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1. 4 Operation 4 1 COMMISSIONING The Conceptpower UPS is a high quality electronic machine that must be commissioned by a fully trained and authorized NEWAVE field service engineer before being put into use The commissioning of the UPS involves the connection of the UPS and battery the checking of the electrical installation and operating environment of the UPS the controlled start up and testing of the UPS and customer training Any Conceptpower UPS system not commissioned by a NEWAVE field service engineer or authorized service centre must be considered an electrical hazard and NEWAVE Zn accepts no responsibility for its safe operation or the safety of any personnel Additionally the manufacturer s warranty is immediately invalidated if the UPS is put into use before it has been correctly commissioned 4 2 CONTROL PANEL The user friendly control panel is composed of three parts e POWER MANAGEMENT LCD DISPLAY PMD e LED INDICATORS e KEYS Conceptpower CI LINE 2 BY PASS BATTERY 1 LI INVERTER Figure 4 1 Control Panel 4 2 1 Power Management Display PMD The 2 x 20 character LCD simplifies the communication with the UPS and provides the necessary monitoring information about the UPS The menu driven LCD enables the access to the e EVENT REGISTER e Monitor the input and output U I f P e Battery runtime e To perform commands like start up and shut down of UPS and e
2. Newave_00 2072 OPM CPMA_ MIO M12_GB_ 220605 Operation Page 21 ege W Ka 4 3 DESCRIPTION OF THE LCD 4 3 1 Status Screens DESCRIPTION LCD DISPLAY 1 Load is protected by UPS power load is supplied LOAD P01 by inverter Normal Operation PROTECTED 2 Loadis not protected by UPS power it is supplied LOAD P01 by mains power load on bypass NOT PROTECTED 3 Load supply completely interrupted UPS has LOAD OFF P01 been switched off by ON OFF buttons SUPPLY FAILURE 4 The UPS module is not supplying load anymore LOAD DISCONNECTED P01 The output switch is open PARALLEL SWITCH OPEN NOTE On the right hand side of the LCD there is a 3 digit indicator defining the Module Position in the Multi Module system S stands for Single Module The system consists only of one Module PO1 stands for Parallel Cabinet in a Multi Module system and 01 stands for the first Cabinet MASTER in the Multi Module system P02 stands for Parallel Cabinet in a Multi Cabinet system and 02 stands for the second Cabinet SLAVE in the Multi Cabinet system P03 stands for Parallel Cabinet in a Multi Cabinet system and 03 stands for the third Cabinet SLAVE in the Multi Cabinet system The definition of the Cabinet Position is achieved in the Menu Service Set Up 4 3 2 Main Menu Screen DESCRIPTION LCD DISPLAY 1 Logging Control A log of the last 64 events is gt EVENT LOG
3. ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED PERSONNEL NEWAVE will take no responsibility for any personal or material damage caused by incorrect cabling or operations or activities which are not carried out as per the instructions contained in this manual Receipt of the UPS Upon receiving the UPS carefully examine the packing container and the UPS for any sign of physical damage In case of rupture or suspect inform immediately a _ The carrier and b NEWAVE SA Ensure that the received UPS corresponds to the material indicated in the delivery note The packing container of the Conceptpower protects it from mechanical and environmental damage To increase its protection the UPS is wrapped with a plastic sheet Nameplate The technical specifications of the Conceptpower are provided on the nameplate which is situated at the front of the UPS Check if it corresponds to the purchased material mentioned in the delivery note 3 2 UNPACKING When unpacking the UPS observe the FRAGILE and ARROW on the packing container Perform the following steps to unpack the UPS e Cut wrappers and remove packing container by pulling it upwards e Remove the plastic cover from the UPS e Remove pallet from the UPS e Retain the packaging materials for future shipment of the UPS e Examine the UPS for any sign of damage Notify your carrier or supplier immediately if damage is ap
4. 7 Make sure that the bypass LED is green then open the Maintenance Bypass Switch IA1 8 Using LDC panel select the COMMANDS menu and choose command LOAD TO INVERTER This will transfer the LOAD to Inverter on the complete system On LCD panel LOAD PROTECTED will appear THE LOAD IS NOW SUPPLIED BY INVERTER POWER AND IS PROTECTED Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Operation Page 31 5 Multi Cabinet Configuration 5 1 CONCEPT OF MULTI CABINET CONFIGURATION The Maxi Line UPS Cabinets may be paralleled for power capacity or for redundancy indefinitely Every standard Conceptpower UPS is provided with the parallel option and therefore no time consuming upgrading is necessary on site Fig 6 1 UPS Conceptpower Maxi Line Multi Cabinet Chain The Multi Cabinet Configuration is based on a decentralised bypass architecture i e every UPS is provided with its own static bypass In a parallel system there is always one Master Module and the other Modules are slaves If at any time the master is faulty the next UPS former slave will immediately take over the master function and the former master will switch off Every UPS unit in a parallel configuration is provided with a proper output parallel Isolator IA2 which when opened isolates the corresponding unit from the parallel system Once the parallel isolator IA2 of a unit is open that unit module is isolated from the rest of the pa
5. I snn ELLY nnn nn nne 2 8 3 REMOTE SIGNALLING PANEL HGP 2 8 3 1 How to Connect the Remote Signalling Panel DSP 2 8 4 GENERATOR ON FACILITIES 0 ceccceccceseceeeceeeeeeeeeeeeeceeesaeeseeeecaeesaeecaaecaaecaaeceaeseaeeeaeseeeeeeesecaeeneeenats 2 8 5 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE a 2 8 5 1 Why is UPS Management Importamt cece ceeeeeeee cece LLA LLALL LLI HYLL sense ceaaeeeeaeeseneeeseaeeesaesseeeseneeess 2 8 5 2 Wavemon Shutdown and Monitoring Goftware U L n u 2 8 6 SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING 2 9 TECHNICAL SPECIFICATIONS U U U u uu uuu u uuu 2 Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Contents Page 3 a w L 1 Safety LN ZN gt P BEFORE ATTEMPTING TO INSTALL OR START UP THIS UPS THE USER MUST ENSURE THAT THE SAFETY INSTRUCTIONS IN THIS MANUAL ARE CAREFULLY READ AND OBSERVED BY TECHNICALLY COMPETENT PERSONNEL KEEP THIS MANUAL WITH THE UPS FOR FUTURE REFERENCE THIS UPS MUST NOT BE STARTED UP OR PUT INTO USE WITHOUT HAVING BEEN COMMISSIONED BY A FULLY TRAINED AND AUTHORISED PERSON ALL SERVICING MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL DO NOT ATTEMPT TO SERVICE THE UPS YOURSELF BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES IN CASE OF ANY KIND OF DOUBT REGARDING THIS UPS CONTACT amp 8 NEWAVE SA SWITZERLAND Tel 41 91 850 29 29 Fa
6. 4 3 7 Set Up User DESCRIPTION 1 Set up Language not active yet 2 Set up Date and Time 3 Set up battery test 4 Set up operation with Gen Set 4 3 8 Set Up Service DESCRIPTION 1 This Menu is reserved for authorized service engineers It is not to be used by End Users 2 Type in password Password is necessary to enter LCD DISPLAY gt SET LANGUAGE SET DATE AND TIME ENGLISH FRANCAIS POLISH gt SET UP DATE TIME SET UP BATT TEST DD MM YY HH MM SS gt SET BATTERY TEST SET GENERATOR OP DAY OF MONTH 1 31 HOUR OF DAY 1 24 REPETITIVE Y N YES NO gt SET GENERATOR OP NO MORE SETTINGS BATT CHARGE LOCK YES NO BYPASS LOCK YES NO LCD DISPLAY gt SET UP SERVICE PASSWORD gt PASSWORD NOTE Apart from the adjustment of voltages frequencies currents power and autonomies in the SET UP Service it is also possible to set and check the following parameters e UPS Rated Power e Module configuration S P01 PO2 e Single standard or Dual Input feed e f converter 50 60Hz and 60 50Hz e Sync window 2 4 Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Operation Page 24 ege W Ka 4 4 OPERATING MODES 4 4 1 Mode ON LINE INVERTER MODE The ON LINE Mode is the UPS Operating Mode in which the load is supplied through the RECTIFIER and INVERTER LINE 2 BY PASS LED Indicator Colour
7. newqve L sys Conceptpower Maxi 100 120kVA User Manual Conceptpower Maxi Line Modular n 1 redundant 3phase UPS System 100 120kVA Newave_00 2072 OPM CPMA M10_ M12 GB 220605 Page 1 newave L CONTACT INFORMATION Newave Certifications amp pay bp Newave Group Companies Newave Energy Holding SA Tel 41 91 850 29 29 Via Luserte Sud 9 6572 Quartino Switzerland www newaveups com FROST Head office Operations Sales amp Marketing esse Newave SA Tel 41 91 850 29 29 Via Luserte Sud 9 6572 Quartino Switzerland Subsidiaries Austria Newave Osterreich GmbH Ungargasse 36 A 1030 Wien Osterreich Tel 43 1 710 96 70 16 Fax 43 1 710 96 70 12 info newaveups at www newaveups at Brazil Newave South America LTDA Rua Clodomiro Amazonas No 1422 Suite 68 BR 04537 002 S o Paulo Tel 55 11 3045 0809 Fax 55 11 3045 0764 info newavesam com www newaveups com Finland Newave Finland OY Niittlyantie 5 postal Lakkisepankuja 6 visiting FIN 00620 Helsinki Tel 358 9 751 46 100 Fax 358 9 751 46 120 info newaveups fi www newaveups fi Germany Newave USV Systeme GmbH Summerside Ave C 207 Baden Airpark D 77386 Rheinmunster Tel 49 7229 1866 0 Fax 49 7229 1866 33 zentrale newave usv de www newave usv de Fax 41 91 840 12 54 info newave ch o eC SWISS Fax 41 91 840 12 54 info newave ch www newaveups com Hong Kong amp
8. N N O OI GO N ON OFF ON OPE o PE o PE O behale Mains Input Bypass Input Output External Single Feed Dual Feed To Load Battery On request Conceptpower Maxi Line CUPS 120 FRONT VIEW Rev 01 10 07 02 vx Figure 3 5 In Out Terminal Block Front View Conceptpower Maxi Line 100 120kVA Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Installation Page 14 rm w Ka 3 7 INTERNAL BATTERY In the Conceptpower Maxi Line there are no internal batteries 3 8 EXTERNAL BATTERY CABINET AND BATTERY CONFIGURATIONS 3 8 1 External Battery Configuration An external matching battery cabinet CBAT M is also available for 24Ah and 28Ah battery blocks Up to 120 x 24Ah battery blocks may be fitted in this cabinet See Figure 3 6 NOTE For UPS Maxi use only 40 50 only even numbers of 12V battery blocks or multiples 524 5x24 5x24 5x24 I Een 5x24 5x24 5x24 I 4 bal eefa ES B24 zl oe aaa sraa 5x24 5x24 x24 5x24 l I I paj aes else To exes suze L L L J J L 5x24 5x24 zent 5x24 5x24 5x24 5x24 ml l H Sa 5x24 5x24 5x24 5x24 5x24 E 5x24 5x24 40x24Ah 2x40 x24Ah 3x40 x24Ah Figure 3 6 External Battery Cabinet CBAT M with up to 120 x 24Ah batteries is shown Depending on the request the batteries it is possible to parallel them together into one common battery for all UPS cabin
