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Operating Instructions F 45 / F 45 ELMO

1. Operating Instructions F45 F45 ELMO F45 Operating Instructions Machine no Version 2 0 2007 Article no F4506 0001 GB 2 1 2 2 2 3 3 1 3 2 3 3 3 4 3 4 1 3 4 2 3 4 3 3 5 3 6 3 6 1 3 6 2 3 6 3 4 1 4 2 4 3 5 1 5 2 5 3 5 3 1 9 3 2 9 3 3 5 3 4 5 3 5 5 3 6 Foreword 1 Identification 2 Machine identification 2 Certificates 3 Marks of conformity 7 Product description 8 Intended use 8 Dimensions and weights 11 Auxiliary power power requirements 12 Emissions 13 Noise characteristic values 13 Dust 14 Electromagnetic compatibility 14 Ambient conditions for transport and storage 15 Safety information 15 Operational safety 15 Safety devices 18 Remaining risks 20 Definitions 21 Description of machine 21 Terms according to EN 1870 1 22 Symbols 23 Transport siting and installation 24 Transport 24 Safety measures before use installation 25 Installation 28 Telescopic tube for swinging arm 28 Main table length extension 28 Rip fence 28 Cross slide and crosscut fence 30 Sliding table 36 Electrical connection 40 5 3 7 5 4 6 1 6 1 1 6 1 2 6 2 6 3 6 3 1 6 3 2 6 3 3 6 3 4 6 3 5 6 3 6 6 3 7 6 4 6 4 1 6 4 2 6 4 3 6 4 4 6 4 5 6 4 6 6 4 7 6 4 8 6 4 9 6 5 6 5 1 6 5 2 6 5 3 6 5 4 6 5 5 6 5 6 Connecting the extraction system 43 Basic m
2. ALTENDORF 2006 16 Operational safety HSS saw blades and cracked or deformed saw blades are not allowed to be used Always wear tight fitting working clothes and do not wear rings bracelets or watches Make sure that the workplace is uncluttered slip proof and well lit Do not cut workpieces that are too large or too small for the machine to handle When working at the machine always stand to the side of the saw blade outside a possible kick back area Remove any loose parts from the vicinity of the saw blade before switching on the machine ALTENDORF 2006 Only start cutting when the saw blade has reached its full rotational speed Always use the top safety hood Adjust the height of the top safety hood to the thickness of the workpiece to be cut When operating with a tilted saw blade exchange the narrow hood for a wide hood Always guide the workpiece safely and use the appropriate stops fences Use a push stick when cutting narrow workpieces less than 120 mm at the rip fence Crosscuts and longitudinal cuts in round wood are not allowed with the standard feeding aids or fences stops Always use the riving knife except for insert cuts The riving knife must not be thicker than the cutting line width or thinner than the main blade Adjust it so that it is at a distance of least 3 mm and at most 8 mm from the gear rim The guide slot must be 13 0 5 mm wide The riving Knives supplied with the m
3. Release the screws of the length compensation scale with a 2 5 wrench Move the length compensation scale so that the 0 mark corresponds to the mark on the throw over stop Tighten the screws Run though this process for both sides of the fence ALTENDORF 2006 120 Mitre fences Cutting with length compensation o LRO 99 4S ARO i a Fig 6 125 Adjusting the angle Fig 6 126 Adjusting the fence stop Fig 6 127 Adjusting the length compensation scale Adjusting the cutting angle acc to scale Adjust the mark on the throw over stop to the Move the length scale so that the mark of the e g 22 5 cutting angle of the degree scale red 20 corresponds to the mark in the magnifying glass The length scale has now been adjusted to the corresponding angle of 22 5 Now the required measure of length can be adjusted ALTENDORF 2006 DUPLEX DD mitre fence gt N at k a a x i N Oo a j y x i Fig 6 128 DUPLEX DD The DUPLEX DD mitre fence can be fitted at any position of the sliding table due to its eccentric clamping system The stop bar has two throw over stops and can be used in both stop profiles It allows crosscutting of workpieces up to 1350 mm in length Fig 6 129 Display Length display Angle display As an option a stop bar with 2 throw over stops is available for 2150 mm crosscuts Mitr
4. 7 2 1 Cleaning care Regular cleaning prolongs the life of the machine and is also a prerequisite for perfect cutting results The machine should therefore be cleaned at least once a week depending on the degree of soiling Pay attention to the following Machine table Sliding table Sliding table guides Tilt segments Stop bar of rip fence Machine interior Machine environment Remove any chips and dust adhering to the machine with a vacuum cleaner To remove resin residue it is advisable to use a cleaning agent which dissolves resin Parts treated in this way must subsequently be treated with an oil impregnated cloth to prevent rusting Regularly clean the sliding table guides If soiled with resin clean the guides with petroleum and if necessary with Scotch Britt soonges Do not use steel wool or grinding paper as the guideways will be irreparably damaged 7 2 2 Lubrication Saw shafts No relubrication of the saw shaft bearings is required Crosscut fence with motorised adjustment No relubrication of the crosscut fence is necessary Rip fence height adjustment After travel of 100 m a fault message is shown on the display Irrespective of the distance travelled it must be lubricated once a year Clearing the message The message can be cleared temporarily by pressing the STOP button After 10 adjustments or an interruption to the power the message reappears After lubricating
5. Middle field lt gt Set the cutting height Bottom field lt gt Set the position of the left saw blade side Note The positions given for the saw blade sides are guide figures only RAPIDO Plus scoring saw 97 Adjustment The 3 scorer axes can be positioned using the arrow buttons If you press the field with the axis positions the numeric keypad appears on the right of the screen and you can enter position values Briefly pressing the side arrow buttons causes movement of 0 2 mm each time Briefly pressing the height arrow buttons results in movement of 1 1 Mmm Calibrating the scoring saw Press the Axis Position field to select the position of the saw blade to be calibrated Press the Cal field on the numeric keypad gt 3 seconds C will appear in the red input field Enter the value and press the Cal field the value entered is shown on the display ALTENDORF 2006 98 RAPIDO Plus scoring saw Setting the scoring saw blade Setting the cutting height Set the blade protrusion Set the position of the right saw blade side so that both cutting edges are congruent when a test cut is made Enter 0 05 so that the scorer cuts wider than the main saw blade Set the position of the left saw blade side Setthe scoring blade to the thickness of the main saw blade Ifatest cut is OK then increase the cutting width by 0 05 ALTENDORF 2006 When you exit the me
6. Sliding table has side play Sub rollers incorrectly set Set the sub rollers Sliding table higher than machine table at end position Sub rollers incorrectly set Set the sub rollers Saw blade burns on the Sliding table side Saw blade burns on the rip fence side Insufficient free cut on sliding table Excessive free cut on the rip fence Insufficient free cut on rip fence Readjust the free cut Readjust the rip fence Readjust the free cut ALTENDORF 2006 Troubleshooting faults messages 149 Fault Cause Troubleshooting Saw blade burns on both sides Incorrect free cut setting Cut material jammed Operating error Readjust the free cut Insert a riving knife in the cutting line or use a wider riving knife Either move the workpiece to the left or right hand stop Do not guide the workpiece on the rip fence when cutting with the sliding table Workpiece has burn marks Blunt saw blade Feed too low Saw blade has too many teeth Incorrect free cut Change the saw blade Increase the feed rate Change the saw blade Readjust the free cut Break outs in spite of scorer Scorer not aligned with main saw blade Scoring blade too narrow Readjust free cuts the free cut should be almost 0 Adjust saw width Workpiece rises when cut with the scorer Blunt scoring blade Cutting height too low Exchange the sawing blade Set the scoring blade
7. 3000 4000 5000 rpm manually adjustable F 45 ELMO 5 5 kW 7 5 PS VARIO infinitely variable electronic speed control 2000 6000 rpm ALTENDORF 2006 156 Technical data Features Tool clamping system For main saw blade Max cutting height 200 mm max saw blade diameter 550 mm Cutting heights see table Table length extension 840 mm aluminium anodised USB A port for data and program transfer Machine diagnosis and operating hours meter Aluminium parts in anodised finish Clamping shoe push stick push block handle and pull back handle Usable saw blades Saw blade 250 mm 300 mm 315 mm 350 mm 400 mm 4501 mm 5001 mm 550 2 mm diameter 9 84 inch 11 81inch 12 40 inch 13 78 inch 15 75 inch 17 72 inch 19 69 inch 21 65 inch Saw blade height 0 50 mm 0 75 mm 0 82 mm 0 100mm 10 125 mm 10 150mm 35 175 mm 90 200 mm vertical 0 1 97 inch 0 2 95inch 0 3 23 inch 0 3 94inch 0 4 92inch 0 5 90inch 1 37 6 89 inch 3 54 7 87 inch Saw blade height 0 33 mm 0 50 mm 0 56 mm 0 68 mm 0 86 mm 4 103 mm 22 121 mm 61 139 mm at 45 0 1 30 inch 0 1 97 inch 0 2 20 inch 0 2 68 inch 0 3 38 inch 15 4 05 inch 86 4 76 inch 2 40 5 47 inch Note For machines with a scoring unit the scoring blade including the front and rear flange or RAPIDO must be removed scoring unit ALTENDORF 2006 Note
8. 8 Technical data 8 1 Standard equipment Features Motorised height and tilt adjustment 0 5 47 of the main saw blade With automatic correction of the cutting height when tilting the saw unit and with display of tilt angle and cutting height F 45 display control unit with dimension input via the keypad Storage of 20 programs as well as angle cut and grooving functions F 45 ELMO display control unit with 12 touch screen Windows operating system eye level operating panel with clipboard 600 programs and 1800 cut dimensions ELMO IV 2400 cut dimensions can be stored incremental dimensions grooves Angle cuts finished size total process time interface to connect a PC c a t s Sliding table incl middle and end position interlock Sliding table length 3000 mm Rip fence Cutting width 1000 mm table width extension aluminium anodised F 45 Manual adjustment with fine setting F 45 ELMO motorised adjustment Crosscut mitre fence F 45 F 45 ELMO Ill manual adjustment crosscutting up to 3500 mm angle adjustment from 0 to 49 with length compensation F 45 ELMO IV manual adjustment of throw over stops crosscutting up to 3500 mm angle adjustment from 0 to 47 with automatic length compensation usable on both sides Drive power rotational speed of main saw shaft With automatic brake and display of rotational speed F 45 5 5 kW 7 5 PS with three rotational speeds
9. 220 50 26 5 29 9 11 200 220 50 39 0 42 4 5 5 380 420 50 11 5 13 5 75 380 420 50 155 175 11 380 400 50 22 5 24 5 Vario 380 400 50 36 0 38 0 5 5 200 220 60 20 0 23 5 1 5 200 220 60 24 0 28 0 5 5 380 440 60 10 5 12 0 5 5 600 60 L578 7 5 600 60 9 5 10 5 ALTENDORF 2006 The permissible tolerance for the specified mains voltage is 5 and 10 Greater variations will impair functionality Only connect the machine to a three phase AC mains with phases L1 L2 and L3 otherwise the brake module or the frequency converter may be destroyed Operating the machine together with phase converters frequency converters or transformer capacitor combinations will destroy the brake module or the frequency converter and power supply unit screw in fuse links of the type NEOZED DO2 utilisation category gL should preferably be used as back up fuses The supply lead should be dimensioned adequately to ensure it will not be overloaded and the max voltage drop is lt 3 at nominal current lf there are special safety requirements for persons setting up the equipment then frequency converters complying with EN 50178 must be replaced by RCMAs with an isolator preferably or by type B RCDs universal current sensitive residual current circuit breakers 3 4 Emissions 3 4 1 Noise characteristic values Emissions 13 Sound power level
10. Allow motor to cool down also refer to machine diagnosis display Turn off the main switch open the switch cabinet and identify which of the fuses F1 F2 F8 is defective Find and eliminate the cause Replace defective fuses only using fuses of the same rating Fit a sharp saw blade Fit the correct riving knife it must thicker than the main saw blade or at least the same ALTENDORF 2006 148 Troubleshooting faults messages Fault Cause Troubleshooting The finished size of the cut workpiece does not match the cutting width set on the rip fence Dimension scale for cutting widths display is misadjusted Incorrect calibration for DIGIT_X CONTROL Reset the dimension scale Cut a workpiece on the rip fence precisely measure the cut width and position the measuring scale so that the measured cutting width is displayed on the fence edge Recalibrate The finished size of the cut workpiece does not match the cutting width set on the crosscut stop Dimension scale for cutting widths display is misadjusted Incorrect calibration for DIGIT_L CONTROL Reset the dimension scale Cut a workpiece on the crosscut stop precisely measure the cut width and position the measuring scale so that the magnifying glass display matches the measured cut width Recalibrate Swinging arm does not move smoothly Soiled telescopic tube or track rollers Clean telescopic tube or track rollers check wiper
11. Incremental dimensions Outside dimension Data transfer Basic settings Selecting a language Switching over to inches Operational performance Technician level ALTENDORF 2006 Fig 6 56 Operational performance Button functions Button 1 lt gt Back to previous page Button 2 lt gt Button 3 lt gt Button 4 lt gt Button 5 lt gt Technician level for qualified personnel only Fig 6 57 Technician level Button functions Button 1 lt gt Back to previous page Button 2 lt gt Button 3 lt gt Button 4 lt gt Button 5 lt gt Password confirmation For service calls it is important to state the version of the software indicated for terminal and backplane Running programs Fig 6 58 Running programs Press the Prog button on the function keypad The following screen appears Button functions Button 1 lt gt Back to previous page through Button 2 lt gt Scroll up programs Button 3 lt gt Scroll down through programs Button 4 lt gt Button 5 lt gt Change program Press the START button to position the selected program Changing programs Fig 6 59 Changing programs Press button 5 in the run programs function to call up the change programs function Button functions Button 1 lt gt Back to previous page Button 2 lt gt Up one line Button 3 lt gt Down one line
12. Multi Funktions Modul Electrical connection 41 1214 K1M K2M K3M K4M K14M NETZ DREIECK STERN F4 6 5 es OPTION OPTION M2 CEEKON Vorritzer MR 1 M1 PTC Hauptmotor ALTENDORF 2006 42 Electrical connection Designation Designation GL1 Rectifier Q1 Main switch S26 LASER option switch M1 Main saw motor M2 Scoring saw motor MR1 Temperature monitor for main saw motor S1 Sliding table safety switch S2 EMERGENCY STOP button S3 Temperature monitor for scoring saw motor S1 Machine door cover plate safety switch E1 Multifunction module F1 F2 Control fuses primary F4 F6 Scorer motor option F7 F9 Control fuses secondary F10 F11 SPRAY LASER control fuse option F12 F14 CEKON option K1M K5M Motor contactors K5E Supply voltage contactor for adjustment drives K14M CEKON contactor option ALTENDORF 2006 5 3 7 Connecting the extraction system Fig 5 41 Connections Total extraction system connection D 140 mm Vmin 1150 m h at 20 m s Bottom extraction connection D 120 mm The hoses and the Y tube are not supplied as standard with the machine The dust emission values measured in accordance with the Principles for Testing Dust Emission Workplace Related Dust Concentration from Woodworking Machines issued by the German trade association s technical committee for wood are under 2 mg m When the machine is at
13. Press the START button and the stored speed will beset The value is accepted and stored ALTENDORF 2006 96 2 axis scoring saw 6 5 8 2 axis scoring saw 6 85 2 axis scoring saw Pressing the Scorer menu field calls the Adjust Rapido Scorer System function ALTENDORF 2006 When the scorer motor is on the scorer is in the top position Otherwise it is moved up when the function is called The cutting height of the scorer and the side position can now be defined with the aid of the arrow buttons When this function is exited by pressing the Exit field the scorer travels down if the motor is off Otherwise it travels down when the scorer motor is switched off on returning from an EMERGENCY STOP and when the machine is switched on The height position that has been set is saved OM ALTENDORF Fig 6 86 Switches for saw drives 6 5 9 RAPIDO Plus scoring saw Fig 6 87 RAPIDO Plus RAPIDO Plus is a 3 axis scoring system that can be used to electronically position the cutting height plus the right and left side of the scoring saw blade All settings can be made while the machine is running so they can be done very quickly ED Ri el at T Ne Kea F AA AA PR N al Fig 6 88 Scoring saw Pressing the Scorer menu field calls the Adjust Rapido Plus Scorer System function Function of axis position fields Top field lt gt Set the position of the right saw blade side
14. dB A Emission sound pressure level at the workplace dB A Tools Idling Lwa 87 3 Idling Lpa 77 4 Circ saw blade 300x3 2 96 WZ Running Lwa 96 6 Running Lp 84 0 n 3987 rpm Idling Lwa 101 3 Idling Lpa 95 7 Circ saw blade 350x3 2 54 WZ Running Lwa 104 2 Running Lpa 92 1 n 3987 rpm Idling Lwa 93 9 Idling Lpa 84 1 Circ saw blade 350x3 2 84 WZ Running Lwa 98 7 Running Lpa 89 9 n 3987 rpm Idling Lwa 93 9 Idling Lpa 84 5 Circ saw blade 303x3 2 60 WZ Running Lwa 99 1 Running Lp 86 0 n 3987 rom LOW NOISE Idling Lwa 87 7 Idling Lpa 78 1 Circ saw blade 303x3 2 90 WZ Running Lwa 96 3 Running Lpa 84 6 n 3987 rom LOW NOISE The noise emission values determined according to DIN EN ISO 3746 for the sound power level or DIN EN ISO 11202 for the sound pressure level at the workplace on the basis of the working conditions stated in ISO 7960 Appendix A are as listed in the table A measurement uncertainty allowance of K 4 dB A applies to the stated emission values The stated values are emission levels and therefore not necessarily levels for safe working Although there is a correlation between emission and imission levels it cannot be reliably deduced from this whether or not additional precautionary measures are needed to protect operators Factors that influence the imission level at the workplace cover the duration of exposure room characteristics other sources of noise such as the ty
15. Adjustment of tilting and cutting height for the main saw Control voltage 24 VAC Digital display Electronic multifunction module frequency converter CNC controlled ALTENDORF 2006 Sliding table cutting lengths Maximum cutting length with clamping shoe or crosscut mitre fence Technical data 159 Sliding table length 2250 mm 3000 mm 3200 mm 3400 mm 3800 mm 4300 mm 5000 mm 88 58 inch 118 11 inch 126 00 inch 133 86 inch 149 60 inch 169 30 inch 196 85 inch With or without scoring blade 2155 mm 2905 mm 3105 mm 3305 mm 3705 mm 3870 mm 4205 mm 3870 mm 4905 mm 88 84 inch 114 37 inch 122 24 inch 130 12 inch 145 87 inch 152 36 inch 152 36 inch 169 56 inch 193 11 inch Note mm Possible cutting lengths without use of the crosscut fence and cross slide Cutting lengths refer to mechanical travel i e from end stop to end stop on the sliding table ALTENDORF 2006 160 Special equipment 8 2 Special equipment Available special equipment Main saw drive Heavy duty motors up to 11 kW Infinite rotational speed adjustment VARIO adjustable in steps of 5 power 5 5 kW Main saw Saw blade diameter max 550 mm cutting height 175 mm only possible without installation of a scoring unit Sliding table Sliding table lengths from 2250 mm to 5000 mm Second support STEG support width extension by 400 mm On Off switch at the end of the s
16. Button 4 lt gt Delete program Button 5 lt gt Create program Running programs 85 Creating programs Fig 6 60 Creating programs Press button 5 in the change programs function to call up the create programs function Button functions Button 1 lt gt Back to previous page Button 2 lt gt Next free program location Button 3 lt gt Next free program location Button 4 lt gt Button 5 lt gt Create program Save current axis positions Hold down the Prog button on the function keypad for longer than 3 sec to save the current axis positions to program location 20 ALTENDORF 2006 86 Display control unit with touch screen ELMO 6 5 Display control unit with touch screen ELMO Fig 6 61 ELMO Ill start screen A touch screen is a computer display which has areas that can be touched to control the machine The lower section of the screen shows the menu bar with fixed fields and fields that can be freely allocated The following fields have fixed assignments Rotational speed Menu Scorer if present Back Programs ALTENDORF 2006 Fig 6 62 ELMO IV start screen When the machine has been switched on the basic display appears after about 10 seconds The middle part of the display shows the outline of the sliding table saw The adjustable axes are highlighted At the top of the display there are touch fields with axis symbols an
