Installation Manual Peristaltic Dispenser PD12 OEM
Contents
1. Fig 3 3 File PD12 OEM IM 1 03 EN PD12 OEM Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 6 of 14 3 2 Installation of PD12 OEM control unit The PD12 OEM control unit is intended for mounting on a flat vertical surface inside the filling machine control cabinet The control unit is intended for mounting on 3 pcs M6 Allen screws with cylindrical head Mounting plate ei M6 Allen screw Control unit Fig 3 4 It must be observed that sufficient space around the control unit is available to allow mounting of the unit and ventilation The rear side of the control unit that contains all electrical connections must be accessible 105 33 33 A 280 2 e T dh ol o jitra QD NI ad tad cs t T di t Fig 3 5 File PD12 OEM IM 1 03 EN PD12 OEM Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 7 of 14 4 Electrical connection of PD12 OEM The various parts of the filling system must be connected as shown in the connection block diagram below All necessary connectors are supplied with the machine but cables are not included Use 8 x 0 5 mm2 wire for cable between stepper motor and controller Tube Bridge Sensor Pump Head Steppe2. makes it possible to turn OFF the Mains Supply connected to X4 when for example an emergency stop requires to power to be removed from the stepper motor and still have the Master Controller MC12 communicating with pump controller so avoiding a restart of the filling system Pin 3 DISABLE input This Input can be used for disabling the pump from reacting on a START signal on Pin 4 or used for special functions 24V max 5 mA load Pin 4 START input This Input is used for START signal to the pump to make a dispense 24V max 5 mA load Pin 5 PRIME input This Input is used for PRIMING Purging the pump will run with approx 125 rpm when applying 24V on this pin stops when the 24V is removed 24V max 10 mA load Pin 6 FlexNet RS485 Connection DATA Pin 7 FlexNet RS485 Connection GND Pin 8 FlexNet RS485 Connection Inverted DATA The FlexNet is used for serial communication between the PD12 OEM and the Master Controller MC12 The cable can be twisted pair or screened with a max Length of 300 feet 100 m All Inputs can be wired in parallel so a double terminal connector is used for X3 to ease these connections File PD12 OEM IM 1 03 EN eee PD12 OEM Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 11 of 14 5 3 Outputs Connector X3 Pin 1 Mains supply Indicator output 24V max 300 mA load This output is used to monitor the mains internal fuse and mains supply for
3. the pump controller Pin 2 4 Status Outputs These outputs are all active when the pump is priming dispensing or pumping Pin 2 BUSY 3 PNP Output 24V max 300 mA load This output is active when the Controller PCB is active and the Stepper Motor Controller is sending step pulses to X1 This output is checking the Fuse on 20 312 002 This output does NOT include the functionality from Timer 18 and Timer 19 see MC12 Manual Pin 3 BUSY 2 PNP Output 24V max 300 mA load This output is active when the Controller PCB is active and includes the functionality from Timer 18 and Timer 19 see MC12 Manual Pin 4 BUSY 1 NPN Output OC to OV max 100 mA load This output is active when the Controller PCB is active and includes the functionality from Timer 18 and Timer 19 see MC12 Manual Pin 5 Tube bridge sensor output 24V max 200 mA load Pin 6 Tube bridge sensor input 24V max 5 mA load The tube bridge sensor input is normally used to inhibit the pump from starting priming dispensing or pumping when the tube bridge is not mounted If the 24V is remove during either priming dispensing or pumping the pump will stop immediately The MC12 has information of the status of the tube bridge sensor input 5 4 X4 Mains supply connector Pin 1 Mains supply FASE Pin 2 Mains supply EARTH Pin 3 Mains supply ZERO File PD12 OEM IM 1 03 EN PD12 OEM Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Pa