9. w L On LCD MANUAL BYP IS CLOSED will appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green 10 Connect Load to the UPS Output Insert fuses in output Distribution Board Verify on control Panel that the load is on bypass 11 Open Maintenance Bypass Switch IA1 On LCD MANUAL BYP IS OPEN will appear followed by LOAD NOT PROTECTED 12 Check on LCD the Output Powers Voltages Currents and Frequencies 13 Load transfer to Inverter Go to Menu COMMANDS and choose command LOAD TO INVERTER and transfer the load to inverter on control panel of UPS module On LCD LOAD PROTECTED will appear 14 Check the output Voltages and Currents once again THE LOAD IS NOW PROTECTED BY THE UPS CONCEPTPOWER Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Operation Page 28 a w L 4 6 SHUTDOWN PROCEDURE ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL The Conceptpower UPS may be shutdown completely if the load does not need input power for an extended period of time It may be switched to Maintenance Bypass Mode for service or maintenance purposes or transferred to the OFF LINE Mode if the load does not need the highest degree of protection The load may be disconnected by means of the two ON OFF LOAD
10. China Newave Energy Hong Kong ltd Room 2506 West Tower Shun Tak Centre HK 168 200 Connaught Road Central Tel 31642215512 info newave cn com with branch office in China Newave Energy Jiangmen Limited 9 F Kawa House 49 Jiangshe Road Jiangmen GuangDong China Postal Code 529000 Tel 86 750 3680239 Fax 86 750 3680229 info newave cn com www newave com cn India Newave Energy India Private Limited 102 103 Tanishka Akurli Road Near Big Bazar Kandivali East IN 400 101 Mumbai Tel 491 22 42179292 Fax 91 22 42179200 rshah absothermindia com www newaveups com Italy NEWAVE Italia Via Vincenzo Ussani 90 l 00151 Roma Tel 439 06 87451674 Fax 39 06 39389924 newaveitalia gmail com www newaveups it Sy 17130 ED TAN FROST amp SULLIVAN npa ear see eaderyhu ard CV lU Spain Newave Espa a SA Arturo Soria 329 1 D ES 28033 Madrid Tel 34 91 768 22 22 Fax 34 91 383 21 50 newave newave es www newave es Switzerland ServiceNet AG Industriestrasse 5 CH 5432 Neuenhof Switzerland Tel 41 56 416 01 01 Fax 41 56 416 01 00 info servicenet ch www servicenet ch with branch office in Biel Am Wald 36 CH 2504 Biel Switzerland Tel 41 32 366 60 30 Fax 41 32 366 60 35 biel servicenet ch The Netherlands Newave UPS Systems BV Stephensonweg 9 NL 4207 HA Gorinchem Tel 31 183 64 6474 Fax 31 183 62 3540 info newaveups nl www newaveups nl CONTENTS 1 SAFETY
11. 2 2 Parallel Adapter and DIP Switch SW2 2 If the UPS CABINETS are paralleled the Parallel Adapter will be placed on the Connector JD8 on the distribution panel and the communications cables between the cabinets will be connected through the connectors JD5 and JD6 as we are doing now NOTE set the Switch SW2 2 correctly according to the corresponding cabinet configuration Parallel Adapter JD8 JD5 a Single Unit First Unit Middle Unit Last Unit H SW 1 ON OFF OFF ON SW 2 ON ON OFF OFF 5 2 3 DIP Switch SW1 1 and SW2 9 Settings Before starting up the parallel system it is necessary to set the DIP Switches SW1 1 and SW2 9 to their correct positions DIP Switch SW1 1 The DIP Switch SW1 1 is located on every UPS Cabinet and serves to define if the UPS Cabinet is a single or parallel Cabinet SW1 1 has two positions HIGH upper position Single the Cabinet is a single UPS LOW lower position Parallel the Cabinet is in a parallel system In the case of parallel cabinet configurations the SW1 1 on all Cabinets is always in position LOW Parallel SW1 1 Configuration HIGH Single Cabinet LOW Parallel Cabinet DIP Switch SW2 9 The DIP Switch SW2 9 is located on every Cabinet With this switch it is possible to determine the position of a Maxi Line Cabinet in a Multi Cabinet Chain Define each Maxi Line Cabinet in a Multi Cabinet Chain as 1 The First 2 The M
12. A Cable D See SE kVA AgI CB IEC 60950 1 2001 IEC 60950 1 2001 E E N N 100 3x160 5x50 5x50 3x224A 3x95 120 3x200 5x70 5x70 3x250A 3x120 VERSION ON REQUEST DUAL INPUT FEED Fuse Cable Power Fuse B Cable B Fuse C Cable C Cable D kVA Agl CB IEC 60950 1 2001 Agl CB IEC 60950 1 2001 IEC 60950 1 2001 N eh N N 100 3x160 5x50 3x160 5x50 5x50 3x224A 3x95 120 3x200 5x70 3x200 5x70 5x70 3x250A 3x120 Figure 3 4 Cable Sections and Fuse Ratings for Conceptpower Maxi Line 100 120kVA The Conceptpower Maxi UPS s may be paralleled for power capacity upgrade or redundancy Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Installation Page 13 ELEMENTS Control Panel IA1 Maintenance Bypass IA2 Parallel Isolator IA3 Bypass Line Breaker JD1 Smart Port RS232 SUB D9P F JD2 Dry Port volt free relays SUB D25 F JD8 Parallel BUS Single Parallel Switch System Configuration Switch Emergency Power OFF EPO Generator ON Battery Temperature JD5 only with Parallel UPS JD6 only with Parallel UPS Module Type Single Module Parallel Module In Out Terminal Block v Pi 9 Single First Middle Last K L Cabinet Cabinet Cabinet Cabinet ON ON OFF ON ON ON OFF ON ON ON OFF ON ON ON OFF ON ON ON OFF ON ON ON OFF ON l I I I I A ON ON OFF ON ON ON OFF
13. INTERNAL TRAINED PERSONNEL Situation of the UPS before switching it on 1 NO apr N Fuses for the supply of the corresponding UPS cabinet in the Input Distribution Board are open Verify that Parallel Isolator Switches IA2 is OPEN position OFF Verify that Maintenance Bypass Switches IA1 is OPEN position OFF Make sure that the External Battery Fuse Breaker is OPEN UPS Input Fuses F1 and Bypass Breakers IA3 are OPEN Battery Charger fuse F3 is OPEN All the DIP Switches SW1 1 and SW2 9 of the UPS Cabinet have been set correctly according to Paragraph 5 2 3 of Chapter 5 Start the UPS 10 Close F1 fuses and connect the UPS input fuses in the Input Distribution Board UPS LED indicators LINE1 and Battery lit green On LCD display LOAD OFF SUPPLY FAILURE should appear Close Bypass Breaker IA3 Close External Battery Breaker fuses and check for correct values and polarity of the battery voltage When correct close fuses F3 Turn the UPS ON by pressing simultaneously both ON OFF buttons If unit does not run on inverter select COMMAND menu and choose LOAD TO INVERTER LED indicator must show as follows LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green Scroll through the measurement and check their correctness Stop the UPS by pressing simultaneously both ON OFF buttons LED indicator must show only LINE1 and Battery LED lit gre
14. Load transfer from INVERTER to BYPASS and vice versa e DIAGNOSIS SERVICE MODE e Adjustments and testing Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Operation Page 19 a w K oe 4 2 2 LED Indicators The mimic diagram serves to indicate the general status of the UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa The corresponding LED indicators will change colours from green normal to red warning The LED s LINE 1 rectifier and LINE 2 bypass indicate the availability of the mains power supply The LED s INVERTER and BYPASS if green indicate which of the two is supplying power to the critical load When the battery is supplying the load due to mains failure the LED indicator BATTERY is flashing The LED indicator ALARM is a visual indication of any internal or external alarm condition At the same time an audible alarm will be activated INDICATOR STATUS MEANING OFF No alarm condition RED Alarm condition GREEN Mains rectifier available RED Mains rectifier not available GREEN Mains bypass available RED Mains bypass not OK or not available OFF UPS is turned off GREEN Load on bypass Bypass or Eco Mode OFF Bypass not operating switched off GREEN Load on inverter RED Inverter fault or load not transferable to inverter OFF Inverter not operating switched off GREEN Battery OK RED Battery fault or b
15. NEWAVE WILL NOT TAKE RESPONSIBILITY OR BE LIABLE FOR PERSONNEL INJURIES OR MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS OR BY INCORRECT CABLING THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO DO NOT ATTEMPT TO COMMISSION A PARALLEL SYSTEM WITHOUT CAREFULLY READING THIS USER MANUAL SEE ALSO CHAPT 3 AND 4 NOTE IN ORDER TO ACHIEVE EQUAL LOAD SHARING BETWEEN THE UPS CABINETS THE INPUT CABLE LENGTHS FROM THE INPUT DISTRIBUTION BOARD TO THE UPS AND FROM THE OUTPUT CABLE TO THE OUTPUT DISTRIBUTION BOARD SHOULD BE THE SAME RESPECTIVELY WHEN CABLING THE UPS S BEWARE TO CONNECT INPUT AND OUTPUT WIRES TO THE CORRESPONDING TERMINALS RESPECTING THE SAME PHASE SEQUENCE ON ALL UPS CABINETS EXAMPLE PHASE1 UPS1 PHASE1 UPS2 PHASE1 UPS n WHEN CABLING THE UPS s MAKE SURE THAT THE UPS s ARE COMPLETELY VOLTAGE ZN FREE CHECK THAT THE MAINTENANCE BYPASSES IA1 ALL PARALLEL ISOLATOR IA2 BYPASS LINE BREAKER IA3 ARE OPEN OFF IN ALL CABINETS 5 2 2 Paralleling of UPS Cabinets 5 2 2 1 Connection of Parallel Communication Cables BUS lines For the correct performance of different parallel functions and operations the parallel units communicate continuously between each other This is achieved by means of the so called communication BUS Lines After terminating the input and output cabling of each single UPS it is necessar
16. NOT IN MAINTENANCE BYPASS MODE WILL INTERRUPT THE POWER SUPPLY TO THE LOAD LOAD OFF in Single Cabinet_System MAXI LINE lf for security or emergency reasons it is necessary to immediately disconnect the load from the UPS press the two red ON OFF Buttons simultaneously This is to avoid any accidental manipulation Definition of a Single Parallel Cabinet DIP Switch SW1 1 By means of the DIP Switch SW1 1 which is located on the front of the _Cabinet it is possible to determine if the UPS is operating as a single UPS or as a parallel UPS in Multi Cabinet Chain SW1 1 HIGH Single Cabinet Parallel Cabinet Definition of a Single Multi Cabinet Chain DIP Switch SW2 9 By means of the DIP Switch SW2 9 which is located on the front of a_Cabinet it is possible to determine the position of the Cabinets in Multi Cabinet Chain e First in the Multi Cabinet Chain e Middle in the Multi Cabinet Chain there may be more than one e Last in the Multi Cabinet Chain NOTE If a Cabinet is a Single Cabinet then it is seen as the First and Last in an imaginary Chain So the positions of the DIP Switch SW1 9 must be set as shown below SW2 9 Single First Middle Last Cabinet Cabinet Cabinet Cabinet 1 ON ON OFF ON 2 ON ON OFF ON a ON ON OFF ON 4 ON ON OFF ON 5 ON ON OFF ON 6 ON ON OFF ON 7 ON ON OFF ON 8 ON ON OFF OFF 9 ON OFF OFF ON
17. OFF buttons for security reasons Complete Shutdown procedure The UPS may be shut down completely if the loads do not need any power supply ZN Therefore the following steps are to be performed only after the load has been disconnected and does not need any power supply ACTIVATION OF BOTH ON OFF BUTTONS SIMULTANEOUSLY WHEN DURING NORMAL OPERATION WILL SWITCH OFF THE UPS OUTPUT AND NO LONGER SUPPLY POWER TO THE LOAD 1 Verify that the loads are shutdown and that there is no need for power supply to the load 2 Ifthe loads are all disconnected press simultaneously the two ON OFF buttons on the UPS control panel On the LCD LOAD OFF SUPPLY FAILURE will appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green Open Parallel Isolator Switch IA2 to position OFF Open battery breakers in external battery cabinets or racks if available Open the Bypass Line Breaker IA3 Open the mains fuses breaker in the building distribution panel oo fF w AFTER SWITCHING OFF A UPS UNIT MAKE SURE THE INTERNAL DC CAPACITORS HAVE BEEN DISCHARGED AND WAIT AT LEAST 10 MINUTES THE UPS CONCEPTPOWER IS NOW VOLTAGE FREE Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Operation Page 29 a w L 4 7 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS LN Ax Prior to perform any ser