17. Hold the F button down the right hand digit of the display starts flashing after approx 3 seconds Pressing the Plus button increments the flashing digit by 1 in each case When the maximum number value 9 is passed the numbers start again with O Rip fence with DIGIT X digital dimension display 131 Pressing the Minus button decrements the flashing digit by 1 in each case Release the F button The dimension that has been set is saved as the basic setting Calibrating the display unit Calibration of the display unit is required when the fence has been moved under the main table Push the rip fence to the left against the mechanical stop Hold the F button down and briefly press the Reset button the display shows the basic setting again Switching the display unit from mm gt inches or inches gt mm Hold the Plus button down for more than 3 seconds the display shows inches mm Release the Plus button the display unit now shows the set dimension in inches mm ALTENDORF 2006 132 Parallel cutting device 6 7 7 Parallel cutting device Fig 6 142 PALIN parallel cutting device Parallel cutting of long small parts is done to the left of the saw blade The PALIN and PALIN_D parallel cutting devices are good for this In parallel cutting the flip stop is set to the same dimension at the crosscut fence and at the PALIN The workpiece can be placed safely and be guided easily on the left of the saw
18. be made quickly and easily with a fine setting system Alkali manganese batteries have an operating life of approx 1 year A battery capacity display provides a timely reminder of a battery change ALTENDORF 2006 Fig 6 121 Changing the battery Changing the battery To change the battery open the closure caps of the battery compartments by turning them Check for the correct poling when inserting the batteries If rechargeable batteries are used the estimated operating life of approx 12 months will not be reached and the battery capacity display will not be correct Calibrating the display unit Turn the mitre fence to the right or left against the mechanical stop Fix the mitre fence with a clamping screw Hold the F button down and briefly press Reset The basic setting 0 00 reappears on the display unit Basic setting of length compensation scales Fig 6 122 Test cut Fig 6 123 Adjusting the fence stop Swing the DUPLEX to a 90 angle and fix it Adjust the length scale so that the mark in the Set the first stop to a distance 200 mm from the magnifying glass corresponds to the cut dimension the length scale can be adjusted by exerting slight pressure on its centre point and moving it saw blade and fix it Cuta test piece and measure it e g 201 mm Adjust the throw over stop to 200 mm Mitre fences 119 Fig 6 124 Adjusting the length compensation scale
19. button down and briefly press Reset The basic setting 0 00 reappears on the display unit Switching the display unit from mm gt inches or inches gt mm Hold the Plus button down for more than 3 seconds the display shows inches mm Release button 1 the display unit shows the set dimension in inches mm ALTENDORF 2006 124 DIGIT L dimension display unit 6 7 4 DIGIT L dimension display unit Fig 6 131 DIGIT L The dimensions that have been set are displayed digitally in the 150 mm to 3200 mm range to an accuracy of 0 1 mm The touch free sensor is not sensitive to dust A fine setting system is used for exact setting to 1 10 mm ALTENDORF 2006 Operating the display unit Pressing button 1 2 or 3 switches the measuring range over on the display unit Throw over stop 1 is firmly connected to the measuring system and the display unit The measuring range is from approx 150 mm to approx 1630 mm Throw over stop 2 is a flip stop and when making contact at the left of throw over stop 1 it is at a distance of 295 0 mm from throw over stop 1 If throw over stop 2 is pushed on to the length extension this results in a measuring range of about 1750 mm to 3200 mm if necessary the length extension can be connected to throw over stop 1 with the aid of the detent bolt GM ALTENDORF DIGIT FL 3 2 7 Fig 6 132 DIGIT L display unit Changing the battery To change the batter
20. connections when the main switch is turned off If you do not do this the electronics will be damaged ALTENDORF 2006 36 Sliding table 5 3 5 Sliding table Fig 5 27 Bottom carriage stop Place the bottom carriage on the machine frame and push against the stop screws Screw on the bottom carriage using the outer screws Tighten the middle screw only loosely ALTENDORF 2006 Fig 5 28 Installing the middle carriage Place the middle carriage on the bottom carriage so that the interlock is pointing to the right Push the middle carriage to the right so that the 1st double roller is still just resting on the round bars If this is not done in the case of the TIP SERVO DRIVE the end position sensors could be destroyed when the top carriage is pushed on Fig 5 29 Installing the top carriage Carefully push on the top carriage making sure it is not skewed watch the e chain Carefully push the guide rails onto the double rollers Push the top carriage towards the left all the way to the stop Fit the back stop Sliding table 37 Fig 5 32 Central fixing Op carriage stop Check whether the stop on the top carriage and Tighten the central fixing screw the stop on the bottom carriage hit the end _ Check the sub rollers are correctly adjusted position at the same time Adjust if necessary ALTENDORF 2006 38 Sliding table Fitting the e chain Kae nn ie r
21. emission to below 2 mg m8 providing that the machine is connected at both extraction sockets to an extraction system having a min airspeed of 20 m s ALTENDORF 2006 20 Remaining risks 3 6 3 Remaining risks Even when the machine is operated in accordance with its intended use and all pertinent safety regulations the following remaining risks may be encountered because of design changes caused by the intended use in question Contact with the main saw blade and the scoring blade in the cutting area Contact with the main saw blade and the scoring blade from beneath the table level when the sliding table is pushed fully forward or pulled fully back Kick back of workpiece or workpiece parts Individual teeth spinning off tungsten carbide tipped blades ALTENDORF 2006 Breakage and hurling out of the saw blade Crushing at the manual or motor driven sliding table Crushing between the motor driven tilt movement of the saw blade and the rip fence or workpieces lying in the tilting area Contact with live parts when the electrical installation area is open Damage to hearing as a result of long term work without hearing protection Emission of health endangering dust from operation without extraction Avoid the potential dangers posed by these remaining risks by paying increased attention when setting up operating and servicing the machine 4 Definitions 4 1 Description of machine Fig 4 1
22. grooves with a width of at least 8 mm that have been made in one pass using a grooving tool Hand feed Holding and or guiding the workpiece manually Hand feed includes the use of a hand operated Sliding table on which the workpiece is placed manually or clamped as well as the use of a removable power feeding unit Safety appliance Additional device that is not an integral part of the machine but helps the operator to feed the workpiece safely e g a push block or push stick Kick back Unexpected sudden movement of the workpiece or parts of it opposite to the direction of feed in the course of sawing Riving knife There is a riving knife to protect against workpiece kick backs and unintentional contact with the rising gear rim Sliding table saws on which saw blades of more than 250 mm diameter can be used are equipped with a force guided riving knife Bh Fig 4 2 Riving knife Definitions 23 4 3 Symbols Danger warning Hand injury warning Voltage warning Fig 4 3 Dangerous point Fig 4 5 Hand injury Fig 4 7 Voltage Explosive substance warning Crush risk warning Laser beam warning Fig 4 4 Risk of explosion Fig 4 6 Risk of crushing Fig 4 8 Laser beam ALTENDORF 2006 24 Transport siting and installation 5 Transport siting and installation 5 1 Transport When transporting the sliding table saw by elevating truck or fork lift truck forks only with unchangeable length only lift the
23. here too Trimming hold down to clamp and hold down untrimmed solid wood to secure against slippage in the course of trimming Electrical interlocking of the door in the machine frame to change over the belt to alter rotational speed only with three speed model It is not possible to switch on the machine when the door is open and if the door is opened while the machine is running the drives will switch off Electrical interlocking of the cover plate on the extraction duct beneath the machine table in the vicinity of the saw blades It is not possible to switch on the machine when the cover plate is open and if the cover plate is opened while the machine is running the drives will switch off Sliding table arresting device to prevent workpiece kick back for insert cuts together with the cross stop Automatic brake which after switching off brings the main saw blade to a standstill in less than 10 seconds regardless of the saw blade diameter and rotational speed Ergonomic arrangement of the operating elements at readily accessible positions With the swivelable eye level operating panel option Operating elements in the upper operating panel and beneath the sliding table at the front of the machine Safety devices 19 EMERGENCY STOP button on all operating panels to allow all drives to be switched off quickly and safely Favorable airflow design of the lower extraction duct and the top safety hood to reduce dust
24. higher ALTENDORF 2006 150 Troubleshooting faults messages Fault messages Cause Troubleshooting E 01 Limit switch ES_ Min1 reached E 02 Limit switch ES_ Min2 reached E 03 Limit switch ES_ Max reached E 06 Fault fast shutfown collision E 07 Drive positioning fault E 40 20V AC control voltage missing Check fuse F9 E 41 24V AC control voltage missing Check fuse F8 E 42 scoring saw motor overheated Allow motor to cool down E 43 Main saw motor overheated Allow motor to cool down E 44 Sliding table limit switch E 45 Saw blade cover open E 46 Machine door open E 47 EMERGENCY STOP button 1 pressed E 48 EMERGENCY STOP button 2 pressed E 49 EMERGENCY STOP button 3 pressed E 51 Brake unit fault Phase loss Check fusing in the building and fuses F15 F16 E 52 Brake unit fault Brake time exceeded Can be caused by voltage dips during braking request a service technician to check the functioning E 53 Brake unit fault Netzsch tz nicht in Ruhelage Request a service technician to check the functioning ALTENDORF 2006 Troubleshooting faults messages 151 Fault Cause Troubleshooting E 54 Operating error incorrect riving knife position speed setting Check rotational speed and riving knife position e g too fast for 450 mm saw blade Drives won t start E 55 Brake unit fault Communication is problem with machine Request a servi
25. machine up slightly and secure it against tipping Packaging The type of packaging depends on the type of transport Unless otherwise contractually agreed the packaging corresponds to the HPE guidelines established by Bundesverband Holzmittel Paletten Exportverpackungen e V the German Association for Wooden Materials Pellets Export Packaging and the VDMA Observe the symbols on the outside of the packaging Degree of dismantling The degree of dismantling of the sliding table saw depends on the transport conditions and the options supplied with the machine The sliding table is always shipped dismantled into several installation assemblies ALTENDORF 2006 Sensitivity Particular care must be taken when transporting the sliding table saw in order to avoid damage from force or poor loading and unloading Knocks and condensation due to extreme temperature fluctuations must be avoided during transport Intermediate storage If the sliding table saw or its assemblies are not installed immediately after delivery make sure that they are stored in a protected location They must be correctly covered to prevent any ingress of dust or moisture Bare non surface treated parts of the sliding table Saw are protected with a conserving agent which will protect them for approx 1 year Reconservation is necessary if storage is to last longer than this period 5 2 im E En x t Safety measure
26. saw blade mounting in the course of braking Do not use high speed steel HSS saw blades The tools require a hole diameter of 30 mm and carrier holes of 10 mm diameter on a pitch circle diameter of 60 mm The scoring blades must have a hole diameter of 22 mm The outside diameter is 120 mm with 24 teeth flat tooth Choosing the correct saw blade in accordance with the material to be cut and its thickness alongside the correct cutting speed is very important for a clean cut and low stress for the operator A selection of saw blades for ALTENDORF sliding table saws is summarised in the following table This table does not claim to be complete As some of the stated cutting speeds cover large ranges it is indispensable to empirically determine the best speed for optimum cutting results Saw blade recommendation 65 Cutting speed in m sec for the adjustable rotational speeds and saw blade diameters Speed 1 min Diameter mm 3000 4000 5000 250 39 152 65 300 47 63 179 350 55 73 92 400 63 184 105 450 71 94 118 500 80 106 1132 550 86 115 1144 The areas marked grey are not allowed to be set Abbreviations used in the table W Alternate bevel WEF Alternate bevel with chamfer TF Triple chip tooth u Negative rake angle ALTENDORF 2006 66 Saw blade recommendation Calculation of rotational speed n 1 min V x 1000 x 60 No mM D x 3 14 V Cuttin
27. the left display Fig 6 90 Incremental dimension The incremental dimensions function supports cutting sequences with the same distance on the rip fence in both directions Pressing the Incremental Dimension function field under Main Menu Applications takes you to the Incremental Dimension function ALTENDORF 2006 102 The Angle Cut With Oversize function 6 5 13 The Angle Cut With Oversize function Fig 6 91 Angle cut with oversize This function enables you to cut mitres using the motorised rip fence finished size F with or without an oversize Pressing the Angle Cut With Oversize function field under Main Menu Applications takes you to the Angle Cut With Oversize function ALTENDORF 2006 The following values must be entered Enter the value after pressing the corresponding function button Workpiece oversize Workpiece thickness measured Cutting height Tilt angle Note You must enter the saw blade thickness otherwise the dimensions will be wrong The saw blade thickness must be entered in the Grooves concealed cuts or Outside dimension menu Note that saw blades generally cut wider than the blade thickness indicated on the saw blade 6 5 14 The False Mitre function Fig 6 92 False mitre This function can be used to calculate false mitres of any angle Pressing the False Mitre function field under Main Menu Applications takes you to the
28. the lock at the saw blade centre by pressing the knob on the middle carriage Fitting the main saw blade 63 Raise the red cover plate Use the wrench to release the screw in the expansion head screw Undo the expansion head screw by turning it to the left with the flange Before fitting the new scoring blade remove any adhering chips and dust from both flanges Place the saw blade and front flange on the saw shaft turn in the expansion head screw by hand and tighten it with the wrench Check the riving knife for strength and distance from the saw blade Close the lower red protective cover and perform a short test run to see whether the saw blade is running freely Do this by lowering the top safety hood down to the table so that the saw blade is completely covered ALTENDORF 2006 64 Fitting the main saw blade Fig 6 28 Adjusting the riving knife ALTENDORF 2006 After changing a saw blade always check that the riving knife is correctly set The distance of the riving knife from the gear rim must be between 3 mm and 8 mm The highest point of the riving knife must be set beneath the topmost tooth The riving knife must be at least 0 2 mm thicker than the main saw blade Attention Check that saw blade clamping system is tight before operating the machine 6 3 6 Saw blade recommendation Note that only saw blades with side holes can be fitted This is necessary to prevent loosening of the
29. 00 F 45 Il 3400 1140 1240 205 289 142 230 1900 x 2330 x 1100 3 30 x 660 x 330 2060 x 960 x 500 F 45 Il 3800 1140 1240 212 304 142 230 1900 x 2330 x 1100 4130 x 660 x 330 2060 x 960 x 500 F 45 Il 4300 1140 1240 249 350 142 230 1900 x 2330 x 1100 4630 x 660 x 330 2060 x 960 x 500 F 45 Il 5000 1140 1240 269 385 142 230 1900 x 2330 x 1100 5330 x 660 x 330 2060 x 960 x 500 F45 Ill 2250 1282 1495 114 175 142 230 1900 x 2330 x 1970 2580 x 660 x 330 2060 x 960 x 500 F45 III 3000 1318 1550 158 234 142 230 1900 x 2330 x 1970 3330 x 660 x 330 2060 x 960 x 500 F45 Ill 3200 1330 1565 170 250 142 230 1900 x 2330 x 1970 3530 x 660 x 330 2060 x 960 x 500 F45 Ill 3400 1342 1580 205 289 142 230 1900 x 2330 x 1970 3 30 x 660 x 330 2060 x 960 x 500 F45 Ill 3800 1369 1604 212 304 142 230 1900 x 2330 x 1970 4130 x 660 x 330 2060 x 960 x 500 F45 Ill 4300 1396 1661 249 350 142 230 1900 x 2330 x 1970 4630 x 660 x 330 2060 x 960 x 500 F45 III 5000 1433 1684 269 385 142 230 1900 x 2330 x 1970 5330 x 660 x 330 2060 x 960 x 500 F45 Ill Option package III or ELMO or eye level operating panel ALTENDORF 2006 12 Auxiliary power power requirements 3 3 Auxiliary power power requirements Motor Voltage Freq Nominal current A kW V Hz With or without scoring blade 5 5 200 220 50 19 8 23 2 1 3 200
30. 006 Adjusting the scoring blade for the RAPIDO scoring tool Only use the supplied tools for adjustment work Release the clamping screw approx 2 turns Turn the spindle until the required dimension is reached 1 rotation 0 5 mm Tighten the clamping screw Make atest cut and if necessary recorrect the cutting width as described above Fig 6 113 Adjusting the RAPIDO cutting width Replacing the scoring blade for the RAPIDO scoring tool Remove the adjustment unit from the machine It may be necessary to loosen the clamping screw because an excessively tight clamping screw can cause the adjustment unit to jam on the shaft Removal Release the clamping screw 1 approx 3 4 turns turn the spindle 2 clockwise until the flange 3 can be removed from the holder 4 Undo the screws 5 Remove the circular saw blade 6 Carefully clean the flange 3 and screws 5 Make sure that the running and flange surfaces are dry and free of dust Do not apply oil or grease Adjusting the scoring blade for the RAPIDO scoring tool 115 Fit a new saw blade paying attention to the rotational direction and hole pattern The circular saw blade 6 is in full contact with the flange 3 and the shoulder on the circular saw blade must point to the contact surface Turn in the screws 5 and tighten with a torque of 8 6 Nm Proceed in the same manner for the other half of the adjustment unit Ins
31. 01 BO3729 01 09 2006 mo 31 08 2009 6937016 OPTAH IIO CEPTH PHUKALUMM pocc RU 0001 110C01 a OPTAH NO CEPTM MKAUMM JEPEBOOBPABATHBANMETO OBOPYNOBAHMA M UHCTPYMEHTA MOCKOBCKMM TOCYNAPCTBEHHIM YHMBEPCMTET JIECA Cpok AeHcTBHA C OCHO MTYI P 141001 Mocxosckasa 061 Meirmun 1 yn Mucturyrorasal MIVI Ten baxc 495 586 05 05 TIPOAYKIHA CTAHKM KPYTJIOIMJIbHbIE SOPMATHEIE Mmoneneli F45 F45 ELMO C90 KoA OK 005 OKTI 4 a t s c90 compact g m 5 ELMO c a t s WA 80 WA 6 383111 i oath Bao Se C45 compact CEPMMHOE IIPOM3BOHCTBO COOTBETCTBYET TPEBOBAHNAM HOPMATHBHbIX SE A TH BOA Poccuu TOCT P M K 60204 1 99 TOCT 2k A 3 See Phen ay 8465912000 Kor garrec Tos e u wilhelm Altendorf GmbH amp Co ee N3TOTOBHTEAb Wettiner Allee 43 45 32429 Minden TEPMAHNS TOCT 12 2 026 0 93 Wilhelm Altendorf GmbH amp Co KG Maschinenbau CEPTU UKAT BbIAAH Wettiner Allee 43 45 Ten 49 571 9550 132 HA OCHOBAHHWM IIPOTOKONA MCIBITAHMM 2068 06 or 31 08 2006 r UCIBITATEJIBHOTO UEHTPA HEPEBOOBPABATEIBAHIMETO OBOPYTOBAHMA M MHCTPYMEHTA 32429 Minden TEPMAHMA paxe 49 571 9550 133 MOHO MTYII POCC RU 0001 21nc0l AKT OQEHKM YCIIOBMM MPOM3SBOUCTBA 648 06 or 20 07 2006 P CAHMTAPHO 3IIMIEMMOJIOTMUECKOE 3AKJI OYEHME w 77 01 03 383 1 13076 05 5 or 17 05 05 BHZAHO TEPPMTOPMAJIbBHbIM YIIPABJIEHMEM POCIIOTPEBHAT30PA no r MOCKBE PyYKOBOAMTeAb OpraHa _____ LML Bit
