Operating Instructions - VEGASWING 63 - - two-wire
Contents
1. 19 mm Fig 48 VEGASWING 63 Thread Clamp Cone DN 25 Bolting DN 40 Flange Gas tight leadthrough Temperature adapter Sensor length see chapter Technical data F d OD bk DN VEGASWING 63 e two wire 41 9 Supplement NEGA VEGASWING 63 options 178 mm 7 01 Fig 49 Options 1 Gas tight leadthrough 2 Temperature adapter 42 VEGASWING 63 e two wire 81702 NA ZEZEE 29232 EN 120418 9 Supplement 9 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see http www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Schutzrechte Nahere Informationen unter http www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad industrial Para mayor informaci n revise la pagina web http www vega com JlnHnn npoaykunn cpupmbi BETA 3auujarorcs no BceMy mMupy npaBaMM Ha VHTesinekTyanbHytw COOCTBEHHOCTb2. ManbHenuiyto NHcpopMaLjnto cMorpure Ha catre http www vega com VEGARII TU amp x eege MAP Xt 2518 BBS DLP X lt http www vega com gt 9 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator VEGASWING 63 e two wire 43 VEGA Printing date VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com www vega com Ko cce All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2012 Subject to change without prior notice 29232 EN 120418
3. Stainless steel housing precision cast ing Stainless steel housing electropolished Seal between housing and housing cover Light guide in housing cover plastic Ground terminal Temperature adapter optional Gas tight leadthrough optional Supporting material Glass potting Contacts Helium leak rate Pressure resistance Sensor length L 316L Hastelloy C22 2 4602 Hastelloy C22 2 4602 enamelled 316L ECTFE coated 816L PFA coated Tube diameter 316L Hastelloy C22 2 4602 316L 316L with Hastelloy C22 coating steel enamelled 316L with ECTFE coating 316L with PFA coating Klingersil C 4400 316L Hastelloy C22 2 4602 Hastelloy C4 2 4610 enamelled 316L Hastelloy C22 2 4602 Hastelloy C22 2 4602 enamelled 316L with ECTFE coating 316L with PFA coating plastic PBT Polyester Aluminium die casting AISi10Mg powder coated basis Polyester 316L 316L NBR stainless steel housing precision casting silicone aluminium plastic housing stainless steel housng electropolished PMMA Makrolon 316L 316L 316L Borosilicate glass Schott no 8421 1 4101 lt 10 mbar Ve PN 64 80 6000 mm 3 15 236 22 in 80 1500 mm 3 15 59 055 in 80 3000 mm 3 15 118 11 in 80 4000 mm 3 15 157 48 in 21 3 mm 0 839 in 32 VEGASWING 63 e two wire 81702 NA ZEZEE 29232 EN 120418 VEGA 9 Su
4. T T T 0 6 0 8 1 12 14 16 18 2 22 24 0 022 0 029 0 036 0 043 0 051 0 058 0 065 0 072 0 079 0 087 Fig 41 Influence of the product density on the switching point Shifting of the switching point in mm in Product density in g cm Ib in Switch position 0 5 g cm 0 018 Ib in Switch position 0 7 g cm 0 025 Ib in Switching point at reference conditions notch Tuning fork OO bk YON Influence of the process pressure to the switching point 5 10 25 64 8 5e 6 15 4 4 5 32 Q3 2 5 64 10 25 4 12 25 38 51 64 174 1 862 6 551 1 739 7 928 2 Fig 42 Influence of the process pressure to the switching point Shifting of the switching point in mm in Process pressure in bar psig Switching point at reference conditions notch Tuning fork ROMA VEGASWING 63 e two wire 35 9 Supplement VEGA Repeatability Hysteresis Switching delay Frequency 0 1 mm 0 004 in approx 2 mm 0 08 in with vertical installation approx 500 ms on off approx 1200 Hz Ambient conditions Ambient temperature on the housing Storage and transport temperature 40 70 C 40 158 F 40 80 C 40 176 F Process conditions Measured variable Process pressure Process temperature thread or flange tem perature VEGA
5. directed as follows to the flange holes Fig 5 Fork position with flange versions Moisture Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels 12 VEGASWING 63 e two wire 8LvYO0c NA ZEZEZ 29232 EN 120418 4 Mounting Transport Pressure Vacuum Handling Welded socket A Fig 6 Measures against moisture penetration Caution Do not hold VEGASWING 63 on the tuning fork Particularly with flange or tube versions the tuning fork can be damaged just by the weight of the instrument Transport coated instruments very carefully and avoid touching the tuning fork Remove the packaging or the protective cover just before installation The process fitting must be sealed if there is gauge or low pressure in the vessel Before use check if the seal material is resistant against the measured product and the process temperature The max permissible pressure is specified in chapter Technical data or on the type label of the sensor The vibrating level switch is a
6. for the position of the switching point relate to water density value 1 g cm 0 036 Ibs in In products with a different density the switching point will shift in the direction of the housing or tuning fork end depending on the density and type of installation Note Keep in mind that foams with a density gt 0 45 g cm 0 016 Ibs in are detected by the sensor This can cause faulty switchings particulary when used as dry run protection system 6 3 Function chart The following chart provides an overview of the switching conditions depending on the adjusted mode and level 22 VEGASWING 63 e two wire 8LvY0c NA ZEZET 29232 EN 120418 6 Set up Sensor Signal conditioning instrument Mode on Level Signal Signal Analogue Signal the signal current lamp input lamp conditio Sensor sensor control signal ning in conditio strument ning in strument Mode A approx gt 3 8 mA Overflow 8 mA Se 11 5 mA ebe protection XX XX Green Mode A approx gt 12 5mA Overflow 16 mA T 21 6 mA protection TO O Red Mode B approx gt 12 5mA Dry run 16 mA Ng 21 6 mA sd protection E pou pou Red approx gt 3 8 mA 8 mA WP 11 5 mA I O Green Fault mes any approx lt 3 6 mA sage 1 8 MA gt 21 mA mode A B O O off 6 4 Recurring test and function test SIL WHG General information The VEGASWING 63 is qualified for use in measuring chains of level SIL2 accor