18. SYSTEM THE ISOLATED UPS CABINET MAY BE REPLACED WITHOUT COMPROMISING THE REST OF THE SYSTEM IA2 CLOSED THE CORRESPONDING UPS IS BEING ADDED TO THE REST OF THE PARALLEL SYSTEM IMPORTANT BEFORE CLOSING THE IA2 OF A UPS CABINET MAKE SURE THAT UPS HAS BEEN TURNED OFF BY PRESSING BOTH ON OFF KEYS TURNING IT ON THE UNIT WILL COPY THE STATUS OF OTHER RUNNING UNITS 5 2 6 Maintenance Bypass IA1 There are two types of Parallel System Configurations redundant and capacity parallel systems 5 2 6 1 Redundant Parallel Configuration In a redundant parallel system a UPS Cabinet may easily be isolated from the parallel system by opening the respective isolator IA2 It is now possible to operate or shut down this unit without influencing the rest of the parallel system The rest of the parallel system will continue to protect the load The isolated UPS Cabinet may be replaced without the need of transferring the load to bypass by means of the Maintenance Bypass IA1 5 2 6 2 Capacity Parallel Configuration In the event of a fault in one of the UPS Cabinet in a capacity parallel system the load will automatically be transferred to static bypass mains In order to replace the faulty module the load must be transferred to mains by means of Maintenance Bypass IA1 Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Multi cabinet configuration Page 35 a w L 5 2 7 ECO MODE BYPASS MODE in Parallel Systems The Eco Mode function in a
19. cables with appropriate fuse protection To connect the Conceptpower to the mains power supply see Figures 3 3 3 4 and 3 5 ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES Preparation for the Input Cabling Before you start connecting the UPS ensure that e MAINS VOLTAGE INPUT VOLTS AND FREQUENCY FREQUENCY CORRESPOND TO THE VALUES INDICATED ON THE NAMEPLATE OF THE UPS e EARTHING IS PERFORMED IN ACCORDANCE WITH THE PRESCRIBED IEC STANDARDS OR WITH LOCAL REGULATIONS e UPS IS CONNECTED TO THE MAINS THROUGH A LV DISTRIBUTION BOARD WITH A SEPARATE MAINS LINE PROTECTED WITH A CIRCUIT BREAKER OR FUSE FOR THE UPS Provide input fuses and cables according to Figure 3 4 or in accordance with the prescribed IEC Standards or with the local regulations The input of the UPS must be fitted with circuit breakers or other kind of protection The circuit breakers will be connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits Earthing ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED TRAINED INTERNAL PERSONNEL To ensure protection of personnel during the installation of UPS make sure that the connecti
20. eebe 2 2 DESCRIPTION ME 2 2 1 RELIABILITY AND QUALITY STANDARD n n nas 2 2 2 CONCEPTPOWER MODE IL S A 2 2 3 SINGLE MULTI CABINET CONEIGUDRATIONS I nan 2 2 4 WARRANTY EE 2 2 5 EXTENDED WARRANT E 2 3 INSTAELATION E 2 3 1 INTRODUCTION DE 2 3 1 REGGIE OF the UPS susresti aaa a aa YNN NFED NO DY yN TYF A y guy EE 31 2 ue EC FY WRN TN NT RHAFF CN YO A EEF REU EE Y ND RD A 3 2 UE N sd a 6 IN CHYN NY ERYR NYFFRYN NWYF NF FYFYR FYN FNAN DWN FY NWFN AA 2 3 3 BATTERIES iriaren YY O NA GLA DAL NEA aE FRO FAYN AA hee NA RAE NN UN NGR EEN yd Ny FLDER WA FARF 2 3 4 STORAGE ERCH ER HYNNY FN NYFFRYN AWYR NY RT RY AF NAF NYTH FYNY 2 SAW I FHRS ERFYN ET NF NN AFR FAEN ege EK TEE 3 5 POSITIONI NGu u uuu u uuu A E E E 2 3 6 GABLING J uuu usa NYD RHEON FWYFWY E NN RY AY FYRDD AFF FYNYD 2 36 1 Connection Diagram eiii aii dee ya eydd daan o CYFN aad yb du aaa aaa kasha qasa Eege ydig eege 3 6 2 Preparation for the Input Cabling cae eeeaaeeeceeeesaeeeeaaeseeeeeseeeesiaeeeeeeeseeeees 363 a a EE 3 6 4 Connection of the Mains Supply n n LLEN ELLA LL HEL Ln FnEnLnnnno 36 5 Single iInp tiFeed U ULU aaa asas asaqsaqqusaaaastaqatasahaka q asqusa ah dattedaadds teed latuplaceeeseceedd 3 6 6 Dual INput Feed WEE 3 6 7 Preparation for the Output Cabling nanan 3 6 8 Connection of the Load n n nsn LL HEL ELLYLL NAY YL LLD s 3 6 9 e eelere le EEN 3 7 INTERNAL BATTERY uu uuu
21. in external battery cabinets or racks THE LOAD IS NOW SUPPLIED BY MAINS AND IS NOT PROTECTED Newave_00 2072 OPM CPMA_ MIO M12_GB_ 220605 Operation Page 30 a w Co 4 8 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS This procedure describes the sequence of operations to be done in order to restart the UPS and restore ON LINE mode Load on Inverter ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL Situation of UPS System before starting the Transfer Procedure to ON LINE mode The load is supplied directly by Input Mains power and the UPS is OFF 1 Close battery breakers in external battery cabinets or racks 2 Close the Rectifier fuses F1 and Charger fuses F3 LCD and mimic panel switches ON 3 Close the Bypass Line Breaker IA3 to position ON 4 On the LCD s LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green 5 Wait 90 seconds to complete the initialization process then close the Parallel Isolator IA2 to position ON 6 Press simultaneously both ON OFF buttons on UPS control panel Unit will start up and after about 60 seconds the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green
22. in the input Distribution Board are all open and no power is fed to the UPS Make sure the MAINTENANCE BYPASS IA1 is open position OFF Make sure that the IA2 and IA3 breakers Input fuses F1 and charger fuses F3 are all OPEN in position OFF Make sure the battery fuses in the external battery cabinet are open Connect Earth PE between the UPS and external battery cabinet Connect the corresponding N terminals between UPS and external battery cabinet according to drawing in Figure 3 7 Newave_00 2072 OPM CPMA M10 M12 GB 220605 Installation Page 16 Fn Ke 3 9 INTERFACING The Conceptpower is provided with two ports e SMART PORT Serial RS 232 e DRY PORT volt free contacts 3 9 1 SMART PORT Serial RS 232 The SMART PORT JD1 is an intelligent RS 232 serial port that allows the UPS to be connected to a computer The connector is a standard D Type 9 pin female When installed the optional SMART PORT the software WAVEMON allows the computer to monitor the mains voltage and the UPS status continuously In the event of any changes the computer terminal will display a message For details see our Monitoring Package WAVEMON The Fig 3 8 and 3 9 shows how to connect a PC to the UPS a Fig 3 8 in case the PC has a 9 pin serial port b Fig 3 9 in case the PC has a 25 pin serial port a Interface Cable UPS End Interface cable Computer End 9 Pin D Type Male 9 Pin D Type Fem
23. of equipment loss of data or software cost of substitutes claims by third parties or otherwise As general policy NEWAVE does not recommend the use of any of its products in life support applications where failure or malfunction of the NEWAVE product can be reasonably expected to cause failure of the life support device or to significantly affect us safety or effectiveness NEWAVE does not recommend the use of any of its products in direct patient care NEWAVE will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to NEWAVE that the risks of injury or damage have been minimized the customer assumes all such risks and the liability of NEWAVE is adequately protected under the circumstances The UPS may contain batteries that must be re charged for a minimum of 24 hours every 6 ZN months to prevent deep discharging Batteries that have been for whatever reason deep discharged are not covered by the warranty 2 5 EXTENDED WARRANTY The standard warranty may be enhanced by protecting the UPS with an Extended Warranty Agreement maintenance contract For more details please contact the nearest representative Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Description Page 6 a W L 3 Installation 3 1 INTRODUCTION LN This chapter contains all the necessary information for the correct unpacking positioning cabling and installation of the UPS Conceptpower
24. panel settings and modify the set up on Control Panel Menu Service Set Up Contact your nearest Service Centre For dual input feed connect the mains input cables to UPS Terminal according to following tables MAINS INPUT UPS TERMINAL BYPASS INPUT UPS TERMINAL CABLE CABLE Phase L1 1L1 Phase L1 2L1 Phase L2 1L2 Phase L2 2L2 Phase L3 1L3 Phase L3 2L3 NEUTRAL 1N NEUTRAL 2N EARTH PE EARTH PE 3 6 7 For minimum recommended Input Cable Sections and Fuse Ratings for the Conceptpower Maxi Line see table in Figure 3 4 Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly Preparation for the Output Cabling Before you start connecting the loads ensure that the sum of the indicated UPS module rated powers OUTPUT POWER on the nameplates on the front side of the UPS modules is egual to or larger than the total load requirements The output of the UPS must be fitted with circuit breakers or other kind of protection These circuit breakers will be connected between the loads and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits These circuit breakers will enable the protection of each load separately The size of the circuit breakers depends on the load rating of the load sockets The circuit breakers must comply with the prescribed IEC Standards It is r
25. release RCCMD2 is an application available for all Operating Systems analogous to Wavemon Our SNMP Interfaces are compatible to RCCMD Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Options Page 48 Tag an Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Technical Specifications Page 49
26. shut down in a RCCMD environment RCCMD Remote Console Command is an additional software module which can be triggered by the SNMP device to executes a command typically a shutdown command on a remote system Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Options Page 47 W Ka 8 6 SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device in the network via simple control language The UPS Management Software also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer our software with SNMP functionality for Novell OS 2 all Windows running on INTEL and ALPHA DEC VMS Apple Two types of SNMP interfaces with identical functionality are available an external SNMP Adapter Box and an internal SNMP Card Both can manage a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the single modules UPS External SNMP Adapter BT m E Figure 8 6 SNMP Adapter ee Card The adapter may be configured via Telnet HTTP Web Browser or serial connection Terminal For normal operation at least one network connection Ethernet is required The SNMP adapter
