Operating Instructions - SEW
Contents
1. Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086 Sales Plot No 4 Gide Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 http www seweurodriveindia com Gujarat mdoffice seweurodriveindia com Technical Offices Bangalore SEW EURODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road salesbang seweurodriveinindia com Bangalore Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon lirazhandasa barak online net Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bld de M2. Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Km 8 Route de Rufisque B P 3251 Dakar Fax 221 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR d o o Tel 381 11 347 3244 Ustanicka 128a 381 11 288 0393 PC Kogum IV floor Fax 381 11 347 1337 SCG 11000 Beograd dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybnicna 40 Fax 421 2 49595200 SK
3. Secondary SLC S 050 200 0E OE Galvanized bore holes Length of secondary 200 mm 7 8 in 250 mm 9 8 in 300 mm 11 8 in and 400 mm 15 8 in Active magnet width of the secondary 50 mm 1 97 in Secondary Synchronous linear motor Sensor box In combination with MOVIDRIVE MCV special design OE NL16 EA 6 polar width pulses Version Linear measuring system Proximity sensor The standard design appears in bold Operating Instructions SLC Synchronous Linear Motors 13 Product Description and Overview of Types Nameplate 3 3 Nameplate A label is attached to the primary to show the following technical data Nameplate SLC SEWHEURODRIVE CE 76646 Bruchsal Germany Type SLC PO50M 030 H B KVZ1 490 00 No F peak 400 IN peak 471A kg L125 Pa N li A IP 65 Fn 200 N In 24 A Ke vs m kt 84 N A R uy 210 Luv 162 mH U 490 V oc Ins Cl F VN 2 5 m s Part No 33333224 13327836 Made in Germany 61246AXX Typ Type code No Customer order number Freak Peak force Fs Maximum force available up to v4 Fn Permanent force Ke Voltage constant Ru v Winding resistance U Voltage Vu Velocity up to which the rated force is available IPEAK Maximum current l4 Current at F4 In Rated cu
4. north pole Sy 40 0 6 EN 12329 Fel Zn 20 25 A Cr free thick layer passivation Y So a 60 62013AEN 33 Operating Instructions SLC Synchronous Linear Motors Technical Data Mounting dimensions 10 Length of the secondary 250 250 03 4x50 200 40 6 150 0 1 N marking for 50 p 75 0 1 north pole RAE A q EN 12329 Fe Zn20 25 40 0 6 Cr free thick layer passivation Y Ka ST Ze 60 62012AEN 34 Operating Instructions SLC Synchronous Linear Motors Technical Data Mounting dimensions 10 Length of the secondary 300 N marking for north pole 300 40 3 e S 5x50 250 20 6 E En 200 20 1 8 50 100 20 1 _ 50 0 6 E 40 0 6 EN 12329 Fel Zn20 25 Cr6 free thick layer passivation 0 1 124 0 4 17 0 60 62009AEN 35 Operating Instructions SLC Synchronous Linear Motors Technical Data Mounting dimensions 10 Length of the secondary 400 400 03 ER 7x50 350 0 6 _ 2 200 0 2 mE N marking for ied north pole 50 NA ON E ES O AN 40 06
5. 6 Electrical installation You must strictly observe the safety instructions in the previous sections Observe the wiring instructions issued by the manufacturer of the servo controller in case motors are powered by inverters It is essential to observe the operating instructions for the servo controller A bag containing the following information is attached to the motor e Safety Notes You must comply with this information 6 1 Electrical connection The current carrying capacity only applies to a standard cable length of 1m 3 28 ft Project planning for cable cross section of the power cable Cable dimensioning in accordance with EN 60402 m 150 130 110 90 70 50 0 10 20 30 40 50 60 70 80 90 100 e Al 55258AXX Fig 1 Minimum required cable cross section depending on cable length m and current I A 1 Max permitted cable length according to SEW specification 100 m 328 ft The diagram see above is used as the basis for cable assignment see following pages Hybrid cables with cross sections of 1 5 mm to 10 mm can be ordered from SEW EURODRIVE Operating Instructions SLC Synchronous Linear Motors 23 24 Electrical installation Pre fabricated cables Cable load through current in A according to EN 60204 1 table 5 ambient temperature 40 C 104 F Safety notes EMC measures Encoder con
