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Operating Instructions VEGAPULS 69

1. 5 All interfering signals in this section are detected by the sensor and stored after confirming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as false signal The filling level would then no longer be detectable in this area VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZV 47249 EN 140707 Setup Linearization Additional adjustments HART mode Additional adjustments Special parameters 6 Set up with the display and adjustment module If a false signal suppression has already been created in the sensor the following menu window appears when selecting False signal suppression False signal suppression Update Create new Delete An already created false signal suppression will be com pletely deleted This is useful if the saved false signal suppression no longer matches the metrological conditions in the vessel Extend is used to extend an already created false signal suppres sion This is useful if a false signal suppression was carried out with a too high level and not all false signals could be detected When selecting Extend the distance to the product surface of the created false signal suppression is displayed This value can now be changed and the false signal suppression can be extended to this range A linearization is necessary for all vessels in which the vessel volume does not i
2. Fig 11 Mounting of the radar sensor with inflowing medium Type of socket i Information The mounting socket should be as short as possible and its end rounded This reduces false echoes from the vessel mounting socket Fig 12 Recommended socket mounting f the medium has good reflective properties you can also mount the VEGAPULS 69 on longer sockets Approximate socket heights are shown in the following illustration Information When mounting on longer sockets we recommend carrying out a false echo storage see chapter Parameter adjustment VEGAPULS 69 4 20 mA HART four wire 19 4 Mounting Orientation 20 The below charts specify the max socket piece h depending on the diameter d Socket diameter d Socket length h 80 mm lt 200 mm 100 mm lt 300 mm 150 mm lt 500 mm Socket diameter d Socket length h 3 lt 7 87 in 4 lt 11 8 in 6 lt 19 7 in In order to measure as much of the vessel volume as possible the sensor should be aligned so that the measuring beam reaches the lowest level in the vessel In a cylindrical silo with conical outlet the sensor is mounted anywhere from one third to one half of the vessel radius from outside wall see following drawing VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA 4 Mounting ar r Fig 14 Mounting position and orientation With the help
3. 0 000 m OFFLINE Min adjustment in percent 0 00 Distance B min adjustment 20 000 m OK Cancel Apply p Disconnected Q Data set a Administrator lt P a lt NONAME gt Administrator Fig 34 Example of a DTM view VEGAPULS 69 4 20 mA HART four wire 53 7 Setup with PACTware Standard Full version 54 VEGA All device DTMs are available as a free of charge standard version and as a full version that must be purchased In the standard version all functions for complete setup are already included An assistant for simple project configuration simplifies the adjustment considerably Saving printing the project as well as import export functions are also part of the standard version In the full version there is also an extended print function for complete project documentation as well as a save function for measured value and echo curves In addition there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves The standard version is available as a download under www vega com downloads and Software The full version is avail able on CD from the agency serving you 7 3 Saving the parameter adjustment data We recommend documenting or saving the parameter adjustment data via PAC Tware That way the data are available for multiple use or service purposes VEGAPULS 69 4 20 m
4. Info Fucckuu The following languages are available German English French Spanish Russian Italian Dutch Portuguese Polish Czech VEGAPULS 69 4 20 mA HART four wire A2 Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA 6 Set up with the display and adjustment module e Turkish In the delivery status the VEGAPULS 69 is set to the ordered national language Display Displayed value In this menu item you can define the way measured values are indi 1 and 2 cated on the display Display Indication value 1 Indication value 1 Menu language ercent Iraiostion value 1 Percent v Ee percent Indication salue 2 Distance Backlight Sealed The default setting for the display value is Percent Display Backlight The display and adjustment module has a backlight for the display In this menu item you can switch on the lighting You can find the required operating voltage in chapter Technical data Dizplau Display Menu language Menu language Indication value 1 Indication value 1 Indication value 2 Indication value 2 Backlight Backlight The lighting is switched off in delivery status Diagnostics Device In this menu item the device status is displayed status Device status Device status Peak values OK Diagnostics Feak values further Additional adjustments Echo curwe Info Simulation Diagnosis Peak value The min and max measured value the measurement reliability as well as th
5. Massive wire stranded wire 0 2 2 5 mm AWG 24 Stranded wire with end sleeve 0 2 1 5 mm AWG 24 Display and adjustment module Display element Display with backlight Measured value indication Number of digits 5 Size of digits WxH 7x13mm Adjustment elements 4 keys Protection rating unassembled IP 20 mounted in the housing without lid IP 40 Materials Housing ABS Inspection window Polyester foil Interface to the external display and adjustment unit Data transmission digital IZC Bus Configuration connection cable 4 wire screened Cable length max 25m Integrated clock Date format Day Month Year Time format 12 h 24 h Time zone Ex factory CET Rate deviation max 10 5 min year Measurement electronics temerature 14 16 Resolution 0 1 C 1 8 F Accuracy 1 C 1 8 F Permissible temperature range 40 85 C 40 185 F Voltage supply Operating voltage Version for low voltage 9 6 48V DC 20 42 V AC 50 60 Hz VEGAPULS 69 4 20 mA HART four wire 73 11 Supplement Version for mains voltage Reverse voltage protection Max power consumption 90 253 V AC 50 60 Hz Integrated 4 VA 2 1 W Electrical protective measures Protection rating Overvoltage category Protection class Approvals Instruments with approvals can have different technical specifications depending on the version IP 66 IP 67
6. 37 92 Ibs Torque for NPT cable glands and Conduit tubes Plastic housing Aluminium Stainless steel housing Input variable Measured variable max 10 Nm 7 376 Ibf ft max 50 Nm 36 88 Ibf ft The measured variable is the distance between the pro cess fitting of the sensor and the product surface The reference plane is the seal surface of the flange VEGAPULS 69 4 20 mA HART four wire 67 11 Supplement Fig 45 Data of the input variable 1 Heference plane 2 Measured variable max measuring range 3 Antenna length 4 Useful measuring range Max measuring range Output variable Output signals Range of the output signal Terminal voltage passive Shortcircuit protection Potential separation Signal resolution Failure signal current output adjustable Max output current Starting current Load 4 20 mA HART active Damping 63 96 of the input variable HART output values PV Primary Value SV Secondary Value TV Third Value GV Fourth Value Resolution digital 68 120 m 393 7 ft 4 20 mA HART active 4 20 mA HART passive 3 8 20 5 mA HART default setting 9 30 V DC Available Available 0 3 pA mA value unchanged 20 5 mA 22 mA 3 6 mA 22 mA 3 6 mA 500 O 0 999 s adjustable Distance to the level Level as percentage value Linearised percentage value Scaled measured value lt 1mm 0 039 in VEGAPULS
7. four wire 3 1 About this document P BD me VEGA 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this informa tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbols used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGAPULS 69 4 20 mA HART fo
8. 9 Outside the specified beam angle the energy of the radar signal is reduced by 50 96 3 dB EIRP Equivalent Isotropic Radiated Power 70 VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA 11 Supplement Fig 47 Ambient temperature Process temperature metal jacketed lens antenna up to 200 C 392 F 1 Ambient temperature 2 Process temperature Fig 48 Ambient temperature Process temperature metal jacketed lens antenna up to 130 C 266 F 1 Ambient temperature 2 Process temperature Fig 49 Ambient temperature Process temperature plastic horn antenna 1 Ambient temperature 2 Process temperature VEGAPULS 69 4 20 mA HART four wire 71 11 Supplement Vessel pressure Vessel pressure Metal jacketed lens antenna Plastic horn antenna Plastic horn antenna Version with adapter flange from DN 100 PP or PP GF 30 Vessel pressure relating to the flange nominal pressure stage Mechanial stresses VEGA 1 3 bar 100 300 kPa 14 5 43 5 psig 1 2 bar 100 200 kPa 14 5 29 1 psig 1 1 bar 100 100 kPa 14 5 14 5 psig see supplementary instructions manual Flanges ac cording to DIN EN ASME JIS Vibration resistance Metal jacketed lens 4 g at 5 200 Hz according to EN 60068 2 6 vibration antenna with resonance Vibration resistance Plastic horn antenna With adapter flange wi
9. O 16 5 Connecting to power supply Sok PLS Daring THE COMMS CHON EEF _ _ _ __ TT EE 27 ee CONS CO EF _ Mm 28 5 9 Wining plan double chamber NOUSING usns suci Reto nonae tetto MDF NN CYR YFn DRO OODD UR FdA RAD GAF 29 54 Double chamber housing with DIS ADAPT za iA NR REUGU ER TAAAFN RAA ERG Eos o GAU ND ARR UNO 31 5 5 SWIICDSOD OMS RH YN 9 a PRY NE NW FAR AFF FFF 31 6 Setup with the display and adjustment module 6 1 Insert display and adjustment module cotta nta tonio orante nnt entes 33 eU cai ca UT OT MT 34 6 3 Measured value indication Selection national language sessssesss 34 6 4 Parameter adjustment Quick setup cccccccseeseeeeeeeeeeeeseeesesneasseeeeseneaseeeeseanaaeeenseees 35 6 5 Parameter adjustment Extended adjustMent cccccccsseeeceeesseeeseeseeeseeseeeseeseeeenees 36 6 6 Saving the parameter adjustment data cccccsecececeeeeesseeeeeesessseeeeseanesseeeseesnasseeeeeeas 50 7 Setup with PACTware TAi OREU PO EE 52 72 ParameleradJustTnie ril se eni Gn GG iy GTA YS CR RYN GU Ad dd a Uad O FR da 53 7 3 Saving the parameter adjustment data ccccsscccecesssseeeeeeseeessseeeeseseeseeeesesuasseeeneees 54 8 Setup with other systems 8 1 DD adjustment programs eee ee ec een ee NT FRI NN HNN 55 8 2 Field Communicator 375 475 cccccccccccccccec
10. 52 7 Setup with PACTware 7 1 Connect the PC Fig 32 Connection of the PC directly to the sensor via the interface adapter 1 USBcable to the PC 2 Interface adapter VEGACONNECT 3 Sensor 0000000 0000000 I LI W z z Oo LI Fig 33 Connecting the PC via HART to the signal cable VEGAPULS 69 Voltage supply 4 20 mA signal output HART resistance approx 250 Q optional depending on processing Connection cable with 2 mm pins and terminals VEGACONNECT Processing system PLC NOORSON Necessary components e VEGAPULS 69 e PC with PAC Tware and suitable VEGA DTM VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 Prerequisites 7 Setup with PACTware e VEGACONNECT e HART resistance approx 250 O e Processing system PLC Note With power supply units with integrated HART resistance internal resistance approx 250 C an additional external resistance is not necessary This applies e g to the VEGA instruments VEGATRENN 149A VEGAMET 381 and VEGAMET 391 Commercially available Ex separators are also usually equipped with sufficient current limita tion resistance In such cases VEGACONNECT can be connected parallel to the 4 20 mA cable 7 2 Parameter adjustment For parameter adjustment of the instrument via a Windows PC the configuration software PAC Tware and a suitable instrument driver DTM according to FDT standard are reguired The latest PAC Twa