27. stored in the Power Management Display MEASUREMENTS 2 In Menu Measurements monitor voltages gt MEASUREMENTS power frequencies currents autonomy etc COMMANDS 3 The Command Menu enables to perform the gt COMMANDS commands Load to inverter Load to bypass UPS DATA battery test 4 The UPS Data are the UPS personalized gt SET UP DATA information serial number SET UP USER 5 Various settings can be performed by the user gt SET UP USER Date Time automatic battery test etc SET UP SERVICE 6 Various adjustments can be performed by the gt SET UP SERVICE service staff NO MORE MENU 4 3 3 Event Log Screen DESCRIPTION LCD DISPLAY 1 Logging Control a log of the last 64 events is 01 05 10 00 14 38 59 stored in the Power Management Display LOAD TO INV 2 Every stored event is identified with a sequential 02 05 10 00 14 38 56 number and time stamp LOAD TO BYP 3 All events and alarms are indicated with their date 93 05 10 00 14 37 14 and time of appearance LOAD OFF Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Operation Page 22 W L 4 3 4 Measurements Screen DESCRIPTION 1 Battery Runtime 2 UPS Output Frequency 3 Bypass Frequency 4 Battery Voltage 5 Battery Charger Current 6 Discharge Current 7 Rectifier Voltage of all three phases 8 Bypass Voltage of all three phases 9 Output Voltage of all three phases 10 Output Current of all three phases 11 Ac
28. 2 Green BYPASS Green INVERTER OFF BATTERY Green 4 Close one at the time each Maintenance Bypass Switch IA1 On every LCD MANUAL BYP CLOSED will appear 5 Turn each unit OFF by pressing simultaneously both ON OFF buttons and open Parallel Isolators IA2 of all units 6 UPS system is now disconnected by the load which is powered through the Maintenance Bypass Switches IA1 of the units 7 To turn each unit OFF proceed as follows Open Bypass Breaker IA3 Open External Battery breaker fuses of the corresponding cabinet Open Battery Charger fuses F3 Open Input Fuses F1 AFTER SWITCHING OFF A UPS UNIT MAKE SURE THE INTERNAL DC CAPACITORS ZN HAVE BEEN DISCHARGED AND WAIT AT LEAST 10 MINUTES UPS IS NOW TURNED OFF DANGEROUS POTENTIALS ARE ANYWAY CONNECTED TO THE IN OUT TERMINALS AND IA1 2 SWITCHES The UPS may be shut down completely if the loads do not need any power supply Prior to perform a complete shutdown of the Parallel Multi Cabinet system make sure that customer load has been safely turned OFF Open the MAINS fuses breakers of the Input Output Distribution Board THE UPS CONCEPTPOWER IS NOW VOLTAGE FREE Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Multi cabinet configuration Page 38 a w L 5 3 3 START UP PROCEDURE OF ONE UPS CONNECTED TO A RUNNING REDUNDANT PARALLEL SYSTEM ZN ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED
29. AVE customers 8 5 2 Wavemon Shutdown and Monitoring Software Wavemon is an external monitoring and shutdown software which was designed to operate with all NEWAVE UPS products both with the DRY PORT Relays JD2 and SMART PORT RS232 JD1 The software packet consists of a CD ROM for most diffused operating systems Windows Unix OS 2 DEC VMS Novell Apple a standard connection and a user manual The 25 pin port with voltage free contacts may also be used for automatic shutdown in connection with wavemon It is necessary to provide a special cable to connect the 25 pin port of the UPS and the serial port of the server 24 09 2003 12 45 __ System Serial communication restored 24 09 2003 12 39 System Serial communication lost 24 09 2003 12 35 System Connected to UPS System S UBatt 274 V Temp 27 c Available UPS Time 34 Min 4 21 3 Figure 8 5 Monitoring image The main characteristics of wavemon software are Automatic unattended master slave shutdown in heterogeneous networks On screen autonomy time battery time countdown On screen server log off and shutdown procedure Extensive logging of all UPS activity and power quality data with timestamp Scheduled UPS economy mode service mode other systems status Graphical user interface for Windows compatible platforms Automatic unattended local shutdown Special software modules to close and save open MS Office doc
30. COMMAND menu selecting LOAD TO INVERTER Such command should be executed on each unit Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Multi cabinet configuration Page 36 a w L 9 LCD panel must display LOAD DISCONNECT PARALLEL SWITCH OPEN and the LED indicator will appear as shown below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green Scroll through the measurement and check their correctness Transfer load to bypass on each unit accessing the COMMAND menu and choosing LOAD TO BYPASS LED indicator will appear as shown below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF BATTERY Green Stop all UPSes by pressing simultaneously both ON OFF buttons on every unit 10 Sequentially from first to last UPS cabinet close Parallel Isolators IA2 and make sure that the message PARALLEL SW CLOSED got stored on the event memory Connect load to the UPSes output 1 2 Close one at the time each Maintenance Bypass Switch IA1 On every LCD MANUAL BYP CLOSED will appear Check on the Output Distribution Board voltage and phase sequence of each UPS between the output connections then close the fuses Load is now going to be powered by the UPS Input Mains through the Manual Bypass Switches Sequentially from first to last UPS cabinet start units by pressing s
31. G MODES reiau a aiaa aaa AEAT Ae ARAARA OFTETE SERENA 2 4 4 1 Mode ON LINE INVERTER MODE I Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Contents Page 2 44 2 Mode OFF LINE ECO or BYPASS MODEB I n u 2 44 3 MAINTENANCE BYPASS Mode 2 4 4 4 Parallel Isolator A2 2 4 5 STAR FUP PROCEDURE EE 2 4 6 SHUTDOWN PROCEDURE S S eea a a a a a aaae aa aE 2 4 7 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS 2 4 8 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS 2 5 MULTI CABINET CONFIGURATION U u uu uuu uu 2 5 1 CONCEPT OF MULTI CABINET CONPIGURDATION T 2 5 2 INSTALLATION INSTRUCTIONS 0 c cccececeeeceeeceeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeseeeeeaeesaeeseesaaeseaeseaeeeeeeaeees 2 5 21 NMTODUCHON ascii uedd oni idee ideas ania So Ade ie ies 2 5 2 2 Paralleling of UPS Cabinets ccccececeeceeeeeeeeeeeeeeeeeeee eee aeeeceaeeeeeeeseeeeeesaaeeseaeeseeeeeseaeeesiaeeseeeseeeees 2 5 2 2 1 Connection of Parallel Communication Cables BUS lines 2 5 2 2 2 Parallel Adapter and DIP SWitCh SW2 2 L n a 2 5 2 3 DIP Switch SW1 1 and SW2 9 Settings L nanan 2 5 2 4 ON OFF Main Buttons u u u uu aaa LL LL aaa aaa a aaa aaa a doaa aaa a 2 5 2 5 Parallel lsolator IA2 iccsccsiccezesibeecieteccccehediesalecvedecec
32. LINE 1 Green GAD LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green LINE INV Using the control panel see figure 4 1 the UPS can easily be transferred to the ON LINE Mode The ON LINE Mode provides the highest degree of protection especially in the event of a mains disturbance or failure This operating mode is always recommended if the critical loads computer systems will not tolerate any interruption of the supply not even the shortest In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without interruption to the static bypass mains supply transfer time 0 4 4 2 Mode OFF LINE ECO or BYPASS MODE In the OFF Line Mode the load is supplied from the mains through the static bypass Using the control panel see figure 4 1 the UPS may be easily transferred to Bypass Mode LINE 2 By PASS LED Indicator Colour LINE 1 Green SES LINE 2 Green BYPASS Green INVERTER OFF LINE 1 i INV BATTERY Green When the UPS is operating in Bypass Mode the efficiency of the system is higher In the event of a mains failure the load will automatically be transferred from mains to inverter within 5 msec this is valid for single and parallel systems The battery charger remains active in the Bypass Mode The Bypass Mode is recommended only if the loads can tolerate interruptions of 3 5 ms transfer time from B
33. NITORING e SNMP INTERFACES FOR NETWORK MANAGEMENT AND REMOTE MONITORING 8 2 REMOTE EMERGENCY FACILITIES The emergency stop facility must use a normally closed contact which opens to operate the emergency stop sequence The emergency stop port X1 is located at the front of the UPS Conceptpower module See Figure 3 5 for location drawing In order to allow removal maintenance or testing of any remote emergency stop facility without disturbing the normal operation of the UPS it is recommended that a terminal block with linking facilities be installed between the UPS and the stop button 1 Use a screened cable with 1 pair section of wires 0 6 mm and maximum length of 100 m 2 Connect the cable as shown in Fig 8 1 EMERGENCY STOP SWITCH N C Normally Closed UPS EMERGENCY OFF X1 Terminal Block Fig 8 1 Drawing of the wiring for the EMERGENCY OFF SWITCH Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Options Page 43 8 33 REMOTE SIGNALLING PANEL RSP The optional Remote Status Panel RSP may be used to display UPS status information up to a distance of 100m INDICATOR LINE BYPASS Remote Signalling Panel INDICATOR STATUS GREEN RED MEANING Mains available Mains not available BATTERY INVERTER GREEN YELLOW OFF GREEN OFF Battery OK Battery near the end of capacity No UPS supply or UPS on bypass Load supplied by inverter Inverter supply not availabl
34. Parallel System is the same as in Single Systems If in a conceptpower Parallel System the load is supplied by the mains load on mains and in the event of mains failure all UPS s will automatically transfer the load back to the inverters with 5msec ZN In order to provide the load with maximum protection NEWAVE always recommends that the load be supplied by the inverter ON LINE Mode 5 3 COMMISSIONING OF MULTI CABINET CONFIGURATION ZN ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED PERSONNEL BY OPENING THE UPS CABINET AND PROTECTION COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES AFTER SWITCHING OFF A UPS UNIT MAKE SURE THE INTERNAL DC CAPACITORS HAVE BEEN DISCHARGED AND WAIT AT LEAST 10 MINUTES DO NOT EVER LEAVE THE UPS CABINET WITHOUT AN APPROPRIATE PROTECTION COVER NEWAVE WILL NOT TAKE RESPONSIBILITY OR BE LIABLE FOR PERSONNEL INJURIES OR MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS OR BY INCORRECT CABLING THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO Before attempting to start the parallel system make sure that 1 All the input and output cabling has been performed correctly according to Chapter 3 6 of this User Manual 2 The parallel communication cables have been connected correctly according to Paragraph 5 2 2 of Chapter 5 3 All the DIP Swi
35. aaceesheneadladevsaestesisavacdovacedacsineeusnlcuaeddebeaagesueteesscdes 2 5 2 6 Maintenance Bypass AT 2 5 2 6 1 Redundant Parallel Configuration na 2 5 2 6 2 Capacity Parallel Configuration L n n n 2 5 2 7 ECO MODE BYPASS MODE in Parallel Gvstems L a 2 5 3 COMMISSIONING OF MULTI CABINET CONFIGURATION dnn nnd 2 5 3 1 PARALLEL SYSTEM START UP PDROCEDURE n nana 2 5 3 2 PARALLEL SYSTEM SHUTDOWN PROCEDUDE n nsn 2 5 3 3 START UP PROCEDURE OF ONE UPS CONNECTED TO A RUNNING REDUNDANT NEE dE 2 5 3 4 SHUTDOWN PROCEDURE OF ONE UPS CONNECTED TO A RUNNING REDUNDANT PARALLEL SYSTEM atenarna areenaa eieaa AEE Bee Seege aquya qapaqukkpkusaaqiaiaqau qakuqkhusapatudkuska ds 2 6 MAINTENANCE 2 6 1 INTRODUCTION EE 2 6 2 USER RESPONSIBILITIESG LLL u a SS usa e aeaea da a aa aa Tessa span qaa Ln nu 2 6 3 ROUTINE MAINTENANCE iposi interene a aaa aara Eaa TATAD Ea 2 6 4 BATTERY TEST rs TYN adan a GR ONR HD YND DDED qunyakkaqqanklaqhuykhiuasqaluaqandanwaushuna AYN A aTa aaa e 2 f TROUBLESHOOTING E 2 7 1 ALARMS au a eo ee HO ED cesta eee HF a Y Le Yd de neta 2 7 2 MENU COMMANDS EVENT LOG MEASUREMENTS a 2 7 3 FAULT IDENTIFICATION AND BRECTIEICATION n susu 2 8 eu el LE 2 8 1 INTRODUCTION E 2 8 2 REMOTE EMERGENCY FACILITIES
