Field Verification Device User manual
Contents
1. of 1b b 3 WholePage 4 Click printer symbol for print out 8 4 Export reports 1 Select Export all for all or Export selected for exporting one measurement File Tools Open Ctrl 0 Print Ctrl P Export all Export selected Exit 2 Save the data in CSV format to be imported in MS Excel 3 MID VD BA 02 1109 PC software Page 19 21 8 5 Language selection 1 Select TOOLS and OPTIONS Tools Help 2 he Tools menu opens a language default is English Language English 3 MID VD BA 02 1109 Technical data Page 20 21 9 Technical data 9 1 Features 9 2 9 3 The Field Verification Device determines if the ModMAG M2000 or M5000 is within one percent of the original factory calibration verifies the functionality of all of the meter s inputs and outputs measures electrode resistance and integrity measures coil resistance and integrity measures coil insulation resistance measures current and frequency at previously selected flow rate evaluates the signal processing functionality verifies that there is no high voltage noise disturbing the coil circuit provides certified printout showing test results is capable to store 100 meter tests Accessories Test cable for ModMAG M2000 connection Test cable for I M5000 connection AC charger with EU US connection adaptors e Automobile utility2. Badger Meter Europa GmbH Field Verification Device for ModMAG M2000 and B MAG 1 5000 User manual September 2011 MID VD BA 02 1109 Contents Page 1 Basic safety recommendations 1 2 u u 2 2 PRU TP EPOR 2 2 2 Product identification information ccccccccssceceeeceeeeeeeeceeceseeeseeeeseeeseeeseeseeeseeess 2 2 9 PYOGUClOSSCIIDUON uu u u u 2 ZA FUNCIONS RET Tm 2 25 COMPONEN ana C t 3 Cable CONNECNONS uuu T T I I 4 SN iue Ese 4 3 2 ModMAG M2000 5 9 9 BAG El M5000 Lagesen 7 ZWNPCOVEDBG mMe 9 SINGH USER CONG pacers 10 SELES rissa Ce 11 Ne asi 13 TL MANTES svare 13 2 MNA ESS arr 14 Amplifier TOS un D Na du o a coded tl c Aa CE 14 Tad DEC S E UTERE 14 Tor 15 76 Meteridentinic auon PT 15 Ab je 15 SOIlW3 G AT 16 6 1 Jhstallation of the PE SO MAE arr 16 8 2 Download of the verification tests 17 FN NNN 18 Ona dEXDOIDTODODLIS Vee 18 9 5 Lang uagesSe ee
3. Measures the resistance of the coils Ohm Electrode impedance Measures impedance of the 3 electrodes measuring and empty pipe in Ohm Isolation Measures the resistance of the coils against ground Ohm MID VD BA 02 1109 Tests 7 5 Main test fails Start Menu Main Test Flowhlete settings MainTest Fails Shows the test result of the last main test 7 6 Meter identification The menu display information about the connected flow meter Product name Serial number Firmware name and version Compilation date Otp Boot Checksum Flash Os Checksum 7 7 About Information about your Verification Device 33 Serial number Version Compilation date FlashOsChecksum MCU revision Date of last detector current calibration Date of last coils resistance calibration Date of last analog output calibration Date of last analog input calibration MID VD BA 02 1109 PC software Page 16 21 8 PC software 8 1 Installation of the PC software Insert the delivered CD open setup exe and follow the instructions An icon on the desktop will be installed named Verification Device 2 3 Badger Meter Verification Device mem RE File Tools Help Tests Measurement zl Date Flowmeter SN Identification 37 29 2011 3 38 01 PM M2000 19100808 aa ame M 23 2011 3 30 52PM M2000 19100808 Wh 3 25 42 PM M2000 19100808 Company Tuncel 7 29 2011 3 13 58 M2000 19100808 772
4. Connect the Verification Device via the USB cable to the PC and switch the device The display on the device shows USB Mass Storage 3 The following PC window will automatically be opened Select the device and press OK If the window does not open click FILE and OPEN Ctrl 0 in the upper task line Select device Name Badger Meter Verification Device Manually 4 The measurements are automatically downloaded to the PC You will be asked if the measurements which are on the Verification Device should be deleted or not Badger Meter Verification Device Y 26 new measurements of 26 has been imported D Would you delete data from Verification Device om we jJ 5 The downloaded measurements are displayed on the left side of the window 6 Select the new measurements and enter following information for each test Customer tag is already given by enter the Test ID during the testing with the Verification Device Click button Save changes to save the entries Measurement Identification Tester name Customer tag 1111 Location Department Save changes 3 MID VD BA 02 1109 PC software Page 18 21 8 3 Print reports 1 Select the measurement which you want to print out 2 Click FILE and PRINT File Tools Help Open Ctrl O Print Ctrl P Export all Export selected Exit 3 preview window appears Show Detail Informations