6. 30 Inspection and Maintenance General maintenance work 9 Inspection and Maintenance You must strictly observe the safety instructions in the previous sections Use only genuine spare parts in accordance with the applicable spare parts list e Motors can become very hot during operation danger of burns e Disconnect the linear motor from the power supply before starting work and protect it against unintentional re start 9 1 General maintenance work The primaries and secondaries are maintenance free and cannot be repaired Replace defective parts Remove any traces of dirt chips dust etc from the secondaries with a soft cloth Note that mobile cables are subject to wear They have to be checked for external changes on a regular basis Operating Instructions SLC Synchronous Linear Motors Technical Data 10 Motor data 10 Technical Data 10 1 Motor data Freak Z teg i Y V v m s 61739AEN Fig 2 Characteristics curve 1 Dynamic limit forces 2 Thermal limit forces Frated Permanent force when mounting to a horizontal aluminum cooling surface with four times primary flange surface 10 mm 0 39 in thickness an ambient temperature of up to 40 C 104 F an installation altitude of up to 1000 m 3280 ft Freak Maximum force VL Theoretical maximum traveling velocity V4 Velocity up to which the force F4 is available lrated Rated current Ipeak Maxim
7. Gearmotors Industrial Gear Units Drive Electronics Drive Automation 1 Services UN AL O_O te DG SLC Synchronous Linear Motors Edition 05 2007 O i i 11575026 EN perating Instructions SEW EURODRIVE Driving the world Contents 1 Important Information about the Operating Instructions Een 4 1 1 Explanation of symbols ooononncccnnnnncccccnnnnocccnnnnnnonnccnnn nan ncnnn nano cnn 6 2 Safety E 7 3 Product Description and Overview of Typ S oococccoonconncncccccccrnncnnnananananennns 11 SA 11 A eer Eech Eden Eescher get E 12 3 3 Nameplate NEES EENS en 14 3 4 Scope of delivery for system components ococcccccincoocccccononnncnccnnanancninnnno 15 As O 16 4 1 Corrosion protection and storage conditions 16 42 TU e EE 17 4 3 Return delivery to SEW EURODRIVE oooccocccincoccoccccccncnnnncncnnnananancncnnnnos 17 5 Mechanical Installation ccccceseeeseeeceeee ee eee eeeeeeeaeeeeeeeeeeeeeeeeeseseeeesneeeeeeees 18 5 1 Installation tolerances oooonionincnnnnnocnnnnccncccnnnnnnnnononnnnnnnnonnnnnnnnnnnnn nn rnrn 18 5 2 Installing the Primary scianie cnn nar c cnn narrar 20 5 3 Installation Of secondaries oooonionnncccccncnnnnnnccccnncnonnnonnonnnnncnnnnnnnnnnnannnnnnnno 21 5 4 Installation of the NL16 measuring system ooooconinncccnnnnnconccccnnannncccnnnnno 22 6 Electrical installation o0ociioccinaii iii id ENEE E 23 6 1 Electrical connection ooco
8. C 212 F To prevent burns Never touch the SLC linear motor during operation or in the cool down phase once it has been switched off Operating Instructions SLC Synchronous Linear Motors Safety Notes Explanation of symbols d A Transportation storage All work related to transport storage setting up mounting connection startup maintenance and repair is to be carried out by trained staff only Note the fol lowing important points e Pay attention to the danger and safety signs on the SLC linear motor Do not lead any metallic objects that are heavy gt 1 kg 2 2 Ib or have a wide surface gt 1 dm 15 5 sq in to the secondary with unprotected hands to the secondary Have at least two pointed wedges made of firm non magnetic material e g brass or stainless steel edge angle approx 10 15 and a hammer ready to separate the adhering magnetic parts If necessary e g if mounting space is limited customized installation appliances should be used to facilitate and safeguard work To free parts of the body that have been trapped separate adhering parts by driving the prepared pointed wedges made of stable non magnetic material into the separation gap e Keep watches and magnetizable data carriers such as credit cards disks etc away from close proximity lt 100 mm 3 9 in of the SLC synchronous linear motors e Note the system specific guidelines and requirements e
9. 83107 Bratislava http www sew sk sew sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 SK 010 01 Zilina Fax 421 41 700 2514 sew sew eurodrive sk Banska Bystrica SEW Eurodrive SK s r o Rudlovska cesta 85 SK 97411 Banska Bystrica Tel 421 48 414 6564 Fax 421 48 414 6566 sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika doo Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net 11 2006 Address List 1 South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 dross sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPA A S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 443
10. EN 12329 Fel Zn20 25 Cr free thick layer passivation So 60 62010AEN 36 Operating Instructions SLC Synchronous Linear Motors MOVIDRIVE compact part numbers Technical Data 10 10 3 MOVIDRIVE compact part numbers The linear motors can be operated with MOVIDRIVE 5A3 4 0E in combination with NL16 MOVIDRIVE compact part numbers 08295107 MOVIDRIVE compact unit designation MCV A 0055 5 A 3 4 OE E Version Quadrants Connection type Radio interfer ence suppres sion on the line side Connection voltage Recommended motor power Version B Series 4 4Q with brake chopper 3 3 phase B Radio interference suppression B A Radio interference suppression A 0 No radio interference suppression 5 380 500 Vac 2 200 230 Vac 0055 5 5 kW 7 38 hp 40 no options can be installed You will find additional information in the MOVIDRIVE compact system manual Operating Instructions SLC Synchronous Linear Motors 37 10 38 Technical Data NL16 measuring system technical data 10 4 NL16 measuring system technical data General data Absolute accuracy 1 mm 0 039370079 in Mass 0 9 kg 1 98 Ib Ambient temperature 0 C 50 C 32 F 122 C Storage temperature 25 C 75 C 13 F 167 F Operating Instructions SLC Synchronous Linea