36. ad onto the generator power supply Figure 8 4 Generator ON Connection Generator alarm panel UPS Generator port X2 Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Options Page 45 wey 8 5 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE 8 5 1 Why is UPS Management important By combining a UPS with network management products such as an SNMP protocol System administrators are guaranteed their data and their system will constantly be protected from corruption or data loss even in the event of an extended power failure or when batteries reach a critical low state In the event of a power disturbance system administrators can also monitor their network from a central location allowing an early detection of problems In fact utility power is unreliable at times ensuring that all network systems have constant power can be a difficult task The situation becomes even more complex if systems are managed across a Local Area Network LAN or Wide Area Network WAN around the world When a power failure occurs action can be taken to protect the system and its valuable data If no action is initiated by the operator this event can seriously damage the system The UPS software will react automatically in such a case and shutdown the operating system NEWAVE has found it important to have a complete solution for its UPS and is able to offer a wide range of monitoring remote controls for assuring the maximum protection degree to the NEW
37. ale Connects to UPS Connects to SMART PORT Computer Figure 3 8 Connector Cable PC Serial Port with 9 Pin Connection b Interface Cable UPS End Interface cable Computer End 9 Pin D Type Male 25 Pin D Type Female Connects to Computer Connects to UPS SMART PORT Figure 3 9 Connector Cable PC Serial Port with 25 pin Connection Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Installation Page 17 E 3 9 2 DRY PORT volt free contacts Description The DRY PORT JD2 DB 25P F may be used for e Connection of remote emergency stop facilities see paragraph 8 2 e Connection of Remote Status Panel see paragraph 8 3 e Provision of signals for the automatic and orderly shutdown of servers e or IBM AS400 etc Definition of PINs on DRY PORT JD2 25 PIN Contact Function Mains failure MAINS_OK Mains present Common Load on inverter Message LOAD_ON_INV Common Battery low BATT_LOW Battery OK Common Load on Mains BYPASS mode Message LOAD_ON_MAINS Common Common Alarm COMMON ALARM No Alarm Condition Common Not Connected Customer in e e 2 Customer in GND GND 12V Imax 100 mA Not Connected Not Connected All volt free contacts are rated 60 VAC max and 500 mA max Figure 3 10 DRY PORT JD2 Connections Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Installation Page 18
38. attery is discharged Flashing GREEN Battery in discharge or battery fuse open 4 2 3 Keys The keys allow the user to operate the UPS to perform settings and adjustments to start up and shutdown the UPS to monitor on the LCD display the voltages currents frequencies and other values KEYS FUNCTION ON OFF Serve to switch on press both keys simultaneously or shutdown the UPS press both keys simultaneously ON OFF UP rt Move upwards through the menu DOWN dei Move downwards through the menu Cancel the audible alarm If the alarm condition was only transient the LED indicator RESET ALARM would also extinguish otherwise it will remain on red ENTER Confirms a chosen menu item Newave_00 2072 OPM CPMA M10 M12 GB 220605 Operation Page 20 a w K oe 4 2 4 ZN ZN 4 2 6 ON OFF Start up and Shutdown Buttons By pressing simultaneously both ON OFF Buttons on the Control Panel the UPS may be switched on or shutdown This is to prevent accidental start up or shutdown of the UPS The two main ON OFF buttons are also used as a security LOAD OFF switch making it possible to quickly disconnect the load from the UPS in emergency situations when a competent technician working on the UPS is in danger or if the UPS has some kind of anomaly TO SHUT DOWN A PARALLEL SYSTEM YOU MUST PRESS BOTH ON OFF BUTTONS ON EVERY UPS CABINET ACTIVATION OF THE ON OFF BUTTONS WHEN THE UPS IS
39. can be used utilising the RCCMD send function for an automatic network wide shut down or just for informing connected users The shut down procedure can be initiated on a low residual battery autonomy time downtime or by a countdown timer which is started at the beginning of the alarm A shut down is therefore possible without extra input from the operator and is fully software controlled The small 125x70 mm External SNMP adapter comes with following interfaces Z RJ 45 connector for 10 100 Base T autoswitchable Serial Port for configuration COM2 or optional ModBus interface Error Link LED for UPS status Aux Port DIP Switch Serial Port to the UPS COM1 DC Supply 9 VDC or 9 36 VDC supply depending on model Figure 8 7 External SNMP Adapter y NOoOooORODN The Internal SNMP Card can be inserted into an appropriate extension slot of the UPS Conceptpower This adapter communicates via the e serial port of the UPS and makes a direct multiple server shut down oe L lt possible without additional SNMP management software GF Figure 8 8 Internal SNMP Adapter For detailed information please see Software Manual provided with the WAVEMON CD ROM RCCMD Remote Console Command module for a multi server shutdown This stand alone software module is designed to receive and execute a command issued by a remote device Thanks to RCCMD it is possible to execute a shutdown in an heterogeneous multiplatform network The new
40. e LOAD GREEN RED FLASHING Load is supplied Load is not supplied ALARM RESET Push button Silence the audible alarm ALARM RED OFF Alarm condition check other LEDS for indication of mains and or UPS status UPS is in normal operation condition BYPASS RED OFF Load is supplied by mains Load is supplied by inverter Figure 8 2 LED Indicators on Remote Signalling Panel RSP Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Options Page 44 a W 8 3 1 How to Connect the Remote Signalling Panel RSP Connects to UPS DRY PORT JD2 Provide a 0 7 5 mm shielded cable max 100 meters Do not connect shielding Connect a D type 25pin Male connector to one end of cable The other end of cable connect to the 6pin Terminal Block inside the RSP Box as shown in Figure 8 3 Connect 25 pin D type connector to the UPS Dry Port Interface Cable UPS End Remote Status Panel Terminal Block GROUND Mains Failure Load on Mains Inverter Batterv Low Connects Fig 8 3 Connection of Remote Signalling Panel RSP Details of all Dry Port connections are shown in Figure 3 10 8 4 GENERATOR ON FACILITIES The generator ON facility must use a normally open contact that closes to indicate that a generator is running and supplying input power to UPS When used this facility disables the UPS static bypass and prevents the UPS from transferring the lo
41. e following pages keeping the phase rotation in clock wise sense ZN NOTE Neutral input wire must always be connected NOTE The UPS Conceptpower is provided with facilities for both single feed one common input cable for rectifier and bypass and dual feed separate input cable for rectifier and bypass The standard UPS Conceptpower is always supplied with facilities for a single feed If dual feed is required please contact your nearest Service Centre 3 6 5 Single Input Feed To achieve correct Input Cabling see Drawing in Figure 3 5 For single input feed connect the mains input cable to UPS Terminal Block according to the following table MAINS INPUT CABLE UPS TERMINAL Phase L1 1L1 Phase L2 1L2 Phase L3 1L3 NEUTRAL 1N EARTH PE For minimum recommended Input Cable Sections and Fuse Ratings for the Conceptpower Maxi Line see table in Figure 3 4 Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 3 6 6 Dual Input Feed To achieve correct input cabling see Terminal Block in Figure 3 5 NOTE The UPS is supplied as standard version with facilities for a single cable feed for rectifier and bypass Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Installation Page 10 a W For dual feed it is necessary to remove the links on the In Out Terminal Blocks and to set the UPS for dual input feed by means of control
42. ears NEWAVE SA is situated in Switzerland and is specialized in the design and manufacture of Uninterruptible Power Supplies The unique and modular UPS Conceptpower belongs to the newest generation of midrange 3phase UPS Systems High reliability low operating cost and excellent electrical performance are only some of the highlights of this innovative UPS solution The criteria and methods implemented at NEWAVE SA for the design and manufacture correspond to the most stringent quality standards The Swiss Association for Quality and Management System SGS certified that according to the model of the International Standard ISO 9001 EN 29001 the whole Newave SA company complies successfully Registration No 14879 01 date issued 12 April 1999 2 22 CONCEPTPOWER MODELS The Maxi Line cabinet consists of only one UPS of 100 or 120kVA in a Single or Multi Cabinet configuration 2 3 SINGLE MULTI CABINET CONFIGURATIONS The Conceptpower has unique paralleling features We distinguish Single Multi Cabinet Configurations Single Cabinet Configuration A single cabinet configuration means that there are no cabinets operating in a chain in parallel Multi Cabinet Configurations It is possible to parallel Conceptpower Maxi Line Cabinets into a Multi Cabinet Configuration in order to increase the power capacity or to provide redundancy 2 4 WARRANTY The Conceptpower is supplied with a limited warranty that the UPS and its co
43. ecommended to provide a separate output distribution board for the load The following values should be indicated on the output distribution board e Maximum total load rating e Maximum load rating of the load sockets e lf a common distribution board is used sockets for Mains and UPS voltage that on each socket there is an indication of the applied voltage Mains or UPS ensure Output power cable ratings should be in accordance with the recommended cable sections and fuses ratings or in accordance with the prescribed IEC Standards or with the local regulations Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly Ensure that the earthing is performed in accordance with the prescribed IEC Standards or with the local regulations Newave_00 2072 OPM CPMA M10 M12 GB 220605 Installation Page 11 a w L 3 6 8 Connection of the Load ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions e No mains voltage is present e Al loads are shut down and disconnected e UPS Conceptpower is shut down and voltage free Before connecting the output power cables make sure that e Maintenance bypass IA is in position OFF e Pa