7. measuring instrument and must be treated accordingly Bending the vibrating element will destroy the instrument Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Use the hexagon above the thread for screwing in 4 2 Instructions for installation VEGASWING 63 has a defined thread starting point This means that every VEGASWING 63 is in the same fork position after being screwed in Remove therefore the supplied seal from the thread of VEGASWING 63 This seal is not required when using a welded socket with O ring in front Keep in mind that this welded socket is not suitable for coated instrument versions VEGASWING 63 e two wire 13 4 Mounting VEGA Adhesive products Inflowing medium Screw VEGASWING 63 completely into the welded socket The later position can be determined already before welding Mark the appropriate position of the welded socket Before welding unscrew VEGASWING 63 and remove the rubber ring from the welded socket The welded socket has a marking notch Weld the socket with the notch facing upward or in case of pipelines DN 32 up to DN 50 aligned with the direction of flow Fig 7 Marking on the welded socket 1 Marking In case of horizontal mounting in adhesive and viscous products the surfaces of the tuning fork should be vertical in order to reduce buildup on the tuning fork On the s
8. mounting The switching point refers to water with the basic setting of the sensitivity switch 2 0 7 g cm 0 025 Ibs in When mounting VEGASWING 63 make sure that this marking is at the height of the requested switching point Keep in mind that the switching point of the instrument is shifted if the medium has a density other than water water 1 g cm 0 036 Ibs in For products 0 7 g cm 0 025 Ibs in and 0 5 g cm 0 018 Ibs in the density switch must be set to gt 0 5 g cm Keep in mind that foams with a density 5 0 45 g cm 0 016 Ibs in are detected by the sensor This can cause faulty switchings particulary when used as dry run protection system 10 VEGASWING 63 e two wire 81702 NA ZEZEE 29232 EN 120418 4 Mounting Fig 2 Installation vertical AoN ra Switching point Switching point Switching point Switching point approx 13 mm 0 51 in with lower density with higher density approx 27 mm 1 06 in Fig 3 Horizontal installation 1 Switching point VEGASWING 63 e two wire 11 4 Mounting 2 Fig 4 Horizontal installation recommended mounting position particularly for adhesive products 1 Switching point 2 Marking with screwed version on top with flange versions directed to the flange holes With flange versions the fork is
9. two wire 39 9 Supplement NEGA 9 2 Dimensions Housing in protection IP 66 IP 67 and IP 66 IP 68 0 2 bar 59 mm 2 32 2 80 mm 3 15 00011 116 mm 4 57 86 mm 3 39 117 mm 4 61 112 mm 4 41 112 mm 4 41 416 mm 4 57 M20x1 5 imm M20x1 5 M20x1 5 M20x1 NPT NPT NPT M20x1 5 D Ye NPT Qo a Fig 46 Housing versions in protection IP 66 IP 67 and IP 66 IP 68 0 2 bar Plastic housing Stainless steel housing electropolished Stainless steel housing precision casting Aluminium housing AN Housing in protection IP 66 IP 68 1 bar 103 mm 4 06 577 mm 150 mm 5 91 8 03 84 mm 3 31 a OI s UL amp a B x E H H M20x1 5 M20x1 5 Q Fig 47 Housing versions with protection rating IP 66 IP 68 1 bar 1 Stainless steel housing precision casting 2 Aluminium housing 40 VEGASWING 63 e two wire 81702 NA ZEZEE 29232 EN 120418 VEGA 9 Supplement VEGASWING 63 032 G3 4A 3 4 NPT e 041 G1A 1 NPT G3 4A 3 4 NPT G1A 1 NPT 2 21 3 mm T T 0 33 d l 4 Q9 18 5 mm MI 0 73 36 mm 1 42 N
10. 0 Material versions single chamber housing ROMA Plastic not with EEx d Aluminium Stainless steel not with EEx d Filter element for pressure compensation or blind stopper with version IP 66 IP 68 1 bar not with EEx d 18 VEGASWING 63 e two wire 8L9031 NF ZE265 29232 EN 120418 NEGA 5 Connecting to power supply Electronics and connec tion compartment Fig 11 Electronics and connection compartment 1 Control lamp 2 DIL switch for sensitivity adjustment 3 Ground terminal 4 Connection terminals 5 Processing system or PLC Wiring plan We recommend connecting VEGASWING 63 in such a way that the switching circuit is open when there is a level signal line break or failure safe condition For connection to a VEGATOR signal conditioning instrument dto Ex WHG The sensor is powered by the connected VEGATOR signal conditioning instrument Further information is available in chapter Technical data Ex technical data are available in the supplied Safety information manual The wiring example is applicable for all suitable signal conditioning instruments The control lamp on VEGASWING 63 lights in general e red with covered tuning fork green with uncovered tuning fork Take note of the operating instructions manual of the signal conditioning instrument Suitable signal conditioning instruments are listed in chapter Technica