32. 1 mm 0 1 Safety area For cutting widths of less than 180 mm the rip fence is in the safety area and it may only be possible to change the axes in touch mode i e adjustment only takes place while the Start button is pressed Touch mode is indicated by a flashing Start symbol at the top left of the display Height adjustment 69 6 4 1 Height adjustment Calibration Press the axis selection button for the cutting height Press the Cal button for more than 3 seconds the display shows CAL Enter the measured cutting height via the numeric keypad Fig 6 32 Height adjustment Press the Cal button the new cutting height is Press the axis selection button for the cutting shown on the display height the symbol in the cutting height display is shown in inverse format f l Infinitely variable fine adjustment is possible by Enter the required dimension via the numeric pressing the Plus or Minus button Adjustment keypad the new dimension is shown in inverse takes place in creep feed mode Pressing the format button for more than 3 seconds switches Press the Start button to carry out positioning adjustment to rapid feed mode Briefly touching the Plus or Minus button causes adjustment of 0 1 mm ALTENDORF 2006 70 Tilt adjustment 6 4 2 Tilt adjustment Fig 6 33 Tilt adjustment Press the axis selection button for tilt adjustment the symbol in the tilt angle displ
33. 2 lt gt Upload parameters Button 3 lt gt Download parameters Outside dimension Data transfer Basic settings Selecting a language Switching over to inches Operational performance Technician level ALTENDORF 2006 Fig 6 52 USB port on the machine frame ae RN T vel operating panel Fig 6 53 USB port on the eye le The USB port is located behind the flap indicated by the arrow Basic settings Menu Additional functions Angle cut Grooves concealed cuts Incremental dimensions Outside dimension Data transfer Basic settings Selecting a language Switching over to inches Operational performance Technician level Fig 6 54 Basic settings Button functions Button 1 lt gt Back to previous page Button 2 lt gt Select language Button 3 lt gt Switch over to inches or mm Button 4 lt gt Operational performance Button 5 lt gt Technician level Basic settings 83 Selecting a language Fig 6 55 Selecting a language Button functions Button 1 lt gt Back to previous page Button 2 lt gt Scroll forward Button 3 lt gt Scroll backward Button 4 lt gt Button 5 lt gt Save selected language Switching over to inches mm Pressing the 3rd function button changes the unit of measurement to inches mm ALTENDORF 2006 84 Operational performance Operational performance Menu Additional functions Angle cut Grooves concealed cuts
34. BOHHRB WHMLIManb damunna IKCHEPT EEE EN x nNOANNCh CepTu ukaT UMeeT IOpHAHYECKYIO CHAY Ha Bcefi TeppuTopuu Poccu ckof Deaepanuu ALTENDORF 2006 Marks of conformity 7 2 3 Marks of conformity ex E SL 09 1099 ME de 2 eA om Preus i 5 u Di 0 aan e Fig 2 1 CE mark Fig 2 5 GOST R mark Fig 2 2 GS mark Fig 2 4 CSA UL mark ALTENDORF 2006 3 3 1 8 Product description Product description Intended use The F 45 sliding table saw and the workpiece guide equipment supplied with it are intended to be used exclusively for the following purposes Laminated and unlaminated board materials e g chipboard coreboard MDF board Solid wood Veneer with a suitable clamping device Gypsum plasterboard Cardboard Dimensionally stable plastics thermoset plastics thermoplastics Sawing these materials does not normally involve any risks in respect of dust chips and thermal degradation products Aluminium and aluminium alloys ALTENDORF 2006 Tools The chosen saw blade must be suitable both for the specific work cycle e g longitudinal cutting or crosscutting and for the specific material Only circular blades which are solid chrome vanadium CV or tungsten carbide tipped TCT and have a minimum and maximum diameter of 250 mm and 500 550 mm as well as a maximum width of 15 mm are allowed for the main sa
35. ENDORF Europ isch notifizierte Stelle oo Pr f und Zertifizierungsstelle An Kenn Nummer 0392 im BG PR FZERT CE Konformit tserkl rung Hauptverband der gewerblichen f r Berufsgenossenschaften EG Baumusterpr fbescheinigung ALTENDORF Formatkreiss ge Typ F45 F4SELMO F45POSIT c a t s mit der Bescheinigungs Nummer Name und Anschrift W Altendorf GmbH amp Co KG des Bescheinigungsinhabers Maschinenbau e Auftraggeber Wettiner Allee 43 45 32429 Minden Maschinen Nummer Name und Anschrift W Altendorf GmbH amp Co KG des Herstellers Maschinenbau Die Maschine entspricht den folgenden Bestimmungen i Allee 43 45 32429 Mi EG Richtlinie 98 37 EWG Maschinenrichtlinie zuletzt ge ndert durch die Richtlinie 98 P ERE A AA 79 EWG Zeichen des Auftraggebers Zeichen der Pr f und Zertifizierungsstelle Ausstellungsdatum e EG Richtlinie 73 23 EWG Niederspannungsrichtlinie zuletzt ge ndert durch die Richtli 612 17 Ts H 102101 01 07 2003 nie 93 68 EWG See eee enn z acces hi gt ey 8 roau ezeicnnung e EG Richtlinie 89 336 EWG EMV Richtlinie zuletzt ge ndert durch die Richtlinie 93 68 3 ormatkreissagen Bp in EWG Bei der Konstruktion und Bau der Maschine wurden folgende Regelwerke angewendet Typ Baureihe F F 90 F 30 POSIT F 15 F 13 ELMO F 45 POSIT F 45 Standard Harmonisierte Normen Europ ische Normen Bestimmungsgem e Schneiden von Massivholz Plattenwerkstoffen aus Holz un
36. False Mitre function This menu consists of 2 basic components the graphic with the 5 assigned dimension windows and the axis positions that can be shown or hidden with the Show Axis Positions or Hide Axis Positions button Press the Clear field to delete the false mitre values entered A green is written to the 3 dimension windows For this graphic it is necessary to enter 3 values fields with question marks They are shown in green The missing angles are calculated automatically and are shown in blue The green numbers can be changed repeatedly later Recalculation takes place The False Mitre function 103 Fig 6 93 False mitre Press the Show Axis Positions field to display the current axis positions at the top right of the screen The axes can now be positioned ALTENDORF 2006 104 Geometric shapes 6 5 15 Geometric shapes Fig 6 94 Geometric shapes Fig 6 95 Geometric shapes triangle Fig 6 96 Geometric shapes trapezoid Pressing the Geometric Shapes field under Main Select a geometric shape by pressing it Menu Applications takes you to the Geometric The following applies to all geometric shapes Shapes function 3 geometric shapes triangle trapezoid and pentagon can be selected Enter known dimensions these are displayed in green Calculated dimensions are shown in blue Press the Show Axis Positions field to display the current axis positions at the top right o
37. Only possible for machines without a Technical data Technical data 157 Main saw Tool holder diameter mm 30 Saw blade tilting range 0 5 47 Idling speed rpm 3000 4000 5000 Idling speed rom VARIO option In steps of 5 from 2000 to 6000 Sliding table Sliding table cutting length see table Crosscut fence Crosscutting at crosscut fence 90 mm 3200 WGA Crosscutting at crosscut mitre fence mm 3500 WGA_L WGA_LD Crosscutting at crosscut mitre fence mm 3200 Rip fence Cutting width at rip fence mm 800 1000 1300 1600 Scoring saw Saw blade diameter mm 120 Tool holder diameter mm 22 Saw shaft diameter mm 15 Idling speed rpm 8200 Extraction Connection socket diameter below table mm 120 Connection socket diameter at top safety hood mm 80 Vacuum at extraction connection diameter 140 mm PA 1500 Air speed m s 20 Minimum air volume m h 1150 ALTENDORF 2006 158 Technical data Ambient conditions Operating temperature C Max relative humidity Do not expose the machine to a gaseous environment which is explosive or may cause corrosion 90 no condensation Weight Machine weight dependent upon equipment kg Approx 1100 Electrical equipment Lockable main switch Contactor control with pushbutton operation Rotational speed tilt angle cutting height Braking of main saw motor monitoring of winding temperature
38. Reset the display shows 0 00 and for example 180 0 mm Cut a test piece and measure it with a vernier caliper Correcting dimensions Hold the F button down After 3 seconds the last digit of the length display will start to flash Hold the F button down Pressing button 1 increments the flashing digit by 1 in each case Pressing button 2 decrements the flashing digit by 1 in each case Release the F button the display unit automatically saves the corrected measurement and is ready for operation again Holding button 1 or 2 down causes continuous incrementation or decrementation When the number 9 or 0 is passed the electronics switch to the next decade Run though this process for both working sides Switching over the working side The working side is recognised automatically when the stop bar is switched over When the stop bar has been switched over the display shows either P_L or P_R depending on the side tat was switched from Move the mitre fence to an end position and fix it Move the stop bar against the fence and fix it Hold the F button down and press Reset The display unit is ready for operation again Mitre fences 123 Calibrating the display unit Calibration of the display unit is required after every battery change Turn the mitre fence to the right or left against the mechanical stop Fix the mitre fence with a clamping screw Hold the F
39. View of machine Definitions 21 Item Designation 1 Machine frame 2 Swinging arm 3 Telescopic tube 4 Cross slide 5 Crosscut mitre fence 6 Sliding table 7 Main table length extension 8 Safety hood 9 Push stick 10 Main table width extension 11 Rip fence 12 Clipboard 13 Display control unit with touch screen 14 Barcode reader 15 Pull back handle with switch 16 Sliding table interlock ALTENDORF 2006 22 Definitions 4 2 Terms according to EN 1870 1 Dimension saw Machine saw with a table manual feed a circular blade that does not become maladjusted during cutting and a fixed horizontal table on the rip fence side The machine has an integrated sliding table on the left side of the saw blade which extends to the saw blade The saw blade is fitted on a horizontal spindle beneath the table Scoring Making of a shallow cut in the surface of a workpiece deep enough to pass through any coating on the workpiece so as to prevent damage to the underside when the main saw blade makes its cut Scoring blade A blade that is located in front of the sawing blade is used to score the workpiece and rotates along with the feed direction ALTENDORF 2006 Grooves Making of cuts in the surface of the workpiece not deep enough to pass through using the saw blade or a milling tool The rules for grooving set out in EN 1870 1 only cover
40. achine cover the entire range of diameters for the saw blades that are allowed to be used from 250 mm to 550 mm With respect to their thickness they match the cutting line widths of commercially available tungsten carbide tipped saw blades If other saw blades e g made of chrome vanadium CV are used select a riving knife thickness that lies between the cutting line width and the main blade thickness Such riving knifes can be obtained from the trade or directly from ALTENDORF Use an anti kick device for insert cuts e g the front of the clamping shoe Fix this in the sliding table groove ensuring that the sliding table is locked with its interlock to prevent movement Following insert cutting refit the riving knife and the top safety hood immediately Only do angle cuts when the cross slide is fixed to the sliding table Make sure that small cut off workpieces cannot be taken up by the gear rim and kick out for example by using a deflection wedge For trimming use the clamping shoe fixed to the sliding table to hold down the workpiece When using a feeding unit use at least the riving knife as an anti kick device Replace worn out table strips immediately Wobble units or wobble cutting devices are not allowed to be used Only use grooving tools with a maximum width of 15 mm that are permitted for manual feeding This is the case when tools have the inscription MAN The sound pressure level at the work
41. achine setting 44 Operating 52 Working safely with the sliding table saw 52 Cross slide crosscut fence 52 Rip fence 55 Working examples 56 Machine operation 60 Main switch 60 Switching the saw drives on and off 61 Setting the rotational speed for the main saw blade 62 Changing the belt 62 Fitting the main saw blade 63 Saw blade recommendation 65 Sliding table interlock 67 Display control unit 68 Height adjustment 69 Tilt adjustment 70 Rip fence adjustment option 71 Infinitely variable speed adjustment option 72 Scoring saw 73 RAPIDO Plus scoring saw 74 Function button block 76 Menu rip fence with manual adjustment 77 Menu option gt rip fence with electronic adjustment 78 Display control unit with touch screen ELMO 86 Height adjustment 88 Tilt adjustment 88 Rip fence adjustment 89 Crosscut mitre fence ELMO III 90 Crosscut mitre fence ELMO IV 91 Calibration 93 6 5 7 6 5 8 6 5 9 6 5 10 6 5 11 6 5 12 6 5 13 6 5 14 6 5 15 6 5 16 6 5 17 6 5 18 6 5 19 6 5 20 6 5 21 6 6 6 7 6 7 1 6 7 2 6 7 3 6 7 4 6 7 5 6 7 6 6 7 7 6 7 8 6 7 9 6 7 10 6 7 11 6 7 12 7 1 1 2 Rotational speed selection function 94 Liew 2 axis scoring saw 96 7 2 2 RAPIDO Plus scoring saw 97 723 Main menu 99 7 3 1 The Grooves function 100 7 3 2 Incremental dimensions function 101 7 3 3 The Angle Cut With Ov
42. and the support screws Man rip fence Man rip fence Fig 5 7 Installing the measuring bar Fit the measuring bar with M6x30 countersunk screws Knock a 6x45 clamping pin through Tighten the countersunk screws Fig 5 8 Installing the rip fence Put the fence bar bolts through the holes in the main table Attach the M20 nuts from the rear of the main table and tighten them Carefully push the rip fence on to the fence bar Man rip fence 29 CNC rip fence Fig 5 9 Installing the rip fence Place the upper part of the fence on the pin Insert and tighten the M12x40 cheese head screws Close the holes with filler plugs ALTENDORF 2006 30 Cross slide and crosscut fence 5 3 4 Cross slide and crosscut fence Cross slide Fig 5 10 Installing the cross slide The cross slide must be attached to every point of the outer Iying round bar of the sliding table and must be clamped Place the supporting pipe of the cross slide on the telescopic tube s bolt Swing the cross slide to the sliding table attach it and clamp it with an eccentric lever ALTENDORF 2006 Option 90 crosscut fence crosscuts up to 3200 mm Fig 5 11 Installing the 90 crosscut fence option Place the crosscut fence on the cross slide so that the centring bolts enter the hole or groove Raise the clamping lever and press it outward Lightly press the clamping lever down for cla
43. ars with which the window can be called again 6 5 5 Crosscut mitre fence ELMO IV Fig 6 73 Crosscut mitre fence 0 position Setting the dimension for the throw over stops Touch the Crosscut Mitre Fence field throw over stop 1 or 2 on the right of the display the numeric keypad and a separate input window are shown next to the axis Enter the required dimension and confirm it with Enter Press the Start button to carry out positioning Fig 6 74 Crosscut mitre fence gt 0 position Crosscut mitre fence The crosscut mitre fence can be swung from 0 00 to 47 00 The angle can be set manually and calibrated The entire crosscut fence can be moved by about 260 mm to get closer to the saw blade when the fence has been swung Crosscut mitre fence ELMO IV 91 Fig 6 75 Screen after pressing the Extras field Pressing the Extras field opens a window at the bottom left which shows the additional fields for the crosscut mitre fence The following settings are possible Parking position for 2nd throw over stop 1900 mm Material thickness Saw blade cutting width Acute or obtuse angle ALTENDORF 2006 92 Crosscut mitre fence ELMO IV Fig 6 76 Crosscut mitre fence gt 0 position Fig 6 77 Calibrating the crosscut mitre fence Switching the throw over stop side Calibrating the crosscut mitre fence Press the Crosscut Mitre Fence field outlined in Once you have pressed the Cross
44. ay is shown in inverse format Enter the required dimension via the numeric keypad the new dimension is shown in inverse format Press the Start button to carry out positioning Infinitely variable fine adjustment is possible by pressing the Plus or Minus button Adjustment takes place in creep feed mode Pressing the button for more than 3 seconds switches adjustment to rapid feed mode Briefly touching the Plus or Minus button causes adjustment of 0 1 ALTENDORF 2006 It is imperative to ensure the following before tilting the saw blade Use the wide safety hood Clear the main table of any workpieces in the tilting area When cuiting widths less than 180 mm set the rip fence straight edge in the flat position When the tilt has been adjusted the cutting height that has been set is automatically set to its value Collisions can occur if the above points are not followed Big cutting heights may cause the message Warning Cutting height was limited to appear indicating that the selected cutting height is not possible with the tilt angle that has been entered Calibration Press the axis selection button for tilt adjustment Press the Cal button for more than 3 seconds the display shows CAL Enter the measured cutting height via the numeric keypad Press the Cal button the new cutting height is shown on the display 6 4 3 Rip fence adjustment opt
45. bed below ALTENDORF 2006 1 Sub rollers on the sliding table Setting Fig 5 42 Sub rollers Fig 5 43 Sub rollers Check The sub rollers have eccentric bearings and can be The sub rollers must run smoothly against the start adjusted slope at the start and end of the raceway They should be set so that they can be held by hand with noticeable force and that they slip while the sliding table is moved Setting Fig 5 44 Sub rollers The sub rollers are set so that they can be held by hand with noticeable force and that they slip while the sliding table is moved Adjusting them too tightly will result in stiff movement of the sliding table and can lead to unwanted cutting results 2 Main table Fig 5 45 Checking the main table Check Place a straight edge on the sliding table and move the table to the middle position Move the sliding table backward and forward the main table must be approx 1 10 mm lower Basic machine setting 45 Setting Release the pressure screws Release the lock nuts of the 4 stay bolts adjust the main table and tighten the locking nuts Then place a straight edge on the main table parallel to the sliding table ALTENDORF 2006 46 Basic machine setting 3 Swinging arm Fig 5 47 Adjusting the swinging arm ALTENDORF 2006 Check Rest the swinging arm against the machine frame fully extend the telescopic tube of the swinging arm and check dim
46. between the two dimensions divided by 4 gives the squareness error per metre cut length Check The angle cut must be checked at 2 different positions at least on the cross slide of the sliding table Factory setting The cross slide is secured at positions of approx 300 mm and 1300 mm from the sliding table end Inthese two positions the angle cut is checked and adjusted as described above The setting must not exceed the maximum permissible tolerance of lt 0 2 mm with the 5th cut dimension 1 dimension 2 7 0 setting of the saw blade Fig 5 53 Cutting a test piece Check Stand up two strips approx 70 mm wide on their edge in front of the crosscut fence cut in this position and butt the cut surfaces against each other If the setting is correct the cut surfaces should be parallel i e no gap can be seen between the cut surfaces Fig 5 54 Checking the 0 setting Setting Recalibrate the machine Basic machine setting 51 8 Riving knife alignment Fig 5 55 Adjusting the riving knife alignment The riving knife block is set exactly in line with the saw blade at the factory Adjustment is possible via the 4 screws indicated ALTENDORF 2006 52 Operating 6 Operating 6 1 Working safely with the sliding table saw 6 1 1 Cross slide crosscut fence Fig 6 1 Cutting boards The crosscut fence can be installed at two positions on the cross slide Position 1 Cuttin
47. blade ALTENDORF 2006 Fig 6 143 PALIN D parallel cutting device Parallel cutting device with digital dimension display and fine setting system PALIN_D with digital dimension display and fine setting system A fine setting system is used for exact setting to 1 10 mm Both parallel cutting devices can be adjusted to a workpiece width of up to 900 mm The picture shows the PALIN_D together with a crosscut fence with DIGIT_L Changing the battery To change the battery open the closure caps of the battery compartments by turning them Check for the correct poling when inserting the batteries The operating life of approx 12 months of a set of batteries can only be reached with alkaline manganese batteries We recommend the use of VARTA ALKALINE Duracell Alkaline or Energizer Alkaline batteries The use of rechargeable batteries of any type is not recommended as their voltage and capacity deviate from those of alkaline batteries As a result the estimated operating life of approx 12 months would not be reached and the symbol in the battery capacity display would not show the battery condition correctly Fig 6 144 Changing the battery PALIN_D Basic setting of the display unit The basic setting of the display unit is needed in order to adapt the measuring system to the machine situation Check and if necessary re enter the basic settings following each tool change The basic setting can only be carried o
