriage 1 Bores for cylinder screws to DIN EN ISO 4762 previously DIN 912 are provided for this purpose on the primary housing screws are not included in the scope of delivery Guide systems available for SL2 Advance System and SL2 Power System are listed in section 10 7 This screw connection essentially determines the mechanical load capacity of the primary Use screws of strength class 8 8 Sec 5 7 Deviating loads of the screw connection must be determined in accordance with the standard calculation procedures used in mechanical engineering VDI 2230 The customer loads and design of the guide system are included in the calculation The calculation basis must not exceed a maximum interface pressure under the screw head of 230 Nimm The friction value Uneag under the screw head is 0 15 i Number of screws Type Screw size Tightening torque Nm vs S M ML Fixed bearing end 2 M6x12 10 8 8 12 12 SL2 050 Floating bearing end 3
16. Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe 08 2006 89 90 Address List i Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Km 8 Route de Rufisque B P
17. VDE UL Aus Capacitance core shielding nF km 105 105 170 170 170 Capacitance core core nF km 65 65 95 95 95 Halogen free Yes Silicone free Yes CFC free Yes Inner insulation cable Polyolefin TPM Outer insulation sheath TPU PUR Flame inhibiting self extinguishing Yes Conductor material E Cu blank Shielding Braided tinned Cu shield optically covered 85 96 Weight cable kg km 280 380 410 540 750 Operating Instructions SL2 Synchronous Linear Motors Electrical installation Prefabricated cables for SL2 Advance System SL2 Power System Cable carrier installation of feedback cable Technical specifications of the cable Installation type Cable carrier Accessory designation AL1H ES1H Cable cross sections 6 x 2 x 0 25 mm Manufacturer Nexans Manufacturer designation SSL11YC11Y6x 2 x 0 25 Operating voltage Vo VAC 300 Temperature range C 20 to 60 Max temperature C 90 on conductor Min bending radius mm 100 Diameter D mm 9 8 0 2 Maximum acceleration m s 20 Max velocity m min 200 Core identification PK RD BU WH BN GN YE GY PK BU RD BK VT GY Sheath color Green similar to RAL 6018 Approval s DESINA UL VDE Aus Capacitance core shielding nF km 100 Capacitance core core nF km 55 Halogen free Yes Silicone free Yes CFC fre
18. amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraBe 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 SiemensstraBe 1 D 40764 Langenfeld near D sseldorf Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 433 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger
19. color Description Contact no Plug connector 1 1 ASTAO21FR 5 i AKUA020MR 198 673 2 3 A 199 647 9 PM 4 4 12 pin with pin 12 pin with contacts Socket contacts 5 5 6 The extension cable has the same pin assignment as all other 6 7 contacts 7 8 8 9 9 10 18 11 11 12 12 View Y Alternative plug Plug connectors for power supply with socket contacts complete connector at Type Cross sections Part no customer end DFS CFM 6 x 2 x 0 25 mm 0198 921 9 Operating Instructions SL2 Synchronous Linear Motors 51 52 Electrical installation Prefabricated cables for SL2 Advance System SL2 Power System Cable carrier installation of Technical specifications of the cable power cables Installation type Cable carrier Gablelcraceicection 4 5 NN 4x Sp mm 3 4x ous 3x 4 ns 3x 4x us 3X Manufacturer Nexans Manufacturer designation PSL LC C11Y J Ax 3A C PSL11YC11Y J 4x 3A C Operating voltage Vo VAC 600 1000 Temperature range C 20 to 60 Max temperature C 90 conductor Min bending radius mm 150 170 155 175 200 Diameter D mm 15 0 1 4 16 2 0 7 15 3 0 5 17 4 0 5 20 5 0 5 Maximum acceleration m s 20 Max velocity m min 200 at max travel distance of 5 m Core identification BK with lettering WH GN YE Sheath color Orange similar to RAL 2003 Approval s DESINA
20. data 77 M Maintenance esee 65 Malfunctions raea ea ee aia iT ELAR EASRA RARESA 62 Mechanical load capacity iseenese 36 Motor cableskabel AA 43 Motor cooling unit eeeeeeeeeeeeees 20 MOVIDRIVEQ Part numbers n se 75 N Nameplaten anne 18 O Operational environment sssssssss 4 Overview of types ssssseeeee 11 P Packaging 2 nee ae 23 Power cable eene 43 NIT 20 Product description 11 Product design orcu tinii i 12 Operating Instructions SL2 Synchronous Linear Motors Address List L Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Stra e 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle StraBe 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraBe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger StraBe 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH
21. direction from the start position The SL2 linear motor stops here for about one second lt 16mm lt 16mm 53461AXX Figure 26 First cycle of the commutation travel 2 The SL2 linear motor is moved by 32 mm in the positive direction It stops here for about one second 53462AXX Figure 27 Second cycle of the commutation travel 3 The SL2 linear motor is moved by 32 mm in the negative direction It stops here for about one second 32 mm 53463AXX Figure 28 Third cycle of the commutation travel The SL2 linear motor repeats the cycle if it hits a hardware limit switch The SL2 linear motor then moves to a new start position 32 mm away from the limit switch The cycle restarts You will then hear a little cracking noise and the SL2 linear motor switches from controlled to automatic mode 56 Operating Instructions SL2 Synchronous Linear Motors Startup go 7 Startup procedure 7 3 Startup procedure Proceed as follows to do this Parameter settings Ex AR Make sure that the servo controller is in controller inhibit or 24 V mode 2 Execute startup for linear motor in MOVITOOLS Shell starting with factory setting Refer to the online help for linear motor startup Parameter setting is complete once you have pressed the Download button twice and the window in Figure 29 is displayed again Exit the startup window at this point E alo x 8 Cummissiuning type KEEN Motor and enc
22. parameter P303 current limit 1 and do not limit the maximum speed in the first dialog of the linear motor startup this is the dialog that appears after Figure 29 because these parameters also affect internal system values Commutation travel 6 Deactivate the controller inhibit DIOO 1 The SL2 linear motor will now start the commutation sequence described above See section 7 for troubleshooting of errors that may occur during commutation travel Under no circumstances may enable be present during commutation travel The variable H458 1 will be automatically set by the servo controller after successful commutation travel This value will be evaluated by the IPOSPIuS program or in the PLC later to permit servo controller enable 58 Operating Instructions SL2 Synchronous Linear Motors Startup Startup procedure ago Optimize axis Additional settings Write a short program to have the SL2 linear motor move cyclically between two positions Start the program and in the linear motor startup see Figure 29 carry out the point V X controller startup only If the SL2 linear motor moves correctly set the current and force limits to their original values see point 5 and optimize the drive control loop via Stiffness and the button Estimate see Figure 31 as you would with rotary servomotors sn inear Molor Cunmissioning ni xj 8 Input values Total volume moved 12 50 ka Extom mee an ka Estimat
23. understand and comply with them Liability for Incorrect handling or any action performed that is not specified in these operating defects instructions could impair the properties of the product In this case you lose any right to claim under limited warranty against SEW EURODRIVE GmbH amp Co KG Product names and trademarks The brands and product names contained within these operating instructions are trade marks or registered trademarks of the titleholders Disassembly and waste disposal Local regulations apply concerning recycling of the operator terminal or parts of it Note that the following components contain substances that may represent a health hazard and cause environmental pollution Lithium battery electrolyte condensers and display Operating Instructions SL2 Synchronous Linear Motors Important Information about the Operating Instructions Explanation of symbols 1 1 Explanation of symbols Hazard Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Warning Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury You will also find this signal to indicate a potential risk of damage to property Caution Indicates a potentially hazardous situation which if not avoided MAY result in minor injury or damage to products Note Indicates a reference to applications for example for install
24. values to rotary values The values in Figure 32 are rounded off You can calculate the exact rotary values for IPOSPIUS from the linear values in the last screen of the V X controller startup In Figure 33 a set speed of 1500 rpm was calculated for IPOSPIUS after the positioning velocity 1 m s was entered Operating Instructions SL2 Synchronous Linear Motors 61 62 lt Malfunctions N Calculating travel parameters Malfunctions A G A It is essential that you adhere to the safety instructions in the previous sections The servo controller reports malfunctions depending on type via diagnostic LEDs or a 7 segment display and an error code Consult the system manual or the operating instruc tions for the respective MOVIDRIVE for troubleshooting The following notes offer additional information for troubleshooting especially for SL2 synchronous linear motors Faults may be hard to localize if the EMC wiring is not carried out correctly These are often coupled into the servo controller by the TF lines running in the same duct as the motor cable We recommend disconnecting the TF for test purposes set P835 to no response during commutation travel to exclude this error Motor monitoring is off Make sure that there is no thermal overload at the SL2 lin ear motor Otherwise the SL2 linear motor will suffer irreparable damage Make sure to connect the TF monitoring after successful troubleshooting and set pa
25. 0 3 3 4 53 0 39 0 21 5 3x2 5 6 6 4 100 0 745 407 3x6 0 1 1 1 24 0 17 4 9 4 3x1 5 SL2 150ML 7700 6000 3600 17000 3 3 7 76 0 567 31 0 3x4 0 6 6 4 132 0 98 0 53 8 3x6 0 1 1 1 8 1 5 7 3 3 3x 1 5 SL2 200VS 2700 2000 1260 5900 3 3 4 25 0 17 8 10 2 3x 1 5 6 7 6 55 0 39 2 22 5 3x25 1 1 1 15 6 11 5 6 6 3x1 5 SL2 200S 5200 4000 2520 11520 3 3 4 48 2 35 5 20 4 3x25 6 7 2 101 74 4 42 7 3 x 6 0 1 1 1 23 4 17 2 9 9 3x1 5 SL2 200M 7800 6000 3780 17150 3 34 72 0 53 3 30 1 3x40 1 1 1 30 6 227 13 0 3x1 5 SL2 200ML 10350 8000 5040 22780 3 3 6 1000 744 428 3x60 1 1 2 10 0 7 8 4 1 3x1 5 SL2 250VS 3170 2400 1500 7370 3 3 5 30 0 21 8 12 4 3x1 5 6 6 6 57 0 412 23 5 3x2 5 1 1 1 18 7 13 6 7 8 3x1 5 SL2 250S 6300 4800 3000 14400 3 3 3 57 0 41 2 23 5 3 x 4 0 6 6 6 113 0 82 4 47 0 3x 6 0 1 1 1 30 0 21 8 12 4 3x1 5 SL2 250M 9450 7200 4500 21430 3 35 90 0 65 0 372 3x60 1 1 1 37 0 27 2 15 5 3x1 5 SL2 250ML 12600 9600 6000 28450 3 33 113 0 825 470 3x60 1 Cable cross section on SL2 Basic primary for configuration of cable cross sections for the inverter see section 6 1 Electrical values refer to sine shaped commutation and are indicated as effective values or refer to them For inverter assignment see section 10 4 Operating Instructions SL2 Synchronous Linear Motors 10 67 Technical Data SL2 Advance System motor data