11. 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGASWING 63 e two wire 8LvYO0c NA ZEZEZ 29232 EN 120418 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use The VEGASWING 63 is a sensor for level detection You can find detailed information on the application range in chapter Product description Operational reliability is e
12. 2 ee 28 7 2 Removeinterferences 0 0 an 28 7 3 Exchange of the electronics 29 7 4 Instrument repair llle 29 8 Dismounting 81 Dismounting steps 0 onueeeee nn 31 8 2 Disposal i i o n e 31 2 VEGASWING 63 e two wire 8LvOc NA ZEZEZ 29232 EN 120418 pie pie Contents 9 Supplement 9 1 Technical data 32 92 Dimensions 40 Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product description Instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGASWING 63 we offer accessories and replacement parts The corresponding doc umentations are 30173 Electronics module VEGASWING series 60 34296 Protective cover 29750 Lock fitting for VEGASWING 63 unpressurized 29751 Lock fitting for VEGASWING 63 16 bar 29752 Lock fitting for VEGASWING 63 64 bar Editing status 2012 04 11 VEGASWING 63 e two wire 1 About this document 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instructions for maintenance and fault rectification Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device
13. 61298 1 Ambient temperature Relative humidity 18 30 C 64 86 F 45 75 96 VEGASWING 63 e two wire 33 9 Supplement VEGA Air pressure Product temperature Product density Product viscosity Superimposed pressure Sensor installation Density selection switch Measuring accuracy Deviation 860 1060 mbar 86 106 kPa 12 5 15 4 psig 118 30 C 64 86 F 1 g cm 0 036 Ibs in water 1mPas 0 kPa Vertically from top gt 0 7 g cm 1 mm 0 04 in Influence of the process temperature on the switching point 10 25 64 8 546 6 15 64 4 5 32 10 23764 0 C 82 F 50 C 100 C 150 C 200 C 250 C 122 F 212 F 302 F 392 F 482 F Fig 40 Influence of the process temperature on the switching point 1 Shifting of the switching point in mm in 2 Process temperature in C F 3 Switching point at reference conditions notch 4 Tuning fork 34 VEGASWING 63 two wire 8LvYO0c NA ZEZEZ 29232 EN 120418 NEGA 9 Supplement Influence of the product density on the switching point qu 10 255x 8 5 16 Sai 4 5 32 5 2 5 64 boas d 72 5 64 4 5152 6 15 64 8 5he 1 4
14. Connecting to power supply Note safety instructions Take note of the safety instru Ex ctions for Ex applications Voltage supply Connection cable amp Connection cab le for Ex appli Ex cations amp 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in tne complete absence of line voltage In hazardous areas you must take note of the respective regulations conformity and type approval certificates of the sensors and power supply units Connect the operating voltage according to the following diagrams Take note of the general installation regulations As a rule connect VEGASWING 63 to vessel ground PA or in case of plastic vessels to the next ground potential On the side of the instrument housing there is a ground terminal between the cable entries This connection serves to drain off electrostatic charges In Ex applications the installation regulations for hazardous areas must be given priority The data for power supply are specified in chapter Technical data The instrument is connected with standard two wire cable without screen H electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using c
15. EDs on the signal conditioning instrument as well as the connected facilities The sensor must neither be dismounted nor controlled by filling the vessel This test is valid if you cannot change the vessel filling or cannot dismount the sensor The recurring function test according to IEC 61508 can be carried out by pushing the test key on a respective signal conditioning instrument or briefly 5 2 seconds interrupting the supply line to the sensor The correctness of the subsequent switching conditions must be monitored via the two LEDs on the signal conditioning instrument as well as the connected devices The sensor must neither be dismounted nor triggered by filling the vessel This applies for VEGASWING 63 with two wire electronics module SWE60Z You can carry out the function test with the outputted current values also directly via a safety PLC or a process control system A function test can be carried out with measurement setups in conjunction with the two wire electronics module SWE60Z EX If you are using a signal conditioning instrument of type VEGATOR for this purpose you can carry out the test with the integrated test key The test key is recessed in the front plate of the signal conditioning insturment Push the test key for 5 2 seconds with a suitable object screwdriver pen etc When the VEGASWING 63 is connected to a processing system or an SPLC you have to interrupt the connection cable to the sensor for 5 2 s
16. F amp 4 64 928 40 580 290 21 14 5 20 T ee SE 50 C 0 C 58 F 32 F 250 C 482 F 50 C 122 F 100 C 212 F 150 C 302 F 200 C 392 F Fig 45 Process temperature Process pressure with switch position 0 5 g cm sensitivity switch 1 Process pressure in bar psig 2 Process temperature in C F Viscosity dynamic Flow velocity Density 0 1 10 000 mPa s requirement with density 1 max 6 m s with a viscosity of 1 mPa s 0 7 2 5 g cm 0 025 0 09 Ibs in 0 5 2 5 g cm 0 018 0 09 Ibs in by switching over Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Cable entry plug3 Single chamber housing 3 e 1xcable gland M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 or Depending on the version M12 x 1 according to ISO 4400 Harting 7 8 FF VEGASWING 63 e two wire 37 9 Supplement VEGA Screw terminals e 1x closing cap 72 NPT 1 x blind plug NPT or e 1xplug depending on the version 1 x blind stopper M20 x 1 5 for wire cross section up to 1 5 mm AWG 16 Electromechanical data version IP 66 IP 68 1 bar Cable entry Single chamber housing Connection cable Wire cross section Wire resistance Tensile strength Standard length Max length Min bending ra