5. Pipe 30000 258804 30000 50 50 Ohm 1 28 2011 4 48 10 PM M2000 34100078 9 amplifier Empty Pipe 10000 9178 11 10000 50 50 Ohm 1 28 2011 4 41 25 M2000 34100078 2 amplifier Factor signal 100 768681000 768824000 E 1 div V 1 28 2011 4 35 44 PM M2000 34100078 2 amplifier Digital Output 1 Normally 1 1 Amplifier Digital Output Normally Op 1 1 47 0 Amplifier Digital Output 3 Normally Op 1 1 Amplifier Digital Output 4 Normally Op 1 1 T pa Amplifier Digital Output 1 Normally 0 0 T 0 Amplifier Digital Output 2 Normally CI 0 0 47 rs Amplifier Digital Output 3 Normally CI 0 0 Amplifier Digital Output 4 Normally CI 0 0 A 0 Amplifier Digital Output Forward 999 5 1000 1X Hz 23 Amplifier Digital Output Reverse 999 1000 Am 1 Hz 23 Amplifier Digital Input Not Powered 0 0 x Amplifier Digital Input Powered Up 1 1 ra Curent Amplifier Factor 0 999597 1 1 1 E CoilCurert Amplifier Factor Analog 1 00047 1 14 1 E Amplifier Factor Analog 0 999476 1 14 1 E Amplifier Factor Digital 0 359097 1 1 1 E Amplifier Factor Digital 0 998597 1 1X xx MID VD BA 02 1109 PC software Page 17 21 8 2 Download of the verification tests 1 Start the PC program by pressing the Verification Device icon on your desktop 2
6. capacity and firmware version Check if date and time are correct because the test reports are stored and printed with those data VerificationDevice version 1 0 14 Language 1 Select a menu item from the StartMenu gt Menu User gt Settings gt MISC gt Language with the upper right function key 2 Select the appropriate language the default language is English English Date 1 Select a menu item from the StartMenu gt Settings gt Misc gt Date 2 Edit the day month and year in the editbox by using the numeric keypad Use the right arrow key to move the cursor 3 Confirm the new date with the upper right function key Time 1 Select a menu item from the StartMenu gt Settings gt Misc gt Time 2 Edit the hour and minutes in the editbox by using the numeric keypad Use the right arrow key to move the cursor 3 Confirm the new date with the upper right function key ancel Ente 3 MID VD BA 02 1109 Settings Page 12 21 Contrast Adjust the contrast of the display via the function keys arrows and save the adjustment with Yes Flow meter Modbus address 1 Select a menu item from the StartMenu Settings FM Modbus address 2 Edit the address in the editbox by using the numeric keypad Use the Delete arrow key to remove the last number position 3 Press the upper right function key to confirm the new address 4 Be sure that the flow meter is programmed with the sam
7. 0 10 10 10 If the test failed press function key on upper left View Report to see results See example below og Output 20mA Current Amplifier Facto AnalogOutput 4mA coilcurrent Amplifier Facto An alogo 20mA MID VD BA 02 1109 Tests Page 14 21 7 2 Manual tests The result of the manual tests are not stored in the memory of the Veriification Device and cannot be downloaded from the PC program 1 2 owitch off the flow meter and connect the specific wire harness to the amplifier circuit board Connect the male D 25 connector of the harness to the corresponding female connector on the Verification Device Switch on the flow meter and be sure that the meter is not in the programming mode when the test starts Press the On Off button on the Verification Device and wait for the to complete When the Start Menu appears on the display press the upper left function key Select the menu Flow Meter and press the button Main Test FlowMete Settings 7 2 Amplifier test Detector Detector current The current A and excitation frequency Hz are measured Analog input Amplification and linearity is measured div V Analog output Offset and linearity is measured mA Inputs Outputs The in and ouput function are tested as well as output frequency Hz Empty pipe 7 3 Detector test 33 Coil resistance
8. 9 2011 2 32 18 M2000 19100906 7 29 2011 2 0809 M2000 19100808 Location Turkey 35 26 2011 7 17 52 AM 2000 50327677 5 12 2011 1 59 07 M2000 50327677 Department Water Treatment Istanbul 35 12 2011 1 49 08 PM M2000 50320806 erm 13728PM 2000 50320806 95 12 2011 1 28 19PM M2000 50320206 4 28 2011 10 53 49 AM M2000 34100124 Results 2 1 2011 12 50 35 PM M2000 34100076 Parameter name Value Expected Low limit High limit Units 1731 2011 3 54 12 PM M5000 23100035 9 Detector Electrode 1 Resistance 122419000 100000 Infinity Ohm 1 31 2011 12 24 21 PM M5000 23100035 99 Detector Electrade 2 Resistance 122345000 100000 Infinity Ohm 1731 2011 12 11 21 PM M5000 23100035 2 Detector Bectrode 3 Resistance 122219000 100000 Infinity Ohm 1731 2011 12 05 32 M5000 23100035 2 Detector Coil Isolation 122489000 10000000 Infinity Ohm 1 31 2011 11 33 01 AM M5000 23100035 9 Amplifier Analog Output 4 0 00400351 0 004 1 9 1 31 2011 11 30 00 AM M5000 23100035 9 Amplifier Analog Output 20 0 0200024 0 02 1 1 1731 2011 11 26 35 M5000 23100035 C Amplifier Coil Current 0 200088 0 200153 1 T 1 31 2011 10 58 43 AM M5000 23100035 9 amplifier Excitation Frequency 6 25 6 25 10 10 Hz 1731 2011 8 43 53 AM M5000 23100035 C Detector Coil Resistance 42 2573 30 95 Ohm 1728 2011 4 55 41 PM M2000 34100078 2 amplifier Empty
