Operating Instructions Air Top Evo 3900 Air Top Evo 5500
Contents
1. Cause Remedy No combustion after Switch heater unit off for at least 2 seconds and then start and repeat start on again Flame extinguishes during Switch heater unit off for at least 2 seconds and then operation on again Heater unit overheats and Make sure that hot air can flow freely indicator flashes allow heater unit to cool down Switch heater unit off for at least 2 seconds and then on again Vehicle voltage too low Charge battery Switch heater unit off for at least 2 seconds and then on again Heater unit emits black smoke Cause Remedy Combustion air and or exhaust Check combustion air and exhaust system for system blocked blockage NOTE for ADR mode only After an ADR cut out or the application of operating voltage by switching on the main vehicle switch and setting the control element to ON the control unit will be set to the Fault cut out position Before the heater can be restarted the control element must be set to OFF or the immediate heat button on the combination or standard timer must be pressed Error code output on combination timer or control element If the system is fitted with a combination timer when an error occurs an error code is output on the timer s display until the heater has been rectified The error code is output if the heater is fitted with a control element after an error has occurred by the switch on indicator error code indicator flashing After a burst of fas2. 12 2007 Ident No 13 12947A Operating Instructions Jebasto Air Top Evo 3900 Feel the drive Webasto AG Ai r To Evo 5 5 0 0 Postfach 80 D 82132 Stockdorf Tel 44 1302 322232 http www webasto com Servicing and safety instructions 1 The Air Top Evo 3900 Air Top Evo 5500 heater unit has been type tested and approved in accordance with EC Directives 72 245 EEC EMC and 2001 56 EC heater with the following EC permit numbers e1 72 245 2006 28 5079 __ e1 2001 56 2006 119 0219 __ e1 2001 56 2006 119 0220 __ NOTE The provisions of these Directives are binding within the territory governed by EU Directive 70 156 EEC and should also be observed in countries without specific regulations The year in which the heater was used for the first time must be permanently displayed on the factory plate by deleting the inapplicable years from the plate The heaters are not designed for heating hazardous substance transport compartments To install the Air Top Evo 3900 5500 heater unit in hazchem vehicles the requirements of the Directives EC 2001 56 and ECE R122 must be met Claims can only be made if it can be verified that the claimant has complied with the servicing and safety instructions The heater must be switched off at filling stations and tank farms as a result of the risk of explosion The heater may not be operated in enclosed spaces such as garages as a result of the risk of poisoning and asphyxi
3. D Air Top Evo 5500 D heaters are also licensed for use with PME bio diesel which complies with DIN EN 14214 We know of no negative influences due to additives If fuel is extracted from the vehicle s tank follow the additive instructions issued by the vehicle manufacturer If you change to low temperature fuel the heater must be operated for approx 15 minutes so that the fuel system is filled with the new fuel 12 The temperature in the area around the heater unit must not exceed 85 C storage temperature If the temperature exceeds this level there is a risk of permanent damage to the electronics systems 13 Non compliance with the installation instructions and the warnings contained therein will lead to the exclusion of all liability by Webasto The same applies if repairs are carried out incorrectly or with the use of parts other than genuine spare parts This will result in the invalidation of the type approval for the heater unit and therefore of its homologation EC type licence 14 Keep the hot air inlet and hot air outlet free of dirt and foreign bodies Soiled or blocked hot air lines may cause overheating and therefore result in the overheating cut out tripping 15 To prevent mechanical parts seizing the heater should be operated for approx 10 minutes every four weeks 16 Do not stand on the heater and do not place any heavy items on the heater or throw items at the heater 17 Do not place any items of clo
4. a number the error code may appear in the display In this case you should visit a Webasto service outlet Manual Press the 9 button continuous heating mode Automatic By programming the start time Manual Press the J button again Automatic By programming the operating period When heater unit is running By setting the remaining time Set time date Press the button for more than two seconds the time flashes set the time using the amp J and GF buttons the day flashes set the day Ignition off Press button Program start Press the jJ button program number flashes set the start time time using the amp J and J buttons the day flashes set the day If you press the J button several times you can set the program numbers 2 and 3 or go to the time mode View Delete Press the jJ button several times until the required program selected times number is displayed To delete the selected time press the GJ button until the time is displayed with no program numbers Program The heater must be switched off Press the amp button for three JAE A E seconds the operating duration flashes set the required operating duration using the KJ and buttons 10 to 120 minutes Set remaining Set the required remaining time 1 to 120 minutes using the amp 9 time and buttons The remaining time is the time that the heater will continue to operate It can only be changed whilst the heater
5. ation even if a timer or Telestart remote is used The heater must be checked by an expert at the latest at the start of the cold weather period In the event of long lasting heavy smoke development unusual combustion noises or a smell of fuel or if the heater suffers continuous fault cut outs with error messages flashing code it must be shut down by removing the fuse and must not be reused until it has been inspected by Webasto trained personnel Wherever inflammable vapours or dust may form for example in the vicinity of fuel carbon wood dust or cereal stores or the like the heater must be switched off as a result of the risk of explosion Servicing and safety instructions 10 The heat transfer unit on air heaters is exposed to very high thermal stress and must be replaced by a genuine Webasto spare part ten years after it is used for the first time If exhaust lines pass through areas used by personnel they must also be replaced by genuine spare parts after ten years The fuel specified by the vehicle manufacturer is suitable for use in the Air Top Evo 3900 B Air Top Evo 5500 B Both leaded and unleaded fuel may be used The diesel fuel specified by the vehicle manufacturer is suitable for use in the Air Top Evo 3900 D Air Top Evo 5500 D Class EL heating oil not L heating oil may also be used as long as it complies to the normal quality available on the German market pursuant to DIN 51603 The Air Top Evo 3900