48. cally locks the Sliding table in its end or middle position so that the cut material can be pushed against the crosscut fence without the easy running sliding table being set in motion unintentionally Unlocking is by means a handle at the end of the top carriage The middle interlock is only triggered when the top carriage is being pulled back and the lever is in the interlock position Fig 6 29 Sliding table locked Sliding table interlock 67 Fig 6 30 Sliding table unlocked ALTENDORF 2006 68 Display control unit 6 4 Display control unit 800 0 mm Zi Scorer T i ea en Vario Gis Fig 6 31 Display control unit Press the green buttons to select the required setting the symbol in question is shown in inverse format Enter the dimensions via the numeric keypad and press the yellow Start button to carry out positioning The operation can be interrupted at any time by pressing the Stop button Positioning is finished when the dimension display switches over from inverse to normal format ALTENDORF 2006 Note It is also possible to change several axes in their dimension and then do them in one go by pressing the Start button Infinitely variable fine adjustment is possible by pressing the Plus or Minus button Adjustment takes place in creep feed mode Pressing the button for more than 3 seconds switches adjustment to rapid feed mode Briefly touching the Plus or Minus button causes adjustment of 0
49. ce technician to check the functioning control unit brake unit is operating in default mode 450 mm saw blade 4000 rom E 56 Frequency converter phase loss overvoltage Press any button on the control unit E 08 Reference travel axis error Perform new reference travel E 99 Over temperature ALTENDORF 2006 152 Troubleshooting faults messages Coolant spray device Two transparent hoses lead to each nozzle 12 one for compressed air via the air valve 5 and one for liquid via the liquid valve 4 The latter is under vacuum Most faults occur because of a leak in this hose and at the points at which it is connected to the valve block 9 ALTENDORF 2006 N Coolant spray device Troubleshooting faults messages 153 Fault Cause Troubleshooting No air discharge at the nozzle 12 Air valve closed Electromagnetic valve 8 closed because there is no control pulse Electromagnetic valve 8 is stuck Open the air valve Check the table strip limit switch Magnetic valve is defective and must be replaced No jet of liquid or a discontinuous jet Tank 3 is empty or not filled enough Liquid valve 4 closed Liquid filter 1 blocked Nozzle 12 blocked Liquid connections to valve block 9 leaky Not enough pressure Spray too viscous Fill the tank Open the valve Open the filter and clean or replace it Release the liquid hose nozzle beneath the valve block 9 an
50. clear the fault message by pressing the START button 3 times n 1 2 Fig 7 1 Lubricating nipple height adjustment To relubricate open the machine door or remove the cover plate VARIO set the tilt to 0 and the cutting height to 0 mm The lubricating nipples are then in the optimum position for access Attention Turn off at the main switch before removing the cover plate 143 Lubrication I Ha Fig 7 2 Lubricating nipple for motorised rip fence In the rip fence the guide is lubricated via a lubricating nipple on the carriage For lubrication the rip fence must be moved to the max cutting width in order to reach the lubricating nipple ALTENDORF 2006 144 Lubrication Quantity of lubricant Choice of lubricants When lubricating with the filled grease gun that is part of the scope of supply 5 strokes are necessary Lubricant Manufacturer to inject the required quantity Aralub HL 2 Aral Excessive lubrication due to short intervals and or BEACON 2 ESEO by too much lubricant will lead to failures BP Energrease LS 2 BP ELF ROLEXA 2 Elf Gulfcrown Grease No 2 Gulf Marson EPL 2 Wintershall Shell Alvania grease R 2 Shell Extreme pressure bearing SKF grease LGEP 2 Way Lubrivant 220 Texaco Lubricants containing graphite or MoS additives are not allowed to be used ALTENDORF 2006 7 3 Faults problems troubleshooting 7 3 1 Machine diagnosis The
51. cut Mitre Fence red to switch over the straight edge position front field outlined in red you can calibrate the angle of back the straight edge Press the Cal field for gt 3 sec Enter the new value Press the Cal field and the new value is accepted ALTENDORF 2006 6 5 6 Calibration Fig 6 78 Calibration The dimensions of the axes must be checked and possibly calibrated every time the saw blade is changed Select the axis to be calibrated by touching the symbol and press the Cal button in the right hand window for more than 3 seconds Enter the dimension that was ascertained via a test cut and confirm this by pressing Enter Fig 6 79 Tool management If for example you change the value of the cutting height and select a saw blade in Tool management a tool management window opens The new saw blade diameter calculated by the calibration process after calibrating the cutting height is displayed with a green background and can be accepted by pressing Exit It then changes the saw blade diameter in tool management Calibration 93 If you do not want to accept the corrected saw blade diameter then press the top field with the Original diameter and press Exit to close the window ALTENDORF 2006 94 Rotational speed selection function 6 5 7 Rotational speed selection function Fig 6 80 Selecting the rotational speed for the main saw blade The VARIO drive supports infinite adju
52. d detach the liquid hose with the check valve 2 Switch on the compressed air supply and open the air valve 5 Hold your finger over the nozzle 12 so that it can be blown out Unscrew and seal with Loctite 222e or Uhu Set the pressure reducer 6 higher pay attention to mist Use another spray Volume sprayed decreases gradually Liquid hoses will fur up thus reducing the cross section Replace the hoses and clean the nozzle ALTENDORF 2006 154 Electronic brake module 7 3 4 Electronic brake module The main saw shaft is braked with an electronic brake module This brake module is located in the contractor control housing and is accessible when the rear panels have been removed Braking is controlled in such a way that there is a high brake current at the beginning of braking This is reduced over time to ensure smooth braking In addition a standstill monitoring facility switches off the brake current if the motor is standing still The brake module contains various function blocks for control and monitoring tasks There is also a communications connection for machine control ALTENDORF 2006 7 4 Maintenance cleaning by qualified persons 7 4 1 Checking the winding shield The resistance of the PTC resistors must be checked in the motor terminal box by an electrician at least once a year Resistance must be measured with a cold motor and should be 750 ohms 200 ohms Technical data 155
53. d axis values The colours of the axis values have the following meaning Green lt gt Axis in position Red lt gt Axis not in Position Yellow lt gt Axis being positioned Note lt is also possible to change several axes in their dimension and then do them in one go by pressing the Start button Positioning is then finished when the dimension display changes from yellow to green Safety area In the safety area the operator is told to press the Start button to continue positioning For clarity a start symbol is displayed in the bottom right hand corner of the screen Display control unit with touch screen ELMO 87 Description of numeric keypad functions Exit the numeric keypad After pressing the PIN field the PIN changes and the selected axis remains continuously active i e you can enter new dimensions without having to press the axis selection field again Press the PIN field a second time to cancel the function again CE delete input Cal calibrate axis see p 93 Calculator function Enter accept the dimension set Fig 6 63 Numeric keypad Fig 6 64 Numeric keypad After pressing an axis selection field a window opens showing a numeric keypad for entering a dimension ALTENDORF 2006 88 Height adjustment 6 5 1 Height adjustment Fig 6 65 Height adjustment ELMO IV Touch the Height Adjustment field on the right of the display the numeric keypad and a separate input w
54. d holz hnlichen Verwendung Werkstoffen Kunststoffen Duro Thermoplaste Gipskarton und Wellpappe EN 60529 EN 294 DIN EN 50081 Teil 1 Pr fgrundlage Grunds tze f r die Pr fung und Zertifizierung von Holzbearbeitungs maschinen GS HO 01 Ausgabe 01 96 mit den Pr fgrundlagen in der DIN EN 50082 Teil 1 j Fassung 06 2000 EN 1870 Teil 1 EN 60204 Bemerkungen Pr fung einschlie lich Sonderzubeh r Vorritzs ge motorische Verstellung Die gemeldete Stelle Schnittbreitenverstellung Tischverbreiterung Gehrungsanschlag DUPLEX Fachausschu Holz Wagenverriegelung BOLT Laser Schnittfugenanzeige Pr f und Zertifizierungsstelle im BG Pr fzert Vollmoellerstra e 11 70563 Stuttgart hat f r die Maschine eine EG Baumusterpr fung nach EG Richtlinie 98 37 EWG Maschinen Das gepr fte Baumuster entspricht den einschl gigen Bestimmungen der Richtlinie 98 37 EG Maschinen richtlinie durchgef hrt und eine EG Baumusterbescheiningung mit der Nummer 031097 aus gestellt Weitere Bedingungen regelt die Pr f und Zertifizierungsordnung vom Oktober 1997 Wilhelm Altendorf GmbH amp Co KG Maschinenbau Wettinerallee 43 45 D 32429 Minden Minden 04 11 2005 Unterschrift Dipl Ing Kohler RRUA Postadresse Hausadresse Tel O7 11 13 34 1117 i 5 N 70504 Stuttgart Vollmoellerstra e 11 Fax 07 11 13 34 1111 Version 1 1 2004 DE TD TW PZB02 a J 70563 Stuttgart 10 98 ALTENDORF 2006 Certifica
55. device make sure you only use coolant that does not impair the function of safety relevant parts such as safety hoods The transparent parts of the safety hood are made of polycarbonate and the hood support of polyamide Intended use 9 Clamping device A suitable clamping device should be used for small workpieces in particular e g Pneumatic pressure beam M641xx El pneum quick action clamp M6413x Mechanical quick action clamp M64200 ALTENDORF 2006 10 Intended use Fig 3 1 Machine workplaces Machine operator positions The sliding table is intended to be operated from the following positions On the left of the sliding table at the front of the machine seen in the feed direction main operator position ALTENDORF 2006 At the front cross end of the machine on the right of the sliding table when working with the rip fence make sure you do not move your body or parts of it into the blade rotation area Any person removing the workpieces must stand at the rear cross end of the machine behind the main table length extension under no circumstances in the sliding table traverse area Important information Any use extending beyond this counts as unintended ALTENDORF will not be liable for any kind of injury or damage that may result from such unintended use the risk thereof is borne by the user alone Modifications by users to the machine or its electrical parts and the u
56. display shows when limit switches have been actuated at protective devices and so on There are two function groups Function group 1 Motor temperature Machine door Lower saw blade cover EMERGENCY STOP button Sliding table limit switch Function group 2 Brake unit Response by function group 1 Machine drives are switched off or cannot be started Response by function group 2 Machines will not start Indication to request a service technician to check the functioning Faults problems troubleshooting 145 7 3 2 Motor overload protection Fig 7 3 Motor overload protection The drive motors are protected against overload by a winding shield This switches a motor off automatically if it overheats In the case of machines equipped with a scorer the scorer drive is also switched off even if this motor was not overloaded The motor can only be switched on again when it has cooled down It may take several minutes max 10 for the motor to cool down ALTENDORF 2006 146 Troubleshooting faults messages 7 3 3 Troubleshooting faults messages As a rule troubleshooting involves a higher risk For this reason pay particular attention to safety aspects when carrying out the necessary measures Fault Cause Troubleshooting The machine cannot be switched on The main switch is not turned on Power failure or phase failure Overload protection has responded Slid
57. e the fitting and or use of such products may negatively influence the properties of the sliding table saw and thus impair its active and or passive safety Wilhelm Altendorf GmbH amp Co KG will not accept any liability or guarantee for damage resulting from the use of non original spare parts and accessories ALTENDORF 2006 Please note that special production and delivery specifications exist for our own and our suppliers parts and that we always supply spare parts that meet the latest state of the art and comply with the latest statutory regulations Please refer to the spare parts list when ordering spare parts For further information please refer to the spare parts drawings included in the spare parts list When ordering spare parts please state the following information Machine no Article no 9 1 Customer service addresses Wilhelm Altendorf GmbH amp Co KG Service Department Wettinerallee 43 45 D 32429 Minden Phone 49 571 95500 Fax 49 571 9550111
58. e fences 121 Fig 6 130 Changing the battery Changing the battery To change the battery open the closure caps of the battery compartments by turning them Check for the correct poling when inserting the batteries ALTENDORF 2006 122 Mitre fences Operating life The operating life of approx 6 months of a set of batteries can only be reached with alkaline manganese batteries We recommend the use of VARTA ALKALINE Duracell Alkaline or Energizer Alkaline batteries The use of rechargeable batteries of any type is not recommended as their voltage and capacity deviate from those of alkaline batteries As a result the estimated operating life of approx 6 months would not be reached and the symbol in the battery capacity display would not show the battery condition correctly ALTENDORF 2006 Basic setting of the display unit The basic setting of the display unit is needed in order to adapt the measuring system to the machine situation After every tool change the basic setting must be checked and entered again if necessary The basic setting can only be carried out together with the tools used so it cannot be done at the factory The basic setting must be carried out for the left and right working sides How to proceed Move the mitre fence to an end position and fix it The stop bar is positioned 90 to the saw blade Move the stop bar against the fence and fix it Hold the F button down and press
59. e rising saw blade tooth must not recut but free cut should be set as small as possible When using a scorer make sure that both free cuts are of an equal size ALTENDORF 2006 Sliding table Check Set the saw blade to maximum cutting height and cut off a short test piece if possible MDF at the crosscut fence The noise difference between the cutting and non cutting teeth lets you identify whether the sliding table is correctly set When the rising teeth pass only a slight fluttering should be heard compared to the noise of the cutting teeth setting Release the sliding table mounting components at both ends and in the middle where present Release the lock nuts of the stop screws Adjust them as required and fix them with lock nuts again Then readjust the sliding table and retighten all SCrews Rip fence Check Set the saw blade to maximum cutting height and cut off a test piece of about 300 x 450 mm if possible MDF at the crosscut fence The sound of the rising teeth must be the same as when cutting free on the left with the sliding table correctly set Cross check Move the rip fence approx 0 5 mm closer to the saw blade push the riving knife with the workpiece slightly to the side and cut in backward approx 50 80 mm Pull out again in the normal direction turn it once around the cross axis and cut in approx 20 mm deep in the normal working way The difference between these two cuts should be al
60. e the laser for a laser unit of a different type Only have the supplier repair defective laser units LASER cutting line display 139 perpendicular and parallel to the sliding table When the hood has been swung away and this has been followed by positioning it is necessary to check and possibly correct the laser settings Setting Place wooden gauges 1 in the sliding table groove and saw for approx 15 mm Set the laser beam parallel to the cutting line with the left setscrew 2 Move the laser in parallel with the right hand setscrew 3 until the beam aligns with the cutting line ALTENDORF 2006 6 7 12 Coolant spray device ite be Pea era 2 pS PEs Merde ricla dh fornia To improve the cutting quality we recommend the used of a coolant spray device for plastics having a low melting point and for certain light metal alloys especially in the case of infinitely variable speed adjustment A sensor is fitted in the front table strip to detect the workpiece It will interrupt the coolant supply when not obstructed by a workpiece Commissioning Fill the tank 3 Connect the compressed air to the compressed air connection 7 and at the pressure reducer 6 set a figure of 0 5 5 bars this controls the degree of spraying Open the air valve 5 Switch on the factory set control for Spraymates with an electromagnetic valve 8 Open the liquid valve 4 and set the amount that y
61. earing over the groove in the sliding table ALTENDORF 2006 Fig 5 16 Installing the WGA LD Carefully turn the crosscut mitre fence 90 and raise it so that the bolt enters the degree scale groove and the ball bearing enters the sliding table groove Lower the crosscut mitre fence so that the bolt enters the guiding carriage hole Turn in clamping screw 1 loosely Fig 5 17 Installing the WGA_LD Push the crosscut mitre fence forward up to the 90 stop on the left side Push the T nut with clamping screw 2 into the pivot Swing in the clamping screw and tighten with Knurled nut Tighten all clamping screws Push the flip stop to the right up to the fence and press the F and Reset buttons Installing the cross slide CNC crosscut mitre fence 33 Installing the cross slide CNC crosscut mitre fence Fig 5 19 Installing the cross slide Fig 5 20 Installing the CNC crosscut fence step 1 A Place the 4th axis on the rear fence surface The cross slide must be attached to every point of the outer Iying round bar of the sliding table and Position the guide roller over the groove in the must be clamped roller carriage Fig 5 18 CNC crosscut mitre fence Place the supporting pipe of the cross slide on the telescopic tube s bolt Swing the cross slide to the sliding table attach it and clamp it with an eccentric lever ALTENDORF 2006 34 Installing the cross slide CNC crosscut mit
62. ength 3 200 mm clamping length 3 000 mm For sliding table length 3 400 mm clamping length 3 200 mm For sliding table length 3800 mm clamping length 3600 mm Max clamping height 80 mm min pneumatic connection 6 bars Electropneumatic quick action clamp With 1 clamping cylinder With 2 clamping cylinders Max clamping height 0 90 mm or 80 170 mm min pneumatic connection 6 bars wireless remote control Manual quick action clamp Max clamping height 175 mm Cross slide Telescopic cross slide width extension for up to 700 mm extra Additional cross slide with floor supporting roller max workpiece weight 250 kg LASER cutting line display Light beam width approx 3 mm light beam length approx 5 m Three phase A C socket In European standard version fusing 10 A switchable via the main switch Coolant spray device Minimal cooling lubrication operating pressure 0 5 5 bars Front table tiltable Positioned in front of the machine table ALTENDORF 2006 162 Maintenance and repairs 9 Maintenance and repairs Keeping a supply of the most important spare and wear parts on site is an important prerequisite for the constant functioning and operating capability of the sliding table saw We only accept a guarantee for original spare parts supplied by us We expressly point out that original spare parts and accessories not supplied by us have not been checked and released by us Therefor
63. ength display Operating the display unit Pressing button 1 2 or 3 switches the measuring range over on the display unit Throw over stop 1 is firmly connected to the measuring system and the display unit The measuring range is from approx 150 mm to approx 1630 mm Throw over stop 2 is a flip stop and when making contact at the left of throw over stop 1 it is at a distance of 295 0 mm from throw over stop 1 If throw over stop 2 is pushed on to the length extension this results in a measuring range of about 1750 mm to 3200 mm if necessary the length extension can be connected to throw over stop 1 with the aid of the detent bolt 127 Changing the battery Fig 6 135 Changing the battery WGA _LD Undo the 4 screws on the rear of the display unit Change the batteries making sure the poling is correct ALTENDORF 2006 128 Crosscut mitre fence with digital angle and length display Basic setting of the display unit The basic setting of the display unit is needed in order to adapt the measuring system to the machine situation Check and if necessary re enter the basic settings following each tool change The basic setting can only be carried out together with the tools used so it cannot be done at the factory Push throw over stop 1 with the display unit to the right against the mechanical stop Fix throw over stop 1 with a clamping screw Cuta test piece measure the workp