26. 0 5 4 Installation of the SL2 Advance System and SL2 Power System 31 5 5 Installation of SL2 secondaries esseeeeeeneeeresernesr retr rsrtnrsnrnrnnsrnee 33 5 6 Installation of the AL1H measuring system 35 5 7 Mechanical load capacity of the SL2 Advance System and SE2 Power System sn dieta desert erre rede LR ERR are 36 5 8 Installation of customer components on primary sssssss 37 6 Electrical installation eeeee eere nnne nnne nnne nnns 39 6 1 Electrical copnmnechon enm R EREN 39 6 2 Prefabricated cables for SL2 Advance System SL2 Power System 43 7 lg UI EE 55 7 1 Prerequisites for startup nnns 55 7 2 Commutation travel procesS nenne 55 7 8 Startup procedure eoi catia tente pn ed etie tetas 57 7 4 Calculating travel parameters sss 60 8 EI e d EE 62 8 1 Problems during Commutation search 0 eee ee eeeneeeeeeeneeeeeeenateeeeeeaas 63 8 2 Problems during operaton enn 64 9 Inspection and Maintenance ener eene enne nnns 65 9 1 General maintenance work 65 9 2 Additional maintenance for Power version 65 19 Technical Data erronee cerneret ee irren eene 66 10 1 SL2 Basic motor data tte tette en 66 10 2 SL2 Advance System motor data 68 10 8 SL2 Power System motor data 70 10 4 Maximum forces with MOVIDRIVE MDX61B ces 72 10 5 Part numbers for MOVIDRIVE9 MDX61B
27. 0 22 26 53 62 nn radius at constant 96 110 130 175 205 Operating Instructions SL2 Synchronous Linear Motors 39 40 Electrical installation Electrical connection Project planning for cable cross section of the power cable Cable dimensioning to EN 60402 Cable load through current in A according to EN 60204 1 table 5 ambient tempera ture 40 C 0 10 20 30 40 50 60 70 80 90 100 MAI 55258AXX Figure 16 Minimum required cable cross section depending on cable length m and current I JA 1 Max permitted cable length to SEW specification 100 m The diagram see above is used as the basis for the cable assignment in sections 10 2 and 10 3 The hybrid cables with cross sections 1 5 mm to 10 mm can be ordered from SEW EURODRIVE Three core sheathed Three core sheathed Three core sheathed Cable cross section line in line on top cable lined up mm pipe or cable of one another on wall horizontally A A A 1 5 12 2 15 2 16 1 2 5 16 5 21 0 22 4 23 28 0 30 6 29 36 0 37 10 40 50 0 52 16 53 66 0 70 25 67 84 0 88 35 83 104 0 114 These data are merely recommended values and are no substitute for detailed project planning of the supply cables depending on the actual application taking the applicable regulations into account Operating Instructions SL2 Synchronous Linear Motors
28. 1 SL2 050M 1950 1500 840 4300 a 180 128 65 15 100 05904811 e 330 246 126 25 71 05904838 40 100 05904846 1 78 58 29 15 100 05904811 SL2 050ML 2600 2000 1120 5700 3 240 178 91 15 57 05904811 25 100 05904838 e 480 355 182 40 100 05904846 1 15 0199 190 6 SL2 100VS 3 15 0199 190 6 6 15 01991906 25 100 01991922 1 15 0199 190 6 SL2 100S 3 15 01991906 25 100 01991922 6 4 0 0199 1949 1 15 0199 190 6 SL2 100M 3 25 01991922 40 100 01991949 6 6 0 0199 196 5 E i 1 15 0199 190 6 SL2 100ML 3 4 0 0199 194 9 1 120 87 48 15 100 0199 1906 SL2 150S 3900 3000 1800 8640 3 335 245 135 25 71 01991922 40 100 01991949 e 670 490 270 60 100 01991965 1 180 131 72 15 100 0199 1906 SL2 150M 5800 4500 2700 12860 3 530 390 215 40 82 01991949 e 1000 745 407 100 100 0199 198 1 1 5 3 0 6 0 o 1 SL2 100ML is not available in speed class 6 m s 2 Maximum permitted load on cable is 51 6 A Electrical values refer to sine shaped commutation and are indicated as effective values or refer to them F4 Fp VNenn und l4 see Sec 10 1 SL2 Basic motor data Fpeak identical to Fpeak of SL2 Basic For inverter assignment see section 10 4 Operating Instructions SL2 Synchronous Linear Motors 69 Technical Data SL2 Power System motor data 53105AXX
29. 100S Advance 2025 2600 2650 Power Basic SL2 100M Advance 2025 2765 3700 3970 Power SL2 100ML Basic 2800 3750 4780 5300 SL2 150VS Basic 1220 1470 2000 Basic SL2 150S Advance 2350 2950 3900 Power Basic SL2 150M Advance 3150 4220 5290 5800 Power Basic SL2 150ML Advance 5600 6570 7700 Power SL2 200VS Basic 1860 2390 2700 SL2 200S Basic 3760 4710 5200 SL2 250VS Basic 2150 2730 3170 SL2 250S Basic 4150 5180 6130 6300 74 Operating Instructions SL2 Synchronous Linear Motors Technical Data Part numbers for MOVIDRIVE MDX61B 10 10 5 Part numbers for MOVIDRIVE MDX61B The SL2 linear motors can be operated together with MOVIDRIVE MDX61B servo controllers from SEW EURODRIVE MOVIDRIVE MDX61B unit designation MDX60 B 0011 5 A 3 4 00 m 00 Standard Version P OT Application XX Special unit Quadrants 4 4Q with brake chopper Connection type 3 3 phase Radio interference B Radio interference suppression B suppression on the line side A Radio interference suppression A 0 No radio interference suppression 5 380 500 Vac Supply voltage PESK 2 2 200 230 Vac Recommended E motor power 0011 2 1 1 kW Version B 60 no options can be installed Series 61 options can be installed For the connection of the AL1H motor encoder the HIPERFACE encoder card type DEH11B option with the part number 8243107 must always
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32. 37 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo sewventas cantv net sewfinanzas cantv net 08 2006 EURODRIVE EURODRIVE SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How were driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations
33. 53105AXX Figure 35 Characteristic curve 1 Dynamic limit forces 2 Thermal limit forces Frated Permanent force Rated characteristics refer to operation at an ambient temperature of 40 C an installation altitude of up to 1000 m F4 Maximum force available up to v4 Fpeak Maximum force VL Theoretical maximum traveling velocity v4 Velocity up to which force F is available Vrated Velocity up to which the rated force is available rated Rated current l4 Current at F4 Ipeak Maximum current Fp Force through magnetic attraction Operating Instructions SL2 Synchronous Linear Motors Technical Data SL2 Advance System motor data 10 Force Current Cable To Cable To cross cable Part no cross cable ES Motor type Freak F1 Frated Fp Vi Ipeak h lata SEC length cable Sr length S tion s tion s cable IN m s A mm m mm m SL2 050VS 650 500 280 1480 6 0 4 4 2 2 F 100 0590 481 1 13 9 10 3 5 3 100 0590 481 1 4 8 3 5 1 8 100 0590 481 1 aoa sch 1 aa 24 0 17 4 9 4 76 0 56 7 31 0 132 0 98 0 53 8 57 0199 1906 2 5 100 0199 1922 77 01991965 10 0 100 0199 198 1 90 0199 198 12 O SL2 150ML 7700 6000 3600 17000 3 5 6 5 1 5 SL2 050S 1300 1000 560 2880 a 118 87 45 5 100 0590481 1 e 245 178 90 5 57 05904811 25 100 05904838 1 59 44 22 15 100 0590481
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35. AL1H linear measuring system are the same for MOVIDRIVE compact MCH and MOVIDRIVE MDX B feedback cable Function SEW part number Description Linear sensor 1332 8263 AL1H HIPERFACES 12 pin M23 unit connector Measuring tape 1332 8271 Magnet tape with adhesive tape L230 LinCoder mount on components for SL2 Mo nt on compon nts 1332 8901 Advance System SL2 Power System cooling unit Encoder cable for MOVIDRIVE compact approved for 1332 8328 use with cable carriers Feedback cable e 0595 1518 Encoder cable for MOVIDRIVE B approved for use with cable carriers Extonsioreanie ter 0199 5405 cable carrier installation Operating Instructions SL2 Synchronous Linear Motors 10 79 10 Technical Data Technical data of AL1H absolute linear measuring system Additional information Encoder mount on components 80 Data for the AL1H linear measuring system in this documentation were based on the data available from SICK Stegmann at the time of printing The design and units are subject to change The data from SICK Stegmann apply Current information can be found in the operating instructions from SICK Stegmann which are enclosed with the linear motor or at www stegmann de For the SL2 Advance System and SL2 Power System mount on components are available for these encoders under the part number 13328301 55411AXX Figure 39 AL1H Linear sensor and subsegme
36. Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 454 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin 08 2006 85 i Address List Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Townsville SEW EURODRIVE PTY LTD Tel 61 7 4779 4333 12 Leyland Street Fax 61 7 4779 5333 Garbutt QLD 4814 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251
37. Encoder end Connection MOVIDRIVE MDX B Plug connector gon ee Description Cable core color Description Contact no Plug connector 1 S3 cosine Blue BU S3 cosine 9 ASTA021FR 2 Data Black BK Data 4 198 9219 3 Unassigned Unassigned 3 Sub D 15 pin 4 Unassigned Unassigned 5 gee ee 5 S2 sine Yellow YE S2 sine 2 6 S4 sine Green GN S4 sine 10 rn 7 Data Violet VT Data 12 8 S1 cosine Red RD S1 cosine 1 9 Unassigned Unassigned 6 10 GND Gray pink GY PK pink PK GND 8 BICAJ s 11 Unassigned Unassigned 7 2 12 Us Gray GY Us 15 PERE Unassigned Unassigned Unassigned 11 MOVIDRIVE B Unassigned Unassigned Unassigned 13 View Y Unassigned Unassigned Unassigned 14 Operating Instructions SL2 Synchronous Linear Motors Electrical installation Prefabricated cables for SL2 Advance System SL2 Power System Extension cable for AL1H encoders x gt gt Figure 24 Extension cable for AL1H encoders 2 Y 54634AXX The extension cable for AL1H encoders corresponds to the cable types DFS CFM Type Installation Part number DFS CFM Cable carrier installation 199 540 5 Pin assignment of extension cable for feedback Pin assignment of extension cable for AL1H encoders Plug connector Contact no Description Cable core
38. L medium long Active width of the primary 25 mm 50 mm 100 mm 150 mm 200 mm or 250 mm Primary Second generation of synchronous linear motor The standard design appears in bold Operating Instructions SL2 Synchronous Linear Motors 15 Product Description and Overview of Types Type code Combination overview 1 for SL2 P K V X 1 SL2 Basic cable extension Length of cable extension in m 1m standard 4 m optional 0 0 5 m cable length only for connection version Position of cable outlet X standard X 1 Electrical connection V connected K Cable extension A Connector 1 Connector version AVXO refers to 0 5 m cable extension with prefabricated connector e The SL2 Basic version with lrateg 26 A is available with Intercontec round connector type AVXO 0 5m SL2 primaries with a cable length of 2 m are no longer available Combination Quar eMe TOL SL2 P S S X S SL2 Advance and SL2 Power Sys Special design tem connector S Standard position Position of connector X z Standard Y Z W Z Y Z X 4 4 x W The following combinations of motor connector position are not available SL2 050 Power System with connector pos Z SL2 100 Power System with connector pos Wil SL2 150 Power System with connector pos Z Mechanical design
39. M6x16 10 8 8 12 12 Fixed bearing end 2 M8x16 20 8 8 12 12 SL2 100 Floating bearing end 3 M8x20 20 8 8 12 12 Fixed bearing end 2 M8x16 20 8 8 12 SL2 150 Floating bearing end 3 M8x20 20 8 8 12 Operating Instructions SL2 Synchronous Linear Motors 31 32 Mechanical Installation Installation of the SL2 Advance System and SL2 Power System Prerequisite for assembly Starting the installation Installing the primary First assemble the guide system including the guide carriage according to the manufac turer s specifications Note in particular the requirements regarding the accuracy of the mounting surfaces gt Sec 5 1 Installation tolerances Install the secondaries after having concluded all other installation work immediately prior to startup of the drive Observe the safety notes when handling the secondaries see section 2 Safety Notes 1 Wipe the surface of the primary lightly with a lint free cloth to remove any dust dirt etc 2 Align the guide carriages 1 on the guide rails see figure on the previous page so that the primary can be installed 3 Mount the guide carriage 1 Use suitable hoists for heavy parts Sec 2 1 Trans portation 4 Attach all the screws to connect the primary with the guide carriages 1 Do not grease or oil the screws Use a magnetic hexagon socket tool to attach the screws They prevent screws from falling out in unfavor