11. 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VELA 11 Supplement Accuracy according to DIN EN 60770 1 Process reference conditions according to DIN EN 61298 1 Temperature 18 30 C 64 86 F Relative humidity 45 75 96 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Installation reference conditions Min distance to internal installations gt 200 mm 7 874 in Reflector Flat plate reflector False reflections Biggest false signal 20 dB smaller than the useful signal Deviation See following diagrams 20 mm 0 787 in 10 mm 0 394 in 0 10 mm 0 394 in 20 mm 0 787 in Fig 46 Deviation under reference conditions 1 Heference plane 2 Measuring range end Repeatability x1 mm Deviation with bulk solids The values depend to a great extent on the application Binding specifications are thus not possible Deviation under EMC influence x50 mm Variables influencing measurement accuracy Specifications apply to the digital measured value Temperature drift Digital output 3 mm 10 K max 10 mm Additional deviation through electromag 250 mm netic interference acc to EN 61326 Specifications apply also to the current output Temperature drift Current output 0 03 96 10 K relating to the 16 mA span max 0 3 96 Deviation on the current output through x15 uA analogue digital conversion Deviation on the cur
12. Check ambient temperature Isolate electronics Use instrument with higher temperature range F260 Error in the calibration Error in the calibration car ried out in the factory Error in the EEPROM Exchanging the electronics Send instrument for repair F261 Error in the instrument settings Error during setup False signal suppression faulty Error when carrying out a reset Repeat setup Carry out a reset F264 Installation Setup error Adjustment not within the vessel height measuring range Max measuring range of the instrument not sufficient Check or correct installation and or parameter adjust ment Use an instrument with big ger measuring range F265 function dis turbed Measurement Sensor no longer carries out a measurement Operating voltage too low Check operating voltage Carry out a reset Disconnect operating volt age briefly Function check The following table shows the error codes and text messages in the status message Function check and provides information on causes as well as corrective measures Code Text mes sage Cause Rectification C700 tive Simulation ac A simulation is active Finish simulation Wait for the automatic end after 60 mins Out of specification The following table shows the error
13. NEMA 4X IIS e For that reason the associated approval documents of these instruments have to be carefully noted They are part of the delivery or can be downloaded under www vega com VEGA Tools and Instrument search as well as under www vega com downloads and Approvals 11 2 Radio astronomy stations The following table shows the geographic position of the radio astronomy stations in Europe Country Name of the Station Geographic Latitude Geographic Longitude Finland Mets hovi 60 13 04 N 2492337 E Tuorla 60 24 56 N 2472631 E France Plateau de Bure 44 38 01 N 05 54 26 E Floirac 44 50 10 N 00 31 37 W Germany Effelsberg 50 31 32 N 06 53 00 E Hungary Penc 47 47 22 N 19 1653 E Italy Medicina 44 31 14 N 11 38 49 E Noto 36 52 34 N 14 5921 E Sardinia 39 29 50 N 09 14 40 E Poland Krakow Fort Skala 50 03 18 N 19 49 36 E Russia Dmitrov 56 26 00 N 37 27 00 E Kalyazin 57 13 22 N 37 54 01 E Pushchino 54 49 00 N 37 40 00 E Zelenchukskaya 43 49 53 N 41 35 32 E Spain Yebes 40 31 27 N 03 05 22 W Robledo 40 25 38 N 04 14 57 W Switzerland Bleien 47920 26 N 08906 44 E oweden Onsala 5 23 45 N 11 55 35 E 5 IEC 61010 1 9 IEC 61010 1 74 VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA 11 Supplement Country Name of the Station Geographic Latitu
14. data of the menu Setup and Display e The menu items Reset Date Time in the menu Additional set tings e The user programmable linearization curve Additional adjustments Copy instr settings Copy instr settings Date Tine Reset Copy instr settings Scaling Current output Copy instrument Copy from sensor settings Copy to sensor The copied data are permanently saved in an EEPROM memory in the display and adjustment module and remain there even in case of power failure From there they can be written into one or more sen sors or kept as backup for a possible electronics exchange Note Before saving the data in the sensor a safety check is made if the data match with the sensor For this purpose the sensor type of the source data as well as the target sensor are displayed If the data do not match a failure message is outputted or the function is blocked The data are only saved after release In the menu item Scaling you define the scaling variable and the scaling format for the indication of the level measured value for O and 100 96 on the display for example as volume in I Scaling variable Scaling Variable sealing format Scaling Scaling variable Sealing format In menu item Current output variable you specify which measured variable the current output refers to Additional adjustments Copy instr settings Scaling Current output Variable Percent Linear percent Current outpu
15. factory e Or on site by the user In both cases the serial number of the sensor is needed The serial numbers are stated on the type label of the instrument on the inside of the housing as well as on the delivery note When loading on site first of all the order data must be downloaded from the Internet see operating instructions manual Electronics module Caution N All user specific settings must be entered again Hence you have to carry out a new setup after the electronics exchange 64 VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 9 Diagnosis asset management and service If you have stored the data of the parameter adjustment during the first setup of the sensor you can transfer these to the replacement electronics module A new setup is no more necessary 9 6 Software update The following components are required to update the instrument software e Instrument Voltage supply Interface adapter VEGACONNECT PC with PACTware Current instrument software as file You can find the current instrument software as well as detailed information on the procedure under www vega com downloads and Software Caution Instruments with approvals can be bound to certain software versions Therefore make sure that the approval is still effective after a software update is carried out You can find detailed information at www vega com downloads and Approvals 9 7 How to pr
16. holder with seal against the process The instrument emits a continuous radar signal via its antenna This signal is frequency modulated with a sawtooth form The emitted sig nal is reflected by the medium and received by the antenna as echo The frequency of the received signal always deviates from the actual emitting frequency The frequency difference is proportional to the distance and thus to the filling height This difference is calculated VEGAPULS 69 4 20 mA HART four wire 9 3 Product description Packaging Transport Transport inspection Storage Storage and transport temperature PLICSCOM VEGACONNECT 10 VEGA via special algorithms in the sensor electronics The determined fill ing height is then converted into a corresponding output signal and outputted as the measured value 3 3 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possi
17. instrument must not be mounted higher than 15 m above the ground VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZV 47249 EN 140707 VELA 2 For your safety You can find a list with the respective radio astronomy stations in chapter Supplement 2 8 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGAPULS 69 4 20 mA HART four wire 7 3 Product description Type label Serial number Instru ment search VEGA 3 Product description 3 1 Configuration The type label contains the most important data for identification and use of the instrument EGAPULS PS69 AXBXXCHXKMAXX Electronics 4 20mA HART two wire 12 35VDC 4 20mA HART Protection lP66 67 Range max 120m Process temperature see manual Process pressure 1 2bar 100 200kPA Wetted parts PP HW Ver 10 0 SW Ver 10 0 Order 0000000 000 2014 77761 Schi tach Germany Fig 1 Layout of the type label example Instrument type Product code Approvals Power supply and signal ou
18. module Setup Current output Min Max Lock unlock setup Ad justment Display Language N Setup Current output mode Adjustment Current output mode Output characteristic panei Current output nin max 4 20 mA b4 Failure made lt 36mA Y The default setting is output characteristics 4 20 mA failure mode 3 6 mA In the menu item Current output Min Max you determine the reac tion of the current output during operation Current output Current output rim Tax Current output mode Current output rim Tua The default setting is min current 3 8 mA and max current 20 5 mA In the menu item Lock unlock adjustment you can protect the sen sor parameters against unauthorized or inadvertent modification The PIN is activated deactivated permanently With active PIN only the following adjustment functions are possible without entering a PIN e Select menu items and show data e Read data from the sensor into the display and adjustment mod ule Adjustment Current output Released Lock adjustment Measurement loop name E P Lack Caution With active PIN adjustment via PACTware DTM as well as other systems is also blocked This menu item enables the setting of the requested national lan guage Menu language Deutsch Menu language E English Indication value 1 Francais Diagnostics cU SE Indication value 2 Additional adjustments Backlight Espa ol
19. mounting of the instru ment on a wall ceiling or boom Especially with open vessels this is a simple and effective way to align the sensor to the surface of the bulk solid material The following versions are available e Length 300 mm e Length 170 mm The instrument is normally mounted with a strap vertically on the ceiling This allows swivelling the sensor up to 180 for optimal orientation and rotating for optimal connection VEGAPULS 69 4 20 mA HART four wire 19 4 Mounting Fig 3 Rotating with ceil mounting Mounting strap Wall As an alternative the strap mounting is carried out horizontally or mounting obliquely Fig 4 Wall mounting horizontally via the mounting strap with length 170 mm 14 MEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA 4 Mounting Fig 5 Wall mounting with inclined wall via the mounting strap with length 300 mm Flange Two versions are available for mounting the instrument on a socket e Combi compression flange fitting to DN 80 ASME 3 and JIS 80 e Adapter flange from DN 100 ASME 4 or JIS 100 In the case of instruments with single chamber housing the compres sion flange can be passed directly over the housing With double chamber housings a later mounting this way is not possible the mounting method must be specified when ordering Fig 6 Combi compression flange 1 Combi compression flange VEGAPU
20. the housing is rotated the direction of polarization changes and hence the influence of the false echo on the measured value Please keep this in mind when mounting or making changes later Mount the sensor at least 200 mm 7 874 in away from the vessel wall Fig 9 Mounting the radar sensor on the vessel top If you cannot maintain this distance you should carry out a false signal storage during setup This applies particularly if buildup on the vessel wall is expected In such cases we recommend repeating the false signal storage at a later date with existing buildup The instrument should not be mounted too close to the inflowing medium as the microwave signal could be disrupted Silo with filling from top The optimal mounting position is opposite the filling aperture To avoid heavy soiling the distance to any filter or dust exhauster should be as large as possible 20 mA HART four wire 17 4 Mounting 18 Fig 10 Mounting of the radar sensor with inflowing medium Silo with lateral filling In bulk solids silos with lateral pneumatic filling the instrument should not be mounted above the filling stream as the microwave signal will be disrupted The optimal mounting position is next to the filling aper ture To avoid heavy soiling the distance to any filter or dust exhauster should be as large as possible VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA 4 Mounting
21. this menu item you can simulate measured values via the current output This allows the signal path to be tested e g through down stream indicating instruments or the input card of the control system Diagnostics Simulation Feak values further Fercent Echo curve Linear percent agnostics Simulation Filling height Additional adjustments Echo curve memory Distance Info Heas reliability Simulation running Simulation running Simulation Percent mo 9 5 t Deactivate Ea simulation 25 9 0 10 0 110 0 Loog Select the requested simulation variable and set the requested value Caution During simulation the simulated value is outputted as 4 20 mA cur rent value and as digital HART signal The status message within the context of the asset management function is Maintenance Push the ESC key to deactivate the simulation Information The simulation is terminated automatically 60 minutes after the last key has been pressed The function Setup allows the echo curve to be saved at the time of setup Information This is generally recommended however for use of the Asset Management functions it is absolutely necessary Saving should be carried out with a very low level The function Echo curve memory allows up to ten individual echo curves to be stored for example to detect the measurement behav iour of the sensor in different operating conditions VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6