11. mentioned previously to free body parts jammed in between two secondaries or a secondary and a ferromagnetic component e g steel plate steel carrier machine bed tool Separate the components at the separation gap using the pointed wedge The magnetic forces are always present regardless of the operating status of the system Operating Instructions SLC Synchronous Linear Motors Product Description and Overview of Types 3 System environment 3 Product Description and Overview of Types 3 1 System environment Startup MOVITOOLS MOVIDRIVE MCV Special design OE Sensor box NL16 61984AEN Operating Instructions SLC Synchronous Linear Motors 11 3 Product Description and Overview of Types Type code 3 2 Type code The following example shows the type code structure Primary SLC P 050 M 030 H B KVZ1 490 0E Standard Special design OE 3 5 m 11 5 ft cable extension Winding voltage DC link voltage 490 V Cable extension SLC Basic For more information on the position and length see the following page combination overview 1 Motor design B Basic H Temperature switch TH 030 3 m s 9 8 ft s Length of primary Active width of the primary 50 mm 1 97 in Primary Synchronous linear motor The standard design appears in bold 12 Operating Instructions SLC Synchronous Linear Motors Product Description and Overview of Types Type code
12. voltages of up to 500 V can be generated by movement of the primary generator principle even if the motor is not connected Only remove the protection cap on the power plug of the primary immediately before connecting the power plug to the power supply 21 Operating Instructions SLC Synchronous Linear Motors 5 Mechanical Installation Installation of the NL16 measuring system 5 4 Installation of the NL16 measuring system The NL16 measuring system is screwed to a carrier plate with 4 screws When designing the motor it was ensured that the SLC P050M 030 for example has the same height as the NL16 so that both can be directly mounted on the same carrier plate For the motor to be commutated and energized in the correct phases the measuring system must be mounted according to the distances and orientation displayed in the figure Observe the following tolerances when installing e Nominal clearance 4 5 mm 0 18 in e Misalignment at the sides at right angles to the direction of travel Center 0 5 mm 0 02 in e Distance form center of NL16 to center of SLC P 700 mm 27 56 in 1 n x 100 mm 3 94 in 1 mm 0 04 in A A _4 5 visible air gap N N Ei A 45 61986AEN 22 Operating Instructions SLC Synchronous Linear Motors Electrical installation 6 Electrical connection
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14. D Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Townsville SEW EURODRIVE PTY LTD Tel 61 7 4779 4333 12 Leyland Street Fax 61 7 4779 5333 Garbutt QLD 4814 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Am ncio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman St
15. Note the national regional regulations governing safety and the prevention of acci dents Serious injuries and property damage may result from e Non designated use e Incorrect installation or operation e Unauthorized removal of necessary protection covers or housing Immediately upon receipt inspect the shipment for any damage that may have occurred during transportation Inform the shipping company immediately It may be necessary to preclude startup Use suitable means of transport with adequate space if necessary Remove securing devices used for transportation prior to startup Follow the instructions in the Notes on transportation section e Mark the storage locations of secondaries Caution Strong magnetic fields symbols e Never store secondaries unpacked use non magnetic packaging material with a thickness of at least 2 cm 0 79 in on the magnetic side e Observe the warning instructions on the packaging e Keep storage area dry e Protect storage sites from heat e For transportation of machines or components with primaries or secondaries already installed on travel axle axles Lock the axle axles to prevent accidental movement due to missing self locking mechanism Follow the instructions in the Transportation and storage section Operating Instructions SLC Synchronous Linear Motors Safety Notes Explanation of symbols Installation assembly Hazard caused by magnetic field Never pla
16. RIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrail Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca richard miekisiak premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe 11 2006 43 O Address List 1