40. RIVE MDX61B Speed class The table shows the maximum force that can be reached with the connected 1 m s MOVIDRIVE MDX61B servo controller The maximum forces Fmax that can be reached do not depend on SL2 Basic SL2 Advance System SL2 Power System MOVIDRIVE MDX61 B A 5 3 400 500 V units in SERVO operating modes P700 K P kW 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 1 ee d Irated A 2 2 4 3 1 4 4 5 5 7 9 5 12 5 16 24 32 Imax A 4 4 8 6 2 8 6 8 25 10 5 14 25 18 75 24 36 48 Systems Fmax N SL2 P025S Basic 650 Basic SL2 050S Advance 1115 1300 1300 Power Basic SL2 050M Advance 1380 1620 1950 1950 1950 Power Basic SL2 050ML Advance 1453 1696 2120 2600 2070 2600 Power Basic SL2 100VS Advance 1140 1325 1325 1325 1325 Power Basic SL2 100S Advance 1467 1703 2118 2650 2060 2650 Power Basic SL2 100M Advance 1953 2412 1902 2475 3050 3970 Power Basic SL2 100ML Advance 3000 3710 4800 5300 Power SL2 150VS Basic 1380 1615 2000 2000 1970 Basic SL2 150S Advance 1800 2230 2785 2170 2880 3490 3900 Power Basic SL2 150M Advance 3100 3750 4830 5800 Power Basic SL2 150ML Advance 4330 5240 6330 7700 Power SL2 200VS Basic 2145 2670 2090 2700 SL2 200S Basic 3050 3710 4810 5200 SL2 200M Basic 5150 6450 7800 SL2 200ML Basic 6840 8390 10350 SL2 250VS Basic 2090 2600 2040 2670 3170 SL2 250S Ba
41. S Standard Connector 1 Collision with M12 24 V connector The standard design appears in bold Operating Instructions SL2 Synchronous Linear Motors Product Description and Overview of Types Type code Secondary SL2 S 050 128 Linear measuring system AL1H ae Length of secondary 64 mm 128 mm 256 mm and 512 mm Active magnet width of the secondary 25 mm 50 mm 100 mm 150 mm 200 mm and 250 mm Secondary Second generation of synchronous linear motor HIPERFACE interface Version Linear measuring system Absolute encoder The standard design appears in bold Operating Instructions SL2 Synchronous Linear Motors 17 Product Description and Overview of Types Nameplate 3 6 Nameplate Labels are attached to the primaries and secondaries that show the technical data as follows SL2 Basic nameplate 1 3 4 SL2 P050VS 030 T B Kx 490 00 2 AB 01 30758540 03 0001 04 561433 Sach Nr 13326414 g Fpeak N lega A Iso Kl kel F4 N l A IP65 a Frem N ECH U Me A ke vs m k N A Vnenn M S Ruv Q Luv mH miko a TE Bruchsal Germany C Ba 53352AXX Figure 5 Nameplate 1 Type code 2 Customer order number 3 Production number 4 Part number Fpeak Peak force Fy Maximum force available up to v4 Fn an Permanent force e Voltage constant Dua Winding resistance IPEAK Maximu
42. S 1300 1000 560 2880 3 3 4 11 8 8 7 4 5 3x 1 5 6 6 9 24 5 17 8 9 0 3x 1 5 1 1 1 5 9 4 4 2 2 3x 1 5 SL2 050M 1950 1500 840 4300 3 3 3 18 0 12 8 6 5 3x1 5 6 6 4 33 0 24 6 12 6 3x1 5 1 1 1 7 8 5 8 2 9 3x1 5 SL2 050ML 2600 2000 1120 5700 3 3 4 24 0 17 8 9 1 3x1 5 6 6 9 48 0 35 5 18 2 3x2 5 Operating Instructions SL2 Synchronous Linear Motors Technical Data SL2 Basic motor data Force Velocity Current Cable cross ien Motor type Fpeak Fi Frated Fo V1 Vrated lpeak h lrated ale N IN IN IN m s m s A A Al mm 1 1 1 4 8 3 4 1 9 3x1 5 SL2 100VS 1325 1000 600 2950 3 3 8 14 2 10 3 5 6 3x1 5 6 6 9 24 6 17 8 9 7 3x1 5 1 1 1 8 0 5 8 3 1 3x1 5 SL2 100S 2650 2000 1200 5760 3 3 4 25 0 17 8 9 7 3x1 5 6 6 9 49 0 35 5 20 3x2 5 1 1 3 14 2 10 3 5 6 3x 1 5 SL2 100M 3970 3000 1800 8570 3 3 2 35 0 24 6 13 5 3x 1 5 6 6 9 75 0 53 3 29 2 3 x 4 0 1 1 1 16 0 11 5 6 3 3x1 5 SL2 100ML 5300 4000 2400 11380 3 3 4 49 0 35 5 19 5 3x2 5 6 7 0 100 0 74 4 407 3 x 6 0 1 1 1 6 1 4 4 1 9 3x1 5 SL2 150VS 2000 1500 900 4420 3 3 3 18 0 12 8 7 0 3x1 5 6 6 4 35 0 24 6 13 5 3x1 5 1 1 1 12 0 8 7 4 8 3x1 5 SL2 150S 3900 3000 1800 8640 3 3 2 33 5 24 5 13 5 3x1 5 6 6 4 67 0 49 0 27 0 3 x 4 0 1 1 1 18 0 13 1 7 2 3x1 5 SL2 150M 5800 4500 2700 1286
43. VE erklart die Konformitat des Produktes declares that the following product Typ Model Synchrone Linearmotor Reihe SL2 SEW EURODRIVE GmbH amp Co KG Ernst Blickle Str 42 D 76646 Bruchsal Seite 1 1 Page 1 1 Ab Nr AB No mit der are conform with the Niederspannungsrichtlinie 73 23EG Low Voltage Directive 73 23EC und der and the EMV Richtlinie 89 336EG EMC Directive 89 336EC auch in Verbindung mit also when combined with Optionen und Zubeh r options and asseccories Angewandte harmonisierte Normen EN 60204 1 applied harmonized standards EN 50081 1 EN 50082 2 Die Einhaltung der EMV Richtlinie setzt einen EMV gerechten Einbau der Produkte die Beachtung der spezifischen Installationshinweise und der Produktdokumentation voraus Dies wurde an bestimmten Anlagekonfigurationen nachgewiesen Adherence to the EMC Directive requires EMC compliant installation of the products and compliance with the specific installation instructions and product documentation Conformity with these Directives was established based on certain plant configurations SEW EURODRIVE GmbH amp Co KG Bruchsal 25 02 2004 ppa QE c LE E D rr Ort und Datum der Ausstellung Funktion Vertriebsleitung Deutschland Place and date of issue Function Head of Sales Germany Operating Instructions SL2 Synchronous Linear Motors 83 12 84 Index 12 Index A R AL1H Technical data 77 Return delivery
44. a and information about the permitted conditions can be found on the nameplate and in the documentation It is essential to observe all the specified information Operational environment Safety functions The following uses are prohibited unless the units are expressly designed for the purpose Use in potentially explosive areas Use in areas exposed to harmful oils acids gases vapors dust radiation Please contact SEW EURODRIVE if you have any questions on the environmental conditions Use in non stationary applications that are subject to mechanical vibration and shock loads in excess of the requirements in EN 50178 Series SL2 linear motors may not execute any safety functions without master safety systems Use higher level safety systems to ensure protection of equipment and personnel Operating Instructions SL2 Synchronous Linear Motors Important Information about the Operating Instructions Qualified personnel SL2 linear motors represent a potential hazard for persons and property Consequently assembly installation startup and service work may only be performed by trained personnel who are aware of the potential hazards The personnel must be appropriately qualified for the task in hand and must be familiar with the assembly installation startup and operation of the product The personnel must read the operating instructions in particular the safety notes section carefully and ensure that they
45. able mounting positions If screws fall inside the primary housing you must remove them The end plate 4 can be removed for easier access see illus tration on the previous page 5 First tighten the screws at the fixed bearing end 2 in accordance with the tightening torque see table on the previous page 6 Then tighten the screws at the floating bearing end 3 Operating Instructions SL2 Synchronous Linear Motors Mechanical Installation 5 Installation of SL2 secondaries 5 5 Installation of SL2 secondaries Preparing the secondaries for installation Caution Do not unpack parts until you are ready for installation Preparing First prepare the M6 retaining threads in the machine base to install the secondaries installation of secondaries size 050 200 Preparing installa Parallel pins are additionally needed to install size SL2 S 250 Pin holes with a bore tion of secondar diameter of 5 H7 mm must be provided in the machine base Observe a distance les size 250 tolerance of 0 02 mm for the bores Use cylinder pins according to ISO 2338 5m6 for securing by pins For blind holes we recommend to use parallel pins with internal thread according to DIN 7979 5m6 to facilitate removing the pins in case of disassembly The pins must be tightly seated in the borefit to avoid that they loosen during operation of the linear motor Check for proper pin connection The mouting surfaces of the secondary were treat
46. ad for the slot In direction Fz 12000N plastic deformation starts Indirection Fx 1000N Indirection Fy 1000N The rule of thumb is 1000 N 100 kg per T slot nut in every direction As long as the minimum distance L between the T slot nuts is observed the T slot nuts can be distributed as required within the customer mounting surface Motor type Number of T slot nuts enclosed Mn jen cute ROLE SL2 050VS 6 70 SL2 050S 8 80 SL2 050M 10 90 SL2 050ML 10 90 SL2 100VS 8 70 SL2 100S 8 80 SL2 100M 10 90 SL2 100ML 10 90 SL2 150S 10 80 SL2 150M 12 90 SL2 150ML 14 90 To make it easier for customers to install remove loads each cooling unit comes equipped with pin holes for positioning Additionally the T slot nuts are secured to ensure that they do not shift Any other loads acting on the screw connection of the T slot nuts must be determined in accordance with the standard calculation procedures used in mechanical engineering VDI 2230 The customer loads and design of the mount on components are included in the calculation Generally the permitted load of the primary is limited by the screw itself Operating Instructions SL2 Synchronous Linear Motors Electrical installation Electrical connection 6 Electrical installation It is essential that you adhere to the safety instructions in the previous sections Observe the wiring instructions issued by the manufacturer of the
47. at you contact SEW EURODRIVE Operating Instructions SL2 Synchronous Linear Motors Electrical installation Prefabricated cables for SL2 Advance System SL2 Power System 6 2 Prefabricated cables for SL2 Advance System SL2 Power System Prefabricated power cables Prefabricated feedback cable SL2 unit designation The cables also have low capacitive properties for operation on inverters see page 47 and subsequent pages For the motor designs SL2 Advance System SL2 Power System SEW EURODRIVE offers prefabricated power and feedback cables from 1 m to 100 m for straightforward and reliable connection The opposite cable end is fitted with cable lugs for power cables or conductor end sleeves The shielding is connected to the mating connector Prefabricated power cables are used to connect the Motor power Motor protection TF or KTY SEW EURODRIVE offers a feedback cable for the AL1H linear measuring system The cable is fitted with plug connectors for connection to the encoder and the servo controller The cables are only available as cable carrier cables Cables from the company Nexan are used Power cables of the SL2 P050 motors correspond to the brake motor cables of the CM71 motor series with an SB11 round plug connector of the SB71 74 servomotors The power cables for the motor sizes SL2 P100 and SL2 P150 correspond to the brake motor cables of the CM motor series with SB51 59 plug conne