22. A HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 8 Set up with other systems 8 Setup with other systems 8 1 DD adjustment programs Device descriptions as Enhanced Device Description EDD are available for DD adjustment programs such as for example AMS and PDM The files can be downloaded at www vega com downloads under Software 8 2 Field Communicator 375 475 Device descriptions for the instrument are available as EDD for pa rameter adjustment with the Field Communicator 375 or 475 For the integration of the EDD in the Field Communicator 375 or 475 the software Easy Upgrade Utility is required which is available from the manufacturer This software is updated via the Internet and new EDDs are automatically taken over into the device catalogue of this software after they are released by the manufacturer They can then be transferred to a Field Communicator VEGAPULS 69 4 20 mA HART four wire 55 9 Diagnosis asset management and service VELA Measured value memory Event memory Echo curve memory 56 9 Diagnosis asset management and service 9 1 Maintenance If the device is used correctly no maintenance is required in normal operation In some applications buildup on the antenna system can influence the measuring result Depending on the sensor and application make arrangements to avoid strong pollution of the antenna system If nec essary clean the antenna system in certain int
23. A HART four wire 77 11 Supplement VELA VEGAPULS 69 plastic antenna and mounting strap 2 95 6 107 mm 4 21 6115 mm 4 53 Fig 53 VEGAPULS 69 plastic antenna and mounting strap in 170 or 300 mm length 78 VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA 11 Supplement VEGAPULS 69 metal jacketed lens antenna Fig 54 VEGAPULS 69 metal jacketed lens antenna VEGAPULS 69 metal jacketed lens antenna and swivelling holder Fig 55 VEGAPULS 69 metal jacketed lens antenna and swivelling holder VEGAPULS 69 4 20 mA HART four wire 79 11 Supplement VEGA 11 4 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit geschutzt durch gewerbliche Schutzrechte Nahere Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www
24. EGADIS 81 DIS ADAPT VEGADIS 82 PLICSMOBILE T61 Protective cap Flanges Flanges with plastic horn antenna Mounting strap with plas tic horn antenna 3 Product description The VEGADIS 81 is an external display and adjustment unit for VEGA plics sensors For sensors with double chamber housing the interface adapter D S ADAPT is also required for VEGADIS 81 You can find further information in the operating instructions VE GADIS 81 Document ID 43814 The adapter DIS ADAPT is an accessory part for sensors with double chamber housings It enables the connection of VEGADIS 81 to the sensor housing via an M12 x 1 plug You can find further information in the supplementary instructions Adapter DISADAPT Document ID 45250 VEGADIS 82 is suitable for measured value indication and adjustment of sensors with HART protocol It is looped into the 4 20 mA HART signal cable You can find further information in the operating instructions VE GADIS 82 Document ID 45300 PLICSMOBILE T61 is an external GSM GPRS radio unit for transmis sion of measured values and for remote parameter adjustment of plics sensors Adjustment is carried out via PACTware DTM and the integrated USB connection You can find further information in the supplementary instructions PLICSMOBILE T61 Document ID 37700 The protective cover protects the sensor housing against soiling and intense heat from solar radiation You wil
25. FLEX 80 series e VEGABAR series 80 You can find further information in the operating instructions Supple mentary electronics for 4 20 mA HAHT four wire Document ID 42766 VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA Protection against mois ture Suitability for the process conditions Mounting strap Mounting strap Ceiling mounting 4 Mounting 4 Mounting 4 1 General instructions Protect your instrument against moisture ingress through the following measures e Use the recommended cable see chapter Connecting to power supply e Tighten the cable gland e Loop the connection cable downward in front of the cable gland This applies particularly to e Outdoor mounting e Installations in areas where high humidity is expected e g through cleaning processes e Installations on cooled or heated vessels Make sure that all parts of the instrument exposed to the process are suitable for the existing process conditions These are mainly e Active measuring component e Process fitting e Process seal Process conditions are particularly e Process pressure e Process temperature e Chemical properties of the medium e Abrasion and mechanical influences You can find detailed information on the process conditions in chapter Technical data as well as on the type label 4 2 Mounting versions plastic horn antenna The optional mounting strap allows simple
26. LS 69 4 20 mA HART four wire 15 4 Mounting Polarisation 16 Fig 7 Adapter flange 1 Connection screw 2 Adapter flange 3 Process seal You can find drawings of these mounting options in chapter Dimen sions 4 3 Mounting preparations mounting strap The strap is supplied unassembled and must be screwed to the sensor before setup with three hexagon screws M5 x 10 and spring washers Max torque see chapter Technical data Required tools Allen wrench size 4 There are two ways to screw the strap onto the sensor Depending on the selected version the sensors can be swivelled in the strap as follows e Single chamber housing Angle of inclination 180 infinitely variable Angle of inclination in three steps 0 90 and 180 e Double chamber housing Angle of inclination 90 infinitely variable Angle of inclination in two steps 0 and 90 4 4 Mounting instructions Radar sensors for level measurement emit electromagnetic waves The polarization is the direction of the electrical component of these waves The polarization direction is marked by a nose on the housing see following drawing VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 Installation position Inflowing medium VEGAPULS 69 4 4 Mounting a Ld O A Fig 8 Position of the polarisation 1 Nose for marking the direction of polarisation Information When
27. Operating Instructions Radar sensor for continuous level measurement of bulk solids VEGAPULS 69 4 20 mA HART four wire BH Document ID 47249 Contents VELA Contents 1 Aboutthis document OS MEME Coo ee a E EEE E Eai 4 T2 Te OUD C SE 4 Mi PANN OR US MPO 4 2 For your safety 2 1 Authorised DO SG Hl DY GRO OU FU GCR GN GO 5 22 e oce e Ue Uu OL YI ETT 5 2 3 Warning about incorrect USB iuc oac icon GI Rar EL Poe Du GR Fato sn ca eet bed ape Pre tec brem UU tac UE 5 2 4 General safety instructions ue es cede ex rs rec bx PR dk ctr Ha pF XR FA ERR Pag VERI PNE EUR RET aS 5 2 9 ME COMO a parada et Pu dote tese en ee eee uS ERE PUR DN ON GO vf cad tT pee ne Un FO 6 2 6 JWMAMURTeCOmTImerndallofisstussmsas suem Gi GR Eu ANG da DDAR Deka sexe vea FER GACEN vae o 6 2 7 Radio license for Europe mo s m LT 6 28 Environmental iNSYUCHONS a eos Sus RR NN Y R GO AGGaD AUR taU SUE 7 3 Product description al ROMO IO errs E 8 3 2 PUINCIDIS OF OD CRA ON NN 9 3 3 Packaging transport and SlOl AGS saei tesc an Expo iU dd dwlu Ru UG a nae duse ioca i on 10 3 4 Accessories and replacement parts eese eene enne nnne nnne nnne nns 10 4 Mounting 4 1 General inctrnic t DER A A ROW O RY ARON SAD o Mn 13 4 2 MOUNTING versions plastic hor anteniAu teen tie eri oot tet Re Spero Eden khen ro ynd 13 4 3 Mounting preparations mounting strap eiu ae tis o v Idae bs rp Ye rae Dipkosttcactia to adeat 16 AA INOUE MASI CUO x
28. a tions The safety instructions in this operating instructions manual the na tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden The safety approval markings and safety tips on the device must also be observed Depending on the instrument version the emitting frequencies are in the C or K band range The low emitting frequencies are far below the internationally approved limit values When used correctly there is no danger to health VEGAPULS 69 4 20 mA HART four wire 5 2 For your safety VEGA 2 5 CE conformity The device fulfills the legal requirements of the applicable EC guide lines By affixing the CE marking we confirm successful testing of the product You can find the CE Certificate of Conformity in the download section of our homepage Electromagnetic compatibility Instruments in four wire or Ex d ia version are designed for use in an industrial environment Nevertheless electromagnetic interference from electrical conductors and radiated emissions must be taken into account as is usual with class A instruments according to EN 61326 1 If the instrument is used in a di
29. ass is required VEGAPULS 69 4 20 mA HART four wire 33 6 Set up with the display and adjustment module Key functions Adjustment system Measured value indica tion 34 6 2 Adjustment system SVI Fig 30 Display and adjustment elements 1 2 LC display Adjustment keys OK key Move to the menu overview Confirm selected menu Edit parameter Save value gt key Presentation change measured value Select list entry Select editing position key Change value of the parameter ESC key Interrupt input Jump to next higher menu The instrument is adjusted via the four keys of the display and adjust ment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 60 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 6 3 Measured value indication Selection national language With the gt key you move between three different indication modes In the first view the selected measured value is displayed in large digits VEGAPULS 69 4 20 mA HART four wire Z020 L N3 6vcZV 47249 EN 140707 Selection of national language 6 Set up with the display and adjustment module In the second view the selected measured value and a correspond i
30. ault description Error pattern Cause Rectification 3 Measured value jumps towards 0 during filling Amplitude of a multiple echo vessel top product surface is larger than the level echo Check parameter Application especially vessel top type of medium dished bottom high dielectric constant and adapt if necessary The level echo cannot be distin guished from the false signal at a false signal position jumps to multiple echo Remove reduce false signal minimize interfering installa tions by changing the polariza tion direction Chose a more suitable installa tion position Transverse reflection from an extraction funnel amplitude of the transverse reflection larger than the level echo Direct sensor to the opposite funnel wall avoid crossing with the filling stream 4 Measured val ue fluctuates around 10 20 96 Various echoes from an uneven product surface e g a material cone Check parameter Type of medium and adapt if neces sary Optimize installation position and sensor orientation Reflections from the product surface via the vessel wall deflection Select a more suitable installa tion position optimize sensor orientation e g with a swivel ling holder 5 Measured value jumps sporadically to 100 during filling Changing condensation or con tamination on the antenna Carry out a false signal sup pression or in
31. ble transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Notin the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration e Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 96 3 4 Accessories and replacement parts The display and adjustment module PLICSCOM is used for measured value indication adjustment and diagnosis It can be inserted into the sensor or the external display and adjustment unit and removed at any time You can find further information in the operating instructions Display and adjustment module PLICSCOM Document ID 27835 The interface adapter VEGACONNECT enables the connection of communication capable instruments to the USB interface of a PC For parameter adjustment of these instruments the adjustment software PACTware with VEGA DTM is required You can find further information in the operating instructions Interface adapter VEGACONNECT Document ID 32628 VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA V