17. TS Danger of electric shock Induced voltages of up to 500 V can be generated by movement of the primary generator principle even if the motor is not connected Only remove the protection cap on the power plug of the primary immediately before connecting the power plug to the power supply To prevent electric shocks After separating the servo controller from the supply voltage wait for at least five minutes before you touch any live parts e g contacts thread bolts or loosen connections Measure the voltage on the DC link and wait until the voltage has dropped below 40 V Keep motor area free from chips Listen out for and note any noises The motors may have a surface temperature of 100 C 212 F during operation Wait until the motor has cooled down to 40 C 104 F before touching it Power connections can conduct voltages even if the motor is not turning Never dis connect electrical connections of motors while they are energized Wear work gloves when carrying out maintenance and repair work Ensure safe disconnection from the voltage supply before working on the machine Never work in the travel range when the machine is switched on Remove any chips from the motor area on a regular basis Follow the instructions in the Startup and Maintenance sections If the machine is connected to the power supply system press the EMERGENCY OFF button immediately Request first aid immediately You need the tools
18. VE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo sewventas cantv net sewfinanzas cantv net 46 11 2006 SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How were driving the world With people who think fast and develop
19. addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 11 2006 39 1 Address List Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LT
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21. b KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 Business Centrum Praha Fax 420 220121237 Lu n 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 P O Box 100 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Mustam e tee 24 Fax 372 6593231 EE 10620 Tallin veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr 11 2006 41 O Address List 1
22. ce secondaries on metal Never place a primary directly on a secondary Hold the tools firmly with both hands Slowly guide the tools to the secondary Wear work gloves during installation Do not remove the packaging of the secondary until directly before it is installed Carry out installation work in pairs only Cover already installed secondaries with at least 2 cm 0 79 in of non magnetic material e g wood during installation Use customized installation appliances to facilitate and safeguard work if necessary e g if mounting space is limited Make sure that the primary is grounded according to regulations with the PE grounding bar in the control cabinet as a reference potential Please attach the enclosed warning sign in a prominent position or in the vicinity of the secondaries installed Follow the instructions in the Mechanical Installation section Startup Never work in the travel range when the machine is switched on Ensure free axle travel Check the final positions Check the linear measuring system prior to turning on the machine Limit the maximum power in the servo controller Set the velocity limits in the servo controller to small values Follow the instructions in the Startup section Operating Instructions SLC Synchronous Linear Motors 2 Safety Notes Explanation of symbols 10 Operation and inspection maintenance A Actions and immediate measures in case of ACCIDEN
23. h an anti corrosion agent at the factory Before installing the surface wipe the surface with a lint free cloth to remove any dust dirt etc clinging to the surface Retaining screws Use all M6 threaded holes in the mounting surface for retaining purposes Use screws of size M6 strength class 8 8 or higher The minimum depth of engagement is 6 mm The tightening torque is always 6 Nm 53 in lb and may not be exceeded even with screws of a higher strength class 1 Observe the derating data in section 4 9 of the catalog Operating Instructions SLC Synchronous Linear Motors Mechanical Installation 5 Installation of secondaries 5 3 Installation of secondaries Preparing the secondaries for installation Caution Do not unpack parts until you are ready for installation Installation of secondaries Install the first part at one end of the travel section and work your way down in one direc tion The orientation of the first part can be random The adjoining part will have the same orientation The north 1 pole is marked on the secondaries see figure below You can combine secondaries of different lengths 61248AXX 1 North pole Move primary over secondaries by hand prior to startup of drive to check for unhindered operation Use non magnetic testing devices such as feeler gauges made of stainless steel aluminum brass or copper sheets if you are planning to check the visible air gap Induced