48. ation and other useful information Documentation reference SEW EURODRIVE GmbH amp Co KG makes a reference to existing documentation such as operating instructions catalog or data sheet BOOPPE As a prerequisite to fault free operation and fulfillment of warranty claims you must adhere to the information in the operating instructions Consequently read the operating I instructions before you start operating the drive Leg ee The operating instructions contain important information about servicing and should be kept close to the unit Operating Instructions SL2 Synchronous Linear Motors Safety Notes Explanation of symbols 2 Safety Notes Preliminary information General information Due to the strong permanent magnets installed in the secondaries of the SL2 linear motors the following safety regulations must be observed Work not to be carried out by persons with cardiac pacemakers The strong magnetic fields and the associated high ferromagnetic attraction forces can be harmful to your health directly for example for persons with cardiac pacemakers or indirectly through fast motor movements and high thrust forces Based on current medical knowledge magnetic fields with a flux density of lt 5 mT have no effect on the human body Hazard caused by magnetic field Even at a distance of 100 mm the magnetic flux density of the present secondaries is lt 5 mT at 150 mm lt 0 5 mT Si
49. be checked for external changes on a regular basis 9 2 Additional maintenance for Power version Keep air entry screen on fans free from congestion Operating Instructions SL2 Synchronous Linear Motors 65 Technical Data SL2 Basic motor data 10 Technical Data 10 1 SL2 Basic motor data 53105AXX Figure 34 Characteristic curve 1 Dynamic limit forces 2 Thermal limit forces Frated Permanent force when mounting to a horizontal aluminum cooling surface with four times primary flange surface 10mm thickness up to an ambient temperature of 40 C aninstallation altitude of up to 1000 m F4 Maximum force available up to v4 Fpeak Maximum force VL Theoretical maximum traveling velocity V4 Velocity up to which force F is available Vrated Velocity up to which the rated force is available lata Rated current l4 Current at F4 Ipeak Maximum current Fp Force through magnetic attraction Force Velocity Current Cable cross a 1 Motor type Fpeak Fi Frated Fp Vi Vrated Peak l lrated section N IN IN IN m s ms A A A mm SL2 025VS 330 240 125 750 3 3 2 3 0 2 0 0 95 3x1 5 SL2 025VS 330 225 125 750 6 6 8 6 0 4 0 2 0 3x1 5 SL2 025S 650 470 240 1450 1 5 1 6 3 0 1 95 0 9 3x1 5 SL2 025S 650 460 240 1450 3 3 2 6 0 3 9 1 8 3x1 5 SL2 050VS 650 500 280 1480 3 3 4 6 0 4 4 2 2 3x1 5 6 8 0 13 9 10 3 5 3 3x 1 5 1 1 3 4 8 3 5 1 8 3x 1 5 SL2 050
50. be used For more information refer to the MOVIDRIVE B system manual Operating Instructions SL2 Synchronous Linear Motors 75 Technical Data Part numbers for MOVIDRIVE MDX61B Assignment of part numbers MOVIDRIVE MDX61B Unit part number MOVIDRIVE MDX61B 08286256 MDX61B0005 5A3 4 08 08286264 MDX61B0008 5A3 4 08 08286272 MDX61B0011 5A3 4 08 08286280 MDX61B0014 5A3 4 08 08286299 MDX61B0015 5A3 4 08 08286302 MDX61B0022 5A3 4 08 08286310 MDX61B0030 5A3 4 08 08286329 MDX61B0040 5A3 4 08 08286337 MDX61B0055 5A3 4 08 08286345 MDX61B0075 5A3 4 08 08286353 MDX61B0110 5A3 4 08 08286361 MDX61B0150 503 4 08 08286388 MDX61B0220 503 4 08 08286396 MDX61B0300 503 4 08 08286418 MDX61B0370 503 4 08 08286426 MDX61B0450 503 4 08 08286434 MDX61B0550 503 4 08 08286442 MDX61B0750 503 4 08 08286450 MDX61B0900 503 4 08 08286469 MDX61B1100 503 4 08 08286477 MDX61B1320 503 4 08 Operating Instructions SL2 Synchronous Linear Motors Technical Data Technical data of AL1H absolute linear measuring system 10 10 6 Technical data of AL1H absolute linear measuring system The absolute linear measuring system corresponds to the linear measuring system from SICK Stegmann 55571AXX Figure 37 AL1H linear measuring system 1 Technical data and characteris TES tic features to val stes DIN
51. connector housing accord ing to EMC requirements All plug connectors seal the plug on the cable end with a lamellar seal Prefabricated A commercial sub D EMC connector with pin contacts is used on the inverter end A 9 cables for inverter pin or 15 pin connector matching the inverter is used end Hybrid cable The outer cable sheath on the motor and inverter end bears a nameplate with part number and logo of the prefabricated cable manufacturer The ordered length and permitted tolerance are interrelated as follows Cable length lt 10 m Tolerance 200 mm Cable length gt 10 m Tolerance 2 Refer to the system manual of the inverter for determining the maximum cable length Make sure that an EMC compliant environment is maintained during project planning 46 Operating Instructions SL2 Synchronous Linear Motors Electrical installation 6 Prefabricated cables for SL2 Advance System SL2 Power System Pin assignment for SL2 050 power cables 54620AXX Figure 20 Power cable for SL2 050 The customer assembles the cable with a Phoenix plug connector The connector can be cut off because it is not required for the TF connection Plug connector Pin Core identification Assigned Contact type Extra BSTA 078 1 U Black with white lettering U V 4 Ww V 3 WwW 2 Green yellow PE Bag of loose A Black 1 TF1 KTY A Cut off Phoe parts B Black
52. ctions in the previous sections Primaries of the SL2 Basic SL2 P100M ML SL2 P150S M ML SL2 P200S M ML SL2 P250VS S M ML with a net weight of more than 18 kg are equipped with the following transportation aids 1 Packaged primary Transportation of the packaged primary with the attached crane slings only The weight of the primary is indicated on the nameplate or the dimension sheet 53465AXX 2 Unpacked primary The primary is equipped with two M6 threads for transportation with lifting eyebolts parts not included in scope of delivery for further transportation or handling 53366AXX SL2 Synchronous Linear Motors 21 Transportation and Storage Transport SL2 Advance The primaries of the SL2 Advance Systems SL2 Power Systems Sy SL2 PO50M ML Power System primaries SL2 P100S M ML e SL2 P150S M ML with a net weight of more than 18 kg can be removed from the box using a hoist 1 Unpacked primary The T slot nuts on the motor cooling unit are equipped with two M8 lifting eyebolts parts not included in scope of delivery for further transportation or handling 55488AXX Figure 8 Transportation of the SL2 Advance System SL2 Power System Operating Instructions SL2 Synchronous Linear Motors Transportation and Storage 4 Packaging 42 Packaging Protective cover must not be damaged since it ensures corrosion protection of metal parts Primaries Primaries of siz
53. ctors Operating Instructions SL2 Synchronous Linear Motors 43 Electrical installation Prefabricated cables for SL2 Advance System SL2 Power System Structure of power cables for SL2 050 motors 5 1 55778AXX Figure 17 Power cable for SL2 050 1 Connector Intercontec BSTA 078 2 SEW EURODRIVE logo printed on cable 3 Nameplate 4 Cable length lt 10 m Tolerance 200 mm Cable length 2 10 m Tolerance 2 Permitted cable length according to the technical documents 5 Prefabricated cable end for inverter Required loose parts are supplied with the cable 6 Shielding 20 mm pulled back approximately 5 mm Prefabricated The power cables on the motor end consist of an 8 pin plug connector and socket cables for motor contacts end The shield is connected in the connector housing according to EMC requirements All plug connectors seal the plug on the cable end with a lamellar seal and ensure cable relief according to EN 61884 Prefabricated The individual cable cores of the power cables are exposed and the shield is prepared cables for inverter for connection in the control cabinet The cable for the inverter end has yet to be assem end bled The loose parts required are supplied with the cable in a separate bag Loose parts The following loose parts are supplied in accordance with the core cross sections for connection to the power terminals on the inverter Bag no Contents 1 4 x cond
54. d value If several forces torques act on the housing at the same time SEW EURODRIVE can calcu late the exact load bearing capacity of the motor cooling unit Motor type Mx Nm Fy N My Nm Fz N Mz Nm SL2 050VS 1500 1600 2500 12000 150 SL2 050S 1700 1800 4500 14000 220 SL2 050M 2500 2800 10000 20000 550 SL2 050ML 2800 3000 16000 20000 800 SL2 100VS 3400 3100 3200 12000 200 SL2 100S 3800 3400 8000 14000 400 SL2 100M 5500 5300 20000 20000 1000 SL2 100ML 5800 5700 32000 20000 1500 SL2 150S 5300 4000 10000 19000 400 SL2 150M 6000 4600 20000 26000 700 SL2 150ML 8500 6500 45000 32000 1800 5 8 Installation of customer components on primary T slot nuts are inserted in the primary housing at the factory for the installation of customer components If required the distribution of the T slot nuts within the primary housing can be adapted To do so unscrew the end plate 4 see figure in Sec 5 4 insert the T slot nuts in the required slot using a spring and screw the end panel plate on 55065AXX Figure 15 Minimum distance L between the T slot nuts The design of the slot system is based on the modular profile system from Bosch Rexroth so that components from this modular system or similar modular systems can be used Operating Instructions SL2 Synchronous Linear Motors 37 Mechanical Installation Installation of customer components on primary Permitted static lo
55. distances are not identical because encoder is defective Slide the SL2 linear motor for a defined distance and check whether the displayed increments correspond to the calcu lated value using the calculation displayed by MOVITOOLS Adjust the encoder resolution in the linear motor startup if necessary and check the distance between scanner and measuring tape Current limit reduced too far Reset P303 to the value set by linear motor startup Use parameter P304 to reduce the force SL2 linear motor rotates too far EMC problems See system manual and volume 9 Practical Drive Engineer ing Check for correct shielding equipotential bonding and observe the note at the beginning of this section Defective spot in linear scale Slide the SL2 linear motor for a defined distance and check whether the displayed increments correspond to the calcu lated value using the calculation displayed by MOVITOOLS Perform checks at several spots and check the distance between scanner and measuring tape Operating Instructions SL2 Synchronous Linear Motors 8 63 64 EU lt Malfunctions Problems during operation 8 2 Problems during operation Fault Possible cause Remedy SL2 linear motor does not start Motor cable interrupted Check motor connection Brake does not release Check brake control check air supply for pneumatic brakes SL2 linear motor makes hummi
56. dvance and SL2 Power System 10 SL2 P100ML Advance Power Guide systems standard mounting long guide carriages to DIN 645 1 version 3L System Lmax B c D H w Smax G mm 170 60 60 40 45 28 25 Mex10 Manufacturer Size HSR30LR TH SHS 30LR with ball chain INA KUVE 30 HL SL2 P150S ML Advance Power Guide systems standard mounting to DIN 645 1 version 3M System Lmax B c D H W Smax G mm 170 70 50 50 55 34 29 8 M8x10 Manufacturer Size TES SHS zen prin chain INA KUVE 35 H NSK LAH 35 ANZ Schneeberger BMC 35 HIWIN HGH35CA SL2 P150M Advance Power Guide systems standard mounting to DIN 645 1 version 3L System er B C D H w Sr G mm 250 70 72 50 55 34 29 8 M8x10 Manufacturer Size wur SHSSSLR with ball chain INA KUVE 35 HL NSK LAH 35 BNZ Schneeberger BMD 35 HIWIN HGH35HA 82 Operating Instructions SL2 Synchronous Linear Motors Declaration of Conformity 11 SL2 synchronous linear motors L 11 Declaration of Conformity 11 1 SL2 synchronous linear motors Qu S DIN EN ISO 9001 EURODRIVE Konformitatserklarung f r Linearmotoren nach ISO IEC Guide 22 nach DIN EN 45014 Declaration of conformity for linear motors in accordance with ISO IEC Guide 22 in accordance with DIN EN 45014 SEW EURODRI