64. ensions A and B Set dimensions A and B with a tolerance of 0 5 mm if necessary correct the setting with EX 1 and EX 2 The dimension between the bottom edge of the crosscut fence profile and the top edge of the top carriage profile see fig 2 is a feature for the tolerance of the swivel arm setting The dimension must not exceed the cut length possible with the cross slide between 0 1 and 0 9 mm check with feeler gauge 4 Cross slide height Fig 5 48 Checking the cross slide height Check Push a piece of cardboard of approx 0 5 mm thickness between the crosscut fence and the sliding table the cardboard must be able to move freely in every position The crosscut fence must be parallel to the surface of the sliding table Fig 5 49 Adjusting the cross slide height Setting Adjust the height of the swinging arm and fix it with a lock nut Check that the swinging arm is parallel if the gap changes in accordance with the position of the sliding table Basic machine setting 47 ALTENDORF 2006 48 Basic machine setting 5 Adjusting the swinging arm Definition The sliding table the saw blade and the rip fence are not parallel to each other so the crosscut fence and the rip fence do not form a 90 angle The sliding table runs to the left out of the direction by a fraction of a millimetre in the same way the rip fence points slightly to the right so that a gap is created behind the saw blade Th
65. ersize function 102 7 3 4 The False Mitre function 103 7 4 Geometric shapes 104 7 4 1 The Programs function 105 8 Optimisation Cutting Lists function 108 8 1 The Total Process Time function 108 8 2 Tool management 109 9 Basic setting Language 110 9 1 Basic Setting mm inch 110 Working with the safety hood swung away 111 Optional modules 112 scoring unit 112 RAPIDO Plus 116 Mitre fences 117 DIGIT L dimension display unit 124 Crosscut mitre fence with digital angle and length display 127 Rip fence with DIGIT X digital dimension display 129 Parallel cutting device 132 Clamping devices 135 Cross slide width extension 137 Additional cross slide 137 LASER cutting line display 138 Coolant spray device 140 Faults maintenance cleaning 142 Safety measures 142 Maintenance cleaning by the user 142 Cleaning care 142 Lubrication 143 Faults problems troubleshooting 145 Machine diagnosis 145 Motor overload protection 145 Troubleshooting faults messages 146 Electronic brake module 154 Maintenance cleaning by qualified persons 154 Checking the winding shield 154 Technical data 155 Standard equipment 155 Special equipment 160 Maintenance and repairs 162 Customer service addresses 162 1 Foreword Please read these operating instructions carefully before commissioning the machine No liability wil
66. es generally cut wider than the blade thickness indicated on the saw blade ALTENDORF 2006 80 Grooves concealed cuts Grooves concealed cuts This function is only possible with the rip fence with motorised adjustment option It is possible with all saw blade thicknesses to cut grooves that are wider than the saw blade thickness Menu Additional functions Angle cut Grooves concealed cuts Incremental dimensions Outside dimension Data transfer Basic settings Selecting a language Switching over to inches Operational performance Technician level ALTENDORF 2006 Fig 6 48 Grooves concealed cuts Button functions Button 1 lt gt Back to previous page Button 2 lt gt Start position of groove Button 3 lt gt Groove width Button 4 lt gt Groove depth Button 5 lt gt Measured cutting width of saw blade The first press of the START button initiates positioning for the start dimension Subsequent presses of the START button adjust the step size For grooves that are wider than the saw blade the number of cuts required is shown at the bottom left of the display The START button must be pressed after every cut in order to adjust the rip fence Return to the start of the groove by exiting the groove function and selecting the groove function again Incremental dimension This function is only possible with the rip fence with motorised adjustment option The incremental dimens
67. et ALTENDORF 2006 Wilhelm Altendorf GmbH amp Co KG Maschinenbau Wettinerallee 43 45 D 32429 Minden Formatkreiss ge Scie a format Dimension saw Typ Type F45 Nummer Numero Number Baujahr Ann e Year 2006 Hauptsage S geblatt Lame de scie Sawblade min S geblatt Lame de scie Sawblade max S gewelle G Vorritzs ge S geblatt 5 S gewelle o Werkzeugaufnahme F hrungsschlitzbreite Spaltkeil Largeur de l entaille du couteau diviseur Width of riving knife slot holzstaubgepr ft Mach No Made by ALTENDORF Elektrischer Anschluss Raccordement electrique Electrical connection Spannung Tension Voltage Strom Courant Current Frequenz Fr quence Cycles Phasen Fases Phases SAP B0000 0000 Hauptmotor Moteur principale Main motor Fabrikat Fabricant Manufacturer Typ Type Leistung Puissance Power Nummer Numero Number SAP K6120 0000 Vorritzermotor Moteur inciseur Scoring motor Fabrikat Fabricant Manufacturer Typ Type Leistung Puissance Power 0 75 kW Nummer Numero Number SAP K6120 0000 HO O7 SOO i gepr fte Sicherheit 2 2 The following certificates are provided Certificates CE declaration of conformity EC prototype certificate GS certificate BG certificate CSA UL certificate GOST R certificate Certificates 3 ALTENDORF 2006 4 Certificates Fachausschu Holz ALT
68. f the screen The axes can now be positioned ALTENDORF 2006 Fig 6 97 Geometric shapes pentagon 6 5 16 The Programs function Fig 6 98 Programs Pressing the Programs function field under Main Menu Applications takes you to the Programs function The Programs function 105 Program selection list Create new program Delete program Scroll through programs Press the Start button to start the positioning operation ALTENDORF 2006 106 The Programs function Exit page Scroll up Scroll down Edit program Delete program Fig 6 99 Selecting a program Pressing the Program Selection List field opens the selection window with the list of assigned programs The currently selected program is marked in this window ALTENDORF 2006 Fig 6 100 Creating a program Press the Create Program field to open the screen shown Fig 6 101 Creating a program Fig 6 102 Creating a program After pressing the Name field a window with a You can now press an axis selection field to enter keypad for entering letters and digits opens Enter the desired dimensions No value is assigned to the program name and close the window by axes that are not required pressing the Exit field The Programs function 107 ALTENDORF 2006 108 Optimisation Cutting Lists function 6 5 17 Optimisation Cutting Lists function Fig 6 103 Optimisation cutting lists Pressing the Optimisation Cutting List
69. flat Fig 6 9 Upright position of the stop fence The stop fence of the rip fence can be adjusted in the cutting direction and to the profile height Clamp it in the required position with the top eccentric lever For crosscutting short workpieces and for recessing or other work cycles during which offcuts can become jammed between the stop and the saw blade the stop fence is moved forward until its rear end is in front of the saw blade Rip fence 55 Fig 6 10 Flat position of the stop fence The stop fence is moved into the flat position when cutting flat and narrow workpieces This means there is more space for workpiece guidance and the fence can be moved closer to the saw blade in particular when the saw blade is tilted without hitting the safety hood ALTENDORF 2006 56 Working examples 6 2 Working examples General The Altendorf sliding table saw is a universal machine that can be used for various saw cuts But that means that the machine must have been set up appropriately Tools First make sure that you only use saws in perfect condition that the riving knife is correctly set and that the top safety hood is lowered close above the workpiece to be cut The latter is also particularly important for ensuring perfect functioning of the top extraction system Rotational speed Make sure that the correct rotational speed is set and after the machine has been switched on do not start pus
70. g boards The operator presses the workpiece against the fence in the cutting direction ALTENDORF 2006 Fig 6 2 Cutting solid wood Position 2 Cutting solid wood and boards up to 600 mm wide The operator pulls the workpiece along the fence against the cutting direction Function description of the crosscut mitre fence Crosscut mitre fence can be swung through 49 angle indicated on scale plus angle dependent adjustable length compensation via a scale Ball bearings run in the sliding table groove preventing the stop fence coming into the cutting plane when swung Clamping of the stop profile at the pivot and on the degree scale Additional clamping at the 90 position Movable fixable C section as an additional workpiece support Cross slide crosscut fence 53 Operating elements Length compensation Changing the crosscut mitre fence Clamping screw 1 Clamping screw 2 Release the clamping screw and clamping m a lever gr Push the crosscut mitre fence to the 2nd position Push the guide piece of the eccentric clamping system into the pivot groove as far as it will go and clamp it Tighten the clamping screws 1r Pa SF Fig 6 3 Position of clamping screws Fig 6 4 Length compensation scale Adjusting the angle By shifting the crosscut mitre fence the length Release the clamping screws dimension can be adjusted for the angle set l l Note When dimensions need to be adjus
71. g optimum working conditions ranging from numerous mechanical and electrical safety devices to noise insulation and reduction of dust emission The machine is equipped with all the necessary safety devices to protect against operating risks that could not be eliminated by its design These safety devices include in particular ALTENDORF 2006 For a max tool diameter of 500 550 mm Top safety hood fitted separately from the riving knife for max saw blade diameter of 500 550mm available in a narrow and a wide format made of polycarbonate to optimally cover the section of the blade not required for sawing above the machine table with a safeguard against lifting beyond the maximum cutting height of 5 mm Rollers integrated in the safety hoods at the leading and trailing ends make it easier both for feeding workpieces and for pulling back of workpieces if workpieces have a slightly different thickness 3 riving knives for saw blades between 250 and 500 550 mm diameter to avoid workpiece kick back as a result of jamming in the cutting line Rip fence with straight edge adjustable in the cutting direction Can be pulled back to prevent parts of crosscut workpieces from jamming between the fence and the rising gear rim or can be switched over to a low guide surface for cutting narrow and flat workpieces allowing adequate space for the guide hand together with the possibility of lowering the top safety hood onto the workpiece
72. g speed m sec D Saw blade diameter mm Cutting speed Rough cut Rough cut Rough cut Rough cut Finished cut Finished cut Finished cut Material m s saw blade saw blade saw blade saw blade saw blade saw blade saw blade D 250mm D 300mm D 350 mm D 400mm D 250mm D 300mm D 350 mm Softwood lengthwise 60 80 24 W 28 W 32 W 36 W 40 W 48 W 54 W Softwood crosscut 60 80 40 W 48 W 54 W 60 W 48 W 60 W 72 W Hardwood lengthwise 60 80 24 W 28 W 32 W 36 W 40 W 48 W 54 W Hardwood crosscut 60 80 40 W 48 W 54 W 60 W 48 W 60 W 72 W Veneer 70 80 60 W 72 W 80 W 96 W Pressed laminated wood 50 70 40 W 48 W 48 W 60 W Coreboard 60 80 48 W 60 W 72 W 60 W 72 W 84 W Plywood 50 80 40 W 48 W 54 W 60 W 72 W 84 W Raw chipboard 60 80 48 W 60 W 72 W 60 W 72 W 84 W Coated chipboard 60 80 60 TF 72 TF 84 TF 80 TF 96 TF 108 TF Raw MDF boards 60 80 48 W 60 W 72 W 60 W 72 W 84 W Coated MDF 60 80 60 W 72 W 84 W 80 W 96 W 108 W Laminate flooring 50 70 60 TF 72 TF 84 TF 80 TF 96 TF 108 TF Hardboard 60 80 60 W 72 W 84 W 80 W 96 W 108 W PVC profiles 40 60 60 TF 72 TF 90 TF Acrylic glass 40 50 60 W 72 W 84 W 80 WF 96 WF 108 WF Gypsum plasterboard 40 60 48 W 60 W 72 W 60 W 72 W 84 W Aluminium profiles 60 70 60 TF 72 TF 90 TF 80 TF 96 TF 108 TF ALTENDORF 2006 6 3 7 Sliding table interlock The sliding table interlock automati
73. g the Plus Minus button or enter the speed via the numeric keypad in units of five revolutions Save the rotational speed that has been set by pressing the Start button or select another speed level ALTENDORF 2006 The saw blade diameter of the saw blade currently fitted and its maximum permitted speed are displayed Saw blade Permitted speeds 250 350mm 2000 6000 min 400 mm 2000 5000 min 450 mm 2000 4000 min 500 550mm 2000 3500 min Note For safety reasons the maximum rotational speed that can be set is restricted in accordance with the saw blade diameter This means that it is not possible to set the machine s maximum rotational speed when it comes to larger saw blades 6 4 5 Scoring saw Fig 6 37 Adjusting the scorer Press the selection button for the scorer the following screen appears Fig 6 38 Adjusting the scorer Side adjustment Briefly touching the Plus or Minus button causes minimal adjustments of approx 0 03 mm holding these buttons down causes bigger adjustments Height adjustment Briefly touching the Plus or Minus button causes minimal adjustments holding these buttons down causes bigger adjustments Scoring saw 73 OR ALTENDORF Fig 6 39 Switches for saw drives When the scorer motor is on the scorer is in the top position Otherwise it is moved up when the function is called The cutt
74. g the display unit from mm gt inches or inches gt mm Calibrating the display unit flashing Pressing the button increments the flashing digit by 1 in each case When the maximum number value 9 is passed the numbers start again with 0 Pressing the button decrements the flashing digit by 1 in each case when the maximum numeric value 9 is passed the numbers start again with 0 Release the F button The dimension that has been set is saved as the basic setting The display unit is now ready for operation ALTENDORF 2006 Move throw over stop 1 with the measuring system to the right against the mechanical stop Fix throw over stop 1 with a clamping screw Hold the F button down and press the Reset button the basic setting appears The display unit is now calibrated and ready for operation Hold the Plus button down for more than 3 seconds the display shows inches mm Release the Plus button the display unit now shows the set dimension in inches mm 6 7 5 Crosscut mitre fence with digital angle and length display Inn j Se J 7 a Fig 6 134 Crosscut mitre fence WGA LD The angle is shown in the top display to an accuracy of 0 01 The dimensions set in the 150 mm to 3200 mm range are shown in the bottom display to an accuracy of 0 1 mm The length dimensions shown are automatically corrected when the angle is changed Crosscut mitre fence with digital angle and l
75. he switch cabinet on the right hand side The terminals for the supply line are marked L1 L2 L3 N and PE and the terminals for the potential free contact are marked POT The supply line cross section and the fuses to be fitted by the user depend on the installed motor rating If the machine is connected via a flexible supply line a rubber sheathed cable wire marking HO7RN F must be used Required plug in device Round connector in accordance with DIN 49463 After connecting the supply line check the rotational direction of the main saw motor by briefly starting up and if necessary correct it by interchanging the two outer conductors in the mains connection box Pay attention to the rotational direction arrow on the saw blade cover As far as machines with a VARIO drive are concerned check the rotational direction of the scoring saw motor because the frequency converter ensures that the directional rotation of the main saw motor is always correct regardless of the phase position Only connect or disconnect plug in connectors when the main switch has been turned off or disconnected msti N Q1 18V 24V El afi ef ef Ho fl eof Balad E1 3 K5E 2 GL S10 a 4 PAS 2 Nv tC 2 18V 18V A 24V z 5 0 Display Verstellantriebe Sea ea Einspeisun OPTION VIG tzerseie OPTION K1IM K14M pet L1 L 7 3 BE DIODENLASER SPRAY a Ole ao BEE Fig 5 40 Circuit diagram Automatische Sch tzensteuerung
76. he selected position is displayed in inverse format Press the Cal gt button on the function keypad for 3 sec CAL appears on the screen for the selected position with the current value in inverse format Enter the value and press the Cal button the value is shown on the display Setting the scoring saw blade Setting the cutting height Set the blade protrusion by pressing button 2 Set the position of the right saw blade side so that both cutting edges are congruent when a test cut is made Enter 0 05 so that the scorer cuts wider than the main saw blade Set the position of the left saw blade side Setthe scoring blade to the thickness of the main saw blade Ifatest cut is OK then increase the cutting width by 0 05 When you exit the menu the electronics saves the last values set When the scoring saw is switched on the scoring blade is automatically moved to the previously set values When the saw drives are switched off the scoring blade is automatically moved to its lowest position If you select this menu item when the scoring saw is running the scorer will not travel down to its lowest position when the saw drives are switched off Reference The reference is the second way of storing all 3 scoring saw blade positions Pressing the Reference button for more than 3 seconds saves the values that have been set After adjustments have been made the sto
77. hing the workpiece forward until the saw blade has reached its full rotational speed ALTENDORF 2006 Fig 6 11 Trimming Position of the hands Lay your hands flat on the workpiece with fingers and thumbs close together and with sufficient safety clearance from the saw blade Fig 6 12 Clamping shoe Trimming Tool Circular saw blade for longitudinal cuts Work cycle Fit the clamping shoe on the sliding table Lay the workpiece with the hollow side down and press underneath the clamping shoe Push the workpiece forward by applying pressure with the ball of your right hand on the workpiece edge Place your hands with sufficient safety clearance from the tool Fig 6 1 3 Longitudinal cutting Longitudinal cutting workpiece width lt 120mm Tool Circular saw blade for longitudinal cuts Work cycle Set the rip fence to the required cutting width Lower the top safety hood according to the workpiece height Push the workpiece aligned along the fence and sliding table forward using the push stick in the vicinity of the saw blade and push the parted workpiece beyond the riving knife Use the push stick from the very beginning when cutting short workpieces Working examples 57 A For cuts of less than 120 mm you must use the push stick to prevent your hands from getting too close to the saw blade The push stick holder is located near the work area on the safety hood Fig 6 14 Crosscut
78. iece width with a sliding caliper and enter the precise value as follows Press the F button all digits of the display will light up after 3 seconds ALTENDORF 2006 Hold the F button down The right hand digit of the display starts flashing Pressing the button increments the flashing digit by 1 in each case When the maximum number value 9 is passed the numbers start again with 0 Pressing the button decrements the flashing digit by 1 in each case When the maximum numeric value 9 is passed the numbers start again with 0 Release the F button The dimension that has been set is saved as the basic setting The display unit is now ready for operation Calibrating the display unit Move throw over stop 1 with the measuring system to the right against the mechanical stop Fix throw over stop 1 with a clamping screw Press the F and Reset buttons the length display shows the basic setting and the angle display shows 0 00 The display unit is now calibrated and ready for operation The display unit must be calibrated each time the WGA_LD is moved over to the other side of the cross slide and after every tool change Switching the display unit from mm gt inches or inches gt mm Hold the Plus button down for more than 3 seconds the display shows inches mm Release the Plus button the display unit now shows the set dimension in inches mm 6 7 6 Rip fence with DIGIT X digi
79. indow are shown next to the axis Enter the desired figure and confirm with Enter or press the START button immediately for positioning You can also use the buttons above the START button to make fine adjustments ALTENDORF 2006 6 5 2 Tilt adjustment Fig 6 66 Tilt adjustment ELMO IV Touch the Tilt Adjustment field on the right of the display the numeric keypad and a separate input window are shown next to the axis Enter the required dimension and confirm it with Enter Press the Start button to carry out positioning You can also use the buttons above the START button to make fine adjustments It is imperative to ensure the following before tilting Use the wide safety hood Clear the main table of any workpieces in the tilting area When cutting widths less than 180 mm set the rip fence straight edge in the flat position Note When the tilt angle is changed the position control automatically adjusts the cutting height that has been set Rip fence adjustment 89 6 5 3 Rip fence adjustment Note The low guide surface of the fence is used when sawing thin and narrow workpieces Inthe case of cuts less than 120 mm wide the material must be fed with a push stick and the low guide surface of the fence must be used For work cycles in which cut offs can get jammed between the saw blade and the fence the stop fence must be adjusted so that the rear end is in fron