17. Operating Instructions VEGASWING 63 two wire Document ID 29232 by Vibration Contents 1 About this document 1 1 FUNGON cesa oed dg PAK RR AD KAN RE 4 1 2 Target group d nm eR REN E 4 1 3 Symbolism use 4 2 For your safety 2 4 Authorised personnel 5 2 2 Appropriate use llle 5 2 3 Warning about misuse 5 2 4 General safety instructions 5 2 5 Safety label on the instrument 6 26 CE conformity 0 0 00 000008 6 2 SIL conformity 0 0 000008 6 2 8 Safety instructions for Ex areas 6 2 9 Environmental instructions an 6 3 Product description 31 Structure 2 ceed eed a eee rn 7 3 2 Principle of operation lille 8 3 3 Operation cessas Roe e RERO CREER AC ee 9 3 4 Storage and transport a 9 4 Mounting 4 31 General instructions 10 4 2 Instructions for installation 0 13 5 Connecting to power supply 5 1 Preparing the connection aa 17 5 2 Connection procedure 17 5 83 Wiring plan single chamber housing 18 5 4 Wiring plan version IP 66 IP 68 1 bar 20 6 Setup 6 1 General information 00008 21 6 2 Adjustment elements cneee nn 22 6 3 Function chart 0 0 0 0 00000008 22 6 4 Recurring test and function test SIL WHG 23 7 Maintenance and fault rectification 7 14 Maintenance 2
18. SWING 63 of 316L Hastelloy C22 2 4602 Process temperature thread or flange tem perature with temperature adapter option VEGASWING 63 of 316L Hastelloy C22 2 4602 VEGASWING 63 enamelled VEGASWING 63 with ECTFE coating VEGASWING 63 with PFA coating Limit level of liquids 1 64 bar 100 6400 kPa 14 5 928 psig depending on the process fitting e g flange see following diagrams 150 C 58 250 C 58 200 C 58 150 C 58 150 C 58 302 F 482 F 392 F 302 F 302 F 158 F 1 i i i EO o tira caret Bed ta ta V ton cm i 104 F i i O 0 C N l gt 32 F j i 50 C 50 C 100 C 150 C 200 C 250 C 58 F 122 F D n 802 F 392 F 482 F 40 C i 1 40 F Fig 43 Ambient temperature Process temperature 1 Process temperature in C F 2 Ambient temperature in C F 3 Temperature range with temperature adapter 36 VEGASWING 63 e two wire 8Lv0c NA ZEZEE 29232 EN 120418 9 Supplement 1 14 5 50 C 0 C 58 F 32 F 250 C 482 F 50 C 122 F 100 C 212 F 150 C 302 F 200 C 392 F Fig 44 Process temperature Process pressure with switch position 0 7 g cm sensitivity switch 1 Process pressure in bar psig 2 Process temperature in C
19. able with a different diameter or cross section exchange the Seal or use a suitable cable gland In hazardous areas only use approved cable connections for VEGASWING 63 Take note of the corresponding installation regulations for Ex applications Cover all housing openings conforming to standard according to EN 60079 1 5 2 Connection procedure With Ex instruments the housing cover may only be opened if there is no explosive atmosphere present Proceed as follows 1 Unscrew the housing cover 2 Loosen compression nut of the cable entry 3 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 4 Insert the cable into the sensor through the cable entry VEGASWING 63 e two wire 17 5 Connecting to power supply VEGA Housing overview Open the terminals with a screwdriver Insert the wire ends into the open terminals according to the wiring plan Tighten the terminals with a screwdriver Check the hold of the wires in the terminals by lightly pulling on them Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 10 Screw the housing cover back on The electrical connection is finished 5 3 Wiring plan single chamber housing The following illustrations apply to the non Ex as well as to the EEx d version Serge CR 4 Ole Fig 1
20. crewed version you will find a marking on the hexagon With this you can check the position of the tuning fork when screwing it in When the hexagon touches the seal the thread can still be turned by approx half a turn This is sufficient to reach the recommended installation position With flange versions the fork is directed to the flange holes When used in adhesive and viscous products the tuning fork should protrude into the vessel to avoid buildup For that reason sockets for flanges and mounting bosses should be avoided when mounting horizontally If VEGASWING 63 is mounted in the filling stream unwanted false measurement signals can be generated For this reason mount VEGASWING 63 at a position in the vessel where no disturbances e g from filling openings agitators etc can occur This applies particularly to instrument types with long extension tube 14 VEGASWING 63 e two wire 8LvYO0c NA ZEZEZ 29232 EN 120418 4 Mounting Flows Agitators Fig 8 Inflowing medium To minimise flow resistance caused by the tuning fork VEGASWING 63 should be mounted in such a way that the surfaces of the blades are parallel to the product movement Due to agitators vibrations or similar the level switch can be subjected to strong lateral forces For this reason do not use an overly long extension tube for VEGASWING 63 but check if you can mount a VEGASWING 61 leve