32. ccceceeseeceueeeeeseeceuseueeeueseueeaueeueuaaeeueveaeuaeeeaaeens 55 9 Diagnosis asset management and service CGR VINO ANCE RETE mmm 56 VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZV 47249 EN 140707 VELA Contents 10 11 9 2 Measured value and event memory cccccccescceceessececeesseeeeeeseeeeeeeseeeseeaseeensaseeeensaseeens 56 9 3 Asset Management TUM CH ON s esoxocesccouio ster ARAN eua S quan xiu LE T ae ER Dna WR EN Ta QUE GOG NR DAFODAU 57 SY eiu gt m ee eee eee ene ee ee 61 9 5 Exchanging the electronics modul amp 4 ee ee Mu Oo So oae pee medie bene beim ciue ca 64 96 e cU ea 1n EW 65 9 7 Howto proceed if a repair is needed ccccccccccsseseeeeececsseeeeeceseaeseeeeeesnasseeeesssnasseeenss 65 Dismount 10 1 Dismou uning SIED Su i ep 66 10 2 DEPO au IQ 66 Supplement ae Tecnica ncs AN OFF PDF ESA ECH YAR EFA NF EF FIT YR YF FFA eee 67 11 2 Radio astronomy stations ac au Gn ee a ee dU Rd CO ado 74 TLS MR IB qct RY NY WE FN ER YHA YN EFE FU HF YH WT ER PF A AN TF 75 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments Editing status 2014 07 07 VEGAPULS 69 4 20 mA HART
33. centre The necessary angle of inclination of 4 can be read out from this chart Proceed as follows to adjust the angle of inclination with the swivelling holder 1 Loosen the six clamping screws on the swivelling holder with a size 5 Allen wrench 2 Align the sensor check angle of inclination Information The max angle of inclination of the swivelling holder is approx 10 3 Tighten the clamping screws torque max 8 Nm The mounting location of the radar sensor should be a place where no other equipment or fixtures cross the path of the microwave signals Vessel installations such as e g ladders limit switches heating spi rals struts etc can cause false echoes and impair the useful echo Make sure when planning your measuring site that the radar sensor has a clear view to the measured product In case of existing vessel installations a false echo storage should be carried out during setup If large vessel installations such as struts or supports cause false echoes these can be attenuated through supplementary measures Small inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections Fig 16 Cover flat large area profiles with deflectors Large material heaps are best measured with several instruments which can be mounted on e g traverse cranes For this type of ap plication it is advantageous to orient the sensor perpendicular to the b
34. codes and text messages in the status message Out of specification and provides information on Causes as well as corrective measures Code Text mes sage Cause Rectification S600 Impermissi temperature ble electronics Temperature of the elec tronics in the non specified range Check ambient temperature Isolate electronics Use instrument with higher temperature range VEGAPULS 69 4 20 mA HART four wire 59 9 Diagnosis asset management and service Maintenance 60 VEGA Code Text mes sage S603 Impermissi ble operating voltage Cause Operating voltage below specified range Rectification Check electrical connection if necessary increase operating voltage The following table shows the error codes and text messages in the status message Maintenance and provides information on causes as well as corrective measures Code Cause Rectification Text mes sage M500 With the reset to delivery Repeat reset reset delivery Pe restored data into the sensor status M501 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair non active linearization table M502 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair event memory M503 The echo noise ratio is too Check installation and M
35. crease false signal suppression with con densation contamination in the close range by editing With bulk solids use radar sen sor with purging air connection or flexible antenna cover Measurement error during emptying Fault description Error pattern Cause Rectification 6 Measured value re mains unchanged in the close range during emptying 9l False signal larger than the level echo Level echo too small Remove false signals in the close range Check Antenna must protrude out of the socket Remove contamination on the antenna Minimize interfering instal lations in the close range by changing the polarization direction After removing the false signals the false signal suppression must be deleted Carry outa new false signal suppression VEGAPULS 69 4 20 MA HART four wire 63 9 Diagnosis asset management and service VELA Fault description Error pattern Cause Rectification 7 Measured value Ta Changing condensation or con Carry out false signal suppres jumps sporadically to ND tamination on the antenna sion or increase false signal wards 100 96 during suppression in the close range emptying A E by editing With bulk solids use radar sen sor with purging air connection or flexible antenna cover 8 Measured val th Various echoes from an uneven Check parameter Type of ue fluctuates aro
36. d values through higher averaging False signal suppression during setup recommended required for automatic false signal suppression Automatic false signal suppression with partly filled vessel Bunker large volume e Vessel of concrete or metal Structured vessel walls nstallations present e Process measurement conditions Large distance to the medium Large angles of repose e Properties sensor The instrument recognizes if a manual false signal suppression was carried out with empty vessel and high system noise An automatic false signal sup pression is then carried out if a product echo was detected at the beginning of the filling process VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 6 Set up with the display and adjustment module Mean averaging High measured value jumps are accepted Bunker with fast filling e Vessel of concrete or metal also multiple chamber silo Structured vessel walls Installations present e Process measurement conditions Measured value jumps e g through truck loading Large distance to the medium Large angles of repose e Properties sensor Lower averaging Very high measured value jumps are accepted Heap e Sensor mounting on movable conveyor belts e Detection of the heap profile e Height detection during filling e Process measurement conditions Measured value jumps e g by the profile o
37. de Geographic Longitude UK Cambridge 52 09 59 N 00 02 20 E Darnhall 53 09 22 N 02 32 03 W Jodrell Bank 53 14 10 N 02 18 26 W Knockin 52 47 24 N 02 59 45 W Pickmere 53 17 18 N 02 26 38 W 11 3 Dimensions The following dimensional drawings represent only an extract of all possible versions Detailed dimensional drawings can be downloaded at www vega com downloads under Drawings Housing M20x1 5 Ve NPT M20x1 5 Ve NPT Fig 50 Dimensions housing with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Plastic housing 2 Aluminium Stainless steel housing VEGAPULS 69 4 20 mA HART four wire 15 11 Supplement VEGA VEGAPULS 69 plastic horn antenna with compression flange 6 107 mm 4 21 6 7 5 mm 2 95 6115mm 4 53 6 156 mm 6 14 6 200 mm 7 87 Fig 51 VEGAPULS 69 plastic horn antenna compression flange 1 76 Compression flange VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA 11 Supplement VEGAPULS 69 plastic horn antenna with adapter flange EE TH eE ma n LATE H L y NYO NNN Fig 52 VEGAPULS 69 plastic horn antenna adapter flange VEGAPULS 69 4 20 m
38. e application and the form of the ves sel bottom Conical v 4 Vessel height Measuring range In this menu item you enter the height of the vessel and hence the active measuring range Wessel height Meas ranae 120 00m 5 Max adjustment In this menu item you carry out the max adjustment Enter the measuring distance for 100 filling Max adjustment 100 00 z P 0 00m 4 96 n 6 Min adjustment In this menu item you carry out the min adjustment Enter the measuring distance for O filling Hin adjustment The quick setup is finished 6 5 Parameter adjustment Extended adjustment The main menu is divided into five sections with the following func tions Display Diagnostics Additional adjustments Info Setup Settings e g for measurement loop name units application adjustment signal output Display Settings e g for language measured value display lighting Diagnosis Information for example of device status peak value simulation echo curve Additional adjustments Date Time reset copy function scaling current output false signal suppression linearization HART mode special parameters VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZV 47249 EN 140707 Setup Measurement loop name Setup Units Setup Application 6 Set up with the display and adjustment module Info Instrument name hardware and software version calib
39. e compression nut of the cable glands The seal ring must completely encircle the cables 10 Screw the housing cover back on The electrical connection is finished Information The terminal blocks are pluggable and can be removed from the housing insert To do this lift the terminal block with a small screwdriv er and pull it out When inserting the terminal block again you should hear it snap in 5 3 Wiring plan double chamber housing The following illustrations apply to the non Ex as well as to the Ex d version md ens Fig 24 Electronics compartment double chamber housing 1 2 3 Internal connection to the terminal compartment For display and adjustment module or interface adapter Internal connection to the plug connector for external display and adjust ment unit optional Information The connection of an external display and adjustment unit is not pos sible with this double chamber housing VEGAPULS 69 4 20 mA HART four wire 29 5 Connecting to power supply Connection compartment with mains voltage Connection compartment with low voltage 30 4 20mA r power supply L PE a Fig 25 Connection compartment with double chamber housing with mains voltage Terminal Function Polarity 1 Voltage supply L 2 Voltage supply N 5 4 20 mA output active 4 6 4 20 mA output passive 7 Mass output 8 Function ground with installa tion accordin
40. e measure ment conditions during operation or buildup on the sensor can thus be recognized The echo curve of the setup is stored via VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 Status messages 9 Diagnosis asset management and service e PC with PACTware DTM e Control system with EDD e Display and adjustment module Further echo curves Up to 10 echo curves can be stored in a ring buffer in this memory section Further echo curves are stored via e PC with PACTware DTM e Control system with EDD 9 3 Asset Management function The instrument features self monitoring and diagnostics according to NE 107 and VDI VDE 2650 In addition to the status messages in the following tables there are more detailed error messages available under the menu item Diagnostics via the display and adjustment module PACTware DTM and EDD The status messages are divided into the following categories Failure Function check Out of specification Maintenance requirement and explained by pictographs Fig 35 Pictographs of the status messages Failure red Out of specification yellow Function check orange Maintenance blue wOND Failure Due to a malfunction in the instrument a failure message is outputted This status message is always active It cannot be deactivated by the user Function check The instrument is in operation the measured value is temporarily invalid for examp
41. e min and max electronics temperature are stored in the sensor The values are displayed in the menu item Peak value Diagnostics Setup Deuice status Display Peak Values Diagnostics Peak values further Meas reliability Additional adjustments Echo curve Min Info Simulation Hax A reset menu is opened with the OK key in the respective peak value window Distance Reset peak indicator Hin Max Distance Meas reliability Meas reliability With the OK key the peak values are reset to the actual measured value Diagnostics Echo curve The Echo curve shows the signal strength of the echoes over the measuring range in dB The signal strength enables an evaluation of the quality of the measurement VEGAPULS 69 4 20 mA HART four wire 43 6 Set up with the display and adjustment module Diagnosis Simulation 1 Diagnostics Echo curve memory i 44 Diagnostics Curve indication Device status Peak values Echo curvae Diagnostics Peak values further False signal suppression Additional adjustments Curve indication Info Simulation False signal suppression 150 E4EJ rE OH The selected curve is continuously updated A submenu with zoom functions is opened with the OK key e X Zoom Zoom function for the meas distance e Y Zoom 1 2 5 and 10x signal magnification in dB e Unzoom Reset the presentation to the nominal measuring range without magnification In