57. e SL2 P050 SL2 P100 SL2 P150 are packaged as follows 1 Cable extension 53321AXX 2 Bag corrosion protection 53322AXX A bag containing the following information is attached to the motor Safety notes Wiring diagram You must comply with this information 3 Completely packaged in carton with nameplate 53323AXX Operating Instructions SL2 Synchronous Linear Motors 23 4 Transportation and Storage Packaging Primaries of size SL2 P150 e SL2 P200 SL2 P250 are packaged as follows 1 Cable extension 53321AXX 2 Bag corrosion protection 53322AXX 3 Completely packaged in carton with plywood support or transport slings 53465AXX 24 Operating Instructions SL2 Synchronous Linear Motors Transportation and Storage Packaging Secondary for all motor types Protective cover must not be damaged since it ensures corrosion protection of metal parts 1 Box with packaging straps 53325AXX 2 Contents secondary box Secondary packed in protective cover Safety notes and warning labels enclosed loose inside box Touch guard magnetic surface wooden board Operating Instructions SL2 Synchronous Linear Motors 25 26 Transportation and Storage Corrosion protection and storage conditions 4 3 Corrosion protection and storage conditions The motor parts are protected against corrosion for five years in closed original packag
58. e Yes Inner insulation core PP Outer insulation sheath TPE U Flame inhibiting self extinguishing Yes Conductor material E Cu blank Shielding Braided tinned Cu Weight kg km 130 Operating Instructions SL2 Synchronous Linear Motors 53 Electrical installation Prefabricated cables for SL2 Advance System SL2 Power System Power supply for the fan 55387AXX Figure 25 Power supply for the fan 1 M12 fan connection 5 pole The fans in power design are supplied via a commercially available 5 pole M12 plug connection with DC 24 V Customer connection cables are not available from SEW EURODRIVE Suitable connection cables can be ordered from manufacturers such as Phoenix CONTACT Hirschmann Harting The following table is an extract from trailing cables available from Phoenix CONTACT Sensor actuator cables straight M12 socket 3 pin suitable for 5 pin connector 54 Cable length Article designation Article number 3m SAC 3P 3 0 PUR M12FS 16 94 49 9 5m SAC 3P 5 0 PUR M12FS 1683510 10m SAC 3P 10 0 PUR M12FS 16 93 034 Operating Instructions SL2 Synchronous Linear Motors Startup go 7 Prerequisites for startup 7 Startup SL2 Basic SL2 Advance System and SL2 Power System are started up in the same way 7 1 Prerequisites for startup It is essential that you adhere to the safety instructions
59. ed total volume U Ka Motor mass f 2 50 ka Estimated triction 0 N Urwe Stiffness fi 0 5 1 20 Figure 31 Screen for optimizing the axis using the Estimate button and the Stiffness input field 10 11 Finish ce Back Next gt gt 10529AEN With an absolute encoder you will now execute the menu item Encoder adjust ment The SL2 linear motor is then ready for operation immediately once the system is turned on If you do not carry out the menu item Encoder adjustment an absolute encoder will behave like an incremental encoder and the SL2 linear motors will carry out a commutation travel once the controller inhibit has been removed and the unit turned on If you need a different positive encoder counting direction for your linear axis activate the reversal option for the motor rotation via parameter P350 Remove the TF line from the servo controller with the motor at standstill or enabled to check if the TF monitoring is responding Error 31 TF trigger If the drive has an external brake we recommend that you control it directly The brake is controlled using parameters P730 P732 Operating Instructions SL2 Synchronous Linear Motors 7 9 59 7 go Startup Calculating travel parameters 7 4 Calculating travel parameters The servo controller and the integrated IPOSP 4S sequence control work internally with rotary values During startup the program determines convers
60. ed with an anti corrosion agent at the factory Do not remove this protection layer Wipe the surface with a lint free cloth to remove any dust dirt etc clinging to the surface Operating Instructions SL2 Synchronous Linear Motors 33 34 Installation of secondaries Mechanical Installation Installation of SL2 secondaries Install the first part at one end of the travel distance and work your way down in one direction The orientation of the first part can be random The adjoining part will have the same orientation The north 1 N and south 2 S poles are identified on the second aries gt see following illustration You can combine secondaries of different lengths 53354AXX Figure 13 Arrangement of secondaries 1 North pole 2 South pole Use all bores of the secondary for retaining purposes Use screws of size M6 strength class 8 8 or higher The engagement depth and tightening torque generally 10 Nm depend on the customer support structure Move primary over secondaries by hand prior to startup of drive to check for unhindered operation Use non magnetic testing devices such as feeler gauges made of stainless steel aluminum brass or copper sheets if you are planning to check the visible air gap Induced voltages of up to 500 V can be generated by movement of the primary generator principle even if the motor is not connected Only remove the protection cap on the power plug of the primary immed
61. eering Observe the following instructions when connecting an encoder e Use a shielded cable with twisted pair conductors only Connect the shield to the PE potential on both ends over a large surface area Route signal cables separately from power cables or brake cables min distance 200 mm Risk of unwanted axis movements due to interference from parasitic signals EMC via the motor cable When synchronous SL2 linear motors are combined with a MOVIDRIVE9 compact MCH inverter SEW EURODRIVE strongly recommends that you use an external TF evaluation unit e g EMT6 K from M ller or 3RN1011 from Siemens If you use the TF evaluation unit in MOVIDRIVE compact MCH analog input 1 of the connection unit Al1 1 A112 at connector X10 the TF cable should not be connected for reasons of safety During startup set parameter P835 in the parameter menu to No response This ensures that the differential input Al11 Al12 is deactivated The evaluation of the external TF evaluation unit is performed separately via the PLC or via an external digital input on the MCH unit e g connection X11 terminal 6 DIO5 which is set to Ext fault in parameter menu P60 This measure ensures fault free and safe operation When SL2 linear motors are combined with MOVIDRIVE B units the TF can be evaluated directly on the servo controller without any risk of danger If you use a KTY temperature sensor KTY84 140 it is essential th
62. es Tianjin 300457 gm tianjin sew eurodrive cn Service http www sew eurodrive com cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogot sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 Business Centrum Praha Fax 4420 220121237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 P O Box 100 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Mustam e tee 24 Fax 372 6593231 EE 10620Tallin veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340
63. es caused by the loads mounted by customers and the permitted loads from Guide system Retaining screws for guide carriages on the cooling unit Cooling unit housing Loads mounted via slots T slot nuts However to help with the selection the permitted loads have been reduced to simple applications and clear calculation models Depending on the individual application greater loads may occur If necessary please contact SEW EURODRIVE for more information Check the previous points in each application Guide systems The detailed project planning process for linear guide system must be performed together with the manufacturer of the guide system and is not the responsibility of SEW EURODRIVE Housing of the motor cooling unit 55389AXX Figure 14 Static load Mx permitted load torque on the X axis My permitted load torque on the Y axis Mz permitted load torque on the Z axis Fy permitted force in Y direction Fz permitted force in Z direction Operating Instructions SL2 Synchronous Linear Motors Mechanical Installation 5 Installation of customer components on primary The table see below shows the permitted static loads on the entire primary The magnetic attraction forces between the primary and secondary are already taken into account The values in the following table apply to both directions for the forces and torque ratings The housing is only allowed to be subjected to one loa
64. he measuring system influence the measuring accuracy Scale drawings General tolerances to DIN ISO 2768 mk and position tolerances 230 EC Me o SI e e T SEI a e 55043AXX Figure 38 Scale drawings and position tolerances 78 Operating Instructions SL2 Synchronous Linear Motors Technical Data Technical data of AL1H absolute linear measuring system Connection Connection assignment of the AL1H linear measuring system on MOVIDRIVE assignment compact MCH MOVIDRIVE MDX B Connection Encoder end MOVIDRIVE compact MCH MOVIDRIVE MDX B PI Contact en dert ug connector n Description Cable core color Description Contact no Plug connector 1 S3 cosine Blue BU S3 cosine 9 ASTA021FR 2 Data Black BK Data 4 198 9219 3 Unassigned Unassigned 3 Sub D 15 pin 4 Unassigned Unassigned 5 12 pin with socket 5 S2 sine Yellow YE S2 sine 4 2 contacts 6 S4 sine Green GN S4 sine 10 MOVIDRIVE compact MCH 7 Data Violet VT Data 12 8 S1 cosine Red RD S1 cosine 1 9 Unassigned Unassigned 6 10 GND Gray pink GY PK pink PK GND 8 11 Unassigned Unassigned 7 12 Us Gray GY Us 15 Unassigned Unassigned Unassigned 11 jai MOVIDRIVE B Unassigned Unassigned Unassigned 13 i Unassigned Unassigned Unassigned 14 SE Feedback cables and extension cables for the
65. iately before connecting the power plug to the power supply Operating Instructions SL2 Synchronous Linear Motors Mechanical Installation 5 Installation of the AL1H measuring system 5 6 Installation of the AL1H measuring system It is essential that you read the manufacturer s operating instructions provided with the encoder system Note for installation of the measuring tape 2 that the end identified by a dot 5 is stuck on in the direction of the connecting plug RON 5 6 7 Us 56178AXX Linear sensor Measuring tape Encoder mount on components Connection of the linear sensor Identification of the installation direction of the measuring tape Screws for the primary housing mount on components Screws for the linear sensor mount on components e the M8x20 non magnetic stainless steel screws provided to connect the linear sensor with the mount on components 7 tightening torque 16 Nm Tighten the M5x12 screws lightly to connect the primary housing with the mount on components 6 gt maximum tightening torque 5 Nm Operating Instructions SL2 Synchronous Linear Motors 35 Mechanical Installation Mechanical load capacity of the SL2 Advance System and SL2 Power Sys 5 7 Mechanical load capacity of the SL2 Advance System and SL2 Power System The permitted mechanical load capacity of the entire linear drive system is dependent on the size position and type of the forc