21. ding to IEC 61508 redundant level SIL3 and is approved according to WHG Electronics directly evaluated via the analogue input of a control system without signal conditioning instrument VEGASWING 63 e two wire 23 6 Set up VEGA WRA SIL Implementation Func tion test The implementation of the recurring test according to WHG is stipulated in the general type approval item 8 Take note of these higher ranking approvals if VEGASWING 63 Ex is used as part of an overfill protection system according to WHG The following instrument combinations meet the requirements according to WHG VEGASWING 63 Ex with e Oscillator SWE60Z EX e Signal conditioning instrument VEGATOR 536Ex 537Ex and 636Ex VEGALOG or SPLC safety oriented PLC The measuring system can be used for level detection of liquids and meets the special requirements of safety technology This is possible up to SIL2 in a single channel architecture 1001D and up to SIL3 in a multiple channel redundant architecture The following instrument combinations meet the requirements according to SIL VEGASWING 63 Ex with e Oscillator SWE60Z EX e Signal conditioning instrument VEGATOR 636Ex or SPLC safety oriented PLC There are the following possibilities to carry out the recurring function test Filling of the vessel up to the switching point 2 Dismounting of the sensor and immersion in the the original product 3 Short interruptio
22. dius Diameter approx Colour standard PE Colour standard PUR Colour Ex version 1xIP 68 cable gland M20 x 1 5 1 x blind stopper M20 x 1 5 or e 1 x closing cap NPT 1 x blind plug NPT 0 5 mm AWG 20 lt 0 036 O m 0 011 O ft 1200 N 270 Ibf 5 m 16 4 ft 1000 m 3280 ft 25 mm 0 984 in with 25 C 77 F 8 mm 0 315 in Black Blue Blue Adjustment elements Sensitivity switch 05 0 7 Voltage supply Operating voltage 0 5 2 5 g cm 0 018 0 9 oz in 0 7 2 5 g cm 0 025 0 9 oz in 10 36 V DC via the processing system Electrical protective measures Protection rating Plastic housing Aluminium and stainless steel standard Aluminium and stainless housing op tionally available Overvoltage category IP 66 IP 67 IP 66 IP 68 0 2 bar IP 66 IP 68 1 bar A suitable cable is the prerequisite for maintaining the protection rating 38 VEGASWING 63 e two wire 81702 NA ZEZEE 29232 EN 120418 VELA 9 Supplement Protection class I Approvals Instruments with approvals can have different technical data depending on the version That s why the associated approval documents have to be noted with these instruments They are part of the delivery or can be downloaded under www vega com via VEGA Tools and serial number search as well as via Downloads and Approvals VEGASWING 63 e
23. econds The switching delay must be set to 0 5 s After releasing the test key or interrupting the connection cable to the sensor the complete measuring system can be checked on correct function The following operating conditions are simulated during the test e Fault message e Empty signal e Full signal VEGASWING 63 e two wire 25 6 Set up Fig 29 Flow chart of the function test 1 Full signal 2 Empty signal 3 Fault message Check if all three switching conditions occur in the correct sequence and the stated time period If this is not the case there is a fault in the measuring system see also the operating instructions manual of the signal conditioning instrument Keep in mind that connected instru ments are activated during the function test By doing this you can check the correct function of the measuring system Note Keep in mind that the starting time t4 of the voltage supply can extend the time up to the first switching e g VEGATOR 636 1 s pao Test procedure After releasing the button or after a brief line break The specified times apply with a tolerance of 20 96 Sensor Level relay Signal Level relay Signal Fail safe Control current A overfill lamp A B dry run lamp B relay lamp Sensor protection Overfill protection Dry run protection protection 1 Fault sig lt 1 8 mA currentless currentless currentless nal V approx 0 6 s O O XX
24. eness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 VEGASWING 63 e two wire 4 Mounting Suitability for the pro cess conditions Switching point 4 Mounting 4 1 General instructions Make sure that all parts of the instrument exposed to the process in particular the sensor element process seal and process fitting are suitable for the existing process conditions These include above all the process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data and on the type label In general VEGASWING 63 can be installed in any position The instrument only has to be mounted in such a way that the tuning fork is at the height of the desired switching point The tuning fork has lateral markings notches that indicate the switching point with vertical
25. es corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order With Ex instruments the housing cover may only be opened if there is no explosive atmosphere present 8 2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal VEGASWING 63 e two wire 31 9 Supplement 9 Supplement 9 1 Technical data General data Material 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread Process fitting flange Process seal Tuning fork Extension tube 6 21 3 mm 0 839 in Materials non wetted parts Plastic housing Aluminium die casting housing