42. eas reliabil small for reliable measure process conditions ity too low ment Change polarisation direc Antenna dirty or defective tion Use instrument with higher sensitivity Clean the antenna M504 Hardware defect Check connections Error on an Exchanging the electronics device inter Send instrument for repair face M505 Sensor does not detect an Clean the antenna No echo avail _ echo during operation Use a more suitable able Antenna dirty or defective antenna sensor Remove possible false echoes Optimize sensor position and orientation M506 Error during setup Check or correct installation Installation and or parameter adjust Setup error ment VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 Reaction when malfunc tions occur Procedure for fault recti fication Check the 4 20 mA signal Treatment of measure ment errors with bulk solids 9 Diagnosis asset management and service Code Text mes sage Cause Rectification M507 Error during setup Carry out reset and repeat Error in the Error when carrying out a setup instrument reset settings False signal suppression faulty 9 4 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults The first measures are e Evaluation of fault messages for example via the display and ad
43. ervals 9 2 Measured value and event memory The instrument has several memories which are available for diagno sis purposes The data remain even with voltage interruption Up to 100 000 measured values can be stored in the sensor in a ring memory Each entry contains date time as well as the respective measured value Storable values are for example Distance Filling height Percentage value Lin percent Scaled Current value Meas reliability Electronics temperature When the instrument is shipped the measured value memory is active and stores distance measurement reliability and electronics temperature every 3 minutes The requested values and recording conditions are set via a PC with PACTware DTM or the control system with EDD Data are thus read out and also reset Up to 500 events are automatically stored with a time stamp in the sensor non deletable Each entry contains date time event type event description and value Event types are for example e Modification of a parameter e Switch on and switch off times e Status messages according to NE 107 e Error messages according to NE 107 The data are read out via a PC with PACTware DTM or the control system with EDD The echo curves are stored with date and time and the corresponding echo data The memory is divided into two sections Echo curve of the setup This is used as reference echo curve for the measurement conditions during setup Changes in th
44. f the heap or trav erses Large angles of repose Measurement near the filling stream e Properties sensor Mean averaging High measured value jumps are accepted Crusher e Vessel installations wear and protective facilities available e Process measurement conditions Measured value jumps e g through truck loading Fast reaction time Large distance to the medium e Properties sensor Little averaging Max reaction speed very high measured value jumps are accepted Demonstration e Adjustment for all applications which are not typically level meas urement Instrument demonstration Object recognition monitoring additional settings required e Properties sensor Sensor accepts all measured value changes within the measur ing range immediately High sensitivity against interferences because virtually no averaging Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key VEGAPULS 69 4 20 mA HART four wire 39 6 Set up with the display and adjustment module VEGA Setup Adjustment Setup Max adjustment 40 Since the radar sensor is a distance measuring instrument the distance from the sensor to the product surface is measured For indication of the real level an allocation of the measured distance to the percentage height must be carried out To perform the adjust
45. fferent environment the electromag netic compatibility to other instruments must be ensured by suitable measures 2 6 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany The published NAMUR recommendations are accepted as the standard in field instrumentation The device fulfills the requirements of the following NAMUR recom mendations e NE21 Electromagnetic compatibility of equipment e NE 43 Signal level for malfunction information from measuring transducers e NE 53 Compatibility of field devices and display adjustment components e NE 107 Self monitoring and diagnosis of field devices For further information see www namur de 2 Radio license for Europe The instrument meets the LPR Level Probing Radar radio standard EN 302729 1 2 It is approved for unrestricted use inside and outside of closed ves sels in countries of the EU and EFTA that have implemented this standard For operation outside of closed vessels the following conditions must be fulfilled e The installation must be carried out by trained qualified personnel e The instrument must be stationary mounted and the antenna directed vertically downward e The mounting location must be at least 4 km away from the radio astronomy stations unless special permission was granted by the responsible national approval authority e When installed within 4 to 40 km of a radio astronomy station the
46. g to CSA 4 20mA I Fig 26 Connection compartment with double chamber housing with low volt age Terminal Function Polarity 1 Voltage supply L 2 Voltage supply N 5 4 20 mA output active 4 6 4 20mA output passive 7 Mass output 8 Function ground with installa tion according to CSA VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA Electronics compartment Assignment of the plug connector 5 Connecting to power supply 5 4 Double chamber housing with DIS ADAPT Fig 27 View to the electronics compartment with DISADAPT for connection of the external display and adjustment unit 1 DIS ADAPT 2 Internal plug connection 3 Plug connector M12 x 1 Fig 28 View to the plug connector M12 x 1 1 Pini 2 Pin2 3 Pin3 4 Pin4 Contact pin Colour connection ca Terminal electronics ble in the sensor module Pin 1 Brown 5 Pin 2 White 6 Pin 3 Blue 7 Pin 4 Black 8 5 5 Switch on phase After connecting the instrument to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 s e Internal check of the electronics e Indication of the instrument type hardware and software version measurement loop name on the display or PC e Indication of the status message F 105 Determine measured value on the display or PC e The
47. in adjustment 120 m Max adjustment _ 0 000 m d Damping 0 0s Current output Output characteristics 4 20 mA mode Failure mode 3 6 mA v Current output Min current 3 8 mA v Min Max Max current 20 5 mA Display Displayed value 1 Filling height Displayed value 2 Temperature Backlight Switched off Additional adjust Date Time Time format 24 h pens Scaling size Volume Scaling format 100 00 lin 1001 0 00 lin 96 O I Current output 1 Lin 96 and 2 size Current output 1 100 00 96 1001 and 2 adjustment g 99 01 Linearization Linear HART mode HART address 0 Loop current mode Analogue cur rent output Additional adjustments The instrument settings are copied with this function The following Copy instrument settings functions are available 46 VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 Additional settings Scal ing Additional settings Cur rent output 1 and 2 size Additional settings Current output 1 and 2 adjustment VEGAPULS 69 4 20 mA HART four wire 6 Set up with the display and adjustment module Read from sensor Read data from sensor and store into the display and adjustment module Write into sensor Store data from the display and adjustment mod ule back to the sensor The following data or settings for adjustment of the display and ad justment module are saved e All
48. justment module e Checking the output signal e Treatment of measurement errors Further comprehensive diagnostics options are available with a PC with PACTware and the suitable DTM In many cases the reasons can be determined in this way and faults rectified Connect a multimeter in the suitable measuring range according to the wiring plan The following table describes possible errors in the current signal and helps to remove them Error Cause Rectification 4 20 mA signal Fluctuations of Set damping according to the not stable the measured instrument via the display and variable adjustment module or PACTware DTM 4 20mA signal Electrical con Check connection according to missing nection faulty chapter Connection steps and if necessary correct according to chapter Wiring plan Voltage supply Check cables for breaks repair if missing necessary Operating volt Check adapt if necessary age too low or load resistance too high Current sig Electronics Exchange the instrument or send it nal greater than module in the in for repair 22 mA or less sensor defec than 3 6 mA tive The below tables show typical examples for application relevant measurement errors with bulk solids A distinction is made between measurement errors during e Constant level VEGAPULS 69 4 20 mA HART four wire 61 9 Diagnosis asset management and service VELA e Filling e Emp
49. l find additional information in the supplementary instructions manual Protective cover Document ID 34296 Screwed flanges are available in different versions according to the following standards DIN 2501 EN 1092 1 BS 10 ANSI B 16 5 JIS B 2210 1984 GOST 12821 80 You can find additional information in the supplementary instructions manual Flanges according to DIN EN ASME JIS Document ID 31088 For mounting the instrument with plastic horn antenna to a socket two flange versions are available the combi compression flange and the adapter flange You can find additional information in chapter Mounting of this Operating instruction A mounting strap is available for mounting the instrument with plastic horn antenna to the wall or ceiling You can find additional information in chapter Mounting of this Operating instruction VEGAPULS 69 4 20 mA HART four wire 11 3 Product description Electronics module Supplementary electron ics 4 20 mA HART four wire 12 VEGA Electronics module VEGAPULS series 60 is a replacement part for radar sensors of VEGAPULS series 60 A different version is available for each type of signal output You can find further information in the operating instructions Elec tronics module VEGAPULS series 60 Document ID 36801 The supplementary electronics is a replacement part for the following sensors with 4 20 mA HART two wire e VEGAPULS series 60 e VEGA
50. le during simulation This status message is inactive by default It can be activated by the user via PAC Tware DTM or EDD Out of specification The measured value is unstable because the instrument specification is exceeded e g electronics temperature This status message is inactive by default It can be activated by the user via PAC Tware DTM or EDD VEGAPULS 69 4 20 mA HART four wire 57 9 Diagnosis asset management and service Failure VEGA Maintenance Due to external influences the instrument function is limited The measurement is affected but the measured value is still valid Plan in maintenance for the instrument because a failure is expected in the near future e g due to buildup This status message is inactive by default It can be activated by the user via PAC Tware DTM or EDD The following table shows the error codes in the status message Failure and gives information on the reason and rectification Keep in mind that some information is only valid with four wire instruments span too small Code Cause Rectification Text mes sage F013 Sensor does not detectan Check or correct installation no measured echo during operation and or parameter adjust value avail Antenna system dirty or ment able defective Clean or exchange process component or antenna F017 Adjustment not within Change adjustment accord Adjustment specification ing to the limit value