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67. ical Installation Installation of the SL2 Basic 5 3 Installation of the SL2 Basic Before you begin Preparing the SL2 Basic primary for installation Check that the information on the nameplate of the drive and or the output voltage of the servo controller match the voltage supply system the drive is undamaged no damage caused by transportation or storage itis certain that the following requirements have been met Ambient temperature between 5 C and 40 C Nooil acid gas vapors radiation etc Installation altitude max 1000 m above sea level Start with the installation of the primary Install the secondaries after having concluded all other installation work immediately prior to startup of the drive Observe the safety notes when handling the secondaries see section 2 53349AXX Figure 11 Primary SL2 Basic Mounting surfaces 1 The mouting surfaces of the primary were treated with an anti corrosion agent at the factory Do not remove this protection layer Wipe the surface with a lint free cloth to remove any dust dirt etc clinging to the surface Retaining screws Use all M5 tapped holes in the mouting surface for retaining purposes Use screws of size M5 strength class 8 8 or higher The minimum depth of engagement is 8 mm The tightening torque is always 6 Nm and may not be exceeded even with screws of a higher strength class 1 Note the derating data in section 4 9 of the
68. ields pictograms Never store secondaries unpacked use non magnetic packaging material with a thickness of at least 2 cm on the magnetic side Observe the warning instructions on the packaging Keep storage area dry Protect storage site from heat For transportation of machines or components with primaries or secondaries already installed on travel axis axes Lock the axis axes to prevent accidental movement due to missing self locking mechanism Follow the instructions in the section Transportation and storage Operating Instructions SL2 Synchronous Linear Motors Safety Notes Explanation of symbols Installation assembly Hazard caused by magnetic field Never place secondaries on metal Never place a primary directly on a secondary Hold the tools tight with both hands Slowly guide the tools to the secondary Wear work gloves during assembly Donotremove the packaging of the secondary until directly before it is installed Carry out installation work in pairs only Cover already installed secondaries with at least 2 cm of non magnetic material e g wood during installation Use customized installation appliances to facilitate and safeguard work if necessary e g if mounting space is limited Make sure that the primary is grounded according to regulations via the PE grounding bar in control cabinet as a reference potential Please attach the enclosed warning sign in a
69. in the previous sections Before startup The primary moves along the entire travel distance easily without collisions and free make sure that from mechanical contact between the primary and secondary All connections have been made properly All protection devices have been installed correctly e All motor protection devices are active The brake works correctly in hoists You have a MOVIDRIVE with firmware that supports SL2 linear motors e g MOVIDRIVE MCH xxx 08 MDV xxx 08 or MOVIDRIVE B MDX 08 There are no other sources of danger present The MOVITOOLSS startup software is installed on your PC 7 2 Commutation travel process Contrary to rotating systems there is no mechanical connection between encoder system primary and secondary in SL2 linear motors This connection must be made during startup The SL2 synchronous linear motor can be controlled directly by the servo controller after initial setup This process is referred to as commutation search or commutation travel This takes place once after encoder adjustment for absolute distance measuring systems every time the unit is turned on or reset in case of incremental distance measuring systems Operating Instructions SL2 Synchronous Linear Motors 55 7 go Startup 9 Commutation travel process Commutation 1 The SL2 linear motor moves to a random position This can be a distance of between travel process 0 mm to max 16 mm in either
70. ing Observe the following storage conditions for SL2 linear motors Store the SL2 linear motors inside Keep storage area clean and dry Storage temperature should be between 5 C and 70 C Relative humidity not to exceed 95 Original packaging must be free from damages Stored SL2 linear motors must be equipped with the following warning labels Warning Magnetic Operating Instructions SL2 Synchronous Linear Motors Transportation and Storage Coating 44 Coating SL2 Basic The motor parts are coated black matte EPOXY two component single coat paint as standard SL2 Advance With the exception of the front area all motor parts are anodized with a black coating System SL2 The front side of the motor is coated with black matte Power System 45 Return delivery to SEW EURODRIVE Return primary and secondary components in original packaging only Cover the magnetic side of the secondaries with a wooden board thickness 2 cm over the entire surface and connect Operating Instructions SL2 Synchronous Linear Motors 27 5 Mechanical Installation Installation tolerances 5 Mechanical Installation It is essential that you adhere to the safety instructions in the previous sections 5 1 Installation tolerances 53649AXX Figure 9 Tolerances 1 Installation of primary in reference to the largest primary max deflection length width 0 1 mm 2 Secondary in reference to 512 mm length
71. ion factors for linear values to rotary values AH je Conversion factors Lincar Rotatory Speed m s lt gt 0 0007 Speed rpm 2 0000 Acceleration m s 2 lt gt Ramp values s 1 inc x jim finish 10395AEN Figure 32 Conversion factors for SL2 100M 030 with HIPERFA CE encoder displayed at the end of linear motor startup Example An SL2 100M 030 synchronous linear motor with HIPERFACE encoder is to be operated with the following travel information v 1 m s s 1000 mm a 5 m s Based on the conversion factors shown above the following rotary information will be displayed in IPOSPIUS or via fieldbus Speed 0 0007 velocity 1428 1 min Distance 64 625 x 1000 102400 increments Ramp 2 000 5 0 4 sec 60 Operating Instructions SL2 Synchronous Linear Motors Startup g 7 Calculating travel parameters 9 lolxj ez Suggestiun System values Maximum acceleration poco m s Linear Rotatory Ramp up downjt bam 200 000 mis z 0 010 fs Stop remp Pan p00000 mea 0090 tg Emergency remp bam 200 000 mue bag s Acceleration sz az mea bm fa Deceleration ha fern sr n mg Travel speed CW pm Row pus mnn tpn Travel speed COW fa tS Roo hud EON epg Take over proposal EUM 10530AEN Figure 33 Dialog in linear motor startup with internal conversion of linear
72. is provided by a separate plug when using forced cooling fans Fields of applica The use of the motor cooling unit with forced cooling fans is limited to enclosure IP54 tion for the SL2 Power System Fields of applica The SL2 Advance System can basically be used in all fields of application for the SL2 tion for the SL2 linear motor There are no limitations Advance System For use in hoists The motor system is not equipped with its own holding brake An absolute value measuring system is absolutely necessary when using the system as hoist drive You will find additional information in section 5 of the SL2 Synchronous Linear Motors catalog 14 Operating Instructions SL2 Synchronous Linear Motors Product Description and Overview of Types 3 Type code 3 5 Type code The following diagram shows the type code structure Primary SL2 P 050 VS 030 T B KVX1 490 00 Standard Special design Winding voltage DC link voltage 490 V Cable extension SL2 Basic For more information on the position and length see the following page combination overview 1 or plug connector SL2 Power System and SL2 Advance System position special design see the following page combination overview 2 Motor design B SL2 Basic A SL2 Advance System P SL2 Power System T Temperature sensor TF K KTY Vrated 010 1 m s 030 3 m s 060 6 m s Length of primary VS very short S short M medium M
73. m current l4 Current at F4 Inenn Rated current k Force factor Lu v Inductance Iso KL Insulating material class IP Enclosure U Voltage Vnenn Velocity up to which the rated force is available Weight Operating Instructions SL2 Synchronous Linear Motors Product Description and Overview of Types Nameplate SL2 Advance System SL2 Power System C 4 ea D ale SEW EURODRINE 76646 Bruchsal Germany Type SL2 P050S 30 T P SSXS 490 00 No 101 1234567801 0001 06 F peak 1300 IN peak 118 JA kg 12 3 Fi 1000 N li 8 7 A ID 54 Fu 760 N ly 6 1 A ke 76 w m k 131 N A Ru 1 70 JO Luv 45 0 mH U 490 Vy Ins C LB VN 3 4 m s Part No 13327836 Made in Germany 59476AXX Figure 6 Nameplate Typ Type code No Customer order number FpEAK Peakforce F4 Maximum force available up to v4 FN Permanent force Ke Voltage constant Dua Winding resistance U Voltage Vn Velocity up to which the rated force is available IPEAK Maximum current l Current at F4 IN Rated current kg Force factor Ly y Inductance Ins Cl Insulating material class Partno Partnumber kg Weight IP Enclosure Nameplate sec ondary 3 p SL2 S050 128 AB 01 30758450 03 0002 04 5 Sach Nr 13327046 EURODRIVE 561433 Bruchsal
74. max deflection 0 1 mm 3 Installation of secondary L1 0 3 mm in reference to total length L2 0 2 mm in reference to total length 28 Operating Instructions SL2 Synchronous Linear Motors Mechanical Installation 5 Required tools aids The tolerance of the air gap is 0 05 mm 1 77 04 i dei 0 1 7 0 1 oe 2 53650AXX Figure 10 Tolerance of position for entire unit 1 Installation of primary mounting plate 2 Installation of secondary basic body e g machine base Shape and position tolerances in reference to 1000 mm length The shape and position tolerances must be observed for the function of the SL2 linear motor Depending on the used measuring system it may be necessary to have a greater accuracy ofthe mounted parts for safe operation These accuracies are sufficient forthe functionality of the AL1H encoder system These shape and position tolerances will have to be observed in operating mode at steady state temperature of the SL2 linear motor You will also have to take into consideration the influence of the loads installed by the customer 5 2 Required tools aids Standard tools Operation with conductor end sleeves Crimping tool and conductor end sleeves without insulation shroud DIN 46228 Part 1 Material E Cu Crimping tool for plug connectors Operating Instructions SL2 Synchronous Linear Motors 29 30 Mechan
75. motors LZ he KZ m e EA SAN SL2 Basic SL2 Advance System SL2 Power System Linear measuring system Power cable Feedback cable AL1H 59556AEN 3 2 Documentation MOVIDRIVE B manual e SL2 Synchronous Linear Motors catalog e SL2 Synchronous Linear Motors AWTec 11 Operating Instructions SL2 Synchronous Linear Motors 3 Product Description and Overview of Types SL2 product designs 3 3 SL2 product designs SEW EURODRIVE offers three product designs for SL2 linear motors SL2 Basic Motor package and secondaries SL2 Advance Motor package integrated in cooling unit and secondaries Prepared System for installation of linear guides and the linear encoder SL2 Power Motor package integrated in motor cooling unit with forced cooling System fan and secondaries Prepared for installation of linear guides and the linear encoder SL2 Basic 52619AXX Figure 1 SL2 Basic synchronous linear motor 1 Primary 2 Electrical connection in form of a cable extension 3 Secondary with permanent magnets SL2 Advance System SL2 Power System 55394AXX Figure 2 SL2 Advance System and SL2 Power System synchronous linear motor 1 Optional motor cooling unit 2 Prepared slots as retaining system for customer setup 3 Forced cooling fan of optional motor cooling unit 4 Electrical plug connector 5 Primary not visible installed in motor cooling unit 6 Secondary 7 Linear measuring s