26. ferences The operator of the system is responsible for taking suitable measures to rectify faults VEGASWING 63 offers maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Voltage supply Signal processing The first measure to be taken is to check the output signal In many cases the causes can be determined this way and the faults rectified Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is available to you 7 days a week round the clock Since we offer this service world wide the support is only available in the English language The service is free of charge only the standard telephone costs will be charged Error Cause Rectification VEGASWING Operating voltage Check operating voltage 63 signals co too low vered without being submerged Electronics de Press the mode switch on the signal conditioning instrument If the instru overfill protection fective ment then changes the mode the VEGASWING vibrating element may be covered with 63 signals unco buildup or mechanically damaged vered when being Should the switching function in the submerged dry correct mode still be faulty return the run protection instrument for repair Press the mode switch on the signal conditioning instrument If the instru ment then does n
27. he safety approval markings and safety tips on the device must be observed 2 6 CE conformity This device fulfills the legal requirements of the applicable EC guidelines By attaching the CE mark VEGA provides a confirmation of successful testing You can find the CE conformity declaration in the download area of www vega com 2 7 SIL conformity VEGASWING 68 fulfills the requirements of functional safety accord ing to IEC 61508 resp IEC 61511 You can find further information in the Safety Manual VEGASWING series 60 2 8 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 9 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGASWING 63 e two wire 81702 NA ZEZEE 29232 EN 120418 3 Product description Scope of delivery Constituent parts Type label 3 Product description 3 1 Structure The sc
28. l data If VEGASWING 63 is used in Ex areas as part of an overfill protection system according to WHG Water Resources Act take note of the regulations in the safety instructions and conformity certificates If the instrument with electronics module SWE60Z EX SWE60Z EX E1 is to be operated directly on the analogue input of a PLC a suitable safety barrier should be connected VEGASWING 63 e two wire 19 5 Connecting to power supply NEGA Wire assignment con nection cable Fig 12 Wiring plan single chamber housing 5 4 Wiring plan version IP 66 IP 68 1 bar e Fig 13 Wire assignment connection cable 1 brown and blue to power supply or to the processing system 2 Shielding 20 VEGASWING 63 e two wire 81702 NA ZEZEE 29232 EN 120418 6 Set up Function Configuration Mo 6 Set up 6 1 General information The figures in brackets refer to the following illustrations With plastic housings the switching condition of the electronics can be checked when the housing cover is closed control lamp With the basic setting products with a density gt 0 7 g cm 0 025 Ibs in can be detected For products with lower density the switch must be set to gt 0 5 g cm 0 018 Ibs in On the electronics module you will find the following indicating and adjustment elements e Signal lamp 1 DIL switch for sensitivity adju
29. l switch on the side of the vessel in horizontal position Extreme vibration caused by the process or the equipment e g agitators or turbulence in the vessel can cause the extension tube of VEGASWING 68 to vibrate in resonance This leads to increased stress on the upper weld joint Should a longer tube version be necessary you can provide a suitable support directly above the tuning fork to secure the extension tube This measure applies mainly to applications in Ex areas category 1G or WHG Make sure that the tube is not subject to bending stress due to this measure VEGASWING 63 e two wire 15 4 Mounting Enamel coating Gas tight leadthrough A Fig 9 Lateral straining of VEGASWING 63 Instruments with enamel coating should be treated very carefully and shocks should be avoided Unpack VEGASWING 63 directly before installation Insert VEGASWING 63 carefully into the vessel opening and avoid touching any sharp vessel parts The gas tight leadthrough avoids due to a second sealing the uncontrolled penetration of the medium The lifetime of the gastight leadthrough depends ont he chemical resistance of the materials See Technical data Caution If it is determined e g by an error message of VEGASWING 63 that medium has already penetrated into the vibrating element the instrument must be exchanged immediately 16 VEGASWING 63 e two wire 81702 NA ZEZEE 29232 EN 120418 5
30. n The small tuning fork allows use in all kinds of tanks and vessels Thanks to its simple and rugged measuring system VEGASWING 63 is virtually unaffected by the chemical and physical properties of the liquid It functions even under difficult conditions such as turbulence air bubbles foam generation buildup strong external vibration or changing products Fault monitoring The electronics module of VEGASWING 63 continuously monitors via frequency evaluation the following criteria e Strong corrosion or damage on the tuning fork e Loss of vibration e Line break to the piezo drive If one of these faults is detected the electronics signals it via a defined current to the signal conditioning instrument The connection cable to the sensor is also monitored for line break and short circuit The tuning fork is piezoelectrically energised and vibrates at its mechanical resonance frequency of approx 1200 Hz The piezos are fixed mechanically and are hence not subject to temperature shock limitations The frequency changes when the tuning fork is covered by the medium This change is detected by the integrated electronics module transferred as a current value to the processing system and converted there into a switching command Depending on your requirements VEGASWING 63 with two wire electronics can be connected to different signal conditioning instru ments Compatible signal conditioning instruments are listed in chapter Technical da