51. ment enter the distance with full and empty ves sel see the following example Fig 31 Parameter adjustment example min max adjustment 1 Min level max meas distance 2 Max level min meas distance 3 Reference plane If these values are not known an adjustment with the distances of for example 10 and 90 is possible Starting point for these distance specifications is always the seal surface of the thread or flange You can find specifications of the reference plane in chapter Technical data By means of these settings the real level will be calculated The real product level during this adjustment is not important be cause the min max adjustment is always carried out without chang ing the product level These settings can be made ahead of time without the instrument having to be installed Proceed as follows 1 Select with gt the menu item Max adjustment and confirm with OK Hax adjustment EA 100 00 P Hin adjustment Damping 0 00m Current output 4 35 n 2 Prepare the percentage value for editing with OK and set the cursor to the requested position with gt J VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 Setup Min adjustment Setup Damping Setup Current output mode 6 Set up with the display and adjustment module Max adjustment 100 00 10 00 110 00 3 Set the requested percentage value with a
52. ment name Info Instrument version Info Factory calibration date Info Sensor character istics 50 parameters can be modified in order to adapt the sensor to special requirements Change the settings of the special parameters only after having con tacted our service staff Additional adjustments Linearization lala node cial paramet Date Time In this menu item you can read out the instrument name and the instrument serial number Device name Devic Instrument version YEGAPULS69 Factory calibration date Serial number Sensor characteristics 10000000 In this menu item the hardware and software version of the sensor is displayed Info Software version Device name Instrument version 1 0 0 Date of manufacture Hardware version Instrument features 1 0 0 In this menu item the date of factory calibration of the sensor as well as the date of the last change of sensor parameters are displayed via the display and adjustment module or via the PC Info Factoru calibration date Device name Instrument version 1 Jan 2009 Factory calibration date Last chanae Sensor characteristics 15 Apr 7014 In this menu item the features of the sensor such as approval pro cess fitting seal measuring range electronics housing and others are displayed Info Sensor characteristics Device name Instrument version Display now a MU calibration ecc or characteristic 6 6 Saving the para
53. meter adjustment data We recommended noting the adjusted data e g in this operating instructions manual and archiving them afterwards They are thus available for multiple use or service purposes If the instrument is equipped with a display and adjustment module the data in the sensor can be saved in the display and adjustment module The procedure is described in the operating instructions manual Display and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZV 47249 EN 140707 VEGA 6 Set up with the display and adjustment module The following data or settings for adjustment of the display and ad justment module are saved e All data of the menu Setup and Display e Inthe menu Additional adjustments the items Sensor specific units temperature unit and linearization e The values of the user programmable linearization curve The function can also be used to transfer settings from one instru ment to another instrument of the same type If it is necessary to exchange a sensor the display and adjustment module is inserted into the replacement instrument and the data are likewise written into the sensor via the menu item Copy sensor data VEGAPULS 69 4 20 mA HART four wire 51 7 Setup with PACTware Via the interface adapter directly on the sensor Connection via HART
54. ncrease linearly with the level Corresponding linearization curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume The linearization applies to the measured value indication and the current output Additional adjustments Linearization Linearization Current output EE F Conical botton Linear Puranid bottom Sloped bottom Special Parameter User prog In this menu item you determine the HART mode and enter the ad dress for multidrop mode In the mode Fixed current output up to 63 sensors can be operated on one two wire cable Multidrop operation An address between 0 and 63 must be assigned to each sensor When chosing the function Analogue current output then a 4 20 mA signal is outputted in multidrop mode With the mode Fixed current 4 mA a fixed 4 mA signal is outputted independently of the actual level Additional adjustments HART address False signal suppression Oo Linearization HART mode Loop current mode Special paraneter Analogue current output b4 Loop current mode Analogue current output Fix current i mH The default setting is Analogue current output and the address OO In this menu item you gain access to the protected area where you can enter special parameters In exceptional cases individual VEGAPULS 69 4 20 mA HART four wire 49 6 Set up with the display and adjustment module VEGA Info Instru
55. nd save with OK The cursor jumps now to the distance value Hax adjustment 00 00 0 010 120 00 4 For the full vessel enter the distance value in m matching the percentage value 5 Save settings with OK and move with ESC and gt to the min adjustment Proceed as follows 1 Select with gt the menu item Min adjustment and confirm with OK Hin adjustment D DD z 120 00m 4 95 m Adjustment Application MPE Max adjustment Hdjuztment Hin adjustment Damping Current output 2 Edit the percentage value with OK and set the cursor to the requested position with gt J E2000 00 10 00 110 00 3 Set the requested percentage value with and save with OK The cursor jumps now to the distance value Hin adjustment 120 00 n 0 00 120 00 4 Enter the suitable distance value in m for the empty vessel e g distance from the sensor to the vessel bottom corresponding to the percentage value To damp process dependent measured value fluctuations set an integration time of O 999 s in this menu item Setup Integration tine Integration tine Application Adjustment Os Current output Lock adjustment The default setting is a damping of O s In the menu item Current output mode you determine the output characteristics and reaction of the current output in case of failure VEGAPULS 69 4 20 mA HART four wire 41 6 Set up with the display and adjustment
56. necting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions Warning Connect only in the complete absence of line voltage e The electrical connection must only be carried out by trained personnel authorised by the plant operator e Generally connect the instrument that connecting and disconnect ing is possible in idle state e f overvoltage surges are expected overvoltage arresters should be installed In this case the instrument is designed in protection class I To main tain this protection class it is absolutely necessary that the ground conductor be connected to the internal ground terminal Take note of the national installation regulations Supply voltage and current signal are carried on separate connection cables if reliable separation is reguired The supply voltage range can differ depending on the instrument version The data for power supply are specified in chapter Technical data In this case the instrument is designed in protection class II Gener ally connect the instrument to vessel ground potential egualization or with plastic vessels to the next ground potential For this purpose a ground terminal is located laterally on the instrument housing An approved three wire installation cable with PE conductor is reguired for voltage supply with mains voltage The 4 20 mA current output is connected with standard two wire cable without screen If electr
57. ng bar graph presentation are displayed In the third view the selected measured value as well as a second se lectable value e g the temperature of the electronics are displayed 752 752 Dn Sensor Sensor During the initial setup of an instrument shipped Ex works use the OK key to get to the menu National language This menu item is used to select the national language for further pa rameter adjustment You can change the selection via the menu item Setup Display Menu language Language Deutsch EVER Francais Espa ol Pucckuu With the OK key you move to the main menu 6 4 Parameter adjustment Quick setup To quickly and easily adapt the sensor to the application select the menu item Quick setup in the start graphic on the display and adjustment module F adjustment Carry out the following steps in the below sequence You can find Extended adjustment in the next sub chapter 1 Measurement loop name In the first menu item you assign a suitable measurement loop name Permitted are names with max 19 characters Measurenent loop name Sensor 2 Medium In this menu item you select the type of bulk solid The selection com prises different granulate sizes Mediur Ballast pebbles b4 VEGAPULS 69 4 20 mA HART four wire 35 6 Set up with the display and adjustment module VEGA Main menu 36 3 Application Vessel bottom In this menu item you specify th
58. ng instructions manual applies to the following instrument versions e Hardware version from 1 0 0 e Software version from 1 0 1 The scope of delivery encompasses e Radar sensor e Documentation Quick setup guide VEGAPULS 69 Instructions for optional instrument features Ex specific Safety instructions with Ex versions if necessary further certificates e DVD Software amp Documents containing Operating instructions Safety instructions PACTware DTM Collection Driver software Information In this operating instructions manual the optional instrument features are described The respective scope of delivery results from the order specification 3 2 Principle of operation The VEGAPULS 69 is a radar sensor for continuous level measure ment of bulk solids even under the most difficult process conditions and in wide measuring ranges It is ideal for use in high slender silos with poorely reflection bulk solids such as flyash plastic granules or wood chips as well as strong false reflections by installations This is made possible thanks to the functional principle a distance measurement through frequency shift ing with a particularly small antenna opening angle The instrument is available with different antenna systems and equip ment for virtually all applications and processes e Plastic horn antenna or metal jacketed lens antenna e Optional or integrated rinsing air connection e Swivelling
59. o do this lift the terminal block with a small screwdriver and pull it out When reinserting the terminal block you should hear it snap in Proceed as follows 1 Unscrew the housing cover 2 Loosen compression nuts of the cable glands 3 Remove approx 10 cm 4 in of the cable mantle signal output strip approx 1 cm 0 4 in insulation from the ends of the indi vidual wires 4 Insert the cable into the sensor through the cable entry Fig 23 Connection steps 5 and 6 5 Insert the wire ends into the terminals according to the wiring plan Information Solid cores as well as flexible cores with wire end sleeves are insert ed directly into the terminal openings In case of flexible cores without end sleeves press the terminal from above with a small screwdriver the terminal opening is then free When the screwdriver is released the terminal closes again VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 Electronics compartment 5 Connecting to power supply Check the hold of the wires in the terminals by lightly pulling on them Connect the screen to the internal ground terminal connect the outer ground terminal to potential equalisation in case of power supply via low voltage Connect the lead cable for power supply in the same way accord ing to the wiring plan in addition connect the ground conductor to the inner ground terminal when powered with mains voltage Tighten th
60. oceed if a repair is needed You can find a repair form as well as detailed information on how to proceed at www vega com downloads and Forms and certificates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please contact the agency serving you to get the address for the return shipment You can find the agency on our home page WWW Vega com VEGAPULS 69 4 20 mA HART four wire 65 10 Dismount 66 10 Dismount 10 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel or pipeline high temperatures cor rosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 10 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the