9. A 02 1109 Verification Device Page 3 21 2 5 Components The Field Verification Device is packaged in a foam lined durable plastic case and includes the following components D Dre OV 3 2 pcs verification cable harnesses One for the ModMAG M2000 and one for the B MAG M5000 meters 4 AC power conversion connectors 1 pc DC power adapter 1 pc amplifier AC power cord 1 pc Verification Device 5 VAG 3 0A power supply MID VD BA 02 1109 Cable connections Page 4 21 3 Cable connections 3 1 Verification Device Connecting the cable harness The cable harnesses are tagged with either ModMAG M2000 or B MAG M5000 on the outer harness wire cover so that the user can differentiate between the two Connect the 25 pin connector of the corresponding cable harness to the top of the Verification Device and fix it by the two screws on the left and right Power connector AC power supply Car charger via USB cable DC power USB connector MID VD BA 02 1109 Cable connections Page 5 21 3 2 ModMAG M2000 owitch off the amplifier before connecting the cable harness of the Verification Device Opening the cover 1 Using a 1 4 slotted screwdriver remove the two right hand screws from front of the amplifier 2 Loosen the two left hand screws until the screw heads protrude above the surface of the amplifier door 3 Open the amplifier door from righ
10. DC power supply connector communication cables to Verification Device Pelican suitcase for transport Accuracy 9 3 1 Amplifier Input gain 0 1 Excitation coil current 20 400mA 0 1 Excitation coil frequency 50 60Hz 190 Analogue outputs current 4 20mA 0 190 Digital outputs 1Hz 20 kHz 0 190 9 4 2 Detector 3 Coil resistance 40 120 Ohm 1 Electrode resistance 100 kOhm 10 MOhm 10 against ground Coil insulation 100 kOhm 10 MOhm 10 against ground MID VD BA 02 1109 Return of goods for repair Page 21 21 10 Return of goods for repair Please copy fill in and sign hereafter harmlessness declaration and enclose it for any return of goods you may send back for repair No repair will be performed prior to receiving the harmlessness declaration duly filled and signed Harmlessness declaration From Dept Please note that no repair will be performed prior to receiving of this declaration duly signed by you Please send all parts clean from medium and inform us about possible medium wastes remaining in the part For this purpose please use this form A security specification sheet of the medium must accompany this declaration in the following cases Toxical dangerous or objectionable media or media belonging to any dangerous materials class We inform you that uncleaned parts lead to additional costs Extra clean costs will be charged to you Declaration We he
11. e Modbus address otherwise communication fail Default address is 1 33 MID VD BA 02 1109 Tests T Tests Page 13 21 T 1 Main test The main test is the standard process for meter testing The result of this test is automatically stored in the memory of the Verification Device and can be downloaded from the PC program The procedure is the following one 1 10 11 Switch off the flow meter and connect the specific wire harness to the amplifier circuit board Connect the male D 25 connector of the harness to the corresponding female connector on the Verification Device owitch on the flow meter and be sure that the meter is not in the programming mode when the test starts Press the On Off button on the Verification Device and wait for the to complete When the Start Menu appears on the display press the upper left function key When the Main Test option is highlighted press the OK button Press the appropriate numbers on the numeric keypad for the Test ID and press The Test ID is a value which can be used as a customer tag Select if the detector tube is inside dry or wet This selection has influence on the test results of the electrode measurement Detector Wet The tests are now automatically carried out in 10 steps During the test the flow meter shows Testing in progress on the display The result will be passed or failed 1