76. nce the magnetic flux density in SL2 linear motors is generated exclusively by the magnetic fields of the secondaries this value is indepen dent from the operating status of the SL2 linear motor Special caution needs to be the rule in close proximity distances 50 mm to the secondaries due to the high attraction forces Magnetic forces are often underestimated since they are not visible Magnetic attraction forces often start abruptly in the immediate proximity range and can grow in excess of several 100 kg for medium sized objects Please also consider the supplementary safety notes in the individual sections of these operating instructions Burns hazard Touching the SL2 linear motor when it has not been cooled can result in burns The SL2 linear motor can have a surface temperature of over 100 C To prevent burns Nevertouch the SL2 linear motor during operation or in the cool down phase once it has been switched off Operating Instructions SL2 Synchronous Linear Motors Safety Notes Explanation of symbols d A Transportation storage All work related to transport putting into storage setting up mounting connection startup maintenance and repair is to be carried out by trained personnel only Note the following important points e Pay attention to the danger and safety signs on the SL2 linear motor Do not go near the secondary with metallic objects that are heavy gt 1 kg or have a wide
77. ng noise or does not run smoothly Fault on encoder cable See system manual and volume 9 Practical Drive Engineer ing Check for correct shielding equipotential bonding and observe the note at the beginning of this section Controller parameters set incorrectly Perform startup of control loop once again Encoder connection with primary not rigid enough Check to see if mechanical connection between encoder and primary is rigid enough Permitted operating temperature of encoder exceeded Select the travel cycle so that the effective value of the output current is less than the rated current of the motor Arrange for better heat dissipation of primary Decouple encoder thermally mounting with plastic distance plate Use encoder system with higher permitted operating temperature SL2 linear motor heats up excessively Overload Select the travel cycle so that the effective value of the output current is less than the rated current of the motor Insufficient cooling Improve cooling or install fan Air gap too large resulting in power loss at same current see derating table in catalog Adjust air gap Ambient temperature is too high Select travel cycle so that effective value of output current is less than rated current of SL2 linear motor HIPERFACE encoder fault Problems on encoder cable If the problems do not occur during manual sliding they are often caused by problem
78. nt of the measuring tape 1 Linear sensor 2 Measuring tape 3 Encoder mount on components Operating Instructions SL2 Synchronous Linear Motors Technical Data Linear guide systems for SL2 Advance and SL2 Power System 10 10 7 Linear guide systems for SL2 Advance and SL2 Power System The following guide systems can be installed on the SL2 Advance System and the SL2 Power System primaries SL2 P050VS S M ML Advance Power System 54491AXX Figure 40 Guide systems Guide systems standard mounting to DIN 645 1 version 3M Y B c D H w SR G Lmax mm SL2 P050VS 94 SL2 P050S 133 SL2 PO50M 144 48 35 35 40 23 24 M6x8 SL2 PO50ML 190 1 The max length is dependent on the size Manufacturer Size THK HSR 25 R standard SHS 25 R with ball chain INA KUVE 25 H KUVE 25 B KT H with Quadspacer NSK LAH 25 ANZ Schneeberger BMC 25 HIWIN HGH25CA SL2 P100VS S M Advance Power Guide systems standard mounting to DIN 645 1 version 3M System D B C D H w Sax G Lmax mm SL2 P100VS 94 SL2 P100S 140 60 40 40 45 28 25 M8x10 SL2 P100M 140 1 The max length is dependent on the size Manufacturer Size HSR30R THK SHS 30R with ball chain INA KUVE 30 H 81 Operating Instructions SL2 Synchronous Linear Motors Technical Data Linear guide systems for SL2 A
79. ntrol cabinet The cable for the inverter end has yet to be assem bled The loose parts required are supplied with the cable in a separate bag The following loose parts are supplied in accordance with the core cross sections for connection to the power terminals on the inverter Bag no Contents 1 4 x conductor end sleeves 1 5 mm insulated 4 x M6 U shaped cable lugs 1 5 mm 2 4 x conductor end sleeves 2 5 mm insulated 4 x M6 U shaped cable lugs 2 5 mm 4 x conductor end sleeves 4 mm insulated 3 4 x M6 U shaped cable lugs 4 mm 4 x M10 U shaped cable lugs 4 mm 4 x M6 U shaped cable lugs 6 mm 4 x M10 U shaped cable lugs 6 mm 5 4 x M6 U shaped cable lugs 10 mm 4 x M10 ring type cable lugs 10 mm Operating Instructions SL2 Synchronous Linear Motors 45 6 Electrical installation Prefabricated cables for SL2 Advance System SL2 Power System Structure of the AL1H feedback cable for MOVIDRIVE compact MOVIDRIVE B 1 2 5 56488AXX Figure 19 Measuring system plug connector Connector Intercontec ASTA Printed on connector SEW EURODRIVE Nameplate Cable length lt 10 m Tolerance 200 mm Cable length 2 10 m Tolerance 2 Permitted cable length according to the technical documents 5 Sub D plug ESNE A 12 pin EMC signal plug connector with socket contacts from Intercontec is used to connect the encoder system The shield is connected in the
80. oder cormmissioning MS controller commissioning Finish Rad Neod gt gt 10394AEN Figure 29 Main dialog for startup of SL2 linear motors in menu Startup SL2 Synchronous linear motors Checking encoder evaluation 3 Manually move the primary in one direction and observe parameter P003 actual position in MOVITOOLS Shell Determine the positive direction of movement Then slide the SL2 linear motor once over the entire travel distance to check if the encoder works correctly in all areas Operating Instructions SL2 Synchronous Linear Motors 57 7 go Startup Startup procedure Check hardware limit switches RR e 4 Setthe parameters for the hardware limit switch such as in Figure 30 and check their function by manually sliding the primary to the limit switches lalx 600 Binary input DIOL ENABLE RAP STOP 601 Binary input DIO2 vo ruwcrzow x 602 Binary input DIO3 uo Function 603 Binary input DIO4 LIm switch cw 604 Binary input DIOS LIm switch ccw v 608 Binary input DIOO cowrmoL iwmisiT v 10396AEN Figure 30 Binary inputs basic unit Activate drive limits for initial M zs d startup 5 For initial startup limit the maximum speed via parameter P302 max speed 1 and the maximum force with parameter P304 torque limit so that the motor cannot develop its full force and speed in case of an uncontrolled axis movement Do not limit the maximum force with
81. own to 40 C before touching it Power connections can conduct voltages even if the motor does not turn Never disconnect electrical connections of motors while they are energized Wear work gloves when carrying out maintenance and repair work Ensure safe disconnection from the voltage supply before working on the machine Never work in the travel range when the machine is switched on Remove any chips from the motor area on a regular basis Follow the instructions in the section Startup and Maintenance Press the EMERGENCY OFF button in case the machine is connected to the power supply system Request first aid immediately You need the tools mentioned previously to free body parts jammed in between two secondaries or a secondary and a ferromagnetic component e g steel plate steel carrier machine bed tool Separate the components at the separation gap using the pointed wedge The magnetic forces are always present regardless of the operating status of the system Operating Instructions SL2 Synchronous Linear Motors Product Description and Overview of Types 3 System environment 3 Product Description and Overview of Types 3 1 System environment DOCU ROM 9 MovrroorLs Startup of synchronous linear motors Documentation Drive Engineering SL2 catalog Practical Implementation SL2 operating instructions MOVIDRIVE9 te frequency inverter SM Vi SL2 synchronous linear
82. prominent position or in the vicinity of the secondaries Follow the instructions in Sec Mechanical Installation Startup Never work in the travel range when the machine is switched on Ensure free axis travel Checkthe final positions Checkthe linear measuring system prior to turning on the machine Limit the maximum power in the servo controller Setthe velocity limits in the servo controller to small values Follow the instructions in the section Startup Operating Instructions SL2 Synchronous Linear Motors 2 Safety Notes Explanation of symbols 10 Operation and inspection maintenance A Behavior and immediate measures in case of ACCIDENTS Danger of electric shock Induced voltages of up to 500 V can be generated by movement of the primary generator principle even if the motor is not connected Only remove the protection cap on the power plug of the primary immediately before connecting the power plug to the power supply To prevent electric shocks After separating the servo controller from the supply voltage wait for at least five minutes before you touch any live parts e g contacts stud bolts or loosen connections To be on the safe side measure the voltage on the DC link and wait until the voltage has dropped below 40 V Keep motor area free from chips Notice any noises The motors may have a surface temperature of 100 C during operation Wait for the motor to cool d
83. rameter P835 to EMERGENCY STOP FAULT Operating Instructions SL2 Synchronous Linear Motors Problems during commutation search lt Malfunctions ES E ei 8 1 Problems during commutation search Fault Possible cause Remedy Encoder error 14 when SL2 linear motor is moved manually Encoder not installed correctly Check installation using the encoder manufacturer information 1 Air gap encoder measuring tape 2 Alignment encoder measuring tape 3 with HIPERFACE encoder Check mounting direction so that cable output shows in the direction of the smaller absolute values direction dot on the measuring tape if available Encoder not connected correctly Check pin assignment operate HIPERFACE encoder as sin cos encoder for test purposes SL2 linear motor does not start after removal of CONTROLLER INHIBIT Motor cable interrupted Check linear motor connection Brake function P730 ON P730 must be set to OFF for commutation search only for HIPERFACE encoder servo controller reports that encoder has already been adjusted H458 1 If you want to carry out a commutation travel enter Encoder adjustment in the startup dialog the servo controller will reset the bit automatically in this case n monitoring lag error during commutation travel Servo controller not in status NO ENABLE because enable is set in addition to CONTROLLER INHIBIT or a terminal ha