61. of an optional swivelling holder the sensor can be easily aligned to the vessel centre The necessary angle of inclination depends on the vessel dimensions It can be easily checked with a suitable bubble tube or mechanic s level on the sensor VEGAPULS 69 4 20 mA HART four wire 21 4 Mounting 22 Fig 15 Proposal for installation after orientation VEGAPULS 69 The following table shows the necessary angle of inclination It depends on the measuring distance and the distance a between vessel centre and installation position Distance d 2 4 6 8 10 m 2 0 1 0 1 0 2 0 3 0 4 4 0 1 0 3 0 4 0 6 0 7 6 0 2 0 4 0 6 0 8 1 1 8 0 3 0 6 0 8 1 1 1 4 10 0 3 0 7 1 1 1 4 1 8 15 0 5 1 0 1 6 2 1 2 6 20 0 7 1 4 2 1 2 8 3 5 25 0 9 1 7 2 6 3 5 4 4 30 1 2 1 3 2 4 2 5 3 35 1 2 2 4 3 7 4 9 6 2 40 1 4 2 8 4 2 5 6 7 1 45 1 6 3 1 4 7 6 3 7 9 50 1 7 3 5 5 3 7 8 8 60 2 1 4 2 6 3 8 4 10 5 70 2 4 4 9 7 3 9 7 12 2 VEGAPULS 69 4 20 mA HART four wire Z0Z0Yv L N3 6vcZv 47249 EN 140707 Vessel installations Material heaps 4 Mounting Distance d 2 4 6 8 10 m 80 2 8 5 6 8 4 11 1 13 9 90 3 1 6 3 9 4 12 5 15 6 100 3 5 7 10 5 13 9 17 4 110 3 8 7 7 11 5 15 3 19 1 120 4 2 8 4 12 5 16 7 20 8 Example In a vessel 20 m high the installation position of the sensor is 1 4 m from the vessel
62. old instrument properly please contact us concerning return and disposal WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA 11 Supplement 11 1 Technical data General data 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting Process seal Antenna seal antenna system Materials non wetted parts Plastic housing Aluminium die casting housing Stainless steel housing Seal between housing and housing cover Inspection window in housing cover optional Ground terminal Process fitting Flanges Weights Instrument depending on housing process fitting and antenna 11 Supplement 316L Alloy C22 Alloy 400 On site 316L PP PEEK FKM SHS FPM 70C3 GLT EPDM COG AP310 plastic PBT Polyester Aluminium die casting AlSi10Mg powder coated basis Polyester 316L NBR stainless steel housing precision casting silicone aluminium plastic housing stainless steel housing electropolished Polycarbonate 316L DIN from DN 80 ASME from 3 approx 2 17 2 kg 4 409
63. omagnetic interference is expected which is above the test values of EN 61326 1 for industrial areas screened cable should be used Use cable with round cross section for instruments with housing and cable gland To ensure the seal effect of the cable gland IP protection rating find out which cable outer diameter the cable gland is suitable for Use a cable gland fitting the cable diameter With plastic housing the NPT cable gland or the Conduit steel tube must be screwed without grease into the threaded insert Max torque for all housings see chapter Technical data If screened cable is required we recommend connecting the cable screen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the ground potential low impedance VEGAPULS 69 4 20 mA HART four wire 27 5 Connecting to power supply Connection technology 20 Connection procedure a o 28 VEDA In Ex systems the grounding is carried out according to the installa tion regulations 5 2 Connection The voltage supply and signal output are connected via the spring loaded terminals in the housing Connection to the display and adjustment module or to the interface adapter is carried out via contact pins in the housing Information The terminal block is pluggable and can be removed from the electronics T
64. output signal jumps to the set fault current VEGAPULS 69 4 20 mA HART four wire 31 5 Connecting to power supply 32 VEGA As soon as a plausible measured value is found the corresponding current is outputted to the signal cable The value corresponds to the actual level as well as the settings already carried out e g factory setting VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VELA 6 Set up with the display and adjustment module 6 Set up with the display and adjustment module 6 1 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed again at any time You can choose any one of four differ ent positions each displaced by 90 It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the display and adjustment module on the electronics in the desired position and turn it to the right until it snaps in 3 Screw housing cover with inspection window tightly back on Disassembly is carried out in reverse order The display and adjustment module is powered by the sensor an ad ditional connection is not necessary Fig 29 Insertion of the display and adjustment module with single chamber housing Note If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication a higher cover with an inspection gl
65. ration date instrument features In the main menu point Setup the individual submenu points should be selected one after the other and provided with the correct parameters to ensure optimum adjustment of the measurement The procedure is described in the following Here you can assign a suitable measurement loop name Push the OK key to start the processing With the key you change the sign and with the gt key you jump to the next position You can enter names with max 19 characters The character set comprises e Capital letters from A Z e Numbers from O 9 e Special characters blanks easurement loop nare leazurement loop name Application sensor Adjustment Danping In this menu item you select the distance unit and the temperature unit Setup Distance unit Fleasurerwert loop name Application Temperature unit Adjustment Danping For the distance units you can choose between m in and ft and for the temperature units C F and K With this menu item the sensor can be optimally adapted to the ap plication the installation location or the measurement conditions It includes selection options for medium application as well as vessel height measuring range Setup Messurenent loop name Units Application Adjustment Danping Medium Every medium has a different reflective behaviour With this selection the sensor can be perfectly adapted to the medium and measurement
66. re version as well as all available DTMs are compiled in a DTM Collec tion The DTMs can also be integrated into other frame applications according to FDT standard Note To ensure that all instrument functions are supported you should always use the latest DTM Collection Furthermore not all described functions are included in older firmware versions You can download the latest instrument software from our homepage A description of the update procedure is also available in the Internet Further setup steps are described in the operating instructions manu al DTM Collection PAC Tware attached to each DTM Collection and which can also be downloaded from the Internet Detailed descrip tions are available in the online help of PAC Tware and the DTMs a Sensor Parametrierung Device name VEGAPULS 62 HART WE EA Description Radar sensor for continuous level measurement with horn antenna Measurement loop name Sensor P Min max adjustment Set distances for level percentages mU s H E Setup i Application o Min Zmax adjustment e Damping gt gt Current output Display l Diagnostics i Additional settings Info Sensor reference plane Max adjustment r gt Distance A Min adjustment gt Distance B Software version Serial number j Max adjustment in percent 100 00 Distance A max adjustment
67. reliability particularly with media with poor reflective properties is considerably increased Replication Mediur Mediur Medium Ballast pebbles bM WE Application Wessel heiaht Ple ranae Granules Ballast VEGAPULS 69 4 20 mA HART four wire d 6 Set up with the display and adjustment module VELA 38 pao Application Depending on the type of bulk solids application material cones and additional echoes from the vessel wall or bottom can become further interfering factors Through this selection the sensor is adapted perfectly to the application Bunker quick filling Heap Crusher Llezzel height Me ranae Heap Crusher straight iD erornstratio Eee Angular Vessel height Measuring range The VEGAPULS 69 is a radar sensor for bulk solids in high slender vessels For this reason it covers a measuring range of up to 120 m This menu item allows a limitation of the active measuring range in which the sensor searches for level echoes Replication Wessel heiahtFleas ranae Flecliuri Application 120 00m Llezzel height Me ranae Information The min adjustment must be carried out independently of this The following features form the basis of the applications Silo slender and high e Vessel of metal weld joints e Process measurement conditions Filling aperture too close to the sensor System noise in completely empty silo increased e Properties sensor Stable measure
68. rent output due to lt 150 uA strong high frequency electromagnetic fields acc to EN 61326 Characteristics and performance data Measuring frequency W band 79 GHz technology VEGAPULS 69 4 20 mA HART four wire 69 11 Supplement VEGA Measuring cycle time approx 700 ms Step response time 3s Beam angle Plastic horn antenna 9 5 Metal jacketed lens antenna 4 Emitted HF power depending on the parameter adjustment Average spectral transmission power 3 dBm MHz EIRP density Max spectral transmission power 34 dBm 50 MHz EIRP density Max power density at a distance of lt 3 uW cm 1m Ambient conditions Ambient storage and transport tempera 40 80 C 40 176 F ture Process conditions For the process conditions please also note the specifications on the type label The lowest value always applies Process temperature Seal Antenna lens Process temperature measured on the process fitting FKM SHS FPM 70C3 PEEK 40 130 C 40 266 F BE PEEK 40 200 C 40 392 F FKM SHS FPM 70C3 PP 40 80 C 40 176 F GLT EPDM COG AP310 PP 40 80 C 40 176 F Ambient temperature Process temperature 2 Time span after a sudden measuring distance change of max 2 m in bulk solids applications until the output signal has taken on 90 of the final value for the first time IEC 61298 2
69. s dif ference between min and max z 10 mm with 4 wire power supply unit F025 Index markers are not con Check linearization table Error in the tinuously rising for example Delete table Create new linearization illogical value pairs table F036 Failed or interrupted soft Repeat software update No operable ware update Check electronics version software Exchanging the electronics Send instrument for repair F040 Hardware defect Exchanging the electronics Error in the Send instrument for repair electronics F080 General software error Disconnect operating volt General soft age briefly ware error F105 The instrument is still in the Wait for the end of the Determine start phase the measured switch on phase measured value could not yet be Duration depending on value determined the version and parameter adjustment up to approxi mately 3 min F113 EMC interference Remove EMC influences Communica Transmission error with the Exchange 4 wire power tion error external communication supply unit or electronics VEGAPULS 69 4 20 mA HART four wire 58 Z0Z0v L N3 6vcZv 47249 EN 140707 9 Diagnosis asset management and service Code Text mes sage F125 Impermissi temperature ble electronics Cause Temperature of the elec tronics in the non specified range Rectification
70. sation 16 Protection class 27 R Repair 65 Replacement parts Supplementary electronics 4 20 mA HART four wire 12 Reset 45 S Sensor status 43 Service hotline 64 Setup Quick setup 35 Shielding 27 Simulation 44 Socket 19 Special parameters 49 Status messages NAMUR NE 107 57 T Terminal compartment Double chamber housing 30 Type label 8 U Units 37 V Vessel installations 23 Vessel insulation 24 Voltage supply 27 73 VEGAPULS 69 4 20 mA HART four wire 81 Notes 82 VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGAPULS 69 4 20 mA HART four wire Notes 83 Printing date All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice C C 47249 EN 140707 VEGA Grieshaber KG Schiltach Germany 2014 VEGA Grieshaber KG Phone 49 7836 50 0 Am Hohenstein 113 Fax 49 7836 50 201 77761 Schiltach E mail info de vega com Germany WWW Vega com
71. t the largest possible distance from the separating wall The best mounting location is on the outer wall of the silo with the sensor pointing towards the discharge opening in the silo centre This can be accomplished for example with the mounting strap Fig 19 Installation and orientation in multiple chamber silos Fig 20 Installation and orientation in multiple chamber silos To avoid heavy buildup and dust on the antenna the sensor should not be mounted close to the dust exhauster inside the vessel 20 mA HART four wire 25 4 Mounting 26 VEGA To avoid buildup especially with strong condensation air rinsing is recommended Metal jacketed lens antenna The VEGAPULS 69 with metal jacketed lens antenna is equipped with a rinsing air connection as a standard feature Plastic horn antenna The VEGAPULS 69 with plastic horn antenna is optionally available with rinsing air connection The mechanical configuration differs ac cording to the flange version n LE Jmm LU Fig 21 Rinsing air connection with compression flange le Fae JE mg s Fig 22 Rinsing air connection with adapter flange VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA Safety instructions N Voltage supply via mains voltage Voltage supply via low voltage Connection cable Cable gland 1 2 NPT Cable screening and grounding 5 Connecting to power supply 5 Con