31. n of the supply line to the sensor 4 Pushing the test key on the signal conditioning instrument 1 Filling the vessel up to the switching point If this does not cause any problems you can fill the vessel up to the switching point and monitor the correct sensor reaction 2 Dismounting of the sensor and immersion in the original product You can dismount the sensor for test purposes and check its proper functioning by immersing it in the original product 3 Short interruption of the supply line to the sensor The recurring function test according to IEC 61508 can be carried out through a short interruption 5 2 seconds of the supply line to the sensor This starts a test sequence The correctness of the subsequent switching conditions on the indications of the SPLC must be monitored The sensor must neither be dismounted nor triggered by filling the vessel 24 VEGASWING 63 e two wire 8L9031 NF ZE265 29232 EN 120418 6 Set up Test without filling or dismounting the sensor 3 4 You can carry out the function test with the outputted current values also directly via a safety PLC or a process control system 4 Pushing the test key on the signal conditioning instrument A test key is lowered in the front plate of the signal conditioning instrument Push the test key for 5 2 seconds with a suitable object Hence a test is started Hence the correctness of the subsequent switching conditions must be monitored via the two L
32. nsured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbitrary conversions or modifications are explicitly forbidden 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of standard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regulations VEGASWING 63 e two wire 2 For your safety VEGA 2 5 Safety label on the instrument T
33. ons of the new electronics module In general all electronics modules of series SW60 can be inter changed If you want to use an electronics module with a different signal output you carry out the complete setup You find the necessary suitable operating instruction on our homepage Note Keep in mind that enamelled instrument versions need special electronics modules These electronics modules are called SW60E or SW60E1 7 4 Instrument repair If a repair is necessary please proceed as follows VEGASWING 63 e two wire 29 7 Maintenance and fault rectification NEGA You can download a return form 23 KB from our homepage at www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without having to call back for needed information Print and fill out one form per instrument Clean the instrument and pack it damage proof Attach the completed form and if need be also a safety data sheet outside on the packaging Please ask the agency serving you for the address of your return shipment You can find the respective contact data on our website www vega com under Company VEGA worldwide 30 VEGASWING 63 e two wire 81702 NA ZEZEE 29232 EN 120418 8 Dismounting 8 Dismounting 8 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatur
34. ope of delivery encompasses e VEGASWING 63 point level switch e Documentation this operating instructions manual Safety Manual Functional safety SIL optional Supplementary instructions manual Plug connector for level sensors optional Exspecific Safety instructions with Ex versions if necessary further certificates The VEGASWING 63 consists of the components e Housing cover e Housing with electronics e Process fitting with tuning fork Fig 1 VEGASWING 63 with plastic housing 1 Housing cover 2 Housing with electronics S Process fitting The type label contains the most important data for identification and use of the instrument Article number Serial number Technical data VEGASWING 63 e two wire 3 Product description VEGA Application area Functional principle Voltage supply Article numbers documentation e SIL identification with SIL rating ex works With the serial number you can access the delivery data of the instrument via www vega com VEGA Tools and serial number search In addition to the type label outside you can also find the serial number on the inside of the instrument 3 2 Principle of operation VEGASWING 63 is a point level sensor with tuning fork for level detection It is designed for industrial use in all areas of process technology and can be used in liquids Typical applications are overfill and dry run protectio
35. ot change the mode the electronics module is defective Exchange the electronics module 28 VEGASWING 63 e two wire 8LvT0c NA ZEZEE 29232 EN 120418 7 Maintenance and fault rectification Reaction after fault rec tification pue Cause Rectification Unfavourable in Mount the instrument at a location in stallation location the vessel where no dead zones or air bubbles can form Buildup on the Check the vibrating element and the vibrating element sensor if there is buildup and remove it Wrong mode se Set the correct mode on the signal lected conditioning instrument overflow pro tection dry run protection Wiring should be carried out according to the quiescent current principle Signal lamp fla Error on the vib Check if the vibrating element is shes red rating element damage or extremely corroded Interference on Exchanging the electronics module the electronics module instrument defec Exchange the instrument or send it in tive for repair Depending on the reason for the fault and the measures taken the steps described in chapter Set up may have to be carried out again 7 3 Exchange of the electronics If the electronics module is defective it can be replaced by the user In Ex applications only an electronics module with respective Ex approval may be used You find all information to the electronics exchange in the operating instructi