44. en LCD display LOAD OFF SUPPLY FAILURE Close the Parallel Isolator IA2 and check the message PARALLEL SW CLOSE Start the unit by pressing simultaneously both ON OFF buttons Unit should start up automatically synchronize with the others and get connected in parallel sharing load THE LOAD IS NOW PROTECTED BY THE UPS CONCEPTPOWER 5 3 4 SHUTDOWN PROCEDURE OF ONE UPS CONNECTED TO A RUNNING REDUNDANT PARALLEL SYSTEM LN ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED PERSONNEL ACTIVATION OF BOTH ON OFF BUTTONS SIMULTANEOUSLY WHEN DURING NORMAL OPERATION WILL SWITCH OFF THE UPS OUTPUT AND NO LONGER SUPPLY POWER TO THE LOAD The conceptpower UPS may be disconnected from a Redundant Parallel System for service or maintenance purposes without having to transfer LOAD to Maintenance Bypass leaving other inverters running and protecting LOAD Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Multi cabinet configuration Page 39 a w L UPS Shutdown procedure Make sure that the system is redundant by checking load percentage values on each unit and output power measures 1 Turn the unt OFF by pressing simultaneously both ON OFF buttons Unit LED indicator must show only LINE1 and Battery LED lit green LCD display LOAD OFF SUPPLY FAILURE 2 Open the Parallel Isolator JIA2 and check on LDC the message PARALLEL SW OPEN 3 Open Exter
45. ets 3 8 2 Connection of External Battery Cabinet and UPS Conceptpower Maxi Line ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ZN ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES It is normally recommended for redundant Multi Cabinet systems to provide each UPS Cabinet with its own separate battery In this way the redundancy is extended also to the batteries In the Figure 3 7 the drawing shows how to connect the batteries in the external battery cabinet CBAT M and the UPS conceptpower Maxi Line If the three battery batches are desired to be used as one common battery for all three UPS Cabinet then Battery Links may be connected as shown below Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Installation Page 15 ery w L External Battery Cabinet UPS Conceptpower CBAT M Maxi Line Battery batch for UPS Figure 3 7 Connection of external batteries ZX To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions e No mains voltage is present in the UPS e All the loads are disconnected e The UPS and the external battery are voltage free To verify the complete shut down of the Conceptpower perform following steps 1 Make sure that the fuses feeding the UPS
46. fy which piece of equipment is causing the overload and remove it from the UPS OVERLOAD Load exceeds the UPS rated power Do not connect laser GE electric heaters kettles etc to the UPS Check the ambient temperature of the UPS is UPS temperature has exceeded the less than 30 C OVERTEMPERATURE allowed value If the ambient temperature is normal call the authorised service centre for assistance BATTERY CHARGER The attacheq battery and the Call the authorised service centre for battery charger set up do not OFF assistance INVERTER FAULT Inverter is faulty Call the authorised service centre for assistance SYNCHRON FAULT The inverter and mains are not synchronised The frequency of the input voltage to the UPS is outside operational limits and the UPS static bypass has been temporarily disabled BATTERY IN Shutdown load connected to UPS before the DISCHARGE Battery 1 amp near end ol autonomy UPS switches itself off to protect its batteries MANUAL BYP IS Maintenance Bypass closed Load This alarm is only displayed if the UPS is on CLOSED supplied by mains Maintenance Bypass Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Troubleshooting Page 42 8 Options 8 4 INTRODUCTION The UPS Conceptpower is provided with the following accessories e REMOTE EMERGENCY STOP FACILITIES e REMOTE SIGNALLING PANEL RSP e GENERATOR ON FACILITIES e SOFTWARE FOR AUTOMATIC SHUTDOWN AND MO
47. ge 41 W L 7 Troubleshooting 71 ALARMS In the event of an alarm condition the red LED Indicator Alarm and the audible alarm will turn on In this case proceed as follows 1 Silence the audible alarm by pressing the button Reset 2 Identify the cause of the alarm condition by means of the EVENT LOG in the MAIN menu 3 In case of doubts please contact the nearest Service centre 4 Fault identification and rectification information is given on the following pages 7 2 MENU COMMANDS EVENT LOG MEASUREMENTS In Chapter 4 there is a detailed description of the Menu Commands Event Log and Measurements that can be operated and displayed on the LCD The List of Alarms and Messages are shown in the Annexe 7 33 FAULT IDENTIFICATION AND RECTIFICATION The major alarm conditions that will be encountered are Alarm Condition Meaning Suggested Solution UPS FAULT There is a fault in the UPS and therefore normal operation cannot be guaranteed Call the authorised service centre for assistance MAINS BYP RECT FAULT Mains power supply is outside prescribed tolerance The input power to UPS is too low or missing If site power appears to be OK check the input circuit breakers etc supplying the UPS There is a short circuit at the output Check all output connections and repair as correspond or battery charger fault OUTPUT SHORT of UPS on load side required Identi
48. iddle there may be more than one and 3 The Last Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Multi cabinet configuration Page 34 a w K oe Cabinet in the Multi Cabinet Chain by setting the DIP Switch SW2 9 on each cabinet according to the Table below SW2 9 Single First Middle Last Cabinet Cabinet Cabinet Cabinet 1 ON ON OFF ON 2 ON ON OFF ON 3 ON ON OFF ON 4 ON ON OFF ON 5 ON ON OFF ON 6 ON ON OFF ON 7 ON ON OFF ON 8 ON ON OFF OFF 9 ON OFF OFF ON After having set the SW1 1 on all UPS Modules and SW2 9 on all the Maxi Line Cabinets correctly the UPS s may be commissioned 5 2 4 ON OFF Main Buttons The ON OFF Buttons serve to shutdown the UPS system for service or maintenance or for emergency reasons N IF BOTH ON OFF BUTTONS ARE PRESSED ON THE UPS Cabinet IN A MULTI Cabinet SYSTEM ONLY THAT PARTICULAR UPS Cabinet WILL SHUTDOWN TO SHUTDOWN THE COMPLETE SYSTEM PRESS BOTH ON OFF BUTTONS ON EVERY UPS OF A MULTI CABINET SYSTEM 5 2 5 Parallel Isolator IA2 Every UPS unit is provided with a parallel isolator IA2 The parallel isolator is an important element of the UPS unit that allows the isolation of a unit from the parallel system without the need to transfer the load to bypass IA2 OPEN THE CORRESPONDING UPS CABINET IS ISOLATED FROM THE OUTPUT THERE IS NO COMMUNICATION BETWEEN THE ISOLATED UNIT AND THE REST OF THE ZN PARALLEL
49. imultaneously both ON OFF buttons Wait 60 to 90 seconds for the system to synchronize LED Panel must show as below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green Open all the Maintenance Bypass Switches IA1 On every LCD panel the message MANUAL BYP OPEN should appear Load is now powered through the UPS system Static Bypass Check on LCD panel output voltages and currents of the different units From any of the units select COMMAND menu and choose LOAD TO INVERTER command Load will be transferred simultaneously on inverter of all units THE LOAD IS NOW PROTECTED BY THE UPS CONCEPTPOWER Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Multi cabinet configuration Page 37 a w L 5 3 2 PARALLEL SYSTEM SHUTDOWN PROCEDURE 1 Before shutting down a parallel Multi Cabinet Configuration inform the customer that any connected load will be supplied by Input Mains and not protected 2 Make sure that ALARM LED is OFF on all units LED indicators of each unit show as below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green 3 Transfer system load to bypass by selecting the COMMAND menu and choosing LOAD TO BYPASS in one UPS cabinet All LCD will show display LOAD NOT PROTECTED and LED indicators must show LED Indicator Colour LINE 1 Green LINE
50. in a dry clean cool environment in their original packaging If the packing container is removed protect the batteries from dust and humidity 3 5 POSITIONING The Conceptpower is a compact and light UPS and can easily be moved to the final position All parts of the Conceptpower are accessible from the front and rear making it a service friendly and maintenance friendly UPS The UPS should be located where e Humidity and temperature are within prescribed limits e Fire protection standards are respected e Cabling can be performed easily e Available front accessibility for service or periodic maintenance e Requested air cooling flow should be granted e The air conditioning system should have sufficient capacity e Dust or corrosive explosive gases must be absent e The place is vibration free e Minimum 600mm rear space is recommended for accessibility see Figure 3 1 and 3 2 e Only front and rear access is necessary for service and maintenance Clearances Clearances X Rear X Y RightSide x UPS Battery Cabinet Figure 3 1 UPS space recommendation Figure 3 2 UPS Battery cabinet space recommendation Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Installation Page 8 a w L 3 6 CABLING 3 6 1 ZN 3 6 2 3 6 3 A 3 6 4 Z Connection Diagram To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains
51. mponent parts are free from defects in materials for a period of 12 months from the date of original commissioning or 15 months from the date of original delivery whichever is the sooner Transportation cost is not included in the warranty and has to be paid by the end user Do not return anything without written authorisation from NEWAVE or your closest service centre NEWAVE or the closest service centre will then give you further instructions how to proceed Any product must be returned with transportation charges prepaid and must be accompanied by a description of the failure Products without description will not be handled This warranty is invalidated if the UPS is put into use without having been commissioned by a fully trained and by NEWAVE authorised person This warranty does not apply to any damage or losses caused by misuse abuse negligence neglect unauthorised repair or modification incorrect installation inappropriate environment accident act of God or inappropriate application Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Description Page 5 ege W If the UPS fails to conform to the above within the warranty period then NEWAVE SA or an authorized service centre will at its sole option repair or replace the UPS or parts of it All repaired or replaced parts will remain the property of NEWAVE or of the authorized service centre NEWAVE is not liable for any costs such as loss of profits or revenue loss