12. ning Clean using a damp cloth Do not use liquid or aerosol cleaners Repair of faults Disconnect all units from power supply and have it repaired by a qualified service person if any of the following occurs If any power cord or plug is damaged or frayed If a unit does not operate normally when operating instructions are followed If a unit exposed to rain water or if any liquid has been spilled into it If a unit has been dropped or damaged If a unit shows a change in performance indicating a need for service WARNING Failure to adhere to these safety instructions may result in damage to the product or serious bodily injury RoHs Our products are RoHs compliant Battery disposal The batteries contained in our products need to be disposed of as per your local legislation acc to EU directive 2006 66 EG 3 MID VD BA 02 1109 Verification Device Page 2 21 2 Verification Device 2 1 2 2 2 3 2 4 Disclaimer The user purchaser is expected to read and understand the information provided in this manual follow any listed safety precautions and instructions and keep this manual with the equipment for future reference The information in this manual has been carefully checked and is believed to be entirely reliable and consistent with the product described However no responsibility is assumed for inaccuracies nor does Badger Meter assume any liability arising out of the application and use of the eq
13. or Ground to either of the hex nuts mounted on top of the meter flanges 2 Plug the connector labeled Amplifier Electrode into the circuit board connector labeled E1 E2 I EP 3 Plug the Amplifier Coil Output into the circuit board connector labeled C1 C2 4 Plug the Output 1 into the board output connector labeled Out1 5 Plug the Output 2 into the board output connector labeled Out2 6 Plug the Output 3 into the board output connector labeled Out3 7 Plug the Output 4 into the board output connector labeled Out4 8 Plug the RS232 into the board output connector labeled RS232 9 Connect the harness wire connector labeled Detector Electrode to the 5 wire connector from the detector 10 Connect the harness wire connector labeled Detector Coil to the 2 wire connector from the detector 33 MID VD BA 02 1109 Cable connections Page 8 21 89232 GND t OUT 4 Output 4 OUT 3 Output 3 OUT2 Output 2 t OUT 1 Output 1 Amplifier electrode Amplifier coil COIL _ Detector coil ELECTRODE 3 MID VD BA 02 1109 Display and keypad Page 9 21 4 Display and keypad Display The display is a backlit LCD and displays the current date and time percent of battery charge and menu indications Keypad The keypad consists of 9 function keys 12 numerics keys and the On Off key a 0 25 harness connector Display Function ke
14. r from the detector 33 MID VD BA 02 1109 Cable connections Page 6 21 on o n n n BA2000 22 COMMUNICATION Amplifier electrode Analogue output 13 Shield __ 1202 Detector coil Coll ET 45 E1 44 Shield 46 E2 44 Shield Detector electrode 40 EP 44 Shield Detector ground MID VD BA 02 1109 Cable connections Page 21 3 3 B MAG I M5000 Opening the cover 1 Using a 1 4 slotted screwdriver remove the two top screws from front of the amplifier 2 Loosen the two bottom screws until the screw heads protrude above the surface of the amplifier door 3 Open the amplifier door from top to bottom Connecting the cable harness The individual connector wires are labeled as to where each connector is to be connected onto the internal circuit board of the amplifier A connection instruction label has been placed inside the amplifier for connection reference On B MAG M5000 cable harness are following connectors 1 RS232 4 pins 2 Output 1 2 pins 3 Output 2 2 pins 4 Output 3 2 pins 5 Output 4 2 pins 6 Detector electrode 5 pins 7 Detector coil 2 pins 8 Amplifier electrode 5 pins 9 Amplifier coil 2 pins 10 Detector ground alligator clip Harness connections 1 Clip the alligator clip labeled Detect
15. rewith confirm that the part s sent for repair has have been cleaned and is are free of any liquid and or solid wastes of the medium and or cleaning medium Any eventually remaining wastes are harmless dangerous toxic etc Security specifications are attached Signature of person in charge Name of the person in charge in capital letters Date Company stamp 3 MID VD BA 02 1109 Hotline Phone 49 7025 9208 0 or 30 Fax 49 7025 9208 15 Meter Europa GmbH Subsidiary of Badger Meter Inc USA Nurtinger Strasse 76 72639 Neuffen Germany E mail badger badgermeter de www badgermeter de
16. t side to left Connecting the cable harness The individual connector wires are labeled as to where each connector is to be connected onto the internal circuit board of the amplifier A connection instruction label has been placed inside of the amplifier for connection reference On ModMAG M2000 cable harness are following connectors Output 1 amp 2 RS232 7 pins Output 3 amp 4 Input 7 pins Analog output 2 pins Detector electrode 6 pins Detector coil 3 pins Amplifier electrode 6 pins Amplifier coil 3 pins Detector ground alligator clip Yt DI e Harness connections 1 Clip the alligator clip labeled Detector Ground to either of the hex nuts mounted on top of the meter flanges 2 Plug the connector labeled Amplifier Electrode into the circuit board connector labeled E1 ES E2 RS EP ES 3 Plug the Amplifier Coil Output into the circuit board connector labeled CS C2 C1 4 Plug the Output 1 2 RS232 into the board output connector labeled 1 to 7 5 Plug the Output 3 amp 4 Input into the board output connector labeled 1 to 14 6 Plug the Analog output connector into the board connector labeled 15 and 16 in connector row of COMMUNICATION Analog out on the right side 7 Connect the harness wire connector labeled Detector Electrode to the 6 wire connector from the detector 8 Connect the harness wire connector labeled Detector Coil to the 3 wire connecto