24. nection 6 2 NL16 feedback cable Cable cross section Three core sheathed Three core sheathed Three core sheathed mm cable in cable on top cable next pipe or cable of one another on wall to one another A A A 1 5 12 2 15 2 16 1 2 5 16 5 21 0 22 4 23 28 0 30 6 29 36 0 37 10 40 50 0 52 16 53 66 0 70 25 67 84 0 88 35 83 104 0 114 These are only recommended values and are no substitute for the detailed project planning of the cables depending on the actual application usage under observance of the applicable regulations The designated use of SEW EURODRIVE synchronous linear motors is as components for installation in machinery and systems The designer of the machine or system is responsible for complying with the EMC directive 89 336 EEC For more detailed infor mation on this subject refer to the SEW publications Drive Engineering Practical Implementation Volume 7 Project Planning for Drives and in Drive Engineering Practical Implementation Volume 9 EMC in Drive Engineering Observe the following instructions when connecting an encoder Use a shielded cable with twisted pair conductors only e Connect the shield to the PE potential on both ends over a large surface area e Install signal cables separately from power cables or brake cables min distance 200 mm 7 87 in Pre fabricated cables The cables also have low capacitive characteristics for ope
25. nger present The MOVITOOLS startup software is installed on your PC Operating Instructions SLC Synchronous Linear Motors Startup C xD 7 Startup procedure 7 2 Startup procedure Parameter setting 1 Make sure that the 0E special design servo controller is in controller inhibit mode or 24V operation mode 2 Using the factory setting perform a startup for a CM servomotor for which the con tinuous static current corresponds to the sum of the rated currents of all SLC motors used in parallel on Movidrive The following must also be set for startup e Temperature sensor is not connected the TH sensor must be evaluated sepa rately in a PLC e Torque control operating mode e Current limitation P303 to the total maximum current of all SLC motors e Stiffness controller parameters and ramp times are not in effect in torque control operating mode 3 Terminate motor startup with download 4 Set the current controller index 8663 according to the formula Index 8663 L mH x rated unit current x MDX factor where MDX factor 0 02 for MDX size 0 0 016 for MDX gt size 0 5 Set the scale of the actual speed value optional to P850 1 P851 200 P852 m s 1 m s 200 rpm The setting does not have any effect on the functionality Check the Manually move the primary in one direction and observe parameter P003 actual posi encoder tion in the MOVITOOLS shell Determine the positive direction of movemen
26. nonninninncicnncnnccnncncconnnnnnnonnnnconncnnnnnnnnnnnnnnnn nn nnnnno 23 6 2 Pre fabricated Cables ooooooncininicicnnccncnnccccnoconnnnnonconcnnncnnnnnnnnnnnannnn nina nnnnn 24 T StartUp siii di E a akaandaa nai 26 7 1 Prerequisites for Startup c cccccccececeeeeeeeeeeeeceneaecaeeeeeeeeeeeteteeeseenaees 26 7 2 Startup procedure ccccecececccccccecceceeeeeeeeeseceeceaecaeceeceeeeeeeeeeseeeeeenaaees 27 By Maltupetons eiss ege eege duu EE Edge Ee 29 9 Inspection and Maintenance ue eee eeeeeeeseeneeeeeeeeeeeeeseeeeeeenes 30 9 1 General maintenance work 30 10 Technical Data dn 23 e en E ee Ae 31 10 4 Motor data tt dada 31 10 2 Mounting dimensions 0ccoccnnnccccccnnnconccnnnnnnnn nn nn nono non r nan nr 32 10 3 MOVIDRIVE compact part NUMDEFS ooococcccnnconcononccnncnnnnnncnnnnnnnnnnnoncnnnos 37 10 4 NL16 measuring system technical data 38 Operating Instructions SLC Synchronous Linear Motors Important Information about the Operating Instructions 1 Important Information about the Operating Instructions Integral part of the product Designated use The operating instructions are an integral part of the SLC synchronous linear motors and contain important information about operation and service The operating instructions are written for all assembly installation startup and service staff who are involved in the installation and maintenance of SLC synchronous linear motors SLC series linear m