80. ing height of the scorer and the side position can now be defined with the aid of buttons F2 F5 When this function is exited F1 button the scorer travels down if the motor is off Otherwise it travels down when the scorer motor is switched off on returning from an EMERGENCY STOP and when the machine is switched on The height position that has been set is saved ALTENDORF 2006 74 RAPIDO Plus scoring saw 6 4 6 RAPIDO Plus scoring saw Fig 6 40 RAPIDO Plus RAPIDO Plus is a 3 axis scoring system that can be used to electronically position the cutting height plus the right and left side of the scoring saw blade All settings can be made while the machine is running so they can be done very quickly ALTENDORF 2006 Fig 6 41 Adjusting the scorer Press the selection button for the scorer the following screen appears Adjustment Press the or button to change the dimension Enter the dimension on the numerical keypad and press the START button Button functions Button 1 lt gt Back to previous page Button 2 lt gt Cutting height adjustment Button 3 lt gt Position of right saw blade side Button 4 lt gt Position of left saw blade side Button 5 lt gt Reference Note The positions given for the saw blade sides are guide figures only Calibrating the scoring saw Select the position of the saw blade to be calibrated using button 2 3 or 4 the symbol for t
81. ing table moved over saw blade centre line EMERGENCY STOP button pressed Turn the main switch to switch position I Wait for power to be reinstated or eliminate cause for loss of power check factory fuses Allow motor to cool down also refer to machine diagnosis display Move the sliding table back to the saw blade centre line also refer to machine diagnosis display Release EMERGENCY STOP button again by pulling also refer to machine diagnosis display ALTENDORF 2006 Troubleshooting faults messages 147 Fault Cause Troubleshooting The machine cannot be switched on Door in machine frame or lower base plate in front of saw blades plate opened Control circuit fuses defective Close the machine door or cover plate also refer to machine diagnosis display Turn off the main switch open the switch cabinet and identify which of the fuses F1 F2 F8 is defective Find and eliminate the cause Replace defective fuses only using fuses of the same rating The machine switches off automatically during operation Workpiece jammed while feeding forward Power failure in one or several phases due to responding factory fuses Overload protection has responded due to blunt saw or excessive feed speed Control circuit fuses defective Blunt saw blade Riving knife thickness does not match the saw blade used Eliminate cause of phase failure Change saw blade or reduce feed speed
82. ion Fig 6 34 Rip fence adjustment Press the axis selection button for the rip fence the symbol for the rip fence is shown in inverse format Enter the required dimension via the numeric keypad the new dimension is shown in inverse format Press the START button to carry out positioning see also the note about the safety area on p 67 Manual adjustment Press the Release button on the rip fence the brake is released The rip fence can now be moved by hand The brake reengages if the rip fence is not adjusted for longer than 1 second Infinitely variable fine adjustment is possible by pressing the Plus or Minus button Adjustment takes place in creep feed mode Pressing the button for more than 3 seconds switches adjustment to rapid feed mode Briefly touching the Plus or Minus button causes adjustment of 0 1 mm 0 1 Rip fence adjustment option 71 Calibration Press the axis selection button for the rip fence Press the Cal button for more than 3 seconds the display shows CAL Enter the measured dimension via the numeric keypad Press the Cal button the value is shown on the display ALTENDORF 2006 72 Infinitely variable speed adjustment option 6 4 4 Infinitely variable speed adjustment option Fig 6 35 Setting the rotational speed Press the selection button for VARIO the following screen appears Change the rotational speed in steps of 50 by pressin
83. ion function supports cutting sequences with the same distance on the rip fence in both directions Menu Additional functions Angle cut Grooves concealed cuts Incremental dimensions Outside dimension Data transfer Basic settings Selecting a language Switching over to inches Operational performance Technician level Fig 6 49 Incremental dimensions Button functions Button 1 lt gt Back to previous page Button 2 lt gt Start position at rip fence Button 3 lt gt Step size at rip fence both positive and negative values are possible Incremental dimension 81 Outside dimension Fig 6 50 Outside dimension In practice when sizing it has proved more expedient not to cut angle cuts on the rip fence but on the sliding table i e on the left side The outside dimension function is used to calculate the dimension to be set on the crosscut fence Once all the values have been input the dimension to be set on the crosscut fence appears on the first line The following values must be entered Outside dimension required Material thickness Tilt angle Saw blade thickness ALTENDORF 2006 82 Data transfer via USB interface qualified personnel only Data transfer via USB interface qualified personnel only Menu Additional functions Angle cut Grooves concealed cuts Fig 6 31 Data transfer Incremental dimensions Button functions Button 1 lt gt Back to previous page Button
84. ional direction and hole pattern Insert screws and tighten with a torque of 8 6 Nm Proceed in the same manner for the other half of the adjustment unit 6 7 3 Mitre fences 7 he i or N i ka 3 Fig 6 118 Single sided mitre fence Single sided mitre fence The fence can be fitted quickly and easily to the Sliding table with an eccentric clamping system Dimension scales are inclined in order to stay in the operator s field of vision Crosscutting to 2500 mm DUPLEX mitre fence The DUPLEX mitre fence can be infinitely adjusted from 0 to 90 The circular scale with a radius of 350 mm has 0 25 graduation allowing precise and fast setting of the mitre angle The DUPLEX mitre fence can be fitted at any position of the sliding table due to its eccentric clamping system Mitre fences 117 The stop bar 2 throw over stops can be used in both stop profiles It is possible to crosscut workpieces of up to 1350 mm in length or when the extended stop fence is used up to 2150 mm in length In addition the DUPLEX and DUPLEX D mitre fence features a length compensation scale with which the length dimension is set in accordance with the mitre angle ALTENDORF 2006 118 Mitre fences DUPLEX D mitre fence Fig 6 120 DUPLEX D The DUPLEX mitre fence with its electronic measuring system and digital display can be infinitely adjusted from 0 to 90 Settings in the 2 100 range can
85. ircular saw blade is running in the correct direction by briefly switching on Make sure that the extraction system switches on at the same time as the saw drives I a ALTENDORF Fig 6 23 Switches for saw drives The main saw drive is started by pressing white pushbutton showing the main saw symbol on the panels The scoring saw can only be started when the main saw has reached its operating speed This is also done by pressing white pushbutton showing the scoring saw symbol This button lights up when the scoring saw has been switched on Switching the saw drives on andoff 61 Fig 6 24 Switches for saw drives DRW To switch off press the black button marked 0 In addition the machine can be switched off with the EMERGENCY STOP button This possibility should only be used in case of an emergency though The drives can also be turned on and off with the switches on the sliding table option ALTENDORF 2006 62 Setting the rotational speed for the main saw blade 6 3 3 Setting the rotational speed for the main saw blade Three rotational speeds can be set forthe main saw drive by moving over the V ribbed belt 3000 min 4000 min 5000 min Changing the rotational speed Switch off the drive Open the machine door Turn the screw to the right until it engages Set the belt guide to the required rotational speed Place the V ribbed belt so that it r
86. izierungsstelle 612 17 Ts H 102101 Formatkreiss gemaschine 3 Baureihe F F 90 F 90 POSIT F 45 F 45 ELMO F 45 POSIT F 45 Standard Schneiden von Massivholz Plattenwerkstoffen aus Holz und holz hnlichen Werkstoffen Kunststoffen Duro Thermoplaste Gipskarton und Wellpappe Grunds tze f r die Pr fung und Zertifizierung des Teilaspektes Staub emission Konzentrationsparameter von Holzbearbeitungsmaschinen GS HO 05 Ausgabe 03 99 mit den Pr fgrundlagen in der Fassung 03 99 Hinweis Holzstaubgepr ft im Sinne von BGI 739 Dem BG PR FZERT Zeichen mu der Vermerk holzstaubgepr ft angef gt werden Das gepr fte Baumuster entspricht der oben angegebenen Pr fgrundlage Der Bescheinigungsinhaber ist berechtigt das umseitig abgebildete BG PR FZERT Zeichen an den mit dem gepr ften Baumuster bereinstimmenden Produkten anzubringen und zwar mit dem unter Bemerkungen genannten Hinweis Diese Bescheinigung wird sp testens ung ltig am 30 06 2008 Weiteres ber die G ltigkeit eine G ltigkeitsverl ngerung und andere Bedingungen regelt die Pr f und Zertifizierungs ordnung vom Oktober 1997 Postadresse 70504 Stuttgart A Unterschrift Dipl Ing Kohler Tel 07 11 13 34 1117 Fax 07 11 13 34 1111 Hausadresse Vollmoellerstra e 11 70563 Stuttgart ALTENDORF 2006 6 Certificates CUHCTEMA CEPTU UKAILUM TOCT P TOCCTAHAAPT POCCHU CEPTU NKAT COOTBETCTBUR T No POCC DE IC
87. k z E we LATE ur A 4 wi ee ge gih J ee Le c 2 oe ie en 2 ri h x u S Di Pai ih G a 2 k JE E u er pes a _ N ENT e Dee ee i iy p in a N j mi FON ee Ze eh i ii Fig 5 33 Bracket on the bottom carriage Fig 5 34 Bracket on the bottom carriage Fig 5 35 Position of e chain Place the bottom e chain on the bracket on the bottom carriage Run the cable into the machine frame through the opening in the bottom carriage Fix the bracket to the bottom carriage with 3 screws ALTENDORF 2006 AT T t x S AAS n OAR a Er er BR YN a x TN au hai gt u u ee m i crew the first link of the e chain onto the bracket using 2 screws Fig 5 37 Switch cabinet Connect the plug in the switch cabinet Tighten the cap nut Attention The connectors are 3 pole and 5 pole Ensure you plug the 3 pole connector into the 3 pole socket otherwise the connector will be destroyed Sliding table 39 Fig 5 38 Remove all the packing tape Screw on the cover profile ALTENDORF 2006 40 Electrical connection 5 3 6 Electrical connection Fig 5 39 Mains connection ALTENDORF 2006 All work on the electrical equipment including connection to the mains supply may only be performed by a qualified electrician Disconnect the machine from the mains supply before working on the electrical equipment The junction box for electrical connection is in t
88. l be accepted for any injury damage or disruption to operations resulting from failure to comply with these operating instructions Persons operating this sliding table saw must have had sufficient instruction and be suitably qualified These operating instructions cannot be regarded as a binding type description as the manufacturer may have carried out technical modifications The operating instructions must always be available where the machine is being used They must be read and heeded by any person performing the following activities at or on the machine Operating including set up troubleshooting during operation elimination of production waste care disposal of operating and auxiliary materials Maintenance repair inspection Transport Foreword 1 It is necessary to comply with national regulations on health and safety at work and environmental protection in addition to the operating instructions The removal of safety devices especially safety hoods for the saw blade cover and riving knives will endanger the operator and may lead to accidents Safe work is only possible with a clean machine and a clean environment Reproduction of this document or parts thereof is only allowed with our permission ALTENDORF 2006 2 Identification 2 Identification 2 1 Machine identification The details needed to identify the machine are shown on the rating plate that is attached to the switch cabin
89. le of the saw blade by pressing the ball knob on the middle carriage Move the sliding table to the end position in the cutting direction Raise the bottom safety cover orange coloured cover plate Place the saw blade and front flange on the saw shaft and tighten the nut clockwise Before fitting the new scoring blade remove any adhering chips from both flanges Release the nuts with a special wrench by turning to the left The following must also be observed when using RAPIDO scoring tools Failure to comply with the operating instructions inadmissibly reduces safety at work and excludes any claims for liability Incorrect use and use other than intended is forbidden Fitting the saw blade 113 Permissible cutting widths 2 8 3 8 mm Take particular caution when unpacking and packing the adjustment unit danger of injury Only store the adjustment unit in the original packaging Fit the scoring blade outside of the machine Make sure that all connection elements are fitted Only use original spare parts in the case of loss or damage to the connection elements ALTENDORF 2006 114 Adjusting a two part scoring blade Adjusting a two part scoring blade The cutting width of the scorer should be set to the cutting width of the main saw blade 0 05 mm Carry out the adjustment toward the left side of the main saw blade The cutting width is adjusted with the spacing discs that are supplied ALTENDORF 2
90. liding table Crosscut mitre fence Length dimension adjustable via digital display with fine adjustment DIGIT L setting accuracy 0 1 mm crosscutting up to 3200 mm Length dimension angle length compensation via digital display DIGIT LD setting accuracy 0 1 mm 0 1 crosscutting up to 3200 mm Mitre fences One sided mitre fence angle adjustable via scale from 30 to 45 crosscutting up to 2500 mm Double sided mitre fence DUPLEX angle adjustable via scale from 0 to 90 crosscutting up to 1350 mm or 2150 mm length compensation Double sided mitre fence DUPLEX D angle digitally adjustable setting accuracy 0 01 crosscutting up to 1350 mm or 2150 mm length compensation Double sided mitre fence DUPLEX DD angle and length digitally adjustable setting accuracy 0 01 0 1 mm length display is adapted automatically in accordance with the angle that is set crosscutting up to 1850 mm or 2150 mm Rip fence With digital dimension display and fine adjustment setting accuracy 0 1 mm ALTENDORF 2006 Special equipment 161 Parallel cutting device Parallel cutting device PALIN crosscutting up to 900 mm adjustable via scale Parallel cutting device PALIN_D crosscutting up to 900 mm digitally adjustable setting accuracy 0 1 mm Pneumatic pressure beam For sliding table length 2 250 mm clamping length 2 050 mm For sliding table length 3 000 mm clamping length 2 800 mm For sliding table l
91. ment Structure of the main menu Menu Additional functions Angle cut Grooves concealed cuts Incremental dimension Outside dimension Data transfer Fig 6 45 Main menu Basic settings Selecting a language Switching over to inches Pressing the button takes you to Operational performance the main menu Technician level ALTENDORF 2006 Additional functions Fig 6 46 Additional functions The following additional functions can be selected Angle cut Grooves concealed cuts Incremental dimension Outside dimension selectable Angle cut Menu Additional functions Angle cut Grooves concealed cuts Incremental dimensions Outside dimension Data transfer Basic settings Selecting a language Switching over to inches Operational performance Technician level F F x p an Br a Fi a eae at fees fies Er it ra t F Fig 6 47 Angle cut The angle cut function enables you to cut mitres using the motorised rip fence finished size F with or without an oversize Angle cut 79 The following values must be entered Enter the value after pressing the corresponding function button Workpiece oversize Workpiece thickness measured Cutting height Tilt angle Note You must enter the saw blade thickness otherwise the dimensions will be wrong The saw blade thickness must be entered in the Grooves concealed cuts or Outside dimension menu Note that saw blad
92. most invisible but easily felt When using a scorer make sure that both free cuts are set as equal as possible Setting Manually adjustable rip fence Fig 5 50 Setting free cuts standard rip fence Undo the nuts on the bolts connecting the round bar and the table width extension The degree of free cut on the rip fence can be altered by adjusting the middle lock nuts Tighten the nuts on the bolts connecting the round bar and the table width extension Basic machine setting 49 Setting CNC rip fence Fig 5 51 Setting free cuts CNC rip fence Release the clamping screws Set the free cut by adjusting the setscrews Tighten the clamping screws ALTENDORF 2006 50 Basic machine setting 6 Swinging arm Fig 5 52 Checking the angle cut ALTENDORF 2006 Before checking the angle cut check the settings of the sliding table see operating instructions and of the swinging arm and correct them if necessary Check the angle cut at the crosscut fence as follows As the tool use a sharp quality saw blade D 350 mm 3 5 2 5 72 teeth alternate bevel at n 5000 rpm Take a 1000 x 1000 mm chipboard or MDF board minimum board thickness 19 mm Do 5 cuts see fig laying the last cut side at the crosscut fence for the next cut turn the board anticlockwise For the 5th cut cut off a strip approx 10 mm wide Measure the thickness at both ends with a vernier caliper The difference
93. mping Changing the 90 crosscut fence Raise the clamping lever and press it inward for release Place the crosscut fence in a new position making sure that the centring bolts enter the hole groove Raise the clamping lever and press it outward Lightly press the clamping lever down for clamping Cross slide and crosscut fence 31 Crosscut mitre fence WGA with DIGIT L Fig 5 12 Installing the WGA Fig 5 13 Installing the WGA Fig 5 14 90 clamping Place the WGA on the rear fence surface Push the guide piece of the eccentric clamping Push the crosscut mitre fence forward up to the Push the ball bearing over the groove in the system into the pivot groove as far as it will go 90 stop on the left side Fig 5 17 sliding table Tighten the clamping screw Swing in the clamping screw and tighten with Carefully turn the crosscut mitre fence 90 so Push the degree scale clamping screw over the Knurled nut that the ball bearing can enter the sliding table clamping strip Tighten all clamping screws groove ALTENDORF 2006 Cross slide and crosscut fence Crosscut mitre fence WGA_LD Fig 5 15 Installing the WGA_LD Place the WGA_LD on the rear fence surface Push the bolt for the degree setting clamp over the groove in the degree scale and push the guiding carriage into the middle Position the T nut for pivot clamping so that there is enough clearance to the pivot Push the ball b
94. mum air humidity must not exceed 90 and condensation must be avoided in all cases 3 6 Safety information 3 6 1 Operational safety All machine tools particularly woodworking machines with manual feed involve a certain risk when handled incorrectly Therefore always observe the safety information that is summarised in this chapter as well as government and other industrial safety regulations e g accident prevention rules Never operate the machine without the protective devices intended for the specific work cycle also refer to Working safely with the sliding table saw Working examples and do not make any changes that might impair Safety Before all work make sure that the protective and working devices are securely fitted and are not damaged Ambient conditions for transport and storage 15 Before changing a tool rectifying any faults and carrying out repairs make sure that the machine cannot be turned on accidentally for example by padlocking the main switch Only use saw blades and grooving tools that comply with European standard EN 847 1 Only fit saw blades with the dimensions described in the technical data The diameter of the mounting hole must always measure 30 mm Loose intermediate rings are not allowed to be used Select the rotational speed so that the maximum permissible rom specified for the tool is not exceeded when using tungsten carbide tipped saw blades or grooving cutters