6. ed The control unit is then in fault lock out mode The ON OFF switch must be set to OFF before the heater can be restarted Combination timer Combination timer Indicator Ls Temperature Day selector Program number Time mG P Program selector Immediate Return Forward heat General The combination timer allows the heater start time to be selected information for a period of up to seven days Three cut in times can be programmed although only one of them may be activated The combination timer has a temperature setpoint generator When the ignition is switched on the timer shows the current time and the day When the heater is operating the display and the buttons are lit When the timer is connected to the power supply all the symbols in the display will flash The time and day must be set The display remains blank in ADR vehicles Operation The operation of the timer is designed such that all the flashing symbols can be adjusted using the amp J and buttons If no button is pressed for five seconds the displayed time is saved If the and J buttons are pressed for longer than two seconds they will switch to high speed adjustment If the ignition is switched off whilst the heater is in permanent heating mode a remaining operating time of 15 minutes will appear on the display and the heater will continue to operate Error code On heaters that output an error code Air Top Evo 3900 Air Top Evo 5500
7. is operating and the ignition is off Possible using an external optional immediate heat button Vehicles It is not possible to set a time on ADR vehicles The remaining time with ADR will be shown on the display whilst the heater is operating The time equipment can be adjusted Control Panel AirTop Evo MC04 05 Mode selector knob Temperature selector Main switch ON OFF indicator General Using the control panel AirTop Evo MC04 05 you can select the information functions of the Webasto air heaters AirTop Evo Eco Economy mode Normal Comfort heating Plus Fast heating 8 Fan Ventilation A Altitude Altitude correction not available for MC04 M and MC04 SPM The control panel is to switch on off as well as to preselect the operation modes and the interior temperature For technical data as well as references to the installation see the installation instructions of the specific heater Operation Main switch ON OFF Switching on the heater By pressing the main switch ON OFF the heater is activated After switching on the main switch illuminates and the indicator ON Status lights to confirm the heater operation Switching off the heater By pressing the main switch ON OFF again the heater operation is stopped After switching off the lighting of the main switch is also off The indicator ON Status goes off after approx 3 minutes cooli
8. ng down of the heater Mode selector knob With the mode selector knob you can select the desired functions of your heater by placing the index on the desired symbol Temperature selector You can adjust the desired interior temperature with the temperature selector Preferably the temperature selector should be in the marked range of the scale comfort range REE ele In 12V applications there is the possibility to combine control panel and heater with an optional Webasto Telestart or ThermoCall Telestart T91 Telestart T100 HTM Thermo Call Error code Faultless operation The normal operation of the equipment is represented by the status indicator illuminating green light After switching off the heater main switch the status indicator shows the normal cooling down process of the heater After the heater has cooled down normally the status indicator shuts off Fault During an operational fault a flashing code is displayed by the status indicator This function enables a professional workshop to solve the fault in a fast way In this case please visit a Webasto service station Actions in event of faults If an error occurs first check the fuse and plug connections to ensure that they are in proper condition and connected correctly If the actions described below do not rectify the error have the heater checked by Webasto trained personnel Heater unit cuts out automatically
9. t flashes the error code will be output by a sequence of long flashes the number of which is shown in the table below Error code Meaning F 00 Control unit error F01 No start after 2 starting attempts F 02 Flame failure at least gt 3 F 03 Undervoltage or overvoltage F 04 Premature flame recognition F 06 Temperature sensor interrupt or temperature sensor short circuit F 07 Metering pump interrupt or metering pump short circuit F 08 Fan motor interrupt or fan motor short circuit or fan motor overload or blocked F 09 Glow plug interrupt or glow plug short circuit F 10 Overheating F11 Overheating sensor interrupt or overheating sensor short circuit F12 Heater unit lock out F14 Overheating sensor installed incorrectly F15 Setpoint generator short circuit If serious faults such as overheating or no start occur frequently the heater will be set to permanent fault lock out F 12 and cannot be restarted until it has been repaired by Webasto trained personnel
10. thing textiles or similar materials over the heater or in front of the hot air inlet and the hot air outlet 18 The current of hot air in the heater must not be restricted or blocked by highly inflammable substances or materials such as rags cleaning wool etc 19 The heater must not be cleaned with a high pressure cleaner 1 Control element l Changes to the settings Set the rotary knob on the control element to the desired temperature on the control element will be carried out with a time m delay Rotary knob for lt Switching on and off Setting the room temperature Resetting after a fault cut out 0 f xO Yebas Indicator error code display Note To prevent the hot and combustion air fan from blocking or scraping ensure that there are no objects on or against the heater before you switch it on NOTE for ADR mode only The Air Top Evo 3900 ST and Air Top Evo 5500 heater units are switched on and off manually using a switch The use of automatic control systems is prohibited In class FL vehicles these heaters must not be used during loading and unloading procedures or at loading points In class FL vehicles the heaters are switched off automatically and the combustion air supply is interrupted for a maximum of 40 seconds if The vehicle s engine is at a standstill in this case the heater can be switched on again by hand A pumping device that is part of the vehicle is start
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