27. ons SLC Synchronous Linear Motors Storage Coating 4 2 Coating Primary The primaries are treated with an anti corrosion coating OS1 Secondary The mounting platform of the secondaries is electrogalvanized The thickness of the coating is 20 25 um 0 79 0 98 mil 4 3 Return delivery to SEW EURODRIVE Cover the magnetic side of the secondaries with a wooden board packaging material of thickness 1 cm 0 39 in over the entire surface and connect Operating Instructions SLC Synchronous Linear Motors 17 5 Mechanical Installation Installation tolerances 5 Mechanical Installation You must strictly observe the safety instructions in the previous sections 5 1 Installation tolerances 61998AXX 1 Installation of primary with reference to the largest primary max deflection length 0 3 mm 0 01 in width 0 1 mm 0 004 in 2 Secondary with reference to 400 mm 15 8 in length max deflection 0 1 mm 0 004 in 3 Installation of secondary L1 0 3 mm 0 01 in with reference to the total length of the secondary L2 0 2 mm 0 008 in with reference to the total length of the primary 18 Operating Instructions SLC Synchronous Linear Motors Mechanical Installation Installation tolerances as 61247AXX 1 Installation of primary mounting plate 2 Installation of secondary basic body e g machine base Shape and position tole
28. otors are motors for industrial and commercial systems Motor utili zation other than that specified and areas of application other than industrial and com mercial systems can only be used after consultation with SEW EURODRIVE Do not operate the unit until you have ensured that the machine complies with the Low Voltage Directive 73 23 EEC and that the conformity of the end product has been deter mined to comply with the Machinery Directive 98 37 EC Technical data and information about permissible conditions can be found on the name plate and in the documentation All the specified information must be observed Operating environment Safety functions The following uses are prohibited unless the unit is expressly designed for the purpose or conditions specified Use in potentially explosive areas e Use in areas exposed to harmful oils acids gases vapors dust radiation Please contact SEW EURODRIVE if you have any questions on the environmental condi tions e Use in non stationary applications that are subject to mechanical vibration and impact loads in excess of the requirement of EN 50178 SLC series linear motors may not perform any safety functions without higher level safety systems Use higher level safety systems to ensure protection of equipment and personnel Operating Instructions SLC Synchronous Linear Motors Important Information about the Operating Instructions Qualified personnel SLC linea
29. r Motors Address List Q Address List 1 1619 Garin Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Stra e 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle StraRe 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraRe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstrake 1 Fax 49 2173 8507 55 D 40764 Langenfeld near Dusseldorf sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional
30. r motors represent a potential hazard for persons and property Consequently assembly installation startup and service work may only be performed by trained staff who are aware of the potential hazards Staff must be appropriately qualified for the task in hand and be familiar with the assembly installation startup and operation of the product Staff must read the oper ating instructions in particular the safety notes section carefully and ensure that they understand and comply with them Liability for defects Incorrect handling or any action performed that is not specified in these operating instructions could impair the properties of the product In this case you lose any right to claim under warranty against SEW EURODRIVE GmbH amp Co KG Product names and trademarks The brands and product names contained in these operating instructions are trade marks or registered trademarks of the titleholders Disassembly and disposal e Local regulations apply concerning recycling the operator terminal or parts of it Note that the following components contain substances that may represent a health hazard and cause environmental pollution Lithium battery electrolyte condensers and display Operating Instructions SLC Synchronous Linear Motors Important Information about the Operating Instructions Explanation of symbols 1 1 Explanation of symbols The operating instructions contain important information that deals with gene
31. ral and oper ational safety This information is emphasized in particular with the following symbols Hazard Indicates an imminently hazardous situation which if not avoided could result in death or serious injury Warning Indicates a potentially hazardous situation which if not avoided could result in minor injuries You will also find this symbol to indicate a potential risk of damage to property Caution Indicates a potentially hazardous situation which if not avoided may result in damage to products or the surrounding area Note Indicates a reference to applications for example for installation and other useful information Documentation reference BeOOPE SEW EURODRIVE GmbH amp Co KG makes a reference to existing documentation such as operating instructions catalog or data sheet As a prerequisite for fault free operation and fulfillment of warranty claims you must adhere to the information in the operating instructions You must therefore read the L operating instructions before you start operating the drive The operating instructions contain important information about servicing and should therefore be kept close to the unit Operating Instructions SLC Synchronous Linear Motors Safety Notes Explanation of symbols 2 Safety Notes Preliminary Due to the strong permanent magnets installed in the secondaries of the SLC linear information motors the following safety regulation