17. ti iius yu u eee 19 9s TEGMMICAl Cale REEL LE 20 g FAME 20 2 ASSEN 20 SE FUN vr 20 S PE NES 20 942 PEER 20 KHeum Ol 40008 vassere een 21 3 MID VD BA 02 1109 Basic safety recommendations Page 1 21 1 Basic safety recommendations Before installing or using this product please read this instruction manual thoroughly Only qualified personnel should install and or repair this product If a fault appears contact your distributor Installation Do not place any unit on an unstable surface that may allow it to fall Never place the units above a radiator or heating unit Route all cabling away from potential hazards Isolate from the mains before removing any covers Power connection Use only the type of power source suitable for electronic equipment If in doubt contact your distributor Ensure that any power cables are of a sufficiently high current rating All units must be earthed to eliminate risk of electric shock Failure to properly earth a unit may cause damage to that unit or data stored within it Protection class The device has protection class IP 46 and needs to be protected against dripping water water oils etc Setup amp operation Adjust only those controls that are covered by the operating instructions Improper adjustment of other controls may result in damage incorrect operation or loss of data Cleaning owitch off all units and isolate from mains before clea
18. uipment Should the equipment be used in a manner not specified by Badger Meter the protection provided by the equipment may be impaired Product identification information Record the product identification numbers from the nameplate Modular Mag Meter Model Number M5000 Serial number Tag number if applicable Product description Field Verification Device is a portable test device for the electromagnetic flow meters type ModMAG M2000 and the B MAG M5000 With the Field Verification Device accurate verification of meter functionality is assured without taking the meter out of the pipeline wet test and interrupting functionality Meter diagnosis and calibration can be performed on site A dry test removing the meter and benchtesting can also be performed The complete verification test consumes approximately 20 minutes and results can be downloaded to a Microsoft Windows personal computer Functions The Verification Device also determines if the meter is within one percent of the original factory calibration verifies the functionality of all of the meter s inputs and outputs measures electrode resistance and integrity measures coil resistance and integrity measures coil insulation resistance measures current and frequency at previously selected flow rate evaluates the signal processing functionality verifies that there is no high voltage noise disturbing the coil circuit 3 MID VD B
19. ys Numeric keys Power key USB AC Power connector Power key The power key on the lower right applies or remove power to the Verification Device Function keys The 2 top soft keys on the left and right sides of the up arrow key provide menu access wet or dry detector selection The up down left and right keys allow menu navigation The OK key confirms a menu selection The left arrow is the Back key you can return back to the previous menu and the Delete key Alphanumeric keys The primary purpose of these keys is for entering the serial number of a meter if not automatically recognized by the internal firmware or external software Other functions include Test ID entry 3 MID VD BA 02 1109 Menu structure Page 10 21 5 Menu structure Refer to the following when navigating the Verification Device menus Start MainTest Testid Detector Dry Flow Meter Flow Meter Ident Amplifier gt Detector Current Analogue Input Analogue Output Inputs Outputs Empty Pipe Detector Coil Resistance Electrode Impedance Isolation Main Test fail English Spanish Modbus Adress 3 MID VD BA 02 1109 Settings Page 11 21 6 Settings Press the On Off button on the Verification Device and wait for the to complete which lasts a couple of seconds After that following display appears and shows date time battery
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