72. t wariable Liz Filling height Current output adjustment I Distance Scaled False signal suppression Linearization In menu item Current output adjustment you can assign a respec tive measured value to the current output AT 6 Set up with the display and adjustment module VELA Additional adjustments False signal suppression 48 pale bao Current output Current output adjustment 100 100 00 Current output variable Current output adjuztmen z O v 0 00 The following circumstances cause interfering reflections and can influence the measurement e High sockets e Vessel installations such as struts e Agitators e Buildup or welded joints on vessel walls Note A false signal suppression detects marks and saves these false signals so that they are no longer taken into account in the level measurement This should be done with a low level so that all potential interfering reflections can be detected Proceed as follows 1 Select with gt the menu item False signal suppression and confirm with OK Additional adjustments Scaling Current output False signal suppression Linearization HART mode 2 Confirm again with OK False signal suppression Change now 3 Confirm again with OK False signal suppression 4 Confirm again with OK and enter the actual distance from the sensor to the product surface 00 00 0 010 120 00 EE EEE
73. th mounting strap Shock resistance 2 g at 5 200 Hz according to EN 60068 2 6 vibration with resonance 1 g at 5 200 Hz according to EN 60068 2 6 vibration with resonance 100 g 6 ms according to EN 60068 2 27 mechanical shock Data rinsing air connection Metal jacketed lens antenna Max permissible pressure 6 bar 87 02 psig Air volume depending on pressure recommended area Pressure Air volume Without reflux valve With reflux valve 0 2 bar 2 9 psig 1 7 m3 h 0 4 bar 5 8 psig 2 5 m3 h 0 6 bar 8 7 psig 2 9 m h 0 8 m h 0 8 bar 11 6 psig 3 3 m h 1 5 m h 1 bar 14 5 psig 3 6 m h 2 0 m h 1 2 bar 17 4 psig 3 9 m3 h 2 3 m h 1 4 bar 20 3 psig 4 0 m h 2 7 m h 1 6 bar 23 2 psig 4 3 m h 3 0 m h 1 8 bar 20 3 psig 4 5 m h 3 5 m h 2 bar 23 2 psig 4 6 m h 4 0 m h Thread Ge Closure Threaded plug of 316Ti Reflux valve unmounted as option with non Ex version included in the scope of delivery with Ex version Material 316Ti Thread Ge 12 VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZV 47249 EN 140707 VEGA 11 Supplement Seal FKM SHS FPM 70C3 GLT EPDM COG AP310 For connection Gu opening pressure 0 5 bar 7 25 psig Nominal pressure stage PN 250 Electromechanical data version IP 66 IP 67 Cable gland M20 x 1 5 or NPT Wire cross section spring loaded terminals
74. tput electronics Protection rating Measuring range Process and ambient temperature process pressure Material wetted parts Hardware and software version 10 Order number 11 Serial number of the instrument 12 Data Matrix Code for Smartphone App 13 Symbol of the device protection class 14 ID numbers instrument documentation 15 Reminder to observe the instrument documentation 16 Notified authority for CE marking 17 Approval directive 000105 l5 The type label contains the serial number of the instrument With it you can find the following instrument data on our homepage e Product code HTML e Delivery date HTML e Order specific instrument features HTML e Operating instructions and quick setup guide at the time of ship ment PDF Order specific sensor data for an electronics exchange XML e Test certificate PDF optional Go to www vega com VEGA Tools and Instrument search Enter the serial number Alternatively you can access the data via your smartphone VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 Scope of this operating instructions manual Scope of delivery Application area Functional principle 3 Product description e Download the smartphone app VEGA Tools from the Apple App Store or the Google Play Store e Scan the Data Matrix code on the type label of the instrument or e Enter the serial number manually in the app This operati
75. tting is displayed then the selection window appears Factory settings Basic settings Caution For the duration of the reset the set trouble signal is outputted via the current output Within the context of the asset management function the message Maintenance is outputted The following reset functions are available Delivery status Restores the parameter settings at the time of ship ment from the factory incl the order specific settings Any created false signal Suppression user programmable linearization curve as VEGAPULS 69 4 20 mA HART four wire 45 6 Set up with the display and adjustment module VEGA well as measured value and echo curve memory is deleted The event and parameter modification memories remain unaffected Basic settings Resets the parameter settings incl special param eters to the default values of the respective instrument Any stored false signal suppression or user programmable linearisation curve as well as the measured value memory is deleted Order related settings are not taken over into the current parameters after this reset The following table shows the scope of the reset function and the default values of the instrument Menu Menu item Default value Setup Measurement Sensor loop name Units Distance in m Temperature in C Application Medium Crushed stones gravel Application Silo Vessel bottom Flat Vessel height Measuring range 120 m M
76. tying The images in column Error pattern show the real level with a bro ken line and the level displayed by the sensor as a continuous line 9 i D 2 0 time 1 Reallevel 2 Level displayed by the sensor Notes e Wherever the sensor displays a constant value the reason could also be the fault setting of the current output to Hold value e lf the level indication is too low the reason could be a line resist ance that is too high Measurement error with constant level Fault description Error pattern Cause Rectification 1 Measured value Min max adjustment not Adapt min max adjustment shows a too low or too correct high level um FAE Incorrect linearization curve Adapt linearization curve 2 Measured value 3 Due to the process the Carry out a false signal sup jumps towards 100 96 amplitude of the product echo pression decreases Afalse signal suppression was not carried out Amplitude or position of a false Determine the reason for the signal has changed e g con changed false signals carry out densation buildup false signal false signal suppression e g suppression no longer matches with condensation actual conditions 62 VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA Measurement error during filling 9 Diagnosis asset management and service F
77. ulk solid surface VEGAPULS 69 4 20 mA HART four wire 23 4 Mounting pee Mounting in the vessel insulation peso 24 VEGA The sensors do not influence each other Information Keep in mind that for these applications the sensors are designed for relatively slow level changes If the sensor is used on a movable boom the max measuring rate must be observed see chapter Technical data Fig 17 Radar sensors on traverse crane Instruments for a temperature range up to 200 C have a spacer between process fitting and electronics housing This spacer is used to thermally decouple the electronics from the high process tempera tures Information The spacer may only be incorporated up to a maximum of 50 mm into the vessel insulation Only then is a reliable temperature decoupling guaranteed Fig 18 Mounting the instrument on insulated vessels 1 Electronics housing 2 Spacer 3 Vessel insulation Z0Z0v L N3 6vcZv VEGAPULS 69 4 20 mA HART four wire 47249 EN 140707 VEGA 4 Mounting Mounting in multiple The walls of multiple chamber silos are often made of profile material chamber silo Dust deposits VEGAPULS 69 4 e g profile sheeting to ensure the required stability If the radar sen sor is mounted very close to a heavily structured vessel wall substan tial interfering reflections can be generated Thus the sensor should be mounted a
78. und dy product surface e g an extrac medium and adapt if neces 10 20 LN tion funnel sary Optimize installation position and sensor orientation Reflections from the product surface via the vessel wall deflection Reaction after fault recti Depending on the reason for the fault and the measures taken the fication steps described in chapter Setup must be carried out again or must be checked for plausibility and completeness 24 hour service hotline Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is also available outside normal working hours seven days a week around the clock Since we offer this service worldwide the support is provided in English The service itself is free of charge the only costs involved are the normal call charges 9 5 Exchanging the electronics module If the electronics module is defective it can be replaced by the user In Ex applications only instruments and electronics modules with ap propriate Ex approval may be used If there is no electronics module available on site the electronics module can be ordered through the agency serving you The electron ics modules are adapted to the respective sensor and differ in signal output or voltage supply The new electronics module must be loaded with the default settings of the sensor These are the options e Inthe
79. ur wire Z0Z0v L N3 6vcZv 47249 EN 140707 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGAPULS 69 is a sensor for continuous level measurement You can find detailed information about the area of application in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for the trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regul
80. vcZv 47249 EN 140707 Additional adjustments Date Time Additional adjustments Reset 6 Set up with the display and adjustment module With the adjustment software PACTware and the PC the stored echo curves can be displayed with high resolution and used to recognize signal changes over time In addition the echo curve saved during setup can also be displayed in the echo curve window and compared with the actual echo curve Diagnostics Echo curve memory Setup Echo curve Dis Simulation Echo curve memory Echo curve memory Info Device status In this menu item the internal clock of the sensor is set to the reguest ed time and time format At the time of shipment from factory the instrument is set to CET Central European Time Additional adjustments DateTime Setup DateTime Display Reset 16 23 Diagnostics Copy instr settings Additional adjustments Scaling 14 Apr 2014 Current output Change row During a reset the parameter settings carried out by the user are reset to the default values see below table Proceed as follows 1 Select with 5 under Additional adjustment the menu item Reset and confirm with OK Additional adjustments Setup DateTime Display Diagnostics Additional adjustments Scaling Current output 2 Confirm with OK and select the requested reset function with gt Factory settings Basic settings 3 Confirm with OK for approx 5 s the message Rese
81. vega com Jinnnn npoaykuua cbupmMb BETA 3auj iujarorcs no BceMy MApy npaBaMM Ha WHTennekTyaJbHylo COOCTBeEHHOCTb lanbeHeluryio MHDODMAaLIMIO cvorpure Ha catre WWW Vega com VEGA mm Te amp EK 28 AIR P MARE 3t 2548 Em 2 A www vega com 11 5 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 80 VEGAPULS 69 4 20 mA HART four wire Z0Z0v L N3 6vcZv 47249 EN 140707 VEGA INDEX A Adjustment 40 41 Adjust the current output 47 Adjust the indication 43 C Change the language 42 Check output signal 61 Connecting To the PC 52 Connection cable 27 Connection procedure 28 Connection technology 28 Copy sensor settings 46 Current output 41 Current output Min Max 42 Curve indication Echo curve 43 D Damping 41 Date Time 45 Default values 46 Deviation 61 Display lighting 43 E Echo curve memory 56 Echo curve of the setup 44 EDD Enhanced Device Description 55 Electronics compartment double chamber housing 29 Error codes 59 Event memory 56 F False signal suppression 48 Fault rectification 61 Functional principle 9 G Grounding 27 H HART address 49 L Linearization 49 Lock adjustment 42 INDEX M Main menu 36 Measured value memory 56 Measurement loop name 37 Mounting Flange 15 Strap 13 N NAMUR NE 107 58 60 O Operation System 34 P Peak value indicator 43 Polari

Operating Instructions VEGAPULS 69

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