95. nd then its symbol appears on this field and it has been programmed ALTENDORF 2006 100 The Grooves function 6 5 11 The Grooves function Fig 6 89 Grooves It is possible with all saw blade thicknesses to cut grooves that are wider than the saw blade thickness Pressing the Grooves function field under Main Menu Applications takes you to the Grooves function ALTENDORF 2006 You have to enter the width and start of the groove as well as the height of the saw blade The current position of the rip fence is shown on the right as is the number of the current cut Cut of only appears if a setting has actually been positioned Otherwise the flashing start symbol is shown apart from during value entry The Start symbol is also hidden for step z of z after final positioning Pressing the Back button takes you back to cut 1 This also happens if you exit the menu and call it again The values on this menu are also retained when the machine is switched off When you return to the normal display the old actual values are retained there as setpoints and positioning can take place again with the Start button Incremental dimensions function 101 6 5 12 Incremental dimensions function The current position of the rip fence is displayed The incremental dimension is retained in storage Every time the Start button is pressed the fence moves another 20 mm and the current actual position is shown in
96. nu the electronics saves the last values set When the scoring saw is switched on the scoring blade is automatically moved to the previously set values When the saw drives are switched off the scoring blade is automatically moved to its lowest position If you select this menu item when the scoring saw is running the scorer will not travel down to its lowest position when the saw drives are switched off Reference The reference is the second way of storing all 3 scoring saw blade positions Pressing the Reference button for more than 3 seconds saves the values that have been set After adjustments have been made the stored values can be set by pressing the Reference and START buttons 6 5 10 Main menu Structure of the main menu Menu Applications Grooves Incremental dimensions Angle cut False mitre Programs Geome tric shapes Utilities Optimisation of cutting lists Total process time Tool management Basic settings Language selection Switch between mm inch Data import export Technician level Main menu 99 Pressing the Menu field takes you to the main menu The programmable function fields on the function bar at the bottom are programmed as follows Press the required empty or assigned field for 3 seconds The colour of the field changes to white and any existing symbol disappears For example press a function field under Applications a
97. onding width To get optimum cutting results the scoring blade runs in the workpiece advance direction i e the opposite direction to the main saw blade The scoring saw can only be started after the main saw blade has reached its operating speed after approx 5 sec To do so press the pushbutton that is labelled with the scoring saw symbol on the panels ALTENDORF 2006 Saw blades We recommend using two part scoring blades which can be set to the required blade thickness by inserting spacer discs The cutting line of the scoring blade should be 1 10 mm wider than the main saw blade i e 5 100 mm to each side In addition the two scoring blades should have carrier pins and their thickness should be marked on the spacer discs The RAPIDO scoring tool facilitates and accelerates cutting width adjustment Compared with two part scoring blades this represents a potential saving of up to 30 minutes since the cutting width can without removing the saw blades be adjusted infinitely to the cutting width of the main saw blade Fig 6 111 RAPIDO scoring tool Fitting the saw blade The description of fitting the saw blade applies both to two part scoring blades and to RAPIDO scoring tools Only use saw blades with a diameter of 120 mm and a hole diameter of 22 mm Switch off the drives Move the scoring saw up to its highest position Move the sliding table in the cutting direction Unlock the lock in the midd
98. ou want to be sprayed Low operating pressure gt gt drops High operating pressure gt gt fine jet mist Coolant spray device 140 Technical data Max filling quantity 1 LITRE Max viscosity 40 mm s Max ambient temperature 50 C Max input pressure 6 bar Steidle Spraymat 100 is a pneumatic device for dosed output of Steidle cooling lubricants The required operating pressure is 0 5 5 bars Do not spray easily inflammable liquids This could give rise to ignitable mixtures of air ALTENDORF 2006 LA Coolant spray device 141 Number Designation Liquid filter Check valve Tank Liquid valve Air valve Pressure reducer Compressed air connection CO N O 0O A O N Electromagnetic valve Valve block Inlet pipe Nozzle Nozzle head ALTENDORF 2006 142 Faults maintenance cleaning 7 Faults maintenance cleaning 7 1 Safety measures Always turn off the main switch and secure it against being turned on again before doing any maintenance work Before using solvents and cleaning agents make sure that these substances do not cause damage to the painted anodised or galvanised surfaces as well as plastic parts For information on these substances please refer to the safety data sheets available from the manufacturers of the solvents or cleaning agents ALTENDORF 2006 7 2 Maintenance cleaning by the user
99. ows inches mm Release the Plus button the display unit now shows the set dimension in inches mm 6 7 8 Clamping devices Manual quick action clamp The manual quick action clamp fixes the workpiece to the crosscut fence a Fig 6 146 Electropneumatic quick action cla mp Electropneumatic quick action clamp The pneumatic quick action clamp fixes the workpiece to the crosscut fence and operates with a clamping force of max 100 kp at a pressure of 6 bars The maximum spanning height is 90 mm Movement up and down is controlled wirelessly via a small hand held radio transmitter Clamping devices 135 Fig 6 147 Remote control for quick action clamp The state of the quick action clamp is shown on the safety hood support s switch box Yellow lamp Cylinder under tension White lamp Cylinder not under tension If the remote control fails the quick action clamp can be controlled directly by pressing the illuminated pushbutton ALTENDORF 2006 136 Clamping devices Pneumatic pressure beam Fig 6 148 Pneumatic pressure beam This device is particularly practical when cutting thin boards or veneer The split pressure beam can be controlled separately This ensures optimum adjustment to differing workpiece lengths with one or both pressure beams The pressure beam stroke is 80 mm the customer must provide a 6 bar compressed air supply ALTENDORF 2006 Operating The pre
100. pe and number of neighbouring machines and other working processes involving noise emission ALTENDORF 2006 14 Dust 3 4 2 Dust ALTENDORF 2006 holzstaubgepr fi Fig 3 2 Mark The dust emission values measured in accordance with the Principles for Testing Dust Emission Concentration Parameters from Woodworking Machines issued by the German trade association s technical committee for wood are under 2 mg m3 When the machine is attached to a correctly functioning extraction system with an air speed of at least 20 m s measured after the join of the two extraction connections you can assume it is and will stay compliant with the technical reference concentration TRK limit for wood dust that is in force in Germany The machines bear the GS mark with the additional wood dust mark holzstaubgepr ft Consequently a company operating the machine in Germany is exempt from the obligation to perform measurements at the workplace in accordance with TRGS 553 3 4 3 Electromagnetic compatibility The machine complies with the requirements set out in the European electromagnetic compatibility directive 89 336 EEC EMC directive 3 5 Ambient conditions for transport and storage The machine must not be used in an environment with explosive or corrosive gases The ambient temperatures for transport and storage range from 25 C to 55 C and 70 C is permissible for a short time The maxi
101. place generally exceeds 85 dB A For this reason wear hearing protection when working Only qualified electricians are permitted to work on the electrical equipment of the machine Regular cleaning of the machine and in particular the main table sliding table and guides e g rip fence is an important safety factor Before starting this work make sure that the machine cannot be switched on unintentionally Operational safety 17 The sawdust generated during cutting impairs visibility and is in part detrimental to health The machine must therefore be connected to a chip extraction system with both extraction sockets The minimum air speed at the lower extraction socket must be at least 20 m s When the machine is switched on the extraction system must switch on at the same time When using a coolant spray device pay attention to the information in the coolant manufacturer s safety data sheets In addition make sure that the coolant does not have a negative influence on safety relevant parts such as the top safety hood polycarbonate ALTENDORF 2006 18 Safety devices 3 6 2 Safety devices Altendorf s sliding table saws have been developed in compliance with European standard EN 1870 1 Safety of woodworking machines circular sawing machines Tischkreissagemaschinen mit und ohne Schiebetisch und Formatkreissage maschinen entwickelt During the design stages great importance was attached to creatin
102. rds For this work cycle the dimension can be set both on the rip fence and on the crosscut fence If several pieces of the same size are to be cut from a large board you cut the parallel strips at the rip fence first and then crosscut to the required dimension However if the workpieces exceed the cutting width of the machine the dimension is set at the machine s crosscut fence ALTENDORF 2006 6 3 Machine operation 6 3 1 Main switch Fig 6 22 Main switch Before turning on the saw drives the main switch must be moved to setting I The machine control unit runs through a self test after which the available axes and their current values are displayed Grey black main switch The main switch does not have an EMERGENCY STOP function When the machine is turned off with the main switch the saw drives run down unbraked Red yellow main switch The main switch has an EMERGENCY STOP function When the machine is turned off at the main switch the main saw drive is braked 6 3 2 Switching the saw drives on and off Before switching on the machine make sure that all protective devices required for the respective work cycle are attached and operative In addition check that the saw blades are correctly fitted and that there are no workpieces or other objects in their vicinity Check whether the correct rotational speed has been preselected to match the saw blade and the work cycle to be performed Check that the c
103. re fence ih Fig 5 21 Installing the CNC crosscut fence step 2 Fig 5 22 Installing the CNC crosscut fence step 3 Fig 5 23 Installing the CNC crosscut fence step 4 Position the angle setting clamp over the Turn the clamps 90 in the longitudinal direction Turn the CNC crosscut fence 90 groove in the degree scale Check the guide roller in the roller carriage Position the guiding carriage so that the groove distance between the stop fence and the hole in Push the pivot clamp to the right into the the carriage is 100 mm clamping plate and tighten the bolts ALTENDORF 2006 Screw the angle setting clamping screw on to the bolt Pull the CNC crosscut fence against the 90 stop and secure with clamp Tighten the pivot clamp Tighten the angle setting clamp Installing the cross slide CNC crosscut mitre fence 35 Fig 5 25 Installing the CNC crosscut fence step 6 Insert the CNC crosscut fence connector into the middle of the cross slide frame Plug in the roller carriage e chain connector at the back of the cross slide frame Attention The connectors are 3 pole and 5 pole Ensure you plug the 3 pole connector into the 3 pole socket otherwise the connector will be destroyed Fig 5 26 Insfalling the CNC crosscut fence step Screw the bracket on the cable to the cross slide frame with two knurled screws Attention Only connect or disconnect plug
104. red values can be set by pressing the Reference and START buttons RAPIDO Plus scoring saw 75 ALTENDORF 2006 76 Function button block 6 4 7 Function button block Back to previous dimension Menu call Program call Calibration Man fine adjustment to smaller values Man fine adjustment to bigger values Start positioning Stop positioning Fig 6 42 Function button block ALTENDORF 2006 6 4 3 Menu rip fence with manual adjustment Structure of the main menu Menu Outside dimension Data transfer Basic settings Selecting a language Switching over to inches Operational performance Fig 6 43 Main menu Technician level Pressing the button takes you to the main menu Menu rip fence with manual adjustment 77 Outside dimension Fig 6 44 Outside dimension In practice when sizing it has proved more expedient not to cut angle cuts on the rip fence but on the sliding table i e on the left side The outside dimension function is used to calculate the dimension to be set on the crosscut fence Once all the values have been input the dimension to be set on the crosscut fence appears on the first line The following values must be entered Outside dimension required Material thickness Tilt angle Saw blade thickness ALTENDORF 2006 78 Menu option gt rip fence with electronic adjustment 6 4 9 Menu option gt rip fence with electronic adjust
105. s before use installation 1150 Fig 5 1 Foundation plan Site of installation No special foundations are required at the site of installation for the sliding table saw The floor must have a load bearing strength suitable for the machine weight and should be flat and level Select a site of installation that provides enough clearance around the sliding table saw allowing for the space requirements shown in the figure and the size of the workpieces to be cut In addition observe the safety clearances to parts of the building and other machines in order to eliminate the risk of crushing the operator or other personnel Safety measures before use installation 25 ALTENDORF 2006 26 Safety measures before use installation Fig 5 2 Space requirements ALTENDORF 2006 Key Dimension A Cutting width 330 mm with man RF adjustment Cutting width 580 mm with motorised adjustment Dimension B Cutting width 310 mm with man RF adjustment Cutting width 410 mm with DIGIT_X Cutting width 480 mm with motorised adjustment Dimension C Sliding table length 360 mm Sliding table length 30 mm with TSD Dimension D Sliding table length 290 mm Dimension E Crosscut mitre fence 1970 max 3635 mm Crosscut mitre fence with DIGIT L 1970 max 3330 mm Crosscut mitre fence ELMO IV 2100 max 3650 mm Crosscut fence up to 3200 mm 1800 mm max 3330 mm Fig 5 3 Fixing Fi
106. s function button under Main Menu Utilities takes you to the Optimisation Cutting Lists function There is an additional operating manual which is supplied along with the option ALTENDORF 2006 6 5 18 The Total Process Time function Fig 6 104 Total process time Time date capture is started by pressing the Start field and stopped by pressing the Stop field Pressing the Clear field resets the time in the 3 lines to O min The running time of the main saw blade is displayed at the bottom left operating hours counter It is not possible to reset this time 6 5 19 Tool management Fig 6 105 Tool management Fig 6 106 Creating changing a tool Pressing the Tool Management function field under Create tool Main Manu Utilities takes you to the Tool _ Select tool number with the arrow button Management function Press the Edit field anew window opens Enter name diameter and thickness Press Exit to exit the field Tool management 109 Adjusting dimensions following a tool change Select tool and exit Tool Management by pressing the Exit field The current values of the fences are adjusted in line with the tool diameter and thickness and the respective target values are shown in red Press the Start button and the fences will travel to the new dimensions Note Tool management is deactivated if an empty tool location is selected ALTENDORF 2006 110 Basic setting Language 6 5 20 Basic set
107. se of non original parts on the machine exclude any liability by the manufacturer for any resultant injury or damage 3 2 Dimensions and weights Dimensions and weights 11 Machine type Net gross weight of Net gross weight of Net gross weight of Dimensions of Dimensions of Accessories Sliding table length machine box kg sliding table kg accessories kg machine box mm ST box mm box mm F 45 1 2250 855 970 114 175 131 203 1900 x 1300 x 1100 2580 x 660 x 330 2060 x 960 x 500 F 45 1 3000 855 970 158 234 131 203 1900 x 1300 x 1100 3330 x 660 x 330 2060 x 960 x 500 F 45 1 3200 855 970 170 250 131 203 1900 x 1300 x 1100 3530 x 660 x 330 2060 x 960 x 500 F 45 1 3400 855 970 205 289 131 203 1900 x 1300 x 1100 3 30 x 660 x 330 2060 x 960 x 500 F 45 3800 855 970 212 304 131 203 1900 x 1300 x 1100 4130 x 660 x 330 2060 x 960 x 500 F 45 1 4300 855 970 249 350 131 203 1900 x 1300 x 1100 4630 x 660 x 330 2060 x 960 x 500 F 45 1 5000 855 970 269 385 131 203 1900 x 1300 x 1100 5330 x 660 x 330 2060 x 960 x 500 F 45 Il 2250 1140 1240 114 175 142 230 1900 x 2330 x 1100 2580 x 660 x 330 2060 x 960 x 500 F 45 Il 3000 1140 1240 158 234 142 230 1900 x 2330 x 1100 3330 x 660 x 330 2060 x 960 x 500 F 45 Il 3200 1140 1240 170 250 142 230 1900 x 2330 x 1100 3530 x 660 x 330 2060 x 960 x 5
108. ses the workpiece against the rip fence Fig 6 18 Grooves Concealed cutting grooving Tool Grooving tool for manual feed Work cycle Close the table opening with a table strip matched to the grooving tool Set the tool to the required groove depth Leave the riving knife in as a rear tool cover When pushing forward firmly press the workpiece on to the table otherwise danger of unintentional insert operation Always use the crosscut fence when cross grooving narrow workpieces ur i Fig 6 19 Crosscutting Crosscutting against the rip fence Work cycle Lay the material against the crosscut fence of the cross slide Set the required dimension at the rip fence pulling back the stop fence to the front of the saw blade after releasing the clamping and guide the workpiece with the sliding table When the stop fence is pulled back the workpiece cannot jam between the saw blade and fence Working examples 59 Fig 6 20 Crosscutting Crosscutting short narrow workpieces Tool Circular saw blade for fine cuts Work cycle Adjust the deflector wedge featuring a magnet not part of the scope of supply so that the workpiece cuts cannot touch the rising section of the saw blade Only feed workpieces using the crosscut fence Never remove off cuts by hand from the vicinity of the tool ALTENDORF 2006 60 Machine operation i gt Fig 6 21 Dividing boards Dividing large boa
109. ssure beam is in two parts and can be operated by two control levers to ensure optimum clamping of different workpiece lengths When valve V1 has been actuated the two compressed air cylinders lower the short part of the pressure beam on to the workpiece and clamp it The entire length of the pressure beam is controlled via valve V2 After actuation the two parts of the pressure beam are lowered simultaneously The rubber coating of the pressure beam prevents the workpiece from slipping Sliding table length Clamping length mm mm 2250 2050 3000 2800 3400 3200 3800 3600 Installation Place the pressure beam on the sliding table Insert the two T nuts in the sliding table groove Align the pressure beam in parallel with the safety hood The distance between the pressure beam and the safety hood should be 15 mm the length of the slots prevents contact with the safety hood Tighten the M12 nuts Connect the compressed air supply to the maintenance unit and set the pressure reducer to 3 bars 6 7 9 Cross slide width extension Fig 6 149 Cross slide width extension The cross slide width extension is intended to facilitate work with large format or long workpieces It extends the width of the workpiece support surface to max 700 mm by means of two telescopic tubes Long boards can be securely loaded and crosscut The additional horizontal roller allows the workpiece to be easily pushed
110. stment of the speed so that the cutting speed can be set optimally for the different materials Pressing the Rotational Speed field on the menu bar takes you to the Rotational Speed Selection function ALTENDORF 2006 The circumferential speed of the saw blade is shown in addition to the rotational speed The saw blade diameter obtained from the position of the riving knife is used to calculate the speed Set change speed The speed can be influenced in the following ways Press the Plus or Minus symbol in the middle of the screen to increase or reduce the rotational speed within the permitted limits by 50 rom or to the next 50 increment Press the field with the current speed display at the top right of the screen to bring up a numerical keypad on the right side of the screen You can enter the speed here in increments of 5 and confirm by pressing Enter Select one of the 5 stored speeds displayed on the left hand side of the screen ig 6 81 Entering the rotational speed for the main saw blade Rotational speed selection function 95 Fig 6 82 Selecting a stored speed Fig 6 83 Storing a rotational speed Fig 6 84 Storing a rotational speed Selecting a stored speed Storing a rotational speed Press the Edit field Press the desired speed field Press the desired speed field on the left of the screen the field is displayed with a yellow background Enter a value and press Enter