4. PD12 OEM Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 1 of 14 Installation Manual Peristaltic Dispenser PD12 OEM File PD12 OEM MARLOW Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 2 of 14 1 Table of Contents 1 Fable Of Conte itt ivi csedccesiecsvecsiceccecidediisecivecesenctsceveectendieeseesvecsunececensedebenetescdtensestvcectesestueveeiveceestis 2 2 Installation General rieira eane eaa aa devs vvevetuves svevisvsvietvadesuvinedavesesesnenanieese 3 3 Installation of PD12 OEM dispenser head and control Unit 2 2 sseesseeeeeeeeeeeeeeeeees 4 3 1 Installation of PD12 OEM dispenser head ceeeeeeeeeeeeeeeeteeeeeeeteeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 4 3 2 Installation of PD12 OEM control unit ccce eee ee cece cece cece cece tence eee eeeeeeeeeeeeeeeeeeeeeeeeeeeneeeneeeees 6 4 Electrical connection of PD12 OEM iscsi csseccscsscdvecaiccesincssdecvecsuvencepsacesnesdsssdsdectscensdcavecuessacernieess 7 5 Integration of the PD12 OEM into the filling machine control SysteM ccccceeeeeeeeeeeees 8 5 1 Stepper Motor Connector X1 cccccccceccccecccececeeeeeeeceeeeeeeenecceeeeeeceeeeceeceaeeeeneseaeeeeessaeseneeneeenaas 9 5 2 Inp ts Connector X2 uniia anana da anaandaa araia E aai AATA Raai Teediied adebaakatatds 10 5 3 Outputs Connector X3 cc cccccccccccccecccececeeece
5. achine control system File PD12 OEM IM 1 03 EN PD12 OEM Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 4 of 14 3 Installation of PD12 OEM dispenser head and control unit 3 1 Installation of PD12 OEM dispenser head The dispenser head must be mounted through a solid wall The wall must have a thickness of 17 to 19 mm Drive system Mounting wall Dispenser head Fig 3 1 The dispenser head can be mounted in either vertical or horizontal position The only orientation that cannot be used is horizontal with the tube bridge facing downwards All other orientations will not affect the performance of the dispenser It must be observed that sufficient space around the dispenser head is available to allow change and positioning of tubes These minimum distances must also be observed when installing more than one dispenser in the same wall File PD12 OEM IM 1 03 EN PD12 OEM Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 5 of 14 135 85 17 19 100 oe 80 Fig 3 2 Also the length of the dispenser head in front of the wall and the depth of the drive system behind the wall must be observed to allow mounting and service of the dispenser Use dimensions below for mounting holes 4x 5 5 O12 For mounting of 4 x M4x12 For cable dispenser head For mounting of drive system
6. e and amend this manual without previous notice Watson Marlow Flexicon is under no obligation to update manuals already published File PD12 OEM IM 1 03 EN
7. eeeeeeeeeeeeeeeeeceaaeceaecaaeceaeceaeeeaecaaaesaaeaaaeeaaeeaaeaaaeass 11 5 4 X4 Mains supply CONNECHOL ccccceececeeeeeeeeaeeeaaeeaaeeaaeeaaeeaaeeaaaeaaaeaaaeaaaeaaaeaaaeaaaaaaaeaaaaaaaaeaes 11 5 5 Addressing of filling Station sessigss seseeoecee ncn eueastSheecicssshsealsaenedeeecleled adler Erki Eniri mates 12 5 6 Connection to NET connector on Master Controller MC12 cccccccccceccceeeceeeeeeeeeeeeeeeeaeeees 12 6 Selection of internal or external supply for Controller PCB eseeeeeeeeeeeeeeeeees 13 7 Change of voltage sidiiasncasisccssancciianendsnnsinincxarnanedhanstacsianmnantendanashaniiniiaseitennshiiiedamiactnieatitiandungetin 14 7 1 Change of voltages inisieer Gaede ea ae 14 8 Copyright waccisiccsssccessdeeeseesecsesntsascnsessesiscnsnssceasssensedsenvinuabewssoassensasensadenhedecavisensccehvavsessuetpotsteets 14 File PD12 OEM IM 1 03 EN eee PD12 OEM Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 3 of 14 2 Installation General This manual only relates to incorporation of the PD12 OEM into a filling machine Please refer to PD12 OEM operator s manual and MC12 operator s and reference manuals for daily use of the PD12 OEM The installation of the PD12 OEM consists of e Installation of dispenser head and control unit e Electrical connection of the various parts of the filling system e Integration of the PD12 OEM into the filling m
8. ge 12 of 14 5 5 Addressing of filling station Address 1 J2 3 4 l5 le 7 8 l9 10 11 12 13 14 15 16 swi 1 lo 1 o 1 Jo 1 o h fo Jo ua o 41 1 Jo sw2 1 l o o 1 m o o hM 1 o h 1 lo o o sw3 1 1 1 1 0o o o o 1m1 1 1 o o o o o Sw4 1 1 1 1 1 1 1 1 Jo fo fo o o o o o Fig 5 4 Address 1 is the factory setting of PD12 If the PD12 is one of several filling stations in a system none of the stations may have the same address and it must therefore be changed Change of address is performed via a dip switch placed at the bottom of the PD12 This change may only be carried out when the machine is turned off at the main isolator Addresses between 1 and 16 may be chosen and Fig 5 4 shows the various combinations 5 6 Connection to NET connector on Master Controller MC12 The PD12 OEM control unit must be connected to NET connector on Master Controller MC12 by use of a 4 pin DIN connector supplied with MC 12 The NET connector on MC12 has following pin configuration GND DATA IDATA Fig 5 5 Pin 1 DATA Connect to X2 8 Pin 2 GNC Connect to X2 7 Pin 3 Not used NA Pin 4 DATA Connect to X2 6 File PD12 OEM IM 1 03 EN PD12 OEM Flexicon Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 13 of 14 6 Selection of internal or external supply for Controller PCB D