52. nal Battery Breaker Fuse and UPS F3 fuse Open the Bypass breaker IA3 5 Open the Input fuses F1 and the corresponding input fuses on the Input Distribution Board AFTER SWITCHING OFF A UPS UNIT MAKE SURE THE INTERNAL DC CAPACITORS HAVE BEEN DISCHARGED AND WAIT AT LEAST 10 MINUTES CONCEPTPOWER UPS IS NOW TURNED OFF DANGEROUS POTENTIALS ARE ANYWAY CONNECTED TO THE OUT TERMINALS AND IA1 2 SWITCHES THE LOAD IS PROTECTED BY THE REMAINING CONCEPTPOWER UPSes Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Multi cabinet configuration Page 40 W L 6 Maintenance 6 1 INTRODUCTION ZN ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL To ensure an optimum operation of the Conceptpower and a continuous and efficient protection of the connected load it is recommended to check the batteries every 6 months depending on the ambiance temperature 6 2 USER RESPONSIBILITIES There are no user serviceable parts contained within the UPS so the maintenance responsibilities of the user are minimal To maximise the useful working life and reliability of the UPS and its batteries the environment in which the UPS operates should be kept cool dry dust and vibration free The batteries should be hold fully charged 6 3 ROUTINE MAINTENANCE The UPS is designed to receive regular preventative maintenance inspections These preventative maintenance inspection
53. nder NT UNIX and other operating systems The service programs are generally delivered as a single licence To use a single CD ROM to shutdown multiple servers you have to purchase additional CD license keys Parallel redundant UPS systems are also manageable by the software The main principle is let introduce a shutdown of a Server only when strictly necessary A correct Parallel Handling has therefore to manage a parallel system as a whole and always considering redundancy Following statements apply Every alarm on any unit is immediately notified but areaction to a severe fault is introduced only when the minimum number of UPS Modules necessary to supply the load exhibits an alarming situation The real Battery autonomy time of the whole parallel system is computed continuously Maintenance on a redundant unit may be executed without annoyance to the management system Supervisor In order to be managed a NEWAVE UPS can be integrated into a network in two ways 1 By means of the server which is being powered by the UPS and is integrated in the network In most of the cases the server is used as sub agent and you only need the Wavemon software without any SNMP Adapter You need a standard serial connection between the RS232 SMART port of the UPS and the RS232 port of the computer server 2 In some situations it is preferable to interface the network via an SNMP adapter By this way up to 50 computers can be
54. ons are performed under the following conditions e No mains voltage is present e Loads are shut down and disconnected e UPS Conceptpower is shut down and voltage free Connect the earthing wire coming from the LV Distribution Board to the terminal PE Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly Connection of the Mains Supply After the UPS has been unpacked and brought to its final position the authorized technician may start with the cabling ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Installation Page 9 a w L To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions No mains voltage is present All loads are shut down and disconnected UPS Conceptpower is shut down and voltage free Remove the terminal cover of the UPS Before connecting the input power cables make sure that Maintenance Bypass IA is open in position OFF Parallel Isolator IA2 is in position OFF Static Bypass Line Breaker IA3 is in position OFF Rectifier Input Fuse F1 is OPEN External Battery Breaker Fuse is OPEN in position OFF Connect the input power cable coming from the LV Distribution Board to the terminals of the UPS showed in th
55. or IA2 which when opened isolates the corresponding unit from the PARALLEL BUS and from the LOAD Once IA2 is open there is no power coming from its inverter In redundant parallel configurations it is used to isolate a unit from the parallel system without the need of transferring the load to bypass POSITION EFFECT Normal Operation Load supplied by UPS UPS isolated from Parallel Bus for maintenance UPS not supplying load Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Operation Page 26 a w L 4 5 START UP PROCEDURE ZN ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL Situation of UPS System before switching it on 1 2 NO Q P G The fuses for the supply of UPS System in the Input Distribution Board on site are open Make sure all the input and output cabling has been performed correctly and check the input phase rotation Verify that the Parallel Isolator Switch IA2 is open Position OFF Verify that the Maintenance Switch IA1 is open and in Position OFF Make sure the battery breakers in external battery cabinets are open Input Rectifier fuses F1 Battery Charger fuses F3 and Static Bypass Breaker IA3 are open Check the Position of the DIP Switches SW1 1 and SW2 9 This is a Single Cabinet Configuration and the DIP Switches SW2 9 must be set according to positions shown in Table of Paragraph 4 2 6 Start u
56. p procedure of Maxi Line 1 9 Insert fuses for the supply of UPS System in the The LED indicators LINE 1 and battery on UPS panel On LCD Display LOAD OFF SUPPLY FAILURE will appear Close Rectifier Fuse F1 and Bypass Line Breaker IA3 Close Parallel Isolator IA2 position ON Check message PARALLEL SW CLOSED on LCD by pressing ENTER twice UPS Press both ON OFF Main Buttons to switch on UPS On LCD LOAD NOT PROTECTED will appear and the LED indicator will indicate as shown below Input Distribution are lit green LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF BATTERY Flashing Green Go to COMMANDS menu and choose command LOAD TO INVERTER On LCD LOAD PROTECTED will appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS OFF INVERTER Green BATTERY Flashing Green Scroll through the measurement and check their correctness Check battery polarity and voltage If the battery polarity and voltage is correct close the external battery breakers and charger fuse F3 Load transfer to Maintenance Bypass Go to Menu COMMANDS and choose command LOAD TO BYPASS and transfer the load to mains on control panel of UPS module Close Maintenance Bypass Switch IA1 position ON Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Operation Page 27 a
57. parent 3 3 BATTERIES The standard batteries of the Conceptpower Maxi are sealed maintenance free batteries mounted in an external battery cabinet and will typically be connected when the UPS is commissioned The battery life depends very much on the ambient temperature A temperature range between 18 and 23 C will achieve the optimum battery life If the UPS is delivered without batteries NEWAVE is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Installation Page 7 a w K oe 3 4 STORAGE 3 4 1 3 4 2 UPS If you plan to store the UPS prior to use keep the UPS unpacked in a dry clean and cool storage room with an ambient temperature between 5 C to 40 C and humidity of less than 90 If the packing container is removed protect the UPS from dust Battery The battery life depends very much on the ambient temperature It is therefore important not to store the battery longer than 6 months at 20 C 3 months at 30 C and 2 months at 35 C storage temperature without a battery recharge For longer term storage make sure that the battery is fully recharged every 6 months SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR PARTIALLY DISCHARGED STATE EXTREME TEMPERATURE UNDER AND OVERCHARGE AND OVERDISCHARGE WILL DESTROY BATTERIES Before and after storing charge the battery Always store the batteries
58. rallel Isolators IA2 is in position OFF e Static Bypass Line Breaker IA3 is in position OFF e Rectifier Input Fuse F1 is OPEN e External Battery Breaker Fuse is OPEN in position OFF Remove the terminal cover of the UPS Connect the output power cable coming from the LV Distribution Board to the terminals of the UPS as shown in drawing of Figure 3 5 3 6 9 Output Cabling To achieve correct Output Cabling see Terminal Block in Figure 3 5 For output cabling connect output cable to UPS Terminal according to following Output to UPS terminal block correlation OUTPUT CABLE UPS TERMINAL Phase L1 3L1 Phase L2 3L2 Phase L3 3L3 NEUTRAL 3N EARTH PE Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Installation Page 12 a w L Block Diagram STANDARD VERSION SINGLE INPUT FEED VERSION ON REQUEST DUAL INPUT FEED MAINS 3x380V 220V MAINS 3x380V 220V 3x400 230V 3x415 240V 3x400 230V 3x415 240V Cable E Static Switch Maxi i Frame Mainten Bypass IA1 Load Load Figure 3 3 Block Diagram Maxi Line 100 120kVA Cable Sections and Fuse Ratings recommended by European standards Alternatively local standards to be respected STANDARD VERSION SINGLE INPUT FEED F Cabl Power Fuse A Cable
59. rallel system and therefore does not provide power to the output For example if you perform the command LOAD TO BYPASS on any unit all the units will transfer the load simultaneously to mains and if you perform the command LOAD TO INVERTER on any unit all the UPS s will simultaneously transfer the load to the inverters The Conceptpower is paralleled for redundancy highest availability or for power parallel systems IMPORTANT The BYPASS MODE ECO MODE function of a parallel systems is the same as in single units of Conceptpower If in a parallel UPS system the load is transferred to the BYPASS load on mains and if the mains fails the UPS s will all be automatically transferred to inverter within 5msec ZN In order to provide the load with maximum protection NEWAVE always recommends that the load be supplied by the inverter ON LINE Mode Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Multi cabinet configuration Page 32 a w L 5 2 INSTALLATION INSTRUCTIONS 5 2 1 ZN Introduction ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL TRAINED PERSONNEL BY OPENING THE UPS CABINET AND PROTECTION COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES AFTER SWITCHING OFF A UPS UNIT MAKE SURE THE INTERNAL DC CAPACITORS HAVE BEEN DISCHARGED AND WAIT AT LEAST 10 MINUTES DO NOT EVER LEAVE THE UPS CABINET WITHOUT AN APPROPRIATE PROTECTION COVER
60. s are essential to ensure that both the useful working life and the reliability of the UPS are maximised When the UPS is commissioned the commissioning field service engineer will attach a service record book to the front of the UPS and this will be used to record the full service history of the UPS Preventative maintenance inspections involve working inside the UPS which contains hazardous AC and DC voltages Only NEWAVE trained or agreed service personnel and authorised field service engineers are fully aware of all of the hazardous areas within the UPS During a preventative maintenance inspection the field service engineer will carry out the following checks Site environment conditions Integrity of electrical installation Cooling airflow Rectifier operation and calibration Inverter operation and calibration Static switch operation Battery status Load characteristics Integrity of alarm and monitoring systems Operation of all installed options 6 4 BATTERY TEST The battery test takes approx 3 minutes and should be performed only if e there are no alarm conditions e the battery is fully charged e mains is present The battery testing can be carried out independently of the operation mode OFF LINE or ON LINE and whether or not the load is connected The battery test procedure can be performed from the UPS front panel See Operation Chapter 4 Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Maintenance Pa