32. rances in reference to 1000 mm 39 4 in length Adhering to shape and position tolerances is necessary for the functionality of the linear motor These accuracies are sufficient for the functionality of the NL16 encoder system These shape and position tolerances will have to be observed in operating mode at steady state temperature of the linear motor You will also have to take into consider ation the influence of the loads applied by the customer Operating Instructions SLC Synchronous Linear Motors 19 Mechanical Installation Installing the primary 5 2 Installing the primary Before you begin Preparing the primary for installation Check that e the information on the nameplate of the drive and or the output voltage of the servo controller match the voltage supply system the drive is undamaged no damage caused by transportation or storage e itis certain that the following requirements have been fulfilled ambient temperature between 5 C 41 F and 40 C 104 ga no oil acid gas vapors radiation etc installation altitude max 1000 m 3281 ft above sea level Start with the installation of the primary Install the secondaries once all other installation work has been completed immediately prior to startup of the drive Observe the safety notes about handling the secondaries see section 2 53349AXX Mounting surfaces 1 The mounting surfaces of the primary were treated wit
33. ration on the inverter SEW EURODRIVE does not offer a feedback cable for the linear measuring system The cable must be pre fabricated by the operator with an M12 actuator sensor cable and a 15 pin SUB D connector Operating Instructions SLC Synchronous Linear Motors Electrical installation Pre fabricated cables Cable for NL16 encoder Cable pin assignment for feedback cables Encoder end MOVIDRIVE MCV connection Plug connector Contact no Description Description Contact no Plug connector ASTA021FR 1 A A 1 Sub D 9 pin 198 9219 a p B S 3 C Cc 3 12 pin with socket contacts 4 GND GND 5 5 IA IA 6 6 B IB 7 7 IC IC 8 8 24 V 24 V 9 Unassigned Unassigned 4 Operating Instructions SLC Synchronous Linear Motors 25 7 26 C xD Startup Prerequisites for startup 7 Startup 7 1 Prerequisites for startup You must strictly observe the safety instructions in the previous sections Before startup e The primary moves along the entire travel distance easily without collisions and free make sure that from mechanical contact between the primary and secondary All connections have been made properly e All protection devices have been installed correctly e All motor protection devices are active e The brake works correctly in hoists You have a MOVIDRIVE MCV with the 0E special design There are no other sources of da
34. reet Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile 40 11 2006 Address List Q 1 China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 gm tianjin sew eurodrive cn Service http www sew eurodrive com cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogot sewcol sew eurodrive com co Croatia Sales Zagre
35. rrent ke Force factor Lu v Inductance Ins Cl Insulating material class Partno Partnumber kg Mass IP Enclosure Operating Instructions SLC Synchronous Linear Motors Product Description and Overview of Types Scope of delivery for system components 3 4 Scope of delivery for system components The scope of delivery for SLC linear motors comprises Not included in the scope of delivery Primaries Secondaries with permanent magnets Control and regulation systems such as MOVIDRIVE Linear measuring system Linear guide systems Linear measuring systems NL16 Cable carriers Brake systems Buffers shock absorbers Operating Instructions SLC Synchronous Linear Motors 15 16 Storage Corrosion protection and storage conditions 4 Storage You must strictly observe the safety instructions in the previous sections 4 1 Corrosion protection and storage conditions The motor parts are protected against corrosion for five years in closed original packaging Observe the following storage conditions for the linear motors Store the linear motors inside Keep storage area clean and dry Maintain a storage temperature between 5 C 23 F and 70 C 158 F Relative humidity not to exceed 95 Original packaging must be free from damages When storing unpacked secondaries display the following warning labels at the storage location Warning Magnetic Operating Instructi