84. s all other contacts Plug connector Number of cores and line Part number Installation type Lc type complete cross section 4x 1 5 mm AWG 16 3 x SK51 SK61 1 0 GE AWG 17 1333 1205 X 4x 2 5 mm AWG 12 3x SK52 SK62 1 0 mm2 AWG 117 1333 1213 X 4 x 4 mm AWG 10 3 x Cable carrier SSES 1 0 mm AWG el installation 4 x 6 mm AWG 10 3 x SK56 SK66 1 5 mm AWG 16 0199 206 6 4 x 10 mm AWG 10 3 x SK59 SK69 1 5 mm AWG 17 0199 208 2 1 Cable with low capacity properties LC Low capacitiy Plug connectors for power supply with socket contacts complete Type Cross sections Part no SB51 SB61 4 x 1 5 mm AWG 16 3 x 1 0 mm AWG 17 199 142 6 SB52 SB62 4 x 2 5 mm AWG 12 3 x 1 0 mm AWG 17 199 1434 SB54 SB64 4 x 4 mm AWG 10 3 x 1 0 mm AWG 17 199 1442 SB56 SB66 4 x 6 mm AWG 10 3 x 1 5 mm AWG 16 199 1450 SB59 SB69 4 x 10 mm AWG 10 3 x 1 5 mm AWG 17 199 146 9 Operating Instructions SL2 Synchronous Linear Motors 49 50 Electrical installation Prefabricated cables for SL2 Advance System SL2 Power System Cable for AL1H encoders x gt gt Figure 23 Feedback cable for AL1H encoders 54629AXX Type Installation Part number SL2 Cable carrier installation MOVIDRIVE B 0595 151 8 Cable pin assign ment for feedback cables
85. s been programmed to ENABLE Assign binary input directly on unit via IPOSPIUS control word or via fieldbus with ENABLE e g P603 ENABLE STOP EMC problems See system manual and volume 9 Practical Drive Engineer ing Check for correct shielding equipotential bonding and observe the note at the beginning of this section Encoder error after com mutation travel in positive direction 2nd movement Counting direction of the encoder does not correspond to U V W phase Sequence of motor Check to see if encoder counts positive in the direction that the primary was moving If not swap connections of U and W motor cables Resolution of encoder system incor rect Encoder defective Slide the SL2 linear motor for a defined distance and check whether the displayed increments correspond to the calcu lated value using the calculation displayed by MOVITOOLS Adjust the encoder resolution in the linear motor startup if necessary and check the distance between scanner and measuring tape Current limit reduced too far Reset P303 to the value set by linear motor startup Use parameter P304 for force reduction Encoder error after commutation travel in negative direction 3rd movement Travel distances are not identical because axle is mechanically sluggish Make sure that the drive travels with easy movement for the entire distance and no other forces are at play process forces weight forces Travel
86. s in the encoder or TF line Consult the system manual or volume 9 of Practical Drive Engineering for troubleshooting Check for correct shielding equipotential bonding and observe the note at the beginning of this section Encoder not installed correctly Check installation using the encoder manufacturer informa tion 1 Air gap encoder measuring tape 2 Alignment encoder measuring tape 3 with HIPERFACE encoder Check mounting direction so that cable output shows in direction smaller absolute values direction dot on the measuring tape if present Check rigidity of encoder mounting Observe the manu facturer tolerances even with fast accelerations Operating Instructions SL2 Synchronous Linear Motors Inspection and Maintenance General maintenance work 9 Inspection and Maintenance It is essential that you adhere to the safety instructions in the previous sections Use only genuine spare parts in accordance with the valid parts list Motors can become very hot during operation danger of burns Disconnect the SL2 linear motor from the power supply before starting work and protect it against unintentional re start 9 1 General maintenance work The primaries and secondaries are maintenance free and cannot be repaired Replace defective parts Remove any traces of dirt chips dust etc from the secondaries with a soft cloth Note that mobile cables are subject to wear They have to
87. servo controller in case motors are powered by inverters It is essential to observe the operating instructions for the servo controller A bag containing the following information is attached to the motor Safety notes Wiring diagram You must comply with this information 6 1 SL2 Basic electri cal connection Electrical connection The current carrying capacity only applies to the SL2 Basic design with standard cable length 1m Cable extension type 1 2 4 5 Outer diameter mm 9 6 10 8 13 17 5 20 5 Cores 4x1 541x 2x 4x25 1x 2x 4x4 04 1x 2x 4x60 1x 3x 4x10 1x 3x 0 5 0 5 0 5 1 5 1 5 Load at ambient temperature 30 C A 18 26 34 44 61 Load at ambient temperature 40 C A 16 23 30 40 55 Load at ambient temperature 60 C A 12 17 24 31 43 Color of power cores Black Black Black Black Black Identification phase U 1 1 1 U L1 U L1 Identification phase V 2 2 2 V L2 V L2 Identification phase W 3 3 3 W L3 W L3 Color protective earth Green yellow Green yellow Green yellow Green yellow Green yellow Color thermistor core TF1 White White White Black Black Color thermistor core TF2 Brown Brown Brown Black Black Thermistor identification TF1 2 1 1 PTC140 Thermistor identification TF2 A 2 2 2 PTC140 er identification KTY 84 White White White 1 1 ah identification KTY 84 Brown Brown Brown 2 2 mae bending radius fixed routing 2
88. sic 3890 5000 6300 SL2 250M Basic 5140 6370 7810 9450 SL2 250ML Basic 7020 8620 12300 12600 72 Operating Instructions SL2 Synchronous Linear Motors Technical Data Maximum forces with MOVIDRIVE MDX61B 10 Speed class The table shows the maximum force that can be reached with the connected 3 m s MOVIDRIVE MDX61B inverter MOVIDRIVE MDX61 B_A 5_3 400 500 V units in SERVO operating modes P700 P kW 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 0450 asd lated A 2 24 31 4 4 55 7 95 125 16 24 32 46 60 73 89 Imax A 4 4 8 6 2 8 6 8 25 10 5 14 25 18 75 24 36 48 69 90 109 5 133 5 Systems Fmax IN SL2 P025VS Basic 330 SL2 P025S Basic 650 Basic SL2 050VS Advance 460 537 650 650 650 Power Basic SL2 050S Advance 738 926 717 955 1175 1300 Power Basic SL2 050M Advance 1280 1640 1950 Power Basic SL2 050ML Advance 1290 1650 2090 2600 Power Basic SL2 100VS Advance 830 1020 1325 Power Basic SL2 100S Advance 1680 2090 2560 2650 Power Basic SL2 100M Advance 2455 2950 3970 Power Basic SL2 100ML Advance 2950 4050 5200 5300 Power SL2 150VS Basic 1065 1280 1650 2000 Basic SL2 150S Advance 2425 2950 3900 Po
89. surface 1 dm in your hand Place at least two pointed wedges made of firm non magnetic material such as brass or stainless steel wedge angle ca 10 15 and a hammer ready to separate the adhering magnetic parts If necessary e g if mounting space is limited custom ized installation appliances should be used to facilitate and safeguard work To free parts of the body that have been trapped separate adhering parts by driving the prepared pointed wedges made of firm non magnetic material into the separation gap Do not bring watches and magnetizable data carriers such as credit cards disks etc into close proximity 100 mm of the SL2 synchronous linear motors Note the system specific guidelines and requirements Note the national regional regulations governing safety and the prevention of accidents Serious injuries and property damage may result from Improper use Incorrect installation or operation Unauthorized removal of necessary protection covers or the housing Inspect the shipment for any damage in transit as soon as you receive the delivery Inform the shipping company immediately It may be necessary to preclude startup Use suitable sufficiently rated handling equipment if necessary Remove securing devices used for transportation prior to startup Follow the instructions in the section Notes on transportation Mark the storage locations of secondaries Danger Strong magnetic f
90. uctor end sleeves 1 5 mm insulated 4 x M6 U shaped cable lugs 1 5 mm 2 4 x conductor end sleeves 2 5 mm insulated 4 x M6 U shaped cable lugs 2 5 mm 4 x conductor end sleeves 4 mm insulated 3 4 x M6 U shaped cable lugs 4 mm 4 x M10 U shaped cable lugs 4 mm Operating Instructions SL2 Synchronous Linear Motors Electrical installation Prefabricated cables for SL2 Advance System SL2 Power System Structure of power cables for SL2 100 and SL2 150 motors Prefabricated cables for motor end Prefabricated cables for inverter end Loose parts 1 55779AXX Figure 18 Power cables for SL2 100 and SL2 150 motors 1 Connector Amphenol 2 SEW EURODRIVE logo printed on cable 3 Nameplate 4 Cable length lt 10 m Tolerance 200 mm Cable length 2 10 m Tolerance 2 Permitted cable length according to the technical documents 5 Prefabricated cable end for inverter Required loose parts are supplied with the cable 6 Shielding 20 mm pulled back approximately 5 mm The power cables on the motor end have a 6 pin EMC Amphenol plug connector and socket contacts The shield is connected in the connector housing according to EMC requirements All plug connectors seal the plug on the cable end with a lamellar seal and ensure cable relief according to EN 61884 The individual cable cores of the power cables are exposed and the shield is prepared for connection in the co
91. wer Basic SL2 150M Advance 3070 4200 5330 5800 Power Basic SL2 150ML Advance 4250 5400 7080 7700 Power SL2 200VS Basic 1650 2100 2610 2700 SL2 200S Basic 2920 4050 5200 SL2 200M Basic 4340 5490 7480 7800 SL2 200ML Basic 5680 7510 9430 10350 SL2 250VS Basic 2120 2610 3170 SL2 250S Basic 4310 5410 6300 SL2 250M Basic 5670 7560 9450 SL2 250ML Basic 8270 10340 12260 12600 Operating Instructions SL2 Synchronous Linear Motors 73 10 Technical Data Maximum forces with MOVIDRIVE MDX61B Speed class The table shows the maximum force that can be reached with the connected 6 m s MOVIDRIVE MDX61B inverter MOVIDRIVE MDX61 B A 5 3 400 500 V units in SERVO operating modes P700 road P kW 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 0450 Magd haea A 2 24 31 4 4 55 7 95 12 5 16 24 32 46 60 73 89 Imax A 4 4 8 6 2 8 6 8 25 10 5 14 25 18 75 24 36 48 69 90 109 5 133 5 Systems Fmax N SL2 P025VS Basic 330 Basic SL2 050VS Advance 400 320 415 510 650 Power Basic SL2 050S Advance 675 840 1040 1280 1300 Power Basic SL2 050M Advance 1200 1470 1950 Power Basic SL2 050ML Advance 1450 2025 2600 Power Basic SL2 100VS Advance 850 1045 1300 1325 Power Basic SL2
92. ystem 12 Operating Instructions SL2 Synchronous Linear Motors Product Description and Overview of Types System components for SL2 Advance System and SL2 Power System 3 4 System components for SL2 Advance System and SL2 Power System System The SL2 linear motor is installed into a motor cooling unit at the factory for product description groups SL2 Advance System and SL2 Power System 55388AXX Figure 3 SL2 Advance System or SL2 Power System with optional linear measuring system AL1H For motor sizes SL2 P050 SL2 P100 SL2 P150 the motor cooling unit is available for all lengths except for SL2 P150VS as system components Operating Instructions SL2 Synchronous Linear Motors 13 3 Product Description and Overview of Types System components for SL2 Advance System and SL2 Power System Part drawing of the SL2 Advance System and SL2 Power System 55392AXX Figure 4 Motor cooling unit of the SL2 150S Power System 1 Motor cooling unit 2 Forced cooling fan in SL2 Power System only 3 Primary 4 Integrated floating bearing for temperature compensation 5 End plate 6 Front panel with power plug and fan guard 7 Slots for installation of components by customer T slot nuts supplied 8 Linear measuring system Design of the The motor is installed into the motor cooling unit by SEW EURODRIVE and connected subsystems to a standardized power plug The 24V power supply for the fans

SL2 Synchronous Linear Motors / Operating Instructions / 2006-06

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