61. tches for the Maxi Line Cabinets have been set correctly according to Paragraph 5 2 3 of Chapter 5 4 All the external battery cabinets racks have been connected correctly 5 3 1 PARALLEL SYSTEM START UP PROCEDURE Situation of the UPS system before switching it on Check each cabinet Fuses for the supply of all UPS cabinets in the Input Distribution Board are open Verify that all Parallel Isolator Switches IA2 are OPEN position OFF Verify that all Maintenance Bypass Switches IA1 are OPEN position OFF Make sure that all the Battery Breakers are OPEN All UPSes Input Fuses F1 and Bypass Breakers IA3 are OPEN All Battery Charger fuses F3 are OPEN Oy Drip O N Energize the UPS system 1 Insert fuses for each UPS cabinet in the Input Distribution Board Check on the Input terminals that voltages and frequency correspond to their nominal values and phase sequence is respected on all cabinets 2 Sequentially from first to last UPS cabinet close Fuses F1 Each front panel must show LED indicators LINE1 and Battery lit green On LCD display LOAD OFF SUPPLY FAILURE should appear 3 Insert battery fuses one at the time and check the corresponding UPS cabinet for correct values and polarity of the battery voltage When correct close fuses F3 4 Close Bypass Breakers IA3 on all UPS cabinets 5 Turn ON each UPS by pressing simultaneously both ON OFF buttons Turn inverter on and transfer load on inverter accessing the
62. tive Output Power of all three phases 12 Reactive Output Power of all three phases 13 Apparent Output Power of all three phases 14 Output Power of all three phases 15 Battery capacity 4 3 5 Commands Screen DESCRIPTION 1 Transfer Load to inverter 2 Transfer Load to bypass 3 Battery Test 4 3 6 UPS Data DESCRIPTION 1 These general UPS Data are installed at the manufacturing plant 2 Manufacturing date 3 EPROM Version 4 Actual Date and Time LCD DISPLAY BATT RUN TIME MIN 00h 00m OUTPUT FREQUENCY HZ 50 00 BYPASS FREQUENCY HZ 50 00 BATTERY VOLTAGE V 0 0 0 0 BATT CHARGE CUR A 0 0 0 0 DISCHARGE CURRENT A 00 00 RECTIFIER VOLTAGE V 230 230 230 BYPASS VOLTAGE V 230 230 230 OUTPUT VOLTAGE V 230 230 230 OUTPUT CURRENT A 00 00 00 00 00 00 ACTIVE POWER KW 00 00 00 00 00 00 REACTIVE POWER kVAr 00 00 00 00 00 00 APPARENT POWER KVA 00 00 00 00 00 00 OUTPUT POWER 00 00 00 00 00 00 BATT CAPACITY 00 00 LCD DISPLAY gt LOAD TO INVERTER LOAD TO BYPASS gt LOAD TO BYPASS PERFORM BATT TEST gt PERFORM BATT TEST NO MORE COMMANDS LCD DISPLAY UPS SERIAL NUMBER NW nnnnn DATE OF MANUFACTURE 15 01 2003 EPROM VERSION V 000 DATE TIME dd mm yyyy hh mm ss Newave_00 2072 OPM CPMA M10 M12 GB 220605 Operation Page 23 W
63. u ua ANE See eraan aa Eara aaaea yapay aqu Ququ nakupa 2 3 8 EXTERNAL BATTERY CABINET AND BATTERY CONEIGURATIONG 2 3 8 1 External Battery Configuration eee eeeeeeeeee seca aeseceaeeseceeecaeeeeaaeseeeeeseeeesiaeeseaeeseeeees 3 8 2 Connection of External Battery Cabinet and UPS Conceptpower H Mast Une a 3 9 Il WR EE 2 3 9 1 SMART PORT Serial RS 282 uuu ua ccavzehencctevedubesduhcessadesedeccavunbepaszesaaecenendyqiisnnescacsh caeuatensaaeeesleazan 3 9 2 DRY PORT volt free contact 4 OPERATION aiai chad uuu Z Su us S Sas a uum a 2 4 1 COMMISSIONING EE 2 4 2 CONTROL PANEL uu uu aS eech Sege degen Sege 2 4 2 1 Power Management Display PMD I caaeeeeaaeseeeeeseaeeesaeeeeeeeseaeees 422 LED Indicatol EEN e GC ER c uu aan aQ m Y dae desta ee a cede 4 2 4 ON OFF Start up and Shutdown Buttons 4 2 5 Definition of a Single Parallel Cabinet DIP Switch SW1 1 eects LLY 4 2 6 Definition of a Single Multi Cabinet Chain DIP Switch GuW3 0 4 3 DESCRIPTION OF THE e K 2 43 1 EE EE 4 3 2 ENER EE 4 3 3 Event LOG Serenar u u s aaa aqa ua sah ee sqan aqa dE SERGE ee 4 3 4 Measurements Gcreen ssricmiirineiicniaesi inaatake inaina ipia aaia iaaa aSa Eai aak dch Gommands SCreen uuu iiaiai Chaqa am CHWE RF HF RH aaa 4 36 UPS RE ASST SSUP USE on a Y HRN asda a HR A a FT PH RF FFF FY REF 4 3 8 Se ci du FE HR e YR FFEFRYN FFENESTR FE 4 4 OPERATIN
64. uments Compatible for all optional modules like UPSDIALER SNMP adapters Temperature sensors etc The UPS Management Software is a client server application for networks and local workstations Basically Wavemon consists of two parts the server module of the UPS Management Software is UPSMAN which communicates via RS 232 cable with the UPS Working as Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Options Page 46 ege W L a background process the UPSMAN collects messages received from the UPS The UPSMAN interprets received messages and makes them available to the client module UPSMON and to any SNMP based management station When UPSMAN detects voltage variations or a power failure it can execute various so called system event routines which for example may shutdown the server or send warning to connected users These system event routines which are a part of the UPS Management Software can be adjusted to your demands The UPS management software includes with every serial number the licence for using the UPS service on one server with one UPS and an unlimited numbers of connected WINDOWS workstations When operating with two or more servers a licence for every additional server is required It doesn t matter if the UPS service runs at that location or if the server is halted by a UPS service via remote command The same regulations are applicable to the use of remote send receive modules RCCMD and multiserver shutdown u
65. vice or maintenance on the UPS LOAD should be transferred to MAINTENANCE BYPASS BEFORE YOU SWITCH THE MAINTENANCE BYPASS TO POSITION ON MAKE SURE THAT THE LOAD HAS BEEN TRANSFERRED TO MAINS SUPPLY OFF LINE MODE ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL Situation of UPS System before starting the Transfer Procedure to Maintenance Bypass The load is protected by Conceptpower UPS running in normal operation The UPS system is operating on inverter 1 o Ju Using LDC panel select the COMMANDS menu and choose command LOAD TO BYPASS This will transfer the LOAD to mains on the complete system On LCD panel LOAD NOT PROTECTED will appear Close Maintenance Bypass Switch IA1 On LCD MANUAL BYP IS CLOSED will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green Press simultaneously both ON OFF buttons on UPS control panel On the LCD s message LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green Open the Parallel Isolator IA2 to position OFF Open the Bypass Line Breaker IA3 to position OFF Open the Rectifier fuses F1 and the Charger fuses F3 Open baitery breakers
66. x 41 91 840 12 54 e mail info newave ch www newave ch NEWAVE SA WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY DUE TO INCORRECT OPERATION OR MANIPULATION OF THE UPS HIGH LEAKAGE CURRENT MAKE SURE THAT THE EARTHING IS CARRIED OUT CORRECTLY BEFORE YOU CONNECT THE MAINS POWER SUPPLY THE CONCEPTPOWER 100 120 kVA IS CLASS A UPS PRODUCT ACCORDING TO EN 50091 Part 2 IN A DOMESTIC ENVIRONMENT IT MAY CAUSE RADIO INTERFERENCE IN SUCH AN ENVIRONMENT THE USER MAY BE REGUIRED TO UNDERTAKE ADDITIONAL MEASURES NEWAVE S A HAS TAKEN EVERY PRECAUTION TO PRODUCE AN ACCURATE COMPLETE AND EASY TO UNDERSTAND MANUAL AND WILL THEREFORE ASSUME NO RESPONSIBILITY NOR LIABILITY FOR DIRECT INDIRECT OR ACCIDENTAL PERSONAL OR MATERIAL DAMAGE DUE TO ANY MISINTERPRETATION OR UNDESIRED MISTAKES IN THIS MANUAL THIS MANUAL MAY NOT BE COPIED NOR REPRODUCED PRIOR TO WRITTEN PERMISSION OF NEWAVE SA USER MUST HANG A WARNING LABEL ON ALL PRIMARY UPS POWER ISOLATORS ELECTRICAL MAINTENANCE PERSONNEL SHOULD BE AWARE OF DANGEROUS VOLTAGES THE WARNING LABEL SHOULD CARRY THE FOLLOWING WORDING ISOLATE UPS BEFORE WORKING ON THIS CIRCUIT Newave_00 2072 OPM CPMA M10 M12 GB 220605 Safety Page 4 a W L 2 Description 2 1 RELIABILITY AND QUALITY STANDARDS Congratulation on your purchase of the Conceptpower The Conceptpower will provide your critical equipment with a steady and reliable power supply for many y
67. y to connect the units together to form the parallel system For this purpose a communication BUS line is connected sequentially between the units Connect communication BUS lines according to Figure 6 2 NOTE CONNECT THE BUS CABLES ONLY WITH SWITCHED OFF UPS AND OPENED PARALLEL ISOLATORS IA2 RESPECT THE FOLLOWING CONNECTION SEQUENCES 1 Fit the Parallel Adapter over the Connector JD8 on all UPS cabinets 2 Set DIP Switch SW2 2 on each Parallel Adapter depending on the UPS Cabinet in the parallel cabinet configuration see page 37 3 Connect PORT JD6 on Parallel Adapter of UPS Cabinet 1 and PORT JD5 of Parallel Adapter of UPS Cabinet 2 with the corresponding BUS Cable 4 Connect PORT JD6 on Parallel Adapter of UPS Cabinet 2 and PORT JD5 of UPS Cabinet 3 with the corresponding BUS Cable 5 Continue in the same manner for the remaining UPS Cabinets Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Multi cabinet configuration Page 33 a w L UPS Cabinet 1 UPS Cabinet 2 UPS Cabinet n 1 UPS Cabinet n Parallel Adapter Parallel Adapter Parallel Adapter Parallel Adapter Mte Save Mast SC Sw2 2 agave Ma Sve Hae Sia Master Slave Master Slav Slave Master Slave Output wa SW2 2 Cup input SW2 2 WT ww SW2 2 JD6 JD5 JD6 JD5 Gau fee JD6 JD5 Figure 6 2 Connection of the Bus Lines when paralleling UPS Cabinets by means of Parallel Adapters 5 2
68. ypass Mode to ON LINE Mode ZN In order to provide the load with maximum protection NEWAVE always recommends that the load be supplied by the inverter ON LINE Mode Newave_00 2072_OPM_CPMA_M10_M12_GB_220605 Operation Page 25 a w K oe 4 4 3 MAINTENANCE BYPASS Mode The Maintenance Bypass Mode is performed by means of the IA1 BYPASS SWITCH on the front of the UPS POSITION OF SWITCH EFFECT Bypass Switch Closed Load supplied directly from mains LCD indication MANUAL BYP IS CLOSED LED Indicators will indicate as shown in table below Bypass Switch Open Normal operating condition Load supplied by inverter LCD indication MANUAL BYP IS OPEN LED Indicators will indicate as shown in table below MAINTENANCE LED Indicator ON OFF BYPASS LINE 1 Green Green UNE Z Green Green _ BYPASS Green OFF INVERTER Joen Gren BATTERY Green Green Before transferring the load to Maintenance Bypass IA1 always make sure all the UPS modules are in the Bypass Mode or ECO Mode BYPASS SWITCH THE LOAD WILL NOT BE PROTECTED IN THE EVENT OF A MAINS IF THE UPS IS OPERATING IN THE MAINTENANCE BYPASS MODE THROUGH THE FAILURE IT IS THEREFORE STRONGLY RECOMMENDED TO SWITCH OVER TO THE ON LINE MODE INV ON OR BYPASS MODE OFF LINE MODE AS SOON AS POSSIBLE 4 4 4 Parallel Isolator IA2 Every UPS unit is provided with an output parallel isolat

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