9. r Motor PD12 OEM Controller MC12 Master Controller FlexNet x1 X2 Net 24V supply X3 X2 Control X2 Status X3 External Controller PLC Optional Data Exchange H Fig 4 1 Each connector and corresponding electrical and functional specification is described in the following section File PD12 OEM IM 1 03 EN PD12 OEM Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 8 of 14 5 Integration of the PD12 OEM into the filling machine control system Integration of the PD12 OEM into the filling machine control system must be carried out according to the technical description of the electrical interface below The PD12 OEM has the electrical interface on the rear side of the cabinet It consist of 4 PHOENIX connectors connecting to Stepper Motor Inputs Outputs and Mains power Rear view X1 Pin No 1 2 Stepper Motor A 3 4 Stepper Motor A 5 6 Stepper Motor B 7 8 Stepper Motor B X2 PinNo 1 External Supply OV 2 External Supply 24V 3 DISABLE Input EXT 2 4 START Input EXT 1 5 PRIME Input 6 FlexNet DATA 7 FlexNet GND 8 FlexNet IDATA X3 PinNo 1 Mains Supply OK 24V Out 2 BUSY 3 PNP Output 24V max 300 mA 3 BUSY 2 PNP Output 24V max 300 mA 4 BUSY 1 NPN Output OV max 300 mA 5 SAFETY Sensor Output 24V max 200 mA 6 SAFETY Sensor Inpu
10. t 24V LED Indicators X4 PinNo H1 24V Power to Pump Controller 1 Mains Supply FASE H2 Communication to Master Controller 2 Mains Supply EARTH H3 BUSY 3 Indicator 3 Mains Supply ZERO Fig 5 1 File PD12 OEM IM 1 03 EN PD12 OEM Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 9 of 14 5 1 Stepper Motor Connector X1 The stepper motor is connected to X1 by an 4 or 8 wire straight cable If the cable mounted on stepper motor is too short an extra cable according to drawings below must be used Note that cable with screen must be used Mounting of 4 wire straight cable PD12 OEM Connector X1 Stepper Motor ooononroinodnd ao OCOGVYO DY YVOO oO 8 pole PHOENIX 8 pole PHOENIX male Connector Screened cable female Connector 4 wires min 0 75 mm2 for 20 m cable Fig 5 2 Mounting of 8 wire straight cable 8 pole PHOENIX 8 pole PHOENIX male Connector Screened cable female Connector 8 wires min 0 50 mm2 for 20 m cable Fig 5 3 File PD12 OEM IM 1 03 EN PD12 OEM Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 10 of 14 5 2 Inputs Connector X2 Pin 1 External Supply OV Pin 2 External Supply 24V The external DC supply for Controller PCB 20 214 005 is normally supplied by the controlling equipment for example the main power supply from the machine the PD12 OEM is mounted in This supply
11. uring manufacture of the PD12 OEM external 24 VDC supply for Controller PCB is chosen but internal 24 VDC supply of Controller PCB can be chosen Note that if internal supply is chosen restart of MC12 will be necessary in the event of missing or disabled power supply of PD12 OEM me yi 00 0G 89d Younquisig WIO Z1dd Fig 6 2 On the distribution PCB the Jumper JP1 located between CON5 and CON9 is used to select the 24VDC supply for the Controller PCB 20 214 005 Position Description 1 2 Internal 24VDC supply 2 3 External 24VDC supply on X2__ default File PD12 OEM IM 1 03 EN PD12 OEM Installation Manual Re Installation Rev 1 03 Date 2008 05 30 Page 14 of 14 7 Change of voltage 7 1 Change of voltage Fig 7 1 The PD12 can be converted to accept another supply voltage The conversion can be made inside the machine by moving the cables of the transformer clamps 8 Copyright Copyright c 2008 Watson Marlow Flexicon All rights to this manual belong to Watson Marlow Flexicon Neither the complete manual nor parts of it may be translated copied printed or published in any form or by any means without permission in writing from Watson Marlow Flexicon Watson Marlow Flexicon is convinced that the information of this manual is correct but Watson Marlow Flexicon cannot be held responsible for it Watson Marlow Flexicon reserves the right to updat
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