36. s must be observed Work must not be carried out by persons with cardiac pacemakers The strong magnetic fields and the associated high ferromagnetic attraction forces can be directly harmful to your health for example for persons with car diac pacemakers or indirectly as a result of fast motor movements and high thrust forces Based on current medical knowledge magnetic fields with a flux density of lt 5 mT have no effect on the human body Hazard caused by magnetic field Even at a distance of 100 mm 3 9 in the magnetic flux density of the secondaries present is lt 2 mT at 150 mm 5 9 in lt 1 mT Since the magnetic flux density in SLC linear motors is generated exclusively by the magnetic fields of the secondaries this value is independent from the operating status of the linear motor Special caution needs to be the rule in close proximity distances lt 100 mm 3 9 in to the secondaries due to the high attraction forces Magnetic forces are often underesti mated since they are not visible Magnetic attraction forces often arise abruptly in the immediate proximity range and can grow in excess of several 100 kg 220 Ib for medium sized objects Also consider the supplementary safety notes in the individual sections of these operating instructions General Burns hazard Touching the linear motors when they have not cooled down could result in burns SLC linear motors can have a surface temperature of over 100
37. t Check evaluation that you measure 6 increments for a travel distance of 100 mm 3 94 in Operating Instructions SLC Synchronous Linear Motors 27 7 28 Ce Startup Startup procedure Axle movement Check the limit switch is functioning correctly for axles with end limits Move the axle with reduced torque setpoint If the axles do not move in a positive direction in a controlled manner when torque is in a positive direction of rotation check that the correct motor phases have been assigned to the encoder signals In extreme cases you can push the motor in the positive direc tion and using the oscilloscope record the line voltage between U and V and the C track signal The relationship between the two is shown in the following figure The zero pas sage in the positive direction of the line voltage U V must coincide with the rising edge of the C track Note The motor does not perform any commutation travel 61737AEN Operating Instructions SLC Synchronous Linear Motors Malfunctions Startup procedure 8 Malfunctions You must strictly observe the safety instructions in the previous sections The servo controller reports malfunctions depending on type via diagnostic LEDs or a 7 segment display and a fault code Consult the system manual or the operating instruc tions for the respective MOVIDRIVE for troubleshooting Operating Instructions SLC Synchronous Linear Motors 29
38. the future with you al A be With a global presence that offers responsive and reliable solutions Anywhere service network that is always close at hand With drives and controls that automatically improve your productivity With innovative technology that solves tomorrow s problems today sh With comprehensive knowledge in virtually every branch of industry today With uncompromising quality that reduces the cost and complexity of daily operations SEW EURODRIVE e Driving the world With online information and software updates via the Internet available around the clock da ay L SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
39. um current Fo Force through magnetic attraction for 4 5 mm 0 18 in nominal clearance Force Speed Current Cable Phase cross induc nesis CH Freak Frated Fp v4 VL Ipeak lrated ens anne tance ype E N N N m s m s A A mm in mH 9 UD UP br ft s ft s 400 200 480 3x 1 5 SLC 050M 89 92 44 96 107 91 2 5 8 20 5 0 16 40 4 7 2 35 3 x 0 06 162 26 1 All data provided are string values semi conductor values Electrical values refer to sine shaped commutation and are indicated as effective values or refer to them For inverter assignment see section 10 4 Operating Instructions SLC Synchronous Linear Motors 31 Technical Data Mounting dimensions 10 10 2 Mounting dimensions Primary Thermal protection connection Betaflam 145C flex 2x1 5 mm Studer Cables Cable length approx 3 5 m 11 5 ft Motor power connection Betaflam 145C flex 4x1 5 mm Studer Cables Cable length approx 3 5 m 11 5 ft Feed direction 770 600 0 3 200 0 3 Cable exit point 62018AEN Operating Instructions SLC Synchronous Linear Motors 32 Technical Data Mounting dimensions 10 Length of the secondary 200 N marking for 200 40 3 _ 3x50 150 06 _ 100 20 1 a a 50 20 1
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