111. t of the saw blade Fig 6 68 Low guide surface Fig 6 67 Rip fence adjustment ELMO IV Touch the Rip Fence field on the right of the display the numeric keypad and a separate input window are shown next to the axis Enter the required dimension and confirm it with Enter Fig 6 69 High guide surface Press the Start button to carry out positioning You can also use the buttons above the START button to make fine adjustments ALTENDORF 2006 90 Crosscut mitre fence ELMO Ill 6 5 4 Crosscut mitre fence ELMO Ill Fig 6 70 Screen displayed for tilt angle 0 If the machine does not feature motorised adjustment of the crosscut mitre fence s throw over stops then the temporary sizes for setting the crosscut mitre fence are displayed provided the tilt angle is greater than 0 ALTENDORF 2006 Fig 6 71 Screen displayed for tilt angle gt 0 Once the saw blade has been tilted 2 new windows open at the top left of the screen Fig 6 72 Outside dimension To specify the finished size press the top left field and enter the outside dimension The dimension to be set manually will be calculated and displayed This dimension not only depends on the tilt angle but also on the cutting width and material thickness The additional values are shown in a window at the bottom left This window can be hidden with Exit Beneath the fields at the top left an Extras field then appe
112. tached to a correctly functioning extraction system with an air speed of at least 20 m s measured at the connection socket you can assume it is and will stay compliant with the technical reference concentration TRK value for wood dust that is in force in Germany For perfect and safe operation the machine must be connected to the extraction system at the extraction sockets rear of machine frame and safety hood support The minimum air speed at the extraction sockets must be 20 m s The 80 mm extraction hose from the hood to the connection socket on the support tube is not supplied as standard The extraction socket and hoses are not supplied as standard Connecting the extraction system 43 In addition make sure that the extraction system is switched on together with the machine For this you can use the existing potential free contact POT refer to circuit diagram or a current transformer installed in the supply line When using a coolant spray device SPRAY we recommend the use of a suitable moisture extraction system in order to avoid malfunctions ALTENDORF 2006 44 Basic machine setting 5 4 Basic machine setting Adjustment by qualified personnel only The basic machine setting is carried out at our factory It may be necessary to correct the machine s basic settings due to removal of various assemblies and transport and installation on site The machine elements to be checked and their adjustment are descri
113. tal dimension display Fig 6 136 Rip fence with Digit X The electronic measuring system with digital display and fine setting system ensures precise and fast setting of the rip fence The display is always in the field of vision The touch free measuring system is not sensitive to dust When the guide surface of the stop fence is changed the dimensions are corrected automatically in the measuring system Changing the battery Rip fence with DIGIT X digital dimension display 129 Fig 6 137 Release the clamping screw ALTENDORF 2006 130 Rip fence with DIGIT X digital dimension display Fig 6 139 Undo the screws and remove the cover ALTENDORF 2006 Fig 6 140 Change the batteries making sure the poling is correct Basic setting of the display unit 2 2 28 rn ae ee ey ee u ee Fig 6 141 Operating the Digit X The basic setting of the display unit is needed in order to adapt the measuring system to the machine situation Check and if necessary re enter the basic setting for each tool change The basic setting can only be carried out together with the tools used so it cannot be done at the factory Push the rip fence to the left against the mechanical stop Hold the F button down and press the Reset button Set the rip fence to a cutting width of 130 mm straight edge in the position of the low guide surface Cut a test piece and measure the workpiece width with a sliding caliper
114. tallation The clamping screw 1 is released Fit the flange 3 vertically on to the holder 4 so that the spindle 2 engages in the threaded hole 7 Turn the spindle 2 anticlockwise with the Allen wrench The flange 3 is drawn on to the holder 4 the force applied must not increase Continue turning the spindle 2 until the two circular saw blade halves are in contact Install the adjustment unit on the machine Set the cutting width see above Slightly turn the clamping screw 1 Fig 6 114 RAPIDO scoring tool ALTENDORF 2006 116 RAPIDO Plus 6 7 2 RAPIDO Plus The 3 axis scoring system which is used to position the cutting height width and cutting width by motor All settings can be entered via the keypad while the machine is running and are shown on the display Replacing saw blades Remove the adjustment unit from the machine Attention adjustment unit is under axial load Squeeze the adjustment unit together by pressing on the ball bearings to free up the securing ring Remove the securing ring using the special pliers supplied Carefully take the load off the ball bearings You can now pull the adjustment unit apart ALTENDORF 2006 Fig 6 115 RAPIDO Plus 4 Fig 6 116 Disassembled RAPIDO Plus Fig 6 117 RAPIDO Plus fitting saw blade Undo the screws Remove circular saw blade Carefully clean the flange and screws Fit a new saw blade paying attention to the rotat
115. ted Set the crosscut mitre fence to the desired with the stop bar make sure that the flip stop is angle against the fence of the extension Carry out length compensation Tighten clamping screw 1 Set and tighten clamping screw 2 ALTENDORF 2006 54 Cross slide crosscut fence Setting the angle on the CNC crosscut mitre fence Fig 6 5 Adjusting the angle A handle is provided at the end of the crosscut mitre fence for setting the angle This enables the angle to be set quickly and easily ALTENDORF 2006 Changing over the throw over stops Fig 6 6 Throw over stops If the CNC crosscut mitre fence is pushed to the other side of the cross slide the throw over stops must be switched over Changing over the throw over stops Fig 6 7 Throw over stops Undo the knurled screw Wiggle the throw over stop slightly and pull out the bolt keeping a tight hold of the throw over stop Turn the throw over stop 180 and push the bolt into the hole Insert and tighten the knurled screw Rip fence For cutting parallel the rip fence is pushed up to the required dimension The set dimension is read off from the edge of the aluminium profile The dimension scale can be adjusted to the individual tool thickness after releasing the knurled Screw When cutting widths of less than 120 mm make sure that the material is fed with a push stick and that the stop fence is laid
116. tes 5 PZBO3 10 98 Name und Anschrift des Bescheinigungsinhabers Auftraggeber Name und Anschrift des Herstellers Zeichen des Auftraggebers Produktbezeichnung Typ Bestimmungsgem e Verwendung Pr fgrundlage Bemerkungen Fachausschu Holz Pr f und Zertifizierungsstelle im BG PRUFZERT Hauptverband der gewerblichen Berufsgenossenschaften 031098 Bescheinigungs Nummer GS Pr fbescheinigung W Altendorf GmbH amp Co KG Maschinenbau Wettiner Allee 43 45 32429 Minden W Altendorf GmbH amp Co KG Maschinenbau Wettiner Allee 43 45 32429 Minden Zeichen der Pr f und Zertifizierungsstelle 612 17 Ts H 102101 Ausstellungsdatum 01 07 2003 Formatkreiss gemaschine Baureihe F F 90 F 90 POSIT F 45 F 45 ELMO F 45 POSIT F 45 Standard Schneiden von Massivholz Plattenwerkstoffen aus Holz und holz hnlichen Werkstoffen Kunststoffen Duro Thermoplaste Gipskarton und Wellpappe Grunds tze f r die Pr fung und Zertifizierung von Holzbearbeitungs maschinen GS HO 01 Ausgabe 01 96 mit den Pr fgrundlagen in der Fassung 06 2000 Pr fung einschlie lich Sonderzubeh r Vorritzs ge motorische Verstellung Schnittbreitenverstellung Tischverbreiterung Gehrungsanschlag DUPLEX Wagenverriegelung BOLT Laser Schnittfugenanzeige Das gepr fte Baumuster stimmt mit den in 8 3 Absatz 1 des Ger tesicherheitsgesetzes genannten Anforderungen berein Das Ba
117. throughout the entire length 6 7 10 Additional cross slide 4 Fig 6 150 Additional cross slide Optional equipment for optimal support extension for large format or particularly heavy boards The additional cross slide can be easily fitted at any point of the sliding table due to its quick action clamping system Max workpiece weight up to 250 kg The customer must provide the guides Cross slide width extension 137 ALTENDORF 2006 138 LASER cutting line display 6 7 11 LASER cutting line display The laser beam shows the run of the cutting line over a length of approx 5000 mm For trimming or cutting along a marked line e g for stairs steps in particular valuable set up time and material can be saved ALTENDORF 2006 The laser creates a red luminous beam of approx 3 mm width The intensity of this laser is sufficiently low that looking into it briefly is harmless The eye is protected by its natural reflex to close The laser is therefore allowed to be used without any further safety measures Never observe the laser beam using optical aids or instruments e g glasses binoculars or magnifying glasses etc which could bundle the light and then possibly damage the eye Never attach mirror surfaces in the laser area Never undertake modifications of the laser optics Furthermore make sure that the warning signs attached to the laser are always legible They must not be removed Never replac
118. ting Language Fig 6 107 Language Pressing the Language function button under Main Menu Basic Settings takes you to the Language function ALTENDORF 2006 6 5 21 Basic Setting mm inch fr Formi8 Pressing the mm inch function button under Main Menu Basic Settings takes you to the Millimetre Inch function 6 6 Working with the safety hood swung away i y ur ws n B Fig 6 108 Safety hood swung away Fig 6 109 Normal working position Unlocking locking lever A After completing the work cycle immediately You must only work with the safety hood swung Wing the safety hood back into the normal away in special cases and with increased working position and lock it with the lever caution e g with bulky workpieces Pull the lever forward until it noticeably Swing away the safety hood as follows engages Turn off the main switch and secure against turning on again Actuate the release lever Swing the safety hood away Working with the safety hood swung away 111 ALTENDORF 2006 112 Optional modules 6 7 Optional modules 6 7 1 Scoring unit When processing boards coated on both faces the scoring unit makes it possible to cut without breakouts on the underside of the board The scorer cuts into the material from below approx 1 2 mm then the main saw blade cuts through it Make sure that the scoring blade is exactly in line with the main blade and is set to the corresp
119. ting Crosscutting wide workpieces Tool Circular saw blade for crosscuts Work cycle Lay the workpiece against the crosscut fence when pushing forward push firmly against the fence with your left hand When using the throw over stop raise the stop and remove the workpiece from the saw blade before pulling back after the cut or remove the workpiece behind the rising gear rim ALTENDORF 2006 58 Working examples Fig 6 15 Cutting strips Cutting strips Tool Circular saw blade for fine cuts Work cycle Set the aluminium straight edge of the rip fence to the low guide surface Lay the workpiece on the sliding table and press against the rip fence with your left hand Push the workpiece forward with the sliding table use the push stick in the vicinity of the saw blade to push the strip beyond the riving knife ALTENDORF 2006 Fig 6 16 Push block A Push blocks must be used to cut workpieces and when necessary to push the workpiece against the rip fence A push block can be easily made by the operator and be fitted with the handle that part of the scope of supply narrow Fig 6 17 Concealed cutting Concealed cutting rebating Tool Circular saw blade for fine cuts Work cycle When rebating select the cutting sequence so that the cut out strip is produced on the side of the blade opposite the fence Lower the safety hood onto the workpiece and ensure good workpiece guidance left hand pres
120. umuster entspricht somit auch den einschl gigen Bestimmungen der Richtlinie 98 37 EG Maschinen Der Bescheinigungsinhaber ist berechtigt das umseitig abgebildete GS Zeichen an den mit dem gepr ften Baumuster bereinstimmenden Produkten anzubringen Der Bescheinigungsinhaber hat dabei die umseitig aufgef hrten Bedingungen zu beachten Diese Bescheinigung einschlie lich der Berechtigung zur Anbringung des GS Zeichens wird sp testens ung ltig am 30 06 2008 Weiteres ber die G ltigkeit eine G ltigkeitsverl ngerung und andere Bedingungen regelt die Pr f und Zertifizierungs ordnung vom Oktober 1997 Postadresse 70504 Stuttgart lt Unterschrift Dipl Ing Kohler Tel 07 11 13 34 1117 Fax 07 11 13 34 1111 Hausadresse Vollmoellerstra e 11 70563 Stuttgart Name und Anschrift des Bescheinigungsinhabers Auftraggeber Name und Anschrift des Herstellers Zeichen des Auftraggebers Produktbezeichnung Typ Bestimmungsgem e Verwendung Pr fgrundlage Bemerkungen Fachausschu Holz Pr f und Zertifizierungsstelle im BG PRUFZERT Hauptverband der gewerblichen Berufsgenossenschaften 031099 Bescheinigungs Nummer BG Pr fbescheinigung W Altendorf GmbH amp Co KG Maschinenbau Wettiner Allee 43 45 32429 Minden W Altendorf GmbH amp Co KG Maschinenbau Wettiner Allee 43 45 32429 Minden Ausstellungsdatum 01 07 2003 Zeichen der Pr f und Zertif
121. uns in the recess of the belt guide and into the vertical opposite grooves of the belt pulley Turn the lever to the left ALTENDORF 2006 The belt tension is automatically set when the screw is turned back Only a rotational speed of 3000 min is permissible with a saw blade diameter of D 550 mm only for machines without scoring unit for VARIO 3500 min Optimum position for changing speed belt tilt saw unit to 25 6 3 4 Changing the belt Switch off the drive Open the machine door Turn the screw to the right until it engages Remove the V ribbed belt and insert a new one Place the V ribbed belt so that it runs in the recess of the belt guide and into the vertical opposite grooves of the belt pulley Turn the lever to the left 6 3 5 Fitting the main saw blade er Fig 6 26 Changing the saw blade The following points must always be observed Do not fit any saw blades that are cracked or damaged in any way Only fit saw blades with a diameter between 250 and 550 mm Machines with a scoring unit have a maximum saw blade diameter of only 500 mm The maximum rotational speed N max stated on the tool must not be exceeded Fig 6 27 Lock on the middle carriag Fitting changing the saw blade Switch off the drives Set the saw blade to the maximum cutting height and tilt to 0 Turn off the main switch Move the top carriage to the middle of the saw shaft and unlock
122. ut together with the tools used so it cannot be done at the factory Push throw over stop 1 with the display unit to the right against the mechanical stop and fix it with a clamping screw Cut a test piece measure the workpiece width with a sliding caliper and enter the precise value as follows Press the F button all digits of the display will light up after 3 seconds Parallel cutting device 133 Hold the F button down The right hand digit of the display starts flashing Pressing the button increments the flashing digit by 1 in each case When the maximum number value 9 is passed the numbers start again with 0 Pressing the button decrements the flashing digit by 1 in each case when the maximum numeric value 9 is passed the numbers start again with 0 Release the F button The dimension that has been set is saved as the basic setting The display unit is now ready for operation ALTENDORF 2006 134 Parallel cutting device Calibrating the display unit Move throw over stop 1 with the measuring system to the right against the mechanical stop Fix throw over stop 1 with a clamping screw Hold the F button down and press the Reset button the basic setting appears The display unit is now calibrated and ready for operation again ALTENDORF 2006 Switching the display unit from mm gt inches or inches gt mm Hold the Plus button down for more than 3 seconds the display sh
123. w and milling grooving cutter The middle table strip and the cushioning disc must be removed when using a milling grooving cutter Blades with a maximum diameter of 120 mm are allowed for the scoring saw Saw blades made of high alloy high speed steel HSS are not allowed to be used Wobble units are not allowed to be used Site of installation use The machine is not suitable for use outdoors or in rooms that are subject to moisture or the risk of explosions The intended use of the machine involves connection to a suitably dimensioned extraction system Intended use also involves compliance with ALTENDORF s specified operating maintenance and repair conditions and the safety information contained in the operating instructions The F 45 sliding table saw may only be used set up and maintained by persons who are familiar with the machine and aware of the dangers The pertinent accident prevention regulations as well as any other generally recognised technical safety and industrial medicine rules must be observed Repair work must be carried out by our own customer service or by an organisation that we have authorised Only original ALTENDORF spare parts are allowed to be used for this ALTENDORF will assume no warranty for any damage that is caused by using non original spare parts Coolant spray device lt is advisable to use a coolant spray device when sawing aluminium and plastics When using such a spray
124. xing A fixing element is provided on the side of the machine frame to ensure the machine stays in position Once the sliding table saw has been set up loosen the screws and lower the fixing down to the floor Then retighten the two screws Safety measures before use installation 27 ALTENDORF 2006 28 Installation 5 3 Installation 5 3 1 Telescopic tube for swinging arm i BIG 5 4 Installing the telescopic tube Undo the cheese head screw Push in the telescopic tube from the front through the housing for the swinging arm Insert and tighten the cheese head screw ALTENDORF 2006 5 3 2 Main table length extension Fig 5 5 Installing the main table length extension Guide the bolts of the main table length extension into the front holes in the main table Loosely secure to the main table with two M10 nuts and U shaped washers Place the main table length extension on the eccentrics Tighten the M10 nuts If necessary correct the alignment and flushness by readjusting the eccentrics and the support screws 5 3 3 Rip fence Fig 5 6 Installing the main table width extension Guide the bolts of the main table width extension into the side holes in the table and place the extension on the eccentrics Loosely secure to the main table with two M10 nuts and U shaped washers Tighten the M10 nuts If necessary correct the alignment and flushness by readjusting the eccentrics
125. y open the closure caps of the battery compartments by turning them Check for the correct poling when inserting the batteries The operating life of approx 12 months of a set of batteries can only be reached with alkaline manganese batteries We recommend the use of VARTA ALKALINE Duracell Alkaline or Energizer Alkaline batteries The use of rechargeable batteries of any type is not recommended as their voltage and capacity deviate from those of alkaline batteries As a result the estimated operating life of approx 12 months would not be reached and the symbol in the battery capacity display would not show the battery condition correctly Fig 6 133 DIGIT L DIGIT L dimension display unit 125 Basic setting of the display unit The basic setting of the display unit is needed in order to adapt the measuring system to the machine situation Check and if necessary re enter the basic settings following each tool change How to proceed Push throw over stop 1 with the display unit to the right against the mechanical stop Fix throw over stop 1 with a clamping screw Cuta test piece measure the workpiece width with a sliding caliper and enter the precise value as follows Press the F button all digits of the display will light up after 3 seconds ALTENDORF 2006 126 DIGIT L dimension display unit Hold the F button down The right hand digit of the display starts Switchin

Operating Instructions F 45 / F 45 ELMO

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