36. pplement Weight Instrument weight depending on proc ess fitting Tube extension Layer thickness Enamel ECTFE PFA Surface quality Standard Hygienic version 3A Hygienic version 3A Process fittings Pipe thread cylindrical DIN 3852 A American pipe thread conical ASME B1 20 1 Flanges hygienic fittings Max torque process fitting Thread G A NPT Thread G1 A 1 NPT High voltage test enamel approx 0 8 4 kg 0 18 8 82 Ibs approx 920 g m 9 9 oz ft approx 0 8 mm 0 031 in approx 0 5 mm 0 02 in approx 0 5 mm 0 02 in Ra approx 3 um 1 18 in Ra 0 8 um 3 15 in Ra lt 0 3 um 1 187 in G4 A G1 A 34 NPT or 1 NPT DIN from DN 25 ANSI from 1 Bolting DN 40 PN 40 Tri Clamp 1 Tri Clamp 172 PN 10 conus DN 25 PN 40 Tuchenhagen Varivent DN 50 PN 10 75 Nm 55 Ibf ft 100 Nm 73 Ibf ft max 5 KV Output variable Output Output signal empty uncovered full covered Fault message Possible signal conditioning instruments Two wire output 8mA 16 mA lt 1 8 mA VEGATOR 536Ex 537Ex 636Ex VEGALOG 571 Modes adjustable via the signal conditioning instrument A B Max detection or overflow overfill protection Min detection or dry run protection Accuracy according to DIN EN 60770 1 Reference conditions and actuating variables according to DIN EN
37. stment 2 Mode adjustment A B On the VEGATOR 536Ex 537Ex 636Ex signal conditioning instru ment via the signal conditioning instrument when used according to WHG only mode A permitted The switching condition can be changed with the A B switch You can set the required mode according to the Function chart A max detection or overfill protection B min detection or dry run protection The switching delay can also be modified on the signal conditioning instrument VEGATOR 536Ex 537Ex and 636Ex signal conditioning instruments Note For test purposes immerse the tuning fork of VEGASWING 63 always in liquids Do not test the function of VEGASWING 63 with your hand This can damage the sensor VEGASWING 63 e two wire 21 6 Set up Signal lamp 1 Sensitivity adjustment 2 pao 6 2 Adjustment elements Fig 14 Oscillator SWE60Z two wire output 1 Signal lamp LED 2 DIL switch for sensitivity adjustment Control lamp LED for indication of the switching condition green tuning fork uncovered e red tuning fork covered e off failure With this DIL switch 2 you can set the switching point to liquids having a density between 0 5 and 0 7 g cm 0 018 and 0 025 Ibs in With the basic setting liquids with a density of 0 7 g cm 0 025 Ibs in can be detected In liquids with lower density you must set the switch to 5 0 5 g cm 0 018 Ibs in The specifications
38. t ta 2 Empty approx energized currentless energized signal 8 mA RET approx X O O 1 5 s 2 Starting time of the voltage supply 26 VEGASWING 63 e two wire 8L9031 NF ZE265 29232 EN 120418 VEGA 6 Setup Sensor Level relay Signal Level relay Signal Fail safe Control current A overfill lamp A B dry run lamp B relay lamp Sensor protection Overfill protection Dry run protection protection 3 Full signal approx currentless energized energized approx 16 mA xis 1 5 s o I O 4 Return to current ope ZEN rating condi XX tion Note When used as overfill protection according to WHG and use in measuring chains according IEC 61508 mode B is not permitted Test assessment SPLC Test passed e Interference signal lt 3 6 mA 400 ms e Uncovered approx 8 mA 2 1 s Covered approx 16 mA 21s Test not passed e Interference signal lt 3 6 mA lt 400 ms 750 ms e Uncovered approx 8 mA lt 1s 22s e Covered approx 16 mj 1s 22s VEGASWING 63 e two wire 27 7 Maintenance and fault rectification NEGA Reaction when malfunc tions occur Failure reasons Fault rectification 24 hour service hotline Checking the switching signal 7 Maintenance and fault rectification 7 1 Maintenance If the instrument is used properly no special maintenance is required in normal operation 7 2 Remove inter
39. ta The data for power supply are specified in chapter Technical data VEGASWING 63 e two wire 81702 NA ZEZEZ 29232 EN 120418 3 Product description Packaging Transport Transport inspection Storage Storage and transport temperature 3 3 Operation The switching condition of VEGASWING 63 with plastic housing can be checked when the housing is closed signal lamp With the basic setting products with a density gt 0 7 g cm 0 025 Ibs in can be detected The instrument can be adapted if products with lower density are to be measured On the electronics module you will find the following indicating and adjustment elements e Signal lamp for indication of the switching condition green red e DIL switch for adaptation to the product density 3 4 Storage and transport Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environment friendly recyclable cardboard The sensor is also equipped with a protective cap of ABS For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for complet
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